Quadra-Fire QFP44 Owner`s manual

Owner’s Manual
Installation and Operation
Model(s):
QFP44
CAUTION
T
O
N RD
O A
D SC
I
D
DO NOT DISCARD THIS MANUAL
• Important operating and • Read, understand and follow • Leave this manual with
party responsible for
maintenance instructions these instructions for safe
installation and operation.
use and operation.
included.
WARNING
WARNING
HOT SURFACES!
If the information in these instructions is not followed exactly, a
re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other ammable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
Glass and other surfaces are hot during
operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
appliance.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
ammable materials.
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
• Keep clothing, furniture, draperies and other combustibles
- Immediately call your gas supplier from
away.
a neighbor’s phone. Follow the gas
Î This appliance requires installation of a decorative front
supplier’s instructions.
with an integral barrier to prevent direct contact with
- If you cannot reach your gas supplier, call
the xed glass panel. Do NOT operate the appliance
the re department.
with the barrier removed.
• Installation and service must be performed
Contact your dealer or Hearth & Home Technologies if the
by a qualied installer, service agency, or
barrier is not present or help is needed to properly install one.
the gas supplier.
In the Commonwealth of Massachusetts installation
must be performed by a licensed plumber or gas tter.
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed
by qualied personnel. Hearth & Home Technologies suggests
NFI certied or factory-trained professionals, or technicians
supervised by an NFI certied professional.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
1
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Quadra-Fire gas replace, an
elegant and clean alternative to wood burning replaces. The
Quadra-Fire gas replace you have selected is designed to
provide the utmost in safety, reliability, and efciency.
As the owner of a new replace, you’ll want to read and
carefully follow all of the instructions contained in this
owner’s manual. Pay special attention to all cautions and
warnings.
This owner’s manual should be retained for future reference.
We suggest that you keep it with your other important
documents and product manuals.
The information contained in this owner’s manual, unless
noted otherwise, applies to all models and gas control
systems.
Your new Quadra-Fire gas replace will give you years of
durable use and trouble-free enjoyment. Welcome to the
Quadra-Fire family of replace products!
We recommend that you record the following pertinent
information about your replace.
Homeowner Reference Information
Model Name: ___________________________________________ Date purchased/installed: __________________
Serial Number:__________________________________________ Location on replace: _____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
Listing Label Information/Location
The model information regarding your specic replace can be found on
the rating plate usually located in the control area of the replace.
Gas Type
Hearth & Home Technologies Inc
1915 W. Saunders Street
Mt. Pleasant, IA 52641
Model #
SERIAL
NO. DE SÉRIE
Serial #
XXXXXXXXX
ANSI Standard
MODEL
MODÈLE
XXXXXX
MFG. DATE
DATE DE FAB.
GAS TYPE/TYPE DE GAZ
NATURAL/NATUREL
ALTITUDE
0-2000 2000-4000 FT/PI
MAX INPUT/DÉBIT
XX,XXX XX,XXX BTUH
MIN INPUT/DÉBIT
XX,XXX XX,XXX BTUH
MANIFOLD PRESSURE/PRESSION TUBULAIRE
MAX.
XX IN. W.C./C. D'EAU
MIN.
XX IN. W.C./C. D'EAU
MIN. INLET PRESS.
XX IN. W.C./C. D'EAU
FOR THE PURPOSE OF INPUT ADJUSTMENT
PRESS. MIN. D'ALIMENTATION
ORIFICE SIZE
DIAM. DE L'INJECTEUR
XX/XX DIA. in./mm
PROPANE
0-2000 2000-4000 FT/PI
XX,XXX XX,XXX BTUH
XX,XXX XX,XXX BTUH
XX IN. W.C./C. D'EAU
XX IN. W.C./C. D'EAU
1XX IN. W.C./C. D'EAU
XX/XX DIA. in./mm
LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz
DO NOT REMOVE OR COVER THIS LABEL.
VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL.
FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ
AVEC UN COMBUSTIBLE SOLIDE.
2
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
XXXX
CERTIFIED
FOR CANADA
CERTIFIÉ POUR LE
CANADA
Orifice
Size
Safety Alert Key:
•
•
•
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations
B. Limited Lifetime Warranty
2
5
1 Listing and Code Approvals
A.
B.
C.
D.
E.
F.
G.
H.
Appliance Certication
Ceramic Glass Specications
BTU Specications
High Altitude Installations
Non-Combustible Materials Specication
Combustible Materials Specication
Electrical Codes
Requirements for
the Commonwealth of Massachusetts
7
7
7
7
7
7
7
8
7 Vent Information and Diagrams
A.
B.
C.
D.
E.
Approved Pipe
Vent Table Key
Use of Elbows
Measuring Standards
Vent Diagrams
8 Vent Clearances and Framing
A.
B.
C.
D.
Pipe Clearances to Combustibles
Wall Penetration Framing
Install the Ceiling Firestop
Install Attic Insulation Shield
37
10 Install Vent Pipe
2 Operating Instructions
A.
B.
C.
D.
E.
F.
G.
H.
J.
K.
L.
34
34
35
36
9 Appliance Preparation
A. Secure and Level the Appliance
User Guide
29
29
29
29
30
Gas Fireplace Safety
Your Fireplace
Clear Space
Decorative Doors and Fronts
Fixed Glass Assembly
Dashboard Control
Remote Operation
Before Lighting Fireplace
Lighting Instructions (IPI)
After Fireplace is Lit
Frequently Asked Questions
9
9
10
10
10
10
11
16
17
18
18
3 Maintenance and Service
A. Maintenance Tasks-Homeowner
19
B. Maintenance Tasks-Qualied Service Technician 20
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Assemble Vent Sections
Assemble Slip Sections
Secure the Vent Sections
Disassemble Vent Sections
Install Metal Roof Flashing
Assemble and Install Storm Collar
Install RF4-8
Install Vertical Termination Cap
Heat Shield Requirements for
Horizontal Termination
Install Horizontal Termination Cap
38
39
40
40
41
42
43
44
44
45
11 Gas Information
A.
B.
C.
D.
Fuel Conversion
Gas Pressure
Gas Connection
High Altitude Installations
46
48
48
48
12 Electrical Information
Installer Guide
4 Getting Started
A.
B.
C.
D.
Typical Appliance System
Design and Installation Considerations
Tools and Supplies Needed
Inspect Appliance and Components
22
23
23
23
5 Framing and Clearances
A.
B.
C.
D.
Select Appliance Location
Construct the Appliance Chase
Clearances
Mantel and Wall Projections
24
25
25
26
A.
B.
C.
D.
E.
Wiring Requirements
Standing Pilot Ignition System Wiring
Optional Accessories Requirements
Electrical Service and Repair
Junction Box Installation
49
49
49
50
51
13 Finishing
A.
B.
C.
D.
Mantel and Wall Projections
Facing Material
Facing Template Removal
Mantel
52
53
53
53
6 Termination Locations
A. Vent Termination Minimum Clearances
27
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
3
14 Appliance Setup
A.
B.
C.
D.
E.
F.
G.
H.
I.
Remove Glass Assembly
Clean the Appliance
Install the Refractory
Adjust the Air Shutter
Adjust the Vertical Bafe
Install Logs, Ember Bed & Rockwool
Install Andirons
Place Lava Rock and Vermiculite
Reinstall Glass
54
54
54
55
56
56
58
58
58
15 Troubleshooting
A. Standing Pilot Ignition System
59
16 Reference Materials
A.
B.
C.
D.
E.
Appliance Dimension Diagram
Vent Components Diagrams
Service Parts
Optional Components
Contact Information
61
62
66
68
70
Î = Contains updated information.
4
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Î B.
Limited Lifetime Warranty
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period
Parts
Labor
1 Year
2 years
HHT Manufactured Appliances and Venting
Gas
Wood
Pellet
EPA
Wood
Electric
Venting
X
X
X
X
X
X
X
X
X
X
X
X
Components Covered
All Parts and Material Except
as covered by Conditions,
Exclusion, and Limitations listed
Igniters, Electronic
Components, and Glass
Blowers
X
3 years
Molded Refractory Panels
X
Firepots
5 years
3 years
7 years
3 years
10
years
1 year
X
Burners, Logs & Refractory
Limited
Lifetime
1 year
X
Firebox & Heat Exchanger
90 Days
X
X
X
X
X
Castings & Bafes
X
X
Firebox, HHT Chimney,
Termination & Heat
Exchanger
X
X
X
See Conditions, Exclusions, and limitations.
X
All Replacement Parts
9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
ƒ This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
ƒ The maximum amount recoverable under this warranty is limited to the purchase price of the product.
ƒ In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
ƒ Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home
is not covered under this warranty.
4021-645A 09-01-08
Page 1 of 2
This limited warranty does not extend to or include surface nish on the appliance or terminations, door gasketing, glass
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
5
B. Limited Lifetime Warranty (continued)
gasketing, glass discoloration, rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion
on any of the metal surfaces, cast iron components, bafes, repots, doors, or rebox area are not covered by this
warranty.
ƒ Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.
ƒ HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or
maintenance of the appliance not in accordance with the installation instructions; operating instructions and the
listing agent identication label furnished with the appliance; (2) installation which does not comply with local building
codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4)
environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure
or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than
those specied in the operating instructions; (6) installation or use of components not supplied with the appliance or
any other components not expressly authorized and approved by HHT; and/or (7) modication of the appliance not
expressly authorized and approved by HHT in writing.
ƒ This warranty does not apply to non-HHT venting components, hearth components or other accessories used in
conjunction with the installation of this product.
ƒ This warranty is void if the appliance has been over-red or operated in atmospheres contaminated by chlorine,
uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
ƒ HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
ƒ Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specic rights; you may also have other rights, which vary from state to state.
ƒ EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all
warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide
necessary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
6
Page 2 of 2
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
1
Listing and Code Approvals
A. Appliance Certication
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or
authorities having jurisdiction.
MODELS: QFP44
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Direct Vent Gas Heater
When installing above 2000 feet elevation:
STANDARD: ANSI Z21.88-2003 • CSA2.33
•
In the USA: Reduce input rate 4% for each 1000 feet
above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
Check with your local gas utility to determine proper
orice size.
This product is listed to ANSI standards for “Vented Gas
Fireplace Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and
Recreational Vehicles”, and “Gas Fired Appliances for
Use at High Altitudes”.
NOTICE: This installation must conform with local codes.
In the absence of local codes you must comply with the
National Fuel Gas Code, ANSI Z223.1-latest edition in
the U.S.A. and the CAN/CGA B149 Installation Codes in
Canada.
E. Non-Combustible Materials Specication
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental
room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750 ºC and UL763 shall be
considered non-combustible materials.
B. Ceramic Glass Specications
F. Combustible Materials Specication
This appliance is equipped with 5 mm ceramic glass. Replace glass with 5 mm ceramic glass. Please contact your
dealer for replacement glass.
Materials made of or surfaced with wood, compressed
paper, plant bers, plastics, or other material that can ignite and burn, whether ame proofed or not, or plastered
or unplastered shall be considered combustible materials.
C. BTU Specications
QFP44 Series
IPI
Max/Min Input Rate (NG) Both Burners
70,000 / 47,000
Max/Min Input Rate (NG) Front Burner
19,000 / 13,500
Max/Min Input Rate (LP) Both Burners
67,000 / 51,000
Max/Min Input Rate (LP) Front Burner
21,000 / 14,500
Orice Size (NG) Front
#46/.084 in./2.13 mm
Orice Size (NG) Rear
#18/.169 in./4.29 mm
Orice Size (LP) Front
#56/.046 in./1.17 mm
Orice Size (LP) Rear
#46/.084 in./2.13 mm
Î
G. Electrical Codes
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
•
A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in
compliance with the applicable electrical codes, when
it is installed in locations such as in bathrooms or near
sinks.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
7
Note: The following requirements reference various
Massachusetts and national codes not contained in this
document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above nished grade in the area of the venting, including but not limited to decks and porches, the following
requirements shall be satised:
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
•
•
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal
vented gas fueled equipment, the installing plumber or
gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the oor level where the gas equipment is
to be installed. In addition, the installing plumber or gas
tter shall observe that a battery operated or hard wired
carbon monoxide detector with an alarm is installed on
each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property
owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide
detectors.
In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
oor level.
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA
720 and be ANSI/UL 2034 listed and IAS certied.
Signage
A metal or plastic identication plate shall be permanently
mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with
the exhaust vent terminal for the horizontally vented gas
fueled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) in. in size,
“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS”.
8
The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition
of NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure used
in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shall include:
•
•
Detailed instructions for the installation of the venting
system design or the venting system components;
and
A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does not
provide the parts for venting the ue gases, but identies “special venting systems”, the following requirements
shall be satised by the manufacturer:
•
The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
• The “special venting systems” shall be Product
Approved by the Board, and the instructions for that
system shall include a parts list and detailed installation
instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
User Guide
2
Operating Instructions
•
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot
during operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in
same room as appliance.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
ammable materials.
• Keep clothing, furniture, draperies and other
combustibles away.
Î This appliance requires the installation of a
decorative front with an integral barrier to prevent
direct contact with the xed glass panel. Do NOT
operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
Install a physical barrier such as:
- A decorative rescreen.
- Adjustable safety gate.
• Install a switch lock or a wall/remote control with child
protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot replace, whether
operating or cooling down.
• Teach children to NEVER touch the replace.
• Consider not using the replace when children will be
present.
Contact your dealer for more information, or visit: www.
hpba.org/staysafe.
To prevent unintended operation when not using your
replace for an extended period of time (summer months,
vacations, trips, etc):
•
•
•
Remove batteries from remote controls.
Turn off wall controls.
Unplug 3 volt adapter plug and remove batteries on IPI
models.
• Turn off gas controls valve on standing pilot models.
When lighting the pilot light on replaces with a standing
pilot, remove the xed glass assembly so you can detect
presence of residual gas build-up. See Standing Pilot
Lighting instructions and Maintenance Tasks.
B. Your Fireplace
If you expect that small children or vulnerable adults may
come into contact with this replace, the following precautions are recommended:
WARNING! DO NOT operate replace before reading and
understanding operating instructions. Failure to operate
replace according to operating instructions could cause
re or injury.
Decorative Doors
(not shown)
Section 2.E.
Mantel
Fixed Glass Assembly
Section 2.F.
Hearth
(not required)
Clear Space
Section 2.D.
Dashboard
Control
Section 2.G.
Figure 2.1 General Operating Parts
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
9
C. Clear Space
F. Dashboard Control
WARNING! DO NOT place combustible objects in front of
the replace or block louvers. High temperatures may start
a re. See Figure 2.2.
Avoid placing candles and other heat-sensitive objects on
mantel or hearth. Heat may damage these objects.
Figure 2.3
Dashboard Control
Valve Control
This knob is used to control the gas to the appliance and
for starting the pilot. There are three positions, ON, OFF,
PILOT. The indicator on the valve indicates the position of
the knob.
Clear Space
3 ft (0.91 m)
in front of
appliance
Figure 2.2
Pilot Ignitor
Clear Space
D. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts
approved by Hearth & Home Technologies. Unapproved
doors or fronts may cause replace to overheat.
Î This appliance requires the installation of a decorative front
with an integral barrier to prevent direct contact with the
xed glass panel. Do NOT operate the appliance with the
barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install
one.
This unit is equipped with an electronic ignitor for the
pilot. When the valve control knob is turned to the PILOT
position and fully depressed, the ignitor will begin sparking and light the pilot. After the pilot is lit, release the
knob slightly to stop the ignitor from sparking but continue
holding the knob in for 30 seconds to establish the pilot.
Release the knob and the pilot should stay lit.
Rear Burner Switch
The rear burner can be shut off completely with the
switch, allowing the front burner to operate in either high
or low mode for limited heat output.
For more information refer to the instructions supplied
with your decorative door or front.
E. Fixed Glass Assembly
See Section 14.A.
10
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Ignitor Battery Box
G. Remote Operation
By pulling the drawer forward, the ignitor battery box can
be accessed to replace the AA battery as necessary. See
Figure 13.2.
This remote control kit has a hand held transmitter that
can be used as a remote on/off or as a thermostat. The
transmitter display shows the current room temperature,
target temperature, timer setting, on/off status, low battery
indicator, current time, burner/valve operation and fan
operation. Electrical ratings for the receiver are: 110 VAC,
60 Hz, 6 W.
FCC REQUIREMENTS
Ignitor Battery Box
Warning! CHANGES OR MODIFICATIONS TO THIS
UNIT NOT EXPRESSLY APPROVED BY THE PARTY
RESPONSIBLE FOR COMPLIANCE COULD VOID THE
USER’S AUTHORITY TO OPERATE THE EQUIPMENT.
Figure 2.4
Accessing the Ignitor Battery Box.
Ignitor Battery Box
By pulling the drawer forward, the ignitor battery box can
be accessed to replace the AA battery as necessary. See
Figure 2.4.
Note: This equipment has been tested and found to
comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference
in a residential installation. This equipment generates,
uses , and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions,
may cause harmful interference to radio communications.
However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference
by one or more of the following measures:
•
•
•
•
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and
receiver.
Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
Contact the dealer or an experienced radio TV
technician for help.
Canadian Equipment Requirements
This digital apparatus does not exceed the (Class A/
Class B) limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of
the Canadian Department of Communications. Le present
appareil numerique n’emet pas de bruits radioelectriques
depassant les limites applicables aux appareils numeriques (de la class A/de la class B) prescrites dans le
Reglement sur le brouillage radioelectrique edicte par le
ministere des Communications du Canada.
This device complies with RSS-210 of Industry and Science Canada. Operation is subject to the following two
conditions: (1) this device may not cause interference,
and (2) this device must accept any interference, including interference that may cause undesired operation of
the device.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
11
Remote Receiver
Transmitter
The remote receiver has a 3-position slide switch:
Important: Before operating remote control, transmitter
and receiver must have matching security codes. See
section ‘Matching Security Codes’.
OFF/REMOTE/ON (see Figure 2.5).
Receptacle on back
LEARN
OFF-REMOTE-ON
GROUND
Important: Review ‘Auto Shutdown’ section. This safety
feature shuts down the replace after 9 hours of continuous
operation, in ON mode only. Important: New or fully charged
batteries are essential for proper operation of the multifunction transmitter. The transmitter operates on 2 AAA-size
1.5V batteries. Use Alkaline batteries for longer battery life
and maximum operational performance.
FLAME
VALVE CONTROL
3-position switch
Figure 2.5
Remote Receiver
NOTE: The remote receiver will only respond to the
transmitter when the 3-position slide button on the remote
receiver is in the Remote position. If the system does
not respond to the transmitter on initial use, see section
Matching Security Codes.
•
With the slide switch in the ON position, the system is
on.
With the slide switch in the REMOTE position, the system
only operates if the remote receiver receives commands
from the transmitter.
With the slide switch in the OFF position, the system is
off.
•
•
Important: Review ‘Thermo-Updating/CommunicationSafety Features’ under ‘Transmitter Safety Features’
section. Communication Safety features shut down the
fireplace system when a potentially unsafe condition
exists.
Insert 2 AAA-size 1.5V batteries into the battery compartment on the back of the transmitter. When the batteries
are correctly inserted, the screen will display numbers
(see Figure 2.6 for LCD Display Screen).
NOTE: If the transmitter is activated from a very cold
condition it may be necessary to allow the transmitter to
stabilize to room temperature (could take up to 15 minutes)
before accurate room temperatures are displayed on the
screen.
NOTE: LCD screen is equipped with a “backlite” for
easier viewing of LCD screen. Backlite illuminates when
a function button is depressed. After 5 seconds elapses,
LCD screen will return to its normal state.
NOTE: The slide switch should be placed in the OFF
position if you will be away from your home for an extended
period of time. Placing the switch in the OFF position also
functions as a safety “lock out” by turning the system off
and rendering the remote receiver inoperative.
12
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
1. LOW - Battery power low. Replace batteries within two weeks.
2. TIMER - Indicates time remaining before system shuts off, when timerprogrammed, 9 - hour maximum setting.
3. MODE - Indicates operation MODE of system. ON indicates the system is
on, either manually or thermostatically. THERMO indicates the system will
automatically cycle ON/OFF, depending on programmed SET temperature.
OFF indicates the entire system is turned off.
4. SET - Indicates desired SET room temperature for THERMO operation.
5. FLAME - Single or double Flame/Hi icon indicates burner/valve operational.
6. CLOCK - Indicates the current time in AM/PM.
7. ROOM - Indicates CURRENT room temperature.
8. °F - Indicates degrees Fahrenheit (°C indicates degrees
Celsius).
9. FAN - Indicates fan is on or programmed to come on.
Three speed settings are available.
Figure 2.6
MODE
SET
UP
TIMER
TIME
DOWN
FAN
FLAME
Transmitter LCD Display Screen
Matching Security Codes
Transmitter Settings
It may be necessary to program the remote receiver to
the security code of the transmitter upon initial use, if batteries are replaced, or if a replacement transmitter is purchased from your dealer. To program the remote receiver:
Flip open the plastic cover on the front of the transmitter
to expose the “SET” buttons.
•
•
•
Set the slide button on the receiver to the REMOTE
position.
Push the LEARN button (one beep will be heard) on the
top of the remote receiver.
Then press the MODE button on the transmitter.
Several beeps indicate the transmitter’s code has been
programmed into the receiver. When an existing receiver
is matched to a new transmitter, the new security code
will overwrite the old one.
NOTE: When the LEARN button is depressed, “beeping”
sounds should be heard. If no “beeping” is heard check to
see that the receiver has 110-120VAC power to it.
NOTE: Flashing numbers on the display indicate the
system is waiting for input, such as using the UP and
DOWN buttons to program a new setting. If no change is
made to ashing digits within 15 seconds, the system will
complete the procedure last programmed and reset the
display to its normal state.
Setting the Clock
•
•
•
If you are unsuccessful in matching the security code on
the rst attempt, wait 1-2 minutes before trying again.
•
Operating Instructions
•
To operate the system, press the MODE button (Figure
13.4) on the transmitter to select the operational MODE
desired.
•
•
•
ON indicates the system is on, either manually, timed
or thermostatically.
THERMO indicates the system will automatically cycle
ON/OFF, depending on programmed set temperature.
OFF indicates the entire system is turned off.
Press and hold the TIMER/TIME button on the transmitter
for more than two seconds. The hour digit(s) will begin
ashing (see Figure 13.4, Location #6).
Press the UP or DOWN button until the desired hour is
displayed in AM or PM.
After setting the desired hour, press and release the
TIMER/TIME button again to set the minutes; the minute
digits will begin ashing.
Press the UP or DOWN button until the desired minutes
are displayed.
Press and hold the TIMER/TIME button again for more
than two seconds. The time digits will cease ashing,
indicating the clock has been successfully set. You may
also press the SET button on the transmitter to stop the
time digits from ashing and set the time.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
13
•
Press the UP or DOWN button to select the desired
room temperature. The highest SET temperature is 99° F
(32° C). The lowest SET temperature is 45° F (6° C).
NOTE: To prevent repeated thermo-cycling of the gas
appliance, the sensing unit in the transmitter will only
activate the remote receiver when the temperature change
exceeds 2° F (1° C) above or below the SET (desired)
temperature.
When the transmitter is in the THERMO mode, it should
be kept away from direct sources of heat such as replaces, incandescent lighting and direct sunlight. Leaving the
transmitter in direct sunlight, for example, will cause it to
read the room temperature higher than it actually is.
Setting the Countdown Timer
This remote control system can operate with a built-in
countdown timer when the transmitter is in the ON or
THERMO modes (THERMO or ON must be displayed on
the LCD screen).
•
Figure 2.7
Setting Button/Childproof Lockout
•
Setting °F/°C Scale
The factory setting for temperature is degrees Fahrenheit
°F). To change this setting to degrees Centigrade (°C):
•
Remove the battery cover on the back of the transmitter
and locate the “setting button” at the top center of battery
compartment (see Figure 2.7).
Push setting button and °F will begin ashing on the
LCD screen (see Figure 13.4, Location #8).
Push the DOWN button on the transmitter to change °F
to °C.
Push “setting button” on transmitter and Centigrade (°C)
degree readings will display on LCD screen.
Repeat this process to change back to Fahrenheit (°F)
reading, this time pushing the UP button.
•
•
•
•
NOTE: LCD screen will return to normal state if setting
button is not pushed within 15 seconds.
Setting Desired Room Temperature - Thermo Operations
This remote control system can be thermostatically
controlled when the transmitter is in the THERMO
mode. (THERMO must be displayed on the screen). The
transmitter will “sense” the room temperature every two
minutes automatically turning the replace ON or OFF
thermostatically.
To set the desired room temperature:
•
14
•
Press and release the TIMER/TIME button on the
transmitter. The word TIMER and 0:15 ash on the
screen (see Figure 2.6, Location #2).
Press the UP and DOWN button to begin advancing
through each of the countdown time options. Available
countdown times are 15 min, 30 min, 45 min, 1 hour, 1 hr
30 min, and each additional half hour up to nine hours.
To set the TIMER, press the SET button on the
transmitter. If the system is ON, it will remain on until
the “time” has expired. If the system is in the THERMO
mode, it will cycle on and off as the room temperature
requires until the “time” has expired.
NOTE: When the timer is used in the THERMO mode,
the THERMO operation will discontinue when the “time”
has expired.
Operating the Fan - Operates in ON or THERMO mode
This remote control system has the capability of operating a 110 VAC fan or blower system that may be included
with your gas replace. The fan will only operate when the
transmitter is in the ON or THERMO mode. (THERMO or
ON must be displayed on LCD screen).
•
•
•
To turn fan ON, press and release the FAN button on
the transmitter (see Figure 2.6, Location #9). The fan
will operate at HI speed, and fan blade icon will appear
on LCD screen.
To change fan speed to MED, press and release FAN
button again. To change fan speed to LO, press and
release FAN button again.
To turn fan OFF, press and release FAN button again.
Fan blade icon will disappear from LCD screen.
Press the MODE button to place the transmitter into
THERMO mode. THERMO ON or OFF will display.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Adjusting the Flame Height Operates in ON or THERMO mode
signal every 15 minutes to the receiver, indicating that the
transmitter is within the normal operating range of 20 feet.
This remote control system allows the user to control
the height of the FLAME when the gas valve is factory
equipped with a FLAME CONTROLLER.
Should the receiver NOT receive a transmitter signal
every 15 minutes (COMMUNICATION-SAFETY feature),
the RECEIVER will begin a 2 HOUR (120 minute) countdown timing function. If during this 2 hour period, the receiver does not receive a signal from the transmitter, the
RECEIVER will shut down the replace being controlled
by the receiver. The RECEIVER will then emit a series of
rapid “beeps”. Then, after 10 rapid “beeps”, the RECEIVER will continue to emit a single “beep” every 4 seconds
until a transmitter signal is again received. The intermittent 4 second beeping will go on indenitely until reset.
•
•
Press and release FLAME button to change ame height
to HI (see Figure 2.6, Location #5), a second ame icon
appears.
Press again to return ame to normal state.
Low/Battery Indicator
An “X” outlined by a battery on the right side of the LCD
screen will appear when battery power has dropped signicantly. At this time, approximately two weeks of battery
power remains.
To “reset” the RECEIVER and operate the replace system:
•
Child Proof Lockout (CP)
The transmitter contains a “Child Proof” lockout feature
that prevents unauthorized use of the remote control. To
access the “Child Proof” activation button, remove cover
on BACK of transmitter. To activate LOCKOUT:
•
Press and hold in the “setting button” for 5 seconds
(see Figure 2.7). The letters CP will display on the LCD
screen). This prevents the activation of replace. When
any function button is pressed ON/OFF etc. the letter
CP will display on the LCD screen.
To deactivate LOCKOUT:
• Press and hold in the “setting button” for 5 seconds. The
LCD will display CP until 5 seconds have elapsed, and
then the LCD screen will return to its normal state.
Auto Shutdown
This remote control has an Auto Shutdown feature incorporated into its system. When the transmitter MODE is
in the ON position the replace will continuously operate
for 9 hours. After 9 hours, the replace will shut down. To
relight the replace:
•
Transmitter Safety Features
It is recommended that the TRANSMITTERS always be
located within a 20 foot operating range of the replace,
preferably in the same room in which the replace system
is located. The TRANSMITTER features several safety
features that alert the user when the TRANSMITTER is
placed outside the 20 foot normal operating range.
Thermo-Updating and Communication-Safety
Features
This remote control has a COMMUNICATION-SAFETY
function built into its software. It provides an extra margin
of safety when the TRANSMITTER is out of the normal
20 foot operating range of the receiver. It is also activated
when the batteries become weak or are removed from
the transmitter.
In the THERMO-UPDATING feature (only in the THERMO or TIMER modes) the transmitter normally reads the
ROOM temperature every 2 minutes. In addition to checking the temperature, the transmitter sends a signal to the
receiver indicating that the transmitter and its batteries
are still active.
In the COMMUNICATION-SAFETY feature, at all times
and in all OPERATING MODES the transmitter sends a
Press the MODE button on the transmitter. The word ON
must display on the LCD screen. The COMMUNICATION
-SAFETY operation is overridden and the system will
return to normal operation depending on the MODE
selected at the transmitter. We recommend the user
check the batteries in the TRANSMITTER to make sure
the voltage is no less than 2.7 volts.
Press the MODE button. The replace will operate
continuously for up to 9 hours before Auto Shutdown
repeats cycle. The Auto Shutdown signal comes from
the transmitter. The transmitter must be positioned within
a 20 ft operating range for the Auto Shutdown feature to
operate.
System Check
Light the appliance following the lighting instructions that
came with the replace. Conrm that the pilot ame is on.
It must be in operation for the main gas valve to operate.
•
•
•
•
•
Slide the 3-position button on the remote receiver to the
ON position. The main gas ame (i.e., the re) should
ignite.
Slide the button to OFF. The ame should extinguish
(the pilot ame will remain on).
Slide the button to REMOTE (the center position), then
press the MODE button on the transmitter to change the
system to ON. The main gas ame should ignite.
Press the MODE button on the transmitter to change the
system to OFF. The ame should extinguish (the pilot
ame will remain on).
Press the MODE button on the transmitter to change
the system to THERMO.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
15
•
•
Advance the SET temperature on the transmitter to a
temperature of at least 2° F (1° C) above the ROOM
temperature displayed on the LCD screen and the
system ame will ignite.
Set the SET temperature to at least 2° F (1° C)
below the room temperature and the system ame
will extinguish. Thereafter, it should continue to cycle
on and off thermostatically approximately every two
minutes as the ROOM temperature changes, but only
when the temperature differential between ROOM and
SET temperatures differs at least 2° F (1° C). The 2° F
differential is the factory setting.
General Information
Transmitter Wall Bracket
The transmitter can be hung on a wall using the bracket
provided. Locate the bracket on an inside wall sufciently
far away from direct sources of heat such as a replace,
incandescent lighting, or sunlight so it detects ambient room temperatures, not a single heat source. If the
bracket is installed on a solid wood wall, drill 1/8” pilot
holes and install with the screws provided. If it is installed
on a plaster/wallboard wall, rst drill two 1/4” holes into
the wall, then use a hammer to tap in the two plastic
wall anchors ush with the wall, then install the screws
provided.
Timer Operation
The countdown timer will operate in either the manual ON
or THERMO mode. Once the replace system is in an
operating mode, set the countdown timer to turn off in 15
minutes. The timer function will allow operation to continue until the “countdown time” on the LCD screen expires.
After 15 minutes elapse, the system should turn off.
Battery Life
Life expectancy of the batteries in the transmitter should
be at least 12 months. Check batteries annually. When
the transmitter no longer operates the remote receiver
from a distance it did previously (i.e., the transmitter’s
range has decreased) the batteries should be checked.
Specications
Batteries: Transmitter - 3V 2 ea.; AAA 1.5V, Alkaline
Remote - 110-120 VAC; 60Hz
Operating Frequency: 303.8 MHZ
FCC ID No.’s: Transmitter - K9L300ITX
Receiver - K9L3003RX
Canadian ISC ID No.’s: Transmitter - 2439 102 760
Receiver - 2439 102 760A
H. Before Lighting Fireplace
Before operating this replace for the rst time, have a
qualied service technician:
•
•
•
•
•
•
Verify all shipping materials have been removed from
inside and/or underneath the rebox.
Review proper placement of logs, rockwool and/or other
decorative materials.
Check the wiring.
Check the air shutter adjustment.
Ensure that there are no gas leaks.
Ensure that the glass is sealed and in the proper position
and that the integral barrier is in place.
WARNING! Risk of Fire or Asphyxiation! DO NOT operate replace with xed glass assembly removed.
16
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
I. Lighting Instructions (SP)
•
•
For normal use, activate/deactivate your replace with the wall switch or remote control.
If your replace must be deactivated for serviced or an extended period of time, follow the instructions below.
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life
A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electric switch, do not use any phone in your building.
* Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
* If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try
to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to the lowest setting (if applicable) and turn off
the switch at the control panel.
3. Disconnect the power from the appliance.
4. Open the door of the appliance. May need to remove face/front first.
5. Push in gas control knob slightly and turn clockwise
to the "OFF"
position. Do not force.
6. Wait five (5) minutes to clear out any gas. Smell for gas, including near the floor. If you smell gas, STOP! Follow "B" of the
safety information above. If you don't smell gas go to the next step.
7. Push gas control knob in and turn counterclockwise
to the pilot position. NOTE: Knob cannot be turned unless knob is
pushed in slightly. Do not force.
8. PIEZO IGNITER: Press down on the gas control knob in pilot position and simultaneously press the piezo igniter.
(This may take many repetitions for lighting.)
ELECTRONIC IGNITER: If the unit is equipped with an electronic igniter it should begin sparking right away.
9. The pilot should be visible through the door opening.
10. After the pilot is lit, continue holding control knob down for approximately
PILOT HOOD
30 seconds. Release the knob and it will pop back up. Pilot should remain lit. MILLIVOLT
THERMOCOUPLE
GENERATOR
If it goes out, repeat steps 7 through 9.
* If the knob does not pop up when released, stop and immediately call your
service technician or gas supplier.
* If the pilot will not stay lit after several tries, turn the gas control knob
clockwise
to "OFF" and call your service technician or gas supplier.
11. Reinstall door and face. Wait five minutes to allow pilot flame to stabilize and
establish proper draft.
12. Push down and turn gas control knob counterclockwise
to "ON".
13. Use remote transmitter to operate the unit. If thermostat is to be used, leave switch in "OFF" position and set the thermostat to
desired setting.
14. Reconnect electrical power to appliance.
TO TURN OFF GAS TO APPLIANCE
1. Turn unit off with remote.
2. Turn off all electric power to the appliance if service is to be performed.
3. Push in gas control knob slightly and turn clockwise
to "OFF" position.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
17
J. After Fireplace is Lit
Initial Break-in Procedure
•
The fireplace should be run three to four hours
continuously on high.
• Turn the replace off and allow it to completely cool.
• Remove xed glass assembly. See Section 14.A.
• Clean xed glass assembly. See Section 3.A.
• Replace the xed glass assembly and run continuously
on high an additional 12 hours.
This cures the materials used to manufacture the replace.
NOTICE! Open windows for air circulation during replace
break-in.
• Some people may be sensitive to smoke and
odors.
• Smoke detectors may activate.
K. Frequently Asked Questions
ISSUE
SOLUTIONS
Condensation on the glass
This is a result of gas combustion and temperature variations. As the replace warms, this
condensation will disappear.
Blue ames
This is a result of normal operation and the ames will begin to yellow as the replace is allowed to burn for 20 to 40 minutes.
Odor from replace
When rst operated, this replace may release an odor for the rst several hours. This is
caused by the curing of materials from manufacturing. Odor may also be released from
nishing materials and adhesives used near the replace. These circumstances may require
additional curing related to the installation environment.
Film on the glass
Metallic noise
18
This is a normal result of the curing process of the paint and logs. Glass should be cleaned
within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass
cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the replace.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
3
Maintenance and Service
Any safety screen or guard removed for servicing must be
replaced prior to operating the replace.
When properly maintained, your replace will give you
many years of trouble-free service. We recommend annual service by a qualied service technician.
A. Maintenance Tasks-Homeowner
Doors, Surrounds, Fronts
Frequency: Annually
By: Homeowner
Tools needed: Protective gloves, stable work surface
•
•
Assess condition of screen and replace as necessary.
Inspect for scratches, dents or other damage and repair
as necessary.
Check that louvers are not blocked.
Vacuum and dust surfaces.
Installation and repair should be done by a qualied
service technician only. The replace should be inspected before use and at least annually by a professional
service person.
The following tasks may be performed annually by the
homeowner. If you are uncomfortable performing any of
the listed tasks, please call your dealer for a service appointment.
•
•
More frequent cleaning may be required due to lint from
carpeting or other factors. Control compartment, burner
and circulating air passageway of the replace must be
kept clean.
Tools needed: Replacement batteries and remote control
instructions.
CAUTION! Risk of Burns! The replace should be
turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally
By: Homeowner
Tools Needed: Protective gloves, glass cleaner, drop
cloth and a stable work surface.
CAUTION! Handle xed glass assembly with care.
Glass is breakable.
Remote Control
Frequency: Seasonally
By: Homeowner
•
•
Locate remote control transmitter and receiver.
Verify operation of remote. Refer to remote control
operation instructions for proper calibration and setup
procedure.
• Place batteries as needed in remote transmitters and
battery-powered receivers.
• Place remote control out of reach of children.
If not using your replace for an extended period of time
(summer months, vacations/trips, etc), to prevent unintended operation:
•
•
Remove batteries from remote controls.
Unplug 3 volt adapter plug on IPI models.
•
•
•
•
Avoid striking, scratching or slamming glass
Avoid abrasive cleaners
DO NOT clean glass while it is hot
Prepare a work area large enough to accommodate xed
glass assembly and door frame by placing a drop cloth
on a at, stable surface.
Note: Fixed glass assembly and gasketing may have
residue that can stain carpeting or oor surfaces.
•
•
•
•
•
Remove door or decorative front from replace and set
aside on work surface.
See Section 14.A for instructions to remove xed glass
assembly.
Clean glass with a non-abrasive commercially available
cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial replace glass cleaner
(consult with your dealer)
Carefully set xed glass assembly in place on replace.
Hold glass in place with one hand and secure glass
latches with the other hand.
Reinstall door or decorative front.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
19
Venting
Control Compartment and Firebox Top
Frequency: Seasonally
Frequency: Annually
By: Homeowner
By: Qualied Service Technician
Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or
obstruction such plants, bird nests, leaves, snow, debris,
etc.
• Verify termination cap clearance to subsequent
construction (building additions, decks, fences, or
sheds). See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and ashing remains
intact.
• Inspect draft shield to verify it is not damaged or
missing.
Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair.
Use caution when cleaning these areas. Screw tips that
have penetrated the sheet metal are sharp and should
be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
B. Maintenance Tasks-Qualied Service
Technician
Tools needed: Protective gloves, vacuum cleaner, whisk
broom, ashlight, voltmeter, indexed drill bit set, and a
manometer.
• Verify burner is properly secured and aligned with pilot
or igniter.
• Clean off burner top, inspect for plugged ports, corrosion
or deterioration. Replace burner if necessary.
• Replace rockwool with new dime-size pieces. DO NOT
block ports or obstruct lighting paths. Refer to Section
14.F. for proper rockwool placement.
• Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or
leaking.
• Check for smooth lighting and ignition carryover to all
ports. Verify that there is no ignition delay.
• Inspect for lifting or other ame problems.
• Verify air shutter setting is correct. See Section 14.D.
for required air shutter setting. Verify air shutter is clear
of dust and debris.
• Inspect orice for soot, dirt and corrosion. Verify orice
size is correct. See Service Parts List for proper orice
sizing.
• Verify manifold and inlet pressures. Adjust regulator as
required.
• Inspect pilot ame pattern and strength. See Figure 3.1
for proper pilot ame pattern. Clean or replace orice
spud as necessary.
• Inspect thermocouple/thermopile or IPI ame sensing
rod for soot, corrosion and deterioration. Clean with
emery cloth or replace as required.
• Verify thermocouple/thermopile or IPI millivolt output.
Replace as necessary.
The following tasks must be performed by a qualied
service technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually
By: Qualied Service Technician
Tools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect xed glass assembly for scratches and nicks
that can lead to breakage when exposed to heat.
• Conrm there is no damage to glass or glass frame.
Replace as necessary.
• Verify that xed glass assembly is properly retained and
attachment components are intact and not damaged.
Replace as necessary.
Logs
Frequency: Annually
By: Qualied Service Technician
Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as
necessary. Refer to Section 14.F. for log placement
instructions.
• Verify correct log placement and no ame impingement
causing sooting. Correct as necessary.
Firebox
Burner Ignition and Operation
Frequency: Annually
By: Qualied Service Technician
Frequency: Annually
By: Qualied Service Technician
Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion
or perforation. Sand and repaint as necessary.
• Replace replace if rebox has been perforated.
20
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Figure 3.1 Standing Pilot Flame Patterns
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
21
4
Getting Started
Installer Guide
A. Typical Appliance System
NOTICE: Illustrations and photos reect typical installations and are for design purposes only. Illustrations/diagrams are not
drawn to scale. Actual product may vary from pictures in manual
Note: Dual venting congurations
ARE NOT allowed. Appliance
MUST be vented EITHER vertically
OR horizontally.
Vertical Termination Cap
(SECTION 10)
Noncombustible roof
flashing maintains minimum
clearance around pipe
(SECTION 10)
Storm Collar
(SECTION 10)
Vent pipe penetrates roof,
preferably without affecting
roof rafters
(SECTION 8)
Vent Pipe
(SECTIONS 7, 8, 10)
Attic insulation shield (not shown) must be used here to
keep insulation away from vent pipe if attic is insulated.
(SECTION 8)
Ceiling Firestop
on floor of attic
(SECTION 8)
Framing/Header
(SECTION 5)
Framing Headed off
in Ceiling Joists
(SECTION 8)
Optional
Wall Switch
Mantel & Mantel Leg
(SECTION 13)
Surround
Hearth Extension
(not required)
Gas Line
(SECTION 11)
Figure 4.1
22
Typical System
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
B. Design and Installation Considerations
D. Inspect Appliance and Components
Quadra-Fire direct vent gas appliances are designed to
operate with all combustion air siphoned from outside of
the building and all exhaust gases expelled to the outside. No additional outside air source is required.
•
Installation MUST comply with local, regional, state and
national codes and regulations. Consult insurance carrier,
local building inspector, re ofcials or authorities having
jurisdiction over restrictions, installation inspection and
permits.
Before installing, determine the following:
• Where the appliance is to be installed.
•
• The vent system conguration to be used.
•
• Gas supply piping.
• Electrical wiring requirements.
•
• Framing and nishing details.
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualied
service technician, service agency or your dealer.
Carefully remove the appliance and components from
the packaging (refer to Figure 4.2).
- Remove refractory from back of unit by removing the
screws from shipping bracket.
- Remove screws from shipping brackets before trying
to remove unit from pallet.
- Remove and save screws from andirons for later
installation.
- Remove screw from top of each carrying handle.
Handles have been provided to assist in moving the
unit.
The vent system components and decorative doors and
fronts are shipped in separate packages.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
Read all of the instructions before starting the installation.
Follow these instructions carefully during the installation
to ensure maximum safety and benet.
WARNING! Risk of Fire or Explosion! Damaged parts
could impair safe operation. DO NOT install damaged,
incomplete or substitute components. Keep appliance dry.
Refractory
C. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Tape measure
Framing material
Pliers
material
High temperature caulking
Hammer
Phillips screwdriver
Gloves
Framing square
Voltmeter
Electric drill and bits (1/4 in.)
Plumb line
Safety glasses
Level
Reciprocating saw
Manometer
Flat blade screwdriver
Andirons
Shipping Brackets
Figure 4.2
Refractory Shipping Location, Brackets
Non-corrosive leak check solution
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
One 1/4 in. female connection (for optional fan).
Hearth & Home Technologies disclaims any responsibility for,
and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system
component.
• Modication of the appliance or vent system.
WARNING! Risk of Fire, Explosion or Electric Shock!
DO NOT use this appliance if any part has been under water. Call a qualied service technician to inspect the appliance and to replace any part of the control system and/or
gas control which has been under water.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a re hazard.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
23
5
Framing and Clearances
A. Select Appliance Location
When selecting a location for the appliance it is important
to consider the required clearances to walls (see Figure
5.1).
NOTICE: Illustrations reect typical installations and are
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams
are not drawn to scale. Actual installation may vary due to
individual design preference.
WARNING! Risk of Fire or Burns! Provide adequate
clearance around air openings and for service access. Due
to high temperatures, the appliance should be located out
of trafc and away from furniture and draperies.
1.5 in.
(114 mm)
69-3/4 in.
(1772 mm)
31 in.
(787 mm)
1.5 in.
(114 mm)
1.5 in. (114 mm)
1.5 in.
(114 mm)
52 in.
(1321 mm)
12 in.
(305 mm)
69-3/4 in.
(1772 mm)
52 in.
(1321 mm)
98-5/8 in.
(2505 mm)
1.5 in.
(114 mm)
In addition to these framing dimensions, also
reference the following sections:
• Clearances and Mantel Projections
(Sections 3.C. and 3.D.)
• Vent Clearances and Framing
(Section 6)
Top Vent
One 90° elbow
Horiz Term
Figure 5.1
24
Appliance Locations
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
To further prevent drafts, the wall shield and ceiling restops should be caulked with high temperature caulk to
seal gaps. Gas line holes and other openings should be
caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab,
a layer of plywood may be placed underneath to prevent
conducting cold up into the room.
B. Construct the Appliance Chase
A chase is a vertical box-like structure built to enclose the
gas appliance and/or its vent system. In cooler climates
the vent should enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield
restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the
requirements of local building codes. Therefore, you MUST
check local building codes to determine the requirements
to these steps.
C. Clearances
NOTICE: Install appliance on hard metal or wood surfaces
extending full width and depth. DO NOT install directly on
carpeting, vinyl, tile or any combustible material other than
wood.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building
envelope in any manner.
WARNING! Risk of Fire! Maintain specied air space
clearances to appliance and vent pipe:
Walls, ceiling, base plate and cantilever oor of the chase
should be insulated. Vapor and air inltration barriers
should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold
air inltration may be an issue, the inside surfaces may
be sheetrocked and taped for maximum air tightness.
•
•
•
Insulation and other materials must be secured to
prevent accidental contact.
The chase must be properly blocked to prevent blown
insulation or other combustibles from entering and
making contact with replace or chimney.
Failure to maintain airspace may cause overheating and
a re.
1-1/2 in.
(38 mm)
Note: If the inside of the framed cavity is to be nished, the
framing dimensions must include the nished surface. If
drywall is to be attached to the rear wall, the depth must be
measured from the drywall surface.
1-1/2 in.
(38 mm)
1-1/2 in.
(38 mm)
Drywall
0 in.
Combustible flooring may be installed
next to the front of the appliance.
ALL SURFACES MUST BE FLUSH
WITH THE BOTTOM OF THE UNIT.
D
0 in. to level
of standoffs
40-7/8 in.
(1038 mm)
to ceiling
B
C
Combustible Object
A
36 in.
(914 mm)
0 in.
Model
QFP44
Figure 5.2
A
B
C
D
Rough Opening Rough Opening Rough Opening Rough Opening
(Width)
(Height)
(Depth)
(DVP Pipe)
inches
52
66 5/8
31
10
mm
1321
1692
787
254
Clearances to Combustibles
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
25
D. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specied. Framing or nishing
material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs,
concrete board, etc).
Mantels
12 in. (308 mm)
maximum depth
Mantel
Non-combustible
Face
A
A = 53 in. (1346 mm) min.
Non-combustible Mantel
A = 66 in. (1676 mm) min.
Combustible Mantel
Figure 5.3
Minimum Vertical and Maximum Horizontal Dimensions
Mantel Legs or Wall Projections
Top of
Appliance
Drywall
A
B
Mantel Leg or
Perpendicular Wall
A 11 in. (279 mm) Min.
to perpendicular wall
B 12 in. (305 mm) Min.
from fireplace opening
to perpendicular wall
Figure 5.4
26
Mantel Leg or Wall Projections (Acceptable on both sides of opening)
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
6
Termination Locations
A. Vent Termination Minimum Clearances
Direct Vent Gas, Wood or Fuel
Oil Termination
WARNING
20 in.
Fire Risk.
Maintain vent clearance to combustibles as
specied.
• DO NOT pack air space with insulation or other
materials.
Failure to keep insulation or other materials away
from vent pipe may cause overheating and re.
(508 mm)
A
(minimum) to
Perpendicular
Wall
(DV only)
18 in.
(457 mm)
B
Gas
Termination
Horizontal
overhang
24 in. min.
(610 mm)
Termination
Cap
20 in.
(508 mm)
Termination Caps Staggered Height
Vertical
wall
Lowest
Discharge
Opening
A Gas Termination Wood or Fuel Oil Termination
B 6 in. (152 mm) min.
20 in. (508 mm) min.
Figure 6.2
Staggered Termination Caps
Direct Vent Gas, Wood or Fuel
Oil Termination
Storm Collar
Roof
Flashing
X
12
Wood, Gas or
Fuel Oil
Termination
Roof Pitch
is X / 12
20 in. min. *
(508 mm)
H (min.) - Minimum height
from roof to lowest
discharge opening.
Roof Pitch
H (Min.) Ft.
Roof Pitch
H (Min.) Ft.
Flat to 6/12
1.0*
Over 11/12 to 12/12
4.0
Over 6/12 to 7/12
1.25*
Over 12/12 to 14/12
5.0
Over 7/12 to 8/12
1.5*
Over 14/12 to 16/12
6.0
Over 8/12 to 9/12
2.0*
Over 16/12 to 18/12
7.0
Over 9/12 to 10/12
2.5
Over 18/12 to 20/12
7.5
Over 10/12 to 11/12 3.25
Over 20/12 to 21/12
8.0
* 3 ft. minimum in snow regions
Figure 6.1
Opening
20 in.
(508 mm)
(minimum) to
Perpendicular
Wall
(DV only)
Termination Caps Same Height
* If using decorative cap cover(s), this distance may
need to be increased. Refer to the installation instructions supplied with the decorative cap cover.
Figure 6.3
Leveled Termination Caps
Minimum Height From Roof To Lowest Discharge
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
27
H
D
O
E
N
V
L
V
C
B
Fixed
Closed
V
F
V
B
Openable Fixed
Closed
V
V
G
V
B
B
B
V
J
X
M
V
I
A
V TERMINATION CAP
K
X
V
A
GAS METER
X AIR SUPPLY INLET
Measure vertical clearances
from this surface
Q
RESTRICTION ZONE
(TERMINATION NOT
ALLOWED)
V
P
W
V
R
V
T
U
Electrical
Service
U
V
D*
S
V
Covered Alcove
Applications
Measure horizontal clearances
from this surface.
Dimension Descriptions
Clearances to Electrical Service
P 6” - Non-vinyl sidewalls
A Clearance above the ground, a veranda, porch, deck or balcony - 12 in.
(30 cm) minimum. *
B Clearance to window or door that may be opened – 10,000 BTUs or less,
6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over
50,000 BTUs, 12 in. (30 cm) minimum. *
12” – Vinyl sidewalls
Q 18” – Non-vinyl soft and overhang
42” – Vinyl soft and overhang
R 8 ft.
C Clearance to permanently closed window – 12 in. (30 cm) minimum recommended to prevent condensation on window.
S min
T max
D Vertical clearance to ventilated soft located above the termination within
a horizontal distance of 2 ft (60 cm) from the centerline of the termination
– 18 in. (46 cm) minimum. **
1 cap
3 ft
2 x S actual
2 caps
6 ft
1 x S actual
3 caps
9 ft
2/3 x S actual
E Vertical clearance to unventilated soft - 12 in. (30 cm) minimum. **
4 caps
12 ft
1/2 x S actual
F Clearance to outside corner - 6 in. (15 cm) minimum.
S min = # term caps x 3
T max = (2/# term caps) x S (actual)
G Clearance to inside corner - 6 in. (15 cm) minimum.
H Not to be installed above a meter/regulator assembly within 3 ft (90 cm)
horizontally* from the center line of the regulator (Canada only)
I Clearance to service regulator vent outlet – 3 ft (.91 m) U.S. minimum and
3 ft (.91 m) Canada minimum. *
J Clearance to non-mechanical air supply inlet into building or the combustion
air inlet to any other appliance – 9” (23 cm) U.S. minimum and 12 in. (30
cm) Canada minimum. *
K Clearance to mechanical air supply inlet - 3 ft (.91 m) U.S. minimum and
6 ft (1.8 m) Canada minimum. *
U 6” min. – Clearance from sides of electrical service.
W 12” min. – Clearance above electrical service.
* As specied in CGA B149 Installation Codes
Note: Local codes or regulations may require different clearances.
** Clearance required to vinyl soft material – 30 in. (76 cm) minimum.
Note: Location of the vent termination must not interfere with access to
the electrical service.
L Clearance above a paved sidewalk or paved driveway located on public
property - 7 ft (2.1 m) minimum.
A vent may not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both
dwellings.
M Clearance under veranda, porch, deck or balcony - 12 in. (30 cm) minimum.
* Recommended 30 in. (76 cm) for vinyl or plastic.
Only permitted if veranda, porch, deck or balcony is fully open on a
minimum of 2 sides beneath the oor. *
N Vertical clearance between two horizontal termination caps – 12 in. (30
cm) minimum.
O Horizontal clearance between two horizontal termination caps – 12 in. (30
cm) minimum.
Figure 6.4
WARNING!
In the U.S.: Vent system termination is NOT permitted in screened porches.
You must follow side wall, overhang and ground clearances as stated in
the instructions.
In Canada: Vent system termination is NOT permitted in screened porches.
Vent system termination is permitted in porch areas with two or more sides
open. You must follow all side wall, overhang and ground clearances as
stated in the instructions.
Hearth & Home Technologies assumes no responsibility for the improper
performance of the appliance when the venting system does not meet
these requirements.
Minimum Clearances for Termination
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
28
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
7
Vent Information and Diagrams
A. Approved Pipe
Vertical
12
in
.
DO NOT mix pipe, ttings or joining methods from different manufacturers.
The pipe is tested to be run inside an enclosed wall.
There is no requirement for inspection openings at each
joint within the wall.
8-1/2 in.
This appliance is approved for use with Hearth & Home
Technologies DVP venting systems. Refer to Section
16.B. for vent component information.
8-1/2 in.
WARNING! Risk of Fire or Asphyxiation. This appliance
requires a separate vent. DO NOT vent to a pipe serving a
separate solid fuel burning appliance.
Horizontal
B. Vent Table Key
The abbreviations listed in this vent table key are used in
the vent diagrams.
On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216
mm) horizontal run and 8-1/2 in. (216 mm) vertical run.
Figure 7.1
Symbol
Using Two 45° Elbows
Description
V1
First section (closest to appliance) of vertical length
V2
Second section of vertical length
H1
First section (closest to appliance) of horizontal length
H2
Subsequent sections of horizontal length
Effective Height/Length
mm
Pipe
inches
Effective
Height/Length
C. Use of Elbows
Diagonal runs have both vertical and horizontal vent aspects
when calculating the effects. Use the rise for the vertical
aspect and the run for the horizontal aspect (see Figure
7.1).
Two 45º elbows may be used in place of one 90º elbow.
On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216
mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A
length of straight pipe is allowed between two 45º elbows
(see Figure 7.1).
DVP4
DVP6
DVP12
DVP24
DVP36
DVP48
DVP6A
DVP12A
4
6
12
24
36
48
3-6
3 - 12
102
152
305
610
914
1219
76 - 152
76 - 305
DVP Pipe
(see chart)
Figure 7.2
Pipe Effective Length
D. Measuring Standards
Vertical and horizontal measurements listed in the vent
diagrams were made using the following standards.
•
•
•
•
Pipe measurements are shown using the effective length
of pipe (see Figure 7.2).
Horizontal terminations are measured to the outside
mounting surface ( ange of termination cap) (see
Figure 6.4).
Vertical terminations are measured to bottom of
termination cap.
Horizontal pipe installed level with no rise.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
29
E. Vent Diagrams
To replace the rst starter elbow with two 45° elbows,
refer to Figure 7.4. All other 90° elbows can be replaced
with two 45° elbows.
General Rules:
•
SUBTRACT 3 ft. from the total H measurement for each
90° elbow installed horizontally.
SUBTRACT 1-1/2 ft. from the total H measurement for
each 45° elbow installed horizontally.
A maximum of three 90° elbows (or six 45° elbows)
may be used in any vent conguration. Some elbows
may be installed horizontally. See Figure 7.9.
Elbows may be placed back to back anywhere in the
system as long as the rst 90° elbow is a starter elbow
except as shown in Figure 7.4.
When penetrating a combustible wall, a wall shield
restop must be installed.
When penetrating a combustible ceiling, a ceiling
restop must be installed.
Horizontal runs of vent do not require vertical rise;
horizontal runs may be level.
•
•
•
•
•
•
1. Top Vent - Horizontal Termination
One Elbow
V1
H1
V1 Min.
V1 Max.
H1 Max.
3 ft (.91 m)
-
1.5 ft (.46 m)
4 ft (1.22 m)
-
6 ft (1.83 m)
5 ft (1.52)
-
11 ft (3.35 m)
6 ft (1.83 m)
-
13 ft (3.96 m)
7 ft (2.13 m)
-
15 ft (4.57 m)
10 ft (3.05 m)
25 ft (7.62 m)
20 ft (6.10 m)
Figure 7.3
30
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
1. Top Vent - Horizontal Termination - (continued)
Two 45° Elbows replacing One 90° Elbow
4 ft min.
(1.22 m)
3 ft min.
(.91 m)
17 ft max.
(5.18 m)
Figure 7.4
Three Elbows
V1
H1
V2
H2
3 ft (.91 m)
3 ft (.91 m)
4 ft (1.22 m)
4 ft (1.22 m)
6 ft (1.83 m)
8 ft (2.45 m)
8 ft (2.45 m)
12 ft (3.66 m)
Installed
Vertically
H2
V2
V1
H1
Figure 7.5
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
31
2. Top Vent - Vertical Termination
Note: If installing a vertical vent/termination off the top of the appliance,
the ue restrictor should be used.
See Section 14.E. for necessary
damper adjustment.
No Elbow
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Figure 7.7
Two Elbows
3 ft m (.91
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Maximum horizontal
run is 100% of
vertical, but cannot
exceed 18 ft (5.49 m)
Figure 7.8
32
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
2. Top Vent - Vertical Termination - (continued)
Three Elbows
Maximum horizontal run is
100% of vertical, but cannot
exceed 26 ft (7.92 m)
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Figure 7.9
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
33
8
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
B. Wall Penetration Framing
WARNING! Risk of Fire! Maintain air space clearance to
vent. DO NOT pack insulation or other combustibles:
Combustible Wall Penetration
•
•
•
Between ceiling restops
Between wall shield restops
Around vent system
Failure to keep insulation or other material away from
vent pipe may cause over heating and re.
Whenever a combustible wall is penetrated, you must
frame a hole for the wall shield restop(s). The wall shield
restop maintains minimum clearances and prevents cold
air inltration.
•
•
3 in.
(76 mm)
Air space clearance to
bottom and sides of
horizontal pipe must be
at least 1 in. (25 mm)
Drywall
1 in. (25 mm)
minimum
2 x 4 or
2x6
header
•
The opening must be framed on all four sides using the
same size framing materials as those used in the wall
construction.
A wall shield restop is required on one side only on
interior walls. If your local inspector requires a wall shield
restop on both sides, then both wall shield restops
must have a heat shield attached to them.
See Section 10.I. for information for regarding the
installation of a horizontal termination cap.
Non-Combustible Wall Penetration
WALL
No combustible
framing to be
located within
shaded area.
1-1/2 in. (13 mm)
minimum to
perpendicular
wall.
If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one
inch greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall
shield restop is only required on one side and no heat
shield is necessary.
10 in.
(254 mm)
Figure 8.1 Horizontal Venting Clearances To Combustible Materials
12 in.
(305 mm)
Vent
framing
hole.
* Center of pipe
The center of the
framing hole is
1 in. [25 mm] above
the center of the
horizontal vent pipe.
Framing should be
constructed of 2 X 4
lumber or heavier.
Figure 8.2 Wall Penetration
34
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
102-1/2 in.
(2604 mm)*
C. Install the Ceiling Firestop
A ceiling restop MUST be used between oors and attics.
•
Frame an opening 10 in. by 10 in. (254 mm by 254
mm) whenever the vent penetrates a ceiling/oor (see
Figure 8.3).
• Frame the area with the same sized lumber as used in
ceiling/oor joist.
• The ceiling restop may be installed above or below
the ceiling joists when installed with a attic insulation
shield. It must be under joists between oors that are
not insulated. Refer to Figure 8.4.
• Secure with three fasteners on each side.
WARNING! Risk of Fire! DO NOT pack insulation around
the vent. Insulation must be kept back from the pipe to prevent overheating.
Attic Above
10 in. (254 mm)
10 in.
(254 mm)
Hole should measure
10 in. x 10 in.
(254 mm x 254 mm)
inside to inside
Figure 8.3
Installing Ceiling Firestop
Install attic insulation shields before
or after installation
of vent system.
3 fasteners
per side
Ceiling firestop
installed below ceiling.
Ceiling firestop
installed above ceiling.
Figure 8.4 Installing the Attic Shield
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
35
D. Install Attic Insulation Shield
WARNING! Fire Risk. DO NOT allow loose materials or
insulation to touch vent. Hearth & Home Technologies Inc.
requires the use of an attic shield.
The National Fuel Gas Code ANSI Z223.1 and NFPA 54
requires an attic shield constructed of 26 gauge minimum
metal that extends at least 2 in. (51 mm) above insulation.
Attic shields must meet specied clearance and be secured in place.
Flat Ceiling Installation
•
Remove one shield from box.
Laser-etched
cut lines
Bend all tabs inward
90° to maintain
clearance and
prevent insulation
from falling inside
Insert 3
screws
NOTICE: Cut previously installed batt insulation to make
room for the attic insulation shield.
•
•
•
•
•
Wrap shield around pipe if pipe is already installed in
area to be insulated.
Match the three holes in each side and fasten with three
screws to form a tube.
Bend three tabs on the bottom of the shield outward to
allow attachment to the ceiling restop.
Bend the remaining bottom tabs inward 90° to maintain
the air space between the pipe and the shield. Set the
shield on the ceiling restop and attach to the restop.
Bend all tabs inward 90° around the top of the shield.
These tabs must be used to prevent blown insulation
from getting between the shield and vent pipe, and to
maintain air space clearance.
Figure 8.5 Attic Insulation Shield
Vaulted Ceiling Installation
•
•
The attic insulation shield has been laser-etched with
ceiling pitch cut lines to make eld trimming easier.
Remove one shield from box.
NOTICE: Cut previously installed batt insulation to make
room for the attic insulation shield.
•
•
•
•
•
•
36
Cut the attic insulation shield (if application is for vaulted
ceiling) using a laser-etched cut line, to t your ceiling
pitch. Snip cut edge to recreate 1 in. bend tabs all the
way around the bottom.
Wrap shield around pipe if pipe is already installed in
area to be insulated.
Match the three holes in each side and fasten with three
screws to form a tube.
Bend three tabs on the bottom of the shield outward to
allow attachment to the ceiling restop.
Bend the remaining bottom tabs inward 90° to maintain
the air space between the pipe and the shield. Set
the shield on the ceiling restop and attach to the
restop.
Bend all tabs inward 90° around the top of the shield.
These tabs must be used to prevent blown insulation
from getting between the shield and vent pipe, and to
maintain air space clearance.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Bend 4 tabs
inward 90°
to maintain
clearance
9
Appliance Preparation
A. Secure and Level the Appliance
WARNING! Risk of Fire! Prevent contact with:
•
•
•
Sagging or loose insulation
Insulation backing or plastic
Framing and other combustible materials
Block openings into the chase to prevent entry of
blown-in insulation. Make sure insulation and other
materials are secured.
DO NOT notch the framing around the appliance
standoffs.
Failure to maintain air space clearance may cause
overheating and re.
The diagram shows how to properly position and secure
the appliance (see Figure 9.1). Nailing tabs are provided to
secure the appliance to the framing members.
•
•
•
•
•
•
•
Bend out nailing tabs on each side.
Place the appliance into position.
Keep nailing tabs ush with the framing.
Level the appliance from side to side and front to
back.
Shim the appliance as necessary. It is acceptable to use
wood shims underneath the appliance.
Secure the appliance to the framing by using nails or
screws through the nailing tabs.
Secure the appliance to the oor by inserting two screws
through the pilot holes at the bottom of the appliance.
NOTICE: The bottom of the door frame at time of
installation will be ush with the bottom of the unit. Keep
oor or hearth covering ush with the bottom of the unit
or the door will not t on the unit.
Figure 9.1
Proper Positioning and Securing of an Appliance
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
37
10
Install Vent Pipe
A. Assemble Vent Sections
Attach Pipe to the Firebox Assembly
Note: The end of the pipe sections with the lanced tabs will
face towards the appliance.
Attach the rst pipe section to the starting collar:
•
•
•
•
Lanced pipe end to the starting collar
Inner pipe over inner collar
Push the pipe section until all lanced tabs snap in
place
Lightly tug on pipe to conrm it has locked.
Commercial, Multi-family (Multi-level exceeding
two stories), or High-Rise Applications
All outer pipe joints must be sealed with high temperature
silicone, including the slip section that connects directly to
the horizontal termination cap.
Figure 10.1 High Temperature Silicone Sealant
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections. See Figure 10.1
A
• Only outer pipes need to be sealed. All unit collar, pipe,
slip section, elbow and cap outer ues shall be sealed in
this manner, unless otherwise stated.
WARNING! Risk of Fire or Explosion! DO NOT break
silicone seals on slip sections. Use care when removing
termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.
Lances
B
Figure 10.2
Figure 10.3
Assemble Pipe Sections
Per Figure 10.2:
•
Start the inner pipe on the lanced end of section A into
the ared end of section B.
• Start the outer pipe of section A over the outer pipe of
section B.
• Once both vents sections are started, push rmly until
all lanced tabs lock into place.
• Lightly tug on the pipe to confirm the tabs have
locked.
It is acceptable to use screws no longer than 1/2 in. (13
mm) to hold outer pipe sections together. If predrilling
holes, DO NOT penetrate inner pipe.
Note: Make sure that the seams are not aligned to prevent
unintentional disconnection.
CORRECT
For 90° and 45° elbows that are changing the vent
direction from horizontal to vertical, one screw minimum
should be put in the outer ue at the horizontal elbow joint
to prevent the elbow from rotating. Use screws no longer
than 1/2 in. (13 mm). If predrilling screw holes, DO NOT
penetrate inner pipe.
INCORRECT
Figure 10.4 Seams
38
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
B. Assemble Slip Sections
WARNING! Risk of Fire or Asphyxiation! Overlap pipe
sections at least 1 1/2 in. (38 mm). Secure slip sections
with two screws which must not exceed 1/2 in. (13 mm)
in length. Use the pilot holes. Pipe could separate if not
properly joined.
•
•
Slide the inner ue of the slip section into the inner ue of
the pipe section and the outer ue of the slip section over
the outer ue of the pipe section. See Figure 10.5.
Slide together to the desired length.
Figure 10.5 Slip Section Pilot Holes
•
•
Maintain a 1-1/2 in. (38 mm) overlap between the slip
section and the pipe section.
Secure the pipe and slip section with two screws no
longer than 1/2 in. (13 mm), using the pilot holes in the
slip section. See Figure 10.6.
Figure 10.6 Screws into Slip Section
•
Continue adding pipe as necessary following instructions
in “Assemble Pipe Sections.”
NOTICE: If slip section is too long, the inner and outer ues
of the slip section can be cut to the desired length.
NOTICE: When installing a vent system with an HRC
termination cap, all pipe system joints shall be sealed using
a high temperature silicone sealant.
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections.
• Only outer pipes are sealed, sealing the inner ue is not
required.
• All unit collar, pipe, slip section, elbow and cap outer ues
shall be sealed.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
39
C. Secure the Vent Sections
D. Disassemble Vent Sections
•
•
Vertical runs of pipe must be supported every 8 ft. (2.44
m) after the 25 ft. (7.62 m) maximum unsupported
rise.
Horizontal sections of vent must be supported every 5
ft. (1.52 m) with a vent support or plumber’s strap.
Wall shield restops may be used to provide horizontal
support.
Vent support or plumber’s strap (spaced 120° apart)
may be used for support. See Figures 10.7 and 10.8.
•
•
•
•
Rotate either section (see Figure 10.9) so the seams
on both pipe sections are aligned as shown in Figure
10.10.
Pull carefully to separate the pieces of pipe.
WARNING! Risk of Fire, Explosion or Asphyxiation! Improper support may allow vent to sag and
separate. Use vent run supports and connect vent
sections per installation instructions. DO NOT allow
vent to sag below connection point to appliance.
Figure 10.9 Rotate Seams for Disassembly
Figure 10.7 Securing Vertical Pipe Sections
Figure 10.10 Align and Disassemble Vent Sections
Figure 10.8 Securing Horizontal Pipe Sections
40
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Note: Skip to Section 10.I. if using the RF4-8.
NOTICE: Failure to properly caulk the roof ashing could
cause water entry.
•
•
E. Install Metal Roof Flashing
•
See minimum vent heights for various pitched roofs
(Figure 10.11) to determine the length of pipe to extend
through the roof.
Slide the roof ashing over the pipe sections extending
through the roof as shown in Figure 10.12.
•
Caulk the gap between the roof ashing and the outside
diameter of the pipe.
Caulk the perimeter of the ashing where it contacts the
roof surface. See Figure 10.15.
Horizontal
overhang
24 in. min.
(610 mm)
Termination
Cap
Storm Collar
Roof
Flashing
Pipe
20 in.
(508 mm)
Caulk
Vertical
wall
Lowest
Discharge
Opening
X
12
Roof Pitch
is X / 12
H (min.) - Minimum height
from roof to lowest
discharge opening.
Flashing
Figure 10.12 Caulking
Roof Pitch
H (Min.) Ft.
Roof Pitch
H (Min.) Ft.
Flat to 6/12
1.0*
Over 11/12 to 12/12
4.0
Over 6/12 to 7/12
1.25*
Over 12/12 to 14/12
5.0
Over 7/12 to 8/12
1.5*
Over 14/12 to 16/12
6.0
Over 8/12 to 9/12
2.0*
Over 16/12 to 18/12
7.0
Over 9/12 to 10/12
2.5
Over 18/12 to 20/12
7.5
Over 10/12 to 11/12 3.25
Over 20/12 to 21/12
8.0
* 3 ft. minimum in snow regions
Figure 10.11 Minimum Height From Roof To Lowest Discharge
Opening
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
41
F. Assemble and Install Storm Collar
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.
•
Connect both halves of the storm collar with two screws
(see Figure 10.13).
Wrap the storm collar around the exposed pipe section
closest to the roof and align brackets. Insert a bolt
(provided) through the brackets and tighten the nut to
complete the storm collar assembly (Figure 10.14). Make
sure the collar is tight against the pipe section.
Slide the assembled storm collar down the pipe section
until it rests on the roof ashing.
Caulk around the top of the storm collar (see Figure
10.20).
•
•
•
Figure 10.13 Assembling the Storm Collar
Figure 10.14 Assembling the Storm Collar Around the Pipe
42
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
G. Install RF4-8
The SLP-FS
shown in this
photo will not
be used with
DVP pipe.
The RF4-8 may be used in place of the roof ashing and
storm collar.
Pipe must be supported within 12 in. (305 mm) of the
rooine using plumbers strapping when using the RF4-8
Flashing. Refer to Sect. 10.C. Securing Vent Sections.
SLP-FS
•
•
•
•
•
•
•
Trim the rubber boot (using scissors or a utility knife),
cutting along the marked measurement lines. See Figure
10.15. Use the 210 mm line for DVP pipe.
Lubricate pipe or ue with water and slide the ashing
down. It may be necessary to trim the top shingles
around the base of the rubber boot to ensure a good
t.
Draw around ashing, remove ashing.
Apply silicone sealant to roof inside the lines (Figure 10.15)
Lubricate pipe or ue with water and slide ashing down.
Seat rmly in sealant. Nail roof ashing to the roof.
Apply silicone sealant on the top and side edges of the
ashing. See Figure 10.17. Install shingles, Apply sealant
at the top edge of the rubber boot. See Figure 10.18.
We recommend that you top coat with conventional
acrylic house paint to improve the appearance of your
galvanized base ashing.
Figure 10.16 Apply Sealant
Apply Sealant
Top & Partial Sides
Figure 10.17 Slide Flashing Down, Secure & Apply Sealant
Silicone Sealant
(top of boot)
Figure 10.15 Trim Rubber Boot
Shingles Trimmed
Flashing over
Shingles
Shingles over
Flashing
Figure 10.18 Installation Complete
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
43
H. Install Vertical Termination Cap
•
•
Attach the vertical termination cap by sliding the inner
collar of the cap into the inner ue of the pipe section
while placing the outer collar of the cap over the outer
ue of the pipe section.
Secure the cap by driving three self-tapping screws
(supplied) through the pilot holes in the outer collar of the
cap into the outer ue of the pipe (see Figure 10.19).
Termination Cap
I. Heat Shield Requirements for Horizontal
Termination
WARNING! Risk of Fire! To prevent overheating and re,
heat shields must extend through the entire wall thickness.
• DO NOT remove the heat shields attached to the
wall shield restop and the horizontal termination
cap.
• Heat shields must overlap 1-1/2 in. (38 mm) minimum.
There are two sections of the heat shield. One section
is factory-attached to the wall shield restop. The other
section is factory-attached to the cap. See Figure 10.21.
If the wall thickness does not allow the required 1-1/2 in.
(38 mm) heat shield overlap when installed, an extended
heat shield must be used.
Brackets/
Bolts
(1 of three)
•
Storm
Collar
•
Screws
•
•
Caulk
Figure 10.19 Install Vertical Termination Cap
•
If the wall thickness is less than 4 in./102 mm the heat
shields on the cap and wall shield restop must to be
trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST
be maintained.
Use an extended heat shield if the nished wall thickness
is greater than 7-1/4 in. (184 mm).
The extended heat shield may need to be cut to length
maintaining sufcient length for a 1-1/2 in. (38 mm)
overlap between heat shields.
Attach the extended heat shield to either of the existing
heat shields using the screws supplied with the extended
heat shield. Refer to “Vent Components Diagrams” in
the back of this manual.
Rest the small leg on the extended heat shield on top
of the pipe section to properly space it from the pipe
section.
Important Notice: Heat shields may not be eld constructed.
44
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
•
J. Install Horizontal Termination Cap
WARNING! Risk of Fire! The telescoping ue section
of the termination cap MUST be used when connecting
vent.
• 1-1/2 (38 mm) minimum overlap of ue telescoping
section is required.
Failure to maintain overlap may cause overheating and
re.
•
•
Vent termination must not be recessed in the wall. Siding
may be brought to the edge of the cap base.
Flash and seal as appropriate for siding material at
outside edges of cap.
Heat Shield or
Extended
Wall Shield Heat Shield
Firestop
When installing a horizontal termination cap, follow
the cap location guidelines as prescribed by current
ANSI Z223.1 and CAN/CGA-B149 installation codes
and refer to Section 6 of this manual.
CAUTION! Risk of Burns! Local codes may require
installation of a cap shield to prevent anything or anyone
from touching the hot cap.
NOTICE: For certain exposures which require superior
resistance to wind-driven rain penetration, a ashing kit and
HPC caps are available. When penetrating a brick wall, a
brick extension kit is available for framing the brick.
Note: When using termination caps with factory-supplied
heat shield attached, no additional wall shield restop is
required on the exterior side of a combustible wall.
Heat Shield
1-1/2 in. (38 mm) min.
overlap
Slip Section
can be extended
Inner Vent
SHEATHING
Outer Vent
INTERIOR
EXTERIOR
Figure 10.20 Venting through the wall
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
45
11
Gas Information
A. Fuel Conversion
•
Make sure the appliance is compatible with available
gas types.
Conversions must be made by a qualified service
technician using Hearth & Home Technologies specied
and approved parts.
•
Converting to LP Gas
Note: Gas conversions should only be performed by a
qualied service person, and/or where required by state
and local codes, licensed installer/service technician. In
the Commonwealth of Massachusetts, installation must
be performed by a licensed plumber or gas tter.
Kit contents:
•
•
•
Tools Required:
Pilot injector #35
#2 phillips screwdriver
Burner orice
Straight screwdriver
Red pin
5/32 allen wrench
Conversion Label
3/8 & 11/16 wrenches
Figure 11.2 Remove Burner Screws
•
Using a 3/8 wrench, unscrew and remove rear orice
and discard. See Figure 11.3.
Turn control knob on the valve to OFF position.
Remove glass assembly (see Figure 14.A)
(Remove logs, grate, and ember bed if already
installed.)
Remove 2 screws holding pilot bracket to burner. See
Figure 11.1.
•
Figure 11.3 Remove Burner Orice
•
•
•
•
Unscrew and remove front orice #46 and install in
rear.
Install new orice #56 in front.
Open air shutters to fully open. See Figure 11.4.
Replace burner and screws holding it in place.
Figure 11.1 Remove Pilot Screws
•
Remove 4 screws holding Burner in place and remove
burner. See Figure 11.2.
Figure 11.4 Adjusting Air Shutter
46
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
•
•
Replace 2 screws holding pilot bracket to burner.
Pull hood keeper from pilot and lift hood off pilot
assembly. See Figure 11.5.
•
•
•
•
•
•
•
•
•
•
•
Replace hood and keeper.
Loosen locknut on the Hi-Lo Solenoid using 11/16
wrench.
Remove solenoid from the valve by turning
counterclockwise.
Use a screwdriver and turn pressure screw clockwise
¾ turn.
Attach manometer to outlet side of the valve.
Light unit.
Fine tune pressure with screwdriver.
Replace the blue pin with the red pin and screw solenoid
onto the valve.
Continue turning solenoid until pressure is 10.
Tighten locknut on the Solenoid so it will not loosen.
Install identification label near the valve. See
Figure 11.8.
Figure 11.5 Remove Pilot Hood
Note: Do not remove retaining clip from the hood.
•
Remove #62 pilot injector using 5/32 allen wrench and
replace with #35 LP orice.
Control Knob
Screw (pressure adjustment)
Pin (blue-NG, red-LP)
Lock Nut
Solenoid
Figure 11.7 Valve Components
44CKP
Figure 11.6 Remove Pilot Injector
44CKN
THIS PLATE MUST BE AFFIXED AS CLOSE AS POSSIBLE TO THE EXISTING RATING
PLATE.
THE FOLLOWING MUST BE COMPLETED BY THE INDIVIDUAL CONVERTING THIS
APPLIANCE:
THIS APPLIANCE HAS BEEN CONVERTED TO __________FUEL,
FRONT ORIFICE __________, REAR ORIFICE ___________,
MANIFOLD PRESSURE _________, AND INPUT ___________, ON ____________ (date),
WITH KIT # 44CKP, 44CKN (circle one), BY (name & address of organization making this
conversion)
WHO ACCEPTS THE RESPONSIBILITY FOR THE CORRECTNESS OF THIS CONVERSION.
4051-304A
Figure 11.8 Identication Label
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
47
B. Gas Pressure
C. Gas Connection
•
•
Optimum appliance performance requires proper input
pressures.
Gas line sizing requirements will be determined in ANSI
Z221.3 National Fuel Gas Code in the USA and CAN/
CGA B149 in Canada.
Pressure requirements are:
•
•
Natural Gas
Propane
Minimum inlet pressure
Gas Pressure
5.0 in. w.c.
11.0 in. w.c.
Maximum inlet pressure
7.0 in. w.c.
14.0 in. w.c.
Manifold pressure
3.5 in. w.c.
10.0 in. w.c.
WARNING! Risk of Fire or Explosion! High pressure
will damage valve. Low pressure may cause explosion.
•
•
Verify inlet pressures. Verify minimum pressures when
other household gas appliances are operating.
Install regulator upstream of valve if line pressure is
greater than 1/2 psig.
WARNING
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
• Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
Note: Have the gas supply line installed in accordance with
local codes, if any. If not, follow ANSI 223.1. Installation
should be done by a qualied installer approved and/or
licensed as required by the locality. (In the Commonwealth
of Massachusetts installation must be performed by a
licensed plumber or gas tter).
Note: A listed (and Commonwealth of Massachusetts
approved) 1/2 in. (13 mm) T-handle manual shut-off valve
and exible gas connector are connected to the 1/2 in. (13
mm) control valve inlet.
• If substituting for these components, please consult
local codes for compliance.
•
•
•
•
•
WARNING! Risk of Fire or Explosion! Support control
when attaching pipe to prevent bending gas line.
•
A small amount of air will be in the gas supply lines.
WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite.
• Purge should be performed by qualified service
technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or
open ames.
Light the appliance. It will take a short time for air to purge
from lines. When purging is complete the appliance will
light and operate normally.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all ttings and connections with a non-corrosive
commercially available leak-check solution. DO NOT use
open ame. Fittings and connections could have loosened during shipping and handling.
WARNING! Risk of Fire! DO NOT change valve settings.
This valve has been preset at the factory.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or
authorities having jurisdiction.
When installing above 2000 feet elevation:
•
•
48
Refer to Reference Section 16.A. for location of gas line
access in appliance.
Gas line may be run through knockout provided on the
left side only.
The gap between supply piping and gas access hole
may be caulked with high temperature caulk or stuffed
with non-combustible, unfaced insulation to prevent cold
air inltration.
Ensure that gas line does not come in contact with outer
wrap of the appliance. Follow local codes.
Pipe incoming gas line into valve compartment.
Connect incoming gas line to the 1/2 in. (13 mm)
connection on manual shutoff valve.
In the USA: Reduce burner orice 4% for each 1000 feet
above 2000 feet.
In CANADA: Reduce burner orice 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
12
Electrical Information
B. Standing Pilot Ignition System Wiring
A. Wiring Requirements
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
•
Wire the appliance junction box to 110-120 VAC. This is
required for use of optional accessories.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in
compliance with the applicable electrical codes, when
it is installed in locations such as in bathrooms or near
sinks.
• Low voltage and 110 VAC voltage cannot be shared
within the same wall box.
WARNING! Risk of Shock or Explosion! DO NOT wire
110V to the valve or to the appliance wall switch. Incorrect
wiring will damage controls.
•
•
The standing pilot ignition system wiring does not require
a 110 VAC supply to operate.
A 110 VAC junction box MUST be installed for use with
a fan or remote control. See Figure 12.2 for junction box
wiring. Keep wire lengths short as possible.
NOTICE: DO NOT wire 110 VAC to the millivolt valve! This
will damage the valve.
•
If using a thermostat use one compatible with a millivolt
gas valve system:
- Install the thermostat in the location as indicated
in the thermostat instructions to ensure proper
operation of appliance.
- Use low resistance thermostat wire for wiring from
ignition system to the wall switch and thermostat.
- Keep wire lengths short as possible.
C. Optional Accessories Requirements
•
This appliance may be used with a wall switch, wall
mounted thermostat and/or a remote control.
Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those
accessories.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
49
D. Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior to
disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper
operation after servicing.
WARNING! Risk of Shock! Replace damaged wire with
type 105° C rated wire. Wire must have high temperature
insulation.
Figure 12.1 Wiring Diagram
E. Junction Box Installation
If the box is being wired from the OUTSIDE of the appliance:
•
•
•
Remove the cover plate located on the outer shell - right
side (see Figure 12.2).
Install the supplied Romex™ connector in the cover
plate.
Feed the necessary length of wire through the
connector.
Make all necessary wire connections and reattach the
cover plate to the outer shell.
14/2WG
Cover Plate
outside firebox
HT
W
WHT B
LK
BLK
•
Romex
Connector
If the box is being wired from the INSIDE of the appliance:
•
•
•
•
50
Remove the screw attaching the junction box/receptacle
to the outer shell, rotate the junction box inward to
disengage it from the outer shell (see Figure 10.3).
Pull the electrical wires from outside the appliance
through this opening into the valve compartment.
Feed the necessary length of wire through the
connector.
Make all necessary wire connections to the junction box/
receptacle and reassemble the junction box/receptacle
to the outer shell.
GRN wire
inside box
Figure 12.2 Junction Box Detail
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Copper
ground attached
to GRN screw with
GRN wire
13
Finishing
A. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specied. Framing or nishing
material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs,
concrete board, etc).
Mantels
12 in. (308 mm)
maximum depth
Mantel
Non-combustible
Face
A
A = 53 in. (1346 mm) min.
Non-combustible Mantel
A = 66 in. (1676 mm) min.
Combustible Mantel
Figure 13.1 Minimum Vertical and Maximum Horizontal Dimensions
Mantel Legs or Wall Projections
Top of
Appliance
Drywall
A
B
Mantel Leg or
Perpendicular Wall
A 11 in. (279 mm) Min.
to perpendicular wall
B 12 in. (305 mm) Min.
from fireplace opening
to perpendicular wall
Figure 13.2 Mantel Leg or Wall Projections (Acceptable on both
sides of opening)
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
51
B. Facing Material
•
•
•
•
The QFP44 is shipped with non-combustible material
in place. Do not cover or replace this non-combustible
material with combustible materials.
- The non-combustible front upper can be removed
if replaced with non-combustible materials. See
Section 1.E. for materials that may be used.
Combustible nish wall material may be butted up to the
unit and the supplied non-combustible material of the
upper front.
- The unit is shipped with door templates attached.
The wall material should go behind the templates
and butt up to the edge of the unit. Refer to Figure
13.4.
The joints at the non-combustible material may be taped
and covered with normal joint compound.
Seal joints between the nished wall and appliance top
and sides using a 300 °F minimum sealant. Refer to
Figure 13.3.
Finish wall material may
be combustible - Top and
Sides
0 in.
Non-Combustible Zone
These joints
may be taped
and covered
with joint
compound.
0 in.
0 in.
High Temperature Sealant (300° F/149° C min.)
Figure 13.3 Noncombustible Facing Diagram
WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all
minimum clearances to combustibles as specied in this
manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.
•
•
•
Sheetrock/wall material will have been installed (see
Figure 11.1) and the joints lled as per Section 3.B.
If installing doors with an outside surface t, the facing
templates should be removed (retain the screws for
door installation) and non-combustible facing material
less than one inch thick may be brought to the edge of
the replace opening. Doors will be mounted over the
facing material. The door frame is slotted to allow the
door to be mounted up to one inch from the surface of
the unit.
If installing doors with a recessed t, facing material
must be butted to the anges of the facing templates
to allow doors to t within the facing material. Once the
facing material is in place, the template must be removed
(retain the screws for door installation).
Template
Pieces
Figure 13.4 Facing Template
12 in. (308 mm)
maximum depth
C. Facing Template Removal
There is a metal template on each side and across the
top of the door opening. See Figure 13.4. If using an
inside t for the doors, do not remove the templates until
the facing material is installed. If you choose to use an
outside t, the templates may be removed before installing the facing material.
•
•
Side Templates – Remove the screws from the sides of
the door opening and set aside. Remove and discard
the template pieces.
Top Template – Loosen the screws across the top of the
opening. Slide the top template out, discard the template
and tighten the screws.
Non-combustible
Face
A
A = 53 in. (1346 mm) min.
Non-combustible Mantel
A = 66 in. (1676 mm) min.
Combustible Mantel
D. Mantel
The mantel may be constructed with combustible or noncombustible materials as indicated in Figure 13.5
52
Mantel
Figure 13.5 Minimum Mantel Heights
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
14
Appliance Setup
WARNING! Risk of Fire and Electric Shock! Use ONLY
Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories
could result in a safety hazard and will void the warranty.
C. Install the Refractory
•
•
A. Remove Glass Assembly
Remove the refractory retainer from each side of the
rebox.
Put the left side refractory in place and reinstall the left
side refractory retainer.
WARNING! Risk of Asphyxiation! Handle xed glass
assembly with care. Inspect the gasket to ensure it is
undamaged and inspect the glass for cracks, chips or
scratches.
•
•
DO NOT strike, slam or scratch glass.
DO NOT operate replace with glass removed, cracked,
broken or scratched.
•
Replace as a complete assembly.
Refractory Retainer
The glass assembly can be removed from the unit by
pulling and releasing the glass latches. There are three
across the top, three across the bottom, and one in the
center of each side.
The glass assembly is heavy. Use caution when removing.
Figure 14.2 Install Left Side Refractory
•
Install the lower back refractory.
Glass
Latches
Figure 14.1 Glass Assembly Removal
Figure 14.3 Install Lower Back Refractory
B. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated
inside the rebox or underneath in the control cavity.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
53
•
Install the upper back refractory.
D. Adjust the Air Shutter
This appliance has adjustable air shutters (which control
the primary air) factory set in the closed position (approximately 1/8 in. open). See Figure 14.6.
NOTICE: If sooting occurs, provide more air by opening
the air shutter.
Figure 14.4 Install Upper Back Refractory
•
•
Install the right side refractory.
Slide the back refractory slightly from side to side as
necessary to close up any gaps in the corners.
Install the right side refractory retainer.
•
Figure 14.6 Adjusting the Air Shutter
IMPORTANT! This appliance should be run
three to four hours on low on the initial start-up.
Turn it off and let it cool completely. Remove and
clean the glass. Reinstall the glass and run the
appliance for an additional 12 hours. This will help
cure the products used in the paint and logs.
Figure 14.5 Install Right Side Refractory
Note: As you use the appliance, expansion and contraction
will cause minor cracking of the refractory. This is normal,
unavoidable, and will not affect the performance of the
appliance. If the cracks become large enough that the
metal behind the refractory is exposed or large pieces
fall out, the panels should be replaced.
54
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
•
E. Adjust the Vertical Bafe
If the vertical run height is more than 12 feet, it may be
necessary to install the vertical bafes that are included
with the unit to improve the ame appearance. Install
each bafe to cover the outside two slots in the lower
rebox top. See Figure 14.7.
Position ember bed over the burner locating the corners
inside the brackets. See Figure 14.9.
Figure 14.9 Positioning Ember Bed
•
Position the grate in the recess of the ember bed
and attach to the hearth with the screws. See Figure
14.10.
Figure 14.7 Adjust the Vertical Bafe
F. Install Logs, Ember Bed & Rockwool
•
•
Remove the grate from the hearth by removing the
screws.
Position rear log over the locating tabs at the rear of the
hearth pan. See Figure 14.8.
Figure 14.10 Positioning Grate
•
Position the cut out on the left front log over the grate
bar. See Figure 14.11.
Figure 14.8 Positioning Rear Log
Figure 14.11 Positioning Left Front Log
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
55
•
Position the right front log over the grate bars, aligning
the cut outs on the bottom of the log with the bars. See
Figure 14.12
•
Place the end of the right middle log on the at area
on the ember bed and position the hole in the log over
the exposed locator pin on the front log. See Figure
14.15.
Figure 14.12 Positioning Right Front Leg
•
Position the cutout on the bottom of the left log over the
locating bracket on the grate. Push the top of the rear
log back against the back refractory and position the left
log on the at area of the rear log. See Figure 14.13.
Figure 14.15 Positioning Right Middle Log
•
Place the end of the left middle log on the at area of
the ember bed and position the hole in the log over
the exposed locator pin on the front log. See Figure
14.16.
Figure 14.13 Positioning Left Log
•
Position the right log over the locating bracket on the
grate and position the end on the at area of the rear
log. See Figure 14.14.
Figure 14.16 Positioning Left Middle Log
Figure 14.14 Positioning Right Log
56
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
WARNING! Risk of Explosion! Follow rockwool placement
instructions. DO NOT place rockwool directly over burner
ports. Replace rockwool material annually. Improperly placed
rockwool interferes with proper burner operation.
•
•
Rockwool is shipped with this gas appliance.
Place individual pieces of wool loosely in the ember bed
slots. Do not block the burner ports by packing tightly.
H. Place Lava Rock and Vermiculite
•
Ε
Cover the visible area of the metal hearth pan around
the ember bed with a layer of lava rock.
Lightly sprinkle vermicuite over the lava rock.
Figure 14.17 Placing Rockwool
Figure 14.19 Placing Lava Rock
G. Install Andirons
Install andirons with the screws provided. See Figure 14.18.
I. Reinstall Glass
•
Reinstall glass by reversing steps in Section 14.A.
J. Install Door Fronts
The doors should be lifted off the frame at the hinges to
make installation easier.
•
•
•
•
Make sure the templates have been removed, retain the
screws.
Fit the frame inside the unit opening and use the screws
from the facing template to attach the door frame to the
unit.
Install the doors by hanging on the hinges.
Install the door handles if necessary.
Figure 14.18 Installing Andirons
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
57
15
Troubleshooting
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you
do experience a problem, this troubleshooting guide will assist a qualied service technician in the diagnosis of a problem
and the corrective action to be taken. This troubleshooting guide can only be used by a qualied service technician. Contact your dealer to arrange a service call by a qualied service technician.
A. Standing Pilot Ignition System
Symptom
1. After repeated triggering
of the red or black piezo
ignitor button, the spark
ignitor will not light the
pilot. Check for spark.
Possible Causes
A. No gas or low gas pressure.
Corrective Action
Check the remote shut-off valves from the appliance. Usually, there
is a valve near the gas main. There can be more than one valve
between the appliance and the main.
B. No lp in tank.
Check the LP (propane) tank. You may be out of fuel.
C. Ignitor.
Check the spark at the electrode and pilot. If no spark and electrode
wire is properly connected, replace the ignitor. Verify that there is
no short in electrode wire.
D. Pilot or misaligned electrode
(spark at electrode).
Using match, light the pilot. If the pilot lights, turn off the pilot and
trigger the piezo ignitor button again. If the pilot lights, an improper
gas/air mixture caused the bad lighting and a longer purge period
is recommended. If the pilot will not light, ensure the gap at the
electrode and pilot is one-eighth inch to have a strong spark. If the
gap is OK, replace the pilot.
2. The pilot will not stay lit
A. Thermocouple.
after carefully following the
lighting instructions.
Check that the pilot ame impinges on the thermocouple. Adjust the
pilot for proper ame impingement.
Ensure that the thermocouple connection at the gas valve is fully
inserted and tight (hand tighten plus 1/4 turn).
Verify proper voltage output from the thermocouple to the valve.
Place one millivolt meter lead wire on the thermocouple copper
lead. Place the second lead wire on the solder button on the back
of the valve (blue wire). Start the pilot and hold the valve knob in.
The millivolt reading should read 8-16 millivolts. If millivolt reading
is less than 8 millivolts, replace thermocouple.
3. The pilot is burning, there
is no burner ame, the
valve knob is in the ON
position, and the ON/
OFF switch is in the ON
position.
B. Improper gas inlet pressure.
Natural gas should be 5-14 in. w.c. LP should be 10-14 in. w.c.
Verify pressure with manometer.
C. Control valve.
If the thermocouple is producing 8-16 millivolts, replace control
valve.
A. On/off switch or wires
defective.
Check the ON/OFF switch and wires for proper connections. Place
the jumper wires across the terminals at the ON/OFF switch. If the
burner comes on, replace the ON/OFF switch. If the switch is OK,
place the jumper wires across the ON/OFF switch wires at the gas
valve. If the burner comes on, the wires are faulty or connections
are bad.
B. Thermopile may not be
generating sufcient
millivoltage.
Check that the pilot ame impinges thermopile properly.
Be sure the wire connections from the thermopile at the gas valve
terminals are tight and that the thermopile is fully inserted into the
pilot bracket.
Check the thermopile with a millivolt meter. Take the reading at
TH-TP&TP terminals of the gas valve. The meter should read 350
millivolts minimum, while holding the valve knob depressed in the
pilot position, with the pilot lit, and the ON/OFF switch in the OFF
position. Replace the thermopile if the reading is below the specied
minimum.
With the pilot in the ON position, disconnect the thermopile leads
from the valve. Take a reading at the thermopile leads. The reading
should be 350 millivolts minimum. Replace the thermopile if the
reading is below the minimum.
58
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Troubleshooting (continued)
Symptom
3. (Continued)
Possible Cause
Corrective Action
C. Failed valve.
Turn the valve knob to the ON position. Place the ON/OFF switch
in the ON position. Check the millivolt meter a the thermopile
terminals. The millivolt meter should read greater than 125mV. If the
reading is acceptable, and if the burner does not come on, replace
the gas valve.
D. Plugged burner orice.
Check the burner orice for stoppage. Remove stoppage.
E. Wall switch or wires.
Check the wall switch and wires for proper connections. Place the
jumper wires across the terminals at the wall switch. If the burner
comes on, replace the wall switch. If the wall switch is OK, place
the jumper wires across the wall switch wires at the gas valve. If the
burner comes on, the wires are faulty or connections are bad.
4. Frequent pilot outage
problem.
A. Pilot ame may be too high or Clean thermocouple and adjust the pilot ame for proper ame
too low, or blowing out (high
impingement. Follow lighting instructions carefully.
pressure), causing pilot safety
to drop out.
5. The pilot and main
burner extinguish while in
operation.
A. No LP in tank.
Check the LP (propane) tank. Rell the fuel tank.
B. Improper gas inlet pressure.
Verify with manometer. NG should read 5-14 inches w.c. LP should
read 10-14 inches w.c.
C. Inner vent pipe leaking exhaust Check venting system for damage. Replace/repair improperly
gases back into the system.
assembled pipe sections.
D. Glass installed improperly.
Check to ensure glass is installed properly. Replace glass panel
assembly.
E. Failed thermopile or
thermocouple.
Replace pilot if necessary.
F. Improper vent cap installation. Check for proper installation and freedom from debris or blockage.
6. Glass soots.
A. Flame impingement.
Adjust the log set so that the ame does not excessively impinge on
it. Refer to log instructions.
B. Improper air shutter setting.
Refer to manual for shutter set points. Ensure that set point is
correct for appliance/gas type. If unit has adjustable shutter, it may
be necessary to increase shutter opening.
C. Debris around air shutter.
Inspect the opening at the base of the burner. NO MATERIAL
SHOULD BE PLACED IN THIS OPENING.
7. Flame burns blue and lifts A. Insufcient oxygen being
off burner.
supplied.
Ensure that the vent cap is installed properly and free of debris.
Ensure that the vent system joints are tight and have no leaks.
Ensure that no debris has been placed at the base of, or in the area
of the air holes in the center of the base pan beneath the burner.
Ensure that the glass is tightened properly on the unit, particularly
on top corners.
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
59
16
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
25° TYP
35-5/8 in.
905 mm
29-1/2 in.
749 mm
19-1/5 in.
495 mm
15-1/8 in.
384 mm
66-3/8 in.
1686 mm
35-1/2 in.
902 mm
Gas
Line
57-3/4 in.
1467 mm
Electrical
Hookup
2-1/4 in.
57 mm
10-1/8 in.
257 mm
40 in.
1016 mm
49 in.
1245 mm
Figure 16.1 Appliance Dimensions
60
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
2-7/8 in.
73 mm
7-1/4 in.
184 mm
B. Vent Components Diagrams
Effective Height/Length
mm
Pipe
inches
DVP4
DVP6
DVP12
DVP24
DVP36
DVP48
DVP6A
DVP12A
Effective
Height/Length
4
6
12
24
36
48
3-6
3 - 12
4-7/8 in.
(124 mm)
102
152
305
610
914
1219
76 - 152
76 - 305
10-1/2 in.
(267 mm)
45°
10-7/8 in.
(276 mm)
DVP45
45° Elbow
DVP Pipe
(see chart)
10 in.
(254 mm)
11-3/8 in.
(289 mm)
1 in.
(25 mm)
7-3/8 in.
(187 mm)
9-1/4 in.
(235 mm)
13-1/4 in.
(337 mm)
Assembled
Height: 24 in./610 mm
Diameter: 10 in./254 mm
DVP90ST
90° Elbow
DVP-FS
Ceiling Firestop
DVP-AS2
1-1/4 in.
(32 mm)
1/2 in.
(13 mm) TYP
12 in.
(305 mm)
6 in.
(152 mm)
1 in.
(25 mm)
1-1/2 in.
(38 mm)
10 in.
(254 mm)
8 in.
(203 mm)
UP
14 in.
(356 mm)
12 in.
(305 mm)
5 in.
(127 mm)
DVP-HVS
Vent Support
DVP-WS
Wall Shield Firestop
Figure 16.2 DVP Vent Components
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
61
B. Vent Components Diagrams (continued)
31 in.
(787 mm)
24-5/8 in.
(625 mm)
13-1/4 in.
(367 mm)
27-1/2 in.
(698 mm)
24-5/8 in.
(625 mm)
13-1/4 in.
(367 mm)
RF12M
Roof Flashing Multi-pak
RF6M
Roof Flashing Multi-pak
13-3/4 in.
(349 mm)
5 in.
(127 mm)
5 in.
(127 mm)
11-7/8 in.
(302 mm)
13-7/8 in.
(352 mm)
13-3/4 in.
(349 mm)
BEK
Trap Cap Brick Extension
DVP-BEK2
DVP-HPC Cap Brick Extension
11-5/8 in.
(295 mm)
12-1/8 in.
(308 mm)
7-1/8 in.
(181 mm)
5-3/4 in.
(146 mm)
COOL-ADD
Cap Shield
DVP-TRAPFL
Flashing
13-7/8 in.
(352 mm)
26 in.
(660 mm)
9-1/2 in.
(241 mm)
14 in.
(356 mm)
DVP-HSM-B
Extended Heat Shield
DRC-RADIUS
Cap Shield
Figure 16.3 DVP Vent Components
62
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
B. Vent Components Diagrams (continued)
7-1/4 in.
(184 mm)
12-1/2 in.
(318 mm)
5-1/4 in.
(133 mm)
DVP-TVHW
Vertical Termination Cap (High wind)
14 in.
(356 mm)
16-7/8 in.
(429 mm)
12 in.
(305 mm)
7-1/8 in.
(181 mm)
12-1/8 in.
(314 mm)
8-3/4 in.
(222 mm)
1-5/8 in.
(41 mm)
DVP-HPC
High Performance Cap
Figure 16.4 DVP Vent Components
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
63
B. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be
used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B
will be required.
8 in.
(203 mm)
Heat
Shield
15-1/8 in.
(384 mm)
Term Cap
Minimum
Effective Length
Maximum
Effective Length
3-1/8 in.
4-5/8 in.
Trap1
12 in.
(305 mm)
Max
Effective
Length
79 mm
117 mm
5-3/8 in.
9-3/8 in.
137 mm
238 mm
Trap2
DVP-TRAP
Horizontal Termination Cap
DVP-TRAP1
Fillers
DVP-TRAP2
DVP-HPC1
DVP-TRAP to DVP-HPC Side Filler Kit
DVP-HPC2
Figure 16.5 DVP Vent Components
64
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
6
5
3
Log Set Assembly
21
1
2
22
20
4
7
23
24
19
18
16
15
25
17
28
29
8
12
Refractory Assembly
26
27
14
10
32
11
9
30 31
13
Top Left Log
PART NUMBER
Burner Assembly
18
4051-024
Additional service part numbers on following page
4051-300
28746
Installation Instructions & Owner’s Manual
14333B
Vermiculite
Lava Rock Bag Assembly
4021-297
4051-185
4040-094
Vertical Bafe (QTY 2)
Mineral Wool
4000-225
Flue Gasket
Lava Rock
4047-128
Junction Box Radiation Shield
33
4031-222
4021-013
Junction Box Cover Plate
Junction Box (plastic)
30
4051-007
4051-125
4051-160
4051-311
4051-006
4051-123
4051-124
4051-005
4051-012
4051-124
4051-008
4051-003
33858
4051-114
4051-122
4002-002
32
Burner Cover
Fan Assembly
29
Hearth Sheet
28
Hearth Pan Support
26
27
Andiron
25
Glass & Gasket Assembly
Glass Frame
23
24
Glass Retainer (QTY 4)
Glass Frame Assembly
22
21
Grate Assembly
Side Glass Latch assembly (QTY 2)
17
20
Glass Clip Assembly (QTY 6)
16
Retainer
Front Shield
15
19
Heat Zone Cover Plate (QTY 2)
Refractory Retainer
12
Intake Collar Assembly
4051-147
11847
Right Refractory
11
14
4051-148
Lower Back Refractory
10
13
4051-146
4051-149
Upper Back Refractory
4051-137
4051-136
4051-142
4051-139
4051-138
4051-135
4051-134
Left Refractory
SERIAL #
9
Top Right Log
DESCRIPTION
8
7
6
Front Left Log
5
Middle Left Log
3
Middle Right Log
Front Right Log
2
4
Back Log
1
ITEM
QFP44
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Stocked
at Depot
Beginning Manufacturing Date: Aug 2006
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Service Parts
44 in. Gas Appliance - DV
Service Parts
C. Service Parts
65
66
1
5
11
4
3
6
2
7
8
9
14
10
12
19
24
20
21
18
13
17
16
23
22
26
15
25
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
25
26
Y
Y
44CKN
44CKP
Conversion Kit - NG
Conversion Kit - LP
Y
Y
200-2420
200-2630
Pilot Injector - 51 - NG
Pilot Injector - 35 - LP
Y
Y
4021-381
HTI-16-006
Y
Y
Remote Transmitter Wall Holder
582-856
Front Orice - LP (#56C)
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Stocked
at Depot
Remote Transmitter
582-846
Front Orice - NG (#46C)
4021-376
582-846
4051-179
Rear Orice - LP (#46C)
Pilot Support
23
HTI-13-006
230-1880
4051-161
Ignition Module
22
Rear Orice - NG
MLT Receiver
21
4051-169
2101-290
4021-374
4021-373
4021-378
Pilot Bracket
Remote Tray
20
10 in., 1/2 in. dia. Flex Gas Line
1/2 in. to 3/8 in. NPT Flare - Male
Solenoid Regulator
4021-367
4051-121
4051-193
4021-379
230-1250
230-1900
302-320A
230-0710
4021-377
4021-375
4051-120
4051-184
230-1781
4042-306
4021-368
9V Transformer
24
PART NUMBER
4051-010
Conversion Pin - LP
SERIAL #
Conversion Pin - NG
Dashboard
Valve Shield
19
18
17
16
15
14
13
HI/LO Solenoid
12
Ignition Cable/Switch Assembly
10
Extension Knob
Flex Ball valve assembly
9
11
Valve
8
ON/OFF Rocker Switch
MLT Interface
7
Valve Bracket
Pilot Shield
4
6
Pilot Assembly
3
5
Cover Plate Gasket
2
DESCRIPTION
Solenoid Block Assembly
1
ITEM
QFP44
Beginning Manufacturing Date: Aug 2006
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Service Parts Diagram
44 in. Gas Appliance - DV
Service Parts
C. Service Parts (continued)
D. Optional Components
Door (iron full view)
DF-QFP44-IFV
Door (iron operable)
DF-QFP44-IOP
Door (Craftsman operable, black)
DF-QFP44-COP-BK
Door (Craftsman operable, sienna bronz)
DF-QFP44-COP-SB
Wall Thermostat - Manual
812-3760
Wall Thermostat - Programmable
811-0520
Heat Zone Kit
QFP-HEAT-ZONE
Conversion Kit, LP
44CKP
Conversion Kit, NG
44CKN
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08
67
E. Contact Information
Please contact your Quadra-Fire dealer with any questions or concerns.
For the location of your nearest Quadra-Fire dealer,
please visit www.Quadra-Fire.com.
- NOTES ________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
• Read, understand and follow
these instructions for safe
installation and operation.
• Leave this manual with
party responsible for use
and operation.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162,
5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340,
5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588,
6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,
6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174,
D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Printed in U.S.A. - Copyright 2008
68
Quadra-Fire • QFP44 • 4051-300 Rev M • 09/08