Duerkopp Adler 1180-5 Instruction manual

MITSUBISHI

Mitsubishi Limiservo X G series

TECHNICAL INSTRUCTION MANUAL

Motor XL-G554-10(Y), XL-G554-20(Y)

Control box XC-GMFY

Induction type AC servo motor and control box with automatic needle positioner

Thank you for purchasing this product.

Please read this manual thoroughly before use to ensure safe and proper use.

Please read the instruction manual for the machine head together with this manual.

Save this manual for future reference.

E723D877-*(200603)

1 Contents

1 Contents ······························································································································································· 1

2 Safety Instructions················································································································································ 2

3 Points of Caution ·················································································································································· 3

4 Names of Each Part ············································································································································· 4

5 Installation ···························································································································································· 5

1. Installation of the motor ·················································································································································5

2. Installation of the control box·········································································································································5

3. Installation of the pulley·················································································································································5

4. Mounting of the belt·······················································································································································5

5. Installation of the protective cover·································································································································6

6. Installation of the position detector································································································································7

7. Connection of the Mitsubishi sewing machine and control box·····················································································7

6 Wire and Grounding ············································································································································· 8

1. Insertion of the power connector ···································································································································8

2. Connection of 3-phase power ·······································································································································8

3. Current capacity ····························································································································································8

4. When using the 3-phase 200 - 240V class Limiservo X with single phase 200 - 240V class ·······································8

7 Confirmation ························································································································································· 9

1. Before turning switches on.......... ··································································································································9

2. Turn on the power..........················································································································································9

8 Adjustments························································································································································· 10

1. Adjustment of stopping position····································································································································10

2. Adjustment of pedal toe down pressure, and heeling pressure····················································································10

3. Adjustment of operation speed····································································································································· 11

9 Changing the solenoid voltage and output voltage······························································································ 12

1. To change solenoid voltage DC24V/DC30V·················································································································12

2. Changing the output voltage between 0VDC and 5VDC······························································································12

10 Operation of the Control switch Panel Keys ······································································································ 13

1. Displays during normal mode and functions of each key ·····························································································13

2. Selection of each mode················································································································································13

(1) Types of program mode ····································································································································13

(2) Selection of each program mode from the normal mode.·················································································14

(3) Direct number call function································································································································15

3. Using the normal mode ················································································································································16

4. Changing to the tacking, preset, pattern NO. selection mode······················································································17

(1) Tacking setting mode ········································································································································17

(2) No. of tacking stitches setting mode ·················································································································17

(3) Preset stitching setting mode ····························································································································18

(4) Pattern No. selection mode·······························································································································18

5. Using the program mode [1] simple setting··················································································································19



11 Example of setting the program mode··············································································································· 25

1. To change the maximum speed····································································································································25

2. To set the standing work type ·······································································································································25

3. To operate Half-stitch operation with a backstitching switch ························································································26

4. Outputting puller output to spare output 02 ··················································································································26

5. Setting the number of stitches to the UP position stop after fabric end is detected with optical sensor, etc. ···············27

6. To continue presser foot lifting after the thread trimming, and to bring down the presser foot after the time set on the timer has passed··········································································································································28

7. When after trimming thread while sewing thick fabric, needle is stuck and fabric cannot be removed························28

8. To display the rotation speed on the operation panel ···································································································29

9. To adjust the tacking accurately ···································································································································30

10. Setting the tacking stitch correction····························································································································31

11. Example of setting counter function····························································································································32

12. To check the error code history and input/output signal ·····························································································33

13. To return all settings to the factory settings ················································································································35

14. To adjust the position data for the lever unit ···············································································································36

12 To save the setting data····································································································································· 37

13 Function List ······················································································································································ 38

14 How to Use the Option Connector····················································································································· 42

1. Connector Layout ·························································································································································42

2. To use as a standing work type sewing machine ·········································································································43

15 Error Display······················································································································································ 44

16 Specifications ···················································································································································· 45

<Reference> Table of digital display··················································································································· 45

Dimensions (MOTOR and CONTROL BOX)······················································································· 46

- 1 -

2 Safety Instructions

1. To ensure safe use

*Always observe the following items to ensure safe use of the industrial sewing machine drive unit (motor and control box).

1.1 Before starting

Read all instruction manuals thoroughly before starting use of this drive unit, and follow the technical manuals. Also read the instruction manuals for the installed sewing machine.

1.2 Application and purpose

This drive unit is designed to drive a sewing machine and must not be used for other applications or purposes. Do not use this drive unit until it can be confirmed that safety measures for the installed sewing machine have been taken.

1.3 Work environment

Use this drive unit in dry and well-kept clean locations, e.g. in the clothing industry, and which process dry sewing material.

Avoid using this control unit in the following types of environments.

(1) Power voltage

(2) Electromagnetic

noise

(3) Temperature

and humidity

- Place where voltage fluctuation exceeds ±10% of the rated voltage.

- Place where the specified power capacity cannot be secured. (Refer to page 8)

- Place where strong electric or magnetic fields are generated such as near a large-output high frequency oscillator or high frequency welding machine.

- Place where atmospheric temperature is 35 degree or higher and 5 degree or lower.

- Place subject to direct sunlight or outdoors.

- Near a heat source such as a heater.

- Place where relative humidity is 45% or less and 85% or more, or where dew condensation occurs.

(4) Atmosphere

(5) Altitude

(6) Storage

(7) Vibration

2. Installation

- Atmosphere with dust or corrosive gases.

- Atmosphere with combustible gases or explosive atmosphere.

- Place where altitudes exceeds 1,000m above mean sea level.

- Place where storage temperature is 55 ℃ or higher and -25℃ or lower.

- If excessive vibration occurs when the control box is installed on the sewing machine, install it separately.

2.1 Motor and control box

- Correctly install according to the attached technical manuals.

2.2 Accessories

- Always disconnect this control unit from the main power supply when installing any accessories listed in the technical manual. (Turn the main switch OFF, and remove the plug from the outlet (power supply line).)

2.3 Cable

(1) Arrange the connection cable so that excessive force is not applied during use, and do not excessively bend the cable.

(2) Cables near moving parts (e.g., pulley) must be wired at a minimum distance of 25mm.

(3) Confirm that the power voltage of the power cable for supplying to the control box meets the specifications on the motor and control box rating nameplates before connecting it to the power line. Connect it to the designated places to supply the power. Perform this step with the power switch turned OFF.

2.4 Grounding

- Correctly connect the power cable grounding to the power supply grounding.

2.5 Accompanying appliances and accessories

- Electric accompanying appliances and accessories must be connected to the place listed in this manual.

2.6 Removal

(1) Turn the power switch OFF and remove the plug from the outlet (power supply line) before removing the motor or control box.

(2) Do not pull on the cord when removing the plug. Always hold the plug itself.

(3) There is a high voltage applied inside the control box, so always wait at least 10 minutes after running the power switch OFF and remove the plug from the outlet (power supply line) before opening the control box panel.

3. Maintenance, inspection and repairs

- Follow the technical manuals for maintenance and inspection of this control unit.

- Repairs and maintenance must be done and approved by specially trained personnel.

- Do not run this control with the ventilation openings of the motor's dust-proof filter blocked or clogged with dust, loose cloth, etc.

- Always turn the power switch OFF and remove the plug from the outlet (power supply line) before replacing the sewing machine needle or bobbin, etc.

- Always use original replacement parts for repairs or maintenance.

4. Other safety measures

- Keep fingers away from all moving machine parts (especially near sewing machine needle, etc.).

- Do not drop this control unit.

- Do not operate this product without parts such as the protective cover or protective devices such as the safety breaker.

- The servomotor surface may reach high temperatures depending on the operation conditions and loads. Do not touch directly.

- If any damage is observed on this control unit, if the drive does not run properly or if operator is uncertain about operation, do not operate the drive unit. Operate the drive only after adjustments, repairs and approvals have been made by qualified personnel.

- The user must avoid making modifications or changes based on user's judgment.

- When system have to be stop in case of emergency, remove the power supply plug from the power supply line.

5. Hazard display, warning display

(1) This symbol indicates risk that may cause personal injury or risk to the machine when mishandling of products.

(2) This symbol indicates electrical risks and warnings.

(3) This symbol indicates thermal risks and warnings.

- Always deliver this instruction manual to the end user.

- Save these technical manuals for future reference.

- 2 -

3 Points of Caution

Caution

1. Please remove your foot from the pedal when turning the power ON.

2. Always turn the power OFF when leaving the machine.

3. Do not inspect the control circuit with a tester.

4. Always turn the power switch OFF before tilting the sewing machine, replace the needle or threading the needle.

5. Always ground the grounding wire.

6. Do not use branched wiring.

7. The brakes may not function when the power is turned OFF or when there is a power failure during sewing machine operation.

8. Match the connector shape and direction, and insert securely.

9. Keep the signal wire as short as possible when connecting the external switch to the connector of control box. If it is long, malfunctions may occur. Use a shield wire when possible.

10. Install the sewing machine away from sources of strong noise such as high-frequency welders.

11. An optical method is used for the detector's detection element so take care not to let dust or oils get on the detection plate when removing the cover for adjustment, etc. If these do get on the plate, wipe off with a soft cloth and do not scratch the plate. Take care not to let oils enter between the detector discs.

12. When the position detector connector or the belt has come off or when the sewing machine is completely locked, the motor will be automatically turned OFF after a set time to prevent damage to the motor. (The motor may not turn

OFF if the locking is not complete.) After the problem has been resolved, turn the power OFF and ON and normal operation will be possible. The same operation should be taken when the position detector or wires are broken.

13.

Always turn off the power switch before connecting or disconnecting each connector

14. A high voltage is applied inside the machine, so wait at least 10 minutes after turning the power OFF before opening the control box. There is a cable connecting the PCB on the cover side with the PCB on the box side. When disconnecting the cable, gently disconnect at the connector section. Do not pull with force.

Control box side

15. Remove the dust that has adhered on the motor's dust-proof filter once every two to three weeks.

Dust-proof filter

High voltage warning

If the motor is run while the filter is clogged, the motor may overheat and affect the motor life.

Control box cover side

16. If the fuse blows, remove the cause, and replace the blown fuse with one having the same capacity.

2.5A Fuse

(Front view of cover side PCB with control box cover removed.)

* The above 2.5A fuse is for protection of the 12V power supply section.

Two 20A Fuses

* The above fuses are for protection of the control box power supply section.

Always wait at least 10 minutes after turning the power switch OFF

before opening the control box cover.

(Front view of box side PCB with control box cover removed.)

- 3 -

4 Names of Each Part

1. Front side of control box

Detector connector

Encoder connector

Presser foot connector

Protective cap (Remove the cap when using.)

Option A connector

Sewing machine connector

Lever connector

Option B connector

Connector indication nameplate

Front cover fixing screw

Lever Unit

2. Back side of control box

Control switch panel

connector

High-voltage warning plate

XC-G10-S control switch panel installation screw hole

Status indication LED

3. Left side of control box

Power connector

Lever

- 4 -

Motor connector

White connector for 100V

Brown connector for 200V

5 Installation

1. Installation of the motor

3-9 holes

159 57

Table

Belt hole

2. Installation of the control box

(1) Tighten the control box onto the motor.

Encoder cord

The direction

of the plate

Bobbin winder (2) Insert the power cord from the motor into the connector on the back of the control box. Insert the encoder cord from the motor into the encoder connector on the front of the control box.

Using the hole opening pattern, open three 9mm holes on the table. Install the motor securely using the installation bolts, washers, spring washers and nuts. The pattern and installation bolts, etc., are included with the motor as accessories.

3. Installation of the pulley

*

To properly install, the protective cover A (motor side of the protective cover) must be installed onto the motor before the pulley is installed. (Refer to "5. Installing the protective cover”.)

Securely tighten the pulley

.

Caution

Incomplete tightening may cause malfunctions.

Select the correct pulley diameter to ensure complete use of the motor performance.

Selection of the motor pulley:

Motor pulley outer diameter (mm)

Normal sewing machine speed

（ *）Motor speed

Sewing machine pulley diameter

(effective diameter)

Power cord from motor

100V : White connector

200V : Brown connector

(*) The motor speed should be set at 3,600rpm. When the motor pulley diameter is selected with the above method and the pulley diameter is too small, select the minimum pulley in the range that the belt will not slip.

(**) Refer to page 20 for the pulley diameter to be used when using the Mitsubishi thread trimming sewing machine.

4. Mounting of the belt

Use the JIS K6323 sewing machine belt M-type.

To adjust the belt tension, press down on the center of the belt with your hand, and turn the upper and lower nuts of the adjustment nut to increase or decrease the center height of the motor so that the belt dips approximately

15mm.

15mm (approx. 9.8N(1kg))

Caution

If the belt tension is too low, the medium and low speeds will be inconsistent, and the stopping precision will be poor.

When too tight, the motor bearings will deteriorate.

T

he protective cover A is not shown.

Adjustment nut

Caution

For safety always turn the power switch off, before adjusting the belt.

- 5 -

5. Installation of the protective cover (with belt slip off prevention part)

The protective cover is enclosed with the motor as an accessory.

1. Install the protective cover A onto the motor. 2. Install the pulley and attach the belt. (Refer to "3. Installing the pulley" and "4. Mounting of the belt".)

Nut Belt

Protective cover A

Pulley

Tightening bolt

3. Install the "belt slip off prevention part mounting plate" onto protective cover B with the following procedures.

* Change the direction of the long and short side of the attachment plate according to the motor pulley outer diameter.

(a) For motor pulley outer diameter φ55 to φ80 (b) For motor pulley outer diameter φ80 to φ125

Attachment plate rectangle side

Attachment plate rectangle side

Pulley outer diameter φ55 to 80 indication scale

(front)

Pulley outer diameter φ80 to 125 indication scale

(front)

Cross-section A-A

(View from back of protective cover) (View from back of protective cover)

* Set the center of the washer to the pulley diameter indication scale and tighten the bolt.

* Confirm that the belt does not contact the attachment plate.

4. Install the "protective rod" onto the protective cover B with the following steps.

* Set the protective rod to the motor pulley rotation direction and install between the belt and motor pulley.

(a) For counterclockwise rotation (b) For clockwise rotation

Cross-section B-B

Belt

Protective rod

Protective rod

Motor pulle y

Protective cover

(View from front of protective cover) (View from front of protective cover)

* Set the center of the protective rod to the position at the center of the belt and motor pulley and tighten the bolt

5. Set protective cover B onto protective cover A, and tighten with the four set screws.

Set screw

* Confirm that the belt and motor pulley do not contact the protective rod.

6. If necessary, adjust the position of the

"protective rod" and "belt slip off prevention part mounting plate". Securely tighten after adjusting.

Set screw

Set screw

Set screw

- 6 -

6. Installation of the position detector

Position detector

Stopper

Grounding wire

(green/yellow)

(1) The installation of the position detector will differ according to the sewing machine model, so please consult with your sewing machine dealer for details.

The diagram on the left shows an example of the position detector installation.

(2) Insert the connector from the position detector into the control box position connector.

(3) To prevent malfunctions caused by static electricity, connect the grounding wires (green/yellow) from the position detector onto the sewing machine head.

Caution

This can not be used with except

XC-G, XC-F and XC-E Series.

This can be installed onto the sewing machine table as shown here.

Control box

7. Connection of the Mitsubishi sewing machine and control box.

Wire the units as shown below.

Align the connector shape and direction, and securely insert it.

[View of control box from cover side] [View of control box from box side]

Encoder connector

Lever connector

Motor connector

Sewing machine connector

Control switch panel connector (Option)


Caution

For safety purposes, always turn the power switch OFF and wait for the status indication LED or the [PWR. OF] (displayed for approx. 10 seconds) LED display on the control switch panel to turn OFF before connecting or disconnecting each connector.

This [PWR.OF] display is not an error.

- 7 -

6 Wire and Grounding

1. Insertion of the power connector

Confirm the connector form and insertion direction when inserting the power connector into the control box and insert completely.

Power connector

(6-Pole)

White

Black

Green

(Green/yellow)

Right side of control box Back side of control box

2. Connection of 3-phase power

Power connector

3-phase power

R- S- T-

phase phase phase

Red

Ground the green (green/yellow) wire to the grounding terminal.

Consult with an electrician for

the grounding wires.

Cord for push-button switch

3. Current capacity

Use a fuse or complete breaker for the power.

Connect to ground

Power

Single phase

100 to 120V 550W

200 to 240V 550W

3- phase

200 to 240V 550W

Recommended current capacity

15A

10A

4. When using the 3-phase 200 - 240V class Limiservo X with single phase 200 - 240V class

Connect the "red" and "white" lead wires from the push-button switch to the power.

The black wire is not used.

Tape it with insulation tape, etc., to insulate securely.

Always ground the green/yellow (green) grounding wire.

Green

(Green/yellow)

Connect to

grounding terminal

Connection connector

to control box

Push-button switch

Red

White

Connect these lead wires to the power.

Black

Do not connect.

(Securely insulate by taping.)

- 8 -

7 Confirmation

1. Before turning switches on..........

Places to confirm

(1) Is the power and capacity suitable ?

(2) Is the power voltage the same as the factory preset voltage of the rated nameplate on the side of the control box?

Current capacity on page 8.

Reference

Voltage value given on rated nameplate on side of control box.

XC-GMFY-20-05 : 200 to 240V

XC-GMFY-10-05 : 100 to 120V

(3) Are the connectors inserted correctly?

-Power connector from push-button switch

-Motor connector

-Motor encoder connector

-Position detection connector

(4) Is the lead wire contacting the V belt ?

(5) Is the belt tension okay ?

(6) Are the pulley nuts securely tightened ?

(7) Can the sewing machine be rotated lightly by hand ?

2. Turn on the power..........

(1) Does the status indication LED on the control box light up in green?

There is a problem if the LED is flickering or is lit up in red.

(2) Is the operation panel LED turning ON?

(When operation panel is connected)

Insertion of the power connector on page 8.

Connection of the Mitsubishi sewing machine

and control box on page 7.

Insertion of the position detector on page 7.

-

Mounting of the belt on page 5.

Installation of the pulley on page 5.

-


Operation panel

(3) Does the position detector lamp light ?

Position detection

(4) Is the sewing machine rotation direction correct? (When control switch panel is connected)

Operation panel

- For left rotation

The sewing machine rotates to the left looking from the pulley side. The factory setting is left rotation.

- For right rotation

The sewing machine rotates to the right looking from the pulley side.

The rotation direction can be changed by pressing the [ ↓] key and [M] key simultaneously.

(5) Is there any heat, odors or abnormal sounds coming from the motor or control box?

Turn the power OFF and disconnect the power plug from the socket if any heating, abnormal odors or abnormal noise is found. Contact your dealer immediately.

- 9 -

8 Adjustments

1. Adjustment of stopping position

Adjust this position with the detector installed onto the sewing machine and while stopping at the UP and DOWN positions.

For safety, disconnect the connector for the sewing machine.

(1) Adjustment of UP position

-Loosen the two set screws on the detector joint, and set the stop position by rotating by hand.

-If adjustment is not possible by turning the joint, loosen the cross-recessed screw A shown of the following figure, and turn all detector plates simultaneously to adjust to the designated stop position.

(2) Adjustment of DOWN position

-The relation of the DOWN position and UP position will differ according to the model, so adjust this according to the sewing machine.

-When changing the DOWN position, remove the detector cover, and turn only the red detector plate to adjust to the designated stop position.

(The cross-recessed screw A does not need to be loosened at this time.)

-Always replace the cover after adjustment.

Caution

Refer to the sewing machine instruction manual when adjusting for use with the Mitsubishi sewing machine.

UP position detector disc

(black)(inner)

DOWN position detector disc

(red)(outer)

180˚

Sewing machine pulley

Set screws

(two screws)

UP position

180˚

Screw A

DOWN position

UP position

DOWN position

(The factory setting of the clearance from the

DOWN position to UP position is approx. 180)

2. Adjustment of pedal toe down pressure, and heeling pressure

The spring A pressure (toe down pressure) can be adjusted in five levels by changing the position spring A whitch is hooked onto the lever unit. The spring B pressure (heeling pressure) can be adjusted by tightening or loosening the screw bolt.

Screw bolt

Spring B

Spring A

Minimum spring pressure

Medium spring pressure

Maximum spring pressure

Installation hole of the joint rod

Left side: Standard stroke

Right side: Large stroke (The movement becomes lighter)

- 10 -

3. Adjustment of operation speed

Adjustment of each speed

Maximum speed

Low speed

Thread trimming speed

Start tack speed

End tack speed

Slow start speed

Operation speed

H

L

T

N

V

S

Page25

Reference

“To change the maximum speed”

-

Factory setting

(speed)

4000

250

200 -

- 1700

- 1700

- 250

Adjust between the low speed [L] and high speed [H] using the [C] and [D] keys on the operation panel.

It is possible to adjust between

0 and 99.%

[C]key

Maximum speed [H]

Low speed [L]

[D]key

99

0

Adjustment range with the [C] key and [D] key.

Caution

No matter how large the motor pulley diameter is, the speed will not rise higher than the maximum speed H and the speed set with the [C] key and [D] key.

- 11 -

9 Changing the solenoid voltage and output voltage

1. To change solenoid voltage DC24V/DC30V

To change solenoid voltage from 24V to 30V

(1) Remove the front cover from the control box.

(2) Reconnect the connector inserted in JP1 on the PCB to the

30V side.

(3) Set the cover to the original position after change.

To change solenoid voltage from 30V to 24V

(1) Remove the front cover from the control box.

(2) Reconnect the connector inserted in JP1 on the PCB to the

24V side.

(3) Set the cover to the original position after change.

24V setting (factory setting)


Control box side

Wait at least 10 minutes after turning the power switch OFF before opening the control box.

30V setting

Control box side

2. Changing the output voltage between 0VDC and 5VDC

(1) Remove the control box cover.

(2) Change the output voltage 5/12VDC with the jumper JP3 and JP4 on the front cover PCB as shown on the right.

Change the output voltage 0/5VDC with the jumper JP5 on the front cover PCB.

(3) The output voltage can be changed by reconnecting the connector as shown on the right.

(4) The factory setting

Connector

JP3

JP4

JP5 factory setting

+12V

+5V

0V

Connector (Pin No.)

No.3 pin of the option A

No.7 pin of the option B

No.10 pin of the sewing machine

(5) After change, always set the cover to the control box.

0V setting

Wait at least 10 minutes after turning the power switch OFF before opening the control box.

5VDC setting

12VDC setting

Do not change the JP1,JP2 and

JP6 from the factory setting.


5VDC setting

- 12 -

10 Operation of the Control Switch Panel Keys

(When using XC-G10 type operation

1. Displays during normal mode and functions of each key

When the power supply switch is turned ON, the rotation direction will display on the LED.M shown below.

When the rotation direction is not displayed on LED.M, press the [ ↓ ] key any time.

This state is called the normal mode , and the following keys can be operated.

Parameter setting key

Use these keys to switch to the program mode, and to start the number call function.

LED.M

The rotation direction of the sewing machine is displayed.

The rotation direction can be changed with the [ ↓ ]+[M] keys.

LED.A~D

The state of the [A] to [D] keys function setting is shown.

Parameter

Setup

[↑] (Up), [↓] (Down) keys

The validity of the start and end tacking switch, the type of stitch, the number of stitches, the preset stitching and backtacking, etc., can be set.

[C] key, [D] key

The speed at which the pedal is fully toed down is set.

Shift

Enter key

Use this key to set the various setting values when using the number call function.

Shift key

When using the [A] to [D] keys in the [-] (minus) state, press the [A] to [D] keys while holding down this Shift

[B] key

This is used to start sewing with a slow start. After the power is turned

ON and after thread trimming, the sewing will start with a slow start.

Note

This above keys can be operated only when the rotary display is shown on the LED.M.

(Excluding the Enter key or Shift key)

[A] key

1 position and 2 position can be selected for the needle position during stopping.

Refer to "3. How to use the normal mode" for details.

2. Selection of each mode

The modes can be changed from the normal mode to various program modes and various basic functions and application functions set with this control switch panel.

(Refer to the Technical Documents for details on each mode's function.)

(1) Types of program mode

Tacking setting, preset stitching setting, pattern No. selection modes

Normal mode

(The rotation direction is displayed on LED.M)

Program mode [P] The setting to often use 1 *Sewing machine, etc.

Program mode [A] The setting to often use 2 *Servo motor, etc.

the error statue during a fault can be investigated.

Program mode [I] Save mode of the setting data

Caution

A program mode cannot be entered from an other program mode.

Always return to the normal mode once before changing the program mode.

Note that when the program mode is selected with the "Direct number call function", a selection exceeding the program mode type can be made with the number selection.

Program mode [B] The setting to often use 3 *Counter/Speed display, etc.

Program mode [C] Applied function [C] setting mode * Customizing, etc.

Program mode [D] Tacking setting mode

Program mode [E] H/W checking mode * The input/output function can be checked, and

Program mode [R] Reset/returning to original data.

* The state set with each program mode can be returned to the original settings (factory settings).

Program mode [1] Simple setting mode for Mitsubishi thread trimming sewing machine.

Program mode [2] Simple setting mode for chain stitch sewing machine.

Program mode [3] Simple setting mode for other lock stitch sewing machine.

- 13 -

(2) Selection of each program mode from the normal mode.

Mode name Key operation Digital display

Tacking type setting mode

No. of tacking stitch setting mode

Preset stitching setting mode

Pattern No. selection mode

Press the [↑] key one time from the normal mode.

Press the [↑] key two times from the normal mode.

Press the [↑] key three times from the normal mode.

Press the [↑] key four times from the normal mode.

*The tacking setting mode will be entered.

*The tacking stitches setting mode will be entered.

Note) Skipping about this menu at the time of pattern No.=4.

*The preset stitching setting mode

Note) Skipping about this menu at the time of pattern No.= A to H.

*The pattern No. selection mode will be entered.

Return to the normal mode

Press the [↓] key one time.

Press the [↓] key two times.

Press the [↓] key three times.

Press the [↓] key four times.

Program mode [P]

While holding down the

[↓] key, press the [↑] key for 2 seconds or more from the normal mode.

*The display will flicker.

*The program mode [P] will be entered.

Switch the function item with the [↓] or

[↑] key.

Press down

[↓] key, press

[↑] key.

Program mode [A]


[↓] key, press the [A] key for 2 seconds or more from the normal mode.


*The program mode [A] will be entered.


[↑] key.

Press down

[↓] key, press

[↑] key.

Program mode [B]


[↓] key, press the [B] key for 2 seconds or more from the normal mode.


*The program mode [B] will be entered.


[↑] key.

Press down

[↓] key, press

[↑] key.

Program mode [C]


[↓] key, press the [C] key for 2 seconds or more from the normal mode.


*The program mode [C] will be entered.


[↑] key.

Press down

[↓] key, press

[↑] key.

Program mode [D]


[↓] key, press the [D] key for 2 seconds or more from the normal mode.


*The program mode [D] will be entered.


[↑] key.

Press down

[↓] key, press

[↑] key.

Program mode [E]

Program mode [I]

Program mode [R]


[↓] key , press the [A] key and the [↑] key for 2 seconds or more from normal mode.

While holding down the [↓] key, press the [↑] key and the [B] and the [C] key for 2 seconds or more from normal mode.

While holding down the [↓] key, press the [B] and the [C] key for 2 seconds or more from normal mode.

While holding down the [↓] key, press the [A] and the [B] key for 2 seconds or more from normal mode.


*The program mode [E] will be entered.


[↑] key.


*The program mode [I] will be entered.


*The program mode [R] will be entered.

Press down

[↓] key, press

[↑] key.

Press [D] key for 2 seconds or more.

[*1]


[*1]

Program mode [1]

Simple setting


*The program mode [1] will be entered.


[↑] key.


[*1]

Program mode [2]

Simple setting

While holding down the [↓] key, press the [C] and the [D] key for 2 seconds or more from normal mode.




[↑] key.


[*1]

While holding down the [↓] key,

*The display will flicker. Press [D] key

Program mode [3]

Simple setting press the [A] and the [D] key for 2 seconds or more from normal mode.


Switch the function item with the [↓] or for 2 seconds or more.

[*1]

[↑] key.

[*1] To return to the normal mode without executing each function in mode [I], [R], [1], [2]or [3], press the [↓] and [↑] keys simultaneously.

- 14 -

(3) Direct number call function

(Directly selecting program mode function item from normal mode)

The number of each function listed in section "13 List of functions" can be directly designated to call the function item.

[Basic procedures]

(1)

Press

Parameter

Setup in the normal mode and switch to the number selection mode.

(The normal mode)

(2) (1000th) (100th) (10th) (1st place)

Press the 、、、 and display the target function item number. keys to

(To use the above "+/-" key as a "-" key, press

while holding down

Shift

.)

(3) When the target function item number appears,

press .

(Number 33 as shown on page 38 is called out in this example.)

to

(4) This completes calling of the function item.

(In this example, function name [AT.] was called out.)

13 Function list

(The number

selection mode)

[Miscellaneous/Precautions]

- Press

Parameter

Setup to return to the normal mode.

The display will return in the order of [Function item] → [number selection mode] → [normal mode].

- Press after changing the setting for each function item.

The display LED will flicker, and after the changed items are set, the mode will change to the [number selection mode].

(The changed items will be canceled if the normal mode is returned to without pressing .)

- The display LED will flicker if a function number that does not exist is displayed. Select a number that exists.

- The range of the number designation can be limited as shown below by pressing

Parameter

Setup , entering the [number selection mode] and then pressing the or key.

(1) Selection of number for each mode (P, A, B, C...)

(2) Selection of all mode numbers

(Selection can be made in A mode range)

(Selection can be made in all mode ranges)

* Refer to the status transition diagram given on the next page.

- 15 -

Status transition diagram (Direct number call operation)

Normal mode

・

・・

Parameter

Setup

Select in all mode ranges

Change number with

"+" and "-" keys

Select in [P] mode range

Change number with

"+" and "-" keys

Select in [A] mode range

Change number with

"+" and "-" keys

Parameter

Setup

Possible to select A to S mode

Select in [S] mode range

Change number with

"+" and "-" keys

3. Using the normal mode

Number selection mode

Number call mode

:Sets changed value

Parameter

Setup

: Cancels changed value

+

Press simultaneously

: Cancels changed value

Each function item

Changing between position 1 and position 2

The position can be changed between position 1 and position 2 with the [A] key. The needle position

(position 1/position 2) when stopping can be changed. Position 1 and position 2 are indicated with

LED.A.

When position 1 is set, the needle stops at the UP position.

When position 2 is set, the needle stops at the

DOWN position, and moves to and stops at the UP position after the thread is trimmed.

indicates position 1.

indicates position 2.

Speed adjustment

The operation speed will drop when the

[C] key is pressed.

If the [D] key is pressed, the operation speed will increase when the pedal is pressed down to the fullest.

The speed ratio is displayed with the two digits LED.C and LED.D, and can be set in the range of 0 to 99.

Slow start ON/OFF

Slow start can be turned ON or OFF with the [B] key.

Turn this function ON to start stitching with slow start.

Stitching will start slowly after the power is turned ON or after the thread is trimmed.

The slow start ON/OFF state is indicated with LED.B.

indicates OFF.

indicates ON.

- 16 -

4. Changing to the tacking, preset, pattern NO. selection mode

Tacking mode

Normal mode

[ ↑ ] key

ON

[ ↓ ] key

ON

Tacking setting mode

* Setting of the start tacking validity and type

* Setting of the end tacking validity and type

[ ↑ ] key

ON

[ ↓ ] key

ON

No. of tacking stitch setting mode

[ ↑ ] key

ON

[ ↓ ] key

ON

Preset stitching setting mode

* Setting of the preset stitching validity and No. of stitches

[ ↑ ] key

ON

[ ↓ ] key

ON

Note) At the time of pattern No.=4 (continuous tack), the tacking setting mode will be skipped.

At the time of pattern No.=A to H (program stitching), the preset stitching mode will be skipped.

Pattern No. selection

[ ↑ ] key ON

(1) Tacking setting mode (At the time of pattern No.=4, this mode will be skipped.)

When the [ ↑ ] key is turned ON, will display above the [M] key, and the tacking setting mode will be entered.

The validity and type of start and tacking can be set here.

Factory setting

Setting of tacking type

< Display ex. >

： No tacking start tacking end tacking

：

V tacking

(Once tacking)

：

N tacking

(Double tacking)

：

M tacking

(Triple tacking)

Setting of start tacking validity

<Display ex.>

: Valid

: Invalid

Setting of end tacking validity

<Display ex.>

: Valid

: Invalid

：

W tacking

(4 repeat tacking)

Setting of end tacking type

： 5 repeat tacking

Setting of start tacking type

： 6 repeat tacking

(2) No. of tacking stitches setting mode

When the [ ↑ ] key is turned ON again, will display above the [M] key indicator, and the No. of stitches can be set.］

No. of stitches A setting.

No. of stitches B setting.

(1) When the except pattern No.4

Factory setting

START

A

B

C

END

D

No. of stitches D setting.

No. of stitches C setting.

(2) When the pattern No.4 (continuous tack stitching)

B D

A C

Each setting value can be changed from 0 to 9 stitches, A,B,C,D,E,F stitches.

'A' means 10 stitches

'B' means 11 stitches

'C' means 12 stitches

'D' means 13 stitches

'E' means 14 stitches

'F' means 15 stitches

- 17 -

(3) Preset stitching setting mode

The preset stitching setting mode is entered when the [↑] key is turned ON again. The validity of preset stitching and the number of stitches N can be set.

(1) When the pattern is the time except pattern No.4

Setting of preset stitching

<Display ex.>

: Valid

: Invalid

Factory setting

Setting of No. stitches N

(0 to 9999 stitches)

Start tacking

S

E

N stitches

Start tacking that is in the tacking mode

S

End tacking that is in the tacking mode

E

End tacking

(2) When the pattern is No.4 (continuous tack stitching)

Setting of continuous tack stitching validity

<Display ex.>

: Valid

: Invalid

B D

Factory setting

Setting of No. times N

(0 to 9999 stitches)

A C

N

In the No. of times (N) setting is N=3, the stitching will be in the order of

A,B and C. If the setting is N=5, the stitching will be in the order of

A,B,C,D,C. If the N is 6 or more, the order will be A,B,C,D,C,D.....(If

N=0, tacking will continue in the order ABCDCD... while the pedal is pressed down.)

(4) Pattern No. selection mode

When the [ ↑ ] key is turned ON again, and the pattern No. selection mode will be entered. Selecting of preset stitching setting (pattern 1 to

3), continuous tack stitching (pattern 4), program stitching (pattern No. A to H).

(1) Display of preset stitching

(Pattern 1 to 3)

(2) Display of continuous tack stitching

(Pattern 4)

(3) Display of program stitching (Pattern A to H)

(Note: Patterns A to H appear only when the XC-G500 type control panel has been connected even once.)

Display of pattern 1.

When pattern 2 or 3, display show 2 or 3.

Display of pattern A

When pattern B, C, D, E, F, G or H, display show B, C, D, E, F, G or H.

a. Patterns A to H correspond to the programs and teaching patterns A to H input with the XC-G500 type control panel.

The control switch panel is used to change and confirm the settings.

(Refer to the XC-G500 type control switch panel instruction manual for details on the program and teaching.)

Caution

For safety purposes, always turn off the power switch and confirm to turn off the display when connecting or disconnecting the control panel.

- 18 -

5. Using the program mode [1] simple setting

To set the settings to a specific machine in simple setting.

(For example, to set to "LU2-4410-B1T" ... Function setting [410B])

(1) (2)

(3)

*Enter the program mode [1].

([↓] + [A] + [B] keys)

(4)

*The mode will change to the program mode [1].

(5)

*Press the [↓] key or [↑] key to change the function to

[410B].

*When the [D] key is held down, [410B] will flicker, and the changes to the setting will be set.

*The mode will return to the normal mode when the [D] key is held down over two seconds or more.

(This completes the settings.)

Description

A. Select the function name corresponding to the sewing machine model from the following simple setting table. The item will change sequentially each time the [ ↓ ] or [ ↑ ] key is pressed in step (3). (The factory setting is [ 280M ].)

B. After selecting the function name, holds down the [D] key over 2 seconds or more. The function name's set speed and function setting will be set automatically. To return to the normal mode without setting the function name here, press the [ ↑ ] key while holding down the [ ↓ ] key.

Caution

When this function is set, all previously set details will be cleared. The set speed and function setting corresponding to the selected sewing machine model will be set automatically.

C. The set function settings (simple setting value (type)) can be confirmed with the function name corresponding to the set sewing machine model using the following procedures (E mode).

(1) Call out the program mode [E] function [T].

(The mode can also be called out directly with a number[772]. Refer to pages 14 to 16.)

(2)

(3) Return to the normal mode.

) (Press [↓]+[↑] or

The function name corresponding to the set sewing machine model will appear.

(For example when [3750] is set.)

- 19 -

Simple setting table for Mitsubishi thread trimming sewing machine and motor pulley outside diameter.

*3

Function name Digital display

280M

280H

280B

Sewing machine type

LS2-1280-M1T (W)

LS2-1280-H1T(W)

LS2-1280-B1T

High speed

(H)

4000

Low speed

(L)

Speed setting


(T)

Start tacking speed

(N)

250 200 1700

End tacking speed

(V)

1700

Function setting

D mode tack alignment

(BM)

A mode weak brake

(BK)

A mode gain selection

(GA)

Motor pulley outside diameter

(mm)

OFF OFF L

*1

380M

380H

380B

210M

LS2-1380-H1T(W)

LS2-1380-B1T

85

230M

230B

250M

250B

3310 LY2-3310-B1T

3319 LY2-3319-B1T

*2

3750

6840

LY2-3750-B1T

LY3-6840-B0T

65

6850 LY3-6850-B1T

410B LU2-4410-B1T

*8 412B

430B

LU2-4412-B1T

LU2-4430-B1T

*8

4650

4652

LU2-4650-B1T

LU2-4652-B1T

85

4710 LU2-4710-B1T

4730 LU2-4730-B1T

630

280E

LX2-630-M1 800 280 160 500 500 ON ON L

65

110

FL

*4

N

LOAD2

LOAD1

*7

*7

*1 Factory setting is [280M].

*2 The effective diameter of the sewing machine pulley is 70 mm.

(Note : In case of LY2-3310/3319/3750 is 80 mm, LU2-4410/4412/4430/4650/4652/4710/4730 is 85 mm.)

*3 A function name is displayed in order to the direction of ↓ every time it presses a [↓] key.

*4 A function name is displayed in order to the direction of ↑ every time it presses a [↑] key.

*5 For sewing machine with foot lifter, without thread trimmer.

*6 For needle positioner.

*7 It is possible to load the saved setting data by the function of [SAVE*] in the program mode [ I ].

( Program mode [ I ] : [↓]＋[↑]＋[B]＋[C] key )

( The factory setting of [LOAD1] is the setting data of [412B] and the factory setting of [LOAD2] is the setting data of [280M]. )

*8 The short remaining thread trimming function is set.

- 20 -

6. Using the program mode [2] simple setting (for chain stitch trimming machine)

To set the function for chain stitch sewing machine in simple setting.

(Ex. To set for the VC2800, VC3800 class, "YAMATO") .......... Function setting [YU4]

(1) (2)

(3)


([↓] + [C] + [D] keys)

(4)


(5)


[YU4].

*When the [D] key is held down, [YU4] will flicker, and the changes to the setting will be set.



Description

A. Select the function that corresponds to the sewing machine model for "Simple setting table for chain stitch sewing machine" on the page 22.

After selecting the function name, holds down the [D] key over 2 seconds or more. The function name's set speed and function setting will be set automatically (Refer to the simple setting table for "YAMATO" on page 22.)

B. To return to the normal mode from the [YU4] display, press the [ ↑ ] key while holding down [ ↓ ]. In this case, [YU4] will not be set, and the last settings will be used.

C. Each time the [↓] key is pressed in step (3), the function will change in order from [YU2], [YU3], [YU4].....[JMH].

Caution

To use this mode, please ask your dealer or look at "TECHNICAL INFORMATION MANUAL" about simple setting, I/O signal, Junction wiring in detail.

- 21 -

Simple setting table for chain stitch sewing machine

Function name

*1 YU2

YU3

YU4

YU5

NO1

NO1A

NO2

Digital display

Sewing machine maker

YAMATO

YAMATO

YAMATO

YAMATO

PEGASUS

PEGASUS

PEGASUS

Model name of sewing machine and device

VC2600, VC2700 class Solenoid-operated under thread trimmer

Needle position

High speed

(H)

Low speed

(L)


(T)

Start condensed speed

(N)

End condensed speed

(V)

2 6000 200 200 1400 1400

2 6000 200 200 1400 1400

VC2600, VC2700 class Air-operated under thread trimmer with air wiper

VC3845P,2845P,2840P class Air-operated under thread trimmer with air wiper

2 6000 200 200 1400 1400

Solenoid-operated under thread trimmer with solenoid wiper 2 6000 200 200 1400 1400

W(T) series /UT device

Electric under thread trimmer

W(T) series /UT device

Pneumatic under thread trimmer with pneumatic top cover thread trimmer

1 6000 200 200

1 6000 200 200

Do not use !!

1400

1400

1400

1400

NO3

NO3A

NO4

NO5

NO5A

NO6

NO7

NO7A

NO8

NOD

NOF

PEGASUS

PEGASUS

FW series /UT device


FW series /UT device

Pneumatic under thread trimmer

1 4500 200 200

1 4500 200 200

1400

1400

1400

1400

PEGASUS W674/UT device Super tack

PEGASUS

PEGASUS

W(T)562-82/UT device Angled stitch


W(T)562-82/UT device Angled stitch


PEGASUS

PEGASUS

PEGASUS

1 4000 200 200

1 6000 200 200

1 6000 200 200

1400

1400

1400

1400

1400

1400

Do not use !!

W(T)600,200 series /UT device condensed stitch


W(T)600,200 series /UT device condensed stitch


1 6000 200 200

1 6000 200 200

1400

1400

1400

1400

PEGASUS

PEGASUS

W(T) series /SL device Stitch lock

Pneumatic under thread trimmer

PEGASUS EX/BL500,600 series

PEGASUS For sewing machine with foot lifter, without thread trimmer

Do not use !!

1 6000 200 200

1 6000 200 200

1400

1400

1400

1400

1 6000 200 200 1400 1400 PFL

PN PEGASUS For needle positioner 1 6000 200 200 1400 1400

KA1

KA2

KANSAI

KANSAI

M, RX series Automatic thread trimmer with solenoid wiper

D series Automatic thread trimmer with air wiper

2 6000 250 250 1400 1400

2 6000 250 250 1400 1400

KA3 KANSAI F series Air-operated under thread trimmer with air wiper 2 6000 250 250 1400 1400

KA4 KANSAI DX series Air-operated under thread trimmer with air wiper 2 6000 250 250 1400 1400

UN1

UN2

UN3

UNION SPECIAL 33700, 34500 class Solenoid-operated under thread trimmer

UNION SPECIAL 34800skcc class Solenoid-operated under thread trimmer

UNION SPECIAL

34700 class Push and Pull air-operated under thread trimmer with air wiper

Do not use !!

2 4000 200 200 1400 2999

2 5500 200 200 1400 2999

2 4000 200 200 1400 2999

U345

U346 Do not use !!

U348 Do not use !!

U347 Do not use !!

U160 Do not use !!

U16 Do not use !!

U362 Do not use !!

UFCW Do not use !!

BR1 BROTHER FD3, FD4 series 2 6000 200 200 1400 1400

RM1

SRB1

RIMOLDI

SIRUBA

----

----

1 6000 200 200 1400 1400

2 6000 200 200 1700 1700

*2 JMH JUKI MH-481-4-4, MH-484-4-4 class 2 5500 200 200 1700 1900

*1 A function name is displayed in order to the direction of [ ↓ ] every time it presses a [ ↓ ] key.

*2 A function name is displayed in order to the direction of [ ↑ ] every time it presses a [ ↑ ] key.

Note : Please refer to the "TECHNICAL INFORMATION MANUAL" for the Junction wiring, I/O signals and details.

- 22 -

7. Using the program mode [3] simple setting (

for lock stitch trimming machine except Mitsubishi sewing machine

)

To set the function for DÜ RKOPP ADLER thread trimming sewing machine in simple setting

(For example, to set for the 271 class, "DÜ RKOPP ADLER") .......... Function setting [D271]

(1) (2)

(3)


([↓] + [A] + [D] keys)

(4)


(5)


[D271].

*When the [D] key is held down, [D271] will flicker, and the changes to the setting will be set.



Description

A. Select the model name that corresponds to the sewing machine model for the simple setting values for the DÜRKOPP ADLER thread trimming sewing machine on the "Technical manual". After selecting the function name, holds down the [D] key over 2 seconds or more. The function name's set speed and function will be set automatically.

B. To return to the normal mode from the [D271] display, press the [ ↑ ] key while holding down [ ↓ ]. In this case, [D271] will not be set, and the last settings will be used.

C. Each time the [↓] key is pressed in step 3, the function will change in order from [D697], [D271], [D273].....[750].

Caution

To use this mode, please ask your dealer or look at "TECHNICAL INFORMATION MANUAL" about simple setting, I/O signal, Junction wiring in detail.

- 23 -

212A

411U

412U

591V

691A

691B

750

U639

SLH2

457G

457F

591

211A

Simple setting table for thread trimming sewing machine

*1

*2

Function name

D697

D271

D273

B715

B716

B737

B740

B757

B770

B790

B830

BLT

BLZ

J500

J505

J555

JDL

JDU

JLH

JLU1

JLU2

T100

T157

T158

T300

Digital display

Sewing machine maker

Model name of sewing machine and device

DÜRKOPP

ADLER

DÜRKOPP

ADLER

DÜRKOPP

ADLER

697-15000 class

271-14000,272-14000 class

273-14000,274-14000 class

BROTHER DB2-B705,DB2-B707,DB2-B715 class

BROTHER DB2-B716-?,DB2-B716-1,DB2-B716-?,DB2-B716-5 class

BROTHER DB2-B737-1,DB2-B737-3,DB2-B737-5 class

BROTHER

DB2-B746-5,DB2-B746-7,DB2-B746-8,DB2-B747-5,DB2-B748-

5,DB2-B748-7 class

BROTHER DB2-B757 class

BROTHER DB2-B772,DB2-B774,DB2-B7740,DB2-B778 class

BROTHER

DB2-B790,DB2-B791-3,DB2-B791-5,DB2-B7910-3,DB2-B7910

-5,DB2-B792,DB2-B793-403,DB2-B795,DB2-B798 class

BROTHER DB2-B837,DB2-B838 class

BROTHER

LT2-B841-1,LT2-B841-3,LT2-B841-5,LT2-B842-1,LT2-B842-3,L

T2-B842-5,LT2-B845,LT2-B8450,LT2-B8480,LT2-B847,LT2-B8

48,LT2-B872,LT2-B875,LT2-B8750 class

BROTHER LZ2-B852,LZ2-B853,LZ2-B854,LZ2-B856,LZ2-B857 class

JUKI

JUKI

JUKI

JUKI

JUKI

JUKI

JUKI

DDL-500,DMN-5420NFA-6-WB class

DDL-505,DDL-505A,DDL-506,DDL-506A,DDL-506E,DDL-560-

5,DDL-5600,DLU-5494NBB-6-WB,PLW-1245-6,PLW-1246-6,P

LW-1257-6,PLW-1264-6,PLW-1266-6 class

DDL-555-2-2B,DDL-555-2-4B,DDL-555ON,DDL-5570,DDL-557

1,DDL-5580 class

DLD-432-5,DLD-436-5,DLM-5400N-6,DLM-5400-6,DLN-415-5,

DLN-5410N-6,DLN-5410-6,DLU-450,DLU-490-5,DLU-491-5,DL

U-5490BB-6-OB,DLU-5490BB-6-WB,DLU-5490N-6,DMN-530-

5,DMN-531-5 class

DNU-241H-5,DNU-241H-6,DSC-244-6,DSC-244V-6,DSC-245-

5,DSC-245-6,DSC-246-6,DSC-246V-6,DSU-142-6,DSU-144-6,

DSU-145-5,DSU-145-6,DU-141H-4,DU-141H-5,DU-141H-6,DU

-161H-6 class

LH-1172,LH-1180-5,LH-1182-5,LH-1150,LH-1152,LH-1160,LH-1

162 class

DDL-5560NL-6,LU-1114-5,LU-1114-6,LZH-1290-6 class

JUKI LU-2210-6-0B class

TOYOTA

AD1012,AD1012B,AD1012G,AD1013,AD1013A,AD1013G,AD1

020,AD1102,AD1102B,AD1102G,AD1103,AD1103A,AD1202,A

D1203,AD1204S,AD1205,AD1205S,AD1212G,AD1213,AD220

0,AD5010S class

TOYOTA AD157,AD157G class

TOYOTA

TOYOTA

AD158,AD158-2,AD158-22,AD158A-3,AD158A-32,AD158B-2,

AD158B-22,AD158G-2,AD158G-22,AD158-3,AD158-32 class

AD3110,AD3110P,AD320-2,AD320-22,AD320-202,AD331,AD3

310,AD3310P,AD332,AD340-2,AD340-22,AD340-202,AD340B-

2,AD340B-22,AD340B-202,AD341-2,AD341-22,AD341-202,AD

345-2,AD345-22,AD345-202,AD352 class

UNION SPECIAL Class 63900 Solenoid-operated needle feed under trimmer

SEIKO SLH-2B

SINGER

SINGER

SINGER

457 Wiper

457 Thread pull

591, 1591

SINGER 211A

SINGER

SINGER

212A

411U

SINGER 412U

SINGER 591V

SINGER

SINGER

1691D250

1691D210, 1691D200

SINGER 750

Needle position

High speed

(H)

Low speed

(L)


(T)

Start tacking speed

(N)

End tacking speed

(V)

2 1500 250 150 700 700

2 3000 170 250

2 3000 170 250

2 4300 215 215

2 3500 215 215

2 4000 215 215

2 2000 215 215

2 5000 215 215

2 4500 215 215

2 3500 215 215

2 3000 215 215

2 3000 185 185

2 3000 185 185

2 5000 200 200

2 4000 200 200

2 4000 200 200

2 4200 200 200

2 2000 200 200

1 2300 200 200

2 2800 200 200

2 3500 200 200

2 3500 200 200

2 4000 200 200

2 3500 200 200

2 1900 200 200

2 4000 250 180

2 570 100 100

2 4000 250 160

2 4000 250 160

2 4000 250 200

2 2300 200 180

2 3500 200 180

2 4000 250 180

2 4500 250 180

2 4000 250 200

2 4000 250 200

2 4000 250 200

2 4500 250 215

1500

1500

1800

1500

1500

1800 1800

1800 1800

1800

1800

1800

1800

1800

1000

1800

1700

1700

1700

1700

1700

1700

1700

1700

1700

1700

1700

1700

1700

1700

1500

1500

1500

1500

1800

1800

1800

1800

1800

1800

1000

1800

1900

1900

1900

1900

1900

1900

1900

1900

1700

1700

1700

1700

1700

1700

1500

1500 1500

1500 1500

1000 1000

1000 1000

1500 1500

1500 1500

1500 1500

1500

1500

1500

*1 A function name is displayed in order to the direction of [ ↓ ] every time it presses a [ ↓ ] key.

*2 A function name is displayed in order to the direction of [ ↑ ] every time it presses a [ ↑ ] key.

Note : Please refer to the "TECHNICAL INFORMATION MANUAL" for the Junction wiring, I/O signals and details.

- 24 -

11 Example of setting the program mode

1. To change the maximum speed (Ex. to change to 3500 rotations) ............ Function setting [H.3500]

(1)

(2)

Call out the program mode [P] function [H].

(This can be called with mode call or direct number call. Refer to pages 14 to 16.

(Direct call number = "0000") )

(3)

Press the [+] and [-] keys ([A], [B], [C], [D]), and set to "3500".

Entering the normal mode

For mode call: [ Ļ] + [Ĺ]

Description

For direct number call: Set with and then press .

A. The setting range of the maximum speed is 0 to 8999 rotations.

B. By pressing each of the [A], [B], [C] and [D] keys, the setting value will change between 0 and 9. (However, the [A] key is only between 1 and 8.) To lower the value, press the [A], [B], [C], [D] keys while holding down the [Shift] key.

C. The factory setting is [4000 rotations].

D. Low speed, thread trimming speed, start tacking speed, end tacking speed, medium speed and slow start speed can be set in the same manner.

Memo

The LED.D dot will flicker after the setting is changed.

This indicates that the factory setting value (default value) has been changed.

(This explanation regarding the flickering dot is omitted in the following explanations.)

2. To set the standing work type .......Function setting [AT.ON]

(1)

Call out the program mode [P] function [AT].

(2)


(Direct call number = "0033"))

(3)

*Press the [D] key and set to "ON" for the setting value.



Description


A. This is used for high speed operation during standing operations.

When setting it to turning ON, it operates at the speed with the rate which has been set with the [C] and the [D] key in normal mode regardless of the pedal stepping quantity.

B. This setting is first priority to the key switch [AUTO] of control switch panel (XC-G500 type).

C. The setting value will alternate between [OF] and [ON] with each press of the [D] key in step (2). (The factory setting is [OF])

Note : The switches for standing operation are connected as shown on 14-2-(2) page 43. Be sure to set the function [PDS] to ON in the program mode [C] as shown on page 43.

- 25 -

3. To operate Half-stitch operation with a backstitching switch .......... Function setting [IE.UDS]

(1)

(2)

Call out the program mode [C] function [IE].



(3)

*Press the [D] key and set to "UDS" for the setting value.



Description


sewing machine connector

A. Turning ON the backstitching switch connected No.9 pin in sewing machine connector, backstitching (reverse feed) will start while the sewing machine is running. Half-stitch operation will start while the sewing machine is stopped.

B. The setting value will be changed with each press of the [D] key in step (2). (The factory setting is [S7])

Note) When using this function, always return to the normal mode before starting operations.

4. Outputting puller output to spare output 02 ............... Function setting [O2.PUL] + [O2C.ON]

(Example: To set to half-wave 50%duty)

(1) (2)

Call out the program mode [C] function [O2].



*Press the [D] key and set to "PUL" for the setting value.

(3)

Call out the program mode [C] function [O2C].

For mode call: [ Ļ]

For direct number call: Set with , select the number

(4)

[423], and then press


(5)




Description

A. Select puller output [PUL]. Set to connect [O2] and [PUL].

B. The spare output O2 turns ON only when the presser foot lifter is operating.

- 26 -

5. Setting the number of stitches to the UP position stop after fabric end is detected with optical sensor, etc.

........ Function setting C mode [IA. PSU] and P mode [PSU.10]

(Example: Setting to 10 stitches)

(1) (2)

Call out the program mode [C] function [IA].



(3)

Set the function [IA] settings.

For mode call: [ p] + [n]

(4)

For direct number call: Set with

.

Call out the program mode [P] function [PSU].



(5)

* Press the [D] key and set the value to "PSU".

* Press the [C] and [D] keys and set the value to

"10".

(6) Entering the normal mode



Description

A. Set both the C mode [IA] and P mode [PSU] functions.

B. When the output from the optical sensor, etc., connects with the No. 2 pin of the option A connector and the optical sensor turns ON, the thread will be trimmed and the needle will stop at the UP position after ten stitches.

C. The setting value will change sequentially each time the [D] key is pressed in step

(2). (The factory setting is [PSU].)

D. The number of stitch setting range is 0 to 99 stitches.

E. The setting value will change between 0 and 9 each time the [C] and [D] keys are pressed in step (5).

Number of stitch setting

Sensor detection

Connection example

* Example for using OMRON E3V3-D62 optical sensor:

0V

IA

Blue

Black

ON when light received

Power +12V Brown

Option A connector (Optical sensor: E3V3-D62)

(* Refer to the Instruction Manual enclosed with the sensor for details on handling the sensor.)

Red

Green

Adjusting the sensor sensitivity

(1) Using a small screwdriver, set the sensor's sensitivity to the minimum. (Left rotation)

The green LED turns ON.

The red LED turns OFF.

(2) Gradually increase the sensitivity.

The red LED turns ON.

(3) Place a piece of white paper or fabric under the sensor.

The red LED turns OFF.

- 27 -

6. To continue presser foot lifting after the thread trimming, and to bring down the presser foot after the time set on the timer has passed .......... Function setting [FUM.ON]+ [FU.C]

(1)

Call out the program mode [P] function [FUM].

(2)



(3)


Call out the program mode [P] function [FU].


For direct number call: Set with , select the direct call number "0022",

(4) and then press .

(5)

*Press the [D] key and set to "C" for the setting value.



Description


A. Set both [FUM](21) and [FU](22) functions.

B. Each time of the [D] key is pressed in step (2), the set value will alternate between [OF] and [ON]. (The factory setting is [OF])

C. Each time the [D] key is pressed in step (4), the set value will change in order of [M][C][A][T]. (The factory setting is [M])

D. The timer time can be adjusted with the FUM timer setting [FCT](23) in the [C] mode. (The factory setting is 12 sec.)

7. When after trimming thread while sewing thick fabric, needle is stuck and fabric cannot be removed

...................... Function setting [RU.ON]

(1)

(2)

Call out the program mode [P] function [RU].



(3)

* Press the [D] key and set the value to "ON".



Description


A. After the thread is trimmed, the motor is run in reverse, and the needle is stopped near the needle bar top dead center. The reverse run angle can be set with [R8] in two-degree increments between 0 and 500. (The factory setting is [30 degrees].) [R8] can be set by pressing the [ p] key after setting the [RU] function in step (2).

B. The setting value will alternate between [OF] and [ON] each time the [D] key is pressed in step (2). (The factory setting is [OF].)

- 28 -

8. To display the rotation speed on the control switch panel

........... Function setting [S.****]

(1)

(2)

Call out the program mode [B] function [S].



(3)

* The rotation speed is indicated as "0" when the sewing machine stops.

(4)

* For example, if the maximum speed setting is 4000 rotations, the displayed speed will be [S.4000] when the pedal is fully toed down as shown above.

Return to the normal mode after confirming


Description

For direct number call: Press twice.

A. The rotational speed at which the sewing machine is in running is displayed.

B. If the speed differs from the predicted speed, check the P mode's maximum speed setting [H.] or the speed adjustment setting for the normal mode.

- 29 -

9. To adjust the tacking accurately

(1) To adjust tacking surely .......... Function setting [D1. CST] + [CT. 10]

(To set the stop time at each tacking corner to 100 msec.)

(1) (2)

Call out the program mode [D] function [D1].

(This can be called with mode call or direct number call. Refer to pages 14 to 16. (Direct call number = "0600"))

*Press the [D] key and set to "CST" for the setting value.

(3)

Call out the program mode [D] function [CT].


For direct number call: Set with , select the number

(4)

"0602", and then press .

*Press the [C], [D] key and set to "10" for the setting value.

(5) Entering the normal mode



Description

A. Set the start/end tacking and No. of switches with Page 17 before making the above setting.

B. When using W tacking, the sewing machine will stop at each corner for 100msec., so the tacking is surely executed.

Start

Stop

Stop End

Stop Stop

Stop Stop

Stop Stop

C. Each time the [D] key is pressed in step (2), the setting will change in the order of [M], [D], [N], [CST], [CSU] and [CSD]. (The factory setting is [M])

D. The setting range of the stop time is 0 to 990 msec. in 10-msec. intervals. The setting display 10 refers to 100 msec., and 20 to

200 msec. . (The factory setting is 50 msec.)

E. The setting value will change between 0 and 9 each time the [C] and [D] key is pressed in step (4). To lower the value, press the

[C] or [D] key while holding down the [Shift] key.

(2) To align tacking when start/end tacking speed is less than 1000 rpm. .......... Function setting [BM. ON]

(1)

(2)

Call out the program mode [D] function [BM].




(3)



Description


A. Set function [BM] to [ON] when start/end tacking speed is less than 1000rpm

B. Set function [BM] to [OF] when start/end tacking speed is 1000rpm or higher. This BM function can be used for a rough tacking alignment of the start and end tacking.

C. Each time the [D] key is pressed in step (2), the setting will alternate between [OF] and [ON]. (The factory setting is [OF].)

Note) This function can be used for normal tacking (not to stop at each corner).

When the function setting [D1. CST] is set, this function setting [BM. ON] will be invalidated.

- 30 -

10. Setting the tacking stitch correction

To correct when the set number of tacking stitches does not match the number of actual stitches

.........Function setting [BT1.4] + [BT2.4] + [BT3.8]

(To stitch three start and end tacking stitches (Fig. 1), but actual stitches as shown in (Fig. 2).)

Fig. 1 Fig. 2

(1)

Call out the program mode [D] functions [BT1] to [BT3].


(Direct call number = from "0604" to "0606"))

(2) Confirm that [BT1] to [BT3] are all set to "0". If not set to "0", reset to "0", and then stitch to check the number of tacking stitches. (If the stitches does not match, correct with the following steps.)

(3) In Fig.2, there are four stitches at the forward section of the start tacking.

Since there is one extra stitch, decrement the number of correction stitches by 1. (Point A)

Call out the program mode [D] function [BT1].

(This can be called with mode call or direct number call "604". Refer to pages 14 to

16.)

3

3

3

3

Set stitches

1

A

4

5

3

Actual stitches

In the following table, the number of correction stitches "-1" corresponds to

4. Set [BT1] to 4.

(4) After (3) is set (Fig. 3), there will be one less stitch at the forward section.

The backward section is then incremented by one stitch for a total of four stitches. Decrement the number of correction stitches by 1. (Point B)



For direct number call: Set with , select the number "605", and then press .


4. Set [BT2] to 4. (This completes correction of the start tacking section.)

(5) In Fig. 4, the backward section of the end tacking has five stitches, which is two stitches over. Decrement the number of correction stitches by 2. (Point

C)



For direct number call: Set with , select the number "606", and then press .

Fig. 3

1

3

5

B

4

After (3) is set

BT1

BT3

Fig. 4

1

BT2

3

C

5

3

After (4) is set


8. Set [BT3] to 8. (The backward section now has three stitches. The forward section is increased to two stitches for a total of three stitches.)

(Fig. 1)

(6)



BT4

BT1: Correction for forward start tacking.

BT2: Correction for backward start tacking.

BT3: Correction for backward end tacking.

BT4: Correction for forward end tacking.


Setting value

Number of correction stitches

Relation of number of correction stitches and setting value

9 8 7 6 5 4 3 2 1 0 A B C D E F

-2

1

/

4

-2 -1

3

/

4

-1

2

/

4

-1

1

/

4

-1 -

3

/

4

-

2

/

4

-

1

/

4

0 +

1

/

4

+

2

/

4

+

3

/

4

+1 +1

1

/

4

+1

2

/

4

- 31 -

11. Example of setting counter function (Refer to the Technical Documents for details on setting the up counter.)

* When using down counter as a bobbin thread level counter (Ending count after 10,000 stitches)

(1) The current down counter value [D] is decremented by one each time ten stitches are stitched.

(2) When the remaining down counter [D] reaches 0, stitching is prohibited after trimming

(Stitching is possible until the thread is trimmed.)

(3) When the external switch I1, set with the [C] mode function selection, turns ON, the current down counter value [D] value is set to the down counter value [N], and the next stitching is enabled.

(1) Call out the program mode [C] function [I1].



(2)

* Press the [D] key and set the value to "CCD".

(3) Set the function [I1].

For mode call: [ p] + [n]

(4)

For direct number call: Set with

.

Call out the program mode [B] function [N].



(5)

(6) Call out the program mode [B] function [D].

For mode call: [ p]

(7)

* Press the [A] to [D] keys and set the value to "1000".

For direct number call: Set with , select number [202], and

(8) then press .

Call out the program mode [B] function [CDN].

For mode call: [ p]

(9)

* Press the [A] to [D] keys and set the value to "1000".

(10)

For direct number call: Set with then press .

Call out the program mode [B] function [DNC].

For mode call: [ p]

, select number [210], and

(11)

* Press the [D] key and set the value to "ST".

(12)

For direct number call: Set with then press .

Call out the program mode [B] function [CNU].

For mode call: [ p]

, select number [213], and

(13)

* Press the [D] key and set the value to "ON".

For direct number call: Set with , select number [217], and

(14) then press .



* Press the [C] and [D] keys and set the value to "10".


Note) To clear the down counter with the P key on the control switch panel set the following.

[C] mode function selection

[IP.CCD]: Sets the P key on the control switch panel to the counter clear signal [CCD].

Description

[C] mode function selection

[I1.CCD]: Sets the external input I1 to the counter clear signal [CCD].

[B] mode function selection

[N.1000]: Sets the down counter value. The down counter counts (subtracts) from the value set here.

[D.1000]: Current down counter value.

[CDN.ST]: The down counter is decremented by one each time the number of stitches set in [CNU] is stitched. (In this example, [CNU] is set to

10, so the down counter is decremented by one each time 10 stitches are stitched.)

* [DSC.ST]: When the current down counter [D] reaches 0, the next stitching is prohibited after trimming. The next stitching is enabled when the external input I1, set with [C] mode function selection, turns ON.

[DNC. ON]: Down counter is validated. Set this to ON to use the down counter.

[CNU.10]: Set this to count every 10 stitches.

Items marked with an asterisk * are the factory settings.

- 32 -

12. To check the error code history and input/output signal

(1) How to view the error code history ........... Function setting [1.E--], [2.E--], [3.E--], [4.E--]

(1)

Call out the program mode [E] function [1].


(2) Call out function [1]. (3) Call out function [2].

* The last error code is displayed.

(Ex. error code E1 is displayed.)

(4) Call out function [3].

* The second to last error code is displayed.


(5) Call out function [4].

(6)

* The third to last error code is displayed.




The fourth to last error code is displayed.


For direct number call: Press

Description

.

A. 4 times errors from the last to the fourth error can be viewed.

B. Refer to page 44 for the error code.

(2) To check input signals

.......... Function setting [IA] - [IL], [I1] - [I5], [IP] - [IR], [ECA], [ECB], [UP], [DN], [DR], [VC], [V2]

(1) Call out the input signal in program mode [E] to be checked. (In this example, call out [IA].)

(2)


Input signal

(Factory setting)

Display

Variable speed run signal (S1)

Thread trimming (S2)

Presser foot lifter (S3)

IG

IH

II

* Turn the input for the input terminal to be viewed ON and OFF, and confirm that the LED C.D changes between [ON] and [OF].

* If the input to be viewed is UP or DN, turn the sewing machine shaft. If ECA or ECB, turn the motor shaft.

Presser foot lifter signal (F)

Thread trimmer cancel signal (TL)

Backstiting signal (S7)

Needle UP position priority stop signal

(PSU)

Needle DOWN position priority stop signal (PSD)

Low speed run signal (S0)

Input signal (IO1)

IF

ID

IE

IA

IB

(3)

Caution To turn the signals related to the sewing machine operation ON and OFF when the signal is turned ON and OFF, normal operation will take place.



Needle lift signal (U)

No setting (NO)

No setting (NO)

Encoder signal display (A phase)

Encoder signal display (B phase)

Detector signal display (UP signal)

Detector signal display (DOWN signal)

Display the angle from down position

IC

I1

I2

I4

I5

ECA

ECB

UP

DN

DR


Display the voltage of VC

Display the voltage of VC2

VC

V2

Description

A. It is possible to check whether or not input signal is wired right.

When the display is not turned [ON][OF] even if the signal is turned ON/OFF, check wiring to a control box from the signal.

Note that the sewing machine will run when checking the input of signal terminals related to operation.

B. Refer to the "Connector layout" on page 42 for the input terminals, and the technical information manual for details on the input function names.

- 33 -

(3) To check output signal (check in operation)

.......... Function setting [OAD] - [ODD], [OFD], [OPD] - [ORD], [O1D] - [O7D]

(1) Call out the output signal in program mode [E] to be checked. (In this example, call out [OAD].)

(2)

(3)


Output signal

(Factory setting)

*Confirm the display ON during full pedal heeling operation

Caution

Thread trimming output (T)

Wiper output (W)

Backstitch output (B)

Thread release output (L)

Presser foot lifter output (FU)

O1 output (OT1)

Output for needle cooler (NCL)

TF output (TF)

Be careful to sewing machine operation when turned ON the signal which the sewing machine operation relates to.



Display

OAD

OBD

OCD

ODD

OFD

O1D

O2D

O3D


Description

A. This is useful for setting the various items and checking the operation before connecting the output to the solenoid, etc.

B. Refer to the "Connector Layout" on page 42 for the output terminals, and to the Technical information manual for details on the output function names.

(4)To check an output terminal (To forcibly turn the output ON without running the sewing machine.)

.......... Function setting [OAO] - [ODO], [OFO], [OPO] - [ORO], [O1O] - [O7O]

(1) Call out the output signal in program mode [E] to be checked. (In this example, call out [OAO].)

(2)

(3)


Output signal

(Factory setting)

* Output signal is turned ON while pressing the [D] key.

Note) While displaying this function, sewing machine can not operate.

Thread trimming output (T)

Wiper output (W)

Backstitch output (B)

Thread release output (L)

Presser foot lifter output (FU)

O1 output (OT1)

Output for needle cooler (NCL)

TF output (TF)



Display

OAO

OBO

OCO

ODO

OFO

O1O

O2O

O3O


Description

A. This is useful for checking that the wiring to the solenoid, etc., from the control box's output terminals is correct.

B. Refer to the "Connector Layout" on page 42 for the output terminals, and to the Technical information manual for details on the output function names.

- 34 -

13. To return all settings to the factory settings .......... Function setting [RESET]

(1) (2)

(3)

* Enter program mode [R]

([ Ļ] + [B] + [C] keys)

(4)

* Program mode [R] will be entered.

* [RESET] will flicker when the [D] key is held down, and the reset process will be executed.

* The data will be set to the factory setting when the [D] key is pressed over 2 seconds or more, and then the normal mode will be returned to. (Process is completed)

Description

A. All settings will be returned to the factory settings when the [D] key is held down for two or more seconds while [RESET] is displayed. The display will return to the normal mode.

B. To return to the normal mode from the [RESET] display without executing the reset process, press the [ Ĺ] key while holding down the [ Ļ] key. In this case, the settings will not be returned to the factory setting.

Caution

When this function is set, the contents of all settings to this point will be cleared, and will return to the factory settings. Please take care when using this function.

- 35 -

14. To adjust the position data for the lever unit ... Function setting [VCSET]

(When error "MA" is displayed)

(1) Set the pedal (lever unit) to the neutral position.

(2) Call out the program mode [Q] function [VCSET].


* Enter program mode [Q]

([ Ļ] + [A] + [C] keys)

(3) (4)

[VCSET] will flicker when the [D] key is held down.

(5) Fully toe down the pedal (lever unit).

(The maximum toe down position is saved.)

The display will change to [START].

(The neutral position is saved at this point.)

(6) Return the pedal (lever unit) to the neutral position.

Repeat three or

more times

Fully heeling the pedal (lever unit).

(The maximum heeling position is saved.)


For mode call: [ Ļ ] + [ Ĺ ]


Description

The lever's neutral, toe down and heeling positions can be adjusted.

If the [D] key is held down when the pedal is at the neutral position, the display will flicker and change to the [START] display.

(The neutral position is saved at that point.)

After that, repeat the pedal toe down and heeling operation three or more times. (The maximum toe down position and maximum heeling position are saved at this time.)

When finished, always return the pedal to the neutral state, and then return to the normal mode.

Caution

- If the position data for the lever unit is faulty, the error "MA" will appear.

The error “MA” is released by pressing D key.

Confirm the neutral position of the pedal (lever unit), and then save the neutral, toe down and heeling positions again with the above steps.

- To enter the [VCSET] state with mode call and then return to the normal mode, press down the

[ Ļ] and [Ĺ] keys simultaneously. The lever unit's neutral, toe down and heeling positions are not adjusted in this case.

- 36 -

12 To save the setting data

1. How to use the program mode [I]

To save the setting data ........... Function setting [SAVE*]

(Two types of data, [SAVE1] and [SAVE2] can be saved. The [SAVE1] data can be read out with [LOAD1], and the

[SAVE2] data with [LOAD2].)

(1) (2)

(3)

* Enter program mode [I]

([↓] + [↑] + [B] + [C] key)

* When the [D] key is held down, [SAVE1.] will flicker, and the save process will be executed.

* Press [D] key over 2 seconds or more, and then the normal mode will be returned to. (Process is completed)

Description

A. The currently set data can be saved as simple settings. Saving of the data is completed when the [D] key is held down for two or more seconds while [SAVE*] is displayed and the display returns to the normal mode.

B. To return to the normal mode from the [SAVE*] display without saving the data, press the [ ↑] key while holding down the [↓] key.

The set data will not be saved.

C. The saved setting data is saved in the program mode {1} simple setting [LOAD1] or [LOAD2], and can be read out by selecting

[LOAD1] or [LOAD2] with program mode [1].

(As the factory setting, the [412B] data is saved in the simple settings [LOAD1] and the [280M] data is saved in the simple settings [LOAD2].)

Caution

When this function setting [SAVE*] is used, the settings saved in the program mode [1] simple setting [LOAD*] before the new data was set will all be cleared. The current setting data will be newly saved in the simple setting [LOAD*]. Check the current setting data before starting operation.

D. Reading the setting data saved with the [SAVE*] function

The setting data saved with the [SAVE*] function above can be read out with the following procedure (program mode [1]).

(1) (2)

(3)

* Enter program mode [1]

([↓]+[A]+[B] key)

(4)

* Program mode [1] will be entered.

(5)

Press the [↑] key and set the function to [LOAD1].

(4)

* Program mode [I] will be entered.

* When the [D] key is held down, [LOAD1] will flicker, and the loading process will be executed.

* Press [D] key (2 seconds or more) to return to the normal mode. (Process is completed)

- 37 -

13 Function List

Refer to the Technical Documents for details on each function.

The numbers in the table are used with the direct number call function.

name Function

H.

L.

T.

N.

V.

Maximum speed

Low speed


Start tacking speed

End tacking speed

Medium speed M.

S.

SLN.

Slow start speed

No. of slow start stitches

SLM.

SLP.

Slow start operation mode

Slow start when power is turned ON

SH. One shot

SHM.

One shot operation mode

PSU.

PSD.

No. of stitches after PSU input

No. of stitches after PSD input

PS1. Sensor input signal PS1 operation mode

1.

PS2.

2.

No. of stitches after PS1 input

Sensor input signal PS2 operation mode

No. of stitches after PS2 input

Restart after PSD,SEN input PSN PSN.

SEN.

SE.

Input sensor function valid / invalid

Setting stitch amount to stop by "SEN"

FUM. Presser foot lift momentary

FU.

FUM operation mode

FCT.

FD.

Time setting for FUM operation mode

Time to motor drive after presser foot lifter bring down

FO.

S3D.

FUD.

PFU.

FL.

S3L.

S2L.

S6L.

AT.

TL.

TLS.

RU.

R8.

TB.

TBJ.

S2R.

Full wave time of presser foot lifter output

Delay time of presser foot signal S3 input

Presser foot lifting output chopping duty

Presser foot lifting output when power is turned ON

Cancel the presser foot lifting with full heeling

Cancel presser foot lifting with light heeling

Cancel of thread trimming operation

Thread trimming protection signal (S6) logical changeover

Automatic operation

Thread trimmer cancel

Auto-stop of preset stitch sewing before trim

Reverse run needle lifting after thread trimming

RU reverse run angle

Thread trimming with reverse feed

Not used.

Full heeling, S2 signal operation mode

Cancel of interlock after full pedal heeling IL.

TR.

POS.

P1P.

Thread trimming mode

Thread trimming validity at neutral pedal

Operation when power is turned ON during 1 position setting.

P2P.

C8.

K8.

Operation when power is turned ON during 2 position setting.

Needle stop position before fabric

Reverse run angle from DOWN position to

UP position

On angle of virtual "TM" E8.

S8. On start angle of virtual "TM"

SNM.

Setting sensor "SEN" input function

KD. Virtual down setting

KDU.

Virtual width of up and down signal

PSJ. Not used.

D8.

U8.

Needle DOWN position stop angle

Needle UP position stop angle

No.

0007

0008

0009

0010

0011

0012

0013

0014

0015

0000

0001

0002

0003

0004

0005

0006

0016

0017

0018

0019

0020

0021

0022

0023

0024

0025

0026

0027

0028

0029

0030

0031

0032

0033

0034

0035

0036

0037

0038

0039

0040

0041

0042

0043

0044

0045

0046

0047

0048

0049

0050

0051

0052

0053

0054

0055 name Function

GA.

PDC.

AC.

ACT.

DC.

DCT.

SC.

SCT.

S2M.

PL.

MR.

SR.

NOS.

Gain high/low selection

Pedal curve

Acceleration time simple setting

Acceleration time

Deceleration time simple setting

Deceleration time

S-character cushion

S-character cushion time setting

Full heeling S2 signal operation mode when power is turned on or after thread trimming

Sewing machine shaft/motor shaft speed setting selection

Setting motor pulley diameter

Setting sewing machine pulley diameter

Random stop is available without thread trimming.

STM.

BKT.

First priority stop => speed control

Brake time

B8. Weak brake angle

BNR.

Reduction of weak brake sound

BKS. Weak brake force

BKM. Weak brake mode

BK. Weak brake

S.

N.

Display sewing speed

Down counter setting count amount

Down counter display count amount

D.

P.

U.

Up counter setting count amount

Up counter display count amount

Up counter the selection of setting mode CUP.

USC. Up counter the selection of counter operation

UCM.

Up counter changing sewing pattern

UPC.

NXU.

Up counter valid / invalid

Up counter operation after counting over

CDN. Down counter the selection of setting mode

DSC.

Down counter the selection of counter operation

DCM. Down counter changing sewing pattern

DNC.

Down counter valid / invalid

NXD. Down counter operation after counting over

PCM.

Counter condition turning on power switch

PRN. Setting Thread trimming times "N"

CNU. Setting Number of stitches "N"

CCI. Count modification (to use IO1, IO2)

PMD. Display condition turning on power switch

CCM. Reset for Up / Down counter during operation

No.

0108

0109

0110

0111

0112

0211

0212

0213

0214

0215

0216

0217

0218

0219

0220

Program mode [I] (Save mode of the setting data ): [↓]+[↑]+[B]+[C] key name Function No.

SAVE1

Save mode of the setting data 1

SAVE2 Save mode of the setting data 2

CCR

Copy of the current data

CU1 Copy of user’s 1 data

CU2 Copy of user’s 2 data

-

-

-

-

-

0100

0101

0102

0103

0104

0105

0106

0107

0114

0115

0116

0117

0118

0119

0120

0200

0201

0202

0203

0204

0205

0206

0207

0208

0209

0210

Program mode [R] (Reset): [↓]+[B]+[C] key name Function

RESET.

Reset

Program mode [1] (Mitsubishi sewing machine): [↓]+[A]+[B] key name Function

280M

:

LS2-1280-M1T(W)

:

LOAD1 Load of the saved setting data1

No.

-

No.

-

-

-

Program mode [2] (Chain stitch sewing machine): [↓]+[C]+[D] key name Function No.

YU2

:

JMH

YAMATO VC2600,VC2700 class

:

JUKI

-

-

-

Program mode [3] (other lock stitch sewing machine): [↓]+[A]+[D] key name Function No.

D697

:

750

DÜRKOPP ADLER 697-15000 class

:

SINGER

-

-

-

- 38 -

name

IR.

IRL.

IRA.

I1.

I1L.

I1M.

I1O

I1F

I1C

IOA.

IP.

IPL.

IPA.

IQ.

IQL.

IQA.

IM.

IML.

IMA.

IN.

INL.

INA.

IO.

IOL.

IJ.

IJL.

IJA.

IK.

IKL.

IKA.

IL.

ILL.

ILA.

I2.

I2L.

I2M.

I2C

2CT

R2S

R2R

R2N

1CT

F1P

F1C

F1S

R1S

R1R

R1N

IGA.

IH.

IHL.

IHA.

II.

IIL.

IIA.

IEA.

IF.

IFL.

IFM.

RFS.

RFR.

RFN.

IG.

IGL.

ICL.

ICA.

ID.

IDL.

IDA.

IE.

IEL.

IA.

IAL.

IAA.

IB.

IBL.

IBA.

IC.

Function

IA input function selection

IA input logic changeover

IA input alternating operation

IB input function selection

IB input logic changeover

IB input alternating operation

IC input function selection

IC input logic changeover

IC input alternating operation

ID input function selection

ID input logic changeover

ID input alternating operation

IE input function selection

IE input logic changeover

IE input alternating operation

IF input function selection

IF input logic changeover

Setting the function for IF

Set condition of RS F/F for IF

Reset condition of RS F/F for IF

RS F/F reset stitch amount for IF

IG input function selection

IG input logic changeover

IG input alternating operation

IH input function selection

IH input logic changeover

IH input alternating operation

II input function selection

II input logic changeover

II input alternating operation

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

IM input function selection

IM input logic changeover

IM input alternating operation

IN input function selection

IN input logic changeover

IN input alternating operation

IO input function selection

IO input logic changeover

IO input alternating operation

IP input function selection

IP input logic changeover

IP input alternating operation

IQ input function selection

IQ input logic changeover

IQ input alternating operation

IR input function selection

IR input logic changeover

IR input alternating operation

I1 input function selection

I1 input logic changeover

Setting the function for I1

Special setting for input signal "I1"

Special setting for input signal "I1" is ON

RS F/F clear setting

RS F/F delay time setting

Input signal I1 virtual F/F circuit operation 1



Set condition of RS F/F for I1

Reset condition of RS F/F for I1

RS F/F reset stitch amount for I1



Setting the function for I2

RS F/F clear setting

RS F/F delay time setting

Set condition of RS F/F for I2

Reset condition of RS F/F for I2

RS F/F reset stitch amount for I2

- 39 -

No.

0353

0354

0355

0356

0357

0358

0359

0360

0344

0345

0346

0347

0348

0349

0350

0351

0352

0337

0338

0339

0340

0341

0342

0343

0330

0331

0332

0333

0334

0335

0336

0368

0369

0370

0371

0372

0373

0374

0375

0376

0377

0361

0362

0363

0364

0365

0366

0367

0322

0323

0324

0325

0326

0327

0328

0329

0313

0314

0315

0316

0317

0318

0319

0320

0321

0300

0301

0302

0303

0304

0305

0306

0307

0308

0309

0310

0311

0312 name Function

I4.

I4L.

I4A.

I5.

I5L.

I5A.

I6.

I6L.



I4 input alternating operation






I6 input alternating operation I6A.

I7.

I7L.

I7A.

OA.




OA output function selection

OA output logic changeover OAL.

OAC. OA output chopping operation

OAT. OA output forced OFF

DA.

OB.

OA output delay time

OB output function selection

OBL. OB output logic changeover

OBC.

OB output chopping operation

OBT.

DB.

OB output forced OFF

OB output delay time

OC.

OCL.

OC output function selection

OC output logic changeover

OCC. OC output chopping operation

OCT.

DC.

OD.

OC output forced OFF

OC output delay time

OD output function selection

OD output logic changeover ODL.

ODC. OD output chopping operation

ODT.

OD output forced OFF

DD.

OF.

OD output delay time

OF output function selection

OFL.

FUD.

OF output logic changeover

Presser foot lifter output chopping duty

FO. Presser foot lifter FU full wave output time

FU.

DF.

O1.

O1L.

O1C.

O1T.

D1.

O2.

O2L.

Presser foot lifter FU momentary mode

OF output delay time

O1 output function selection

O1 output logic changeover

O1 output chopping function

O1 output forced OFF

O1 output delay time



O2C.

O2T.

D2.

O3.

O3L.

O3C.

O3T.









D3.

O4.

O4L.

O4T.

D4.

O5.

O5L.








O5T.

D5.

O6.

O6L.

O6C.

O6T.

D6.







O7 output function selection O7.

O7L.

O7C.

ONL.

ONT.



O7T.

D7.



OM. OM output function selection

OML.

OM output logic changeover

OMT.

DM.

OM output forced OFF

OM output delay time

ON. ON output function selection

ON output logic changeover

ON output forced OFF

No.

0431

0432

0433

0434

0435

0436

0437

0438

0422

0423

0424

0425

0426

0427

0428

0429

0430

0415

0416

0417

0418

0419

0420

0421

0408

0409

0410

0411

0412

0413

0414

0446

0447

0448

0449

0450

0451

0452

0453

0454

0455

0439

0440

0441

0442

0443

0444

0445

0400

0401

0402

0403

0404

0405

0406

0407

0391

0392

0393

0394

0395

0396

0397

0398

0399

0378

0379

0380

0381

0382

0383

0384

0385

0386

0387

0388

0389

0390

name Function

DN.

OO.

ON output delay time

OO output function selection

OOL. OO output logic changeover

OOT.

OO output forced OFF

DO. OO output delay time

OP.

OPL.

OPT.

OP output function selection

OP output logic changeover

OP output forced OFF

OP output delay time DP.

OQ. OQ output function selection

OQL.

OQ output logic changeover

OQT.

DQ.

OQ output forced OFF

OQ output delay time

O.R. OR output function selection

O.RL. OR output logic changeover

O.RT. OR output forced OFF

DR.

PO.

OR output delay time

Full wave output time for each output

POD. Output chopping duty except of FU output

OTT.

Forced OFF timer setting function for each output

FCT.

A1.

Time setting for FUM operation mode

Logic [AND] module input function selection

A1L.

A1A.

N1.

N1L.

N2.

N2L.

A2.

A2L.

Logic [AND] module setting of Hi/Low logic

Logic [AND] module Alternate

Logic [AND] module output function selection






A2A.

N3.

N3L.

N4.

N4L.

A3.

A3L.

Logic [AND] module Alternate







Logic [AND] module Alternate A3A.

N5.

N5L.

N6.




Logic [AND] module setting of Hi/Low logic N6L.

OR.

ORL.

Logic [OR] module input function selection

Logic [OR] module setting of Hi/Low logic

ORA. Logic [OR] module Alternate

R1. Logic [OR] module output function selection

R1L.

R2.

R2L.

CSP.

CSG.

LB.

T1C.

T1T.

T2C.

T2T.

T3C.

T3T.

D11.

D12.

D21.

D22.

D31.


Logic [OR] module output function selection


Variable speed command for digital input

Variable speed command for digital input

(Gray code)

Thread release + backstitch output

Virtual output OT1 forced OFF function

Forced OFF timer setting function for virtual output OT1





ON delay time setting function for virtual output OT1

OFF delay time setting function for virtual output OT1




0481

0482

0483

0484

0485

0486

0475

0476

0477

0478

0479

0480

0487

0488

0489

0490

0491

0492

0493

0494

0495

0496

0497

0498

0499

0500

0501

0502

0503

0504

0505

0506

0507

0508

0509

0510

0511

0512

0513

No.

0456

0457

0458

0459

0460

0461

0462

0463

0464

0465

0466

0467

0468

0469

0470

0471

0472

0473

0474

0514

0515

0516

0517

0518

- 40 -

name Function

D32.

CPK.


Feed pulse output (CP) cancel function

CP.

CPC.

Setting CP pulse amount

Prohibited angle of output CP pulse

PSW. Panel switch operation prohibit

CKB.

O4, O5 output cancel during backtack term

CPB. CP output cancel during backtack term

C.

Speed setting for the [SPC] output

D. Speed setting for the [SPD] output

E.

CNF.

PDS.

V2C.

Speed setting for the [SPE] output

F key function on control panel

Variable speed pedal changeover setting

Speed instruction VC2 cancellation name Function

D1.

D2.

CT.

BM.

BT1.

BT2.

Operation mode during tacking

Operation mode during start tack completion

Stop time at each corner during start and backtacking

Tack alignment

No. of stitch compensation for start tacking alignment

No. of stitch compensation for start tacking alignment

BT3.

BT4.

BTP.

BTO.

BTT.

No. of stitch compensation for end tacking alignment

No. of stitch compensation for end tacking alignment

No. of tacking stitches (+) 15 stitches function

No. of tacking stitches addition stitches function

Full heeling function immediately after start tacking stop

CSJ.

SPN.

Not used.

The speed operation mode when both the medium speed signal and S5V signal is ON

BTM. Set table types of tacking

S7M.

Input signal S7 operation mode during preset stitching

S7U.

S7D.

7BD.

Manual backstitch ON timing 1

Manual backstitch ON timing 2

The OFF timing setting of output B when the backstitching signal (S7) is OFF setting.

BTN.

BCC.

TLS.

BTS.

BS.

BTD.

BD.

PNE.

BZ.

The maximum tacking stitches (maximum stitches is 99 stitches)

No. of end tacking stitches during direct heeling

Operation mode during thread trimmer cancel signal [TL] setting

Input signal BTL quick pressing operation

Input signal SB and EB quick pressing operation

Operation when input signal BTL is ON

Operation when input signal SB and EB tacking OFF are set

End tacking cancel mode with input signal

PSU

The buzzer of control panel validity

No.

0519

0527

0528

0529

0530

0531

0520

0521

0522

0523

0524

0525

0526

0619

0620

0621

0622

0623

0624

0625

0626

0607

0608

0609

0610

0611

0612

0613

0614

0615

0616

0617

0618

No.

0600

0601

0602

0603

0604

0605

0606

name Function

1.

2.

3.

4.

P.

M.

IA.

IB.

IC.

ID.

IE.

IF.

IG.

IH.

II.

IJ.

IK.

Error code (The last error code)

Error code (The second to last code)

Error code (The third to last code)

Error code (The fourth to last code)

Total integration time of power on

Total integration time of motor run

Input display

Input display

Input display

Input display

Input display

Input display

Input display

Input display

Input display

Input display

Input display

Input display IL.

IP.

IQ.

IR.

I1.

I2.

I4.

Input display

Input display

Input display

Input display

Input display

Input display

Input display I5.

ECA.

ECB.

UP.

Encoder signal display (A phase)

Encoder signal display (B phase)

Detector signal display (UP signal)

Detector signal display (DN signal) DN.

DR.

VC.

Display the angle from down position

Display the voltage of VC

V2. Display the voltage of VC2

OAD.

Output signal display

OBD. Output signal display

OCD.


ODD. Output signal display

OFD.

O1D.



O2D.

O3D.



O4D.

O5D.



O6D.

O7D.



OPD. Output signal display

OQD. Output signal display

ORD. Output signal display

OAO. Solenoid output

OBO. Solenoid output

OCO. Solenoid output

ODO.

Solenoid output

OFO. Solenoid output

O1O.

Solenoid output

O2O.

O3O.

Solenoid output

Solenoid output

O4O. Solenoid output

O5O.

O6O.

Solenoid output

Solenoid output

O7O. Solenoid output

OPO.

LED output for G500 type control panel

OQO. LED output for G500 type control panel

ORO.

LED output for G500 type control panel

WT.

VL.

Rated output display

Voltage display

TP.

DV.

Model display

Data version No.

RV. Software version No.

T. Display previous simple setting selected.

No.

0758

0759

0760

0761

0762

0763

0764

0765

0749

0750

0751

0752

0753

0754

0755

0756

0757

0766

0767

0768

0769

0770

0771

0772

0742

0743

0744

0745

0746

0747

0748

0734

0736

0737

0738

0739

0740

0741

0722

0723

0724

0725

0726

0731

0732

0733

0713

0714

0715

0716

0717

0718

0719

0720

0721

0700

0701

0702

0703

0704

0705

0706

0707

0708

0709

0710

0711

0712

- 41 -

14 How to Use the Option Connector

Variable operations are possible by adding external signals to the option connector.

A current of approximately 1.5 mA flows through the switches used for the input signal, so please use switch for minute current.

1. Connector Layout

Control panel Lever Encoder Detector Foot lifter Option A Option B Sewing machine

Lever

Signal name

Ground □

OB □

+24V/(+30V) □

OA □

0V □

ID □

OD □

+24V/(+30V) □

IE □

0V/(+5V) □

+24V/(+30V) □

OC □

Factory setting

0V

IG

0V

S1 : Run (Variable speed)

S2 : Thread trimming

1

2

IH 3

I I

VC

+12V

Presser foot lifter

S3 : Presser foot lifter 4

VC : Variable speed command 5

+12V 6

0V 0V 1

IF F : presser foot input 2

OF

Sewing machine

FU+ : presser foot lifter output + 3

FU- : presser foot lifter output - 4

Ground

W : Wiper output

+24V

T : Thread trimming output

1

2

0V 5

TL : Thread trimmer cancel input 6

L : Thread release output

+24V

S7 : Backstitch input

0V

3

4

7

8

9

10

+24V

B : Backstitch output

11

12

VC

B

S2

S3

Sewing machine unit

T

L

FU

S1

F

TL

S7

W

External variable resister

10kΩ

Communication /

Control panel

RXD1 1

RXD0 2

TXD1 3

0V 4

+12V 5

TXD0 6

Encoder

0V 1

EA 2

EB 3

+12V 4

Ground 5

Detector

- 6

0V 1

- 2

Ground 3

UP 4

DN 5

+12V 6

Option A (Black)

0V □ 0V

IA □ PSU : Up position stop input 2

+12V/(+5V) □ +12V 3

IB □ PSD : Down position stop input 4

O4 □

IC □

UPW : Needle Up position output 5

S0 : Low speed input 6

UPW

PSU

PSD

S0

Note 1 : Pin number 5 is for the signal output.

Option B

0V □ 0V

I4 □ No 2

I4

O1 □ OT1

VC2

I5

I1

□

□

□

VC2 : Variable speed command 4

No

IO1 : Input

VC2

5

I5

6

I1

+5V/(+12V) □ +5V 7

+24V/(+30V) □ +24V 8

I2

I2 □ U : Needle lift signal 9

0V □ 0V

+24V/(+30V) □ +24V 11

O1

O2 □ NCL : Needle cooler output 12

O7 □ No 13

O6/CP □ No 14

O3 □ TF : "TF" output

Note 2 : Pin number 3,12,15 are for the solenoid output.

15

O7

O6

O2

O3

External variable resister

10kΩ

Note 3 : Pin number 13,14 are for the air valve output. (not for the solenoid output)

- 42 -

2. To use as a standing work type sewing machine. (Turn the program mode [C] function [PDS] ON.)

The sewing machine can be used as a standing work type sewing machine with the three connections below using the lever connector. However, take special care to the intrusion of noise, and use the shortest wiring possible.

【Note: Procedure for changing the lever connector】

■

Be sure to turn OFF the power switch when connecting or disconnecting the lever connector.

■

Do not connect the lever connector when you set the function [PDS] to ON in the program mode [C]

(Direct call number = "530")

［ Basic procedure］

(1) Disconnect the lever connector after turning OFF the power switch

(2) Turn ON the power switch and then, set the function [PDS] to ON. The lever connector still disconnects.

(3) Connect the lever connect after turning OFF the power switch.

(4) Turn ON the power switch and confirm the operation.

※ When the error code MA is displayed, press D key and then, it is released.

(1) When operating with an external variable resistor

(Control switch panel [auto] and AT in [P] mode is OFF)

(2) For operating with a high speed

(Control switch panel [auto] and AT in [P] mode is ON)

Lever (white connector)

0V 1

Operation 2

Thread trimmer

3

Presser foot lifter

4

Variable speed command

5

VC

+12V 6

S1

S2

S3

External variable resistor 10kΩ


0V 1

Operation 2

Thread trimmer

3

Presser foot lifter

4


5

+12V 6

S1

S2

S3

Run

(High speed)

(3) When operation with high speed and inching (Control switch panel [auto] and AT in [P] mode is OFF)

A) When using the lever connector B) When using the lever connector and the option connector


0V 1

Operation 2

Thread trimmer

3

Presser foot lifter


4

5

D

+12V 6 R

S1

S2

S0

Run

(High speed)

Run

(Low speed)


0V 1

Operation 2

Thread trimmer 3

Presser foot lifter


4

5

+12V 6

S1

S2

S3

Run

(High speed)

D: Equivalent to 1S953 (NEC) (VR

R:1kΩ 1/2W or higher

≥

30V. IF

≥

30mA)

Option A (black connector)

0V 1

-

-

2

3

-

-

Operation

(low speed)

4

5

6

S0

Inching

- 43 -

15 Error Display

When the control box detects an error, the error code is flickered on the control switch panel display.

Confirm the error code, and investigate with the following table.

Error code Probable cause

/POWER.OF

Inspection

Is the power voltage too low? Check the power voltage.

Is the power supply capacity too small? Check the power supply capacity.

Note:

It does this display when power supply is turned OFF, but this is not an error.

/ E1

/ E2

/ E3

/ E4

/ E6

/ E8

/ E9

Is the wire to the motor short-circuited?

Is the sewing machine load torque too high?

Is the power voltage too high?

Is the sewing machine inertia too high?

Is the connector to the motor encoder securely inserted?

Are the signals from the motor encoder broken ?

Is the sewing machine locked?

Is the motor locked?

Is the motor connector securely inserted?

Are the signals from the motor connector correct?

Is an extraordinary signal inputted?

(The signal as it repeats ON/OFF at the high frequency.)

Does the noise from outside enter an input signal?

Is the position detector connector securely inserted?

Are the signals from the detector broken ?

(UP/DOWN signal interruption)

Is the solenoid wiring short-circuited?

Solenoid defect (coil defect)

Check the motor wiring.

Check the sewing machine.

Check the power voltage.

Lengthen the deceleration time.

Check the connector insertion.

Check the ECA and ECB signal.

(Refer to the E mode.)

Check the sewing machine.

Check the motor.

Check the motor connector insertion.

Check the motor connector.

Check the input signal.

Remove a noise source.

Check the detector connector insertion.

Check the detector UP/DOWN signals.

(Refer to the E mode.)

Check the solenoid wiring.

Replace the solenoid.

/ E11 Is the fuse for +12V power supply broken? Check the fuse for the 12V power supply.

*E11 error code is not confirmed on the control switch panel when it happens because the LEDs on the control switch panel is turned

OFF, but the status display LED on the control box flickers in orange colored as the interval of 0.3 sec. It will be confirmed in error code history after returning to a normal condition.

An error of the copy mode using the control switch panel.

/ M5

/ MA

Is the control switch panel connector securely inserted?

The voltage or the type of control switch panel is difference.

The position data of the lever unit is defective.

When power supply is turned ON, the pedal is not neutral position. (The status display LED on the control box turn on in orange colored.)

Check the connector insertion.

Check the voltage and the type are right.

The pedal is neutralized. (It returns automatically 1 second later.)

(Refer to the VCSET setting (page 36).)

Others

The sewing machine does not run when the pedal pressed.

The sewing machine does not run at the high speed.

The thread is not trimmed even with heeling.

The presser foot lifter output does not operate.

Probable cause Inspection

Are the operation signals from the lever unit broken?

Is the input signal S6 broken ?

Check the lever unit signal.

(Refer to [E] mode S1 signal.)

Check the status display LED. If flickering, reset the signal.

Confirm the sewing machine connector.

Change 99 using control box [D] key. It does not display 99 in normal mode.

Is the variable speed voltage with the pedal toed down low?

Is the motor pulley diameter too small?

Check the variable speed voltage. (Refer to [E] mode.)

Check the motor pulley diameter.(Refer to [5]-3)

Is the thread trimming signal (S2) from the lever unit broken? Check the signal S2. (Refer [E] mode.)

Is the cancel thread trimmer operation S2L(mode[P]) ON?

Is the trim key of the control switch panel OFF?

Is the light heeling signal (S3) or the thread trimming signal

(S2) from the lever unit broken?

Is the presser foot lift signal (F) broken?

Set S2L(mode[P]) to OFF.

Set the trim key to ON.

Check signals S2 and S3. (Refer [E] mode.)

Check signal F. (Refer [E] mode.)

Is the presser foot output (FU) broken? Check FU output. (Refer [E] mode.)

- 44 -

16 Specifications

Voltage and Frequency

Specifications

Motor

Control box

Model name

Model name

Voltage

Rated output

Rated torque

Rated speed

Weight

General purpose automatic thread trimmer

Voltage

Speed control range

Sewing machine shaft

Motor shaft

Solenoid voltage

Range of rating Voltage

Ambient temperature

Ambient humidity

Storage temperature

Altitude

Weight

Position detector

Solenoid output

110V single phase 50/60 Hz

XL-G554-10 (Y)

100 to 120 V

100 to 120 V

230V single phase, 3-phase 50/60 Hz

550W

1.47Nּm (0.15kgּm)

3,600 rpm

6.9 kg (Main unit)

XL-G554-20 (Y)

200 to 240 V

XC-GMFY-10-05 XC-GMFY-20-05

70 to 4,000 (MAX 8,999) rpm

50 to 3,600 rpm

DC 24 V / 30 V

±10%

5 ~ 40 °C

30 - 95%RH (with no dew condensation)

-25 ~ 55°C (no freezing)

Under 1000m above mean sea level

3.5kg (Main unit)

XC-KE-01P

200 to 240 V

Solenoid

OF (Presser foot lifter output FU)

OA (Thread trimming output T)

OB (Wiper output W)

OC (back stitch output B)

OD (Thread release L)

O1 (Output)

Impedance (Ω)

24VDC Setting

8 or more

(continuous time rating)

30VDC Setting

10 or more

(continuous time rating)

4 or more (short time rating)










O2 (Needle cooler output NCL)

O3 (TF output TF)





Note 1. In the brackets of solenoid output, it is a factory setting.

2. The continuous time rating of "OF" output is 50 percentage of chopping duty.

3.The maximum output current rating is 3.0A for 24VDC and 2.4A for 30VDC.

4.24VDC setting is a factory setting.

Rated output current of value output

Rated maximum output current O6, O7 : Total maximum current is 0.3 A.

<Reference> Table of digital display

No. 0 1 2 3 4 5 6 7 8 9

Digital display

No.

Digital display

A B C D E F G H I J

K L M N O P Q R S T No.

Digital display

No.

Digital display

U V W X Y Z

- 45 -

<Reference> Dimensions

*MOTOR and CONTROL BOX

187

14.5

159

278.5

221

57 28.5

Taper shaft screw

85.5 74

Φ104

284

330

342

- 46 -

107

132

MITSUBISHI ELECTRIC CORPORATION

FACTORY AUTOMATION SYSTEM

TOKYO BLDG. 2-7-3,Marunouchi Chiyoda-ku Tokyo 100-8310,Japan

FAX +81-3-3218-6821

Duerkopp Adler 1180-5 Instruction manual

MITSUBISHI

Mitsubishi Limiservo X G series

TECHNICAL INSTRUCTION MANUAL

Motor XL-G554-10(Y), XL-G554-20(Y)

Control box XC-GMFY

Induction type AC servo motor and control box with automatic needle positioner

Thank you for purchasing this product.

Please read this manual thoroughly before use to ensure safe and proper use.

Please read the instruction manual for the machine head together with this manual.

Save this manual for future reference.

E723D877-*(200603)

1 Contents

- 1 -

2 Safety Instructions

1. To ensure safe use

2. Installation

3. Maintenance, inspection and repairs

4. Other safety measures

5. Hazard display, warning display

- 2 -

3 Points of Caution

Caution

Always turn off the power switch before connecting or disconnecting each connector

- 3 -

4 Names of Each Part

- 4 -

5 Installation

1. Installation of the motor

2. Installation of the control box

3. Installation of the pulley

*

.

4. Mounting of the belt

T

- 5 -

5. Installation of the protective cover (with belt slip off prevention part)

- 6 -

6. Installation of the position detector

7. Connection of the Mitsubishi sewing machine and control box.

Caution

- 7 -

6 Wire and Grounding

1. Insertion of the power connector

2. Connection of 3-phase power

3. Current capacity

4. When using the 3-phase 200 - 240V class Limiservo X with single phase 200 - 240V class

- 8 -

7 Confirmation

1. Before turning switches on..........

2. Turn on the power..........

- 9 -

8 Adjustments

1. Adjustment of stopping position

2. Adjustment of pedal toe down pressure, and heeling pressure

- 10 -

3. Adjustment of operation speed

- 11 -

9 Changing the solenoid voltage and output voltage

1. To change solenoid voltage DC24V/DC30V

2. Changing the output voltage between 0VDC and 5VDC

- 12 -

10 Operation of the Control Switch Panel Keys

1. Displays during normal mode and functions of each key

Shift

2. Selection of each mode

(1) Types of program mode

- 13 -

(2) Selection of each program mode from the normal mode.

- 14 -

(3) Direct number call function

[Basic procedures]

[Miscellaneous/Precautions]

- 15 -

Status transition diagram (Direct number call operation)

Normal mode

・

・ ・

3. Using the normal mode

- 16 -

・・