Re-Verber-Ray DX-2 Series Product Manual

DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual*
! WARNING: This heater must be installed and serviced by trained gas installation and service personnel only!
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Protect yourself and others by observing all safety information. Retain instructions for future reference.
DX2 Series
* For complete installation instructions, see Generic IOM this piece was inserted within. Also available at www.reverberray.com.
Project:
_____________________________ Date: __________________
Location: ___________________________________________________
City: _________________________ State: ________ Zip: ___________
Customer Name: _____________________________________________
Local Representative: _________________________________________
Contractor: _________________________________________________
Engineer: ___________________________________________________
Address: ___________________________________________________
City: _________________________ State: _________ Zip: ___________
Phone #: _____________________ Serial #: ______________________
Model #: ________________________ Date of Installation: _____________
Notes: _____________________________________________________
Models
Qty.
Model #
DX-2 20-50
DX-2 20-60
DX-2 20-75
DX-2 20-100
DX-2 30-50
DX-2 30-60
DX-2 30-75
DX-2 30-100
DX-2 30-125
DX-2 40-50
DX-2 40-60
DX-2 40-75
DX-2 40-100
DX-2 40-125
DX-2 40-150
DX-2 40-175
DX-2 50-100
DX-2 50-125
DX-2 50-150
DX-2 50-175
DX-2 50-200
DX-2 60-125
DX-2 60-150
DX-2 60-175
DX-2 60-200
DX-2 70-175
DX-2 70-200
DX-2 80-200
(circle one)
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
or
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
LP
BTU's
50,000
60,000
75,000
96,000
50,000
60,000
75,000
100,000
125,000
50,000
60,000
75,000
100,000
125,000
150,000
175,000
100,000
125,000
150,000
175,000
200,000
125,000
150,000
175,000
200,000
175,000
200,000
200,000
Page
Models
1
Warnings
2
Clearances to Combustibles
2
Product Summary
3
Product Instructions
3
Heater Requirements
4
Theory of Operation
4
Wiring Diagrams
5-7
Flowchart
8-9
Parts Listing
10-11
Series Kit Contents
12
Warranty 1. Register online at www.reverberray.com/warranty
Registration 2. Complete the information above and fax to Detroit Radiant Products Co.
Options: 3. Complete the information above and mail to Detroit Radiant Products Co.
V.6/03
Gas Type
Table of Contents
Straight
Length
21'-7"
21'-7"
21'-7"
21'-7"
31'-3"
31'-3"
31'-3"
31'-3"
31'-3"
40'-11"
40'-11"
40'-11"
40'-11"
40'-11"
40'-11"
40'-11"
50'-7"
50'-7"
50'-7"
50'-7"
50'-7"
60'-3"
60'-3"
60'-3"
60'-3"
69'-11"
69'-11"
79'-7"
U-Tube
Length
13'-0"
13'-0"
13'-0"
13'-0"
**17'-10"
**17'-10"
**17'-10"
**17'-10"
**17'-10"
22'-8"
22'-8"
22'-8"
22'-8"
22'-8"
22'-8"
22'-8"
**27'-6"
**27'-6"
**27'-6"
**27'-6"
**27'-6"
32'-4"
32'-4"
32'-4"
32'-4"
**37'-2"
**37'-2"
42'-0"
Weight
120 #
120 #
120 #
120 #
160 #
160 #
160 #
160 #
160 #
190 #
190 #
190 #
190 #
190 #
190 #
190 #
235 #
235 #
235 #
235 #
235 #
265 #
265 #
265 #
265 #
300 #
300 #
330 #
Typical
Mount
Height
10' - 15'
11' - 16'
12' - 18'
13' - 20'
10' - 15'
11' - 16'
12' - 18'
13' - 20'
15' - 25'
10' - 15'
11' - 16'
12' - 18'
13' - 20'
15' - 25'
16' - 30'
17' - 35'
13' - 20'
15' - 25'
16' - 30'
17' - 35'
18' - 40'
15' - 25'
16' - 30'
17' - 35'
18' - 40'
17' - 35'
18' - 40'
18' - 40'
Combustion
Chamber
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Titanium
Titanium
Aluminized
Aluminized
Titanium
Titanium
Titanium
Aluminized
Titanium
Titanium
Titanium
Titanium
Titanium
Titanium
** Model requires 5EA-Sub accessory package.
Printed in U.S.A.
© Detroit Radiant Products
21400 Hoover Rd., Warren, MI 48089
T. (586) 756-0950 F. (586) 756-2626
Form# LIODX2-3M-3/04 (LES)
Replaces Form# LIODX2-5M-3/03
Radiant Emitter
Tube
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
4" Aluminized
"Type" Tube
Pkg #1
20-4 Alum
20-4 Alum
20-4 Alum
20-4 Alum
30-4 Alum
30-4 Alum
30-4 Alum
30-4 Alum
30-4 Alum
40-4 Alum
40-4 Alum
40-4 Alum
40-4 Alum
40-4 Alum
40-4 Titan
40-4 Titan
40-4 Alum
40-4 Alum
40-4 Titan
40-4 Titan
40-4 Titan
40-4 Alum
40-4 Titan
40-4 Titan
40-4 Titan
40-4 Titan
40-4 Titan
40-4 Titan
"Type" Tube
Pkg. #2
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
10-4-Alum
10-4-Alum
10-4-Titan
10-4-Titan
10-4-Titan
20-4-Alum
20-4-Titan
20-4-Titan
20-4-Titan
30-4-Titan
30-4-Titan
40-4-Titan
Baffle
Pieces
5
5
5
5
4
4
4
5
5
2
2
2
4
4
4
4
2
4
4
2
2
2
2
2
2
2
2
2
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DX2 Series
V.6/03
Warnings and Clearances to Combustibles
!
WARNING!
CLEARANCES TO COMBUSTIBLES (IN.)
NOT FOR RESIDENTIAL USE!
MODEL NO.
Do not use in the home, sleeping quarters,
attached garages, etc.
DX-2 (20,30,40)-50 [N,P]
!
WARNING!
This heater must be installed and serviced by
trained gas installation and service personnel
only. Read and understand these instructions
thoroughly before attempting to install, operate
or service this heater. Failure to comply could
result in personal injury, asphyxiation, death,
fire, and/or property damage. Retain these
instructions for future reference.
WARNING!
!
This is not an explosion-proof heater. Where
there is the possibility of exposure to flammable
vapors, consult the local fire marshal, the fire
insurance carrier and other authorities for
approval of the proposed installation.
!
WARNING!
In locations used for the storage of combustible
materials, signs must be posted to specify the
maximum permissible stacking height to
maintain the required clearances from the
heater to the combustibles. Signs must either
be posted adjacent to the heater thermostats
or in the absence of such thermostats in a
conspicuous location.
!
W/1 side shield
W/2 side shields
20 ft from burner
DX-2 (20,30,40)-60 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DX-2 (20,30,40)-75 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DX-2 (20,30,40,50)-100 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DX-2 (30,40,50,60)-125 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DX-2 (40,50,60)-150 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DX-2 (40,50,60,70)-175 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DX-2 (50,60,70,80)-200 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
WARNING!
SIDE
FRONT BEHIND
9
9
39
8
29
8
9
9
7
7
9
9
39
8
29
8
9
9
7
7
9
9
39
8
29
8
9
9
7
7
14
14
39
8
29
8
16
16
7
7
20
20
58
8
42
8
20
20
7
7
24
24
58
8
42
8
23
23
11
11
34
34
63
8
50
8
30
30
11
11
41
41
63
8
54
8
30
30
11
11
TOP
Failure to comply with the stated clearances
to combustibles could result in personal injury,
death and/or property damage.
!
MOUNTING
ANGLE
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
WARNING!
47
47
47
47
30
47
47
47
47
30
60
60
60
60
30
66
66
66
66
30
76
76
76
76
30
81
81
81
81
44
92
92
92
92
44
94
94
94
94
44
BEHIND
BELOW
BELOW
0º MOUNTING ANGLE
45º MOUNTING ANGLE
FRONT
2
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
FRONT
TOP
TOP
This heater should be installed so that the
minimum clearances to vehicles, as marked
on the heater, will be maintained. If vehicle
lifts are present, ensure that these clearances
will be maintained from the highest raised
vehicle.
BELOW
TOP
SIDE
SIDE
TOP
BEHIND
SIDE
SIDE
BELOW
BELOW
0º W/1 SIDE SHIELD
0º W/2 SIDE SHIELDS
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DX2 Series Mechanical Instructions
This supplement is designed to address the specifics of the DX2 Series - See page 12 for specific product features.
Product Summary
DX2 Series heaters are available from 20 to 80 foot, 50,000 to 200,000 BTU’s, natural or propane gas. DX2 Series are positive
pressure, single stage heaters and feature coated aluminized steel for it’s radiant heat exchangers. DX2 Series may also be
upgraded to stainless steel for harsh environment applications.
Operational Features
DX-2 Series heaters include a gas cock, flex connector and all hanging accessories. Most importantly, these heaters feature
coated aluminized heat exchangers covered by highly polished aluminum reflectors for maximum efficiency. These heaters also
feature operational indicator lights, potted circuit boards, hot surface ignition and turbulator baffles (for improved efficiencies).
Specific Mechanical Instructions
Be sure to indentify the titanium (150-200 MBTU/H) combustion chamber and place as the first tube section directly following
the burner box. The identification sticker found on the swagged end of the tubing will identify the titanium combustion tube.
175,000 and 200,000 BTU/H models must be installed with a stainless steel tube clamp at the second joint of the exchanger
between the first and second radiant tubes.
Note baffle quantities for your model and place baffles in the last tubes (farthest from the burner) as shown below and on pages
13-14 of the generic IOM.
Tube Installation Sequence
Aluminized
(50-100 MBTU/H)
B
Aluminized
*
Aluminized
Aluminized
Aluminized
Aluminized or Titanium
Aluminized
Aluminized
(50-125 MBTU/H)
B
*
(50-125 MBTU/H)
(150-175 MBTU/H)
B
Aluminized
*
Aluminized or Titanium
(50-125 MBTU/H)
(150-200 MBTU/H)
Aluminized
Aluminized
Aluminized
Aluminized
B
*
Aluminized or Titanium
(50-125 MBTU/H)
(150-200 MBTU/H)
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
Aluminized
B
*
Aluminized or Titanium
(50-125 MBTU/H)
Aluminized
(150-200 MBTU/H)
B
Aluminized
Aluminized
*
B = Burner Location
*
3
Baffle Location
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DX2 Series
V.6/03
Theory of Operation
Electrical Requirements
♦ 120 Volt - 60 HZ
♦ Starting Current 4.8 Amps
♦ Running Current 1.1 Amps
·
Starting Circuit
When voltage is applied to L1 and L2 (see diagram
on right), a circuit is completed from L1 via the
blower motor to L2. The blower fan is mounted in
the control box and rated to supply sufficient air for
combustion.
Gas Requirements
♦ Manifold Pressure
• Nat. 3.5’’ • LP. 10.0’’
♦ Minimum Inlet Pressure
• Nat. 5.0’’ • LP. 11.0’’
♦ Maximum Inlet
• Nat. 14.0’’ • LP. 14.0’’
Air pressure generated by the blower will cause
the normally open differential pressure switch to
close. Another circuit is completed from L1 to the
hot surface ignition control and back to L2. There
is a five second delay, then the glo-bar is powered. After the glo-bar has been powered for 45
seconds, the control causes the gas valve to open
and initiates the ignition trial.
Ventilation Requirements
♦ Consult the generic supplement for venting
instructions and unvented operation.
♦ For unvented operation, there must be a positive
air displacement of at least 4.0 CFM per 1000
BTU/H for natural gas or 4.5 CFM per 1000
BTU/H for LP gas. WVE-4 termination cap must
also be used.
Power to the glo-bar is shut off during the last two
or three seconds of the ignition trial.
♦ Maximum vent length for all models is 20 ft.
·
Approved & Required Vent Caps
Running Circuit
After ignition, the flame rod monitors the flame. As
long as a flame is present, the valve is held open.
If the flame is lost, the control acts to close the valve
within one second, and a new trial sequence
identical to that at start-up is initiated. If proof of
flame is not established within 8.5 seconds, the
unit will lock out. If lockout occurs, the control can
be reset by briefly interrupting the power source.
Sidewall Single
♦ 4’’ Duravent sidewall vent kit (4-DSK).
♦ 4’’ Vent terminal (SWD-4).
Sidewall Dual (sharing common t-stat)
♦ 6’’ Duravent sidewall vent kit (6-DSK).
♦ 6’ Vent terminal (SWD-6).
Roof Single
♦ Approved 4’’ rooftop rain cap (RVC-4).
Roof Dual (sharing common t-stat)
♦ Approved 6’’ rooftop rain cap (RVC-6).
IMPORTANT: Do not use sidewall caps for roof
venting and do not use roof caps for sidewall
venting.
4
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
Internal Wiring Diagrams
Standard Diagrams
LADDER DIAGRAM - MARK17DU-117 WITH LIGHTS
L1
L2
120VAC
BLOWER
BK
BK
INDICATOR LIGHTS
BK
BK
BK
GAS VALVE
BK
BK
O
PRESSURE SWITCH
R
BK
W
BK
W
GND
NEUT
NEUT
VALVE
SIC1
BR
IGNITOR
LINE1
TH
PROBE
W
G
IGNITION MODULE
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST
BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C.
BLOCK DIAGRAM - MARK17DU-117 WITH LIGHTS
BURNER
BK
TERMINAL BLOCK
O
A
B
PRESSURE
SWITCH
BK
BK
BK
BK
W
C
BK
BR
BK
D
INDICATOR
LIGHTS
MARK 17DU-117
BK
L1
L2
W
PROBE
SIC1
LINE1
TH
NEUT
VALVE
NEUT
BK
120VAC
FLAME
ROD
IGNITOR
BLOWER
M
1
C
2
P
3
M
1
C
2
P
3
W
R
W
BK
NO
OFF
GAS VALVE
5
G
GND
IGNITION
MODULE
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DX2 Series
V.6/03
Field Wiring Diagrams
B
HEATER BURNER BOX
W
T-stat
Multiple (if applicable)
G
B
GRD
NOTE: Up to 4 line voltage
tube heaters can be wired to
most T-stats. Heaters on same
vent must share the same
t-stat.
HEATER BURNER BOX
W
Multiple (if applicable)
NC
G
COM
B
HEATER BURNER BOX
W
Multiple (if applicable)
G
B
L1
HOT (Black)
L2
NEUTRAL (White)
HEATER BURNER BOX
W
Single/Multiple
G
120V Field Wiring for Single/Multiple Line Voltage Heaters
COMMON REQUIRED FOR
THEMOSTATS THAT REQUIRE
CONSTANT POWER.
PANEL GROUND
N
24v
COMMON C
BURNER BOX
WITH
INTERNAL
RELAY OPTION
PANEL GROUND
W
N
24v
R
BURNER BOX
WITH
INTERNAL
RELAY OPTION
EXTERNAL
TRANSFORMER
24v DIGITAL T-STAT
PANEL GROUND
24V
N
24v
120 V
EXTERNAL TRANSFORMER IS
NEEDED WHEN USING THE
INTERNAL RELAY OPTION. A
40VA TRANSFORMER IS
SUFFICIENT TO OPERATE 10
APPLIANCES
BURNER BOX
WITH
INTERNAL
RELAY OPTION
120 Volt Power
(Observe Polarity)
L1
L2
L1
L2
Alternative Field Wiring Diagram for 24VAO (Internal Relay Option).
24V T-stat
WHITE
115V
G
TO HEATER BRANCH #1
Common required for
thermostats that
require constant
power.
WHITE
115V
W R
24V
24V
BY OTHERS
TO HEATER BRANCH #2
POLE
#2
R8285 Relay
Transformer
POLE
#1
W
G
Y
A Transformer Relay is used in conjunction
with most low voltage T-stats when wiring
tube heaters.
R
W
B
COIL
L2
115V
L1
NOTE: The Transformer Relay selected must
be able to handle the combined start-up
amperage per relay branch.
C
24V T-Stat & Connection for Single/Multiple Heaters - Relay Transformer Required
6
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
Alternative Wiring Diagrams
For 24VAO (Internal Relay Option)
LADDER DIAGRAM - MARK17DU-117 WITH LIGHTS
L1
L2
120VAC
BK
BK
BLOWER
INDICATOR LIGHTS
BK
24V
BK
BK
GAS VALVE
BK
BK
O
PRESSURE SWITCH
R
BK
GND
NEUT
NEUT
SIC1
BR
IGNITOR
LINE1
TH
W
PROBE
W
W
BK
VALVE
T-STAT
TERMINAL
G
IGNITION MODULE
DX2 Series Ladder Diagram (with optional 24VAO relay installed)
BLOCK DIAGRAM - MARK17DU-117 WITH LIGHTS
BK
TERMINAL BLOCK
BURNER
O
A
B
PRESSURE
SWITCH
BK
D
24V
C
BK
T-STAT
TERMINAL
BK
BK
BK
W
BR
INDICATOR
LIGHTS
BK
PROBE
SIC1
LINE1
TH
NEUT
VALVE
NEUT
BK
L1
120VAC
M
1
C
2
P
3
FLAME
ROD
IGNITOR
BK
W
R
W
G
MARK 17DU-117
GND
L2
W
BLOWER
M
1
C
2
P
3
NO
OFF
GAS VALVE
DX2 Series Block Diagram (with optional 24VAO relay installed)
7
IGNITION
MODULE
8
NO
Does valve open?
YES
Does valve light
come on?
YES
Does the ignitor warm
up and glow red?
YES
Does the switch
light energize?
YES
Does the fan
turn on?
Turn up thermostat
NO
NO
NO
Remove obstruction
& lubricate fan.
YES
YES
NO
YES
Replace valve.
Correct problem.
*
*
NO
Replace burned out light.
WARNING: By-passing any pressure
switch is for testing purposes only.
Do not leave switch by-passed during
normal operation or heater’s
built-in safety mechanisms will be
compromised.
If any of the previous were occurring,
please address the problem.
* Baffle(s) is in the tube(s) farthest
from the burner.
* Heater, fan blower, squirrel cage,
intake and exhaust are clean and free
from dirt and obstructions.
* The 4” air intake pipe does not
exceed 20 feet and/or 2 elbows.
* There is not a negative pressure
experienced at the area of air intake
(i.e. attic space, high-winds, very tight
building).
Replace the differential switch after
verifying the following:
YES
The heater is equipped with a safety pressure
switch. This differential switch, located in the
gas valve compartment, is a normally closed
switch. Temporarily place jumpers across the
terminals of the switch. (Be sure to reinstall the
cover.) Does the light energize?
The fan is faulty and
must be replaced.
Replace faulty light.
Replace ignitor.
NO
Is resistance through the
ignitor 45-400S.
Repair wiring.
YES
The circuit board and/or wiring harness
may be faulty and need to be replaced.
Replace circuit board.
Check to make sure pressure is within NO
min. & max. inputs as indicated on
AGA burner rating label. Are both ok? YES
Does burner ignite at
all?
Replace ignitor.
NO
Correct wiring.
NO
Is there 120V
coming to the fan?
Check for loose wiring or
resistance in hose connection to YES
pressure switch. Are they ok?
NO
Check voltage at ignitor
during ignition sequence
(usually 30-45 seconds YES
after power to the heater).
Is it 120V?
Remove obstruction.
YES
YES
Is the blower
obstructed?
Is the inlet or the outlet
of the unit obstructed NO
(i.e. ice, birds nest, dirt)?
YES
Is the ignitor physically NO
damaged?
NO
Find the source of the
electrical problem.
NO
Is the power at the
heater 120V?
Is the light
burnt out? If
so, replace.
NO
DX2 Troubleshooting Flow Chart (models with indicator lights)
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
9
NO
NO
YES
YES
YES
NO
*
WARNING: By-passing any pressure
switch is for testing purposes only.
Do not leave switch by-passed during
normal operation or heater’s
built-in safety mechanisms will be
compromised.
NO
Check to make sure
flame sensor wire is
ok and then replace
circuit board.
YES
With microammeter, check amperage at flame
rod. Is it greater than 0.7 microamps?
Sensing rod is faulty or flame is
weak. Check to make sure heater
is operating at proper gas
pressure as indicated on AGA
burner rating label and then
replace sensing rod if needed.
YES
Make sure gas lines were
purged of air.
Correct
problem.
Differential
pressure switch
may be faulty or
there is a restriction
in the exhaust.
Correct
problem.
Correct problem.
NO
Is the heater properly grounded?
Is the heater’s polarity correct?
Check to make sure that the pressure is
within minimum and maximum inputs as
indicated on the AGA burner rating
label. Is gas pressure ok?
YES
YES
Replace
gas valve.
Correct
problem.
Possibly, the circuit
board and/or wiring
harness is faulty.
These should be
replaced.
NO
Check to make sure gas pressure is
within minimum and maximum inputs,
as indicated on AGA burner rating
YES
label. Is gas pressure ok?
Does the burner
come on and then
turn off immediately
(1 or 2 seconds).
NO
Does the burner stay on for
approx. 8 seconds and then
shut off?
Is the gas cock in
the ON position?
The following can cause the
heater to shut down:
* Improper grounding
* High winds
* Taking combustion air from
the attic
* Dirty environment
* Baffle not located properly
* Fluctuating gas pressure
NO
Troubleshooting ends.
YES
NO
Test for 120V at valve
during valve opening
period (usually 30-45 NO
seconds after power to
the heater). Is there
120V to valve?
NO
Check to make sure gas pressure is
within minimum and maximum inputs,
as indicated on AGA burner rating
YES
label. Is gas pressure ok?
Does heater stay on
until call for heat ends?
YES
Does the burner
stay on?
YES
Does the burner
ignite?
YES
After ignitor is
warmed up, does gas
valve open?
YES
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
328
70
10
67
329
66
44
33B
122
302
31B
351A
68A
352A
55A
76
212
83
208
209
31B
209P
223
304
204
201
200A
NOPS
218
303
217
5
205
17
50
9
10
202
105
12
222
82
221
11
220
21B
26A
tio
26B
us
mb
Co
26E
r
be
am
h
nC
220
65I
rT
itte
Em
)
e(s
26A
ub
26D
DX2 Series
301
1
19B
106
20C
20D
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
V.6/03
Parts Breakdown
GLO-BAR IGNITOR BOX
GLO-BAR IGNITOR BOX COVER
SIGHT GLASS KIT
WIRE HANGER W/ SPRING CLIP
TP-11
TP-12
TP-17
TP-19B
11
GASKET FOR AIR ORIFICE & AIR COLLAR
TP-112
TP-122
N.O. Pressure Switch (Select switch below, BTU Dependent)
LONG WIRING HARNESS FOR 17DU-117
MARK 17DU-117 POTTED CIRCUIT BOARD
GREEN SELF TAP GROUND SCREW
DIVIDER GROMMET
1/4" NEUTRAL TERMINAL BLOCK
120V INDICATOR LIGHT
CONTROL BOX
RIGHT END PANELS - NO HOLES
LEFT END PANEL W/ LIGHT HOLES
DIVIDER PANEL W/ P.S. MOUNTING TABS
GAS MANIFOLD
FLAME ROD
GLO-BAR HOLDER GASKET
STAIN. STL. TUBE CLAMP (175 & 200 MBTU/H)
PRESSURE SENSE TUBE (VINYL)
PRESSURE BARB FITTING
1/2" X 3" PIPE NIPPLE
36E36A-240 GAS VALVE - LP GAS ASSY
36E36A-246 GAS VALVE - NAT GAS ASSY
"Z" MOUNTING BRACKET
GLO-BAR HOLDER
GAS ORIFICE - CONSULT FACTORY
16'' BURNER TUBE WITH FLANGE
BURNER (125 TO 200 MBTU/H)
BURNER (50 TO 100 MBTU/H)
Description
(TP-264F) DIFFERNETIAL PRESSURE SWITCH - 200 MBTU/H
(TP-264D) DIFFERNETIAL PRESSURE SWITCH - 175 MBTU/H
(TP-264E) DIFFERNETIAL PRESSURE SWITCH - 125 TO 150 MBTU/H
(TP-264B) DIFFERENTIAL PRESSURE SWITCH - 50 TO 100 MBTU/H
TP-NOPS
TP-352A
TP-351A
TP-331
TP-330
TP-329
TP-328
TP-304
TP-303
TP-302
TP-301
TP-223
TP-222
TP-221
TP-220
TP-218
TP-217
TP-212
TP-209P
TP-209
TP-208
TP-205
TP-204
TP-202
TP-201
TP-200A
Part #
**6’ TOTAL NEEDED TO COVER OUTER EDGES OF BURNER BOX (TP-70)
5' ALUM. TUBE, PAINTED WITH ONE CLAMP
5' REFLECTOR
TP-111
REFLECTOR END CAP
REFLECTOR CLIP
TP-106
STAINLESS STEEL FLEX CONNECTOR
TP-83
TP-105
RUBBER GROMMET
REFLECTOR CENTER SUPPORT
TP-76
TP-82
STRAIN RELIEF BUSHING
CONTROL BOX COVER GASKET (PER FOOT**)
TP-70
2" X 4" OUTLET BOX COVER
TP-67
TP-68A
INTERLOCKING 33" BAFFLE SECTION
2" X 4" OUTLET BOX
FAN BLOWER
TP-55A
TP-66
GLO-BAR IGNITOR
TP-50
TP-65I
AIR ORIFICE W/SCREEN - CONSULT FACTORY
TP-44
TP-26E
CONTROL BOX BRACKET
TP-26D
1/2" GAS COCK
10 FT. 304 STAINLESS RADIANT TUBE
10 FT. 409 STAINLESS STEEL COMBUSTION TUBE
TP-26B
TP-33B
10 FT. TITANIUM COMBUSTION TUBE
TP-26A
TP-31B
TUBE CLAMP
10 FT. ALUM. RADIANT/COMBUSTION TUBE
TP-21B
120" ALUMINUM REFLECTOR
CONDUIT 4" X 1/2"
TP-10
120" STAINLESS STEEL REFLECTOR
CONDUIT COUPLING
TP-9
TP-20D
FLANGE GASKET
TP-5
TP-20C
CONTROL BOX COVER
Description
TP-1
Part #
DX2 SERIES PARTS LISTING
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
Basic Parts List
DX2 Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
Kit Contents & Product Features
Kit contents for the DX2 Series are shown below. Reference the proper column for your particular models length.
FILLED BY:
DX-2 SERIES KIT CONTENTS
TP#
DESCRIPTION
TP-19B
TP-21B
TP-33B
TP-82
TP-83
TP-105
TP-106
IOM
SS ADD ON
20 FOOT 30 FOOT
4" Hangers
4" Tube Clamps
1/2" Gas Cock
4" Refl. Cntr. Sprt.
24" SS Flex Line
Refl. Endcaps
Refl. Endcap Clips
Install / Op Manual
When Applicable
3
2
1
2
1
2
8
1
40 FOOT
50 FOOT
60 FOOT
70 FOOT
80 FOOT
5
4*
1
4
1
2
8
1
6
5*
1
5
1
2
8
1
7
6*
1
6
1
2
8
1
8
7*
1
7
1
2
8
1
9
8*
1
8
1
2
8
1
4
3
1
3
1
2
8
1
Stainless Steel upgrades are noted in the bottom row when applicable.
*175, 200 Models to have one TP-21B upgraded to Stainless Steel
4” Reflector Center
Support TP-82
4” Hanger
TP-19B
4” Butt Clamp
TP-21B
1/2” Gas Cock
TP-33B
Bag of Reflector
End Cap Clips.
TP-106
24" SS Flex
Connect TP-83
Notes: *One 4” stainless steel butt clamp is provided for each
175,000-200,000 BTU model. Place as shown in IOM.
Reflector End
Caps TP-105
Generic IOM
(LIOGT)
AND
Series Insert
(LIODX2)
Product Features
APPROVALS
• CSA.
• Indoor/Outdoor approval.
• Commercial/Industrial approval.
• 100% safety shut off.
• Moisture and corrosion resistant
BURNER SIGHT GLASS
• For burner inspection.
•
•
•
•
COMBUSTION AIR INLET & VENT
• 4” Male duct.
ENAMELED CONTROL BOX
• Outside air collar (4”) attached.
• Totally enclosed components.
CONTROLS
ignition module.
Differential pressure sensing switch.
Silicon carbide hot surface igniter.
Flame rod sensing.
Pre-purge controls.
EMMITER & COMBUSTION TUBES
• 16ga. 4” O.D. coated aluminized steel.
• All tubes coated with high temperature,
corrosion resistant black coating .95
emissivity. Slip fit connection.
• Coated, titanium combustion chamber
(150-200 MBTU/H models).
12
GAS CONNECTION
• 1/2” gas cock included.
• 7/8” flare-2’ S.S. flex included.
WARRANTY *
• 1 year - Burner box components.
• 5 years - Combustion and radiant tubes.
• 10 years - Stainless steel burner.
* See cover for warranty registration information.
OTHER
• Stainless steel upgrade available
for harsh environments.
• One reflector center support per
reflector.
• Turbulator baffle included.
• Visit www.reverberray.com
• Made in U.S.A.