ENGLISH

Operator’s Manual

CHICKEN ROTISSERIE OVEN

Item Model

40704 CGA8008

Description

8 bird Rotisserie Oven

40841 CGA8016 15 bird Rotisserie Oven

Watts Voltage

2700

5000

230V

230V

Amps

12 Amps

22 Amps

Plug

6-15P

6-30P

Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this packaging to ship the equipment if repairs are needed.

R egisteR youR pRoduct on

line at www

.V

ollRath

.

com

Item No. 2350058-1 en Rev 06/14

s aFety

P recautions

To ensure safe operation, read the following statements and understand their meaning. Please read carefully.

WARNING

Warning is used to indicate the presence of a hazard that can cause

severe personal injury, death, or substantial property damage if the warning is ignored.

CAUTION

Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

NOTE

Note is used to notify people of installation, operation, or maintenance information that is important but not hazard-related.

WARNING

Fire Hazard.

This unit is designed to be used with legs. Do not use without legs installed. Use of this equipment without legs can cause the unit to overheat and cause a fire.

WARNING

Fire Hazard and Burn Hazard.

Injuries or death can occur if this equipment is not used properly. To reduce risk of injury or death:

• Unit should only be used in a flat, level position.

• Let hot unit cool before cleaning or moving.

• Do not spray controls or outside of unit with liquids or cleaning agents.

• Do not operate unattended.

For Your Safety!

These precautions should be followed at all times. Failure to follow these precautions could result in injury to yourself and others.

To reduce risk of injury or damage to the equipment:

1. Unit must be cleaned daily.

2. Do not set pans or items of any kind on the top of the unit.

3. Do not operate unattended.

4. Do not operate unit in public areas and/or around children.

5. Use only grounded electrical outlets matching the nameplate rated voltage.

6. Do not use an extension cord with this equipment.

7. Unplug equipment, turn off and let it cool before cleaning or moving.

8. Keep equipment and power cord away from open flames, electric burners or excessive heat.

9. The equipment may be hot, even though the pilot light is not on.

10. Do not operate if equipment has been damaged or is malfunctioning in any way.

F unction and

P urPose

This unit is intended to be used for cooking fresh foods in commercial foodservice operations only. This unit is not intended to cook frozen chickens or other frozen foods. It is not intended for household, industrial or laboratory use. Before using this equipment it must be cleaned and dried thoroughly.

u nPacking the

e quiPment

When no longer needed, dispose of all packaging and materials in an environmentally responsible manner.

1. Remove all packing material and tape, as well as any protective plastic from the equipment.

2. Clean any glue residue left over from the plastic or tape.

3. Place the equipment in the desired position and height.

4. Plug equipment into a properly grounded electrical supply matching the nameplate rating. Damage to the equipment can occur if incorrect power is supplied to equipment.

5. Set the thermostat control dial (A) to 450°F (218°C) and heat the oven for 30 minutes to eliminate any manufacturing oils.

i nstallation

s aFety

P recautions

WARNING

Fire Hazard.

Correct installation precautions, procedures and regulations must be followed. Operation and safety training is necessary for all users of this equipment.

The equipment must be installed by qualified personal only. Correct installation precautions, procedures and regulations must be followed in order to reduce the risk of fire. Hood and fire suppression systems must be maintained per manufacture’s guidelines. Only personnel qualified and trained are to use this equipment.

1. The unit must not be installed under combustible materials and the minimum clearance from combustible construction must be 6” (15 cm) from the sides and back. The area surrounding the unit should be kept free and clear of combustible materials.

2. All units must be installed with at least 16” (40.6 cm) space between the fryer and surface flames from adjacent cooking equipment.

3. Equipment must installed by a qualified personal in accordance with federal, state and local codes.

4. The oven should be installed under a hood in accordance with the latest edition of the Standard for Ventilation Control and Fire Protection of

Commercial Cooking Operations, NFPA 96.

5. Keep the area at the front of the unit clear for unobstructed access during operation.

6. Keep unit and power cord away from open flames, electric burners or excessive heat.

7. Use only grounded electrical outlets matching the nameplate rated voltage.

8. Do not use an extension cord with this equipment.

9. Do not spray controls or outside of unit with liquids or cleaning agents.

2 O peratOr

’ s

M anual

F eatures and

c ontrols

A

I

H

B

E

F

C

D

J K

G

J

Figure 1. Features and Controls

A THERMOSTAT CONTROL dial. Used to set or adjust the temperature of the heating surface. The numbers on the dial correspond with the oven temperature. The “0” position is off.

B PILOT LIGHT. This light indicates that the unit is heating. Once the set temperature has been reached the light will go out. Equipment will continue to maintain heat and temperature with the light cycling on and off. This is not a power indicator light.

C TIMER LIGHT. Illuminates when the timer is activated.

D TIMER CONTROL. Timer can be set for 10 - 120 minutes. The timer is connected to thermostat. The timer must be activated in order for the heating elements to operate.

E MOTOR SWITCH. Switches the power ON/OFF to the rotisserie motor which rotates the grilling baskets.

F POWER and LIGHT SWITCH. Switches the power ON/OFF to the equipment and light.

G DOOR HANDLE. Used to open and close the oven.

H GRILL BASKET. Holds the food product and rotates during the rotisserie cooking process.

I PIVOT PIN. This supports the grill basket and allows the basket to pivot during the rotisserie cooking process.

J LEGS. Supports the equipment.

K DRIP TRAY. A tray that collects grease and oil. This tray can be removed for cleaning.

o

Peration

WARNING

Burn Hazard.

Do not touch hot food, liquid or heating surfaces while equipment is heating or operating. Hot surfaces and food can burn skin. Allow the hot surfaces to cool before handling. Do not drop or spill water onto the cooking surface as it can spray or splatter.

WARNING

Electrical Shock Hazard.

Keep water and other liquids from entering the inside of the equipment.

Liquid could contact the electrical components and cause a short circuit or an electrical shock. Do not spray water or cleaning products. Do not use equipment if power cord is damaged or has been modified.

Before initial use, turn the thermostat control dial (A) to 450°F (218°C) and allow equipment to burn-in for 30 minutes to eliminate any manufacturing oils. See Figure 1. You will notice smoke appearing due to the elements burning-in. This is normal. After 30 minute burn in period the equipment is ready for use.

Item 40704 (Model CGA8008) is provided with four baskets which can hold two full chickens each. The total capacity is eight birds of approximately 3 lbs. (1.3kg) each. Maximum load must not exceed 24 lbs. (10.9kg).

Item 40841 (Model CGA8016) is provided with five baskets which can hold three full chickens each. The total capacity is 15 birds of approximately 3 lbs.

(1.3kg) each. Maximum load must not exceed 45 lbs. (20.5kg).

All Models are provided with a thermostat control knob providing cooking temperature adjustment between 122°F (50°C) and 570°F (300°C) and a two hour adjustable cooking timer.

1. Load the baskets as evenly and balanced as possible to ensure smooth operation. The chickens should all be about the same size, weight, and distributed evenly to ensure they are all properly cooked within about the same amount of time.

O peratOr

’ s

M anual

3

NOTE

The grill baskets must be loaded evenly to ensure smooth balanced operation. Load slowly and carefully so the baskets are level. Uneven loading may cause the grill baskets to bump other baskets or the sides and cause damage to the equipment See Figure 2.

WARNING

Burn Hazard.

Do not touch hot food, liquid or heating surfaces while equipment is heating or operating. Hot surfaces and food can burn skin. Allow the hot surfaces to cool before handling. Do not drop or spill water onto the cooking surface as it can spray or splatter.

WARNING

Electrical Shock Hazard.

Keep water and other liquids from entering the inside of the equipment.

Liquid could contact the electrical components and cause a short circuit or an electrical shock. Do not spray water or cleaning products. Do not use equipment if power cord is damaged or has been modified.

1. Unplug the equipment.

2. Allow the unit to cool completely before cleaning.

Figure 2. Correct and Incorrect Grill Basket Loading

2. Switch on the power and light switch (F) to the ON position. See Figure 1.

The oven lights will illuminate which confirms power to the equipment.

3. Set the thermostat control (A) to the desired cooking temperature. The recommended cooking temperature for eight (8) birds and 15 birds is 338°F

(170°C), however this may need to be adjusted based on chicken size, starting temperature, quantity, your preferences and other variables.

4. Set the timer control (D) to the desired cooking time, typically between

1½ - 2 hours. The actual cooking time (and temperature) may need to be adjusted to ensure the chickens are fully cooked as verified by a quality food thermometer.

5. Turn the motor switch to the ON position which initiates the rotating of the baskets and the convection fan.

6. Turn the motor switch (E) to the OFF position.

7. Before removing the cooked chicken from the rotisserie, ensure they are all properly cooked by checking the internal temperatures with a quality food thermometer.

c leaning

To maintain the appearance and increase the service life, clean your equipment daily.

WARNING

Fire Hazard, personal injury or property damage.

Overheated grease, oil or fat vapors can ignite causing a fire. Unit must be cleaned daily.

other liquid.

3. At the end of each day thoroughly clean the unit with mild soap and water, ensuring removal of all grease, oil and fat residues. Caustic based cleaners are not recommend and should not be used.

4. Remove the grill baskets (H) by lifting off of the basket pins (I). Clean thoroughly by hand or in your dishwasher. Dry thoroughly.

5. The carousel end plates can be removed by loosening the two thumb screws on each side to facilitate cleaning. Clean thoroughly by hand or in your dishwasher. Dry thoroughly. When replacing the carousel end plates, ensure the thumb screws are tight to prevent the end plates from shifting during operation.

6. Remove the drip tray (K) by sliding it out. Clean thoroughly with or in your dishwasher. Dry thoroughly. Install the drip tray (K) by sliding it in.

7. Install the grill baskets (H) by setting them onto the basket pins (I).

4 O peratOr

’ s

M anual

r ePair

Replacement of oven light:

1. Allow unit to cool completely before servicing.

2. Disconnect the appliance from the electrical power supply.

3. Unscrew the oven light glass cover and replace the lamp with the correct specification oven light. The oven light must be rated for the high temperature within the oven and must match the nameplate voltage, i.e.

220-240Volt, 25 Watt, 570°F (300°C).

t roubleshooting

T roubleshooTing

C harT

Problem

Pilot Light does not come on when the temperature control is turned up.

The pilot light comes on, equipment does not heat.

Defective Power and Light Switch.

It might be caused by

Thermostat malfunction.

Pilot Light malfunction.

Thermostat Control malfunction.

Heating Element malfunction.

The equipment is not plugged in.

Defective Power and Light Switch.

Course of Action

Replace thermostat.

Replace Pilot Light.

Replace Thermostat Control.

Replace Heating Element.

Plug equipment in.

Replace Power and Light Switch.

O peratOr

’ s

M anual

5

electrical draWing - c hicken

r otisserie

o ven

, 8-b ird

, ~ i tem

40704 (m odel

cga8008)

Models built after August 2011

220V

L1 L2

S1

M2

M1

L1

S2

L2

H1

T

GND

Callout Description

B1

E1/E2/E3 Grill Element, 220V, 1000W

L1/L2 Interior Light, 220v

H1

H2

Pilot Light for timer

Pilot Light for thermostat

S1

S2

T

M1

M2

Grill Thermostat

Main Switch

Rotisserie Switch

Timer, 5-120 minutes

Rotisserie Motor

Fan

B1

H2

E1 E2 E3

Models built before August 2011

L1

220V

L2

S1

M2

M1

L1

S2

GND

L2

H1

H2

T

B1

E1 E2 E3

Callout Description

B1 Grill Thermostat

E1/E2/E3 Grill Element, 220V, 1000W

L1/L2 Interior Light, 220v

H1

H2

Pilot Light for timer

Pilot Light for thermostat

S1

S2

Main Switch

Rotisserie Switch

T

M1

M2

Timer, 5-120 minutes

Rotisserie Motor

Fan

6 O peratOr

’ s

M anual

L1

L2

M3

M2

M1

L1

S1

S2

H2

L2

H1 electrical draWing - c hicken

r otisserie

o ven

, 15-b ird

, ~ i tem

40841 (m odel

cga8016)

GND

Models built after August 2011

220V

L1

C1

L2 L3

T

C1

B1

E1 E2

Callout Description

B1 Grill Thermostat

E1/E2 Grill Element, 1000W, 220V

L1/L2 Interior Light, 220V

H1 Pilot Light, Timer

H2

S1

Pilot Light, Thermostat

Main Switch

S2 Rotisserie Switch

T Timer, 5-120 minutes

M1 Rotisserie Motor

M2/M3 Fan Motor

C1 Contactor

L1

L2

M3

M2

M1

L1

S1

S2

H2

L2

H1

GND

220V

Models built before August 2011

L1

C1

L2 L3

T

C1

B1

E1 E2

Callout Description

B1 Grill Thermostat

E1/E2 Grill Element, 1000w, 220V

L1/L2

H1

H2

S1

Interior Light, 220v

Pilot Light, Timer

Pilot Light, Thermostat

Main Switch

S2 Rotisserie Switch

T

M3

Timer, 5-120 minutes

Rotisserie Motor

M1/M2 Fan Motor

C1 Contactor

O peratOr

’ s

M anual

7

eXPloded vieW - c hicken

r otisserie

o ven

, 8-b ird

, m odel

~ i tem

40704 (m odel

cga8008)

5

4

3

2

1

29

28

66

30

27

8

7

26

11

10

9

31

12

22

21

23

24

25

13

15

14

16

18

17

19

20 sPare Parts list - c hicken

r otisserie

o ven

, 8-b ird

, m odel

~ 40704

Callout Part Number Description

1 XCGA0001 Chicken griller basket

2

12

13

14

15

16

9

10

11

6

5

8

7

4

3

XCGA0011

XCGA0003

XCGA0004

XCGA0005

XCGA0002

XCOA1014

XCOA1015

XCGA0009

XCGA0010

N/A

XCOA1009

XCOA1008

XAA0002

XWMA1004

Main shaft

Basket retaining pin

Carousel end plate

Carousel end plate flange

Element, 220V, 1000 Watts

Light bulb, 220V

Light holder

Front glass door

Door hinge

Drip tray

Control knob (0-550°F),

Vollrath blue

Timer knob, Vollrath blue

Pilot light, 220V (red)

Rocker switch

Vollrath badge

Callout Part Number Description

17 N/A Front fascia panel

18 XCGA0016 Glass door magnet

27

28

25

26

29

30

31

21

22

23

24

19

20

N/A

XBMA7004

XCOA1003

XCOA1002

XCOA1013

XAA0006

XCGA0025

XCGA0026

XCGA0027

N/A

XCOA1021

N/A

N/A

Side cover panel

Adjustable foot

Timer

Thermostat

Cable restraint

Power cord, 220V, NEMA 6-15p

Geared motor

Rear glass

Motor coupling

Fan motor cover

Fan & motor, 220V, left hand thread

Top cover assembly

Left cover side panel

8 O peratOr

’ s

M anual

eXPloded vieW - c hicken

r otisserie

o ven

, 15-b ird

, m odel

~ i tem

40841 (m odel

cga8016)

6

17

18

15

16

19

20

13

14

11

12

9

10

8

7

Callout Part Number Description

4

3

5

2

1 N/A

N/A

N/A

N/A

N/A

Top cover assembly

Top cover insert

Fan motor cover

Left carousel support

Left cover side panel

N/A

XCGA0031

XCGA0016

XCGA0010

N/A

N/A

XCGA0033

XCGA0006

N/A

XCOA1008

XCOA1009

XBMA7004

XCOA1002

XWMA1004

XAA0002

Left cover insert

Element, 220V, 2500Watts

Glass door magnet

Door hinge

Door handle

Door handler bracket

Front glass door

Drip tray

Base

Timer knob, Vollrath blue

Control knob

Adjustable foot

Thermostat

Rocker switch

(0-550°F)

Pilot light, 220V (red)

Vollrath blue sPare Parts list - c hicken

r otisserie

o ven

, 15-b ird

, m odel

~ 40841

Callout Part Number Description

XCOA1003

XCGA0034

N/A

XFTA0002

XSAA8030

XCOA5012

XCGA0038

N/A

N/A

XCOA1014

XCOA1015

XCOA1021

XCGA0026

XCGA0005

XCGA0032

XCGA0030

XCGA0004

XCGA0003

N/A

35

36

33

34

31

32

29

30

37

38

39

27

28

25

26

23

24

21

22

Timer

Geared motor

Side cover panel right

Terminal block

Power cord, 220V, NEMA 6-30p

Cable restraint

Contactor

Right cover insert

Right carousel support

Light bulb, 220V

Light holder

Fan and Motor, 220V, left hand thread

Rear glass

Carousel flange left

Main shaft

Chicken griller basket

Carousel end plate

Basket retaining pin

Carousel bearing right

O peratOr

’ s

M anual

9

s ervice and

r ePair

The only serviceable part for this appliance is the light bulb. To avoid serious injury or damage, never attempt to repair the equipment or replace a damaged power cord yourself. Do not send equipment directly to the Vollrath Company. Please contact the qualified professional repair service listed below.

VOLLRATH Technical Service • 1-800-628-0832 • Email: [email protected]

When contacting the Authorized Professional Service Center, please be ready with the item number, model number (if applicable), serial number, and proof of purchase showing the date the unit was purchased.

W arranty

s tatement For

t he

v ollrath

c o

. l.l.c.

This warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to purchasers for such uses.

The Vollrath Company LLC warrants each of its products listed below against defects in materials and workmanship for the applicable period provided below. All other products manufactured or distributed by The Vollrath Company LLC are warranted against defects in materials and workmanship for a period of one year. In all cases, the warranty runs from the date of the end user’s original purchase found on the receipt.

„ Replacement parts – The warranty period is 90 days.

„ Glass, Breath Guard Glass and Light Bulbs are not covered by warranty.

For complete warranty information, product registration and new product announcement, visit www.vollrath.com.

www.vollrath.com

The Vollrath Company, L.L.C.

1236 North 18th Street

Sheboygan, WI 53081-3201

U.S.A.

Main Tel: 920.457.4851

Fax: 800.752.5620

Technical Services: 800.628.0832

Service Fax: 920.459.5462

Canada Service: 800.695.8560

© 2014 The Vollrath Company, L.L.C.