Log Splitter Manual

Owners Manual and Safety Instructions

© 2006 Mantis, Div. of Schiller-Pfeiffer Inc. All Rights Reserved.

Table of Contents

A. Introduction . . . . . . . . . . . . . . . . . . . . . . . .1

B. Log Splitter Specification . . . . . . . . . . . . .1

C. Unpacking and Assembly Instructions . .2

D. Service Information . . . . . . . . . . . . . . . . .5

E. Special Safety Information . . . . . . . . . . . .5

1. Safety Decals . . . . . . . . . . . . . . . . . . . . . . . .5

2. Safety Warnings . . . . . . . . . . . . . . . . . . . . . .7

3. Important extension cord information . . . . .8

4. Always disconnect power cord from power source . . . . . . . . . . . . . . . . . . . . . . . . .8

5. Hydraulic Safety . . . . . . . . . . . . . . . . . . . . . .8

F. Before You Start Splitting . . . . . . . . . . . .9

G. Operation . . . . . . . . . . . . . . . . . . . . . . . . .11

H. Removal of logs jammed on the wedge . . .12

I. How to change the hydraulic oil . . . . . .13

J. Sharpening the wedge . . . . . . . . . . . . . . .14

K. Transport . . . . . . . . . . . . . . . . . . . . . . . . .15

L. Maintenance . . . . . . . . . . . . . . . . . . . . . .15

M. Troubleshooting . . . . . . . . . . . . . . . . . . . .17

N. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . .17

O. Exploded View and Parts List . . . . . . . .18

P. Mantis Warranty Policy . . . . . . . . . . . . .20

A. Introduction

The SwiftSplit log splitter is designed for residential (noncommercial) use and makes your job less physically demanding, more efficient and safer. With a log splitter, the log is split when pressed against a fixed splitting wedge by a pressure plate.

Major Components, Controls, and Features Overview:

An electric motor assembly provides the power for the system.

The motor is connected to a hydraulic oil pump that creates a flow of high-pressure oil which runs to a solenoid valve. A switch set and the solenoid valve let the operator actuate the hydraulic cylinder to split a log. An internal reservoir holds the hydraulic oil that feeds the pump. The hydraulic assembly is attached to the wheel frame

assembly, making it easy to move the log splitter around with no lifting. The frame is equipped with folding handles for storage,

pivoting support for stability and cord storage hooks for convenience. This log splitter is designed with two hand

operating controls (two normally open switches) for safety. The electrical motor is protected by a 15 amp circuit breaker and the

pressure relief valve protects the hydraulic assembly in case a log gets jammed. If this happens, after about 5 seconds, the pressure plate slowly travels down to the original position and can be immediately re-activated.

Wedge

Vertical Beam

Log Guides

Pressure

Plate

B. Log Splitter Specification for Model #5000

Maximum Output Force

Total Stroke (in)- Ram Travel

Total Weight

L x W x H

Voltage

10 000 lbs (5 tons)

15”

136 lbs (61.7 Kg)

40” L x 20” W x 38” H

120V

Motor RPM Max

Maximum Log Length

Recomd. Maximum Log Diameter

Wheel Size

1

3340 RPM

20” (520mm)

12” Dia.

10” Dia.

Two Switches

Folding

Handle

Wheel

Frame

Assembly

Cord Storage Hooks

Connecting Link

Stabilizing Bar /

Pivoting Support

C. Unpacking and Assembly Instructions

1. Cut bands; remove cover and two inserts supporting the top and the bottom of the unit.

Top of the

Beam

Inserts

2. Put log splitter with the cardboard part’s box in the vertical position by holding the top of the beam and carefully lifting the top of the log splitter until it can stand.

Handle

Cardboard Part’s Box

3. Remove handle from the box first and place it on the floor.

2

4. Remove and open box that is packaged between the log splitter cart and the vertical beam.

5. Remove pivoting support from the box. Also remove wheels and hardware bag.

3

ITEM NO.

2

3

7

8

9

11

14

28

29

30

31

111

QTY

2

2

2

2

4

2

2

2

2

1

2

1

PART NO.

510500

510501

510104

510509

510507

510508

510503

510144

510524

510146

510147

510543

DESCRIPTION

M10 CARRIAGE BOLT,SQUARE NECK, 60mm LONG

KNOB

CONNECTING LINK

BOLT HEX M6 x 40mm

NUT LOCK M6, NYLON INSERT

WASHER FLAT ÿ6

BOLT HEX M6 x 30mm

WHEEL SHAFT

M14 WHEEL NUT

ALLEN WRENCH 6MM

CABLE TIE 152MM (6") LONG

ALLEN WRENCH 8MM (DRAIN PLUG)

6. Folding Handle: Install the folding handle onto the frame using knobs (P/N 510501) and carriage bolts (P/N 510500). To do this, align square opening of the folding handle with the frame’s round hole and insert carriage bolt through. Secure it with the handle knob. Repeat the same steps for the opposite side of the handle and tighten the knobs.

7. Use cable ties (P/N 510147) to secure the power cord in place.

8. Installing Wheels: Insert the Wheel Shaft (P/N 510144) in the hub of the Wheel and secure it with the Nut (P/N 510524) provided. Slide the opposite side of the Wheel Shaft through the opening in the frame and bracket, then screw, it into the welded nut. Start by hand and then use a wrench and secure the wheel. Repeat these steps to install the second wheel.

4

9. Pivoting Support Installation: Align mounting hole of the Pivoting Support (P/N 510103) with the frame hole, insert Bolt

(P/N 510509) and secure with Lock Nut (P/N 510507). Repeat these steps to attach the other side of the Pivoting Support.

Bolt

Pivoting Support

Lock Nut

10. Attach Connecting Link (P/N 510104) to the Pivoting Support (P/N 510103).

Secure Pivoting support by attaching connecting link to the frame (wheel is not shown for clarity)

D. Service Information

Visit our web site at www.swiftsplit.com or contact our customer service department by calling 1-800-366-6268.

E. Special Safety Information

1. Safety Decals

An important part of the safety system incorporated in this log splitter are the Warning Labels (P/N510601) and Information

Decals found on various parts of the unit. These decals must be replaced in time due to abrasion, etc. It is your responsibility to replace the decals when they become hard to read.

P/N 510601

5

READ AND

UNDERSTAND

OPERATOR’S MANUAL

BEFORE USING!

WARNING!

WARNING DANGER

READ AND UNDERSTAND THE RULES FOR SAFE

OPERATION AND ALL INSTRUCTIONS IN THIS

MANUAL BEFORE OPERATING THIS PRODUCT.

BE FAMILIAR WITH THE CONTROLS AND THE

PROPER USE OF EQUIPMENT. IMPROPER USE OR

CARE OF THIS LOG SPLITTER, OR FAILURE TO

WEAR PROPER PROTECTION, CAN RESULT IN

SERIOUS INJURY. WEAR EYE PROTECTION,

GLOVES, AND PROPER CLOTHING.

KEEP BYSTANDERS

AND PETS AT A SAFE

DISTANCE

WARNING!

WEAR EYE PROTECTION

WARNING!

WEAR SLIP-RESISTANT

FOOTWEAR. MAINTAIN

FOOTING AND BALANCE

AT ALL TIMES. DO NOT

STAND ON SLIPPERY,

UNEVEN OR UNSTABLE

SURFACES. DO NOT

WORK IN ODD

POSITIONS.

WARNING!

WEAR SHOES THAT

PROVIDE PROTECTION

AGAINST THE RISK OF

LOGS ACCIDENTALLY

FALLING ON FEET.

!DANGER!

KEEP BOTH HANDS ON

THE SWITCHES AND

AWAY FROM MOVING

PARTS. NEVER REACH

INTO THE CRUSHING

DANGER AREA AS LONG

AS PARTS MAY MOVE.

3

WARNING!

NEVER REMOVE LOG

JAMMED ON THE

SPLITTING WEDGE

WITH YOUR HANDS!

WARNING!

ALWAYS WEAR WORK

GLOVES TO PROTECT

YOUR HANDS FROM

WOOD CHIPS AND

SPLINTERS

WARNING!

DO NOT EXPOSE TO RAIN

OR WET CONDITIONS

WARNING!

REMOVE PLUG FROM

MAIN ELECTRIC POWER

SOURCE IMMEDIATELY

IF CABLE IS DAMAGED

OR CUT, BEFORE

SERVICING OR WHEN

NOT IN USE

WARNING!

CORRECT LINE

VOLTAGE FOR YOUR

LOG SPLITTER

WARNING!

ALWAYS PAY

ATTENTION TO THE

MOVEMENT OF THE

PRESSURE PLATE

WARNING

DO NOT OPERATE THE SWIFTSPLIT IF THE UNIT IS DAMAGED IN ANYWAY.

6

7

2. Safety Warnings

WARNING

WHEN USING THIS LOG SPLITTER, BASIC SAFETY PRECAUTIONS (INCLUDING THE

FOLLOWING) SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE,

ELECTRIC SHOCK AND PERSONAL INJURY.

• The Unit is to be operated by one person only! Keep in mind that the operator or user is responsible for accidents

or hazards occurring to other people or their property. Always keep area clear of children, pets, and bystanders.

• Never request the assistance of another person to help you remove a jammed log, or for any other reason.

• Don’t allow children, incapable people, or people who are not familiar with these instructions to operate this log splitter.

• Dress properly. Do not wear loose closing or jewelry that can be caught in moving parts. Long pants, non-slip gloves and sturdy work shoes with non-skid soles are recommended when working outdoors. Wear protective hair covering to contain long hair.

• Keep the working area clean and free from obstructions, i.e. logs, split wood, etc. Cluttered areas invite injuries.

• Work only in daylight or in good artificial light.

• Always inspect your unit before each use and ensure that handles, guards and fasteners are secure and in place. Be sure that all electrical cords are not damaged or broken.

• Never attempt to use an incomplete machine or one fitted with unauthorized modification. Any modifications to your machine can cause personal injuries, and will void your Warranty.

• Check the log before splitting. It should be free from nails or wire that may fly out during splitting operation. This could cause personal injury or damage to the machine. The ends of the log should be cut as squarely as possible.

• Never attempt to split more than one log at a time, unless the ram is fully extended, and you need the second log to complete the split of the first log.

• Do not attempt to load the log while the ram of the log splitter is in motion. You could get trapped and injured.

• Keep your hands and body parts away from the open splits and cracks in the log. The wood can close in suddenly and cause injury.

• Do not try to defeat or override any safety features.

• Stay alert. Watch what you are doing. Use common sense. Do not operate machine when you are tired, ill, or under the influence of alcohol or other drugs.

• Never leave the machine unattended when in use.

• Do not use machine in an area were natural gas, gasoline fumes or flammable liquids are present.

• Never open the switch boxes or motor cover. Never try to do any electrical repairs yourself. Contact a qualified electrician, or contact the Mantis Customer Service Department number for help and information.

• When log splitter is used outdoors, use only extension cords intended for outdoor use.

IMPORTANT!

ONLY OPERATE THE LOG SPLITTER WITH THE POWER CORD PLUGGED

INTO A PROPERLY GROUNDED OUTLET THAT SUPPLIES THE CORRECT

LINE VOLTAGE AND A MINIMUM OF 15 AMPS OF CURRENT. FOR

ADDITIONAL PROTECTION, IT IS RECOMMENDED THAT A GFCI

(GROUND FAULT CIRCUIT INTERRUPTER) OUTLET BE USED.

3. Important extension cord information

• Make sure the extension cord is in good condition before use.

• Based on the total length of cord that you are going to use, check the chart to make sure the cord meets the correct minimum cord gauge (AWG) requirements.

IMPORTANT NOTE:

USING AN UNDERSIZED CORD, A LARGER NUMBER CORD GAUGE

(AWG) THAN RECOMMENDED IN THE CHART, OR AN EXCESSIVELY

LONG CORD COULD CAUSE A LOSS IN POWER (VOLTAGE DROPS).

THIS PREVENTS THE MOTOR FROM DEVELOPING ITS FULL POWER

AND OVERHEATS THE UNIT.

EXTENSION CORD CHART

Length (feet) 0 to 50

Cord Gauge (AWG) 14

51 to 100 101 to 150

12 10

• Do not abuse the cord; never yank it to disconnect it from the socket or outlet.

• Keep cord away from heat, oil and sharp edges.

• Never expose log splitter to rain or operate in wet conditions.

• Never attempt to move or reposition the log splitter by pulling the cord.

• Don’t operate the log splitter with a damaged electrical or extension cord.

• Never operate the log splitter unless the power cord is plugged into a properly grounded outlet that supplies 110-120V power, and a minimum of 15 amps of current.

4. Disconnect power cord from power source

• When not in use

• Before servicing

• Before clearing blockages

• Before checking, cleaning or working on the cutting portion of the unit.

• When you need to move or reposition machine.

• Whenever you leave the unit

5. Hydraulic safety

Periodically check for hydraulic fluid leaks by placing a sheet of cardboard under the wood splitter when system is running.

WARNING

NEVER USE YOUR HAND OR ANY PART OF YOUR BODY TO CHECK FOR HYDRAULIC

SYSTEM LEAKS WHILE SYSTEM IS PRESSURIZED.

ESCAPING PRESSURIZED FLUID CAN HAVE ENOUGH FORCE TO PENETRATE

SKIN AND CAUSE SERIOUS INJURY.

8

WARNING

NEVER CHECK HYDRAULIC FLUID LEVEL WHILE MOTOR IS RUNNING OR

WHILE THE TANK IS STILL WARM AFTER THE MOTOR IS SHUT OFF.

HOT PRESSURIZED FLUID CAN ESCAPE THROUGH THE OPENING

AND CAUSE SERIOUS INJURY.

BEFORE PERFORMING ANY MAINTENANCE, BE SURE THAT:

• LOG SPLITTER IS DISCONNECTED FROM THE POWER SOURCE

• PUSHER PLATE IS FULLY RETRACTED (RETURNED TO THE LOWEST POSITION)

AND NO RESIDUAL HYDRAULIC ENERGY IS LEFT IN THE SYSTEM

• OIL HAS COOLED

• Call 1-800-366-6268 or a qualified hydraulic mechanic for assistance to replace worn components.

• Failure to comply in any way with these instructions, improper use of the log splitter and improper maintenance operations may result in serious injury.

• Manufacturer shall not be liable for any injuries or damage occurred as a result of improper use or improper maintenance of the log splitter.

F. Before You Start Splitting

• Before each use, inspect your unit and ensure that all handles, guards and fasteners are secure and in place. Be sure that all electrical cords are not damaged or broken.

• Before use of the log splitter, check it for alignment of moving parts, free running of moving parts, breakage of parts, mounting and any other conditions that may affect its operation.

• Inspect Hydraulic Fluid Level. Remove the Dipstick using the Allen Wrench provided, clean the Dipstick and insert it to check the oil level. It should be between the two notches on the stem. If level is low, add recommended type of the hydraulic oil. If the level is too high, poor out a little at a time into a suitable container.

• Reinstall the Dipstick and the O-ring seal. Be careful not to damage the threads of the Plug and Aluminum Top Cover.

Dipstick

Removed

Dipstick

P/N 510110

Allen Wrench

P/N 510512 (6mm)

Aluminum Top Cover

9

• Break wood in the direction of the grain, never place wood across the log splitter.

• Do not hold the log by the ends when you are positioning it onto the log splitter.

• Any damaged part of the log splitter should be properly repaired or replaced by an authorized service center, unless otherwise indicated in this instruction manual.

• Do not use the log splitter if the switch does not turn it ‘on’ and ‘off’. Have any defective switches replaced by an authorized service center.

• Lubricate ram, vertical beam and guides to reduce wear. Use #2 Lithium grease.

NOTE: We recommend that wood be left to air dry, as it will make the splitting process much easier and faster. Wood which is well seasoned also produces up to 44% more heat than green wood.

Several things can limit the splitting capacity of the log splitter: knotty wood, wood with twisted grain, or a stump with roots.

The more of these characteristics present in a piece of wood, the more difficult it will be to split.

A knot is that portion of a branch that has become incorporated in the bole of a tree. The influence of a knot on the mechanical properties of a wood member is due to the interruption of continuity and change in the direction of wood fibers associated with the knot.

The diameter of a log does not necessarily indicate the difficulty of the split. A larger log can be split easier than a smaller log, if its fiber is straight.

WARNING

THE PRESSURE RELIEF VALVE PROTECTS THE HYDRAULIC ASSEMBLY WHEN THE LOG

IS JAMMED FOR ABOUT 5 SECONDS. THE PRESSURE PLATE SLOWLY TRAVELS DOWN TO

THE ORIGINAL POSITION AND CAN BE IMMEDIATELY RE-ACTIVATED.

IF THE LOG DOES NOT SPLIT IMMEDIATELY, DO NOT FORCE THE PRESSURE PLATE

OF THE LOG SPLITTER. STOP THE LOG SPLITTER, REPOSITION THE LOG BY

TURNING IT AND TRY AGAIN. IF THE WOOD STILL CAN NOT BE SPLIT, IT MEANS THAT

THE LOG EXCEEDS THE CAPACITY OF THE MACHINE AND IT SHOULD BE REJECTED.

10

Overloading or abusing your log splitter can cause premature failure and can result in injury. Use common sense.

• Always be sure to stand inside the Operator Zone when running your log splitter.

Operator Zone

Splitting Area

G. Operation

1. Place the log splitter on firm, leveled ground and block the wheels to prevent them from rolling.

2. Find the Air Bleed Screw on the top of the machine and loosen it by turning 3-4 times.

Air Bleed Screw

P/N 510510

NOTE: DO NOT OVER TIGHTEN AND STRIP AIR BLEED SCREW THREADS

3. Connect the electric cord of the log splitter to the power source or proper extension cord (see “Extension Cord Chart”).

4. Before starting the splitting operation, cycle pressure plate of the log splitter three to four times back and forth by pushing and releasing switches, to help remove any air that may have mixed into the hydraulic fluid during handling, storage, etc.

Oil is incompressible; therefore, to ensure the efficiency of the log splitter, it is important that the hydraulic system does not contain air bubbles. If there is an air bubble in the system, the force applied gets used compressing the air in the bubble rather than moving the piston. This can compromise the efficiency of the system.

11

5. Place the log on the pressure plate of the machine. Be sure that the body of the log is lying firmly against the vertical beam of the log splitter and the end of the log is well supported by the pressure plate. If the log tends to wobble, reposition it by turning it. The supporting guides help to keep the log at the center or the log splitter.

MAXIMUM LOG SIZE FOR THE SWIFT SPLIT IS 20” LONG X 12” DIA.

• If the log moves away from the beam, retract the pressure plate and turn the log 90 degrees. Do not force the log on the tip part of the blade; this can damage blade welds and the body of the machine.

6. While operating the log splitter, always be sure of a safe and secure operating position and stand inside of the

Operator Zone.

7. Activate pressure plate, by depressing both switches and keep holding them until split pieces of the log fall away. Then, release them. This will cause the pressure plate to retract to its starting position.

8. When the job is finished and you are ready to store your log splitter, tighten the bleed screw to prevent oil leakage during storage time.

H. Removal of logs jammed on the wedge

WARNING

• NEVER REQUEST THE ASSISTANCE OF ANOTHER PERSON TO HELP YOU REMOVE

A JAMMED LOG!

• NEVER REMOVE LOG JAMMED ON THE SPLITTING WEDGE WITH YOUR HANDS!

• KEEP YOUR HANDS AND BODY PARTS AWAY FROM THE OPEN SPLITS AND

CRACKS IN THE LOG. THE WOOD CAN CLOSE IN SUDDENLY AND CAUSE INJURY.

• NEVER TRY TO REMOVE THE JAMMED LOG BY HITTING IT WITH A HAMMER OR

ANY OTHER OBJECT; THIS CAN DAMAGE THE HYDRAULIC PUMP COVER, MOTOR

COVER OR OTHER PARTS OF THE LOG SPLITTER.

1. Release both switches and wait until pressure plate is fully retracted and returns in the lowest position.

12

2. Place a piece of wood shaped as wedge under the jammed log and activate the pressure plate of the log splitter to push it up and under the jammed log. Repeat this process using larger wooden wedges until the jammed log is released.

Log is jammed on the wedge

Wooden Wedge

Different size wooden wedges

I. How to change the hydraulic oil

Oil should be changed after every 200 hours of operation.

The drain port is located under the unit

Recommended Oil Types:

Shell Tellus T22

Aral Vitam GF22

SP Energol HCP22

Mobil DTE11 or equivalent

IMPORTANT! DO NOT MIX FLUID BRANDS AND TYPES! DO NOT USE OTHER GRADE OILS.

WARNING

BEFORE PERFORMING ANY MAINTENANCE BE SURE THAT:

• LOG SPLITTER IS DISCONNECTED FROM THE POWER SOURCE.

• PUSHER PLATE IS FULLY RETRACTED (RETURNED TO THE LOWEST POSITION)

AND NO RESIDUAL HYDRAULIC ENERGY IS LEFT IN THE SYSTEM.

• OIL HAS COOLED.

• YOUR MACHINE IS CLEAN. DO NOT CONTAMINATE HYDRAULIC FLUID.

CONTAMINANTS OF HYDRAULIC FLUID INCLUDE SOLID PARTICLES, AIR, WATER

OR ANY OTHER MATTER THAT IMPAIRS THE FUNCTION OF THE FLUID.

CONTAMINATION ACCELERATES WEAR OF HYDRAULIC COMPONENTS.

13

Drain Port

Oil Fill Port

• To drain the oil, tip unit back, place an empty container that can hold at least 1 Gallon (4 Liters) of oil under the log splitter.

• Use an Allen Wrench [P/N 510543 (8mm)] and remove Drain Port Plug and the seal in the aluminum bottom cover plate of the log splitter.

• Hold the handle, move unit up a little and position it under the angle. Using an Allen Wrench, unscrew the Dipstick and open the Oil Fill Port to let air in and help the oil flow out. Wait until the oil completely escapes from the oil reservoir.

• Reinstall the Drain Port Plug and the seal. Be careful not to damage the threads of the Aluminum Bottom Cover.

• After the used oil is drained, pour approximately 0.8-0.9 of a gallon (3-3.3 liters) of recommended oil into the Oil Fill Port.

• Clean the Dipstick and insert it to check the oil level; it should be between the two notches on the stem. If level is low, add recommended type of the hydraulic oil. If the level is too high, poor out a little at a time into a container.

IMPORTANT!

IF THE OIL LEVEL IS TOO HIGH THE HEAT WILL NOT BE DISSIPATING QUICKLY ENOUGH

AND THE TEMPERATURE OF THE HYDRAULIC SYSTEM WILL RISE.

IF THE OIL LEVEL IS TOO LOW IT MAY CAUSE CAVITATION*.

*Reference: Cavitation occurs when the volume of hydraulic fluid demanded by any part of a hydraulic circuit exceeds the volume of fluid being supplied. If there is an air bubble in the system, the force applied gets used compressing the air in the bubble rather than moving the piston. This affects the efficiency of the system. In this case, Force (Rated 5 tons) will be cut down.

• Reinstall the Dipstick and the seal. Be careful not to damage the threads of the Dipstick Plug and Aluminum

Top Cover.

• Clean thoroughly.

• Loosen air bleed screw, turn 3-4 times.

• Purge air from the hydraulic system by cycling the pressure plate back and forth 3 to 4 times.

WARNING

DUMPING USED HYDRAULIC OIL IN THE ENVIRONMENT IS FORBIDDEN. THE FLUID

MUST BE DISPOSED IN ACCORDANCE WITH THE LOCAL ENVIRONMENTAL RULES

AND PROCEDURES.

J. Sharpening the wedge

WARNING

BEFORE PERFORMING ANY MAINTENANCE BE SURE THAT:

• LOG SPLITTER IS DISCONNECTED FROM POWER SOURCE.

• PUSHER PLATE IS FULLY RETRACTED (RETURNED TO THE LOWEST POSITION)

AND NO RESIDUAL HYDRAULIC ENERGY IS LEFT IN THE SYSTEM.

• OIL HAS COOLED.

Sharpen the splitting wedge, as needed, using a fine-toothed file to remove any burrs, nicks or flat spots from the wedge.

14

K. Transport

• Log splitter is equipped with two 10” dia. wheels to make it easy to move around.

• If you’d like to move your log splitter to different locations, secure the unit during transport to prevent damage or injury.

Always tighten the bleed screw to prevent oil spill.

L. Maintenance

WARNING

BEFORE PERFORMING ANY MAINTENANCE BE SURE THAT:

• LOG SPLITTER IS DISCONNECTED FROM POWER SOURCE.

• PUSHER PLATE IS FULLY RETRACTED (RETURNED TO THE LOWEST POSITION)

AND NO RESIDUAL HYDRAULIC ENERGY IS LEFT IN THE SYSTEM.

• OIL HAS COOLED.

Area

DIPSTICK

Maintenance procedure

Inspect Hydraulic fluid level

Using an Allen Wrench, unscrew the Dipstick.

Clean the Dipstick and inspect it to check that the oil level is between the two notches on the stem.

(See section G for instructions)

Frequency

Before each use

RAM

BEAM

GUIDES

Inspect/Lubricate

Log Ram, Vertical Beam and Guides

Use #2 Lithium Grease

Before each use

SPLITTING

WEDGE

Inspect/Sharpen

Splitting Wedge

(See section J for sharpening instructions)

Before each use

15

Area Maintenance procedure

Inspect /Tighten

Nuts, Bolts, hardware

Visually Inspect All Welds.

Check alignment of moving parts and for damaged or worn parts.

Frequency

Before each use

Before each use

Replace Hydraulic oil when oil viscosity and force decrease.

You need 0.8-0.9 of a gallon (3-3.3 liters) of oil to fill up the reservoir

(after old oil is completely drained).

(See section I for instructions)

Recommended Hydraulic oil type:

Shell Tellus T22

Aral Vitam GF22

SP Energol HCP22

Mobil DTE11 or equivalent

Do not mix fluid brands and types!

Do not use other grade oils.

After approximately

200 hours of operation

Clean/Lubricate

Machine and cart

After each use

Maintain log splitter with care

• Keep the blade of the log splitter sharp and clean for better and safer performance

• Follow instructions for lubrication and oil change

• Keep proper oil level

• Inspect tool cord periodically and, if damaged, have it replaced by an authorized service facility

• Inspect extension cord periodically and replace, if damaged

• Keep cart dry, clean and free from oil and grease

IMPORTANT!

SKILLED AUTHORIZED PERSONNEL SHOULD PERFORM ANY MAINTENANCE

OR REPAIR OPERATION NOT DESCRIBED ABOVE.

16

M. Troubleshooting

Problem

Log fails to split

Pressure plate advances with a jerky motion or with strong vibration

Slow Pressure Plate Response

Hydraulic oil leak

Possible cause Remedy

•

•

•

• Incorrect positioning of the log

• Log exceeds permitted dimensions or the wood is too hard for the capacity of the machine

• Wedge has burrs, nicks or flat spots and needs to be sharpened

• Oil level is low

• Leak of hydraulic oil. Hydraulic pressure is too low.

• Re-position the log

• Put this log aside and try different one

• Sharpen the splitting wedge as directed in section J

• Adjust the oil level

• Place piece of cardboard under the log splitter to locate the leak.

Worn components should be replaced. Contact qualified hydraulic mechanic for assistance or call 1-800-366-6268.

• Air in the system

Hydraulic fluid level is low

Hydraulic fluid level is low

• Bleed screw was not tightened before machine was moved

Worn hydraulic oil seals.

• Open bleed screw, and cycle pressure plate of the log splitter three to four times back and forth to help remove any air that may have mixed into the hydraulic fluid.

• Check and adjust hydraulic oil level.

• Check and adjust hydraulic oil level.

• Tighten the bleed screw before moving log splitter

• Contact qualified hydraulic mechanic for assistance or call 1-800-366-6268.

N. Storage

1. Clean Unit.

2. Lubricate for rust prevention

3. Tighten the Air Bleed Screw

4. Fold in the handle (optional)

5. Store in a sheltered/dry area not accessible to children.

17

O. Exploded View

36

40

39

38

35

34

37

LOG SPLITTER EXPLODED VIEW

REV F, 12-20-05

18

O. Parts List

ITEM PART #. DESCRIPTION / REMARKS QTY

1 510100 CART BOTTOM WELDED ASSEMBLY 1

2 510500 M10, CARRIAGE BOLT, SQ NECK, 60MM LG 2

3 510501 KNOB 2

4 510101 WHEEL 10 IN DIA 2

5 510102 HANDLE UPPER ASSEMBLY

6 510103 STABILIZING BAR/PIVOTING SUPPORT

7 510104 CONNECTING LINK

8 510509 BOLT HEX M6 X 40MM

2

2

1

1

9 510507 NUT LOCK M6, NYLON INSERT

10 510109 SOLENOID PROTECTION BRACE

11 510508 WASHER #6

12 510502 BOLT HEX M6 X15MM

13 510105 END CAP

14 510503 BOLT HEX M6 X 30MM

15 510106 PROTECTIVE BRACE

16 510504 WASHER 6MM DIA

17 510505 SCREW M6 X 35MM

18 510510 NUT M6

2

2

2

6

1

4

2

2

1

4

19

20

21

25

26

27

28

510107

510506

510900

510111

510510

510512

510144

SWITCH BOX ASSEMBLY

NUT M16 (THIN)

MOTOR ASSEMBLY 110V

22 510108 HYDRAULIC ASSEMBLY

23 510601 WARNING LABEL

24 510110 DIP STICK

DIP STICK SEAL

AIR BLEED SCREW

DRAIN PLUG SEAL

WHEEL SHAFT

29 510524 M14 WHEEL NUT

30 510512 ALLEN WRENCH 6MM (DIP STICK)

31 510147 CABLE TIE 152MM (6") LONG

32 510600 SWIFT SPLIT LOGO LABEL

33 510148 SWITCH PROTECTIVE COVER

SWITCH BOX ASSEMBLY

34

35

36

37

38

39

40

510149

510150

510151

510152

510526

510527

510528

SWITCH BOX

SWITCH BOX COVER

SWITCH

STRAIN RELIEF (SWITCH BOX)

SCREW M4 X 25 LONG

FLAT WASHER #4

NUT M4

HYDRAULIC ASSEMBLY

41

42

510153

510154

BLEED SCREW SEAL

UPPER COVER PLATE

43 510155 WIPER SEAL(UPPER COVER PLATE) 1

44 510156 O-RING, 30MM DIA, UPPER COVER PLATE 1

1

1

45 510157 PISTON'S REM WITH WELDED PULL BRACKET 1

46 510158 PISTON BODY 1

47 510159 O-RING 25MM DIA, PISTON

48 510160 SEAL (SQ SECTION) 25MM DIA

49 510161 RETURN SPRING

1

1

1

50 510529 NUT M14

51 510530 NUT M14

52 510162 THREADED RODS

53 510163 CYLINDER 1

54 510164 OIL RESERVOIR WITH WELDED WEDGE 1

55 510531 BOLT M8 X 12 LONG

56 510165 LOG GUIDE

4

2

2

4

4

2

2

2

2

8

8

8

1

1

1

2

2

1

1

2

1

1

2

1

1

2

2

19

ITEM PART #. DESCRIPTION / REMARKS QTY

57 510166 THRUST PAD

58 510167 PRESSURE PLATE

59 510168 BOTTOM COVER PLATE

60 510169 O-RING 55MM DIA, BOTTOM COVER

61 510170 DRAIN PLUG, M10X8MM THREAD

62 510532 LOCK NUT M10 NYLON INSERT

63 510533 EXTERNAL STAR WASHER #10

64 510534 PLUG WITH M14X1.5 THREAD, PRESSURE

RELIEF VALVE 1

65 510535 PLUG WITH M20X1.5 THREAD, SOLENOID 1

66 510171 OIL PUMP COVER 1

67 510172 GEAR 2

68 510173 KEY (TO HOLD GEAR TO THE MOTOR SHAFT) 1

69 510174 O-RING 10.6MM DIA, OIL SEAL 2

70 510175 GEAR SHAFT 1

71 510176 BALL 1

72 510177 WIRE SNAP RING

73 510178 OIL PUMP SLEEVE

2

2

1

4

4

2

1

1

1

74 510179 OIL PUMP PIN 8MM DIA, 25MM HIGH

75 510180 GEAR PLATE

76 510181 O-RING SEAL 45MM DIA

77 510536 BOLT M8X28MM HIGH

78 510537 SPRING LOCK WASHER#8

79 510538 FLAT WASHER #8

80 510539 BOLT M8X55 MM LONG

81 510182 RETURN SPRING (SOLENOID)

82 510183 SPOOL VALVE (SOLENOID)

83 510184 SPOOL VALVE HOUSING (SOLENOID)

84 510185 SOLENOID COIL

85 510186 SOLENOID CAP

86 510187 STRAIN RELIEF (SOLENOID)

87 510188 AC TO DC CONVERTER WITH LED INDICATOR 1

88 510189 RELIEF POPPET (PRESSURE RELIEF VALVE) 1

89 510190 RELIEF SPRING (PRESSURE RELIEF VALVE) 1

1

1

1

90 510191 PORT PLUG WITH TWO O-RINGS

91 510192 O-RING (PRESSURE RELIEF VALVE)

92 510193 PORT PLUG HOUSING (PRESSURE RELIEF VALVE) 1

93 510194 PRESSURE RELIEF VALVE ADJUSTMENT 1

1

2

3

9

9

2

1

2

1

1

6

1

94 510195 THREADED PIN (PRESSURE RELIEF VALVE) 1

95 510540 M6 NUT ((PRESSURE RELIEF VALVE) 1

96 510196 COVER (PRESSURE RELIEF VALVE) 1

MOTOR ASSEMBLY

97 510197 MOTOR 1

98 510198 WIRE CLAMP 1

99 510199 15 AMP CIRCUIT BREAKER

100 510541 C/B NUT

101 510200 CORD STRAIN RELIEF

102 510201 CORD (OUTDOOR USE)

1

1

1

1

103 510202 STRAIN RELIEF

104 510203 RUBBER COVER

105 510204 CAPACITOR 300VAC

106 510205 CAPACITOR 125VAC

107 510206 GASKET (MOTOR JUNCTION BOX)

108 510207 MOTOR JUNCTION BOX

109 510208 LID

110 510542 SCREW M4X10MM SELF TAPPING

111 510543 ALLEN WRENCH #8 (DRAIN PLUG)

1

1

1

1

2

1

1

8

1

MANTIS WARRANTY POLICY

MANTIS extends this limited warranty against defects in material and workmanship for a period of two years from the date of purchase, to the first retail purchaser and each subsequent owner during the warranty period. This warranty covers all portions of the MANTIS Log Splitter.

MANTIS will repair or replace, at its option, any part or parts of the product proven to be defective in material or workmanship under normal usage during the warranty period. Warranty repairs and replacements will be made without charge for parts or labor. All parts replaced under warranty will be considered as part of the original product, and any warranty on the replaced parts will expire coincident with the original product warranty. In the event of a defect or malfunction, the purchaser must send the product, postage paid to:

Mantis

2800 Turnpike Dr.

Suite #1

2800 Commerce Center

Hatboro, PA 19040

MANTIS assumes no responsibility in the event that the product was assembled or used in noncompliance with any assembly, care, safety, or operating instructions contained in the Owner’s Manual; was not used with reasonable care; or was misused, used for other than normal or intended purposes. This warranty does not extend to parts affected or damaged by normal wear and tear.

MANTIS MAKES NO EXPRESS OR IMPLIED WARRANTIES OR

REPRESENTATIONS EXCEPT THOSE CONTAINED HEREIN. THE DURATION

OF ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILTY AND

FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION

OF THIS WRITTEN LIMITED WARRANTY. MANTIS DISCLAIMS ALL

LIABILITY FOR INDIRECT AND/OR CONSEQUENTIAL DAMAGES. SOME

STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED

WARRANTY LASTS AND/OR DO NOT ALLOW THE EXCLUSION OR

LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THAT

ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS

WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO

HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

MANTIS

1028 Street Road

Southampton, PA 18966

(215) 355-9700

P/N 510700

1/06

Specifications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice.