Bercomac 700576 Owner`s manual

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Bercomac 700576 Owner`s manual | Manualzz

OWNER’S MANUAL

Model Number

700576 Snowblower 44’’

Northeast 2 Stage Snowblower 44’’ with Electric Lift for

THE MAJORITY OF TRACTORS BY H.O.P. (2006 AND AFTER)

CRAFTSMAN, HUSQVARNA, ARIENS, DIXON, POULAN, WEEDEATER

CAUTION:

READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE

OPERATING YOUR EQUIPMENT

105806_EN

*105806_EN*

1

K-09

LIMITED WARRANTY

Conditions and Products Covered:

BERCOMAC guarantees any part of the product or accessory manufactured by BERCOMAC and found in the reasonable judgment of BERCOMAC to be defective in material and or original retail purchaser only and is not transferable to any subsequent purchasers.

Warranty Period

(from date of the original retail purchase) workmanship will be repaired or replaced by an authorized dealer without charge up to our maximum labor rates and preestablished times. For replacement parts only standard ground freight services are covered. This warranty extends to the

• Residential use: 1 year

• Semi-commercial, professional or rental use: 90 days

Exceptions Noted Below; the following items are guaranteed by the original manufacturer and have their own warranty, conditions and limited time:

• Tire Chains: 90 days

• Engines: Will vary as per the manufacturer

Please refer to the engine manufacturer’s warranty

statement included with the unit. BERCOMAC is not

authorized to handle warranty adjustments on engines.

Items and Conditions NOT Covered:

This warranty does not cover the following:

• Pick-up or delivery charges or in-home services fees.

• Any damage or deterioration of the unit, parts and or finish of these due to normal use, wear and tear, or exposure.

• Cost of regular use or maintenance service or parts, such as gas, oil, lubricants, tune-up parts, and adjustments.

• Any part or accessory which has been altered, modified, misused, neglected, accidentally damaged or not properly installed, maintained, stored or repaired not in accordance with the instructions in the owner’s manual.

• Repair due to normal wear and or any wear items such as shear pins, bolts, belts, etc.

• Expedited freight fee services for replacement parts.

• Shear bolts and shear pins are to be considered as a preventive measure not as an assured protection, any damages resulting from the lack of shear bolts breakage are not covered.

NOTE: All warranty work must be performed by an authorized dealer using original (manufacturer) replacement parts.

Owner’s Responsibilities:

BERCO’s defective equipment or part must be returned to an

Husqvarna dealer or an authorized BERCO dealer within the warranty period for repairs. In the event that defective merchandise must be returned to manufacturer for repairs, freight fees are prepaid and a written authorization from

BERCOMAC must be obtained by dealer prior to the shipment. This warranty extends only to equipment operated under normal conditions. To validate a warranty claim, it is the user’s responsibility to maintain and service the unit as specified in the owner’s manual or to have the unit serviced at their dealer at their expense.

General Conditions:

The sole liability of BERCOMAC with respect to this warranty shall be strictly and exclusively repair and replacement as mentioned herein. BERCOMAC shall not have any liability for any other costs, loss or damage, including but not limited to, any incidental or consequential loss or damage.

In particular, without being limited to, BERCOMAC shall have no liability or responsibility for:

• Travel time, overtime, after hours time or other extraordinary repair charges or relating to repairs and or replacements outside of normal business hours.

• Rental of like or similar replacement equipment during the period of any, repair or replacement work.

• Any communicating or travel charges.

• Loss or damage to person or property other than that covered by the terms of this warranty.

• Any claims for lost revenue, lost profit or any similar costs as a result of damage or repair.

• Attorney’s fees.

BERCOMAC’s responsibility in respect to claims is limited to making the required repairs or replacement without charge up to our maximum labor rates and pre-established times and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any product or accessory.

This warranty gives you specific legal rights. You may also have other rights, which vary from state to state.

NOTE: Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modify any product previously manufactured.

Instructions for Obtaining Warranty Services:

Contact your local Husqvarna authorized dealer or any other BERCO service dealer to arrange service at their dealership. To locate a

BERCO dealer convenient to you, access our website at www.bercomac.com

.

Don't forget to bring your proof of purchase (sales receipt) for repairs.

Bercomac Limitée

92, Fortin North, Adstock, Quebec, Canada, G0N 1S0

2

TABLE OF CONTENTS

PAGE

INTRODUCTION .................................................................................................................................................... 2

SAFETY PRECAUTIONS ...................................................................................................................................... 3

SAFETY DECALS .................................................................................................................................................. 5

ASSEMBLY

Step 1: Subframe Installation ................................................................................................................... 6

Step 2: Installation of the Control Assembly.............................................................................................. 9

Step 3: Drive Mechanism Installation ...................................................................................................... 12

Step 4: Snowblower Preparation ............................................................................................................. 15

Step 5: Snowblower Installation ............................................................................................................... 16

Verify Tire Pressure ..................................................................................................................... 17

Verify Skid Shoe adjustment ............................................................................................ 17

OPERATION

Clearing a Clogged Discharge Chute ...................................................................................................... 18

MAINTENANCE

Cutting Edge Maintenance ....................................................................................................................... 19

Belt Installation, Adjustment, and Replacement ...................................................................................... 20

Replacement of one or two sections of the auger and / or gear box .............................................

DISMOUNTING & STORAGE

21

TROUBLESHOOTING ........................................................................................................................................... 23

PARTS BREAKDOWN AND PARTS LIST

TORQUE SPECIFICATION TABLE ...................................................................................................................... 37

OPTIONS & ATTACHMENTS ............................................................................................................................... 38

1

INTRODUCTION

TO THE PURCHASER

This new accessory was carefully designed to give years of dependable service. This manual has been provided to assist in the safe operation and servicing of your attachment.

NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but are intended for reference only and are based on the latest product information available at the time of publication.

Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to use. Carefully read, understand and follow these recommendations and insist that they be followed by those who will use this attachment.

THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS

MANUAL THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH.

DANGER, WARNING, AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF

HAZARD. HOWEVER, REGARDLESS OF THE HAZARD, BE EXTREMELY CAREFUL.

DANGER: Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed.

WARNING: Signals a hazard that may cause serious injury or death if the recommended precautions are not followed.

CAUTION: Signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed.

Record your attachment serial number and purchase date in the section reserved below (there is no serial number on the subframe). Your dealer requires this information to give you prompt, efficient service when ordering replacement parts. Use only genuine parts when replacements are required.

If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer for warranty service.

This manual should be kept for future reference.

Please check if you have received all the parts for your kit with the list of the bag and the list of the box.

SERIAL NUMBER :

PURCHASE DATE :

___________________________

___________________________

___________________________

2

SAFETY PRECAUTIONS

Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. All operators, no matter how experienced they may be, should read this and other manuals related to the vehicle and accessory before operating. It is the owner's legal obligation to instruct all operators in safe operation of the accessory.

GLOSSARY:

In this manual, right and left sides are determined by sitting on the seat of the vehicle facing forward.

In this manual, "accessories" means attachments

(snowblower, rotary broom, blade etc.) that you install on the vehicle (lawn tractors, A.T.V. s etc).

TRAINING:

This symbol, "Safety Alert Symbol", is used throughout this manual and on the accessory’s safety labels to warn of the possibility of serious injury. Please take special care in reading and understanding the safety precautions before operating the vehicle and accessory.

1. Read this owner's manual carefully. Be thoroughly familiar with the controls and proper use of the vehicle and accessory. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the vehicle nor the accessory. Never allow adults to operate the vehicle nor the accessory without proper instructions.

3. No one should operate the vehicle nor the accessory while intoxicated or while taking medication that impairs the senses or reactions.

4. Keep the area of operation clear of all people, particularly small children and pets.

PREPARATION:

1. Thoroughly inspect the area where the accessory is to be used and remove door mats, all foreign objects and the like.

2. For motorized accessories, disengage all clutches and shift into neutral before starting engine.

3. Do not operate the accessory without wearing adequate winter outer garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care, it is highly flammable. a) Use approved fuel container. b) Never add fuel to a running engine or hot engine. c) Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. d) Never fill containers inside a vehicle, or on a truck or a trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling. equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. f) Keep the nozzle in contact with the rim of the fuel tank or container opening at all times, until refueling is complete. Do not use a nozzle lockopen device. g) Replace fuel cap securely and wipe up spilled fuel. h) If fuel is spilled on clothing, change clothing immediately.

5. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

6. Let the vehicle and accessory adjust to outdoor temperatures before using.

7. Never use an accessory without proper guards, plates, or other safety protective devices in place

8. Always make sure to wear the appropriate safety equipment required (glasses, muffs, mask…) for each type of product. See operation section.

9. Always make sure of having safe traction on the vehicle by using the recommended accessories

(chains, A.T.V. tracks, counterweights…). See operation section.

10. Never modify the accessory or any part without

the written consent from the manufacturer.

3

SAFETY PRECAUTIONS

OPERATION:

1. Do not put hands or feet near, under or inside rotating parts.

2. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.

3. After striking a foreign object, stop the engine (motor), disconnect the wire from the spark plug(s) and keep wire away to prevent accidental starting. Thoroughly inspect the accessory for any damage and repair damage before restarting and using the accessory.

4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5. Take all possible precautions when leaving the vehicle unattended. Disengage the power take-off, lower the attachment, place the transmission into neutral, set the parking brake, stop the engine and remove the contact key.

6. Do not run the engine indoors, except when starting the engine and for transporting in or out of the building. Do not operate or let motor run in a storage area without ventilation because gas contains carbon monoxide which is odorless, colorless and can cause death.

7. Never use the accessories across the face of slopes, go from top to bottom. Exercise extreme caution when using equipment on slopes. Do not attempt to clear a steep slope.

8. Never tolerate bystanders in the working zone.

Never use an accessory in the direction of bystanders, it might throw gravel or debris that can hurt people or damage property.

9. Never operate the accessory at high transport speeds on slippery surfaces. Use care when backing up.

10. Do not carry passengers.

11. Disengage power to the accessory when it is transported or not in use.

12. Never operate the accessory without good visibility or light.

13. Keep the accessory away from heat sources or flames.

MAINTENANCE AND STORAGE

1. When cleaning, repairing or inspecting the vehicle and accessory, make certain that all moving parts have stopped. Disconnect wire from the spark plug(s) and keep wire away to prevent accidental starting.

2. Check all the bolts and components at frequent intervals to make sure that they are properly tightened.

3. Never store a motorized accessory with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.

4. Always refer to the owner’s manual when you store the accessory and vehicle for a prolonged or an unspecified length of time.

5. Maintain or replace safety and instruction labels, as necessary.

6 For winter accessories, (if applicable), let the engine run for a few minutes after clean snow in order to prevent the rotary parts from freezing.

7. Inspect the vehicle’s and accessory’s air filter every day. Clean it or replace it as necessary. Change the oil more often when working in dusty conditions.

See the vehicle’s and accessory's owner’s manual.

THIS SYMBOL MEANS

DANGER !

BECOME ALERT !

YOUR SAFETY IS INVOLVED !

4

SAFETY DECALS

REPLACE IF DECALS ARE DAMAGED

SEE PARTS BREAKDOWN FOR DECAL LOCATION

DECAL #105126

DECAL #105130

To avoid serious injury:

Keep hands, feet & clothing away from rotating auger while engine is running.

DECAL #105127

Before installing or using:

Locate, read and make sure to understand all of the owner’s manual.

DECAL #105131

To avoid serious injury:

Keep hands out of this discharge chute while engine is running.

DECAL #105128

Refer to owner’s manual about wearing safety glasses, ear muffs and mask.

Refer to owner’s manual for use of counter weights, cat tracks and tire chains.

DECAL #105133

To avoid injury from drive belt:

Keep hands, feet & clothing away.

Do not attempt to install or remove drive belt without reading owner’s manual.

To avoid serious injuries:

Keep hands away from the hot surface.

5

ASSEMBLY

IMPORTANT: TORQUE ALL BOLTS ACCORDING

TO TORQUE SPECIFICATION TABLE WHEN

STATED: TIGHTEN FIRMLY.

THE WINCH KIT IS TO BE USED ONLY TO LIFT

BERCO ACCESSORIES, ANY OTHER USE MAY

CAUSE DAMAGE TO THE VEHICLE.

This subframe may be used to install different attachments (see attachments page). Once installed, it may remain permanently on your vehicle.

NOTE:It is not necessary to remove mower deck at this step.

STEP 1

SUBFRAME INSTALLATION:

Refer to parts breakdown section for parts

identification.

TOOLS REQUIRED:

Wrenches: 5/16, 7/16, 9/16, 1/2, 10mm

Ratchet

Sockets: 9/16, 1/2

Pliers

Square head screwdriver: #2

1 wrench (for the nuts on the battery posts of the vehicle)

Optional tools according to the year of the

vehicle:

Drill

Bit: 13/32

Punch

Hammer

Please sort out and identify all the hardware before starting installation. Lists for the hardware bag and for the box are supplied in each.

Install the supports (item 5) on each side of the vehicle.

Item #

1

2

*3

Description

Carriage bolt,

3/8 x 1’’ (qty 6)

Carriage bolt,

5/16 x 1’’ (qty 2)

Flat washer 1/2’’,

(qty 6)

Action

Insert as shown.

Insert as shown.

See*

(qty 2)

Insert on carriage bolt

(item 2)

6

(qty 2)

Flange nut 3/8’’,

(qty 6) bolts as shown.

Do not tighten now.

7 Flange nut 5/16’’,

(qty 2)

Do not tighten now.

*For tractors with a engine mounting plate use only two washers. Do not use washer A.

*For tractors without an engine mounting plate use all three washers.

Install the supports

6

ASSEMBLY

# Item

Install the female hitch (item 1)

Description Action

1

2

3

Female hitch Install between the two supports.

Insert as shown. Hex bolt 3/8 x 1’’

(qty 4)

Flange nut 3/8’’

(qty 4)

Tighten all the nuts firmly.

Install the female hitch between the two supports

# Item

Install the spring (item 1)

Description Action on the frame as shown.

NOTE: The latch must move freely.

Install the spring as shown

7

ASSEMBLY

NOTE: Use these same instructions for both sides of tractor.

Manual Clutch: Install the new belt guides (item A) that are included with the drive mechanism on the bottom carriage bolt (item 1). Place a 1/2’’ flat washer

(items B & C) over the belt guide and the top carriage bolt. Continue with the handle support installation.

Electric Clutch: Do not install belt guides. Place a

1/2’’ flat washer (item B) over the bottom carriage bolt. Continue with the handle support (left side) installation and cab support (right side).

Install the handle support (item 2) on the left side and the cab support on the right side as shown.

# Item Description Action

2

**3

3/8 x 1’’ (qty 4) shown.

Handle / cab support Install as shown.

Thread cutting screw

3/8 x1’’

See **

5

(qty 4)

Flange nut 3/8’’

(qty 4)

Tighten the nuts.

6

7

Square head set screw 5/16 x 1/2’’

Plastic grommet

Insert in the hole of the handle.

Insert as shown.

** Use this screw if the bottom hole is threaded.

Install the handle support on left side

8

Install the cab support on right side

ASSEMBLY

STEP 2:

INSTALLATION OF THE CONTROL

ASSEMBLY

#

Item

1

2

Install the relay (item 1).

Description Action

Relay

Metal screw

#12 x 3/4’’ (qty 4)

Install in an appropriate area.

Secure relay in place.

*3 Nylon tie wrap 8’’

(qty 4)

See *

*If necessary use the nylon tie wraps to secure the relay in place.

** Install in a sheltered place away from bad weather.

Install the relay

# Item

2

3

Install the control support (item 1)

Description Action

Metal screw

#8 x 1/2’’ (qty 2)

Install in an appropriate area.

Secure the support in place.

Winch control Insert in the support.

Install the support and winch control

IMPORTANT

To prolong the winch cable’s life, release the winch control switch as soon as the accessory touches the ground. This will keep the cable from tangling up which causes premature wear.

9

ASSEMBLY

CONNECTING THE WIRES

NOTE:The posts on the relay are identified by numbers. (1-2-3-4).

Install the wires from the winch on the posts of the relay.

Red wire (+) on post #3.

Black wire (-) on post #4.

Connect the red wire from the winch (limit switch) with the green wire from the relay.

IDENTIFY THE IGNITION WIRE:

Place the clip of the Hi / Low tester on the negative post (-) on the battery or a metal surface without any paint.

Turn the ignition key to the position: Accessory.

Insert the tip of the tester in a hole at the back of the starter (switch) make sure to touch the metal part of the wire (on most tractors, it is the A1 terminal on the ignition switch that is used for accessories. Before connection, verify with HI/LOW tester).

If the tester’s light turns on, turn the ignition key to the position, Off. The light must turn off.

You have identified the ignition wire, if not repeat the operation on another wire.

INSTALL THE CONTROL WIRE:

Join the ignition wire and the red wire from the winch control (item 1) with the instant connector (item 2).

Connect the black wire of the winch control (item 3) to the black wire on the relay.

Connect the green wire of the winch control (item 3) with the red wire of the winch (limit switch).

10

Connect the wires

Connect the ignition wire

ASSEMBLY

CAUTION

FOR YOUR SECURITY:

Read and follow the safety precautions for the

battery in the vehicle’s manual.

CONNECT THE WIRES ON THE BATTERY:

Connect the wires from the relay to the vehicle’s battery.

The red wire (+) on the positive post of the battery

(item 1).

The black wire (-) on the negative post of the battery

(item 2).

Make sure to tighten the nuts on the posts.

TIE ALL THE WIRES:

NOTE: Make sure the wires from the control assembly do not interfere with anything on the tractor nor come into contact with any heating, electrical or removable elements of the tractor.

Tie the wires with four nylon tie wraps included in the kit.

Connect the relay wires to the battery

# Item

1

2

Install the heat shield (item 1).

Description

Heat shield

Hex bolts 1/4 x 1/2’’

(qty 2)

Action

Install as shown.

Tighten firmly.

VERY IMPORTANT:

M

ake sure the cable winds up and unrolls as shown in the figure (cable under the spool).

If the winch cable does not wind up from the bottom of spool as shown, the limit switch will not work and may cause damage to the subframe, winch and accessory.

11

Install the heat shield

ASSEMBLY

STEP 3:

DRIVE MECHANISM INSTALLATION:

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and keep away from spark plug(s) to prevent accidental

starting.

NOTE: You must remove mower deck to install

the drive mechanism.

Install the support (item 2) on each side.

# Item Description Action

1 Carriage bolt

3/8 x 3/4’’ (qty 4)

Insert as shown.

2 Support See*

3 Flange nut 3/8’’

(qty 4)

Tighten firmly.

*Choose the appropriate holes in the supports and make sure that there is no interference between the pin and the parts of the vehicle.

WARNING

TO PREVENT INJURIES:

It is the person who installs the drive mechanism responsibility to make sure that when the clutch is disengaged that all moving parts stop.

For more information, do not hesitate to contact the technical support.

Install the supports

The next two instructions are for vehicles that do not have pins that are used as supports for the mower deck.

Use the drilling template to drill a hole on each side of the vehicle.

Drill a hole if applicable

# Item

Install the sleeve (item 1) on each side.

Description Action

1

2

Sleeve (qty 2)

Hex bolt 3/8 x 1

1/4’’ (qty 2)

Install as shown.

Insert in the sleeve.

3 Flange nut 3/8’’

(qty 2)

Tighten firmly.

12

Install the sleeves

ASSEMBLY

# Item

Install the drive mechanism (item 1).

Description Action

1

2

The front end of drive mechanism

The back end of drive mechanism

Hook on the pins.

Install between the supports.

4 Hair pin Secure the pin.

Install the drive mechanism

For tractors with Electric Clutch:

Install the belt on the engine pulley of the vehicle.

Check the tension on the spring.

If necessary, adjust the tension by moving the adjustment rod (item 1) and tighten the set screw

(item 2).

For tractors with Manual Clutch activated by a

cable:

# Item

Install the tractor’s manual clutch cable .

* Remove the spring.

Description Action

1

2

3

4

5

Spring from the clutch cable

Clutch cable

Install as shown in the hole on the tension pulley.

Insert in the slot on the adjustment rod.

Hair pin 2mm

Adjustment rod

Square head set screw 5/16 x 1/2’’

Secure the cable.

Slide towards the back to apply enough tension on the spring.

Secure the adjustment rod.

Install the belt on the engine pulley of the vehicle.

Check the tension on the spring.

If necessary, adjust the tension by moving the adjustment rod and tighten the set screw.

13

No modifications to be done

Install the manual clutch cable

VERIFICATION OF THE BELT AND PULLEY

ALIGNMENT:

ASSEMBLY

WARNING

TO PREVENT INJURIES: do this verification when the engine of the vehicle is not running.

IMPORTANT: Adjust the height of the three supports

(items 1, 2 and 3) to make sure the drive mechanism pulley (item 4) is aligned with the engine pulley (item

5) more or less 1/8’’.

If applicable, you can remove or add a flat washer on the tension pulley (item 6) for a better adjustment.

Engage and disengage the clutch a few times and make sure the belt does not touch the belt guide in any place when the drive mechanism is engaged.

WARNING

TO PREVENT INJURIES:

It is the person who installs the drive mechanism responsibility to make sure that when the clutch is disengaged that all moving parts stop.

For more information, do not hesitate to contact the technical support.

Adjust the supports

Adjust the pulleys

14

ASSEMBLY

Overall view

STEP 4:

SNOWBLOWER PREPARATION:

Refer to parts breakdown section for parts identification.

Item #

1

2

3

Install the chute (item 3).

Description Action

Flange nut (qty 2) Loosen to last threads.

Rotation ring

Chute

Install over opening.

Place as shown, turn to lock into place.

Firmly retighten the flange nuts.

Item #

1

2

Prepare handle( item 4).

Description

Hand grip

Hook

Action

Install on handle.

Install on handle.

3 Hair pin 2.5mm Secure hook on handle.

NOTE: Store these parts safely until you install the snowblower.

15

Install chute

Prepare handle

INSTALLATION

STEP 5

SNOWBLOWER INSTALLATION:

You must install the subframe and drive mechanism before continuing to install the snowblower.

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and keep away from spark plug(s) to prevent accidental

starting.

Attach the snowblower to the subframe as shown.

Make sure the snowblower is pushed in until locked into place by the lock (item 1).

Install belts.

NOTE: See the belt installation instructions in the

Maintenance section.

CAUTION

The belt tension arm & needs to be held firmly while displacing to prevent injury

.

Insert the snowblower in the lock.

CAUTION

Never use the snowblower without the belt guard.

After installing the belt, hook the winch cable (item 1) to the hook (item 2) and secure with a 2.5mm hair pin

(item 3).

Familiarize yourself with the winch control and make sure the cable stays wrapped from the bottom of the drum of the winch. See picture of the winch in the subframe section.

Lift and lower the snowblower using the switch.

When lowering the accessory, release the switch of the winch control as soon as the accessory touches the ground.

16

Install the cable

INSTALLATION

Install handle (item 2).

Description Action Item #

1 Hair from handle.

2 Handle Insert in handle support. and secure with hair pin.

VERIFY SKID SHOE ADJUSTMENT:

LEVEL PAVED SURFACE: Adjust skid shoes to allow

3/16" to 1/4" or 5mm to 7mm clearance (A) between cutting edge and surface.

UNEVEN OR GRAVEL SURFACE: Adjust skid shoes to allow 1/2" to 5/8" or 13mm to 16mm clearance (A) between cutting edge and surface.

VERIFY TIRE PRESSURE:

Check and adjust tractor tire pressure as follows:

Front tires: 14-15 psi

Tire pressure must be even on both sides of tractor.

Install handle

Adjust skid shoes

17

OPERATION

WARNING

Read the tractor Owner’s Manual carefully. Be thoroughly familiar with the controls & proper use of the attachment. Know how to stop the attachment quickly

.

SNOWBLOWER OPERATION

a) Make sure the snowblower is clear of snow before engaging the snowblower. b) Make sure that the auger and impeller operate freely. c) Start the tractor engine. d) Before engaging the snowblower drive, always have the engine running at medium R.P.M. e) When removing snow, do not use the snowblower as a dozer blade to push snow. Allow snowblower to ingest snow at its own speed. If the speed of your tractor is too fast, the snowblower may become overloaded and plug.

IMPORTANT: USE FULL ENGINE R.P.M. WHEN

REMOVING WET OR STICKY SNOW. LOW R.P.M.

WILL TEND TO PLUG THE CHUTE.

WARNING

TO PREVENT INJURIES AND FOR MORE

TRACTION WHEN USING AN ATTACHMENT:

-Rear counterweight of 100 lbs. minimum is required to counterbalance the attachment’s weight.

-Manufacturer approved tire chains are required.

-Do not operate on a slope greater than 10°.

-When dismounting the attachment remove rear counterweights.

-Ear muffs and safety glasses are recommended.

CONTROLS

CHUTE ROTATION

The chute rotation handle is located to the left of steering wheel. Turning the handle in a clockwise direction, the discharge chute will turn in a clockwise direction or vice versa.

CHUTE DEFLECTOR

Set the angle of the deflector according to the distance the snow must be thrown. To change the deflector angle, loosen the two deflector knobs & adjust the deflector to the appropriate angle.

WARNING

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snowblowers. Never use your hand to clean out the discharge chute.

-Do not attempt to clear plugged chute, auger or fan of snow while the snowblower's engine is running.

-Disengage snowblower.

-Lower snowblower to the ground and set parking brake.

-SHUT THE ENGINE OFF & REMOVE KEY!

-Wait 10 seconds to be sure that all moving parts such as the impeller blades have stopped moving.

-Disconnect wire from the spark plug(s) and keep wire away to prevent accidental starting.

-Do not use hand to unplug chute use a clean-out tool of at least 36” (1 m) length.

IMPORTANT:

THE WINCH KIT IS TO BE USED ONLY TO LIFT

ACCESSORY, ANY OTHER USE MAY CAUSE

DAMAGE TO THE VEHICLE.

IMPORTANT:

In order to avoid damage to the battery of the vehicle, always start the engine before using the

winch.

THE WINCH CONTROL SWITCH

Press on the winch control switch to lift or lower the accessory to the ground.

There is a limit switch stopper that limits the lifting.

To prolong the winch cable’s life, release the winch control switch as soon as the accessory touches the ground. This will keep the cable from tangling up, causing premature wear of the cable.

18

Refer to parts breakdown section for parts

identification.

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and keep away from spark plug(s) to prevent accidental

starting.

CAUTION

TO PREVENT INJURIES:

-Check mounting bolts at frequent intervals for proper tightness in order to prevent costly repairs.

-Make sure your snowblower is in safe working condition.

-Provide adequate blocking before working under snowblower when in raised position.

SKID SHOE ADJUSTMENT:

LEVEL PAVED SURFACE: Adjust skid shoes to allow

3/16" to 1/4" or 5mm to 7mm clearance (A) between cutting edge and surface.

UNEVEN OR GRAVEL SURFACE: Adjust skid shoes to allow 1/2" to 5/8" or 13mm to 16mm clearance (A) between cutting edge and surface.

CUTTING EDGE MAINTENANCE

Verify from time to time the wearing on the cutting edge to make sure you do not wear out the base of the snowblower’s chassis. This cutting edge is reversible.

SNOWBLOWER PULLEY REPLACEMENT or ALIGNMENT:

Clean the parts before aligning or replacing the pulley.

Apply some "Loctite" 2760 on the key and the set screws. Tighten firmly. (Use heat to soften the "loctite’’ when removing the set screws).

AUGERS AND FAN SHEAR BOLT

REPLACEMENT

Shear bolts are to be considered a preventive measure and not an assured protection. Operator vigilance is required. Thoroughly inspect the areas where the snowblower is to be used and remove all foreign objects.

To avoid damage to the snowblower:

Use only the original shear bolts (grooved bolts).

#104000 in bags of 10 for the augers.

#103999 in bags of 10 for the fan.

The use of any other shear bolt will not insure any protection and may void the warranty.

IMPORTANT: IT IS VERY IMPORTANT TO REPLACE

THE AUGERS IN THE SAME POSITION AS SHOWN

IN THE DRAWING BEFORE INSTALLING THE

SHEAR BOLTS.

LUBRICATION

Grease the wheel axles, the fork pivots after every sixteen hours of use.

Apply oil at all pivot points.

Chute Rotation System: Oil chute base, rotation worm every sixteen hours of operation.

Gear box:

Check the oil annually. If necessary, add AGMA 5 EP or

SAE 90 oil.

The gear box should have a total of 155 ml of oil or filled to the rim of the bolt hole when installed on the snowblower. (see figure)

19

MAINTENANCE

BELT INSTALLATION, ADJUSTMENT,

AND REPLACEMENT:

WARNING

The belt tension arm is spring loaded & needs to be held firmly while displacing to prevent injury

.

IMPORTANT:

When aligning or replacing the snowblower pulley

(item 4), you must clean the parts and use ‘’Lock-tite’’

2760 on the key and the set screws. Tighten firmly.

SNOWBLOWER BELT: a) Lower the snowblower to the ground. b) Remove the belt guard. c) Remove tension on the belt by lowering the tension arm (item 1) d) Loosen the knob (item 2) on the bracket that holds the bearing (item 3). e) Install the belt as shown. f)) Adjust the bracket by pushing on the bearing (item

3) to apply a slight pressure on the back of the belt

(just enough to hold the belt in place). It is normal that the bearing is off centre (towards the vehicle) on the pulley. Just make sure that it does not come into contact with the wall of the pulley. g) Tighten firmly with the knob. h) Apply tension on the belt by pulling up the tension arm (item 1). i) Engage the snowblower for a few seconds under supervision. Stop the engine. Inspect the belt to make sure it does not interfere with any parts; that it is well inserted in the pulleys and that it has not flipped on it’s side while still on the pulleys. The V of the belt must be in the V of the pulleys. The back of the belt must rest on the flat pulleys (D) as shown. j) Reinstall the belt guard. k) Use genuine belts only, they are specifically fabricated for this application.

NOTE: There must be a good tension on the belt at all times. If spring is damaged or stretched, you must replace it.

DRIVE MECHANISM BELT: b) Remove the bolt which retains the tension pulley. c) Replace the belt and re-install the tension pulley.

Before tightening make sure the belt guide does not touch the belt at any time. d) Re-install the drive mechanism. e) Check the alignment of the belt that joins the drive mechanism to the engine pulley.

20

Position of the belts

Top view

Position of the bearing

Belt Insertion

Distance between coils

REPLACEMENT OF ONE OR TWO SECTIONS OF THE AUGER

AND / OR GEAR BOX

For belt part numbers, refer to snowblower parts breakdown section for parts identification

Snowblower must be detached & disconnected from the tractor to replace the auger or the gear box. a) Remove the belt guard. b) Remove the belt. See manual. c) Turn the snowblower face down (optional). d) Loosen the 2 set screws (item 1) on the pulley (it may be necessary to heat the set screw and center of pulley to soften the ‘’loctite’’). e) Remove the pulley. f) Loosen the 2 set screws (item 2) on the bearing behind the snowblower (it may be necessary to heat the set screw to soften the ‘’loctite’’). g) Remove all the bolts (item 3) and the nuts that support the gear box and its support. h) Remove the assembly (gear box, its support, the fan and augers) from the snowblower and save the nylon bushings and bearings. i) Replace the appropriate parts. Insert the shaft and the key into the new gear box (if required). j) Install the new auger or augers on their respective side in the position shown with the same nylon bushings on the shaft of the new gear box as shown. k) Re-install parts by repeating steps backwards.

IMPORTANT: You must clean the parts and apply some "Loctite" 2760 on the key of the pulley and the set screws of the bearing and pulley. Tighten

firmly.

Follow the instructions in the belt replacement

and adjustments sections.

21

DISMOUNTING & STORAGE

SNOWBLOWER DISMOUNTING

CAUTION

The belt tension is spring loaded & needs to be held firmly while displacing to prevent injury

.

STORAGE

a) Clean snowblower thoroughly and repaint all parts from which paint has worn. b) List the replacement parts that will be needed to be replaced before the next season. c) Follow the instructions in the Lubrication section. d) Store the snowblower in a dry place.

a) Remove the hair pin and the handle from the chute rotation. b) Remove the belt guard. c) Unhook the winch cable from the snowblower. d) Release the tension on the belt by displacing the tension arm backwards. Remove the belt from the engine pulley under the tractor. e) Remove the snowblower by activating the latch of the female hitch. f) Reinstall the belt guard.

WARNING

Never use the snowblower without the belt guard.

DRIVE MECHANISM DISMOUNTING

b) Remove the rear counterweight when you remove the front attachment (if applicable). c) Remove the belt from the engine pulley. hand. Carefully lower to the ground.

Manual clutch activated by cable:

Unhook cable shield by removing the hair pin.

Unhook spring. Pull out drive mechanism from underneath tractor. e) You may leave the subframe on tractor all year long or remove it if preferred. f) Reinstall mower if needed.

22

TROUBLESHOOTING

PROBLEM

* Please refer to parts breakdown section for parts identification.

One section or both sections of the auger stops turning.

POSSIBLE CAUSES

Shear bolts are probably broken.

Fan stops turning.

Snowblower stops turning.

Shear bolt is probably broken.

One of the two belts is probably damaged or broken.

Belt snapping, shredding or burning Lack of tension on belt.

Snowblower engaged when plugged.

Not original belts.

CORRECTIVE ACTION

Replace shear bolts.

Replace shear bolts.

Check both belts and replace damaged belt(s).

Adjust manual clutch cable or replace springs if stretched.

Make sure the auger & the fan are not frozen or plugged before engaging.

Always use original belts.

Chute plugs easily.

Chute rotation is difficult.

Snowblower digs into ground. causing a slack.

Not original shear bolts.

Imperfections in pulleys.

Interference.

Belt has flipped on its side.

Use original shear bolts

Verify if the pulleys are damaged.

Verify that pulleys are smooth, without rust spots. Sand down the pulleys or replace them.

Make sure that belt does not come into contact with any other part, bolts, guides etc... when engaged.

When installing new belt, have snowblower run between 20 to 40 seconds. Turn everything off and verify that belt has not turned on its side. If so, remove belt and re-install in opposite fashion to rectify the bad twist the belt has taken.

Tractor engine turning too slowly. Run engine at full throttle during snowblowing operation.

Advancing too quickly with tractor. Allow snowblower to ingest snow at its own speed.

Dirt or ice may be underneath chute.

Ground is not frozen or too soft.

Dismount chute. Clean the base of chute and the rotation ring.

Lubricate & re-install.

Adjust skid shoes lower so they may better support the snowblower.

If problem persists, change skid shoes for heavy duty skid shoes

(option #700243) which cover more surface and prevents snowblower from digging.

23

TROUBLESHOOTING

* Please refer to parts breakdown section for parts identification.

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

Snowblower does not raise evenly. Tire pressure uneven from one side to another.

Verify and adjust tire pressure:

Front tires: 14 to 15 psi

Rear tires: 7 to 8 psi

Snowblower vibrates or is abnormally noisy.

Damaged pulley.

Damaged bearing.

Damaged fan.

Damaged auger.

Replace pulley.

Replace bearing.

Dismount & repair or replace fan.

Replace auger.

* Please refer to parts breakdown section in subframe manual for parts identification.

PROBLEM

Winch runs backwards.

Winch will not operate or runs in one direction only.

Winch runs but with insufficient power or line speed.

POSSIBLE CAUSES CORRECTIVE ACTION

Winch wires reversed.

Switch wires reversed.

Recheck wiring.

Recheck wiring.

Switch installed incorrectly.

Battery wires reversed.

Check switch installation.

Recheck wiring.

Winch cable is not winded up from the bottom of spool.

Wind winch cable from underneath.

Vehicle’s ignition switch is at OFF Turn vehicle’s ignition switch at ON position. position.

Broken wires or bad connection. Check for poor connections.

Control switch is inoperative.

Relay or breaker is damaged.

Replace control switch.

Replace the relay or breaker.

Limit switch is damaged.

Winch is damaged.

Weak battery.

Poor battery connection.

Winch is damaged.

Replace limit switch.

Replace or repair winch.

Recharge or replace battery.

Check charging system

Check battery terminals for corrosion. Clean when required.

Replace or repair winch.

24

* Please refer to parts breakdown section in subframe manual for parts identification.

HOW TO KNOW POINTS TO CHECK

Poor connections. Recheck wiring with the owner's manual.

HI/LOW voltage tester does not work. Connect it on battery posts (+ and -) of a functional battery.

If there is no light, the tester is damaged.

The control switch inoperative. Test both connectors with HI/LOW voltage tester.

If light comes ON in both positions (IN & OUT), the switch is operative.

Relay is damaged When it is working, there is a "CLICK" sound when the control switch is activated. Check connections with HI / LOW voltage tester.

Winch is damaged

The limit switch is damaged.

The breaker is damaged.

The ultimate test is to connect the winch directly to the battery and reverse the wires to test both directions. If the winch doesn't work, it is damaged.

When the limit switch is pushed or stuck inside, the winch can't raise the accessory, only lower it. If not replace it.

Check the voltage on both terminals on the breaker with the HI / LOW voltage tester. If not replace.

25

CHUTE

26

PARTS LIST

CHUTE WITH ROTATION SYSTEM

Ref.

Réf.

1 Chute

English description

2 Rotation ring

3 Nylon flat washer 7/16"

4 Nylon flat washer 11/32"

5 Knob

6 Hand guard

7 Flange nut 1/4" n.c.

8 Carriage bolt 5/16" n.c. x 3/4"

9 Hex. bolt 1/4" n.c. x 3/4"

10 Flat washer 5/16" hole

11 Danger decal chute

Description française

Goulotte

Anneau de rotation

Rondelle plate de nylon 7/16"

Rondelle plate de nylon 11/32"

Bouton

Fourche protectrice

Écrou à bride 1/4" n.c.

Boulon à carrosserie 5/16" n.c. x 3/4"

Boulon hex. 1/4" n.c. x 3/4"

Rondelle plate 5/16" trou

Décalque danger goulotte

Qty.

Qté.

1

1

2

2

2

2

1

1

2

2

2

Part #

Pièce #

103936

103943

102011

102009

102020

102012

O/L

O/L

O/L

O/L

105127

27

O/L = Obtain Locally

PARTS BREAKDOWN

SNOWBLOWER

28

Ref.

Réf.

English description

1 Frame 44"

2 Shear plate

3 Fan

4 Flangette

5 Bearing with set screw

6 Auger 44" left

7 Auger 44" right

8 Cutting edge 44"

9 Flangette

10 Shear bolt / N.I.L.N. (auger) pkg-10

11 Worm supports

12 Male hitch

13 Flange washer

14 Special washer

15 Tension lever

16 Flat pulley

17 Sleeve

18 V pulley

19 Tension arm

20 Handgrip

21 Sleeve

22 V pulley

23 Spring

PARTS LIST

SNOWBLOWER

Description française

Châssis 44"

Plaque de cisaillement

Éventail

Flangette

Roulement à billes avec vis à pression

Vis 44" gauche

Vis 44" droite

Racloir 44"

Flangette

Boulon de séc. / É.G.N. (vis) pqt-10

Supports de spirale

Attache mâle

Rondelle à bride

Rondelle plate spécial

Levier de tension

Poulie plate

Douille

Poulie en V

Bras de tension

Poignée

Douille

Poulie en V

Ressort

Part #

Pièce #

104853

102081

103042

104854

102765

103939

102766

103026

102062

103028

103740

102861

104851

103933

103932

102213

102755

104760

104761

102101

102680

104000

105755

Qty.

Qté.

1

2

1

1

1

2

2

2

1

1

1

1

2

2

1

1

1

1

1

1

1

2

3

29

O/L = Obtain Locally

Ref.

Réf.

English description

24 Belt guard

25 Knob

26 Gear box support

27 Oil lite bushing

28 Shear bolt / N.I.L.N. (fan) pkg-10

29 Belt guard support

30 Key 1/4" x 1/4" x 2"

31 Shaft 44"

32 Rotation bushing

33 Skid shoe

34 Rotation bushing

35 Rotation worm

36 Handle hook

37 Handle

38 Hair pin 2.5mm

39 Bracket

40 Bushing

41 Bearing

42 Gear box left rotation

43 Hex. bolt 5/16" n.c. x 3/4"

44 Hex. bolt 5/16" n.c. x 2 1/4" GR8

45 Hex. bolt 3/8" n.c. x 3/4"

46 Hex. bolt 3/8" n.c. x 2 1/2"

PARTS LIST

SNOWBLOWER

Description française

Garde-courroie

Bouton

Support de boîte d'engrenage

Coussinet imprégné d'huile

Boulon de séc./ É.G.N. (éven.) pqt-10

Support de garde-courroie

Clé 1/4" x 1/4" x 2"

Arbre 44"

Coussinet de rotation

Patin

Coussinet de rotation

Spirale de rotation

Crochet de manivelle

Manivelle

Goupille à ressort 2.5mm

Fixation

Coussinet

Roulement à billes

Boîte d'engrenage rotation gauche

Boulon hex. 5/16" n.c. x 3/4"

Boulon hex. 5/16" n.c. x 2 1/4" GR8

Boulon hex. 3/8" n.c. x 3/4"

Boulon hex 3/8" n.c. x 2 1/2"

Qty.

Qté.

Part #

Pièce #

1

1

1

1

2

1

2

1

4

2

1

2

1

2

1

1

104855

103027

104746

102784

103999

103990

2

2

1

1

2

1

102922

104720

4 4165805

103188

103945

102005

102006

102061

102013

104734

102225

104624

104718

O/L

O/L

O/L

O/L

30

O/L = Obtain Locally

PARTS LIST

SNOWBLOWER

Ref.

Réf.

English description

47 Hex. bolt 7/16" n.c. x 1 1/4"

48 Hex. bolt 1/2" n.c. x 1 3/4"

49 Carriage bolt 1/4" n.c. x 1"

50 Carriage bolt 5/16" n.c. x 3/4"

51 Carriage bolt 3/8" n.c. x 1 1/4"

52 Carriage bolt 3/8" n.c. x 1 3/4"

Description française

Boulon hex. 7/16" n.c. x 1 1/4"

Boulon hex. 1/2" n.c. x 1 3/4"

Boulon à carrosserie 1/4" n.c. x 1"

Boulon à carrosserie 5/16" n.c. x 3/4"

Boulon à carrosserie 3/8" n.c. x 1 1/4"

Boulon à carrosserie 3/8" n.c. x 1 3/4"

53 Carriage bolt 3/8" n.c. x 1-1/2" Boulon à carrosserie 3/8" n.c. x 1 1/2"

54 Hex socket f.h. cap screw 3/8" n.c. x 1-3/4" Vis a pression hex. t.p. 3/8" n.c. x 1-3/4"

55 Hex. socket set screw 5/16" n.c. x 5/16" Vis à pression hex. 5/16" n.c. x 5/16"

56 Stover lock nut 5/16" n.c.

57 Flange nut 1/4" n.c.

58 Flange nut 5/16" n.c.

Écrou de blocage 5/16" n.c.

Écrou à bride 1/4" n.c.

Écrou à bride 5/16" n.c.

59 Flange nut 3/8" n.c.

60 Nylon insert lock nut 5/16" n.c.

61 Nylon insert lock nut 7/16" n.c.

62 Nylon insert lock nut 3/8" n.c.

63 Nylon Insert lock Nut 1/2" n.c.

64 Flat washer 7/16" hole

65 Flat washer 3/8" hole

66 Decal danger auger

67 Decal danger belts

68 Decal read instructions

69 Decal warning safety

70 Berco decal

71 Serial number

Écrou à bride 3/8" n.c.

Écrou à garniture de nylon 5/16" n.c.

Écrou à garniture de nylon 7/16" n.c.

Écrou à garniture de nylon 3/8" n.c.

Écrou à garniture de nylon 1/2" n.c.

Rondelle plate 7/16" trou

Rondelle plate 3/8" trou

Decalque danger vis

Decalque danger courroies

Decalque lire instructions

Decalque avertissement sécurité

Décalque Berco

Numéro de série

105126

105128

105130

105131

102471

REF

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

Part #

Pièce #

O/L

O/L

O/L

O/L

O/L

O/L

1

1

1

1

1

1

1

11

3

4

1

2

7

6

2

10

1

1

2

Qty.

Qté.

2

1

2

15

1

2

31

O/L = Obtain Locally

PARTS BREAKDOWN

NORTHEAST DRIVE MECHANISM

32

PARTS LIST

NORTHEAST DRIVE MECHANISM

Ref.

Réf.

English description

1 Drive frame

2 Drive frame support

3 Adjustment rod

4 Right support

5 Left support

6 Support

7 Idler arm

8 V-Belt , A-56

9 V-Belt , B-124

10 Spring 1/2"

11 Hair pin 3mm

12 Spring

13 Ball bearing

14 Pin

15 Flat pulley

16 Flange washer

17 Sleeve

18 Double pulley inc. 102736 & 103035

19 Belt guide

20 Sleeve

21 Belt guide

22 Hex. bolt 3/8" n.c. x 1 1/4"

23 Carriage bolt 3/8" n.c. x 1 1/4"

24 Carriage bolt 3/8" n.c. x 3/4"

Châssis d'entraînement

Support du châssis d'entraînement

Tige d'ajustement

Support droit

Support gauche

Support

Bras de tension

Courroie en V , A-56

Courroie en V , B-124

Ressort 1/2"

Goupille à ressort 3mm

Ressort

Description française

Roulement à billes

Goupille

Poulie plate

Rondelle à bride

Douille

Poulie double inc. 102736 & 103035

Guide-courroie

Douille

Guide-courroie

Boulon hex. 3/8" n.c. x 1 1/4"

Boulon à carrosserie 3/8" n.c. x 1 1/4"

Boulon à carrosserie 3/8" n.c. x 3/4"

25 Carriage bolt 3/8" n.c. x 2" Boulon à carrosserie 3/8" n.c. x 2" 1

26 Square head set screw 5/16" n.c. x 1/2" Vis à pression à tête carrée 5/16" n.c. x 1/2" 1

27 Flat washer 7/16" hole

28 Nylon insert lock nut 3/8" n.c.

Rondelle plate 7/16" trou

Écrou à garniture de nylon 3/8" n.c.

5

4

29 Flange nut 3/8" n.c.

30 Nylon insert lock nut 5/8" n.c.

31 Tie wrap 8"

Écrou à bride 3/8" n.c.

Écrou à garniture de nylon 5/8" n.c.

Attache de nylon 8"

6

1

1

1

1

1

1

1

1

2

Qty.

Qté.

1

1

1

1

2

3

4

1

2

2

1

1

1

1

1

2

1

102304

102736

102754

102839

102969

103035

103040

104043

104874

105601

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

Part #

Pièce #

104838

104840

104841

104842

104843

104844

104845

104848

102484

102003

102617

O/L = Obtain Locally

33

PARTS BREAKDOWN

SUBFRAME

34

Ref.

Réf.

English description

1 Female hitch

2 Latch

3 Cab support

4 Control base

5 Control support

6 Support

7 Winch assembly

8 Winch cable

9 Reduction box

10 Drum

11 Inner gear

12 Bushing

13 Planetary gear

14 Drum support bushing

15 Drum support plate

16 Base plate assembly

17 Spring

18 Spline shaft

19 Heat shield

20 Handgrip

21 Handle support

22 Spring

23 Plastic grommet

24 Winch control

25 Wire assembly

26 Wire assembly

PARTS LIST

SUBFRAME

Description française

Attache femelle

Loquet

Support de cabine

Base du contrôle

Support du contrôle

Support

Treuil assemblé

Cable du treuil

Boîte de réduction

Tambour

Engrenage intérieur

Coussinet

Engrenage planétaire

Coussinet du support de tambour

Plaque de support du tambour

Plaque de base assemblée

Ressort

Arbre à cannelures

Pare-chaleur

Poignée

Support de manivelle

Ressort

Oeillet de plastique

Contrôle du treuil

Fil assemblé

Fil assemblé

Part #

Pièce #

105241

105242

105243

105244

105245

105246

104824

104825

104826

103566

102063

104829

105256

104831

104817

104818

104819

104820

104821

104822

105247

104827

105237

105238

105239

105240

Qty.

Qté.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

O/L = Obtain Locally

35

PARTS LIST

SUBFRAME

Ref.

Réf.

English description Description française

Qty.

Qté.

27 Relay

28 Instant connector

29 Push plate

30 Limit switch

31 Hi/low voltage tester

32 Breaker

33 Hex. bolt 5/16" n.c. x 1"

34 Flange nut 5/16" n.c.

35 Hex. bolt 3/8" n.c. x 1"

36 Flange nut 3/8" n.c.

37 Carriage bolt 3/8" n.c. x 1"

38 Carriage bolt 3/8" n.c. x 1 1/4"

Relais

Connecteur instantané

Plaque de poussée

Commutateur de fin de course

Testeur de haute/basse tension

Disjoncteur

Boulon hex. 5/16" n.c. x 1"

Écrou à bride 5/16" n.c.

Boulon hex. 3/8" n.c. x 1"

Écrou à bride 3/8" n.c.

Boulon à carrosserie 3/8" n.c. x 1"

Boulon à carrosserie 3/8" n.c. x 1 1/4"

39 Carriage bolt 5/16" n.c. x 1"

40 Hex. bolt 1/4" n.c. x 1/2"

41 Hex. bolt 5/16" n.c. x 1 1/4"

42 Nylon insert lock nut 5/16" n.c.

43 Flat washer 5/16" hole

44 Flat washer 3/8" hole

Boulon à carrosserie 5/16" n.c. x 1"

Boulon hex. 1/4" n.c. x 1/2"

Boulon hex. 5/16" n.c. x 1 1/4"

Écrou à garniture de nylon 5/16" n.c.

Rondelle plate 5/16" trou

Rondelle plate 3/8" trou

45 Flat washer 1/2" hole

46 Flat washer 7/16" hole

47 Thread cutting screw 3/8" n.c. x 1"

48 Flange nut M6 x 1.00

Rondelle plate 1/2" trou

Rondelle plate 7/16" trou

Vis a filetage coupante 3/8" n.c. x 1"

Écrou à bride M6 x 1.00

49 Square head set screw 5/16" n.c. x 1/2" Vis à pression à tête carrée 5/16" n.c. x 1/2" 2

50 Metal screw pan head #8 x 1/2" Vis à métal tête pan #8 x 1/2" 2

51 Metal screw T.H. #12 x 3/4" Vis métalique T.H. #12 x 3/4" 4

52 Tie wrap 8"

53 Decal caution hot surfaces

Attache de nylon 8"

Décalque attention surfaces chaudes

10

2

2

1

8

1

2

2

4

2

2

2

4

14

6

4

1

2

4

1

1

1

1

1

Part #

Pièce #

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

105133

O/L

O/L

O/L

O/L

O/L

O/L

105257

105152

105150

105136

105151

105219

O/L

O/L

O/L

O/L

O/L

O/L

O/L = Obtain Locally

36

TORQUE SPECIFICATION TABLE

GENERAL TORQUE SPECIFICATION TABLE

USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN

NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads.

* Thick nuts must be used with grade 8 bolts

SEE G rade No.

BOLT HEAD

IDENTIFICATION

MARKS AS PER GRADE

NOTE MANUFACTURING

MARKS W ILL VARY

2

TORQUE

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

1"

Inches

BOLT SIZE

Millimetre

FOOT POUNDS NEW TON-METERS

Min. Max. Min. Max.

6.35 5

7.94 10

9.53 20

11.11 30

12.7 45

14.29 65

15.88 95

19.05 150

22.23 160

25.4 250

6

12

23

35

52

75

105

185

200

300

6.8

13.6

8.13

16.3

27.1

40.7

31.2

47.4

61

88.1

70.5

101.6

128.7 142.3

203.3 250.7

216.8 271

338.8 406.5

5

TORQUE

8 *

TORQUE

FOOT POUNDS NEW TON-METERS

Min. Max. Min. Max.

9

17

35

54

80

110

150

270

400

580

11

20.5

42

64

96

132

180

324

480

696

12.2

23.1

14.9

27.8

47.5

73.2

57

86.8

108.5 130.2

149.2 179

203.4 244.1

366.1 439.3

542.4 650.9

786.5 943.8

FOOT POUNDS NEW TON-METERS

Min. Max. Max.

Min. Max. Max.

12

24

45

70

110

160

220

380

600

900

15

29

16.3

32.5

30.3

39.3

54

84

132

192

264

456

61

94.9

149.2

217

298.3

515.3

73.2

113.9

179

260.4

358

618.3

720 813.6 976.3

1080 1220.4 1464.5

METRIC BOLT TORQUE SPECIFICATIONS

COARSE THREAD

Size Screw Grade No. Pitch (mm ) Foot Pounds Newton-Meters Pitch (mm )

M6

M8

M10

M12

M14

M16

M18

M20

1.00

1.25

1.50

1.75

2.00

2.00

2.00

2.50

4T

7T

8T

4T

7T

8T

4T

7T

8T

4T

7T

8T

7T

8T

4T

7T

8T

4T

7T

8T

4T

7T

8T

4T

- 7.9 - 12.7

7.2 9.8 - 13.6

9.8 - 19

116 - - 176.2

129 - - 196.5

88 - 100

150 - - 227.6

175 - - 262.9

108 - - 176.2

186 - 252 - 277.8

213 - - 337.4

-

1.00

1.25

1.25

1.50

1.50

1.50

1.50

FINE THREAD

Foot Pounds

-

-

-

Newton-Meters

-

-

-

31 - 41 42 - 55.6

107 - 124 145 - 168

120 - 138 162.6 - 187

140 - 158 189.7 - 214.1

100 - 117 136 - 158.5

177 - 199 239.8 - 269.6

202 - 231 273.7 - 313

132 - 150 178.9 - 203.3

206 - 242 279.1 - 327.9

246 - 289 333.3 - 391.6

37

ROTARY BROOM

#700380 with nylon brush

/#700381 with polypropylene brush.

Fits on same subframe as snowblower or utility blade.

Requires an adaptor.

SNOW BLADE #700463

Mounts on the same subframe as the snowblower & rotary broom.

COUNTERWEIGHT

Model # 700246-5

Required for safety and traction.

Counter-balances weight of attachment.

TRACTOR WINTER CAB

#700423-1

Universal type fits on a wide variety of lawn and garden tractors.

MANUAL DEFLECTOR ADJUSTMENT

KIT #700239

ELECTRIC DEFLECTOR

ADJUSTMENT KIT #700526

Adjusts height at which snow is

thrown from the driver’s seat.

ELECTRIC CHUTE ROTATION

& DEFLECTOR KIT #700518

Allows to turn chute and adjust deflector electrically from driver’s

seat.

SNOW DRIFT CUTTER

#700260 for Compact & Northeast snowblowers.

Facilitates and increases snow intake.

Pkg. of 2

HEAVY DUTY SKID SHOES

#700243

For gravel driveways.

Pkg. of 2

38

TIRE CHAINS

Two link spacing. Required for traction and safety.

Pkg. of 2

NOTES

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39

NOTES

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40

NOTES

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41

Congratulation for the purchase of your BERCO product

FOR AFTER SALES & INSTALLATION SERVICE, WARRANTY SERVICE

AND REPAIRS :

Contact :

• Your local Husqvarna dealer

• An authorized BERCO dealer that you will find on the list on our website at www.bercomac.com

.

FOR REPLACEMENT PARTS :

United States

• Lawn Care PA

P.O. Box 70, 311, Willow Street

Terre Hill, PA, 17581

Toll free phone: 888-263-9609

Canada

• Your Federated Co-op dealer

• You local Husqvarna dealer (parts are available on order)

• Your authorized BERCO dealer

(parts are available on order)

FOR TECHNICAL SUPPORT OR ANY OTHER INFORMATION :

Contact Bercomac Limitée (Monday to Friday)

8:00 to 5:00 pm eastern time [email protected]

• Toll free: 877-772-3726, ask for extension: #2299

Please have on hand the following information in order to accelerate your request:

Product #:

Serial #:

Installed on what vehicle:

Problem:

When performance & dependability are non negotiable!

Printed in Canada.

Please recycle

VISIT OU WEB SITE: www.bercomac.com

42

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