Sharp R-450E Operating instructions

GB
Operating manual
Performance Series 450e
Airless high-pressure spraying unit
Models:
0558067
0558073
Performance Series 450e
Edition 9 / 2010
0558 940D
GB
Warning!
Attention: Danger of injury by injection!
Airless units develop extremely high spraying pressures.
1
Never put your fingers, hands or any other parts
of the body into the spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of
injury to the skin through coating materials or solvents,
consult a doctor immediately for quick and expert treatment.
Inform the doctor about the coating material or solvent used.
2
The operating instructions state that the following points must always be
observed before starting up.
1. Faulty units must not be used.
2. Secure Titan spray gun using the safety catch on the trigger.
3. Ensure that the unit is properly earthed. The
connection must take place through a correctly
earthed two-pole and earth socket outlet.
PE
4. Check allowable operating pressure of high-pressure hose
and spray gun.
5. Check all connections for leaks.
3
The instructions regarding regular cleaning and maintenance
of the unit must be strictly observed.
Before any work is done on the unit or for every break in
work the following rules must be observed:
1. Release the pressure from
spray gun and hose.
0 bar
2. Secure the Titan spray gun using
the safety catch on the trigger
3. Switch off unit.
Be safety-conscious!
2
Performance Series 450e
GB
Contents
Contents
Page
9.
Page
Remedy in case of faults..............................................12
1.
1.1
Safety regulations for Airless spraying........................ 4
Earthing instructions.........................................................5
2.
2.1
2.2
General view of application...........................................6
Application........................................................................6
Coating materials..............................................................6
3.
3.1
3.2
3.3
3.4
3.5
3.6
Description of unit..........................................................6
Airless process..................................................................6
Functioning of the unit.......................................................6
Legend for explanatory diagram
Performance Series 450e.................................................7
Explanatory diagram Performance Series 450e............... 7
Technical data...................................................................8
Transportation in vehicle...................................................8
4.
4.1
4.2
4.3
4.4
Starting operation...........................................................8
High-pressure hose, spray gun and
separating oil.....................................................................8
Connection to the mains network......................................8
Cleaning preserving agent when
starting-up of operation initially.........................................8
Taking the unit into operation
with coating material.........................................................9
5.
Spraying technique.........................................................9
6.
6.1
Handling the high-pressure hose................................10
High-pressure hose.........................................................10
Spare parts list for main assembly........................................20
Spare parts list for fluid section............................................22
Spare parts list for drive assembly........................................24
Spare parts list for motor assembly......................................25
Spare parts list of frame.........................................................26
Spare parts list for suction system.......................................27
7.
Interruption of work......................................................10
Warranty...................................................................................28
8.
8.1
8.2
8.3
8.4
Cleaning the unit (shutting down)...............................10
Cleaning unit from outside..............................................10
Suction filter....................................................................11
Cleaning the high-pressure filter.....................................11
Cleaning Airless spray gun.............................................11
Performance Series 450e
10. Servicing........................................................................14
10.1 General servicing............................................................14
10.2 High-pressure hose.........................................................14
3
11.
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
Repairs at the unit.........................................................14
Relief valve.....................................................................14
Inlet and outlet valve.......................................................14
Packings.........................................................................15
Replacing the motor assembly........................................16
Carbon brushes in motor................................................16
Replacing the gears........................................................17
Replacing the transducer................................................17
Performance Series 450e connection diagram............... 18
12.
Accessories for Performance Series 450e................. 19
13.
13.1
13.2
Appendix........................................................................19
Selection of tip................................................................19
Servicing and cleaning of Airless
hard-metal tips................................................................19
Safety Regulations
1.
GB
Safety regulations for Airless spraying
This manual contains information that must be read and understood
before using the equipment. When you come to an area that has one of
the following symbols, pay particular attention and make certain to heed
the safeguard.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information
will follow.
Attention
i
This symbol indicates a potential hazard to you or to the
equipment. Important information that tells how to
prevent damage to the equipment or how to avoid
causes of minor injuries will follow.
A hazard symbol such as this one refers to a specific,
task-related risk. Be sure to heed the safeguard.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Severe
injury and/or property damage can occur.
Notes give important information which should be given
special attention.
PREVENTION:
• Provide extensive exhaust and fresh air introduction
to keep the air within the spray area free from
accumulation of flammable vapors.
• Avoid all ignition sources such as static electricity
sparks, electrical appliances, flames, pilot lights, hot
objects, and sparks from connecting and disconnecting
power cords or working light switches.
• Plastic can cause static sparks. Never hang plastic
to enclose spray area. Do not use plastic drop cloths
when spraying flammable materials.
• Always flush unit into separate metal container, at low
pump pressure, with spray tip removed. Hold gun
firmly against side of container to ground container and
prevent static sparks.
HAZARD: Injection injury
A high pressure stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation.
DO NOT TREAT AN INJECTION INJURY AS A
SIMPLE CUT! Injection can lead to amputation. See a
physician immediately.
The maximum operating range of the unit is 214 bar
(21.4 MPa, 3100 PSI) fluid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• NEVER allow any part of the body to touch the fluid
stream. DO NOT allow body to touch a leak in the fluid
hose.
• NEVER put your hand in front of the gun. Gloves will
not provide protection against an injection injury.
0 bar
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
• Place sprayer at least 6.1 m (20 feet) from the spray
object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than
air. Floor area must be extremely well ventilated. The
pump contains arcing parts that emit sparks and can
ignite vapors.
• ALWAYS lock the gun trigger, shut the fluid pump off
and release all pressure before servicing, cleaning
the tip guard, changing tips, or leaving unattended.
Pressure will not be released by turning off the engine.
The PRIME/SPRAY valve or pressure bleed valve
must be turned to their appropriate positions to relieve
system pressure.
PE
• ALWAYS keep tip guard in place while spraying. The
tip guard provides some protection but is mainly a
warning device.
• NEVER use a spray gun without a working trigger lock
and trigger guard in place.
• ALWAYS remove the spray tip before flushing or
cleaning the system.
• Follow material and solvent manufacturer’s warnings
and instructions. Be familiar with the coating material’s
MSDS sheet and technical information to ensure safe
use.
• The paint hose can develop leaks from wear, kinking
and abuse. A leak can inject material into the skin.
Inspect the hose before each use.
• Do not use materials with a flashpoint below 21° C
(70° F). Flashpoint is the temperature at which a fluid
can produce enough vapors to ignite.
• Use lowest possible pressure to flush equipment.
• All accessories must be rated at or above the
maximum operating pressure range of the sprayer.
This includes spray tips, guns, extensions, and hose.
• The equipment and objects in and around the spray
area must be properly grounded to prevent static
sparks.
• Use only conductive or earthed high pressure fluid
hose. Gun must be earthed through hose connections.
• Power cord must be connected to a grounded circuit
(electric units only).
• The unit must be connected to an earthed object. Use
the green earthing wire to connect the unit to a water
pipe, steel beam, or other electrically earthed surface.
4
Performance Series 450e
Safety regulations
GB
General view of application
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials
can be harmful if inhaled or come in contact with
body. Vapors can cause severe nausea, fainting, or
poisoning.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause severe injury or property damage.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such
as methylene chloride and 1,1,1 - trichloroethane.
They are not compatible with aluminum and may
cause an explosion. If you are unsure of a material’s
compatibility with aluminum, contact your coating’s
supplier.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure
it will provide the necessary protection.
• Wear protective eyewear.
HAZARD: GENERAL
This product can cause severe injury or property
damage.
• Wear protective clothing as required by coating
manufacturer.
PREVENTION:
• Read all instructions and safety precautions before
operating equipment.
• Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
• Pulling the trigger causes a recoil force to the hand
that is holding the spray gun. The recoil force of the
spray gun is particularly powerful when the tip has
been removed and a high pressure has been set on
the airless pump. When cleaning without a spray tip,
set the pressure control knob to the lowest pressure.
• Use only manufacturer authorized parts. User
assumes all risks and liabilities when using parts that
do not meet the minimum specifications and safety
devices of the pump manufacturer.
1.1Earthing Instructions
PE
DANGER — Improper installation of the earthing plug
can result in a risk of electric shock. If repair or
replacement of the cord or plug is necessary, do not
connect the green earthing wire to either blade
terminal. The wire with insulation having a green outer
surface with or without yellow stripes is the earthing
wire and must be connected to the earthing pin.
• Before each use, check all hoses for cuts, leaks,
abrasion or bulging of cover. Check for damage or
movement of couplings. Immediately replace the hose
if any of these conditions exist. Never repair a paint
hose. Replace it with another earthed high-pressure
hose.
Check with a qualified electrician or serviceman if the earthing
instructions are not completely understood, or if you are in doubt as to
whether the product is properly earthed. Do not modify the plug provided.
If the plug will not fit the outlet, have the proper outlet installed by a
qualified electrician.
• Make sure power cord, air hose and spray hoses are
routed in such a manner to minimize slip, trip and fall
hazard.
• Clean up all material and solvent spills immediately to
prevent slip hazard.
Caution – The power cord for this equipment acts as an
emergency stop/emergency switching off device. The
power cord must be placed near an easily accessible,
unobstructed socket-outlet.
• ALWAYS follow the material manufacturer’s
instructions for safe handling of paint and solvents.
Work or repairs at the electrical equipment:
These may only be carried out by a skilled electrician. No liability is
assumed for incorrect installation.
A list of the materials used in the construction of the equipment will be
made available on request to validate compatibility with the coating
materials to be used.
• Do not use this unit in workshops that are covered
under the explosion prevention regulations.
Operating Temperature
This equipment will operate correctly in its intended ambient, at a
minimum between +10°C and +40°C.
• Always unplug cord from outlet before working on
equipment (electric units only).
• Always keep the power cord plug in sight during usage
to prevent any accidental shutdown or startup.
Relative Humidity
The equipment will operate correctly within an environment at 50% RH,
+40°C. Higher RH may be allowed at lower temperatures.
Measures shall be taken by the Purchaser to avoid the harmful effects of
occasional condensation.
• Wear ear protection. This unit can produce noise
levels above 85 dB(A).
Altitude
This equipment will operate correctly up to 2100m above mean sea level.
• Never leave this equipment unattended. Keep away
from children or anyone not familiar with the operation
of airless equipment.
• Do not move unit while unit is running.
• Do not spray on windy days.
Performance Series 450e
Electric models must be earthed. In the event of an
electrical short circuit, earthing reduces the risk of electric
shock by providing an escape wire for the electric current.
This product is equipped with a cord having an earthing
wire with an appropriate earthing plug. The plug must be
plugged into an outlet that is properly installed and earthed
in accordance with all local codes and ordinances.
Transportation and Storage
This equipment will withstand, or has been protected against,
transportation and storage temperatures of -25°C to +55°C and for short
periods up to +70°C.
It has been packaged to prevent damage from the effects of normal
humidity, vibration and shock.
5
General view of application
2.
2.1
GB
General view of application
3.
Application
3.1
All painting jobs in the workshop and on the building site, small
dispersion work with the spray gun or inter­nally fed Airless roller.
Coating materials
Processible coating materials
i
Pay attention to the Airless quality of the coating
materials to be processed.
3.2
Dilutable lacquers and paints or those containing solvents, twocomponent coating materials, dispersions, latex paints.
No other materials should be used for spraying without Titan’s
approval.
Airless process
Functioning of the unit
In the following there is a short description of the technical
construction for better understanding of the function.
TITAN Performance Series units are electrically driven highpressure spraying units.
A gear unit transfers the driving force to a crankshaft. The
crankshaft moves the pistons of the material feed pump up and
down.
The inlet valve is opened automatically by the upwards
movement of the piston. The outlet valve is opened when the
piston moves downward.
The coating material flows under high pressure through the highpressure hose to the spray gun. When the coating material exits
from the tip it atomizes.
The pressure regulator controls the volume and the operating
pressure of the coating material.
Filtering
Despite suction filter and insertion filter in the spray gun, filtering
of the coating material is generally advisable.
Stir coating material before commencement of work.
i
Description of unit
The main areas of application are thick layers of highly viscous
coating material for large areas and a high consumption of
material.
A piston pump takes in the coating material by suction and
conveys it to the tip. Pressed through the tip at a pressure of
up to a maximum of 214 bar (21.4 MPa), the coating material
is atomised. This high pressure has the effect of micro fine
atomisation of the coating material.
As no air is used in this process, it is described as an AIRLESS
process.
This method of spraying has the advantages of finest
atomisation, cloudless operation and a smooth, bubble-free
surface. As well as these, the advantages of the speed of work
and convenience must be mentioned.
Examples of objects of spraying
Doors, door frames, balustrades, furniture, wooden cladding,
fences radiators (heating) and steel parts, internal ceilings and
walls.
2.2
Description of unit
Attention: Make sure, when stirring up with
motor-driven agitators that no air bubbles are
stirred in. Air bubbles disturb when spraying and
can, in fact, lead to interruption of operation.
Viscosity
With this unit it is possible to process highly viscous coating
materials of up to around 20.000 MPa·s.
If highly viscous coating materials cannot be taken in by suction,
they must be diluted in accordance with the manufacturer’s
instructions.
Two-component coating material
The appropriate processing time must be adhered to exactly.
Within this time rinse through and clean the unit meticulously with
the appropriate cleaning materials.
Coating materials with sharp-edged additional materials
These have a strong wear and tear effect on valves, highpressure hose, spray gun and tip. The durability of these parts
cane be reduced appreciably through this.
6
Performance Series 450e
GB
3.3
1
2
3
4
5
6
7
Description of unit
Legend for explanatory diagram Performance Series 450e
Spray gun
High-pressure hose
Return hose
Suction hose
Frame
Drip cup
Power cord
8
9
10
11
12
13
Relief valve
Lever position vertical – PRIME ( k circulation)
Lever position horizontal – SPRAY ( p)
Pressure control knob
ON/OFF switch
Circuit breaker
Pressure gauge
Oil cup for Piston Lube (Piston Lube prevents
increased wear of the packings)
3.4Explanatory diagram Performance Series 450e
1
2
9
3
10
4
11
12
5
6
13
Performance Series 450e
8
7
7
GB
Description of unit
3.5
Technical data
5. Fill the oil cup with Piston Lube (Fig. 3). Do not use too
much Piston Lube, i.e. ensure that no Piston Lube drips
into the coating material container.
Voltage:
110 Volt AC, 50/60 Hz
Max. current consumption: 9.5 A @ 110VAC
Power cord:
3 x 1.5 mm2 – 6 m
Acceptance capacity:
900 Watt
Max. operating pressure:
214 bar (21.4 MPa)
Volume flow at 12 MPa
(120 bar) with water:
1.62 l/min
Max tip size:
0.021 inch – 0.53 mm
Max. temperature of the
coating material:
43°C
Max viscosity:
20.000 MPa·s
Weight:
15.2 kg
Special high-pressure hose: 6,35 mm, 15 m-18 NPSM
Dimensions (L X W X H):
480 x 360 x 405 mm
Vibration:
Spray gun does not
exceed 2.5m/s2
Max sound pressure level: 80 dB (A) *
* Place of measuring: 1 m in distance from the unit and 1.6
m above the floor, 12 MPa (120 bar) operating pressure,
reverberant floor.
3.6 Starting operation
Attention
Piston Lube prevents increased wear and tear to
the packings.
Transportation in vehicle
Secure the unit with a suitable fastening.
4.
4.1
Starting operation
4.2
High-pressure hose, spray gun and
separating oil
1. Screw the pressure gauge (1) to the coating material
outlet (Fig. 2, Item 2).
2. Screw the high-pressure hose (3) to the coating material
outlet on the pressure gauge (Fig. 2, Item 4).
3. Screw the spray gun (5) with the selected tip onto the
high-pressure hose.
4. Tighten the union nuts at the high-pressure hoses firmly
so that coating material does not leak.
Connection to the mains network
Attention
The unit must be connected to an appropriatelygrounded safety outlet.
Before connecting the unit to the mains supply, ensure that the
line voltage matches that specified on the unit’s rating plate.
4.3
Cleaning preserving agent when startingup of operation initially
1. Depending on the model, swivel or immerse the suction
tube (Fig. 4 Item 2) or the suction hose and return hose (1)
into a container with a suitable cleaning agent.
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
3. Open the relief valve (4), valve position PRIME
(k circulation).
4. Switch the unit (5) ON.
5. Wait until the cleaning agent exudes from the return hose.
6. Close the relief valve, valve position SPRAY (p spray).
7. Pull the trigger of the spray gun.
8. Spray the cleaning agent from the unit into an open
collecting container.
5
1
4
3
2
8
Performance Series 450e
GB
Spraying Technique
5.
Spraying technique
Injection hazard. Do not spray without the tip
guard in place. NEVER trigger the gun unless
the tip is completely turned to either the spray
or the unclog position. ALWAYS engage the
gun trigger lock before removing, replacing or
cleaning tip.
3
The key to a good paint job is an even coating over the entire
surface. Keep your arm moving at a constant speed and keep
the spray gun at a constant distance from the surface. The best
spraying distance is 25 to 30 cm between the spray tip and the
surface.
5
1
25 - 30 cm
2
Keep the spray gun at right angles to the surface. This means
moving your entire arm back and forth rather than just flexing
your wrist.
4
4.4 Taking the unit into operation with coating
material
1. Immerse the suction tube (Fig. 4, Item 2) and return hose
(1) into the coating material container.
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
3. Open the relief valve (4), valve position PRIME
(k circulation).
4. Switch the unit (5) ON.
5. Wait until the coating material exudes from the return
hose.
6. Close the relief valve, valve position SPRAY (p spray).
7. Trigger the spray gun several times and spray into a
collecting container until the coating material exits the
spray gun without interruption.
8. Increase the pressure by slowly turning up the pressure
control knob.
Check the spray pattern and increase the pressure until
the atomization is correct.
Always turn the pressure control knob to the lowest setting
with good atomization.
9. The unit is ready to spray.
Keep the spray gun perpendicular to the surface, otherwise one
end of the pattern will be thicker than the other.
Trigger gun after starting the stroke. Release the trigger before
ending the stroke. The spray gun should be moving when the
trigger is pulled and released. Overlap each stroke by about
30%. This will ensure an even coating.
25 - 30 cm
i
Performance Series 450e
9
25 - 30 cm
If very sharp edges result or if there are streaks
in the spray jet – increase the operating pressure
or dilute the coating material.
Handling the high-pressure hose
6.
GB
Handling the high-pressure hose
8.
Avoid sharp bending or kinking of the high-pressure hose. The
smallest bending radius amounts to about 20 cm.
Do not drive over the high-pressure hose. Protect against sharp
objects and edges.
High-pressure hose
The unit is equipped with a high-pressure hose specially suited
for piston pumps.
i
7.
Cleaning the unit (shutting down)
A clean state is the best method of ensuring operation without
problems. After you have finished spraying, clean the unit. Under
no circumstances may any remaining coating material dry and
harden in the unit.
The cleaning agent used for cleaning (only with an igni­tion point
above 21 °C) must be suitable for the coating material used.
• Secure the spray gun, refer to the operating manual of
the spray gun.
Clean and remove tip.
For a standard tip, refer to Page 19, Section 13.2.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
1. Remove suction hose from the coating material.
2. Close the relief valve, valve position SPRAY (p spray).
3. Switch the unit ON.
4. Pull the trigger of the spray gun in order to pump the
remaining coating material from the suction hose, highpressure hose and the spray gun into an open container.
Danger of injury through leaking high-pressure
hose. Replace any damaged high-pressure hose
immediately.
Never repair defective high-pressure hoses
yourself!
6.1
Cleaning the unit (shutting down)
Only use titan original-high-pressure hoses
in order to ensure functionality, safety and
durability.
Attention
Interruption of work
1. Open the relief valve, valve position PRIME
(k circulation).
2. Switch the unit OFF.
3. Turn the pressure control knob counterclockwise to
minimum pressure.
4. Pull the trigger of the spray gun in order to release the
pressure from the high-pressure hose and spray gun.
5. Secure the spray gun, refer to the operating manual of the
spray gun.
6. If a standard tip is to be cleaned, see Page 19, Section
13.2.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
7. Depending on the model, leave the suction tube or the
suction hose and return hose immersed in the coating
material or swivel or immerse it into a corresponding
cleaning agent.
The container must be earthed in case of coating
materials which contain solvents.
Caution! Do not pump or spray into a container
with a small opening (bunghole)!
Refer to the safety regulations.
5. Immerse suction hose with return hose into a container
with a suitable cleaning agent.
6. Turn the pressure control knob counterclockwise to
minimum pressure.
7. Open the relief valve, valve position PRIME
(k circulation).
8. Pump a suitable cleaning agent in the circuit for a few
minutes.
9. Close the relief valve, valve position SPRAY (p spray).
10. Pull the trigger of the spray gun.
11. Pump the remaining cleaning agent into an open container
until the unit is empty.
12. Switch the unit OFF.
If fast-drying or two-component coating material
is used, ensure that the unit is rinsed with a
suitable cleaning agent within the processing
Attention time.
8.1
Cleaning unit from outside
First of all pull out mains plug from socket.
Danger of short circult through penetrating
water!
Never spray down the unit with high-pressure or
Attention high-pressure steam cleaners.
Wipe down unit externally with a cloth which has been immersed
in a suitable cleaning agent.
10
Performance Series 450e
GB
8.2
i
Suction filter
Cleaning the unit (shutting down)
8.4
1. Rinse Airless spray gun with an appropriate cleaning
agent.
2. Clean tip thoroughly with appropriate cleaning agent so
that no coating material residue remains.
3. Thoroughly clean the outside of the Airless spray gun.
A clean suction filter always guarantees
maximum feed quantity, constant spraying
pressure and problem-free functioning of the
unit.
1. Screw off the filter (Fig. 5) from suction pipe.
2. Clean or replace the filter.
Carry out cleaning with a hard brush and an appropriate cleaning
agent.
Intake filter in Airless spray gun
1. Pull the bottom of the trigger guard forward (1) so that it
comes loose from the handle assembly (5).
2. Loosen and remove the handle assembly (5) from the gun
head (2).
3. Turning clockwise, unscrew the filter (4) from the gun body
(2).
i
8.3
Clean the filter cartridge regularly.
A soiled or clogged high-pressure filter can cause a poor spray
pattern or a clogged tip.
1. Turn the pressure control knob counterclockwise to
minimum pressure.
2. Open the relief valve, valve position PRIME
(k circulation).
3. Switch the unit OFF.
2
1
Unplug the power plug from the outlet.
4
3
4. Unscrew the filter housing (Fig. 6, Item 1). with a strap
wrench.
5. Pull the filter cartridge (2) from the manifold (3).
6. Clean all the parts with the corresponding cleaning agent.
If necessary, replace the filter cartridge.
7. Check the O-ring (4), replace it if necessary.
8. Push the new or cleaned filter into the pump manifold.
9. Screw in filter housing (1) and tighten it as far as possible
with the strap wrench.
5
1
2
3
Performance Series 450e
Left-handed threads require turning the filter
clockwise to remove.
4. Turning counterclockwise, screw the new or cleaned filter
into the gun body.
5. Make sure all the parts are clean and the handle seal (3)
is in position inside the gun head.
6. Thread the handle assembly (5) into the gun head (2) until
secure.
7. Snap the trigger guard (1) back onto the handle assembly
(5).
Cleaning the high-pressure filter
4
Cleaning the Airless spray gun
11
GB
Remedy in case of faults
9.
Remedy in case of faults
Type of malfunction
A. Unit does not start
B. Unit does not draw in material
C. Unit draws in material, but the
pressure does not build up
Possible cause
Measures for eliminating the malfunction
1. No voltage applied.
1. Check voltage supply.
2. Pressure setting too low.
2. Turn up pressure control knob.
3. ON/OFF switch defective.
3. Replace.
1. Relief valve is set to SPRAY (p
spray).
1. Set relief valve to PRIME (k circulation).
2. Filter projects over the fluid level
and sucks air.
2. Refill the coating material.
3. Filter clogged.
3. Clean or replace the filter.
4. Suction hose/suction tube is loose,
i.e. the unit is sucking in outside air.
4. Clean connecting points. Replace O-rings if
necessary. Secure suction hose with retaining clip.
1. Tip heavily worn.
1. Replace
2. Tip too large.
2. Replace tip.
3. Pressure setting too low.
3. Turn pressure control knob clockwise to increase.
4. Filter clogged.
4. Clean or replace the filter.
5. Coating material flows through the
return hose when the relief valve is
in the SPRAY (p spray) position.
5. Remove and clean or replace relief valve.
6. Packings sticky or worn.
6. Remove and clean or replace packings.
7. Valve balls worn.
7. Remove and replace valve balls.
8. Valve seats worn.
8. Remove and replace valve seats.
12
Performance Series 450e
GB
Type of malfunction
D. Coating material exits at the top
of the fluid section
E. Increased pulsation at the spray
gun
F. Poor spray pattern
G. Unit loses power
Performance Series 450e
Possible cause
Remedy in case of faults
Measures for eliminating the malfunction
1. Upper packing is worn.
1. Remove and replace packing.
2. Piston is worn.
2. Remove and replace piston.
1. Incorrect high-pressure hose type.
1. Only use titan original-high-pressure hoses in order
to ensure functionality, safety and durability.
2. Tip worn or too large.
2. Replace tip.
3. Pressure too high.
3. Turn pressure control knob to a lower number.
1. Tip is too large for the coating
material which is to be sprayed.
1. Replace tip.
2. Pressure setting incorrect.
2. Turn pressure control knob until a satisfactory
spraying pattern is achieved.
3. Volume too low.
3. Clean or replace all filters.
4. Coating material viscosity too high.
4. Thin out according to the manufacturer’s instructions.
1. Pressure setting too low.
1. Turn pressure control knob clockwise to increase.
13
GB
Servicing
10.
10.1
Servicing
11.2
Danger of crushing - do not reach with the
fingers or tool between the moving parts.
High-pressure hose
3. Unplug the power plug from the outlet.
4. Remove the retaining clip from the connecting bend at the
suction hose and pull off the suction hose.
5. Screw off the return hose.
6. Swivel the unit 90° to the rear in order to work more easily
on the material feed pump.
7. Unscrew the inlet valve housing (Fig. 9, Item 1) from the
pump manifold.
8. Remove the lower seal (2), lower ball guide (3), inlet valve
ball (4), inlet valve seat (5) and O-ring (6).
9. Clean all the parts with the corresponding cleaning agent.
Check the inlet valve housing (1), inlet valve seat (5)
and inlet valve ball (4) for wear and replace the parts if
necessary. If the worn inlet valve seat (5) is unused on
one side, install it the other way round.
Inspect the high-pressure hose visually for any notches or
bulges, in particular at the transition in the fittings. It must be
possible to turn the union nuts freely.
11.
Repairs at the unit
Switch the unit OFF.
Before all repair work: Unplug the power plug
from the outlet.
11.1
Inlet and outlet valve
1. Remove the four screws in the front cover and then
remove the front cover.
2. Switch the unit ON and then OFF so that the piston rod is
positioned in the lower stroke position.
General servicing
Servicing of the unit should be carried out once annually by the
titan service.
1. Check high-pressure hoses, device connecting line and
plug for damage.
2. Check the inlet valve, outlet valve and filter for wear.
10.2
Repairs at the unit
Relief valve
1. Use a drift punch of 2 mm to remove the grooved pin (Fig.
8, Item 1) from the relief valve handle (2).
2. Remove the relief valve handle (2) and cam base (3).
3. Using a wrench, remove the valve housing (4) from the
pump manifold (6).
4. Ensure that the seal (5) is seated correctly, then screw the
new valve housing (4) completely into the pump manifold
(6). Tighten securely with a wrench.
5. Align the cam base (3) with the hole in the pump manifold
(6). Lubricate the cam base with grease and slide on the
cam base.
6. Bring the hole in the valve shaft (7) and in the relief valve
handle (2) into alignment.
7. Insert the grooved pin (1) to secure the relief valve handle
in position.
2
3
4
5
6
6
1
4
1
2
7
3
5
10. Unscrew outlet valve housing (Fig. 10, Item 7) from the
piston (8) with adjusting wrench.
11. Remove the upper ball guide (10), crush washer (9), outlet
valve ball (11), and outlet valve seat (12).
12. Clean all the parts with the corresponding cleaning agent.
Check outlet valve housing (7), outlet valve seat (12),
outlet valve ball (11) and upper ball guide (10) for wear
and replace parts if necessary. If the worn outlet valve
seat (12) is unused on one side, install it the other way
round.
13. Carry out installation in the reverse order. Lubricate O-ring
(Fig. 9, Item 6) with machine grease and ensure proper
seating in the inlet valve housing (Fig. 9, Item 1).
14
Performance Series 450e
GB
Repairs at the unit
5
8
10
6
10
7
8
4
9
11
12
2
7
11.3 Packings
1
1. Remove inlet valve housing in accordance with the steps
in Chapter 11.2, Page 14.
2. It is not necessary to remove the outlet valve.
3. Unscrew both cylinder head screws (Fig. 11, Item 1) from
the pump manifold (2) with a 3/8 inch hexagon socket
head wrench.
4. Slide the pump manifold (2) and piston (3) forward until
the piston is out of the T-slot (10) on the slider assembly
(5).
5. Push piston (3) downward out of the pump manifold (2).
6. Unscrew retainer nut (6) from the pump manifold (2) and
remove piston guide (7).
7. Remove upper packing (8) and lower packing (9) from the
pump manifold (2).
9
3
8. Clean pump manifold (2).
9. Lubricate upper packing (8) and lower packing (9) with
machine grease.
10. Insert upper packing (Fig. 12) with O-ring (1) and
protruding lip (2) downward.
1
2
11. Insert lower packings (Fig. 13) with O-ring (1) and
protruding lip (2) upward.
2
1
12. Insert piston guide (Fig. 11, Item 7) into the retainer nut
(6). Screw retainer nut (6) into the pump manifold (2) and
tighten by hand.
13. Push installation tool (included with the replacement
packings) for the piston (3) from above onto the piston.
14. Lubricate installation tool and piston (3) with machine
grease.
Performance Series 450e
15
Repairs at the unit
GB
15. Guide piston (3) through the lower packings (9) into the
pump manifold (2) from below. Using a rubber mallet,
lightly tap the piston (3) from below until it can be seen
above the pump manifold.
16. Remove installation tool from piston (3).
17. Carefully tighten retainer nut (6) with adjusting wrench.
18. Slide the top of the piston (3) into the T-slot (10) on the
slider assembly (4).
19. Position the pump manifold (2) underneath the gear unit
housing and push up until it rests against the gear unit
housing.
20. Attach pump manifold (2) to the gear unit housing. Ensure
that the pressure sensor does not damage the pressure
sensor seal (10).
21. Screw pump manifold (2) tightly to gear unit housing.
22. Lubricate O-ring (Fig. 9, Item 6) between pump manifold
(2) and inlet valve housing with machine grease. Screw
inlet valve housing to the pump manifold.
23. Push connection bend of suction hose into the inlet valve
housing (Fig. 9, Item 1) and secure with retaining clip.
Screw on return hose and clamp to suction hose.
24. Install front cover.
11.4
14. Reconnect the wires (refer to the electrical schematic in
the section 11.8 of this manual).
15. Slide the motor cover (2) over the motor. Secure the
motor cover with the four motor cover screws (1).
3
5
6
1
2
9
8
11.5 Carbon brushes in motor
1. Remove the four screws (Fig. 15, Item 1) at the motor
cover (2). Remove motor cover.
2. Remove the two screws (3) at the shells (4). Remove
shells.
3. Lift up both covers (5) with a small screwdriver.
4. Pull red wire (6) and black wire (7) out of the respective
carbon brush.
5. Insert new carbon brush and snap cover (5) into place.
6. Insert red wire (6) and black wire (7) onto the respective
carbon brush.
7. Screw down both shells (4).
8. Push motor cover (2) over the motor and fasten with the
four screws (1).
7
If the motor will not dislodge from the pump
housing:
• Remove the front cover plate.
• Using a rubber mallet, carefully tap on the
front of the motor crankshaft that extends
through the slider assembly.
3
4
1
2
5
10. With the motor removed, inspect the gears in the gear
box housing for damage or excessive wear. Replace the
gears, if necessary.
11. Install the new motor into the gear box housing.
i
10
Replacing the motor assembly
1. Open the relief valve, valve position PRIME (k
circulation), switch the unit OFF, and unplug the power
cord.
2. Remove the four motor cover screws (Fig. 14, Item 1). Remove the motor cover (2).
3. Remove the four heat sink assembly screws (3). Pull the
heat sink assembly (4) away from the gear box housing
(5).
4. Disconnect the five wires from the relay (6) that is
mounted on the inside of the heat sink assembly.
5. Connect the five wires to the new relay (refer to the
electrical schematic in section 11.8 of this manual).
6. Using the four heat sink assembly screws (3), install the
heat sink assembly (4) onto the gear box housing (5). Tighten the screws securely.
7. Disconnect the black and red wires coming from the gear
box housing. Disconnect the black and red wires from the
capacitors (8). Disconnect the black and red wires from
the motor (9).
8. Loosen and remove the four motor mounting screws (10).
9. Pull the motor out of the gear box housing.
i
4
6
Rotate the motor fan manually until the armature
gear engages with the mating gear in the gear
box housing.
12. Secure the motor (9)with the four motor mounting screws
(10).
13. Push the new capacitors into their clip (8) on the new
motor.
16
Performance Series 450e
GB
11.6
Replacing the Gears
11.7
1. Open the relief valve, valve position PRIME (k
circulation), switch the unit OFF, and unplug the power
cord.
2. Loosen and remove the four motor cover screws (Fig. 16.
1). Remove the motor cover (2).
3. Disconnect the black and red wires coming from the gear
box housing.
4. Loosen and remove the four motor mounting screws (3).
5. Pull the motor (4) out of the gear box housing (5).
i
If the motor will not dislodge from the pump
housing:
• Remove the front cover plate.
• Using a rubber mallet, carefully tap on the
front of the motor crankshaft that extends
through the slider assembly.
Make sure the transducer is aligned properly
with the hole in the pump manifold during
reassembly. Improper alignment may cause
damage to the transducer o-ring.
Refill the gear box in the pump housing with five
ounces of Lubriplate GR132 (P/N 0293396).
2
1
2
1
3
4
7
3
5
4
8
6
6
7
8
9
Performance Series 450e
Replacing the Transducer
1. Open the relief valve, valve position PRIME (k
circulation), switch the unit OFF, and unplug the power
cord.
2. Loosen and remove the four front cover screws (Fig. 17,
Item 1). Remove the front cover (2).
3. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position.
4. Tilt the sprayer back for easy access to the fluid section.
5. Using 3/8” a hex wrench, loosen and remove the two
pump manifold mounting screws (5).
6. Pull the pump manifold (6) down approximately 1.3 cm
from the pump housing to clear the transducer.
7. Slide the pump block and piston rod forward until the
piston rod is out of the T-slot (4) on the slider assembly
(3).
8. Using a wrench, remove the transducer assembly (8) from
the pump manifold.
9. Thread the new transducer assembly into the pump
manifold (6). Tighten securely with a wrench.
10. Reassemble the pump by reversing steps 2–7.
6. Inspect the armature gear (6) on the end of the motor for
damage or excessive wear. If this gear is completely worn
out, replace the entire motor.
7. Remove and inspect the 2nd stage gear (7) for damage or
excessive wear. Replace if necessary.
8. Remove and inspect the crankshaft/gear assembly (8) for
damage or excessive wear. Replace if necessary.
9. Reassemble the pump by reversing the above steps.
During reassembly, make sure the thrust washer (9) is in
place.
i
Repairs at the unit
5
17
18
Switch
F
1
2
F
Brown /
black
F
F
3
4
Blue /
white
Blue /
white
Black
White
F
Black
White
F
Circuit
breaker
Brown / Blue for model 0558067.
Black / White for model 0558073.
+
WH2
M
MB
FB
F
M
Capacitors
Black
+
M
WH4
F
Red
FB
MB
WH7
F
Black
Motor
F
M
Red
WH5
Red
Blue
Microswitch
Blue
Black
11.8
EMI
filter
Brown /
black
Power cord
i
Repairs at the unit
GB
Performance Series 450e connection diagram
Performance Series 450e
WH1 WH6
GB
Accessories
12.
Accessories for Performance Series 450e
Liquid Shield Plus
Airless Tip Selection
Cleans and protects spray systems against
rust, corrosion and premature wear. Now with
-25º anti-freeze protection.
Part #
Description
314-483
4 ounce (112 ml) bottle
314-482
1 liter bottle
Tips are selected by the orifice size and fan width. The proper
selection is determined by the fan width required for a specific
job and by the orifice size that will supply the desired amount of
fluid and accomplish proper atomization.
For light viscosity fluids, smaller orifice tips generally are desired. For heavier viscosity materials, larger orifice tips are preferred. Please refer to the chart below.
i
Piston Lube
Do not exceed the sprayer’s recommended tip
size.
Specially formulated to prevent materials from
adhering to the piston rod, which becomes
abrasive to the upper seals. Piston Lube will
break down any material that may accumulate
in the oil cup and keep it from drying.
Part #
Description
314-481
4 ounce (112 ml) bottle
314-480
8 ounce (240 ml) bottle
The following chart indicates the most common sizes and the
appropriate materials to be sprayed.
Tip Size
Spray Material
Filter Type
.011 – .013
Lacquers and stains
100 mesh filter
.015 – .019
Oil and latex
60 mesh filter
.021 – .026
Heavy bodied latex and blockfillers
30 mesh filter
Miscellaneous
Fan widths measuring 8” to 12” (20 to 30 cm) are preferred
because they offer more control while spraying and are less likely
to plug.
13.
13.1
Appendix
Part #
490-012
730-397
314-171
314-172
Description
Hose Coupling, 1/4” x 1/4”
High Pressure Fl. Gauge
Lubriplate, 14 ounce individual
Lubriplate, 6 lb. can
Appendix
Selection of tip
To achieve faultless and rational working, the selection of the tip is of the greatest importance.
In many cases the correct tip can only be determined by means of a spraying test.
Some rules for this:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.
Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:
The following principle is valid:
large tip =
low pressure
small tip=
high pressure
There is a large range of tips with various spraying angles.
13.2
Servicing and cleaning of Airless hard-metal tips
Standard tips
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact
that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.
The following points must be observed to keep the tip clean and ready for use:
1. Turn the relief valve handle fully counterclockwise (k Circulation).
2. Switch off the gasoline engine.
3. Dismount the tip from the spray gun.
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
5. If there is pressure air, blow out tip.
6. Remove any residue by means of a sharp wooden rod (toothpick).
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.
Performance Series 450e
19
Spare parts list
Performance Series 450e
Main Assembly
13
14
30
15
1
16
17
18
BS4343
NEMA 5-15P
2
3
0558 466
~110V
20 Ft.
4343
19
800-741
4
~120V
8.25 Ft.
5
NEMA 5-15P
20
21
10
11
12
6
7
58 466
110V
0 Ft.
800-741
~120V
8.25 Ft.
22
8
23
9
24
25
26
31
27
4
36
3
28
37
38
32
33
34
29
35
20
Performance Series 450e
Item
Part No.
Description
Item
Part No.
Description
1
0558 302
Motor shroud
20
0509 218
Screw (4)
2
9805 287
Screw (4)
21
0558 301
Face plate
3
0558 555
Power cord jumper*
22
0558 263A
4
0551 714
Cord grip
23
0507 931
Cam base
5
9805 259
Ground screw
24
5006 543
Groove pin
6
0509 218
Screw (4)
25
0507 662
Relief valve knob
7
0523 527A
Motor control assembly
26
730-197
Cap
8
0507 751
Grommit
27
9885 612
Return tube fitting
9
0509 550
Screw (4)
28
0508 553
Screw (2)
10
03662
Microswitch insulator
29
0508 239
Manometer
11
0522 362
Microswitch
30
0551 705
Siphon assembly
12
9800 604
Screw (2)
31
-------
13
0509 219
Screw
32
0551 714
Cord grip*
14
0551 513
Knob
33
0509 218
Screw (6)*
15
0551 522
Knob housing
34
9800 340
Ground screw (2)*
16
9822 522
Retaining ring
35
0558 452
Bracket cover*
Fluid section assembly
Power cord (see inset, left)
17
02712
Spring
36
0558 449
Bracket*
18
0551 521
Plunger
37
0551 980
Lock nut (2)*
19
--------
Drive assembly
38
0522 424
EMI filter, 20A*
Performance Series 450e
21
* UK only
Spare parts list
Performance Series 450e
Fluid section
1
2
3
24
4
25
5
26
6
7
27
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
22
Performance Series 450e
Item
Part No.
Description
1
0509 594
Retainer
2
0509 584
Piston guide
3
-------
4
0551 535
Spacer
5
0551 112
Transducer assembly
6
806-106
Pump manifold
7
0509 873
Fitting
8
0507 690
Bypass valve assembly
9
0507 745
Gasket
10
-------
Upper packing
Lower packing (2)
11
0290 277A
12
806-309
Piston rod
Upper cage
13
0551 263
Crush washer
14
0516 303
Outlet valve ball
15
0551 620
Outlet valve seat
16
13481
Outlet valve retainer
17
704-535
Bushing
18
0509 581
Inlet valve seal
19
0509 591
Lower ball guide
20
0509 583
Inlet valve ball
21
0551 534
Inlet valve seat
22
0509 582
O-ring, Teflon
23
0508 680
Inlet valve housing
24
0516 775
Filter housing
25
0515 252
Filter
26
0296 289
O-ring
27
0507 517
Pipe plug
0509 151
Piston assembly
(includes items 11-16)
0551 533
Repacking kit (includes
items 2-4, 10, 12, 14, 18,
20 and 22).
Performance Series 450e
23
Spare parts list
Performance Series 450e
Drive Assembly
1
2
9
10
3
4
5
8
6
7
Item
Part No.
Description
1
0558 316
Housing assembly
2
0508 573
Thrust washer
3
0508 572A
4
0509 121
5
0558 353A
6
9820 213
Washer (4)
7
9800 341
Screw (4)
8
0508 208
Slider assembly
9
9850 936
Power switch
10
704-211A
Circuit breaker
Gear/crankshaft assembly
2nd stage gear
Motor assembly, 120V
24
Performance Series 450e
Spare parts list
Performance Series 450e
Motor Assembly
1
6
7
2
3
4
5
Item
Part No.
Description
1
0522 100
Capacitor assembly
2
806-304
Fan shroud (2)
3
704-322
Screw (2)
4
806-308
Fan
5
9804 916
Screw
6
0551 543
Tie wrap
7
0551 540
Motor, Labyrinth Kit assembly, 120V
Performance Series 450e
25
Spare parts list
Performance Series 450e
Stand
1
4
2
5
6
3
7
8
9
10
11
Item
Part No.
Description
1
0508 377
Cord holder
2
806-071
Leg, left
3
9885 546
Plug (2)
4
0551 527
Screw
5
0509 856
Nut
6
0290 234
Leg, right
7
806-216
Tube clip
8
0551 434
Screw
9
0508 381
Drip cup
10
9805 230
Screw
11
9885 546
Plug (2)
0551 526
Left leg assembly
(includes items 1-4)
0551 524
Right leg assembly
(includes items 5-11)
26
Performance Series 450e
Spare parts list
Performance Series 450e
Suction system
1
4
2
3
Item
Part No.
Description
1
0551 706
Siphon hose
2
9850 638
Tie wrap (2)
3
0551 707
Retun tube
4
0279 459
Clip
0551 705
Siphon tube assembly
(includes items 1-4)
Performance Series 450e
27
Warranty
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered
by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty
published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s
reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only
when the unit is installed and operated in accordance with the recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty
installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the
factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User
transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING,
BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT
PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO
THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT
OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL
WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT
NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES,
SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE
THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.
Note on disposal:
In observance of the European Directive 2002/96/
EC on waste electrical and electronic equipment
and implementation in accordance with national law,
this product is not to be disposed of together with
household waste material but must be recycled in an
environmentally friendly way!
Titan or one of our dealers will take back your used
Titan waste electrical or electronic equipment and will
dispose of it for you in an environmentally friendly way. Please ask
your local Titan service centre or dealer for details or contact us
direct.
International
www.titantool.com/international
1770 Fernbrook Lane
Minneapolis, MN 55447
28
Performance Series 450e