advertisement
MITSUBISHI ELECTRIC
MA00758A 2008-09
E1000-series
Service and Maintenance Manual
English
Service and Maintenance Manual for E1000 Operator Panels
Foreword
Foreword
This manual contains detailed information about the E1000 series operator panels, including descriptions of various actions that can be carried out in order to maintain or update the operator panel hardware and software.
The manual is intended for persons that should be able to carry out basic maintenance and replace common parts in an E1000-series operator panel.
The manual assumes that the most recent versions of the system program (firmware) and configuration tool are used.
Please see the E-Designer 7 Reference Manual (MA00759X) for a description of the configuration tool and the installation manuals for information regarding installation.
Function-based descriptions are available in the User’s Guide (MA00760).
© Mitsubishi Electric, MA00758A, 2008-09
The information in this document is subject to change without notice and is provided as available at the time of printing. The manufacturer reserves the right to change any information without updating this publication. The manufacturer assumes no responsibility for any errors that may appear in this document. All examples in this document are only intended to improve understanding of the functionality and handling of the equipment. The manufacturer cannot assume any liability if these examples are used in real applications. In view of the wide range of applications for this software, users must acquire sufficient knowledge themselves in order to ensure that it is correctly used in their specific application. Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements, standards and legislation in respect to configuration and safety. The manufacturer will accept no liability for any damage incurred during the installation or use of any equipment mentioned in this document.
Mitsubishi Electric, MA00758A
Contents
Contents
UL and cUL Installation ..................................................................... 5
During Installation ............................................................................. 6
Service and Maintenance..................................................................... 6
Dismantling and Scrapping................................................................. 6
Maintenance ..................................................................................... 10
Service and Repairs ........................................................................... 10
Dismantling and Scrapping............................................................... 10
General Information about Hardware ............................................... 11
Hardware Tests ................................................................................. 11
Hardware Specification ..................................................................... 12
Keyboard Operated Panels ................................................................ 12
Touch Screen Operated Panels.......................................................... 16
Approvals and Enclosure Classes ....................................................... 19
Functionality Specification................................................................ 20
Additional Hardware ........................................................................ 22
Memory Card ................................................................................... 22
Hardware Replacement ..................................................................... 24
Mode Switches.................................................................................. 24
Replacing the Rear Cover.................................................................. 26
Replacing the Display/Display Cable ................................................ 28
Self-test of the Display ...................................................................... 37
Calibrate the Touch Screen............................................................... 37
Replacing the Complete Front .......................................................... 38
Replacing the Battery ........................................................................ 40
Replacing the Backlight .................................................................... 42
Service Menu .................................................................................... 48
Network Settings .............................................................................. 48
Erase Project Memory....................................................................... 48
Load Project from Memory Card...................................................... 48
Enter Transfer Mode ........................................................................ 48
Enter Run Mode............................................................................... 48
Update System Program from Memory Card.................................... 48
Calibrate Touch Screen..................................................................... 48
Hardware Self Test............................................................................ 49
Mitsubishi Electric, MA00758A
Contents
Additional Installation Tips...............................................................50
3.10.1 Grounding the Operator Panel..........................................................50
3.10.2 Ethernet Connection in the Panel .....................................................51
3.10.3 To Achieve Better EMC Protection...................................................52
3.10.4 Ambient Temperature .......................................................................53
3.10.7 Cable and Bus Termination RS485 ...................................................56
Fault Tracing.....................................................................................57
General Information about Software .................................................59
Software Products..............................................................................59
Update Software................................................................................60
E-Designer 7 .....................................................................................60
Remote Access Viewer .......................................................................60
Image Loader.....................................................................................60
System Program ................................................................................61
General Environmental Aspects.........................................................63
Environmental Impact of the Operator Panels...................................63
Mechanical Components...................................................................63
Environmental Impact Report ...........................................................64
Mitsubishi Electric, MA00758A
Safety Precautions
1 Safety Precautions
Both the installer and the owner and/or operator of the operator panel must read and understand this installation manual.
1.1 UL and cUL Installation
– This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D
OR non-hazardous locations only. [Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.]
– Maximum ambient temperature 40 °C when mounted horizontal or 50 °C when mounted vertical.
– WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous.
– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – AVANT
DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT OU
S’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX.
– WARNING – EXPLOSION HAZARD - Substitution of components may impair suitability for Class I, Division 2.
– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUB-
STITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INAC-
CEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2.
– WARNING – EXPLOSION HAZARD – only UL and cUL approved expansion units are allowed to be connected to the port designated “EXPANSION”. At the moment there are no such units evaluated or allowed.
– WARNING – EXPLOSION HAZARD - Do not replace expansion unit unless power has been switched off or the area is known to be non-hazardous.
– This product contains battery, this must only be changed in an area known to be non-hazardous. Permitted types are shown in the section
– For use on a flat surface of a type 4X enclosure indoor use only.
– To make wiring connections to the power supply connector, use an AWG 28-12 cable and a tightening torque of min. 0.5 Nm.
1.2 General
– Read the safety precautions carefully.
– Check the delivery for transportation damage. If damage is found, notify the supplier as soon as possible.
– Do not use the operator panel in an environment with high explosive hazards.
– The supplier is not responsible for modified, altered or reconstructed equipment.
– Use only parts and accessories manufactured according to specifications of the supplier.
– Read the installation and operating instructions carefully before installing, using or repairing the operator panel.
– Never allow fluids, metal filings or wiring debris to enter any openings in the operator panel. This may cause fire or electrical shock.
– Only qualified personnel may operate the operator panel.
– Storing the operator panel where the temperature is lower/higher than recommended in this manual can cause the LCD display liquid to congeal/become isotopic.
Mitsubishi Electric, MA00758A 5
6
Safety Precautions
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty of water. In case of eye contact, hold the eye open, flush with plenty of water and get medical attention.
– The figures in this manual serves an illustrative purpose. Because of the many variables associated with any particular installation, the supplier cannot assume responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator panel is suitable for your particular application, nor assumes responsibility for your product design, installation or operation.
1.3 During Installation
– The operator panel is designed for stationary installation on a plane surface, where the following conditions are fulfilled:
– no high explosive risks
– no strong magnetic fields
– no direct sunlight
– no large, sudden temperature changes
– Install the product according to the accompanying installation instructions.
– Ground the product according to the accompanying installation instructions.
– Only qualified personnel may install the operator panel.
– Separate the high voltage, signal and supply cables.
– Make sure that the voltage and polarity of the power source is correct before connecting the product to the power outlet.
– Peripheral equipment must be appropriate for the application and location.
1.4 During Use
– Keep the operator panel clean.
– Emergency stop and other safety functions may not be controlled from the operator panel.
– Do not use too much force or sharp objects when touching the keys, touch screen etc.
1.5 Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries recommended by the supplier.
1.6 Dismantling and Scrapping
– The operator panel or parts thereof shall be recycled according to local regulations.
– The following components contain substances that might be hazardous to health and the environment: lithium battery, electrolytic capacitor and display.
Mitsubishi Electric, MA00758A
Introduction
2 Introduction
This manual describes how to maintain E1000 series operator panels.
The functions available in the configuration tool depend on which operator panel model is used. The manual is divided into the following sections:
–
–
–
–
–
2.1 General
The different operator panels, key pad operated models and touch screen models, are listed in the table below:
Operator Panel
E1012
(also referred to as BEPP K10)
Description
160 x 32 pixels display with keypad
Drawings
Outline drawing
Panel cut-out
Text strip
E1022
(also referred to as BEPP K20)
240 x 64 pixels display with keypad Outline drawing
Panel cut-out
Text strip
E1032
(also referred to as BEPP K30)
240 x 64 pixels display with keypad Outline drawing
Panel cut-out
Text strip
Mitsubishi Electric, MA00758A 7
8
Introduction
Operator Panel
E1060 and E1062
(also referred to as BEPP K60)
Description
5.7" display with keypad
Drawings
Outline drawing
Panel cut-out
Text strip
E1070
(also referred to as BEPP 64K)
6.5" display with keypad Outline drawing
Panel cut-out
Text strip
E1100
(also referred to as BEPP 104K)
10.4" display with keypad Outline drawing
Panel cut-out
Text strip
E1041 and E1043
(also referred to as BEPP T40)
3.5" touch screen display Outline drawing
Panel cut-out
Mitsubishi Electric, MA00758A
Operator Panel
E1061 and E1063
(also referred to as BEPP T60)
Description
5.7" touch screen display
Drawings
Outline drawing
Panel cut-out
Introduction
E1071
(also referred to as BEPP 64T)
6.5" touch screen display Outline drawing
Panel cut-out
E1101
(also referred to as BEPP 104T)
10.4" touch screen display Outline drawing
Panel cut-out
E1151
(also referred to as BEPP 150T)
15" touch screen display Outline drawing
Panel cut-out
Mitsubishi Electric, MA00758A 9
10
Introduction
2.2 Maintenance
Carefully read the instructions before beginning maintenance on the operator panel.
– Only qualified personnel should carry out maintenance.
– The agreed warranty and license agreements apply.
– Any damage to the operator panel caused by personnel invalidates the warranty.
– Before carrying out any cleaning or maintenance operations, disconnect the operator panel from the power supply.
– Clean the display and surrounding front cover with a soft cloth and mild detergent. Recommended cleaning fluids for the display are water and IPA (Isopropyl
Alcohol or Hexane).
– Replacing the battery incorrectly may result in explosion. Only use batteries recommended by the supplier.
– A 6-month warranty on all service parts is provided.
Maintenance personnel are permitted to carry out the following actions:
–
–
–
–
2.3 Service and Repairs
– Only accredited companies are permitted to perform service and repairs.
– If a non-accredited company conducts any kind of service or repair, the agreed warranty will be invalidated.
– If training is required, contact the supplier.
– All maintenance should be performed in a 15-30 °C temperature range.
– Any damage to the operator panel caused by personnel invalidates the warranty.
– Contracts with customers supersede the information in this document.
2.4 Dismantling and Scrapping
– The operator panel, or parts thereof, should be recycled according to local regulations.
– The following components contain substances that might be hazardous to health and the environment: lithium battery, electrolytic capacitor, display.
Mitsubishi Electric, MA00758A
Hardware
3 Hardware
This chapter describes how to maintain the E1000 operator panel hardware. The chapter includes general information, hardware tests and certificates, technical data, a hardware replacement guide, and a fault tracing section.
3.1 General Information about Hardware
Before the operator panels are approved for market introduction, they are tested by independent authorities. The E1000 operator panels are examined by several authorities before being approved for market introduction. All operator panels are designed to fulfill CE, UL, and other standards. The quality policy and environmental policy place demands on all suppliers and subcontractors.
3.2 Hardware Tests
The manufacturer performs extensive hardware testing before an operator panel is approved. Some tests are performed by external testing companies, such as the
Swedish National Testing and Research Institute.
All operator panels are submitted to testing before leaving the manufacturer.
Mitsubishi Electric, MA00758A 11
12
Hardware
3.3 Hardware Specification
3.3.1
Keyboard Operated Panels
The tables below presents technical data for the keyboard operated panels.
Parameter
Front panel, W x H x D
Mounting depth
Front panel seal
Rear panel seal
Keyboard material
Reverse side material
Weight
Serial port RS422/RS485
Serial port RS232C
Ethernet
Flash memory for application
Real time clock
Rechargeable real time clock battery
Power consumption at rated voltage
Display
Active area of display,
W x H
Fuse
Power supply
Ambient temperature
Storage temperature
Relative humidity
E1012 E1022
155 x 114 x 6 mm 155 x 155 x 6 mm
46.4 mm (146.4 mm including clearance)
IP 66
IP 20
Membrane switch keyboard with metal domes. Overlay film of Autotex F207 with print on reverse side.
1 million operations.
Powder-coated aluminum
0.45 kg 0.55 kg
25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
9-pin D-sub contact, male with standard locking screws
4-40 UNC.
Connection via Ethernet is made using the Ethernet
Expansion Module, mounted on the back of the operator panel.
512 kB
±20 PPM + error because of ambient temperature and supply voltage.
Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/ °C 2
MS614S (UL and cUL: SII Micro Parts LTD)
Normal: 0.1 A
Maximum: 0.3 A
FSTN-LCD 160 x 32 pixels, monocrome transmissive negative. LED backlight lifetime at the ambient temperature of
+25 °C >47.000 h
89.6 x 17.9 mm
FSTN-LCD 240 x 64 pixels, monocrome transmissive negative. LED backlight lifetime at the ambient temperature of
+25 °C >47.000 h
90.2 x 24.0 mm
Internal DC fuse 1.0 AT, 5x20 mm
+24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power supplies.
0 ° to +50 °C
-20 ° to +70 °C
5 - 85 % non-condensed
Mitsubishi Electric, MA00758A
Hardware
Technical Data E1032
Front panel, W x H x D
Mounting depth
Front panel seal
Rear panel seal
Keyboard material
Reverse side material
Weight
Serial port RS422/RS485
Serial port RS232C
202 x 187 x 6 mm
57 mm (157 mm including clearance)
IP 66
IP 20
Membrane switch keyboard with metal domes.
Overlay film of Autotex F157 with print on reverse side.
1 million operations.
Powder-coated aluminum
0.95 kg
25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
9-pin D-sub contact, male with standard locking screws
4-40 UNC.
Shielded RJ 45
Host type A (USB 1.1), max output current 500 mA
12 MB (incl. fonts)
Ethernet
USB
Flash memory for application
Real time clock
Real time clock battery
±20 PPM + error because of ambient temperature and supply voltage.
Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/ °C 2
CR2450 (UL and cUL: Sanyo or Panasonic)
Minimum lifetime: 3 years
Power consumption at rated voltage
Normal: 0.15 A
Maximum: 0.35 A
Display FSTN-LCD. 240 x 64 pixels, monocrome transflective.
LED backlight lifetime at the ambient temperature of
+25 °C: >35,000 h.
Active area of display, W x H 127.0 x 33.8 mm
Fuse
Power supply
Internal DC fuse, 2.0 AT, 5 x 20 mm
+24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power supplies.
Ambient temperature
Storage temperature
Relative humidity
Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
-20 ° to +70 °C
5 - 85 % non-condensed
Mitsubishi Electric, MA00758A 13
14
Hardware
Technical Data
E1060 of hardware version type no
07900 or higher
E1062 E1060
Front panel, W x H x D
Mounting depth
Front panel seal
Rear panel seal
Keyboard material
275 x 168 x 6 mm
57 mm (157 mm including clearance)
IP 66
IP 20
Membrane switch keyboard with metal domes.
Overlay film of Autotex F157 with print on reverse side.
1 million operations.
Powder-coated aluminum
1.2 kg
Reverse side material
Weight
Serial port RS422/RS485
Serial port RS232C
Ethernet
USB
Flash memory for application
25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
9-pin D-sub contact, male with standard locking screws 4-
40 UNC.
Shielded RJ 45
Host type A (USB 1.1), max output current 500 mA
12 MB (incl. fonts)
Real time clock
Real time clock battery
Power consumption at rated voltage
Normal: 0.2 A
Maximum: 0.4 A
Display
±20 PPM + error because of ambient temperature and supply voltage.
Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/ °C 2
CR2450 (UL and cUL: Sanyo or Panasonic)
Minimum lifetime: 3 years
TFT-LCD.
320 x 240 pixels,
64K colors.
TFT-LCD.
320 x 240 pixels,
16 greyscales.
Normal: 0.3 A
Maximum: 0.5 A
Transmissive color
STN-LCD.
320 x 240 pixels,
64K colors.
LED backlight lifetime at the ambient temperature of
+25 °C: >20,000 h.
CCFL backlight lifetime at the ambient temperature of
+25 °C: >75,000 h.
Active area of display, W x H 115.2 x 86.4 mm
Fuse Internal DC fuse, 2.0 AT, 5 x 20 mm
Power supply
Ambient temperature
Storage temperature
Relative humidity
+24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power supplies.
Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
-20 ° to +70 °C
5 - 85 % non-condensed
Mitsubishi Electric, MA00758A
Hardware
Technical Data
Front panel, W x H x D
Mounting depth
Front panel seal
Rear panel seal
Keyboard material
Reverse side material
Weight
Serial port RS422/RS485
Serial port RS232C
Ethernet
USB
CF-slot
Flash memory for application
Real time clock
Real time clock battery
Power consumption at rated voltage
Display
Active area of display,
W x H
Fuse
Power supply
Ambient temperature
Storage temperature
Relative humidity
E1070 E1100
285 x 177 x 6 mm
56 mm (156 mm including clearance)
382 x 252 x 6 mm
58 mm (158 mm including clearance)
IP 66
IP 20
Membrane switch keyboard with metal domes.
Overlay film of Autotex F157 with print on reverse side.
1 million operations.
Powder-coated aluminum
1.4 kg 2.5 kg
25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
9-pin D-sub contact, male with standard locking screws
4-40 UNC.
Shielded RJ 45
Host type A (USB 1.1), max output current 500mA
Device type B (USB 1.1)
Compact flash, type I and II
12 MB (incl. fonts)
±20 PPM + error because of ambient temperature and supply voltage.
Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/ °C 2
CR2450 (UL and cUL: Sanyo or Panasonic)
Minimum lifetime: 3 years
Normal: 0.4 A
Maximum: 0.9 A
Normal: 0.5 A
Maximum: 1.0 A
TFT-LCD. 640 x 480 pixels,
64K color.
CCFL backlight lifetime at the ambient temperature of +25 °C: >50,000 h.
131.5 x 98.6 mm
TFT-LCD. 800 x 600 pixels,
64K color.
CCFL backlight lifetime at the ambient temperature of +25 °C: >50,000 h.
211.2 x 158.4 mm
Internal DC fuse, 3.15 AT, 5 x 20 mm
+24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power supplies.
Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
-20 ° to +70 °C
5 - 85 % non-condensed
Mitsubishi Electric, MA00758A 15
16
Hardware
3.3.2
Touch Screen Operated Panels
The tables below presents technical data for the touch screen operated panels.
Technical Data E1041 E1043
Front panel, W x H x D 155.8 x 119 x 6 mm
Mounting depth 57 mm (157 mm including clearance)
Front panel seal
Rear panel seal
IP 66
IP 20
Touch screen material Touch screen: Polyester on glass, 1 million finger touch operations.
Overlay: Autotex F157/F207.
Reverse side material Powder-coated aluminum
Weight 0.6 kg
Serial port RS422/RS485 25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
Serial port RS232C 9-pin D-sub contact, male with standard locking screws 4-40
UNC.
Ethernet
USB
Shielded RJ 45
Host type A (USB 1.1), max output current 500 mA
Flash memory for application
Power consumption at rated voltage
Display
12 MB (incl. fonts)
Real time clock ±20 PPM + error because of ambient temperature and supply voltage.
Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/ °C 2
Real time clock battery CR2450 (UL and cUL: Sanyo or Panasonic)
Minimum lifetime: 3 years
Normal: 0.15 A
Maximum: 0.35 A
Active area of display,
W x H
TFT-LCD.
320 x 240 pixels, 64K colors.
LED backlight lifetime at the ambient temperature of
+25 °C: >10,000 h.
70.1 x 52.6 mm
TFT-LCD.
320 x 240 pixels, 16 greyscales.
LED backlight lifetime at the ambient temperature of
+25 °C: >10,000 h.
Fuse
Power supply
Internal DC fuse, 2.0 AT, 5 x 20 mm
+24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power supplies.
Ambient temperature Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
Storage temperature
Relative humidity
-20 ° to +70 °C
5 - 85 % non-condensed
Mitsubishi Electric, MA00758A
Hardware
Technical Data E1061 E1063
E1061 of hardware version type no 07905 or higher
E1063 of hardware version type no 07915 or higher
Front panel,
W x H x D
Mounting depth
202 x 152 x 6 mm
57 mm (157 mm including clearance) 57 mm (157 mm including clearance)
Front panel seal
Rear panel seal
IP 66
IP 20
Touch screen material Touch screen: Polyester on glass, 1 million finger touch operations.
Overlay: Autotex F157/F207.
Reverse side material Powder-coated aluminum
Weight 0.9 kg
Serial port RS422/
RS485
25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
Serial port RS232C
Ethernet
USB
Flash memory for application
Real time clock
9-pin D-sub contact, male with standard locking screws 4-40 UNC.
Shielded RJ 45
Host type A (USB 1.1), max output current 500 mA
12 MB (incl. fonts)
Real time clock battery
Power consumption at rated voltage
Display
±20 PPM + error because of ambient temperature and supply voltage. Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/ °C 2
CR2450 (UL and cUL: Sanyo or Panasonic)
Minimum lifetime: 3 years
Normal: 0.25 A
Maximum: 0.45 A
Transmissive color STN-LCD.
320 x 240 pixels.
64K colors
Transmissive monochrome
STN-LCD.
320 x 240 pixels
Normal: 0.2 A
Maximum: 0.4 A
TFT-LCD.
320 x 240 pixels.
64K colors.
TFT-LCD.
320 x 240 pixels.
16 greyscales.
CCFL backlight lifetime at the ambient temperature of +25 °C:
>75,000 h.
CCFL backlight lifetime at the ambient temperature of +25 °C:
>58,000 h.
LED backlight lifetime at the ambient temperature of
+25 °C: >20,000 h.
115.2 x 86.4 mm Active area of display, W x H
Fuse
Power supply
Internal DC fuse, 2.0 AT, 5 x 20 mm
+24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power supplies.
Ambient temperature Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
Storage temperature -20 ° to +70 °C
Relative humidity 5 - 85 % non-condensed
Mitsubishi Electric, MA00758A 17
18
Hardware
Technical Data E1070 E1101 E1151
Front panel, W x H x D 219 x 154 x 6 mm
Mounting depth 56 mm
(156 mm including clearance)
Front panel seal IP 66
Rear panel seal
Keyboard material/
Front panel
302 x 228 x 6 mm
58 mm
(158 mm including clearance)
398 x 304 x 6 mm
60 mm
(160 mm including clearance)
IP 20
Touch screen: Polyester on glass, 1 million finger touch operations.
Overlay: Autotex F157 or F207.
Reverse side material Powder-coated aluminum
Weight
Serial port RS422/
RS485
1.2 kg 2.1 kg 3.7 kg
25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
Serial port RS232C
Ethernet
USB
CF-slot
Flash memory for application
Real time clock
9-pin D-sub contact, male with standard locking screws 4-40 UNC.
Shielded RJ 45
Host type A (USB 1.1), max output current 500mA
Device type B (USB 1.1)
Compact flash, type I and II
12 MB (incl. fonts)
Real time clock battery
Power consumption at rated voltage
Display
±20 PPM + error because of ambient temperature and supply voltage. Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/ °C 2
CR2450 (UL and cUL: Sanyo or Panasonic)
Minimum lifetime: 3 years
Normal: 0.4 A
Maximum: 0.9 A
Normal: 0.5 A
Maximum: 1.0 A
Normal: 1.2 A
Maximum: 1.7 A
TFT-LCD. 640 x 480 pixels, 64K color.
CCFL backlight lifetime at the ambient temperature of
+25 °C: >50,000 h.
131.5 x 98.6 mm
TFT-LCD. 800 x 600 pixels, 64K color.
CCFL backlight lifetime at the ambient temperature of
+25 °C: >50,000 h.
211.2 x 158.4 mm
TFT-LCD. 1024 x 768 pixels, 64K color.
CCFL backlight lifetime at the ambient temperature of
+25 °C: >35,000 h.
304.1 x 228.1 mm Active area of display,
W x H
Fuse Internal DC fuse, 3.15 AT, 5 x 20 mm
Power supply +24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power supplies.
Ambient temperature Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
Storage temperature -20 ° to +70 °C
Relative humidity 5 - 85 % non-condensed
Mitsubishi Electric, MA00758A
Hardware
3.4 Approvals and Enclosure Classes
Certificate Descriptions
CE
UL, cUL
DNV
Noise tested according to
EN61000-6-3 emission and
EN61000-6-2 immunity.
(Certificate is only for operator panel E1012, E1022, E1032, E1041,
E1043, E1060, E1061, E1062 and
E1063)
Noise tested according to
EN61000-6-4 emission and
EN61000-6-2 immunity.
(Certificate is only for operator panel E1070, E1100,E1071, E1101 and E1151)
UL 1604 Class I, Div. 2 (Electrical Equipment for Use in Class I,
Division 2 Hazardous (Classified) Locations.
UL 508 (Industrial Control Equipment).
Environmental test specification for instrumentation and automation equipment: Standard for Certification No. 2.4.
Location classes: Temperature A, Humidity B, Vibration A, EMC B,
Enclosure C (panel front only).
IP 66/NEMA 4X (indoor use only), UL 50 4X (indoor use only).
Ingress protection
Back cover protection degree
IP 20.
Shock IEC 60068-2-27 (15 g, 11 ms).
Germanischer
Lloyd
Guidelines for the Performance of Type Approvals, Chapter 2, Edition
2003.
(Certificate is only for operator panel E1032, E1100, E1071, E1101 and
E1151)
Mitsubishi Electric, MA00758A 19
Hardware
3.5 Functionality Specification
Function Specification
Network Abilities
(Ethernet/Internet)
E1032, E1041, E1043, E1060, E1061, E1062, E1063,
E1071, E1070, E1100, E1101 and E1151
E-mail (STMP client)
Web server
Remote operation
Access to controller system
Transfer of files (FTP server)
Yes Dual Drivers with Data
Exchange
Passthrough /
Transparent Mode
No Protocol Mode
Multiple Languages
Standard Windows
Fonts (Unicode)
Data Logger
Internal Variables
Historic Trends
Recipe Management
Alarm Management
Time Channels
I/O Poll Groups
Security Passwords
Message Libraries
Macros
Dynamic Objects
Report Printouts
Easy Configuration with E-Designer 7
Yes (dependent on driver)
Yes
Yes, with up to 10 languages in one project
Yes
Yes
Yes
Yes
Yes
Yes, with up to 16 alarm groups
Yes
Yes
Yes, up to 8 levels
Yes
Yes
Yes
Yes
Yes
20 Mitsubishi Electric, MA00758A
Hardware
Function Specification
Network Abilities
(Ethernet/Internet)
Recipe Management
Alarm Management
Time Channels
I/O Poll Groups
Security Passwords
Message Libraries
Macros
Dynamic Objects
Report Printouts
Easy Configuration with E-Designer 7
E1012 and E1022
Access to controller system - Connection via Ethernet is made using the Ethernet Expansion Module, mounted on the back of the operator panel.
No Dual Drivers with Data
Exchange
Passthrough /
Transparent Mode
No Protocol Mode
Multiple Languages
Standard Windows
Fonts (Unicode)
Data Logger
Internal Variables
Historic Trends
No
No
Yes, with up to 10 languages in one project
No
No
Yes
No. E1022 supports real time trend. E1012 does not support the trend object at all.
Yes
Yes, with one alarm group
Yes
No
Yes, up to 8 levels
Yes
Yes
Yes
Yes, via serial printer
Yes
Mitsubishi Electric, MA00758A 21
22
Hardware
3.6 Additional Hardware
3.6.1
Memory Card
A Compact Flash memory card can be fitted in E1070, E1100, E1071, E1101 and
E1151 for expansion of the project memory.
Note:
When using an internal Compact Flash memory card, no external Compact Flash memory card can be used. An external USB Flash drive can be used for the same functions as an external Compact Flash card.
Compact Flash cards of type I and II are supported by the operator panels. Recommended Compact Flash memory cards are Silicon Systems Silicon Drive and San
Disk Industrial Grade Compact Flash cards.
Installation
Perform the following steps to install an internal Compact Flash card in the operator panel:
1. Turn off the power to the panel.
Note:
Make sure to use adequate ESD protection.
2. Follow the instructions under
Replacing the Rear Cover to remove the rear cover.
3. Flip the back cover; the CPU board is mounted inside the back cover.
4. Insert the Compact Flash memory card in its slot on the CPU board.
memory card slot
5. Re-attach the back cover to the operator panel.
6. Turn on the power to the operator panel.
When the operator panel starts up, you will be asked if you like to move the files to the internal card; select YES to this question.
Mitsubishi Electric, MA00758A
Hardware
Settings in E-Designer 7
The size of the internal memory card must be entered in the configuration tool for the operator panel.
1. Select Setup/Terminal Options.
2. Enter the size of the internal memory card under Memory card settings/
Internal.
3. Click OK to close the dialog.
Mitsubishi Electric, MA00758A 23
Hardware
3.7 Hardware Replacement
This section contains instructions on how to replace operator panel hardware. Only components included in the latest bill of material and spare parts list are allowed. See
3.7.1
Mode Switches
The E1000 operator panels have four mode switches (DIP switches) located on the rear side of the operator panel.
ON DIP
1 2 3 4
ON DIP
1 2 3 4
EXPANSION
1
24V DC
COM 2
RS232
10/100
ON DIP
1 2 3 4
MODE
CF CARD
BUSY
COM 1
RS422
RS485
ON DIP
1 2 3 4
24
Warning:
The modes below are to be used with caution.
The mode switches have the following functions:
1=ON, 0=OFF
Each letter in “MODE” has a corresponding mode switch
MODE Description for E1012 and E1022
0000 “Run-mode” - Normal operation.
0010 System Restore, resets the file system. Restores the operator panel to factory settings.
Warning! Information can easily accidently be lost.
0100 Image Load mode (Sysload) allows upgrading of the firmware in the operator panel.
1000 Service Menu mode, the service menu for the system program is shown.
Allows the user to set IP configuration, erase the project etc. See section
for details.
1110 Self-Test.
Mitsubishi Electric, MA00758A
Hardware
MODE
E1032, E1060, E1070, E1100, E1041, E1043, E1061, E1062, E1063,
E1071, E1101 and E1151
0000 “Run-mode” - Boot CE, normal operation.
0010
0100
1000
1100
System Restore, resets the file system and registry, reinstalls the system program (OPsys_bxxx.CAB). Restores the operator panel to factory settings.
Warning! Information can easily accidently be lost.
Image Load mode (Sysload) allows upgrading of the firmware in the operator panel.
Note: All files including the file system in the operator panel will be deleted when upgrading with Image Loader.
Service Menu mode, the service menu for the system program is shown.
Allows the user to set IP configuration, erase the project, calibrate the touch screen, set the panel in Run/Transfer mode etc. See section
Not used (Run-mode).
1110 xxx1
Self-Test.
Hard reset (forces the system to reset).
To change mode switches, follow the steps below:
1. Disconnect power from the operator panel.
2. Set the mode switches using a ballpoint pen.
3. Reconnect power to the operator panel.
3.7.2
Cables
Most of the operator panels use the same type of flex cable connectors.
connector flanges
Flex cable connector
To release the flex cables from the connector, gently push the two flanges on the cable connector towards the flex cable.
Note:
The connectors must be unlocked on both sides before removing the cable, otherwise the flex cable may be damaged.
Mitsubishi Electric, MA00758A 25
26
Hardware
3.7.3
Replacing the Rear Cover
The following is needed:
– A new rear cover.
– A torx T10 screwdriver.
Note:
Make sure you have adequate ESD protection.
E1012, E1022, E1032, E1041, E1043, E1060, E1061, E1062 and
E1063
To replace the rear cover you will need a new rear cover, see the Available Spare Parts
section.
Then follow the steps below:
1. Power off the operator panel.
2. Follow the instructions
to remove the battery.
3. Remove the rear cover of the operator panel by loosening the 4 torx screws.
ON DIP
1 2 3 4
4 x torx screws
Illustration of E1012 and E1022
4 x torx screws
Illustration of E1032
4 x torx screws
Illustration of E1060/E1061/E1062/E1063
Mitsubishi Electric, MA00758A
Hardware
4 x torx screws
Illustration of E1041/E1043
4. Re-assemble with the new rear cover in reverse order.
E1070, E1100, E1071, E1101 and E1151
To replace the rear cover you will need a new rear cover, see the Available Spare Parts
section.
Then follow the steps below:
1. Power off the operator panel.
2. Remove the rear cover of the operator panel by loosening the 4 torx screws.
4 x torx screws
3. Re-assemble with the new rear cover in reverse order.
Mitsubishi Electric, MA00758A 27
28
Hardware
3.7.4
Replacing the Display/Display Cable
The following is needed:
– A new display or a new display cable, see Available Spare Parts .
– A torx T10 screwdriver.
– Two plain screwdrivers.
Note:
Make sure you have adequate ESD protection.
E1012 and E1022
To replace the display you will need a new display including display frame, see the
section.
Follow the steps below:
1. Power off the operator panel.
2. Follow the instructions under
to remove the rear cover.
3. Unlock the flex cable connector by pressing the connector flanges towards the cable and disconnect the flex cable from the CPU board.
The connector must be unlocked on both sides before removing the cable.
flex cable
CPU board torx screw
4. Loosen the torx screw as shown in the illustration above to release the CPU board.
Then carefully lift the CPU board.
5. Disconnect the flex cable on the back side of the CPU board and then remove the CPU board.
6. Push the two plastic sticks towards the top of the panel to unlock the display from the aluminum casing.
display plastic sticks
7. Mount the new display unit.
8. Re-assemble the panel in reverse order.
Mitsubishi Electric, MA00758A
Hardware
E1032
To replace the display you will need a new display including display frame, see
the Available Spare Parts section.
Follow the steps below:
1. Power off the operator panel.
2. Follow the instructions under
to remove the rear cover.
3. Unlock the two flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables from the power card.
The connectors must be unlocked on both sides before removing the cables.
power card flex cables
4. Gently press the power card towards the top of the panel as shown in the illustration above to release the power card from the power card holders.
Then tilt the bottom of the card away from you.
5. Disconnect the two flex cables and the plain cable on the back side of the power card and then remove the power card.
6. Insert the two screwdrivers between the display frame and the aluminum casing illustrated below. Press and bend gently on the display frame to unlock the frame and tilt up the display frame.
pressure points on display frame
7. Mount the new display unit.
8. Re-assemble the panel in reverse order.
Mitsubishi Electric, MA00758A 29
30
Hardware
E1060/E1062
To replace the display you will need a new display including display frame, see the
section.
Follow the steps below:
1. Power off the operator panel.
2. Follow the instructions under
Replacing the Rear Cover to remove the rear cover.
3. Unlock the three flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables from the power card.
The connectors must be unlocked on both sides before removing the cables.
power card flex cables
4. Gently press the power card towards the top of the panel as shown in the illustration above to release the power card from the power card holders.
Then tilt the bottom of the card away from you.
5. Disconnect the plain cable on the back side of the power card and remove the power card.
6. Insert the two screwdrivers between the display frame and the aluminum casing illustrated below. Press and bend gently on the display frame to unlock the frame and tilt up the display frame.
display frame pressure points
7. Mount the new display unit.
8. Re-assemble the panel in reverse order.
Mitsubishi Electric, MA00758A
Hardware
E1071/E1070
To replace the display/display cable you will need a new display including plastic frame and display cable, see the
Available Spare Parts section.
Follow the steps below:
1. Power off the operator panel.
2. Follow the instructions under
to remove the rear cover.
3. Disconnect the two (E1071) or three (E1070) flex cables from the power card, according to the illustration below, and remove the two plastic nuts that holds the power card in place.
plastic nut flex cables plastic nut
Illustration of E1071 showing the two flex cables plastic nut flex cables plastic nut
Illustration of E1070 showing three flex cables
4. Lift the power card and gently remove the backlight cable from the rear side.
guide pins backlight cable guide pins snap-in closure for plastic frame
5. Gently loosen the complete plastic frame and display from the front plate.
Scrap the display and frame.
6. Mount the new display/display cable and frame and re-assemble the complete operator panel. Make sure the guide pins on the frame are properly fastened in the holes in the front plate.
7. Re-assemble the complete operator panel.
Mitsubishi Electric, MA00758A 31
32
Hardware
E1100
Follow the steps below to replace the display/display cable of E1100:
1. Power off the operator panel.
2. Follow the instructions under
Replacing the Rear Cover to remove the rear cover.
3. Disconnect the two flex cables from the power card and remove the two plastic nuts that keep the power card in place. plastic nut flex cables plastic nut
4. Lift the power card and gently remove the 2 backlight cables and the display cable from the rear side of the power card.
5. Remove the mounting plate (9 torx screws). Gently lift the mounting plate with the display and power card.
9 x torx screws
6. Flip the mounting plate and unscrew the 4 torx screws.
4 x torx screws
7. Make sure the display cable is attached to the new display before reattaching the mounting plate.
8. Re-assemble the complete operator panel.
Mitsubishi Electric, MA00758A
Hardware
E1041/E1043
To replace the display you will need a new display including display frame, see
the Available Spare Parts section.
Follow the steps below:
1. Power off the operator panel.
2. Follow the instructions under
to remove the rear cover.
3. Unlock the flex cable connector by pressing the connector flanges towards the cable and disconnect the flex cable and the plain cable from the power card.
The connector must be unlocked on both sides before removing the cables.
power card flex cable plain cable
4. Gently press the power card towards the top of the panel as shown in the illustration above to release the power card from the power card holders.
Then tilt the bottom of the card away from you.
5. Disconnect the flex cable on the back side of the power card and remove the power card.
6. Insert the two screwdrivers between the display frame and the aluminum casing illustrated below. Press and bend gently on the display frame to unlock the frame and tilt up the display frame.
display frame pressure points
7. Mount the new display unit.
8. Re-assemble the complete operator panel.
Mitsubishi Electric, MA00758A 33
34
Hardware
E1061/E1063
To replace the display you will need a new display including display frame, see the
section.
Follow the steps below:
1. Power off the operator panel.
2. Follow the instructions under
Replacing the Rear Cover to remove the rear cover.
3. Unlock the two flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables and the plain cable from the power card.
The connectors must be unlocked on both sides before removing the cables.
flex cables plain cable power card
4. Gently press the power card towards the top of the panel as shown in the illustration above to release the power card from the power card holders.
Then tilt the bottom of the card away from you.
5. Disconnect the plain cable on the back side of the power card and then remove the power card.
6. Insert the two screwdrivers between the display frame and the aluminum casing illustrated below. Press and bend gently on the display frame to unlock the frame and tilt up the display frame.
display frame pressure points
7. Mount the new display unit.
8. Re-assemble the complete operator panel.
Mitsubishi Electric, MA00758A
Hardware
E1101
Follow the steps below to replace the display/display cable of E1101:
1. Power off the operator panel.
2. Follow the instructions under
to remove the rear cover.
3. Disconnect the flex cable and the cable to the LED on the power card and remove the two plastic nuts that keep the power card in place.
LED cable plastic nut flex cable plastic nut
4. Lift up the power card and gently remove the backlight cables and the display cable from the rear side of the power card.
display cable backlight cables
5. Remove the mounting plate (9 torx screws). Gently lift up the mounting plate and the display.
9 x torx screws
6. Flip the mounting plate and unscrew the 4 torx screws, see figure below.
4 x torx screws
7. Make sure the display cable is attached to the new display before reattaching the mounting plate.
8. Re-assemble the complete operator panel.
Mitsubishi Electric, MA00758A 35
36
Hardware
E1151
Follow the steps below to replace the display/display cable of E1151:
1. Power off the operator panel.
2. Follow the instructions under
Replacing the Rear Cover to remove the rear cover.
3. Disconnect the flex cable and the LED cable from the power card. The connector on the flex cable is a plain connector so just pull the connector out.
4. Remove the two plastic nuts that keep the power card in place.
LED cable plastic nut display cable plastic nut
5. Lift up the power card and gently remove the 4 backlight cables and disconnect the display cable from the power card.
backlight cable display cable backlight cable
6. Remove the mounting plate (12 torx screws).
12 x torx screws
7. Gently lift up the mounting plate and the display.
Mitsubishi Electric, MA00758A
Hardware
8. Flip the mounting plate and unscrew the 4 torx screws.
4 x torx screws
Flipped mounting plate display with 4 torx screws
9. Make sure that the display cable is positioned inside the hollow of the adapter plate, intended for the display, before reattaching the mounting plate.
10.Re-assemble the complete operator panel.
3.7.5
Self-test of the Display
To perform a self-test of the display, follow the steps below:
1. Start the operator panel in a self-test mode (see table in the Mode Switches
section).
2. Go to the display test. Verify that the display works.
3. If the screen does not work, try fault tracing, see the Fault Tracing
section.
3.7.6
Calibrate the Touch Screen
To calibrate the touch screen, follow the steps below:
Note:
A USB keyboard and a USB mouse must be connected to the operator panel.
1. Set the MODE switches to the correct positions in order to enter the Service
Menu mode (see table in the
2. Switch on the power and follow the instructions.
3. Power off the operator panel.
4. Reset all MODE switches to the OFF position.
Mitsubishi Electric, MA00758A 37
38
Hardware
3.7.7
Replacing the Complete Front
The following is needed:
– A new front, see the Available Spare Parts list.
– A torx T10 screwdriver.
Note:
Make sure you have adequate ESD protection .
E1012, E1022, E1032, E1041, E1043, E1060, E1061, E1062 and
E1063
Follow the steps below to replace the complete front of the operator panel:
1. Power off the operator panel.
2. Follow the steps 1-6 in the Replacing the Display/Display Cable
instructions for the current panel model.
3. Attach the new front.
4. Re-assemble the unit.
E1070 and E1071
Follow the steps below to replace the complete front of E1070/E1071:
1. Power off the operator panel.
2. Follow the steps 1-3 and step 5 in the
Replacing the Display/Display Cable
instruction for E1070/E1071, but in step 3, do not remove the display cable.
3. Attach the new front.
4. Re-assemble the unit.
E1100
Follow the steps below to replace the complete front of E1100:
1. Power off the operator panel.
2. Follow the steps 1-3 and step 5 in the
Replacing the Display/Display Cable
instruction for E1100, but in step 3, only disconnect the flex cable (do not remove the power card).
3. Attach the new front.
4. Re-assemble the unit.
E1101
Follow the steps below to replace the complete front of E1101:
1. Power off the operator panel.
2. Follow the steps 1-3 and 5 in the
Replacing the Display/Display Cable instruction
for E1101, but in step 3, only disconnect the flex cables and the LED cable (do not remove the power card).
3. Attach the new front.
4. Re-assemble the unit.
Mitsubishi Electric, MA00758A
Hardware
E1151
Follow the steps below to replace the complete front of E1151:
1. Power off the operator panel.
2. Follow the steps 1-3 and step 5 in the Replacing the Display/Display Cable
instruction for E1151, but in step 3, only disconnect the flex cable and the LED cable (do not remove the power card).
3. Attach the new front.
4. Re-assemble the unit.
Mitsubishi Electric, MA00758A 39
40
Hardware
3.7.8
Replacing the Battery
Note:
Make sure you have adequate ESD protection.
Note:
Make sure to make a backup copy of the operator panel project. See the
section.
E1012 and E1022
These operator panels use a rechargeable battery.
E1032, E1060, E1041, E1043, E1061, E1062 and E1063
The following is needed:
– A new battery, see the Available Spare Parts list.
Follow the steps below to replace the battery:
1. Power off the operator panel.
2. Open the battery cover.
3. Use a non conductive pair of pliers to extract the battery.
Battery
4. Insert the new battery.
5. Re-assemble the battery cover.
Note:
The removed lithium battery should be recycled.
Mitsubishi Electric, MA00758A
Hardware
E1070, E1100, E1071, E1101 and E1151
The following is needed:
– A new battery, see the Available Spare Parts list.
– Glue Gun: Jet-Melt TCQ, manufacturer: 3M
– Melting Glue: 3748 V-O, manufacturer: 3M
Follow the steps below to replace the battery:
1. Power off the operator panel.
2. Follow the instructions under
to remove the rear cover.
3. Flip the back cover (the CPU board and the battery are mounted on the rear side of the back cover).
battery holder
CPU board with battery holder on the rear side of the back cover
4. If the battery is glued with melting glue, remove the glue before carefully removing the battery from the battery holder.
5. Carefully fit the new battery into the battery holder. Make sure the plus sign on the battery is set towards the plus sign on the holder.
6. Glue the battery to the battery holder with melting glue.
7. Re-assemble the operator panel in reverse order.
Note:
The removed lithium battery should be recycled.
Mitsubishi Electric, MA00758A 41
42
Hardware
3.7.9
Replacing the Backlight
Note:
All lamps in the display must be replaced at the same time.
To following is needed:
– A new backlight, see the
list.
– A torx T10 screwdriver
– A screwdriver Phillips size 0 or 00 (only for E1151).
Note:
Make sure you have adequate ESD protection.
E1012, E1022, E1032, E1041, E1043, E1060, E1061, E1062, E1063,
E1070 and E1071
If the backlight is broken on a panel listed above, the entire display must be replaced.
To replace the display you will need a new display including plastic frame and display cable, see the
Available Spare Parts section. For information about changing the dis-
play See
Replacing the Display/Display Cable
section.
E1100
To replace the backlight of E1100, follow the steps 1-5 in section Replacing the Rear
Cover for E1100. Then follow the steps below:
1. Gently move the backlight diagonally in direction from the display center to release the snap-in closure that keeps the backlight in place.
2. Remove the backlight from the display.
backlight connectors backlight snap lock
3. Insert the new backlight. Be careful not to pull the cables of the new backlight when inserting it, since pulling the cables will damage the backlight.
4. Re-assemble the complete operator panel.
Mitsubishi Electric, MA00758A
Hardware
E1101
To replace the backlight of E1101, follow the steps 1-5 in section Replacing the Rear
Cover for E1101. Then follow the steps below:
1. Gently move the backlight diagonally in direction from the display center to release the snap-in closure that keeps the backlight in place.
2. Remove the backlight from the display. backlight connectors backlight snap lock
3. Insert the new backlight. Be careful not to pull the cables of the new backlight when inserting it, since pulling the cables will damage the backlight.
4. Re-assemble the complete operator panel.
E1151
To replace the backlight of E1151 you will need two new backlights, see the
list.
Follow the steps 1-5 in section Replacing the Rear Cover
for E1151. Then follow the steps below:
1. Remove the two cross-headed screws to the backlight, using the Phillips size 00 screwdriver. This way, backlights can be removed without removing the plate.
2 x cross headed screw 2 x backlight
2. Remove the backlights.
3. Insert the new backlights. Be careful not to pull the cables of the new backlights when inserting them, since pulling the cables will damage the backlights.
4. Re-assemble the complete operator panel.
Mitsubishi Electric, MA00758A 43
44
Hardware
3.7.10 Available Spare Parts
The tables below list available spare parts:
Order number
601119009
601119010
601009085
601009089
601009112
601009087
601009114
N/A
601009115
601009103
601009101
601009107
601009105
601009109
Description - Fronts
COMPLETE FRONT
Including front cover, glass, keyboard, gaskets and labels
COMPLETE FRONT
Including front cover, glass, keyboard, gaskets and labels
COMPLETE FRONT
Including front cover, glass, keyboard, gaskets and labels
COMPLETE FRONT
Including front cover, touch overlay, gaskets and labels
COMPLETE FRONT
Including front cover, touch overlay, gaskets and labels
COMPLETE FRONT
Including front cover, glass, keyboard, gaskets and labels
COMPLETE FRONT
Including front cover, touch overlay, gaskets and labels
COMPLETE FRONT
Including front cover, glass, keyboard, gaskets and labels
COMPLETE FRONT
Including front cover, touch overlay, gaskets and labels
COMPLETE FRONT
Including front cover, glass, keyboard, gaskets and labels
COMPLETE FRONT
Including front cover, touch overlay, gaskets and labels
COMPLETE FRONT
Including front cover, glass, keyboard, gaskets and labels
COMPLETE FRONT
Including front cover, touch overlay, gaskets and labels
COMPLETE FRONT
Including front cover, touch overlay, gaskets and labels
Operator Panel
E1012
E1022
E1032
E1041
E1043
E1060
E1061
E1062
E1063
E1070
E1071
E1100
E1101
E1151
Order number
601009156
601009157
601009064
Description - Displays
DISPLAY
Including frame and cable
DISPLAY
Including frame and cable
DISPLAY
Including frame and cable
Operator Panel
E1012
E1022
E1032
Mitsubishi Electric, MA00758A
Hardware
Order number Description - Displays Operator Panel
601009065
601009067
601009066
N/A
DISPLAY
Including frame and cable
DISPLAY
Including frame and cable
DISPLAY
Including frame and cable
DISPLAY
Including frame and cable
E1041 and E1043
E1060 and E1061
E1063
E1060* and E1062
N/A
601119004
601119014
601119017
DISPLAY
Including frame and cable
DISPLAY
Including frame and cable
DISPLAY
Including frame and cable
DISPLAY
Including frame and cable
*applies to E1060 of hardware version type no 07900 or higher
**applies to E1061 of hardware version type no 07905 or higher
***applies to E1063 of hardware version type no 07915 or higher
E1061** and E1063***
E1070 and E1071
E1100 and E1101
E1151
Order number Description - Backlights, Display Cables
N/A
601119020
601119019
601119005
601119015
601119018
BACKLIGHT
Is not replaceable. Change complete display.
BACKLIGHT
BACKLIGHT
DISPLAY CABLE
DISPLAY CABLE
DISPLAY CABLE
Operator Panel
E1012, E1022, E1032,
E1060, E1070, E1041,
E1043, E1061, E1062,
E1063 and E1071
E1100 and E1101
E1151
E1070 and E1071
E1100 and E1101
E1151
Order number Description - Power supply Operator Panel
321099040
601009010
POWER CONNECTOR All operator panels in the
E1000-series
BATTERY, Lithium battery 550mAh CR2450 All operator panels in the
E1000-series
*applies to E1060 of hardware version type no 07900 or higher
**applies to E1061 of hardware version type no 07905 or higher
***applies to E1063 of hardware version type no 07915 or higher
Order number
601119011
601009120
601009121
601009122
601009011
Description - Covers
REAR COVER
REAR COVER
REAR COVER
REAR COVER
REAR COVER
601009123 BATTERY COVER
Operator Panel
E1012 and E1022
E1032
E1041 and E1043
E1060, E1061, E1062 and E1063
E1070, E1071, E1100, E1101 and
E1151
E1032, E1041, E1043, E1060,
E1061, E1062 and E1063
Mitsubishi Electric, MA00758A 45
46
Hardware
Order number
601009003
601009001
Description - Covers
CF COVER
Order number
601009124
Description - Labels
LABEL (for expansion port)
601009163
601009164
601009132
601009138
601009137
601009141
601009140
N/A
601009139
601009104
601009102
601009108
601009106
601009110
MOUNTING BRACKETS
Bracket with mounted M5-screw
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
FRONT LABEL
Operator Panel
E1070, E1071, E1100, E1101 and
E1151
All operator panels in the E1000series
Order number Description - Touch and key protections
N/A
N/A
601009080
601009081
601009083
601009082
601009055
601009024
601009056
601009039
601009048
KEY PROTECTION SHEET
KEY PROTECTION SHEET
KEY PROTECTION SHEET
TOUCH PROTECTION SHEET
KEY PROTECTION SHEET
TOUCH PROTECTION SHEET
KEY PROTECTION SHEET
TOUCH PROTECTION SHEET
KEY PROTECTION SHEET
TOUCH PROTECTION SHEET
TOUCH PROTECTION SHEET
Operator Panel
E1012
E1022
E1032
E1041 and E1043
E1060 and E1062
E1061 and E1063
E1070
E1071
E1100
E1101
E1151
Operator Panel
E1061
E1062
E1063
E1070
E1071
E1100
E1101
E1151
E1032, E1041, E1043, E1060,
E1061, E1062 and E1063
E1012
E1022
E1032
E1041
E1043
E1060
Order number
601009211
601009212
601009125
601009126
601009128
601009127
601009022
601009020
601009037
601009035
Description - Packing
COMPLETE BOX
COMPLETE BOX
COMPLETE BOX
COMPLETE BOX
COMPLETE BOX
COMPLETE BOX
COMPLETE BOX
COMPLETE BOX
COMPLETE BOX
COMPLETE BOX
Operator Panel
E1012
E1022
E1032
E1041 and E1043
E1060 and E1062
E1061 and E1063
E1070
E1071
E1100
E1101
Mitsubishi Electric, MA00758A
Hardware
Order number
601009046
Description - Packing
COMPLETE BOX
Operator Panel
E1151
Order number
601009008
601009006
601009007
601009004
601009069
Description - Test service items
TEST PLUG ETHERNET
Ethernet RJ45 test connector
TEST PLUG RS232
RS232 test connector
TEST PLUG RS422/485
RS422/485 test connector
TEST PLUG USB H-D
USB Host and Device test connector
TEST PLUG USB H
USB Host test connector
Operator Panel
All operator panels in the
E1000-series
All operator panels in the
E1000-series
All operator panels in the
E1000-series
E1070, E1071, E1100, E1101 and E1151
All operator panels in the
E1000-series
Mitsubishi Electric, MA00758A 47
48
Hardware
3.8 Service Menu
The Service Menu is accessed by setting the mode switches on the operator panel in mode 1000.
The following options are available in the Service Menu:
3.8.1
Network Settings
Select this option to access the Network Menu.
Network Menu
The options in the Network Menu corresponds to selecting Settings/Network in
E-Designer and contains the following items:
Menu item Described in E-Designer reference manual/help file
TCP/IP Settings 18.2 Network Communication through Ethernet
Accounts 18.5 Network Accounts
Services 18.4 Network Services
3.8.2
Erase Project Memory
This option erases the project memory.
3.8.3
Load Project from Memory Card
An empty operator panel can be started with an existing E-Designer project, used in another panel. The project first has to be saved to a Compact Flash memory card or
USB memory stick via the function Save project to memory card (for example via a function key).
Insert the memory card in the empty panel before boot-up. Then select Load project
from memory card in the service menu and follow the instructions.
3.8.4
Enter Transfer Mode
Allows entering transfer mode manually, needed to download projects via GSM modem. See section Transfer via GSM Modem in E-Designer reference manual/ help file for details.
3.8.5
Enter Run Mode
Allows entering run mode manually, needed to download projects via GSM modem.
See section Transfer via GSM Modem in E-Designer reference manual/help file for details.
3.8.6
Update System Program from Memory Card
Insert a Compact Flash or USB memory stick with a new system program and follow the instructions. The system program can also be updated via the configuration tool for the operator panels.
3.8.7
Calibrate Touch Screen
Follow the instructions on the screen to calibrate the touch screen.
Mitsubishi Electric, MA00758A
Hardware
3.9 Hardware Self Test
The self-test program can be used to test aspects of operator panel functionality and the communication ports. To run the test you will need:
– Test plugs; see Test Plug Drawing .
– 24 V DC, min. 3 A.
Follow the steps below to run the self-test program on the operator panel:
1. Power off the operator panel.
2. Go to the self-test. Set the mode switches to the self-test positions, see the table in the
section.
3. Power on the operator panel and follow the instructions at the bottom of the display.
4. When using the test plugs, make sure all LEDs on the 9-pin and 25-pin D-subs are on.
5. When the self-test is finished, power off the operator panel and set all mode switches to the OFF position.
If an error occurs during the self-test, try to fault trace. See
.
Mitsubishi Electric, MA00758A 49
50
Hardware
3.10 Additional Installation Tips
When experiencing communication problems in for example noisy environments or when operating close to temperature limits, the following recommendations are to be noticed.
3.10.1 Grounding the Operator Panel
Door
Mounting plate in the cabinet
Operator panel
3
2
Power supply
1
24 V DC
Ferrite core
5
6
4
1. The operator panel’s mounting clamps do not provide a secure grounding connection between the panel and the device cabinet.
2. Connect a 2.5 mm
2
wire between the operator panel’s quick-connect plinth and the panel chassis.
3. Connect a 6 or 4 mm
2
wire or grounding braid between the panel’s chassis and the closest grounding point on the door.
4. Connect a strong but short grounding braid between the door and the device cabinet.
5. Twist the cables onto the 24 V DC feed.
6. A ferrite core suppresses disturbances to the 24 V feed.
2 turns around the ferrite core provide 4 times the suppression of 1 turn.
3 turns around the ferrite core provide 9 times the suppression of 1 turn.
Remember:
The grounding wires should be short and the conductor should have a large area.
A long, thin grounding wire has a very high impedance (resistance) at high frequencies and will not guide disturbances to the ground.
Multi-wire conductors are better than single wire conductors with the same area.
A braided conductor wire with the same area is even better.
The best is a short, thick grounding braid.
Mitsubishi Electric, MA00758A
Hardware
3.10.2 Ethernet Connection in the Panel
Industrial Ethernet
RJ45
RJ45
1
RJ45
RJ45
Operator panel
RJ45
2
3
Operator panel
RJ45
Shielded
4
1-1
2-2
3-3
8-8
Short and unshielded Operator panel
RJ45
5
Operator panel
RJ45
0.1 uF
250 V
5351
1. In some industrial units for Ethernet, the RJ45 contact’s shield is connected to the chassis via a capacitor.
2. The operator panel’s Ethernet shield is directly connected to the chassis.
Check whether the other Ethernet unit has its shield directly grounded or grounded via a capacitor.
In many cases, connecting the shielded Ethernet cabling to the chassis at both ends is inappropriate. Hum or grounding loops can occur. Unshielded cabling may even result in fewer communication errors.
A good solution may be to use a shielded Ethernet cable, but to connect the shield at one end only.
3. One option is to break the shield.
4. A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable.
5. You can ground the shield via an external 0.1 uF/250 V plastic capacitor. This will connect the HF transients to the ground.
Mitsubishi Electric, MA00758A 51
52
Hardware
3.10.3 To Achieve Better EMC Protection
– Initially, use the original cabling from Beijer Electronics primarily.
– Use shielded cables for RS232 communication.
– Use twisted pair and shielded cabling for RS422 and RS485.
– Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, CAN,
Device Net etc.
– Install and connect according to applicable specifications for the relevant bus standard.
– Use shielded cabling for Ethernet, preferably with foil + braided shield.
– D-sub covers should be shielded, and the shield should be connected to the cover
360 ° where the cable comes in.
– Connect the shield at both ends.
Shielded cable
0.1 uF/250 V
Ground plane 1 Ground plane 2
Not same potential
Ground plate
5352
Ground plate in another building
With longer distances, there is a risk that the ground potential may be different. In that case, the shield should only be connected at one end. A good alternative is to connect the other end of the shield to the ground via a 0.1 uF/250 V plastic capacitor.
Both ends are then connected to the ground in terms of HF, but only connected to the ground at one end in terms of LF, thus avoiding the 50 Hz grounding loops.
Metal cabinet Metal cabinet
Terminal or connector
Terminal or connector
Cable clamp in steel
EMC cable gland Plastic cable gland
Shielded cable Shielded cable
5353
– Use an EMC cable gland or regular plastic cable gland, remove the outer jacket and connect the shield to the installation plate with a 360 ° metal cable clamp.
– Place the 24 V DC and communications cabling in one cable trunk/cable duct and
230/380 V AC in another. If the cables need to be crossed, cross them at 90 ° only.
Avoid combining the cabling for stronger 24 V DC outputs with the communication cabling.
– Ferrite cores that are snapped onto the shielded cabling may remove minor disturbances. Large ferrite pieces that are snapped onto unshielded cabling and where the wires go 2-4 times around the cores are approximately 5-25 times more efficient.
Mitsubishi Electric, MA00758A
Hardware
3.10.4 Ambient Temperature
The maximum ambient temperature for the operator panel is provided in the specifications. The ambient temperature refers to the temperature in the device cabinet which cools the panel’s electronics.
Operator panel
Top
50 ° inside
Power
30 ° C outside
Power
Middle
45 ° inside
Power
Axial fan
120x120 mm
Airflow
Bottom
40 ° inside
5354
In most cases, the ambient temperature for the operator panel is significantly higher than the device cabinet’s ambient temperature.
If the cabinet is tall and there are a number of heat-generating devices, the temperature at the top of the cabinet will be considerably higher than the theoretical temperature increase that would be expected. All electronics are sensitive to heat. The lifespan of an electrolytic capacitor is cut in half with an 8-10 ° increase in temperature. A 15-20 ° temperature increase results in a quarter of the lifespan etc.
Rittal has a good program for estimating the anticipated average temperature in the cabinet as well as a large program for controlling the temperature in the device cabinet.
An enamel-coated steel cabinet has a radiant heat value of 5.5 W/m
2
and degrees C.
Installing a fan inside the cabinet will even out the temperature, while moving air provides considerably better cooling than still air. A suitable fan is a 120 x 120 mm axial fan, available in 24 V DC, 115 and 230 V AC.
Install the fan so that it sits in the cooler area and will blow cold air against the operator panel. If the fan is mounted at the top and sucks air upwards, the fan’s ambient temperature will be higher = shorter lifespan.
A good fan with a ball-bearing mounting has an expected lifespan of at least 40,000 hours (not a guaranteed lifespan) at 40 °C. This corresponds to at least 4 years of continuous use. If a thermostat is installed, the fan only needs to come on when needed.
Large graphic terminals draw only one fifth of the current when the background lighting is off. The loss effect drops from e.g. 25 W to only 5 W.
The operator panel’s loss effect = supply voltage x current. Virtually no power goes to external users and no loss effects due to inputs.
Mitsubishi Electric, MA00758A 53
54
Hardware
3.10.5 Safety
Most of the operator panels are fed with 24 V DC.
Power supply
230 V AC to 24 V DC
Operator panel
1
+24 V
0 V
Power supply
230 V AC to 24 V DC
4
Operator panel
2
+24 V
0 V
4
Distance?
Power supply
230 V AC to 24 V DC
3
+24 V
0 V
Operator panel
4
230 V AC
COM1
Small controller with expansion unit
Ch0
Ch1
COM100 Ch100
Ch101
5355
1. If you use a power supply that meets safety standards and only feeds the operator panel, there is no problem.
2. However, if you have a 24 V unit that also feeds other units, there is reason to be cautious.
The operator panel does not have insulation that meets safety requirements in the event of a potential short circuit between 230 V AC and 24 V DC. It is assumed that the 24 V feed is secure, for example, SELV according to EN 60950
(protection against electric shock) and UL 950.
Example:
Here is an example that explains why a secure 24 V DC feed can be ruined by mixing 24 V relay contacts with 230 V AC relay contacts in a smaller controller. Check that the “clearances and creepage distances between 24 V DC and 230 V AC fulfill EN 60950 or UL 950”.
If not, input a separate 24 V unit into the operator panel.
3. If there is a substantial distance between the relay contacts for 24 V DC and
230 V AC, it is OK to use the same 24 V devices for all feeds.
4. Connect 0 V on the 24 V feed to the ground. This offers three advantages:
–Safety is increased. The 24 V feed will not be live in the event of a faulty connection or short circuit between 0 V (24 V) and 230 V phase.
–Transients on the 24 V feed are connected to the ground.
–No risk that the 24 V feed is at a high level in relationship to the ground. This is not unusual since there is high static electricity.
Mitsubishi Electric, MA00758A
Hardware
3.10.6 Galvanic Isolation
Filter
DC/DC galvanic isolation
Internal electronic
DC/AC
CFL
Ethernet
+24 V DC
0 V
VCC
0 V (GND)
1.5 m
RS422/485 RS232 USB USB 5356
The operator panel has galvanic isolation against the 24 V DC feed but no galvanic isolation between the communication ports for RS232, RS422/485 and USB. Only the Ethernet connection has galvanic isolation.
Operator panel Modular controller Printer
Power CPU COM COM2
*
RS422 RS232 USB
* *
* * *
PC
*
PC
Not same ground potential
*
* = Internal 0 V (GND) connection
*
5357
When a PC is connected to the panel, the panel’s internal 0 V (GND) will be connected to the protective ground via the PC.
A number of USB devices can have the shield connected together with the protective ground. Here, the panel’s 0 V (GND) is connected to the protective ground when, for example, a USB memory stick, keyboard or similar device is plugged in.
If a number of units are connected that have a 0 V and a ground connection, and these are connected to various grounding points, there is a substantial risk of problems. Grounding currents go through communication cables, the rear plate of the controller, and internally in the operator panel, and can cause errors.
Use external units to improve communication and achieve galvanic isolation.
Westermo has good industry-standard insulators that are also insulated from the 24
V DC feed.
Note:
It is very important to make sure that the 24 V feed in the external insulation unit is not connected to one of the communication outlets. If it does not have 100% insulation against the 24 V feed, disturbances and grounding currents from the 0 V on the 24 V side will disrupt communication.
Using this type of unit solves one problem but creates a larger problem!
A substandard installation may work now, but problems may arise when other devices are connected.
Mitsubishi Electric, MA00758A 55
56
Hardware
3.10.7 Cable and Bus Termination RS485
– Use shielded and twisted pair cable.
The pair capacitance may not exceed 52.5 pF/m and area at least 0.25 mm
2
(AWG 24), if you want to use the maximum transfer distance and maximum transfer speed.
– 0 V, the reference voltage for communication should be included in the cabling.
With two-way communication use two pairs; one pair for communication and one pair for 0 V.
– The shield must be grounded at one end. The other end is usually grounded, but with longer distances or when there is a difference in the ground potential, the shield should be connected to the ground via 0.1 uF/250 V plastic capacitor to prevent ground current in the braided shield.
A number of manufacturers recommend that the shield be grounded at each node.
Various manufacturers have different systems for bus termination. The RS485 standard does not describe how the “Fail Safe” function would be carried out, just that the system should be able to handle the error.
Depending on the recipients’ design, the bus wires may be on the same level or require pull-up or pull-down to ensure that no faulty signals are detected when the bus is in resting mode (all transmitters are disconnected).
1 2
Inside operator panel
+5 V
3
+5 V
1K
1K
120 ohm 120 ohm
1K
0 V 1K
(120 ohm)
0 V
0 V
4
CAB8
Operator panel
RS422
CAB8
Bus
RS485
Shield
0 V
0 V
+5 V
0 V
0 V
VCC
2.65 V
VCC
1K
120 ohm
2.35 V
1K
Bus termination
5358
1. Some (older) operator panels had pull-up and pull-down resistance except for the actual bus termination at 120 ohm, similar to Westermo and Profibus.
2. Newer panels have another type of recipient, so-called built-in “Fail Safe”, where simple bus termination resistance is sufficient.
If other nodes on the RS485 network require pull-up and pull-down and the operator panel is at one end of the loop, one of the following procedures can be carried out:
3. Connect two 1k/0.25 W resistors in the 25-pole D-sub contact. Set jumper pins
6-19.
4. Use CAB8. It offers the option of bus termination with pull-up/-down. It is also easy to connect the bus cable via the screw terminal block.
Mitsubishi Electric, MA00758A
Hardware
3.11 Fault Tracing
You can use the following fault tracing list to fault trace the operator panel. The table below consists of different fault scenarios and steps to follow to trace the fault
Scenario Fault tracing steps
The operator panel is not working properly.
Power LED is off.
The operator panel is not communicating with the controller.
1.
2.
3.
4.
5.
1.
2.
The operator panel is working but the backlight is off.
3.
4.
1.
2.
3.
Is the power voltage correct?
Does the power supply deliver enough current?
Check the fuse.
Check the power card.
Is the power card correctly mounted?
Check the communication cable between the units.
Check that the operator panel has a controller driver downloaded.
Check that the correct controller driver is used.
Check the communication ports on the CPU board.
The operator panel is not working, the backlight is off but the power LED is on.
The operator panel does not include the latest firmware.
The operator panel is working, but one or more keys are not working.
The touch screen is malfunctioning or is not responding at all.
1.
2.
Lines in display has wrong color or the display picture is shifted.
The operator panel will not restart after changing a component.
Low battery/
No battery
4.
1.
2.
3.
1.
2.
3.
Check the backlight dimming.
Check that the backlight is connected to the power card.
Replace the backlight according to the
section.
Check the DC/AC on the power card.
Check the backlight dimming.
Check the CPU board for burned components.
Download new firmware to the operator panel.
1.
2.
3.
4.
1.
2.
3.
Re-calibrate the touch screen according to the
Check that the flex cable is correctly fitted.
Replace the display of the operator panel according to the
Replacing the Display/Display Cable section.
Check the touch interface on the power card.
Check if the display has a wide vertical or horizontal area across the display. It should be at least 2-3 cm wide with a grey or black color. See
for instructions on how to correct this.
Make sure the display cable is correctly fitted.
Make sure the display cable is not folded or damaged in any way.
Replace the display cable according to the
Replacing the Display/Display Cable
section.
1. Remove and insert the battery again.
(This is only valid for panels with an external battery cover.)
1.
2.
Check the versions included with the operator panel.
Make sure that a copy of the project is saved to the computer.
Download an updated image with the Image Loader and follow the directions.
Check that the flex cables are correctly fitted.
Replace the front according to the
section.
Check that the battery is correctly fitted in its holder.
If low battery/no battery voltage, replace the battery according to the
section.
Mitsubishi Electric, MA00758A 57
Hardware
58 Mitsubishi Electric, MA00758A
Software
4 Software
This chapter describes how to maintain and update the software in the E1000 operator panels. The chapter includes a general description of the operator panel software and instructions about how to upgrade the software and load projects and system programs.
4.1 General Information about Software
The software required to run and maintain the operator panels is found on the software CD. It is also available through your local distributor.
The software is tested by the manufacturer’s own testing department before market introduction is approved. The test procedure is closely integrated with the development process. The test group works in close concert with the developers and is ISEB
Certified for Software Testing.
4.1.1
Software Products
The following software products are used:
–
E-Designer 7 is used for creating application projects for E1000 operator panels and their accessories.
–
Remote Access Viewer is a program for remote access and control of E1000 operator panels.
It is possible to access, reflect and control an E1000 operator panel from a PC using the VNC client program Remote Access Viewer (freeware) together with the built-in
VNC server (Remote Access function) in the operator panel.
–
The operator panel is delivered with a system program (operating system)pre-stored in the operator panel memory.
The configuration tool E-Designer 7 is used to download system programs to the operator panel.
–
The firmware (the software in the operator panel) for E1032, E1041, E1043, E1060,
E1061, E1062, E1063, E1071, E1070, E1100, E1101 and E1151 consist of three parts at delivery:
1. E-Boot, the program that starts up the operator panel and Windows CE.
2. Windows CE .net 4.20, the operating system for the operator panel.
3. OPsys, the system program in the operator panel that contains the HMI functionality.
E1012 and E1022 use the operating system Green Hills Velocity.
E-Designer 7 can be used to update one part of the firmware, the system program
Opsys_b*.cab, to the operator panel.
See the System Program section.
Mitsubishi Electric, MA00758A 59
60
Software
4.2 Update Software
When an update is available, an e-mail is sent to the distributors. The software is also available on the manufacturer’s web site.
The update should be installed by qualified personnel. When updating an operator panel it is important to ensure that the power is not interrupted during the transfer.
4.2.1
E-Designer 7
E-Designer 7 is not a freeware product. To update this software, an accredited E1000 operator panel dealer must be contacted.
4.2.2
Remote Access Viewer
This software is included on the E-Designer 7 software CD.
4.2.3
Image Loader
An upgrade of the complete software package is sometimes needed to take advantage of new functionality. The complete software package consists of the EBOOT, the
Windows CE operating system and the system program. The upgrade is done by running the Image Loader executable file, Bxxx_iml.exe. The Image Loader application will help and guide you through the upgrade.
When the upgrade is finished, the operator panel will receive the default IP address
192.168.1.1. Follow the instructions on the screen after startup to change the IP address.
The “Update Operator Terminal System Program” function in E-Designer 7 shall not be used when the Image Loader application is used to upgrade the operator panel.
Note:
ALL existing data, including the file system and the project application files, in the operator panel will be deleted (overwritten) by the Image Loader application
Note:
The Image Loader software is only intended for customers and partners that have an operator panel. No other distribution is allowed.
For E1012 and E1022, see section
Downloading the System Program in E1012 and
Mitsubishi Electric, MA00758A
Software
4.2.4
System Program
The system program can be replaced, that is, updated to a newer version, in one of
Via External Memory Card . See section Downloading the System
for E1012 and E1022.
Via PC
The configuration tool E-Designer 7 is used to download system programs via a PC to the operator panel. The transfer can be made via the serial port or over Ethernet.
The serial cable should be a CAB30 cable and the Ethernet cable should be a crossed
CAT5 cable.
Transferring the system program to the operator panel via a PC requires the following:
– PC with the configuration tool installed.
– Transfer cable between the PC and the operator panel.
– File with new system program (OPSys_b*.cab).
The transfer is made using the following steps:
By Serial Port
1. Connect the cable between the PC and operator panel.
2. Open a project or create a new project with the desired operator panel type.
3. Select Transfer/Update Operator Terminal System Program.
4. Select the OPSys_b*.cab file.
No settings are required in the operator panel.
Over Ethernet
1. Connect the cable between the PC and operator panel.
2. Set the operator panel to Service menu mode (see the
3. Enter a valid IP address for the operator panel.
4. Set the operator panel back to Run-mode (see the
section).
5. Open a project or create a new project with the desired operator panel type.
6. Select Transfer/Update Operator Terminal System Program.
7. Select the OPSys_b*.cab file.
8. Select Settings/Use TCP/IP transfer.
9. Enter the operator panel’s IP address.
Mitsubishi Electric, MA00758A 61
Software
Via External Memory Card
Transferring the system program to the operator panel via an external memory card requires the following:
– File with new system program (OPSys_b*.cab).
– Compact Flash memory card (only in E1070, E1100, E1071, E1101 and E1151) or USB Flash drive.
The transfer is made using the following steps:
1. Save the system program file (OPSys_b*.cab) in the root of the external Compact Flash memory card or USB Flash drive.
2. Place the memory card in the operator panel, or connect the USB Flash drive, and start the operator panel to update the system program automatically.
Note:
When updating an operator panel it is important to ensure that the power is not interrupted during the transfer.
Downloading the System Program in E1012 and E1022
An Image Loader is used to download system programs to the operator panel via a
PC. The Image Loader is available from the website. The transfer is made via the serial port using a CAB30 cable.
Updating of the system program to the operator panel requires the following:
– PC with Image Loader application.
– CAB30 cable.
Transfers Are Made in the Following Steps:
1. Run the Image Loader exe-file by double-clicking on it. Follow the instructions; also described in the following steps:
2. Connect the cable between the PC and the operator panel.
3. Disconnect the power to the operator panel.
4. Set the panel in Image Load mode by setting mode switch number 2 in the ON position according to the illustration below.
ON DIP
1 2 3 4
62
5. Reconnect power.
6. All operator panels connected to the COM-ports on the PC and currently set in
Image Load mode will be available for selection from a drop down list. Select which operator panel to upgrade by selecting its MAC address (hex).
7. Click Upgrade.
8. When the upgrade is finished, disconnect power from the operator panel.
9. Change mode switch number 2 back in OFF position.
10.Reconnect power to the operator panel.
Mitsubishi Electric, MA00758A
Environmental Aspects
5 Environmental Aspects
This chapter includes information about the environmental impact of E1000 operator panels.
More information can be found on the manufacturer’s web site.
5.1 General Environmental Aspects
The manufacturer’s activities meet internal requirements as well as those of the
SS-EN ISO 9001:2000 and SS-EN ISO 14001:2004 international standards.
5.2 Environmental Impact of the Operator
Panels
5.2.1
Mechanical Components
The aluminum and stainless steel used in the mechanical components are judged to be non-environmentally hazardous. The expanded rubber packing for the front and the expanded polyethylene packing for the display contain an adhesive that is not classified as environmentally hazardous.
Screws may have undergone the following surface treatments: Bright nickel-plating or bright zinc-plating. The membrane keyboard is made of polyester with silver wiring. On some models the keyboard contains LEDs.
Display frames and CF covers are made of halogen-free plastic, PC/ABS.
5.2.2
Electronics
Circuit board
Note:
All operator panels are RoHS compliant.
The electronics are complex and almost all elements of the periodic table are represented.
Display
There is a separate circuit board for the display. The liquid crystals in the display are cyclohexane compounds. The fluorescent tube contains mercury and lead solder.
Batteries
The operator panel contains a button cell lithium battery.
The battery is not classified as environmentally hazardous by the Swedish Battery Ordinance (1997:645).
Mitsubishi Electric, MA00758A 63
64
Environmental Aspects
5.3 Recycling
The operator panels consist largely of aluminum. It is a great advantage in terms of both resources and the environment if it can be recycled. Make sure that operator panels taken out of service are sent to facilities for electronic scrap.
The manufacturer’s electronic waste is recycled by Stena Technoworld AB. Aluminum front/rear casings and other covers can be removed and recycled. Plastic display frames and CF covers must be recycled as hard plastic. The circuit board contains many valuable metals and should therefore be recycled.
Remove the lithium battery. Electrolytic capacitors and displays are currently not classified as hazardous waste, but may be harmful to health and the environment.
The electrolytic capacitors should be handled as per Handbook 2001:7 (NFS) and displays as per NFS 2001:8.
The fluorescent tube must be handled as hazardous waste.
The packaging is made from wood fiber and should be recycled. The large printed label on the front, however, must first be removed as it is made of PVC vinyl. The label and the plastic bag for the brackets are recycled as soft plastic.
The manufacturer is a member of the REPA register. The protective film on the front is recycled as soft plastic. When the operator panel is no longer useful it can be returned to the manufacturer for environmentally responsible recycling. Contact the company for further information.
5.4 Environmental Impact Report
An operator panel impacts the environment through its function, i.e., controlling industrial equipment. The energy and the scrapped parts that can be saved with efficient management mean that the operator panel contributes to reduced environmental impact.
Listed below are examples of how you can reduce environmental impact during operator panel use.
– Switch the system off when not in use.
– Use green electricity.
– Use energy-saving options, e.g. turn off the backlight to both save energy and reduce wear on the fluorescent tube.
– If possible, reduce the backlight brightness to reduce energy consumption and increase fluorescent tube service life.
Supply the operator panel with 24 V DC. If the input voltage is lower, the loss effect increases. Ensure that the operator panel, battery, and packaging are recycled in an environmentally responsible manner.
Mitsubishi Electric, MA00758A
MITSUBISHI ELECTRIC
Mitsubishi Electric Automation, Inc.
500 Corporate Woods Parkway
Vernon Hills, IL 60061, USA
Mitsubishi Electric Europe B.V.
Gothaer Strasse 8
D-40880 Ratingen, Germany
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
advertisement
Table of contents
- 5 1 Safety Precautions
- 5 UL and cUL Installation
- 5 General
- 6 During Installation
- 6 During Use
- 6 Service and Maintenance
- 6 Dismantling and Scrapping
- 7 2 Introduction
- 7 General
- 10 Maintenance
- 10 Service and Repairs
- 10 Dismantling and Scrapping
- 11 3 Hardware
- 11 General Information about Hardware
- 11 Hardware Tests
- 12 Hardware Specification
- 12 Keyboard Operated Panels
- 16 Touch Screen Operated Panels
- 19 Approvals and Enclosure Classes
- 20 Functionality Specification
- 22 Additional Hardware
- 22 Memory Card
- 24 Hardware Replacement
- 24 Mode Switches
- 25 Cables
- 26 Replacing the Rear Cover
- 28 Replacing the Display/Display Cable
- 37 Self-test of the Display
- 37 Calibrate the Touch Screen
- 38 Replacing the Complete Front
- 40 Replacing the Battery
- 42 Replacing the Backlight
- 44 3.7.10 Available Spare Parts
- 48 Service Menu
- 48 Network Settings
- 48 Erase Project Memory
- 48 Load Project from Memory Card
- 48 Enter Transfer Mode
- 48 Enter Run Mode
- 48 Update System Program from Memory Card
- 48 Calibrate Touch Screen
- 49 Hardware Self Test
- 50 Additional Installation Tips
- 50 3.10.1 Grounding the Operator Panel
- 51 3.10.2 Ethernet Connection in the Panel
- 52 3.10.3 To Achieve Better EMC Protection
- 53 3.10.4 Ambient Temperature
- 54 3.10.5 Safety
- 55 3.10.6 Galvanic Isolation
- 56 3.10.7 Cable and Bus Termination RS
- 57 Fault Tracing
- 59 4 Software
- 59 General Information about Software
- 59 Software Products
- 60 Update Software
- 60 E-Designer
- 60 Remote Access Viewer
- 60 Image Loader
- 61 System Program
- 63 5 Environmental Aspects
- 63 General Environmental Aspects
- 63 Environmental Impact of the Operator Panels
- 63 Mechanical Components
- 63 Electronics
- 64 Recycling
- 64 Environmental Impact Report