Windsor LB2000I Operating instructions

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Windsor LB2000I Operating instructions | Manualzz

HIGH SPEED BURNISHER

Operating Instructions (ENG)

Instrucciones de Funcionamiento (SPA)

Bedienungsanleitung (GER)

Istruzioni operative (ITA)

10090200

LB2000IA

10090210

Read these instructions before using the machine

Lea las instrucciones antes de utilizar la máquina

Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen

Leggere attentamente le presenti istruzioni prima di azionare la macchina

86037140-H 03/07/07

PRV NO. 980089

MACHINE DATA LOG/OVERVIEW

MODEL______________________________

DATE OF PURCHASE ________________

SERIAL NUMBER____________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

OVERVIEW

The LB2000I is a mains powered, portable floor burnisher intended for commercial use. The appliance can be fitted with a variety of pads to perform various floor care functions. The appliance employs active dust control, and automatically adjusted pad pressure.

2

LB2000I 86037140 03/07/07

Machine Data Log/Overview. ........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions ........................2-1

Hazard Intensity Level. .................................2-2

Grounding Instructions. .................................2-3

OPERATION

Technical Specifications ...............................3-1

Handle Installation ........................................3-2

Operation ......................................................3-3

Pad Driver Installation...................................3-3

MAINTENANCE

Machine Troubleshooting..............................4-1

Wiring Diagram/Service Schedule ................4-2

GROUP PARTS LIST

Deck Group...................................................5-1

Handle Group................................................5-3

Lower Handle Group.....................................5-5

Motor Group..................................................5-7

Pad Driver Group ..........................................5-9

Wiring Group............................................... 5-11

Suggested Spare Parts............................... 5-13

TABLE OF CONTENTS

LB2000I 86037140 03/07/07

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition.

1-1

LB2000I 86037140 03/07/07

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – reference No.

- QTY – column lists the quantity of the part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The # on the lower left corner of the front cover is the part number for this manual.

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

!

WARNING:

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

During operation, attention shall be paid to other persons, especially children.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, unplug the machine.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

If the supply cord is damaged it must be replaced by a special cord from an authorized service agent.

Unplug before cleaning or servicing.

Operational hazard may occur when running the machine over the supply cord.

This appliance has been designed for use with pads specified by the manufacturer. The fitting of other pads may affect its safety.

This machine is for dry use only and shall not be used or stored outdoors in wet conditions.

SAVE THESE INSTRUCTIONS

LB2000I 86037140 03/07/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist.

Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

2-2

LB2000I 86037140 03/07/07

THIS PRODUCT IS FOR COMMERCIAL

USE ONLY.

ELECTRICAL:

The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

GROUNDING INSTRUCTIONS

LB2000I 86037140 03/07/07

2-3

TECHNICAL SPECIFICATIONS

ITEM

Construction

Motor

Transmission

DIMENSION/CAPACITY

Heavy-duty die cast aluminum deck with heavy-duty rubber bumper, tubular steel self adjusting handle with die cast aluminum handle housing.

1.5 hp

Direct drive from motor shaft.

Pad speed

Electrical system

Cable

2000 rpm

230 volts, 50Hz

75’ [22.9 m], 1.5mm/3 built in cord wrap.

Switches

Pad Holder

Wheels

Handle

Dimensions (L x W x H)

Dual levers with safety lock.

∅20” [50.8 cm] flexible disc

Four

∅5” [∅12.7 cm], 1.25” [3.2 cm] wide, non-marking tread.

∅1.5” [∅3.8 cm] tubular steel, self adjusting handle consistently maintains full contact with the floor, and easy to use thumb activated safety lock.

32” [81.3 cm] X 23.9” [60.2 cm] X

48.4” [122.9 cm]

20” diameter x 1” thick Pad size (See note)

NOTE: Always use a pad which has been designed for electric ultra high speed burnishing of at least 2000 rpm.

The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63

Pa.

3-1

LB2000I 86037140 03/07/07

HANDLE INSTALLATION

HANDLE

ASSEMBLY

1

HANDLE

MOUNT BRACKET

2

3

DECK

ASSEMBLY

The machine is shipped with handle unassembled.

Follow these steps for installation:

1. Remove handle and deck assembly from carton.

2. Remove bolt (item 3), washers (item 2), and nut (item 1) from deck assembly.

3. Install Handle Assembly as shown.

4. Slide Bolt (item 3) thru, washers (item 2), Handle

Mount Brackets and Handle Assembly as shown.

Tighten bolt (item 3) and nut (item 1) until the handle can not twist in the mount bracket (45-50 foot pounds).

5. Check handle for movement up and down.

6. Plug cord into handle cord receptacle.

3-2

LB2000I 86037140 03/07/07

OPERATION

CONTROLS of the machine.

2. Switch Levers – Turns machine on/off.

1

2 2

OPERATION

!

CAUTION

For indoor use only.

!

WARNING

When using the pad, always keep the machine moving when in contact with the floor.

!

WARNING

High starting torque. Hold machine firmly with both hands.

1. Ensure that the pad driver is in good shape.

Install or change pad if necessary.

2. Plug the machine into a wall outlet as described in the grounding instructions.

3. Release latch, lower the handle and move into position.

4. Push the safety lock forward, unlocking the switch levers.

5. With the safety lock forward, squeeze one or both of the switch levers, turning the machine on. (These levers can be operated independently of each other). The safety lock will not re-engage until both levers are released.

6. To stop the machine, release the switch levers.

7. Do not let machine rest on pad. When finished with the machine, return handle to the storage position.

NOTE: The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs. The circuit breaker is located on the side of the motor. Push the reset button to restart the machine. If the breaker trips again, correct the cause of overloading before proceeding.

DAILY MAINTENANCE

1. Inspect power cord for wear. To prevent electrical shock replace cords with frayed or cracked insulation immediately.

2. Place machine in the storage position.

3. Check pad condition. Change if soiled or torn.

PAD INSTALLATION

1.

Lay machine back, exposing the under side. check for proper engagement.

Ensure pad is center on pad driver. Pull pad to edge of pad driver in several directions to

NOTE: Use care when replacing center lock to prevent cross threading.

HANDLE

RELEASE LATCH

3-3

LB2000I 86037140 03/07/07

MACHINE TROUBLESHOOTING

PROBLEM

Machine will not run

Electrical shock

Repeated circuit breaker tripping

Excessive vibration

CAUSE

Tripped circuit breaker

Circuit breaker tripped in building.

Fuse in motor is blown

SOLUTION

Reset

Check and reset

Power switch failure

Faulty power cord

Replace

CAUTION: To reduce the risk of electrical shock, unplug the machine before opening fuse holder.

Fuse will only open under extreme conditions.

Investigate cause before replacing.

Test switch for continuity and replace if necessary.

Replace

Equipment not grounded

Receptacle not grounded Have an electrician inspect building’s wiring.

Internal wiring problem

Follow grounding instructions exactly.

Ensure that the machine wiring matches the appropriate wiring diagram. Replace any wires or components which are short circuiting.

Mechanical problem

Faulty circuit breaker

Higher amp draws indicate a mechanical problem, find the problem before using the machine.

Test circuit for continuity.

Replace circuit breaker if necessary.

Pad not centered Re-center pad.

Damaged or unevenly worn pad.

Damaged pad driver.

Replace pad. Do not rest machine on pad when not in use.

Replace.

LB2000I 86037140 03/07/07

4-1

WIRING DIAGRAM/SERVICE SCHEDULE

SERVICE SCHEDULE

Check pad wear to prevent buildup of chemicals

Check pad driver system for damage

Check handles, switches, and knobs for damage

Store with pad off the floor

Check all bearings for noise

Check skirt/bumpers for damage and replace as necessary

Check overall performance of machine

*

*

*

*

*

*

*

4-2

LB2000I 86037140 03/07/07

THIS PAGE LEFT BLANK INTENTIONALLY

LB2000I 86037140 03/07/07

4-3

DECK GROUP

1

7

6

2

3

5

4

5-1

8

9

10

11

12

13

16

15

14

LB2000I 86037140 03/07/07

DECK GROUP

2

3

5

6

7

9

10

11

14

15

16

86217520

86001390

86137340

86276570

86271550

86225720

86137280

86136640

27918

140441

1

1

DESCRIPTION

COVER, FILTER BAG

BAG, DUST (PACKAGE OF 10 BAGS)

86276810 70738 2 SCR, M5 X .8MM X 10 MM PPHMS BLK

86217640 29244BLU 1 DECK, 20 IN BURNISHER, BLUE

86220060 500767 1 LABEL, LIGHTNING 2000 MAIN

87211

70691

57220

87203

87054

70262

2

2

2

4

2

2

WASHER, M6 FLAT BLK

SCR, M6 X 25 HHMS BLK

NUT, M6 X 1 HEX NYLOCK PLTD

WASHER, 14MM ID X 36 MM OD

WASHER, M8 FLAT DIN125A PLT

SCR, M8 X 20 HHMS PLTD

SERIAL NO.

FROM

NOTES:

LB2000I 86037140 03/07/07

5-2

HANDLE GROUP

16

17

12

13

11

10

9

14

15

8

7

1

6

2

4

3

5

5-3

LB2000I 86037140 03/07/07

HANDLE GROUP

REF

1

3

7

9

10

12

13

14

16

17

PART NO.

86136670

86224740

86136350

86219320

86288450

86216940

86215430

86224930

86219330

86136680

PRV NO. QTY

70686

73990

57274

41363

70689

23209

14407

730012

41366

70687

DESCRIPTION

2 SCR, M6 X 45 SHCS BLK

2

4

1 HOUSING, POLISHER HANDLE FRONT

2 SCR, M4.8 X 10 HHTF TYPE B

1

1

1

SPRING, EXT. .5OD X 3.5L

NUT, M6 X 1

CORDSET, 14/3 X 38 IN, SJT, BLK

BOOT, TWIST LOCK

STRAIN RELIEF, 14/3 STRAIGHT

1 HOUSING, POLISHER HANDLE FRONT

2 SCR, M6 X 50 SHCS BLK

SERIAL NO.

FROM

NOTES:

LB2000I 86037140 03/07/07

5-4

LOWER HANDLE GROUP

5

4

3

2

1

6

7

9

11

8

21

20

12

SEE NOTE

16 15 14*

24

8

13

23

8

22

18

17

10

20

21 19*

8

NOTE: GREASE ITEMS 14 AND SLIDE AREA OF 19 AS NECESSARY WHEN SERVICING.

NOTA: ENGRASE LOS ELEMENTOS MARCADOS CON EL NÚMERO 14 Y EL ÁREA DE

DESLIZAMIENTO NÚMERO 19 SI ES NECESARIO CUANDO LE REALICE EL SERVICIO A LA

MÁQUINA.

HINWEIS: IM RAHMEN DER WARTUNGSARBEITEN MÜSSEN DIE KOMPONENTEN 14 UND DER

SCHIEBEBEREICH 19 BEI BEDARF GESCHMIERT WERDEN.

NOTA: INGRASSARE GLI ARTICOLI 14 E L’AREA DI SCIVOLO 19 COME RICHIESTO DURANTE LA

MANUTENZIONE.

5-5

LB2000I 86037140 03/07/07

6 86223500 67469

7 86288760 87234

8 86225720 87203

12 86226020 89206

13 86224590 730055

15 86224580 730054

16 86005770 57119

18 86274000 70069

20 86136640 70262

21 86137280 87054

23 86223710 70733

2 RING, 13MM EXTERNAL SNAP

2 WASHER, 14MM ID X 36MM OD X 2MM

8 WASHER, 14MM ID X 35 MM OD

2 WHEEL. 5D X 1.25 X 13MM ID GRY

1 SPRING, 180 DEGREE TORSION

1 SPRING, COMP 1.140 OD X 8.40 L X .150 W

1 NUT, 3/8-16 HEX NYLOCK

1 SCR, 3/8-16 X 3 HHCS GR5

1 SCR, M8 X 20 HHMS PLTD

2 WASHER, M8 FLAT DIN125A PLT

4 SCR, M6 X 30 SHCS PLTD

LOWER HANDLE GROUP

REF PART NO. PRV NO. QTY

1

2

3

4

86276810

86198450

86223490

86222570

70738

20005

67468

66340

DESCRIPTION

1 SCR, M5 X .8MM X 10 MM PPHMS BLK

1 CLAMP, 5/16 NYLON

2 RING, 10MM EXTERNAL SNAP

1 PIN, DOWEL 10MM DIA X 124 MM LG

SERIAL NO.

FROM

NOTES:

LB2000I 86037140 03/07/07

5-6

MOTOR GROUP

1

2

3

5-7

LB2000I 86037140 03/07/07

MOTOR GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86223690 70702

2 86217490 27884

3 86005470 53805

3

1

1

SCR, M5 X .8 X15MM BLK

COVER, MOTOR 1.25HP

MOTOR, 230VOLT 1.5 HP 2000RPM

MOTOR COMPONENTS (NOT SHOWN)

PART NO. PRV NO. QTY DESCRIPTION

86001500 140617

86223460 67499

1 CIRCUIT BREAKER, 13 AMP

1 RECTIFIER, 50A 1000V BRIDGE

86001720 140785 1 BRUSH SET (PKG OF 4)

86003660 34378 1 FUSE

09134

09135

1

1

BEARING, MOTOR BOTTOM

BEARING, MOTOR TOP

SERIAL NO.

FROM

NOTES:

INCLUDES ITEM 1 & 2

SERIAL NO.

FROM

NOTES:

10015909 86223980

86001020

LB2000I 86037140 03/07/07

5-8

PAD/DRIVER GROUP

10

3

2

1

2

9

8

6

5

7

12

11

4

5-9

LB2000I 86037140 03/07/07

PAD/DRIVER GROUP

REF PART NO. PRV NO. QTY

1

2

3

4

5

6

7

8

9

10

11

12

86010790

86006920

86010720

86222470

86279210

86274590

86276740

86246740

86223660

86219610

86224000

86216230

87163

70507

87086

64108

87102

70244

70720

51353

730065

48082

70736

730074

DESCRIPTION

4 WASHER, 3/8 SPLIT LOCK PLTD

8 SCR, 3/8-16 X 3/4 HHCS PLT

4 WASHER, M10 X 30 PLTD

1 PAD DRIVER, 20 INCH BURNISHER

1 WASHER, 5/46 ID X 1 1/4 OD

1 SCR, 5/16-24 X 1/2 HHMS SS

3 SCR, #10 X 3/8 PPHST TYPE B

1 LOCK, PAD DRIVER BLUE

1 SHROUD, ASM. 20 IN BURNISHER

1 KEY, 3/16 SQ X 11/16 LG CRS

3 SET SCR, M8 X 20MM CUP PT

1 BRUSH, STRIP (PACKAGE OF 6)

SERIAL NO.

FROM

NOTES:

INCLUDES ITEMS 7 & 8

INCLUDES ITEM 12

LB2000I 86037140 03/07/07

5-10

WIRING GROUP

6A

6B

8

9

10

7

8

9

5

2

1

11

4

3

5-11

LB2000I 86037140 03/07/07

1

2

3

4

86136780

86137290

86224750

86007110

6A 86216950

6B 86216970

7

8

86198450

86137330

9 86288450

10 86216930

70801

87057

73993

72123

23212

23217

20005

87208

70689

23207

WIRING GROUP

DESCRIPTION

2 SCR, M3.5 X 40 PHTF TYPE B

2 WASHER, M4 SHAKEPROOF

1 SPRING, COMP, .48OD X .91L

2 SWITCH, 25A SPST 125-250V SNAP

1

1

1

2

2

1

CORD SET, EURO 1.5MM X 75' BLK

CORDSET, SAA/3 1.5MM X 75

CLAMP, 5/16 NYLON

WASHER, M5 SHAKEPROOF PLTD

SCR, M4.8 X 10 HHTF TYPE B

CORDSET, 14/3 X 48", SJT, BLK

SERIAL NO.

FROM

NOTES:

LB2000I 86037140 03/07/07

5-12

SUGGESTED SPARE PARTS

PART NO.

86224740

86224750

86007110

86001500

86223460

86001720

86246740

86001390

86215390

86216230

PRV NO.

73990

73993

72123

140617

67499

140785

51353

140441

140420

730074

DESCRIPTION

SPRING,EXT .5OD X 3.5L

SPRING, COMP .48OD X .91L

SWITCH,25A SPST 125-250V SNAP

CIRCUIT BREAKER, 13 AMP

RECTIFIER, 50A 1000V BRIDGE

BRUSH SET (PKG OF 4)

LOCK, PAD DRIVER BLUE

BAG, DUST (PACKAGE OF 10 BAGS)

BLOCK, SPRING COMPRESSION

BRUSH, STRIP (PACKAGE OF 6)

SERIAL NO.

FROM

NOTES:

5-13

LB2000I 86037140 03/07/07

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