12/05

AS20009, Rev 7

DOING OUR BEST TO PROVIDE YOU THE BEST

RMB SPRAYER

55 AND 85 GALLON

OWNER/OPERATOR MANUAL

ASSEMBLY

CALIBRATION

OPERATION

REPLACEMENT PARTS

READ complete manual CAREFULLY

BEFORE attempting operation.

DEMCO

• Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234

PH: (712) 725-2311 • Toll Free: 1-800-543-3626 • FAX: 1-800-845-6420 www.demco-products.com

Page 1

Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfied with your new sprayer. If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations.

WARNING

To prevent serious injury or death

• Refer to chemical supplier and manufacturer recommendations and all licensing

restrictions or regulations.

•

•

Always wear recommended protective clothing when working with chemicals or sprayer.

Dispose of all unused chemicals or solutions in proper and ecologically sound manner.

Improper use can injure people, animals, plants and soil.

GENERAL INFORMATION

1. Unless otherwise specified, high-strength (grade5)

(3 radial-line head markings) hex head bolts are used throughout assembly of this sprayer.

3. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO.,

DESCRIPTION, and COLOR.

2. Whenever terms "LEFT" and "RIGHT" are used in this manual it means from a position behind sprayer and facing forward.

Table of Contents

General information ............................................................................................................... 2

Warranty Registration .......................................................................................................... 3-4

Safety Information ............................................................................................................. 5-11

Bolt Torque ........................................................................................................................... 12

Assembled View of Sprayer ................................................................................................. 13

Parts Breakdown of 55/85 Gallon Sprayer ........................................................................... 14

Parts List for 55/85 Gallon Sprayer ...................................................................................... 15

Roller Pump, Single Section Plumbing Parts Breakdown w/ Parts List .............................16-17

Roller Pump, Three Section Plumbing Parts Breakdown w/ Parts List ..............................18-19

Optional Single Section Electric Solenoid Controls Parts Breakdown w/ Parts List ............ 20

Optional Three Section Electric Solenoid Controls Parts Breakdown w/ Parts List ............. 21

1.4 GPM Electric Pump Plumbing Breakdown w/ Parts List ............................................... 22

5 GPM Electric Pump Plumbing Breakdown w/ Parts List .................................................. 23

Truss-T Boom Mounting Parts Breakdown w/ Parts List ...................................................... 24

12 ’ & 18 ’ Boom Assembly Parts Breakdown w/ Parts List .................................................. 24

Bypass Valve Parts Breakdown w/ Parts List ...................................................................... 25

Single Section Valve Parts Breakdown w/ Parts List ........................................................... 25

Three Section Valve Parts Breakdown w/ Parts List ............................................................ 25

Spray Wand Parts Breakdown w/ Parts List ........................................................................ 26

1.4 GPM Electric Pump Parts Breakdown w/ Parts List ...................................................... 26

5 GPM Electric Pump Parts Breakdown w/ Parts List ......................................................... 27

C6500D & XL6500 Roller Pump Parts Breakdown w/ Parts List .......................................... 27

Sprayer Checklist ................................................................................................................ 28

Page 2

Warranty Registration

Dethmers Manufacturing Company

4010 320th Street • Box 189 • Boyden, Iowa 51234

Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420 www.demco-products.com

How satisfied are you with our product?

How satisfied are you with the dealership/distributor sales staff?

Dealer/Distributor Name City

Very

Satisfied

❍

❍

How satisfied are you with the company sales staff?

How satisfied are you with the delivery?

❍

❍

Did you have any contact with a Demco Representative?

If YES, how satisfied were you?

I would recommend this product to my family and friends.

Would you purchase again from DEMCO?

YES

❍

YES

YES

Since taking delivery, have you been contacted by the dealer?

Did you have any problems with this DEMCO product?

If YES, are you satisfied with the company’s resolution of your problem?

YES

YES

❍

Why did you purchase this product?

Please list the specific source of information prompting this purchase.

NO

❍

NO

NO

Satisfied

❍

❍

State

Dissatisfied

❍

Ag

RV

❍

❍

Rental

❍

Brakes

❍

Marine

❍

Very

Dissatisfied

❍

❍ ❍

❍

❍

❍

❍

❍

❍

❍ ❍

NO

NO

❍ ❍ ❍

After purchasing this product, do you see any needed product improvement? If yes, what improvement?

What other products would you like to see DEMCO offer?

Comments

Owner’s Name:

City: State:

Mailing Address:

Zip Code:

Model#:

Serial #:

Purchase Date:

Owner’s Signature:

Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed.

Page 3

Dethmers Manufacturing Company

4010 320th Street, Box 189

Boyden, Iowa 51234

Postage

Page 4

SAFETY

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS

MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING

YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW

THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS

ATTENTION

BECOME ALERT

YOUR SAFETY IS INVOLVED!

SIGNAL WORDS

Note use of the following signal words DANGER ,

WARNING , and CAUTION with safety messages.

Appropriate signal word for each has been selected using the following guidelines:

DANGER:

Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death.

This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

WARNING:

Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION:

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices.

If you have questions not answered in this manual , require additional copies, or if your manual is damaged, please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234 ph: (712) 725-2311 Toll Free: 1-800-543-3626 Fax: (712) 725-2380 http://www.demco-products.com

Page 5

SAFETY...YOU CAN LIVE WITH IT

EQUIPMENT SAFETY GUIDELINES

Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.

In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition.

Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use.

Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.

Do not attempt to operate this sprayer under the influence of alcohol or drugs.

Review safety instructions with all users.

Operator should be a responsible adult.

DO NOT ALLOW PERSONS TO OPERATE OR

ASSEMBLE THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING

OF SAFETY PRECAUTIONS AND HOW IT WORKS.

To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).

Do not paint over, remove, or deface any safety signs or warning decals on your sprayer.

Observe all safety signs and practice instructions on them.

Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DON'T TRY IT .

LIGHTING AND MARKING

It is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain sprayer to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility.

Page 6

SAFETY SIGN LOCATIONS

Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS.

A

B

A. AB21014 - Warning: Refer to chemical supplier and manufacturer Qty. 1

WARNING

To prevent serious injury or death

• Refer to chemical supplier and manufacturer recommendations and all

licensing restrictions or regulations.

• Always wear recommended protective clothing when working with chemicals or

sprayer.

• Dispose of all unused chemicals or solutions in proper and ecologically sound manner. Improper use can injure people, animals, plants and soil.

01/00 AB21014

B. AA21012 - Small Demco Qty. 1

Page 7

SAFETY SIGN CARE

• Keep safety signs clean and legible at all times.

• Replace safety signs that are missing or have become illegible.

• Replacement parts that displayed a safety sign should also display current sign.

• Safety signs are available from your distributor, dealer parts department, or factory.

How to install safety signs:

• Be sure that installation area is clean and dry.

• Decide on exact position before you remove backing paper.

• Remove smallest portion of split backing paper.

• Align decal over specified area and carefully press small portion with exposed sticky backing in place.

• Slowly peel back remaining paper and carefully smooth decal into place.

• Air pockets can be pierced with a pin and smoothed out using piece of backing paper.

BEFORE OPERATION:

• Carefully study and understand this manual.

• Do not wear loose-fitting clothing which may catch in moving parts.

• Always wear protective clothing and substantial shoes.

• It is recommended that suitable protective hearing and eye protection be worn.

• The operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)

• Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual.

• Be sure there are no tools lying on or in equipment

• Do not use sprayer until you are sure that area is clear, especially around children and animals.

• Don't hurry learning process or take sprayer for granted. Ease into it and become familiar with your new equipment.

• Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using.

• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting engine.

• Manufacturer does not recommend usage of a tractor with ROPS removed.

Page 8

• Move tractor wheels to widest recommended settings to increase stability.

• Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to sprayer.

DURING OPERATION

• Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start engine of towing vehicle or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.

• NO PASSENGERS ALLOWED - Do not carry passengers anywhere on or in the tractor or sprayer.

• Keep hands and clothing clear of moving parts.

• Do not clean, lubricate, or adjust your sprayer while it is moving.

• When halting operation, even periodically, set tractor or towing vehicles brakes, disengage

PTO, shut off engine, and remove ignition key .

• Be especially observant of operating area and terrain- watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation.

- DO NOT operate near edge of drop-offs or banks.

- DO NOT operate on steep slopes as overturn may result.

- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

• Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides.

• Be extra careful when working on inclines.

• Periodically clear sprayer of brush, twigs, or other materials to prevent buildup of dry combustible materials.

• Maneuver tractor or towing vehicle at safe speeds.

• Avoid overhead wires. Contact with overhead lines could cause serious injury or death.

• Avoid loose gravel, rocks, and holes; they can be dangerous for sprayer operation or movement.

• Allow for unit length when making turns.

• Do not walk or work under raised components or attachments unless securely supported.

• Keep all bystanders, pets, and livestock clear of work area.

• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.

• Never leave running equipment attachments unattended.

• As a precaution, always recheck hardware on equipment following every 100 hours of operation.

Correct all problems. Follow maintenance safety procedures.

Page 9

FOLLOWING OPERATION

• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key .

• Store unit in an area away from human activity.

• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.

• Do not permit children to play on or around stored unit.

• Make sure all parked machines are on a hard, level surface and engage all safety devices.

HIGHWAY AND TRANSPORT OPERATIONS

• SAFETY CHAINS: If equipment is going to be transported on a public highway, Always follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations. If required safety chains should be obtained and installed. Only safety chains (not elastic or nylon/ plastic tow straps) should be used to retain connection between towing and towed ma chines in event of separation of primary attaching system. Use a high strength, appropri ately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under tongue and secure to draw bar cage, mounting loops, or bumper frame.

• Adopt safe driving practices:

- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING

WITH MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT .

- Always drive at a safe speed relative to local conditions and ensure that your speed is low

enough for an emergency stop. Keep speed to a minimum.

- Reduce speed prior to turns to avoid risk of overturning.

- Always keep tractor or towing vehicle in gear to provide engine braking when going

downhill. Do not coast.

- Do not drink and drive!

• Comply with state and local laws governing highway safety and movement of farm machinery.

• Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer.

• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.

• When driving a tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem.

• Plan your route to avoid heavy traffic.

• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc.

• Be observant of bridge loading ratings. Do not cross bridges rated lower than gross weight at which you are operating.

• Watch for obstructions overhead and side to side while transporting.

• Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, stopping, etc.

Page 10

REMEMBER

Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.

PERFORMING MAINTENANCE

• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.

• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.

• Before working on this machine, stop towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key .

• Be certain all moving parts and attachments have come to a complete stop before attempting to perform maintenance.

• Always use a safety support and block wheels. Never use a jack to support machine.

• Always use proper tools or equipment for job at hand.

• Use extreme caution when making adjustments.

• Follow torque chart on page 10 in this manual when tightening bolts and nuts.

• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.

• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.

Without immediate medical treatment, serious infection and reactions can occur.

• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.

• Replace all shields and guards after servicing and before moving.

• After servicing, be sure all tools, parts and service equipment are removed.

• Do not allow grease or oil to build up on any step or platform.

• When replacing bolts refer to owners manual.

• Refer to bolt torque chart on page 12 for head identification marking.

• Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use.

• If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.

• A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this sprayer.

Page 11

BOLT TORQUE

TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.

Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.

NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.

Bolt Torque for Standard bolts *

Torque Specifications

GRADE 2 GRADE 5 GRADE 8

“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

1/4 ” 6

5/16 ” 10

3/8 ” 20

7/16 ” 30

1/2 ” 45

(8)

(13)

(27)

(40)

(60)

9

18

30

50

75

(12)

(25)

(40)

(70)

12

25

45

80

(16)

(35)

(60)

(110)

(100) 115 (155)

9/16 ” 70

5/8 ” 95

(95) 115 (155) 165 (220)

(130) 150 (200) 225 (300)

3/4 ” 165 (225) 290 (390) 400 (540)

7/8 ” 170 (230) 420 (570) 650 (880)

1 ” 225 (300) 630 (850) 970 (1310)

Bolt Torque for Metric bolts *

Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified.

Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

* GRADE or CLASS value for bolts and capscrews are identified by their head markings.

CLASS 8.8

CLASS 9.8

CLASS 10.9

“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

6

7

8

10

12

14

16

18

20

22

24

9

15

23

45

78

125

194

268

378

516

654

(13)

(21)

(31)

(61)

(106)

(169)

(263)

(363)

(513)

(699)

(886)

10

18

25

50

88

140

216

--

--

--

--

(14)

(24)

(34)

(68)

(118)

(189)

(293)

--

--

--

--

13

21

31

61

106

170

263

(17)

(29)

(42)

(83)

(144)

(230)

(357)

364

515

(493)

(689)

702 (952)

890 (1206)

GRADE-2 GRADE-5 GRADE-8

CLASS 8.8 CLASS 9.8 CLASS 10.9

8.8

9.8

10.9

Page 12

ASSEMBLED 55 & 85 GALLON REAR MOUNT SPRAYER

Page 13

Shown without tank.

55 & 85 GALLON REAR MOUNT SPRAYER PARTS BREAKDOWN

14

13

1

29

32

31

17

18

15

25

26

17

12

18

21

11

7

33

6

11

20

30

10

11

9

11

10

11

11

2

9

22

10

11

12

28

8

17

24

3

19

5

4

17

27

16

23

17

24

3

Page 14

REF.

NO.

55 & 85 GALLON REAR MOUNT SPRAYER PARTS LIST

PART

NO.

QTY.

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

00004

00059

00095

00182

00284-95

00907

02128

4 5/16 ” Flatwasher

2 3/8 ” Flatwasher

2 3/8 ” -16 UNC x 3/4 ” Square Hd. Set Screw

1 Hairpin (1/8")

1 Three-Point Pin (Top)

2 3/8 ” -16 UNC x 1 ” Hex Hd. Bolt

2 3/8"-16 UNC x 3" Square U-bolt

12.

13.

14.

15.

8.

9.

10.

11.

02397

02592

02772

02802

02990

04352

04353

04739

16.

17.

04822

05677

18.

05755

19.

05756-70

05775-70

20.

05757-70

05776-70

21.

05760-70

31.

-

-

-

32.

33.

22.

05761-70

23.

05762-95

24.

05763-95

25.

05764-70

26.

05765-70

27.

05767-70

28.

05774-70

29.

05785-95

30.

05768-95

P55 23

P85 24

P55 23A

P85 24A

PL5A

00955

1

1

1

2

1

1

4

1

2 1/4" Quick Pin

6 3/8 ” -16 UNC Nylon Insert Locknut

8 1/4"-20 UNC Nylon Insert Locknut

21 5/16 ” -18 UNC Nylon Insert Lock Nut

3 5/16 ” -18 UNC x 1 ” Hex Hd. Bolt

4 5/16 ” -18 UNC x 4 ” Hex Hd. Bolt (full thread)

2 Strap ONLY (50 ” polyester strap)

2 1" Square Cap Plug

2 1/4"-20 UNC x 1 1/2" Square U-bolt

7 5/16 ” -18 UNC x 1.625

” Round U-Bolt

3/4" Round Cap Plug

Left Side Frame (55 Gallon)

Left Side Frame (85 Gallon)

Right Side Frame (55 Gallon)

Right Side Frame (85 Gallon)

Legs

Top Crossmember

Bottom Cross Shaft

1

1

2

1

Lock Collar

Left Boom Mount

Right Boom Mount

Control Valve Mount

1 Bottom Shaft Brace

4 “ L ” Bracket for Strap

1 PTO Pump Storage Mount

1

1

1 55 Gallon Tank for Electric Pump Only (includes Lid)

1 85 Gallon Tank for Electric Pump Only (includes Lid)

55 Gallon Tank for Roller Pump Only (includes Lid)

85 Gallon Tank for Roller Pump Only (includes Lid)

1 5" Lid

2 1/4 ” -20 UNC x 1 ” Round U-bolt

Please order replacement parts by PART NO. and DESCRIPTION.

Page 15

SINGLE SECTION PLUMBING PARTS BREAKDOWN FOR 55 & 85 GALLON

5

9

Strap Not Included

See pages 14-15 for

Strap Assembly

Breakdown.

16

14

NOTE: Use thread sealant on all threaded fittings.

15

14

12

18

17

13

10

7

11

8

11

10

14

30

3

26

22

13

23

24

10 26

14

29

23

4

1

C

27

22

B

28

13

14

31

D

13

32

13

23

22

13

21

20

24

20

23

19

13

10

13

A a b c

23

*25

26

22

10 d

13

22

2

36

34

1

13

Page 16

22

3

35

33

37

6

SINGLE SECTION PLUMBING PARTS LIST

REF. PART

NO.

NO.

1.

00214

QTY.

DESCRIPTION

5 1/4" Flatwasher

* 2.

C6500 1 Hypro Roller Cast Iron Pump with out

540/1000RPM Multi-Speed Quick Coupler

* XL6500 - Hypro Roller Silver Cast Pump with out

540/1000RPM Multi-Speed Quick Coupler

3.

02772

4.

04055

5 1/4"-20 UNC Nylon Insert Locknut

4 1/4"-20 UNC x 1" Hex Head Bolt

5.

05595-70 1 Handgun Storage Bracket

6.

1321 0012 1 Quick Coupler

7.

120RB - 1/2" I.D. Rubber Hose

8.

160GB 1 160 lb. Brass Pressure Gauge

* 9.

30L-18PP 1 15" Hand Spray Gun w/5500 Tip Included

10.

340RB - 3/4" Rubber Hose

11.

380RB - 3/8" I.D. Rubber Hose

12.

5044 1 1 Single Agitation Wand Assembly

13.

B12H 10 3/4" Gear Clamp

14.

B6H 6 3/8" Gear Clamp

15.

BEL1212 1 1/2" MPT x 1/2" Hose Barb Elbow (GFP)

16.

A1438 1 1/4" MPT x 3/8" Hose Barb

17.

EL114 34 1 1-1/4" MPT x 3/4" Hose Barb Elbow

18.

M1200 1 1/2” MPT Nipple

19.

05596-95 1 Plumbing Hanger

20.

B20H 2 1-1/4” Gear Clamp

21.

BA3434 1 3/4” MPT x 3/4” Hose Barb (GFP)

22.

BEL3434 6 3/4” MPT x 3/4” Hose Barb Elbow (GFP)

23.

BM3400 5 3/4” MPT Nipple (GFP)

24.

BTT34 2 3/4” FPT Tee (GFP)

25.

a.

b.

c.

d.

RVF34 80

RVF34C

RVF380

RVF34GV

RVF34B

1 3/4" Line Strainer w/80 mesh screen

1 3/4" Strainer Cap

1 80 Mesh Screen for 3/4" Strainer

1 Viton O-ring for 3/4" Strainer

1 Strainer Bowl

26.

UV075FP 3 3/4” Poly Ball Valve

* 27.

6B1 1 Single Unit Valve

* 28.

8460 1 3/4" Pressure Relief Valve

29.

A1238 1 1/2" MPT x 3/8" Hose Barb

30.

A3438 1 3/4" MPT x 3/8" Hose Barb

31 . BEL3412 1 3/4" MPT x 1/2" Hose Barb Elbow (GFP)

32.

T34F 1 3/4” FPT Tee x 3/4”

33.

00036 2 5/16” Lockwasher

34.

01076 1 1/4”-20 UNC x 3/4” Hex Hd. Bolt

35.

04298-70 1 Pump Mounting Bracket

36.

04299 1 Roller Pump Chain and hook

37.

04305 2 5/16”-18 UNC x 1/2” Hex Hd. Bolt (Gr.5)

Please order replacement parts by PART NO. and DESCRIPTION.

* denotes further breakdown

1.

Fill the tank with water.

2.

Open the Ball valve (A) in the pump intake line.

3.

Open (counter clockwise) the pressure relief valve (B) .

4.

Open the Direct-o-valve (C) .

5.

Open the agitation valve (D) .

6.

Start and run pump.

OPERATING INSTRUCTIONS

7.

Slowly close the pressure relief valve (B) until the desired spraying pressure is reached with the boom spraying.

8.

If adequate spraying pressure cannot be reached, slowly close the agitation valve (D) until the desired spraying pressure is reached.

9.

Check for leaks.

Page 17

THREE SECTION PLUMBING PARTS BREAKDOWN FOR 55 & 85 GALLON

4

17

11

6

13

11

7

18

2

2

14

10

1

27

11

31

28

26

3

11

8

21

15

34

44

9

16

15

30

C

9

44

29

B

11

5

5 32

9

35

9

15

D

21

NOTE: Use thread sealant on all threaded fittings.

SAFETY STAND

20

45

19

47

37

39

24

9

23

22

16

22

15

12

10

1

48

46

43

38

10

A

21 b c a

15

*25 d

33

24

10

37 24

40

39

41

36

9

5

•44

42

Page 18

THREE SECTION PLUMBING PARTS LIST

REF. PART

NO.

NO.

QTY.

DESCRIPTION

1.

1010RB - 1" I.D. Rubber Hose

2.

120RB - 1/2" I.D. Rubber Hose

3.

160GB 1 160 lb. Brass Pressure Gauge

* 4.

30L-18PP 1 15" Hand Spray Gun

5.

340RB - 3/4" Rubber Hose

6.

380RB - 3/8 ” Rubber Hose

7.

5044 1 1 Single Agitation Wand Assembly

8.

A3438 1 3/4” MPT x 3/8” Hose Barb

9.

6 3/4" Gear Clamp

10.

11.

B12H

B16H

B6H

4 1 ” Gear Clamp

10 3/8" Gear Clamp

12.

05596-95 1 Plumbing Hanger

13.

BEL1212 1 1/2" MPT x 1/2" Hose Barb Elbow (GFP)

14.

BEL114 1 1 1-1/4 ” -MPT x 1 ” Hose Barb Elbow

15.

BM3400 5 3/4” MPT Nipple (GFP)

16.

BTT34 2 3/4” FPT Tee (GFP)

17.

A1438 1 1/4"MPT x 3/8" Hose Barb

18.

M1200 1 1/2" MPT Nipple

21.

UV075FP 3 3/4” Poly Ball Valve

22.

B20H 2 1-1/4” Gear Clamp

23.

BA3434 1 3/4” MPT x 3/4” Hose Barb (GFP)

24.

EL3410 3 3/4” MPT x 1” Hose Barb Elbow (GFP)

26.

00059

27.

00523

28.

02592

2 3/8” Flatwasher

2 3/8”-16 UNC x 1-1/4” Hex Head Bolt

2 3/8”-16 UNC Nylon Insert Locknut

25.

RVF34 80 1 3/4" Line Strainer w/80 mesh screen a.

RVF34C 1 3/4" Strainer Cap b.

RVF380 1 80 Mesh Screen for 3/4" Strainer c.

RVF34GV 1 Viton O-ring for 3/4" Strainer d.

RVF34B 1 Strainer Bowl

* 29.

8460 1 3/4" Pressure Relief Valve

* 30.

AA17I 1 3 Section Valve

31.

BA3412 3 3/4" MPT x 1/2" Hose Barb

32 . BEL3412 1 3/4" MPT x 1/2" Hose Barb Elbow (GFP)

* 33.

C6500 1 Hypro Roller Cast Iron Pump with out

540/1000RPM Multi-speed Quick Coupler

* XL6500 - Hypro Roller Silver Cast Pump with out

540/1000RPM Multispeed Quick Coupler

34.

F3400 1 3/4" FPT Plug (GFP)

35.

T34F 1 3/4 ” FPT Tee x 3/4 ”

36.

00036 2 5/16” Lockwasher

37.

00214 1 1/4” Flatwasher

38.

01076 1 1/4”-20 UNC x 3/4” Hex Hd. Bolt

39.

02772 1 1/4”-20 UNC Nylon Insert Locknut

40.

04298-70 1 Pump Mounting Bracket

41.

04305 2 5/16”-18 UNC x 1/2” Hex Hd. Bolt (Gr.5)

42.

1321 0012 1 Quick Coupler Adapter

43.

04299 1 Roller Pump Chain with Hook

44.

BEL 3434 3 3/4" MPT x 1/2" Hose Barb Elbow (GFP)

Safety Stand

45.

02802 2 5/16"-18 UNC Nylon Insert Locknut

46.

02629-10 1 Safety Stand

47.

02678-95 1 Safety Stand Mounting Plate

48.

00955 1 1/4"-20 UNC x 1" Round U-bolt

19.

00004 2 5/16" Flatwasher

20.

00909 1 5/16"- 18 UNC x 1-3/8" Square U-bolt

39.

02772 2 1/4"-20 UNC Nylon Insert Locknut

37.

00214 2 1/4" Flatwasher

Please order replacement parts by PART NO. and DESCRIPTION.

* denotes futher breakdown

1.

Fill the tank with water.

2.

Open the Ball valve (A) in the pump intake line.

3.

Open (counter clockwise) the pressure relief valve (B) .

4.

5.

Open the Tee valve (C) .

Open the agitation valve

OPERATING INSTRUCTIONS

6.

Start and run pump.

(D) .

7.

Slowly close the pressure relief valve

8.

If adequate spraying pressure cannot be reached, slowly close the agitation valve (D) until the desired spraying pressure is reached.

9.

Check for leaks.

(B) until the desired spraying pressure is reached with the boom spraying.

Page 19

OPTIONAL SINGLE SECTION ELECTRIC SOLENOID

1

2

6

13

4

9

12

7

8

12

11

8

8

14

15

10

7

5

NOTE: Use thread sealant on all threaded fittings.

REF. PART

NO.

NO.

1.

02592

QTY.

DESCRIPTION

2 3/8” Nylon Insert locknut

2.

3.

00059

00907

2 3/8” Flatwasher

2 3/8” NC x 1” Gr. 5 Hex head bolt

4.

160GB 1 160 lbs. Brass Pressure Gauge

5.

11633-70 1 Electric control mount

6.

05773-70 1 Right Boom Mount

7.

BEL3434 2 3/4” MPT x 3/4” Hose barb elbow (GFP)

8.

BM3400 3 3/4” MPT Nipple (GFP)

9.

BEL3412 1 3/4" MPT x 1/2” Hose barb elbow (GFP)

10.

23340PP 1 3/4” NPT Piston style press. rel. valv.

11.

BTT34 2 3/4” FPT Tee

12.

UVO75FP 2 3/4" Poly ball valve

13.

14.

BTT34G 1 3/4” FPT Tee w/ Gauge Port

15.

16.

A3438

11635

11640

1 3/4"MPT x 3/8" Hose Barb

1 Electric Solenoid Valve w/ screws

1 Wiring Harness f/ elec. solenoid (not shown)

3

Page 20

OPTIONAL THREE SECTION ELECTRIC SOLENOID

1

2

6

To Hand Gun

15

12

8

11

14

10

9

16

7

16

20

8

13

13

13

11

19

19

19

5

3

14

8

16

7

14

To Tank Agitation

17

16

4

8

To pump port marked outlet.

12

16

16 18

To tee in suction hose

(#16 see page 18)

NOTE: Use thread sealant on all threaded fittings.

REF. PART

NO.

NO.

1.

02592

QTY.

DESCRIPTION

2 3/8” Nylon Insert locknut

2.

3.

00059

00907

2 3/8” Flatwasher

2 3/8” NC x 1” Gr. 5 Hex head bolt

4.

T34F 1 3/4” FPT Tee x 3/4”

5.

11633-70 1 Electric control mount

6.

05773-70 1 Right Boom Mount

7.

BEL3434 2 3/4” MPT x 3/4” Hose barb elbow (GFP)

8.

BM3400 4 3/4” MPT Nipple (GFP)

9.

BA3434 1 3/4" MPT x 3/4” Hose barb

10.

23340PP 1 3/4” NPT Piston style press. rel. valv.

11.

BTT34 2 3/4” FPT Tee

12.

UVO75FP 2 3/4" Poly ball valve

13.

BA1234 3 1/2” MPT x 3/4” Hose barb (GFP)

14.

340RB

15.

A3438

16.

B12H

- 3/4” ID. Rubber Hose

1 3/4"MPT x 3/8" Hose Barb

6 3/4” Gear Clamp

17.

BEL3412 1 3/4” MPT x 1/2” Hose barb (GFP)

18.

T34 1 3/4” FPT Tee

-

19.

20.

5747

11635

01057

- 3 Section Console w/harness, gauges, and screws

3 Electric Solenoid valve

1 Regulator valve

Page 21

ELECTRIC PUMP PLUMBING PARTS BREAKDOWN FOR 55 & 85 GALLON

NOTE: Use thread sealant on all threaded fittings.

13

Strap Not Included

See page 14-15 for

Strap Assembly

Breakdown.

24

25

16

17

ELECTRIC PUMP PLUMBING PARTS LIST

REF. PART

NO.

NO.

QTY.

DESCRIPTION

5.

6.

7.

8.

1.

2.

3.

4.

00214

00336

00955

01013

02802

02772

02990

03900

4 1/4" Flatwasher

4 1/4"-20 UNC x 1-1/4" Hex Hd. Bolt

1 1/4"-20 UNC x 1" x 2" Rd. U-bolt

1 Toggle Switch

2 5/16 ” -18 UNC Nylon Insert Locknut

7 1/4"-20 UNC Nylon Insert Locknut

2 5/16 ” -18 UNC x 1 ” Hex Head Bolt

1 3/8" MPT x 3/8" FPT Ball Valve

9.

04055 1 1/4"- 20 UNC x 1" Hex Head Bolt

10.

04755-95 1 Switch Mount

11.

12.

04764

NB1614

1 10 ft. Wire Harness Assembly

1 1/4” MPT x 11/16” MPT Strainer Fitting

13.

05595-70 1 Handgun Storage Bracket

14.

09518-70 1 Pump Mounting Bracket

1/2" I.D. Rubber Hose

1 18" Low Pressure Spray Gun w/tip

3/8" I.D. Rubber Hose

1 3/8” MPT x 1/4” FPT Reducer Fitting

15.

120RB

16.

30L-6PP

17.

18.

380RB

RB3814

19.

60GB 1 60 lb. Brass Pressure Gauge

20.

8000 543 150 1 Electric 12 VDC Pump (1.4 gal per min.)

21.

22.

23.

24.

8027

8079NY

A1238

A1438

1 Swivel Nut

1 50 Mesh Poly Strainer

1 1/2" MPT x 3/8" Hose Barb

1 1/4" MPT x 3/8" Hose Barb

25.

B6H 8 3/8" Gear Clamp

26.

BEL1212 1 1/2" MPT x 1/2" Hose Barb Elbow

27.

BEL3412 1 3/4" MPT x 1/2" Hose Barb Elbow

28.

29.

30.

31.

BM1238

BTT12G

EL3812

EL3838

1 1/2" MPT x 1/4" FPT Reducer Fitting

1 1/2" FPT Tee

1 3/8" MPT x 1/2" Hose Barb Elbow

1 1/2" MPT x 3/8" Hose Barb Elbow

32.

K8400 1/2 1 1/2" Hose Barb

Please order replacement parts by PART NO. and DESCRIPTION.

27

25

15

25

26

17

25

19

23

3

29

28

8

25 6

31

11

4

9

10

25

32

15

21

22

12

18

20

14

1

2

6

30

5

7

25

6

Page 22

NOTE: Use thread sealant on all threaded fittings.

12

5 GPM PUMP PLUMBING PARTS BREAKDOWN

ELECTRIC PUMP PLUMBING PARTS LIST

Strap Not Included

See page 14-15 for

Strap Assembly

Breakdown.

23

17

24

25

REF.

NO.

25.

26.

27.

28.

29.

30.

31.

32.

17.

18.

19.

20.

21.

22.

23.

24.

9.

10.

11.

12.

13.

14.

15.

16.

5.

6.

7.

8.

1.

2.

3.

4.

PART

NO.

30L-18PP

380RB

5044 1

100GB

M1200

BA1212

A1438

B6H

BEL1212

BEL3412

BM1238

BTT12G

BRB114 34

EL1438

EL3838

RVB12 80

00214

00336

00955

01013

02990

02772

02802

03900

04055

04755-95

04764

05595-70

09518-70

120RB

10983

23120PP

QTY.

DESCRIPTION

4 1/4" Flatwasher

4 1/4"-20 UNC x 1-1/4" Hex Hd. Bolt

1 1/4"-20 UNC 2" Rd. U-bolt

1 Toggle Switch

2 5/16 ” -18 UNC x 1 ” Hex Hd. Bolt

7 1/4"-20 UNC Nylon Insert Locknut

2 5/16"-18 UNC Nylon Locknut

1 3/8" MPT x 3/8" FPT Ball Valve

1 1/4"- 20UNC x 1" Hex Head Bolt

1 Switch Mount

1 10 ft. Wire Harness Assembly

1 Handgun Storage Bracket

1 Pump Mount

1/2" I.D. Rubber Hose

1 Electric 12 VDC Pump (5 gal. per min.)

1 1/2" NPT Pressure Relief Valve

1 18" Low Pressure Spray Gun w/tip

3/8" I.D. Rubber Hose

1 Single Agitation Wand Assembly

1 100 lb. Brass Pressure Gauge

1 1/2” MPT Nipple

2 1/2" MPT x 3/8" Hose Barb

1 1/4" MPT x 3/8" Hose Barb

12 3/8" Gear Clamp

3 1/2" MPT x 1/2" Hose Barb Elbow

1 3/4" MPT x 1/2" Hose Barb Elbow

1 1/2" MPT x 1/4" FPT Reducer Fitting

1 1/2" FPT Tee

1 1-1/2” x 3/4” Reducer Bushing

1 1/4" MPT x 3/8" Hose Barb Elbow

1 3/8" MPT x 3/8" Hose Barb Elbow

1 Strainer Assembly w/ 80 mesh screen

Please order replacement parts by PART NO. and DESCRIPTION.

18

24

24

24

19

29

26

16

20

25

24

21

22

24

30

8

27

28

24

14

24

18

31

3

1

6

14

32

14

24

5

24 22

15 6

2

1

24

13

25

7

11

4

10

9

6

Page 23

TRUSS-T BOOM MOUNTING PARTS BREAKDOWN

4

3

7

7

7

1

1

1

9

2

2

1

8

4

3

1

3

4

2

6

2

2

TRUSS-T BOOM MOUNTING PARTS LIST

REF.

PART

NO.

NO.

QTY.

DESCRIPTION

1.

02678-95 5 Boom/Safety Stand Mounting Plate

2.

00909 5 5/16"-18 UNC x 1-3/8" Square U-bolt

3.

00004 10 5/16" Flatwasher

4.

02802 10 5/16"-18 UNC Nylon Insert Locknut

5.

02629-10 1 Safety Stand

6.

00955

7.

04822

1 1/4"-18 UNC x 1" Round U-bolt

8 1/4"-20 UNC x 1-1/2" Square U-bolt

8.

00214 18 1/4" Flatwasher

9.

02772 18 1/4"-20 UNC Nylon Insert Locknut

Please order replacement parts by PART NO. and DESCRIPTION.

5

12' AND 18' BOOM ASSEMBLY PARTS BREAKDOWN

27 22

NOTE: Boom shown below is model DB12

12 foot boom.

17

23

13

11

18

19

21

24

25

26

17

20

17

31

30

9

5

5

6 7

1

4

8

3

3

1

19

15

17

16

14

22

21

2

23

25

24

26

12

DB12 & DB18 PARTS LIST

REF. PART

NO.

NO.

QTY.

DESCRIPTION

1.

02678-95 2 Boom Mounting Plate

2.

00909 2 5/16" x 1-1/2" Sq. U-bolt (ON DB12)

2.

00909 5 5/16" x 1-1/2" Sq. U-bolt (On DB18)

3.

00004 4 5/16" Flatwasher

4.

02802 4 5/16"-18 UNC Nylon Insert Locknut

5.

04822 4 1/4"-20 UNC x 1-1/2" Square U-bolt

6.

00214 8 1/4" Flatwasher

7.

02772 8 1/4"-20 UNC Nylon Insert Locknut

30.

00640

31.

00967

2 1/2 ” -13 UNC Jam Nut

2 1/2 ” -13 UNC x 1-1/4 ” Hex Head Bolt

13

10

11

7

14

NOTE: The mounting brackets (#1) and attaching hardware are used to mount the 18' Boom in the same manner.

DB18 HINGE ASSEMBLY

28

7

2

29

REF.

PART

NO.

NO.

QTY.

PART

NO.

QTY.

DESCRIPTION

DB12 1 DB18 1 12' & 18' Boom Assembly

8.

02636-10 1 03673-10 1 Center Boom Section

9.

02637-10 1 03675-10 1 Right Wing Section

10.

02638-10 1 03680-10 1 Left Wing Section

11.

00340-95 2 00340-95 2 Wing Hinge Pin (includes two 11137)

12.

11137 2 11137

2 01564 13.

01564

14.

00357

15.

02592

16.

T38

17.

B6H

18.

380RB

19.

NHT11

20.

NTT38

B12

1

9

2 00357

2 02592

2

4

NTT38

B12

2 3/8” Clinch Nut (incl’d in 00340-95)

4 Spring

4 3/8"-16 UNC x 4-1/2" Tension Bolt

4 3/8"-16 UNC Nylon Insert Locknut

T38

B6H

1 3/8" Insert Tee

12 3/8" Gear Clamp

380RB - 3/8" I.D. Rubber Hose

3 NHT11 5 Hose Tie

4 3/8" Tee Nozzle Fitting w/nut

6 Nozzle Nut

15

2

B11 114 4 B11 114 6 1-1/4” Boom Clamp Assembly

21.

00337-95 2 00337-95 2 1-1/4" Boom Clamp

22.

00068

23.

00062

1

1

00068

00062

1 1/4"-20 UNC x 3/4" Hex Hd. Bolt

1 1/4"-20 UNC Nut

12

24.

4193APP50 4 4193APP50 6 5 PSI Ball Check Valve

25.

AN1.5

26.

8027

27.

NTL38

28.

29.

-

-

4

4

AN1.5

8027

2 NTL38

6 Flood Jet Spray Tip

6 11/16" FPS Swivel Nut

2 3/8" Elbow Spray Nozzle Fitting w/nut

03674-10 2 Spring Anchor Angle (DB18 Only)

03676-10 1 Boom Support Plate (DB18 Only)

Page 24 Please order replacement parts by PART NO. and DESCRIPTION.

1

2

9

1

6

4

5

3

7

8

3

17

4

18

5

6

7

(8460) BYPASS VALVE PARTS BREAKDOWN

8

16

9

15

8

14

13

10

12

11

(8460) BYPASS VALVE PARTS LIST

REF.

PART

NO.

1.

* 2.

* 3.

4.

* 5.

6.

NO.

8367AL

8373SS

8374SS

8371AL

8369NY

8368SS

DESCRIPTION

Guide Sleeve, aluminum

Outside Spring, stainless steel

Inside Spring, stainless steel

Spring Retainer, aluminum

Washer, nylon

Adjusting Nut, stainless steel

7.

8.

9.

10.

8362AL

7688ICP

Bonnet, aluminum

Screw, steel cadium plated (4 req'd.)

5898AL Lock Nut, aluminum

5896ALSS Adjusting Stem (subassembly)

* 11.

8366FA Diaphragm, fairprene

12.

8365 304SS Stop Spring, stainless steel, type 304

* 13.

14.

8364NY

8477SS

Backup seat, nylon

Screw, stainless steel

15.

8389 304SS Chamber Insert, ss, type 304

16.

17.

18.

8361 3/4NY Body, nylon (for 8460 3/4)

9017IZP

8400 1/4

Clamp Plate, steel, zinc plated

Pipe Plug, nylon

AB8460 Repair Kit (includes items with * )

Please order replacement parts by PART NO. and DESCRIPTION.

2

10

(6B1) DIRECT-O-VALVE PARTS BREAKDOWN

(6B1) DIRECT-O- VALVE PARTS LIST

REF.

PART

NO.

1.

2.

3.

NO.

36301NY

36308SS

36302PP

DESCRIPTION

Handle (Nylon)

Groove Pin (Stainless Steel)

Body Insert (Polypropylene)

*4.

7717 2 108VI O-ring (Viton)

5.

36307SS Washer (Type 316, Stainless Steel)

*6.

7717 2 209VI O-ring (Viton)

7.

8.

9.

10.

36306SS

36305

36303PP

36309SS

Spring (Type 316, Stainless Steel)

Stem (Stainless Steel & Polyethylene)

Body (Polypropylene)

Retaining Clip (Stainless Steel)

AB6B1 Spare Parts Kit (includes items with * )

Please order replacement parts by PART NO. and DESCRIPTION.

2

1

3

4

5

7

(AA17I) TEE VALVE

PARTS BREAKDOWN

6

8

9

9 10 11

18 19

12

13 14 15

16

17

20

22

21

Page 25

(AA17I) TEE VALVE PARTS LIST

REF.

PART

NO.

1.

2.

2.A

* 3.

* 4.

5.

* 6.

7.

8.

* 9.

10.

* 11.

6975BU

* 12.

5809LEA

13.

14.

15.

16.

17.

18.

19.

20.

NO.

8012 1/2SS

6849IZP

15490SS

7206IZP

6976IZP

12128IZP

12127CE

12129CE

6972SS

7980IZP

12126AL

12130SS

7254SS

7987SS

6971AL

6973SS

6959SS

6956CE

6934 6AL

* 21.

6958POL

22.

7262AL

AB17

DESCRIPTION

1/16" x 1/2" Cotter Pin, stainless steel

Handle, steel & zinc plated

Rivet, stainless steel

Rivet, steel, zinc plated

Handle Washer, steel, zinc plated

Selector Shield, steel, zinc plated

Selector Shield Tip, celcon

Spacer, celcon

Main Stem, stainless steel

Screw, steel, zinc plated (8 required)

Cover Plate, aluminum

Gasket, buna-N

Packing, thermo-leather (5 required)

Packing Gland, stainless steel

Main Spring, stainless steel

Washer, stainless steel

Selector Cam, aluminum

Guide Nut, stainless steel

Valve Spring, stainless steel (3 req’d.)

Valve Stem, celcon (3 required)

Body, aluminum

Seat Plate, polyethylene (3 required)

Outer Adapters, aluminum ( required)

Spare Parts Kit (includes items with * )

SPRAY WAND PARTS BREAKDOWN

1

REF.

NO.

9.

10.

11.

12.

13.

14.

5.

6.

7.

8.

1.

2.

3.

4.

2

3 4 5 6 7

9

PART

NO.

19684 1NYB

17013 1ZP

19818 1ZP

19819SS

19816

22138 302SS

19815

19810

19805DEL

19806FRP

17703FRP

19820 420SS

17720 420SS

7622INP

10

8

13

12

14

15

16

17

18

19

11

20 21 22

23 24 24 25 26

SPRAY WAND PARTS BREAKDOWN

DESCRIPTION

Housing Assembly

Screw

Screw

Washer

Spring Retainer

Spring

Spring Guide

Trigger Guide

Lock Spring Ring

Trigger Lock

Trigger

Roll Pin

Roll Pin

#6 Burr

REF.

NO.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

PART

NO.

7489 302SS

7484INP

19811

*19812AL

*14255 1BU

22427 18SS

7679 1

*7678

22136

7715 18

*7490BRTF

5500 18PP

DESCRIPTION

Trigger Stop Spring

Stem Nut

Packing Screw

Gasket

Packing Cup

Stem 18"

Stem Guide Nut

Stem End

Inlet Body

18" Wand Extension

Valve Seat subassembly

Adjustable Tip (ordered separately)

Included with Wand Above

AB30L Parts Kit (includes all items with * )

Please order replacement parts by PART NO. and DESCRIPTION.

1.4 GPM ELECTRIC PUMP PARTS BREAKDOWN

PART NO.

8000 543 150 12 VDC continuous duty motor and positive displacement diaphragm pump. Pump is equipped with viton valves, santoprene diaphragm and will bypass liquid at 45 PSI. 1.8 GPM maximum discharge. 3/8" FPT ports.

If diesel fuel is used in this pump, flush after use.

2

3

1.

2.

3.

4.

5.

6.

Always flush pump thoroughly after each and every use.

ELECTRIC PUMP PARTS LIST

REF.

NO.

PART

NO.

DESCRIPTION

94 382 09

94 378 00

94 391 09

94 395 06

94 385 03

94 370 03

Pump head complete w/viton parts

(includes items #2 - #5)

Upper Housing Kit

Viton Valve Kit w/45 PSI bypass

Santoprene Diaphragm Kit

Lower Housing Drive (3° Cam)

Motor and Base Assembly

5

6

4

Page 26

6

4

5 GPM ELECTRIC PUMP (10983) PARTS BREAKDOWN

3

1

2

4

7

5

8

9 REF.

NO.

OPT. ELECTRIC PUMP (10983) PARTS LIST

PART

NO.

DESCRIPTION

1.

2.

3.

4.

5.

120RB

11055

11056

B6H

11054

1/2” I.D. Rubber Hose

Valve Housing Assembly

Lower Housing Assembly

3/8” Hose Clamp

Upper Housing Assembly

6.

RVB12 80 1/2" MPT x 1/2" Hose Barb Bowl Filter

7.

8.

9.

BA1212

BEL1212

11984

1/2" MPT x 3/8" Hose Barb

1/2" MPT x 1/2" Hose Barb Elbow

Micro Switch (Inside Case)

Please order replacement parts by PART NO . and DESCRIPTION.

PTO DRIVEN ROLLER PUMP PARTS LIST

CAST IRON C6500D

SILVER CAST XL6500

9 3

2

10

6

8

7

5

1

2

3

4

REF.

NO.

SILVER CAST ROLLER PUMP PARTS LIST

XL6500

PART

NO.

QTY.

DESCRIPTION

1.

2.

0600

BAC37

1 Name Plate (specify pump model no.)

2 Ball Bearing (sealed)

3.

*2107 0002 2 Viton Seal (standard)

4.

0200 6600 1 End Plate (Silver Cast) (includes Seal #3)

5.

*1720 0008 1 O-ring for End Plate

6.

*1005 0004 6 Super Roller

1002 0004

7.

0300 6600

8.

0500 6600

9.

0100 6600

10.

1321 0012

6 Polypropylene Roller (optional)

1 Rotor with Shaft (Silver Cast)

1 Shaft Only

1 Body (Siver Cast) (includes Seal #3)

1 Quick Coupler Adapter-Multi Speed

3430 0380 Repair Kit: contains items marked (*)

Page 27

CAST IRON ROLLER PUMP PARTS LIST

C6500D

REF.

NO.

PART

NO.

QTY.

DESCRIPTION

1.

2.

0600

BAC37

1 Name Plate (specify pump model no.)

2 Ball Bearing (sealed)

3.

*2107 0002 2 Viton Seal (standard)

4.

0200 6600C 1 End Plate (includes Seal #4)

5.

*1720 0008 1 O-ring for End Plate

6.

*1005 0004 6 Super Roller

1002 0004 6 Polypropylene Roller (optional)

7.

0300 6600C 1 Rotor with Shaft

8.

0500 6600 1 Shaft Only

9.

0100 6600C 1 Body (includes Seal #4)

10.

1321 0012 1 Quick Coupler Adapter-Multi Speed

3430 0380 Repair Kit: contains items marked (*)

SPRAYER CHECKLIST:

Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending time reviewing this checklist before seasonal spraying application time and following proper after-season care, you can save time and money later.

!

WARNING:

To Prevent Serious Injury Or Death

• Keep hands, feet, and loose clothing away from rotating parts.

• Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals.

Check Before Going To The Field :

1.

NOZZLES

Check tip for excessive wear by checking for grooves in or near tip opening. Check nozzle spacing by starting at center and working outwards. Check boom for proper height.

2.

HOSES

Check all hoses for worn or soft spots. Be sure all hose clamps are tightened and hoses are not kinked or pinched.

Check for leakage in any lines.

3.

TANK

Remove and clean agitator orifices. Check orifices for excessive wear by checking for grooves in or near orifice opening. Inspect fitting and grommets to insure they are in good condition.

4.

CONTROLS

Check for leakage, plugging, or wear on all valves, fittings, etc. Clean off any build up of foreign material.

5.

PUMP

Check to be sure pump turns freely.

6.

FRAME

Be sure all bolts are tightened.

7.

REPLACEMENT PARTS

Replace all worn or damaged parts.

After Season Care:

NOTE: It is important to wear proper safety equipment when cleaning the sprayer. See your chemical or fertilizer package for this information.

1.

After spraying chemicals, run water mixed with cleaners through tank, pump and all hose hookups. If wettable powder dries out in the system, it is very difficult to put back into suspension and can cause malfunction, damage or injury.

2.

When cleaned, tank should have all openings closed or covered to keep dirt from entering.

3.

Pump should be flushed with RV anti freeze and pump ports plugged to keep out moisture and air.

4.

Disassemble tips and rinse with water or cleaning solution. (Appropriate for chemical sprayed).

5.

Clean tip opening with a wooden toothpick. Never use wire or hard object that could distort opening.

6.

Dispose of all unused chemicals or solutions in a proper and ecologically sound manner.

6.

Water rinse and dry tips before storing.

NOTE: DETHMERS MANUFACTURING COMPANY does not and will not make any recommendations concerning application of various chemicals or solutions. These recommendations relate to either amount or procedure of materials applied. If you have any questions regarding application of certain chemicals or solutions, contact your chemical supplier and follow chemical manufacturer recommendations.

DETHMERS MFG. COMPANY

P.O. BOX 189

4010 320th St., BOYDEN, IA. 51234

PH: (712) 725-2311

FAX: (712) 725-2380

TOLL FREE: 1-800-54DEMCO (1-800-543-3626)