M O N I T O R I N G
&
C O N T R O L
S O L U T I O N S
I/O Server
Industrial PC
Fanless Design
Conduction-Cooled
Integrated I/O
A Compact, Rugged
Industrial PC with
Plug-in I/O Modules
8400-540d
Acromag I/O Server
IOS-7000 Series The Industrial PC with Plug-in I/O Modules
Introducing:
The only rugged
Industrial PC with
truly integrated
plug-in I/O —
Acromag’s I/O Server
An industrial PC made for I/O
Acromag’s Industrial I/O Server is a
rugged industrial PC with truly integrated
support for user I/O. A built-in carrier
card interfaces up to four plug-in I/O
modules to the CPU. The embedded
computer supports video, audio,
Ethernet, serial, and USB devices. A wide
variety of I/O modules provides mix and
match flexibility, high channel density,
and a clean cable interface.
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Intel® Atom® N270 1.6GHz CPU or
AMD® Geode® LX800 500MHz CPU
This combination of industrial PC with
fully integrated I/O offers a compact,
yet powerful monitoring and control
solution. Unlike many box PC systems
that offer few I/O interface options or
limit you to a single I/O card, Acromag’s
I/O Server integrates four I/O modules
inside the chassis. A tight footprint is
maintained, four plug-in I/O modules of
any mix are supported, and high density
connectors provide clean signal wiring.
Ideal for manufacturing, defense,
research and mobile applications
Rugged Design
The I/O Server’s fanless design employs
advanced thermal technology and highperformance components to accommodate a wide operating temperature range
-40 to 75°C. Conduction cooling plates
and thermal pads wick internal heat
away to the aluminum enclosure where
external cooling fins dissipate the heat.
Units are shock/vibration resistant and
sealed to IP40 standards to ensure long
term reliability in a variety of applications.
Acromag, Incorporated
Dozens of plug-in I/O modules
custom-made for the I/O Server
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The compact, shock/vibration resistant
design is well-suited to harsh factory
environments and outdoor installations.
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Machine control, factory automation
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Military and homeland security systems
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Transportation and mobile servers
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Outdoor signage and display systems
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Test & measurement, data acquisition
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Scientific research and simulation
30765 South Wixom Road
– 2 –
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Wixom, Michigan 48393
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USA
Plug-in I/O Modules
IOS Modules Compact Mezzanine I/O Modules
Dependable I/O Operation
Conduction-Cooled I/O
Mix & Match I/O Flexibility
With more than 50 years of industrial I/O design
experience, Acromag stands alone in the highperformance embedded computing market.
Developing VMEbus I/O boards since 1984,
we combine our process control expertise with
extensive experience in embedded systems. This
background gives us unrivaled insight to many
unique concerns when interfacing computer
systems to various sensors and controllers in
many applications.
The I/O modules are all rated for -40 to 85°C
operation. However, to eliminate excessive heat
inside the enclosure, the I/O modules employ
advanced thermal technologies. A thermal pad
wicks heat away from the module and transfers
the energy to a friction plate that makes contact
with a large heat spreader plate. Heat moves to
the enclosure walls where it is dissipated by the
external cooling fins.
Acromag offers more than 20 I/O modules to
perform analog, digital, counter/timer, and serial
I/O functions. User-configurable FPGA modules
allow you to execute custom signal processing
algorithms and logic routines on TTL, differential,
or LVDS I/O signals.
The I/O Server’s plug-in I/O modules reflect
Acromag’s experience with a truly rugged
and reliable design. We start with industrialgrade components for superior integrity and
performance. Next, we assemble the boards
in our AS9100 / ISO 9001-certified factory for
optimum quality control. Then we subject the
finished I/O module to extensive inspection and
testing to ensure each unit is free of defects.
Industrial-grade 50-pin receptacle headers
provide high-integrity connections. When the I/O
module carrier card is inserted into the chassis,
the modules are securely held in place for shock
and vibration resistance. Additionally, there are
no internal cables for higher reliability.
With four I/O module slots on the carrier card,
you can install any mix of I/O module types to
meet your unique I/O interface requirements. You
can also insert up to four modules of the same
type to achieve extremely high channel densities.
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4 plug-in I/O module slots provide easy, low
cost interface to instrumentation
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High-density, interchangeable I/O modules
enable mix and match flexibility
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20+ I/O modules available for a wide variety of
analog, digital, and serial I/O functions
Above: A bottom view shows the heat spreader plate
that removes heat from the I/O modules.
Below: A cut-away view of the heat sink methodology.
Enclosure Walls
UL Class I Div 2 approval permits use in locations
with volatile liquids, gases, or vapors, such as
gas, oil, chemical, and mining facilities. This
allows installation of the I/O Server closer to
sensors and actuators to reduce installation costs.
Telephone: 877-295-7092 or 248-295-0310
Heat spreader
Friction plate
Thermal gap pad
PC board
Components
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Fax: 248-624-9234
– 3 –
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solutions@acromag.com
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www.acromag.com
Industrial PC with Plug-in I/O
IOS Server Industrial PC with I/O Mezzanine Carrier Card
Front View
Ethernet
Ports x 2
USB Ports x 4
I/O Slots x 4
Serial Ports x2
Audio Output
Microphone Input
VGA Video
Field I/O x 4
Rear View
CompactFlash Drive
Telephone: 877-295-7092 or 248-295-0310
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Internal Solid-State Drive
(user-installed option)
Fax: 248-624-9234
– 4 –
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Power Supply Connector
solutions@acromag.com
■
www.acromag.com
I/O Server IOS-7000 Series
General Operation and Performance Specifications
Model IOS-7400
Model IOS-7200
Processor System
CPU
System Memory
System Chipset
BIOS
Ethernet Chipset
Display Chipset
Display Resolution
Operating System
Embedded Intel Atom N270 1.6GHz.
1GB installed. 200-pin SODIMM socket,
DDR2 400/533MHz.
Intel 945GSE / ICH7M chipset 533MHz FSB.
AWARD™ 8Mbit Flash BIOS.
Intel 82562GZ 10/100Mbps Ethernet chip.
Intel 945GSE.
Up to 2048 x 1536.
Supports Windows Embedded Standard and Linux.
Embedded AMD Geode LX800 500MHz.
512MB installed. 200-pin SODIMM socket,
DDR 400MHz.
AMD CS 5536.
AWARD™ 4Mbit Flash BIOS.
Intel 82551ER 10/100Mbps Ethernet chip.
AMD Geode LX800/CS 5536.
1024 x 768 @ 85Hz.
Supports Windows Embedded Standard and Linux.
1 x VGA connector. Resolution CPU-dependent.
1 x speaker out. 1 x mic in. AC97 2.3 compliant.
User-installed option, 2.5” HDD/SSD PATA.
1 x CompactFlash slot.
1 x RS232. 1 x RS232/422/485.
4 x USB 2.0 compliant ports.
2 x 10/100 BaseT (unmanaged switch).
1 x VGA connector. Resolution CPU-dependent.
1 x speaker out. 1 x mic in. AC97 2.3 compliant.
User-installed option, 2.5” HDD/SSD PATA.
1 x CompactFlash slot.
1 x RS232. 1 x RS232/422/485.
4 x USB 2.0 compliant ports.
2 x 10/100 BaseT (unmanaged switch).
Holds up to four Acromag IOS I/O Modules.
Conduction-cooled I/O modules.
SCSI-II 50-pin connector for each I/O module.
Holds up to four Acromag IOS I/O Modules.
Conduction-cooled I/O modules.
SCSI-II 50-pin connector for each I/O module.
11.8” x 3.0” x 7.3” (299.7mm x 76.2mm x 182.9mm).
5.95lbs (2.7kg).
-30 to 75°C (-22 to 167°F).
-40 to 85°C (-40 to 185°F).
0% - 90% relative humidity, non-condensing.
50g rms per IEC-68-2-27, half-sine, 11mS duration.
5g rms per IEC-68-2-64, random, 5-500MHz,
1 oct/min, 1hr per axis.
9 - 32V DC ±10% @ 60W max.
Depends on configuration. 30W typical.
CE; UL/cUL Class 1 Division 2 Groups ABCD.
FCC Part 15, Subpart B, Class A Digital Device.
450,000 hours.
11.8” x 3.0” x 7.3” (299.7mm x 76.2mm x 182.9mm).
5.95lbs (2.7kg).
-40 to 75°C (-40 to 167°F).
-40 to 85°C (-40 to 185°F).
0% - 90% relative humidity, non-condensing.
50g rms per IEC-68-2-27, half-sine, 11mS duration.
5g rms per IEC-68-2-64, random, 5-500MHz,
1 oct/min, 1hr per axis.
9 - 32V DC ±10% @ 60W max.
Depends on configuration. 30W typical.
CE; UL/cUL Class 1 Division 2 Groups ABCD.
FCC Part 15, Subpart B, Class A Digital Device.
348,000 hours.
Optional licensed Windows Embedded Standard 2009
image installed on CompactFlash card.
Optional Windows® Win32 development package.
Includes CD-ROM with API development software,
example programs with source code, Win32 DLL drivers.
Optional Linux function libraries software.
Optional licensed Windows Embedded Standard 2009
image installed on CompactFlash card.
Optional Windows® Win32 development package.
Includes CD-ROM with API development software,
example programs with source code, Win32 DLL drivers.
Optional Linux function libraries software.
Interface Connections
Video
Audio
Hard Disk Drive / Solid-State Drive
Removable Memory
Serial Ports
USB Ports
Ethernet Ports
I/O Module Carrier
Number of I/O Slots
Thermal Control
Connectors
Physical & Environmental
Size
Weight
Operating Temperature
Storage Temperature
Operating Humidity
Shock Resistance
Vibration Resistance
Power Supply Voltage
Power Usage
Approvals
FCC Compliance
MTBF
Software Support
Windows Embedded
Win32 DLL drivers
Linux
Telephone: 877-295-7092 or 248-295-0310
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Fax: 248-624-9234
– 5 –
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solutions@acromag.com
■
www.acromag.com
Plug-in I/O Modules
IOS Modules Compact Mezzanine I/O Modules
Analog I/O
Digital I/O and
Counter/Timers
Serial I/O
User-configurable
FPGA I/O
Analog I/O
Model
Analog Input
Analog Output
Resolution
Scan/Settling Time
IOS-220
8 or 16 channels
12-bit D/A
11µS
-40 to 85°C
IOS-231
8 or 16 channels
16-bit D/A
13µS
-40 to 85°C
20DI or 40SE
12-bit A/D
5.2µS
-40 to 85°C
IOS-330
16DI or 32SE
16-bit A/D
15µS
1 sample per channel
-40 to 85°C
IOS-341
16 differential
14-bit A/D
8µS for 8-ch simultaneous
512 samples
-40 to 85°C
IOS-320
Digital I/O and Counter/Timers
Model
Digital Input
Digital Output
Counter/Timers
Memory
Voltage
Isolation
IOS-408
32 bi-directional input/output channels
0 to 60V
IOS-409
24 differential bi-directional I/O channels
differential RS422/485
IOS-440
32 input channels
IOS-445
IOS-470
32 output channels
Operating Temp. Range
Operating Temp. Range
-40 to 85°C
-40 to 85°C
±60V AC/DC
optical isolation
±60V AC/DC
optical isolation
48 bi-directional input/output channels
TTL
IOS-48x
-40 to 85°C
-40 to 85°C
up to 10 counters, 16-bit TTL or RS422 differential
Serial Communication
Model
# of Data Ports
Protocol
-40 to 85°C
-40 to 85°C
Data Rate
FIFO per channel
Options
Operating Temp. Range
IOS-520
Octal (8)
EIA-232
1 Mbps
64-byte
custom crystal
-40 to 85°C
IOS-521
Octal (8)
EIA-422
1 Mbps
64-byte
custom crystal
-40 to 85°C
IOS-560
Dual-channel
CAN bus
1 Mbps
64-byte
optical isolation
-40 to 85°C
IOS-570
Single or dual-channel
MIL-STD-1553
1 Mbps
choice of buffer options
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-40 to 85°C
User-Configurable FPGA with Digital I/O
Model
FPGA
Logic Cells TTL I/O Differential I/O
LVDS I/O
Memory
Operating Temperature Range
IOS-EP201
Cyclone II EP2C20
18,752
48
--
--
64K x 16 RAM
-40 to 85°C
IOS-EP202
Cyclone II EP2C20
18,752
--
24 RS485
--
64K x 16 RAM
-40 to 85°C
IOS-EP203
Cyclone II EP2C20
18,752
24
12 RS485
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64K x 16 RAM
-40 to 85°C
IOS-EP204
Cyclone II EP2C20
18,752
--
--
24
64K x 16 RAM
-40 to 85°C
Tel: 877-295-7092 or 248-295-0310
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solutions@acromag.com
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www.acromag.com
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30765 S Wixom Rd, Wixom, MI 48393 USA
840 0- 540d © Ac r om a g, I nc . 2011. Da t a s ubj e c t t o c ha nge wi t hout not i c e . P r i nt e d i n U S A 5 / 2 0 1 1