Encore L28

Encore
S28/L28/S33/L33/S38/L38
Section II
Parts and Service Manual
Order Parts Here:
www.ivie-ent.com/parts
Ph:(918)254-5161
(79049B)
CLARKE TECHNOLOGY
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
- 27 -
HOW TO CORRECT PROBLEMS IN THE MACHINE
PROBLEM
The machine does not remove all the
water from the floor.
The batteries do not give the normal
running time.
The cleaning is not even.
CAUSE
ACTION
The squeegee is up
Lower the squeegee.
The vacuum tank is full.
Drain the tank.
The screen filter is dirty.
Clean the screen filter.
There is an obstruction or damage in the
squeegee, squeegee hose or standpipe.
Remove the obstruction or repair the damage.
The vacuum motor is not running.
Check for tripped breaker. Have an authorized
service person make repairs.
The squeegee hose is disconnected.
Connect the hose.
The squeegee blade is damaged, worn, or
incorrectly installed.
Turn or replace the squeegee blade.
Correctly install the squeegee blade.
The squeegee pressure is not correctly
adjusted.
Adjust the pressure of the squeegee.
The gaskets on the cover of the recovery
tank are damaged.
Replace the gaskets.
The battery terminals are dirty or damaged.
Clean the terminals and connectors. Replace
the damaged cables. Charge the batteries.
The electrolyte level is too low.
Add distilled water to each cell and charge the
batteries.
The batteries are not fully charged.
Charge the batteries for a full 16 hour charge.
The charger is damaged.
Have an authorized service person repair the
charger.
The battery is defective.
Check voltage of each cell while discharging.
The batteries are disconnected.
Connect the batteries.
The scrub brushes or pads are worn.
Replace the scrub brushes or pads.
There is damage to the brush assembly,
casters or the solution valve.
Have an authorized service person make
the needed repairs.
The brush motors are not running
Check for tripped breaker, reset. Check
for loose connections.
The solution level is low.
Fill the solution tank.
NOTE: If the motors continue to stop
consult an authorized service person.
The machine does not run.
The machine loses power.
Reset the circuit breaker.
Check wire connection to traverse motor.
Replace the fuses.
Check the batteries connections.
Check parking brake overide lever
position (if installed)
NOTE: If the motors continue to stop,
consult an authorized service person.
Page
-28-
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
MAINTENANCE
Adjusting Brush Head Position Switch: (See figure 34)
1.Turn "ON" the key switch.
2. Start with the brush head up/down switch in the "Up"
position and the brush pressure knob set to minimum,
fully counter clockwise. This should cause the brush
head to be in the full "Up" position.
3. Install the proper brushes or pads and pad drivers for
the machine.
4. Leave the brush pressure knob set to minimum, fully
counter clockwise. Switch the brush head up/down
switch to the "Down" position. This should cause the
brush head to travel down to the floor until the brush
position switch (47422A) is closed. At this time the
brush head actuator will stop running down.
5. Check at the front of the machine to see if the brushes
or pads are completely flat on the floor. The screw, that
goes through the brush head actuator tube (69188A),
should be at the top of the 1.25 inch slot in the tube. If
the brushes or pads are not on the floor, or the screw
is not at the top of the slot, the brush position switch
. (47422A) needs to be loosened and moved up or down
in the slot on the switch mount bracket (65972A).
Retighten the brush position switch.
Figure #34
6.Keep the brush pressure knob set to minimum, fully
counter clockwise. The brush head will need to be
raised and lowered again with the brush up/down
switch. Check to see if the adjustment put the brushes
or pads on the floor and kept the screw at the top of the
tube. If no, repeat step #5 until this step is completely
accomplished.
Replacing a Defective Brush Head Hall Affect Sensor
(L Series only)(See figure 35)
1.Remove the brush head actuator assembly from the
machine.
2. Loosen the locking nut on the brush head hall affect
sensor at the top of the brush head actuator.
3. Unscrew the brush head hall affect sensor (Part Number 46742A) from the top of the brush head actuator.
Figure #35
4. Screw in the new brush head hall affect sensor into the
top of the brush head actuator until it touches the metal
disk on the motor gear. Unscrew the brush head hall
affect sensor from the top of the brush head actuator
three (3) complete turns.
5. Using the supplied jam nut, lock the brush head hall
affect sensor down using loctite thread locker.
6.Reinstall the brush head actuator assembly on the
machine.
CLARKE
CLARKE TECHNOLOGY
TECHNOLOGY Operator's
Operator's Manual
Manual - - Encore
Encore S28/L28/S33/L33/S38/L38
S28/L28/S33/L33/S38/L38
- -29
29- -
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Squeegee/Swing Arm Assembly Drawing 11/99
Drawing # 16616A - L
Drawing # 16617A - S
53 2
55
1
7
2
6
53
3
50
8
53
57
4
9
10
16
15
23
16 53
11
25
12
13
24
26
6
52
51
14
5
18
6
19
20
22
27
6
28
21
10
29
30
31
32
48
33
56
37
32
28
34
47
41
42
43
17
40
35
38
39*
37
36
54
44
45
46
49
* Apply antiseize to threads
Page
-30-
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
NOTE:
#51 and
#52 are
on top of
the
bracket
for the
"S"
models
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Squeegee/Swing Arm Assembly Parts List 11/99
Ref #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
57275A
87623A
60452A
86004A
85727A
81104A
38021A
61679A
51613A
920110
60454A
920256
81105A
920296
962798
87624A
80015A
53423A
68016A
170915
64905A
980651
60678A
25201A
35192A
61267A
34260B
81301A
59971A
65975A
920248
980645
59950A
980638
Description
Pulley
Washer, Nylon 1¼x¼x1/8
Swing Arm, Front
Screw, .25-20 x 1.50
Screw, .375-16 x 1.00
Nut, Hex ESNA SS
Strap
Cable, Lower
Bumper
Nut, ESNA
Swing Arm, Rear
Nut, Hex
Nut, ESNA SS
Nut, 10-24 ESNA SS
Screw, 10-24 x .50
Washer, Nylon 1½x¼x1/8
Screw, Shoulder
Spring, Squ. Pressure
Stud
Screw, SS Hex
T Handle
Washer, Flat .312
Pivot Bracket
Knob
Hose, Squeegee Rec.
Tube Bracket
Squeegee Gasket
Nut, Jam SS
Wheel
Wheel Mount Bracket
Nut, Jam
Washer, Flat
Guide Wheel
Washer, Lock
Qty
2
2
1
2
1
6
1
1
1
3
1
2
1
1
1
2
1
2
2
2
3
1
1
2
1
1
1
4
2
2
2
4
2
2
Model
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
NOTE: When changing squeegee blades, it might be
necessary to loosen screw #39; install and secure blades
with clamp #44; then retighten screw #39. This will allow
for different thickness.
Ref #
35
36
37
38
39
40
41*
42*
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
Part No.
69673A
69674A
69675A
69636A
85610A
38710A
38711A
38715A
38713A
62712A
80011A
37016A
30914A
30915A
30934A
30930A
30912A
30913A
30935A
30931A
62421A
62442A
62443A
62444A
62441A
86004A
170932
85702A
85816A
55722A
81217A
920208
980657
87625A
18815K
18816K
18817K
18818A
81303A
54766A
87026A
Description
Squeegee Base
Squeegee Base
Squeegee Base
Squeegee Base, 29" acc.
Screw, PN Phillips
Spacer
Spacer
Spacer
Spacer, 29" accessory
Air Duct
Screw, .375-16 x 3.00
Grip Pad
Blade, Inner
Blade, Inner
Blade, Inner
Blade, Inner Ribbed 29"
Blade, Outer
Blade, Outer
Blade, Outer
Bade, Outer 29" acc.
End Clamp
Clamp, Weld
Clamp, Weld
Clamp, Weld
Clamp, Weld 29" acc.
Screw, .25-20 x 1.50 Hex
Rivet
Screw, .25-20 x 1.75
Screw, .312-18 x 1.75
Squeegee Strap Latch
Nut, ½-20
Nut, Hex ¼-20
Washer, ¼ Lock
Washer,Nylon 1¼x¼x1/32
Asm., Squeegee
Asm., Squeegee
Asm., Squeegee
Asm., Squeegee*
Nut, ¼-28
Insert,Threaded 5/16-24
Washer
Qty
1
1
1
1
2
2
2
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
4
1
1
1
1
1
2
4
Model
28
33
38
28
All
28
33
38
28
All
All
All
28
33
38
28
28
33
38
28
All
28
33
38
28
All
All
All
All
All
All
All
All
All
28
33
38
28
All
All
All
* See accessory page
CLARKE TECHNOLOGY
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
- 31 -
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Traverse System Assembly Drawing 12/00
Drawing 19021A
17
24
25
18
26
27
8
16
23
7
10
6
9
15
7
5
23
19
4
28
19
3
14
3
20
29
1
30
2
11
22
21
30
32
13
13
31
12
Page
-32-
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Traverse System Assembly Parts List 12/00
Drawing 19021A
Ref #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
66531A
836711
81104A
69877A
85811A
57275A
87623A
86004A
85703A
85700A
920110
899769
81105A
59116A
15
16
85730A
59969A
59955A
32417B
81221A
980614
60230A
65963A
69712A
87625A
80011A
81207A
170883
58419A
980205
69639A
980645
962244
980638
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Description
Swing Arm Pin
Hair Pin
Nut, .25-20 ESNA
Swing Bracket
Screw, .312-18 x .75
Cable Pulley
Washer, Nylon 1¼x¼IDx.120
Screw, .25-20 x 1.50
Screw, .375-16 x 1.50
Screw, .25-20 x 1
Nut, .312-16 ESNA
Caster Assembly
Nut, .375-16 ESNA
Transaxle, Imperial
(see page 46, 45 for parts)
Screw, Hex
Wheel Assembly*
Wheel, Foam Filled (opt.)
Wheel Cover
Lug Nut, 50-20 UNF
Washer, Star Lock .25
Main Frame
Transaxle Mount
Spacer
Washer, Nylon 1¼x¼IDx3/32
Screw, 3/8-16 x 3
Nut, 3/8-16
Washer, Lock 3/8
Stud, 3/8M x 3/8F
Washer, .25 Fender
Strap, Static
Washer, Flat 3/8
Screw, 3/8-16 x ¾
Lockwasher 3/8
Qty Model
1
All
1
All
2
All
1
All
2
All
1
All
2
All
1
All
6
All
1
All
2
All
2
All
12
All
1
All
4
2
2
2
6
3
1
2
2
2
2
2
2
2
2
1
6
4
4
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
*30039A tube, inner (included in item #16) 1 Ref.
CLARKE TECHNOLOGY
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
- 33 -
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Brush Head Assembly Drawing 7/00
Drawing # (i) 11453A, 11449A, 11452A
Drawing # (ix) 11448A, 11445A, 11450A
2
3
1
4
5
73
36
14
15
16
17
6
13
8
12
u
18 12
11
10
20
18
7
9
30
28
29
6
27
9
7
26
24
24
1
21
22
25
3
23
32
31
68
33
69
70
67
68
34
35
71
49
37
38
39
38
27
66
18
35
65
40
41
61
64
63
49
48
62
59
45
60
52
58
53
51
50
4
45
54
42
47
46
55
-34-
44
43
56
Page
72
27
57
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Brush Head Assembly Parts List 7/00
Ref #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
82501A
63433A
766780
962244
69883A
980608
920056
81105A
920110
65972A
47374A
962980
38708A
42401A
50208A
50209A
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
69188A
85744A
87007A
Description
Pin
Main Frame
Hair Pin
Screw, .375-16x.75
Switch Bracket
Washer, #6
Nut, #6-32 ESNA
Nut, .375-16 ESNA
Nut, .312-18 ESNA
Switch Mount
Lever, Switch
Screw, #6-32x1.00 PN
Nylon Spacer
Diode
Actuator & Tube Asm.
Actuator & Tube Asm.
(includes item #73)
Head Pressure Tube
Screw, .25-20x2.75
Washer, Flat .25
47422B
63032A
85838A
67705B
920278
980626
980673
81104A
38725A
38723A
53421A
53422a
31
65966A
32
41601A
41602A
33**** 45033A
45036A
34
915102
35
170915
36
80044A
37
48703A
38
722030
39
30455A
40
38014A
41
35250B
35244B
35246B
42
38242A
38244A
38246A
Whisker Switch
Linkage Bar
Screw, .50-201.50
Sleeve Bearing
Nut, Jam 50-20
Washer, Lock .50
Washer *
Nut, .25-20 ESNA
Sleeve
Nylon Spacer
Head Pressure Spring
Head Pressure Spring
Brush Head Mount
Connector
Housing
Brush Motor .75 HP
Brush Motor 1.00 HP
Key
Screw, Hex
"U" Bolt
Electric Valve
Hose Clamp
Hose
Solution Splitter
Left Brush Housing
Left Brush Housing
Left Brush Housing
Left Skirt
Left Skirt
Left Skirt
Qty
2
Ref
2
9
1
4
4
1
6
1
1
4
2
1
1
1
Model
All
All
All
All
All
All
All
All
All
All
All
All
All
1
1
5
All
All
All
1
4
8
8
16
8
4
5
1
2
1
1
1
4
4
2
2
2
4
1
1
2
1
1
1
1
1
1
1
1
All
All
All
All
All
All
All
All
All
All
Ref #
Part No. Description
43
44
45
46
47
48
49
50
51
52
53
54
55
56
782002
30453A
81109A
833802
838301
55721A
962992
980638
962495
59856A
34400B
962714
11427B
11424B
11434B
11426B
11425B
11433B
17521C
17520C
17524B
56941A
57
962737
58
59
61658A
66232A
66233A
66234A
85811A
38243A
38245A
38247A
69186A
85610A
85616A
85616A
82004A
82004A
55451A
30016A
30017A
30012A
30013A
30014A
30015A
920248
59950A
980645
980638
722021
Clamp
Brush Hose
Nut, 8-32 ESNA SS
Gimbal, Female
Brush Holder Spring
Latch
Screw, 8-32x.62 SS
Washer, Lock .375
Screw, .25-20x1.00Pn Hd
Rubber Washer
Gimbal, Male
Screw,.312-18x.75 Soc.
Poly Brush Assembly-14
Poly Brush Assembly-17
Poly Brush Assembly-19
Grit Brush Assembly-14
Grit Brush Assembly-17
Grit Brush Assembly-19
Pad Driver Assembly-14
Pad Driver Assembly-17
Pad Driver Assembly-19
Center-Lok Asm.
(Pad Driver Only)
Screw, 10-16x.88
(Pad Driver Only)
Gimbal Collar
Brush Plate-28
Brush Plate-33
Brush Plate-38
Screw, .312-18x.75 Hex
Right Skirt
Right Skirt
Right Skirt
Latch Tab
Screw, .375-16x2.5 SS Pn
Screw, 10-22x.62 Pn SS
Screw, 10-22x.62 Pn SS
"T" Nut 10-32
"T" Nut 10-32
Keeper
Right Brush Housing
Right Brush Housing
Right Brush Housing
Right Brush Housing
Right Brush Housing
Right Brush Housing
Nut, .375-16 Jam Thin ESNA
Guide Wheel
Washer, Flat .375
Lockwasher
Hose Clamp
46742A
Brush Head Sensor
1 Lseries
77353A
77352A
77091A
Label, Front Motor
Label, Front Motor
Label, Moving Parts
1 Sseries
1 Lseries
2 All
L series
S series
L series
L series
S series
All
All
All
S28/L28/S33
L33/S38/L38
All
All
All
All
All
All
All
28
33
38
28
33
38
60
61
62
63
64
65
66
67
68
69
70
71
72
73***
**NI
*Used only as required to square up linkage bars #21 to the frame.
**NI
**Attach to Brush Motor.
**NI
***See page 27 for installation
Qty Model
2
2
4
2
2
1
4
8
6
2
2
2
2
2
2
2
2
2
2
2
2
2
All
All
All
All
All
All
All
All
All
All
All
All
28
33
38
28
33
38
28
33
38
All
6
All
2
1
1
1
4
1
1
1
1
1
11
12
11
12
1
1
1
1
1
1
1
2
1
2
1
2
All
28
33
38
All
28
33
38
All
All
28
33 38
28
33 38
All
S28
L28
S33
L33
S38
L38
All
All
All
All
All
****Includes Item #32
CLARKE TECHNOLOGY
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
- 35 -
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Solution/Recovery System Assembly Drawing 5/00
1
66
29
2
28
5
3
6
7
4
76
32
8
9
26
10
11
7 22
20
25
24
29
24
23
27
18
33
34
31
73 74
35
13
21
68
45
21
69
46
15
28
76
32
16
17
30
77
75
37
36
12
47
32
78 79
49
48
51
50
52
38
39
40 41
53
42
24
44
43
44
64
-36-
71
72
65
61 44
60 44 63 62
Page
67
60
70
28
54
55
56
57
58
59
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Solution/Recovery System Assembly Parts List 5/00
Ref #
1
2
3
4
Part No.
34265A
36204A
39338A
40002A
5
6
7
8*
9
10
11
12
13
56459A
87612A
837304
920797
643418
58533A
87026A
85728A
45019A
14
15
16
17
18
19
20
21
22
23
24
25
26
27
77365B
85815A
980652
980205
35192A
77093A
30133A
41809A
82100A
35165A
872010
36903A
38813C
881317
891384
40704A
38020A
962798
980645
81105A
920296
36200A
32409B
32419B
28
29
30
31
32
33
34
Description
Recovery Lid Gasket
Recovery Lid
Stand Tube
Float Switch (include #5
& 2 each #21 & #68)
Strain Relief
Seal
O-Ring
Nut
Gasket
Vac Motor Spacer
Washer, Flat .25
Screw, .25-20 x 4.00 Hex
Vac Motor (also order
2 each #21 and #69)
Label, Battery Installation
Screw, .312-18x1.25 Hex
Washer, Lock .312
Washer, Fender .312
Vac Hose
Label, Falling Parts
Squeegee Adapter
Contact
Locknut
Model
All
All
All
All
1
1
2
1
1
3
3
3
1
All
All
All
All
All
All
All
All
All
1
4
4
4
1
1
1
4
1
Rocovery Tank Drain Hose
1
Hose Clamp
3
Hinge Pin
4
Recovery Tank, incl #25 1
Battery - 250 AH - 6 Volt 6
Battery - 330 AH - 6 Volt 6
Battery - 370 AH - 6 Volt 6
Strap
4
Screw, 10-24x.5 Pan
2
Washer, Flat .375
2
Nut, .375-16 ESNA
2
Nut, 10-24 ESNA
4
Solution Lid
1
Front Cover
1
Front Cover
1
*Recommended torque
175 +_ 5 inch/ pounds.
N
Qty
1
1
1
1
*kslkklfjsdkfljkfljsakfljfd
jklsfdj
(NI*) = Not Illustrated
CLARKE TECHNOLOGY
All (NI*)
All
All
All
All
All (NI*)
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
28, 33
38
Ref #
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
Part No.
Description
69879A
170892
170915
87622A
80043A
69548A
55723A
962027
50359A
722030
842406
41206A
41208A
87054A
85703A
38812C
64900A
30454A
962987
833901
833407
839401
832002
962943
30449A
59614A
30445A
50358A
838517
830214
822802
30453Au
58069A
98465A
43402A
43401A
839410
980657
962139
39713A
87032A
85524A
962666
962113
51867A
81800A
77092A
Support Bracket
Washer, Lock .25
Screw, .25-20x.75 SS Hex
Washer, Nylon 5/16x5/8x1/32
Screw,Shoulder.25-20x25
Recovery Tank Support
Latch
Screw, 8-32x.50 Pn.
Solution Tank Adapter
Hose Clamp
Series Cable - 9"
Series Cable - 16"
Battery Cable
Washer,Fender .375x1¼
Screw, .375-16x 1.50 Hex
Solution Tank
Stationary Handle
Hose
Screw, 10-24x.375 Pn.
Drain Valve Handle
Drain Gasket
Drain Valve
Hose Clamp, Drain Valve
Screw, 8-18x.5 Pn.
Drain Hose
Battery Drain Valve
Solution Hose
Connector
Filter Screen
Hose Adapter
Elbow
Hose
Vac Filter
Clamp, Metal
Housing, Blue
Housing - Black
Asm., Drain Valve
Washer, ¼ Lock
Screw, ¼-20x5/8
Washer, Rubber
Washer
Screw
Screw
Screw 10-32x1
Cable Clamp
Well Nut
Label, Gases & Chem.
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
Qty Model
1
2
2
1
1
1
2
4
1
6
3
2
1
2
2
1
1
2
2
2
2
2
2
2
1
1
2
1
1
1
1
1
1
1
2
2
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
1
1
1
1
1
2
1
1
1
1
All
All
All
All
All
All
All
All
All
All(NI*)
- 37 -
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Control Housing Assembly Drawing 7/00
Drawing# 13712A (IX) and 13713A (I)
1
1
2 3
1
23
1
2
4
5
16
47
59
57
6
9
50
50
7
10
8
7 12
44 55
11
58
9
10
11
44
45
8
48 49
34
17
46
51
45
14
15
13
21
45 44 19
30
45
37
54
26 25 24
28 56
36
14
20
45
52
53
22
27
43
29
40
38
Page
15
18
32
35
33
44
39
-38-
42
41
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Control Housing Assembly Parts List 7/00
Ref #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38*
39
40
41
42
*#38 must use red loctite
set screws.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
CLARKE TECHNOLOGY
Part No.
55502A
55502A
47381B
47383A
85612A
77344B
60060A
77343B
60058A
44308A
49700B
44416B
38724B
920056
50170A
85391A
962139
962139
962992
41153A
66241A
47380A
41154A
854849
170781
41431A
962262
962262
41448A
41422A
41423A
41430A
35243B
35252B
87052A
912226
24309A
85390A
66549A
49778A
170892
10052A
60662A
962304
53038A
61266A
66548A
49777A
49779A
83302A
87007A
87007A
980657
980657
54763A
85613A
980651
80043A
30022A
30025A
77350B
77351B
87026A
81104A
61651A
66871A
60042A
40083B
40085A
85388A
Description
Knob
Knob
Switch, Head up & down Rocker
Switch, Squeegee/Vac 3 Pos./Rocker
Screw, 10-24 x .375 Pn.
Control Panel Label
Control Panel
Control Panel Label
Control Panel
Solution Flow Module
Speed Control Harness
Battery Meter
Spacer
Nut, 6-32 ESNA
Head Pressure Adjustor
Screw, .25-20 x .62 Pn
Screw, .25-20 x .62
Screw, .25-20 x .62
Screw 8-32 x .75 Pn
Head Pressure Control Board
Upper Electrical Panel
Key Switch
Actuator Control Board
Insulator
Screw, ¼-20 x 3/4 Set
Circuit Breaker 35A
Screw, 8-32 x .25 Set
Screw, 8-32 x .25 Set
Circuit Breaker 30A Scr.
Circuit Breaker 25A Scr.
Circuit Breaker 5A
Circuit Breaker 1.5A
Control Housing
Control Housing
Nylon Washer, Key Switch
Hour Meter
Control Handle
Screw, .25-20 x 1.25 Pn
Pin, Left Hand
Actuator, Control Harness
Washer, Lock .25
Toggle Switch
Centering Bracket
Screw, Set .312-18 x .5
Control Handle Spring
Control Bracket
Pin, Right Hand
Main Harness (L Series Only)
Main Harness (S Series only)
Stud
Washer
Washer
Lock Washer
Lock Washer
Insert
Screw, 8-32 x 7/8
Washer, Nylon IDxODx.034
Screw, Shoulder
Gasket, Panel
Gasket, Panel
Label, Control Wiring
Label, Control Wiring
Washer
Nut, ¼-20 ESNA
Collar
Retainer Key/Hour Meter
Stud, 5/16 x 1/4 -20 Thread
Module Sequencer
Harness, Sequencer
Screw, 10-24 x ½
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
Qty
2
3
1
1
6
1
1
1
1
1
1
1
2
2
1
2
5
2
4
1
1
1
1
1
1
2
3
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
4
2
1
1
1
1
1
2
5
6
3
8
4
1
1
1
1
1
1
2
1
1
1
1
1
1
2
Model
S series
L series
All
L series
All
L series
L series
S series
S series
All
All
All
All
All
L series
All
L series
S series
L series
L series
L series
All
L series
All
All
All
L series
S series
All
All
All
L series
L series
S series
All
All
All
All
All
L series
All
All
All
All
All
All
All
L series
S series
All
S series
L series
L series
S series
L series
L series
All
All
S series
L series
L series
S series
All
All
All
All
All
All
All
L Series
- 39 -
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Rear Cover Assembly Drawing 5/00
Drawing 13712A & 13713A
49 48
48
60
3
3
2
49 4
1
6
7
5
8
10
9 59
11
5
25
8
26
24
12
5
23
13
22
27
10
12
14
17
21
15
18
5
20 19
43
44
29
16
53
22
30
2
31
28
43
42
53
5
41
61
32
47
56
55
62
33
34
54
57
63
40
35
39
47
45
44
43
50
46
58
38
64
36
37
57
52
51
5
58
Page
-40-
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Rear Cover Assembly Parts List 6/01
*#23 must use red
loctite.
Ref #
Part No. Description
Qty Model
1
2
3
4
5
61264A
962139
86004A
57275A
81104A
81104A
69872A
85700A
87026A
608210
902731
40102A
920056
920056
67476A
65629A
438360
960510
61265A
68643A
980675
962546
47374A
962980
962980
962304
65628A
61682A
41208A
41140A
41801A
69878A
61681A
58409A
53424A
61680A
69372A
46309A
40125A
980651
80043A
41135C
962992
32410B
32418B
85391A
87007A
980657
85806A
85614A
193951
87625A
87624A
98465A
77079A
77080A
930093
83307A
42405A
54763A
54763A
54764A
60233A
962957
962798
920296
77354A
77355A
77194B
77221A
83010A
1
5
2
1
11
9
1
1
2
1
2
1
2
4
1
1
1
1
1
1
2
2
1
2
4
2
1
1
Ref
1
2
1
1
1
1
1
1
1
1
2
2
1
4
1
1
2
6
4
1
2
1
0-4
2
1
1
1
2
8
1
6
4
2
2
4
1
1
1
1
1
1
1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23*
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57u
58
59
60
61
NOTE: u indicates a
change has been made
since the last publication
of this manual.
CLARKE TECHNOLOGY
62
63
64
Actuator, Mount Bracket
Screw, .25-20x.62 Hex
Screw, .25-20x1.50 Hex
Cable Pulley
Nut, .25-20 ESNA
Nut, .25-20 ESNA
Pulley Bracket
Screw, .25-20x1.00 Hex
Washer, Flat .25
Spacer
Nylon Bearing
Actuator
Nut, 6-32 ESNA
Nut, 6-32 ESNA
Shaft
Squeegee Lever
Spring
Shoulder Screw
Squeegee Lift Bracket
Wear Plate
Washer
Screw, 10-24 x .50 Pn
Switch
Screw, 6-32 x 1.00 Pn
Screw, 6-32 x 1.00 Pn
Screw, .312-18 x .50 Set
Lever Weld.
Upper Cable Assembly
Battery Cable
Cable Assembly
Solenoid - Main / Brush
Plug Bracket
Upper Cable, Asm.
Sleeve
Cable Spring
Cable Assembly Spring
Lower Electrical Panel
Relay - Squeegee Up / Down
Solenoid - Vac
Washer
Shoulder Screw
Traverse, Control Board
Screw, 8-32 x.74 Pn
Rear Cover
Rear Cover
Screw, .25-20 x.62 Pn
Washer
Washer, Lock
Screw, ¼-20 x 3/4 Hex
Screw, 8-32 x 7/8 PN
Trim, 4½" & 8"
Washer, Nylon 1¼x¼x1/32
Washer, Nylon 1½x¼x7/8
Clamp, Metal 7/18
Label, w/Brake Warning
Label, w/o Brake Warning
Rivet
Stud, ¼-20
Diode
Insert
Insert
Insert
Hose Bracket
Screw, 10-16 x ½
Screw
Nut
Label
Label
Label, Traverse
Serial Tag
Rivet, Pop
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
L series
All
L series
L series
L series
S series
L series
S series
S series
S series
S series
L series
L series
S series
S series
S series
S series
S series
S series
S series
S series
S series
S series
L series
S series
S series
S series
S series
All
All
All
All
L series
L series
L series
L series
All
L series
All
All
All
All
All
L series
S series
All
All
All
All
L series
All
L series
L series
All
All
All
All
L series
S series
All
All
All
L Series
L Series
L Series
S Series
All
All
All
- 41 -
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Brush Motor #45033A (S33, L28, S28)
Brush Motor #45036A (L38, L33, S38)
13
7
12
12
1
13
2
Seam Location
3
14
16
4
5
15
Rotation
6
17
8
9
10
Ref #
1
3
4
5
56478A
46734A
40312A
40318A
902654
902550
51840A
6
7
8
9
10
11
12
13
14
15
16
17
50520A
56480A
962546
50517A
448396
40826A
55657A
55656A
59805A
50515A
44809A
54238A
2
Page
-42-
Part No. Description
Stator Assembly (w/Magnets & Clips)
Stator Assembly (w/Magnets & Clips)
Armature Asm.(w/B.E. & F.E. bearings)
Armature Asm.(w/B.E. & F.E. bearings)
Bearings B.E.
Bearing F.E.
Commutator Bracket Assembly
(w/Brush BRD Assembly Leads)
Commutator Bracket
Strain Relief
Brush Board Screw
Brush Board Asm. (w/springs & brushes)
Brush Spring
Brush Assembly
Lead Assembly, Positive
Lead Assembly, Negative
Helical Washer
Thru Bolt
Shaft Key
B.E. Bracket Assembly (Gear Box)
Qty
1
1
1
1
1
1
1
1
2
2
1
4
4
1
1
1
2
1
1
45036A
45033A
11
x
x
x
x
x x
x x
x x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Gear Box #54238A 10/97
9
8
7
6
5
4
3
2
1
Ref #
1
2
3
4
5
6
7
8
9
NI
CLARKE TECHNOLOGY
Part No.
57846A
507641
52050A
56668A
51176A
58316A
902605
54883A
58144A
Description
Ring, Snap
Seal, Oil, Small
Cap End
O'Ring
Bearing, Large
Shaft & Gear, Gearbox
Bearing, Small
Housing
Seal, Oil Large
Darina Grease
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
Qty
1
1
1
1
1
1
1
1
1
4oz.
- 43 -
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
Vac Motor Assembly #45019A 10/97
13
18
2
1
14
4
3
6
15
5
16
7
14
9
8
15
19
14
10
11
17
12
Ref #
1
2
3
4
5
6
7
8
9
10
Page
Part No.
51913A
54809A
53905A
85303A
40830A
51914A
50618A
53100A
902679
902648
-44-
Description
Clip (optional)
Housing
Fan
Screw - 8-32 x 3/8
Carbon Brushes
Clamp
Bracket
Disc
Bearing - Ball
Bearing - ball, radial
Qty
2
1
1
4
2
2
1
1
1
1
Ref #
11
12
13
14
15
16
17
18
19
Part No.
59803A
50610A
58501A
53914A
658201
53908A
658506
53995A
53996A
Description
Washer - neoprene
Bracket and shell
Spacer
Fan - Rotating
Spacer
Fan - Stationary
Shell
Fan, Air Seal
Fan, Stationary
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
Qty
1
1
1
3
2
1
1
1
1
CLARKE TECHNOLOGY
Spare Parts List
Part No.
Description
40110A
Transaxle Mount (Urethane)
40111A
Motor Brush Assembly
40112A
Motor Brush Spring
912206
Male, Electrical Housing
912207
Male, Electrical Terminal Pin
40113A
Cord & Terminal Assembly
45049A
Motor Asm. (Replacement)
63706A
Gearbox Asm. (Replacement)
10676A
Parking Brake Kit (electric)
51200B
Parking Brake Replacement
Qty
2
2
2
1
2
1
1
1
1
1
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
59111A - FAST START UNIT
59117A - SOFT START UNIT
59117B - SOFT START UNIT
1. POP PLASTIC BRAKE NUT COVER OUT OF COMMUTATOR
ENDBELL USING A SCREW DRIVER OR KNIFE.
2. LEAVING BRAKE ENGAGED, CAREFULLY LINE UP HEX
BRAKE NUT WITH HEX IN CENTER OF BRAKE PAD, SLIDE
BRAKE ASSEMBLY ON OVER NUT, AND ROTATE ENTIRE
ASSEMBLY TO ACHIEVE REQUIRED BRAKE HANDLE
LOCATION. CARE MUST BE TAKEN HERE TO NOT DAMAGE
BRAKE PAD. PROPER LINE-UP IS ESSENTIAL.
3. APPLY LOCTITE BRAND THREADLOCKER #242 TO BOTH 8-32
X 2-1/8" LONG SOCKET CAP HEAD SCREWS (SUPPLIED) AND
TORQUE TO 20-25 IN. LBS.
4. TY-RAP BRAKE COIL LEADS AND MOTOR LEADS TOGETHER
ABOVE STRAIN RELIEF.
BRAKE ASSEMBLY PROCEDURE:
CLARKE TECHNOLOGY Encore
Stature Transaxle Parts 8/00
PN 59111A, PN 59117A, and 59117B
Transaxle has Silver Motor
- 45 -
Part No.
51097A
51098A
80121A
80122A
Page
-46-
Parking Brake Spare Parts
Description
Pad, Friction
Hub, Shaft
Key, 4 MM - Hub
Set Screw, M3 - Hub
remove these two
screws (Black)
to seperate the
motor from gearbox
to allow access to
coupler
1 To replace coupler
Qty
1
1
1
1
SPARE PARTS LIST
59116A Imperial Transaxle (black motor)
Part #
Description
36508A
Transaxle Ribber Mount
51720A
Brushes (Set of 4, including springs)
30074A
Cap, Brush
912206
Male Electrical Housing (connector)
912207
Male Electrical Pin (connector)
Coupler, Rubber
1 69195A
52663A
Steel Ring, Coupler
45048A
Motor, Replacement
54282A
Gearbox Replacement
10684A
Parking Brake Kit (electric)
51201C
Parking Brake Replacement
Qty
2
1
1
1
2
1
1
1
1
1
1
CLARKE TECHNOLOGY Encore L33/L38
Imperial Transaxle Parts 8/00
PN 59116A
Transaxle has black motor
All models after SN#YH
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38
CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38
36 Volt Battery Charger 10/97
WARNING: All electrical repairs must be performed by qualified personnel only.
PARTS LIST FOR BATTERY CHARGERS
40506A - 36 Volt D.C., 25A, 115 Volt A.C., 60 Hz
40505A - 36 Volt D.C., 25A, 230 Volt A.C., 50 Hz
40507A - 36 Volt D.C., 25A, 230 Volt A.C., 60 Hz
40514A - 36 Volt D.C., 36A, 115 Volt A.C., 60 Hz
40515A - 36 Volt D.C., 36A, 230 Volt A.C., 50Hz
Ref #
1
2
3
4
5
6
7
8
9
10
11
12
Charger Model Number
40506A 40507A 40505A
Description
Part #
Part #
Part #
Charger Case
42503A 42504A
51959A
Transformer
48400A 48412A
48401A
Electronic Timer Kit
41102A 41103A
41103A
Capacitor, 6 Mfd., 660 V.A.C. 912132 912132
912132
Heat Sink Assembly
912212 912212
912212
Ammeter
40200A 40200A
40200A
Fuse Assembly
912382 912382
912382
Strain Relief, A.C. Cord
837525 837525
837525
Strain Relief, D.C. Cord
747553 747553
747553
D.C. Cord Assembly
51973A 51973A
51973A
A.C. Cord Assembly
51974A 908947
908947
D.C. Plug
911185 911185
911185
D.C. Plug Lock Key
795020 795020
795020
CLARKE TECHNOLOGY
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
40514A
Part #
41139A
Ref
41102A
912132
43301A
40210A
42704A
747553
737502
42303A
51974A
911185
795020
40515A
Part #
51856A
Ref
41103A
912132
43301A
40210A
42704A
747553
737502
42303A
51857A
911185
795020
- 47 -
CLARKE TECHNOLOGY Encore L28/L33/L38
Electrical Schematic 4/99
Page
L38
-50-
CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/
CLARKE TECHNOLOGY Encore L28/L33/L38
Connection Diagram 11/99
CLARKE TECHNOLOGY
Operator's Manual - Encore S28/L28/S33/L33/S38/L38
- 51 -