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HIGH SPEED BURNISHER
Operating Instructions (ENG)
Instrucciones de Funcionamiento (SPA)
Bedienungsanleitung (GER)
Istruzioni operative (ITA)
10090200
LB2000IA
10090210
Read these instructions before using the machine
Lea las instrucciones antes de utilizar la máquina
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
Leggere attentamente le presenti istruzioni prima di azionare la macchina
86037140-H 03/07/07
PRV NO. 980089
MACHINE DATA LOG/OVERVIEW
MODEL______________________________
DATE OF PURCHASE ________________
SERIAL NUMBER____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The LB2000I is a mains powered, portable floor burnisher intended for commercial use. The appliance can be fitted with a variety of pads to perform various floor care functions. The appliance employs active dust control, and automatically adjusted pad pressure.
2
LB2000I 86037140 03/07/07
Machine Data Log/Overview. ........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions. .................................2-3
OPERATION
Technical Specifications ...............................3-1
Handle Installation ........................................3-2
Operation ......................................................3-3
Pad Driver Installation...................................3-3
MAINTENANCE
Machine Troubleshooting..............................4-1
Wiring Diagram/Service Schedule ................4-2
GROUP PARTS LIST
Deck Group...................................................5-1
Handle Group................................................5-3
Lower Handle Group.....................................5-5
Motor Group..................................................5-7
Pad Driver Group ..........................................5-9
Wiring Group............................................... 5-11
Suggested Spare Parts............................... 5-13
TABLE OF CONTENTS
LB2000I 86037140 03/07/07
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition.
1-1
LB2000I 86037140 03/07/07
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference No.
- QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The # on the lower left corner of the front cover is the part number for this manual.
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
!
WARNING:
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
If the supply cord is damaged it must be replaced by a special cord from an authorized service agent.
Unplug before cleaning or servicing.
Operational hazard may occur when running the machine over the supply cord.
This appliance has been designed for use with pads specified by the manufacturer. The fitting of other pads may affect its safety.
This machine is for dry use only and shall not be used or stored outdoors in wet conditions.
SAVE THESE INSTRUCTIONS
LB2000I 86037140 03/07/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist.
Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
2-2
LB2000I 86037140 03/07/07
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
GROUNDING INSTRUCTIONS
LB2000I 86037140 03/07/07
2-3
TECHNICAL SPECIFICATIONS
ITEM
Construction
Motor
Transmission
DIMENSION/CAPACITY
Heavy-duty die cast aluminum deck with heavy-duty rubber bumper, tubular steel self adjusting handle with die cast aluminum handle housing.
1.5 hp
Direct drive from motor shaft.
Pad speed
Electrical system
Cable
2000 rpm
230 volts, 50Hz
75’ [22.9 m], 1.5mm/3 built in cord wrap.
Switches
Pad Holder
Wheels
Handle
Dimensions (L x W x H)
Dual levers with safety lock.
∅20” [50.8 cm] flexible disc
Four
∅5” [∅12.7 cm], 1.25” [3.2 cm] wide, non-marking tread.
∅1.5” [∅3.8 cm] tubular steel, self adjusting handle consistently maintains full contact with the floor, and easy to use thumb activated safety lock.
32” [81.3 cm] X 23.9” [60.2 cm] X
48.4” [122.9 cm]
20” diameter x 1” thick Pad size (See note)
NOTE: Always use a pad which has been designed for electric ultra high speed burnishing of at least 2000 rpm.
The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63
Pa.
3-1
LB2000I 86037140 03/07/07
HANDLE INSTALLATION
HANDLE
ASSEMBLY
1
HANDLE
MOUNT BRACKET
2
3
DECK
ASSEMBLY
The machine is shipped with handle unassembled.
Follow these steps for installation:
1. Remove handle and deck assembly from carton.
2. Remove bolt (item 3), washers (item 2), and nut (item 1) from deck assembly.
3. Install Handle Assembly as shown.
4. Slide Bolt (item 3) thru, washers (item 2), Handle
Mount Brackets and Handle Assembly as shown.
Tighten bolt (item 3) and nut (item 1) until the handle can not twist in the mount bracket (45-50 foot pounds).
5. Check handle for movement up and down.
6. Plug cord into handle cord receptacle.
3-2
LB2000I 86037140 03/07/07
OPERATION
CONTROLS of the machine.
2. Switch Levers – Turns machine on/off.
1
2 2
OPERATION
!
CAUTION
For indoor use only.
!
WARNING
When using the pad, always keep the machine moving when in contact with the floor.
!
WARNING
High starting torque. Hold machine firmly with both hands.
1. Ensure that the pad driver is in good shape.
Install or change pad if necessary.
2. Plug the machine into a wall outlet as described in the grounding instructions.
3. Release latch, lower the handle and move into position.
4. Push the safety lock forward, unlocking the switch levers.
5. With the safety lock forward, squeeze one or both of the switch levers, turning the machine on. (These levers can be operated independently of each other). The safety lock will not re-engage until both levers are released.
6. To stop the machine, release the switch levers.
7. Do not let machine rest on pad. When finished with the machine, return handle to the storage position.
NOTE: The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs. The circuit breaker is located on the side of the motor. Push the reset button to restart the machine. If the breaker trips again, correct the cause of overloading before proceeding.
DAILY MAINTENANCE
1. Inspect power cord for wear. To prevent electrical shock replace cords with frayed or cracked insulation immediately.
2. Place machine in the storage position.
3. Check pad condition. Change if soiled or torn.
PAD INSTALLATION
1.
Lay machine back, exposing the under side. check for proper engagement.
Ensure pad is center on pad driver. Pull pad to edge of pad driver in several directions to
NOTE: Use care when replacing center lock to prevent cross threading.
HANDLE
RELEASE LATCH
3-3
LB2000I 86037140 03/07/07
MACHINE TROUBLESHOOTING
PROBLEM
Machine will not run
Electrical shock
Repeated circuit breaker tripping
Excessive vibration
CAUSE
Tripped circuit breaker
Circuit breaker tripped in building.
Fuse in motor is blown
SOLUTION
Reset
Check and reset
Power switch failure
Faulty power cord
Replace
CAUTION: To reduce the risk of electrical shock, unplug the machine before opening fuse holder.
Fuse will only open under extreme conditions.
Investigate cause before replacing.
Test switch for continuity and replace if necessary.
Replace
Equipment not grounded
Receptacle not grounded Have an electrician inspect building’s wiring.
Internal wiring problem
Follow grounding instructions exactly.
Ensure that the machine wiring matches the appropriate wiring diagram. Replace any wires or components which are short circuiting.
Mechanical problem
Faulty circuit breaker
Higher amp draws indicate a mechanical problem, find the problem before using the machine.
Test circuit for continuity.
Replace circuit breaker if necessary.
Pad not centered Re-center pad.
Damaged or unevenly worn pad.
Damaged pad driver.
Replace pad. Do not rest machine on pad when not in use.
Replace.
LB2000I 86037140 03/07/07
4-1
WIRING DIAGRAM/SERVICE SCHEDULE
SERVICE SCHEDULE
Check pad wear to prevent buildup of chemicals
Check pad driver system for damage
Check handles, switches, and knobs for damage
Store with pad off the floor
Check all bearings for noise
Check skirt/bumpers for damage and replace as necessary
Check overall performance of machine
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4-2
LB2000I 86037140 03/07/07
THIS PAGE LEFT BLANK INTENTIONALLY
LB2000I 86037140 03/07/07
4-3
DECK GROUP
1
7
6
2
3
5
4
5-1
8
9
10
11
12
13
16
15
14
LB2000I 86037140 03/07/07
DECK GROUP
2
3
5
6
7
9
10
11
14
15
16
86217520
86001390
86137340
86276570
86271550
86225720
86137280
86136640
27918
140441
1
1
DESCRIPTION
COVER, FILTER BAG
BAG, DUST (PACKAGE OF 10 BAGS)
86276810 70738 2 SCR, M5 X .8MM X 10 MM PPHMS BLK
86217640 29244BLU 1 DECK, 20 IN BURNISHER, BLUE
86220060 500767 1 LABEL, LIGHTNING 2000 MAIN
87211
70691
57220
87203
87054
70262
2
2
2
4
2
2
WASHER, M6 FLAT BLK
SCR, M6 X 25 HHMS BLK
NUT, M6 X 1 HEX NYLOCK PLTD
WASHER, 14MM ID X 36 MM OD
WASHER, M8 FLAT DIN125A PLT
SCR, M8 X 20 HHMS PLTD
SERIAL NO.
FROM
NOTES:
LB2000I 86037140 03/07/07
5-2
HANDLE GROUP
16
17
12
13
11
10
9
14
15
8
7
1
6
2
4
3
5
5-3
LB2000I 86037140 03/07/07
HANDLE GROUP
REF
1
3
7
9
10
12
13
14
16
17
PART NO.
86136670
86224740
86136350
86219320
86288450
86216940
86215430
86224930
86219330
86136680
PRV NO. QTY
70686
73990
57274
41363
70689
23209
14407
730012
41366
70687
DESCRIPTION
2 SCR, M6 X 45 SHCS BLK
2
4
1 HOUSING, POLISHER HANDLE FRONT
2 SCR, M4.8 X 10 HHTF TYPE B
1
1
1
SPRING, EXT. .5OD X 3.5L
NUT, M6 X 1
CORDSET, 14/3 X 38 IN, SJT, BLK
BOOT, TWIST LOCK
STRAIN RELIEF, 14/3 STRAIGHT
1 HOUSING, POLISHER HANDLE FRONT
2 SCR, M6 X 50 SHCS BLK
SERIAL NO.
FROM
NOTES:
LB2000I 86037140 03/07/07
5-4
LOWER HANDLE GROUP
5
4
3
2
1
6
7
9
11
8
21
20
12
SEE NOTE
16 15 14*
24
8
13
23
8
22
18
17
10
20
21 19*
8
NOTE: GREASE ITEMS 14 AND SLIDE AREA OF 19 AS NECESSARY WHEN SERVICING.
NOTA: ENGRASE LOS ELEMENTOS MARCADOS CON EL NÚMERO 14 Y EL ÁREA DE
DESLIZAMIENTO NÚMERO 19 SI ES NECESARIO CUANDO LE REALICE EL SERVICIO A LA
MÁQUINA.
HINWEIS: IM RAHMEN DER WARTUNGSARBEITEN MÜSSEN DIE KOMPONENTEN 14 UND DER
SCHIEBEBEREICH 19 BEI BEDARF GESCHMIERT WERDEN.
NOTA: INGRASSARE GLI ARTICOLI 14 E L’AREA DI SCIVOLO 19 COME RICHIESTO DURANTE LA
MANUTENZIONE.
5-5
LB2000I 86037140 03/07/07
6 86223500 67469
7 86288760 87234
8 86225720 87203
12 86226020 89206
13 86224590 730055
15 86224580 730054
16 86005770 57119
18 86274000 70069
20 86136640 70262
21 86137280 87054
23 86223710 70733
2 RING, 13MM EXTERNAL SNAP
2 WASHER, 14MM ID X 36MM OD X 2MM
8 WASHER, 14MM ID X 35 MM OD
2 WHEEL. 5D X 1.25 X 13MM ID GRY
1 SPRING, 180 DEGREE TORSION
1 SPRING, COMP 1.140 OD X 8.40 L X .150 W
1 NUT, 3/8-16 HEX NYLOCK
1 SCR, 3/8-16 X 3 HHCS GR5
1 SCR, M8 X 20 HHMS PLTD
2 WASHER, M8 FLAT DIN125A PLT
4 SCR, M6 X 30 SHCS PLTD
LOWER HANDLE GROUP
REF PART NO. PRV NO. QTY
1
2
3
4
86276810
86198450
86223490
86222570
70738
20005
67468
66340
DESCRIPTION
1 SCR, M5 X .8MM X 10 MM PPHMS BLK
1 CLAMP, 5/16 NYLON
2 RING, 10MM EXTERNAL SNAP
1 PIN, DOWEL 10MM DIA X 124 MM LG
SERIAL NO.
FROM
NOTES:
LB2000I 86037140 03/07/07
5-6
MOTOR GROUP
1
2
3
5-7
LB2000I 86037140 03/07/07
MOTOR GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86223690 70702
2 86217490 27884
3 86005470 53805
3
1
1
SCR, M5 X .8 X15MM BLK
COVER, MOTOR 1.25HP
MOTOR, 230VOLT 1.5 HP 2000RPM
MOTOR COMPONENTS (NOT SHOWN)
PART NO. PRV NO. QTY DESCRIPTION
86001500 140617
86223460 67499
1 CIRCUIT BREAKER, 13 AMP
1 RECTIFIER, 50A 1000V BRIDGE
86001720 140785 1 BRUSH SET (PKG OF 4)
86003660 34378 1 FUSE
09134
09135
1
1
BEARING, MOTOR BOTTOM
BEARING, MOTOR TOP
SERIAL NO.
FROM
NOTES:
INCLUDES ITEM 1 & 2
SERIAL NO.
FROM
NOTES:
10015909 86223980
86001020
LB2000I 86037140 03/07/07
5-8
PAD/DRIVER GROUP
10
3
2
1
2
9
8
6
5
7
12
11
4
5-9
LB2000I 86037140 03/07/07
PAD/DRIVER GROUP
REF PART NO. PRV NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
86010790
86006920
86010720
86222470
86279210
86274590
86276740
86246740
86223660
86219610
86224000
86216230
87163
70507
87086
64108
87102
70244
70720
51353
730065
48082
70736
730074
DESCRIPTION
4 WASHER, 3/8 SPLIT LOCK PLTD
8 SCR, 3/8-16 X 3/4 HHCS PLT
4 WASHER, M10 X 30 PLTD
1 PAD DRIVER, 20 INCH BURNISHER
1 WASHER, 5/46 ID X 1 1/4 OD
1 SCR, 5/16-24 X 1/2 HHMS SS
3 SCR, #10 X 3/8 PPHST TYPE B
1 LOCK, PAD DRIVER BLUE
1 SHROUD, ASM. 20 IN BURNISHER
1 KEY, 3/16 SQ X 11/16 LG CRS
3 SET SCR, M8 X 20MM CUP PT
1 BRUSH, STRIP (PACKAGE OF 6)
SERIAL NO.
FROM
NOTES:
INCLUDES ITEMS 7 & 8
INCLUDES ITEM 12
LB2000I 86037140 03/07/07
5-10
WIRING GROUP
6A
6B
8
9
10
7
8
9
5
2
1
11
4
3
5-11
LB2000I 86037140 03/07/07
1
2
3
4
86136780
86137290
86224750
86007110
6A 86216950
6B 86216970
7
8
86198450
86137330
9 86288450
10 86216930
70801
87057
73993
72123
23212
23217
20005
87208
70689
23207
WIRING GROUP
DESCRIPTION
2 SCR, M3.5 X 40 PHTF TYPE B
2 WASHER, M4 SHAKEPROOF
1 SPRING, COMP, .48OD X .91L
2 SWITCH, 25A SPST 125-250V SNAP
1
1
1
2
2
1
CORD SET, EURO 1.5MM X 75' BLK
CORDSET, SAA/3 1.5MM X 75
CLAMP, 5/16 NYLON
WASHER, M5 SHAKEPROOF PLTD
SCR, M4.8 X 10 HHTF TYPE B
CORDSET, 14/3 X 48", SJT, BLK
SERIAL NO.
FROM
NOTES:
LB2000I 86037140 03/07/07
5-12
SUGGESTED SPARE PARTS
PART NO.
86224740
86224750
86007110
86001500
86223460
86001720
86246740
86001390
86215390
86216230
PRV NO.
73990
73993
72123
140617
67499
140785
51353
140441
140420
730074
DESCRIPTION
SPRING,EXT .5OD X 3.5L
SPRING, COMP .48OD X .91L
SWITCH,25A SPST 125-250V SNAP
CIRCUIT BREAKER, 13 AMP
RECTIFIER, 50A 1000V BRIDGE
BRUSH SET (PKG OF 4)
LOCK, PAD DRIVER BLUE
BAG, DUST (PACKAGE OF 10 BAGS)
BLOCK, SPRING COMPRESSION
BRUSH, STRIP (PACKAGE OF 6)
SERIAL NO.
FROM
NOTES:
5-13
LB2000I 86037140 03/07/07
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