Mean Well | PB-600 | User manual | meanwell (rsp-1500-48) pwr sply,sw,encl,1536w,pfc

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Mean Well | PB-600 | User manual | meanwell (rsp-1500-48) pwr sply,sw,encl,1536w,pfc | Manualzz

Distributed by:

www.Jameco.com

1-800-831-4242

The content and copyrights of the attached

material are the property of its owner.

Jameco Part Number 694954

Declaration of RoHS Conformity

To minimize the environmental impact and take more responsibility to the earth we live, MEAN

WELL hereby confirms that the following product series comply with Directive 2002/95/EC of the

European Parliament - RoHS (Restriction of Hazardous Substances).

Content of Compliance

<0.01

Hexavalent Chrome (Cr

+6

) <0.1 % by weight (1000 ppm)

Product Series

Please refer to the attached list for details.

Delivery

The actual delivery date for RoHS compliance products will depend on our inventory status.

Please contact our sales representatives for details.

How to Recognize

The serial number on each PSU originally was Cxxxxxxxxx and right now will be changed to

Rxxxxxxxxx or Exxxxxxxxx (or add “R” for serial number that only specify the production weeks) for RoHS compliance products for the ease of identification.

Jerry Lin / President

MEAN WELL Enterprises Co., Ltd.

Product Family

G3

Series

RS-25/35/50/75/100/150, RD-35/50/65/85/125, RID-50/65/85/125, RT-50/65/85/125, RQ-50/65/85/125

G2

PFC

AD

S-25/40/60/100F/150/240, T-40, D/ID/T/IT/Q/IQ-60, D/T/Q-120, SC-150

SP-75/100/150/200/320/480/500/750, USP-225/350, TP-75/100/150, QP-100/150/200/320/375

ADS-55/155, AD-55/155, ADD-55/155

CL/PL

DIN

CLG-60/100, PLN-30/60/100

MDR-20/40/60, DR-30/45/60/75/100/120, DRH-120, DRP-240/480/480S, DRT-240/480/960, DR-RDN20,

DR-UPS40

MP-450/650/1K0, MS-75/150/300, MD-100

Modular

Parallel

Open Frame

Charger

Adaptor

PSP-500/600/1000/1500, RSP-1000/1500, RCP-1000, RCP-1U

NFM-05/10/15/20, PM-05/10/15/20, PS/PD-25, PS-35, PS/PD/PT-45, PS/PD/PT-65, RPD/RPT-65, PD-110,

PQ-100, PPQ-100, PPS/PPT-125, LPS-50/75/100, LPP-100/150, ASP-150, PPS-200, PID-250, MPS-30,

MPS/MPD/MPT-45, RPS/RPD/RPT-60, MPS/MPD/MPT-65, RPS/RPD/RPT-75, MPS/MPD/MPT/MPQ-120,

MPS/MPD/MPT/MPQ-200

GC-30, PA/PB/PS-120, ESC/ESP-120, ESC/ESP-240, PB-300/360

GS-06/15/18/25, ES-18/25, P25, P30, P40, P50, P66, U65S, MES-30/50, ATX-100, AS-120P

PC/IPC Power

DC/DC Converter

YP-350J, IPC-200/250/300

SD-25/50/100/150/200/350, SDM30, ASD10H/15H, NSD10/15, SBT, SFT, DET, SRS, SUS, SPR, SPU, SCW,

SLW, SKE SKA, DCW, DLW, DKE, DKA, TKA

TN/TS-1500, A301/A302

Inverter

Power Cord

YP** + YC**

** For other products not listed above, please contact our sales representatives for availability

2007.04 update

1500W Single Output Power Supply

R S P - 1 5 0 0 s e r i e s

Features :

Universal AC input/Full range

ZVS new technology

AC input active surge current limiting

High efficiency up to 91%

Built-in active PFC function,PF>0.95

Protections: Short circuit / Overload / Over voltage / Over temperature

Forced air cooling by built-in DC ball bearing fan

Output voltage can be trimmed between 70~100% of the rated output voltage

High power density 8.3W/inch

3

Current sharing up to 6000W(3+1)

Alarm signal output

Built-in 12V/0.1A auxiliary output for remote control

Built-in remote ON-OFF control

Built-in remote sense function

3 years warranty

SPECIFICATION

MODEL RSP-1500-5 RSP-1500-12 RSP-1500-15 RSP-1500-24 RSP-1500-27 RSP-1500-48

DC VOLTAGE

RATED CURRENT

CURRENT RANGE

RATED POWER

5V

240A

0 ~ 240A

1200W

RIPPLE & NOISE (max.)

Note.2

150mVp-p

OUTPUT VOLTAGE ADJ. RANGE

VOLTAGE TOLERANCE

Note.3

4.5 ~ 5.5V

2.0%

12V

125A

0 ~ 125A

1500W

150mVp-p

10 ~ 13.5V

1.0%

15V

100A

0 ~ 100A

1500W

150mVp-p

13.5 ~ 16.5V

1.0%

24V

63A

0 ~ 63A

1512W

150mVp-p

20 ~ 26.4V

1.0%

27V

56A

0 ~ 56A

1512W

150mVp-p

24 ~ 30V

1.0%

48V

32A

0 ~ 32A

1536W

200mVp-p

43 ~ 56V

1.0%

INPUT

LINE REGULATION

LOAD REGULATION

SETUP, RISE TIME

HOLD UP TIME (Typ.)

VOLTAGE RANGE

FREQUENCY RANGE

POWER FACTOR (Typ.)

EFFICIENCY (Typ.)

0.5%

2.0%

0.5%

0.5%

1500ms, 100ms at full load

10ms at full load

127 ~ 370VDC 90 ~ 264VAC

47~63Hz

0.95/230VAC

80%

17A/115VAC

30A/115VAC

0.98/115VAC at full load

87%

8A/230VAC

60A/230VAC

0.5%

0.5%

14ms at full load

87%

0.5%

0.5%

90%

0.5%

0.5%

16ms at full load

90%

AC CURRENT (Typ.)

INRUSH CURRENT (Typ.)

LEAKAGE CURRENT

PROTECTION

FUNCTION

ENVIRONMENT

<2.0mA / 240VAC

OVERLOAD

OVER VOLTAGE

OVER TEMPERATURE

Note.5

105 ~135% rated output power

Protection type : Constant current limiting unit will shut down o/p voltage after 5sec. Re-power on to recover

5.75 ~ 6.75V

13.8 ~ 16.8V

17 ~ 20.5V

27.6 ~ 32.4V

31 ~ 36.5V

Protection type : Shut down o/p voltage, re-power on to recover

95 5 (TSW2 ) detect on heatsink of power transistor

Protection type : Shut down o/p voltage, recovers automatically after temperature goes down

[email protected](Only for Remote ON/OFF control)

AUXILIARY POWER(AUX)

REMOTE ON/OFF CONTROL

ALARM SIGNAL OUTPUT

OUTPUT VOLTAGE TRIM

Please see the Function Manual

Please see the Function Manual

Please see the Function Manual

Please see the Function Manual

CURRENT SHARING

WORKING TEMP.

WORKING HUMIDITY

STORAGE TEMP., HUMIDITY

-20 ~ +70 (Refer to output load derating curve)

20~90% RH non-condensing

-40 ~ +85 , 10 ~ 95% RH

SAFETY &

EMC

(Note 4)

OTHERS

NOTE

0.5%

0.5%

91%

57.6 ~ 67.2V

TEMP. COEFFICIENT

VIBRATION

SAFETY STANDARDS

WITHSTAND VOLTAGE

0.05%/ (0 ~ 50 )

10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes

UL60950-1, TUV EN60950-1 approved

I/P-O/P:3KVAC I/P-FG:1.5KVAC

O/P-FG:0.5KVAC

ISOLATION RESISTANCE

EMI CONDUCTION & RADIATION

HARMONIC CURRENT

I/P-O/P, I/P-FG, O/P-FG:100M Ohms/500VDC

Compliance to EN55022 (CISPR22)

EMS IMMUNITY

Compliance to EN61000-3-2,-3

Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, light industry level, criteria A

MTBF

62.6K hrs min.

MIL-HDBK-217F (25 )

DIMENSION

PACKING

278*127*83.5mm (L*W*H)

2.6Kg; 6pcs/16.6Kg/1.54CUFT

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets

EMC directives.

5. Derating may be needed under low input voltages. Please check the derating curve for more details.

File Name:RSP-1500-SPEC 2007-06-05

1500W Single Output Power Supply

Mechanical Specification

240

R S P - 1 5 0 0

11.2

s e r i e s

Case No.943A

Unit:mm

38

8-M4 L=5(Both Sides)

Air flow direction

4-M4 L=5

278

240

11.2

OUTPUT

1

2

3

I/P

+V

-V

8

7

CN1 CN2 CN3

6

5

4

3

2

1

8

7

6

5

4

3

2

1

6

5

4

3

2

1

LED

SVR

Block Diagram

AC Input Terminal Pin No. Assignment

Pin No.

1

2

3

Assignment

FG

AC/N

AC/L

Control Pin No. Assignment(CN1,CN2) :

Pin No.

1

2

3,5,7

Assignment

RCG

RC2

-S

Pin No.

4

6

8

Assignment

TRIM

LS(Current Share)

+S

Mating Housing

HRS DF11

Terminal

HRS DF11 or equivalent or equivalent

RCG: Remote ON/OFF Ground

RC2: Remote ON/OFF

-S : -Remote Sensing

TRIM: Adjustment of Output Voltage

LS: Load Share

+S: +Remote Sensing

Control Pin No. Assignment(CN3) :

Pin No.

1

2

3

Assignment

P OK GND

P OK

RCG

Pin No.

4

5

6

Assignment

AUXG

RC1

AUX

P OK GND: Power OK Ground

P OK: Power OK Signal

RCG: Remote ON/OFF Ground

Mating Housing Terminal

HRS DF11 HRS DF11 or equivalent or equivalent

AUXG: Auxiliary Ground

RC1: Remote ON/OFF

AUX: Auxiliary Output

PFC fosc : 70KHz

PWM fosc : 100KHz

I/P

EMI

FILTER

ACTIVE

INRUSH

CURRENT

LIMITING

RECTIFIERS

&

PFC

POWER

SWITCH-

ING

RECTIFIERS

&

FILTER

+S

+V

-V

-S

PFC

CONTROL O.L.P.

O.V.P.

O.T.P.

PWM

CONTROL

LOAD

SHARING

DETECTION

CIRCUIT

REMOTE

CONTROL

P OK

RC

LS

FAN

AUX

POWER

RECTIFIERS

&

FILTER

AUX POWER

(12V/0.1A)

File Name:RSP-1500-SPEC 2007-06-05

1500W Single Output Power Supply

R S P - 1 5 0 0 s e r i e s

Derating Curve Static Characteristics

Ta=25

100

80

60

50

40

20

+12V,+15V

+5V

Others

-20 0 10 20 30 40 45 50

AMBIENT TEMPERATURE ( )

60 70

(HORIZONTAL)

100

90

80

70

60

90 100 120 140 150 160 180 200 220 240 264

INPUT VOLTAGE (V) 60Hz

Function Manual

1.Remote ON/OFF

(1)Remote ON/OFF control becomes available by applying voltage in CN1 & CN2 & CN3

(2)Table 1.1 shows the specification of Remote ON/OFF function

(3)Fig.1.2 shows the example to connect Remote ON/OFF control function

Table 1.1 Specification of Remote ON/OFF

Connection Method Fig. 1.2(A)

SW Logic

Output on

Output off

SW Open

SW Close

Fig. 1.2(B)

SW Open

SW Close

Fig. 1.2(C)

SW Close

SW Open

Fig.1.2 Examples of connecting remote ON/OFF

(A)Using external voltage source (B)Using internal 12V auxiliary output

12V typ.

2.2K

150

AUX

RC1

RC2

RCG

620

AUXG

5V

SW

12V typ.

2.2K

150

AUX

RC1

RC2

RCG

SW

AUXG

(C)Using internal 12V auxiliary output

12V typ.

2.2K

150

AUX

RC1

RC2

SW

RCG

AUXG

File Name:RSP-1500-SPEC 2007-06-05

1500W Single Output Power Supply

R S P - 1 5 0 0 s e r i e s

2.Alarm Signal Output

(1)Alarm signal is sent out through "P OK" & "P OK GND" pins

(2)An external voltage source is required for this function. The maximum applied voltage is 50V and the maximum sink current is 10mA

(3)Table 2.1 explain the alarm function built-in the power supply

Function Description Output of alarm(P OK)

The signal is "Low" when the power supply is

65% of the rated output voltage-Power OK above Low

(0.5V max at 10mA)

P OK

The signal turns to be "High" when the power supply is under 65% of the rated output voltage-Power Fail

High or open

(External applied voltage

10mA max.)

Table 2.1 Explanation of alarm

P OK

0.1uF

100K

R

V

P OK GND External voltage and R

(The max. Sink is 10mA and 50V)

Fig. 2.2 Internal circuit of P OK (Open collector method)

3.Output Voltage TRIM

(1)Adjustment of output voltage is possible between 70~100%(Typ.) of the rated output which is shown in Fig. 3.1

(2)Connecting a resistor externally between TRIM and-S on CN1 or CN2 that is shown in Fig. 3.2.

Vout

100%

90%

80%

70%

CN1 or

CN2

TRIM

-S

R Fig. 3.2 Output voltage trimming

0 470 1.8K

OPEN

Fig. 3.1 External Resistor (Typical)

4.Current Sharing

(1)Parallel operation is available by connecting the units shown as below

(+S,-S and LS are connected mutually in parallel):

(2)The voltage difference among each output should be minimized that less than 2% is required

(3)The total output current must not exceed the value determined by the following equation

(Output current at parallel operation)=(The rated current per unit) x (Number of unit) x 0.9

(4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications

(5) When remote sensing is used in parallel operation, the sensing wire must be connected only to the master unit

No.1(Master)

AC/L AC/N

No.2(Slave)

+S

-S

LS

CN1

+S

-S

LS

CN2

V-

V+

+S

-S

LS

CN1

+S

-S

LS

CN2

V-

V+

AC/L AC/N

R(0.5W)

No.3(Slave)

+S

+V

-V

-S

Load

+S

-S

LS

CN1

+S

-S

LS

CN2

V-

V+

AC/L AC/N

No.4(Slave)

+S

-S

LS

CN1

+S

-S

LS

CN2

V-

V+

AC/L AC/N

File Name:RSP-1500-SPEC 2007-06-05

1500W Single Output Power Supply

MODEL

RSP-1500-48

OUTPUT FUNCTION TEST

NO TEST ITEM

1

RIPPLE & NOISE

SPECICATION

V1: 200 mVp-p (Max )

TEST CONDITION

I/P: 230VAC

O/P:FULL LOAD

Ta:25

2

OUTPUT VOLTAGE

ADJUST RANGE

3

OUTPUT VOLTAGE

TOLERANCE

CH1: 43V~56 V

V1: 1 %~ -1 % (Max)

I/P: 230 VAC

I/P: 115 VAC

O/P:MIN LOAD

Ta:25

I/P: 100 VAC / 264 VAC

O/P:FULL/ MIN LOAD

Ta:25

4

LINE REGULATION

5

LOAD REGULATION

V1: 0.5 %~ -0.5 % (Max)

V1: 0.5 %~ -0.5 % (Max)

I/P: 100 VAC ~ 264 VAC

O/P:FULL LOAD

Ta:25

I/P: 230 VAC

O/P:FULL ~MIN LOAD

Ta:25

6

SET UP TIME

7

RISE TIME 230VAC: 100

O/P:FULL LOAD

Ta:25

℃ ms (Max) I/P: 230 VAC

O/P:FULL LOAD

Ta:25

8

HOLD UP TIME

9

10

OVER/UNDERSHOOT TEST

DYNAMIC LOAD

< +5%

V1: 4800 mVp-p

O/P:FULL LOAD

Ta:25

I/P: 230 VAC

O/P:FULL LOAD

Ta:25

I/P: 230 VAC

O/P:FULL /Min LOAD

90%DUTY/1KHZ

Ta:25

RSP-1500 series

RESULT

V1: 61 mVp-p (Max )

VERDICT

P

38.96

38.96

V~

V~

57.62

57.62

V/ 230 VAC

V/ 115 VAC

P

V1: 0.1 %~ -0.1 %

P

V1: 0.03 %~ -0.03 %

P

V1: 0.03 %~ -0.03 %

P

230VAC/ 734 ms

P

230VAC/ 51 ms

P

230VAC/ 17.8 ms

P

TEST: <5

%

P

413 mVp-p

P

Model: RSP-1500-48 Test Report 1 / 6

1500W Single Output Power Supply

INPUT FUNCTION TEST

NO

TEST ITEM

1

INPUT VOLTAGE RANGE

SPECICATION

100VAC~264 VAC

TEST CONDITION

I/P:TESTING

O/P:FULL LOAD

Ta:25

I/P:

LOW-LINE-3V= 97 V

HIGH-LINE+15%=300 V

O/P:FULL/MIN LOAD

ON: 30 Sec . OFF: 30 Sec 10MIN

( AC POWER ON/OFF NO DAMAGE )

RSP-1500

RESULT

90V~264V

TEST: OK

series

VERDICT

P

2

INPUT FREQUENCY RANGE

3

POWER FACTOR

4

EFFICIENCY

5

INPUT CURRENT

6

INRUSH CURRENT

7

LEAKAGE CURRENT

47HZ ~63 HZ

NO DAMAGE OSC

91

<

0.95

230V/

115V/

230V/

% (TYP)

8

17

60

115V/ 30

COLD START

/ 230 VAC(TYP)

0.98 / 115 VAC(TYP)

A (TYP)

A (TYP)

A (TYP)

A(TYP)

2 mA / 240 VAC

I/P: 90 VAC ~ 264 VAC

O/P:FULL~MIN LOAD

Ta:25

I/P: 230 VAC

I/P: 115 VAC

O/P:FULL LOAD

Ta:25

I/P: 230 VAC

O/P:FULL LOAD

Ta:25

I/P: 230 VAC

I/P: 115 VAC

O/P:FULL LOAD

Ta:25

I/P: 230 VAC

I/P: 115 VAC

O/P:FULL LOAD

Ta:25

I/P: 254 VAC

O/P:Min LOAD

Ta:25

TEST: OK

PF=

PF=

91.2%

I =

I =

I =

I =

50

25

0.96 / 230 VAC

0.99 / 115 VAC

7.62 A/ 230 VAC

15.58 A/ 115 VAC

A/ 230 VAC

A/ 115 VAC

L-FG: 0.9

N-FG: 0.9 mA mA

P

P

P

P

P

P

PROTECTION FUNCTION TEST

NO TEST ITEM

1

OVER LOAD PROTECTION

SPECICATION

105 %~ 135 %

TEST CONDITION

I/P: 230 VAC

I/P: 115 VAC

O/P:TESTING

Ta:25

2

OVER VOLTAGE PROTECTION CH1: 57.6V~ 67.2 V

3

OVER TEMPERATURE PROTECTION SPEC:

TSW2 : 95 + 5

O.T.P.

NO DAMAGE

4

SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR NO DAMAGE

I/P: 230 VAC

I/P: 115 VAC

O/P:MIN LOAD

Ta:25

I/P: 264 VAC

O/P:FULL LOAD

I/P: 264 VAC

O/P:FULL LOAD

Ta:25

RESULT

125 %/ 230 VAC

125 %/ 115 VAC

Constant Current Limiting unit will shut down o/p voltage after 5sec

Re-power on to recover

VERDICT

P

63.8V/ 230 VAC

63.8 V/ 115 VAC

Shunt down Re- power ON

O.T.P. Active

Shut down o/p voltage

, recovers automatically after temperature goes down

NO DAMAGE

Constant Current Limiting unit will shut down o/p voltage after 5sec

Re-power on to recover

P

P

P

Model: RSP-1500-48 Test Report 2 / 6

1500W Single Output Power Supply

CONTROL FUNCTION TEST

NO TEST ITEM SPECICATION

1

AUXILIARY POWER (AUX) 12V @ 0.1A

(Only for Remote ON/OFF control )

2

REMOTE CONTROL Table1.1 Fig1.2(a)(b)(c)

Specification of Remote ON/OFF

RSP-1500

TEST CONDITION RESULT

I/P: 230 VAC

O/P:FULL LOAD

Ta:25

12.57V

I/P: 230 VAC

O/P:FULL LOAD

Ta:25

Connection

Method

Fig1.2(a) Fig1.2(b) Fig1.2(c)

Output

SW Open SW Open SW Close on

SW Logic

Output

SW Close SW Close SW Open off

series

VERDICT

P

P

3

ALARM SIGNAL OUTPUT

Pin

Table2.1 Explanation of alarm

POK Alarm

P OK

P OK GND

The signal is “LOW”when ther power supply is above 65%of the rated output voltage

The signal turns to be “HIGH” when ther power supply is under

65%of the rated output voltage

I/P: 230 VAC

O/P:FULL LOAD

Ta:25

Output of alarm

Good:Low

(0.5V max at 10mA)

Fail:High or open

(50V 10mA max)

P

4

OUTPUT VOLTAGE TRIM

5

CURRENT SHARING

6

REMOTE SENSE

Adjustment of output voltage is possible between 75~100% of the rated output by following

PSU1-PSU2 < 10%

I/P: 230 VAC

O/P:NOL LOAD

Ta:25

I/P: 230 VAC

O/P:FULL/50% LOAD

Ta:25

>0.3V

70%~100%

O/P:100%

PSU1: 1705 W

PSU2: 1688 W

O/P:50%

PSU1: 872 W

PSU2: 845 W

> 0.3 V

P

P

I/P: 230 VAC

O/P:FULL LOAD

Ta:25

P

Model: RSP-1500-48 Test Report 3 / 6

1500W Single Output Power Supply

ENVIRONMENT TEST

NO TEST ITEM

1

TEMPERATURE RISE TEST

SPECICATION TEST CONDITION

MODEL

RSP-1500-24

1. ROOM AMBIENT BURN-IN

2HRS

I/P: 230VAC O/P: FULL LOAD Ta= 29

2. HIGH AMBIENT BURN-IN

3 HRS

I/P: 230VAC O/P: FULL LOAD Ta= 51.4

2

OVER LOAD BURN-IN TEST

3

LOW TEMPERATURE

TURN ON TEST

4

HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

5

TEMPERATURE

COEFFICIENT

6

VIBRATION TEST

RESULT

RSP-1500

NO

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

NO DAMAGE

1 HOUR ( MIN )

Position P/N

ROOM AMBIENT

Ta= 29

HIGH AMBIENT

Ta= 51.4

LF2 TR-541

41.7

63.3

BD2 GBJ2506 25A/600V LT 54.0

75.1

D2

L1 COIL

30ETH06 30A/600V IR

TF-1198

38.8

58.9

44.6

65.3

Q7

U3 TOP244P

U2 UC3855BDW

L900 COIL

20N60C3 20A/650V INF

TF-1201

35.4

58.6

51.2

74.2

42.5

63.9

69.4

92.1

T900 COIL

Q901

TF-1313

24N50 24A/500V FAIR

55.7

77.1

65.5

95.4

D900

TURN ON AFTER 2 HOUR

BYC5-600 5A/600V PH

L102 TR-593

C900

150U/450V RUB 105

MXG

U100 UC2895DW

TSW2 ST-105

I/P: 230 VAC

O/P: 119

Ta:25

LOAD

I/P: 230 VAC

O/P: 100

LOAD

Ta= -20

53.2

76.0

42.0

65.8

44.2

67.8

41.9

66.1

67.8

100.7

TEST

TEST

OK

OK

TEST

OK

AFTER 12 HOURS

IN CHAMBER ON

CONTROL 50

NO DAMAGE

+ 0.05 %(0~50

)

I/P: 272 VAC

O/P:FULL LOAD

Ta= 50

HUMIDITY= 95 %R.H

I/P: 230 VAC

O/P:FULL LOAD

+ 0.01 %(0~50

)

TEST

OK

1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:10min/sweep cycle

(4) Acceleration:2G

(5) Test Time:1 hour in each axis (X.Y.Z)

(6) Ta:25

series

VERDICT

P

P

P

P

P

P

Model: RSP-1500-48 Test Report 4 / 6

1500W Single Output Power Supply

SAFETY TEST

NO TEST ITEM

1

WITHSTAND VOLTAGE

2

ISOLATION RESISTANCE

SPECICATION

I/P-O/P: 3 KVAC/min

I/P-FG: 1.5 KVAC/min

O/P-FG: 0.5 KVAC/min

I/P-O/P:500VDC>100M

I/P-FG: 500VDC>100M

O/P-FG:500VDC>100M

TEST CONDITION

I/P-O/P: 3.6 KVAC/min

I/P-FG: 1.8 KVAC/min

O/P-FG: 0.6 KVAC/min

Ta:25

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25

RSP-1500 series

RESULT

I/P-O/P: 11.6 mA

I/P-FG:

8.84 mA

VERDICT

P

O/P-FG: 16.04 mA

NO DAMAGE

I/P-O/P:

I/P-FG:

O/P-FG:

NO DAMAGE

1

1

1

G Ω

G Ω

G Ω

P

9 m

P

P

3

GROUNDING CONTINUITY

4

APPROVAL

FG(PE) TO CHASSIS

OR TRACE < 100 m

TUV: Certificate NO

R50063850

UL: File NO

E183223

40 A / 2min

Ta:25

E.M.C TEST

NO TEST ITEM SPECICATION TEST CONDITION

1

HARMONIC EN61000-3-2

CLASS A O/P:FULL LOAD

Ta:25

2

CONDUCTION EN55022

CLASS B

3

RADIATION EN55022

CLASS B

I/P: 230 VAC (50HZ)

O/P:FULL/50% LOAD

Ta:25

I/P: 230 VAC (50HZ)

O/P:FULL LOAD

Ta:25

4

E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV / Contact:4KV

I/P: 230 VAC/50HZ

O/P:FULL LOAD

Ta:25

5

E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT: 1KV

O/P:FULL LOAD

Ta:25

6

SURGE IEC61000-4-5

LIGHT INDUSTRY

L-N :1KV

L,N-PE:2KV

I/P: 230 VAC/50HZ

O/P:FULL LOAD

Ta:25

7

Test by certified Lab

Test Report Prepare

RESULT

PASS

PASS

Test by certified Lab

PASS

Test by certified Lab

CRITERIA A

CRITERIA A

CRITERIA A

VERDICT

P

P

P

P

P

P

M.T.B.F & LIFE CYCLE CALCULATION

NO TEST ITEM

1

CAPACITOR

LIFE CYCLE

SPECICATION TEST CONDITION

SUPPOSE C 114 IS THE MOST CRITICAL COMPONENT

I/P: 230VAC O/P:FULL LOAD Ta= 25

LIFE TIME= 109840 HRS

I/P: 230VAC O/P:FULL LOAD Ta= 50

LIFE TIME= 188843 HRS

2

MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT

TOTAL FAILURE RATE: 62.6K HRS

RESULT VERDICT

P

P

Model: RSP-1500-48 Test Report 5 / 6

1500W Single Output Power Supply

COMPONENT STRESS TEST

NO TEST ITEM

1

Power Transistor

( D to S) or (C to E)

Peak Voltage

2

Diode Peak

Voltage

3 Input Capacitor Voltage

SPECICATION

Q900 Rated

FQA24N50 : 500V 24 A

D102 Rated

S20LC20U : 200V 20A

C15 Rated

: 150 u / 450V/ 105

TEST CONDITION

I/P:High-Line +3V = 267 V

O/P: (1)Full Load Turn on

(2) Full Load

(3)Output Short

Ta:25

I/P:High-Line +3V = 267 V

O/P: (1)Full Load Turn on

(2) Full Load

(3)Output Short

Ta:25

I/P:High-Line +3V = 267 V

O/P: (1)Full Load Turn on /Off

(2) Min load Turn on /Off

(3)Full Load /Min load Change

(4)Burn in 1hour

Ta:25

RSP-1500

RESULT

(1)

(2)

(3)

(3)

(4)

157

170

1

406

390

V

V

V

V

V

series

VERDICT

P

P

P

4 Control IC Voltage Test

U100 Rated

UCC2895W : 18 V

I/P:High-Line +3V = 267 V

O/P: (1)Full Load Turn on /Off

(2) Min load Turn on /Off

(3)Full Load /Min load Change

Ta:25

(1)

(2)

(3)

12.7

12.7

12.7

V

V

V

P

5

PFC Power Transistor

( D to S) or (C to E)

Peak Voltage

Q1 Rated

20N60C3 : 600V 20 A

I/P:High-Line +3V = 267 V

O/P: (1)Full Load Turn on

(2) Full Load

(3)Output Short

Ta:25

DATE SAMPLE TEST RESULT TESTER

(1)

(2)

(3)

420

452

406

V

V

V

APPROVAL

P

2005/4/19 RD SAMPLE PASS VINCENT TSENG MAX LIN

2005/7/29

2005/9/3

2005/9/21

PRODUCT SAMPLE

W0505A40

PRODUCT SAMPLE

W0507C27

PRODUCT SAMPLE

W0509B35

PASS

PASS

PASS

VINCENT TSENG

VINCENT TSENG

VINCENT TSENG

MAX LIN

MAX LIN

MAX LIN

2003/12/12 A50-F023

Model: RSP-1500-48 Test Report 6 / 6

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