Char-Broil Patio Caddie 06601295 Specifications

06601295
ASSEMBLY/USE & CARE
MANUAL
FOR OUTDOOR HOUSEHOLD USE ONLY.
DO NOT USE INDOORS OR
FOR COMMERCIAL COOKING.
INSTALLER/ASSEMBLER: Leave these instructions with
consumer.
CONSUMER: Keep this manual for future reference.
WARNING
Read this manual before cooking on grill. Failure to follow
all manufacturers’ instructions could result in serious
personal injury and/or property damage.
Combustion by-products produced when using this product
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
CAUTION
WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use
shall not be stored in the vicinity of
this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
Read and follow all safety statements, assembly
instructions and Use and Care directions before attempting
to assemble and cook.
Some parts may contain sharp edges — especially as
noted in the manual! Wear protective gloves if necessary.
If you have any questions or need assistance during
assembly, please call 1-800-241-7548.
Visit us on the web at: www.charbroil.com
C O L U M B U S , G A
06601295_42804181 (05-30-07)
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout the
manual.
Installation Safety Precautions
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in death
or serious injury.
• Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.
• Grill installation must conform with local codes, or in their
absence with National Fuel Gas Code, NFPA 54 / ANSI
Z223.1 or CAN/CGA-B149.2 Propane Installation Code.
Handling and storage of LP cylinders must conform to LP Gas
Code NFPA/ANSI 58. Grill is not for use in or on recreational
vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for outdoor use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
CAUTION
WARNING
DANGER
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
WARNING
CAUTION: Indicates a potentially hazardous
situation or unsafe practice which, if not avoided,
may result in minor or moderate injury.
Call Grill Service Center for Help and Parts
• If you need assistance with your product or warranty parts call
1-800-241-7548. Hours of Service Center Operation are
8:00 A.M. To 6:00 P.M. EST Monday - Friday.
• To order non-warranty replacement parts or accessories
please visit us on the web at www.charbroil. com or call
1-800-241-7548 and one of our friendly and knowledgeable
agents will be glad to assist you.
Important: Fill out Warranty information below
Warranty Information
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
To insure your satisfaction
and for follow-up service,
register your grill
online at:
www.grillregistration.com
2 • 06601295
For Safe Use Of Your Grill And To Avoid Serious Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in bottom or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in enclosed
space such as carport, garage, porch, covered patio, or under an
overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill. (Unless
briquets are supplied with your grill).
• Use grill at least 3 ft. from
any wall or surface.
Maintain 10 ft. clearance
to objects that can catch
fire or sources of ignition
such as pilot lights on water
heaters, live electrical appliances, etc.
• Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions.
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Parts List
Key Qty. Description
Kit Number
A.......1 .......Base Assy .. ..........................................................29001148
B.......1 .......Control Panel Leg Kit ........................................... 55710172
C ......2 .......Cart Leg ................................................................55710167
D ......1 .......Spark Generator ...................................................29101267
E.......1 .......HVR Assembly. .....................................................29101005
F.......1 .......Porcelain Bottom Kit..............................................55710173
G ......1 .......Burner....................................................................29101009
H ......1 .......Medallion ..............................................................29101010
I ........1 .......Control Knob..........................................................29101011
J .......1 .......Porcelain Top Kit........ ...........................................55710174
K.......1 .......Top Handle Kit...... .................................................55710169
L .......1 .......Heat Indicator.......... ..............................................55710175
Parts List
Key Qty. Description
Kit Number
M ......1 .......Grease Cup Kit.......................................................55710171
N ......1 .......Electrode Wire........................................................29101019
O ......1 .......Electrode ................................................................29101021
P.......1 .......Pull Handle .............................................................29101023
Q ......1 .......Cooking Grate ........................................................29101024
R ......1 .......Valve Cover ............................................................29101025
– .......1 .......Hardware Bag ........................................................42030297
K
L
J
H
C
Q
C
P
B
G
D
I
F
R
E
O
N
M
A
06601295 • 3
WARNING
Use & Care
LP Tank (LP Gas Supply Cylinder)
•
•
•
•
The LP tank used with your grill must meet the following
requirements.
LP tank designed for use with your grill measures 12”
(diameter) x 12-1/2” (tall) with 14 lb. capacity maximum. LP
tank which measures 12” (30.5cm) (diameter) x 18” (45.7
cm) (tall) with 20 lbs. (9 kg.) capacity maximum may also be
used.
Be constructed and marked in accordance with
specifications for LP tank of the U. S. Department of
Transportation (DOT) or for Canada, CAN/CAS-B339,
cylinders, spheres and tubes for transportation of dangerous
goods, Transport Canada (TC). See LP tank collar for
marking.
LP tank valve must have:
•Type 1 outlet compatible with regulator or grill.
•Safety relief valve.
•UL listed Overfill Protection Device
(OPD). This OPD safety feature is
identified by a unique triangular
hand wheel. Use only LP tanks
OPD Hand Wheel
equipped with this type of valve.
Off
A
Safety Relief
Valve
• If the regulator frosts turn off grill and LP tank
valve immediately. This indicates a problem with
the tank and it should not be used on any product.
Return to supplier!
LP Tank Removal, Transport And Storage
•
LP Tank
Valve
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature
of the valve.
Clockwise
OPD Hand Wheel
Type 1 outlet with
thread on outside
•
Strap and Cap
•
LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
•
DANGER
•
• Do not insert any tool or foreign objects into the
valve outlet or safety relief valve. You may damage
the valve and cause a leak. Leaking propane may
result in explosion, fire, severe personal injury, or
death.
•
•
•
• If you cannot stop a gas leak, immediately close LP
tank valve and call LP gas supplier or your fire
department!
4 • 06601295
Safety
Cap
Retainer
Strap
A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,
covered patio or other building. Never leave an LP tank
inside a vehicle which may become overheated by the sun.
Always keep LP tank in upright position during use, transit or
storage.
Do not store an LP tank in an area where children play.
LP (Liquefied Petroleum Gas)
•
• If a leak is detected at any time, STOP and call the
fire department.
Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Remove attachment holding LP tank, then lift up
and off support bracket. Install safety cap onto LP tank valve.
Always use cap and strap supplied with valve. Failure to
use safety cap as directed may result in serious
personal injury and/or property damage.
LP gas is nontoxic, odorless and colorless when produced.
For Your Safety, LP gas has been given an odor (similar to
rotten cabbage) so that it can be smelled.
LP gas is highly flammable and may ignite unexpectedly
when mixed with air.
LP Tank Filling
•
•
•
Use only licensed and experienced dealers.
LP dealer must purge a new tank before filling.
Dealer should NEVER fill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
A frosty regulator indicates gas overfill. Immediately close LP
tank valve and call local LP gas dealer for assistance.
Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
To remove gas from LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
LP Tank Exchange
•
•
•
Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision
fill, test and certify their cylinders. Exchange your tank
only for an OPD safety feature-equipped tank as
described in the "LP Tank" section of this manual.
Always keep new and exchanged LP tanks in upright
position during use, transit or storage.
Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Leak Test
•
•
•
•
Leak test must be repeated each time LP tank is exchanged
or refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak checked outdoors in well-ventilated area,
away from ignition sources such as gas fired or active
electrical appliances. During leak test, keep grill away from
open flames or sparks.
Use a clean paint brush and 50/50 soap and water solution. Use
mild soap and water. s
Do not use household cleaning
agents. Damage to gas train components can result.
1. Turn control knob to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning hand wheel
counter clockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection.
Correct before proceeding.
4. Brush soapy solution onto following connections:
• LP tank valve (1) including threaded portion into tank;
• Regulator fitting, face at crimps and vent hole (2).
• Hose (3) and all connections;
• All LP tank welds (LP tank collar, middle and bottom) (4).
5. “If growing” bubbles appear, there is a leak. Close LP tank
valve immediately. Re-tighten connections and repeat leak
test procedures. If leaks cannot be stopped replace parts.
Order new parts by giving the serial, model number and
name of items needed to the Grill Service Center at
1-800-241-7548.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
3
1
WARNING
If “growing” bubbles appear do not use or
move the LP tank. Contact an LP gas supplier
or your fire department!
Connecting Regulator to the LP Tank
1. Turn control knob OFF.
2. Turn LP tank OFF by turning hand wheel clockwise to a full
stop (A).
3. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
4. Hold regulator, insert nipple (B) into LP tank valve. Nipple
must be centered in LP tank valve. Hand tighten coupling
nut, holding regulator in a straight line(C) with LP tank
valve so as not to cross thread the connection.
5. Turn coupling nut clockwise to tighten to a full solid stop. The
regulator will seal on the back-check feature in LP tank valve,
resulting in some resistance. An additional one-half to
three quarters turn is required to complete connection.
Tighten by hand only - do not use tools.
Note: If you cannot complete the final connection, disconnect
regulator and repeat steps 4 and 5. If you are still unable
to complete the connection, do not use this valve and
regulator! Call 1-800-241-7548 for a replacement.
6. Follow “Leak Test” instructions on the following page.
Off
Clockwise
OPD Hand Wheel
Type 1 outlet with
thread on outside
A
Safety Relief
Valve
Strap and Cap
Nipple has to be centered
into the LP tank valve.
B
Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.
C
4
2
Coupling Nut
Regulator
3
06601295 • 5
WARNING
Hose Check
•
• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
Before each use, check to see if hoses are cut, worn or
kinked. Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
Normal
Hose
• Do not use grill until leak-tested.
Kinked
Hose
Safety Tips
s
Before opening LP tank valve, check the coupling nut for
tightness.
s
When grill is not in use, turn off control knob and LP tank
valve.
s
Never move grill while in operation or still hot.
s
Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
s
The grease cup must be attached to grease clip and emptied
after each use. Do not remove grease cup until grill has
completely cooled.
s
If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
s
The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
s
If you have a grill problem see the "Troubleshooting Section".
Turning Grill Off
•
Turn knob to OFF position. Turn LP tank hand wheel
clockwise to a full stop.
Ignitor Check
•
Turn gas off at LP tank. Press ignitor button rapidly. “Click”
should be heard each time at electrode. See Troubleshooting
section if not click is heard.
Valve Check
•
Important: Make sure gas is OFF at LP tank before
checking valve. Knob locks in place. To check valve, first
push in knob and release, knob should spring back. If knob
does not spring back, replace valve assembly before using
grill. Turn knob to LOW position then turn back to OFF
position. Valve should turn smoothly.
Before Your First Cookout
• Light burner, check to make sure it is lit, close the lid and warm
up grill on HIGH for 15 minutes. Curing of paint and parts will
produce an odor only on first lighting.
Burner Flame Check
WARNING
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside of closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions.
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operating
position.
CAUTION
1. Light burner in grill bottom using long-stem match as
described in Match Lighting.
2. Push in and rotate knob from HIGH to LOW. You should see
a noticeably smaller flame in LOW position from that seen in
HIGH position. Always check flame, as described above, prior
to each use
s
Let grill cool before placing briquets.
Ignitor Lighting
s
Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP tank.
2. Push in and turn knob on control leg to HIGH.
3. Push IGNITOR button rapidly to light. Be sure burner lights
and stays lit.
4. If IGNITOR does not work, follow match lighting instructions.
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
tank off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.
6 • 06601295
CAUTION
If burner does not light, turn knob(s) to OFF, wait 5
minutes, try again. If the burner does not ignite with the
valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Match Lighting
s
Do not lean over grill while lighting.
1. Open lid. Turn gas on at LP tank.
2. Place lit long-stem match into one of three
large match lighting holes around burner
tube from beneath grill.
3. Push in and turn control knob to HIGH.
Be sure burner lights and stays lit.
Match-lighting holes
General Grill Cleaning
•
•
•
CAUTION
• Clean burner twice a month when in regular
use. Clean burner prior to use after storage.
Spiders and insects like to build nests in
burner tubes (especially during colder
months). These nests can cause flashback
(fire in burner tube).
Clean porcelain grill lid and bottom with soap and water or
non-abrasive cleaner to remove dust and grease. Use
Cream of Tarter for stubborn stains. Do not use a grill
cleaner on outside of grill. Wipe with vinegar. Do not paint
inside of grill.
Replace ceramic briquets as frequently as necessary to
avoid grease buildup and flare-ups.
Porcelain grate: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution
or specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.
Repainting Your Grill
•
•
After extended use and exposure to weather, paint on grill
legs may deteriorate or become spotted. Although this
detracts from grill’s appearance, it will not impair its
performance.
To refinish grill legs, use wire brush and lightly sand with fine
grit sandpaper. Sanding allows new paint to adhere more
easily. Refinish legs with heat resistant paint.
Storing Your Grill
Typical spider web inside burner
•
•
•
•
•
•
Cleaning the Gas Train
1.
2.
3.
4.
5.
Turn gas OFF at knob and LP tank.
Remove cooking grate and grease cup (A).
Remove acorn nuts and burner plate (B).
Disconnect ignitor wire from electrode. Wipe ceramic portion
of electrode with rubbing alcohol and cloth (C).
Examine upper and lower surfaces of burner tube closely (D).
If any cracks or holes are found, replace burner tube.
Valve
Clean cooking grate and discard old briquets.
Apply a light coating of vegetable oil to heat plate.
Store in dry location.
When LP tank is connected to grill. Store both outdoors in
wee ventilated space and ut of reach of children.
Cover grill if stored outdoors. Choose from a variety of grill
covers offered by the manufacturer.
Store grill indoors ONLY if LP tank is disconnected, removed
from grill and stored outdoors.
A
s
VERY IMPORTANT:
When replacing burner tube, burner tube must pass through hole
in valve cover and engage valve attached to control leg.
B
Burner Tube
6.
7.
8.
9.
10.
11.
12.
13.
Using garden hose (preferably with nozzle), force water
through burner tube to clean.
Replace burner place and acorn nuts.
If grill is to be stored, coat tube burner lightly with cooking oil.
Wrap protective cover over each end to keep insects out.
Attach flat end of ignitor wire to electrode.
Add briquets to grill.
Replace cooking grate and grease cup.
Before cooking again on grill, follow Gas Flow Check.
Grill must be completely dry before cooking.
C
D
A
06601295 • 7
Before Beginning Assembly
• Remove all contents from box. Lay cardboard on the ground when unpacking, assemble grill parts on the cardboard to avoid
scratching surfaces.
• Carefully read and follow all assembly instructions, paying particular attention to parts orientation.
• Easily find fasteners by referring to each item (shown actual size) at the start of each step.
• Minimum tools...for assembly of your grill include screwdrivers (Phillips), adjustable wrench and pliers. A 3/8” nut driver would be
ideal.
• You may fill your LP gas tank prior to assembly. The tank must also have the safety cap installed onto the tank when not in use, See
Use & Care section.
11
Items to Assemble
1 Grill Bottom
1 Control Leg
1 Ignitor
2 #10-24x1” Machine Screws
2 #10-24 Lock Nuts
2 T-Nuts
2 #10-24x3/8" Self-Tap Screws
A Unfold leg. Fasten leg using (2) #10-24x3/8” self-tap screws.
B Attach leg to grill bottom with (2) #10-24 X 1” machine screws and (2) #10-24 lock nuts.
Finger tighten only. Secure with t-nuts.
Note: Be sure that hole in grill bottom for electrode is pointing upward toward control
panel.
C Push ignitor through control leg and secure with locking nut.
Self-tap
screw
#10-24
Lock Nuts
Qty: 2
A
#10-24x1”
Machine Screws
Qty: 2
#10-24x3/8"
Qty: 2
C
T-Nuts
Qty: 2
C
Ignitor
B
Control Leg
Hole for electrode facing
toward control leg.
8 • 06601295
Grill Bottom
12
Items to Assemble
2 Plain Legs
4 #10-24x1”Machine Screws
4 #10-24 Lock Nuts (keps)
4 T-Nuts
4 #10-24x3/8" Self-Tap Screws
#10-24
Lock Nuts
Qty: 4
A Unfold legs. Fasten each leg using (2) #10-24x3/8” self-tap screws.
B Attach leg handle onto one leg with machine screws and hex nuts. Only finger
tighten hex nuts. Secure with t-nuts.
C Place screws and hex nuts into each leg, finger tighten only. Secure legs to grill
bottom with t-nuts.
T-Nuts
Qty: 4
Self-tap
screw
#10-24x3/8"
Qty: 4
#10-24x1”
Machine Screws
Qty:4
A
B
C
C
Plain Leg
06601295 • 9
Items to Assemble:
1 Base
6 #10-24x1”Machine Screws
6 Lock Nuts (#10-24)
3
Turn cart over as shown. Make sure wheels on base face away from control leg.
A Each leg attaches to base with two machine screws and hex nuts.
Lock Nuts
#10-24
#10-24
Lock Nuts
Qty: 6
Wheels opposite of handle.
Base
#10-24x1”
Machine Screws
Qty:6
10-24x1”
Machine
Screws
leg correctly attached to base
Control Leg
A
Handle
4
Items to Assemble:
1 Valve/Hose/Regulator
2 #6-32x3/8” Machine Screws
A Insert valve stem into opening on control
leg, attach with machine screws.
#6-32x3/8”
Machine Screws
Qty: 2
A
A
Valve/Hose/Regulator
10 • 06601295
5
A Insert burner tube into center hole through grill bottom.
Items to Assemble:
1 Burner
B Then insert burner tube through hole in valve cover, making
2 #10-24x3/8” Machine Screws sure flanges are facing towards control panel leg.
2 Lock Nuts (#10-24)
C Engage burner tube over valve attached to control leg.
1 Valve Cover
D Fasten burner to grill bottom with machine screws and hex
2 #10x3/8” Self-tap Screw
nuts.
1 Control Knob
#10-24
Lock Nuts
#10-24x3/8”
Machine Screws Qty: 2
Qty: 2
E Connect control knob to valve.
F Valve cover flanges goes inside control leg, attach with
two self-tap screws.
#10x3/8”
Self-tap Screw
Qty: 2
B
A
Burner
Valve Cover
C
Correct engagement
of valve and burner tube
Control Knob
E
F
D
Valve cover inside
control leg
06601295 • 11
Items to Assemble:
4 Lock Nuts (#10-24)
3 #10-24x2” Machine Screw
3 Spacers
1 Electrode
1 #10-24x3/8” Machine Screw
6
A Place the 2” machine screw from under grill bottom. Slide a spacer onto
screw, attach with hex nut.
B Insert long end of electrode from beneath grill bottom.
C Secure with 3/8” machine screw and hex nut.
#10-24x3/8”
Machine
Screw
Qty: 1
Spacers
Qty: 3
#10-24x2”
Machine
Screw
Qty: 3
A
B
C
Electrode
7
A Connect round end of ignitor wire to ignitor.
B Connect flat end of ignitor wire to electrode.
C Place heat plate on ends of 2” machine screws, attach with acorn nuts.
Items to Assemble
1 Ignitor Wire
1 Heat Plate
3 Acorn Nuts
Heat Plate
Acorn Nuts
Qty: 3
C
A
B
Ignition Wire
12 • 06601295
#10-24
Lock Nuts
Qty: 4
8
A Thread end of grease wire through hole from inside grill bottom.
B Place curved end of grease clip into other hole.
C Shows grease clip correctly assembled from inside grill bottom.
D Place grease cup into grease clip.
Items to Assemble
1 Grease Clip
1 Grease Cup
A
D
B
Grease Clip
C
Grease Cup
9
Items to Assemble:
1 Cooking Grate
A Cooking grate rests on T-nuts.
A
Cooking Grate
06601295 • 13
10
Items to Assemble:
1 Lid Handle
2 Machine Screw
2 Lock Nuts (#10-24) (keps)
1 Temperature Gauge w/Wing Nut
11
A Attach lid handle to lid with machine screws and hex nuts.
Tighten the screws not the hex nuts.
B Remove wing nut from thermometer. Place thermometer into
lid and reattach the wing nut
Items to Assemble:
3 Lid Hangers
3 #12-14x1/2” Self-tap Screw
Self-tapScrew
#12-14x1/2”
Qty: 3
A Attach lid hangers inside of lid with self-tap screw as shown..
Lid Handle
A
A
#10-24
Lock Nut
Qty: 2
Lid Hangers
Temperature
Gauge
B
#10-24x1”
Machine Screw
Qty: 2
Hang lid on side of grill bottom
from lid hangers.
Lock Nuts
Wing Nut
12
Items to Assemble
1 LP Tank
s
LP tank should be filled at this time.
A Place LP tank onto base as shown. Tighten thumbscrew to
hold tank in position.
A
DANGER
• Never fill the cylinder beyond 80% full. An overfilled
LP tank is hazardous due to possible gas released
from the safety relief valve.
• The safety relief valve on the LP tank could activate
releasing gas and cause an intense fire with risk of
property damage, serious injury or death.
• NEVER store a spare LP tank under or near grill or
in enclosed areas.
• If you see, smell or hear escaping gas, immediately
get away from the LP tank/grill and call your fire
department.
• All spare LP tanks must have safety caps installed
on the LP tank outlet.
CAUTION
• Failure to install tank correctly may allow gas hose
to be damaged in operation.
14 • 06601295
Cooking Chart
Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take this into
consideration to insure best results. Temperatures: High = 500-650°F / Medium = 350-450°F / Low = 200-300°F.
Item
Size/Qty. Temperature Time
Beef Steak
1 inch
High/medium Rare: 7-10 minutes, Medium: 12-15 minutes
Well: 18-20 minutes
high
Hamburgers
1/2 inch
Medium
Pork Chop
1 inch
High/medium 30 minutes, Internal temp. 160°F
Boneless Pork Loin
2 lbs.
Low
1 hour, Internal temp. 160°F
Brown roast over direct heat, cover. Remove to
side for indirect cooking, cover
Baby Back Pork Ribs 1-3/4 lbs.
Medium/low
Low
50 minutes
Brown over medium/low for 10 minutes, cover.
Reduce to low, cover. Baste last 15 minutes with
sauce.
Boneless, Skinless,
Chicken Breast
8 oz.
Medium/high 20 minutes
Chicken Pieces
1 each
Medium
Wings: 20 minutes, Leg/thigh: 35 minutes
Breast: 40 minutes, Internal temp. 165°F
Cook skin side first, cover.
Turkey Breast with
Ribs
2 lbs.
Low
1 hour, Internal temp. 165°F
Cook skin side down first to brown, cover.
Tips
Sear over high heat. Reduce to medium high,
cover.
Medium: 10 minutes, Medium/well: 12 minutes Cover, turn once.
Well: 15 minutes
Sear over high heat. Reduce to medium, cover
Pound, rub with oil. Sear over high heat, cover.
Reduce to medium, cover.
Shrimp, Medium,
8 oz.
peeled and deveined
Medium/high 5 minutes
Corn on Cob
1 each
Medium
40 minutes
Husks on, soaked in cold water. Direct heat,
cover. Turn during cooking.
Baking Potatoes
1 each
Medium
1 hour
Wrap in aluminum foil. Indirect heat, cover. Turn
once during cooking.
Yellow Onion
1 each
Medium/high 12-15 minutes
Skewered, oiled, cover.
1/2 inch whole rings, oiled, cover.
Food Safety
• Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow
these four basic steps:
Clean: Wash hands, utensils and surfaces with hot soapy water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils
when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am-4:00 pm EST
How To Tell If Meat Is Grilled Throughly
• Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has reached a
safe internal temperature, and cut into food to check for visual signs of doneness.
0
0
• Whole poultry should reach 180 F; breasts 170 F. Juices should run clear and flesh should not be pink.
0
• Hamburgers made of any ground meat or poultry should reach 160 F, and be brown in the middle with no pink juices. Beef, veal
0
and lamb steaks, roasts and chops can be cooked to 145 F. All cuts of pork should reach 1600F.
• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.
0
• When reheating takeout foods or fully cooked meats like hot dogs, grill to 165 F, or until steaming hot.
06601295 • 15
Troubleshooting
Problem
Burner will not light using ignitor
Possible Cause
Wire and/or electrode covered with cooking residue.
Electrode and burner are wet.
Electrode cracked or broken ”sparks at crack”.
Wire is loose or disconnected.
Wire is shorting (sparking) between ignitor and electrode.
Bad electrode.
Burner will not match light.
No gas flow.
Coupling nut and regulator not fully connected.
Obstruction of gas flow.
Disengagement of burner to valve.
Is grill assembled correctly?
Prevention/Cure
Clean wire and/or electrode with rubbing alcohol and clean swab.
Wipe dry with cloth.
Replace electrode.
Reconnect wire or replace electrode/wire.
Replace ignitor wire/electrode.
Replace electrode.
Check to see if LP tank is empty. If LP tank is not empty, refer to
“Sudden drop in gas flow”.
Turn the coupling nut about one-half to three quarters additional
turn until solid stop. Tighten by hand only-do not use tools.
Clear burner tube.
Re-engage burner and valve.
Check steps in assembly instructions.
Sudden drop in gas flow or low flame. Out of gas.
Excess flow valve tripped.
Check for gas in LP tank.
Turn off knob and LP tank valve. Wait 30 seconds and light grill.
If flames are still low turn off knob and LP tank valve. Disconnect
regular. Reconnect regulator and leak test. Turn on LP tank
valve, wait 30 seconds and then light grill.
Flames blow out
High or gusting winds.
Low on LP gas.
Excess flow valve tripped.
Turn front of grill to face wind or increase flame height.
Refill LP tank.
Refer to “Sudden drop in gas flow” above.
Flare-up
Grease buildup.
Excessive fat in meat.
Excessive cooking temperature.
Clean grill.
Trim fat from meat before grilling.
Adjust (lower) temperature accordingly.
Persistent grease fire
Grease trapped by food buildup around burner system.
Turn knob to OFF. Turn gas off at LP tank. Open lid carefully and
let fire burn out. After grill cools, remove and clean all parts.
Flashback...(Fire in burner tube)
Burner and/or burner tube blocked.
Clean burner and/or burner tube.
Unable to fill LP tank
Some dealers have older fill nozzles with worn threads.
The worn nozzles don’t have enough “bite” to engage the valve.
Try a second LP dealer.
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill
Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, PrecisionFlame and Design®, Sierra® and TruFlame® are registered Trademarks of the W.C. Bradley
Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.
Artisan Collectiion by Char-Broil™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and
Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™. The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley
Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226;
5,452,707;5,458,309; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644; 6,279,566; 6,397,731; 6,418,923;6,439,222; 6,523,461; 6,792,936; D282,619;
D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441;
D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D463,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975;
D449,492; D451,759; D456,202S; D460,313; D461,359 and D477,501. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.©2006 W.C. Bradley Co., All Rights Reserved.
16 • 06601295
Limited Warranty
Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after
correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.
The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and
examination.
90 Days LIMITED warranty
Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven
defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for
shipping costs. The original consumer-purchaser will be responsible for all shipping charges of parts replaced under the terms of this
limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not
transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register
your new product immediately. Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase.
Register online at http://www.charbroil.com or complete and return via mail the Product Registration Card located on the last page of the Use & Care
manual included with this product and retain your sales receipt for proof of purchase.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions
or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of
parts replaced under the terms of this limited warranty.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Service calls to your home.
2. Repairs when your product is used for other than normal, single-family household or residential use.
3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with
electrical or plumbing codes, or use of products not approved by the manufacturer.
4. Any food loss due to product failures.
5. Replacement parts or repair labor costs for units operated outside the United States or Canada.
6. Pickup and delivery of your product.
7. Repairs to parts or systems resulting from unauthorized modifications made to the product.
8. The removal and/or reinstallation of your product.
9. Shipping cost, standard or expedited, for warranty and replacement parts.
DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES
Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for
any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty, or for failure or damage
resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than
Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper
installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH
IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE
DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise
remedies in addition to or inconsistent with those stated above.
Manufacturer’s maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer.
This warranty only applies to units purchased from an authorized retailer and or re-seller.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or
exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary
from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this
product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumerpurchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment
selling this product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should write to:
Char-Broil Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked
on the outside of the package and the package is shipped freight/postage pre-paid to the address above.
06601295 • 17
Please register your grill online at:
WWW.GRILLREGISTRATION.COM
(If you register online, you do not need to send in this registration card.)
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06601295 • 19
Char-Broil, LLC • Columbus, GA 31902 • Assembly Instructions ©2006