Zanussi ZCG 6000 W Technical data

MIXED FUEL
COOKER
ZCM 620 X
INSTRUCTION BOOKLET
Please read this instruction booklet before using the appliance
Important Safety Information
You MUST read these warnings carefully before installing or using the
appliance. If you need assistance, contact our Customer Care Department
on 08705 727727
Installation
●
This cooker must be installed by qualified
personnel, according to the manufacturer’s
instructions and to the relevant British Standards.
• This cooker is heavy. Take care when moving it.
●
Any gas installation must be carried out by a
registered CORGI installer.
●
Remove all packaging before using the cooker.
●
Ensure that the gas and electrical supply complies
with the type stated on the rating plate, located
near the gas supply pipe.
●
Do not attempt to modify the cooker in any way.
●
When using other electrical appliances, ensure the
cable does not come into contact with the hot
surfaces of the cooker.
●
Unstable or misshapen pans should not be used on
the hob burners as unstable pans can cause an
accident by tipping or spillage.
●
Never leave the cooker unattended when cooking
with oil and fats.
●
This cooker should be kept clean at all times. A
build-up of fats or foodstuffs could result in a
fire.
●
Never use plastic dishes in the oven or on the hob
burners. Never line any part of the oven with
aluminium foil.
●
Always ensure that the oven vent which is located
at the centre back of the hob is left unobstructed to
ensure ventilation of the oven cavity.
●
Perishable food, plastic items and areosols may be
affected by heat and should not be stored above
the cooker.
Child Safety
●
●
●
This cooker is designed to be operated by adults.
Do not allow children to play near or with the
cooker.
The cooker gets hot when it is in use. Children
should be kept away until it has cooled.
Children can also injure themselves by pulling
pans or pots off the cooker.
During Use
Service
This cooker should only be repaired or serviced by
an authorised Service Engineer and only genuine
approved spare parts should be used.
●
This cooker is intended for domestic cooking only.
It is not designed for commercial or industrial
purposes.
●
●
When in use a gas cooker will produce heat and
moisture in the room in which it has been
installed. Ensure there is a continuous air supply,
keeping air vents in good condition or installing a
cooker hood with a venting hose.
Environmental Information
●
When using the cooker for a long period time, the
ventilation should be improved, by opening a
window or increasing the extractor speed.
●
Do not use this cooker if it is in contact with
water. Do not operate the cooker with wet hands.
●
Ensure the control knobs are in the ‘OFF’ position
when not in use.
2
●
After installation, please dispose of the packaging
with due regard to safety and the environment.
●
When disposing of an old appliance, make it
unusable, by cutting off the cable.
Keep this instruction book for future
reference and ensure it is passed on
to any new owner.
Contents
For the User
For the Installer
Important Safety Information .............. 2
Instructions for the Installer ............. 24
Description of the Cooker .................... 4
Important Safety Requirements ......... 25
Control Panel ...................................... 5
Installation ........................................ 26
The Oven Cavity ..................................... 5
Accessories ............................................ 5
Electrical connections ....................... 28
Operation ............................................ 6
Commissioning .................................. 29
Controls .............................................. 6
Conversion from Natural Gas to LPG .. 30
Hob burners ........................................... 6
Electric Oven ......................................... 7
24 hour Clock and Timer ..................... 7
Before the First Use of the Cooker ..... 10
Using the Oven .................................. 10
Using the Conventional Oven ............ 12
Cooking Chart ...................................... 13
Using the Fan Oven ........................... 14
Cooking Chart ...................................... 15
Roasting Chart ..................................... 15
Defrosting ......................................... 17
Grilling .............................................. 18
Maintenance and Cleaning ................. 19
Cleaning the Oven ............................. 20
Something Not Working ..................... 22
Service and Spare Parts ..................... 23
Peace of Mind for 12 Months ............. 23
Guide to Use the instructions
Oven Door Protection Device
(Model ZCM 620 X)
All our appliances comply with the
European safety standards. Nevertheless,
in order to ensure the highest safety
level, and avoid small children to be
exposed to the heat when the appliance
is operated, it is possible to fit a special
protection device to the oven door. This
device can be purchased in our Service
Force Centres, specifying the relevant
code (35791) and the Product No. shown
on the rating plate.
The following symbols will be found in the text to
guide you throughout the Instructions:
Safety Instructions
☞
i
Step by step instructions for an
operation
Hints and Tips
This appliance is manufactured according
to the following EEC directives:
73/23 EEC - 90/683 EEC - 93/68 EEC 89/336 EEC - 90/396 EEC,
current edition.
3
Description of the Cooker
Splash back
Semi-rapid
burner
Semi-Rapid burner
Rapid burner
Control panel
Auxiliary burner
A
U
T
O
TIMER
ZCG 6000
Shelf
Oven door
Storage drawer
Fitting the Splash back
A stainless steel splash back is supplied with the
appliance. This is meant to be fitted on the rear edge
of the cooker's hob. The splash back package is in the
oven cavity.
1. Unpack the splash back and dispose of the
packaging with due regard to safety and the
environment.
2. Slide the two bayonets of the splash back into the
relevant supports on the rear adge of the cooker's
hob.
4
Control Panel
1
MAINS ON
2
BACK LEFT
FRONT LEFT
FRONT RIGHT
BACK RIGHT
OVEN FUNCTION
TEMPERATURE
OVEN PROGRAMMER
A
U
T
O
THERMOSTAT
TIMER
IGNITION
3
4
5
6
7
8
10
9
1. Cooker Operation Pilot Light
2. Oven Thermostat Pilot Light
3. Electric ignition push button
4. Back left burner control knob (semi-rapid)
5. Front left burner control knob (rapid)
6. Front right burner control knob (auxiliary)
7. Back right burner control knob (semi-rapid)
8. Oven function control knob
9. Oven thermostat control knob
10. 24 hour clock and Programmer
The Oven Cavity
Grill element
Accessories
Oven Light
Grill/roasting pan
Grill trivet
Removable
handles
Oven fan
5
Operation
INSTALLATION
Any gas installation must be carried out by
a registered CORGI installer, and in
accordance with existing rules and
regulations.
The relevant instructions are to be found in the
second section of this manual.
Please ensure that when the appliance is installed, it
is easily accessible for the engineer in the event of a
breakdown.
WHEN THE COOKER IS FIRST INSTALLED
Once the cooker has been installed, it is
important to remove any protective
materials, which were put on in the factory.
Controls
Hob burners
If you use a saucepan which is smaller than
the recommended size, the flame will spread
beyond the bottom of the pan, causing the
handle to overheat.
To light a burner, turn the relevant control knob
anticlockwise to maximum position. At the same time
push the electric ignition button which is marked with
a little spark.. Then adjust the flame as required.
If the burner does not ignite, turn the control knob to
zero, and try again.
i
When switching on the mains, after
installation or a power cut, it is quite normal
for the spark generator to be activated
automatically.
To ensure maximum burner efficiency, you should
only use pots and pans with a flat bottom fitting the
size of the burner used (see table).
Burner
Large (rapid)
Medium (semi-rapid)
Small (Auxiliary)
6
minimum
diameter
maximum
diameter
160 mm.
120 mm.
80 mm.
240 mm.
220 mm.
160 mm.
i
As soon as a liquid starts boiling, turn down
the flame so that it will barely keep the
liquid simmering.
Take care when frying food in hot oil or fat,
as the overheated splashes could easily
ignite.
If the control knobs become difficult to turn,
please contact your local Zanussi Service
Centre.
OFF
Electric Oven
0
Oven Function Control Knob
Oven Light - The oven light will be on without
any cooking function
Conventional cooking - The heat comes from
both the top and bottom element, ensuring even
heating inside the oven.
Fan cooking - This allows you to roast or roast
and bake simoultaneously using any shelf,
without flavour transference.
Grill - The heat comes only from the top
element.
OFF
50
Thermostat Control Knob
100
Turn the thermostat control knob clockwise to select
temperatures between 50°C and 250°C (MAX).
20
0
150
24 hour Clock and Timer
Minute minder
Cooking duration
Cookpot
symbol
End of cooking time
Manual function
Cookpot symbol - This will be displayed when
a program is in operation.
Auto
symbol
A
U
T
O
TIMER
A
U
T
O
Time
setting
Auto symbol - This will be displayed when the
oven has been programmed for automatic
operation.
Time setting knob - Turn it clockwise and hold
it in the turned position to increase the time
setting. Turn it anticlockwise and hold it in the
turned position to decrease the time setting.
The count-up or count-down speed increases
the longer the knob is held in the turned
position.
Programming
controls
7
The electronic timer can indicate the time of day,
operate as a minute minder and automatically operate
the oven.
Before the oven can be operated, the time of day must
be set on the electronic timer.
Please note that this is a 24 hour clock. For example,
2pm is shown as 14:00.
In case of loss of power, all the settings (time of day,
set program or program in operation), will be
cancelled. When the power is restored, the numbers
on the display will flash, and the timer has to be reset.
☞
TO SET THE TIME OF DAY
Press button , and at the same time turn the time
setting knob until the correct time of day is displayed.
TIMER
☞ TO SET THE MINUTE MINDER
Press button
and at the same time turn the setting
time knob until the duration time is displayed
(maximum 23 hours, 59 minutes).
Our diagram shows the timer set for 45 minutes.
After a few seconds the time of day will show in the
display.
TIMER
To check the number of minutes remaining, press the
button. At the end of the timed period an alarm
will sound. To switch off the alarm press button
☞
MANUAL FUNCTION
Press button
8
.
to set the oven for manual function.
TIMER
☞
TO SET THE TIMER TO
SWITCH OFF ONLY
This is useful if you want to begin cooking
immediately but have the oven switch off
automatically.
1. Set the oven function control knob and the
thermostat control knob on the required settings.
2. Place food in the oven.
and, at the same time, turn the
3. Press button
time setting knob until the required cooking
duration is displayed.
Our diagram shows the timer set for 30 minutes.
At the end of the cooking time the oven will switch
off, an alarm will sound. To switch off the alarm
press button . Ensure the oven function control
knob and the thermostat control knob are in the OFF
position.
☞
TIMER
TO SET THE TIMER TO SWITCH
THE OVEN ON AND OFF
1. Ensure the clock is showing the right time of day.
2. Carry out steps 1, 2 and 3 as explained in "To set
the timer to switch off only".
and at the same time turn the
3. Press button
time setting knob until the end cooking time is
displayed.
Our diagram shows the end cooking time set for
7.00 pm.
4. The oven will switch on and off automatically.
The end of cooking will be marked by an acoustic
alarm. To switch off the alarm press button .
Ensure the oven function control knob and the
thermostat control knob are in the OFF position.
☞
TIMER
TO CANCEL A PROGRAMME
Press button . Any set program or program in
operation will be cancelled and the timer will revert
to manual function. Ensure the oven function control
knob and the thermostat control knob are in the OFF
position.
9
Before the First Use of the Cooker
Remove all packaging, both inside and
outside the cooker, before using it.
Before first use, the oven should be heated without
food. During this time, an unpleasant odour may be
emitted. This is quite normal.
☞
1. Set the electronic programmer to manual
function.
2. Switch the oven function control knob to
coventional cooking .
3. Set the thermostat control knob to MAX.
4. Open a window for ventilation.
5. Allow the oven to run empty for
approximately 45 minutes.
6. Half way through, reset the oven
function control to fan cooking .
This procedure should be repeated with the grill
function for approximately 5-10 minutes.
Using the Oven
• Always cook with the oven door closed.
i
10
• Stand clear when opening the drop
down oven door. Do not allow it to fall
open - support the door using the door
handle, until it is fully open.
• The oven has four shelf levels, and is
supplied with two shelves.
The shelf positions are counted from the
bottom of the oven as shown in the
diagram.
It is important that these shelves are
correctly positioned as shown in the
diagram.
• Do not place cookware directly on the oven
base.
4
3
2
1
i Hints and Tips
Condensation and steam
When food is heated it produces steam in the same
way as a boiling kettle. The oven vents allow some of
this steam to escape. However, always stand back
from the oven when opening the oven door to
allow any build up of steam or heat to release.
If the steam comes into contact with a cool surface on
the outside of the oven, e.g. a trim, it will condense
and produce water droplets. This is quite normal and
is not a fault with the oven.
To prevent discoloration, regularly wipe away
condensation and also soilage from surfaces.
Cookware
• Use any oven proof cookware which will
withstand temperatures of 250°C.
• Baking trays, oven dishes, etc. should not be
placed directly against the grid covering the fan at
the back of the oven, or placed on the oven base.
• Do not use baking trays larger than 30 cm x 35 cm
(12 in x 14 in) as they will restrict the circulation
of heat and may affect performance.
The effects of dishes
on cooking results
Dishes and tins vary in their thickness, conductivity,
colour, etc. which affects the way they transmit heat
to the food inside them.
A Aluminium, earthenware, oven glassware and
bright shiny utensils reduce cooking and
underneath browning.
B Enamelled cast iron, anodized aluminium,
aluminium with non-stick interior and coloured
exterior and dark, heavy utensils increase cooking
and underneath browning.
Storage Drawer
The storage drawer is located underneath the oven
cavity.
During cooking the storage drawer may
become hot if the oven is on high for a long
period of time, therefore flammable materials
such as oven gloves, tea towels, plastic aprons
etc. should not be stored in the drawer.
Oven accessories such as baking sheets, will
also become hot, therefore care should be
taken when removing these items from the
drawer whilst the oven is in use or still hot.
11
Using the Conventional Oven
When using this setting, heat comes from both the top
and bottom elements. This allows you to cook on a
single level and is particularly suitable for dishes
which require extra base browning such as pizzas,
quiches and flans.
Gratins, lasagnes and hotpots which require extra top
browning also cook well in the conventional oven.
This form of cooking gives you the opportunity to
cook without the fan in operation.
☞
How to Use the
Conventional Oven
1. Turn the oven function control knob to the required
).
cooking function (
2. Turn the thermostat control to the required temperature.
THINGS TO NOTE
●
The oven light will come on when the oven
function control knob is set.
The thermostat control light will remain on until
the correct temperature is reached. It will then
cycle on and off to show that temperature is being
maintained.
●
i Hints and Tips
The middle shelf position allows for the best heat
distribution. To increase base browning simply lower
the shelf position. To increase top browning, raise the
shelf position.
The material and finish of the baking trays and
dishes used will affect base browning. Enamelware,
dark, heavy or non-stick utensils increase base
browning, while oven glassware, shiny aluminium or
polished steel trays reflect the heat away and give less
base browning.
Always place dishes centrally on the shelf to ensure
even browning.
Stand dishes on suitably sized baking trays to prevent
spillage onto the base of the oven and make cleaning
easier.
Do not place dishes, tins or baking trays directly on
the oven base as it becomes very hot and damage will
occur.
For faster preheating use the fan oven function to
preheat the oven until the oven indicator neon goes
out, then swich the selector to the conventional oven
setting.
12
i
Single level cooking gives best results. If you
require more than one level cooking use the fan
oven function.
Cooking Chart
Food
Thermostat
Runner
Biscuits, cookies
170-200
3
Time
Position
25-20 min.
Bread, yeast doughs
200-230
2
35-45 min.
Casseroles
140-170
2
90-180 min.
Small cakes
170-180
2
18-25 min.
Madeira
160-180
2
60-90 min.
Rich fruit
130-140
2
60-150 min.
Choux pastry, eclairs
200-230
2
30-35 min.
Fish
200-230
2 or 3
20-40 min.
Fruit pies, plate tarts, crumbles
180-210
2
50-65 min.
Meringues
90-100
2
90-150 min.
Milk puddings
140-160
2
90-150 min.
Paté, terrine (in bain marie)
160-180
1
60-90 min.
Pizzas
200-230
2
25-30 min.
Puff pastry, vol au vents
230-260
2
15-25 min.
Quiches, flans
170-200
2
50-60 min.
Scones
210-220
2
8-12 min.
Soufflé
200-230
2
35-45 min.
Stuffed vegetables
230-250
2
34-45 min.
Yorkshire pudding
200-230
2
40-50 min.
Keeping warm, heating dishes
90-100
2
Cakes
Roast meat + poultry: see chart at page 16
13
Using the Fan Oven
The air inside the oven is heated by the element
around the fan situated behind the back panel. The
fan circulates hot air to maintain an even temperature
inside the oven.
The advantages of cooking with this function are:
✓ Faster Preheating
As the fan oven quickly reaches temperature, it is
not usually necessary to preheat the oven
although you may find that you need to allow an
extra 5-7 minutes on cooking times. For recipes
which require higher temperatures, best results
are achieved if the oven is preheated first, e.g.
bread, pastries, scones, souffles, etc.
✓ Lower Temperatures
Fan oven cooking generally requires lower
temperatures than conventional cooking.
Follow the temperatures recommended in the
chart at page. 15. Remember to reduce
temperatures by about 20-25°C for your own
recipes which use conventional cooking.
✓ Even Heating for Baking
The fan oven has uniform heating on all runner
positions. This means that batches of the same
food can be cooked in the oven at the same time.
However, the top shelf may brown slightly
quicker than the lower one.
This is quite usual. There is no mixing of flavours
between dishes.
☞ How to Use the Fan Oven
1. Turn the oven function control knob to
.
2. Turn the thermostat control to the required temperature.
THINGS TO NOTE
●
The oven light will come on when the oven
function control knob is set.
●
14
The thermostat control light will remain on until
the correct temperature is reached. It will then
cycle on and off to show that the temperature is
being maintained.
Cooking Chart
This chart is intended as a guide only. It may be necessary to increase or decrease the temperature to suit your
individual requirements. Only experience will enable you to determine the correct setting for your personal
requirements.
Food
Thermostat
Runner
Position
Time
Biscuits, cookies
2 trays
160-190
1-3
18-25 min.
Bread, yeast doughs
2 trays
170-200
1-3
35-45 min.
Cakes, Victoria sandwich
2 trays
160-170
1-3
20-28 min.
Choux pastry, eclairs
2 trays
170-200
1-3
30-35 min.
Fruit pies, plate tarts, crumbles
2 trays
170-200
1-3
50-65 min.
Meringues
2 trays
70-90
1-3
90-150 min.
Puff pastry, vol au vents
2 trays
200-230
1-3
20-35 min.
Scones
2 trays
200-210
1-3
8-12 min.
Roasting Chart
When roasting, ensure the meat is cooked thoroughly, use a meat thermometer if preferred to check the centre
temperature has reached the required temperature (see table below).
Meat
Thermostat
Beef
170°-180°C
20-30 min per 1/2 kg (1 lb) and 20-30 min over
Lamb
170°-180°C
25-35 min per 1/2 kg (1 lb) and 25-35 min over
Pork
170°-180°C
25-35 min per 1/2 kg (1 lb) and 25-35 min over
Chicken
170°-180°C
15-20 min per 1/2 kg (1 lb) and 20 min over
Turkey and goose
170°-180°C
15-20 min per 1/2 kg (1 lb) up to 3 1/2 kg (7 lb)
then 15 min per 1/2 kg (1 lb)
Duck
170°-180°C
25-35 min per 1/2 kg (1 lb) and 25-35 min over
Pheasant
170°-180°C
35-40 min per 1/2 kg (1 lb) and 35-40 min over
Rabbit
170°-180°C
20 min per 1/2 kg (1 lb) and 20 min over
Cooking
15
i Hints and Tips
Runner positions are not critical, but make sure the
shelves are evenly spread.
When cooking more than one dish in the fan oven,
place dishes centrally on the shelves rather than
several dishes on one shelf.
When the oven is full, you may need to allow slightly
longer cooking time.
A shelf may be placed on the floor of the oven. Place
dishes on a shelf in this position rather than on the
oven base, to allow air circulation around the food.
When the oven is full of the same food, e.g. equal
trays of small cakes or equal size victoria sandwich
cakes, then they will be cooked in the same time and
removed from the oven together. When different sizes
of trays or types of food, e.g. biscuits and cakes are
cooked, they will not necessarily be ready together.
The fan oven can be used to heat foods through
without thawing first, e.g. fruit tarts, mince pies,
sausage rolls, and other small pastry items. Use a
temperature of 190-200°C and allow 20-40 minutes
(depending on the quantity of food in the oven).
The use of too high temperatures can cause uneven
browning. Check with the recommendations for oven
temperatures given in the cooking charts, but be
prepared to adjust the temperature by 10°C if
necessary. Remember to reduce temperatures by
about 20-25°C for your own conventional recipes.
When roasting do use the trivet in the meat tin. Fat
and meat juices will drain into the meat tin below and
can be used to make gravy. The trivet also prevents
splashes of fat from soiling the oven interior.
The meat tin should not be placed on a heated
hotplate or burner as this may cause the enamel to
crack.
16
Defrosting
i Hints and Tips
The oven fan operates without heat and circulates the
air, at room temperature, inside the oven. This
increases the speed of defrosting. However, please
note that the temperature of the kitchen will influence
the speed of defrosting.
This function is particularly suitable for delicate food
which could be damaged by heat, e.g. cream filled
gateaux, iced cakes, pastries, bread and other yeast
products.
• Cover food with a lid, aluminium foil or plastic
film to prevent drying out during defrosting.
• ALWAYS COOK THOROUGHLY
IMMEDIATELY AFTER THAWING.
• Frozen food should be placed in a single layer
when ever possible and turned over half way
through the defrosting process.
• Only joints of meat and poultry up to 2 kg. (4 lb.)
are suitable for defrosting in this way.
☞ How to Use Defrosting
1. Turn the oven function control knob to
.
2. Ensure the thermostat control knob is in the OFF
position.
Refer to the following table for approximate
defrosting times.
Defrosting time
(Mins)
Standing time
(Mins)
Chicken 1000 g.
100-140
20-30
Place the chicken on an inverted
saucer on a large plate. Defrost open
and turn at half time or defrost
covered with foil. Remove giblets
as soon as possible.
Meat 1000 g.
100-140
20-30
Defrost open and turn at
half time or cover with foil
Meat 500 g.
90-120
20-30
As above
Trout 150 g.
23-35
10-15
Defrost open
Strawberries 300 g.
30-40
10-20
Defrost open
Butter 250 g.
30-40
10-15
Defrost open
Cream 2 x 200 g.
80-100
10-15
Defrost open (cream is
easy to whip even if parts
of it are still slightly frozen)
60
60
Food
Cake 1400 g.
Notes
Defrost open
The times quoted in the chart should be used as a guide only, as the speed of defrosting will depend on the kitchen
temperature. For example, the colder the ambient temperature, the longer the defrosting time.
17
Grilling
Grilling must be carried out with the oven
door closed. The grill pan handles must be
removed from the pan.
☞ How to Use the Grill
1. Turn the oven control function knob to .
2. Turn the thermostat control knob on the required
temperature.
3. Adjust the grid and grill pan runner position to
allow for different thicknesses of food. Position
the food close to the element for faster cooking
and further away for more gentle cooking.
Preheat the grill on a full setting for a few minutes
before sealing steaks or toasting. Adjust the heat
setting and the shelf as necessary, during cooking
During cooking, the thermostat control light will
operate in the same way as described for the fan oven
function.
i Hints and Tips
Bacon rashers
2-3 each side
Beefburgers
6-10 each side
Chicken joints
10-15 each side
Chops:
lamb
pork
7-10 each side
10-15 each side
Fish:
whole trout/herring
fillets plaice/cod
Kebabs
Liver:
5-10 each side
18
lamb/pig
Sausages
Steaks:
10-15 turn as required
rare
medium
well
Browning only
- Accompaniments such as tomatoes and mushrooms
may be placed underneath the grid when grilling
meats
The grill element is controlled by the thermostat.
During cooking, the grill cycles on and off to
prevent overheating.
10-15 each side
4-6 each side
- Food should be thoroughly dried before grilling to
minimise splashing. Brush lean meats and fish lightly
with a little oil or melted butter to keep them moist
during cooking
- The food should be turned over during cooking, as
required.
8-12 each side
4-6 each side
Kidneys: lamb/pig
- Most foods should be placed on the grid in the grill
pan to allow maximum circulation of air to lift the
food out of the fats and juices. Food such as fish,
liver and kidneys may be placed directly on the grill
pan, if preferred
- When toasting bread, we suggest that the top runner
position is used.
Conventional Grill
Time (Min)
Food
OI L
3-6 each side
6-8 each side
7-10 each side
3-5
Maintenance and Cleaning
Before any maintenance or cleaning can be
carried out, you must DISCONNECT the
cooker from the electricity supply.
The Hob Top
The hob is best cleaned whilst it is still warm, as
spillage can be removed more easily than if it is left
to cool.
Regularly wipe over the hob top using a soft cloth
well wrung out in warm water to which a little
wasing up liquid has been added. Avoid the use of the
following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, it is
recommended that a cleaning product such as Hob
Brite or Bar Keepers Friend is used.
Pan Supports
The pan supports are dishwasher proof. If washing
them by hand, take care when drying them as the
enamelling process occasionally leaves rough edges.
If necessary, remove stubborn stains using a paste
cleaner.
The pan support of this cooker is fitted with antiscratch rubber feet.
These feet are dishwasher proof and should not be
removed when cleaning the pan support.
If the rubber feet become detached from the pan
support re-fit as per diagram.
Anti-scratch rubber feet can be obtained from your
local Zanussi Service Force Centre.
The Burners
The burner caps and crowns can be removed for
cleaning.
Wash the burners taps and crowns using hot soapy
water, and remove marks with a mild paste cleaner. A
well moistened soap impregnated steel wool pad can
be used with caution, if the marks are particularly
difficult to remove.
After cleaning, be sure to wipe dry with a soft cloth.
19
Cleaning the Oven
Before cleaning always allow the cooling
fan to cool the oven down before switching
off at the electricity supply.
The oven should be kept clean at all times.
A build-up of fats or other foodstuffs could
result in a fire, especially in the grill pan.
Cleaning materials
Before using any cleaning materials on your oven,
check that they are suitable and that their use is
recommended by the manufacturer.
Cleaners that contain bleach should NOT be used as
they may dull the surface finishes. Harsh abrasives
should also be avoided.
External cleaning
Regularly wipe over the control panel, oven door and
door seal using a soft cloth well wrung out in warm
water to which a little washing up liquid has been
added.
To prevent damaging or weakening the
door glass panels avoid the use of the
following:
• Household detergent and bleaches
• Impregnated pads unsuitable for nonstick saucepans
• Brillo/Ajax pads or steel wool pads
• Chemical oven pads or aerosols
• Rust removers
• Bath/Sink stain removers
Clean the outer and inner door glass using warm
soapy water. Should the inner door glass become
heavily soiled it is recommended that a cleaning
product such as Hob Brite, or Bar Keepers Friend is
used.
DO NOT clean the oven door while the
glass panels are warm. If this precaution is
not observed the glass panel may shatter.
If the door glass panel becomes chipped or
has deep scratches, the glass will be
weakened and must be replaced to prevent
the possibility of the panel shattering.
Contact your local Service Centre who will
be pleased to advise further.
20
Oven Cavity
The enamelled oven cavity is best cleaned whilst the
oven is still warm.
Wipe the oven over with a soft cloth soaked in warm
soapy water after each use. From time to time it will
be necessary to do a more thorough cleaning, using a
proprietary oven cleaner.
If the soilage has become set, after the oven has
cooled down, the following process will help to
soften the splatters to help make cleaning easier.
☞ 1. Place the grill/ meat pan on the oven shelf
positioned in the lowest runner.
2. Add a few drops of washing-up liquid to the
pan and fill to about 12 mm. with boiling
water from the kettle.
3. Close the oven door, turn the oven function
and set the thermostat
knob on fan oven
knob on 50°C.
4. After 15 minutes, turn off the thermostat
and allow the fan oven to continue without
heat for a further 5 minutes, when the
temperature of the water will have cooled
down.
5. Carefully remove the pan of water from the
oven and use normal oven cleaners to clean
away soil residues.
6. Leave a little of the soapy water to soak into
any burned on spillage on the floor of the
oven for a longer time if necessary.
Oven Shelves
To clean the oven shelves, soak in warm soapy water
and remove stubborn marks with a well wetted soap
impregnated pad. Rinse well and dry with a soft
cloth.
Oven lamp replacement
Disconnect the appliance.
Unscrew the lamp and substitute it with another
suitable for higher temperature (300°C) having the
following characteristics:
Tension:
230-240V (50Hz)
Power:
15W
Convection:
E14
FO 0424
21
Something Not Working
If the appliance is not working correctly, please carry out the following checks, before contacting your local
Zanussi Service Centre.
IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or
installation, a charge will be made even if the appliance is under guarantee.
SYMPTOM
SOLUTION
■ There is no spark when lighting the gas
◆ Check that the unit is plugged in and the electrical
supply is switched on
◆ Check that the RCCB has not tripped (if fitted)
◆ Check the mains fuse has not blown
◆ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
■ The gas ring burns unevenly
◆ Check the main jet is not blocked and the burner
crown is clear of food particles.
◆ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
■ The oven does not come on
◆ Check the oven is in manual operation and that
both a cooking function and temperature have been
selected.
◆ Check the oven is wired in properly, and the
socket switch or the switch from the mains supply to
the oven are ON.
■ The oven temperature light does not come on
◆ Select a temperature with the thermostat control
knob
◆ Select a function with the oven function control
knob.
■ The oven light does not come on
◆ Check the light bulb, and replace it if necessary
(see "Replacing the Oven Light")
■ It takes too long to finish the dishes, or they are
cooked too fast.
◆ The temperature may need adjusting
■ Steam and condensation settle on the food and the
oven cavity.
◆ Refer to the contents of this booklet, especially to
the chapter “Using the Oven”.
◆ Leave dishes inside the oven no longer than 15-20
minutes after the cooking is completed. See page 10
■ The timer does not work
◆ Check the instructions for the timer.
■ The oven fan is noisy
◆ Check the grease filter is correctly fitted.
◆ Check that shelves and bakeware are not vibrating
in contact with the oven back panel.
22
Service and Spare Parts
If you require spare parts or an engineer contact your
local Service Force Centre by telephoning:
08705 929929
Your call will be routed to your local Service Force
Centre. For further details, please see the
accompanying Customer Care Booklet.
CUSTOMER CARE
For general enquiries concerning your Zanussi
appliance, contact our Customer Care Department by
letter or telephone as follows:
Customer Care Department
ZANUSSI
55-77 High Street
Slough, Berkshire, SL1 1DZ
Tel: 08705 - 727727
Peace of Mind for 12 Months
ZANUSSI GUARANTEE CONDITIONS
We, Zanussi, undertake that if, within 12 months of
the date of the purchase, this Zanussi appliance or
any part thereof is proved to be defective by any
reason only of faulty workmanship or materials, we
will, at our option, repair or replace the same FREE
OF ANY CHARGE for labour, materials or carriage
on condition that:
* The appliance has been correctly installed and
used only on the gas and electricity supply stated
on the rating plate.
* The appliance has been used for normal domestic
purpose only, and in accordance with the
manufacturer's instructions.
* The appliance has not been serviced, maintained,
repaired, taken apart or tampered with by any
person not authorised by us.
* All service work under this guarantee must be
undertaken by a Zanussi Service Centre.
* Any appliance or defective part replaced shall
become the Company's property.
* This guarantee is in addition to your statutory and
other legal rights.
Home visits are made between 8.30am and 5.30pm
Monday to Friday. Visits may be available outside
these hours, in which case a premium will be
charged.
Exclusions
This guarantee does not cover:
* Damage or calls resulting from transportation,
improper use or neglect, the replacement of any
light bulbs or removable parts of glass or plastic.
* Costs incurred for calls to put right an appliance
which is improperly installed or calls to appliance
outside European Community (EC) or European
Free Trade Area.
* Appliances found to be in use within a
commercial or similar environment, plus those
which are the subject to rental agreements.
* Products of Zanussi manufacture which are not
marketed by Zanussi.
European Guarantee
If you should move to another country within Europe
then your guarantee moves with you to your new
home subject to the following qualifications:
* The guarantee starts from the date you first
purchased your product.
* The guarantee is for the same period and to the
same extent for labour and parts as exist in the
new country of use for this brand or range of
products.
* This guarantee relates to you and cannot be
transferred to another user.
* Your new home is within the European
Community (EC) or European Free Trade Area.
* The product is installed and used in accordance
with our instructions and is only used
domestically, i.e. a normal household
* The product is installed taking into account
regulations in your new country.
Before you move, please contact your nearest
Customer Care centre, listed below, to give them
details of your new home. They will then ensure that
the local Service Organisation is aware of your move
and able to look after you and your appliances.
France
Senlis
+33 (0)3 44 62 29 99
Germany Nürnberg +49 (0)911 323 2600
Italy
Pordenone +39 (0)1678 47053
Sweden
Stockholm +46 (0)8 738 79 50
UK
Slough
+44 (0)1753 219897
23
Instructions for the Installer
Technical Data
Model Number:
ZCM 620 X
Appliance Class 2 sub class 1 and Class 1
APPLIANCE CATEGORY: II 2H3+
APPLIANCE GAS SUPPLY: Natural Gas G20 20 mbar
Dimensions
Height
Depth
Width
Oven Capacity
900 mm
595 mm
597 mm
1.8 Cu. ft
Hob
Rear left burner (semi-rapid)
Front left burner (rapid)
Rear right burner (semi-rapid)
Front right burner (auxiliary)
2.0 kW
3 kW
2.0 kW
1.0 kW
Oven
Top Heating Element
Bottom Heating Element
Convection Heating Element
Grill Element
Convection Fan
Oven light
Total rating
Supply voltage (50 Hz)
TYPE OF
GAS
CHARACTERISTICS
NATURAL GAS
20 mbar
VALUE = 37.78 MJ/m3
Ws - 50.7 MJ/ m3
NOMINAL THERMAL
POWER
kW
VALUE = 49.92 MJ/Kg
NOMINAL THERMAL
POWER
kW
LPG GAS
28-30/37 mbar
24
1.055 kW
1.250 kW
2.080 kW
1.880 kW
30 W
15 W
2.320 kW
230-240 V
BURNER
RAPID
(large)
POSITION
SEMI-RAPID
(medium)
AUXILIARY
(small)
MAX
MIN
MAX
MIN
MAX
3.0
0.65
2.0
0.45
1.0
0.33
NOMINAL FLOW
RATE
m3/h
0.286
0.057
0.190
0.038
0.095
0.028
119
Adjust.
96
Adjust.
70
Adjust.
2.8
0.65
2.0
0.45
1.0
0.33
NOMINAL FLOW
RATE
202
43.5
144
29
72
21,5
86
40
71
32
50
28
NOZZLE REFERENCE
1/100 mm
g/h
NOZZLE REFERENCE
1/100 mm
MIN
Important Safety Requirements
This appliance must be installed in accordance with
the Gas Safety (Installation and Use) Regulations
(current addition) and the I.E.E. Wiring Regulations.
Detailed recommendations are contained in the
following British Standard Codes of Practice - B.S.
6172, B.S. 5440: Part 2 and B.S. 6891: Current
Editions.
Provision for Ventilation
Positioning the Cooker
Caution:
Some soft or badly fitted floor coverings can be
damaged when the cooker is moved across their
surface for cleaning. It is advisable to ensure that the
floor covering in the area below the cooker is either
securely fixed so as not to ruck up when the cooker is
moved or, if preferred, removed.
The room containing the cooker should have an air
supply in accordance with B.S. 5440: Part 2: Current
Editions.
The following requirements for ventilation must be
met.
The cooker should not be installed in a bed sitting
room with a volume of less than 20m3, if it is
installed in a room of volume less 5m3 an air vent of
effective area of 110cm2 is required; if it is installed
in a room of volume between 5m3 and 10m3, an air
vent of effective area 50cm2 is required, while if the
volume exceeds 11m3 no air vent is required.
However, if the room has a door which opens
directly to the outside, no air vent is required even
when the volume is between 5m3 and 11m3.
If there are other fuel burning appliances in the same
room, B.S. 5440: Part. 2: Current Editions should be
consulted to determine the requisite air vent
requirements.
Location
The cooker may be located in a kitchen, a kitchen/
diner or bedsitting room but not in a bathroom or
shower room.
For information regarding the fitting of flexible
supply pipes, the highest temperature at the rear of
this cooker which may come into contact with the
supply pipe is 70°C above ambient.
When the appliance has been installed there must be
enough space for the glass hotplate lid to open fully.
25
Installation
1. Positioning the Appliance (Fig. 1)
D
The appliance is designed to be flush fitted with
2mm clearance at each side to allow for it to be
pulled forward for cleaning etc.
420
115
780
C
Note A:
E
B
Note B:
The hotplate side trims should be flush with the
cabinets and must not be below. Adjustable levelling
feet at the front and rear are provided on the base of
the appliance. Adjustment is obtained by rotating in
or out, the feet at the front or rear of the appliance
from the underside of the appliance, with the drawer
removed.
A
FO 1141
Fig. 1
A spirit level should be placed on a cake tray on one
of the shelves to confirm that the appliance is
correctly levelled.
The levelling feet fitted to the appliance will achieve
a height to hotplate trims of 900mm-0 + 10.
The appliance must be installed in accordance to the
type X (standard EN 60335-2-6).
Therefore the appliance can not be installed beside
furniture higher than the cooker worktop.
This cooker must only be installed by a CORGI
registered installer.
Note C:
If the appliance is fitted next to a side wall or
cabinets above height of the hotplate trims, then a
gap of 115 mm is required.
Curtains must not be fitted immediately behind the
cooker or within 115 mm of the sides of the cooker.
Note D:
Any wall cabinet or extractor must not be lower than
780mm above hotplate level.
Note E:
Wall cabinets may be fitted in line with the sides of
the base units, providing that the lower edge of the
wall cabinet is a minimum of 420mm above the
worktop.
26
300 mm.
WALL FACE
100 mm.
480 mm.
BACK OF COOKER
ENGAGEMENT EDGE FOR
STABILITY BRACKET
LEVELLING FEET
BASE OF COOKER
A
PENCIL LINE ON THE FLOOR
295 mm.
SIDE VIEW
OF THE COOKER
PLAN VIEW OF THE COOKER
FO 0179
Fig. 2
Fitting the Stability Bracket
(Not supplied)
If the cooker has to be installed with a flexible
supply pipe, it is necessary that a stability device is
fitted.
(See safety Requirements: Page 25).
If a stability bracket should be fitted by the installer,
these instructions should be read in conjunction with
the leaflet packed with the stability bracket.
Place cooker in its intended position and level
cooker.
1
Connecting to Gas
This cooker is designed to be installed with an
appliance flexible connection. Connection is made to
the RC 1/2 (1/2" B.S.P.) threaded entry pipe located
just below the hotplate level on the rear right-hand
side of the cooker. Check for gas soundness after
connecting the gas supply.
The gas bayonet connector must be fitted in the
shaded area indicated in the diagram. Take into
account that it must be possible to pull the cooker
forward sufficiently. The hose must not get caught on
the stability bracket.
Note:
Mark off 295mm (11 /2") from the right hand side of
the cooker as shown, this is the centre line of the
bracket fixing.
For certain types of gas bayonet connection used, it
may not be possible for the appliance to be pushed
fully back to the wall stops.
Draw a line 100mm (4") from the front edge of the
levelling feet (see Fig. 2a) and remove cooker from
its position. Mark off 480mm (19") back from this
line on the centre line of the bracket to locate the
front edge of the lower bracket.
Important:
Flexible tubing MUST comply with BS.669 Current
Edition.
Fix lower bracket (with two fixing holes) to the floor,
then measure height from floor level to engagement
edge on back of cooker, dimension 'A' of Fig. 2.
Assemble upper bracket to lower bracket so that
underside of bracket is dimension 'A' +3mm (1/8")
above floor level. Re-position cooker and check that
top bracket engages into cooker back to a depth of
75mm (3"), as shown in Fig. 2.
Should the stability bracket currently installed not
allow the cooker to stand correctly, ask the installer
to replace it with the correct type.
600
450
130
FO 0180
Fig. 3
27
Electrical connections
Any electrical work required to install this
cooker should be carried out by a qualified
electrician or competent person, in
accordance with the current regulations.
THIS COOKER MUST BE
EARTHED.
Permanent Connection
In the case of a permanent connection, it is necessary
that you install a double pole switch between the
cooker and the electricity supply (mains), with a
minimum gap of 3 mm. between the switch contacts
and of a type suitable for the required load in
compliance with the current electric regulations.
The switch must not break the yellow and green earth
cable at any point.
The manufacturer declines any liability
should these safety measures not be
observed.
Ensure that the cooker supply cord does
not come into contact with surfaces with
temperatures higher than 50 deg. C.
This cooker is designed to be connected to
a 230-240V 50Hz AC electrical supply.
Before switching on, make sure the electricity supply
voltage is the same as that indicated on the cooker
rating plate. The rating plate is located on the oven
frame.
The cooker is supplied with a 3 core flexible supply
cord incorporating a 13amp plug fitted. In the event
of having to change the fuse, a 13amp ASTA
approved (BS 1362) fuse must be used.
Should the plug need to be replaced for any reason,
the wires in the mains lead are coloured in
accordance with the following code:
Green and Yellow - Earth
Blue
- Neutral
Brown
- Live
☞
— Connect the green and yellow (earth) wire to
the terminal in the plug which is marked with
the letter 'E' or the earth symbol
or
coloured green and yellow.
— Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N'
or coloured black.
— Connect the brown (live) wire to the terminal
in the plug which is marked with the letter 'L'
or coloured red.
Upon completion there must be no cut, or stray
strands of wire present and the cord clamp must be
secure over the outer sheath.
A cut off plug inserted into a 13 amp
socket is a serious safety (shock) hazard.
Ensure that the cut off plug is disposed of
safely.
28
1
FO 0390
Commissioning
When the hob has been fully installed it will be
necessary to check the minimum flame setting. To do
this, follow the procedure below.
- Turn the gas tap to the MAX position and ignite.
- Set the gas tap to the MIN flame position then turn
the control knob from MIN to MAX several times.
If the flame is unstable or is extinguished follow the
procedure below.
Procedure:
☞
Re-ignite the burner and set to MIN.
Remove the control knob.
The adjustment screw is located down the
centre of the gas tap control shaft.
To adjust, use a thin bladed screwdriver and
turn the adjustment screw until the flame is
steady and does not extinguish, when the
knob is turned from MIN to MAX. Repeat
this procedure for all burners.
FO 1032
a) Minimum adjustment screw
b) Tap
Pressure Testing
☞
Remove left hand pan support and front left
burner cap and crown.
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite
another burner supply.
The pressure reading should be nominally
20mbar and must be between 17 mbar and
25mbar.
Turn off the burner supplies.
29
Conversion from Natural to LPG Gas
It is important to note that this model is designed for
use with natural gas but can be converted for use with
butane or propane gas providing the correct injectors
are fitted. The gas rate is adjusted to suit.
Method
• Ensure that the gas taps are in the 'OFF' position
• Isolate the hob from the electricity supply
• Remove all pan supports, burner caps, rings, crowns
and control knobs.
• With the aid of a 7mm box spanner the burner
injectors can then be unscrewed and replaced by the
appropriate LPG Gas injectors (see table: page 24).
TO ADJUST THE GAS RATE
With the aid of a thin bladed screwdriver completely
tighten down the by pass adjustment screw, which is
located down the centre of the gas tap control shaft.
Upon completion stick the replacement rating plate
near the gas supply pipe.
IMPORTANT
The replacement/conversion of the gas hob should
only be undertaken by a CORGI registered engineer.
30