Carrier 50JB034 Specifications

48FP,JP,NP034-074
50FB,FP,JB,JP,NB,NP034-104
Single-Package Heating/Cooling Units
With Product Integrated Controls
50/60 Hz
Controls Operation and Troubleshooting
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Carrier Comfort Network System
Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PIC Rooftop Information. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Digital Air Volume (DAV) Linkage . . . . . . . . . . . . . . . . . 4
MAJOR CONTROL COMPONENTS . . . . . . . . . . . . . 4-8
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
• PROCESSOR MODULE NO . 1 (Standard)
• CONTROL OPTIONS MODULE
• HIGH-VOLTAGE RELAY MODULES (DSIO1 AND
DSIO2)
• KEYPAD AND DISPLAY MODULE (HSIO)
• ECONOMIZER ACTUATORS
• VARIABLE FREQUENCY DRIVES
• INLET GUIDE VANES
• MODULATING POWER EXHAUST
• THERMISTORS AND REFRIGERANT PRESSURE
TRANSDUCERS
• FAN STATUS PRESSURE SWITCH
• CHECK FILTER PRESSURE SWITCH
Optional and Accessory Control
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• SPACE TEMPERATURE SENSOR (T-55)
• SPACE TEMPERATURE SENSOR (T-56)
• RELATIVE HUMIDITY (RH) SENSORS
• INDOOR AIR QUALITY (CO2) SENSORS
• OUTDOOR AIR VOLUME CONTROL
• HUMIDIFIER DEVICES
• HYDRONIC COIL AND CONTROL VALVE
CONTROLS AND FUNCTIONS . . . . . . . . . . . . . . . . . 8-34
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Accessing the Control System
(HSIO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• KEYPAD AND DISPLAY MODULE (HSIO)
• STANDBY/RUN MODE
• SUMMARY DISPLAY
• ACCESSING FUNCTIONS AND SUBFUNCTIONS
• OPERATING MODE DISPLAY
• LOGON AND LOGOFF/PASSWORD
• DATA RESET
• CHANGING DISPLAY FOR METRIC UNITS
Basic System Functions . . . . . . . . . . . . . . . . . . . . . . . . 12
• BASIC SYSTEMS
• STANDBY
• SUPPLY FAN
• COOLING
• HEATING
Service Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
• ALERTS AND ALARMS
• QUICK TEST
Schedules Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
• TIME SCHEDULES
Page
• TIMED DISCRETE OUTPUT
• TIMED OVERRIDE
• OPTIMAL START
• OPTIMAL STOP (CV Units Only)
Economizer and Power Exhaust Group. . . . . . . . . . 20
• ECONOMIZER
• NIGHTTIME/UNOCCUPIED FREE COOLING
• MODULATING POWER EXHAUST
Smoke Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
• PRESSURIZATION
• EVACUATION
• SMOKE PURGE
• FIRE SHUTDOWN
Special Ventilation Group . . . . . . . . . . . . . . . . . . . . . . . 25
• INDOOR AIR QUALITY (IAQ)
• IAQ (Pre-Occupancy) PURGE
• OUTDOOR AIR CONTROL (OAC)
• IAQ/OAQ REHEAT
Dehumidification and Humidifier Group . . . . . . . . . 28
• DEHUMIDIFICATION AND REHEAT
• HUMIDIFIER CONTROL
Supply Fan Duct Pressure and
VAV Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
• SUPPLY FAN DUCT PRESSURE CONTROL
(VAV Only)
• SUPPLY-AIR SET POINT RESET FROM
SPACE TEMPERATURE (VAV Units Only)
• SUPPLY-AIR SET POINT RESET
(External Signal)
Remote Controls Group . . . . . . . . . . . . . . . . . . . . . . . . . 31
• REMOTE START
• SPACE TEMPERATURE OFFSET (CV Only)
Special Systems Group . . . . . . . . . . . . . . . . . . . . . . . . . 31
• HYDRONIC HEATING
• FREEZESTAT
• LEAD/LAG OPERATION
• HEAD PRESSURE/FAN CYCLING CONTROL
(Motormaster® Head Pressure Control)
• TRANSDUCERS AND SUCTION THERMISTORS
Carrier Comfort Network (CCN) Group . . . . . . . . . . 33
• DEMAND LIMIT
• DIGITAL AIR VOLUME (DAV)
INSTALLATION INFORMATION . . . . . . . . . . . . . . . 34-43
Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Smoke Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Heat Interlock Relay (HIR)
Function Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Remote SASP Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Remote START/OCCUPIED Control. . . . . . . . . . . . . . 35
Timed Discrete Output . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Air Pressure Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Space Temperature Sensors . . . . . . . . . . . . . . . . . . . . 41
Humidity Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 1
PC 111
Catalog No. 534-738
Printed in U.S.A.
Form 48/50F,J-2T
Pg 1
7-99
Replaces: 48/50F,J,N-1T
Tab 1a 1b
CONTENTS (cont)
equipment location (roof, elevated structures, etc.). Only
trained, qualified installers and service mechanics should install, start up, and service this equipment
When working on this equipment, observe precautions in
the literature; on tags, stickers, and labels attached to the equipment, and any other safety precautions that apply. Follow all
safety codes. Wear safety glasses and work gloves. Use care in
handling, rigging, and setting this equipment, and in handling
all electrical components.
Page
CARRIER COMFORT NETWORK
INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45
RJ-11 Plug Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Monitor and/or Control from Non-CCN
Building Management System. . . . . . . . . . . . . . . . . 44
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-61
Initial Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Set Fan Status and Check Filter Switches . . . . . . . 46
• SUPPLY FAN STATUS SWITCH (FS)
• CHECK FILTER SWITCH (CFS)
Auxiliary Switch, Power Exhaust . . . . . . . . . . . . . . . . 46
Adjusting Set Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
• SET POINT FUNCTION
Program Time Sequences . . . . . . . . . . . . . . . . . . . . . . . 52
• SCHEDULE FUNCTION
Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Operating Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Head Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Control Loop Checkout. . . . . . . . . . . . . . . . . . . . . . . . . . 60
UNIT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-70
Status Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . 71-87
Checking Display Codes . . . . . . . . . . . . . . . . . . . . . . . . 71
Unit Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Complete Unit Stoppage . . . . . . . . . . . . . . . . . . . . . . . . 71
Single Circuit Stoppage . . . . . . . . . . . . . . . . . . . . . . . . . 72
Restart Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Alarm and Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
• DIAGNOSTIC ALARM CODES AND
POSSIBLE CAUSES
Thermistor Troubleshooting . . . . . . . . . . . . . . . . . . . . . 76
Transducer Troubleshooting. . . . . . . . . . . . . . . . . . . . . 80
Refrigerant Pressure Transducer
Replacement and Calibration. . . . . . . . . . . . . . . . . . 80
Control Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
• PROCESSOR MODULE (PSIO1), CONTROL
OPTION MODULE (PSIO2), AND HIGH-VOLTAGE
RELAY MODULES (DSIO1 AND DSIO2)
• RED LED
• GREEN LED
• PROCESSOR MODULE (PSIO1)
• HIGH-VOLTAGE RELAY MODULES
(DSIO1 AND 2)
• CONTROL OPTIONS MODULE (PSIO2)
• ACTUATORS
Economizer Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Variable Frequency Drive . . . . . . . . . . . . . . . . . . . . . . . . 84
Quick Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Forcing Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87-102
History Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Service Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Test Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Unit Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Appendix A — Input/Output
Tables 034-078 . . . . . . . . . . . . . . . . . . . . . . . . . . . 103,104
Appendix B — Input/Output
Tables 088,104 . . . . . . . . . . . . . . . . . . . . . . . . . . . 105,106
Appendix C — CCN Points List . . . . . . . . . . . . . 107,108
Appendix D — Bacnet Points List . . . . . . . . . . 109,110
Appendix E — Carrier Default Program
Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
START-UP CHECKLIST . . . . . . . . . . . . . . . . . CL-1 to CL-4
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation and service. There may be more than one disconnect switch. Tag
all disconnect locations to alert others not to restore power
until work is completed.
This unit uses a microprocessor-based electronic control
system. Do not use jumpers or other tools to short out components, or to bypass or otherwise depart from recommended procedures. Any short-to-ground of the control
board or accompanying wiring may destroy the electronic
modules or electrical components.
GENERAL
This Controls and Troubleshooting book includes the following units and sizes:
• 48FP034-074
• 48JP034-064
• 48NP034-074
• 50FB034-104
• 50FP034-074
• 50FPX,FPY034-104 (extended plenum units)
• 50JB034-064
• 50JP034-074
• 50JPX,JPY034-064 (extended plenum units)
• 50NB034-074
• 50NP034-074
All units have Product Integrated Controls (PIC).
Carrier Comfort Network System Architecture
(Fig. 1)
IMPORTANT: This literature contains controls,
operation, and troubleshooting data for 48FP,JP,NP
and 50FB,FP,JB,JP,NB,NP rooftop units. Use this
guide in conjunction with the separate Installation
Instructions literature packaged with the unit.
These units provide ventilation, cooling, and heating (when
equipped) in Variable Air Volume (VAV) and Constant Volume
(CV) applications. The 48FP,JP,NP and 50FB,FP,JB,JP,NB,NP
units contain factory-installed Product Integrated Controls
(PIC) which provide full system management. Processor modules (PSIO) store hundreds of configuration settings and several building schedules. The PSIOs also perform self diagnostic
tests at unit start-up, monitor operation of the unit, and provide
alarms. Information on system operation and status are sent to
the central processors by various sensors that are located at the
unit and in the conditioned space. Access to the unit controls
for configuration, set point selection, schedule creation, and
service can be done through a unit-mounted keypad and display module (HSIO) which is available as an accessory. One
HSIO is required for each installation site. A separate HSIO
may be purchased for each unit, or a single HSIO may be
moved and installed on each unit as required. An HSIO may be
unit mounted or remotely located.
SAFETY CONSIDERATIONS
Installing, starting up, and servicing this equipment can be
hazardous due to system pressures, electrical components; and
2
CCN BUS
ROOFTOP
UNIT
ROOFTOP
UNIT
PIC
PIC
BUILDING SUPERVISOR
NETWORK
OPTIONS
ROOFTOP
UNIT
ROOFTOP
UNIT
PIC
PIC
HEATING/COOLING UNITS
REMOTE
CCN SITE
AUTODIAL
GATEWAY
TO
ADDITIONAL
TERMINALS
TERMINAL
SYSTEM
MANAGER
PIC
TCU
ROOFTOP
UNIT
DAV AIR
TERMINAL
TCU
TCU
DAV AIR
TERMINAL
NON CARRIER
HVAC
EQUIPMENT
COMFORT
CONTROLLER
CCN
DAV
HVAC
PIC
TCU
—
—
—
—
—
AIR DISTRIBUTION-DIGITAL AIR VOLUME CONTROL (DAV)
LEGEND
Carrier Comfort Network
Digital Air Volume
Heating, Ventilation, and Air Conditioning
Product Integrated Controls
Terminal Control Unit
Fig. 1 — CCN System Architecture
3
DAV FAN
POWERED
MIXING
BOX
The PIC controls are modular and use a processor module
(PSIO1), 2 relay modules (DSIO1 and DSIO2), a control options module (PSIO2), and an accessory field-installed keypad
and display module (HSIO).
The PIC units can operate either in a stand-alone mode or
they can be interfaced with the Carrier Comfort Network
(CCN). When being installed in network applications, the unit
is connected to the CCN communications bus with fieldinstalled cable.
Other equipment can also be installed on the CCN by fitting
the equipment with a Comfort Controller Device. The Comfort
Controller Device has a standard processor module (PSIO) but
is field-programmed for use with other HVAC components.
Heating, ventilation and air conditioning (HVAC) and other
building equipment being controlled by PICs or Comfort
Controller Device have the inherent ability to ‘talk’ on a common communications bus or network. The configuration of
the communications bus with 2 or more PIC- or Comfort
Controller-controlled pieces of equipment is referred to as a
Carrier Comfort Network (CCN) system. The CCN communications bus conveys commands, data, and alarms between all
elements of the system. Any system element connected to the
bus may communicate with any other system element, regardless of their physical locations. The communications bus consists of a field-supplied, shielded, 3-conductor cable connected
in daisy-chain fashion. The PICs, Comfort Controllers, and
other network devices (such as TELink) can be added at any
time to the network.
The main human interface with the CCN system is the
ComfortWORKS® software. The ComfortWorks software is
installed on an IBM PC compatible computer that allows it to
connect to the communications bus and ‘talk’ directly with any
equipment connected to the network. An operator working
with ComfortWORKS software can command, monitor, configure, or modify any portion of the system. More than one
computer with ComfortWORKS software can be used. The
computer with ComfortWORKS software, in conjunction with
optional network products, can generate a wide variety of managerial reports which reflect the operational characteristics of
one or more buildings.
To take further advantage of the network, accessory or optional control options modules that perform specialized functions can be added to the communications bus at any time to
enhance the CCN system’s capabilities. Each control options
module consists of a standard hardware module with special
purpose algorithms and communications software that provide
an advanced control function for the entire CCN system or a
designated portion of the system. Data collection, remote communications, demand limiting, and tenant billing are a few examples of the network capabilities available to give the building owner increased system performance and superior building
management capabilities.
Zoned systems meet the zone temperature control needs for
many commercial applications. These systems utilize a microelectronic thermostat as a basis for individual zone control and
typically build multiple-zone systems with constant volume
(CV) or variable-air volume (VAV) units. Zoned systems can
provide complete control of heating and cooling equipment
and zone dampers in many types of HVAC systems.
Digital Air Volume (DAV) Linkage — Carrier rooftop units with PIC may also have a communication linkage
with the VAV terminal units in a particular application. This
linkage is called the DAV linkage. In order for this linkage to
be possible, the individual VAV air terminals must be equipped
with Carrier PIC controls and the air terminals must be linked
by a Terminal System Manager (TSM). The TSM acts as the
communication link between the VAV air terminal PICs and
the rooftop unit. When the TSM is fully programmed and begins communication, the rooftop control begins using information from the TSM for rooftop unit control operation. This is
automatic, and does not require a configuration change to the
standard rooftop unit PIC.
MAJOR CONTROL COMPONENTS
General — The control system consists of the following
components (see Fig. 2):
• standard processor module (PSIO 8088 or PSIO1)
• control options module (PSIO 8052 or PSIO2) (option
and accessory on sizes 034-074, standard on sizes 078104)
• two standard high-voltage relay modules (DSIO1 and
DSIO2)
• keypad and display module (HSIO) (accessory)
• enthalpy sensor
• thermistors (standard and accessory)
• pressure transducers (standard and accessory)
• accessory humidity sensors
• space temperature sensors (standard T-55 and accessory
T-56)
• supply-air fan status switch
• check filter switch
PROCESSOR MODULE NO. 1 (Standard) — The PSIO1
module contains the factory-loaded software that monitors
and processes the following inputs, outputs, and system
information:
Inputs:
• transducers
• thermistors
• switches
Outputs:
• optional integrated economizer motor (4 to 20 mA)
• optional variable frequency drive or inlet guide vane
actuator (4 to 20 mA)
• optional modulating power exhaust control (4 to 20 mA)
• heat stages 1 and 2 operation
• head pressure control, stage 1 (034-078 only)
PIC Rooftop Information — The PIC rooftop controls cycle supply-fan motor, compressors, and unloaders to
maintain the proper temperature conditions. The controls also
cycle condenser fans to maintain suitable head pressure. Safeties are continuously monitored to prevent the unit from operating under abnormal conditions. The controls provide control of
economizer, power exhaust, and inlet guide vane actuators or
variable frequency drives, and cycle or control heating as
required.
A scheduling function, programmed by the user, controls
the unit occupied/unoccupied schedule. The controls also allow
the service person to operate a ‘quick test’ so that all the controlled components can be checked for proper operation.
The PSIO1 module contains a specially-designed battery
that provides power to maintain the module software in
the event of unit power failure. DO NOT remove this
battery, or system software will be lost if there is a unit
power failure.
System Information:
• generates alert and alarm information (via transducer,
thermistor, and sensor inputs)
• supports CCN (Carrier Comfort Network)
communications
• supports digital air volume (DAV) interface
4
LEGEND
CB
CCB
CH
CLO
COMP
CR
DPT
DSIO
DU
ECON
EQUIP
FU
GND
HIR
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Circuit Breaker
Control Circuit Breaker
Crankcase Heater
Compressor Lockout
Compressor
Control Relay
Duct Pressure Transducer
Module Relay
Dummy Terminal
Economizer
Equipment
Fuse
Ground Connection
Heat Interlock Relay
HPS
HR
IDC
IFC
IFM
IGV
LPS
MM
MMC
NEC
OAT
OFC
OFM
PEDM
—
—
—
—
—
—
—
—
—
—
—
—
—
—
High-Pressure Switch
Heater Relay
Induced-Draft Contactor
Indoor-Fan Contactor
Indoor-Fan Motor
Inlet Guide Vanes
Low-Pressure Switch
Motormaster® Control
Motormaster Contactor
National Electrical Code
Outdoor-Air Thermistor
Outdoor-Fan Contactor
Outdoor-Fan Motor
Power Exhaust Damper Motor
PL
PRI
PSIO
RAT
RFM
SAT
SCT
SEC
SGT
SPT
TB
TRAN
U
—
—
—
—
—
—
—
—
—
—
—
—
—
Plug Assembly
Primary
Processor Module
Return-Air Thermistor
Return Fan Motor
Supply-Air Thermistor
Saturated Condensing Thermistor
Secondary
Suction Gas Thermistor
Suction Pressure Transducer
Terminal Block
Transformer
Unloader
*Standard on sizes 078-104.
Fig. 2 — Major Control Components in Control Box
CONTROL OPTIONS MODULE — The PSIO2 module
does not contain software. Through input and output channels
on the hardware, it supports the sensors used for:
• suction thermistors
• relative humidity
• outdoor-air cfm
• indoor-air quality (IAQ)
• smoke control
• supply air set point reset via external device
In addition, the PSIO2 supplies the outputs (4 to 20 mA signal) for humidifier and hydronic heating coil control, a discrete
output for timed clock control (for outdoor building or parking
lot lights), condenser fan staging (088-104 only), and a remote
alert light (088-104 only).
The PSIO2 options module is available as a factoryinstalled option or as a field-installed accessory for sizes 034074 and is standard on sizes 078-104.
5
the airflow supplied by the unit supply fan and provides the
PSIO1 module with a 10-vdc discrete signal for fan status.
CHECK FILTER PRESSURE SWITCH — The Check Filter Switch (CFS) is a snap-acting SPDT switch. When dirty filter elements cause the pressure drop across the filter section to
exceed the switch setting, the switch contacts close and send a
discrete signal (5 vdc) to the PSIO1 module.
HIGH-VOLTAGE RELAY MODULES (DSIO1 and
DSIO2) — The DSIO modules close contacts to energize supply and condenser fan contactors. The modules also control
compressor contactors, compressor unloaders, compressor
crankcase heaters, heat interlock relay, and power exhaust
contactor. In addition, DSIO outputs provide a discrete remote
alarm light signal (all sizes) and a remote alert light signal (sizes 034-078). Inputs to the DSIO module are the remote occupied/unoccupied signal, compressor status (through the compressor lockout [CLO] relays), and high-pressure switches
(safety circuits).
KEYPAD AND DISPLAY MODULE (HSIO) — This device consists of a keypad with 6 function keys, 5 operative
keys, 12 numeric keys, and an alpha-numeric 2 line, 24 character per line display. Key usage is explained in Keypad and Display Module section on page 9. The HSIO is a field-installed
accessory.
ECONOMIZER ACTUATOR — The PIC controls output a
4 to 20 mA signal to the optional economizer actuator in the
unit to modulate it as required by the control algorithm. Economizer dampers use a spring-return type actuator to allow automatic closing of the outdoor air damper on power loss. Actuator is factory-set to match factory damper rotation.
VARIABLE FREQUENCY DRIVE — If variable frequency drive (VFD) is used for supply-fan control, the PSIO1 output may be used to control the VFD. Either factory-installed
optional VFD or field-supplied VFD may be used.
INLET GUIDE VANES — If the inlet guide vanes (IGV) option is used for supply fan control, the PSIO1 output is used to
control the IGV actuator.
MODULATING POWER EXHAUST — The PIC controls
output a 4 to 20 mA signal to the power exhaust damper actuator in the unit to modulate the exhaust fan as required by the
control algorithm.
THERMISTORS AND REFRIGERANT PRESSURE
TRANSDUCERS — The unit control system gathers information from the sensors to control the operation of the unit.
The units use 5 standard and 2 additional accessory thermistors and up to 4 accessory pressure transducers to monitor various temperatures and pressures at selected points
throughout the system. See Table 1.
FAN STATUS PRESSURE SWITCH — The Fan Status
Switch (FSS) is a snap-acting SPDT switch. The switch senses
Optional and Accessory Control Components
SPACE TEMPERATURE SENSOR (T-55) — The T-55
Space Temperature Sensor (STS) is shipped inside the unit in
the main control box. The sensor is installed on a building interior wall to measure room air temperature. The T-55 also includes an override button on the front cover, to permit occupants to override the Unoccupied Schedule (if programmed).
See Fig. 3.
SPACE TEMPERATURE SENSOR (T-56) (Use with CV
Only) — The T-56 Space Temperature Sensor (a fieldinstalled accessory) may be used on CV installations. This sensor includes a sliding scale on the front cover that permits an
occupant to adjust the space temperature set point remotely.
See Fig. 4.
RELATIVE HUMIDITY (RH) SENSORS — The accessory field-installed RH sensors measure relative humidity of the
air within the occupied space, in the return-air ductwork and/or
in the outdoor air hood. The RH sensors provide input signals
to the PSIO2 (control options) module. There are two types of
RH sensors available, wall-mounted or duct-mounted. Humidity sensors require separate and isolated 24-vac power
source(s). See Fig. 5.
NOTE: Sizes 034-074 also require the installation of the
control options module (PSIO2), available as a factoryinstalled option or field-installed accessory.
INDOOR AIR QUALITY (CO2) SENSORS — The Indoor
Air Quality sensor accessories monitor carbon dioxide levels.
This information is used to modify the position of outdoor air
dampers to admit more or less outdoor air to dilute indoor CO2
levels. Two types of sensors are available. The wall sensor can
be used to monitor conditions in the conditioned air space. The
duct sensor monitors conditions in the return air duct. Both
wall and duct sensors use infrared technology. The wall sensor
is available with or without an LCD readout to show CO2 levels in ppm. See Fig. 6.
Table 1 — Thermistors and Unit Operation Control Pressure Transducers
SENSOR
DPT1*
LOCATION AND FUNCTION
DPT2*
Compressor A located at the LPS connection on the compressor instead of LPS1 (low-pressure switch)
— Senses suction pressure
Compressor B located at the discharge service valve — Senses discharge pressure (replaces T-4)
SPT2*
Compressor B located at the LPS connection on compressor instead of LPS2 — Senses suction
pressure
SPT1*
PART NO.
Compressor A located at the discharge service valve — Senses discharge pressure (replaces T3)
HK05ZG002
Thermistors
T1
Located in supply-air section — Senses supply-air temperature (SAT)
T2
Located in return air section, right hand side — Senses return-air temperature (RAT)
T5
Located in condenser coil circuit no. 1 at the return bend end (034-048 units); or at the header end
(054-104 units) — Senses saturated condensing temperature (SCT1)
Located in condenser coil circuit no. 2 at the return bend end (034-048 units); or at the header end
(054-104 units) — Senses saturated condensing temperature (SCT2)
Coiled at the corner post (034-048) or below main control box (054-104) — Senses outdoor-air temperature (OAT)
T6
Located in compressor A suction service valve — Senses suction gas temperature (SGT1)
T7
Located in compressor B suction service valve — Senses suction gas temperature (SGT2)
T3
T4
*Accessory sensors (all sizes), which are also available as factory-installed option
with optional Control Options Module package (sizes 034-074 only).
†Unit sizes 034-048.
**Unit sizes 054-104.
6
HH79NZ014†
HH79NZ026**
HH79NZ013
HH79NZ014†
HH79NZ026**
HH79NZ026
LEGEND
NEMA — National Electrical Manufacturers’ Association
Fig. 3 — Space Temperature Sensor (T-55)
LEGEND
NEMA — National Electrical Manufacturers’ Association
Fig. 4 — Space Temperature Sensor (T-56)
NOTE: Sizes 034-074 also require the installation of the
control options module (PSIO2), available as a factoryinstalled option or field-installed accessory.
OUTDOOR AIR VOLUME CONTROL — This feature ensures a continuous supply of outdoor air to the unit and the occupied space. The OAC (outdoor air control) monitors the
outdoor air velocity pressure with a velocity probe and pressure
transducer (included in the accessory package). See Fig. 7.
NOTE: Sizes 034-074 also require the installation of the
control options module (PSIO2), available as a factoryinstalled option or field-installed accessory.
7
NOTE: Sizes 034-074 also require the installation of the
control options module (PSIO2), available as a factoryinstalled option or field-installed accessory.
CONTROLS AND FUNCTIONS
The internal logic circuits of the PIC controls consist essentially of seven sets of control loops that provide direction and
control for the major unit systems. These seven major unit systems are:
• Cooling Stages
• Staged Heating
• Economizer Position
• Building Pressure
• Supply Fan Volume
• Heating Coil (position)
• Humidifier (staged or position)
Each of these unit systems is controlled by a set of logic
loops. Each set consists of a “Master Loop” and a corresponding “Submaster Loop.” Each Master Loop surveys configuration inputs, time schedules, set points, and current operating
conditions (via all available sensor inputs). From this information, each Master Loop will decide which functions are available within its own system group and which functions should
be in operation. Each loop then calculates the required leaving
condition from the unit that will be necessary to satisfy the set
points consistent with current occupancy requirements. These
required leaving condition values are called “Submaster Reference Values” (or SR). Typically the SR values are updated
every two minutes by each Master Loop.
The Submaster Loops in the control system provide specific
operating instructions to their specific unit functions. Each of
these Submaster Loops receives a unique SR from its Master
Loop. Each Submaster Loop then surveys its own control outputs for current status or position, and then generates appropriate changes in its own outputs that will produce the desired operation as determined by its Master Loop. Submaster Loops recompute their required outputs much more rapidly than do
their Master Loops (typically every two seconds).
The following sections provide descriptions of the available
functions of the unit control system that the users can select and
configure for their own requirements. For each function, there
is a brief description of what the feature is intended to do for
the user, what additional hardware is required to use the feature, an expanded sequence of operation, instructions on configuring the function, and any formulae used by the Master
Loop for determining the appropriate Submaster Reference
Values for this algorithm.
Fig. 5 — Space Humidity Sensor (P/N HL39ZZ001)
Fig. 6 — Air Quality (CO2) Sensor
(Wall-Mount Version Shown)
AIRFLOW
SENSOR
LEG (4 TOTAL)
END VIEW
Definitions
ALGORITHM — A series of instructions that translate an input value into a specific set of output commands that will modify the operation of the system, until the modified system operation satisfies the required input command value.
DEMAND TERM — Difference between desired position or
value and current position or value. (Control designers also refer to this as an “error term.”)
PID (Proportional Integrated Derivative) — A calculation
process that considers the difference between desired condition
(set point) and current condition (actual value), plus the direction of change (increasing or decreasing) and the rate of change
(is the difference between set point and actual condition changing at increasing rate or slowing rate). A PID process will attempt to reverse a change quickly when needed or “soft-land” a
change that is already approaching its set point without overshooting the set point.
FORCED VALUE — A submaster reference value that overwrites a calculated value from a function master loop or a real
value direct from a sensor. Forced values may be generated by
SIDE VIEW
Fig. 7 — Outdoor Air Control Velocity Probe
HUMIDIFIER DEVICES — The unit control is capable of
controlling two different types of humidifier devices, a 1-step
discrete step humidifier control (via a contact closure) or a proportional control humidifier control valve (with a 4 to 20 mA
signal and an impedance not to exceed 600 ohms). Humidifier
devices must be field-supplied and -installed, for location in
ductwork outside the unit cabinet.
NOTE: Sizes 034-074 also require the installation of the
control options module (PSIO2), available as a factoryinstalled option or field-installed accessory.
HYDRONIC COIL AND CONTROL VALVE — The unit
control can provide a 4 to 20 mA proportional signal to a hydronic coil control valve. All hydronic coils and control valves
must be field-supplied and -installed.
8
another control function (example: Fire Shutdown) or by service personnel in order to achieve an override or test function.
GAIN — A parameter or correction factor used in a control
loop calculation that adjusts the responsiveness and sensitivity
of the control loop.
Accessing the Control System (HSIO)
KEYPAD AND DISPLAY MODULE (HSIO) — The keypad and display module HSIO (human sensory input/output) is
a field-installed accessory. The HSIO provides unit function information at the unit. See Fig. 8. The module consists of a keypad with 6 function keys, 5 operative keys, 10 numeric keys
(0 through 9). The display is a 2-line, backlit, alpha-numeric
liquid crystal display (LCD). Each line of the LCD shall display up to 24 characters (with expanded scrolling display capability). The HSIO module contains an RJ-14 data cable connection for simple installation on unit or a remote site. Module is
powered by the 24-v control circuit of the unit. Key usage is
explained in Table 2. Each function has one or more subfunctions as shown in Table 3.
Table 2 — HSIO Keypad Key Usage
FUNCTION
KEYS
2
3
SRVC
TEST
ALRM
SET
SCHD
4
5
6
HIST
ALGO
7
-
8
9
CLEAR
ENTER
0
ACCESSING FUNCTIONS AND SUBFUNCTIONS —
The functions and subfunctions are shown in Table 3. See
Table 4 for a procedure on how to access these functions.
OPERATING MODE DISPLAY — The operating mode
codes are displayed to indicate the operating status of the unit
at a given time. To enter the Modes subfunction, press
and
. Use
to determine if more than one mode is in effect.
See Table 5 for a list of the modes and mode names.
Service — To enter specific unit configuration
information.
Set Point — To enter operating set points and
day/time information.
Schedule — To enter occupied/unoccupied
schedules for unit operation.
OPERATIVE
KEYS
NOTE: The
1
USE
History — To check most recent alarms.
ENTER
EXPN
EDIT
Fig. 8 — Keypad and Display Module
Status — To display diagnostic codes and
current operating information about the unit.
Quick Test — To check inputs and outputs for
proper operation
CLEAR
STAT
LOGON AND LOGOFF/PASSWORD — Password access
is required when entering any subfunction under the SERVICE
group. The user configuration inputs are located in the Service
subfunctions. To Log On, enter the password. When configuration checks and changes are completed, enable the Data Reset
function and then Log Off. To log on to the Service function,
perform the actions in Table 6.
DATA RESET — Whenever a configuration in the Factory
Configuration group (Service function, Subfunction 3) has
been changed by the user or service person, it is necessary to
enable the Data Reset function before the control will recognize these changes in configuration instructions. To enable
Data Reset, enter Data Reset by pressing
. Scroll
down until the HSIO displays the letters DTRS. Press
and
ENTER
.
USE
Expand Display — To display a non-abbreviated expansion of the display.
Clear — To clear the screen and return to previous display. Also used to enter data value of
zero.
Up Arrow — To return to previous display
position.
Down Arrow — To advance to next display
position.
To enter data.
key is not used with these units.
STANDBY/RUN MODE — Unit operation is controlled by
the status of the run/standby mode on the HSIO. To access
the mode, press
on the HSIO keypad, and then
press
. The HSIO will display either STBY YES (unit in
standby mode) or STBY NO (unit in run status).
DESCRIPTION
Enable
Data Reset
SUMMARY DISPLAY — Whenever the keypad has not
been used for 10 minutes, the display will automatically switch
to an alternating summary display. This display has 5 parts,
shown below, which alternate in continuous rotating sequence.
Display
Expansion
TUE 12:45
MODE 23
COOL 1
HEAT 1
2 ALARMS
TODAY IS TUE, TIME IS 12:45 PM
MODE IS UNOCCUPIED HEAT
COOLING STAGES 1
HEATING STAGES 1
THERE ARE 2 ALARMS
HOW TO
CONFIGURE
SET
POINT
RANGE
Select
DTRS
,
ENTER
CHANGING DISPLAY FOR METRIC UNITS — To
change the display of the HSIO from English to Metric units,
enter Service subfunction 5 by pressing
and
. Scroll
down until the HSIO displays UNITS. Select desired units of
measure. To select Imperial (English), press
and ENTER . To
select Metric, press
and ENTER . See Table 7.
(Press)
9
Table 3 — HSIO Keypad and Display Module Functions and Subfunctions
FUNCTIONS
SUB
FUNCTION
NO.
Status
History
Schedule
Service
Set Point
Test
Current
Alarms
Alarms
Occupied
Mode
Override
(Unit)
Log on and
Log off
System
Set Point
Test of
Inputs
Current Alerts
Maintenance
Period 1
(Unit)
Software
Version
Demand
Limit
Analog
Outputs
Current
Operating
Modes
—
Period 2
(Unit)
Factory
Configuration
Current
Time
Discrete
Outputs
Capacity
Stages
—
Period 3
(Unit)
Bus Address
Daylight
Savings
Time
Test
Compressors
Current
Operating
Set Points
—
Period 4
(Unit)
Units
of Measure
Configure
Holiday
Test Heat
5
6
System
Temperatures
—
Period 5
(Unit)
User
Configuration
—
Exit Test
7
System
Pressures
—
Period 6
(Unit)
Heating Coil
—
—
Inputs
—
Period 7
(Unit)
Cooling
—
—
Analog
Outputs
—
Period 8
(Unit)
Duct Pressure
—
—
Discrete
Outputs
—
Occupied
Mode 2
Override
(TDO)
Economizer
—
—
Run/
Standby
—
Period 1
(TDO)
Staged Heat
—
—
—
—
Period 2
(TDO)
Nighttime Free Cool
—
—
—
—
Period 3
(TDO)
Adaptive Optimal
Start/Stop
—
—
—
—
Period 4
(TDO)
Temperature Reset
—
—
—
—
Period 5
(TDO)
Configure
Loadshed
—
—
—
—
Period 6
(TDO)
Configure IAQ
—
—
—
—
Period 7
(TDO)
Configure
Humidity
—
—
—
—
Period 8
(TDO)
Building
Pressure
—
—
19
—
—
—
Alert Limits
—
—
20
—
—
—
Service History
—
—
—
—
—
Service
Maintenance
Alarm
—
—
—
—
—
Override History
—
—
1
2
3
4
8
9
10
11
12
13
14
15
16
17
18
21
22
LEGEND
IAQ — Indoor-Air Quality
TDO — Timed Discrete Output
10
Table 4 — Accessing Functions and Subfunctions
OPERATION
KEYPAD ENTRY
DISPLAY
DESCRIPTION
To access a function, press the subfunction number and the function name key. The display will show the subfunction group.
STAGES
Current stages
To move to the other elements, scroll up or down using the arrow
keys.
COOL X
Cooling stages
CPC X
Cooling percent capacity
HEAT X
Heating stages
HPC X
Heating percent capacity
SMZ X
SUM/Z ratio
STAGES
Current stages
SETPOINT
Current operating set point
TEMPS
System temperatures
PRESSURE
System pressures
INPUTS
System inputs
ANLGOUT
Analog outputs
OUTPUTS
Discrete outputs
STANDBY
Standby/run mode
ALRMHST
Alarm history
MTN/HIS
Maintenance history
When the last element in a subfunction has been displayed, the
subfunction group name will be repeated.
To move to the next subfunction, it is not necessary to use the subfunction number; pressing the function name key will advance the
display through all subfunctions within a function and then back to
the first.
To move to another function, either press the function name key for
the desired function (display will show the first subfunction)
or
Access a particular subfunction by using the subfunction number
and the function name key.
Table 5 — Mode Numbers and Names (
MODE NUMBER
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42*
)
MODE NAME
Supply-Air Temperature Reset (VAV Only)
Demand Limit
Unoccupied Heating
Unoccupied Cooling
Standby
Optimal Start
Unoccupied
Indoor-Air Quality Purge
Optimal Stop
Occupied Heating
Occupied Cooling
Occupied Fan Only
Nighttime Free Cooling
Pressurization
Evacuation
Smoke Purge
Fire Shutdown
Timed Override
Digital Air Volume Control
Quick Test
High Humidity Override
Indoor Air Quality/Outdoor Air Control*
*Sizes 088 and 104 only.
NOTE: Optimal start will initiate both mode 26 (optimal start) and mode 30 (occupied heating).
Table 6 — Logging On and Off to Service Function
ACTION
KEYPAD ENTRY
DISPLAY
LOG ON
LOG ON
Enter Password
ENTER
LOG OFF
Confirm
LOGGEDON
LOG OFF
LOGD OFF
ENTER
11
DESCRIPTION
Enter password followed by
Logged on okay
Press
ENTER
to log off
Logged off okay
ENTER
Table 7 — Configuring Units of Measure in Display
DESCRIPTION
HOW TO CONFIGURE
Select Units of Measure
SET POINT
UNITS
Basic System Functions — The unit control system
provides over 35 separate unit system and unit control functions. Descriptions of these functions (including purpose of the
function, necessary additional hardware, configuration, and
operating sequence) have been arranged into 11 separate
groups, with each group representing similar topics. These
groups are: Basic Systems, Service, Schedules, Economizer
and Power Exhaust, Smoke Control, Special Ventilation, Dehumidification and Humidifier, Supply Fan Duct Pressure and
VAV Control, Remote Controls, Special Systems, and CCN
Applications.
BASIC SYSTEMS — The basic control systems group of the
unit controls include Standby, Supply Fan Interlock and Operation, Cooling Stage Control, and Staged Heat Control.
System Type — The unit control system is field-configurable
for Variable Air Volume (VAV) or Constant Volume (CV) air
systems. For VAV systems, the control will maintain the unit
supply-air temperature (SAT) at the user configured set point,
with continuous fan operation during Occupied periods. For
CV systems, the control will maintain space temperature at the
user configured space temperature set point during Occupied
periods.
To check and modify the configuration, the Service function
ENTER
is used. Press
to log on to the Service function.
Enter the password. Press
to enter into the Factory
Configuration subfunction. Use
to scroll down to
TYPE. The configuration type will be shown (CV or VAV).
Enter new value if appropriate. Press
and ENTER for CV operation. Press
and ENTER for VAV operation. If reconfigured,
enable Data Reset. Log off when completed (unless other
Service functions are to be performed).
RANGE
Metric = 1;
English (Imperial) = 0
STANDBY — Standby is used to disable the unit during installation or service. A unit in Standby mode indicates the unit
control has been disabled, for purposes of shipping and start-up
or for service activity. A unit which is not in Standby (equivalent to RUN status) indicates unit control has been enabled.
The unit will operate according to occupancy schedules and
function set points. Standby is Mode 25.
NOTE: Units are shipped from the factory in Standby (‘‘STBY
YES’’) mode. Installers must exit Standby to start unit (by
using the HSIO or by using the Remote Start option).
During “STANDBY YES” status, the unit control will stop
all functions. All attempted communication from a CCN network to the unit will be blocked.
During ‘‘STANDBY NO’’ status, the unit control will operate according to occupancy schedules and appropriate set
points for any and all available functions.
IMPORTANT: There are two exceptions to the
Standby status. All Smoke Control functions are active
at all times. If any of the fire/smoke modes become
active, the unit will be controlled with a Force Priority
“FIRE” regardless of RUN/STANDBY/TEST state.
Remote Start input will also override STANDBY OFF
status.
Configuration — To enter into Standby mode, press
to enter the Status function and the Standby subENTER
function. Press
to enter standby mode. The display
will read STBY YES.
To exit Standby mode, press
to enter the Status
function and the Standby subfunction. Press CLEAR ENTER to exit
Standby mode. The display will read STBY NO. See Table 8.
If configuring unit for Constant Volume operation, the Fan
Operation Type (Continuous Fan or Auto Fan) must be configured for use in Occupied time schedules. To configure the Fan
Operation Type, enter the Service function. Log on, if required.
Press
to enter the User Configuration subfunction.
Scroll down to Fan Mode (FANM). Select the desired mode
(Continuous = 1, Auto = 0), by pressing
or
and ENTER .
Log off when completed.
SUPPLY FAN — The Supply Fan Operation Type feature allows user configuration for type of fan operation during Occupied time periods on CV units. The supply fan control function
provides confirmation of operation of the fan to other unit
functions. The fan status pressure switch is checked and then
status is communicated to other modes (where confirmation of
fan operation is required before a function algorithm may initiate other functions). No additional hardware is required.
Sequence of Operation (VAV) — During Occupied periods,
the control will energize the supply fan contactor. The contactor will close, energizing supply fan motor. The fan wheel will
turn. The airflow switch (differential pressure switch) contacts
close, providing discrete input (DI) to Channel 12 (Closed =
Fan ON). Fan operation will continue through the Occupied
period.
During Unoccupied period with demand, the control will
energize the fan contactor when demand is sensed. After fan
status is confirmed, operating routines will commence. When
demand is removed, routines will end and fan will shut off.
Sequence of Operation (CV, Continuous Fan) — During Occupied periods, the control will energize the supply fan contactor. The contactor will close, energizing supply fan motor. The
fan wheel will turn. The airflow switch (differential pressure
switch) contacts close, providing discrete input (DI) to Channel
12 (Closed = Fan ON). Fan operation will continue through the
Occupied period.
Heat Type — Heat type is configured at the factory when factory-installed gas heating or electric heaters are installed. If
there is no heating element, the control will be configured for
No Heat. If field-installed accessory electric heaters are being
installed or a remote staged heating device will be used, change
Heat Type to 2 (Electric Heat).
If a field-installed hydronic heating device (with modulating
control valve) will be controlled by the unit controls, refer to
the Hydronic Heating section on page 31 for information on
modifying this configuration value.
To check Heat Type, log on to the Service function by pressing
. Enter the password. Press
to enter the
Factory Configuration subfunction. Scroll down to the Heat
Type configuration (HEAT). Check value. A value of 0 =
None, 1 = Water/Steam, 2 = Electric Heat, and 3 = Gas Heat.
Press the number
,
,
, or
and ENTER to reconfigure. If reconfigured, enable Data Reset. Logout when
complete.
12
Sequence of Operation, Occupied Cooling (CV) — The economizer cycle must not be permitted or, if permitted, the outdoor air damper position must be open to 90% or higher. The
supply fan must be ON for cooling control to operate. The
Master Loop will survey Space Temp and Space Temp Offset
inputs, then calculate CCSR value. The CSL surveys actual
SAT, then calculates number of capacity stages required to satisfy space load. Stages of cooling capacity are initiated. (From
zero stages, there will be a 1.5 to 3 minute delay before first
stage is initiated.)
Unoccupied Cooling —The Unoccupied Cooling function is
similar to Occupied Cooling except for the following: the supply fan will be OFF as demand is initiated, the Master Loop
will start Supply Fan and fan status must be proved as ON, the
control set point will be the Unoccupied Cooling set point
(UCSP), and at the end of the cooling cycle, the supply fan will
be turned OFF.
Configure Cooling Set Points — To configure cooling set
points, enter the Set Point function and the Set Point subfunction by pressing
and
. To select the Occupied Cooling
set point, scroll down to OCSP. The current set point value will
be displayed. The default is 78 F. The range of acceptable values is 55 to 80 F. To change the set point, press the numbers of
the new set point (example:
) and then press ENTER .
During Unoccupied period with demand, the control will
energize the fan contactor when demand is sensed. After fan
status is confirmed, operating routines will commence. When
demand is removed, routines will end and fan will shut off.
Sequence of Operation (CV, Automatic Fan) — The fan will
be turned OFF during an Occupied period when there is no demand for heating or cooling operation. When demand is
sensed, the control will energize fan contactor and fan status
will be confirmed. When demand is removed, routines will terminate and fan will be shut off.
Configuration — To configure the Fan Operation Type, enter
the Service function. Log on, if required. Press
to enter
the User Configuration subfunction. Scroll down to Fan Mode
(FANM). Select the desired mode (Continuous = 1, Auto = 0),
by pressing
or
and ENTER . Log off when completed. See
Table 9.
COOLING — The cooling control loop is used to calculate
the desired supply-air temperature needed to satisfy the space
temperature (CV) or the supply air set point (VAV). The calculated CCSR is then used by the capacity algorithm (cooling
submaster loop) to control the required number of cooling stages. See Table 10 for cooling control operation definitions.
Occupied/Unoccupied Cooling Modes
NOTE: Occupied Cooling Mode is 31. Unoccupied Cooling
Mode is 24.
The Cooling Control routine determines the staging of the
available compressors and unloaders to maintain space comfort
conditions. Cooling cycle is available during the Occupied period, during Optimal Start routine, and during the Unoccupied
period. Cooling Control may be overridden by Dehumidification mode (if enabled) when conditions warrant.
For full VAV operation, a T-55 space Temperature sensor is
required (factory-supplied, field-installed). For CV operation, a
Space Sensor (T-55 [factory-supplied, field-installed] or T-56
[field-supplied, field-installed]) is required.
Sequence of Operation, Occupied Cooling (VAV) — The economizer cycle must not be permitted or, if permitted, the outdoor air damper position must be open to 90% or higher. For
VAV operation the supply fan must be ON for cooling control
to operate and the unit must not be in Heating mode. The Master Loop will survey occupancy status, SASP and any SAT
Reset command, then issue CCSR to Cooling Submaster Loop
(CSL). The CSL surveys actual SAT, then calculates number
of capacity stages required to produce the CCSR leaving
the unit. Stages of cooling capacity are initiated. The time
delay between stages in increasing demand is 90 seconds. As
actual SAT approaches CCSR value, stages are released. Minimum time delay between stages on decreasing demand is
90 seconds.
NOTE: Demand for heating has priority when the control
senses a demand for heating, and Master Loop will either terminate existing or prevent initiation of Cooling Cycle by issuing a CCSR at the maximum limit. This will cause CSL to
select zero stages of cooling capacity.
To select the Unoccupied Cooling set point, scroll down to
UCSP. The current set point value will be displayed. The default is 90 F. The range of acceptable values is 75 to 95 F. To
change the set point, press the numbers of the new set point
(example:
) and then press ENTER .
To select the Supply Air Temperature set point, scroll down
to SASP. The current set point value will be displayed. The default is 55 F. The range of acceptable values is 45 to 70 F. To
change the set point, press the numbers of the new set point
(example:
) and then press ENTER . See Table 11.
Cooling Algorithms
VAV: CCSR = MSAS = SASP + RESET
CV: CCSR = PID function on (Demand term)
where (Demand term) = OCSP + STO - SPT
Overrides
First Stage and Slow Change Override — The first stage override reduces cycling on the first stage of capacity. The slow
change override prevents the addition or subtraction of another
stage of capacity if the SAT is close to the set point and gradually moving towards the set point.
Low Temperature Override — The low temperature override
function protects against rapid load decreases by removing a
stage every 30 seconds when required, based on temperature
and the temperature rate of change.
High Temperature Override — The high temperature override
function protects against rapid load increases by adding a stage
once every 60 seconds as required, based on temperature and
temperature rate of change.
Table 8 — Configuring STANDBY OFF (“Run”)/STANDBY ON
DESCRIPTION
HOW TO CONFIGURE
SET POINT
RANGE
Select
STBY
Exit STANDBY (Place in ‘‘Run’’)
CLEAR
or
ENTER
Display: STBY NO
STBY
Enter STANDBY
13
Select
, ENTER
Display: STBY YES
,
Table 9 — Configuring Fan Operation (CV)
DESCRIPTION
HOW TO CONFIGURE
Select Auto or Continuous Operation
(CV only)
*If value changed, enable Data Reset before leaving
SET POINT
RANGE
FANM
Auto = 0; Cont = 1*
.
Table 10 — Cooling Control Operation Definitions
ITEM
CCSR
CSL
CV
LIMT
MSAS
OCSP
PID
RESET
RTIO
SASP
SAT
SATRESET
SATRV
SPT
STO
SUM
UCSP
VAV
Z
DEFINITION
Cooling Control Submaster Reference
Cooling Submaster Loop
Constant Volume
Reset Limit
Modified Supply-Air Set Point
Occupied Cooling Set Point (Space Set Point)
Proportional, Integral, Derivative Controls
Supply Air Temperature Reset Value (Based on Space
Temperature)
Reset Ratio
Supply Air Set Point
Supply Air Temperature
Supply Air Temperature Reset Value (Based on 2 to 10 v
Input)
Input Voltage to Control Reset (VAV) or Offset (CV)
Space Temperature
Space Temperature Offset
Proportional PID Parameter Based on Temperature
Unoccupied Cooling Set Point
Variable Air Volume
Calculated Integral Limit Based on Temperature Rise
Per Stage.
Table 11 — Configuring Cooling (CV/VAV) and Space Temperature Reset (VAV Only)
DESCRIPTION
HOW TO CONFIGURE
AT HISO
SET POINT
RANGE
Unit Type
TYPE
CV = 0; VAV = 1*
Supply Air Set Point (VAV only)
SASP
45 to 70 F (7 to 21 C)
Occupied Cooling Set Point
OCSP
55 to 80 F (13 to 27 C)
Unoccupied Cooling Set Point
UCSP
75 to 95 F (24 to 35 C)
Enable Supply Air Reset (VAV only)
RSEN
Enable = 1; Disable = 0
Reset Ratio
RTIO
0 to 10 F (0 to 5.6 C)
Reset Limit
LIMT
0 to 20 F (0 to 11 C)
*If value changed, enable Data Reset before leaving
.
14
Loop (CSL) (at high limit value). This will drive cooling
stages back to zero stages (at minimum time delay between
stages). Simultaneous operation of heating and cooling cycles
may be observed during transition. Once OHSP is satisfied by
RAT, heating will terminate and cooling cycle will restart. The
Reheat function will activate Heating control with concurrent
operation of compressor stages.
CV Units Occupied Heating — If Auto Fan mode has been
configured, the fan will be OFF when there is no demand for
heating. When space temperature falls below OHSP, the following conditions will occur:
1. If the fan is configured for AUTO, the fan relay will be
energized, and Air Switch contacts will close, confirming fan operation.
2. The ML compares SPT to OHSP, calculates SHSR
value and issues it to HSL.
3. The HSL compares SHSR to actual SAT, and calculates number of heating stages required to satisfy space
temperature.
4. The HSL initiates heating stages.
5. Heating stages are deactivated as SPT approaches,
then equals OHSP.
6. If the fan is configured for AUTO, the fan contactor
will be deenergized when SPT equals OHSP and the
fan is deenergized.
Unoccupied Heating (VAV and CV Units) — During unoccupied heating:
1. The fan will be OFF when there is no demand for
heating.
2. Demand is initiated when the RAT falls below UHSP
(VAV units) or when space temperature falls below
UHSP (CV units).
3. The fan contactor will be energized, and Air Switch
contacts will close, confirming fan operation.
4. The ML compares RAT (VAV) or SPT (CV) to UHSP,
calculates SHSR value, and issues it to the HSL.
5. The HSL compares SHSR to actual SAT, and then calculates number of heating stages required to satisfy
space temperature.
6. The HSL initiates the heating stages.
7. The heating stages are deactivated as SPT approaches,
then equals UHSP.
8. The fan contactor will deenergize when RAT (VAV) or
SPT (CV) equals UHSP, then the fan stops.
Configuration of Electric Heat — If accessory electric heat
has been installed (50FP,JP,NP only), the control configuration
must be reconfigured for electric heat. See Table 13.
NOTE: Electric heat is not available on 50FB,FPX,FPY,
JB,JPX,JPY,NB units.
Configuration of Heating Set Points — To configure heating set points, enter the Set Point function and the Set Point
subfunction by pressing
and
. To select the Occupied
Heating set point, scroll down to OHSP. The current set point
value will be displayed. The default is 68 F. The range of acceptable values is 55 to 80 F. To change the set point, press the
numbers of the new set point (example:
) and then
press ENTER .
HEATING — The Staged Heating Control routine determines
the staging of the available heating system to maintain space
comfort conditions. The heating cycle is available during the
Occupied period (for all CV units, and for VAV units when enabled), during Optimal Start/Morning Warm-up routine, and
during the Unoccupied period. A modified Heating function is
also available during Dehumidification and Reheat functions.
This function provides control of two stages of factoryinstalled gas or electric heat or two stages of field-installed
accessory electric heaters, via channels 17 and 18.
Occupied Heating is Mode 30. Unoccupied Heating is
Mode 23.
On VAV units, Heating control will maintain set point temperature at the Return Air Temperature sensor. On CV units,
Heating Control will prevent the space temperature from falling below the Heating set point. Heating control definitions are
shown in Table 12.
NOTE: On VAV units, VAV terminals must be fully open during heating operation. The HIR (heat interlock relay) function
provides a control signal to the VAV terminals to move to
Heating-Open positions. The HIR is energized whenever Heating mode is active.
For CV heating operation, a Space Temperature sensor
(T-55 factory-supplied, field-installed or T-56 field-supplied,
field-installed) is required.
NOTE: If heat type is electric, all compressor stages must be
off before Heating control is permitted.
Table 12 — Heating Control Operation Definitions
ITEM
CV
HD
HS
HSL
HSR
OAT
OHEN
OHSP
PID
RAT
SAT
SATRV
SHSMG
SHSR
SPT
STO
UHSP
VAV
DEFINITION
Constant Volume
Heat Demand (Degrees F for Staged Heat and
Percent for Modulating
Heating Stages
Heating Submaster Loop
Heating Submaster Reference
Outdoor Air Temperature
Occupied Heat Enable/Disable
Occupied Heating Set Point (Space Set Point)
Proportional, Integral, Derivative Controls
Return-Air Temperature
Supply-Air Temperature
STO Reset Value (Based on 2 to 10 v Input)
Staged Heating Submaster Gain
Staged Heating Submaster Reference
Space Temperature
Space Temperature Offset (CV Only)
Unoccupied Heating Set Point
Variable Air Volume
VAV Units Occupied Heating — Occupied Heat must be enabled for Heating control to operate during Occupied periods.
The supply fan must be ON before Heating control can start.
Fan Status is determined by closure of contacts at Fan Status
switch. The RAT must be less than Occupied Heat Set Point.
The Master Loop (ML) checks the RAT and OHSP, and then
issues a Heating Submaster Reference value (SHSR) to the
Heating Submaster Loop (HSL). The HSL compares SHSR to
actual SAT, then calculates number of heating stages required
to deliver the SHSR. Heating stages are initiated. Heat Interlock Relays are energized, initiating signal to room terminals to
move to heating position. As RAT approaches OHSP, the HSL
will deactivate stages of heating.
Gas Heat Units — If the RAT decreases below OHSP, then the
heating cycle will be initiated immediately, even if the cooling
cycle is already operating (cooling stages at one or higher).
The ML will issue a forced value to the Cooling Submaster
To select the Unoccupied Heating set point, scroll down to
UHSP. The current set point value will be displayed. The default is 55 F. The range of acceptable values is 40 to 80 F. To
change the set point, press the numbers of the new set point
(example:
) and then press ENTER .
15
Configuration — To configure Alert set points, press
to enter the Alert Limits subfunction. Scroll to the
desired alert. Enter new value. See Table 14 for default values
and available ranges. See Table 15 for alert reset criteria.
To enable Occupied Heating (VAV units) press
.
Enter the password. Press
to enter into the User Configuration subfunction. Scroll down to OHEN (Occupied Heating Enable). The current configuration will be displayed (0 =
disabled, 1 = enabled). The default is disabled. To change the
configuration, press the number of the new configuration (example:
) and then press ENTER . See Table 13.
Alarms — Alarms are initiated by the unit control when it detects that a sensor input value is outside its valid range (indicating a defective device or connection that prevents full unit operation), that an output has not functioned as expected, or that a
safety device has tripped. Current (still active) alarms are maintained in the Status function (subfunction 1). Up to 9 of the last
(current and reset) alarms are stored in the History function.
Alarms are also broadcast to the CCN Building Supervisor.
There are 41 separate Alarms possible from the unit controls.
For a detailed explanation of each alarm, refer to the Troubleshooting section.
QUICK TEST — The Quick Test mode permits service technician to initiate a test of all inputs and outputs from the unit
control system. The test, initiated and controlled from the
HSIO, forces all outputs with a service priority. All service priorities are removed on exit from the Quick Test. Quick Test is
Mode 40. An accessory HSIO module must be connected to
the unit to initiate Quick Test.
Sequence of Operation
1. Place unit in Standby mode (displays STBY YES).
2. Enter desired TEST subfunction.
3. Scroll down to desired test.
4. Press ENTER to initiate test.
5. Input test will display the current sensor input value (if
analog-type) or contact status (if discrete-type).
6. Individual Output tests will cause discrete outputs to
be enabled, or will cause analog outputs to be cycled to
specific output values. Each output will be disabled by
selecting next output using the
or
keys. To
enable an output test, press ENTER .
Heating Algorithms — SRV Formula:
SHSR = PID function on (Demand term)
where
VAV: (Demand term)
= Heating set point – Return-Air Temperature
CV: (Demand term)
= Heating set point – Space Temperature
Service Group — This group includes Alerts and
Alarms, and Quick Test.
ALERTS AND ALARMS — Alerts and alarms are features
of the unit controls that facilitate diagnostics and troubleshooting activity.
Alerts — Alerts are initiated by the unit control when it detects
that a sensor condition has gone outside user-configured criteria for acceptable range. Alerts are available for:
• Space Temperature/Occupied
• Space Temperature/Unoccupied
• Supply-Air Temperature
• Return-Air Temperature
• Outdoor-Air Temperature
• Relative Humidity
• Outdoor Air Relative Humidity
• Static Pressure
• Building Pressure
• Outdoor Air CFM
• Indoor Air Quality/Service Maintenance (accrued run
time since last service call)
To view Alerts, press
. Scroll for active alerts.
Alerts will be reset when the actual value returns to a value between the high limit and low limit range (shown in Table 14),
according to the reset value criteria in Table 15.
7. Exiting TEST will remove all previously applied
forces.
Table 13 — Configuring Heating (VAV/CV)
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
RANGE
Type of Heat
HEAT
Electric = 2*
Gas = 3
Hydronic = 1
None = 0
Enable Occupied Heating (VAV only)
OHEN
Enable = 1; Disable = 0
Occupied Heating Set Point
OHSP
55 to 80 F (13 to 27 C)
Unoccupied Heating Set Point
UHSP
40 to 80 F (4 to 27 C)
*If value changed, enable Data Reset before leaving
.
NOTE: Occupied Heating Set Point serves as “Morning Warm-Up Set Point.”
16
Table 14 — Sensor Set Point Alert Limits, Ranges, and Default Values
NAME
DESCRIPTION
SUBFUNCTION
BP
IAQ
OAC
OARH
OAT
RAT*
RH*
SAT*
SP*
SPT*
OCCUPIED
SPACE
STATUS
ALERT
DEFAULT
(LOW)
ALERT
DEFAULT
(HIGH)
LOW
LIMIT
HIGH
LIMIT
Occupied
–0.25 in.wg
0.25 in.wg
–0.5 in.wg
0.5 in.wg
Occupied
0 ppm
800 ppm
0 ppm
5000 ppm
Occupied
0 cfm
50,000 cfm
0 cfm
50,000 cfm
Building
pressure
Pressure
Indoor-Air
Quality
Inputs
Outdoor-Air
Cfm
Inputs
Outdoor-Air
Relative
Humidity
Occupied/
Unoccupied
0%
100%
0%
100%
Inputs
Outdoor-Air
Temp
Occupied/
Unoccupied
–40 F
125 F
–40 F
245 F
Temps
Return-Air
Temp
Occupied
60 F
90 F
–40 F
245 F
Temps
Unoccupied
35 F
120 F
–40 F
245 F
Relative
Humidity
Occupied/
Unoccupied
0%
100%
0%
100%
Inputs
Supply-Air
Temp
Occupied
45 F
180 F
–40 F
245 F
Temps
Unoccupied
35 F
180 F
–40 F
245 F
Static
Pressure
Occupied/
Unoccupied
0.0 in. wg
2.0 in. wg
0.0 in. wg
5.0 in. wg
Pressure
Occupied
65 F
80 F
–10 F
245 F
Temps
Unoccupied
45 F
100 F
–10 F
245 F
Space
Temperature
LEGEND
ppm — parts per million
*Once the unit changes from Unoccupied to Occupied mode, a programmed delay of 30 minutes
takes place before any alert will be generated.
Table 15 — Alert Criteria Reset Value for Return to Normal
NAME
DESCRIPTION
RESET VALUE
BP
Actual Space Pressure
None
IAQ
Indoor-Air Quality
None
OAC
Constant Outdoor-Air Cfm
None
OARH
Outdoor-Air Relative Humidity
2%
OAT
Outdoor-Air Temperature
1F
RAT
Return-Air Temperature
1F
RH
Space Relative Humidity
2%
SAT
Supply-Air Temperature
SP
Static Pressure
SPT
Space Temperature
2F
0.2 in. wg
1F
NOTE: Alert will automatically reset when the actual value equals
the Alert High Limit minus the Reset Value or the actual value
equals the Alert Low Limit plus the reset value.
17
Schedules Group — This group includes Schedule I
Configuration — To configure:
1. Connect control wires from external controlled device
at PSIO2 Channel 44 (terminals J6/41 and J6/42).
2. Enter Time Schedules. Press
. (See Schedule Function section on page 52 for detailed instructions.) Define Period 1 (Occupied, Unoccupied).
Define Periods 2 thru 8 (as required).
and II, Timed Discrete Output, Timed Override, Adaptive Optimal Start, and Adaptive Optimal Stop (available on CV units
only).
TIME SCHEDULES — Time Schedule function provides
two separate schedules from the unit controls. Schedule I is
provided for unit operation as a means to automatically switch
back and forth from Unoccupied to Occupied modes. Schedule II provides a means to automatically change the Discrete
Device Output (for control of outdoor building or parking lot
lights).
Each schedule consists of 1 to 8 occupied time periods that
are set by the user through the function on the HSIO.
NOTE: A control relay for external device control (see Timed
Discrete Output) is required for Schedule II.
Sequence of Operation
Schedule I — When the schedule changes from Unoccupied to
Occupied modes (or vice versa), the Master Loops will change
their priorities and control the submaster reference values
according to user configuration instructions for unit Unoccupied or Occupied mode.
Schedule II — See the Timed Discrete Output section below.
Configuration — To configure Time Schedule set points, enter
the Set Point function and the Date and Time subfunction by
pressing
and
. To set the Day of the Week and Time,
scroll down to DOW. The current day, hour, and minute will be
displayed (where 1 = Monday, 2 = Tuesday, and so on). To
change the day and time, press the numbers of the new set
point (example:
would be Monday,
2:30 PM) and then press ENTER .
TIMED OVERRIDE — The Timed Override mode allows an
occupant to return a system that is in Unoccupied status to Occupied status, for period of 1 to 4 hours (user-configured).
Timed Override is Mode 38. The Timed Override function can
be user-configured to return only the unit, the Timed Discrete
Output, or both to Occupied status. A T-55 space sensor
(factory-supplied, field-installed) or T-56 space sensor (fieldsupplied and -installed) is required.
To activate Timed Override, press the button on face of the
space sensor. The unit control will recognize this signal and enable the Occupancy Schedule program to extend the Occupied
period by the configured timed override amount.
To configure Timed Override, perform the following
procedure:
Select which Time Schedules permit the use of override.
Press
to enter into the Service function. Enter the password. Press
to enter into the User Configuration subfunction. Scroll down to TSCH. The current schedule configuration will be displayed. A 1 represents Unit schedule only
(Time Schedule I). A 2 represents Timed Discrete Output only
(Time Schedule II). A 3 represents both Schedules I and II.
Press the number of the desired configuration and press ENTER .
Configure the duration for Timed Override (Schedule I).
Press
to enter in to the Service function and the Override subfunction. Scroll down to TOVR. The number of override hours will be displayed. The default is 1 hour. The range is
1 to 4 hours. To change the configuration, press a new number
(example:
) and ENTER .
To set the Month, Day, and Year, scroll down to MDY. The
current month, day, and year will be displayed (mm.dd.yy). To
change the month, day, and year, press the numbers of the new
set point (example :
which would
be May 14, 1998) and then press ENTER .
One-Time Period Override — As an alternate way to initiate
override, a service technician may initiate Timed Override
from the HSIO, for a one-time period.
To initiate an override for Schedule I, press
to enter
into the Schedule function. Scroll down to OVRD. The current
override time will read 0. Press the number of the desired override time and press ENTER . The acceptable range of values is 0 to
4 hours. At end of this time override event, the entered OVRD
values will be reset to zero.
To Set Daylight Savings Time and Set Occupancy Schedules, Schedule I, see the Program Time Sequences on page 52.
See Table 16.
TIMED DISCRETE OUTPUT — The unit control can be
programmed with a unique time schedule (separate and different from the unit Occupied/Unoccupied schedule) that may be
used to control an external function or device (such as parking
lot lights) without adding a discrete timeclock device. This
schedule is designated as “Schedule II.”
A special relay (P/N HK35AB001) with a 20 vdc coil is
required.
Sequence of Operation — From Schedule II, when time
schedule indicates Unoccupied time, the control output is off.
When time schedule indicates Occupied time, control output is
on (relay energized).
To initiate an override for Schedule II, press
to
enter into the Schedule function. Scroll down to OVRD. The
current override time will read 0. Press the number of the desired override time and press ENTER . The acceptable range of
values is 0 to 4 hours. At end of this time override event, the
entered OVRD values will be reset to zero.
Table 16 — Configuring Day of Week/Time of Day
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
RANGE
Set Day of Week
DOW
Monday = 1; Tuesday = 2; etc.
Set Time of Day
TIME
hh.mm (military time)
(use
for‘‘:’’)
Set Daylight Savings Time
(see Table 49)
Set Occupancy Schedules
(see Table 50)
18
OPTIMAL START — The control will compute a time period
(in minutes) to start Occupied Mode Warm-up prior to start of
the Occupied Mode schedule, to arrive at Occupied set points
just as Occupied period begins. Optimal Start is Mode 26.
Optimal Start is allowed only if the RAT is less than Occupied Heating Set Point (VAV units), or if the space temperature
is less than the Occupied Heating Set Point (CV units). The
control checks the return air/space temperature, the time for
start of Occupied period (day, hr), and the time for last Unoccupied period (day, hr). The control computes a biased start time
period to meet the needs of the Optimal Start. The control initiates the Occupied Heating function at the calculated time. The
fan is energized and heating starts. If Warm-Up function is still
required as Time Schedule changes to Occupied period, Warmup Heating will continue until OHSP is satisfied (even in
VAV system which has NOT been configured for Occupied
Heating).
Configuration — To enable Optimal Start, press
to
enter into the Service function. Enter the password. Press
to enter into the User Configuration subfunction.
Scroll down to OSEN. The current configuration will be
ENTER to enable the
shown.The default is 0 (disabled). Press
Optimal Start. The acceptable range of values is 0 and 1, where
0 is disabled and 1 is enabled.
OPTIMAL STOP (CV Units Only) — The control will compute a time period prior to end of the current Occupied period,
then allow space temperature to drift up/down to the Expanded
Occupied Set Point by end of scheduled Occupied period. Optimal Stop is Mode 29.
The control will calculate a bias time (in minutes) that will
be subtracted from end-of-Occupied time. The control will allow the space temperature set point value to be adjusted by the
Set Point Bias and then adjust required stages of capacity to
permit drift in space temperature.
to
Configuration — To enable Optimal Stop, press
enter into the Service function. Enter the password. Press
to enter into the User Configuration subfunction.
Scroll down to OSEN. The current configuration will be
ENTER to enable the
shown. The default is 0 (disabled). Press
Optimal Stop. The acceptable range of values is 0 and 1, where
0 is disabled and 1 is enabled.
When Optimal Stop is enabled, 3 other set points should be
configured to allow Optimal Stop to work correctly. They are
Building Factor, 24-hr Unoccupied Factor, and Set Point Bias.
To set the Building Factor, press
to enter into
the Service function. Enter the password. Press
to
enter into the AOSS (Adaptive Optimal Start/Stop) subfunction. Scroll down to BLDF. The current set point will be
shown. The default is 10%. The acceptable range of values is 1
to 100%. To change the set point, enter the new number (example:
and press ENTER .
When Optimal Start is enabled, 3 other set points should be
configured to allow Optimal Start to work correctly. They are
Building Factor, 24-hr Unoccupied Factor, and Set Point Bias.
To set the Building Factor, press
to enter into the
Service function. Enter the password. Press
to
enter into the AOSS (Adaptive Optimal Start/Stop) subfunction. Scroll down to BLDF. The current set point will be
shown. The default is 10%. The acceptable range of values is 1
to 100%. To change the set point, enter the new number (example:
) and press ENTER .
To set the 24-Hr Unoccupied Factor, press
to enter
into the Service function. Enter the password. Press
to enter into the AOSS (Adaptive Optimal Start/
Stop) subfunction. Scroll down to UOCF. The current set point
will be shown. The default is 15%. The acceptable range of
values is 0 to 99%. To change the set point, enter the new number (example
) and press ENTER .
To set the 24-Hr Unoccupied Factor, press
to enter into the Service function. Enter the password. Press
to enter into the AOSS (Adaptive Optimal Start/
Stop) subfunction. Scroll down to UOCF. The current set point
will be shown. The default is 15%. The acceptable range of
values is 0 to 99%. To change the set point, enter the new number (example:
) and press ENTER .
To set the Set Point Bias, press
to enter into
the Service function. Enter the password. Press
to
enter into the AOSS (Adaptive Optimal Start/Stop) subfunction. Scroll down to SETB. The current set point bias will be
shown. The default is 2 F. The acceptable range of values is 1
to 10 F. To change the set point, enter the new number (example
) and press ENTER . See Table 17.
To set the Set Point Bias, press
to enter into
the Service function. Enter the password. Press
to
enter into the AOSS (Adaptive Optimal Start/Stop) subfunction. Scroll down to SETB. The current set point bias will be
shown. The default is 2 F. The acceptable range of values is 1
to 10 F. To change the set point, enter the new number (example:
) and press ENTER . See Table 17.
An optional Maximum Allowable Stop Time function is
available. Service Tool, CCN Building Supervisor, or ComfortWORKS® is required to change this parameter. The set point
name is OSMT. The default is 60 minutes. The range is 10 to
120 minutes. The Maximum Allowable Stop Time will limit
how long Optimal Stop can be active.
Table 17 — Configuring Adaptive Optimal Start-Stop (AOSS) (Stop available only on CV)
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
RANGE
Enable AOSS
OSEN
Enable = 1; Disable = 0
Set Building Factor
BLDF
1 to 100%
Set 24-Hr Unoccupied Factor
UOCF
0 to 99%
Select Set Point Bias
SETB
1 to 10 F (.6 to 5.6 C)
19
Economizer and Power Exhaust Group — This
enthalpy switch. This sensor (reference Part Number
HC57AC078) is installed in the return air duct and is wired directly to the factory-installed enthalpy switch (see Fig. 9).
When the enthalpy control determines that the outdoor air enthalpy is lower than the return air enthalpy, the enthalpy switch
closes (at Channel 10), signaling the base unit control to use the
economizer as first stage of cooling control immediately.
Adding two relative humidity sensors (one in the outdoor
air hood and one in the space or in the return air duct) allows
the base unit control to sense RH in both airstreams directly.
(See Fig. 12 for field wiring connections.) The base unit control calculates enthalpy in both air streams (using dry bulb temperatures and RH at each sensor location). When the control
determines the outdoor air enthalpy is lower than the enthalpy
of the return air, the control will use the economizer as the first
stage of cooling control. (The addition of the RH sensors also
increases condition monitoring, possible alert messages and
permits enabling of Dehumidification mode and control of
field-installed Humidifiers.)
Sequence of Operation — The Master Loop will be delayed
2 minutes after the supply fan is turned ON, to allow all system
statuses and temperatures to stabilize before starting control.
When coming out of Standby or Heating mode, a 4-minute delay will occur before the economizer damper is controlled.
During this delay, damper position is limited to closed or minimum position (depending on current unit occupancy status).
If the fan status is OFF, the outside air dampers will remain
closed (return air dampers will be open).
If fan status is ON, the Master Loop will check for forced
status on the Damper Position Set Point (DPSP). If a forced
condition exists, the sequence is terminated.
Economizer operation is permitted if all of the following
conditions exist:
• System is NOT in Heating mode
• Outdoor air enthalpy (via switch or humidity differential)
is acceptable
• Outdoor air temperature is less than Space Temperature
If economizer operation is permitted, Master Loop checks
for Cooling System operation. If cooling is ON, the economizer Submaster Reference (ECONSR) will be set to the minimum position. The Economizer Submaster Loop (ESL) responds by driving outdoor air dampers to maximum position.
If Cooling is not on, in VAV operation, the Master Loop calculates DPSP, compares it to SAT, computes ECONSR, and
outputs the value to the ESL. If Cooling is not on, in CV operation, the Master Loop calculates the DPSP, compares it to the
Space Temperature (SPT), computes ECONSR, and outputs
the value to the ESL. The ESL will compare ECONSR to the
actual supply air temperature, compute the required damper
position to satisfy ECONSR, and output the position requirement (at channel 14) to economizer motor. Economizer motor
will open Outdoor Air dampers (and close Return Air dampers)
and modulate to maintain supply air temperature at DPSP.
If economizer operation is NOT permitted, the ECONSR
will be set to maximum value. The ESL will respond by driving outdoor air dampers to minimum position (Occupied period) or closed position (Unoccupied period).
For VAV units, economizer operation is also not permitted
when Occupied Heating is enabled and Return Air Temperature is less than (OHSP + 1).
Economizer Configuration — To configure the economizer,
press
to login. Enter the password. Press
to
enter the Economizer subfunction of the Service function.
Scroll down to Minimum Damper Position (MDP). The default
is 20%. The range of acceptable values is 0 to 100%. To
change the set point, enter the new number (example:
)
and press ENTER . See Table 19.
group includes Economizer, Nighttime/Unoccupied Free Cooling, and Modulating Power Exhaust.
ECONOMIZER — Economizer control is used to control the
outdoor and return air dampers of the unit, to satisfy space
cooling demand using all outdoor air (when permitted), and to
satisfy cooling in conjunction with compressor operation
(when conditions permit). During Occupied periods, the outdoor air dampers will be at the user-configured Minimum
Damper Position. During Unoccupied periods, the outdoor air
dampers will be closed. The Economizer function is also used
for Indoor Air Quality (IAQ), Outdoor Air Control (OAC), and
Building Pressurization modes. See Table 18. Economizer is
available as a factory-installed option only.
The user can install the following devices to enhance economizer control:
• Differential enthalpy sensor (field-supplied and
-installed)
• Outdoor air humidity sensor (field-supplied and
-installed)
• Return air humidity sensor (field-supplied and -installed)
• Freezestat (field-supplied and -installed)
Table 18 — Economizer Operation Definitions
ITEM
CV
DPSP
ECSO
ECONSR
ESL
NTLO
OAT
OCSP
OHSP
SASP
SAT
SPT
SPTRESET
SRV
VAV
DEFINITION
Constant Volume
Damper Position Set Point
Economizer Set Point Offset
Economizer Submaster Reference
Economizer Submaster Loop
Nighttime/Unoccupied Free Cooling Lockout
Outdoor-Air Temperature
Occupied Cooling Set Point
Occupied Heating Set Point
Supply Air Set Point Temperature (VAV only)
Supply-Air Temperature
Space Temperature
Space Temperature Reset
Submaster Reference Value
Variable Air Volume
Enthalpy Control — Outdoor air enthalpy control is standard
with factory-installed economizer option. Enthalpy is sensed
by a controller located behind the end outdoor air hood. Access
the controller by removing the upper hood filter. See Fig. 9.
The outdoor enthalpy controller permits selection of four
different enthalpy settings, reflecting different temperaturehumidity ranges. See Fig. 10 for available ranges. Adjust setting on the enthalpy controller (see Fig. 11).
NOTE: Replace the outdoor air filter before restarting the unit.
Integrated Economizer with Differential Enthalpy Control — Integrated economizer operation can be enhanced by
adding a differential enthalpy control feature.
Differential enthalpy control adds a measurement for returnair heat and moisture content conditions and compares these
conditions to those of the outdoor air. When the control
determines that the outdoor air conditions are cooler and drier
than those of the return air, it opens the outdoor air dampers on
a demand for cooling and permits integrated economizer operation (outdoor air with mechanical cooling stages) since using
the outdoor air at these conditions (instead of the warmer return
air) will result in more economical cooling operation.
The 48FP,JP,NP and 50FB,FP,NB,JB,JP,NP units have two
methods of accomplishing differential enthalpy control: Enhanced enthalpy switch control operation and base unit control
logic enhancement.
Accessory 50DJ-902---321, Differential Enthalpy Sensor,
provides differential enthalpy sensing control via the existing
20
RH Sensor Configuration for Differential Enthalpy — To
configure the RH sensors for differential enthalpy, press
to enter into the Service function. Enter the password. Press
to enter into the User Configuration subfunction. Scroll down to HUSN. The current configuration will
ENTER to conbe shown. The default is 0 (no sensor). Press
figure the control for two sensors.
Economizer Algorithms — See Table 18 for economizer operation definitions.
SRV Formula:
ECONSR = PID function on (Demand term)
where
VAV: (Demand term) = DPSP – SAT
DPSP = SASP + SPT RESET – ECSO
CV: (Demand term) = DPSP – Space Temperature
DPSP = (see chart below)
DPSP Determination (CV):
Zone A
|
Zone B
|
Zone C
<---------------------|----------------------------|--------------------->
Decreasing
NTLO
68 F
Increasing
Outdoor Air Temp
Zone A: OAT ≤ NTLO
Control assumes heating is required.
DPSP = OCSP –1
Outdoor air damper position will be mostly closed.
Zone B: NTLO < OAT < 68 F
DPSP = (OCSP + OHSP)/2
Zone C: OAT ≥ 68 F
Control assumes cooling is required.
DPSP = OHSP + 1
Outside air damper position will be mostly open.
NOTE: For more information on NTLO, refer to Nighttime/
Unoccupied Free Cooling section below.
NIGHTTIME/UNOCCUPIED FREE COOLING
(NTFC) — Nighttime/Unoccupied Free Cooling will start the
supply fan on cool nights to pre-cool the structure mass by using only outdoor air. Nighttime Free Cooling is mode 33. See
Table 20.
Nighttime Free Cooling is not permitted if the system is already in Unoccupied Heating mode, Unoccupied Cooling
mode, or Optimal Start mode; or if space temperature reading
or outdoor-air temperature readings are not available.
Nighttime Free Cooling is permitted if the mode is Unoccupied, if the OAT > NTLO, the time is between 3 A.M. and
7 A.M. (except sizes 088-104), and if the outdoor enthalpy
conditions are suitable. Nighttime Free Cooling is initiated
when:
Space Temperature > (NTSP + 2 F)
AND
Space Temperature > (Outside Air Temperature + 8 F)
where the NTSP is
NTSP = OCSP (VAV Units)
NTSP = (OCSP + OHSP)/2 (CV Units)
Fig. 9 — Enthalpy Controller Location
CONTROL
CURVE
CONTROL
POINT
(approx Deg)
AT 50% RH
A
73
B
68
C
63
D
58
Fig. 10 — Psychrometric Chart for
Enthalpy Control
Table 19 — Configuring Economizer
DESCRIPTION
HOW TO CONFIGURE AT
HSIO
Configure Economizer
RANGE
ECON
Air = 1; None = 0*
MDP
Specify Minimum Damper Position
*If value changed, enable Data Reset before leaving
SET POINT
.
21
0 to 100%
O
ENTHALPY
CONTROLLER
When Nighttime Free Cooling is initiated, the economizer
dampers drive full open. The supply fan runs until the space
temperature drops below NTSP or space temperature drops below (OAT + 3 F). When the conditions are met, the economizer
dampers close and the fan shuts off.
Configuration — To enable Nighttime Free Cooling, press
to enter into the Service function. Enter the password.
Press
to enter into the User Configuration subfunction. Scroll down to NTEN. The current configuration will
ENTER to enable
be shown. The default is 0 (disabled). Press
the Nighttime Free Cooling. The acceptable range of values is
0 and 1, where 0 is disabled and 1 is enabled.
ENTHALPY
SETTING
DIAL
To set the Lockout Temperature, press
to enter
into the Service function. Enter the password. Press
to enter into the NTFC (Nighttime Free Cooling)
subfunction. Scroll down to NTLO. The current lockout temperature will be shown. The default is 50 F. The acceptable
range of values is 40 to 70 F. To change the set point, enter the
new number (example:
) and press ENTER . See Table 21.
Fig. 11 — Enthalpy Controller
A
B
TR
C
D SO
TR1
SR
+
2
+
MODULATING POWER EXHAUST — Building pressure
control is used to modulate the Power Exhaust function to
maintain a building static pressure set point. The factoryinstalled economizer option, factory-installed modulating power exhaust option, and field-provided and installed tubing and
space pressure pickup are required.
The supply fan must be on for the power exhaust fan routine
to operate. See Table 22 for fan operation definitions.
Sequence of Operation — If the PWRX is set at ‘modulating,’
the following logic applies when the supply fan is turned on:
Fan no. 1 is equipped with a variable position discharge
damper located in the outlet of the fan housing. This damper is
controlled by an actuator (PEDM), based on signals from the
Building Pressure Differential Pressure Submaster Loop
(PSIO-1, Channel 15). Building pressure is sensed by a pick up
(field-supplied and -installed) located in the occupied space.
Operation of the Modulating Power Exhaust is a combination modulating/staged control, with fan no. 1 providing modulating control from 0 to 100%, and fan no. 2 being staged On/
Off according to damper position on fan no. 1.
If building pressure is greater than BPSP, PSIO-1,
Channel 28 energizes fan contactor PEC1. Fan motor no. 1
starts and runs.
Capacity of fan no. 1 is controlled by the position of the outlet damper. As building pressure increases above set point, the
control output from PSIO-1, Channel 15 drives the power exhaust damper motor (PEDM) open until set point is achieved.
When space demand moves PEDM to 90% of full-open
position, auxiliary switch PEDM2 closes, energizing fan contactor PEC2 and auxiliary control relay PER. Fan motor no. 2
starts and runs. Increased exhaust airflow will lower space
pressure, causing DPS to drive PEDM back toward its closed
position, until the set point is achieved.
24 VAC SUPPLY FROM
ECONOMIZER CONTROL
SECTION (RED TO TR,
BRN TO TR1)
TO SENSOR MOUNTED
ON BACK OF CONTROL
S (HH57AC078
+ SENSOR)
3
1
GRAY WIRE FROM
ECONOMIZER HARNESS
LED
RED WIRE FROM
ECONOMIZER SWITCH 3
(NORMALLY CLOSED)
NOTES:
1. Remove factory-installed jumper across SR and + before connecting wires from HH57AC078 sensor.
2. Switches shown in high outdoor air enthalpy state. Terminals 2
and 3 close on low outdoor air enthalpy relative to indoor air
enthalpy.
Fig. 12 — Wiring Connections for Differential
Enthalpy Control (HH57AC077 and HH57AC078)
Table 20 — Unoccupied Free Cooling Definitions
ITEM
NTEN
NTLO
NTSP
OAT
OCSP
OHSP
DEFINITION
Nighttime Free Cooling Enable/Disable
Nighttime Free Cooling Lockout Temperature
Nighttime Free Cooling Set Point
Outdoor-Air Temperature
Occupied Cooling Set Point
Occupied Heating Set Point
Table 21 — Configuring Nighttime Free Cooling (NTFC)
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
RANGE
Enable NTFC
NTEN
Enable = 1; Disable = 0
Select Lockout Temperature
NTOL
40 to 70 F (4 to 21 C)
22
If space pressure decreases until PEDM position is reduced
to 10% of open position, PEDM2 will open, deenergizing fan
contactor PEC2 and auxiliary control relay PER, and shutting
off fan no. 2.
If BP is less than BPSP – BPSO for 4 to 6 minutes, with the
power exhaust damper at minimum position, the exhaust fan
will be turned off and the BPSR will be set to its minimum value. See Table 23.
NOTE: Power exhaust has a 2-minute minimum off-time to
minimize cycling.
To select the exhaust fan type, press
to enter
into the Service function. Enter the password. Press
to
enter into the Factory Configuration subfunction. Scroll down
to PWRX. The current configuration will be shown. Press
ENTER to set the configuration to modulating power exhaust.
The acceptable range of values is 0 to 2, where 0 is no fan, 1 is
non-modulating, and 2 is modulating.
To set the Building Pressure Set Point, press
to enter into the Service function. Enter the password. Press
to enter into the Building Pressure subfunction.
Scroll down to BPSP. The current pressure set point will be
shown in inches water gage. The default is 0.05 in. wg. The acceptable range of values is 0.00 to 0.50 in. wg. To change the
set point, enter the new number (ex.
) and press
ENTER .
Table 22 — Power Exhaust
Fan Operation Definitions
ITEM
BP
BPSO
BPSP
BPSR
EF
ECON
PED
PWRX
DEFINITION
Actual Space Pressure
Building Pressure Set Point Offset
Building Pressure Set Point
Building Pressure Submaster Reference
Discrete Output to Cycle Fan
Economizer Position
Analog Damper/Inverter Output
Power Exhaust Type
To set the Building Pressure Set Point Offset, press
to enter into the Service function. Enter the password. Press
to enter into the Building Pressure subfunction.
Scroll down to BPSO. The current offset set point will be
shown in inches water gage. The default is 0.05 in. wg. The acceptable range of values is 0.05 to 0.50 in. wg. To change the
set point, enter the new number (example:
) and
press ENTER .
If the supply fan is off, then exhaust fan will be turned off
and BPSR set to minimum value. The exhaust fan is then off,
the discharge damper is closed, and the control input is set to 0.
Configuration — To configure the modulating power exhaust,
Select Exhaust Fan Type. See Table 23.
Table 23 — Configuring Modulating Power Exhaust
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
Select Exhaust Fan Type
FANT
Select Building Pressure Set Point
BPSP
Select Building Pressure Set Point Offset
BPSO
*If value changed, enable Data Reset before leaving
.
23
RANGE
Modu Pow Exh = 2*
0.00 to 0.50 in. wg
(0.0 to 125 Pa)
0.05 to 0.50 in. wg
(12 to 125 Pa)
Smoke Control Group — This group includes Pressurization, Evacuation, Smoke Purge, and Fire Shutdown.
PRESSURIZATION — Pressurization mode is used to prevent entrance of smoke into the conditioned space in the event
of fire or other emergency condition. The pressurization function activates in response to closure of external signal contact
set. The function also initiates an alarm signal to CCN Building
Supervisor. Pressurization is Mode 34. See Table 24. The
PSIO-2 module (available as a factory-installed option or fieldinstalled accessory on size 034-074 units and is standard on
078-104 units) is required to initiate this control function. In
addition, the factory-installed economizer option is required.
An external signal contact set (normally open, close on
initiation of mode, 24-vac pilot duty, connect to PSIO2,
channel 37) is also required on all units.
For units equipped with Inlet Guide Vanes or Variable Frequency Drive, a second contact set is required to bypass the
unit HIR function and force the room terminals to Minimum
Heating position. This contact set (SPDT, pilot duty, 115-v),
designated SW-5A/B and powered by external signal, must be
connected to the HIR terminals.
Sequence of Operation — Normally Open contact set closes
for minimum 2 seconds. The economizer opens and the HIR
energizes. The supply fan is energized (Exhaust Fan OFF). The
supply fan runs and delivers outdoor air to space (with no exhaust capability). Pressurization mode will be overridden by simultaneous closure of any of signal contacts for Evacuation,
Smoke Purge, or Fire Shutdown and system will be placed in
Fire Shutdown mode. To configure, make the field connection
at channel 37.
EVACUATION — Evacuation mode is used to remove smoke
from the occupied space in response to closure of emergency
signal contact set. Alarm is also initiated through CCN Building Supervisor. Evacuation is Mode 35. See Table 24.
The PSIO-2 module (available as a factory-installed option
or field-installed accessory on size 034-074 units and is
standard on 078-104 units) is required to initiate this control
function. In addition, the factory-installed economizer and
factory-installed power exhaust options are required.
An external signal contact set (normally open, close on initiation of mode, 24-vac pilot duty) connect to PSIO2, channel 39
is also required.
Sequence of Operation — Normally Open contact set closes
for minimum 2 seconds. The economizer opens. The supply
fan is deenergized. The exhaust fan is energized. The exhaust
fan runs and extracts air from the space. Evacuation mode will
be overridden by simultaneous closure of any of signal contacts
for Pressurization, Smoke Purge, or Fire Shutdown and the system will be placed in Fire Shutdown mode. To configure, make
the field-connection at channel 39.
SMOKE PURGE — Smoke Purge mode allows the system to
remove smoke from the space and fill the space with fresh air,
in response to closure of external signal contact set. Smoke
Purge is mode 36. See Table 24.
The PSIO-2 module (available as a factory-installed option
or field-installed accessory on size 034-074 units and is
standard on 078-104 units) is required to initiate this control
function. In addition, the factory-installed economizer and factory-installed power exhaust options are required.
An external signal contact set (normally open, close on initiation of mode, 24-vac pilot duty) connect to PSIO2, channel 38
is also required on all units.
For units equipped with Inlet Guide Vanes or Variable Frequency Drive, a second contact set is required to bypass the
unit HIR function and force the room terminals to Minimum
Heating position. This contact set (SPDT, pilot duty, 115-v),
designated SW-5A/B and powered by external signal, must be
connected to the HIR terminals.
Sequence of Operation — Normally Open contact set closes
for minimum 2 seconds. The economizer opens. The HIR is
energized. The supply fan is energized. The exhaust fan is energized. The supply fan runs and delivers outdoor air to the
space. The exhaust fans run and extract air from the space.
Evacuation mode will be overridden by simultaneous closure
of any of signal contacts for Pressurization, Evacuation, or Fire
Shutdown and the system will be placed in Fire Shutdown
mode. To configure, make the field connection at channel 38.
FIRE SHUTDOWN — Fire Shutdown mode will end all fan
and system operations and close outside air and exhaust dampers, in response to closure of external signal contact set. Fire
Shutdown is Mode 37. See Table 24.
The PSIO-2 module (available as a factory-installed option
or field-installed accessory on size 034-074 units and is
standard on 078-104 units) is required to initiate this control
function.
An external signal contact set (normally open, close on initiation of mode, 24-vac pilot duty) connects to PSIO2, channel
40 is also required.
Sequence of Operation — Normally Open contact set closes
for minimum 2 seconds. The economizer closes. The supply
fan is deenergized. The Exhaust Fan is OFF. To configure,
make a field connection at channel 40.
Table 24 — Smoke Control Operating Mode Details
PRESSURIZATION
EVACUATION
SMOKE PURGE
DISPLAY CODE (MODE)
MODE
34
35
36
FIRE SHUTDOWN
37
POWER EXHAUST FANS
Off
On
On
Off
On
Off
On
Off
ECONOMIZER DAMPER
Open
Open
Open
Close
RETURN-AIR DAMPERS
Close
Close
Close
Open
POWER EXHAUST DISCHARGE DAMPER
Close
Open
Open
Close
Open, Control
To Static Pressure
Set Point
Close
Open, Control
To Static Pressure
Set Point
Close
SUPPLY-AIR FAN
SUPPLY-AIR FAN IGV OR
VARIABLE FREQUENCY DRIVE
HEAT INTERLOCK RELAY BYPASS*
On
Off
On
Off
GAS OR ELECTRIC HEAT — ALL STAGES
Off
Off
Off
Off
HUMIDIFIER 1 AND 2
Off
Off
Off
Off
LEGEND
— Inlet Guide Vanes
IGV
*Required only if unit equipped with IGV or VFD.
24
Special Ventilation Group — This group includes In-
High Humidity:
If unit is equipped with humidity sensors and RH >
HHL, the IMP = 0 and economizer will close to MDP.
The Economizer Submaster Loop will determine economizer damper position (IQMP) based on higher of
IMP or MDP.
6. If IAQ not required, then the unit control sets IMP at 0.
The economizer remains at MDP position.
7. If IAQ is Priority 3 (low) and an IAQ sensor is connected, the control will evaluate IAQ sensor value. If
the IAQ sensor value exceeds the user-configured alert
limits, an alert will be generated (viewed at the HSIO),
and broadcast to the CCN ComfortWORKS® software
(if applicable). The economizer damper position is not
affected.
Table 25 — Indoor-Air Quality Definitions
door Air Quality (IAQ), IAQ (Pre-Occupancy) Purge, Outdoor
Air CFM Control (OAC), and IAQ/OAC Reheat.
INDOOR AIR QUALITY (IAQ) — Indoor Air Quality
function will admit fresh air into the space whenever space air
quality sensors detect unsuitable space conditions. Fresh air is
admitted by overriding the Economizer Minimum Damper position. The IAQ mode is permitted only during Occupied periods. See Table 25.
When IAQ is active, Mode 42 will be displayed (sizes 088104 only). When OAC is active, Mode 42 will be displayed
(sizes 088-104 only).
The IAQ mode also permits and controls analog-type reheat
system (hydronic or a modulating control electric heater).
Priority for IAQ can be selected by user. The IAQ mode can
be selected to override the economizer damper position at any
time that IAQ mode is active (and IAQ requires a more open
economizer position to satisfy the space air quality criteria).
The IAQ mode can also be configured so that it will only dictate economizer position when no space heating or cooling
mode is active (active comfort mode will dictate position for
economizer outdoor air dampers) and/or be overridden by
Comfort Overrides.
Occupied Cooling (including Economizer Cooling) and Occupied Heating are permitted during IAQ and will function
normally (except when IAQ mode priority is HIGH; then active IAQ mode may dictate a more open economizer position).
An IAQ sensor (field-supplied and installed), factoryinstalled economizer option, and control options module
(available as a factory-installed option or field-installed accessory on size 034-074 units and is standard on 078-104 units)
are required.
NOTE: The unit control is factory-configured for IAQ sensors
with a 0 to 10 vdc signal representing an air quality of 0 to
2000 ppm. Sensors with other characteristic curves will require
user reconfiguration (see Step 5 of configuration instructions
below).
Sequence of Operation
1. If the supply fan is off, the outside air dampers will be
closed.
2. The IAQ is available when the VENT Option is 1 or 3,
the unit is in Occupied mode, IAQ Priority Level is 1
(High) or 2 (Medium), and supply fan is on.
3. The Master Loop will evaluate the IAQ set point and
IAQ sensor value, then calculate IAQ Minimum
Damper Position (IMP).
4. If the IAQ Priority Level is 1 (High), the economizer
Submaster Loop will determine economizer damper
position based on the higher of calculated IAQ minimum damper position or Minimum Damper Position
(Minimum Damper Position determined by economizer mode or active comfort modes).
5. If the IAQ Priority Level is 2 (Medium) and Cooling
(including Economizer Cooling) or Heating mode is
active, then the Economizer Submaster Loop will
determine Minimum Damper Position and the economizer will close to Minimum Damper Position (MDP).
Comfort Overrides:
VAV: If (SAT < SASP – 8 F) or (SAT > SASP + 5 F)
for 4 minutes, then IMP = 0 and economizer will close
to MDP.
CV: If (SPT > (OCSP + SPHO)/2) or (SPT < (OHSP +
SPLO)/2), then IMP = 0 and economizer will close to
MDP.
Once CV Space Temp Override has been initiated, it
will remain in effect until SPT ≤ OCSP and SPT ≥
OHSP.
ITEM
CV
HHL
IAQ
IAQG
IAQP
IAQS
IMP
IQMP
IQMX
IRH
IRL
IVH
IVL
LEVEL
MDP
OCSP
OHSP
PRTY
RH
SASP
SAT
SPHO
SPLO
SPT
VAV
VENT
DEFINITION
Constant Volume
High Humidity Limit
Indoor-Air Quality
IAQ Gain
IAQ Priority
IAQ Set Point
IAQ Minimum Damper Position
IAQ Final Minimum Damper Position
IAQ Maximum Damper Position
IAQ Sensor High Reference
IAQ Sensor Low Reference
IAQ Sensor High Voltage Point
IAQ Sensor Low Voltage Point
IAQ Priority Level (088-104 only)
Economizer Minimum Damper Position
Occupied Cooling Set Point
Occupied Heating Set Point
IAQ Priority Level (034-078 Only)
Relative Humidity
Supply-Air Set Point
Supply-Air Temperature
Space Temperature High Alert Limit (Occupied)
Space Temperature Low Alert Limit (Occupied)
Space Temperature
Variable Air Volume
Ventilation Mode Configuration
Configuration — See Table 26. To configure:
1. Enable IAQ by selecting vent option. Press
to
enter the subfunction. Scroll down to VENT. A VENT
value of 1 indicates algorithm will use MDP and IAQ
modes. A value of 3 indicates algorithm will use MDP,
IAQ, and Outdoor Air Control (OAC) modes. A 0
indicates the algorithm will only use MDP mode.
2. Select IAQ Priority. Press
to enter the subfunction. Scroll down to LEVEL (088-104 only). A
LEVEL value of 1 indicates High (IAQ mode has priority over active comfort modes). A value of 2 indicates Medium (Active comfort mode or Comfort
Overrides may determine economizer damper position, IAQ position overridden).
3. Select IAQ Set Point. Press
to enter the
subfunction. Scroll down to IAQS. Enter the new
value. The default is 650 ppm. The range is 1 to
5000 ppm.
25
IAQ (Pre-Occupancy) PURGE — If outdoor air conditions
permit, IAQ Pre-Occupancy Purge will open economizer and
energize supply fan 2 hours before next Occupied period, to
provide complete exchange of indoor air with fresh air. Duration of purge mode is user-configured (typically 5 minutes).
The IAQ Purge is Mode 28. See Table 27. The factoryinstalled economizer option is required.
Sequence of Operation — The IAQ Purge will operate only if
the following conditions exist:
• Economizer installed and enabled.
• Current Time and next Occupied Time are valid.
• Purge option is enabled.
• Unit is in Unoccupied state.
• Time is within 2 hours of next Occupied period.
• Time is within Purge Duration.
• Outdoor-Air Temperature reading is available.
If all the conditions above are satisfied, then IAQ PreOccupancy Purge is enabled. The supply fan and Heat Interlock Relays are energized. The economizer minimum position
is set to PURGEMP. The economizer opens to PURGEMP.
The purge continues until Purge Duration expires or Occupied
period begins.
NOTE: IAQ Purge is limited to one per Unoccupied period. If
PURGEMP = 0% then IAQ Purge is not enabled.
The control determines PURGEMP in the following manner:
NTLO
OCSP
OAT <-------------|-----------------------------|--------------->Incr
4. Specify IAQ Maximum Damper Position. Press
to enter the subfunction. Scroll down to
IQMX. Enter the new value. The default is 50%. The
range is 0 to 100%.
5. If non-Carrier sensor used (see Fig. 13):
a. Specify IAQ sensor curve. Press
to enter
the subfunction.
b. Configure Low Voltage Point. Scroll down to IVL.
Default is 0 v. Range is 0 to 10 v.
c. Configure Low Reference. Scroll down to IRL.
Default is 0 ppm. Range is 0 to 5000 ppm.
d. Configure High Voltage Point. Scroll down to IVH.
Default is 10 v. Range is 0 to 10 v.
e. Configure High Reference. Scroll down to IRH.
Default is 2000 ppm. Range is 0 to 5000 ppm.
IAQ Algorithms
IMP = ECON + 100 x IAQG x (Demand)/IAQS
Where: ECON = Current position of economizer damper
(Demand) = IAQS – IAQ
PURGEMP
= LTMP
If Enthalpy Good:
PURGEMP
= HTMP
PURGEMP - 100%
----------------------------If Enthalpy
Not Acceptable:
PURGE MP = HTMP
Table 27 — Indoor-Air Quality Purge Definitions
IAQ
IAQS
IRH
IRL
IVH
IVL
—
—
—
—
—
—
ITEM
LEGEND
Indoor Air Quality
IAQ Set Point
IAQ Sensor High Reference
IAQ Sensor Low Reference
IAQ Sensor High Voltage Point
IAQ Sensor Low Voltage Point
ENTH
HTMP
IAQPG
IQPD
LTMP
NTLO
OAT
OCSP
PURG
PURGEMP
NOTE: Voltage range is 0 to 10.
Fig. 13 — Sensor Use Example
NOTE: IMP will not be recalculated until (Demand) exceeds
3% of IAQS.
DEFINITION
Enthalpy
High Temperature Minimum Position
IAQ Pre-Occupancy Purge Mode
Purge Duration
Low Temperature Minimum Position
Nighttime Lockout Temperature
Outdoor-Air Temperature
Occupied Cooling Set Point
Purge Option
Purge Minimum Damper Position
Table 26 — Configuring Indoor Air Quality (IAQ)
DESCRIPTION
HOW TO CONFIGURE AT HISO
SET POINT
Enable by selecting VENT option
VENT
Select IAQ Priority
LEVEL
RANGE
1 = Use IAQ only
3 = Use IAQ and OAC
1 = High
2 = Medium (Space Comfort Overrides)
3 = Low (Alert only)
Select IAQ Set Point
IAQS
1 to 5000 ppm
Specify IAQ Max Damper Position
IQMX
0 to 100%
26
Table 28 — Configuring IAQ (Pre-Occupancy) Purge
DESCRIPTION
HOW TO CONFIGURE AT HSIO
RANGE
PURG
Enable Purge
NOTE: The following user-configured options require
use of Service Tool or CCN ComfortWORKS software to change.
2. Select Purge Duration period. Change IQPD set point.
Default is 5 minutes. Range is 5 to 60 minutes.
3. Select Low Temperature Minimum Position. Change
LTMP set point. Default is 10%. Range is 0 to 100%.
4. Select High Temperature Minimum Position. Change
HTMP set point. Default is 35%. Range is 0 to 100%.
Table 29 — Outdoor Air Control Definitions
ITEM
Enable = 1; Disable = 0
The current delivered CFM value (OAC) is determined by
interpolating from a unit-size-specific table relating airflow
rate to voltage drop at the outdoor cfm velocity sensor, via
pressure transducer in the outdoor cfm accessory package. The
actual damper position (IQMP) will be determined by highest
value demanded by available functions (OAC function, IAQ
function, Minimum Economizer Damper position, or active
comfort mode). The output signal from the economizer Submaster Loop to the economizer damper actuator drives the
damper to the desired position. If the economizer position has
been dictated by another function but this controlling function
is driving economizer closed, economizer position will not be
permitted to move to a value below the OAC control required
position.
Configuration — See Table 30. To configure the function:
1. Enable the OAC function. Press
to enter the
subfunction. Scroll down to VENT. Enable the function by pressing
or
and ENTER . A 2 configures
the function for Minimum Damper Position and OAC
control only. A 3 configures the function for Minimum
Damper Position, IAQ, and OAC control.
Configuration — See Table 28. To configure:
1. Enable Purge option. Press
to enter the subfunction. Scroll down to PURG. Set to 1 to Enable.
(Set to 0 to disable.)
ECON
IAQ
IQMP
OAC
OAC
OACG
OCS
OCMX
VENT
SET POINT
DEFINITION
Economizer Position
Indoor-Air Quality Function
Final Minimum Damper Position
Outdoor-Air Control CFM
Outdoor-Air Control Function
Outdoor-Air Control Gain
Outdoor-Air Control Set Point
OAC Maximum Damper Position
Ventilation Mode Configuration
2. Select the OAC set point. Press
and
to
enter the subfunction. Scroll down to OCS. The default
is 1 cfm. The range is 1 to 50,000 cfm.
3. Select the OAC Maximum Damper Position. Press
to enter the subfunction. Scroll down to
OCMX. The default is 50%. The range is 0 to 100%.
OUTDOOR AIR CONTROL (OAC) — The Outdoor Air
Control function will maintain a minimum quantity of outdoor
airflow into an occupied space, regardless of space comfort
load conditions. The OAC is permitted only during Occupied
periods. Occupied Cooling (including Economizer Cooling)
and Occupied Heating are permitted during OAC and will
function normally, except when OAC mode is active, then
OAC mode may dictate a more open economizer position. See
Table 29. The factory-installed economizer option and control
options module (available as a factory-installed option or fieldinstalled accessory on size 034-074 units and is standard on
078-104 units) are required.
An OAC Accessory package (consists of velocity sensor
and pressure transducer) (P/N 50DJ-900---791) is required.
Sequence of Operation — OAC is available when the VENT
Option is 2 or 3, unit is in Occupied status, and supply fan is
on. The control will calculate a Minimum Damper Position
based on the Outside Air CFM set point and the Outside Air
CFM (current delivered value).
Algorithms
OAC Minimum Position = ECON + 100 x OACG x
(Demand term)/OCS
where: (Demand term) = OCS – OAC
IAQ/OAC REHEAT — When the IAQ/OAC routine has priority over comfort conditions, it is possible to introduce outside
air at temperatures well below typical space temperatures. The
IAQ/OAC Reheat function will modulate a unit- or ductmounted steam or hydronic heating coil (equipped with modulating control valve) via a 4 to 20 mA control signal to raise
supply-air temperature of outside air delivered to ductwork.
See Table 31.
A heating coil (field-supplied/installed) with control valve
connected to Ch. 43 and a supply air sensor located downstream of heating coil (will require relocation of sensor if coil is
mounted in duct) are required.
Table 30 — Configuring Outdoor Air CFM Control (OAC)
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
Enable OAC Function (select VENT option)
VENT
Select OAC Set Point
OCS
OCMX
Select OAC Max Damper Position
27
RANGE
2 = Use OAC only
3 = Use IAQ and OAC
1 to 50,000 CFM
(1 to 23596 L/s)
0 to 100
Sequence of Operation — If the supply fan is off, all modes
are deactivated and the heating control valves are closed. For
IAQ Reheat to be active: IQMP > MDP and OAT < SASP.
When IAQ Reheat is active, control will issue 4 to 20 mA signal (at Channel 43) to hydronic heat control valve, to maintain
SAT control temp (IAQRR) at Supply Air sensor location.
Configuration — To configure, enable IAQ Mode (see IAQ
section for configuration) or enable OAC Mode (see OAC section for configuration). Connect Hydronic Heat control valve
to channel 43.
Algorithms — When IAQ/OAC is active and OAT < SASP,
then IAQRR = SASP + (Space Temp Reset) – ECSO – 5.0. In
all other conditions, IAQRR = 0.
For units with electric heaters, simultaneous operation of
cooling and electric heaters is never permitted on 50FP,JP,NP
units. If the unit control detects that a compressor stage is active, then electric heater operation is blocked. When the last
compressor stage is turned off, then Occupied Heat mode will
be permitted. Heating will continue until either the OHSP is
satisfied or RH exceeds the HHL set point. If RH, again, exceeds the HHL set point, reheat will be terminated immediately
and Dehumidification will be re-initiated.
For units with hydronic heating coil, when return-air temperature (VAV) or space temperature (CV) drops below the Occupied Heating set point, the Master Loop calculates a required
Leaving-Air Temperature value (HCSR) required to maintain
return air or space temperature at Occupied Set Point. The
Master Loop issues an HCSR to the HCSL (while maintaining
Dehumidification CCSR at CSL). The HCSL will modulate
heating coil control valve to maintain desired HCSR at the
Supply-Air Temperature sensor location. During Reheat, the
HIR relay will be energized, forcing room terminals to Minimum Heating position. Reheat will be terminated when RAT
(CV) or SPT (CV) returns to Occupied Set Point.
Configuration — To configure for a humidity sensor, press
to enter into the Service function. Enter the password. Press
to enter into the User Configuration subfunction. Scroll down to HUSN. The current configuration will
be shown. The default is 0 (no sensor). The acceptable range of
values is 0 to 2, where 0 is no sensor, 1 is differential humidity
(2 sensors), and 2 is one return air or space sensor. Press
or
ENTER to enable the humidity sensors.
Table 31 — Indoor-Air Quality/
Outdoor-Air Control Reheat Definitions
ITEM
ECSO
IAQ
IAQRR
IQMP
MDP
OAC
OAT
SASP
DEFINITION
Economizer Set Point Offset
Indoor-Air Quality Function
IAQ Reheat Reference Value
Final Minimum Damper Position
Minimum Damper Position
Outdoor-Air Control Function
Outdoor-Air Temperature
Supply-Air Set Point Temperature
Dehumidification and Humidifier Group — This
group includes Dehumidification and Reheat, and Humidifier
Controls.
DEHUMIDIFICATION AND REHEAT — Dehumidification will override comfort condition set points in order to deliver cooler air to the space and satisfy a humidity set point at the
space or return air humidity sensor. Reheat will energize a gas
heating section concurrent with compressor operation should
the dehumidification operation result in cooling of the space
down to Occupied Heating set point. Reheat is not available on
units equipped with factory-installed electric heaters. Dehumidification and Reheat (High Humidity Override) is
Mode 41. The unit must be equipped with the control options
module (available as a factory-installed option or field-installed
accessory on size 034-074 units and is standard on 078-104
units). A humidity sensor (field-supplied and -installed) is also
required for operation. See Table 32.
Dehumidification — The Master Loop (ML) reads the Return
Air or Space Humidity sensor. When the relative humidity
(RH) value exceeds the High Humidity limit set point, the ML
will issue CCSR value at low limit (typically 40 F) to the CSL.
The CSL will initiate steps of cooling operation to maintain
supply air temperature leaving unit at CCSR value. Cooling
operation will continue until the RH value at sensor location
equals the HHL set point. The ML will return CCSR value to
maintain set point SAT. Stages of cooling capacity will be reduced until SAT rises back to the set point.
Reheat — For units with gas heat, when return air temperature
(VAV) or space temperature (CV) drops below the Occupied
Heating set point, the Master Loop issues a SHSR value to the
SHSL (while maintaining Dehumidification CCSR at CSL).
The SHSL initiates the staged heating cycle operation (operating simultaneously with Dehumidification/Cooling operation).
During reheat, HIR relay will be energized, forcing the room
terminals to minimum heating position. Reheat via staged heating continues until OHSP is satisfied. When satisfied, the ML
issues minimum value SHSR and the SHSL terminates heating
cycle. If the humidity level at sensor location continues to exceed the set point, Dehumidification/Cooling operation will
continue.
To set the high humidity limit value, press
to enter
into the Service function. Enter the password. Press
to enter into the Cooling subfunction. Scroll down to HHL.
The current configuration will be shown. The default is 99%
(relative humidity). The acceptable range of values is 0 to
100%. To change the set point, press the new number (example
) and press ENTER . See Table 33.
NOTE: To permit Reheat on VAV unit, unit must be configured for Occupied Heating. Simultaneous heating-cooling
operation is permitted only on units with gas heating section or
hydronic heating system.
Table 32 — Dehumidification and
Reheat Definitions
ITEM
CCSR
CSL
CV
HCSL
HCSR
HHL
HIR
HUSN
ML
OHSP
RAT
RH
SAT
SHSL
SHSR
SPT
VAV
28
DEFINITION
Cooling Submaster Reference
Cooling Submaster Loop
Constant Volume
Heating Coil Submaster Loop
Heating Coil Submaster Reference
High Humidity Limit (Set Point)
Heat Interlock Relay
Humidity Sensor(s) Option
Master Loop
Occupied Heating Set Point
Return-Air Temperature
Relative Humidity
Supply-Air Temperature
Staged Heating Submaster Loop
Staged Heating Submaster Reference
Space Temperature
Variable Air Volume
Table 33 — Configuring Dehumidification and Reheat
DESCRIPTION
HOW TO CONFIGURE AT HSIO
Set Dehumidification Set Point
(“High Humidity Override”)
SET POINT
RANGE
HHL
0 to 100%
NOTE: If Unit Type is VAV, unit must be configured for Occupied Heating Enabled (see Table 13, Configuring Heating).
HUMIDIFIER CONTROL — There are 2 types of Humidifier control functions available with these units: Analog-output
control or Discrete-output control. Analog-output control is
used to control a proportional steam valve serving a steam grid
humidifier (field-supplied and -installed). Discrete-output is
used to control a single-stage humidifier with a spray pump
(field-supplied and -installed). See Table 34.
A humidifier system (control connects to PSIO2,
Channel 45) and a humidity sensor are required. The control
options module (available as a factory-installed option or fieldinstalled accessory on size 034-074 units and is standard on
078-104 units) is required for humidifier control.
Algorithms
HUSR = PID function on (Demand term)
where (Demand term) = Humidity Set Point – Humidity
Supply Fan Duct Pressure and VAV Control
Group — This group includes Duct Pressure Control (IGV/
VFD control), Supply Air Temperature (SAT) Reset from
Space Temperature, and SAT Reset from External Signal.
SUPPLY FAN DUCT PRESSURE CONTROL (VAV
Only) — The control will modulate control output to an Inlet
Guide Vane (IGV) option or a Variable Frequency Drive (VFD
option), in a VAV system, to maintain duct static pressure at
user-configured set point. See Table 35.
The following items are required for supply fan volume
control:
• IGV or VFD Option
• 1/4.-in tubing (flame-retardant plenum duty)
• static pressure probe
Table 34 — Humidifier Control Definitions
ITEM
HUEN
HUM
HUSN
HUSP
HUSR
RH
DEFINITION
Humidifier Type Configuration
Humidifier Position (Analog)
Humidity Sensor(s) Configuration
Humidity Set Point
Humidity Submaster Reference
Relative Humidity
Table 35 — Supply Fan Duct Pressure
Control Definitions
ITEM
Sequence of Operation (Analog-Output Device)
1. If the supply fan is off, the humidifier will be off.
2. If the Occupancy Schedule indicates Unoccupied
mode, the humidifier will be off.
3. When the humidity level at the sensor drops below the
set point, if the supply fan is ON and unit is in Occupied mode, an output signal will open the steam valve
until the set point is satisfied.
4. When the humidity level at the sensor exceeds the set
point, the steam valve will be closed.
Sequence of Operation (Discrete-Output Device)
1. If the supply fan is off, then the humidifier will be off.
2. If the Occupancy Schedule indicates Unoccupied
mode, the humidifier will be off.
3. When the humidity level at the sensor drops below the
set point, the output signal will energize the spray
pump control until the set point is satisfied.
4. When the humidity level at the sensor exceeds the set
point, the spray pump control will be deenergized.
Configuration — To configure:
1. Identify the sensor type. Press
to enter the
subfunction. Scroll down to HUSN. Press
or
and ENTER . If differential humidity sensors are installed,
configuration should be set to 1. If a single humidity
sensor is installed (space or return air), configuration
should be set to 2.
DPEN
DSPSR
SL
SPSP
SR
DEFINITION
Duct Pressure Control Option
Duct Static Pressure Submaster Reference
Submaster Loop
Static Pressure Set Point
Submaster Reference Value
Sequence of Operation — The status of the supply fan is determined. If the fan status is on, the control reads the duct static
pressure and calculates the Duct Static Pressure SR (value required to satisfy conditions). The control outputs this value to
the IGV/VFD SL. The SL compares DSPSR to actual duct
pressure and determines the required IGV position or VFD
speed. The required position/speed is sent to the IGV actuator
or VFD via Channel 16. The IGV responds to the position signal by opening or closing the supply fan inlet guide vanes; the
VFD responds to the speed signal by increasing or decreasing
supply fan motor speed.
If the fan status is not on within 1 minute of the fan start, the
fan relay commanded state is evaluated. If the state is on, the
ML control will check if the fan failure alarm has been tripped.
If the alarm has not tripped, algorithm will continue controlling
supply fan volume until the alarm is set (adding a 1 minute delay). If the alarm has tripped, then the fan state is considered off
and the IGV actuator will be driven closed or VFD will be
turned off.
Algorithm — DSPSR = PID function on (demand term) where
(demand term) = Static Pressure Set Point – Static Pressure.
Configuration — To enable Duct Pressure mode, press
to enter into the Service function. Enter the password. Press
to enter into the User Configuration subfunction. Scroll down to DPEN. The current configuration will
ENTER
be shown. The default is 0 (disabled). Press
to enable
the Duct Pressure mode. The acceptable range of values is 0
and 1, where 0 is disabled and 1 is enabled.
2. Identify Humidifier control type. Press
to enter
the subfunction. Scroll down to HUEN. Configuration
can be set to 1 or 2. For analog applications, select 1.
For discrete applications, select type 2. Enable Data
Reset.
3. Set Humidity Set Point. Press
to enter the subfunction. Scroll down to HUSP. The default is 40% rh
(relative humidity). The range is 0 to 100% rh.
29
To set the Static Pressure set point, press
to enter
into the Set Point function and the Set Point subfunction. Scroll
down to SPSP. The current set point will be shown. The default
is 1.5 in. wg. The acceptable range of values is 0.0 to 5.0 in.
wg. To change the set point, enter the new number (example:
) and press ENTER . See Table 36.
To configure the Supply Air Temperature Reset Limit, press
to enter into the Space Temperature Reset Configuration subfunction. Scroll down to LMIT (Reset Limit). The
current configuration will be displayed.
The default is 10 F. The range of acceptable values is 0 to
20 F. To change the set point, press the number of the new
configuration (example:
) and then press ENTER . See
Table 11.
SUPPLY AIR SET POINT RESET FROM SPACE TEMPERATURE (VAV Units Only) — The SASP reset from
space temperature allows the Supply-Air Temperature set point
of a VAV system to be adjusted up as the space temperature
falls below the Occupied Set point, in order to maintain ventilation to the occupied space and minimize cooling stage operation. Supply Air Temperature Reset is Mode 21. See Table 37.
As space temperature falls below the cooling set point, the
supply air set point control value will be reset upward as a
function of the Reset Ratio (RTIO).
RTIO = degrees change in SASP per degree of Space Temperature change
The Reset Limit (LIMT) will limit maximum number of degrees the SASP may be raised.
Space Temperature (SPT) is compared to Occupied Cooling
set point (OCSP). If the SPT is below OCSP, the reset value is
calculated. If the reset value is greater than Reset Limit, then
Reset Limit will be used as the reset value. The CSL uses an
adjusted control value for determining stages of cooling control
during the reset function.
SRV Formula: RESET = (OCSP – SPT) x RTIO
To enable Supply Air Set Point Reset, press
. Enter
the password. Press
to enter into the User Configuration subfunction. Scroll down to RSEN (Reset Enable). The
current configuration will be displayed (0 = disabled, 1 = enabled). The default is disabled. To change the configuration,
press the number of the new configuration (example:
) and
then press ENTER .
Table 37 — Space Temperature Reset Definitions
ITEM
CSL
LIMT
OCSP
RSEN
RTIO
SASP
SAT
SPT
SRV
DEFINITION
Cooling Submaster Loop
Reset Limit
Occupied Cooling Set Point
Reset Enable
Reset Ratio
Supply-Air Set Point
Supply-Air Temperature
Space Temperature
Submaster Reference Value
SUPPLY AIR SET POINT RESET (External Signal) —
Building/energy management systems can initiate a reset of the
unit Supply-Air set point temperature by up to 20 F, based on
external space or energy control system requirements.
An external source analog signal, 2 to 10 vdc, is required.
Connect signal leads at PSIO2, Channel 42 (control options
module is available as a factory-installed option or field-installed accessory on size 034-074 units and is standard on 078104 units).
Sequence of Operation
VAV Units — An input signal at Channel 42 will be scaled to
0º to 20 F range, representing reset value. The reset value will
be added to the cooling set points and subtracted from heating
set points. If (internal) Space Temperature Reset is enabled, the
reset value will be the higher of the external reset and the
Space Temperature Reset value.
CV Units — The input signal at Channel 42 will be scaled to 0º
to 20 F range, representing reset value. The reset value will be
added to the cooling set points and subtracted from heating set
points. If unit is equipped with a T-56 Space Sensor and is
using the Space Temperature Offset function, SASP Reset
from remote signal is NOT AVAILABLE.
Configuration — To configure, connect the external signal input to Channel 42.
To configure the Supply Air Set Point Reset Ratio, press
to enter into the Space Temperature Reset Configuration subfunction. Scroll down to RTIO (Reset Ratio). The
current configuration will be displayed.
The default is 3 F. The range of acceptable values is 0 to
10 F. To change the set point, press the number of the new configuration (example:
) and then press ENTER .
Table 36 — Configuring Supply Fan Duct Pressure Control (IGV/VFD)
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
RANGE
Enable Duct Pressure Function
DPEN
Enable = 1; Disable = 0
Select Duct Pressure Set Point
SPSP
0.0 to 5.0 in. wg (0 to 1246 Pa)
30
Remote Controls Group — This group includes Remote Start (Occupied/Unoccupied status control) and Space
Temperature Offset (CV only).
REMOTE START — The Remote Start function allows a
general-purpose building/energy management system to signal
the unit to switch between Unoccupied and Occupied modes
from a remote location. This function will also override a
Standby command status by initiating an Occupied mode.
Upon removal of remote signal, unit will switch to Unoccupied
mode. An external control signal (24-vac) is required.
NOTE: Unit cannot be returned to Standby mode from
a remote signal. Standby can only be re-entered via HSIO
command.
Application of the 24-v signal will switch the unit from current mode (Standby or Unoccupied) to Occupied. The unit will
initiate Occupied modes as determined by set points. Removal
of the 24-v signal will return control to Unoccupied mode.
Install a LOCAL/REMOTE (SPST-OFF/ON) manual
switch in the 24-v signal input. A setting of LOCAL (OFF)
prevents accidental start caused by remote control system during service or maintenance. A setting of REMOTE (ON) allows the remote system to start unit with a 24-v signal.
Configuration — Connect remote signal leads to Channel 49
(DSIO no. 2, J3-1, J3-2). To ensure unit returns to Unoccupied
mode whenever signal is removed, provide Time Schedule for
Unoccupied periods as 24 hr per day (zero hours for Occupied
period).
SPACE TEMPERATURE OFFSET (CV Only) — The
Space Temperature Offset (STO) function permits occupants to
adjust the space temperature set point by ±5 F, using a T-56
sensor (equipped with sliding scale adjustment).
A T-56 Space Sensor (field-supplied and -installed) is
required.
Sequence of Operation — The STO channel provides analog
input to the control, indicating desired shift in space set point.
The control scales the voltage to –5 to +5 F range. The configured Space Temperature Set Point is altered by the offset value.
Configuration — To configure, connect the T-56 lead from
“SW” terminal to PSIO1 Terminal 33 (via TB3-3).
connection from the control valve to Channel 43 is also required. The control options module (available as a factory-installed option or field-installed accessory on size 034-074 units
and is standard on 078-104 units) is required for hydronic heating.
Sequence of Operation
1. If the supply fan is OFF, or if Unoccupied Free Cooling is active, the heating value is modulated to maintain desired minimum supply-air temperature (HCFO).
2. If the supply fan is on, unit is in Occupied mode, or
Optimal Start or Unoccupied heat modes are active:
VAV Units — The Control will determine if heating is
required. Heating is required if the return-air temperature (RAT) is less than the heating set point and the
unit is one of the following: in Unoccupied mode, performing warm-up, or Occupied Heating is enabled.
When heating is required, control will modulate heating coil control valve to maintain desired supply-air
temperature.
CV Units — The control reads the space temperature
sensor value and calculates the required heating coil
control value (the supply-air temperature required to
satisfy load conditions). The control will modulate
heating coil control valve to maintain desired SAT
control value.
3. When heating is activated, the HIR relay will be
energized.
4. A possible override of the Hydronic Heating function
may occur if the IAQ Reheat function is active.
Configuration — See Table 39. To configure:
1. Select Heat Type. Press
to enter the subfunction. Scroll down to HEAT. Set Type to 1 (water/
steam). Enable Data Reset.
2. Enable Occupied Heating (optional). Press
to
enter the subfunction. Scroll down to OHEN. Press
ENTER
to enable Occupied heating.
3. Select Heating set points. Press
to enter the
subfunction.
a. Set the Occupied Heating Set Point. Scroll down to
OHSP. The default is 68 F. The range is 55 to 80 F.
b. Set the Unoccupied Heating Set Point. Scroll down
to UHSP. The default is 55 F. The range is 40 to
80 F.
4. Select Heat Coil Fan Off set point. Use the
ComfortWORKS® software to select the Heat Coil
Fan Off set point. The default is 40 F. The range is 35
to 65 F.
Algorithms
HCSR = PID function on (Demand term)
where:
VAV: (Demand term)
= Heating set point – Return Air Temperature
CV: (Demand term)
= Heating set point – Space Temperature
FREEZESTAT — The Freezestat function will attempt to prevent freezing at the Hydronic Coil by raising temperature in the
coil (by opening control valve on low temperature signal). The
function also turns the supply fan off and returns economizer
dampers to minimum position.
A contact set (Normally Open, 24-vac pilot duty) is required. Contact set will close on fall in temperature at freezestat
set point. The control options module (available as a factory-installed option or field-installed accessory on size 034-074 units
and is standard on 078-104 units) is required for operation.
Special Systems Group — This group includes Hydronic Heating Control, Freezestat, Lead/Lag, Head Pressure
Control (Motormaster® Control), and Transducers and Thermistors feature.
HYDRONIC HEATING — The Hydronic Heating function
will modulate a control valve in a steam or hydronic heat system (field-supplied and -installed), to maintain building temperature at user configured set point. Analog output is 4 to
20 mA. See Table 38.
Table 38 — Hydronic Heating Definitions
ITEM
HCFO
HCSCV
HCSMG
HCSR
HCV
IAQ
OHEN
OHSP
RAT
SAT
SPT
UHSP
DEFINITION
Heating Coil Fan Off Value
Heating Coil Submaster Center Value
Heating Coil Submaster Gain
Heating Coil Submaster Reference
Heating Coil Value (Analog)
Indoor Air Quality Function
Occupied Heating Enable/Disable
Occupied Heating Set Point
Return-Air Temperature
Supply-Air Temperature
Space Temperature
Unoccupied Heating Set Point
A heating coil with proportional control valve (fieldsupplied and -installed) is required. A field-supplied
31
Table 39 — Configuring Hydronic Heating
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
RANGE
Select Heat Type
HEAT
Hot water/Steam = 1*, None = 0
Opt: Enable Occupied Heating
OHEN
Enable = 1; Disable = 0
Occupied Heating Set Point
OHSP
55 to 80 F (13 to 27 C)
Unoccupied Heating Set Point
UHSP
40 to 80 F (4 to 27 C)
HCFO
35 to 65 F (2 to 18 C)
Select Heating Set Points:
(Use ComfortWORKS® software)
Select Heat Coil Fan Off Set Point
*If value changed, enable Data Reset before leaving.
NOTE: Occupied Heating Set point serves as ‘‘Morning Warm-Up Set Point.’’
The first stage of outdoor fan operation will turn off when
Saturated Condensing Temperatures on both circuits are less
than (HPSP – 37 F) for 90 seconds.
Sizes 088-104: On standard unit (without transducers), the first
stage of Outdoor Fan(s) operation (on each circuit) will turn on
when the Saturated Condensing Temperature on that circuit is
greater than (HPSP – 15 F).
NOTE: The default for HPSP is 113 F.
On units with transducer accessory, first stage of Outdoor
Fan operation (on each circuit) will turn on when Saturated
Condenser Temperature is greater than 138 F.
The first stage of outdoor fan operation will turn off when
Saturated Condensing Temperature is less than (HPSP – 37 F)
for 90 seconds and is off.
All Units: The second stage of outdoor fan operation will be
off whenever compressors on its circuit are off. The second
stage of outdoor fan operation will be delayed for 60 seconds
after start of compressor (or until SCT is greater than 143 F,
when the second stage of outdoor fan operation will start
immediately). The control will energize the second stage of
outdoor fan operation whenever the SCT exceeds the HPSP.
The control will deenergize the second stage of outdoor fan
operation when the SCT has been less than (HPSP – 35 F) for
period of 2 minutes.
NOTE: The second stage of outdoor fan operation on a circuit
may be added as rapidly as 2 seconds but may not be removed
during two minutes of minimum ON time.
Motormaster option disabled: The first stage of outdoor fan
operation for a refrigerant circuit will be on whenever mechanical cooling is on for that circuit. Outdoor fan motor no. 1 is off
when mechanical cooling is OFF.
The second stage of outdoor fan operation will be off whenever compressors on its circuit are off. The control will energize the second stage of outdoor fan operation whenever the
SCT exceeds the HPSP. The control will deenergize the second
stage of outdoor fan operation when the SCT has been less than
(HPSP – 35 F) for period of 2 minutes.
NOTE: The second stage of outdoor fan operation on a circuit
may be added as rapidly as 2 seconds but may not be removed
during 2 minutes of minimum ON time.
Configuration — See Table 41. To disable the Motormaster
function, press
to enter the subfunction. Scroll
ENTER
down to MMAS. Press
to disable. The default is
enabled.
Sequence of Operation
1. Freezestat signal contacts close on temperature drop.
2. A 24-v signal applied to Channel 41.
3. After 2 to 10 second delay, the control will turn the
supply fan off, direct the heating control valve to fully
open, and return the economizer to the Minimum
Damper Position.
4. An alarm is initiated (alarm 88).
5. Alarm status maintained until control is manually
reset.
Configuration — To configure, configure the unit for Hydronic Heating. See Hydronic Heat section for more information.
Connect switch contacts (NO) and 24-vac power supply to
Channel 41.
LEAD/LAG OPERATION — Lead/lag operation will distribute starts between the two refrigeration circuits in an effort
to equalize the running time on the two circuits. Lead/lag is
factory-enabled except when the Hot Gas Bypass (HGBP) option is ordered. The HGBP function is available on designated
lead circuit (circuit A) only, so lead/lag function is disabled.
To disable lead/lag, press
. Scroll down to LLAG.
ENTER
Press
to disable.
To enable lead/lag, press
ENTER to enable.
Press
. Scroll down to LLAG.
HEAD PRESSURE/FAN CYCLING CONTROL (Motormaster® Head Pressure Control) — The control will cycle
condenser-fan motors on each refrigeration circuit at low ambient temperatures in order to maintain proper head pressure and
liquid temperature for refrigeration system operation. See
Table 40.
Table 40 — Head Pressure Control Definitions
ITEM
HPSP
MMAS
SCT
DEFINITIONS
Head Pressure Set Point
Motormaster Function Configuration
Saturated Condensing Temperature
Sequence of Operation — Motormaster head pressure control
option enabled (default):
Sizes 034-078: On standard unit (without transducers), the first
stage of Outdoor Fan(s) operation (on each circuit) will turn on
when the Saturated Condensing Temperature on either circuit
is greater than (HPSP – 15 F).
NOTE: The default for HPSP is 113 F.
On units with transducer accessory, first stage of Outdoor
Fan operation (on each circuit) will turn on when Saturated
Condenser Temperature is greater than 138 F.
To enable the Motormaster function, press
to enter
ENTER
the subfunction. Scroll down to MMAS. Press
to enable.
To adjust the default Head Pressure Set Point, press
. Scroll down to HPSP. Enter the new value. Default is
113 F. Range is 80 to 150 F. Enable Data Reset.
32
Table 41 — Configuring Head Pressure Control (Motormaster Control)
DESCRIPTION
HOW TO CONFIGURE AT HSIO
SET POINT
RANGE
Disable ‘‘Motormaster’’
MMAS
Disable = 0; Enable = 1
Adjust Head Pressure Set Point
HPSP
80 to 150 F (27 to 65 C)*
*If value changed, enable Data Reset before leaving
.
Configuration — To configure:
1. Enable Demand Limit. Press
to enter the subENTER
function. Scroll down to DLEN. Press
to
enable.
TRANSDUCERS AND SUCTION THERMISTORS —
The Transducers and Suction Thermistors function allows the
control to read pressure transducers as valid inputs, replacing
the condenser coil thermistor and low pressure switch inputs at
Channels 3, 4, 5, and 6.
The control options module (available as a factory-installed
option or field-installed accessory on size 034-074 units and is
standard on 078-104 units) and pressure transducers are
required.
Sequence of Operation — The control will read channels 3
and 4 as Discharge Pressure Transducer inputs. Alarms 76 and
77 (High Discharge Pressure) will be permitted. The control
will read Channels 5 and 6 as Suction Pressure Transducer inputs. Alarms 74 and 75 (Low Pressure), Alarms 80 and 81
(Low Saturated Suction Temperature), Alarms 82 and 83 (High
Superheat), and Alarms 84 and 85 (Low Superheat) will be
permitted.
Configuration — To configure:
2. Select Loadshed Groups. Press
to enter the
subfunction. Scroll down to LSGP. Coordinate Group
selection with CCN Loadshed Module equipment
schedules. Default is group 1. Range is 1 to 16.
3. Specify Demand Limit Set Point. Press
to
enter the subfunction. Scroll down to LSP. The default
is 50%. The range is 0 to 100%.
DIGITAL AIR VOLUME (DAV) — Carrier rooftop units
with PIC may also have a communication linkage with the
VAV terminal units in a particular application. This linkage is
called the DAV linkage. The DAV mode indicates the unit is
being controlled through a CCN network and is connected to
DAV system. Digital Air Volume (DAV) is Mode 39. The
ComfortWORKS software system is required. The CCN must
be connected to PSIO1, COMM1 port.
Linkage Data and Operation — The values from the Terminal
System Manager (TSM) which are used as linkage data by the
rooftop PIC control are found in Table 42.
1. Enable Transducer Inputs. Press
to enter the
subfunction. Scroll down to TRNS. Press to
enable. Enable Data Reset.
ENTER
2. Enable Suction Thermistors. Press
to enter the
ENTER
subfunction. Scroll down to SUSN. Press
to
enable.
Carrier Comfort Network (CCN) Group
Table 42 — TSM Linkage Codes
—
EM
This group includes Demand Limit control and Digital Air
Volume (DAV) application.
DEMAND LIMIT — The Demand Limit mode limits stages
of cooling capacity, resulting from a signal (“Redline Alert” or
“Loadshed”) from the CCN. The “Network Loadshed” option
with CCN is required. Demand Limit is Mode 22.
The CCN ComfortWORKS® package is required.
Sequence of Operation
Redline Alert — When a Redline alert is received from the
CCN, the maximum stage of capacity is set equal to the current
stage of operation. If the unit is not operating when alert signal
is received, capacity stage will be set at zero for 15 minutes,
then restart permitted as normal.
Loadshed — At a Loadshed command from the CCN, the control will reduce present maximum stage (determined at Redline
Alert) to user-defined percentage of present maximum stage. If
unit at zero already, unit will remain at zero for 15 minutes,
then control will permit unit to climb to user-defined percentage of maximum.
Example — Maximum stages for unit size is 11 and Demand
Limit set point is 40%. At a Redline Alert signal, the unit is
currently operating at 10 stages (this becomes the new maximum stages value). At a Demand Limit signal, the maximum
number of stages is reduced by the user-defined set point limit
(0.40 x 10 = 4 stages permitted). Unit operation will continue
with the number of stages limited to reduced value until the
Loadshed signal is cleared (removed) by CCN.
The Loadshed mode is limited to 1 hour. If the Loadshed
mode is not cleared by the Loadshed option before the 1-hour
limit expires, the mode is automatically cleared and unit operation will return to normal.
AOCS
AOHS
AOZT
AUCS
AUHS
AZT
NEXTOCCD
NEXTOCCT
NEXTUNOD
NEXTUNOT
OCCSTAT
PREVUNOD
PREVUNOT
DEFINITION
Average Occupied Cool Set Point
Average Occupied Heat Set Point
Average Occupied Zone Temperature
Average Unoccupied Cool Set Point
Average Unoccupied Heat Set Point
Average Zone Temperature
Next Occupied Day
Next Occupied Time
Next Unoccupied Day
Next Unoccupied Time
Occupancy Status
Previous Unoccupied Day
Previous Unoccupied Time
Cooling/Heating Routines — When the rooftop unit PIC is
part of a DAV system, the rooftop unit PIC utilizes information
supplied by the TSM to control cooling, heating, and economizer routines instead of using its own return air and space
temperature sensors. The AOHS, AOCS, AUHS, and AUCS
from the TSM are used instead of the rooftop unit PIC configured set points. The rooftop unit uses the occupancy status information through the communication linkage, such as NEXTOCCT and NEXTUNOT, instead of its internal occupancy
schedule
VAV Systems — During occupied and biased occupied periods on VAV systems, the rooftop unit PIC uses the AOZT from
the TSM to replace the rooftop unit PIC return-air temperature
sensor value. During unoccupied periods, the rooftop unit PIC
uses the AZT from the TSM instead of the rooftop unit PIC
space temperature and return-air temperature sensor values.
33
Optimal Start Routine — The following TSM points are used
in the optimal start portion of the rooftop unit PIC adaptive optimal start/stop routine (AOSS): AZT, NEXTOCCT, NEXTOCCD, PREVUNOT, and PREVUNOD from the TSM. The
rooftop PIC uses this information to calculate a bias time that is
then used by both the rooftop PIC and the TSM. When the current time of day is greater than the biased start time, the rooftop
PIC uses the AOZT from the TSM to determine when the occupied set point has been achieved.
Unoccupied Free Cooling — When the unoccupied free cooling is configured, the rooftop PIC uses the AZT from the TSM
instead of the space temperature to determine if unoccupied
free cooling should operate.
Supply-Air Set Point (SASP) — When supply-air set point
reset from space temperature is configured, the rooftop unit
PIC uses the AOZT and the AOCS from the TSM instead of
the space temperature to determine the amount of reset
required.
Linkage Alarms — If the rooftop unit PIC which had previously been operating as part of a DAV system detects a communication failure between the rooftop unit and the TSM, the
rooftop unit PIC continues to operate for 5 minutes using the
last information it received from the TSM. If communication
resumes within the 5-minute period, normal system operation
continues. If the communication failure persists beyond 5 minutes, the rooftop unit PIC generates a linkage failure alarm. At
that time, the rooftop unit PIC will return to stand-alone operation using its own sensors and set points.
If the internal occupancy schedule for the rooftop unit PIC
has not been configured, the controls will maintain the same
occupancy state as prior to the linkage failure. If the occupancy
schedule is configured on the rooftop unit PIC, the controls will
maintain the same occupancy state as prior to the linkage failure until the next scheduled occupancy transition. At that time,
the rooftop unit PIC will revert to its own internal occupancy
schedule.
If communication is restored, normal DAV system operation resumes, and the rooftop unit PIC generates a linkage
return-to-normal message.
Jumper MUST be in place between pins E2 and E3 or
inaccurate readings could result.
To connect the space temperature sensor (Fig. 14):
1. Connect 1 wire of the twisted pair to terminal T1 and
connect the other wire to terminal T2 on terminal
block 1 (TB1) located on the cover of the space temperature sensor using a 20 AWG twisted pair conductor cable rated for the application.
2. Connect the other ends of the wires to terminals 1 and
3 on TB3 (sizes 034-048) or terminals 1 and 2 on TB2
(sizes 054-104), located in the unit main control box.
NOTE: This sensor should be installed for all applications. For
VAV applications, it is used to control heating and cooling during unoccupied periods. For DAV applications, it is used to
maintain control of the space during linkage failures with the
TSM (terminal system manager).
SPACE
TEMPERATURE
SENSOR
(T-56
and
CEC0121503-01) (CV Applications Only) — Space temperature sensor wires are to be connected to terminals in the unit
main control box. The space temperature sensor includes a terminal block (TB1), a jumper between pins E2 and E3, and an
RJ11 female connector. The RJ11 connector is used to tap into
the CCN at the sensor. See RJ11 Plug Wiring section on page
43 to connect the RJ11 connector to the CCN.
Jumper MUST be in place between pins E2 and E3 or
inaccurate readings could result.
To connect the space temperature sensor (Fig. 14):
1. Connect 1 wire of the 3-conductor cable to terminal
TH, 1 wire to terminal COM, and the other wire to terminal SW on terminal block 1 (TB1) located on the
cover of the space temperature sensor using a 20 AWG
twisted 3-conductor cable rated for the application.
2. Connect the other ends of the wires to terminals 1, 3,
and 7 on TB3 (sizes 034-048) or terminals 1, 2, and 7
on TB2 (sizes 054-104), located in the unit main control box. The wire from terminal SW MUST be connected to terminal 7 for all sizes.
NOTE: Either the T-55 or the T-56 sensor must be connected
for CV applications to function.
INSTALLATION INFORMATION
Control Wiring — See Fig. 14-29 for connections to unit.
The recommended types of control wiring for unit devices are
listed in Table 43.
SENSORS — Sensors should be wired using single twisted
pairs of 20 AWG (American Wire Gage) conductor cable rated
for the application, except for the T-56 accessory sensor which
requires 3-conductor cable.
NOTE: Humidity and CO2 sensors must each be powered
from an isolated 24-v power supply.
HUMIDITY CONTROL AND HOT WATER AND
STEAM VALVES — These devices require 20 AWG twisted
pair conductor cables rated for the application for the 4 to
20 mA signal.
SPACE
TEMPERATURE
SENSOR
(T-55
and
CEC0121448-01) — The space temperature sensor is shipped
standard with every unit, and is located in the main control box.
Space temperature sensor wires are to be connected to terminals in the unit main control box. The space temperature sensor
includes a terminal block (TB1), a jumper between pins E2 and
E3, and an RJ11 female connector. The RJ11 connector is used
to tap into the Carrier Comfort Network (CCN) at the sensor.
See RJ11 Plug Wiring section on page 43 to connect the RJ11
connector to the CCN.
Table 43 — Recommended Sensor and
Device Non-Shielded Cable
MANUFACTURER
Alpha
American
Belden
PART NO.
Regular Wiring
Plenum Wiring
1895
—
A21451
A48301
8205
884421
Columbia
D6451
—
Manhattan
M13402
M64430
6130
—
Quabik
Smoke Control — Four functions are provided by the
base unit control to provide space smoke control in response to
discrete input signals from a building fire alarm system. Each
mode must be energized individually from the approved
34
to go to the Minimum Heating position when the unit goes into
the unoccupied or occupied heating mode. The HIR function is
provided for this control. When the unit goes into heating
mode, the contact set at Channel 60 (DSIO2) is energized to
provide switch closure or opening (depending on how the
field-supplied power source is set up) to open the room terminals. The field-supplied connections for interlock function are:
building fire alarm system, and the corresponding alarm is then
generated at the HSIO keypad or building supervisor. The
4 modes are Fire Shutdown mode, Evacuation mode, Pressurization mode, and Smoke Purge mode.
For Fire Shutdown mode, the PSIO-2 module (available as
a factory-installed option or field-installed accessory on size
034-074 units and is standard on 078-104 units) is required to
initiate this control function.
For Pressurization mode, the PSIO-2 module (available as a
factory-installed option or field-installed accessory on size
034-074 units and is standard on 078-104 units) is required to
initiate this control function. In addition, the factory-installed
economizer option is required.
For Evacuation and Smoke Purge modes, the PSIO-2 module (available as a factory-installed option or field-installed accessory on size 034-074 units and is standard on 078-104 units)
is required to initiate this control function. In addition, the factory-installed economizer and factory-installed power exhaust
options are required.
The building fire alarm system must provide 4 normally
open contact closures (rated for 24-vac). These contacts must
be wired between TB2-6 and the PSIO2 plug J7 (bottom) appropriate connection. Refer to the unit wiring diagram for the
corresponding connection point on PSIO2, plug J7 (bottom).
TERMINALS
HEAT
INTERLOCK
RELAY
Sizes 034-048 —
TB-3
Sizes 054-104 —
TB2
Normally Closed
2 and 4
8 and 10
Normally Open
4 and 5
8 and 9
NOTE: A field-supplied power source is required. See Fig. 16
and unit wiring schematic for wiring details.
Remote SASP Reset — The unit controls allow for remote input from an energy management system (EMS) or
some other input to offset the space temperature set point on
CV applications or to reset the supply-air set point on VAV applications. A remote, isolated, 2 to 10 vdc signal may be used
to achieve this purpose. See Fig. 27 for wiring details.
Remote START/UNOCCUPIED Control —
This
control is for applications where it is necessary to control the
unit occupancy mode from a remote timeclock or switch. See
Fig. 18 for appropriate field wiring. When signal (24-v) is applied to Channel 49, unit will enter occupied mode. Removal
of signal returns unit to unoccupied mode. Place LOCAL/
REMOTE switch in REMOTE (ON) position.
Heat Interlock Relay (HIR) Function Wiring
(VAV Units Only — Not necessary for DAV
applications) — Variable-air volume units which provide
staged heating (for morning warm-up, unoccupied heat, or occupied heat modes) require that room terminals be controlled
STANDARD T-55 (CEC0121448-01)
SENSOR
T2
T1
SIZES
034-048
SIZES
054-104
TB3
TB2
1
1
3
2
ACCESSORY T-56* (CEC0121503-01)
SENSOR
COM
TH
SIZES
034-048
SIZES
054-104
TB3
TB2
1
1
3
2
7
7
SW
Fig. 14 — Space Temperature Sensor Wiring
35
COM
T
TB
LEGEND
— Common
— Terminal
— Terminal Block
Accessory
Field Wiring
*Constant volume applications only.
RED
BLK
RED
BLK
SIZES
SIZES
034-048 054-104
TB3
TB2
1
1
3
2
RED
RED
RED
BLK
BLK
BLK
TO PROCESSOR
MODULE NO. 1
SENSOR 1
SENSOR 2
SENSOR 3
SENSOR 4
SPACE TEMPERATURE AVERAGING — 4 SENSOR APPLICATION
SIZES
034-048
TB3
1
SIZES
054-104
TB2
3
2
1
RED
RED
BLK
BLK
RED
BLK
LEGEND
— Terminal Block
Factory Wiring
Field Wiring
SENSOR 1
RED
RED
BLK
BLK
SENSOR 4
BLK
NOTE: Sensor Part No.
is CEC0121448-01.
SENSOR 3
SENSOR 2
SENSOR 5
SENSOR 6
RED
TB
RED
BLK
TO PROCESSOR
MODULE NO. 1
RED
RED
BLK
BLK
SENSOR 7
SENSOR 8
SENSOR 9
SPACE TEMPERATURE AVERAGING — 9 SENSOR APPLICATION
Fig. 15 — Space Temperature Sensor Averaging
SIZES
034-048
SIZES
054-104
TB3
TB2
4
8
5
TO
ROOM
TERMINALS
9
HIR
HIR
10
2
Fig. 16 — Heat Interlock Relay Wiring
36
TO
ROOM
TERMINALS
LEGEND
DSIO — Relay Module
Fig. 18 — Remote START/UNOCCUPIED Control
LEGEND
DSIO — Relay Module
Fig. 17 — Differential Enthalpy Sensor
Fig. 18 — Remote START/UNOCCUPIED Control
ACCESSORY
OUTSIDE AIR
RELATIVE HUMIDITY
GRA
PSIO NO. 2
CH. 33
VIO
2
1
J2
24V
J1
2
1
FIELD-SUPPLIED
24-V ISOLATED
POWER SUPPLY
TB4
BLU
3
1
2
J2
CH. 34
ORN
1
4
J1
2
LEGEND
TB —
Terminal Block
SPACE/RETURN
RELATIVE HUMIDITY
Field Wiring
Component Terminal
Terminal Block Terminal
Field Splice
FIELD-SUPPLIED
24-V ISOLATED
POWER SUPPLY
NOTE: TB4 located in auxiliary control box.
Fig. 19 — Accessory Humidity Control
37
24V
SIZES
034-048
TB2
SIZES
054-104
TB2
14
5
J7
SW-2
19
SW-4
22
SW-3
25
SW-1
28
PSIO NO. 2
SIZES 054-104
SIZES 034-048
SW-5A
TB3
4
HIR
TB3
4
4
SW-5B
6
TB3
TB2
5
8
TB3
TB2
2
8
4
SW-5B
6
REMOVED FROM TB2-10
SWITCH
CONFIGURATION
VOLTAGE
SW-1
N.O.
24
SW-2
N.O.
24
Activate Pressurization Mode
SW-3
N.O.
24
Activate Evacuation Mode
SW-4
N.O.
24
Activate Smoke Purge Mode
SW-5 A/B
A: N.O.
B: N.C.
115
FUNCTION
Activate Fire Shutdown Mode
Signal Room Terminals to Open (HIR1)
LEGEND
Heat Interlock Relay
Normally Closed
Normally Open
Product Integrated Controls
Switch
Terminal Block
Fig. 20 — Smoke Control
FIELD-SUPPLIED
24-V ISOLATED
POWER SUPPLY
24V
J7
16
9
+
1
INDOOR AIR
QUALITY ACY
10 -
17
5
PSIO
NO. 2
Fig. 21 — Indoor-Air Quality
38
TB2
10
SWITCH
NUMBER
—
—
—
—
—
—
TB2
9
HIR
REMOVED FROM TB3-2
HIR
N.C.
N.O.
PIC
SW
TB
SW-5A
TO 24-V
ISOLATED
TRANSFORMER
BRN
OUTDOOR
AIR
+
24V
RED
24V
-
PSIO
NO. 2
J6
PNK
BLK
PSIO
NO. 2
CH. 35
+ 37
HYD VLV
CFM ACY
- 38
LEGEND
HYDRONIC VALVE
ACTUATOR
Terminal Block
TB —
Field Wiring
LEGEND
Component Terminal
Terminal Block
TB —
Terminal Block Terminal
Field Wiring
Fig. 22 — Outdoor Airflow Control
Component Terminal
Fig. 25 — Hydronic Heating
PSIO NO. 2
J6
PSIO
NO. 2
J7
41
31
SIZES
034-048
SIZES
054-104
TB2
TB2
14
5
LEGEND
42
RELAY PART.
NO.HK35AB001
TB —
Terminal Block
Field Wiring
Component Terminal
Terminal Block Terminal
Fig. 23 — Timed Discrete Output
Fig. 26 — Freezestat
PSIO
NO. 2
J6
+ 43
HUM VLV
HUMIDIFIER
ACTUATOR
HUM
R
HUMIDIFIER
RELAY
- 44
+ 45
CARRIER PART NO.
HK35AB001
LEGEND
TB —
LEGEND
— Constant Volume
CV
SASP — Supply-Air Set Point
VAV — Variable Air Volume
Terminal Block
Field Wiring
Component Terminal
Fig. 27 — Remote Supply Air Temperature
Reset/Space Temperature Offset
Fig. 24 — Humidifier
39
PSIO NO. 1
TRANSDUCER ACCESSORY
_
J7
BLK
DPT1
WHT
WHT
+
RES
RED
_
RED
WHT
WHT
WHT
11
RED
_
10K OHM
1/2 WATT
+- 5%
BLK
BLK
SPT1
WHT
BRN
WHT
RED
14
BLK
_
10K OHM
1/2 WATT
+- 5%
BLK
BLK
DPT
RES
SPT
TB
9
4
10
LEGEND
— Discharge Pressure
Transducer
— Resistor
— Suction Pressure
Transducer
— Terminal Block
Wire Nut
RED
WHT
SPT2
3
13
RES
+
SIZES
034-048
TB3
10
RES
+
SIZES
054-104
TB2
8
10K OHM
1/2 WATT
+- 5%
BLK
DPT2
7
WHT
BLK
+
BRN
RED
WHT
16
RES
BLK
17
10K OHM
1/2 WATT
+- 5%
BLK
RED
J7
6
SUCTION GAS
TEMPERATURE 1
THERMISTOR
PSIO NO. 2
2
CHANNEL 31
3
SUCTION GAS
TEMPERATURE
THERMISTOR
7
2
CHANNEL 32
6
Wire Connector
Fig. 28 — Transducer/Thermistor Wiring
PSIO
NO. 1
COMM
TO CCN
NETWORK
LEVEL III
COMMUNICATION
BUS
(COMM)
5
RED*
1
RED
1
WHT*
2
GRN
2
BLK*
3
BLK
3
4
COMM 1
LEGEND
Factory Wiring
Field Wiring
*Recommended wire colors for field-supplied cable.
Fig. 29 — CCN ComfortWORKS® Connection
40
Timed Discrete Output — A timed discrete output is
available for switching on and off items such as parking lot
lights. Time Schedule II (
SCHD to
SCHD)
operates this function. A special relay (part no. HK35AB001)
with a 20 vdc holding coil must be field wired. See Fig. 23.
Air Pressure Tubing — Before options such as inlet
guide vanes (IGV), variable frequency drive (VFD), and/or
modulating power exhaust can operate properly, the pneumatic
tubing for pressure sensing must be installed. Use fire-retardant
plenum tubing (field-supplied). Tubing size is 1/4 in. for all applications. Tubing must be run from the appropriate sensing location (in the duct or in the building space) to the control device location in the unit.
INLET GUIDE VANES — The tubing for the duct pressure
(DP) control option should sample supply duct pressure about
2/3 of the way out from the unit in the main trunk duct, at a
location where a constant duct pressure is desired.
The duct pressure is sensed by a pressure transducer. The
output of the pressure transducer is directed to the unit control
module. On all sizes, the DP transducer is located in the unit
auxiliary control box. See Fig. 30 and 31. Use a nominal 1/4-in.
plastic tubing. Control box details are shown in Fig. 32 and 33.
VARIABLE FREQUENCY DRIVE — The tubing for the
duct pressure (DP) control option should sample supply duct
pressure about 2/3 of the way out from the unit in the
main trunk duct, at a location where a constant duct pressure is
desired.
The duct pressure is sensed by a pressure transducer. The
pressure transducer output is directed to the unit control module. On all sizes the DP transducer is located in the unit auxiliary control box. See Fig. 30 and 31. Use a nominal 1/4-in. plastic
tubing. Control box details are shown in Fig. 32 and 33.
MODULATING POWER EXHAUST — The tubing for the
building pressure control (achieved via the Modulating Power
Exhaust option) should sample building pressure in the area
near the entrance lobby (or other appropriate and sensitive location) so that location is controlled as closely to design pressures as possible.
These units use a pressure transducer for sensing building
pressure. The BP transducer is located in the unit auxiliary control box. See Fig. 30 and 31. Use a nominal 1/4-in. plastic tubing. Control box details are shown in Fig. 32 and 33.
Fig. 30 — Auxiliary Control Box Location;
Size 034-048 Units
override the occupancy schedule in the unit by pushing the button on the front.
SPACE TEMPERATURE AVERAGING — Applications
that require averaging using multiple space temperature sensors can be satisfied using either 4 or 9 T-55 sensors as shown
in Fig. 15. Single space temperature reset wiring is discussed in
detail in Space Temperature Sensor sections on page 34.
NOTE: Only Carrier T-55 sensors may be used for standard
T-55 space temperature averaging. Sensors must be used in
multiples of 1, 4 and 9 only, with total sensor wiring not to
exceed 1000 ft.
NOTE: Do not use T-56 sensor for space temperature averaging because 5º F offset function will not work in a multiple
sensor application.
NOTE: When the T-55 sensor is wired in a 4- or 9-sensor
application, the unoccupied schedule Timed Override function
button on the sensor will no longer operate.
Humidity Sensors
RELATIVE
HUMIDITY
(RH)
SENSOR
(Wall
Mounted) — The accessory field-installed, wall-mounted type
RH sensor (part no. HL39ZZ001) measures the relative humidity of the air within the occupied space. Use a junction box to
accommodate the wiring when sensor is mounted in the occupied space. Sensor must be mounted with terminals ACIN and
OUT + located at the top of the sensor. Supply 24 vac to this
sensor from an isolated power supply. The control options
module (available as a factory-installed option or field-installed
accessory on size 034-074 units and is standard on 078-104
units) is required for operation.
RELATIVE
HUMIDITY
(RH)
SENSOR
(Duct
Mounted) — The accessory field-installed, duct-mounted RH
sensor (part no. HL39ZZ002) can be installed either in the
return-air ductwork or the outdoor-air ductwork. If 2 relative
humidity sensors are ordered for differential enthalpy control,
then the sensors will be installed in the conditioned space (CV
applications) or the return air (VAV applications) and outdoor
airstream. If the sensor is to be used for control of a humidifier,
install the sensor in the return-air duct. Supply 24 vac to this
sensor from an isolated power supply. The control options
module (available as a factory-installed option or field-installed
accessory on size 034-074 units and is standard on 078104 units) is required for operation.
Space Temperature Sensors
STANDARD
SPACE
TEMPERATURE
SENSOR
(T-55) — The T-55 (part no. CEC0121448-01) sensor is a
wall-mounted device used to measure space temperature and
for unoccupied heating and cooling operation. It should be installed as a wall-mounted thermostat would be (in the conditioned space where it will not be subjected to either a cooling or
heating source or direct exposure to sunlight, and 4 to 5 ft
above the floor). It can also be used to override the occupancy
schedule in the unit by pushing the button on the front. Refer to
Space Temperature Sensor (T-55) section on page 34 for wiring details.
ACCESSORY SPACE TEMPERATURE SENSOR
(T-56) — The T-56 sensor (part no. CEC0121503-01) operates the same as the standard T-55 sensor but has an additional
feature of allowing the user to change the set point ± 5º F. The
T-56 sensor is applicable to CV applications only. A slide potentiometer is used to provide the space temperature offset and
is located on the face of the device. The sensor is a wall-mounted device and should be installed as a wall-mounted thermostat
would be (in the conditioned space where it will not be subjected to either a cooling or heating source or direct exposure to
sunlight, and 4 to 5 ft above the floor). It can also be used to
41
Fig. 31 — Auxiliary Control Box Location; Size 054-104 Units
BP
DP
PL
PS
—
—
—
—
Fig. 32 — Auxiliary Control Box Details; Size 034-048 Units
42
LEGEND
Building Pressure
Duct Pressure
Plug
Pressure Switch
BP
CF
DP
FS
PECB
PEC
—
—
—
—
—
—
LEGEND
Building Pressure
PER
Check Filter
PS
Duct Pressure
RFC
Fan Status
RFCB
Power Exhaust Circuit
TB
Power Exhaust Contactor
—
—
—
—
—
Power Exhaust Relay
Pressure Switch
Return Fan Contactor
Return Fan Circuit Breaker
Terminal Block
Fig. 33 — Auxiliary Control Box Details; Size 054-104 Units
CARRIER COMFORT NETWORK INTERFACE
IMPORTANT: When connecting the CCN communication bus to a system element, use a color coding system for the entire network to simplify installation and
checkout.
The units can be connected to the CCN if desired. The communication bus wiring is supplied and installed in the field. It
consists of shielded, 3-conductor cable with drain wire.
The system elements are connected to the communication
bus in a daisy chain arrangement. The positive pin of
each system element communication connector must be wired
to the positive pins of the system element on either side of it,
the negative pins must be wired to the negative pins, and the
signal pins must be wired to signal ground pins. Wiring connections for CCN should be made at the 4-pin plug (COMM)
located at the bottom right side of the fuse bracket in the main
control box. Consult CCN Contractor’s Manual for further
information.
NOTE: Conductors and drain wire must be 20 AWG minimum
stranded, tinned copper. Individual conductors must be insulated with PVC, PVC/nylon, vinyl, Teflon, or polyethylene. An
aluminum/polyester 100% foil shield and an outer jacket of
PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum
operating temperature range of –20 C to 60 C is required. See
Table 44 for cables that meet the requirements.
The following color code is recommended:
Alpha
American
CABLE PART NO.
2413 or 5463
A22503
Belden
8772
Columbia
02525
CCN BUS
CONDUCTOR
INSULATION
COLOR
COMM1 PLUG
PIN NO.
+
RED
1
GROUND
WHITE
2
—
BLACK
3
NOTE: If a cable with a different color scheme is selected, a
similar color code should be adopted for the entire network.
At each system element, the shields of its communication
bus cables must be tied together. If the communication bus is
entirely within one building, the resulting continuous shield
must be connected to a ground at one point only. If the communication bus cable exits from one building and enters another,
the shields must be connected to grounds at the lightning suppressor in each building where the cable enters or exits the
building (1 point per building only). See Fig. 34.
To connect the unit to the network:
1. Turn off power to the control box.
Table 44 — CCN Connection Approved
Shielded Cables
MANUFACTURER
SIGNAL TYPE
43
2. Cut the CCN wire and strip the ends of the red (+),
white (ground), and black (–) conductors. (If a different network color scheme is used, substitute appropriate colors.)
3. Remove the 4-pin female plug from the fuse and control circuit breaker bracket in the main control box,
and connect the wires as follows:
a. Insert and secure the red (+) wire to terminal 1 of
the 4-pin plug.
b. Insert and secure the white (ground) wire to terminal 2 of the 4-pin plug.
c. Insert and secure the black (–) wire to terminal 3 of
the 4-pin plug.
4. Insert the plug into the existing 4-pin mating connector
on the fuse or control circuit breaker bracket in the
main control box.
3. Insert and secure the white (ground) wire to pin J3 of
the space temperature sensor TB1.
4. Insert and secure the black (–) wire to pin J5 of the
space temperature sensor TB1.
5. Connect the other end of the communication bus cable
to the remainder of the CCN communication bus at the
COMM1 plug located on the fuse and control circuit
breaker bracket in the unit main control box.
Monitor and/or Control from Non-CCN Building Management System — Carrier offers three additional means for accessing the unit control system for purposes
of remotely monitoring and/or controlling the unit from a nonCarrier (not a CCN) building management system. These are:
• DataPort: Monitor (read-only) using ASCII data stream
conversion
• DataLink: Monitor and control (read/write) using ASCII
data stream conversion
• BAClink: Monitor and control (read/write) using BACnet protocol
DATALINK AND DATAPORT — DataPort and DataLink
are interface devices that permit a non-Carrier device to read
and change (DataLink only) values in CCN system elements
(such as units with PIC controls), either to individual units or to
multiple units connected to a CCN communication bus. Types
of off-network (non-CCN) devices that can be connected to a
DataPort or DataLink device are: personal computers (running
a user application or terminal emulation program), dumb terminals, and HVAC control systems (proprietary building management or energy management systems).
The DataPort and DataLink devices request data from the
PIC control in the unit, translate the data into ASCII characters,
and output the characters off-network. When a DataLink device is used, data from the off-network device is sent to the
PIC control or CCN communication bus through the DataLink
device.
The DataPort and DataLink devices allow the user to read
values in the unit control’s Display, Occupancy and Set Point
tables and CCN variables in up to 15 system elements.
DataLink device allows the user to modify the values of certain
data points in the Occupancy and Set Point tables and CCN
variables.
IMPORTANT: A shorted CCN bus cable will prevent
some routines from running and may prevent unit
from starting. If abnormal conditions occur, unplug the
connector. If conditions return to normal, check CCN
connector, and run new cable if necessary. A short in
one section of the bus can cause problems with all system elements on the bus.
RJ-11 Plug Wiring — Units on the CCN can be monitored from the space at the sensor through the RJ-11connector,
if desired. To wire the RJ-11 connector into the CCN (Fig. 35):
IMPORTANT: The cable selected for the RJ-11 connector wiring MUST be identical to the CCN communication bus wire used for the entire network. Refer to
Table 41 for acceptable wiring.
1. Cut the CCN wire and strip ends of the red (+), white
(ground), and black (–) conductors. (If another wire
color scheme is used, strip ends of appropriate wires.)
2. Insert and secure the red (+) wire to pin J2 of the space
temperature sensor terminal block (TB1).
LEGEND
PIC — Product Integrated Control
Fig. 34 — CCN Communication Wiring
44
CCN
COM
COMM
GND
SW
T
TH
—
—
—
—
—
—
—
LEGEND
Carrier Comfort Network
Common
Communications
Ground
Switch
Terminal
Thermostat, Heating
*Constant volume applications only.
Fig. 35 — Space Sensor to Communication Bus Wiring
Appendix C contains a list of all available points that are accessible via DataPort and DataLink devices.
BAClink conforms to the ASHRAE Class 3 BACnet
standard (ANSI/ASHRAE Standard 135-1995) and supports
the following BACnet standard application services:
• Read and write properties to supported objects
• Device management services
• Alarm messaging via confirmed message services
• Device re-initialization
• Time synchronization
BAClink supports the following BACnet object types:
• Analog In, Analog Out, Analog Value
• Binary In, Binary Out, Binary Value
• Device Object, Schedule Object
• Multi-State Input, Multi-State Output
• Calendar Object
• Notification Class Object
Appendix D contains the points of information available to
the BACnet network through the BAClink. This table can be
edited into the protocol implementation conformance statement required by the BACnet administrator on the job.
BACLINK — The BACnet is a data communication protocol
for building management and control networks which establishes industry-wide standards for the computer exchange of
unit and system data and information.
BAClink is the interface between Carrier’s CCN and a
BACnet Local Area Network (LAN). BAClink responds to requests for data and receives and processes commands and data
from a BACnet device. BAClink allows user to access CCN
status and unit Set Point and Occupancy tables data. BAClink
will also pass selected alarm, alert and return-to-normal messages from selected CCN controllers to the BACnet network.
45
START-UP
The switch must be set prior to unit operation. To set the
switch, turn the adjustment screw on top (center) of switch
slowly clockwise to find the "pivot" point where the filter status still reads clean under
in the HSIO display.
Initial Check
IMPORTANT: Do not attempt to start unit, even
momentarily, until all items on the Controls Start-Up
Checklist (in installation instructions) and the following steps have been completed.
Check the switch operation with the supply-air fan running,
the VFD at slow speed (if applicable), and nominal cfm delivery. If IGVs are used, adjust switch with IGVs closed. See
Table 45 for clean filter pressure drops for help in locating the
"pivot" point. Once this point is found, turn the screw clockwise to obtain the set point at which the filter status will be
dirty. Use Table 45 as a guide.
1. Verify unit has been installed per the Installation
Instructions included in the unit installation packet.
2. Verify that all auxiliary components (sensors, controls,
etc.) have been installed and wired to the unit control
boxes per these instructions, the unit Installation
Instructions, and the unit wiring label diagrams.
3. Verify that air pressure hoses (static, duct, etc.) are
properly attached, routed, and free from pinches or
crimps that may affect proper control operation.
4. Set any control configurations that are required (fieldinstalled accessories, etc.). The unit is factory configured for all appropriate factory-installed options with
the applicable controls programmed to the default values. See Adjusting Set Points section on page 46 for
configuration values.
5. Enter unit set points. The unit is shipped with the set
point default values shown in Adjusting Set Points section on page 47. If a different set point is required,
change per the example shown under Set Point Function section on page 47.
6. Configure schedule subfunctions: occupied, unoccupied, and holiday periods. See Program Time
Sequences section on page 52 for details on setting
periods.
7. Verify that control time periods programmed meet current requirements.
8. Check tightness of all electrical connections.
9. Perform quick test (see Quick Test section on
page 86).
Table 45 — Filter Switch Set Point
INCREASED
PRESSURE
DROP TO
“DIRTY” FROM
PIVOT POINT
APPROXIMATE
CLOCKWISE
TURNS
2-in. Throwaway
0.30 in. wg
2
2-in. Pleated
0.75 in. wg
5
Bag With Pre-filters
0.75 in. wg
5
FILTER TYPE
Auxiliary Switch, Power Exhaust — All units with
the modulating power exhaust option have 2 auxiliary switches
mounted on the cams inside the power exhaust damper motor.
The switch cam is factory set to energize the second power exhaust motor. A pointer is printed on the red cam and the numbers 35 and 63 are both printed on the blue cam. See Fig. 36.
If the damper motor has been replaced or improper operation is suspected, perform the following test before attempting
to adjust the switch cams:
1. Put the unit into the standby mode.
2. a. For size 034-048 units: Remove damper motor top
cover and verify that pointer points at number 35. If
installing new motor, use screwdriver to turn blue
cam so pointer lines up with the number 35. See
Fig. 37.
b. For size 054-104 units: Remove damper motor top
cover and verify that pointer points at number 63. If
installing new motor, use screwdriver to turn blue
cam so that pointer lines up with the number 63.
See Fig. 37.
3. Enter quick test function (
) and press
until
you reach the PERD display.
Set Fan Status and Check Filter Switches
SUPPLY FAN STATUS SWITCH (FS) — A snap-acting
single-pole, double-throw (SPDT) differential pressure switch
is factory mounted in the unit auxiliary control box. The switch
senses the change in pressure across the supply-air fan and provides the fan status. A length of fire-retardant control (plenum)
tubing connects the switch to the probe located in the fan discharge plenum.
The switch must be set prior to unit operation. To set the
switch, turn the adjustment screw on top (center) of switch
clockwise to increase set point, or counterclockwise to decrease set point. The set point switch range is 0.05 to 2.0 in. wg
with a deadband of 0.02 in. wg at minimum set point and
0.1 in. wg at maximum set point.
Set switch so that contact makes to NC when supply-air fan
is energized. Adjust switch with VFD at slow speed on VAV
units. If IGVs are used, adjust switch with IGVs closed. The
switch should make (fan on) within 1 minute after supply-air
fan is energized and break (fan off) within 1 minute after the
fan is deenergized.
CHECK FILTER SWITCH (CFS) — A snap acting SPDT
switch is factory mounted in the unit auxiliary control box. The
switch senses the differential pressure and provides the microprocessor module with a signal for filter status. Two lengths of
plenum tubing connect the switch to probes located both upstream and downstream of the unit filters.
4. Press the ENTER key once and wait 30 seconds. Was
power exhaust motor no. 2 energized? Yes/No
5. Press the ENTER key again and wait 30 seconds. Was
power exhaust motor no. 2 energized? Yes/No
6. Press the ENTER key again and wait 30 seconds. Was
power exhaust motor no. 2 deenergized? Yes/No
7. Press the ENTER key again and wait 30 seconds. Was
power exhaust motor no. 2 deenergized? Yes/No
8. Exit the quick test. See Quick Test section on page 86
for details.
9. Proceed with evaluation below.
If the answers in Step 5 and Step 7 above were both yes, the
switch cams are properly adjusted. If the answers to either Step
4 or Step 6 above were yes, the switch cams need adjustment.
To adjust auxiliary switch cams:
1. Remove damper motor top cover.
46
3. Adjustments should be made to the blue cam only. The
pointer on the red cam should remain centered and at
the top, as this will deenergize motor no. 2 properly.
4. Each click of the blue cam changes the switch setting
by approximately 3 degrees of travel.
5. If motor no. 2 was energized too soon (Step 4 of the
test above was yes), turn blue cam one click to left (see
Fig. 37). If motor no. 2 was not energized (Steps 4 and
5 of the test above were no), turn blue cam one click to
the right (see Fig. 37).
6. Repeat the quick test.
7. Repeat Steps 5 and 6 as necessary until proper operation is observed.
8. Replace damper motor top cover.
Adjusting Set Points
SET POINT FUNCTION — The Set Point function allows
the user to view the current values set for the unit. From this
function, the user can change the values. See Table 46.
Reading and Changing Set Points — To change the set point
of a particular feature, enter the appropriate subfunction and
scroll to the variable desired. Once the desired variable has
been reached, type in the new value and press ENTER . The new
value will appear in the display.
Fig. 36 — Auxiliary Switch Stroke Adjustment
For example, the occupied cool set point is currently set at
the default value of 78 F. To change the occupied set point to
72 F:
1. Press
to enter the occupied cool set
point function. The display will read OCSP 78.
2. Press
ENTER
and the display will read OCSP 72.
Set points can be changed by the user provided that the values are within the allowable range for the input. If the input is
not within the allowable range, the original value will remain
displayed. See Table 47A and 47B for allowable ranges and default values.
To change the demand limit set points, the functions must
first be enabled in the field configuration subfunction. (See
Table 48 for more details on operation modes.)
(Set point) — The system set point subfunction displays the occupied and unoccupied heat and cool set points, as
well as the static pressure, supply air, and humidity set points.
(Loadshed set point) — This subfunction displays the
loadshed set point (in percent of unit capacity).
The demand limit/loadshed feature is activated by a redline
alert and loadshed commands from the CCN loadshed option.
Before any set points can be changed for demand limit, the user
must first log into the system. Refer to example below for details on how to log in.
To disable demand limit:
1. Press
Fig. 37 — Auxiliary Switch Adjustment
2. Press
for the user configuration.
to scroll down until the display reads DLEN.
ENTER
3. Press
to disable the demand limit option. The
display now reads DLEN DSB.
1/8-in.
straight blade screwdriver to make
2. Use
adjustments.
To use demand limit, first enable the demand limit option
(see example below), and then enter the loadshed set point.
NOTE: The demand limit function must be enabled in order to
function and may be turned off when its operation is not
desired.
Do not turn motor shaft by hand or with wrench. Damage
to the gear train will result.
47
In the following example, demand limit will be enabled, and
the loadshed set point will be set at 60% of available capacity.
1. Press
.
2. Press
ENTER
3. Press
. The
CONFIGURATION.
4. Press
DSB.
Press
to scroll to the next display (the current date in
month, date, and year format). The month is also entered as a
number: 1 = January, 2 = February...12 = December.
. (This is the login command.)
display
will
read
In the following example, the day, time, and date will be set.
Assume the current date is May 15, 1998, the day is Friday, and
the time is 4:45 p.m.
1. Press
to enter the day, date, and time subfunction. The display will read TIME.
USER
to scroll down until the display reads DLEN
2. Press
to scroll down until the current day of the
week and time programmed into the processor is
displayed.
ENTER
5. Press
to change the demand limit selection.
This will change the display to DLEN ENB; enabling
loadshed control.
6. Press
function.
ENTER for Friday at 4:45
3. Press
p.m. The display should read, FRI 16.45.
to change to the demand limit set point
4. Press
to scroll down until the current date programmed into the processor is displayed.
7. Press
once to change the display to LSP 50 (the
default value).
5. Press
for May 15, 1998.
The display should read MAY 15 98.
ENTER , and the display will change to LSP
8. Press
60. The unit will reduce capacity to 60% when the
load-shed command is in effect.
(Daylight savings time) — This subfunction reads and
displays daylight savings time.
(Time) — The current time is displayed once the subfunction has been accessed. Press the
key to scroll to the
next display which will be the day of week and time. The day
of the week is entered as a number:
The month, the day of week, and the time of the day are
entered as explained in
above. Refer to Table 49.
(Holiday periods) — The holiday configuration can
set up to 18 Holiday periods for one calendar year. When the
calendar year changes, the holidays must be reconfigured for
the new year.
1 = Monday
2 = Tuesday
3 = Wednesday
4 = Thursday
5 = Friday
6 = Saturday
7 = Sunday
IMPORTANT: Because each new year has different
holiday and daylight savings time dates, the holiday
and daylight savings time periods must be reprogrammed each year.
Time is entered in military time format using a 24-hour
clock (9:00 PM = 21:00), with
used as a colon.
48
Table 46 — Set Point Directory
SET POINT
Subfunction
Keypad Entry
Display
1 SET POINTS
SET POINT
2 DEMAND SETPOINTS
OHSP X
Occupied heat set point X
OCSP X
Occupied cool set point X
UHSP X
Unoccupied heat set point X
UCSP X
Unoccupied cool set point X
SPSP X
Static pressure set point X
SASP X
Supply air set point X
HUSP X
Humidity set point X
DEMAND
3 DATE AND TIME
5 HOLIDAY TIMES
LEGEND
dd
dur
mm
— Day
— Duration
— Month
49
Demand limit set points
LSP X
Loadshed set point X
TIME
Current time
dow.hh.mm
4 DAYLIGHT SAVINGS TIME
Comment
System set points
Day of Week and Time
mm.dd.yy
Month, Day and Year
DAYLIGHT
Daylight savings time
ENM X
Daylight enter month X
END X
Daylight enter day X
ENT hh.mm
Daylight enter time X
LVM X
Daylight leave month X
LVD X
Daylight leave day X
LVT hh.mm
Daylight leave time X
HOLIDAY
Holiday configuration
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
mm.dd.dur
Holiday mm.dd.dur days long
Table 47A — Set Point Ranges and Defaults (English Units)
BPSP
DISPLAY
SET POINT DESCRIPTION
Building pressure set point
DEFAULT VALUE
ALLOWABLE RANGE
0.05 in. wg
ECSO*
Economizer set point offset
3F
0 to .50 in. wg
1 to 10 F
HHL†
High humidity override (percent)
99%
0 to 100%
HTMP
High temperature minimum position
35%
0 to 100%
HUSP
Humidity set point (percent)**
40%
0 to 100%
IAQS†
IAQ set point
650 ppm
0 to 5000 ppm
LIMT†
Reset limit (F)
10 F
0 to 20 F
LSP
Loadshed set point (percent)
50%
0 to 100%
LTMP
Low temperature minimum position
10%
0 to 100%
MDP†
Minimum damper position (percent)
20%
0 to 100%
NTLO†
NTFC lockout temperature (F)
50 F
40 to 70 F
OACS† (OCS††)
Outdoor-air cfm set point
1 cfm
0 to 50,000 cfm
55 to 80 F
OCSP
Occupied cool set point (F)**
78 F
OHSP
Occupied heat set point (F)**
68 F
55 to 80 F
PES1† (PES††)
Power exhaust on-set point 1 (percent)
90%
30 to 100%
PES2†
Power exhaust on-set point 2 (percent)
90%
30 to 100%
RTIO†
Reset ratio
SASP
Supply air set point (F)
SPSP
Static pressure set point¶
UCDB*
Unoccupied cooling deadband
1F
0 to 10 F
UCSP
Unoccupied cool set point (F)**
90 F
75 to 95 F
3
0 to 10
55 F
45 to 70 F
1.5 in. wg
0 to 5.0 in. wg
UHDB*
Unoccupied heating deadband
1F
0 to 10 F
UHSP
Unoccupied heat set point (F)**
55 F
40 to 80 F
IAQ
NFTC
ppm
VAV
—
—
—
—
LEGEND
Indoor-Air Quality
Nighttime Free Cooling
Parts Per Million
Variable Air Volume
†These items are found under the Service function.
**Occupied space.
††Sizes 088-104 only.
¶Supply duct.
NOTE: For VAV applications, the OHSP provides the morning warm-up set
point.
*These items are found under the Service function, and can only be accessed
using either the ComfortWORKS® software or Service Tool.
Table 47B — Set Point Ranges and Defaults (SI Units)
BPSP
DISPLAY
SET POINT DESCRIPTION
Building pressure set point
ECSO*
DEFAULT VALUE
ALLOWABLE RANGE
12.44 Pa
0 to 125 Pa
Economizer set point offset
1.7 C
0.6 to 5.6 C
HHL†
High humidity override (percent)
99%
0 to 100%
HTMP
High temperature minimum position
35%
0 to 100%
HUSP
Humidity set point (percent)**
IAQS†
40%**
0 to 100%
IAQ set point
650 ppm
0 to 5000 ppm
LIMT†
Reset limit (F)
5.6 C
0 to 11.1 C
LSP
Loadshed set point (percent)
50%
0 to 100%
LTMP
Low temperature minimum position
10%
0 to 100%
MDP†
Minimum damper position (percent)
20%
0 to 100%
NTLO†
NTFC lockout temperature (F)
10.0 C
4.4 to 21.0 C
1 cfm||
0 to 50,000 cfm||
OACS† (OCS††)
Outdoor-air cfm set point
OCSP
Occupied cool set point (F)**
25.6 C**
13 to 27 C
OHSP
Occupied heat set point (F)**
20 C**
13 to 27 C
PES1† (PES††)
Power exhaust on-set point 1 (percent)
90%
30 to 100%
PES2†
Power exhaust on-set point 2 (percent)
90%
30 to 100%
RTIO†
Reset ratio
SASP
Supply air set point (F)
SPSP
Static pressure set point¶
UCDB*
Unoccupied cooling deadband
0.6 C
0 to 5.6 C
UCSP
Unoccupied cool set point (F)**
32.2 C**
24 to 35 C
UHDB*
Unoccupied heating deadband
0.6 C
0 to 5.6 C
UHSP
Unoccupied heat set point (F)**
12.8 C**
4.4 to 27 C
IAQ
NFTC
ppm
VAV
—
—
—
—
3
0 to 10
12.8 C
7.2 to 21 C
373 Pa¶
0 to 1246 Pa
†These items are found under the Service function.
**Occupied space.
††Sizes 088-104 only.
||HSIO display reads in units of CFM. Service tool will read in units of cubic
meters/minute; default is 0.03 m3/m with range of 0 to 1416 m3/m.
¶Supply duct.
NOTE: For VAV applications, the OHSP provides the morning warm-up set
point.
LEGEND
Indoor-Air Quality
Nighttime Free Cooling
Parts Per Million
Variable Air Volume
*These items are found under the Service function, and can only be accessed
using either the ComfortWORKS software or Service Tool.
50
Table 48 — Operating Modes
TO CONFIGURE OPTION
TO ENABLE MODE
MODE
NO.
OPERATING
MODE
21
Space Temperature Reset
SPCRESET
RSEN ENB
22
Demand Limit
LOADSHED
DLEN ENB
23
Unoccupied Heating
24
Unoccupied Cooling
Press
Display
HEATCOIL
(MODULATING
HEAT
(STAGED)
Press*
Display
—
—
—
—
COOLING
ECONMIZR
25
Standby
26
—
—
STBY YES
Optimal Start
AOSS
OSEN ENB
27
Unoccupied
PERIOD 1
28
IAQ Purge
IAQ
PURG ENB
29
Optimal Stop
AOSS
OSEN DSB
HEATCOI
(MODULATING)
OHEN ENB
30
Occupied Heating
31
Occupied Cooling
COOLING
—
—
32
Occupied Fan Only
PERIOD 1
—
—
33
Nighttime Free Cooling
NTFC
34
Pressurization
35
Evacuation
36
Smoke Purge
37
Fire Shutdown
38
Timed Override
HEAT
(STAGED)
NTEN ENB
See Table 24 for details.
From: HSIO or Building Supervisor
OVRD XHR
From: T-55 or T-56
TSCH v
TOVR v
39
DAV Control
—
—
—
—
40
Factory/Field Test
through
TEST
—
—
INPUTS through
EXIT
41
High Humidity Override
HHL X
HUSN X
42†
IAQ/OAC Control
IAQ/OAC
CONTROL
VENT X
LEGEND
—
— Not Applicable
DSB — Disabled
ENB — Enable
*Press
until desired display appears once you have accessed the correct function.
†Mode 42 is displayed only on sizes 088 and 104. For sizes 034-078, configuration and enabling instructions are the same as 088 and 104 sizes.
51
Table 49 — Setting Daylight Savings Time
KEYBOARD ENTRY
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
DISPLAY
COMMENTS
DAYLIGHT
Daylight savings time field configuration of set point function
ENM X
Month when daylight savings time begins
ENM 4
Daylight savings time configured to start month 4 (April)
END X
Day of month when daylight savings time begins
END 16
Daylight savings time configured to start on the 16th of the
month
ENT X
Time of day when daylight savings time begins
ENT 2.00
Daylight savings time configured to start at 2:00 a.m.on the 16th
of April
LVM X
Month when daylight savings time ends
LVM 11
Daylight savings time configured to end month 11 (November)
LVD X
Day of month when daylight savings time ends
LVD 12
Daylight savings time configured to end on the 12th of November
LVT X
Time of day when daylight savings time ends
LVT 2.00
Daylight savings time configured to end at 2:00 a.m. on
November 12
Program Time Sequences
through
(Occupied and Unoccupied schedules) — In this subfunction, the occupied and unoccupied
times and days are scheduled.
SCHEDULE FUNCTION — Two schedules are provided
with the unit controls. Schedule I provides a means to automatically switch the unit from an Occupied mode to an Unoccupied mode. Schedule II provides a means to automatically
change the optional discrete output (such as outdoor building
or parking lot lights) from occupied to unoccupied mode. See
Table 50.
Each schedule consists of from 1 to 8 occupied time periods
set by the operator. These time periods can be flagged to be in
effect or not in effect on each day of the week.
1. To flag a day for operation on that schedule, press
ENTER .
In the following example, the building occupancy is on a set
point schedule. There are 5 periods of time that must be
programmed.
1. Period 1 is a 3-hour off-peak cool-down period
from midnight to 3:00 a.m. following the weekend
shutdown.
2. Period 2 is scheduled for Monday and Tuesday from
7:00 a.m. to 6:00 p.m.
3. Period 3 is scheduled for Wednesday, 7:00 a.m. to
9:30 p.m.
4. Period 4 is scheduled for Thursday and Friday from
7:00 a.m. to 5:00 p.m.
5. Period 5 is scheduled for Saturday from 7:00 a.m. to
12:00 p.m.
To program this schedule:
NOTE: This is an example of a schedule. Each application will
require its own schedule that should be determined by the
building load.
To Program Period 1:
2. To change a flag to NO, press
ENTER .
The day begins at 00.00 and ends at 24.00. The unit is in
Unoccupied mode unless a scheduled time period is in effect or
an override period is in effect.
IMPORTANT: If an Occupied mode is to extend past
midnight, it must be programmed in the following
manner: occupied period must end at 24.00 hours
(midnight), and a new occupied period must be programmed to begin at 00.00 hours
1. Press
to enter the period 1 subfunction. The
display will read PERIOD 1.
(Override) — The time schedule can be overridden to
keep the unit in the occupied mode for between 1 and 4 hours
on a one-time basis.
2. Press
3. Press
To override the unoccupied schedule, press
and the
display will read OVRD OHR. Press the number of hours of
override desired followed by ENTER . For example, for 3 hours of
ENTER ; changing the display to OVRD 3HR.
override, press
4. Press
to scroll down to OCC (occupied time).
ENTER
for midnight.
to scroll down to UNO (unoccupied time).
ENTER
5. Press
for 3:00 a.m.
Next are the flags for each day.
6. Press
to move to MON (Monday). Suppose that
the display reads MON NO. To change the flag so that
ENTER , and the
this period will be in effect, press
display will change from MON NO to MON YES.
NOTE: Only whole numbers can be used.
ENTER
To cancel the override, press
and the display will
change back to the default display (OVRD OHR).
52
7. Scroll through the rest of the days (press
) to to be
sure that no other days have been flagged. Suppose, for
this example, Tuesday was flagged for this period. To
ENTER ,
change this period from YES to NO, press
and the display will change to TUE NO.
Subfunctions
through
of optional discrete output (schedule II).
define schedule
NOTE: If the unit is connected to a DAV system, the unit time
schedule is ignored. The time schedule should still be entered
into the unit in case communications are lost with the network.
To Program Period 2:
Start Unit
1. Press
to enter the period 2 subfunction. The
display will read PERIOD 2.
2. Press
to scroll down to OCC.
3. Press
ENTER
4. Press
to scroll down to UNO.
1. Put the ON/OFF switch in the ON position. Close the
control circuit breaker (CCB), which will energize the
control circuit and the crankcase heaters.
2. Using the HSIO keypad or CCN ComfortWORKS®
software, verify that no alarms have been detected.
3. Ensure that quick test has been performed to make sure
controls are operating properly. Refer to Quick Test
section on page 86 for instructions on quick test.
4. Using the HSIO keypad, put unit into the run mode:
for 7:00 a.m.
ENTER for 6:00 p.m.
5. Press
Next are the flags for each day.
6. Press
to move to MON. Suppose that the display
reads MON NO. To change the flag so that this period
will be in effect, press
ENTER , and the display will
change to MON YES.
a. Press
.
b. Press
.
1. Press
to enter the period 3 subfunction. The
display will read PERIOD 3.
c. Press
. This will put unit in "RUN" mode.
Press
and the unit changes status from mode 25
(standby) to mode 32 (occupied) or mode 27 (unoccupied), depending on the programmed time schedule. When the unit receives a call for cooling or heating (either from the internal
control or the CCN Network command), the unit will initiate
activity to meet the respective set point value.
2. Press
to scroll down to OCC.
Operating Sequences
3. Press
ENTER
CLEAR
7. Scroll through the rest of the days to flag Tuesday for
this schedule and be sure that no other days have been
flagged.
To Program Period 3:
4. Press
for 7:00 a.m.
SUPPLY FAN
VAV Units — During Occupied periods, the control will energize the supply fan contactor. The contactor will close, energizing supply fan motor. Fan wheel will turn. Airflow Switch (differential pressure switch) contacts close, providing discrete input (DI) to Channel 12 (Closed = Fan ON). Fan operation will
continue through the Occupied period.
During Unoccupied period with demand, the control will
energize fan contactor when demand is sensed. After fan status
is confirmed, operating routines will start. When demand is removed, routines will end and fan will shut off.
CV Units, Continuous Fan — During Occupied periods, the
control will energize the supply fan contactor. The contactor
will close, energizing supply fan motor. Fan wheel will turn.
Airflow Switch (differential pressure switch) contacts close,
providing discrete input (DI) to Channel 12 (Closed = Fan
ON). Fan operation will continue through the Occupied period.
During Unoccupied period with demand, the control will
energize fan contactor when demand is sensed. After fan status
is confirmed, operating routines will start. When demand is removed, routines will end and fan will shut off.
CV Units, Automatic Fan — Fan will be turned OFF during
Occupied period when there is no demand for heating or cooling operation. When demand is sensed, control will energize
fan contactor and initiate cooling cycle. Fan status will be confirmed. When demand is removed, routines will terminate and
fan will be shut off.
to scroll down to UNO.
ENTER for 9:30 p.m.
5. Press
Next are the flags for each day.
6. Press
to move to MON. Suppose the display reads
MON YES. To change the flag so that this period will
not be in effect, press
ENTER , and the display will
change to MON NO. Do the same for Tuesday. Scroll
through the rest of the days to flag Wednesday for this
schedule and be sure that no other days have been
flagged.
To Program Periods 4 and 5: These can be programmed in the
same manner as above, flagging Thursday and Friday yes for
period 4 and Saturday yes for period 5.
To Program Periods 6, 7, and 8: Since these schedules are not
used in this example, they should be programmed for OCC
00.00 and UNO 00.00.
NOTE: When a day is flagged yes for 2 overlapping periods,
occupied time will take precedence over the unoccupied
time. Occupied times can overlap in the schedule with no
consequence.
The same scheduling procedures can be used to set optional
discrete output schedule II. Subfunctions
through
define the schedule of the rooftop unit (schedule I).
Subfunction
provides the override for schedule II.
53
Table 50 — Schedule Directory
Subfunction
Keypad Entry
SCHEDULE
Display
1 OVERRIDE
OVRD xHR
Comments
Number of Override Hours (0 to 4 Hours);
Schedule I
2 PERIOD 1
PERIOD 1
Period 1; Time Schedule I
OCC HH.MM
Occupied Time
UNO HH.MM
Unoccupied Time
MON X
Monday Flag
TUE X
Tuesday Flag
WED X
Wednesday Flag
THU X
Thursday Flag
FRI X
Friday Flag
SAT X
Saturday Flag
SUN X
Sunday Flag
HOL X
3 PERIOD 2
PERIOD 2
4 PERIOD 3
PERIOD 3
5 PERIOD 4
PERIOD 4
6 PERIOD 5
PERIOD 5
7 PERIOD 6
PERIOD 6
8 PERIOD 7
PERIOD 7
9 PERIOD 8
PERIOD 8
10 OVERRIDE
OVRD XHR
11 through 18
PERIOD 1 through
PERIOD 8
—
PERIOD 1 —
PERIOD 8
54
Holiday Flag
Period 2; Time Schedule I
Same as Period 1 Subfunction
Period 3; Time Schedule I
Same as Period 1 Subfunction
Period 4; Time Schedule I
Same as Period 1 Subfunction
Period 5; Time Schedule I
Same as Period 1 Subfunction
Period 6; Time Schedule I
Same as Period 1 Subfunction
Period 7; Time Schedule I
Same as Period 1 Subfunction
Period 8; Time Schedule I
Same as Period 1 Subfunction
Number of Override Hours
(0 to 4 Hours); Schedule II
Period 1 through Period 8; Time Schedule II
Configure same as Period 1 subfunction, Time
Schedule 1
Reset command, then issue Cooling Coil Submaster
Reference (CCSR) to Cooling Submaster Loop (CSL).
3. The CSL surveys actual SAT, then calculates number
of capacity stages required to produce the CCSR leaving the unit.
4. Stages of cooling capacity are initiated. From zero
stages, there will be a 1.5 to 3 minute delay before the
first stage is initiated. The time delay between stages
in increasing demand is 90 seconds.
5. As actual SAT approaches CCSR value, stages are
released. The minimum time delay between stages on
decreasing demand is 90 seconds.
NOTE: Demand for heating has priority and Master Loop will
either terminate existing or prevent initiation of Cooling Cycle
by issuing a CCSR at the maximum limit. This will cause the
CSL to select zero stages of cooling capacity, initiating a stoppage of an existing cooling cycle.
CV Units — Supply fan must be ON for cooling control to operate. Sequence is as follows:
1. Master Loop will survey space temperature and space
temperature offset inputs, then calculate CCSR value.
2. The CSL surveys actual SAT, then calculates number
of capacity stages required to satisfy space load.
3. Stages of cooling capacity are initiated. (From zero
stages, there will be a 1.5 to 3 minute delay before first
stage is initiated.)
UNOCCUPIED COOLING — The unoccupied cooling sequence of operation is similar to Occupied Cooling (see above)
except for the following:
1. Supply Fan will be OFF as demand is initiated.
2. The Master Loop will start Supply Fan and cooling
cycle. Fan status must be proved as ON within 2 minutes to continue with cooling operation.
3. Control set point will be Unoccupied Cooling Set
Point (UCSP).
4. At end of cooling cycle, Supply Fan will be turned
OFF.
OVERRIDES
First Stage and Slow Change Override — The first stage
override reduces cycling on the first stage of capacity, and the
slow change override prevents the addition or subtraction of
another stage of capacity if the SAT is close to the set point and
gradually moving towards the set point.
Low Temperature Override — This override function protects
against rapid load decreases by removing a stage every 30 seconds when required based on temperature and the temperature
rate of change.
High Temperature Override — This override function protects against rapid load increases by adding a stage once every
60 seconds as required, based on temperature and temperature
rate of change.
ADAPTIVE OPTIMAL START — Optimal start is used to
heat up or cool down the space prior to occupancy. The purpose is to have the space temperature approach and then
achieve the occupied set point by the time of occupancy. The
control utilizes outdoor-air temperature, space temperature, occupied set point, and a “K” factor. The “K” factor is expressed
in minutes per degree, and calculates a start time offset, which
is the time in minutes that the system shall be started in advance of the occupied time. The control monitors its results and
adjusts the “K” factor to ensure that the occupied set point is
achieved at time of occupancy rather than too early or too late.
ADAPTIVE OPTIMAL STOP (CV Applications Only) —
Optimal stop is used to allow space temperature to drift to an
expanded occupied set point during the last portion of an
occupied period. The control calculates a stop time offset, (the
ECONOMIZER — The economizer control loop will be delayed 2 minutes after the supply fan is turned ON, to allow system and temperatures to stabilize before starting control. When
coming out of STANDBY or Heating mode, a 4-minute delay
will occur before the economizer damper is controlled. During
this delay, damper position is limited to CLOSED or MINIMUM position (depending on current unit occupancy status).
If fan status is OFF, the outdoor air dampers will remain
closed (return air dampers will be open). If fan status is ON,
the outdoor air dampers will normally be at minimum damper
position.
Economizer operation is permitted if the system is not in
Heating mode, if outdoor air enthalpy (via switch or humidity
differential) is acceptable, and if outdoor-air temperature is less
than space temperature
If economizer operation is permitted, the economizer control loop checks for Cooling System operation. If ON, the outdoor air dampers will be driven to maximum position.
If cooling is not on, for VAV units, the economizer will
modulate to satisfy the supply air set point.
If cooling is not on, for CV units, the economizer will modulate to satisfy the space temperature set point.
If Economizer operation is not permitted, the outdoor air
dampers will be driven to minimum position (during Occupied
period) or closed (during Unoccupied period).
For VAV units, Economizer operation is not permitted when
Occupied Heating is enabled and the Return Air Temperature
is LESS THAN (OHSP + 1º F).
COOLING (All Units) — The controls try to control the
supply-air temperature (SAT) to the value specified by the
supply-air temperature set point by cycling the compressors
and the unloader(s). Both the supply- and return-air temperature sensors are used to adjust the cycling deadband to match
the actual load. The control system provides cooling capacity
control of cooling stages to maintain supply-air temperature
(VAV) or space temperature (CV) to an occupied or unoccupied set point. Automatic lead-lag circuit switching occurs (if
configured) to equalize run times per circuit for increased total
service life. The compressor to start first is changed every time
stage equals zero.
NOTE: Automatic lead/lag should be disabled if optional hot
gas bypass is employed because the unit only contains hot gas
bypass on one circuit.
The VAV control system sequence uses the modified
supply-air set point (MSAT = supply-air set point + reset value)
as the supply-air temperature required to satisfy conditions
(submaster reference value [CSSR]) and outputs this value to
the submaster loop.
The submaster loop uses the modified supply-air set point
compared to the actual supply-air temperature to determine the
required number of capacity stages to satisfy the load. The logic for determining when to add or subtract a stage is a timebased integration of the deviation from the set point plus the
rate of change of the supply-air temperature.
The CV control system sequence reads the space sensor and
performs a calculation to determine the supply-air temperature
required (a cooling coil submaster reference [CCSR] value) to
satisfy conditions and outputs this value to the submaster loop.
OCCUPIED COOLING
General — Economizer cycle must not be usable or outside air
damper position must be open to 90% or higher.
VAV Units — Supply fan must be ON for cooling control to
operate. Sequence is as follows:
1. Unit must not be in heating mode.
2. Master Loop will survey occupancy status, Supply-Air
Set Point (SASP), and any Supply Air Temperature
55
2. HIR is not applicable on units using DAV applications.
Economizer Minimum Position — The control has the capability of maintaining the minimum economizer position based
on 3 inputs. The 3 inputs are minimum position, outdoorair cfm, and IAQ set points. The
VENT function is
used to configure the control for the minimum position of the
economizer.
time in minutes prior to the scheduled unoccupied time) during
which expanded heating and cooling set points can be used.
Adaptive optimal stop utilizes space temperature, an expanded
occupied set point, and a “K” factor to calculate stop time offset. The amount (F) to expand the occupied set point is user
configurable. Like adaptive optimal start, the control corrects
itself for optimal operation by adjusting the “K” factor as
required.
HEATING
NOTE: The heating algorithms on the units will only run when
the supply-air (evaporator) fan is on. Two-stage factoryinstalled gas heat is standard on the 48FP,JP,NP units.
When the unit is in the Heating mode, room terminals must
be fully open. The room terminals should be controlled by the
heat interlock relay (HIR) function on VAV applications.
NOTE: HIR not applicable on units using DAV applications.
During heating, the economizer dampers will be at the minimum damper position during Occupied Heating mode, and
will be fully closed during unoccupied heating.
Occupied VAV Operation — Heating is primarily used for
morning warm-up or occupied space heating with the heater
being staged to maintain desired return-air temperature. If the
unit is in morning warm-up, the return-air temperature is read
and compared to the occupied heating set point. The unit controls will compare the calculated supply-air temperature set
point to the actual supply-air temperature to compute the number of stages required to satisfy the conditions. Once morning
warm-up is completed and the unit is in Occupied mode, heat
will not be activated again unless the Occupied Heating mode
has been selected.
Occupied CV Operation — The heater is staged to prevent the
occupied space temperature from falling below the desired set
point. The control reads the space temperature and computes
the supply-air temperature necessary to heat the space to the
heating set point. The unit controls will compare the calculated
supply-air temperature set point to the actual supply-air temperature to compute the number of stages required to satisfy the
conditions.
Morning Warm-Up (VAV Only) — Morning warm-up occurs
when the adaptive optimal start (AOS) algorithms start the unit
before the occupied start time, and the unit has a heating demand. The morning warm-up control uses the occupied heating
set point for controlling heat stages. Once the return air reaches
the set point, heating will be shut off.
When the heating demand is satisfied, the warm-up condition will terminate. The unit may reenter morning warm-up if
there is another call for heat before the start of the occupied period. Morning warm-up can continue into the occupied period
as long as there is a need for heat, even if occupied heating is
not enabled.
NOTE: The economizer dampers will be fully closed during
morning warm-up, except when morning warm-up continues
into the occupied period. If morning warm-up continues into
the occupied period, the dampers will open to the minimum
position to provide ventilation air.
Room terminals must go to the fully open position when the
unit enters the heating mode. The terminals should be controlled by the HIR function. When the unit goes into heating
mode, the HIR contacts are energized which open the room
terminals.
NOTES:
1. Morning warm-up is initiated before the unit schedule
designated occupied time. Unit must have a valid
occupancy schedule program or be connected to the
network or DAV with occupancy schedules.
Indoor-Air Quality (IAQ) — The unit may be configured to
control the occupied space indoor-air quality by maintaining a
constant cfm of outdoor air and/or an allowable level of undesirable gases or vapors (CO2, CO, formaldehyde, etc.) with installation of appropriate sensors and/or accessories. The economizer dampers will modulate to maintain the user-defined set
points.
An alert will be generated after 10 minutes if the air quality
level has not been reduced below the set point.
The indoor air quality feature has 3 priority levels as follows
(Refer to Indoor Air Quality [IAQ] and Outdoor Air Control
[OAC] sections on pages 25 and 27 for more details):
Priority Level 1 — This is the highest level of priority for
indoor air quality. When the IAQ set point is exceeded, the
IAQ algorithms adjust the economizer damper position to
purge the controlled space of CO2 or other contaminants.
Priority Level 2 — This is a medium level priority and provides for some occupied space comfort overrides. The IAQ
algorithms adjust the economizer damper position to purge the
controlled space of CO2 or other contaminants. However, the
following comfort overrides may take precedence:
• space temperature
• supply-air temperature (VAV)
• space humidity
Priority Level 3 — This is the lowest priority level. When the
IAQ set point is exceeded, an alert is generated. Alert can be
viewed at the HSIO and is broadcast on the CCN network (if
applicable), but no other action is taken.
NOTE: Consult the latest updated issue of ASHRAE (American Society of Heating, Refrigeration, and Air Conditioning
Engineers) Standard 62 when determining required set points
for indoor air quality (ASHRAE 62, Ventilation for Acceptable
Indoor-Air Quality section).
Head Pressure Control — The microprocessor controls the condenser fans to maintain the lowest condensing temperature and the highest operating efficiency possible. The condenser fan stages are configured to react to either saturated condensing temperatures (SCT) or refrigerant pressure sensors, or
can be controlled by the lead compressor.
Unit sizes 034-038 have 2 stages of fan control. The stage 2
fan contactor OFC1 will cycle in response to the higher SCT of
the 2 circuits. Unit sizes 044-078 have 3 fan stages. Fan contactors OFC1 and OFC2 will respond to their associated circuit
SCT. Unit sizes 088 and 104 have 4 fan stages with individual
circuit stage control.
A low ambient head pressure control option is also included
standard on all units as an additional feature to allow fan cycling on the first stage. The first stage of head pressure control
is cycled in the same manner as the Motormaster® II control.
See Tables 51A and 51B.
Sizes 034-078: The highest SCT is used to control the condenser (outdoor) fan motor(s) (OFM) controlled by the head
pressure control relay (MMR). See Table 52 for fan control
points. If either stage 2 contactor (OFC1 or OFC2) is energized
in addition to MMR, then MMR will be locked in the energized mode.
56
Sizes 088 and 104: The SCT is used to control the condenser
(outdoor) fan motor(s) (OFM) controlled by the head pressure
control relay (MMR) for each circuit. See Table 52 for fan
control points. If outdoor fan is energized in addition to
Motormaster® control, then Motormaster control will be
locked in the energized mode.
All Sizes: The 2 other stages of head pressure control are controlled by the SCT on standard units, or the SCT and suction
transducers on units equipped with suction pressure transducers and suction sensors. Table 52 shows the fan configurations
and lists the on and off points for OFC1 and OFC2 (OFA and
OFB on sizes 088 and 104).
Table 52 also describes the fan sequence of operation and
defines the particular fans controlled by stage.
Table 51A — Head Pressure/Fan Cycling Control (034-078 Sizes)
CONTROL LOGIC
UNIT CONFIGURATION
STAGE
STANDARD (with standard SCT sensors)
(MMAS = Yes)
(TRNS = No)
With Accessory Sensors
(Pressure Transducers)
(MMAS = Yes)
(TRNS = Yes)
OFM OFF
1
SCT > (HPSP – 15 F)
SCT < (HPSP – 37 F) for 90 secs
AND Stage 2 motors OFF
2
SCT > HPSP
(start delayed 60 secs after start of
compressor, unless SCT > 143 F)
SCT < (HPSP – 35 F) for 120 secs
1
SCT > 138 F
SCT < (HPSP – 37 F) for 90 secs
AND Stage 2 motors OFF
1
SCT > HPSP
(start delayed 60 secs after start of
compressor, unless SCT > 143 F)
On with compressor
2
SCT > HPSP
2
Motormaster Control Disabled
(MMAS = No)
OFM ON
SCT < (HPSP – 35 F) for 120 secs
Off with compressor
SCT < (HPSP – 35 F) for 120 secs
CONTROL OUTPUTS
UNIT SIZES
034-038
044,048
054-078
DSIO
HPSP
MM
MMC
OFC
OFM
PSIO
SCT
—
—
—
—
—
—
—
—
FAN STAGE/CIRCUIT
NO.
DEVICE/CHANNEL
RELAY
CONTACTOR
Stage 1/Common
PSIO-1/13
MM
MMC
Stage 2/Common
DSIO-1/29
—
OFC1
Stage 1/Common
PSIO-1/13
MM
MMC
Stage 2/Circuit 1
DSIO-2/29
—
OFC1
Stage 2/Circuit 2
DSIO-2/30
—
OFC2
Stage 1/Common
PSIO-1/13
MM
MMC1, MMC2
Stage 2/Circuit 1
DSIO-2/29
—
OFC1
Stage 2/Circuit 2
DSIO-2/30
—
OFC2
LEGEND
Relay Module
Head Pressure Set Point
Motormaster Device
Motormaster Contactor
Outdoor-Fan Contactor
Outdoor-Fan Motor
Processor Module
Saturated Condensing Temperature
57
Table 51B — Head Pressure/Fan Cycling Control (088 and 104 Sizes)
UNIT CONFIGURATION
MOTOR
LOCATION
CIRCUIT:
MOTOR ID NO.
Standard
(with standard SCT sensors)
(MMAS = Yes)
(TRNS = No)
First Stage
A: 1
B: 2
Second Stage
A: 3, 5
B: 4, 6
With Accessory Sensors
(Pressure Transducers
and Suction Thermistors)
(MMAS = Yes)
(TRNS = Yes)
(SUSN = Yes)
First Stage
A: 1
B: 2
Second Stage
A: 3, 5
B: 4, 6
Motormaster® Disabled
(MMAS = No)
First Stage
A: 1
B: 2
Second Stage
A: 3, 5
B: 4, 6
OFM ON
SCT > (HPSP – 15 F)
SCT > HPSP
(start delayed 60 secs after
start of compressor, unless
SCT > 143 F)
SCT > 138 F
SCT > HPSP
(start delayed 60 secs after
start of compressor, unless
SCT > 143 F)
On with compressor
SCT > HPSP
OFM OFF
SCT < (HPSP – 37 F)
for 90 secs AND
Second Stage motors OFF
SCT < (HPSP – 35 F) for two
minutes
SCT < (HPSP – 37 F) for 90
secs AND
Second Stage motors OFF
SCT < (HPSP – 35 F)
for two minutes AND
superheat greater than
30 F for two minutes
Off with compressor
SCT < (HPSP – 35 F)
for two minutes
CONTROL OUTPUTS
MOTOR GROUP/CIRCUIT
DSIO
HPSP
MMC
MMR
OFC
OFM
PSIO
SCT
—
—
—
—
—
—
—
—
CHANNEL
RELAY
CONTACTOR
First Stage/A
PSIO2 47
MMR-A
MMC-A
First Stage/B
PSIO2 46
MMR-B
MMC-B
Second Stage/A
DSIO1 29
—
OFC-A
Second Stage/B
DSIO2 30
—
OFC-B
LEGEND
Relay Module
Head Pressure Set Point
Motormaster® Contactor
Motormaster Relay
Outdoor-Fan Contactor
Outdoor-Fan Motor
Processor Module
Saturated Condensing Temperature
58
Table 52 — Fan Sequence of Operation
UNIT
SIZES
FAN ARRANGEMENT
STAGE
CIRCUIT
FAN
RELAY
OUTPUT
RELAY
CONTROLLED
FAN(S)
CONTROLLED
1
Com
MM
MMC
OFM1
2
Com
OFC1
—
OFM2
1
Com
MM
MMC
OFM2
1
OFC1
—
OFM1
2
OFC2
—
OFM3
Com
MM
MMC1
MMC2
OFM3
OFM4
1
OFC1
—
OFM1
2
OFC2
—
OFM2
Com
MM
MMC1
MMC2
OFM3
OFM5
1
OFC1
—
OFM1
2
OFC2
—
OFM2, OFM4
1
MMR-A
MMC-A
OFM5
2
MMR-B
MMC-B
OFM6
1
OFCA
—
OFM1,
OFM3
2
OFCB
—
OFM2,
OFM4
034-038
044,048
2
1
054,064
2
1
074,078
2
1
088,104
2
MM
MMC
MMR
OFC
OFM
SCT
—
—
—
—
—
—
LEGEND
Head Pressure Control Function
Head Pressure Control Function Contactor
Head Pressure Control Function Relay
Outdoor (Condenser) Fan Contactor
Outdoor (Condenser) Fan Motor
Saturated Condensing Temperature
NOTE: “Com” indicates that control of this stage is “common” to both circuits.
To start this stage, EITHER circuit’s SCT must satisfy the ON criteria; to stop
this stage, BOTH circuits’ SCT must satisfy the OFF criteria.
59
Control Loop Checkout
5. Verify/adjust the SMG. If the SMG is too large, the
loop will tend to oscillate (hunt). If it is too small, the
loop will react too slowly.
Verify or adjust the SMG as follows:
Using the HSIO keypad, force the submaster reference
of the control loop to a value above or below the actual
sensor reading. Verify that the actuator responds correctly. If the actuator drives in the wrong direction, go
to the submaster gain (SMG) for the control loop and
reverse the sign of the gain.
For example: If the submaster loop gain is 5.0, change
it to –5.0.
6. Observe the operation of the controlled device for a
few minutes. If the device oscillates every few seconds
around the forced value, then lower the SMG by small
amounts until the output steadies. If the output to the
device responds to a change in the temperature in
small increments, then increase the SMG in small
amounts until the output steadies.
NOTE: Do not be alarmed if the submaster sensor
stabilizes at a value greater or less than the forced
value. This is called the submaster droop offset and is
normal.
7. It is not necessary to adjust the submaster loop center
value, as the master loop will adjust the submaster reference as required to satisfy its set point. However, it
may be desirable to keep the submaster droop to a
minimum. This is most often required for economizer
loops.
If the submaster droop is too large, adjust the SCV as
follows:
If the submaster droop is positive (actual value greater
than reference value), the SCV should be decreased for
HCV (heating coil) and IGV (supply fan IGV and
VFD) loops and increased for CC (cooling control)
and ECON (economizer) loops.
The checkout and adjustment of control loops should only
be done by certified Carrier Comfort Network (CCN) technicians. The following checkout procedure is offered as a
guide and presumes the user has obtained basic knowledge
of controls through CCN training.
TO CHECK OPERATION OF ANALOG OUTPUTS —
The control algorithms of the unit controls utilize the master/
submaster loop concept. The master loop monitors the master
sensor (the sensor which tries to maintain the desired set
point), and calculates the submaster reference required to do
so. The submaster loop monitors the submaster sensor and
controls the actual output to the controlled device.
These algorithms require the adjustment of a number of
gain values to function properly. The PIC units come with preset default values. However, it may be necessary to adjust several of these values to achieve stabled control. These values
are submaster loop gain (SMG), submaster loop center value
(SCV), and master loop gain (MLG). In addition, proportional,
integral, and derivative multiplier values can be accessed
through the Building Supervisor, Service Tool, or ComfortWORKS® software.
To verify or adjust submaster default values, perform the
following for each controlled device (control loop):
1. Verify that the system is in the Occupied mode and the
supply-air fan is running.
2. Verify that the supply-air fan status indicates ON. If
the fan status is OFF, the unit control algorithms will
disable all routines.
3. Verify that all forced values have been removed.
4. Table 53 indicates recommended starting values for
MLG and SMG for 48/50FB,FP,JB,JP units. Verify
that these values have been entered by checking the
service function.
Table 53 — 48/50FB,FP,JB,JP Units SMG, SCV and MLG Recommended Starting Values
GAIN VALUE
SERVICE SUBFUNCTION
(HSIO)
CV Application
VAV Application
8
1.0
1.0
10
10
10
1.0
–7.5
50
1.0
–7.5
50
9
9
9
N/A
N/A
N/A
1.0
5.0 (034-078), 2.0 (088,104)*
50 (034-078), 35 (088,104)*
Building Pressure
MLG
SMG
SCV
18
18
18
1.0
–5.0
50
1.0
–5.0
50
Staged Heat
MLG†
SMG†
11
11
1.0
5.0
1.0
5.0
Heating Coil
MLG
SMG
SCV
7
7
7
1.0
7.5
50
1.0
7.5
50
17
17
17
1.0
7.5
50
1.0
7.5
50
FUNCTION/GAIN OR SCV
Cooling Control
MLG
Economizer
MLG
SMG
SCV
Duct Pressure (VFD)
MLG
SMG
SCV
Humidifier
MLG
SMG
SCV
CV
MLG
SCV
SMG
VAV
—
—
—
—
—
LEGEND
Constant Volume
Master Loop Gain
Submaster Center Value
Submaster Loop Gain
Variable Air Volume
*Factory setting; differs from replacement control default setting.
†48FP,JP or 50FP,JP with optional or accessory electric heaters only.
60
If the submaster droop is negative (actual value less
than reference value), the SCV should be increased for
HCV and IGV loops and decreased for CC and ECON
loops.
8. Once the submaster loop is adjusted, remove all forced
values and proceed with verification and adjustment of
master loop.
9. To check the master loop:
Create a demand in the master loop. For example:
Force the actual space temperature to a value less than
the heating set point or greater than the cooling set
point.
10. Observe system (loop) response for 10 to 20 minutes
to verify stable control. After 10 minutes, if the output
continues to swing from full open to full closed, lower
than MLG and observe again.
11. Do this until the loop operation is stable. After 10 minutes, if the loop does not seem to respond (little change
in submaster reference), increase the MLG and
observe again. Do this until stable operation is
achieved.
12. Once satisfied with loop operation, remove all forced
values which may have been initiated during this
procedure.
13. Repeat Steps 1-12 until all loops have been checked.
NOTE: For better tuning, the CCN ComfortWORKS® software or Service Tool should be used to adjust the proportional
and integral terms. Contact your Carrier representative for
more details.
Press
after a code has been displayed to expand the code
into a full definition.
Press
on the keypad to determine a configured
alert limit. Then access the
subfunction per Table 14 to determine the actual value being monitored. Table 14 also indicates the acceptable high and low limits (both Occupied and
Unoccupied modes) for the configured alerts and defines the
factory preset default values. The alert will return to normal
once the alert channel meets the criteria. The criteria for return
to normal is the high limit minus a constant or the low limit
plus a constant. See Table 15 for the list of constants. Items
having no constant return to normal as soon as the unit returns
to the acceptable range (between low and high limits).
Certain analog alerts are only generated when the unit is in
the Occupied mode. These alerts are IAQ (Indoor Air Quality),
OAC (Outdoor Air Quality), and BP (building pressure). Alerts
will not be generated when the controls are in the Unoccupied
mode, even if the sensor value is outside the configured limits.
The OAT (outdoor-air temperature) and OARH (outdoor-air
relative humidity) analog alerts are monitored at all times and
generate alerts whenever the sensor value exceeds the corresponding alert limits.
The SAT (supply-air temperature), SPT (space temperature), RAT (return-air temperature), SP, and RH have alert
limits for both the Occupied and Unoccupied modes (see
Table 14). A 30-minute delay is used when changing from Unoccupied to Occupied mode for these alerts. If an alert condition exists in the Unoccupied mode, no alert will be generated.
If the alert condition still exists 30 minutes after unit enters
Occupied mode, an alert will be generated at that time.
(Modes) — There are 21 different operating modes
available. The operating mode codes are displayed to indicate
the operating status of the unit at a given time. To enter the
modes subfunction, press
and use the
to determine
if more than 1 mode is in effect. See Table 48 for a list of the
modes and mode names.
UNIT OPERATION
Unit Operation information can be accessed through the
HSIO keypad and display (field-installed accessory). See the
Keypad and Display Module section on page 9 for information
on using the HSIO. The Status Function is provided to allow
the user to access unit operation information.
Status Function — This function shows the current status of the alarm and alert codes, operating modes, capacity
stages, operating set point, all measured system temperatures
and pressures, superheat and saturated condensing temperature
values, pressure switch positions, analog inputs, switch inputs,
system component status, and unit standby/run (disable/enable)
capability. See Table 54.
(Alarms) — Alarms are signals sent by the processor
that one or more faults have been detected. Each fault is
assigned a code number which is reported as an alarm code.
Refer to Alarms and Alerts section on page 72 for specific
alarm information. These codes indicate a failure that causes
the unit to shut down, terminate an option, or results in the use
of a default value as a set point.
To view all current alarms, press
to enter the alarm
displays and then press
to move to the individual alarm
displays. Press
after a code has been displayed to expand
the code into a full definition.
Refer to the Controls and Functions section on pages 8-34
for a detailed explanation of each mode.
(Stages) — This subfunction displays the information
about the current stage. A capacity stage number, from 0 to 11
for cooling and 0 to 2 for heating is displayed to indicate the
number of active stages. See Tables 55 and 56 for compressor
loading sequences. To access the cooling stages function, press
and press
to display the number of cooling stages
in operation (COOL). Press
to display the following:
1. Cooling Percent Capacity (CPC) — Percent of total
unit cooling capacity being utilized.
2. Heating Stages (HEAT) — The number of active heating stages.
3. Heating Percent Capacity (HPC) — Percent of total
unit heating capacity being utilized.
4. Sum/Z Ratio (SMZ) — Load/unload factor is used to
determine when compressors and unloaders will be
staged. This factor indicates when the addition or subtraction of a step of capacity will occur.
(Set Point) — This subfunction displays the operating
set points that are currently in effect, either occupied or unoccupied. To access the control set point function, press
and press
to display the current control set point.
When a diagnostic code is stored in the display and the unit
automatically resets, the code is entered into the alarm history.
Codes for safeties, which do not automatically reset, are not deleted until the problem is corrected and the machine is switched
to standby, and then back to run mode.
(Alerts) — There are over 20 input channels of alerts
which are compared against their configured alert limits. If any
channel is detected outside of these limits, the corresponding
alert number will be displayed after pressing
to determine if any alerts are present. The
will display first alert.
NOTE: If unit is programmed for CV operation, this will be
the cooling submaster reference value for cooling and the heating set point for heating. For units programmed for VAV
61
operation, this will be the MSAS (supply-air set point + reset)
for cooling and the heating set point for heating.
Press
to display the control temperature. This display is
the actual supply-air temperature leaving the unit.
(Inputs) — This subfunction displays the rest of the
system inputs. Press
, then press
. The compressor A1 status is displayed with either ON or OFF based on
whether the compressor is running or not. Press
to access
additional system inputs. Some inputs can be used forced by
entering a value to replace the actual value. For example, press
until the ENT display appears. The display will show ENT
LOW or ENT HGH, indicating that the enthalpy is good
(LOW) or bad (HGH).
(Temperature) — The system temperature subfunction displays the readings at the temperature sensing thermistors. To read a temperature, press
, then scroll to the
desired temperature reading by pressing
.
(Pressure) — The system pressure subfunction displays suction, discharge, low-pressure switch status, building
pressure, and static pressure.
Table 54 — Status Directory
STATUS
Subfunction
1 ALARMS
Keypad Entry
Display
ALARMS
Expansion (Press
key)
CURRENT ALARMS
ALARM 51
COMPRESSOR A1 FAULT
ALARM 52
COMPRESOR A2 FAULT (Sizes 088, 104 Only)
ALARM 53
COMPRESSOR A1 STATUS
ALARM 55
COMPRESSOR B1 FAULT
ALARM 56
COMPRESSOR B2 FAULT (Sizes 088,104 Only)
ALARM 57
COMPRESSOR B1 STATUS
ALARM 59
THERMISTOR FAILURE SUPPLY AIR
ALARM 60
THERMISTOR FAILURE RETURN AIR
ALARM 61
OUTSIDE AIR THERMISTOR FAILURE
ALARM 62
CIRCUIT A CONDENSER THERMISTOR FAILURE
ALARM 63
CIRCUIT B CONDENSER THERMISTOR FAILURE
ALARM 64
COMPRESSOR A1 THERMISTOR FAILURE
ALARM 65
COMPRESSOR B1 THERMISTOR FAILURE
ALARM 66
SPACE THERMISTOR FAILURE
ALARM 67
CIRCUIT A DISCHARGE TRANSDUCER FAILURE
ALARM 68
CIRCUIT B DISCHARGE TRANSDUCER FAILURE
ALARM 69
CIRCUIT A SUCTION TRANSDUCER FAILURE
ALARM 70
CIRCUIT B SUCTION TRANSDUCER FAILURE
ALARM 71
LOSS OF COMMUNICATION WITH DSIO1
ALARM 72
LOSS OF COMMUNICATION WITH DSIO2
ALARM 73
LOSS OF COMMUNICATION WITH OPTION BOARD 1 (PSIO2)
ALARM 74
LOW PRESSURE CIRCUIT A
ALARM 75
LOW PRESSURE CIRCUIT B
ALARM 76
HIGH PRESSURE CIRCUIT A
ALARM 77
HIGH PRESSURE CIRCUIT B
ALARM 78
SUPPLY FAN FAILURE
ALARM 80
LOW CIRCUIT A SATURATED SUCTION TEMP
ALARM 81
LOW CIRCUIT B SATURATED SUCTION TEMP
ALARM 82
HIGH CIRCUIT A SUCTION SUPERHEAT
ALARM 83
HIGH CIRCUIT B SUCTION SUPERHEAT
See legend and notes on page 67.
62
Table 54 — Status Directory (cont)
STATUS
Subfunction
1 ALARMS (cont)
2 ALERTS
3 MODES
Keypad Entry
Display
Expansion (Press
key)
ALARM 84
LOW CIRCUIT A SUCTION SUPERHEAT
ALARM 85
LOW CIRCUIT B SUCTION SUPERHEAT
ALARM 86
ILLEGAL CONFIGURATION (Sizes 034-078 Only)
ALARM 88
HYDRONIC COIL FREEZE STAT
ALARM 89
PRESSURIZATION
ALARM 90
EVACUATION
ALARM 91
SMOKE PURGE
ALARM 92
FIRE SHUTDOWN
ALARM 93
LINKAGE FAILURE
ALARM 94
BUILDING PRESSURE
ALARM 95
DUCT STATIC PRESSURE
ALARM 97
IAQ SET POINT MISCONFIGURED
ALERTS
CURRENT ALERTS
ALERT 150
SUPPLY AIR TEMP LOW LIMIT
ALERT 151
SUPPLY AIR TEMP HIGH LIMIT
ALERT 152
RETURN AIR TEMP LOW LIMIT
ALERT 153
RETURN AIR TEMP HIGH LIMIT
ALERT 154
OUTSIDE AIR TEMP LOW LIMIT
ALERT 155
OUTSIDE AIR TEMP HIGH LIMIT
ALERT 156
SPACE TEMP LOW LIMIT
ALERT 157
SPACE TEMP HIGH LIMIT
ALERT 158
STATIC PRESSURE LOW LIMIT
ALERT 159
STATIC PRESSURE HIGH LIMIT
ALERT 160
RELATIVE HUMIDITY LOW LIMIT
ALERT 161
RELATIVE HUMIDITY HIGH LIMIT
ALERT 162
OUTSIDE AIR RELATIVE HUMIDITY LOW LIMIT
ALERT 163
OUTSIDE AIR RELATIVE HUMIDITY HIGH LIMIT
ALERT 164
FILTER STATUS
ALERT 165
BUILDING PRESSURE LOW LIMIT
ALERT 166
BUILDING PRESSURE HIGH LIMIT
ALERT 167
OUTSIDE AIR CFM LOW LIMIT
ALERT 168
OUTSIDE AIR CFM HIGH LIMIT
ALERT 169
INDOOR AIR QUALITY LOW LIMIT
ALERT 170
INDOOR AIR QUALITY HIGH LIMIT
ALERT 173
RUN HOURS EXCEED SERVICE/MAINT LIMIT
MODES
CURRENT OPERATING MODES
MODE 21
MODE IS SPACE TEMP RESET
MODE 22
MODE IS DEMAND LIMIT
MODE 23
MODE IS UNOCCUPIED HEAT
MODE 24
MODE IS UNOCCUPIED COOL
MODE 25
MODE IS STANDBY
MODE 26
MODE IS OPTIMAL START
63
Table 54 — Status Directory (cont)
STATUS (cont)
Subfunction
3 MODES (cont)
4 STAGES
5 SET POINT
6 TEMPERATURE
Keypad Entry
Display
Expansion (Press
key)
MODE 27
MODE IS UNOCCUPIED
MODE 28
MODE IS IAQ PURGE
MODE 29
MODE IS OPTIMAL STOP
MODE 30
MODE IS OCCUPIED HEAT
MODE 31
MODE IS OCCUPIED COOL
MODE 32
MODE IS OCCUPIED
MODE 33
MODE IS NIGHT TIME FREE COOL
MODE 34
MODE IS PRESSURIZATION
MODE 35
MODE IS EVACUATION
MODE 36
MODE IS SMOKE PURGE
MODE 37
MODE IS FIRE SHUTDOWN
MODE 38
MODE IS TIMED OVERRIDE
MODE 39
MODE IS DAV CONTROL
MODE 40
MODE IS FACTORY-FIELD TEST
MODE 41
MODE IS HIGH HUMIDITY OVERRIDE
MODE 42
MODE IS IAQ/OAC CONTROL (Sizes 088,104 Only)
STAGES
CURRENT STAGES
COOL X
COOLING STAGES X
CPC X
COOLING PERCENT CAPACITY X
HEAT X
HEATING STAGES X
HPC X
HEATING PERCENT CAPACITY X
SMZ X
SUM/Z RATIO X
SETPOINT
CURRENT OPERATING SETPOINT
CLSP X
CONTROL SETPOINT X
CLTP X
CONTROL TEMP X
TEMPS
SYSTEM TEMPERATURES
SCTA X
CIRCUIT A SATURATED CONDENSING TEMP X
STA X
CIRCUIT A SUCTION TEMP X
SSTA X
CIRCUIT A SATURATED SUCTION TEMP X
SHA X
CIRCUIT A SUCTION SUPERHEAT
SCTB X
STB X
CIRCUIT B SATURATED CONDENSING TEMP X
CIRCUIT B SUCTION TEMP X
SSTB X
CIRCUIT B SATURATED SUCTION TEMP X
SHB X
CIRCUIT B SUCTION SUPERHEAT
SAT X
SUPPLY AIR TEMP X
RAT X
RETURN AIR TEMP X
See legend and notes on page 67.
64
Table 54 — Status Directory (cont)
STATUS (cont)
Subfunction
Keypad Entry
6 TEMPERATURE (cont)
X
*
ENTER
7 PRESSURE
Display
SPT X
SPACE TEMP X
OAT X
OUTSIDE AIR TEMP X
OAT X
OUTSIDE AIR TEMP X (–40 F to 245 F)
PRESSURE
DPA X
8 INPUTS
X
X
X
X
9 ANALOG
ENTER
ENTER
ENTER
ENTER
*
*
*
*
Expansion (Press
key)
SYSTEM PRESSURES
CIRCUIT A DISCHARGE PRESSURE SENSOR X
SPA X
CIRCUIT A SUCTION PRESSURE SENSOR X
LPA X
CIRCUIT A LOW PRESSURE SWITCH X
DPB X
CIRCUIT B DISCHARGE PRESSURE SENSOR X
SPB X
CIRCUIT B SUCTION PRESSURE SENSOR X
LPB X
CIRCUIT B LOW PRESSURE SWITCH X
BP X
BUILDING PRESSURE X
SP X
STATIC PRESSURE X
INPUTS
SYSTEM INPUTS
CSA1 X
COMPRESSOR A1 STATUS X
CSB1 X
COMPRESSOR B1 STATUS X
CFA1 X
COMPRESSOR A1 SAFETY X
CFB1 X
COMPRESSOR B1 SAFETY X
CFA2 X
COMPRESSOR A2 SAFETY X (Sizes 088 and 104 Only)
CFB2 X
COMPRESSOR B2 SAFETY X (Sizes 088 and 104 Only)
OAC X
OUTSIDE AIR CFM X
IAQ X
INDOOR AIR QUALITY X
SFS X
SUPPLY FAN STATUS X
ENT X
ENTHALPY SWITCH X
ENT X
ENTHALPY SWITCH X (0 = High, 1 = Low)
RH X
RELATIVE HUMIDITY X
RH X
RELATIVE HUMIDITY X (0 to 100%)
FRZ X
FREEZE STAT X
OARH X
OUTSIDE AIR RELATIVE HUMIDITY X
OARH X
OUTSIDE AIR RELATIVE HUMIDITY X (0 to 100%)
FLTS X
FILTER STATUS X
FLTS X
FILTER STATUS X (0 = Clean, 1 = Dirty)
STO X
SPACE TEMP OFFSET X
EVAC X
EVACUATION X
PRES X
PRESSURIZATION X
PURG X
SMOKE PURGE X
FSD X
FIRE SHUTDOWN X
ANALOG
ANALOG OUTPUTS
IGV X
65
INLET GUIDE VANES X (Sizes 034-078)†
Table 54 — Status Directory (cont)
STATUS (cont)
Subfunction
Keypad Entry
9 ANALOG (cont)
Display
INV X
ECON X
X
ENTER
*
ENTER
*
10 OUTPUTS
X
ENTER
ENTER
*
*
ECONOMIZER X
HEATING COIL VALVE X
HCV X
HEATING COIL VALVE X (0 to 100%)
POWER EXHAUST/RETURN DAMPER X (Sizes 034-078)
PED X
POWER EXHAUST DAMPER X (Sizes 088,104)
HUM X
HUMIDIFIER 4-20 X
HUM X
HUMIDIFIER 4-20 X (0 to 100%)
OUTPUTS
X
key)
INVERTER X (Sizes 088,104)†
HCV X
PERD X
X
Expansion (Press
DISCRETE OUTPUTS
SF X
SUPPLY FAN X
SF X
SUPPLY FAN X (0 = On, 1 = Off)
EC2P X
ECONOMIZER 2 POSITION X (034-078 Only)
EC2P X
ECONOMIZER 2 POSITION X (0 = Open, 1 = Closed)
MM X
MOTOR MASTER/FAN STAGE 1 X (034-078 Only)
FR2 X
OUTDOOR FAN 2 X (034-078 Only)
FR3 X
OUTDOOR FAN 3 X (034-078 Only)
MMA X
CIRCUIT A MOTOR MASTER/FAN STAGE 1 X
OFA X
CIRCUIT A OUTDOOR FAN X
MMB X
CIRCUIT B MOTOR MASTER/FAN STAGE 1 X
OFB X
CIRCUIT B OUTDOOR FAN X
SF2S X
2 SPEED SUPPLY FAN X (034-078 Only)
EFRF X
EXHAUST/RETURN FAN X
CPA1 X
COMPRESSOR A1 X
CPB1 X
COMPRESSOR B1 X
CPA2 X
COMPRESSOR A2 X
CPB2 X
COMPRESSOR B2 X
ULA1 X
UNLOADER A1 X
ULB1 X
UNLOADER B1 X
ULA2 X
UNLOADER A2 X
ULB2 X
UNLOADER B2 X
HS1 X
HEAT STAGE 1 X
HS2 X
HEAT STAGE 2 X
HS3 X
HEAT STAGE 3 X (034-078 Only)
HS4 X
HEAT STAGE 4 X (034-078 Only)
See legend and notes on page 67.
66
Table 54 — Status Directory (cont)
STATUS (cont)
Subfunction
Keypad Entry
10 OUTPUTS (cont)
X
X
11 STANDBY
ENTER
ENTER
*
*
Display
Expansion (Press
HS5 X
HEAT STAGE 5 X (034-078 Only)
HIR X
HEAT INTERLOCK RELAY (034-078 Only)
key)
HUM1 X
HUMIDIFIER 1ST STAGE X
HUM1 X
HUMIDIFIER 1ST STAGE X (0 = On, 1 = Off)
DTCC X
DISCRETE TIME CLOCK CONTROL X
DTCC X
DISCRETE TIME CLOCK CONTROL X (0 = On, 1 = Off)
PERD X
POWER EXHAUST/RETURN DAMPER X (034-78 Only)
STANDBY
STBY X
EXT X
LEGEND
DAV — Digital Air Volume
IAQ
— Indoor-Air Quality
TEMP — Temperature*
STANDBY/RUN MODE (0 = Run, 1 = Standby)
UNIT IN STANDBY X
EXTERNAL CLOCK INPUT (Remote on/off) X (0 = On, 1 = Off)
†Applies to both inlet guide vanes and inverter (variable frequency drive).
NOTES:
1. Alarm no. will only be displayed if ALARM is present.
2. Alert no. will only be displayed if ALERT is present.
3. If unit is not configured for a certain subfunction, that subfunction will not
show up when scrolling through values.
*An “X ENTER “ in the Keypad Entry column indicates that the reading can be
forced by entering a value and then pressing ENTER . The valid force ranges
are listed in the Expansion column.
If the display is ENT HGH and the user wants to use outENTER
door air, pressing
will change the display to ENT
LOW/FORCE 4; overriding or “forcing” the enthalpy status to
be good. This allows economizer operation.
(Outputs) — This subfunction displays the various system discrete outputs. These displays indicate the ability
of the component or device to operate. It does not indicate that
the component or device is functioning, but that the component
or device has been energized by the control. Press
to
access additional discrete outputs. Some outputs can be user
forced.
Refer to Table 54 for more information on “forcible” displays. To discontinue a forced command, press the CLEAR key.
This removes the forced value and allows the unit to accept input from the controlling device.
(Standby) — The Standby/Run mode indicates the
current capability of the unit. Press
to access Standby.
This displays either a STBY NO (unit is in the run configuration) or STBY YES (unit is in standby and is not capable of
operating). To change from STBY YES to STBY NO, either
ENTER . To change from STBY NO to STBY
press CLEAR or
ENTER . This change to STBY YES will clear any
YES, press
alarms present on the unit.
The forced values are useful for problem diagnosis, and as a
preliminary step before running the test function.
(Analog outputs) — This subfunction displays the status of the various analog outputs. Press
to access additional analog outputs. Some outputs can be user forced by
entering a value for the output. For example, press
until
the HCV display appears. The display will indicate an output
value describing the heating coil valve percent open. If the display reads HEATING COIL VALVE 0 (valve closed) and the
ENTER
user wants to use the heating coil, pressing
will change the display to HEATING COIL VALVE 100/
FORCE 4; overriding or forcing the heating coil valve to 100%
open. This is useful for problem diagnosis and as a preliminary
step before running the test function.
Press
to view external clock input status. This status
indicates when the Remote Start/Unoccupied control of unit is
in effect. A 0 is displayed when there is no external input. A 1
is displayed when an external clock input is present.
67
Table 55 — Compressor Loading and Unloading Sequences (60 Hz Units)
SIZE 034 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Active
Cyls
Percent
Capacity
Comp
1
Unload
U1
Unloader
U1A
Comp
2
Unloader
U2
Unloader
U2A
0
OFF
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
OFF
2
17
2
ON
ON
OFF
OFF
OFF
OFF
4
33
3
ON
OFF
OFF
OFF
OFF
OFF
6
50
4
ON
OFF
OFF
ON
ON
ON
8
67
5
ON
OFF
OFF
ON
ON
OFF
10
83
6
ON
OFF
OFF
ON
OFF
OFF
12
100
SIZE 038 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Unloader
U2
Active
Cyls
Percent
Capacity
Comp 1
Unloader
U1
Unloader
U1A
0
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
2
14
2
ON
ON
OFF
OFF
OFF
4
28
3
ON
OFF
OFF
OFF
OFF
6
42
4
ON
OFF
OFF
ON
ON
8
71
5
ON
OFF
OFF
ON
OFF
10
100
Comp 2
SIZE 044 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Active
Cyls
Percent
Capacity
Comp 1
Unloader
U1
Comp 2
Unloader
U2
0
OFF
OFF
OFF
OFF
0
0
1
ON
ON
OFF
OFF
2
25
2
ON
OFF
OFF
OFF
4
50
3
ON
OFF
ON
ON
6
75
4
ON
OFF
ON
OFF
8
100
SIZE 048 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Unloader
U2
Active
Cyls
Percent
Capacity
Comp 1
Unloader
U1
Unloader
U1A
Comp 2
0
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
2
19
2
ON
ON
OFF
OFF
OFF
4
38
3
ON
OFF
OFF
OFF
OFF
6
58
4
ON
OFF
OFF
ON
ON
8
79
5
ON
OFF
OFF
ON
OFF
10
100
Active
Cyls
Percent
Capacity
SIZE 054 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Comp 1
Unloader
U1
Unloader
U1A
0
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
2
20
2
ON
ON
OFF
OFF
OFF
4
40
3
ON
OFF
OFF
OFF
OFF
6
60
4
ON
OFF
OFF
ON
ON
8
80
5
ON
OFF
OFF
ON
OFF
10
100
68
Comp 2
Unloader
U2
Table 55 — Compressor Loading and Unloading Sequences (60 Hz Units) (cont)
SIZE 064 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Active
Cyls
Percent
Capacity
Comp 1
Unloader
U1
Unloader
U1A
Comp 2
Unloader
U2
Unloader
U2A
0
OFF
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
OFF
2
17
2
ON
ON
OFF
OFF
OFF
OFF
4
33
3
ON
OFF
OFF
OFF
OFF
OFF
6
50
4
ON
OFF
OFF
ON
ON
ON
8
67
5
ON
OFF
OFF
ON
ON
OFF
10
83
6
ON
OFF
OFF
ON
OFF
OFF
12
100
Active
Cyls
Percent
Capacity
SIZE 074,078 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Comp 1
Unloader
U1
Unloader
U1A
0
OFF
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
OFF
2
14
2
ON
ON
OFF
OFF
OFF
OFF
4
29
3
ON
OFF
OFF
OFF
OFF
OFF
6
43
4
ON
OFF
OFF
ON
ON
ON
8
62
5
ON
OFF
OFF
ON
ON
OFF
10
81
6
ON
OFF
OFF
ON
OFF
OFF
12
100
Active
Cyls
Percent
Capacity
Comp 2
Unloader
U2
Unloader
U2A
SIZE 088 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Comp A1
Unloader
UA1
Unloader
UA2
0
OFF
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
OFF
2
17
2
ON
ON
OFF
OFF
OFF
OFF
4
33
3
ON
OFF
OFF
OFF
OFF
OFF
6
50
4
ON
OFF
OFF
ON
ON
ON
8
67
5
ON
OFF
OFF
ON
ON
OFF
10
83
6
ON
OFF
OFF
ON
OFF
OFF
12
100
Active
Cyls
Percent
Capacity
Comp B1
Unloader
UB1
Unloader
UB2
SIZE 104 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Comp A1
Unloader
UA1
Comp
A2
0
OFF
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
OFF
OFF
OFF
OFF
4
20
2
ON
OFF
OFF
OFF
OFF
OFF
6
30
3
ON
ON
OFF
ON
OFF
OFF
8
40
4
ON
ON
OFF
ON
OFF
OFF
10
50
5
ON
OFF
OFF
ON
OFF
OFF
12
60
6
ON
ON
ON
ON
ON
OFF
12
60
7
ON
ON
ON
ON
OFF
OFF
14
70
8
ON
OFF
ON
ON
OFF
OFF
16
80
9
ON
ON
ON
ON
ON
ON
16
80
10
ON
ON
ON
ON
OFF
ON
18
90
11
ON
OFF
ON
ON
OFF
ON
20
100
Comp B1
69
Unloader
UB1
Comp
B2
Table 56 — Compressor Loading and Unloading Sequences (50 Hz Units)
SIZE 034 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Active
Cyls
Percent
Capacity
Comp 1
Unloader
U1
Comp 2
Unloader
U2
Unloader
U2A
0
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
OFF
OFF
OFF
2
29
2
ON
OFF
OFF
OFF
OFF
4
58
3
ON
OFF
ON
ON
OFF
8
86
4
ON
OFF
ON
OFF
OFF
10
100
Active
Cyls
Percent
Capacity
SIZE 044 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Comp 1
Unloader
U1
Unloader
U1A
Comp 2
Unloader
U2
0
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
2
19
2
ON
ON
OFF
OFF
OFF
4
38
3
ON
OFF
OFF
OFF
OFF
6
58
4
ON
OFF
OFF
ON
ON
8
79
5
ON
OFF
OFF
ON
OFF
10
100
SIZE 054 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Active
Cyls
Percent
Capacity
Comp 1
Unloader
U1
Unloader
UA1
Comp 2
Unloader
U2
Unloader
U2A
0
OFF
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
OFF
2
17
2
ON
ON
OFF
OFF
OFF
OFF
4
38
3
ON
OFF
OFF
OFF
OFF
OFF
6
57
4
ON
OFF
OFF
ON
ON
ON
8
71
5
ON
OFF
OFF
ON
ON
OFF
10
86
6
ON
OFF
OFF
ON
OFF
OFF
12
100
SIZE 064 UNITS
COOLING
STAGE
Lead Circuit
Lag Circuit
Active
Cyls
Percent
Capacity
Comp 1
Unloader
U1
Unloader
UA1
Comp 2
Unloader
U2
Unloader
U2A
0
OFF
OFF
OFF
OFF
OFF
OFF
0
0
1
ON
ON
ON
OFF
OFF
OFF
2
17
2
ON
ON
OFF
OFF
OFF
OFF
4
33
3
ON
OFF
OFF
OFF
OFF
OFF
6
50
4
ON
OFF
OFF
ON
ON
ON
8
67
5
ON
OFF
OFF
ON
ON
OFF
10
83
6
ON
OFF
OFF
ON
OFF
OFF
12
100
70
TROUBLESHOOTING
until the display reads STBY YES or STBY NO. If display
ENTER to place the unit in Standby
reads STBY NO, press
mode. If display reads STBY YES, the unit is already in the
Standby mode. To remove the unit from Standby mode, press
ENTER .
By using the accessory keypad and display module and the
status function, actual operating conditions of the unit are displayed while it is running. Test function allows proper operation of compressors, compressor unloaders, fans, and other
components to be checked while unit is stopped. Service function displays how configurable items are configured. If an
operating fault is detected, an alarm is generated and an alarm
, along with
code(s) is displayed under the subfunction
an explanation of the fault. All current alarm codes are
stored under this subfunction. For checking specific items, see
Table 57.
Any compressors and condenser fans which are operating
will take several seconds to shut down once the unit is placed
in Standby mode. The evaporator fan will take approximately
15 seconds to shut down.
NOTE: When unit is in Standby mode (display reads STBY
YES), no commands will be accepted from the CCN communications bus.
Complete Unit Stoppage — If the unit is off, there are
Checking Display Codes — To determine how the
several conditions that can cause this situation to occur:
1. Cooling load satisfied.
2. Programmed schedule.
3. General power failure.
4. Blown fuse in the control power feed.
5. Open control circuit fuse.
6. Unit ON/OFF switch moved to OFF position.
7. Loss of communications between the processor module and other control modules.
8. Operation of the unit blocked by the demand limit
function.
9. Unit is in Standby mode.
10. Unit is turned off through the CCN network.
11. Unit supply-air temperature (SAT) thermistor failure.
12. Supply-air fan is not operating.
13. High duct static pressure.
14. Remote on-off circuit open (off).
unit has been programmed to operate, check diagnostic inforand
) and operating mode displays
mation (
(
). If no display appears, follow procedures in Control
Modules section on page 81. If display is working, continue as
follows:
1. Note all alarm and alert codes displayed,
.
and
2. Note all operating mode codes displayed,
.
3. Note control temperature set point in effect and current
control temperature,
.
If unit is running, compare the “in effect” control set
point with current temperature. Check the programming of schedule function to see if occupied or unoccupied set point should be in effect.
Unit Standby — To place the unit in Standby mode, place
LOCAL/REMOTE selection switch in the LOCAL (OFF) position and then use the HSIO and press
. Press
Table 57 — Controls Troubleshooting
SYMPTOM(S)
PROBABLE CAUSE(S)
SOLUTION(S)
Evaporator fan does not run.
1. Circuit breaker open.
2. Fan configured for automatic
operation.
3. Inverter overload.
Compressor does not run.
1. Fan interlock does not sense
evaporator fan is operating.
2. Circuit breaker is open.
3. There is no demand for cooling.
4. The control is locking out cooling
operation.
Condenser fans do not turn on.
Heating and cooling occur
simultaneously.*
Evaporator fan runs, but
cooling or heating will not
operate.
Economizer does not appear to
control to the discharge air set
point.
Cooling demand exists and
economizer modulates, but
compression is not operating.
Controls do not seem to be
operating.
1. Unit is equipped with transducers
and service valves are back seated.
2. Circuit breaker is open.
Occupied heating is configured as on
and occupied heat set point is set higher
than the cooling set point.
Fan interlock does not sense that
evaporator fan is operating.
1. Find cause and reset circuit breaker.
2. Reconfigure Evaporator Fan from Automatic to Constant
using
on HSIO.
3. Find cause and reset.
1. Check fan status switch and pressure tubing.
2. Find cause and reset circuit breaker.
3. Correct operation.
4. Check rotating display for alarm codes. Resolve alarm
cause and reset control by changing to Standby and back
to Run mode.
1. Turn service valve at least one turn from backseated
position.
2. Find cause and reset circuit breaker
Turn off occupied heating, or lower heating set point.
Check fan status switch and pressure tubing.
Economizer is probably working
correctly.
Economizer controls to a modified set point to maximize free
cooling. See Economizer section on page 20.
Compression cannot be initiated until
economizer damper is 90% open.
Correct operation.
Remote on-off function may be keeping
controls off.
Terminals 1 and 2 on Channel 49 must be shorted by remote
switch or jumper.
*Simultaneous operation of cooling and heating may occur on VAV units as the Occupied Heating function begins.
Check the unit operating mode.
Simultaneous operation of cooling and heating is permitted during Dehumidification/Reheat. Check unit operating mode.
71
Single Circuit Stoppage — If a single circuit stops,
there are several potential causes:
1. Open contacts in the compressor high-pressure switch.
2. Low refrigerant pressure.
3. Thermistor failure
4. Transducer failure.
5. High suction superheat.
6. Low suction superheat.
7. Unit supply-air temperature thermistor (SAT) failure.
8. Compressor circuit breaker trip.
9. Operation of the circuit blocked by the demand limit
function.
10. Loss of communications between the processor module and DSIO1 module.
c. Check the programming of the schedule function to
see if occupied or unoccupied set point should be in
effect.
NOTE: To disable unit operation, press
and put the
unit in Standby mode.
DIAGNOSTIC ALARM CODES AND POSSIBLE
CAUSES (See Table 58):
Alarm Codes 51 and 55 (Compressor Fault)\ — Alarm code
51 is for a fault on compressor A1, and alarm code 55 is for a
fault on compressor B1. If the DSIO1 relay module fails or a
compressor safety circuit switch opens during the operation of
the compressor, the microprocessor detects this fault, stops the
compressor, signals the alarm, and deenergizes the DSIO1 relay to lock the compressor off. To reset the alarm, use the manual method. The possible causes are:
1. High-pressure switch open (code 51 or 55, then code
76 and/or 77 if pressure transducers are installed). The
high-pressure switch is wired in series with the 24-v
supply that energizes the load side of the DSIO1 module. If the high-pressure switch opens during compressor operation, the compressor stops, and the stop is
detected by the DSIO1, terminal strip J3.
2. Wiring error. A wiring error in the control safety circuit will cause the modules to malfunction, and an
error will be indicated.
To check out alarm codes 51 or 55:
1. Scroll through the subfunction
to the proper
compressor number using the
key.
Restart Procedure — Before attempting to restart the
machine, check the alarms and alerts subfunctions to determine
the cause of the shutdown. If the unit, circuit, or compressor
stops more than once as a result of a safety device, determine
and correct the cause before attempting to start the unit again.
After the cause of the shutdown has been corrected, unit
restart may be automatic or manual depending upon the fault.
A manual restart requires a recycle of STANDBY/RUN modes
from the HSIO or cycling OFF/ON of the control power
via control switch in the unit control box. To recycle the
STANDBY/RUN modes, enter the
subfunction.
ENTER
Scroll down to STBY function. Press
to enter
STANDBY, then press CLEAR ENTER to exit STANDBY (re-enter
RUN). Manual reset conditions may also be cleared through
the ComfortWORKS® or Service Tool software by selecting
Modify, Controller, Configuration and downloading “Unit Reset YES” from the configuration screen. All of the fault conditions are described in the Diagnostics Alarm Codes and Possible Causes section.
2. Energize the step (press ENTER ). If the compressor does
not start, the cause is most likely related to one of the
following: HPS (high-pressure switch) open, tripped
compressor circuit breaker or incorrect wiring in either
the safety circuit or compressor contactor coil circuit.
To follow the circuit alarm, see the unit wiring
diagram.
If the compressor starts, verify that all stages of condenser
fans are operational.
For sizes 034-078, use
and ENTER to confirm operation of outputs MM, FR2, and FR3.
Alarms and Alerts — Alarms and alerts are warnings of
abnormal or fault conditions, and may cause either one circuit
or the whole unit to shut down. They are assigned code numbers as described below. The alarm descriptions are displayed
on the HSIO when the
subfunction is entered. When a
communication loss occurs to a hardware point, an alert or
alarm may be generated. Refer to Table 14 for Alert Limits.
The PSIO also recognizes illegal configurations.
For sizes 088 and 104, use
and ENTER to confirm operation of outputs MMA, OFA, MMB, and OFB.
Return unit to run mode and observe compressor operation
to verify that compressor lock-out circuit is working and condenser fans are energized after compressor starts.
NOTE: With head pressure control option enabled (
,
MMAS = YES), a short delay will occur before the first stage
of condenser fan(s) is energized. Check location of SCT on
condenser coil or pressure transducer wiring and pressure (if
equipped) if condenser fans do not start.
Table 58 contains a detailed description of each alarm and
alert code error and possible cause.
To determine how a unit is operating, check the diagnostic
information available (
through
) and the
operating mode displays (
). If no display appears, see
Control Modules section on page 81. If the display is working:
1. Note all alarm codes displayed under
Alarm Codes 52 and 56 (Compressor Fault) — Alarm code
52 is for compressor A2. Alarm code 56 is for compressor B2.
Alarm codes 52 and 56 are a combination of the separate compressor fault and compressor status codes used for compressors
A1 and B1. If the DSIO module fails, a compressor safety circuit switch opens, a circuit breaker trips, or the compressor
contactor fails to energize, the microprocessor detects the fault.
Alarm Codes 53 and 57 (Compressor Status) — If the commanded state of the compressor does not match compressor
status for 3 seconds, the corresponding compressor stops and
the proper alarm trips. This alarm will detect circuit breaker
failures, and failure of the compressor contactor to be energized. If a compressor circuit breaker trips due to compressor
overcurrent or a short or ground between the circuit breaker
.
2. Note all operating mode codes displayed under
.
3. Note the modified supply-air set point in effect and the
current supply-air temperature under
and
.
a. If reset is in effect, the modified set point may be
different from the supply-air set point because the
space temperature is below the reset set point.
b. If demand limit is in effect, the unit may be incapable of producing the desired supply-air set point
due to the decreased capacity of the unit.
72
Alarm Code 59 (Supply-Air Thermistor Failure) — If the
temperature measured by this thermistor is outside the range of
–40 to 245 F (–40 to 118 C), heating, cooling, and economizer
use are disabled. Reset of this alarm is automatic once the problem is corrected. Start-up follows the normal sequence. The
cause of the alarm is usually a bad thermistor, a shorted or open
thermistor caused by a wiring error, or a loose connection.
and compressor, an alarm for that compressor will be indicated.
This will only affect that circuit; the other circuit will continue
to operate. The microprocessor is also programmed to indicate
a compressor failure if the CLO (cooling lockout) circuit to the
DSIO1, terminal J3, receives a voltage when a compressor is
not supposed to be operating. Other possible causes include a
failed contactor or DSIO module.
Table 58 — Alarm Codes
DISPLAY
DESCRIPTION
ACTION TAKEN BY
CONTROL
RESET
METHOD
51
Compressor A1 Failure
Compressor A1 shut down
Manual
52
Compressor A2 Failure
Compressor A2 Shutdown
Manual
53
Compressor A1 Status Failure
Compressor A1 shut down
Manual
54
Not used
—
—
55
Compressor B1 Failure
Compressor B1 shut down
Manual
56
Compressor B2 Failure
Compressor B2 shut down
Manual
57
Compressor B1 Status Failure
Compressor B1 shut down
Manual
58
Not Used
59
Supply-Air Thermistor Failure
60
—
—
PROBABLE CAUSE
High-pressure switch open.
Wiring error.
High-pressure switch open.
Wiring error.
Failed contactor.
Failed DSIO module.
Circuit breaker tripped.
Voltage on DSIO1 J3 when compressor off.
Failed contactor.
Failed DSIO module.
Circuit breaker tripped.
—
High-pressure switch open.
Wiring error.
High pressure switch open.
Wiring error.
Failed contactor.
Failed DSIO module.
Circuit breaker tripped.
Voltage on DSIO1 J3 when compressor off.
Failed contactor.
Failed DSIO module.
Circuit breaker tripped.
—
Heating, cooling, and economizer
disabled
Automatic
Return-Air Thermistor Failure
Heating and economizer disabled
Automatic
Bad, shorted, or open thermistor caused by a wiring
error or loose connection.
Bad, shorted, or open thermistor caused by a wiring
error or loose connection.
61
Outdoor-Air Thermistor Failure
NTFC disabled and economizer
uses enthalpy input only. If unit has
humidity sensors, economizer
dampers close.
Automatic
Bad thermistor, wiring error, or loose connection.
62
Saturated Condensing Thermistor Failure, Circuit A
Circuit A shut down
Automatic
63
Saturated Condensing Thermistor Failure, Circuit B
Circuit B shut down
Automatic
64
Suction Thermistor
Failure, Circuit A
65
Suction Thermistor
Failure, Circuit B
66
Space Thermistor Failure
67
Compressor A1 Discharge
Pressure Transducer Failure
Compressor B1 Discharge
Pressure Transducer Failure
Compressor A1 Suction Pressure Transducer Failure
Compressor B1 Suction Pressure Transducer Failure
Loss of Communications with
DSIO1
Loss of Communications with
DSIO2
Loss of Communications with
PSIO2
68
69
70
71
72
73
Superheat alarms disabled. Unit
will operate as if there are no
suction sensors.
Superheat alarms disabled. Unit
will operate as if there are no
suction sensors.
Temperature reset, NTFC, cooling
and heating functions disabled (CV
applications only).
Automatic
Automatic
Bad thermistor, wiring error, or loose connection. This
alarm is only valid when unit does not have pressure
transducers.
Bad thermistor, wiring error, or loose connection. This
alarm is only valid when unit does not have pressure
transducers.
Bad thermistor, wiring error, or loose connection. This
alarm is only valid when unit is configured for suction
sensors.
Bad thermistor, wiring error, or loose connection. This
alarm is only valid when unit is configured for suction
sensors.
Automatic
Bad thermistor, wiring error, or loose connection.
Circuit A shuts down
Automatic
Bad transducer, bad 5-v power supply, or a wiring error.
Circuit B shuts down
Automatic
Bad transducer, bad 5-v power supply, or a wiring error.
Circuit A shuts down
Automatic
Bad transducer, bad 5-v power supply, or a wiring error.
Circuit B shuts down
Automatic
Bad transducer, bad 5-v power supply, or a wiring error.
All DSIO1 outputs turned off
Automatic
All DSIO2 outputs turned off
Automatic
All PSIO2 outputs turned off
Automatic
74
Low Pressure, Circuit A
Circuit A compressor(s) shut down
Automatic or
Manual
75
Low Pressure, Circuit B
Circuit B compressor(s) shut down
Automatic or
Manual
76
High Pressure, Circuit A
Circuit A compressor(s) shut down
Manual
73
Faulty or improperly connected plug, faulty DSIO1
module, or wiring error.
Faulty or improperly connected plug, faulty DSIO2
module, or wiring error.
Faulty or improperly connected plug, faulty PSIO2
module, or wiring error.
Low refrigerant charge, dirty filters, evaporator fan turning backwards, inlet guide vanes not opening properly,
plugged filter drier, or faulty transducer.
Low refrigerant charge, dirty filters, evaporator fan turning backwards, inlet guide vanes not opening properly,
plugged filter drier, or faulty transducer.
An overcharged system, high outdoor ambient temperature coupled with a dirty outdoor coil, plugged filter drier,
partially closed liquid line service valve, or a faulty transducer. This alarm is only valid when the unit has refrigerant pressure transducers.
Table 58 — Alarm Codes (cont)
DISPLAY
DESCRIPTION
ACTION TAKEN BY
CONTROL
RESET
METHOD
PROBABLE CAUSE
77
High Pressure, Circuit B
Circuit B compressor(s) shut down
Manual
An overcharged system, high outdoor ambient temperature coupled with a dirty outdoor coil, plugged filter drier,
partially closed liquid line service valve, or a faulty transducer. This alarm is only valid when the unit has refrigerant pressure transducers.
78
Supply-Air Fan State and
Status
All unit outputs (except supply fan)
turned off. Supply fan output
remains energized.
Automatic
Fan status switch failure, tubing not properly connected,
or fan status switch set incorrectly.
79
Not used
—
—
—
Low entering outdoor-air temperature, low evaporatorfan cfm, low refrigerant charge, plugged filter drier,
partially closed liquid line service valve, or pressure
transducer failure.
Low entering outdoor-air temperature, low evaporatorfan cfm, low refrigerant charge, plugged filter drier, partially closed liquid line service valve, or pressure transducer failure
Low refrigerant charge, plugged filter drier, partially
closed liquid line service valve, or a faulty thermistor or
transducer.
Low refrigerant charge, plugged filter drier, partially
closed liquid line service valve, or a faulty thermistor or
transducer.
80
Low Saturated Suction
Temperature, Circuit A
Circuit A shut down
Manual
81
Low Saturated Suction
Temperature, Circuit B
Circuit B shut down
Manual
82
High Suction Superheat,
Circuit A
Circuit A shut down
Manual
83
High Suction Superheat,
Circuit B
Circuit B shut down
Manual
84
Circuit A shut down
Manual
Faulty TXV, thermistor, or transducer.
85
Low Suction Superheat,
Circuit A
Low Suction Superheat,
Circuit B
Circuit B shut down
Manual
Faulty TXV, thermistor, or transducer.
86*
Illegal Configuration
Unit will not start
Manual
Configuration code error.
87
Not used
—
—
Economizer at minimum position,
heating coil valve fully open,
supply-air fan shut off
Initializes pressurization mode.
See Table 24 for hardware state
details.
Initializes evacuation mode. See
Table 24 for hardware state details.
Initializes smoke purge mode. See
Table 24 for hardware state details.
Unit shuts down. See Table 24 for
hardware state details.
Unit returns to stand-alone
operation.
Automatic
Automatic
Pressurization alarm tripped. Space being overpressurized to prevent smoke from entering zones.
88
Hydronic Coil Freeze Stat
89
Pressurization
90
Evacuation
91
Smoke Purge
92
Fire Shutdown
93
Linkage Failure
94
Building Pressure
Alarm generated.
Automatic
95
Duct Static Pressure
The supply-air fan shuts off for
5 minutes.
Automatic
96
Not used
97
CCN
CV
DSIO
IAQ
NTFC
PSIO
TSM
TXV
VFD
—
—
—
—
—
—
—
—
—
Indoor-Air Quality Failure
—
Automatic
Automatic
Automatic
Automatic
—
Alarm generated
Automatic
LEGEND
Carrier Comfort Network
Constant Volume
High-Voltage Relay Module
Indoor-Air Quality
Nighttime Free Cool
Processor Module
Terminal System Manager
Thermostatic Expansion Valve
Variable Frequency Drive
*Code is only available on sizes 034-078.
NOTE: Alarms 89-92 are level zero on the CCN Network. All other alarms are level 2.
74
—
Low temperature outdoor-air used with minimum airflow.
Unit is in IAQ purge mode with low temperature
outdoor air. Outdoor-air damper is jammed open.
Smoke alarm tripped. Power exhaust fans clear smoke
from space.
Purge alarm tripped. Outdoor air is being supplied and
return air is being exhausted.
Fire alarm tripped.
Loose connection, a broken wire, or a loss of communication with the TSM.
Power exhaust fan failure in either the 1/4-in. plastic
tubing routed to the area to be controlled or the tubing
routed to the atmosphere from the building pressure
control. This alarm is only valid when the unit is configured for modulating power exhaust or return-air fan.
Inlet guide vane actuator motor failure; or VFD failure; A
leak or obstruction in the 1.4-in. plastic tubing routed
from the inlet guide vane or VFD duct pressure transducer to the ductwork connection; All the terminals are
closed.
—
IAQ set point is less than the IAQ low reference generated, or the IAQ priority is configured as low and the IAQ
sensor reading exceeds the IAQ set point.
Alarm Code 72 (Loss of Communications With DSIO2) —
If communication is lost with the DSIO2 module, all outputs
controlled by this module will be turned off. This alarm will reset automatically once the communication is restored. The outputs will turn on normally after the alarm condition has been
reset. The probable cause for this condition is a faulty or improperly connected plug, a wiring error, or a faulty module.
Alarm Code 73 (Loss of Communications With Control
Options Board [PSIO2]) — If communication is lost with the
PSIO2 module, all outputs controlled by this module will be
turned off. Reset of this alarm is automatic when the communication is restored.
Start-up after this alarm has been remedied follows a
normal sequence. The probable cause for this condition is a
faulty or improperly connected plug, a wiring error, or a faulty
module.
Alarm Codes 74 and 75 (Low Pressure Circuit A or B)
With low-pressure switches installed — If a circuit is on and
the low-pressure switch is open (opens at 27 psig ± 4 psig) for
15 seconds, the compressor in that circuit will stop and the
alarm will trip.
NOTE: During initial start-up of a circuit, the low pressure
input will be ignored for 2 minutes.
With a suction transducer installed — If a circuit is on and the
suction pressure drops below 28 psig for 15 seconds, the compressor in that circuit will stop and the alarm will trip.
Alarm code 74 signals a circuit A failure, and code 75 signals a circuit B failure. The reset for this alarm can be automatic if the pressure reaches 67 ± 7 psig (switch) or 65 psig (transducer) within 5 minutes after the alarm has tripped. The circuit
will not be reset if it trips again after 3 consecutive failures. The
possible causes for the alarm are low refrigerant charge, dirty
filters, evaporator fan turning backwards, inlet guide vanes not
opening properly, plugged filter drier, or faulty transducer.
Alarm Codes 76 and 77 (High Pressure Circuit A or B) —
If a compressor trips on compressor fault alarm 51 or 55 and
the discharge pressure for that circuit is greater than 410 psig,
then the high pressure alarm will trip. If the discharge pressure
ever exceeds 440 psig, then the alarm will trip and the appropriate circuit will be shut off.
Alarm code 76 signals a circuit A failure, and alarm code 77
signals a circuit B failure.
Reset of this alarm is manual. The circuit will start normally
after the alarm condition has been corrected. Possible causes
for this alarm are an overcharged system, high outdoor ambient
temperature coupled with a dirty outdoor coil, plugged filter
drier, partially closed liquid line service valve, or a faulty
transducer.
NOTE: This alarm is only valid when the unit has refrigerant
pressure transducers.
Alarm Code 78 (Supply-Air Fan) — If the commanded state
and status of the supply-air fan do not match for 60 seconds,
the alarm trips. (The control circuit does not detect circuit
breaker failures due to motor overcurrent, shorts or grounds between the evaporator-fan circuit breaker and motor, circuit
breaker trips, or broken belts.) Other possible causes are fan
status switch failure, tubing not properly connected, or switch
set improperly. All other unit outputs except the supply-air fan
are turned off when this alarm is generated. The supply-air fan
output remains energized.
Reset of this alarm is automatic once the problem is
corrected.
Alarm Codes 80 and 81 (Low Saturated Suction Temperature) — If the saturated suction temperature is less than 20 F
(–6.7 C) for 5 minutes, the alarm trips and the circuit shuts off.
If the unit is configured for 2-speed fan operation, the fan
must be on high speed for this alarm to be generated. If the fan
Alarm Code 60 (Return-Air Thermistor Failure) — If the
temperature measured by this thermistor is outside the range of
–40 to 245 F (–40 to 118 C), the cooling capacity algorithm
will use a default of 8º F per stage drop. Heating and economizer will be disabled. Reset of this alarm is automatic once the
problem is corrected. Start-up follows the normal sequence.
The cause of the alarm is usually a bad thermistor, a shorted or
open thermistor caused by a wiring error, or a loose connection.
Alarm Code 61 (Outdoor-Air Thermistor Failure) — If the
temperature measured by this thermistor is outside the range of
–40 to 245 F (–40 to 118 C), the economizer routine will use
enthalpy input only. If the unit is equipped with humidity sensors, then the enthalpy will also be considered bad and the
economizer will close the dampers. Nighttime free cooling will
also be disabled. Reset of this alarm is automatic once the problem is corrected. Start-up follows the normal sequence. The
cause of the alarm is usually a bad thermistor, a wiring error, or
a loose connection.
Alarm Codes 62 and 63 (Saturated Condensing Thermistor
Failure) — If the SCT fails (temperature is out of the range of
–40 F to 245 F), the alarm will trip and the appropriate circuit
will shut off. Reset of this alarm is automatic once the problem
is corrected. The unit performs a complete restart when the
SCT sensor resets. The cause of the alarm is usually a bad thermistor, a wiring error, or a loose connection.
NOTE: This alarm is only valid when the unit has saturated
condensing thermistors.
Alarm Codes 64 and 65 (Suction Thermistor Failure) — If
the temperature measured by this thermistor is outside the
range of –40 to 245 F (–40 to 118 C), the high and low superheat alarms will be disabled and the head pressure algorithm
will operate as if the unit did not have suction sensors. Reset of
this alarm is automatic once the problem is corrected. Start-up
follows the normal sequence. The cause of the alarm is usually
a bad thermistor, a wiring error, or a loose connection.
Alarm Code 66 (Space Thermistor Failure) — This alarm
applies to all units. If the temperature measured by this thermistor is outside the range of –10 to 245 F (–23 to 118 C), the
temperature reset, nighttime free cooling, and cooling and
heating (CV applications only) functions are disabled. Reset of
this alarm is automatic once the problem is corrected, and the
reset function will be enabled. The cause of the alarm is usually a bad thermistor, a wiring error, or a loose connection.
Alarm Codes 67 through 70 (Transducer Failure) — If the
voltage ratio of a transducer is less than 2% or greater than
98% for 3 seconds, the transducer has failed and the affected
circuit shuts down.
Code 67 — Compressor A1 Discharge Pressure
Transducer Failure
Code 68 — Compressor B1 Discharge Pressure
Transducer Failure
Code 69 — Compressor A1 Suction Pressure
Transducer Failure
Code 70 — Compressor B1 Suction Pressure
Transducer Failure
The reset of this alarm is automatic if the voltage ratio returns within range. Start-up of this circuit follows a normal sequence. The cause of this error is usually a bad transducer, a
bad 5-v power supply, or a wiring error. The failed transducer
should be recalibrated by the control using the service function
before the transducer is considered bad.
Alarm Code 71 (Loss of Communications With DSIO1) —
If communication is lost with the DSIO1 module, all outputs
controlled by this module will be turned off. This alarm will reset automatically when the communication is restored. The
outputs will turn on normally after the alarm condition has
been reset. The probable cause for this condition is a faulty or
improperly connected plug, a wiring error, or a faulty module.
75
Alarm Code 93 (Linkage Failure — DAV System Only) —
A linkage failure alarm is generated when the linkage
has stopped updating the TSM linkage tables within the last
5 minutes.
NOTE: This alarm can only be generated after linkage has
updated the table at least one time since initialization.
The unit controls enter the linkage default mode if the linkage is enabled, but the communications link has been lost. With
the controls having reverted back to stand-alone operation, the
existing sensors, previously overridden by linkage, will be
used. This may be caused by a loose connection or a broken
wire.
Reset of this alarm is automatic once the problem is
corrected.
Alarm Code 94 (Building Pressure) — If the building
pressure is greater than the building pressure set point plus
0.25 in. wg for 30 seconds, the alarm will be generated. This
may be caused by a power exhaust fan failure or a leak or obstruction in either the 1/4-in. plastic tubing routed to the area to
be controlled or the tubing routed to atmosphere from the
building pressure control. This alarm is valid only when the
unit is configured for modulating power exhaust or return-air
fan.
Reset of this alarm is automatic once the problem is
corrected.
Alarm Code 95 (Duct Static Pressure) — If the duct pressure
is greater than the static pressure set point plus 1.0 in. wg for
30 seconds, or equal to or greater than 5.0 in. wg for 15 seconds, then the alarm will trip, and the supply-air fan will shut
off for 5 minutes. This may be caused by variable frequency
drive (VFD) or IGV actuator motor failure or a leak or obstruction in the 1/4-in. plastic tubing routed from the VFD or IGV
duct pressure control to the ductwork connection, or all the terminals are closed.
Reset of this alarm is automatic once the problem is
corrected.
Alarm Mode 97 (Indoor-Air Quality Failure) — This alarm
is valid only when the unit is configured with the PSIO2 control option module, the unit is equipped with field-supplied
IAQ sensors, and the VENT option is set at either “1” or “3”.
If the IAQ set point (IAQS) is less than the IAQ low reference value or greater than the high reference value, an alarm
will be generated. An alarm will also occur when the IAQ priority is configured as low and the IAQ sensor reading exceeds
the IAQ set point.
Reset of this alarm is automatic once the problem is
corrected.
is at low speed, the speed will be set to high and the 5 minute
timer will be restarted. The fan will be locked on high speed
until the saturated suction temperature exceeds 65 F.
Alarm code 80 signals a circuit A failure, and alarm code 81
signals a circuit B failure. Reset is manual, and start-up of the
circuit is normal after the alarm has been cleared. Possible
causes of the fault condition are a combination of low entering
outdoor-air temperature, low evaporator-fan cfm, low refrigerant charge, plugged filter drier, partially closed liquid line service valve, or pressure transducer failure.
NOTE: This alarm is valid only when the unit has refrigerant
pressure transducers.
Alarm Codes 82 and 83 (High Suction Superheat) — This
alarm is valid only when unit is configured for pressure transducers and suction sensors (thermistors), and mechanical cooling is on.
If the suction superheat is greater than 45 F (7 C) for more
than five minutes, the alarm trips and the circuit shuts down.
Alarm code 82 signals a circuit A failure, and alarm code 83
signals a circuit B failure. Reset of this alarm is manual. The
circuit will start normally after the alarm condition has been
corrected. Possible causes for this alarm are low refrigerant
charge, plugged filter drier, partially closed liquid line service
valve, or a faulty thermistor or transducer.
Alarm Codes 84 and 85 (Low Suction Superheat) — This
alarm is valid only when the unit is configured for pressure
transducers and suction sensors (thermistors), and mechanical
cooling is on.
If the suction superheat is less than 3 F (–16 C) for more
than five minutes, the alarm trips and the affected circuit shuts
down. Alarm code 84 signals a circuit A failure, and alarm
code 85 signals a circuit B failure. Reset of this alarm is manual. Start-up of the circuit is normal after the alarm has been
corrected. Possible causes of the alarm include a faulty thermostatic expansion valve (TXV), thermistor, or transducer.
Alarm Code 86 (Illegal Configuration) (Sizes 034-078
Only) — This fault indicates a configuration code error, and
the unit is not allowed to start. Refer to Service Function
section and
on page 88 for factory configuration values and
on page 88 for user configuration variables.
Check all configuration codes and set points and correct any
errors.
Alarm Code 88 (Hydronic Coil Freeze Stat) — The hydronic coil freeze stat alarm requires a field supplied, normally
open, temperature actuated switch connected to PSIO2 at plug
J7 (bottom). The alarm is activated by a 24-v signal generated
by the switch when it closes. The economizer will be set at
minimum position, heating coil valve will be fully open, and
supply-air fan will be shut off. This may be caused by low temperature outdoor-air used with minimum airflow, during IAQ
purge mode with low temperature outdoor air, or because the
outdoor-air damper is jammed open.
Reset of this alarm is automatic once the problem is
corrected.
Alarm Code 89 through 92 (Pressurization, Evacuation,
Smoke Purge, and Fire Shutdown, respectively) — When
the unit is equipped with an optional smoke control and a fire
system is installed, these 4 modes are provided to control
smoke within areas serviced by the unit. The unit must be
equipped with an economizer, power exhaust or return-air fan
options, and the control option module to support these modes.
The building fire alarm system closes field supplied, normally
open, dry contacts connected to PSIO2 at plug J7 (bottom) to
activate the alarms.
Reset of this alarm is automatic once the problem is
corrected.
Thermistor Troubleshooting — The unit control
system uses thermistors to measure temperatures of the supply
and return air, outdoor air and space temperature, and the saturated condensing and suction temperatures of the refrigerant
circuits. See Table 1 and Fig. 38-40 for thermistor locations.
The resistance versus temperature and electrical characteristics for thermistors in the system (except space temperature)
are identical. To obtain an accurate reading, a high-impedance
meter (such as a digital meter) must be used.
Thermistors in the unit control system have a 5-vdc signal
applied across them any time the unit control circuit is energized. The voltage drop across the thermistor is directly proportional to the temperature and resistance of the thermistor.
To determine temperatures at the various thermistor
locations:
1. Disconnect the thermistor from the processor board.
2. Measure the resistance across the appropriate thermistor using a high quality digital ohmmeter.
3. Use the resistance reading to determine the thermistor
temperature using Tables 59 and 60.
76
The microprocessor has been programmed to check the operation of the thermistors. If the measured temperature is outside the range of –40 to 245 F (–40 to 118.3 C) and 168,250 to
203.75 ohms (outdoor-air temperature, supply-air temperature,
saturated condensing temperature, suction gas temperature, and
return-air temperature only), it will be treated as a sensor failure and a diagnostic code will be displayed. It is also possible
to check the operation of the thermistors using the test function.
To check the thermistors:
1. Use the temperature subfunction of the status function
(
) to determine if the thermistors are reading
correctly.
2. Check the thermistor calibration at a known temperature by measuring actual resistance and comparing the
value measured with the values listed in the thermistor
tables (Tables 59 and 60).
3. Make sure that the thermistor leads are connected to
the proper pin terminals at the PSIO1 and PSIO2
terminal strip J7 on the processor boards, and that the
thermistors are properly located in the refrigerant
circuit.
If a thermistor has failed or the wire is damaged, replace the
complete assembly. Do not attempt to splice the wires or repair
the assembly.
Table 59 — Thermistor Resistance vs Temperature Values for Thermistors T1-T7 (5 K at 25 C Resistors)
TEMP (F)
TEMP (F)
–25
–20
–25
–15
–20
–10
–15
–5
–10
0
–5
5
0
10
5
15
10
20
15
25
30
20
35
25
36
30
37
35
38
36
39
37
40
38
41
39
42
40
43
44
41
45
42
46
43
47
44
48
45
49
46
50
47
51
48
52
49
53
54
50
55
51
56
52
57
53
58
54
59
55
60
56
61
57
62
58
63
64
59
65
60
66
61
67
62
68
63
69
64
70
65
71
66
72
67
73
68
69
70
71
72
73
RESISTANCE
(Ohms)
RESISTANCE
(Ohms)
98010
82627
98010
69790
82627
59081
69790
50143
59081
42678
50143
36435
42678
31201
36435
26804
31201
23096
26804
19960
17297
23096
15027
19960
14614
17297
14214
15027
13833
14614
13449
14214
13084
13833
12730
13449
12387
13084
12053
11730
12730
11416
12387
11111
12053
10816
11730
10529
11416
10250
11111
9979
10816
9717
10529
9461
10250
9213
8973
9979
8739
9717
8511
9461
8291
9213
8076
8973
7868
8739
7665
8511
7468
8291
7277
8076
7091
6911
7868
6735
7665
6564
7468
6399
7277
6237
7091
6081
6911
5929
6735
5781
6564
5637
6399
5497
6237
6081
5929
5781
5637
5497
TEMP(F)
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
RESISTANCE
(Ohms)
5361
5229
5101
4976
4855
4737
4622
4511
4403
4298
4195
4096
4000
3906
3814
3726
3640
3556
3474
3395
3318
3243
3170
3099
3031
2964
2898
2835
2774
2713
2655
2598
2542
2488
2436
2385
2335
2286
2238
2192
2147
2103
2060
2018
1977
1937
1898
1860
1822
1786
1750
TEMP(F)
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
77
RESISTANCE
(Ohms)
1715
1680
1647
1614
1582
1550
1519
1489
1459
1430
1401
1373
1345
1318
1291
1265
1239
1214
1189
1165
1141
1118
1095
1072
1050
1028
1007
986
965
945
925
906
887
868
850
832
815
798
782
765
749
734
719
705
690
677
663
650
638
626
614
TEMP
(F)
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
RESISTANCE
(Ohms)
602
591
581
570
560
551
542
533
524
516
508
501
494
487
480
473
467
461
456
450
444
439
434
429
424
419
415
410
405
401
396
391
386
382
377
372
366
361
356
350
344
338
332
325
318
311
304
297
289
282
Table 60 — Thermistor Resistance vs Temperature Values for
Space Temperature Thermistors T-55 and T-56 (10 K at 25 C Resistors)
TEMP
(F)
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
RESISTANCE
(Ohms)
24051
23456
22877
22313
21766
21234
20716
20212
19722
19246
18782
18332
17893
17466
17050
16646
16253
15870
15497
15134
14780
14436
TEMP
(F)
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
RESISTANCE
(Ohms)
14101
13775
13457
13148
12846
12553
12267
11988
11717
11452
11194
10943
10698
10459
10227
10000
9779
9563
9353
9148
8948
8754
TEMP
(F)
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
RESISTANCE
(Ohms)
8563
8378
8197
8021
7849
7681
7517
7357
7201
7049
6900
6755
6613
6475
6340
6209
6080
5954
5832
5712
5595
5481
TEMP
(F)
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
NOTE: Thermistors T6 and T7 are located in the compressor suction service valves.
Sufficient detail is not shown in this figure to include their precise locations.
Fig. 38 — Thermistor T1, T2, and T5 Locations
SIZES 034 AND 038
SIZES 044 AND 048
LEGEND
CKT — Circuit
L.H. — Left Hand
R.H. — Right Hand
Fig. 39 — Thermistor T3 and T4 Locations, Size 034-048 Units; Hairpin End of Coil
78
RESISTANCE
(Ohms)
5369
5260
5154
5050
4948
4849
4752
4657
4564
4474
4385
4299
4214
4132
4051
3972
3895
3819
3745
3673
054
064
074, 078
NOTE: Blank coils are included on size 054, 064 units only for relative position. Detail is provided for coils where thermistors are located.
Fig. 40 — Thermistor T3 and T4 Locations, Size 054-104 Units; Header End of Coil
79
088, 104
Fig. 40 — Thermistor T3 and T4 Locations, Size 054-104 Units; Header End of Coil (cont)
2. Make sure that the transducer leads are properly connected in the junction box and to the PSIO1. Check the
transformer TRAN4 output. Check the transducer supply voltage from PS1. It should be 5 vdc ± 0.2 v.
Check the supply voltage to PSIO channel 12.
Transducer Troubleshooting — The unit control
system may use transducers to measure pressures around the
system. See Table 1 for pressure transducer locations and
Fig. 41 for typical refrigerant pressure transducer. If a transducer is suspected of being faulty, check the voltage to the transducer. The refrigerant pressure transducer supply voltage
should be 5 vdc ± 0.2 v. These transducers convert the measured refrigerant pressure to a voltage. This voltage is then
evaluated as a ratio to the 5 vdc ± 0.2 v supply voltage. Read
the voltage on channel 12. If the check filter switch is open,
then 5 v is used for the ratio. If the supply voltage is correct,
compare the pressure reading displayed on the HSIO keypad
and the pressure obtained on a calibrated pressure gage.
NOTE: A 24-vac isolation transformer is required for proper
operation of each field-installed IAQ and humidity sensor. One
transformer is required for each sensor to avoid damage to
refrigerant pressure transducers.
Fig. 41 — Refrigerant Pressure Transducer
IMPORTANT: Compressor service valves shut off
the pressure port when backseated. Be sure that
service valves with transducers installed on the pressure port are not backseated to ensure proper transducer operation.
Refrigerant Pressure Transducer Replacement and Calibration — Remove the transducers from
the compressor and allow them to be exposed to atmospheric
pressure. Refrigerant ports under transducers have Schradertype ports. Follow the steps in Table 61 to calibrate (zero) the
transducers.
After calibration, the results may be checked by following
the steps outlined in Table 62. Pressure readings other than
0.0 psig indicate that the calibration was unsuccessful. Repeat
the calibration procedure for any value that is greater than
± 1.0 psig.
After satisfactory calibration of the transducers, reinstall
them on the compressors.
To check the refrigerant pressure transducers:
1. Use the pressure subfunction of the status function
(
and
) to determine if the pressure
transducers are reading correctly. Connect a calibrated
gage to the lead compressor suction or discharge pressure connection to check transducer reading.
80
Table 61 — Refrigerant Pressure
Transducer Configuration
KEYPAD
DISPLAY
HSIO ENTRY
ENTER
ACTION BEING
TAKEN
LOG ON
Enter login function
LOGGED
ON
Logging in
FACT
CFG
should always be blinking when power is on. It indicates
modules are communicating properly. If green LED is not
blinking, check red LED. If red LED is normal, check module
address switches. See Fig. 42. Proper addresses are:
PSIO1 (Processor Module) — 01 (may be different when
CCN connected)
DSIO1 (High-Voltage Relay Module) — 19
DSIO2 (High-Voltage Relay Module) — 49
PSIO2 (Control Options Module) — 31
If all modules indicate communication failure, check
COMM plug on PSIO1 module for proper seating. If a good
connection is assured and condition persists, replace PSIO1
module.
If only DSIO(s) or PSIO2 module indicates communication
failure, check COMM plug on that module for proper seating.
If a good connection is assured and condition persists, replace
DSIO or PSIO2 module(s).
All system operating intelligence rests in PSIO1 module,
the module that controls unit. This module monitors conditions
through input and output ports and through DSIO modules.
The machine operator communicates with microprocessor
through keypad and display module (HSIO). Communication
between PSIO1 and other modules is accomplished by a 3-wire
sensor bus. These 3 wires run in parallel from module to
module.
On sensor bus terminal strips, terminal 1 of PSIO1 module
is connected to terminal 1 of each of the other modules. Terminals 2 and 3 are connected in the same manner. See Fig. 43. If a
terminal 2 wire is connected to terminal 1, system does not
work.
Internal communications between control modules in the
rooftop unit is carried out through the COMM3 communications bus. A 3-wire bus is routed between the COMM3 plugs
of each module.
The COMM1 communications bus (Fig. 44) is for external
communications to other equipment on the bus or to a computer running ComfortWORKS® or Service Tool software. A
connection is usually made between the PSIO1 COMM1 plug
on the rooftop unit, the air terminals, and the other rooftop
units. A plug is provided in the control panel for connecting the
external bus to the rooftop units. The external connection plug
is factory wired to the PSIO1 COMM1 plug.
The PSIO1, DSIO1, and HSIO are all powered from a common 21-vac power source which connects to terminals 1 and 2
of power input strip on each module. A separate source of
21-vac power is used to power the DSIO2 module and PSIO2
options module through terminals 1 and 2 on power input strip.
PROCESSOR MODULE (PSIO1) (Fig. 45)
Inputs — Each input channel has 3 terminals; only 2 of the
terminals are used. Unit application determines which terminals are used.
Outputs — Output is 24 vdc. There are 3 terminals, only 2 of
which are used, depending on application. Refer to unit wiring
diagram.
NOTE: Address switches (see Fig. 45) must be set at 01 (different when CCN connected).
HIGH-VOLTAGE RELAY MODULES (DSIO1 and 2)
(Fig. 46)
Inputs — Inputs on strip J3 are discrete inputs (ON/OFF).
When 24-vac power is applied across the 2 terminals in a channel it reads as an on signal. Zero v reads as an off signal.
Outputs — Terminal strips J4 and J5 are internal relays
whose coils are powered-up and powered-off by a signal from
microprocessor. The relays switch the circuit to which they are
connected. No power is supplied to these connections by DSIO
modules.
Enter factory
configuration function
SPB
CALB
SPB
CALB
ENTER
Calibrate SPB transducer
SPA CALB
SPA CALB
ENTER
Calibrate SPA transducer
DPB
CALB
DPB
CALB
ENTER
Calibrate DPB transducer
DPA CALB
DPA CALB
ENTER
DPA
DPB
SPA
SPB
—
—
—
—
Calibrate DPA transducer
LEGEND
Discharge Pressure, Circuit A
Discharge Pressure, Circuit B
Suction Pressure, Circuit A
Suction Pressure, Circuit B
Table 62 — Verification of Refrigerant Pressure
Transducer Calibration
HSIO
ENTRY
KEYPAD
DISPLAY
PRESSURE
DPA X
SPA X
DPB X
SPB X
READING NAME
(EXPECTED DISPLAY)
System pressures
Discharge pressure,
circuit A (0.0 psig)
Suction pressure,
circuit A (0.0 psig)
Discharge pressure,
circuit B (0.0 psig)
Suction pressure,
circuit B (0.0 psig)
Control Modules
Turn controller power off before servicing controls. This
ensures safety and prevents damage to controller.
PROCESSOR MODULE (PSIO1), CONTROL OPTION
MODULE (PSIO2), AND HIGH-VOLTAGE RELAY
MODULES (DSIO1 and DSIO2) — The PSIO and DSIO
modules all perform continuous diagnostic evaluations of the
condition of the hardware. Proper operation of these modules is
indicated by LEDs (light-emitting diodes) on the front surface
of the DSIOs, and on the top horizontal surface of the PSIOs.
RED LED — If the red LED is blinking continuously at a
3- to 5-second rate, it indicates proper operation. If it is lighted
continuously, there is a problem requiring replacement of module. If it is off continuously, power should be checked. If there
is no input power, check fuses. If fuse is bad, check for shorted
secondary of transformer or for bad module. On the PSIO1
module, if the light is blinking at a rate of twice per second, the
module should be replaced.
GREEN LED — On the PSIOs, this is the green LED closest
to COMM connectors. The other green LED on the module indicates external communications, when used. Green LED
81
LEGEND
CB — Circuit Breaker
Fig. 44 — COMM1 Communications Bus Plug
Fig. 42 — Module Address
Selector Locations
LEGEND
PWR — Power
Fig. 45 — Processor Module (PSIO1)
LEGEND
HSIO — Keypad and Display Module (Local Interface Device)
Fig. 43 — Sensor Bus Wiring (Communications)
82
11. Motormaster® (Stage 1) controls (size 088 and
104 only).
12. External alert signal contact (size 088 and 104 only).
ACTUATORS — The actuators for these units are positioned
by a 4 to 20 mA signal from the microprocessor. The actuators
contain a series of DIP (dual in-line package) switches that determine the maximum travel of the actuator.
See Table 63 for the degrees of travel and the correct DIP
switch settings for each actuator.
When installing actuator linkage, actuator should be powered to its fully open position. The linkage should then be connected so that the actuator does not stall against a fully open
damper.
CONTROL OPTIONS MODULE (PSIO2) — See Fig. 47.
The options module controls the following features:
1. Relative humidity sensor. This feature requires a fieldsupplied, 4-wire, 2 to 10 v RH (relative humidity)
sensor.
2. Outdoor-air cfm sensor. This feature requires a 4-wire,
field-supplied, mass flow sensor to input a 2 to 10 v
signal.
3. Indoor-air quality. This feature uses a field-supplied,
4-wire, carbon-dioxide sensor to input a 2 to 10 v
signal.
4. Fire and smoke routines. This is accomplished through
field-supplied remote switch inputs.
5. Humidifier function. This feature provides control of a
field-installed humidifier.
6. Discrete timer output. This output permits control of
timed functions such as parking lot lights.
7. Hydronic valve control. The PSIO2 module provides
outputs to control a field-installed hydronic coil valve.
8. Suction gas thermistor input.
9. Freezestat switch input.
10. Supply Air Temperature Reset from external signal.
Requires field-supplied 2 to 10 vdc signal.
LEGEND
COMM — Communications Bus
— Power
PWR
LEGEND
COMM — Communications Bus
NO — Normally Open
NC
— Normally Closed
PWR — Power
Fig. 47 — Control Options Module (PSIO2)
Fig. 46 — High-Voltage Relay Modules
83
Table 63 — Actuator Degrees of Travel and DIP Switch Settings
ACTUATOR
DEGREES OF TRAVEL
DIP SWITCH(ES)
OPEN
DIP SWITCHES
CLOSED
110
8 and 10
All Others
Inlet Guide Vanes (034-074)
45
6 and 10
All Others
Modulating Power Exhaust
70
5 and 10
All Others
Economizer
Economizer Actuator
_
+
OPERATION — The motor feedback potentiometer and control current input circuit form a bridge circuit. As long as the final control element remains at the position proportional to the
input current from the controller, the circuit is balanced, and the
motor does not run. When the value of the controlled medium
changes, the current from the controller changes, and unbalance is amplified to energize the triac switching to run the motor in the proper direction to correct the change in the temperature or the pressure. The motor turns the feedback potentiometer to rebalance the circuit and stop the motor.
CHECKOUT — After installation and linkage adjustment,
operate the motor through the controller. Make sure that:
• The motor operates the dampers properly.
• The motor responds properly as the input is varied.
• The auxiliary switch, if used, operates at the desired point
of motor rotation.
Inspect the motor, linkage, and damper to see that all mechanical connections are correct and secure. In damper installations, the pushrod should not extend more than a few inches
past the ball joints. Check to see that there is adequate clearance for the linkage to move through its stroke without binding
or striking other objects. See controller or system instructions
for additional checkout procedures.
Motor Operation Checkout (Fig. 48) — Check motor operation as follows:
1. To close the motor, open terminals +, –, and F.
2. To open the motor, connect terminal F to either the
positive (+) or negative (–) motor terminal.
F
T2
RED
T
BLK
BRAKE
CIRCUITRY
ELECTRONIC
CIRCUIT
TRIAC
SWITCHING
TRIAC
SWITCHING
FEEDBACK
POTENTIOMETER
CLOSED
LIMIT
OPEN
LIMIT
CW
WINDING
(CLOSED)
(SEE NOTE)
CW
WINDING
(OPEN)
(SEE NOTE)
NOTE: Direction of motor travel as viewed from power end.
Fig. 48 — Economizer Actuator
cabinet by a factory-installed tubing section. The pressure
transducer’s high pressure reference point must be field-routed
to the duct pressure pick-up which is field-supplied and
installed in the supply duct. See Air Pressure Tubing page 40
for recommended location.
The DP transducer monitors the static pressure in the supply
duct and provides a 2 to 10 vdc signal to the base unit control
module (PSIO1, Channel 11). Refer to Table 64 for transducer
output signal characteristics (static pressure vs. signal volts).
The base unit control module compares this signal representing
actual duct pressure to the user-configured DP set point and
then signals required changes in VFD output to the VFD (via 4
to 20 mA signal at PSIO1 Channel 16). The VFD then adjusts
its output to the supply-fan motor to maintain the desired DP
set point. When operating with the factory-standard PIC controls, the VFD’s internal PID logic feature is disabled.
SUPPLY FAN MOTOR OVERLOAD PROTECTION —
The VFD also provides operating overload protection for the
supply-fan motor. The VFD’s overload function matches the
factory-installed motor (motor size and efficiency). If the supply-fan motor is changed from the original factory selection,
the overload value may need to be changed by the service person. Contact your local Carrier representative for assistance in
determining the proper overload setting.
NOTE: VFD size is matched to factory-installed motor size.
Do not increase motor size without also changing to an equivalent VFD size.
Variable Frequency Drive (VFD) (Unit Serial
Numbers 0779F or later)
Factory-option VFD is located near the supply fan and
motor. During any service work or programming at the
VFD, operation of the fan and motor is not desirable.
Either disable the supply fan or install the accessory VFD
remote display package.
NOTE: Following section refers to factory-installed option
VFDs. The VFD model number is TOSVERT130-E3. These
VFDs are specially modified for use on Carrier equipment.
Some specifications and control configuration defaults for
Carrier applications will differ from standard ‘‘E3’’ product
manual information supplied with unit. See Appendix E for
listing of Carrier-specific default values.
STANDARD VFD CONTROL — On 48FP,JP and 50FB,
FP,JB,JP units with factory-installed option VFD, the VFD
controls duct pressure (DP) in response to input signals
received form the base unit PIC control module. The base unit
control monitors duct pressure via a differential duct pressure
transducer. The pressure transducer is located in the unit auxiliary control box (see Fig. 32 and 33). The pressure transducer’s
low pressure reference port is routed to the outside of the unit
84
Table 64 — Duct Pressure Transducer
Output Characteristics.
PRESSURE
(in. wg)
CONTROL
SIGNAL
(vdc)
PRESSURE
(in. wg)
CONTROL
SIGNAL
(vdc)
0.00
2.0
2.75
6.4
0.25
2.4
3.00
6.8
0.50
2.8
3.25
7.2
0.75
3.2
3.50
7.6
1.00
3.6
3.75
8.0
1.25
4.0
4.00
8.4
1.50
4.4
4.25
8.8
1.75
4.8
4.50
9.2
2.00
5.2
4.75
9.6
2.25
5.6
5.00
10.0
2.50
6.0
VFD PROGRAMMING — To disable the supply fan motor
and change programming of VFD, perform the following:
1. Turn off Indoor Fan Circuit Breaker (IFCB). This will
remove power to the VFD.
2. Wait for the VFD display to go blank and remove VFD
cover without touching any interior components.
3. Ensure that the charge indicator lamp is out which
indicates that the VFD is discharged. The lamp is
located on the upper right-hand corner of the terminal
block. If still lit, wait until lamp goes completely out.
This may take several minutes.
4. Remove jumper from terminals ST-CC (see Fig. 49)
and replace VFD cover.
5. Turn on IFCB.
6. The drive output will now be disabled but the programming can be changed.
7. Once the program changes are completed, turn off
IFCB.
8. Wait for the VFD display to go blank and remove VFD
cover without touching any interior components.
9. Ensure that the charge indicator lamp is out which
indicates that the VFD is discharged. The lamp is
located on the upper right-hand corner of the terminal
block. If still lit, wait until lamp goes completely out.
This may take several minutes.
10. Replace jumper to terminals ST-CC.
11. Replace VFD cover.
12. Turn on IFCB to enable the drive.
VFD OPERATIONAL STATUS — The VFDs contain extensive self-diagnostic functions which are accessed via the
VFD’s display panel (located on the front of the VFD or at a remote location when the accessory remote display package has
been installed). See Fig. 50.
VFD OPERATION TROUBLESHOOTING — When troubleshooting the VFD drives in these units, check first that all
required conditions for VFD operation are satisfied.
The VFDs are set up to start when the base unit controls
command the supply fan to start. To start the supply fan, the
following conditions are required at the base unit controls:
1. Main power on
2. Supply Fan circuit breaker (IFCB) closed
3. Occupied status, or Unoccupied status with Heating or
Cooling demand
4. Indoor fan contactor closed on command from base
unit control
For the VFD to run, the following conditions must be met at
the VFD:
1. Drive enable jumper is installed from terminals CC-ST
(factory supplied) (see Fig. 49).
2. Proper rotation jumper is installed at terminals R-CC
(reverse rotation, factory supplied) or terminals F-CC
(forward rotation, factory supplied).
UNIT SIZES
ROTATION
JUMPER
034-048
Reverse
R-CC
054-074
Forward
F-CC
078-104
Forward
F-CC
If using the VFD’s front-mounted display panel, disconnect all power to the unit and the VFD before entering
unit, or use the accessory remote display module. Follow
instructions above for disabling supply fan and motor operation before accessing VFD-mounted display module.
3. Emergency stop jumper is installed from terminals
S4-CC (factory supplied).
4. A 4 to 20 mA signal is applied across terminals IV-CC
(from PSIO1, Channel 16).
5. DIP Switch SW1 (located on the VFD’s printed circuit
control panel) must be set to “I” (indicating usage of a
4 to 20 mA input signal at terminal “IV”).
6. Speed Control (located on the VFD’s keypad/display)
set for “Remote” (press the “SPEED CTRL” button
until LED “REMOTE” is illuminated).
7. Programmed according to Carrier defaults.
8. Duct Pressure set point established by user, or use factory default (1.50 in. wg).
P24 RES RR
ST
F
FM AM CC
R
S1
CC
S2
RX
S3
PP
When power is first applied to the VFD, the display automatically starts with the frequency monitor function of its
standard monitor mode. In the frequency monitor function, the
output frequency is displayed. Pushing the S/P/M key switches
to the mode selection menu. Pushing the S/P/M key again toggles the display back to the standard monitor mode.
From the Mode Selection menu, the service person can
view all of the monitored status variables, including up to four
user-selected variables and any trip history in the memory.
Refer to the separate VFD Operation Manual included in
the installation packet for detailed instructions on accessing
diagnostic information, initiating troubleshooting, and clearing
any cleared trip history.
CARRIER FACTORY DEFAULT VALUES — The VFDs
have been specially programmed for use in Carrier units for
both general Carrier use and for the specific unit. Tables of
default values contained in the VFD Operation Manual included in the installation packet will NOT APPLY to this unit. For
these specific models, refer to Appendix E for the VFD
defaults.
S4 RCH P24 LOW LOW
IV
FP FLC FLB FLA
REMOVE
JUMPER
Fig. 49 — Jumper Removal to Disable Motor
85
Table 66 — Motor Overload Settings
UNIT VOLTAGE
DESIGNATION
HZ
PERCENT
Model No.
Position 12
SECONDS
KW/AMPS/VOLTS
SETUP
RUN
PROGRAM
AND
IFM HP
DESIGNATION
Model No.
Position 15
tHr1
SETTING
5
and
N
5
and
Q
82.0
86.0
6
and
A
80.0
6
and
K
80.0
MONITOR
Quick Test — The test function provides a check on con-
READ
STOP
WRITE
RESET
LOCAL/REMOTE
SPEED CTRL
trol inputs and outputs, and can only be conducted when the
unit is in the Standby mode. To put the unit into the Standby
ENTER
mode, press
, then
, then
. Display will
read STBY YES.
The test function and associated subfunctions should be run
to check all unit inputs and outputs prior to unit start-up. Refer
to the Test Function section on page 96 for additional details on
the test function and performing quick tests.
MANUAL/AUTO
RUN MODE
IMPORTANT: Be sure unit is in the Standby mode
(
) PRIOR to initiating the test function. The
standby/run mode under
MUST read
STBY YES. Test mode will not operate unless unit is
in standby. If the unit is equipped with Remote Start,
place LOCAL/REMOTE switch in the LOCAL (off)
position. The accessory HSIO is required to place unit
control in STBY YES mode and to initiate Quick Test
function.
Fig. 50 — Variable Frequency Drive Keypad
.
Factory-installed optional VFD is located near the supply
fan and motor. During any service work or programming at
the VFD, operation of the fan and motor is not desirable.
Either disable the supply fan or install the accessory VFD
remote display accessory.
To operate a test:
1. Enter the desired test subfunction.
RESTORING FACTORY DEFAULTS — The original factory configuration values are saved in the memory of the VFD
and can be restored by the service person if deemed necessary.
There are two types of saved file data: Carrier-factory settings
(settings specific to the unit) and VFD manufacturer factory
defaults (for general Carrier unit use).
The Carrier-factory settings are maintained as user settings.
These can be restored by entering the Setup mode (in the Mode
Selection menu) and setting parameter tYp to 6 on the keypad/
display. This will recall the specific factory defaults for this
unit.
Occasionally it may be necessary to restore the VFD
defaults to the general Carrier use values. These are stored in
an OPTION ROM (read-only memory chip). However, some
variables may need to be manually changed to match the specific unit’s factory default settings. To recall the general Carrier
defaults, enter the Setup mode and set parameter tYp to 3.
Then, check the Table 65 for items requiring manual entry.
2. Press
3. Press
All
ENTER
IMPORTANT: The user MUST press
to re-store the unit software to automatic control. To
return unit to run mode (STBY NO), press
ENTER
. If the unit is equipped with
Remote Start, place LOCAL/REMOTE switch in
the REMOTE (on) position.
054-104
ITEM
Motor overload settings (see Table 66)
1.
2.
3.
4.
5.
to start the test.
Pressing
after a test has started advances the system to
the next test whether the current test has timed out or not. If the
keypad is not used for 10 minutes, the display will return to the
rotating default display. You must press
and ENTER to
exit quick test. To restart the test procedure, press
. To terminate the quick test press
; EXIT TST will be displayed. Press ENTER and TST CMPL will be displayed, ending
the quick test.
Table 65 — Required User Adjusted Defaults
SIZES
to scroll to the desired test.
ENTER
Check jumper CC-F
GR.UT/bLSF = 1
Gr.SF/Sr.n = 1
Gr.SF/SrN1 = 0
SEtP/tYP = 5 (Save User Settings)
While the unit is in the test function, other functions can be
accessed by pressing the appropriate keys. If a component is
operating under a test function, it will remain operating when
another function (such as temperatures or pressures under the
status function) is accessed. The test function must be reentered
to shut down that component.
86
(Inputs) — The factory/field test of inputs function displays the current sensor input value (analog type) or status
(discrete type). During the inputs portion of the quick test, the
compressors and fan motors will not operate.
after the fan is enabled and prior to energizing the first selected
heat stage.
NOTE: Any selected heat stage causes that stage to be selected
and all other stages will be disabled. The supply-air fan, variable frequency drives (if so equipped), and heat interlock relay
are NOT disabled until the heat test is exited.
(Exit Test) — In order to exit the factory/field test
mode, press ENTER . TST CMPL is displayed, and the expansion
of TST CMPL (press ENTER ) indicates that the quick test has
been terminated.
(Analog outputs) — The factory/field test of analog
outputs causes the analog outputs to be cycled to specific output values. Each output is disabled by selecting the next output
(press the
or
key).
To test inlet guide vanes or variable frequency drives:
1. Press
. The display will be ANLGOUT.
Forcing Values — The control unit allows service person
2. Press
once to scroll down. The display will read
IGV (inlet guide vanes test) (sizes 034-078) or INV
(inverter test) (sizes 088 and 104).
to input (or force) values into set points for troubleshooting. By
forcing values in submaster reference loops or input channels,
the service person can force the unit control to respond to different situations which may not occur normally at that time. In
this way, operation of the unit and control can be tested. The input channels where forced values are permitted are identified in
the directory tables.
To override an input channel or submaster reference, use the
HSIO to display the current value. Type in the override value
and press the ENTER key. If the override value is within the allowable range, the value will be accepted. No action will occur if
the value is outside the acceptable range for that variable.
3. Press ENTER to start the test. The supply fan will start and
VFD will go from 0% speed (default position when
unit starts) to 50% speed or IGVs will go from 0%
open to 50% open.
4. Press ENTER again to drive the VFD from 50% to 100%
speed or IGVs from 50% to 100% open.
5. Press ENTER again to change the VFD from 100% speed
to 0% speed or IGVs from 100% open to 0% open.
The override is removed by pressing the
mal system value will be restored.
NOTE: The VFD is configured such that at 0% speed command from the unit PIC control the supply fan VFD will run at
about 26 Hz. This will narrow the operating range and improve
the control stability.
6. Press
once to scroll down. The display will read
ECON (economizer test).
CLEAR
key. The nor-
SERVICE
History Function — The history function allows the
user to look at unit operational information. See Table 67.
(Alarm history) — This subfunction allows the user to
view the last 9 alarm codes and their descriptions. The latest
(newest) alarm is listed first, followed in succession by next
older alarms. When a new alarm is generated, it is listed at the
top, displacing all earlier alarms down one position, and the
last (oldest) alarm is deleted from the display. Alarms are
retained during a loss of power.
NOTE: The economizer, heating coil valve, and analog
humidifer tests operate in the same manner as the IGV test.
The PED (modulating power exhaust test) operates in a similar
manner except that the sequence of operation when pressing
the ENTER key is zero to 75% speed (press ENTER once), 75% to
100% speed (press ENTER again), 100% to 20% speed (press
ENTER again), and 20% to 0 speed (press ENTER again).
(Maintenance history) — The maintenance history
subfunction displays the latest service date. A service technician can enter a new service date through the HSIO keypad.
The entry of a service date shall be password protected. See
Service Function section below for more details. The last 2 service dates are displayed at the building supervisor.
(Discrete outputs) — The factory/field test of discrete
outputs enables the discrete outputs. Each output is disabled
when the next output is selected by pressing the
or
keys.
(Compressors) — The factory/field test of compressors
enables the supply-air fan and sets the inlet guide vanes or
variable frequency drives to 30% (if so equipped) when any
compressor is selected. During the compressor test, the compressors will operate for ten seconds after the fan has been
enabled.
Service Function — The service function allows the
user to view and modify the unit configuration files. Factory,
field, and service configuration data may be viewed, changed,
and/or entered through the keypad and display module. See
Table 68.
(Log on/Log off) — The service function is password protected by a non-changeable password. To log
on, press
and the display will read LOG ON.
ENTER
Press
and the display will change to
LOGGEDON. At this time, configurations may be viewed or
ENTER and the display
modified. To log out, press
will read LOGD OFF.
NOTE: The service valves must be open, and the crankcase
heaters should be energized for at least 24 hours before performing the compressor tests.
Once a compressor is operated using the test function, it is
not allowed to operate again for 30 seconds. The supply-air fan
and inlet guide vanes or variable frequency drives (if so
equipped) are not disabled until the compressor test is exited.
(Heat) — During the factory/field test of heat, the supply-air fan is enabled. As the fan starts, the inlet guide vanes
variable frequency drives are set to 30% open (if so equipped).
The heat interlock relay contacts are switched when any stage
of heat is selected. The test delays approximately 11 seconds
(Software version) — This subfunction allows the
user to view information about the software, such as the version number and language options.
87
(Factory configuration) — This subfunction allows for
factory configuration of the unit size, type, and options. Under
this subfunction, there are a minimum of 7 configuration fields
that are configured at the factory.
configuration of user options. Table 69 shows the particular
factory and user configurations that are factory set.
The majority of user configuration items are self-explanatory. However, the ventilation control requires the following
information:
0 = economizer minimum position is controlled by minimum
position entered.
1 = economizer minimum position is controlled by IAQ set
point.
2 = economizer minimum position is controlled to maintain a
constant outdoor-air cfm set point.
3 = economizer will use the largest of the minimum set points
as stated in 0, 1, and 2 settings above.
(Heating coil) — This subfunction allows the user to
view and modify the factory configuration of the heating coil.
NOTE: If a processor is replaced in the field, these configuration fields must be configured using the keypad at this
subfunction.
To change a configuration:
1. Display present configuration field.
2. Enter the new configuration data.
3. Press
ENTER
(see Table 69 for more details).
4. Enable the Data Reset function.
(Element bus address) — The element bus address
subfunction is used to identify the unit address assignment
when the unit is used on a CCN network. The unit address consists of two parts — a bus address and an element address.
When more than one unit is connected to the CCN, the element
addresses must be changed (no two element addresses on the
same bus may be the same). Bus and element addresses must
be changed at the HSIO. Range for bus address to 0 to 239;
range for element address is 1 to 239.
The fan off value is the supply-air temperature that the hydronic heating coil valve will modulate open or closed to maintain during periods when the evaporator fan is off. This is designed to prevent coil freeze-up during off periods.
(Cooling coil) — This subfunction is used to read or
change the configuration of the cooling coil parameters. The
high humidity limit is the set point used when the cooling control will be overridden by the humidity control.
(Units of measure) — Measurements can be displayed in either English or SI Metric units. The default is
English. To change units, press
. The display will be
ENTER
UNIT 0 (English units). Press
and the display
will change to UNIT 1 (SI Metric units).
(Duct pressure) — This subfunction is used to read or
change the configuration of duct pressure control.
(Economizer) — The economizer subfunction is
used to read or change the configuration of the economizer.
NOTE: The economizer dampers modulate to maintain a
supply-air temperature equal to the damper set point (VAV
only).
(User configuration) — After logging on, this subfunction allows the user to read or change the factory
Table 67 — History Directory
HISTORY
Subfunction
Keypad Entry
Display
1
ALARM
HISTORY
ALRMHIST
2
MAINTENANCE
HISTORY
88
Comment
Alarm history
ALARM X
Latest alarm expansion
ALARM X
Previous alarm expansion
ALARM X
Previous alarm expansion
ALARM X
Previous alarm expansion
ALARM X
Previous alarm expansion
ALARM X
Previous alarm expansion
ALARM X
Previous alarm expansion
ALARM X
Previous alarm expansion
ALARM X
Previous alarm expansion
MTN/HIS
Maintenance history
mm.dd.yy
Latest service date
(Heat) — This subfunction is used to read or
change the configuration of staged heat.
(Building pressure) — This subfunction is used to
read or change the configuration of the building pressure
option.
(Unoccupied free cooling) — This subfunction is
used to read or change the configuration of the unoccupied free
cooling option.
(Alert limits) — This is used to read or change the
configuration of the alert limits.
(Adaptive optimal start/stop) — This subfunction
is used to read or change the configuration of the adaptive optimal start/stop option. Refer to Carrier Comfort Network product literature for more information on configurations.
(Service history) — This subfunction is used to
read the unit service history.
(Service/Maintenance alert) — This is used to read
or change the configuration of the service maintenance alert
option.
(Space temperature reset) — This subfunction is
used to read or change the configuration of the space temperature reset. Refer to the Supply Air Set Point Reset section
on page 30 and Space Temperature Averaging section on
page 40 for more information.
(Loadshed) — This subfunction is used to read or
change the configuration of loadshed. Loadshed is used to
define the CCN groups for redline and loadshed functions.
Groups 1 through 16 are acceptable values.
NOTE: When the number of hours the supply-air fan has been
energized reaches the alert limit, alert no. 173 is generated and
SMEH 0.0 is displayed, resetting the supply-air fan’s run time
to 0 hours. The supply-air fan cumulative time energized can
also be reset by pressing
and entering a new service
date. This function can be used to monitor standard service
practices, such as lubrication of bearings and changing or
cleaning filters.
(Indoor-air quality) — This subfunction is used to
read or change the configuration of the indoor-air quality
option. Refer to the Indoor-Air Quality section on page 25 for
more details.
(Override history) — This subfunction is used to
read the status of the timed override history. This value is
cumulative for the current 24-hour period (beginning at
midnight).
(Humidity) — This subfunction is used to read or
change the configuration of the humidity option.
NOTE: This subfunction is a “read only” option.
89
Table 68 — Service Directory
SERVICE
Subfunction
Keypad Entry
1
LOG ON/OFF
Display
LOG ON
ENTER
LOGGEDON
LOG OFF
ENTER
2
SOFTWARE
VERSION
3
FACTORY
CONFIGURATION
LOGD OFF
5
UNITS
AOSS
Cont
CV
DTCC
Exh
IAQ
MDP
Mod
NTFC
OAC
OAT
Rtn
Temp
VAV
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Enter password followed by
ENTER
Logged on okay
Press
ENTER
to log off
Logged off okay
VERSION
Software version number
500054XX
131139XX
PIC Version CESR500054-XX (Sizes 034-078)
PIC Version CESR131139-XX (Sizes 088 and 104)
FACT CFG
Factory configuration
TYPE X
Unit type (0 = CV, 1 = VAV)
SIZE X
Unit size (034-104)†
ULOP X
Number of unloaders 2/3/4 (Sizes 034-078 Only)
HPSP X
Head pressure set point (F)
HEAT X
Heat type (0 = None, 1 = Water/Steam, 2 = Elec, 3 = Gas)
HTSG X
Number of heat stages (0 to 5) (Sizes 034-078 Only)
TRNS X
Transducer options (0 = No, 1 = Yes)
SF2S X
Two-speed supply-air fan (0 = No, 1 = Yes)
(Sizes 034-078 Only)
ECON X
Economizer (0 = None, 1, 2 = Air, 3 = Two-Pos)
FANT X (034-078)
PWRXX (088,104)
4
ELEMENT
BUS
ADDRESS
Description
Fan Type (0 = None, 1 = Exh, 2 = Mod Exh, 3 = Mod Rtn)
HUEN X
Humidifier control (0 = None, 1 = Analog, 2 = Discrete)
DTRS X
Data reset (0 = No, 1 = Yes) (Required to save edits)
DPA CALB
Calibrate discharge A pressure sensor
DPB CALB
Calibrate discharge B pressure sensor
SPA CALB
Calibrate suction A pressure sensor
SPB CALB
Calibrate suction B pressure sensor
BUS ADDR
Element bus address
BUS X
Bus number (factory default = 0)
ADR X
Element address (factory default = 1)
UNITS X
LEGEND
Adaptive Optimal Start/Stop
Continuous
Constant Volume
Discrete Time Clock Control
Exhaust
Indoor-Air Quality
Minimum Damper Position
Modulating
Nighttime Free Cooling
Outdoor-Air Cfm Control
Outdoor-Air Temperature
Return
Temperature
Variable Air Volume
English/metric system (0 = English, 1 = Metric)
*An “X ENTER ” in the Keypad Entry column indicates that the reading can be forced by entering a value and then pressing ENTER .
The valid force ranges are listed in the Expansion column.
†For unit size 038, enter “034” for SIZE.
For unit size 048, enter “044” for SIZE.
For unit size 078, enter “074” for SIZE.
For unit size 088, enter “084” for SIZE.
For unit size 104, enter “108” for SIZE.
**Unit control system calculated value.
NOTE: If unit is not configured for a certain subfunction, that subfunction will not show up when scrolling through values.
90
Table 68 — Service Directory (cont)
SERVICE (cont)
Subfunction
Keypad Entry
6
USER
CONFIGURATION
USER CFG
7
HEATING
COIL
X
ENTER
*
8
COOLING
User configuration
Humidity sensors (0 = None, 1 = Differential [2 Sensors],
2 = Space Override [1 Sensor])
SUSN X
Suction sensors (0 = No, 1 = Yes)
VENT X
Ventilation control (0 = MDP, 1 = IAQ, 2 = CFM, 3 = All)
MMAS X
Motormaster (0 = No, 1 = Yes)
PURG X
Indoor-air quality (0 = Disable, 1 = Enable)
NTEN X
Nighttime free cool (0 = Double, 1 = Enable)
OSEN X
Adaptive optimal start/stop (0 = Disable, 1 = Enable)
DLEN X
Demand limit (0 = Disable, 1 = Enable)
OHEN X
Occupied heating (0 = Disable, 1 = Enable)
RSEN X
Space temperature reset (0 = Disable, 1 = Enable)
DPEN X
Duct pressure control (0 = Disable, 1 = Enable)
FANM X
Fan mode auto/cont (0 = Auto, 1 = Cont)
TSCH X
Timed override schedules (1 = Unit, 2 = DTCC, 3 = Both)
TOVR X
Timed override value (0 to 4 hours)
LLAG X
Lead/Lag option (0 = Disable, 1 = Enable)
HEATCOIL
Configure heating coil
MLG X
Master loop gain value
SMG X
Submaster gain value
SCV X
Submaster center value
FOV X
Fan off value (F)
SMR X
Submaster reference value
SMR X
Submaster reference value forced (35 to 140 F)
Configure cooling parameters
MLG X
Master loop gain value
HHL X
High humidity limit (0 to 99%)
DUCTPRES
X ENTER *
Description
HUSN X
COOLING
9
DUCT
PRESSURE
10
ECONOMIZER
Display
Configure duct pressure control
MLG X
Master loop gain value
SMG X
Submaster gain value
SCV X
Submaster center value
SMR X
Submaster reference value
SMR X
Submaster reference value forced (0.0 to 5.0 in. wg)
ECONMIZR
Configure economizer
MLG X
Master loop gain value
SMG X
Submaster gain value
SCV X
Submaster center value
MDP X
Minimum damper position (percent open)
91
Table 68 — Service Directory (cont)
SERVICE (cont)
Subfunction
Keypad Entry
Display
PES1 X (034-078)
PES X (088,104)
10
ECONOMIZER
(cont)
X ENTER *
X ENTER *
11
HEAT
X ENTER *
12
NTFC
14
SPACE
TEMPERATURE
RESET
15
LOADSHED
Power exhaust set point 2 (Sizes 034-078 Only)
SMR X
Submaster reference value
SMR X
Submaster reference value forced (40 to 120)
DPSP X
Damper set point (F)
DPSP X
Damper set point forced (45 to 80 F)
OAE X
Outdoor air enthalpy value
RAE X
Return air enthalpy value
HEAT
Configure staged heat
MLG X
Master loop gain value
SMG X
Submaster gain value
SMR X
Submaster reference value
SMR X
Submaster reference value forced (35 to 140)
NTFC
Configure nighttime free cool (NTFC)
AOSS
BLDF X
Building factor value (1 to 100; default = 10)
UOCF X
24-hour unoccupied factor (0 to 99; default = 15)
SETB X
Set point bias (0 to 10; default = 2)
OSMT X
Maximum allowable stop time (10 to 120; default = 60)
SPCRESET
Reset ratio (0 to 10; default = 3)
LIMT X
Reset limit (0 to 20; default = 10)
LOADSHED
IAQ
Configure loadshed
Loadshed group number (1 to 16; default = 1)
Configure indoor-air quality
IAQ priority level (1 = high, 2 = medium, 3 = low; default = 2)
IAQS X
IAQ Set point (0 to 5000 ppm; default = 650)
IAQG X
IAQ gain (–2 to 2)
OCS X
Outdoor air cfm set point
OACG X
LEGEND
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Configure space temperature reset
RTIO X
LEVEL X
AOSS
CFM
Cont
CV
DTCC
Exh
IAQ
MDP
NTFC
OAC
OAT
Rtn
Temp
VAV
NTFC lockout temp (min. OAT to operate NTFC F)
Configure adaptive optimal start/stop
LSGP X
16
IAQ/CFM
Power exhaust set point 1
PES2 X
NTLO X
13
AOSS
Description
Outdoor air cfm gain (.1 to 2.0)
*An “X ENTER ” in the Keypad Entry column indicates that the reading can be forced by entering a value and then pressing ENTER .
The valid force ranges are listed in the Expansion column.
Adaptive Optimal Start/Stop
Outdoor-Air CFM Control
Continuous
Constant Volume
Discrete Time Clock Control
Exhaust
Indoor-Air Quality
Minimum Damper Position
Nighttime Free Cooling
Outdoor-Air Cfm Control
Outdoor-Air Temperature
Return
Temperature
Variable Air Volume
†For unit size 038, enter “034” for SIZE.
For unit size 048, enter “044” for SIZE.
For unit size 078, enter “074” for SIZE.
For unit size 088, enter “084” for SIZE.
For unit size 104, enter “108” for SIZE.
**Unit control system calculated value.
NOTE: If unit is not configured for a certain subfunction, that subfunction will not show up when scrolling through values.
92
Table 68 — Service Directory (cont)
SERVICE (cont)
Subfunction
Keypad Entry
16
IAQ/CFM
(cont)
17
HUMIDITY
Display
IVL X
IAQ voltage low point
IRL X
IAQ reference low point
IVH X
IAQ voltage high point
IRH X
IAQ reference high point
IQMX X
IAQ maximum damper position (0 to 100%; default = 50%)
OCMX X
OAC maximum damper position (0 to 100%; default = 50%)
HUMIDITY
X
ENTER
*
18
BUILDING
PRESSURE
Master loop gain value
SMG X
Submaster gain value
SCV X
Submaster center value
SMR X
Submaster reference value
SMR X
Submaster reference value forced (0 to 90)
Configure building pressure
MLG X
Master loop gain value
SMG X
Submaster gain value
SCV X
Submaster center value
SMR X
Submaster reference value
SMR X
Submaster reference value forced (0.0 to 0.5)
BPS X
Building pressure set point (0 to 0.50; default = 0.05)
BPSO X
19
ALERT
LIMITS
Configure humidity
MLG X
BLD PRES
X ENTER *
Description
ALRTLIMT
Building pressure set point offset (0.05 to 0.50;
default = 0.05)
Configure alert limits
SPLO X
Space temp low alert limit/occupied X
SPHO X
Space temp high alert limit/occupied X
SPLU X
Space temp low alert limit/unoccupied X
SPHU X
Space temp high alert limit/unoccupied X
SALO X
Supply air temp low alert limit/occupied X
SAHO X
Supply air temp high alert limit/occupied X
SALU X
Supply air temp low alert limit/unoccupied X
SAHU X
Supply air temp high alert limit/unoccupied X
RALO X
Return air temp low alert limit/occupied X
RAHO X
Return air temp high alert limit/occupied X
RALU X
Return air temp low alert limit/unoccupied X
RAHU X
Return air temp high alert limit/unoccupied X
OATL X
Outdoor air temp low alert limit X
OATH X
Outdoor air temp high alert limit X
RHL X
Relative humidity low alert limit X
RHH X
Relative humidity high alert limit X
ORHL X
93
Outdoor air relative humidity low alert limit X
Table 68 — Service Directory (cont)
SERVICE (cont)
Subfunction
19
ALERT
LIMITS
(cont)
Keypad Entry
20
SERVICE
HISTORY
21
SERVICE
MAINTENANCE
22
TIMED
OVERRIDE
HISTORY
AOSS
Cont
CV
DTCC
Exh
IAQ
MDP
NTFC
OAC
OAT
Rtn
Temp
VAV
—
—
—
—
—
—
—
—
—
—
—
—
—
Display
ORHH X
Description
Outdoor air relative humidity high alert limit X
SPL X
Static pressure low alert limit X
SPH X
Static pressure high alert limit X
BPL X
Building pressure low alert limit X
BPH X
Building pressure high alert limit X
OACL X (034-078)
OCL X (088,104)
Outdoor air cfm low alert limit X
OACH X (034-078)
OCH X (088,104)
Outdoor air cfm high alert limit X
IAQL X
Indoor-air quality low alert limit X
IAQH X
Indoor-air quality high alert limit X
SERVHIST
Service history
CAT X
Circuit A run time
CBT X
Circuit B run time
SFT X
Supply-air fan run time
CYC X
Cycles stage 0 to stage 1
SRV/MTN
Service maintenance aler
SMAL X
Service/maintenance alert limit (X hrs x 1000)
SMEH X
Service maintenance elapsed hours (X.X x 1000)
OVRDHIST
History of timed overrides
OHR X
Hours of timed overrides
LEGEND
Adaptive Optimal Start/Stop
Continuous
Constant Volume
Discrete Time Clock Control
Exhaust
Indoor-Air Quality
Minimum Damper Position
Nighttime Free Cooling
Outdoor-Air Cfm Control
Outdoor-Air Temperature
Return
Temperature
Variable Air Volume
*An “X ENTER ” in the Keypad Entry column indicates that the reading can be forced by entering a value and then pressing ENTER .
The valid force ranges are listed in the Expansion column.
†For unit size 038, enter “034” for SIZE.
For unit size 048, enter “044” for SIZE.
For unit size 078, enter “074” for SIZE.
For unit size 088, enter “084” for SIZE.
For unit size 104, enter “108” for SIZE.
**Unit control system calculated value.
NOTE: If unit is not configured for a certain subfunction, that subfunction will not show up when scrolling through values.
94
Table 69 — Factory/Field Configuration Procedure
KEYPAD ENTRY
DISPLAY
ENTER
ENTER
ENTER
ENTER
LOG ON
LOGGEDON
Must enter password
FACT CFG
Factory configuration
TYPE VAV
Unit type — Enter correct value
TYPE X
CV = 0, VAV = 1
SIZE 34
Unit size — Enter correct value:
SIZE X
034,044,054,064,074,084,108†
ULOP 2
Number of Unloaders (034-078 Only) — Enter value:
ULOP X
2, 3, or 4 (034-078 Only)
HPSP 113
ENTER
ENTER
*
ENTER
Heat type — Enter correct value:
HEAT X
0=None, 1 = Hot Water/Steam, 2 = Elec, 3 = Gas
HTSG 2
Number of Heat Stages (034-078 Only); Default: 2 stages (0-5 avail)
TRNS 0
Transducers option — Enter value:
TRNS X
0 = No; 1 = Yes
SF2S 0
Two-Speed Supply-Air Fan (034-078 Only); Default = No (0 = No, 1 = Yes)
ECON X
FANT 0 (034-078)
PWRX 0 (088,104)
FANT X (034-078)
PWRX X (088,104)
ENTER
Economizer Option — Enter value:
0 = None, 1,2 = Air, 3 = Two-Position
Fan type — Enter correct value:
0 = none, 1 = Exhaust, 2 = Mod Exhaust, 3 = Mod Return
HUEN 0
Humidifier control
HUEN X
0 = none, 1 = Analog, 2 = Discrete
DTRS
ENTER
Head pressure set point; Default = 113 F
HEAT 0
ECON YES
ENTER
COMMENTS
See Note 2 below
Data reset (0 = No, 1 = Yes)
Edits being inputted; takes approximately 40 seconds.
DPA CALB
ENTER
DPA CALB
Calibrate discharge pressure sensor A
DPB CALB
ENTER
DPB CALB
Calibrate discharge pressure sensor B
SPA CALB
ENTER
SPA CALB
Calibrate suction pressure sensor A
SPB CALB
ENTER
AOSS
CV
DTCC
Elec
IAQ
Mod
NTFC
SPT
VAV
—
—
—
—
—
—
—
—
—
SPB CALB
Calibrate suction pressure sensor B
NOTES:
1. Calibration of the pressure transducers is not required unless problems with the transducers occur or the standard PSIO is replaced. To
calibrate pressure transducers:
a. Disconnect from system.
b. Hang in the atmosphere.
c. Read pressure. Pressures before calibration must be in the
range of ±3 psig (atmosphere).
LEGEND
Adaptive Optimal Start/Stop
Constant Volume
Discrete Time Clock Control
Electric
Indoor-Air Quality
Modulating
Nighttime Free Cool
Space Temperature
Variable Air Volume
d. Press
ENTER
.
e. Reattach to system.
2. Upon completion of the factory/field configuration step, move to the
ENTER , and all revised
DTRS (Data Reset) subfunction. Press
inputs will be loaded. This procedure takes approximately 40 seconds. The display returns to the default rotating display.
*Alarm 86, illegal configuration, will result if value is not inputted
correctly.
†For size 038, enter “034” for SIZE.
For size 048, enter “044” for SIZE.
For unit size 078, enter “074” for SIZE.
For unit size 088, enter “084” for SIZE.
For unit size 104, enter “‘108” for SIZE.
IMPORTANT: The Data Reset function should be performed any
time one or more of the values is configured. See Note 2 above
for more details.
95
Table 69 — Factory/Field Configuration Procedure (cont)
KEYPAD ENTRY
DISPLAY
USER CFG
HUSN 0
SUSN NO
ENTER
ENTER
*
ENTER
ENTER
*
*
ENTER
ENTER
—
—
—
—
—
—
—
—
—
—
Humidity sensors; Default = No (0 = No,1 = Differential [2 sensors],
2 = Space Override [1 sensor])
Suction sensors (Enter value)
0 = No, 1 = Yes
VENT 0
Ventilation control (Enter value)
VENT X
0 = SPT, 1 = IAQ, 2 = CFM, 3 = All
MMAS X
Head pressure control function (Enter value)
0 = No, 1 = Yes
PURG DIS
IAQ purge enable; Default = Disable (0 = Disable, 1 = Enable)
NTEN DIS
NTFC enable; Default = Disable (0 = Disable, 1 = Enable)
OSEN DIS
AOSS enable; Default = Disable (0 = Disable, 1 = Enable)
DLEN DIS
Demand limit enable; Default = Disable (0 = Disable, 1 = Enable)
OHEN DIS
Occupied heating enable; Default = Disable (0 = Disable, 1 = Enable)
RSEN DIS
Space temperature reset enable; Default = Disable (0 = Disable,1 = Enable)
DPEN 0
Duct pressure control (Enter value)
DPEN X
0 = Disable, 1 = Enable
FANM 0
Fan Mode (Enter value)
FANM X
0 = Automatic, 1 = Continuous
TSCH 1
Timed Override Schedules (Enter value)
TSCH X
1 = Unit, 2 = DTCC, 3 = Both
TOVR 0
Timed Override Hours (Enter value)
TOVR X
0, 1, 2, 3, or 4
LLAG
AOSS
CFM
CV
DTCC
Elec
IAQ
Mod
NTFC
SPT
VAV
User configuration
SUSN X
MMAS YES
ENTER
COMMENTS
Lead/Lag Option; Enter 0 = No or 1 = Yes
NOTES:
1. Calibration of the pressure transducers is not required unless problems with the transducers occur or the standard PSIO is replaced. To
calibrate pressure transducers:
a. Disconnect from system.
b. Hang in the atmosphere.
c. Read pressure. Pressures before calibration must be in the
range of ±3 psig (atmosphere).
LEGEND
Adaptive Optimal Start/Stop
Outdoor-Air CFM Control
Constant Volume
Discrete Time Clock Control
Electric
Indoor-Air Quality
Modulating
Nighttime Free Cool
Space Temperature
Variable Air Volume
d. Press
ENTER
.
e. Reattach to system.
2. Upon completion of the factory/field configuration step, move to the
ENTER , and all revised
DTRS (Data Reset) subfunction. Press
inputs will be loaded. This procedure takes approximately 40 seconds. The display returns to the default rotating display.
*Alarm 86, illegal configuration, will result if value is not inputted
correctly.
†For size 038, enter “034” for SIZE.
For size 048, enter “044” for SIZE.
For unit size 078, enter “074” for SIZE.
For unit size 088, enter “084” for SIZE.
For unit size 104, enter “108” for SIZE.
IMPORTANT: The Data Reset function should be performed any
time one or more of the values is configured. See Note 2 above
for more details.
Test Function — The test function operates the “quick
test” diagnostic program. See Quick Test section on page 86
and Table 70 for full details.
Unit Control Wiring — Refer to Fig. 51 and 52 for typical unit wiring.
96
Table 70 — Test Directory
TEST
Subfunction
1 INPUTS
Keypad Entry
Display
Expansion (Press
INPUTS
FACTORY/FIELD TEST OF INPUTS
CSA1 X
COMPRESSOR A1 STATUS X
CSB1 X
COMPRESSOR B1 STATUS X
CFA1 X
COMPRESSOR A1 SAFETY X
CFB1 X
COMPRESSOR B1 SAFETY X
CFA2 X
COMPRESSOR A2 SAFETY X
CFB2 X
COMPRESSOR B2 SAFETY X
IAQ X
INDOOR AIR QUALITY X
OAC X
OUTSIDE AIR CFM X
SFS X
SUPPLY FAN STATUS X
ENT X
ENTHALPY SWITCH X
RH X
RELATIVE HUMIDITY X
FRZ X
FREEZE STAT X
OARH X
OUTSIDE AIR RELATIVE HUMIDITY X
FLTS X
FILTER STATUS X
EVAC X
EVACUATION X
PRES X
PRESSURIZATION X
PURG X
SMOKE PURGE X
key)
FSD X
FIRE SHUTDOWN X
SCTA X
CIRCUIT A SATURATED CONDENSING TEMP X
STA X
CIRCUIT A SUCTION TEMP X
SSTA X
CIRCUIT A SATURATED SUCTION TEMP X
SHA X
CIRCUIT A SUCTION SUPERHEAT
SCTB X
STB X
CIRCUIT B SATURATED CONDENSING TEMP X
CIRCUIT B SUCTION TEMP X
SSTB X
CIRCUIT B SATURATED SUCTION TEMP X
SHB X
CIRCUIT B SUCTION SUPERHEAT
SAT X
SUPPLY AIR TEMP X
RAT X
RETURN AIR TEMP X
SPT X
SPACE TEMP X
STO X
SPACE TEMPERATURE OFFSET X
OAT X
OUTSIDE AIR TEMP X
CEWT X
CONDENSER ENT WATER TEMP X
DPA X
CIRCUIT A DISCHARGE PRESSURE SENSOR X
SPA X
CIRCUIT A SUCTION PRESSURE SENSOR X
LPA X
CIRCUIT A LOW PRESSURE SWITCH X
DPB X
CIRCUIT B DISCHARGE PRESSURE SENSOR X
SPB X
CIRCUIT B SUCTION PRESSURE SENSOR X
LPB X
CIRCUIT B LOW PRESSURE SWITCH X
BP X
BUILDING PRESSURE X
SP X
STATIC PRESSURE X
*See Quick Test section page 86 for details on correct operation of these tests.
†The supply-air fan is energized at this point and remains on for the duration of the compressor/heat test functions.
**Compressors are energized for 10 seconds.
97
Table 70 — Test Directory (cont)
TEST (cont)
Subfunction
Keypad Entry
2
ANALOG
OUTPUTS
*
ENTER
Display
ANLGOUT
IGV (034-078)
INV (088,104)
IGV TEST (034-078)
INV TEST (088,104)
ECON
ENTER
ENTER
ECON TST
3
DISCRETE
OUTPUTS
HCV TST
PERD (034-078)
PED (088,104)
PERD TST (034-078)
PED TST (088,104)
ENTER
ENTER
ENTER
SF TEST
EC2P TEST
MM (034-078)
MMA (088,104)
MM TEST (034-078)
MMA TEST (088,104)
FR2 (034-078)
OFA (088,104)
FR2 TEST (034-078)
OFA TEST (088,104)
MMB TEST
FR3 (034-078)
OFB (088,104)
FR3 TEST (034-078)
OFB TEST (088,104)
SF2S TST
TESTING MOTOR MASTER CIRCUIT B (088,104)
OUTDOOR FAN 3 TEST (034-078)
CIRCUIT B OUTDOOR FAN TEST (088,104)
TESTING OUTDOOR FAN 3 (034-078)
TESTING OUTDOOR FAN CIRCUIT B (088,104)
TESTING 2 SPEED SUPPLY FAN
EXHAUST/RETURN FAN TEST
EFRF TST
TESTING EXHAUST/RETURN FAN
UNLOADER A1 TEST
ULA1 TST
TESTING UNLOADER A1
UNLOADER B1 TEST
ULB1 TST
TESTING UNLOADER B1
UNLOADER A2 TEST
ULA2 TST
TESTING UNLOADER A2
UNLOADER B2 TEST
ULB2 TST
HUM1
ENTER
MOTOR MASTER TESTS (034-078)
CIRCUIT A MOTOR MASTER TESTS (088,104)
TESTING MOTOR MASTER (034-078)
TESTING MOTOR MASTER CIRCUIT A (088,104)
OUTDOOR FAN 2 TEST (034-078)
CIRCUIT A OUTDOOR FAN TEST (088,104)
TESTING OUTDOOR FAN 2 (034-078)
TESTING OUTDOOR FAN CIRCUIT A (088,104)
2 SPEED SUPPLY FAN TEST
ULB2
ENTER
TESTING ECONOMIZER 2 POSITION
CIRCUIT B MOTORMASTER TESTS (088,104)
ULA2
ENTER
TESTING SUPPLY FAN
ECONOMIZER 2 POSITION TEST
ULB1
ENTER
TESTING EXHAUST/RETURN DAMPER
SUPPLY FAN
ULA1
ENTER
POWER EXHAUST/RETURN DAMPER TEST
FACTORY/FIELD TEST OF DISCRETE OUTPUTS
EFRF
ENTER
TESTING HEATING COIL VALVE
DISCOUT
SF2S
ENTER
TESTING ECONOMIZER
TESTING HUMIDIFIER 4-20
MMB
ENTER
TESTING INLET GUIDE VANES
HUM TST
EC2P
ENTER
INLET GUIDE VANES TEST
HUMIDIFIER 4-20 TEST
SF
ENTER
FACTORY/FIELD TEST OF ANALOG OUTPUTS
HEATING COIL VALVE TEST
HUM
ENTER
key)
ECONOMIZER TEST
HCV
ENTER
Expansion (Press
TESTING UNLOADER B2
HUMIDIFIER 1ST STAGE TEST
HUM1 TST
DTCC
TESTING HUMIDIFIER 1ST STAGE
DISCRETE TIME CLOCK CONTROL TEST
DTCC TST
98
DISCRETE TIME CLOCK CONTROL
Table 70 — Test Directory (cont)
TEST (cont)
Subfunction
3
DISCRETE
OUTPUTS
(cont)
Keypad Entry
Display
PERD
ENTER
4
COMPRESSOR
TESTS
PERD TST
COMPRSR
CPA1†
ENTER
CPA1 TST
CPB1
ENTER
CPB1 TST
CPA2
ENTER
CPA2 TST
CPB2
ENTER
5
HEAT
STAGES
ENTER
CPB2 TST
STG2 TST
STG3 TST
STG4 TST
HS5
ENTER
6
EXIT TEST
ENTER
TESTING COMPRESSOR A1**
COMPRESSOR B1
TESTING COMPRESSOR B1**
COMPRESSOR A2 TEST (104 Only)
TESTING COMPRESSOR A2 (104 Only)
COMPRESSOR B2 TEST (104 Only)
TESTING COMPRESSOR B2 (104 Only)
STAGE 1 TEST
HS4
ENTER
COMPRESSOR A1 TEST
HS1†
HS3
ENTER
FACTORY/FIELD TEST OF COMPRESSOR
FACTORY/FIELD TEST OF HEAT
STG1 TST
TESTING HEAT STAGE 1
STAGE 2 TEST
TESTING HEAT STAGE 2
STAGE 3 TEST (034-078 Only)
TESTING HEAT STAGE 3
STAGE 4 TEST (034-078 Only)
TESTING HEAT STAGE 4
STAGE 5 TEST (034-078 Only)
STG5 TST
TESTING HEAT STAGE 5
EXIT TST
EXIT FACTORY/FIELD TEST
TST CMPL
TEST COMPLETE
*See Quick Test section page 86 for details on correct operation of these tests.
†The supply-air fan is energized at this point and remains on for the duration of the compressor/heat test functions.
**Compressors are energized for 10 seconds.
99
key)
POWER EXHAUST/RETURN DAMPER TEST
(034-078)
TESTING EXHAUST/RETURN DAMPER
(034-078)
HEAT
HS2
ENTER
Expansion (Press
Fig. 51 — Typical Wiring Schematic (Sizes 054-078 Shown)
100
101
Fig. 52 — Typical Control Wiring (Sizes 054-078 Shown)
102
Fig. 52 — Typical Control Wiring (Sizes 054-078 Shown) (cont)
APPENDIX A
INPUT/OUTPUT TABLES, CHANNELS 1-18 (PSIO1) — SIZES 034-078
PSIO1
TERMINAL ID
Channel
No.
Inputs
1
+
SIGNAL
–
J7-2
J7-3
Analog
Varies*
Thermistor, 5K
SAT — Supply Air Temp
Varies*
Varies*
1-5 vdc
Varies*
1-5 vdc
24 vac
1-5 vdc
24 vac
1-5 vdc
Varies*
Thermistor, 5K
RAT — Return Air Temp
Thermistor, 5K
Transducer, Pressure
Thermistor, 5K
Transducer, Pressure
Contact set
Transducer, Pressure
Contact set
Transducer, Pressure
Thermistor, 5K
STHA — Saturated Condensing Temp, Ckt 1
DPAV — Discharge Pressure Transducer, Ckt 1
STHB — Saturated Condensing Temp, Ckt 2
DPBV — Discharge Pressure Transducer, Ckt 2
LPA — Low Pressure Switch, Ckt 1
SPAV — Suction Pressure Transducer, Ckt 1
LPB — Low Pressure Switch, Ckt 2
SPBV — Suction Pressure Transducer, Ckt 2
OAT — Outdoor Air Temp
Varies*
Thermistor, 10K
SPT — Space Temp
J7-6
J7-9
J7-7
J7-12
J7-10
7
J7-14
J7-17
J7-17
J7-21
Analog
Analog
Analog
Analog
Analog
Discrete
Analog
Discrete
Analog
Analog
8
J7-23
J7-24
Analog
3†
4†
5†
6†
J7-25
9
10
11
12
Outputs
13
J7-26
J7-28
J7-31
J7-33
J7-35
Pin 36
J7-29
J7-32
Analog
Discrete
Analog
Analog
Discrete
Discrete
J7-36
POINT NAME — ASSIGNMENT
Level
J7-5
J7-8
J7-8
J7-11
J7-11
J7-13
J7-13
J7-16
J7-16
J7-20
2
TYPE
Type
2-10 vdc
Transducer, Pressure
BP — Building Pressure
24 vac
2-10 vdc
2-10 vdc
5 vdc
10 vdc
Contact set
ENTH — Enthalpy Switch
Transducer, Pressure
Thermistor, 10K
Contact set
Contact set
SP — Duct Static Pressure (VAV)
STO — Space Temp Offset/T-56
FLTS — Filter Status
SFS — Supply Fan Status
J6-39
J6-38
Discrete
24 vac
Contact, NO
MM — Motormaster®/OD Fan Stage 1
14
J6-40
—
Analog
10 vdc
Proportional, 4-20 mA
ECON — Economizer Damper Position
15
—
J6-47
J6-47
J6-50
Analog
Analog
Discrete
Discrete
10 vdc
10 vdc
24 vac
24 vac
Proportional, 4-20 mA
PED — Power Exhaust Damper Position
17
J6-43
J6-46
J6-48
J6-51
Proportional, 4-20 mA
Contact, NO
Contacts (NO)
IGV — IGV/Inverter/(VAV)
SF2S — Supply Fan Low Speed (CV)
HS1 — Heat Stage 1
18
J6-54
J6-53
Discrete
24 vac
Contacts (NO)
HS2 — Heat Stage 2
16
INPUT/OUTPUT TABLES, CHANNELS 19-30 (DSIO1) — SIZES 034-078
DSIO1
TERMINAL ID
SIGNAL
TYPE
POINT NAME — ASSIGNMENT
Channel No.
Inputs
19
+
–
Type
Level
J3-1
J3-2
Discrete
24 vac
Contact set
CPFA1 — Compressor 1 Safety
10
J3-3
J3-4
Discrete
24 vac
Contact set
CPFB1 — Compressor 2 Safety
21
J3-5
J3-6
Discrete
24 vac
Contact set
CPSA1 — Compressor 1 Status
22
Outputs
J3-7
J3-8
Discrete
24 vac
Contact set
CPSB1 — Compressor 2 Status
25
J4-3
J4-3
J4-6
J4-6
J4-9
J4-2
J4-1
J4-5
J4-4
J4-8
Discrete
Discrete
Discrete
Discrete
Discrete
115 vac
115 vac
115 vac
115 vac
24 vac
Contact set (NO)
Contact set (NC)
Contact set (NO)
Contact set (NC)
Contact set (NO)
CMPA1 — Compressor 1
CH1 — Crankcase Heater 1
CMPB1 — Compressor 2
CH2 — Crankcase Heater 2
ULDA1 — Unloader U1
26
J4-12
J4-11
Discrete
24 vac
Contact set (NO)
ULDB1 — Unloader U2
27
J5-3
J5-2
Discrete
115 vac
Contact set (NO)
SF — Supply Fan Contactor
28
J5-6
J5-5
Discrete
115 vac
Contact set (NO)
EF — Exhaust Fan Contactor
29
J5-9
J5-8
Discrete
115 vac
Contact set (NO
FR2 — Outdoor Fan Contactor, Ckt 1
30
J5-12
J5-11
Discrete
115 vac
Contact set (NO)
FR3 — Outdoor Fan Contactor, Ckt 2
23
24
CV
HIR
IGV
NC
NO
Temp
VAV
—
—
—
—
—
—
—
LEGEND
Constant Volume
Heat Interlock Relay
Inlet Guide Vanes
Normally Closed
Normally Open
Temperature
Variable Air Volume
†When accessory transducer/sensor package has been installed
(requires changes in “Factory Configuration” inputs).
**Field-connection from building/energy management system.
††Field-connection to room terminal heating interlock.
UNIT SIZE
HIR Contact
N.O.
N.C.
*Thermistor voltage signals varies according to temperature at
thermistor; see Thermistor Characteristic Tables 59 and 60 for
correlation of temperature and volts at these channels.
103
034-048
TB3
4+5
4+2
054-078
TB2
8+9
8 + 10
APPENDIX A (cont)
INPUT/OUTPUT TABLES, CHANNELS 31-48 (PSIO2) — SIZES 034-078
PSIO2
TERMINAL ID
Channel No.
Inputs
31
J7-2
32
J7-5
33
SIGNAL
–
POINT NAME — ASSIGNMENT
TYPE
Type
Level
J7-3
Analog
Varies*
Thermistor, 5K
STA — Suction Gas Temperature, Ckt 1
J7-6
Analog
Varies*
Thermistor, 5K
STB — Suction Gas Temperature, Ckt 2
J7-7
J7-8
Analog
2-10 vdc
Analog
OARH — Outdoor Relative Humidity
34
J7-10
J7-11
Analog
2-10 vdc
Analog
RH — Space/Return Relative Humidity
35
J7-13
J7-14
Analog
2-10 vdc
Analog
OAC — Outdoor Air CFM
36
J7-16
J7-17
Analog
2-10 vdc
Analog
IAQ — Indoor Air Quality
37
J7-19
J7-32
Discrete
24 vac
Contact, NO
PRES — Pressurization
38
J7-22
J7-32
Discrete
24 vac
Contact, NO
PURG — Smoke Purge
39
J7-25
J7-32
Discrete
24 vac
Contact, NO
EVAC — Evacuation
40
J7-28
J7-32
Discrete
24 vac
Contact, NO
FSD — Fire Shutdown
41
J7-31
J7-32
Discrete
24 vac
Contact, NO
FRZ — Freeze Stat
42
Outputs
43
J7-34
J7-35
Analog
2-10 vdc**
Analog
SATRV — Supply Air Reset
J6-37
J6-38
Analog
10 vdc
Proportional, 4-20 mA
HCV — Heating Coil Valve
44
46
J6-42
J6-43
J6-45
—
J6-41
J6-44
J6-44
—
Discrete
Analog
Discrete
—
20 vdc
10 vdc
20 vdc
—
Contact, NO††
Proportional, 4-20 mA
Contact, NO††
—
DTCC — Discrete Timeclock Control
HUM — Analog Humidifier
HUM — Discrete Stage Humidifier
(Not used)
47
—
—
—
—
—
(Not used)
48
—
—
—
—
—
(Not used)
45
+
INPUT/OUTPUT TABLES, CHANNELS 49-60 (DSIO2) — SIZES 034-078
DSIO2
TERMINAL ID
SIGNAL
TYPE
POINT NAME — ASSIGNMENT
Channel No.
Inputs
+
–
Type
Level
49
J3-1
J3-2
Discrete
24 vac||
50
J3-3
J3-4
—
—
—
EXTCLK — Remote Occupied/
Unoccupied
(Not used)
51
J3-5
J3-6
—
—
—
(Not used
52
Outputs
53
J3-7
J3-8
—
—
—
(Not used)
J4-3
J4-2
Discrete
115 vac
Contact, NO
54
J4-6
J4-5
Discrete
115 vac
Contact, NO
ALERTLT — Alert Light, Discrete
55
J4-9
J4-8
Discrete
24 vac
Contact, NO
ULDA2 — Unloader U1A
56
J4-12
J4-11
Discrete
24 vac
Contact, NO
57
—
—
—
—
—
(Not used)
58
—
—
—
—
—
(Not used)
59
—
J5-12
J5-12
—
J5-11
J5-10
—
Discrete
Discrete
—
115 vac††
115 vac††
60
CV
HIR
NC
NO
Temp
VAV
—
—
—
—
—
—
LEGEND
Constant Volume
Heat Interlock Relay
Normally Closed
Normally Open
Temperature
Variable Air Volume
Discrete
—
Contact, NO
Contact, NC
ALARMLT — Alarm Light, Discrete
ULDB2 — Unloader U2A
(Not used)
HIR — Heat Interlock Relay††
†When accessory transducer/sensor package has been installed
(requires changes in “Factory Configuration” inputs).
**Field-connection from building/energy management system.
††Use relay HK35AB-001 (SPDT — pilot duty) for external control.
||Field-connection to room terminal heating interlock.
UNIT SIZE
HIR Contact
N.O.
N.C.
*Thermistor voltage signals varies according to temperature at thermistor; see Thermistor Characteristic Tables 59 and 60 for correlation of temperature and volts at these channels.
104
034-048
TB3
4+5
4+2
054-078
TB2
8+9
8 + 10
APPENDIX B
INPUT/OUTPUT TABLES — CHANNELS 1-18 (PSIO1) — SIZES 088 AND 104
PSIO1
Channel
No.
Inputs
1
2
3
4
5
6
7
8
9
10
11
12
Outputs
13
14
15
16
17
18
TERMINAL ID
SIGNAL
+
–
Type
Level
J7-2
J7-5
J7-3
J7-6
Analog
Analog
Varies*
Varies*
TYPE
ASSIGNMENT
J7-8
J7-9
Analog
Varies*
Thermistor, 5K
J7-8†
J7-7
Analog
1-5 vdc
Transducer, Pressure
J7-11
J7-12
Analog
Varies*
Thermistor, 5K
J7-11†
J7-13
J7-13†
J7-16
J7-16†
J7-20
J7-23
J7-25
J7-28
J7-31
J7-33
J7-35
Pin 36
J7-10
Analog
Discrete
Analog
Discrete
Analog
Analog
Analog
Analog
Discrete
Analog
Analog
Discrete
Discrete
1-5 vdc
24 vac
1-5 vdc
24 vac
1-5 vdc
Varies*
Varies*
2-10 vdc
24 vac
2-10 vdc
2-10 vdc
5 vdc
10 vdc
Transducer, Pressure
Contact Set
Transducer, Pressure
Contact Set
Transducer, Pressure
Thermistor, 5K
Thermistor, 10K
Transducer, Pressure
Contact Set
Transducer, Pressure
Thermistor, 10K
Contact Set
Contact Set
SAT — Supply-Air Temperature
RAT — Return-Air Temperature
STHA — Saturated Condensing Temperature, Circuit
A
DPAV — Discharge Pressure Transducer, Circuit A
STHB — Saturated Condensing Temperature, Circuit
B
DPBV — Discharge Pressure Transducer, Circuit B
LPA — Low-Pressure Switch, Circuit A
SPAV — Suction Pressure Transducer, Circuit B
LPB — Low-Pressure Switch, Circuit B
SPBV — Suction Press Transducer, Circuit B
OAT — Outdoor-Air Temperature
SPTSNSR —Space Temperature
BP — Building Pressure
ENTH — Enthalpy Switch
SP — Duct Static Pressure (VAV)
STOTHERM — Space Temperature Offset/T-56
FLTS — Filter Status
SFS — Supply Fan Status
—
Analog
Analog
Analog
Discrete
Discrete
—
10 vdc
10 vdc
10 vdc
24 vac
24 vac
—
Proportional, 4-20 mA
Porportional, 4-20 mA
Proportional, 4-20 mA
Contacts (NO)
Contacts (NO)
Not Used
ECON — Economizer Damper Position
PED — Power Exhaust Damper Position
INV — Inverter/IGV (VAV)
HS1 — Heat Stage 1
HS2 — Heat Stage 2
J6-37
J6-40
J6-43
J6-46
J6-51
J6-54
J7-14
J7-17
J7-17
J7-21
J7-24
J7-26
J7-29
J7-32
J7-36
—
—
—
J6-47
J6-50
J6-53
Thermistor, 5K
Thermistor, 5K
INPUT/OUTPUT TABLES — CHANNELS 19-30 (DSIO1) — SIZES 088 AND 104
DSIO1
Channel
No.
Inputs
19
20
21
22
Outputs
23
24
25
26
27
28
29
30
HIR
IGV
NC
NO
VAV
—
—
—
—
—
TERMINAL ID
SIGNAL
TYPE
ASSIGNMENT
+
–
Type
Level
J3-1
J3-3
J3-5
J3-7
J3-2
J3-4
J3-6
J3-8
Discrete
Discrete
Discrete
Discrete
24 vac
24 vac
24 vac
24 vac
Contact Set
Contact Set
Contact Set
Contact Set
CPFA1 — Compressor A1 Safety
CPFB1 — Compressor B1 Safety
CPSA1 — Compressor A1 Status
CPSA1 — Compressor A1 Status
J4-3
J4-3
J4-6
J4-6
J4-9
J4-12
J5-3
J5-6
J5-9
J5-12
J4-2
J4-1
J4-5
J4-4
J4-8
J4-11
J5-2
J5-5
J5-8
J5-11
Discrete
Discrete
Discrete
Discrete
Discrete
Discrete
Discrete
Discrete
Discrete
Discrete
115 vac
115 vac
115 vac
115 vac
24 vac
24 vac
115 vac
115 vac
115 vac
115 vac
Contact Set (NO)
Contact Set (NC)
Contact Set (NO)
Contact Set (NC)
Contact Set (NO)
Contact Set (NO)
Contact Set (NO)
Contact Set (NO)
Contact Set (NO)
Contact Set (NO)
CMPA1 — Compressor A1
CCHA1 — Crankcase Heater A1
CMPB1 — Compressor B1
CCHB1 — Crankcase Heater B1
ULDA1 — Unloader A1
UNLB1 — Unloader B1
SPF — Supply Fan Contactor
EF — Exhaust Fan Contactor
OFA — Outdoor Fan Contactor, Circuit A
OFB — Outdoor Fan Contactor, Circuit B
LEGEND
Heat Interlock Relay
Inlet Guide Vanes
Normally Closed
Normally Open
Variable Air Volume
†When accessory transducer/sensor package has been installed
(requires changes in “Factory Configuration” inputs).
**Use relay HK35AB-001 (SPDT — pilot duty) for external control.
††Field-connection from building/energy management system.
||Field-connection to room terminal heating interlock.
UNIT SIZE
HIR Contact
N.O.
N.C.
*Thermistor voltage signals varies according to temperature at
thermistor; see Thermistor Characteristic Tables 59 and 60 for
correlation of temperature and volts at these channels.
105
088,104
TB2
8+9
8 + 10
APPENDIX B (cont)
INPUT/OUTPUT TABLES — CHANNELS 31-48 (PSIO2) — SIZES 088 AND 104
PSIO2
Channel
No.
Inputs
31
32
33
34
35
36
37
38
39
40
41
42
Outputs
43
44
45
46
47
48
TERMINAL ID
SIGNAL
+
–
Type
Level
J7-2
J7-5
J7-7
J7-10
J7-13
J7-16
J7-19
J7-22
J7-25
J7-28
J7-31
J7-34
J7-3
J7-6
J7-8
J7-11
J7-14
J7-17
J7-32
J7-32
J7-32
J7-32
J7-32
J7-35
Analog
Analog
Analog
Analog
Analog
Analog
Discrete
Discrete
Discrete
Discrete
Discrete
Analog
Varies*
Varies*
2-10 vdc
2-10 vdc
2-10 vdc
2-10 vdc
24 vac
24 vac
24 vac
24 vac
24 vac
2-10 vdc
J6-37
J6-42
J6-43
J6-45
J6-48
J6-51
J6-54
J6-38
J6-41
J6-44
J6-44
J6-47
J6-50
J6-53
Analog
Discrete
Analog
Discrete
Discrete
Discrete
Discrete
10 vdc
20 vac
10 vdc
20 vdc
24 vac
24 vac
24 vac
TYPE
ASSIGNMENT
Thermistor, 5K
Thermistor, 5K
Analog
Analog
Analog
Analog
Contact, NO
Contact, NO
Contact, NO
Contact, NO
Contact, NO
Analog
STATHERM — Suction Gas Thermistor, Circuit A
STBTHERM — Suction Gas Thermistor, Circuit B
OARHV — Outdoor Relative Humidity
RHV — Space/Return Relative Humidity
OACV — Outdoor Air Cfm
IAQV — Indoor Air Quality
PRES — Pressurization
PURG — Smoke Purge
EVAC — Evacuation
FSD — Fire Shutdown
FRZ — Freezestat
SATRV — Supply Air Reset
Proportional, 4-20 mA
Contact, NO**
Proportional, 4-20 mA
Contact, NO**
Contact, NO
Contact, NO
Contact, NO
HCVOUT — Heating Coil Valve
DTCC — Discrete Time Clock Control
HUMOUT — Analog Humidifier
HUMOUT — Discrete Stage Humidifier
MMB — Motormaster® Control/Outdoor Fan Stage 1, Circuit B
MMA — Motormaster Control/Outdoor Fan Stage 1, Circuit A
ALERTLT — Alert Light
INPUT/OUTPUT TABLES — CHANNELS 49-60 (DSIO2) — SIZES 088 AND 104
DSIO2
Channel
No.
Inputs
49
50
51
52
Outputs
53
54
55
56
57
58
59
60
HIR
IGV
NC
NO
VAV
—
—
—
—
—
TERMINAL ID
SIGNAL
TYPE
+
–
Type
Level
J3-1
J3-3
J3-5
J3-7
J3-2
J3-4
J3-6
J3-8
Discrete
24 vac**
Discrete
Discrete
24 vac
24 vac
Contact Set
Contact Set
J4-3
J4-3
J4-6
J4-6
J4-9
J4-12
J5-3
J5-6
J5-9
J5-9
J5-12
J5-12
J4-2
J4-1
J4-5
J4-4
J4-8
J4-11
J5-2
J5-5
J5-8
J5-7
J5-11
J5-10
Discrete
Discrete
Discrete
Discrete
Discrete
Discrete
—
—
Discrete
Discrete
Discrete
Discrete
115 vac
115 vac
115 vac
115 vac
24 vac
24 vac
—
—
115 vac††
115 vac††
115 vac||
115 vac||
Contact, NO
Contact, NC
Contact, NO
Contact, NC
Contact, NO
Contact, NO
—
—
Contact, NO
Contact, NC
Contact, NO
Contact, NC
LEGEND
Heat Interlock Relay
Inlet Guide Vanes
Normally Closed
Normally Open
Variable Air Volume
Discrete
ASSIGNMENT
EXTCLK — Remote Start/Stop
(Not Used)
CPFA2 — Compressor A2 Safety
CPFB1 —Compressor B2 Safety
CMPA2 — Compressor A2
CCHA2 — Compressor A2
CMPB2 — Compressor B2
CCHB2 — Compressor B2
ULDA2 — Unloader A2
UNLB2 — Unloader B2
Not Used
Not Used
Alarm, Discrete (Field Connection)
HIR — Heat Interlock Relay (Field Connection)
†When accessory transducer/sensor package has been installed
(requires changes in “Factory Configuration” inputs).
**Use relay HK35AB-001 (SPDT — pilot duty) for external control.
††Field-connection from building/energy management system.
||Field-connection to room terminal heating interlock
UNIT SIZE
HIR Contact
N.O.
N.C.
*Thermistor voltage signals varies according to temperature at
thermistor; see Thermistor Characteristic Tables 59 and 60 for
correlation of temperature and volts at these channels.
106
088,104
TB2
8+9
8 + 10
APPENDIX C — CCN Points List
CCN
TABLE NAME
STATUS01
STATUS02
STATUS03
STATUS04
CCN
POINT NAME
SPT
SAT
RAT
CLSP
CCAP
HCAP
ECOS
SFS
SF
SF2S
SP
IGV
INV
OAT
ECON
IQMP
BP
EFRF
PED
FLTS
EXTCLK
MM
FR2
FR3
STO
HS1
HS2
HIR
SATRESET
RH
OARH
HUM
HUM
ENTH
OAC
IAQ
EVAC
PRES
PURG
FSD
DTCC
HCV
FRZ
SMZ
STRST
DEMLT
UNCHT
UNCCL
STDBY
OPTST
UNOCC
IAQPG
OPTSP
OCCHT
OCCCL
OCCFO
NTFCL
PRESS
EVACN
SMKPG
FIRES
TIMOV
DAVCL
FFTST
EXPANDED NAME
Space Temperature
Supply Air Temperature
Return Air Temperature
Control Set Point
Cooling Percentage Total Capacity
Heating Percentage Total Capacity
Economizer Active
Supply Fan Status
Supply Fan Relay
2-Speed Fan Relay*
Duct Static Pressure
Inlet Guide Vanes/Inverter*
Inlet Guide Vanes/Inverter†
Outside Air Temperature
Economizer Damper
IAQ Minimum Damper Position†
Building Pressure
Exhaust/Return Fan
Power Exhaust Damper
Filter Status
External Clock Input
Motormaster/Fan Stage 1*
Condenser Fan Stage 2*
Condenser Fan Stage 3*
Space Temperature Reset
Heat Stage 1
Heat Stage 2
Heat Interlock Relay
Supply Air Set Point Reset
Return/Space Humidity
Outside Air Humidity
Humidifier — Proportional
Humiidifier — Discrete
Enthalpy Status
Outside Air CFM
IAQ (CO2)
Evacuation
Pressurization
Smoke Purge
Fire Shutdown
Discrete Time Clock Control
Heating Valve
Freezestat Status
Load-Unload Compressor Factor
Space Temperature Reset
Demand Limit
Unoccupied Heating
Unoccupied Cooling
Unit in Standby
Optimal Start
Unoccupied
IAQ Purge
Optimal Stop
Occupied Heating
Occupied Cooling
Occupied Fan Only
Night Time Free Cooling
Pressurization
Evacuation
Smoke Purge
Fire Shutdown
Timed Override
DAV Control
Factory/Field Test
107
READ/WRITE
PROPERTIES
DISPLAY FORMAT/
ENGINEERING UNITS
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RW
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
–10 to +245 F
–10 to +245 F
–10 to +245 F
F
0 to 100%
0 to 100%
no/yes
on/off
on/off
on/off
0.0 to 5.0 in. wg
0 to 100%
0 to 100%
–40 to +245 F
0 to 100%
0 to 100%
–0.5 to +0.5 in. wg
on/off
0 to 100%
dirty/clean
on/off
on/off
on/off
on/off
F
on/off
on/off
on/off
F
0 to 100%
0 to 100%
0 to 100%
on/off
hi/low
0 to 50,000 CFM
0 to 5000 PPM
alarm/norm
alarm/norm
alarm/norm
alarm/norm
on/off
0 to 100%
alarm/norm
0 to 100%
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
APPENDIX C — CCN Points List (cont)
CCN
TABLE NAME
CCN
POINT NAME
STATUS04
(cont)
HHOVR
IAQCL
CPSA1
CPFA1
CMPA1
CPFA2
CMPA2
ULDA1
ULDA2
SDRA
LPA
SPA
DPA
SCTA
SSTA
SHA
STA
MMA
OFA
CPSB1
CPFB1
CMPB1
CPFB2
CMPB2
ULDB1
ULDB2
SDRB
LPB
SPB
DPB
SCTB
SSTB
SHB
STB
MMB
OFB
OHSP
OCSP
UHSP
UCSP
HUSP
SPSP
BPSP
SASP
NTLO
RTIO
LIMT
LSP
MDP
OACS
IAQS
HHOR
ECSO
USDB
UHDB
UCDB
LTMP
HTMP
OCCPCO1S
STATUS05
STATUS06
SETPOINT
OCCDEFCS
DAV
IAQ
NTFC
RO
RW
TS
—
—
—
—
—
—
EXPANDED NAME
READ/WRITE
PROPERTIES
DISPLAY FORMAT/
ENGINEERING UNITS
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
TS
no/yes
no/yes
on/off
alarm/norm
on/off
alarm/norm
on/off
on/off
on/off
on/off
alarm/norm
psi
psi
F
F
F
F
on/off
on/off
on/off
alarm/norm
on/off
alarm/norm
on/off
on/off
on/off
on/off
alarm/norm
psi
psi
F
F
F
F
on/off
on/off
55 to 80 F
55 to 80 F
40 to 80 F
75 to 95 F
0 to 100%
0.0 to 5.0 in. wg
–0.5 to +0.5 in. wg
40 to 70 F
40 to 70 F
0 to 10 F
0 to 20 F
0 to 100%
0 to 100%
0 to 50,000 CFM
0 to 5000 PPM
0 to 100%
0 to 10 F
0 to 10 F
0 to 10 F
0 to 10 F
0 to 100%
0 to 100%
High Humidity Override
IAQ/Outdoor Air CFM Ctrl†
Compressor A1 Status
Compressor A1 Safety
Compressor A1
Compressor A2 Safety†
Compressor A2†
Unloader A1
Unloader A2†
Cir A Solenoid*
Cir A Low Pressure
Cir A Suction Pressure
Cir A Discharge Pressure
Cir A Saturated Condensing Temperature
Cir A Saturated Suction Temperature
Cir A Suction Superheat
Cir A Suction Temperature
Cir A Motormaster/Fan 1
Cir A Outdoor Fan 2
Compressor B1 Status
Compressor B1 Safety
Compressor B1
Compressor B2 Safety†
Compressor B2†
Unloader B1
Unloader B2†
Cir B Solenoid*
Cir B Low Pressure
Cir B Suction Pressure
Cir B Discharge Pressure
Cir B Saturated Condensing Temperature
Cir B Saturated Suction Temperature
Cir B Suction Superheat
Cir B Suction Temperature
Cir B Motormaster/Fan 1
Cir B Outdoor Fan 2
Occupied Heat Set Point
Occupied Cool Set Point
Unoccupied Heat Set Point
Unoccupied Cool Set Point
Humidity Set Point
Static Pressure Set Point
Building Pressure Set Point
Supply Air Temperature Set Point
NTFC Lockout Temperature
Reset Ratio
Reset Limit
Demand Limit Set Point
Economizer Minimum Damper Position
Outside Air CFM Set Point
IAQ Set Point
High Humidity Override
Economizer Set Point Offset
Unoccupied Set Point Deadband*
Unoccupied Heating Deadband†
Unoccupied Cooling Deadband†
Low Temperature Minimum Position
High Temperature Minimum Position
Occupancy Schedule
LEGEND
Digital Air Volume
Indoor-Air Quality
Nighttime Free Cooling
Read Only
Read/Write
Time Schedule object with read/write properties
*Sizes 088 and 104 only.
†Sizes 034-078 only.
108
APPENDIX D — BACnet Points List
CCN
TABLE
NAME
STATUS01
STATUS02
STATUS03
STATUS04
STATUS05
STATUS06
CCN
POINT
NAME
BACnet
OBJECT
NAME
EXPANDED NAME
BACnet
OBJECT
TYPE
BACnet
OBJECT
PROPERTIES
BACLink
DEFAULT
TEMPLATE
SPT
SAT
RAT
SFS
SF
SP
IGV
OAT
ECON
BP
EFRF
FLTS
EXTCLK
PED
MM
FR2
FR3
HS1
HS2
RH
OARH
ENTH
OAC
IAQ
EVAC
PRES
PURG
FSD
FRZ
HCV
STRST
UNCHT
UNCCL
STDBY
OPTST
UNOCC
IAQPG
OPTSP
OCCHT
OCCCL
OCCFO
NTFCL
PRESS
EVACN
SMKPG
FIRES
TIMOV
HHOVR
IAQCL
CMPA1
CPSA1
ULDA1
CMPA2
ULDA2
CPFA1
CMPB1
CMPB2
CPSB1
ULDB1
ULDB2
CPFB1
CPFB2
SPT
SAT
RAT
SFS
SF
SP
IGV
OAT
ECON
BP
EFRF
FLTS
EXTCLK
PED
MM
FR2
FR3
HS1
HS2
RH
OARH
ENTH
OAC
IAQ
EVAC
PRES
PURG
FSD
FRZ
HCV
STRST
UNCHT
UNCCL
STDBY
OPTST
UNOCC
IAQPG
OPTSP
OCCHT
OCCCL
OCCFO
NTFCL
PRESS
EVACN
SMKPG
FIRES
TIMOV
HHOVR
IAQCL
CMPA1
CPSA1
ULDA1
CMPA2
ULDA2
CPFA1
CMPB1
CMPB2
CPSB1
ULDB1
ULDB2
CPFB1
CPFB2
Space Temperature
Supply Air Temperature
Return Air Temperature
Supply Fan Status
Supply Fan Relay
Duct Static Pressure
Inlet Guide Vanes
Outside Air Temperature
Economizer Damper
Building Pressure
Exhaust/Return Fan
Filter Status
External Clock Input
Power Exhaust Damper
Motormaster/Fan Stage 1
Condenser Fan Stage 2
Condenser Fan Stage 3
Heat Stage 1
Heat Stage 2
Return/Space Humidity
Outside Air Humidity
Enthalpy Status
Outside Air CFM
IAQ (CO2)
Evacuation
Pressurization
Smoke Purge
Fire Shutdown
Freezestat Status
Heating Valve
Space Temperature Reset
Unoccupied Heating
Unoccupied Cooling
Unit in Standby
Optimal Start
Unoccupied
IAQ Purge
Optimal Stop
Occupied Heating
Occupied Cooling
Occupied Fan Only
Night Time Free Cooling
Pressurization
Evacuation
Smoke Purge
Fire Shutdown
Timed Override
High Humidity Override
IAQ/Outdoor Air CFM Ctrl*
Compressor A1
Compressor A1 Status
Unloader A1
Compressor A2*
Unloader A2*
Compressor A1 Safety
Compressor B1
Compressor B2*
Compressor B1 Status
Unloader B1
Unloader B2*
Compressor B1 Safety
Compressor B2 Safety*
AI
AI
AI
BI
BO
AI
AI
AI
AO
AI
BO
BI
BV
AO
BO
BO
BO
BO
BO
AI
AI
BI
AI
AI
BV
BV
BV
BV
BI
AO
AI
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BV
BO
BI
BO
BO
BO
BI
BO
BO
BI
BO
BO
BI
BI
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
Y
Y
Y
Y
Y
Y
Y
109
Y
Y
Y
Y
Y
Y
DISPLAY FORMAT/
ENGINEERING UNITS
–10 to +245 F
–10 to +245 F
–10 to +245 F
on/off
on/off
0.0 to 5.0 in. wg
0 to 100%
–40 to +245 F
0 to 100%
–0.5 to +0.5 in. wg
on/off
dirty/clean
on/off
0 to 100%
on/off
on/off
on/off
on/off
on/off
0 to 100%
0 to 100%
hi/low
0 to 50,000 CFM
0 to 5000 PPM
alarm/norm
alarm/norm
alarm/norm
alarm/norm
alarm/norm
0 to 100%
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
no/yes
on/off
on/off
on/off
on/off
on/off
alarm/norm
on/off
on/off
on/off
on/off
on/off
alarm/norm
alarm/norm
APPENDIX D — BACnet Points List (cont)
CCN
TABLE
NAME
SETPOINT
OCCDEFCS
Al
—
AO —
AV —
BI
—
BO —
BV —
RO
RW
TS
Y
—
—
—
—
CCN
POINT
NAME
BACnet
OBJECT
NAME
OHSP
OCSP
UHSP
UCSP
HUSP
SPSP
BPSP
SASP
MDP
OACS
IAQS
HHOR
OCCPCO1
OHSP
OCSP
UHSP
UCSP
HUSP
SPSP
BPSP
SASP
MDP
OACS
IAQS
HHOR
OCCPC01S
EXPANDED NAME
Occupied Heat Set Point
Occupied Cool Set Point
Unoccupied Heat Set Point
Unoccupied Cool Set Point
Humidity Set Point
Static Pressure Set Point
Building Pressure Set Point
Supply Air Temperature Set Point
Economizer Minimum Damper Position
Outside Air CFM Set Point
IAQ Set Point
High Humidity Override
Occupancy Schedule
LEGEND
Analog Input object type defined by BACnet to
have only read only properties.
Analog Output object type defined by BACnet to
have read and write properties.
Analog Value object type defined by BACnet to
have read and/or write properties.
Binary Input object type defined by BACnet to
have read only properties.
Binary Output object type defined by BACnet to
have read only properties.
Binary Value object type defined by BACnet to
have read and/or write properties.
Read Only
Read/Write
Time Schedule object with read/write properties
Yes, this object comes configured in the BACLink
template.
*Sizes 088 and 104 only.
110
BACnet
OBJECT
TYPE
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
TS
BACnet
BACLink DISPLAY FORMAT/
OBJECT
DEFAULT
ENGINEERING
PROPERTIES TEMPLATE
UNITS
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
Y
Y
Y
Y
Y
Y
Y
Y
55 to 80 F
55 to 80 F
40 to 80 F
75 to 95 F
0 to 100%
0.0 to 5.0 in. wg
–0.5 to +0.5 in. wg
40 to 70 F
0 to 100%
0 to 50,000 CFM
0 to 5000 PPM
0 to 100%
APPENDIX E — Carrier Default Program Parameter Values
PARAMETER GROUP
SEtP
(Setup)
Gr.F
(Fundamental)
Gr.Fb
(Feedback)
Gr.SF
(Frequency Settings)
Gr.Pn
(Panel Control)
Gr.St
(Terminal Selection)
Gr.Pr
(Protection)
Gr.Ut
(Utility)
PARAMETER
ACC1
DEC1
UL
LL
Luln
P3
F-P3
P4
F-P4
tHr1
StC1
StL1
OLN
tYP
FH
Pt
FbP1
Fbln
GP
Gl
GA
GFS
P1LL
PuL
PuUl
PuLL
Fsor
Sr.n
SrN1
DEFAULT VALUE
60.0 Sec
60.0 Sec
60.0 Hz
10.0 Hz*
1
20%
0.0 Hz
100%
60 Hz
See Table 66
0
110%
1
5*
60 Hz
2
1*
2
.30
2 sec
0
80
10
1
10
10
60 Hz
1* (054-104 only)
0* (054-104 only)
Fr
0*
1t
1t0
1t1
1t2
1t3
1t4
UuC
UuCt
ArSt
Cnod
bLSF
Fnod
bLPn
1
0
56
13
3
10
1*
2
3
1*
1* (054-104 only)
2*
1*
*These settings differ from the VFD manufacturer defaults and are required for Carrier applications.
NOTE: To restore original factory settings, change tYP to 6 in Setup mode (SetP). This restores
the VFD original factory settings.
111
PACKAGED SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your knowledge of the equipment
discussed in this manual, including:
• Unit Familiarization
• Installation Overview
• Maintenance
• Operating Sequence
A large selection of product, theory, and skills programs are available, using popular video-based formats
and materials. All include video and/or slides, plus companion book.
Classroom Service Training which includes “hands-on” experience with the products in our labs can
mean increased confidence that really pays dividends in faster troubleshooting and fewer callbacks. Course
descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-962-9212
[ ] Packaged Service Training
[ ] Classroom Service Training
Copyright 1999 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111
Catalog No. 534-738
Printed in U.S.A.
Form 48/50F,J-2T
Pg 112
7-99
Replaces: 48/50F,J,N-1T
Book 1 1
Tab 1a 1b
CUT ALONG DOTTED LINE
CUT ALONG DOTTED LINE
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
START-UP CHECKLIST
MODEL NO.:
DATE:
SERIAL NO.:
TECHNICIAN:
I. PRE-START-UP:
VERIFY THAT UNIT IS LEVEL
VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT
LOOSEN ALL SHIPPING HOLDDOWN BOLTS AND REMOVE SHIPPING BRACKETS PER INSTRUCTIONS
VERIFY THAT COMPRESSOR SUSPENSION SPRINGS HAVE BEEN LOOSENED PER INSTRUCTIONS
VERIFY OPENING OF ECONOMIZER HOOD
VERIFY INSTALLATION OF EXHAUST HOOD
VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTRUCTIONS
VERIFY THAT POWER SUPPLY MATCHES UNIT DATA PLATE
VERIFY THAT ALL ELECTRICAL CONNECTIONS AND TERMINALS ARE TIGHT
CHECK GAS PIPING FOR LEAKS (48 SERIES ONLY)
CHECK THAT INDOOR-AIR FILTERS ARE CLEAN AND IN PLACE
CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE, AND VERIFY
SET SCREW IS TIGHT
VERIFY THAT FAN SHEAVES ARE ALIGNED AND BELTS ARE PROPERLY TENSIONED
OPEN SUCTION, DISCHARGE, AND LIQUID LINE SERVICE VALVES
CHECK COMPRESSOR OIL LEVEL SIGHT GLASS AND VERIFY PROPER LEVEL
VERIFY THAT CRANKCASE HEATERS HAVE BEEN ENERGIZED FOR 24 HOURS
CHECK VOLTAGE IMBALANCELINE-TO-LINE VOLTS:
AB______V
AC______V
BC______V
(AB + AC + BC)/3 = AVERAGE VOLTAGE = _______V
MAXIMUM DEVIATION FROM AVERAGE VOLTAGE = _______V
VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) = _______ %
IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM!
CALL LOCAL POWER COMPANY FOR ASSISTANCE
II. PRELIMINARY CHECKLIST ITEMS (DETERMINE BEFORE CONFIGURING CONTROLS):
CONTROL SETTINGS FOR NON-NETWORKED, FREESTANDING UNIT
UNIT TO BE OPERATED ON VARIABLE AIR VOLUME (VAV) RATHER THAN CONSTANT VOLUME (CV)
CONFIRM THAT SPACE TEMPERATURE SENSOR (T-55) HAS BEEN WIRED CORRECTLY PER
SPACE TEMPERATURE SENSOR (T-55) SECTION ON PAGE 34
CONFIRM THAT TUBING FOR SPACE AND SUPPLY DUCT PRESSURES HAS BEEN INSTALLED
SET ENTHALPY CONTROL SET POINT ON ECONOMIZER
SET SUPPLY FAN AND “CHECK FILTER” STATUS SWITCHES FOR JOB REQUIREMENTS
UNIT OPTION CHECKLIST
PRESENT?
VARIABLE VOLUME POWER EXHAUST
VARIABLE FREQUENCY DRIVE ON SUPPLY FAN (VAV ONLY)
HOT GAS BYPASS
VAV WITH OCCUPIED HEAT
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111
Catalog No. 534-738
Printed in U.S.A.
Form 48/50F,J-2T
Pg CL-1
7-99
Replaces: 48/50F,J,N-1T
Book 1 1
Tab 1a 1b
III. PRELIMINARY CHECKLIST ITEMS (cont)
CHANGES TO DEFAULT VALUES
RECORD ALL CHANGES MADE TO FACTORY DEFAULT VALUES
IV. START-UP
CHECK EVAPORATOR FAN SPEED AND RECORD. __________
CHECK CONDENSER FAN SPEED AND RECORD. __________
AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEASUREMENTS:
COMP A1
COMP A2
COMP B1
COMP B2
OIL PRESSURE
SUCTION PRESSURE
SUCTION LINE TEMP
DISCHARGE PRESSURE
DISCHARGE LINE TEMP
ENTERING CONDENSER AIR TEMP
LEAVING CONDENSER AIR TEMP
EVAP ENTERING AIR DB TEMP
EVAP ENTERING AIR WB TEMP
EVAP LEAVING AIR DB TEMP
EVAP LEAVING AIR WB TEMP
COMPRESSOR AMPS (L1)
COMPRESSOR AMPS (L2)
COMPRESSOR AMPS (L3)
ELECTRICAL
SUPPLY FAN AMPS __________
EXHAUST FAN AMPS __________
ELECTRIC HEAT AMPS
L1 __________ L2 __________ L3 __________
TEMPERATURES
OUTDOOR-AIR TEMPERATURE __________F
RETURN-AIR TEMPERATURE ____________F
COOLING SUPPLY AIR _________________F
DB (Dry-Bulb)
DB __________F
WB (Wet-Bulb)
PRESSURES
GAS INLET PRESSURE ________ IN. WG
GAS MANIFOLD PRESSURE STAGE NO. 1
IN. WG
STAGE NO. 2
IN. WG
REFRIGERANT SUCTION
CIRCUIT NO. 1
PSIG
CIRCUIT NO. 2
PSIG
REFRIGERANT DISCHARGE CIRCUIT NO. 1
PSIG
CIRCUIT NO. 2
PSIG
VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS IN INSTALLATION INSTRUCTIONS
GENERAL
ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO JOB REQUIREMENTS
CHECK THE COMPRESSOR OIL LEVEL SIGHT GLASSES; ARE THE SIGHT GLASSES SHOWING OIL LEVEL
PER INSTALLATION INSTRUCTIONS.
(Y/N) ________
PERFORM CONTROL CONFIGURATION PROCEDURE ON PAGES CL-3 AND CL-4.
CL-2
CONTROL CONFIGURATION
KEYBOARD
ENTRY
DISPLAY
LOG ON
ENTER
LOGGEDON
FACT CFG
x
ENTER
ENTER
Logged on okay
Factory configuration
Unit type (0 = CV, 1 = VAV) [Default is 1]
TYPE X
Verify unit type and change if necessary. If CV unit, see CV control
configuration.
DTRS
Data Reset
Enable Data Reset
FACT CFG
User Configuration
OHEN X
Occupied Heating
Enable Occupied Heating (or Disable, 1 = Enable)
ENTER
LLAG X
DISABLE
ENTER
BLD PRES
BPS .05
BPS X
ENTER
LOGGEDON
LOG OFF
ENTER
LOGD OFF
through
INPUTS
SETPOINT
to access lead/lag option — disable with HGBP
Disable lead/lag (0 = DIS, 1 = ENB) [1]
Configure building pressure control (modulating power exhaust)
Use
for building pressure set point (range 0 to .5) [.05]
Set building pressure set point per job requirements
Access log on/off function
Use
to access log off
Logged off okay
Run quick test to verify operation of unit functions (see Quick Test section on
page 86.)
Set system set points per job requirements
Set occupied heat set point (Range 55-80 F) [68] CV only
OCSP X
Set occupied cool set point (Range 55-80 F) [78] CV only
UHSP X
Set unoccupied heat set point (Range 40-80 F) [55]
UCSP X
Set unoccupied cool set point (Range 75-95 F) [90]
SPSP X
Set supply duct pressure set point (Range 0-5.0 in. wg) [1.5]
SASP X
Set supply air set point temperature (Range 45-70 F) [55]
Current time/date
dow.hh.mm
Set day of week and time
mm.dd.yy
Set month, day, and year
DAYLIGHT
HOLIDAY
PERIOD X
through
Use
OHSP X
TIME
NOTE: Data in brackets [
Enter password followed by
DESCRIPTION
] INDICATE FACTORY DEFAULTS
TYPE X
ENTER
x
VALUES IN [
Set daylight savings time begin/end dates. Required if job conditions require
adjustment of clock for daylight savings time (see Adjusting Set Points section
on page 47.)
Set holiday dates. Required if job conditions require a different schedule on
holidays than other days (see Adjusting Set Points section on page 47.)
Set occupied/unoccupied schedules. Required if job conditions require unit to
enter unoccupied cycle at programmed times of day or days of week (see
Adjusting Set Points section on page 47.)
] is default value.
CL-3
DISPLAY
DESCRIPTION
FACT CONFIG
x
ENTER
FANM
Fan Mode
FANMx
Select Fan Mode (Auto. = 0, Cont. = 1)
ECONOMIZER
ENTER
Configure Economizer
SMG x.x
Submaster Gain
SMG 8.0
Set SMG to 8.0 [–7.5]
NOTES:
Copyright 1999 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111
Catalog No. 534-738
Printed in U.S.A.
Form 48/50F,J-2T
Pg CL-4
7-99
Replaces: 48/50F,J,N-1T
Book 1 1
Tab 1a 1b
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - CUT ALONG DOTTED LINE
CUT ALONG DOTTED LINE
CONSTANT VOLUME CONTROL CONFIGURATION
KEYBOARD ENTRY