Carrier 8DF-13 Specifications

Safety-door Switch
D4NS
Safety Door
Switches
Multi-contact, Labor-saving, Environmentfriendly, Next-generation Safety-door Switch
D4NS
• Lineup includes three contact models with 2NC/1NO and 3NC
contact forms and MBB models in addition to the previous
contact forms 1NC/1NO, and 2NC.
• M12-connector models are available, saving on labor and
simplifying replacement.
• Standardized gold-clad contacts provide high contact reliability.
• Applicable to both standard loads and microloads.
• Free of lead, cadmium, and hexavalent chrome, reducing the
burden on the environment.
Note: Be sure to read the “Safety Precautions” on page A-12 and the
“Precautions for All Safety Door Switches” on page A-2.
Model Number Structure
■ Model Number Legend
Switch
Operation Key
D4NS-@@@
D4DS-K@
1 2 3
1
1. Conduit/Connector size
1: Pg13.5 (1-conduit)
2: G1/2 (1-conduit)
3: 1/2-14NPT (1-conduit)
4: M20 (1-conduit)
5: Pg13.5 (2-conduit)
6: G1/2 (2-conduit)
7: 1/2-14NPT compatible (2-conduit model with M20 conduit size
includes an M20-to-1/2-14NPT conversion adapter)
8: M20 (2-conduit)
9: M12 connector (1-conduit)
2. Built-in Switch
A: 1NC/1NO (slow-action)
B: 2NC (slow-action)
C: 2NC/1NO (slow-action)
D: 3NC (slow-action)
E: 1NC/1NO (MBB contact)
F: 2NC/1NO (MBB contact)
Note: An order for the head part or the switch part alone cannot be
accepted. The Operation Key is sold separately.
A-4
Safety-door Switch
D4NS
1. Operation Key Type
1: Horizontal mounting
2: Vertical mounting
3: Adjustable mounting (Horizontal)
5: Adjustable mounting (Horizontal/ Vertical)
Ordering Information
■ List of Models
Switches (Operation Keys are sold separately.)
Type
Contact configuration
Slow-action
1NC/1NO
2NC
3NC
Slow-action MBB contact 1NC/1NO
2NC/1NO
2-Conduit
Slow-action
1NC/1NO
2NC
2NC/1NO
3NC
Slow-action MBB contact 1NC/1NO
2NC/1NO
1-Conduit, with
connector
Slow-action
1NC/1NO
Model
D4NS-1AF
G1/2
D4NS-2AF
1/2-14NPT
D4NS-3AF
M20
D4NS-4AF
Pg13.5
D4NS-1BF
G1/2
D4NS-2BF
1/2-14NPT
D4NS-3BF
M20
D4NS-4BF
Pg13.5
D4NS-1CF
G1/2
D4NS-2CF
1/2-14NPT
D4NS-3CF
M20
D4NS-4CF
Pg13.5
D4NS-1DF
G1/2
D4NS-2DF
1/2-14NPT
D4NS-3DF
M20
D4NS-4DF
Pg13.5
D4NS-1EF
G1/2
D4NS-2EF
1/2-14NPT
D4NS-3EF
M20
D4NS-4EF
Pg13.5
D4NS-1FF
G1/2
D4NS-2FF
1/2-14NPT
D4NS-3FF
M20
D4NS-4FF
Pg13.5
D4NS-5AF
G1/2
D4NS-6AF
M20, includes M20-to-1/2-14NPT conversion adapter
D4NS-7AF
M20
D4NS-8AF
Pg13.5
D4NS-5BF
G1/2
D4NS-6BF
M20, includes M20-to-1/2-14NPT conversion adapter
D4NS-7BF
M20
D4NS-8BF
Pg13.5
D4NS-5CF
G1/2
D4NS-6CF
M20, includes M20-to-1/2-14NPT conversion adapter
D4NS-7CF
M20
D4NS-8CF
Pg13.5
D4NS-5DF
G1/2
D4NS-6DF
M20, includes M20-to-1/2-14NPT conversion adapter
D4NS-7DF
M20
D4NS-8DF
Pg13.5
D4NS-5EF
G1/2
D4NS-6EF
M20, includes M20-to-1/2-14NPT conversion adapter
D4NS-7EF
M20
D4NS-8EF
Pg13.5
D4NS-5FF
G1/2
D4NS-6FF
M20, includes M20-to-1/2-14NPT conversion adapter
D4NS-7FF
M20
D4NS-8FF
M12 connector
D4NS-9AF
2NC
D4NS
2NC/1NO
Conduit opening/Connector
Pg13.5
Safety Door
Switches
1-Conduit
D4NS-9BF
Slow-action MBB contact 1NC/1NO
D4NS-9EF
Note: 1. The recommended models for equipment and machinery being exported to Europe are those with an M20 or Pg13.5 conduit sizes, and for North
America, the recommended models are those with a 1/2-14NPT conduit sizes.
2. Resin is used as the material for the D4NS housing and head. Use the metal D4BS Safety-door Switch for applications requiring greater
mechanical strength.
Safety-door Switch
D4NS
A-5
Operation Keys
Type
Model
D4DS-K1
Horizontal mounting
D4DS-K2
Vertical mounting
Safety Door
Switches
D4DS-K3
Adjustable mounting
(Horizontal)
D4NS
D4DS-K5
Adjustable mounting
(Horizontal/Vertical)
Specifications
■ Standards and EC Directives
• Conforms to the following EC Directives:
Machinery Directive
Low Voltage Directive
EN50047
EN1088
GS-ET-15
TÜV (EN60947-5-1), CCC (GB14048.5)
Item
TÜV Product
Service
Standard
EN60947-5-1 (approved
direct opening)
Utilization
category
Rated operating current (Ie)
■ Approved Standards
Agency
■ Approved Standard Ratings
AC-15
DC-13
3A
0.27 A
Rated operating voltage (Ue) 240 V
250 V
(See note 1.)
Note: Use a 10-A fuse type gI or gG that conforms to IEC60269 as a
short-circuit protection device. This fuse is not built into the
Switch.
UL/CSA (UL508, CSA C22.2 No. 14)
File No.
UL (See note.)
UL508, CSA C22.2 No.14
E76675
CQC (CCC)
GB14048.5
2003010305077
330
Note: 1. Consult your OMRON representative for details.
2. Approval for CSA C22.2 No. 14 is authorized by the UL
mark.
3. Ask your OMRON representative for information on
approved models.
A300
Rated
voltage
120 VAC
Carry current
Current
Make
10 A
240 VAC
Break
60 A
6A
30 A
3A
Volt-amperes
Make
Break
7,200 VA 720 VA
Q300
Rated
voltage
125 VDC
250 VDC
A-6
Safety-door Switch
D4NS
Carry current
Current
Make
2.5 A
Break
0.55 A
0.55 A
0.27 A
0.27 A
Volt-amperes
Make
69 VA
Break
69 VA
■ Characteristics
Degree of protection (See note 3.)
IP67 (EN60947-5-1)
(This applies for the Switch only. The degree of protection for the key hole is IP00.)
Durability
(See note 4.)
Mechanical
1,000,000 operations min.
Electrical
500,000 operations min. for a resistive load of 3 A at 250 VAC (See note 5.)
300,000 operations min. for a resistive load of 10 A at 250 VAC
0.05 to 0.5 m/s
Operating frequency
30 operations/minute max.
Direct opening force (See note 6.)
60 N min.
Direct opening travel (See note 6.)
10 mm min.
Safety Door
Switches
Operating speed
25 mΩ max. (initial value)
Minimum applicable load (See note 7.)
Resistive load of 1 mA at 5 VDC (N-level reference value)
Rated insulation voltage (Ui)
300 V
Protection against electric shock
Class II (double insulation)
Pollution degree (operating environment)
3 (EN60947-5-1)
Impulse withstand voltage (EN60947-5-1)
Between terminals of the same polarity
2.5 kV
Between terminals of different polarities
4 kV
Between other terminals and uncharged metallic parts
6 kV
Insulation resistance
100 MΩ min.
Contact gap
2 x 2 mm min
Vibration resistance
Malfunction
10 to 55 Hz, 0.75-mm single amplitude
Shock resistance
Destruction
1,000 m/s2 min.
Malfunction
D4NS
Contact resistance
300 m/s2 min.
Conditional short-circuit current
100 A (EN60947-5-1)
Rated open thermal current (Ith)
10 A (EN60947-5-1)
Ambient temperature
Operating:−30°C to 70°C with no icing
Ambient humidity
Operating:95% max.
Weight
Approx. 96 g (D4NS-1CF)
Note: 1. The above values are initial values.
2. The Switch contacts can be used with either standard loads or microloads. Once the contacts have been used to switch a load, however,
they cannot be used to switch smaller loads. The contact surfaces will become rough once they have been used and contact reliability
for smaller loads may be reduced.
3. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are
sufficient for the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration,
do not use the D4NS in places where foreign material may enter through the key hole on the head, otherwise Switch damage or
malfunctioning may occur.
4. The durability is for an ambient temperature of 5°C to 35°C and an ambient humidity of 40% to 70%. For more details, consult your
OMRON representative.
5. If the ambient temperature is greater than 35°C, do not pass the 3-A, 250-VAC load through more than 2 circuits.
6. These figures are minimum requirements for safe operation.
7. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the
actual load beforehand.
Safety-door Switch
D4NS
A-7
Connections
■ Contact Form (Diagrams Show State with Key Inserted)
Model
D4NS-@A@
Contact
Contact form
1NC/1NO
11-12
33-34
Zb
Safety Door
Switches
D4NS-@B@
11
12
33
34
2NC
D4NS
11
12
31
32
2NC/1NO
Zb
11
12
21
22
33
D4NS-@D@
34
3NC
Zb
D4NS-@E@
11
12
21
22
31
32
1NC/1NO MBB
D4NS-@F@
11
12
33
34
2NC/1NO MBB
Stroke
Extraction
completion
position
Operation
Key insertion
completion
position
Stroke
Operation
Key insertion
completion
position
Extraction
completion
position
11-12
21-22
33-34
ON
Stroke
Extraction
completion
position
Operation
Key insertion
completion
position
11-12
21-22
31-32
ON
Stroke
Operation
Key insertion
completion
position
Zb
11
12
21
22
33
34
Stroke
Extraction
completion
position
11-12
21-22
33-34
Stroke
Extraction
completion
position
Only NC contacts 11-12 and
21-22 have an approved
direct opening mechanism.
The terminals 11-12, 21-22, and
33-34 can be used as unlike
poles.
Only NC contacts 11-12, 21-22,
and 31-32 have an approved direct opening mechanism.
Only NC contacts 11-12 have an
approved direct opening
mechanism.
The terminals 11-12 and 33-34
can be used as unlike poles.
ON
Operation
Key insertion
completion
position
Only NC contacts 11-12 and
31-32 have an approved
direct opening mechanism.
The terminals 11-12 and 31-32
can be used as unlike poles.
The terminals 11-12, 21-22, and
31-32 can be used as unlike
poles.
Extraction
completion
position
ON
Operation
Key insertion
completion
position
Only NC contacts 11-12 have an
approved direct opening
mechanism.
The terminals 11-12 and 33-34
can be used as unlike poles.
ON
11-12
33-34
Zb
Remarks
ON
11-12
31-32
Zb
D4NS-@C@
Operating pattern
Only NC contacts 11-12 and
21-22 have an approved direct
opening mechanism.
The terminals 11-12, 21-22 and
33-34 can be used as unlike poles.
Note: MBB (Make Before Break) contacts have an overlapping structure, so that before the normally closed contact (NC) opens, the normally open
contact (NO) closes.
Nomenclature
■ Structure
D4NS-@A@, D4NS-@B@, D4NS-@E@
Operation
key hole
D4NS-@C@, D4NS-@D@, D4NS-@F@
Head
The head can be mounted
in four directions.
Sealing properties
The switch casing ensures IP67
(except the keyhole, which
ensures IP00). Use the D4NS in
places where the keyhole is free
from oil, water, and metal chips.
Terminal 11
Terminal 12
Terminal 31 (33)
Terminal 32 (34)
Terminal 11
Terminal 12
Terminal 21
Terminal 22
Terminal 31 (33)
Terminal 32 (34)
Note: The 2-conduit models have the same terminal arrangement.
A-8
Safety-door Switch
D4NS
Dimensions
Note: All units are in millimeters unless otherwise indicated.
■ Switches
1-Conduit Models
Head cap
Safety Door
Switches
D4NS-1@F
D4NS-2@F
D4NS-3@F
D4NS-4@F
7.5
30.6
15.5
30.2
15.3
Red
D4NS-1@F
D4NS-2@F
D4NS-3@F
D4NS-4@F
Key insertion force
Key extraction force
15 N max.
30 N max.
D4NS
4.4
Operating
characteristics
41 33.5
Pretravel (PT)
6±3 mm
2.5
Black
55
47±0.2
Total travel (TT)
21.5
20±0.1
22±0.1
31.5
2.15±0.05R
mounting holes
4+0.15
0
Two,
depth: 5
dia. holes
(28 mm)
Direct opening force*
Direct opening stroke*
60 N min.
10 mm min.
* Always maintain the above operating characteristics
for safe use.
14.2
30
22±0.2
31
2-Conduit Models
Head cap
D4NS-5@F
D4NS-6@F
D4NS-7@F
D4NS-8@F
7.5
31.5
30.6
21.5
42±0.1
40±0.1
30.2
15.3
Red
41
D4NS-5@F
D4NS-6@F
D4NS-7@F
D4NS-8@F
Key insertion force
Key extraction force
15 N max.
30 N max.
15.5
4.4
Black
Operating
characteristics
33.5 5.4
2.5
9±0.2
Pretravel (PT)
6±3 mm
Total travel (TT)
47
(28 mm)
20.5
20±0.1
39±0.2
25 dia.
22±0.1
Direct opening force*
Direct opening stroke*
Cap
42±0.2
56 max.
2.15±0.05R
mounting holes
14.2
3
30
Two, 4+0.15
dia. holes
0
depth: 5
60 N min.
10 mm min.
* Always maintain the above operating characteristics
for safe use.
1-Conduit Connector Models
Head cap
D4NS-9@F
7.5
Red
30.6
15.5
30.2
15.3
4.4
Black
Operating
characteristics
D4NS-9@F
Key insertion force
Key extraction force
15 N max.
30 N max.
41 33.5
Pretravel (PT)
6±3 mm
2.5
55
47±0.2
31.5
2.15±0.05R
mounting holes
(28 mm)
Total travel (TT)
21.5
20±0.1
22±0.1
4+0.15
0
Two,
depth: 5
dia. holes
Direct opening force*
Direct opening stroke*
60 N min.
10 mm min.
* Always maintain the above operating characteristics
for safe use.
(14)
22±0.2
31
M12 × 1
14.2
30
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. There are fluctuations in the contact ON/OFF timing for Switches with multiple poles (2NC, 2NC/1NO, or 3NC). Confirm performance before
application.
Safety-door Switch
D4NS
A-9
■ Operation Keys
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
D4DS-K1
17.5
28
15
4
13
4.3
7
30
14
D4DS-K3
28
15
Safety Door
Switches
Four, 2.15R
7
30
13
13
Black
4.5 dia.
10.5
9
D4NS
30
6
28
D4DS-K5
7
13
20.9
28
15
Safety-door Switch
7
17
15
4.5
8
30
13
Four, 2.15R
D4NS
Mounting Holes
15°
Black
A-10
8 dia.
24.6
22.5
4
41
2 4.3
56
9 dia.
2
6.3
D4DS-K2
40
20°
18°
43
55
41
6.5
18
(7)
43
■ With Operation Key Inserted (Relationship between Insertion Radius
and Key Hole)
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
D4NS-1@F + D4DS-K1
D4NS-1@F + D4DS-K2
44 to 46.5
Key insertion face
Red
40 to 42.5
Key insertion face
Red
(30.6)
(15)
Black
(15)
Black
(30.6)
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
(30.6)
40 to 42.5
Key insertion face
Vertical key
insertion radius
R ≥ 200
(33.5)
(27.5)
(33.5)
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
D4NS-1@F + D4DS-K3
D4NS-1@F + D4DS-K5
45 to 47.5
Key insertion face
Red
D4NS
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
Vertical key
insertion radius
R ≥ 200
44 to 46.5
Key insertion face
Horizontal key
insertion radius
R ≥ 200
(30.6)
Safety Door
Switches
Horizontal key
insertion radius
R ≥ 200
(30.6)
(30.6)
(43±0.1)
(41±0.1)
(40±0.15)
Black
51.9 to 54.4
Key insertion face
Red
Horizontal key
insertion radius
R ≥ 50
Black
Horizontal key
insertion radius
R ≥ 50
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
(30.6)
45 to 47.5
Key insertion face
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
(30.6)
Vertical key
insertion radius
R ≥ 200
Vertical key
insertion radius
R ≥ 50
51.9 to 54.4
Key insertion face
(33.5)
(33.5)
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
D4NS-1@F + D4NS-SK01
Switch Mounting Pattern 2
Switch Mounting Pattern 1
85
65
3
28
3
3
Assembled
Two, M4×6
with D4NS
(included with
product)
3
Assembled
with D4NS
10
74 max.
Receptacle bracket
(included with product)
26
44
58
28
40
65
55
42
39.5
55
40
39.5
20
45.5
42.5
Auxiliary mounting bracket
(included with product)
74 max.
70
42
60
60
40
(Stroke)
30
45
51
19.5
30
45
Safety-door Switch
D4NS
A-11
Safety Precautions
Refer to the “Precautions for All Switches” on page I-2 and “Precautions for All Safety Door Switches” on page A-2.
■ Precautions for Safe Use
Safety Door
Switches
D4NS
• Never disassemble or modify your D4NS in any way, or the D4NS
will not operate normally.
• Do not use the Switch submersed in oil or water or in locations
continuously subject to splashes of oil or water. Doing so may result
in oil or water entering the Switch. (The IP67 degree of protection of
the Switch specifies the amount of water penetration after the
Switch is submerged in water for a certain period of time.)
• Although the switch body is protected from the ingress of dust or
water, avoid the ingress of foreign substance through the key hole
on the head.
Otherwise, accelerated wear or breaking may result.
• Always be sure that the power supply is turned OFF while wiring
the Switch.
• Always attach the cover after completing wiring and before using
the Switch. Electric shock may occur if the Switch is used without
the cover attached.
• Connect a fuse in series with the D4NS to protect it from shortcircuit damage. The value of the breaking current of the fuse must
be calculated by multiplying the rated current by 150% to 200%.
When using the D4NS for an EN rating, use a 10-A fuse of type gI
or gG that complies with IEC 60269.
• When switching general loads (250 VAC/3 A), do not operate two
circuits or more at the same time. Otherwise, insulation
performance may be degraded.
Stopper Installation
Do not use a Switch as a stopper. Be sure to install a stopper as
shown in the following illustration when mounting the Switch so that
the base of the Operation Key does not strike the Head.
Correct
Stopper
Incorrect
Mounting Method
Tightening Torque
Loose screws may result in malfunction. Tighten the screws to the
specified torques.
Terminal screw
0.6 to 0.8 N·m
Cover clamping screw
0.5 to 0.7 N·m
Head clamping screw
0.5 to 0.6 N·m
Operation Key clamping screw
2.4 to 2.8 N·m
Body clamping screw
0.5 to 0.7 N·m
Conduit mounting connection and M12
adaptor
1.8 to 2.2 N·m
(except 1/2-14NPT)
1.4 to 1.8 N·m
(1/2-14NPT)
Cap screw
1.3 to 1.7 N·m
Mounting Holes
• Use M4 screws and washers to mount the Switch and Operation
Key, and tighten the screws to the proper tightening torque. For
safety, use screws that cannot be easily removed or a similar
means to prevent the Switch and Operation Key from being easily
removed.
• As shown below, two studs with a maximum height of 4.8 mm and a
diameter of 4 −−0.05
0.15 mm can be provided, the studs inserted into the
holes on the bottom of the Switch, and the Switch secured at four
locations to increase the mounting strength.
Switch Mounting Holes and Studs Operation Key Mounting Holes
• 1-Conduit Modules
• Horizontal/Vertical Mounting
(D4DS-K1/-K2)
Two, M4
Two, M4
2.5±0.1
20±0.1
22±0.1
Operation key
15±0.1
47±0.1
• Horizontal Adjustable
Mounting (D4DS-K3)
Switch
Two, M4
■ Precautions for Correct Use
The Switch contacts can be used with either standard loads or
microloads. Once the contacts have been used to switch a load,
however, they cannot be used to switch smaller loads. The contact
surfaces will become rough once they have been used and contact
reliability for smaller loads may be reduced.
22±0.1
• 2-Conduit Modules
4 -0.05
-0.15 dia.
Height: 4.8 max.
Two, M4
40±0.1
• Horizontal/Vertical Adjustable
Mounting (D4DS-K5)
Two, M4
2.5±0.1
5.35±0.1
39±0.1
41±0.1 or, 43±0.1
20±0.1
22±0.1
40±0.1
42±0.1
42±0.1
4 -0.05
-0.15 dia.
Height: 4.8 max.
• Use the designated OMRON Operation Key with the Switch. Using
another Operation Key may result in Switch damage.
• Set the Operation Key so that it is within 1 mm of the center of the
key hole. If the Operation Key is offset or at an angle, accelerated
wear or breaking may result.
• Observe the specified insertion radius for the Operation Key and
insert it in a direction perpendicular to the key hole.
A-12
Safety-door Switch
D4NS
Head Direction
Contact Arrangement
• The rotation of the Switch head may be adjusted to any of the four
directions by loosening the head clamping screws at the four
corners of the head. Make sure that no foreign materials enter
through the head.
• When changing the direction of the head, do so while the Operation
Key is inserted.
• The following show a safety contact and an auxiliary contact for 3
contacts and 2 contacts types.
Securing the Door
D4NS-@DF (3NC)
D4NS-@CF (2NC/1NO)
D4NS-@FF (2NC/1NO (MBB))
Zb
Zb
11
12
11
21
22
21
22
31
32
33
34
D4NS-@BF (2NC)
12
Safety Door
Switches
When the door is closed (with the Operation Key inserted), it may be
pulled beyond the set zone because of, for example, the door’s
weight, or the door cushion rubber. Also, if a load is applied to the
Operation Key, the door may fail to unlock properly. Use hooks to
ensure that the door stays within the set zone.
(Screw terminal type)
D4NS-@AF (1NC/1NO)
D4NS-@EF (1NC/1NO (MBB))
Zb
Zb
11
12
11
12
31
32
33
34
D4NS
Set zone
(0.5 to 3 mm)
D4NS-9BF (2NC)
Zb
(Connector type)
1
Operation Key
2
4
3
Wiring
• When connecting with insulation tubes and M3.5 crimp terminals,
connect the terminals as shown in the following figure and wire
without overriding to the case and the cover. Adequate conductor
size is AWG 20 to AWG18 (0.5 to 0.75 mm2).
Prepare lead wires using the lengths given in the following
diagrams. If lead wires are too long, they will press against the
cover causing the cover to not close properly.
B
C
D
E
C
21 22
D
E
33 34
F
F
42 mm
33 mm
28 mm
Tolerance ±2 mm
2-Conduit Models with 3 Poles
ECA
A
Left hand
B
11 12
ECA
D
21 22
42 mm
E
42 mm
28 mm
F
33 34
28 mm
Tolerance ±2 mm
Tolerance ±2 mm
• Do not push the crimp terminal and the likes into the opening
between the parts to prevent the case from being broken and
deformed.
• Use terminals having the thickness of 0.5 mm or less to avoid the
contact between the terminal and the Switch case inside.
The terminals listed below have thickness of 0.5 mm or less.
Manufacture
J.S.T. Mfg Co.
Zb
1 (11)
2 (12)
3 (33)
4 (34)
Pin No. (Terminal No.)
Suitable socket is Type XS2F (OMRON).
• Refer to the Connector Catalog for corresponding Socket pin
numbers and lead wire colors.
Conduit Opening
BD F
Right hand
BD F
C
4 (32)
D4NS-9AF (1NC/1NO)
D4NS-9EF (1NC/1NO (MBB))
• Turn the tightening screws on the Socket by hand and tighten them
until the gap between the Socket and Plug essentially disappears.
• Make sure, however, that the Socket’s connector is tightened
securely, otherwise the rated degree of protection (IP67) of the
D4NS may not be maintained. Furthermore, the Socket connector
may be loosened by vibration.
AB
11 12
2 (12)
3 (31)
Socket Tightening (Models with Connectors)
1-Conduit Models with 3 Poles
A
1 (11)
Type
• When using 1/2-14NPT conduits, apply sealing tape between the
connector and conduit opening to maintain the degree of protection
(IP67) of the Switch.
• Use cables with suitable diameters for the connector being used.
• When wiring, place the enclosed cap screw on unused conduit
openings (for 2-Conduit Switches) and tighten them to the suitable
tightening torque.
Applicable lead wire
size
FV0.5-3.7 (F type)
AWG20 (0.5 mm2)
V0.5-3.7 (straight type)
J.S.T is a Japanese manufacturer.
Terminal screw
L
t:
dz dia.:
D dia.:
B:
L:
F:
I:
0.5 mm
3.7 mm
2.9 mm
6.6 mm
19 mm D dia.
7.7 mm
8.0 mm
l
F
B
Crimp terminal
Correct
Incorrect
dz dia.
Safety-door Switch
D4NS
A-13
Recommended Connectors
Use the connector with thread section of 9 mm long or less. In the
case of the connector with longer thread section, protruded part may
interfere with the other parts inside the body. Use below listed
connector to secure IP67.
Size
Manufacture
Type
Adequate cable
diameter
Safety Door
Switches
D4NS
G1/2
LAPP
ST-PF1/2
5380-1002
6.0 to 12.0 mm
Pg13.5
LAPP
S-13.5
5301-5030
6.0 to 12.0 mm
M20
LAPP
ST-M20 × 1.5
5311-1020
7.0 to 13.0 mm
1/2-14NPT
LAPP
ST-NPT1/2
5301-6030
6.0 to 12.0 mm
When use LAPP's products, use together with a Seal Packing which
is sold separately (Type names, JPK-16, GP-13.5, GPM20. GPM12
is for M12 connector) and tighten with proper tightening torque.
LAPP is a German manufacturer.
Before using the 2 conduit type 1/2-14NPT connector, attach the
appended changing adapter to the Switch, and wind the seal tape
about the joint of the adapter and Switch.
When use M12 conduit type, connect the above listed connector,
after tightened the M12 changing adaptor to the Switch.
A-14
Safety-door Switch
D4NS
Production Discontinuation
Following the release of the D4NS, production of the D4DS will be discontinued.
Date of Production Discontinuation
Production of the D4DS Series will be discontinued as of the end of
March 2006.
D4DS-K1
D4DS-K2
D4DS-K3
D4DS-K5
Safety Door
Switches
Date of Substitute Product Release
Operation Key
•
•
•
•
All of the above Operation Keys can be used with the D4NS.
Sale of the D4NS Series commenced in July 2003.
Product Replacement
D4NS
1. Dimensions
The D4DS and D4NS have basically the same structure, and use
the same mounting method, Operation Keys, mounting hole and
Operation Key insertion positions. The multi-contact structure and
the extra 4 mm in length, however, are different.
2. Terminal Numbers
For the 2-contact model, the terminals 21, 22, 23, and 24 on the
D4DS are 31, 32, 33, and 34 on the D4NS.
3. Recommended Terminals
If the recommended terminals are not used, the Switch may not
be compatible. Make sure that the Switch is compatible with the
terminals.
Comparison of the D4DS and
Substitute Products
Model
D4NS-@
Switch color
Very similar
Dimensions
Very similar
Wiring/connection
Significantly different
Mounting method
Completely compatible
Ratings/performance
Very similar
Operating characteristics
Very similar
Operating method
Completely compatible
List of Recommended Substitute
Products
Switch
D4DS product
Recommended substitute product
D4DS-15FS
D4NS-1AF
D4DS-25FS
D4NS-2AF
D4DS-35FS
D4NS-3AF
D4DS-55FS
D4NS-5AF
D4DS-65FS
D4NS-6AF
D4DS-1AFS
D4NS-1BF
D4DS-2AFS
D4NS-2BF
D4DS-3AFS
D4NS-3BF
D4DS-5AFS
D4NS-5BF
D4DS-6AFS
D4NS-6BF
Safety-door Switch
D4NS
A-15
Dimensions (Unit: mm)
Discontinued Models (1-Conduit D4DS)
Replacement Products (1-Conduit D4NS)
Head cap
7.5
30.6
15.5
30.2
15.3
Safety Door
Switches
4.4
41 33.5
2.5
55
47±0.2
21.5
20±0.1
22±0.1
31.5
D4NS
2.15±0.05R
mounting holes
14.2
30
22±0.2
31
Discontinued Model (2-Conduit D4DS)
Two, 4+0.15
dia. holes
0
depth: 5
Replacement Products (2-Conduit D4NS)
Head cap
7.5
31.5
30.6
21.5
42±0.1
40±0.1
30.2
15.3
15.5
4.4
41
47
33.5 5.4
39±0.2
2.5
20±0.1
22±0.1
9±0.2
20.5
25 dia.
Cap
42±0.2
56 max.
2.15±0.05R
mounting holes
3
14.2
30
Two, 4+0.15
dia. holes
0
depth: 5
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. C128-E1-03A
A-16
In the interest of product improvement, specifications are subject to change without notice.
Safety-door Switch
D4NS
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14.
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2.
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Cat. No. GCSAFETY-3
10/05
Specifications subject to change without notice
Printed in USA