Carrier HRVCCLHU Operating instructions

HRVCCLHU, HRVCCSVU, HRVCCLVU
Heat Recovery
Ventilator
Visit www.carrier.com
Installation, Start-Up, and Operating Instructions
Sizes 1150, 1200, 1250, and 1330
NOTE: Read the entire instruction manual before starting the
installation.
Index
Page
SAFETY CONSIDERATIONS .....................................................2
INTRODUCTION ..........................................................................2
LOCATION....................................................................................2
Inspect Equipment ....................................................................2
Select Location..........................................................................2
UNIT INSTALLATION.............................................................2-3
Mount Unit................................................................................2
Independent System Application..............................................2
Forced-Air Application.............................................................3
Connect Ducts to HRV.............................................................3
Condensate Drain......................................................................3
Locate and Install Exterior Hoods ........................................3-4
COMPONENT DESCRIPTION ....................................................5
WALL CONTROL .....................................................................4-6
Location .................................................................................6-7
Basic Control Operation ...........................................................6
Standard Control Operation......................................................6
Automatic Control Operation ...................................................6
Wiring........................................................................................7
Humidity Selector .....................................................................7
ELECTRICAL CONNECTIONS...............................................7-8
115-vac Wiring .........................................................................7
12-vdc Wiring ...........................................................................8
ACCESSORIES ..........................................................................8-9
Interlock Relay..........................................................................8
20 Minute Timer.......................................................................8
60 Minute Adjustable Timer ....................................................8
BALANCING HRV................................................................10-11
Balancing Dampers.................................................................10
Flow Collars ......................................................................10-11
VENTILATION EVALUATION...........................................12-13
Method 1 .................................................................................13
Method 2 .................................................................................13
CONTROL BOARD OPERATION ............................................13
Board Function........................................................................13
Defrost.....................................................................................13
Off and Intermittent/Off Mode...............................................13
High-Speed Air Exchange ......................................................13
Low-Speed Air Exchange.......................................................13
CARE AND MAINTENANCE..............................................13-14
Door.........................................................................................13
Filter ........................................................................................14
Blower Motor and Wheel.......................................................14
Cleaning the Core ...................................................................14
TROUBLESHOOTING ..........................................................14-17
Wall Control............................................................................14
Control Board..........................................................................14
Blower Motor..........................................................................14
Blower Speed Selection..........................................................14
Defrost................................................................................14-16
Control Module Jumpers ........................................................16
Error Signaling ..................................................................16-17
WIRING DIAGRAMS ...........................................................18-19
DIMENSIONAL DRAWINGS ..............................................20-22
A99271
Fig. 1—HRVCCLHU Conventional Unit
A92268
Fig. 2—HRVCCSVU Compact Unit
A92377
Fig. 3—HRVCCLVU High Efficiency Unit
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 03hr-vc2
Printed in U.S.A.
Form HRV-1SI
Pg 1
2-00
Replaces: New
Tab 10a 12a
UNIT INSTALLATION
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and qualified personnel should install, repair, or service this equipment.
Do not install HRV in a corrosive or contaminated atmosphere.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.
Step 1—Mount Unit
The HRV can be suspended from floor joists using chains and 4
springs. Attach metal hanging bracket to all 4 sides of cabinet. (See
Fig. 4.) Unit should always be installed as level as possible.
Follow all safety codes. Installation must be in compliance with
local and national building codes. Wear safety glasses and work
gloves. Have fire extinguisher available during start-up and
adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
INTRODUCTION
The Heat Recovery Ventilator (HRV) is used to exchange indoor
stale air with outside fresh air. The HRV unit is equipped with a
special heat recovery core which transfers sensible heat between
the fresh incoming air and stale exhaust air.
A92269
Fig. 4—Chain Spring Installation
Step 2—Independent System Application
In the absence of a forced-air system and a typical duct system
layout, the HRV can be applied as an independent or stand alone
unit. To ensure comfort, this type of application involves running
both fresh-air, and return-air registers (or stale-air pickup registers)
throughout the home.
It is recommended, but not required to locate the HRV in a
conditioned space. Special attention should be given to condensate
drain, duct application, balancing HRV, and locating unit for easy
access and routine maintenance.
The cross-flow design core allows entering and leaving air streams
to transfer heat energy without mixing. (See Fig. 15, and 18
through 25.)
Do not install return-air registers (or stale-air pickup registers) in same room as gas furnace or water heater.
LOCATION
Step 1—Inspect Equipment
Fresh-air registers are normally located in bedrooms, dining room,
living room, and basement. It is recommended that registers be
placed 6 to 12 in. from the ceiling on an interior wall and airflow
directed toward ceiling. If registers are floor installed, airflow
should be directed toward the wall.
Move carton to final installation location. Remove HRV from
carton taking care not to damage unit. Remove all packaging and
inspect unit for damage. Remove parts bag from inside unit. File
claim with shipping company if shipment is damaged or incomplete. Check to make sure HRV unit matches Fig. 1 through 3 and
7 through 9.
Return-air (or stale-air pickup registers) are normally located to
draw from kitchen, bathroom, basement, or other rooms where
stale-air can exist.
Step 2—Select Location
Proper size and type of registers must be used to minimize pressure
drop. The velocity of airflow through register should not be above
400 ft/minute.
The HRV should be located in a conditioned space and in close
proximity to a fused power source. It should be easily accessible
for routine maintenance.
If HRV is installed independent of a forced-air system, unit should
be located near the center of the air distribution system. If HRV is
installed in conjunction with a forced-air system, unit should be
located next to (or close to) the indoor equipment.
Maximum length of duct for the system should be designed
according to the highest speed of the unit. Refer to specifications
listed in unit Product Data Digest for ventilation capacities.
2
Step 3—Forced-Air Application
Step 6—Locate and Install Exterior Hoods
Most HRV applications will be installed in conjunction with new
or existing forced-air system. To operate properly, the fresh-air
supply and stale-air return from HRV connect directly to return-air
duct system. This is how the HRV distributes fresh air and
removes stale air from inside of building. (See Fig. 7.) For these
installations, furnace or fan coil blower must be interlocked and
operate continuously whenever HRV is energized.
IMPORTANT: To prevent condensation problems, insulated flexible ducts are required on both fresh-air inlet and exhaust-air outlet
ducts connecting between HRV and exterior wall.
Fresh-air intake and stale-air exhaust must be separated by at least
6 ft. Fresh-air intake must be positioned at least 10 ft from nearest
dryer vent, furnace exhaust, driveway, gas meter, or oil fill pipe.
Fresh-air intake must be positioned as far as possible from garbage
containers and potential chemical fumes. When possible, it is
advised to locate the intake and exhaust hoods on same side of
house or building. The intake and exhaust hoods should never be
located on interior corners or in dead air pockets. (See Fig. 7.) Both
intake and exhaust hoods must be 18 in. from ground and at least
12 in. above anticipated snow level.
After selecting proper hood locations make appropriate size hole
through exterior wall, pass flexible duct through hole and insert
hood tube into duct. Tape duct vapor barrier tightly around hood
tube and insert assembly back into wall and fasten securely.
Interlock relay kit Part No. KVAAC0101FIR is available and
designed to interlock HRV with indoor equipment blower. When
HRV is energized, R and G circuit inside of furnace or fan coil will
energize. See Fig. 13 and interlock relay kit for additional
information and Installation Instructions.
NOTE: The fresh air from HRV is introduced into return-air duct
at a point no less than 6 ft upstream of furnace or fan coil. This
connection should be direct. (See Fig. 7.) This is to allow incoming
fresh-air to mix before entering indoor equipment.
Step 4—Connect Ducts To HRV
FLEXIBLE
DUCT
If HRV duct work is installed in an unconditioned space,
insulated flexible duct is required.
Insulated flexible duct is required on both fresh-air inlet and
exhaust-air outlet ducts connecting to exterior wall. When
using insulated flexible duct, the vapor barrier of the flexible ducts
must be taped very tight to prevent condensation problems. To
reduce pressure drop, stretch the flex duct and support it in a
proper manner to avoid reduced airflow.
FRESH-AIR
SUPPLY
STALE-AIR
RETURN
DUCTS CONNECTING TO
RETURN-AIR DUCT SYSTEM
When connecting the HRV to a return-air duct system, insulated
flexible duct can be used. However, when metal or rigid ducts are
applied use approximately 18-in. of flexible duct at HRV ports for
fresh-air supply, and stale-air return. When using metal duct from
fresh-air supply to system duct work, the metal duct should be
insulated. (See Fig. 5.) This can act as a silencer when connecting
ducts to return-air duct system. This should eliminate transmission
of noise or vibration from unit to main duct system.
A98382
Fig. 5—Flexible Duct Fit-Up
NOTE: Balancing dampers should be installed in stale air exhaust
and fresh air intake ducts before connecting to the HRVCCSVU
and the HRVCCLVU units. The balancing dampers are provided
in the HRVCCLHU units (see balancing HRV section).
Step 5—Condensate Drain
To connect condensate drain, proceed as follows:
1. Insert sleeved grommets into bottom of unit using the gasket
washer and nut. (see Fig. 6).
2. Cut two sections of plastic tubing, about 12" long and attach
them to each drain.
3. Join the two short sections of plastic tubing to the "T"
connector and the main tube as shown.
4. Make a loop in the tubing below the "T" connector to create a
trap to prevent sewer gases from entering the ventilation
system. (See Fig. 6.)
A99268
Fig. 6—Condensate Drain With Loop Trap
5. Connect unit drain to building’s main drain. Provide slight
slope from unit for run-off.
3
8
6 FEET
18 IN.
FURNACE
6 IN.
6 IN.
HRV
INSULATED DUCT CONNECTING
FRESH AIR & EXHAUST TO
OUTSIDE
NOTE: SUPPLY & EXHAUST DUCTS TO HAVE
BALANCING DAMPERS (ON COLD SIDES)
(SEE STEP 4-CONNECT DUCTS TO HRV)
REAR
INLET HOOD
6 FEET
EXHAUST HOOD
18 IN.
NOTE: ALL DUCT WORK TO BE FIELD SUPPLIED.
A99265
Fig. 7—Exhaust Ventilation
4
3
6
6
4
2
1
10
8
4
9
7
A99283
14
Fig. 8—HRVCCLHU Conventional Horizontal Unit
12
1
3
1
2
3
2
4
14
5
12
4
6
11
7
13
8
5
11
6
13
9
10
7
8
9
A98409
10
A98408
Fig. 10—HRVCCLVU Compact
High-Efficiency Unit
Fig. 9—HRVCCSVU Compact Unit
COMPONENT DESCRIPTION
The following listed items are components of HRVCCLHU. (See
Fig. 8)
The following listed items are components of HRVCCSVU
and HRVCCLVU. (See Fig. 9 and 10)
1. Stale air return from building connected to return-air duct
system.
1. Stale air return from building connected to return-air duct
system.
2. Fresh air intake connected to outdoor air inlet hood.
2. Fresh air intake connected to outdoor air inlet hood.
3. Exhaust air connected to outdoor air exhaust hood.
3. Exhaust air connected to outdoor air exhaust hood.
4. Dampers are used to control air exchange with outdoor air
during defrost mode.
4. Mechanical filters trap dust contained in the air.
5. Mechanical filters trap dust contained in the air.
5. Heat recovery core is either a cross-flow type for compact
models, or a counter-flow type for high efficiency models. The
core transfers heat between the 2 air streams.
6. Heat recovery core is either a cross-flow type for compact
models, or a counter-flow type for high efficiency models. The
core transfers heat between the 2 air streams.
6. Blowers bring in fresh air from outside and exhaust stale air to
outside.
7. Blowers bring in fresh air from outside and exhaust stale air to
outside.
7. Electronic control circuit ensures proper unit operation.
8. Capacitor required for motor operation.
8. Fresh air supply from HRV connected to return air duct of
forced air system.
9. Condensation tray collects condensate from heat recovery
core.
9. Terminal connector block for wiring wall and timer controls.
10. Drainage tubes connects to sleeved grommets
10. Electrical cord connects to standard 115-v outlet.
11. Electronic control circuit ensures proper unit operation.
12. Fresh air supply from HRV connected to return air duct of
forced air system.
13. Terminal connector block for wiring wall and timer controls.
14. Electrical cord connects to standard 115-v outlet.
5
WALL CONTROL
Step 4—Automatic Control Operation
Step 1—Location
This control contains an adjustable dehumidistat and push button
switch to cycle between 3 modes of operation. There are 5 LEDs
to indicate mode of operation. (See Table 3.)
The HRV wall controls are unique to HRV and must be installed
for proper unit operation.
Three wall control options are available:
NOTE: This control is designed to be used primarily with
installations which are independent of a forced air system (models
HRVCCSVU and HRVCCLVU only).
1. Basic Control
2. Standard Control
1. Initially the switch is off. All LEDs are off and HRV is
inoperative.
3. Automatic Control
Step 2—Basic Control Operation
2. First push of mode button puts HRV into intermittent mode.
The HRV operates at high speed when there is a call for
dehumidification. Intermittent and exchange LEDs are illuminated. When dehumidistat is satisfied, HRV shuts down and
exchange LED goes out.
The basic control contains a 3 position slide switch which is used
to manually select OFF, LOW, and HIGH speed blower operation.
The unit operates continuously when LOW or HIGH is selected.
(See Table 1.)
Step 3—Standard Control Operation
3. Next push of mode button puts system in continuous mode.
Continuous and exchange LEDs remain on. The HRV operates at high-speed blower during calls for dehumidification
and low speed when dehumidistat is satisfied.
The standard control contains an adjustable dehumidistat, and a 3
position slide switch which is used to manually select between
OFF, LOW, and INTERMITTENT modes. There are 2 LEDs on
the control to indicate operating mode. (See Table 2.) This control
offers 2 modes of operation:
4. Next push of mode button puts system in circulation mode.
HRV operates in high speed at all times. Circulation LED
remains on. When there is a call for dehumidification,
exchange LED is on and HRV exchanges air with outside.
When dehumidistat is satisfied, HRV dampers close which
recirculates indoor air. The exchange LED goes off.
1. With switch off, HRV is inoperative and both LEDs are out.
(See Fig. 14.)
2. With switch on LOW, HRV continuously exchanges air with
outside. If dehumidistat is satisfied, blower will run in low
speed, otherwise, blower will run on high speed. Both LEDs
are illuminated all the time.
5. The maintenance light illuminates every 3 months to indicate
filter should be cleaned. It is reset by opening the door to the
HRV.
3. With switch on INTERMITTENT, the HRV exchanges air
with outside on high-speed blower, and unit shuts down when
dehumidistat is satisfied. The ON LED is illuminated all the
time, and AIR EXCHANGE LED is illuminated only when
unit is running. This mode is ideal for maintaining proper
humidity levels when no one is home.
NOTE: The standard and automatic controls sense humidity not
temperature. Either control must be located in an area where it will
continually monitor fresh air circulating within the home. Install
HRV wall control as close as possible to main system thermostat
and follow same guidelines as installing a thermostat, (locate
approximately 5 ft. [60 in.] above floor, mount on an inside
partitioning wall, etc).
6
Table 1—Basic Control
MODE
Off
OPERATION
Off
Air Exchange
With Outside
Air Exchange
With Outside
Low
High
DAMPER POSITION
Closed To Outside
FAN SPEED
Off
Open To Outside
Low
Open To Outside
High
Table 2—Standard Control
MODE
DEHUMIDISTAT POSITION
OPERATION
DAMPER POSITION
FAN SPEED
Off
Any
Satisfied
Call for dehumidification
Satisfied
Call for dehumidification
Off
Off
Air exchange with outside
Air exchange with outside
Air Exchange with Outside
Closed to outside
Open to outside
Open to outside
Closed to outside
Open to outside
Off
Low
High
Off
High
Low
Intermittent
ON
LED
Off
On
On
On
On
AIR EXCHANGE
LED
Off
Off
On
Off
On
Table 3—Automatic Control
MODE
DEHUMIDISTAT POSITION
Off
Any
Satisfied
Call for dehumidification
Satisfied
Call for dehumidification
Satisfied
Call for dehumidification
Any
Intermittent
Continuous
Recirculation
Any
OPERATION
DAMPER POSITION FAN SPEED
Off
exchange with outside
exchange with outside
exchange with outside
exchange with outside
Recirculation
Air exchange with outside
Any
Air
Air
Air
Air
Closed to outside
Open to outside
Open to outside
Open to outside
Open to outside
Closed to outside
Open to outside
Off
Off
High
Low
High
High
High
Any
INDICATOR
LEDS
OFF
Intermittent ON
Intermittent and Exchange ON
Continuous and Exchange ON
Continuous and Exchange ON
Recirculation ON
Recirculation and Exchange ON
Maintenance (open door)
Table 4—Recommended Humidity Levels
DOUBLE-PANE
WINDOWS
55 percent
45 percent
35 percent
30 percent
25 percent
OUTSIDE TEMPERATURE
50° F
32° F
14° F
-4° F
-22° F
10° C
0° C
-10° C
-20° C
-30° C
TRIPLE-PANE
WINDOWS
65 percent
55 percent
45 percent
45 percent
35 percent
If the level of humidity falls too low in the winter months while operating in the continuous exchange mode, a humidifier may be integrated into the system. Intermittent
exchange mode may also be selected for short periods of time to increase the level of humidity.
Step 5—Wiring
Remove top cover assembly from wall control and pass thermostat
wire through hole located on back of control before attaching to
wall. Connect Y, R, G, and B (yellow, red, green and black)
between wall control and HRV circuit board. Following color
code. (See Fig. 11 and 12.) Replace top cover assembly.
NOTE: HRV wall control and circuit board operate on 12vdc.
Step 6—Humidity Selector
YELLOW
The humidity selector is a built-in dehumidistat designed to
properly control the level of humidity in the house during the
winter months. This control helps avoid condensation problems in
upper northern regions where indoor humidity is a problem during
the winter season.
NOTE: This control is not to be confused with a dehumidistat
used during the summer months to control high relative indoor
humidity.
RED
GREEN
BLACK
Y
R
GB
Table 4 recommends humidity levels to avoid condensation.
ELECTRICAL CONNECTIONS
Step 1—115-vac Wiring
A98383
Fig. 11—Typical Wall Control
The HRV operates on 115vac. It comes with a power cord attached
to unit and ready to plug into a fused outlet. Unit must be grounded
for proper operation.
All electrical connections must comply with National and Local
Electrical Codes, or other ordinances that might apply.
7
WALL CONTROL
MODE
CONTROL
CONNECTOR
AIR EXCHANGE
´
ECHANGE
D´AIR
50
60
MAINTENANCE
BLACK
% HUM. RELATIVE HUM. EXT. TEMP. EXT.
55%
10°C/50°F
40
45%
0°C/32°F
35%
–10°C/14°F
30
30%
–20°C/–4°F
70
80
GREEN
25
RED
20
YELLOW
% D´HUMIDITE´ RELATIVE HUMIDITY
A98410
Fig. 12—Control Connections
Step 2—20 Minute Timer
A push button timer can be used to override the wall control and
put the HRV into high speed for 20 minutes. Connect switches in
parallel and connect leads to HRV terminals I, OC, and OL. (See
Fig. 14.) Push button locations are ideal in special activity areas,
such as, bathrooms or kitchen, where high-speed exhaust operation
is needed for a short period of time.
Do not use an extension cord as a power source for operating
the HRV.
Step 2—12-vdc Wiring
The HRV circuit board, wall control, and accessories operate on
12vdc. See Wall Control section, item Wiring and Fig. 11 and 12
for more information.
NOTE: The 20 minute timer will not function properly unless
HRV wall control is applied and working correctly. Timing
function is internal to electronic circuit board, it is activated by a
momentary contact between OC and OL. The I connection is to
illuminate the push button. The maximum number of push button
timers that can be applied is 5.
ACCESSORIES
Step 1—Interlock Relay
The interlock relay kit, Part No. KVAAC0101FIR is required
when installing HRV into a forced-air heating and cooling system.
(See Fig. 13.) For additional information, refer to Installation
Instructions supplied with interlock relay kit.
Step 3—60 Minute Adjustable Timer
A 60 minute adjustable timer can also be used to override wall
control and put HRV into high-speed operation for a select amount
of time. Connect timer in parallel with push button timers, or to
HRV terminals OC and OL. (See Fig. 14.)
The purpose of interlock relay kit is to energize indoor system
equipment (furnace or fan coil) blower whenever HRV is calling.
If HRV is energized, and indoor system equipment is not, interlock
relay will energize and make R and G at indoor equipment. This
will insure fresh air distribution throughout the building via the
central duct system.
The 60 minute timer will provide a minimum of 30 minutes, and
a maximum of 80 minutes of ventilation at high speed. When
adjustable timer expires, an additional 20 minutes will remain as a
result of the internal timer of HRV electronic circuit board.
8
9-PIN AMP PLUG
THERMOSTAT
TERMINALS
W
R
G
3 2 1
6 5 4
9 8 7
Y
FOUR WIRE
TWO-WIRE
HEATING ONLY
HN61KK041 HONEYWELL
PILOT DUTY RELAY 125V
3
BLK
BLK
W
WHT
WHT
R
2
120V FROM
HRV
1
GND
115V FIELDSUPPLIED
FUSED
DISCONNECT
GND
FURNACE
AUXILIARY
J-BOX
G
C
Y
NOTE: Connect Y-terminal as
shown for proper operation.
CONDENSING
UNIT
TWO
WIRE
FURNACE
24V
TERMINAL BLOCK
A92460
Fig. 13—Interlock Relay Wiring Layout
J3
ELECTRONIC CONTROL
BOARD
THE WIRES FROM THE SWITCH
9
8
7
6
OL 5
OC 4
I 3
YELLOW – INDICATOR, (J3-3)
BLACK – COMMON, (J3-4)
RED – SWITCH, (J3-5)
RED
BLACK
YELLOW
J1
1
4
7
2
5
8
3
6
9
(OPTIONAL)
60 MINUTE TIMER
(OPTIONAL)
PUSH BUTTON SWITCHES
(5 SWITCHES MAXIMUM)
(OC)
BLACK – (J3-4)
COMMON
TERMINAL
STRIP
(I)
YELLOW – (J3-3)
INDICATOR
TERMINAL STRIP
RED – (J3-5)
SWITCH
TERMINAL STRIP
(OL)
BACK OF PUSH BUTTON SWITCH
A98386
Fig. 14—Push Button Timer Wiring Layout
9
TEMPORARY
FLOW COLLAR
BALANCING
DAMPER
BALANCING
DAMPER
STALE AIR
TO OUTSIDE
FRESH AIR
FROM OUTSIDE
STALE AIR RETURN
FROM BUILDING
FRESH AIR SUPPLY
TO BUILDING
A99266
Fig. 15—Balancing HRVCCLHU
FRESH AIR
FROM OUTSIDE
FLOW
COLLAR
STALE AIR
TO OUTSIDE
FRESH AIR
FROM OUTSIDE
12″
(300mm)
12″
(300mm)
STALE AIR
TO OUTSIDE
12″
(300mm)
12″
(300mm)
BALANCING
DAMPER
30″
(760mm)
12″
(300mm) BALANCING
DAMPER
BALANCING
DAMPER
TEMPORARY
FLOW COLLAR
FRONT
TEMPORARY
FLOW COLLAR
TEMPORARY
FLOW COLLAR
FRONT
RIGHT SIDE VIEW
RIGHT SIDE VIEW
A98425
Fig. 16—Balancing HRVCCSVU and HRVCCLVU
BALANCING HRV
range top exhausts, dryer exhaust, fume hoods, bath or roof fans
should be in operation. The forced-air furnace (if used for
circulation) should be operating in continuous fan mode for normal
operating speed.
Balancing intake and exhaust airflow is very important for proper
system operation and optimum performance when applying an
HRV. Unit balancing prevents a positive and/or negative pressure
within the home. Balancing the HRV is done by applying
temporary flow collars and permanent balancing dampers to the
fresh air intake and stale air exhaust ducts. (See Fig. 15 and 16.)
Airflow is determined by connecting a magnehelic gage to the
temporary flow collar. (See Fig. 17.) Both flow collars and
magnehelic gage are included in the accessory start-up balancing
kit.
Step 1—Balancing Dampers
Balancing dampers (some times called butterfly dampers) are
provided with the HRVCCLHU. The dampers for the
HRVCCSVU and HRVCCLVU are field supplied and should be
permanently located in fresh-air intake and stale-air exhaust ducts
between HRV and exterior wall. (See Fig. 15 and 16) Some field
modification may be required to ensure proper installation of
balancing dampers while located in flexible duct. Insulating over
these dampers is strongly recommended after balancing is complete to prevent condensation problems.
If supply-air from outside is greater than exhaust-air from the
house, an imbalance can result over pressurizing the home. If
exhaust-air is greater than supply-air, combustion appliances may
backdraft, bringing exhaust fumes into the house. A balanced
condition will ensure optimum performance, provide satisfied
customers, and avoid expensive callbacks.
Step 2—Flow Collar
Flow Collars are temporary, and should be installed as close to
HRV as possible and in straightest sections of duct to ensure
accuracy. (See Fig. 15.) If only 1 flow collar is available, install
Before proceeding with balancing, all windows, doors, and fireplace flues should be tightly closed. No exhaust systems such as
10
collar in stale-air duct of HRV, and record airflow. Next, install
collar in the fresh-air duct and record airflow. If 2 flow collars are
available, it will be much easier to read airflow and properly adjust
dampers to balance unit.
MAX
MIN
AIRFLOW
DIRECTION
With speed control at maximum speed (high-speed operation) and
continuous air exchange occurring with outside, connect hoses
from flow collar to a magnehelic gage. (See Fig. 17.) The gage
must be leveled and zeroed before use to read accurately. If needle
falls below zero, reverse hose connections.
Measure exhaust air first, it is typically the lowest pressure due to
nature of system and ductwork. Next, measure fresh air. If fresh air
reading is higher than exhaust reading, adjust damper until reading
is same. If reading is lower, return to exhaust damper and adjust to
obtain same reading. You can use label on flow collar to convert
static pressure into airflow.
MIN
ZEROING SCREW
CONVERSION
CHART
A98400
Fig. 17—Magnehelic Gage
NOTE: The flow collar directional arrow (on flow collar) must be
oriented in the airflow direction of unit.
Once HRV is balanced and dampers are adjusted to equalize
airflow, use tape or drive screws to prevent damper blades from
moving. Remove flow collars and secure ducts. This procedure
should be repeated to ensure unit is balanced properly.
STALE AIR
TO OUTSIDE
6°C
43°F
FLOW
COLLAR
MAX
NOTE: Some field modification may be required to ensure proper
temporary installation of flow collar during balancing when
insulated flexible duct is used.
FRESH AIR
FROM OUTSIDE
0°C
32°F
FRESH AIR
FROM OUTSIDE
0°C
32°F
STALE AIR
TO OUTSIDE
2°C
36°F
STALE AIR
FROM BUILDING
22°C
72°F
FRESH AIR
TO BUILDING
16°C
61°F
STALE AIR
FROM BUILDING
22°C
72°F
FRESH AIR
TO BUILDING
20°C
68°F
A98403
Fig. 18—HRVCCLHU and HRVCCSVU
Cross Flow
A98404
Fig. 19—HRVCCLVU Counterflow
STALE AIR
TO OUTSIDE
FRESH AIR
FROM OUTSIDE
FRESH AIR
TO BUILDING
STALE AIR
FROM BUILDING
FILTERED AIR
TO BUILDING
A99269
STALE AIR
FROM BUILDING
A99270
Fig. 20—HRVCCLHU Airflow During
Air Exchange
Fig. 21 —HRVCCLHU Airflow
During Defrost
11
FRESH AIR
FROM OUTSIDE
FRESH AIR
TO BUILDING
FILTERED AIR
TO BUILDING
STALE AIR
FROM BUILDING
STALE AIR
FROM BUILDING
STALE AIR
TO OUTSIDE
A92382
A92383
Fig. 22—HRVCCSVU Airflow During
Air Exchange
FRESH AIR
TO BUILDING
STALE AIR
TO OUTSIDE
Fig. 23—HRVCCSVU Airflow During
Recirculation and Defrost
FILTERED AIR
TO BUILDING
STALE AIR
FROM BUILDING
STALE AIR
FROM BUILDING
FRESH AIR
FROM OUTSIDE
A92384
A92385
Fig. 24—HRVCCLVU Airflow During
Air Exchange
Fig. 25—HRVCCLVU Airflow During
Recirculation and Defrost
VENTILATION EVALUATION
The ventilation capacity of an HRV unit while at maximum speed
is defined according to greatest total airflow required. These
methods are derived from the Canadian National Building Code
1995 version and the CSA F326.1 revision.
The following 2 methods can be used to evaluate the approximate
ventilation needs of a house. Accuracy of calculations are dependent upon the information available and knowing critical measurements of the structure. (See Fig. 26.)
DO NOT use HRV during construction of a house or when
sanding drywall. This type of dust may damage system.
When ventilation requirement is determined, use Product Data
Sheets to reference unit airflow delivery and performance.
12
MASTER
BEDROOM
WASHROOM
#1
WASHROOM
#2
BEDROOM
#3
LIVING ROOM
#6
BEDROOM
#5
FAMILY ROOM
#10
BEDROOM
#4
1320 sq ft (125 sq m)
WASHLAUNDARY
ROOM
ROOM
#7
#8
KITCHEN
#9
DINING ROOM
#11
1320 sq ft (125 sq m)
BASEMENT
1320 sq ft (125 sq m)
A98388
Fig. 26—Floor Plan Example
Method 1
Step 3—OFF and INTERMITTENT/OFF Mode
To calculate approximate ventilation:
The sum of rooms X 10 CFM per room, plus 20 CFM for a master
bedroom or basement.
Example: 11 rooms X 10 CFM + 2 X 20 CFM = 150 CFM.
When HRV is Off, K1 relay is open, and K5 relay is energized
which closes outside air damper. (See Logic Diagram in Fig. 27
and 28.)
NOTE: The master bedroom and basement are not included in
first part of this equation, but figured in at second part of equation.
When high-speed air exchange occurs, K1 and K2 relays are
energized and K5 relay is de-energized. This opens low-speed
contacts, and closes high-speed contacts on K2 relay. This also
opens contacts on K5 relay which opens outside air damper. Then,
115vac is applied between orange and gray wires on Molex plug
(pins 1 and 6) and blower motor runs in high-speed operation.
Also, 115vac is applied across pins 5 and 7, this energizes
interlock relay. (See Logic Diagram in Fig. 27 and 28.)
Step 4—High-Speed Air Exchange
Method 2
To calculate approximate ventilation:
Referencing same example. (See Fig. 26.)
Total cu ft X 0.3 per hr = total. Take total and divide by 60 to get
CFM.
Example:
1320 sq ft X 8 ft in height = 10560 cu ft per floor
10560 cu ft X 3 floors = 31680 total cu ft in house
31680 cu ft X 0.3 air change per hr = 9500 cu ft
9500 cu ft ÷ 60 minimum per hr = 160 CFM
Conclusion: The total amount of airflow needed is 160 CFM. This
falls within airflow range of a HRVCCLHU1150 size unit.
Step 5—Low-Speed Air Exchange
When low-speed air exchange occurs, K1 Relay is energized
which closes the contacts. K2 and K5 relays are de-energized. This
keeps low-speed contacts closed and high-speed contacts open on
K2 relay, and opens outdoor air damper. 120vac is applied
between Red and Gray wires on Molex plug (pins 1 and 4) and
blower motor runs in low-speed operation. Also, 115vac is applied
across pins 5 and 7, this energizes interlock relay. (See Logic
Diagram in Fig. 27 and 28.)
CONTROL BOARD OPERATION
Step 1—Board Function
NOTE: To ensure proper operation of HRV, configuration jumpers are located on electronic control board and must match
configuration setup shown on Fig. 27 and 28 under Jumper Table.
CARE AND MAINTENANCE
Jumpers are factory set and do not require any changes unless
control board is replaced. If control board is replaced, or you
encounter unusual start-up operation, check jumpers to make sure
they are located properly. (See Fig. 27 and 28.)
Before installing or servicing system, always turn off main
power to system. There may be more than 1 disconnect
switch. Electrical shock can cause personal injury or death.
Step 2—Defrost
The HRV continually monitors the outside air temperature. If the
outside air is at or below 23°F(-5°C), the HRV will initiate a
defrost cycle by closing the outside air damper and re-circulating
warm indoor air through the heat recovery core. This happens
approximately every hr with 5 minute defrost cycle. During this
process, core is defrosted without the use of electric strip heat. At
5°F(-15°C), unit will defrost for 5 minutes every half hr. At
-22°F(-30°C), the unit will sense a need to defrost every 20
minutes with a 5 minute cycle. See the Troubleshooting section for
a control logic explanation.
Although special care has been taken to minimize sharp edges
in the construction of your unit, be extremely careful when
handling parts or reaching into the unit.
Step 1—Door
HRV door can be removed by unlatching brief case style latches,
then slide door to the right and remove it from hinges. Door must
be in place and secured shut for proper operation.
13
Step 2—Filter
Step 3—Blower Motor
Filters in HRV are washable and should be cleaned every 3
months. Use a vacuum cleaner to remove heaviest portion of
accumulated dust, then wash in lukewarm water. Allow filter to
completely dry before reinstalling. A dirty air filter will cause
excessive strain on blower motor. Never operate unit without a
filter. Vacuum out debris.
The HRV blower motor operates on 115vac, with 2-speed operation.
The easiest way to check blower speed operation is to use the wall
control and initiate a low-speed blower and high-speed blower
operation.
NOTE: If there is a short circuit or an open circuit at thermistor,
CPU will go into a 5 minute defrost cycle every 20 minutes. This
feature is not there on older board versions with 3pin jumpers.
In addition, regularly check and clean screens on exterior intake
and exhaust hoods when necessary.
Override Test
To use override test function, a thermistor must be connected to the
control board. Unit must not be in defrost mode during an override
test.
DO NOT clean filters in a dishwasher and DO NOT dry them
with a heating appliance or permanent damage will result.
Step 3—Blower Motor and Wheel
HIGH SPEED
HRV blower motors are factory lubricated for life. Lubricating
bearings is not recommended. However, inspect and clean any
accumulated dirt and grease from blower motor and wheel
annually.
1. Disconnect HRV from 115vac.
2. Unplug wall control wires at control module terminal block
inside HRV.
3. Plug HRV back to 115vac.
Step 4—Cleaning The Core
4. Attach a wire across J3-8 and J3-9 (B and G) on control
module terminal block.
HRV unit is equipped with special heat recovery core and must be
handled with care. We recommend that it be washed once a year
following the season of most intense use. This will ensure
maximum efficiency of the plastic partitions within the core.
5. Push in door switch, this will initiate a high-speed exchange.
LOW SPEED
Allow heat recovery core to soak for 3 hr in a solution of warm
water and mild soap. Rinse under heavy stream of water. Hot water
and strong detergent will damage core and should NOT be used.
1. Unplug HRV from 115vac.
2. Disconnect wall control wires at control module terminal
block inside HRV.
TROUBLESHOOTING
3. Plug HRV back to 115vac.
4. Connect a 3.9 Kohm resistor between J3-8 and J3-9 (B and G)
on control module terminal block.
Before installing or servicing system, always turn off main
power to system. There may be more than 1 disconnect
switch. Electrical shock can cause personal injury or death.
Step 4—Blower Speed Selection
Although special care has been taken to minimize sharp edges
in the construction of your unit, be extremely careful when
handling parts or reaching into unit.
Three-speed blowers are factory connected to electronic control
board on HIGH- and LOW-speed taps of blowers. Installer can
easily change low-speed tap to medium-speed tap so electronic
control will select between high and medium speed. Connections
can be changed at motor location. (See Tables 7 and 8.)
5. Push in door switch, this will initiate a low-speed exchange.
To change low speed to medium speed, proceed as follows:
NOTE: Reference Table 5 Troubleshooting Chart
1. Unplug unit from 115vac.
This can be a quick guide in resolving unit problems. It is also
recommended to review and understand Wall Control Board
Operation and Care and Maintenance sections before continuing.
There are 3 main parts to focus on when troubleshooting HRV
unit:
2. Locate blower assembly.
3. Locate red wire and blue wire coming from blower assembly.
4. Unplug red wire from quick connect.
2. Electronic control board
5. Unplug protecting cap quick connection from blue wire and
put on red wire coming from blower. The cap is a safety
insulator.
3. Blower motor
6. Connect red wire of main harness to blue wire.
1. Wall control
Step 1—Wall Control
7. Replace wires.
Typically the wall control is either good, or it is bad. Use Table 1,
2, or 3 to determine if wall control is operating correctly. Use Fig.
12 to check control wire connections.
NOTE: The electronic control board and wall control operate on
12vdc.
Step 5—Defrost
Step 2—Control Board
Defrost cycle is controlled by a thermistor which is located in the
fresh-air intake passage (the thermistor unit is connected to J4 of
control module. See Fig. 27 and 28). When defrost temperature
sensor detects the need for defrost, K5 relay will close for 6
minutes while K1 and K2 remain energized.
Electronic control board must have wall control attached before
unit will function properly. Also, configuration jumpers located on
control board must match configuration setup shown on Fig. 28
under Jumper Table. In addition, outside air thermistor must be
connected to control board for it to operate properly. See Table 6,
Temperature -vs- Ohm Chart, for valid temperature range.
This closes the outdoor air damper while running HRV blower on
high-speed. This process recirculates warm indoor air through heat
recovery core which melts any frost that has formed. Water created
in this process is collected by HRV and drained away. Frequency
of the defrost cycle depends on outdoor temperature (see Table
10).
14
Table 5—Troubleshooting Chart
SYMPTOMS
Air too humid
CAUSES
Continuous exchange mode
used in small houses
Electrical supply interrupted
Improper calibration of air flow
Ventilation wheel out of adjustment
SOLUTIONS
Use Intermittent Mode
Check humidity level settings
Unit will operate when not in defrost mode.
Defrost cycle is based on outdoor ambient (see
Table 10)
Test wall control
Check connections
Check thermistor
Check units circuit breaker
Check calibration of flow rates
Remove the motor and screw wheel on properly
Air duct system too short
Install a duct silencer
Defrost condition is in effect
Outdoor temperatue is below 23°F
Unit not responding to wall control
Broken control wire
Unit stops momentarily
Air from distribution register too cold
Unit makes annoying noise
Noise level too high at distribution
registers when in high speed
Table 6—Temperature/Ohm Relationship
TEMP F°
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Table 7—Factory Set Blower Connection HIGH
or LOW Speed
OHMS
34,480
32,630
30,760
29,220
27,470
26,020
24,680
23,320
22,070
20,910
19,830
18,820
17,870
16,920
16,160
15,260
14,530
13,790
13,090
12,480
11,860
11,270
10,750
10,250
9,750
9,300
8,840
8,432
8,042
7,668
7,310
6,993
6,661
6,368
6,085
5,811
5,571
5,313
5,088
4,869
4,660
4,450
4,268
4,019
3,918
3,750
CONTROL
MODULE
J1-6
No Connection
J1-4
MAIN ELECTRICAL
HARNESS CABLE
Orange
No Connection
Red
BLOWER
WIRE
Orange
Blue + Cap
Red
SPEED
High
Medium
Low
Table 8—Modify Blower Connection HIGH
or MEDIUM Speed
CONTROL
MODULE
J1-6
J1-4
No Connection
MAIN ELECTRICAL
HARNESS CABLE
Orange
Red
No Connection
BLOWER
WIRE
Orange
Blue
Red + Cap
SPEED
High
Medium
Low
Table 9—Temperature and Voltage
TEMPERATURE
°F (°C)
-22 (-30)
-4 (-20)
5 (-15)
14 (-10)
32 (0)
41 (5)
50 (10)
68 (20)
VOLTAGE DC
VOLTS (J4)
3.5
2.7
2.3
2.0
1.4
1.1
0.9
0.6
If defrost is not working properly, check for proper damper
operation. To do this, turn unit to OFF position. Damper should
close.
Safety Feature
This new control has an added safety feature. If microprocessor
does not detect the thermistor or detects a short circuit, unit will
automatically go into a 6 minute defrost cycle every 20 minutes.
DEFROST CHECK
1. Make sure defrost cable is properly connected into J4.
2. Make sure thermistor assembly is correct. Measure thermistor
temperature reading with multimeter. Select multimeter DC
measurement scale 0-20v. At connector J4 (without removing
thermistor cable), measure voltage between pins of thermistor
cable. Depending on temperature of outside air intake, values
should correspond with those in Table 9.
If reading is not correct (reading 0v for short circuit or 5v for
open circuit), change thermistor assembly.
3. If thermistor is good, do a RESET and see if defrost works. If
defrost still does not work, change circuit board.
15
Table 10—Defrost Cycle
OUTSIDE TEMPERATURE °F
STANDARD DEFROST (AS SHIPPED)
Above 23°F
23°F to 5°F
4°F to -17°F
Below -18°F
No Defrost
6 Minute Defrost/60Minute Exchange
6 Minute Defrost/32 Minute Exchange
6 Minute Defrost/20 Minute Exchange
EXTENDED DEFROST
(JUMPER JU1-F REMOVED)
No Defrost
10 Minute Defrost/30 Minute Exchange
10 Minute Defrost/20 Minute Exchange
10 Minute Defrost/15 Minute Exchange
Table 11—JU1 Jumper Definition
JU1A
JU1B
JU1C
JU1D
JU1E
Reverse Damper Operation
In = Normal
Out = Inverse
UNIT IDENTIFICATION
JU1F
JU1G
Factory Set
Always In
Factory Set
Always In
Table 12—Jumper Locations
MODEL
JUMPER TABLE
JU1A
JU1B
JU1C
JU1D
JU1E
JU1F
JU1G
HRVCCLHU1150
OUT
IN
IN
OUT
IN
IN
IN
HRVCCLHU1250
OUT
IN
IN
OUT
IN
IN
IN
HRVCCSVU1150
IN
OUT
OUT
OUT
IN
IN
IN
HRVCCSVU1250
IN
OUT
OUT
OUT
IN
IN
IN
HRVCCLVU1150
IN
OUT
OUT
OUT
IN
IN
IN
HRVCCLVU1200
IN
OUT
OUT
OUT
IN
IN
IN
HRVCCLVU1330
IN
OUT
OUT
OUT
IN
IN
IN
ADVANCED DEBUGGING
Step 7—Error Signaling
Defrost can be simulated using the following procedures:
Two types of error can be signaled by the wall control (automatic
wall control only). In case of error, indicators on wall control will
flash.
1. Unplug unit from 115vac.
2. Disconnect thermistor assembly from J4.
3. Replug unit in 115vac and select high-speed exchange.
When error occurs, set dehumidistat at 80 percent position. This
will enable you to properly troubleshoot problems.
4. Defrost should start within 2 minutes after high-speed exchange has been initiated.
Type 1—Loss of Memory (Auto Model Only)
All indicators flash rapidly (rate of about once every sec). When
this occurs, reset power and check if problem still exists. If
indicators are still flashing, check red wire for shorting on another
component. If error still exists, wall control has lost its memory.
Replace wall control.
5. After test unplug unit.
6. Connect thermistor cable to J4.
7. Replug unit back in 115vac.
Step 6—Control Module Jumpers
The defective wall control still works even when flashing, it is
working in backup mode. Original modes of wall control are
replaced by backup mode. (See Table 13.)
Jumpers on the control module give exact configuration to HRV
micro-controller. If there is a mistake in the jumper configuration,it can cause improper unit operation. This control has a
simplified jumper selection mode. Jumper selection is done by the
presence or absence of jumper at specific location (See Tables 11
and 12.)
Table 13—Back Mode
MODES
OFF
1
2
3
Always disconnect unit from 115vac prior to making any
jumper change. If unit is not disconnected, micro-controller
will never see jumper change. Failure to follow this warning
could result in electrical shock or death.
16
WALL CONTROL
BACKUP MODE
OFF
INTERMITTENT
LOW-SPEED EXCHANGE
HIGH-SPEED EXCHANGE
Table 14—System Wiring Colors and Connections
CONTROL MODULE
Terminal Block No.
J3-9
J3-8
J3-7
J3-6
Terminal Block Identification
B
G
R
Y
WALL CONTROL
WIRE
WALL CONTROL
Color
Terminal No.
Terminal Identification
Black
Green
Red
Yellow
J1-4
J1-3
J1-2
J1-4
B
G
R
Y
CASE 2
User changes the mode but, HRV does respond. All indicators
flash at a rate of about once every 8 sec. Check all wires to wall
control particularly green wire. If problem still exists, test wall
control with 5 ft of wire from HRV. If this works, change wall
control module inside HRV.
RESET
To reset HRV, proceed as follows:
1. Unplug HRV from 115vac.
2. Wait 15 sec.
3. Plug HRV into 115vac.
Type 2—Communication Problem Or Unsupported Mode (Auto
Model Only)
All indicators flashing at a rate of about once every 8 sec.
Communication is not properly entered or is not working.
CASE 1
User changes the mode on wall control and HRV responds to
command (OFF, LOW, or HIGH speed). Check all wires to wall
control particularly red wire. (See Table 14.)
17
CONNECTION DIAGRAM
BLK
G
R
Y
LOGIC DIAGRAM
120V 60Hz
WALL CONTROL
WALL CONTROL
WALL CONTROL
WALL CONTROL
NOTE 1, 5
NEUTRAL
J1 2
FROM MAIN
S1
A1
NC
J1 6
OVERRIDE SWITCH
OVERRIDE SWITCH OPTIONAL
NOTE 5
OVERRIDE LED
J1 3
MED
M1
HIGH
FAN
MOTOR
J1 1
LOW
J1 4
K1
K2
RELAY RELAY
M2
RELAY K5
DAMPER
MOTOR
J1 9
J1 8
A1
NOTE 4
ELECTRONIC ASSEMBLY
7
4
W
GY
O
G
BL
R
NC
R
R
NEUTRAL
HIGH
FAN MOTOR
MEDIUM
LOW
JU1
BN
BN
BK
9
BL
X2
O
Y
BL
M2
1
BL
2
BL
LINE
JU1E
JU1F
JU1G
23°F
5°F
-22°F
-5°C
-15°C
-30°C
OUT
OUT
IN
IN
OUT
IN
IN
HRVCCLHU1150
A
6/32
6/32
6/20
OUT
IN
IN
OUT
IN
IN
HRVCCLHU1250
A
6/32
6/32
6/20
OUT
NO
CHANGE
EXTENDED DEFROST
ALL TYPES
A
10/30
10/20
10/15
K4
0
1
1
1
1
1
0
K5
0
1
1
0
0
0
0
NO
NO
NO
NO
CHANGE CHANGE CHANGE CHANGE
MODE
K1
Intermittent
0
Exchange Low
1
Exchange High
1
Circulation low
1
Circulation high
1
Defrost Cycle
1
Off
0
0 = Relay coil is de-energized
1 = Relay coil is energized
NS = Not supported
120 V 60 HZ
NEMA-15P
5-15 PLUG
S1
2. FACTORY SET WIRING FOR SLOWER SPEED SELECTION IS HIGH AND
LOW. MEDIUM SPEED CAN BE SELECTED INSTEAD OF LOW SPEED.
DISCONNECT RED WIRE FROM THE MOTOR RED TAP. AND CONNECT
TO THE MOTOR BLUE TAP.
RELAY
K2
0
0
1
0
1
1
0
COLOR CODE
3. IF ANY OF THE ORIGINAL WIRE, AS SUPPLIED, MUST BE REPLACED.
USE THE SAME OR EQUIVALENT WIRE.
LINE VOLTAGE
4. USE FACTORY SUPPLIED PROTECTIVE TUBING.
LOW VOLTAGE
AND FIELD WIRE
5. FIELD WIRING MUST COMPLY WITH APPLICABLE CODES,
ORDINANCES AND REGULATIONS.
JU1D
OUT
NO
CHANGE
W1
W
BK
DOOR INTERLOCK
SWITCH
NOTES
1. CONTROLS AVAILABLE. SEE INSTALLATION MANUAL.
( LOW VOLTAGE ONLY 12 VOC.).
JU1C
FUNCTION TABLE
A
G
NEUTRAL
NO
COM
JU1B
DEF ROST T IME
(DEFROST/VENTILATION)
MINUT ES
DAMPER
MOTOR
MAIN EARTHING
POINT
BK
MODEL
TYPE
ABCDEFG
JU1A
Y
2
1
JUMPER TABLE
C1
(NOTE 2)
6
J1
ELECTRONIC ASSEMBLY
X1
1
GY
2
O 3
G
GY
M1
FU N C TION
TABL E
L ETTER
T1
3 2 1
18
J3
R1
3
J4
4
-t
5
6
JU1
7 8
9
ABCDEFG
2
1
DEFROST
TEMPERATURE
SENOR
R
V
W
Y
BN
NC
RED
VIOLET
WHITE
YELLOW
BROWN
NO CONNECTION
BK
BL
GY
O
G
BLACK
BLACK
GREY
ORANGE
GREEN
A00031
Fig. 27—Wiring Diagram for Models: HRVCCLHU1150, and HRVCCLHU1250
NOTE 1
OPTIONAL
WALL CONTROL (BLACK)
WALL CONTROL (GREEN)
WALL CONTROL (RED)
WALL CONTROL (YELLOW)
OVERRIDE SWITCH (RED)
OVERRIDE SWITCH (BLACK)
OVERRIDE LED (YELLOW)
CONNECTION DIAGRAM
LOGIC DIAGRAM
120VAC
NEUTRAL
LOW
DEFROST
TEMPERATURE SENOR
-t
HIGH
DOOR
INTERLOCK
SWITCH
FAN
MOTOR
2
J1 2
MED
(NOTE 5)
LOW
J1 4
J1 3
K1
RELAY
K2
RELAY
HIGH
J1 6
FAN
MOTOR
1
J1 1
MED
(NOTE 5)
IONIZER
J1 5
J1 7
(NOTE 3)
DAMPER
MOTOR
1
9
ABCDEFG
2
1
FAN MOTOR 2
BN
BN
LOW
7 8
J1 9
K5
RELAY
CONTROL BOARD
4
J4
J3
3
G
FAN MOTOR 1
19
1
GY 2
O
GY
7
4
R
R
LOW
FUNCTION TABLE
A
9
(OPTIONAL)
TO J1 PIN 7
BL
24 VAC TO
INDOOR
EQUIPMENT
Y
TO J1 PIN 5
O
JU1
INTERLOCK RELAY KIT
1
Y
2
BL
2
IN
HRVCCSVU1150
A
IN
HRVCCSVU1200
A
IN
IN
HRVCCLVU1150
A
IN
IN
IN
HRVCCLVU1200
A
IN
IN
IN
HRVCCLVU1330
A
2
1
JUMPER TABLE
DAMPER MOTOR 2
(NOTE 4)
ABCDEFG
Y
JU1A
JU1B
JU1C
JU1D
JU1E
JU1F
JU1G
BL
IN
OUT
OUT
OUT
IN
IN
IN
OUT
OUT
OUT
IN
IN
Y
IN
OUT
OUT
OUT
IN
BL
IN
OUT
OUT
OUT
IN
OUT
OUT
OUT
DAMPER MOTOR 1
1
MODEL
FU N C TION
TABL E
L ETTER
BK
BN
BN
G
6
W
MOTOR
CAPACITOR
NEUTRAL
HIGH
MEDIUM
GY
O
BL
R
NC
3 2 1
J1
POWER CONTROL BOARD
J1 8
DAMPER
MOTOR
2
5
R
MOTOR
CAPACITOR
NEUTRAL
HIGH
MEDIUM
GY
O
BL
R
NC
6
JU1
1
2
GY
O
MODE
K1
Intermittent
0
Exchange Low
1
Exchange High
1
Circulation low
1
Circulation high
1
Defrost Cycle
1
Off
0
0 = Relay coil is de-energized
1 = Relay coil is energized
NS = Not supported
W
BK
NEUTRAL
COM
DOOR INTERLOCK SWITCH
G
BK
NO
120VAC 60HZ
LINE
NOTES
1 - THREE CONTROLS AVAILABLE. SEE THE INSTALLATION MANUAL
(LOW VOLTAGE ONLY 12 VDC).
NEMA-15P
2 - FAN MOTOR 2 IS USED ONLY WITH HRVCCLHU1250, HRVCCLVU1200,
AND HRVCCLVU1330.
3 - DAMPER MOTOR 2 IS USED ONLY WITHRVCCLVU1200 AND
HRVCCLVU1330.
COLOR CODE
LINE VOLTAGE
LOW VOLTAGE
AND FIELD WIRE
OPTIONAL
R
V
W
Y
BN
NC
RED
VIOLET
WHITE
YELLOW
BROWN
NO CONNECTION
BK
BL
GY
O
G
BLACK
BLACK
GREY
ORANGE
GREEN
4 - IF ANY OF THE ORIGINAL WIRE, AS SUPPLIED, MUST BE
REPLACED, USE THE SAME OR EQUIVALENT WIRE.
5 - FACTORY SET WIRING FOR BLOWER SPEED SELECTION IS HIGH AND
LOW. MEDIUM SPEED CAN BE SELECTED INSTEAD OF LOW SPEED.
DISCONNECT RED WIRE FROM MOTOR(S) RED TAP AND CONNECT TO
MOTOR(S) BLUE TAP.
A00033
Fig. 28—Wiring Diagram for Models: HRVCCSVU1150, HRVCCSVU1200, HRVCCLVU1150, HRVCCLVU1200,
and HRVCCLVU1330
RELAY
K2
0
0
1
0
1
1
0
K5
1
0
0
1
1
1
1
2 3⁄16†
(56.2)
4 PLCS
3⁄4†
4
(120.6)
G
2 5⁄16†
(58.7)
1†
(25.4)
2 PLCS
5 7⁄8† DIA
(149.2)
4 PLCS
4
1
20
18 1⁄8†
(460.4)
20†
(508.0)
3
2
15†
(381.0)
16 7⁄8†
(428.6)
D
C
F
B
E
30 1⁄4†
(768.3)
A
NOTES:
1. FRESH AIR FROM OUTSIDE TO HRV
2. FRESH AIR FROM HRV TO HOUSE
3. STALE AIR FROM HOUSE TO HRV
4. STALE AIR FROM HRV TO OUTSIDE
A99263
MODEL NO.
HRVCCLHU1150
HRVCCLHU1250
A
in.
15-1/8
19
mm
384.2
483
B
in.
mm
4-1/16
104
5-13/16 147.7
C
in.
5-5/8
5-1/16
D
mm
143.3
128.1
in.
14-1/2
14-1/2
mm
368.9
368.9
E
in.
mm
11-3/8 288.9
11-3/16 254.0
Fig. 29—Dimensional Drawing HRVCCLHU
F
in.
mm
4-3/8
111.3
5-13/16 401.6
G
in.
7-3/4
9-5/16
mm
196.9
236.6
5 7⁄8″ DIA
[149.2]
2 PLCS
4 9⁄16″
[115.9)]
3
1
POWER
CORD
F DIA
2 PLCS
WALL
CONTROL
WIRING
3⁄8″ DIA
[9.5]
3 3⁄16″
[81.0]
C
2
B
5 3⁄4″
[146.0]
1 15⁄16″
[23.8]
D
19 3⁄4″
[501.7]
4
2 3⁄16″
[55.6]
4 PLCS
1″
[25.4]
2 PLCS
NOTES:
1. FRESH AIR FROM OUTSIDE TO HRV
2. FRESH AIR FROM HRV TO HOUSE
3. STALE AIR FROM HOUSE TO HRV
4. STALE AIR FROM HRV TO OUTSIDE
21
27″
[685.8]
22 1/16″
[560.4]
A
15 11⁄16″
[398.5]
DRAINS
11⁄16″ DIA.
[17.5]
2 PLCS
E
G
A98003
MODEL NO.
HRVCCSVU1150
HRVCCSVU1200
HRVCCLVU1150
A
B
C
D
E
F
G
in.
18-1/2
mm
469.9
in.
4-11/16
mm
119.1
in.
13-5/16
mm
388.2
in.
15-7/16
mm
392.1
in.
13-9/16
mm
344.5
in.
5-7/8
mm
149.2
in.
19-15/16
mm
506.2
24-1/2
622.2
8-3/16
208.0
19-5/16
490.6
14-9/16
369.9
16-15/16
430.2
6-7/8
174.6
19-15/16
506.2
Fig. 30—Dimensional Drawing HRVCCSVU and HRVCCLVU
2
17 9⁄16″
[446.9]
3
5 13⁄16″
[147.6]
8 1⁄8″ DIA
[206.4]
2 PLCS
4 3⁄4″
[120.6]
NOTES:
1. FRESH AIR FROM OUTSIDE TO HRV
2. FRESH AIR FROM HRV TO HOUSE
3. STALE AIR FROM HOUSE TO HRV
4. STALE AIR FROM HRV TO OUTSIDE
15 1⁄2″
[393.7]
4
5 7⁄8″ DIA
[148.2]
2 PLCS
1 1⁄2″
[38.1]
2 PLCS
18 5⁄16″
[465.1]
1
6 15⁄16″
[176.2]
2 3⁄16″
[55.6]
2 PLCS
1 ″ [25.4]
2 PLCS
7 1⁄8″
[181.0]
POWER
CORD
22
43″
(1092.2)
41″
[1041.4]
12 3⁄4″
[323.9]
23 15⁄16″
[608.0]
24 1⁄16″
[611.2]
WALL
CONTROL
WIRING
3⁄8″ DIA
[9.5]
22 3⁄8″
[568.3]
DRAIN
11⁄16″DIA.
[17.5]
2 PLCS
19 1⁄16″
[484.2] 8 3⁄16″
[208.0]
7 3⁄16″
[182.6]
A98001
Fig. 31—Dimensional Drawing HRVCCLVU1200 or HRVCCLVU1330
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your
knowledge of the equipment discussed in this manual, including:
• Unit Familiarization
• Maintenance
• Installation Overview
• Operating Sequence
A large selection of product, theory, and skills programs is available, using popular
video-based formats and materials. All include video and/or slides, plus companion
book.
Classroom Service Training plus "hands-on" the products in our labs can mean
increased confidence that really pays dividends in faster troubleshooting, fewer
callbacks. Course descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-962-9212
[ ] Packaged Service Training
[ ] Classroom Service Training
A94328
23
Copyright 2000 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231
hrv1sii
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 03hr-vc2
Printed in U.S.A.
Form HRV-1SI
Pg 24
2-00
Replaces: New
Tab 10a 12a