Varec Network Adapter 4000 Specifications

Reference Manual
00809-0100-2460, Rev AA
November 2014
Rosemount 2460 System Hub
Reference Manual
Title Page
00809-0100-2460, Rev AA
November 2014
Rosemount 2460 System Hub
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/ Middle East/ Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Emerson Process Management representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g.
substitution of components etc, may also jeopardize safety and is under no circumstances
allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by
non-recognized spare parts or any repair which is not made by Rosemount Tank Radar AB.
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson
Process Management Sales Representative.
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Title Page
November 2014
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00809-0100-2460, Rev AA
Reference Manual
Table of Contents
00809-0100-2460, Rev AA
November 2014
Contents
1Section 1: Introduction
1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3 Section Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.5 Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.6 Product recycling/ disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.7 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.7.1 Reuse and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.7.2 Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2Section 2: Overview
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1.1 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.2.1 System Hub Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.2 Write Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3Section 3: Installation
3.1 Section Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.1 Cable Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.3 Cable Selection for Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.4 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.5 Cabling for the TRL2/RS485 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5.6 Connecting the 2460 System Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5.7 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.8 Terminal Board and Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.5.9 Ground Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.5.10 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.5.11 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
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4Section 4: Configuration
4.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3 Setting Up a 2460 System Hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.3.2 Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5Section 5: Operation
5.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.2 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.3 Light Emitting Diodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.3.1 Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3.2 Runtime Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.3.3 Error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.3.4 Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6Section 6: Service and Troubleshooting
6.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.4 Exchanging a Modem Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.5 Exchanging the Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.6 Replacing the Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.7 Using the Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.8 Communication Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6.8.1 To stop logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.8.2 Downloading log files to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.9 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
6.10 Restore to Factory Defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.11 Configuration Backup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6.11.1 Configuration Backup Using WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.12 Configuration Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.12.1 Configuration Recovery Using WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.13 Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.14 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
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6.15 Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.15.1 Write Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.15.2 Software Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.16 Replacing the Backup Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6.17 Setting the Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.18 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
AAppendix A: Specifications and Reference Data
A.1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
A.1.1 Digital Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
A.2 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
A.3 Ordering Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
BAppendix B: Product Certifications
B.1 OIML R85:2008 Accuracy Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
B.2 National Metrological Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
B.3 CE Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
B.4 Ordinary Location Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
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Table of Contents
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Section 1: Introduction
00809-0100-2460, Rev AA
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Section 1
1.1
Introduction
Safety Messages
Procedures and instructions in this manual may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each
section before performing an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or
serious injury:

Make sure only qualified personnel perform the installation.

Use the equipment only as specified in this manual. Failure to do so
may impair the protection provided by the equipment.

Ensure that the lid on the housing is closed during operation.
Electrical shock could cause death or serious injury:

Use extreme caution when making contact with the leads and
terminals.
Any substitution of non-recognized parts may jeopardize safety. Repair,
e.g. substitution of components etc., may also jeopardize safety and is
under no circumstances allowed.
Introduction
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00809-0100-2460, Rev AA
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1.2
Symbols
The CE marking symbolises the conformity
of the product with the applicable European
Community Directives.
Protective Earth
Ground
Caution - see reference manual
2
Introduction
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Section 1: Introduction
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1.3
November 2014
Section Overview
The sections in this manual provide information on installing, operating, and maintaining the
Rosemount 2460. The sections are organized as follows:
Section 2: Overview

Components

System overview

Installation procedure
Section 3: Installation

Installation considerations

Mechanical installation

Electrical installation
Section 4: Configuration

Setting up a 2460 System Hub
Section 5: Operation

Description of Light Emitting Diodes (LED)
Section 6: Service and Troubleshooting

Tools

Troubleshooting

Service instructions
Appendix A: Specifications and Reference Data
Introduction

Specifications

Dimensional drawings

Ordering table
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Section 1: Introduction
00809-0100-2460, Rev AA
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1.4
Technical Documentation
The Rosemount Tank Gauging System includes the following documentation:
4

Rosemount 2460 System Hub Product Data Sheet (00813-0100-2460)

Raptor System Data Sheet (704010EN)

Rosemount 2410 Reference Manual (300530EN)

Rosemount 5900S Reference Manual (00809-0100-5900)

Rosemount 2240S Reference Manual (00809-0100-2240)

Rosemount 2230 Reference Manual (00809-0100-2230)

Raptor System Configuration Manual (300510EN)

Rosemount 2410 Product Data Sheet (00813-0100-2410)

Rosemount 5900S Product Data Sheet (00813-0100-5900)

Rosemount 5900C Product Data Sheet (00813-0100-5901)

Rosemount 2240S Product Data Sheet (00813-0100-2240)

Rosemount 2230 Product Data Sheet (00813-0100-2230)

Rosemount 5300 Product Data Sheet (00813-0100-4530)

Rosemount 5400 Product Data Sheet (00813-0100-4026)

Rosemount 5300 Series Reference Manual (00809-0100-4530)

Rosemount 5400 Series Reference Manual (00809-0100-4026)

Rosemount TankMaster WinOpi Reference Manual (303028EN)

Rosemount Tank Gauging Installation Drawings
Introduction
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Section 1: Introduction
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1.5
November 2014
Service support
For service support contact the nearest Emerson Process Management/Rosemount Tank Gauging
representative. Contact information can be found on the web site www.rosemount-tg.com.
1.6
Product recycling/ disposal
Recycling of equipment and packaging should be taken into consideration and disposed of in
accordance with local and national legislation/regulations.
1.7
Packing Material
Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental standards. By
recycling the corrugated paperboard, or wooden boxes, used for shipping our products you can
contribute to take care of the environment.
1.7.1
Reuse and Recycling
Experience has shown that wooden boxes can be used several times for various purposes. After
careful disassembly the wooden parts may be reused. Metal waste may be converted.
1.7.2
Energy recovery
Products which have served their time may be divided into wood and metal components and
the wood can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher calorific value than
ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase emissions of
nitrogen oxides to the air 3-4 times more than when burning bark and splinter.
Note!
Landfill is not a recycling option and should be avoided.
Introduction
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Introduction
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Section 2: Overview
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Section 2
Overview
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
2.1
Introduction
In a typical Rosemount Tank Gauging system, a Rosemount 2460 System Hub is used to collect
measurement data and status information from various field devices. A standard installation
includes a 2460 System Hub connected to a number of Rosemount 2410 Tank Hubs which
collect measurement data and status information from the field devices.
The 2460 buffers measurement data and status information from one or more tanks, and sends
the information to a TankMaster PC, or other host system, whenever the 2460 receives a request
for data.
Figure 2-1. System integration
5900S Radar
Level Gauge
2240S Temperature
Transmitter
Zone 1
TankMaster
2460 System Hub
Zone 0
2410 Tank Hub
Primary Bus
Host
Secondary Bus
(Non-IS)
Modem
Relay Outputs
Overview
2230 Display
Tankbus
Secondary bus (IS)
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2.1.1
Communication
The Rosemount Tank Gauging system supports various communication interfaces between field
devices and a TankMaster PC or other host computer as illustrated in Figure 2-2.
The Rosemount 2460 System Hub collects measurement data from field devices and transmits
the data to a host system. It also handles communication from a host to the field devices.
The 2460 supports a number of communication interface standards. For host communication,
the TRL2, RS485, and RS232 are supported. TRL2 and RS485 are supported for field device
communication also, as well as other standards such as Enraf.
The Rosemount 2410 Tank Hub has a Primary bus and a Secondary bus that can be used for TRL2
Modbus (standard) or RS485 Modbus communication(1). The Secondary bus supports other
communication protocols as well, such as Enraf, Varec etc.
Figure 2-2. Typical configuration of a 2460 System Hub connected to a Rosemount 2410
and a PC/Host
TankMaster
USB
RS232
Modem
DCS/Host
(TRL2, RS485, RS232)
RS232
RS485
Ethernet
Field devices
TRL2, RS485
2460 System Hub
TRL2, RS485
Primary bus: TRL2, RS485
Field devices
(1)
8
Tankbus
2410 Tank Hub
Secondary bus:
Enraf
HART 4-20 mA
Analog output/input
See “Cabling for the TRL2/RS485 Bus” on page 28 for information on cable requirements.
Overview
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Section 2: Overview
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2.2
November 2014
Components
This section shows the various parts of the 2460 System Hub.
Note!
The 2460 System Hub is designed for use in non-hazardous areas.
Figure 2-3. The 2460 System Hub front and top view
4
1
2
2460TAG:
S/N:
MFG (yymmdd):
DEVICE ID:
MADE IN GOTHENBURG SWEDEN
MAINS: 100-250VAC 50/60Hz, 24-48VDC 20W
3
6
Overview
5
7
1.
Main label
2.
Locking ring for securing lid
3.
External ground terminal (M5 screw, flat, lug dimension max. 10 x 4 mm), page 27,
page 36
4.
Light Emitting Diodes (LED) for status and error messages, page 62
5.
Cable entries (Nine (9) M20 x 1.5, Two (2) M25 x 1.5), page 27
6.
Lid (can be removed by removing the locking ring)
7.
Terminal compartment with communication boards and ports
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Figure 2-4. Cable entries
5
6
7
2
1
4
3
10
1.
Cable entry M25 (power)
2.
Cable entry M25
3.
Membrane
4.
Cable entries (6 x M20 x 1.5)
5.
Cable entries (3 x M20 x 1.5)
6.
Cable entry for Ethernet connection ETH 1
7.
Cable entry for Ethernet connection ETH 2
Overview
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Figure 2-5. Inside the 2460 System Hub
POWER
7
LED BOARD
1
2
RX
RX
RX
RX
RX
RX
RX
RX
TX
TX
TX
TX
TX
TX
TX
TX
8
WRITE PROT
ON/OFF
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7a
Port
8a
3
ETH
1
ETH
2
SERVICE
ETH
3
Port 7b
Port 8b
9
4
SD CARD
5
6
10
(1)
1.
Communication boards
2.
Write protection switch
3.
Terminal block / ports (1 to 8)
4.
Ethernet ports
5.
USB port
6.
SD memory card reader
7.
LEDs (power=green, status=yellow, error=red)
8.
Power input
9.
Fuses
10.
Ground bar(1) (Note! For signal/shield wire ground only.)
See “Grounding” on page 27 for more information
Overview
11
Reference Manual
Section 2: Overview
00809-0100-2460, Rev AA
November 2014
2.2.1
System Hub Enclosure
The 2460 System Hub is designed with a weather protected, wall-mounted box.
Figure 2-6. Enclosure
2.2.2
Write Protection Switch
The 2460 System Hub is equipped with a write protection switch for preventing unauthorized
changes of the 2460 configuration database.
Figure 2-7. Write protection
Write protection switch
ON
OFF
In addition to the switch, the 2460 supports software write protection as described in “Software
Write Protection” on page 95.
12
Overview
Reference Manual
Section 2: Overview
00809-0100-2460, Rev AA
2.3
November 2014
System Overview
The Rosemount Tank Gauging system is a state-of-the art inventory and custody transfer radar
tank level gauging system. It is developed for a wide range of applications at refineries, tank
farms and fuel depots, and fulfills the highest requirements on performance and safety.
The field devices on the tank communicate over the intrinsically safe Tankbus. The Tankbus is
based on a standardized fieldbus, the FISCO(1) FOUNDATION™ fieldbus, and allows integration of
any device supporting that protocol. By utilizing a bus powered 2-wire intrinsically safe fieldbus
the power consumption is minimized. The standardized fieldbus also enables integration of
other vendors’ equipment on the tank.
The Rosemount Tank Gauging product portfolio includes a wide range of components to build
small or large customized tank gauging systems. The system includes various devices, such as
radar level gauges, temperature transmitters, and pressure transmitters for complete inventory
control. Such systems are easily expanded thanks to the modular design.
The Rosemount Tank Gauging system is a versatile system that is compatible with and can
emulate all major tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to control room solutions.
It is possible to replace old mechanical or servo gauges with modern Rosemount Tank Gauging
devices, without replacing the control system or field cabling. It is further possible to replace old
HMI/SCADA-systems and field communication devices without replacing the old gauges.
There is a distributed intelligence in the various system units which continuously collect and
process measurement data and status information. When a request for information is received
an immediate response is sent with updated information.
The flexible Rosemount Tank Gauging system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant network configuration
can be achieved at all levels by doubling each unit and using multiple control room work
stations.
(1)
See documents IEC 61158-2 and IEC/TS 60079-27
Overview
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Reference Manual
Section 2: Overview
00809-0100-2460, Rev AA
November 2014
Figure 2-8. Rosemount Tank Gauging system architecture
NON-HAZARDOUS AREA
5900S Radar
Level Gauge
HAZARDOUS AREA
2240S Temperature
Transmitter
CUSTODY TRANSFER / INVENTORY TANK GAUGING
TankMaster PC
2230 Display
2410 Tank Hub
3051S
Pressure
Transmitter
Tankbus
2460 System Hub
5900S Radar
Level Gauge
2180 Field
Bus Modem
TRL2 Modbus
644
2410 Tank Hub
Plant Host Computer
644
OPERATIONAL CONTROL
644 Temperature
Transmitter
Segment coupler
2410 Tank Hub
Plant Host Computer
Tankbus
5400 Level
Transmitter
2240S Temperature
Transmitter
5300 Level
Transmitter
TankMaster PC
644
14
Overview
Reference Manual
Section 2: Overview
00809-0100-2460, Rev AA
November 2014
Figure 2-9. Rosemount Tank Gauging system architecture for wireless systems
NON-HAZARDOUS AREA
HAZARDOUS AREA
5900S Radar
Level Gauge
2240S Temperature
Transmitter
THUM
TankMaster PC
2410 Tank Hub
Smart Wireless
Gateway
2230
Display
3051S
Pressure
Transmitter
Tankbus
5900S Radar
Level Gauge
THUM
644
2410 Tank Hub
644
644Temperature
Transmitter
Segment coupler
Overview
15
Reference Manual
Section 2: Overview
00809-0100-2460, Rev AA
November 2014
Figure 2-10. Rosemount Tank Gauging system architecture in a Foundation fieldbus network
NON-HAZARDOUS AREA
HAZARDOUS AREA
5900S Radar
Level Gauge
2240S Temperature
Transmitter
PC
2230
Display
CUSTODY TRANSFER
INVENTORY TANK GAUGING
3051S
Pressure
Transmitter
FOUNDATION Fieldbus
Power Supply
5900S Radar
Level Gauge
644
644
Segment coupler
OPERATIONAL CONTROL
644Temperature
Transmitter
Segment coupler
2240S
PC
5400
5300
644
16
Overview
Reference Manual
Section 2: Overview
00809-0100-2460, Rev AA
November 2014
TankMaster HMI Software
TankMaster is a powerful Windows-based Human Machine Interface (HMI) for complete tank
inventory management. It provides configuration, service, set-up, inventory, and custody
transfer functions for Rosemount Tank Gauging systems and other supported instruments.
TankMaster is designed to be used in the Windows 7 and Microsoft Windows Server 2008
environment providing easy access to measurement data from your Local Area Network (LAN).
The TankMaster WinOpi program lets the operator monitor measured tank data. It includes
alarm handling, batch reports, automatic report handling, historical data sampling as well as
inventory calculations such as Volume, Observed Density and other parameters. A plant host
computer can be connected for further processing of data.
The TankMaster WinSetup program is a graphical user interface for installation, configuration and
service of devices in the Rosemount Tank Gauging system.
Rosemount 2460 System Hub
The 2460 System Hub is a data concentrator that continuously polls and stores data from field
devices such as radar level gauges and temperature transmitters in a buffer memory. Whenever
a request for data is received, the 2460 can immediately send data from a group of tanks from
the updated buffer memory.
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in the
hazardous area using the intrinsically safe Tankbus.
The 2410 collects measurement data and status information from field devices on a tank. It has
two external buses for communication with various host systems.
There are two versions of the 2410; one for single tank operation and one for multiple tanks
operation. The 2410 multiple tanks version supports up to 10 tanks and 16 devices. With the
Rosemount 5300 and 5400 level transmitters the 2410 supports up to 5 tanks.
The 2410 is equipped with two relays which support configuration of up to 10 “virtual” relay
functions allowing you to specify several source signals for each relay.
The 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS) analog 4-20 mA
inputs/outputs. By connecting a Smart Wireless THUM Adapter to the IS HART 4-20 mA output,
the 2410 is capable of wireless communication with a Smart Wireless Gateway in a
WirelessHART network.
Overview
17
Section 2: Overview
Reference Manual
00809-0100-2460, Rev AA
November 2014
Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the product
level inside a tank. Different antennas can be used in order to meet the requirements of different
applications. The 5900S can measure the level of almost any product, including bitumen, crude
oil, refined products, aggressive chemicals, LPG and LNG.
The Rosemount 5900S sends microwaves towards the surface of the product in the tank. The
level is calculated based on the echo from the surface. No part of the 5900S is in actual contact
with the product in the tank, and the antenna is the only part of the gauge that is exposed to the
tank atmosphere.
The 2-in-1 version of the 5900S Radar Level Gauge has two radar modules in the same
transmitter housing allowing two independent level measurements using one antenna and one
tank opening.
Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level measurements on liquids,
to be used in a wide range of medium accuracy applications under various tank conditions.
Rosemount 5300 includes the 5301 for liquid level measurements and the 5302 for liquid level
and interface measurements.
Rosemount 5400 Radar Level Transmitter
The Rosemount 5400 is a reliable 2-wire non-contact radar level transmitter for liquids, to be
used in a wide range of medium accuracy applications under various tank conditions.
Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up to 16 temperature
spot sensors and an integrated water level sensor.
Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as level,
temperature, and pressure. The four softkeys allow you to navigate through the different menus
to provide all tank data, directly in the field. The Rosemount 2230 supports up to 10 tanks. Up to
three 2230 displays can be used on a single tank.
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The 3051S series consists of transmitters and flanges suitable for all kinds of applications,
including crude oil tanks, pressurized tanks and tanks with / without floating roofs.
By using a 3051S Pressure Transmitter near the bottom of the tank as a complement to a 5900S
Radar Level Gauge, the density of the product can be calculated and presented. One or more
pressure transmitters with different scalings can be used on the same tank to measure vapor
and liquid pressure.
18
Overview
Reference Manual
Section 2: Overview
00809-0100-2460, Rev AA
November 2014
Rosemount 2180 Field Bus Modem
The Rosemount 2180 Field Bus Modem (FBM) is used for connecting a TankMaster PC to the
TRL2 communication bus. The 2180 is connected to the PC using either the RS232 or the USB
interface.
Rosemount Smart Wireless Gateway and Rosemount Smart
Wireless THUM Adapter
A THUM Adapter allows wireless communication between a 2410 Tank Hub and a Smart
Wireless Gateway. The gateway is the network manager that provides an interface between field
devices and the TankMaster inventory software or host / DCS systems.
See the Raptor Technical Description (Document no. 704010en) for more information on the
various devices and options.
Overview
19
Section 2: Overview
2.4
Reference Manual
00809-0100-2460, Rev AA
November 2014
Installation Procedure
Follow these steps for a proper installation:
Review installation considerations.
See “Installation Considerations” on page 23.
Mount the 2460.
See “Mechanical Installation” on page 24.
Wire the 2460.
See “Electrical Installation” on page 27.
Make sure covers and cable gland/conduit
connections are tight.
Power up the 2460.
Configure the 2460.
See Section 4: Configuration:
- Enable communication with host system
- Configure ports
- Configure Tank Database
Verify operation.
Enable the Write Protection switch if required.
20
Overview
Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
November 2014
Section 3
Installation
Section Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
3.1
Section Overview
The information in this section covers installation considerations for the Rosemount 2460.
3.2
Safety Messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operation. Information that raises potential safety issues is
indicated by a warning symbol ( ). Refer to the following safety messages before performing
an operation preceded by this symbol.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the 2460 System Hub is off and the lines to any other external
power source are disconnected or not powered while wiring the 2460.
Electrical shock could cause death or serious injury:

Use extreme caution when making contact with the leads and terminals.
Installation
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Section 3: Installation
November 2014
Reference Manual
00809-0100-2460, Rev AA
Make sure that there is no water or snow on top of the lid when it is opened. This may
damage the electronics inside the housing.
Be careful when opening the lid in very low temperatures. High humidity and temperatures
far below the freezing point may cause the gasket to get stuck to the lid. In that case you
may use a heating fan to warm the housing in order to release the gasket. Be careful not to
use excess heat which may damage the housing and electronics.
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3.3
November 2014
Installation Considerations
The Rosemount 2460 may be installed on various non-hazardous locations at the plant.
In case the 2460 is exposed to long periods of sunshine, a sunshade should be used to prevent
the 2460 System Hub from being heated to temperatures above the maximum operating
temperature.
Ensure that environmental conditions are within specified limits as listed in Appendix A:
Specifications and Reference Data.
Ensure that the Rosemount 2460 is installed such that it is not exposed to higher pressure and
temperature than specified in Appendix A: Specifications and Reference Data.
Do not install the Rosemount 2460 in non-intended applications, for example environments
where it may be exposed to extremely intense magnetic fields or extreme weather conditions.
Use an external circuit breaker in order to make sure that power supply can be safely
disconnected when wiring and servicing the Rosemount 2460 System Hub. The circuit breaker
shall be easily accessible and appropriately labeled.
It’s a good idea to make a plan of the installation in order to ensure that all components in the
system are properly specified. The plan should include the following:

suitable locations for devices

power budget

cabling and connections (for example whether devices will be “daisy-chained” or not)

specification of cable glands for the various devices

location of terminators on the Tankbus (2410 Tank Hub)

identification codes such as Unit ID/Device ID of each device

assigned Modbus addresses for level gauges and other field devices to be stored in the
Tank Databases(1) of the 2410 Tank Hub and 2460 System Hub
See “Electrical Installation” on page 27 for more information on cables and glands.
Important
Check the 2460 System Hub for any signs of damage prior to installation. Ensure that O-rings
and gaskets are in good condition.
Important
Ensure that the communication boards have not come loose during transportation.
(1)
See the Raptor System Configuration manual (document no. 300510 and the Rosemount 2410 Tank Hub Reference Manual
(document no. 3005030) for more information
Installation
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Section 3: Installation
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November 2014
3.4
Mechanical Installation
See also Mechanical Installation Drawing D7000001-927 for further information.
The housing of the Rosemount 2460 is designed with four holes for attaching the 2460 to a wall
using four screws.
Note!
Ensure that the 2460 is installed to minimize vibration and mechanical shock.
1.
Mark the positions of the four screws to be used for attaching the 2460 to the wall. A
mounting template (see Figure 3-1 on page 26) is shipped with the 2460 which may be
used for this purpose.
2.
Drill four holes with appropriate size to fit screw diameter 6 mm.
3.
Loosen the two screws (M6 x 2) on the 2460 housing that keep the lid in closed position
and open the lid.
M6
M6
2460TAG:
S/N:
MFG (yymmdd):
DEVICE ID:
MADE IN GOTHENBURG SWEDEN
MAINS: 100-250VAC 50/60Hz, 24-48VDC 20W
24
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4.
November 2014
Attach the 2460 to the wall. There are four holes on the housing to be used for the
screws. The required screw dimension is given by Figure 3-2 on page 26.
Communication board
compartment
(a) Lock ring
Four holes for
attaching the 2460
to a wall
5.
Installation
Ensure that the Lock ring (a) on the cover to the communication board compartment is
folded so that it does not prevent the lid from being properly closed. Close the lid and
ensure that it is fully engaged to prevent water from entering the terminal
compartment. Torque the two screws to 4Nm (35 in.-lb).
25
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November 2014
A mounting template is shipped with the 2460 which can be used to mark the position of the
holes as illustrated in Figure 3-1.
Figure 3-1. Mounting template with hole pattern for the 2460 System Hub
292 mm
213 mm
Ø 6 mm (4x)
39 mm
214 mm
Make sure that the four screws meet the specifications given in Figure 3-2.
Figure 3-2. 2460 System Hub dimensions
Dimensions are in mm
Ø 6.5 (4x)
36 (4x)
87
Ø 12.5 (4x)
Maximum dimension
of screw head
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3.5
November 2014
Electrical Installation
See Electrical Installation Drawing D7000001-928 for further information.
3.5.1
Cable Entries
The Rosemount 2460 housing has nine M20 x 1.5 and two M25 x 1.5 entries. The connections
must be made in accordance with local or plant electrical codes.
Make sure that unused cable entries are properly sealed to prevent moisture or other
contamination from entering the terminal board compartment of the electronics housing.
Note!
Use the enclosed metal plugs to seal unused cable entries in order to achieve required level of
ingress protection. The plastic plugs mounted at delivery are not sufficient as seal!
Note!
It is recommended that a sealant of type PTFE is used to prevent water ingress and to enable
future removal of the plug/gland.
3.5.2
Power Supply
The Rosemount 2460 System Hub accepts supply voltage 100 - 250 Vac (50/60 Hz) and 24 - 48
Vdc.
3.5.3
Cable Selection for Power Supply
Appropriate cross sectional area of wires must be used in order to prevent a high voltage drop to
the connected device. Recommended cable size is 0.75 mm2 to 2.0 mm2 (18 AWG to 14 AWG)
in order to minimize the voltage drop.
3.5.4
Grounding
The housing should always be grounded in accordance with national and local electrical codes.
Failure to do so may impair the protection provided by the equipment. The most effective
grounding method is direct connection to earth ground with minimal impedance. There are
grounding screw connections inside the terminal compartments which are identified by ground
symbols:
/ . There is also a grounding screw on the housing.
The System Hub ground bar (see Figure 2-5 on page 11) shall only be used for connecting signal
related ground wires, eg shield ground connections from the field bus harness. The protective
earth ground connection shall be connected to the System Hub via the dedicated power board
IEC plug and the external grounding screw on the housing.
Connect shield to ground at one end only, otherwise a ground loop may occur.
Note!
Grounding the device via threaded conduit connection may not provide sufficient ground.
Installation
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Section 3: Installation
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November 2014
3.5.5
Cabling for the TRL2/RS485 Bus
In a Rosemount Tank Gauging system a Rosemount 2460 System Hub communicates with a
TankMaster control room PC using the TRL2/RS485 Modbus protocol, see Section 2: Overview.
TRL2 Bus
The TRL2 bus requires twisted and shielded pair wiring with a minimum cross-sectional area of
0.50 mm2 (AWG 20 or similar). The maximum length of the TRL2 bus is approximately 4 km
(13000 ft). The TRL2 field bus can normally use existing cables in the tank area.
Cable cross-sectional area for the TRL2 wiring should follow the recommendations in Table 3-1:
Table 3-1. Minimum cable area for the TRL2 bus
Maximum distance
Cross-sectional area
Minimum
Maximum
3 km
0.50 mm2 (AWG 20)
2.5 mm2
4 km
0.75 mm2 (AWG 18)
2.5 mm2
Figure 3-3. Individually shielded pair cables minimizes crosstalk
Table 3-2 shows typical cable types that can be used for connecting the TRL2 bus. Other cables
of similar type may also be used.
Table 3-2. Recommended cable standards for the TRL2 bus
Type
Manufacturing standard
Core size
Signal
BS 5308 part 1, type 1
1 mm2
Signal (armoured)
BS 5308 part 2, type 1
1 mm2
RS485 Bus
The RS485 bus should meet the following requirements:
28

twisted and shielded pair wiring

characteristic impedance of 120 

maximum cable length 1200 m / 4000 ft.
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Section 3: Installation
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3.5.6
November 2014
Connecting the 2460 System Hub
Connection to a Host
The 2460 System Hub can be connected to TankMaster or other host computer via a Rosemount
2180 Field Bus Modem (FBM). The 2460 also supports the RS232 and RS485 interfaces for
connecting to a host. The Ethernet interface can be used to connect the 2460 to a service PC.
The TRL2 Bus requires a twisted and shielded pair with a cross-sectional area of 0.50 to 2.5 mm2
(AWG 20 to 14).
For RS232 communication, wiring cross-sectional area must be at least 0.25 mm2 (AWG 24 or
similar). The maximum length of the RS232 connection is 30 m at baude rate 4800 .
Table 3-3. Data rate and mximum distances for RS232 communication
Baude rate (bps)
Distance (m)
2400
60
4800
30
9600
15
19200
7.6
Communication Ports
The 2460 System Hub has eight slots for communication interface boards. It is equipped with
interface boards for field device communication and host communication. The specific
configuration is specified in the ordering information.
Port 8 is used for TankMaster communication. Port 7 is used for host or TankMaster
communication as specified in the ordering information.
Port1 to Port 4 are used for field device communication.
Ports 5 and 6 can be used for host or field device communication as specified in the ordering
information. This allows you to vary the number of field and host ports depending on the
specific requirements.
Table 3-4 below shows various configuration options for a 2460 System Hub.
Table 3-4. Port configuration options
Ports
Installation
1
2
3
4
5
6
7
8
Alternative 6+2
Field
Port
Field
Port
Field
Port
Field
Port
Field
Port
Field
Port
Host
Port
Host
Port
Alternative 5+3
Field
Port
Field
Port
Field
Port
Field
Port
Field
Port
Host
Port
Host
Port
Host
Port
Alternative 4+4
Field
Port
Field
Port
Field
Port
Field
Port
Host
Port
Host
Port
Host
Port
Host
Port
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3.5.7
Wiring
The terminal compartment has a terminal board for connecting communication buses to host
systems and field devices. The terminal compartment also has a connection for power supply.
Three Ethernet connections are available for LAN communication.
1.
Ensure that the power supply is switched off. Note! If any uncertainty exists whether
power supply is off or not, make sure that loose cable ends don’t run through the cover
on the Power Board.
2.
Loosen the two captive screws and open the lid (see Figure 3-4). Note! The lid can be
removed from the housing for easier access when open more than 25°. To remove the
lid, remove the locking ring and carefully slide the lid upwards 21 mm or more. Be
careful not to drop it on the floor.
3.
Run wires through the cable gland.
4.
Connect wires to the terminal block. See Figure 3-5 on page 31 and Table 3-5 on
page 32 for information on the terminal block connections. See also Figure 3-13 on
page 40 for example of how to connect the 2460 to host systems and field devices.
5.
Use the enclosed metal plugs to seal any unused entries.
6.
Tighten the conduits/cable glands.
7.
Make sure that the Lock ring on the cover to the communication board compartment is
folded so that it does not prevent the lid from being properly closed. Attach and close
the lid. Torque the two screws to 4Nm (35 in.-lb). Ensure that it is fully engaged to
prevent water from entering the terminal compartment.
Note!
Ensure that gasket and seats are in good condition prior to mounting the cover in order to
maintain the specified level of ingress protection. The same requirements apply for cable inlets
and outlets (or plugs). Cables must be properly attached to the cable glands.
Figure 3-4. 2460 front view
Cover for communication
board compartment
Lid
WRITE PROT
ON/OFF
Port 1
ETH
1
Port 2
ETH
2
Port 3
Port 4
Port 5
SERVICE
ETH
3
Port 6
Port 7a
Port 7b
Port
8a
Screws x 2
Lock ring
Port 8b
SD CARD
Locking ring
2460TAG:
S/N:
MFG (yymmdd):
DEVICE ID:
MADE IN GOTHENBURG SWEDEN
MAINS: 100-250VAC 50/60Hz, 24-48VDC 20W
Power Board
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3.5.8
November 2014
Terminal Board and Ports
Figure 3-5. Ports and terminals
LED BOARD
POWER
RX
RX
RX
RX
RX
RX
RX
RX
TX
TX
TX
TX
TX
TX
TX
TX
WRITE PROT
ON/OFF
Port 1
ETH
1
Port 2
Port 3
ETH
2
Port 4
Port 5
Port 6
SERVICE
ETH
3
Port 7a
Port 7b
Port
8a
Port 8b
SD CARD
Ground bar for
cable shield
Write Protection Switch
ON/OFF
WRITE PROT
ON/OFF
Port 1
Port 2
Port 3
Port 4
USB A 2.0
Port 5
Port 6
Port 7a
Port 8a
Port 7b
Port 8b
SD Card
Ethernet 1
Ethernet 2
Ethernet 3 / Service
Installation
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Table 3-5. Terminal assignment
Terminal
Designation
Function
Field device
Communication bus for field devices. Supports electrical interface
TRL2 and RS485.
See “Digital Communication Protocols” on page 103 for more
information.
Field device/Host
Port 5 and 6 can be configured for field or host communication (see
“Communication Ports” on page 29 for more information).
Host/TankMaster
Communication bus for host. Ports designated “a” and “b” are
connected in parallel. Supports electrical interface TRL2, RS485,
RS422, and RS232. See “Digital Communication Protocols” on
page 103 for more information.
TankMaster
Communication bus for TankMaster.
Ports designated “a” and “b” are connected in parallel. Supports
electrical interface TRL2, RS485, RS422, and RS232.
ETH 2
Standard
Ethernet port
Ethernet communication bus.
ETH 3
Service
Ethernet communication bus for service purposes. Use this port to
access the Web interface for the 2460 (see “Using the Web
Interface” on page 80).
USB A 2.0
USB
Port for USB stick. Can be used for saving log files.
SD card
SD
Memory card reader for saving log files.
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7a
Port 7b
Port 8a
Port 8b
ETH 1
Ground bar
32
For connection of cable shields.
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Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
November 2014
Figure 3-6. Pin mapping for 4 pole and 5 pole connectors
Port 1-6
Port 7-8
Pins internally
connected in parallel
(a)
Pins internally
connected in parallel
For daisy chain
(b)
Table 3-6. Bus connections to Port 1 - 6
A
TRL2
B
A
B
(A and B polarity independent)
RS485 (2-wire)
Internal reference to signal ground
A
B
A
B
Table 3-7. Bus connections to Port 7- 8
A
TRL2
Installation
B
(A and B polarity
independent)
C
D
Common
N/A
N/A
N/A
RS485 / 422
(2-wire)
A
B
N/A
N/A
GND
RS485 / 422
(4-wire)
RD
(A)
RD
(B)
TD
(A)
TD
(B)
GND
RS232
RxD
TxD
N/A
N/A
GND
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Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
November 2014
Table 3-8. Cables suitable for terminal blocks supplied by manufacturer
Maximum (mm2)
AWG
4
11
Flexible
2.5
13
Flexible, Ferrule with plastic collar
1.5
16
Conductor connection
Solid
Figure 3-7. Conductor stripping length and cross-sectional area
Stripping length: 7 mm
Cross-sectional area, see Table 3-8
Figure 3-8. Stripping length for connection to ground bar
Stripping length: 15 mm
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Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
November 2014
Figure 3-9. Cable entries with glands and external ground
2460TAG:
S/N:
MFG (yymmdd):
DEVICE ID:
MAINS: 100-250VAC 50/60Hz, 24-48VDC 20W
Cable entries with glands
External Ground
Table 3-9. Tightening torque for glands supplied by
Emerson Process Management
Tightening Torque (Nm)
Thread
M20
M25
Body
7
10
Top Nut
4
7
Table 3-10. Cable diameter for glands
Cable Diameter (mm)
Thread
Cable Ø
Installation
M20
M25
6 - 13
9 - 17
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Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
November 2014
3.5.9
Ground Lug
Figure 3-10. Ground lug dimensions
External ground screw M5
Cable lug thickness maximum 4 mm
Cable lug hieight maximum 10 mm
Cable size minimum 4 mm2 or AWG 11
External ground screw M5
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Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
3.5.10
November 2014
Power Supply
The Rosemount 2460 System Hub supports the following power supply:
24 - 48 Vdc, 100 - 250 Vac 50/60 Hz.
NOTE!
The 2460 is polarity insensitive for DC voltage input.
Figure 3-11. Power supply connection
24 - 48 Vdc
100 - 250 Vac
50 - 60 Hz
Max 20 W
Installation
Protective ground
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Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
November 2014
Figure 3-12. Power connector supplied by Emerson Process Management
Table 3-11. Torque values for power connector assembly
Max torque
Terminals
0.8 Nm
Cable clamp
1.2 Nm
Cover
1.2 Nm
Table 3-12. Cable and wire size for power cord
Power cord connector supplied by
manufacturer
38
Wire (x3)
Max. 2.1 mm2
Cable
Max. 10 mm
Installation
Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
3.5.11
November 2014
Wiring Diagram
The communication ports can be configured for various combinations of field device and host
communication (see Table 3-4 on page 29). In the standard configuration Port1 to Port 6 are
connected to field devices and Port 7 and Port 8 are used for host communication. See also
Table 3-5 on page 32.
Installation
39
Reference Manual
Section 3: Installation
00809-0100-2460, Rev AA
November 2014
Figure 3-13. Example of a wiring diagram for a 2460 System Hub connected to a TankMaster PC and various
field devices
TankMaster PC
2180 Field Bus
Modem
Host Computer
Field Devices
Terminal compartment
2460 System Hub
Field Devices
2410 Tank Hub
2230 Display
5900S Radar
Level Gauge
2240S Temperature
Transmitter
2410 Tank Hub
2240S Temperature
Transmitter
5900S Radar
Level Gauge
Note that the actual Port configuration may differ from the example above. See “Connecting
the 2460 System Hub” on page 29 for more information on configuration options for the Field
and Host ports.
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Reference Manual
Section 4: Configuration
00809-0100-2460, Rev AA
Section 4
November 2014
Configuration
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41
Setting Up a 2460 System Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 42
4.1
Overview
This section contains information on how to setup a Rosemount 2460 System Hub in a
Rosemount Tank Gauging System. The description is based on using the TankMaster Winsetup
configuration program.
4.2
Safety Messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol (
). Refer to the following safety messages before performing
an operation preceded by this symbol.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
Configuration
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Reference Manual
Section 4: Configuration
00809-0100-2460, Rev AA
November 2014
4.3
Setting Up a 2460 System Hub
4.3.1
Introduction
A Rosemount 2460 System Hub can easily be installed and configured by using the TankMaster
Winsetup configuration program. The WinSetup installation wizard guides you through the
basic configuration needed for starting up a Rosemount 2460.
See the Raptor System Configuration Manual (Document no. 300510) for more information on
using the TankMaster WinSetup software to configure a Rosemount Tank Gauging system and a
Rosemount 2460 System Hub.
Installation of a Rosemount 2460 System Hub in a Rosemount Tank Gauging system includes
the following basic steps:
1.
Specify device type and name tag.
2.
Enable communication with the host computer/TankMaster PC.
3.
Configure the ports for communication with TankMaster work stations or other host
systems, and devices such as the Rosemount 2410 Tank Hub, and the Rosemount
5900S Radar Level Gauge.
4.
Configure the Tank Database.
Configuration examples that illustrate how the 2460 Tank Database is related to the Tank
Database of a 2410 Tank Hub is shown in the Raptor System Configuration Manual (Document no.
300510).
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Reference Manual
Section 4: Configuration
00809-0100-2460, Rev AA
November 2014
Figure 4-1. Rosemount Tank Gauging system architecture
Host System
2180 Field Bus
Modem
2460 System Hub
Field Port
Host Port
Field Devices
2410 Tank Hub
5900S Radar
Level Gauge
2240S Temperature
Transmitter
2230 Display
Configuration
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Reference Manual
Section 4: Configuration
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November 2014
4.3.2
Installation Procedure
To setup and configure a 2460 System Hub:
1.
Ensure that a plan is available for all tanks and devices that specifies tag names, Modbus
communication addresses, number of temperature elements and other data that is
needed for a complete configuration.
2.
Make sure that the 2460 System Hub is properly wired and up and running. Check that
the Power LED is on and the Status LED indicates normal operation (see Table 5-3 on
page 67).
3.
Ensure that the TankMaster WinSetup program is up and running.
4.
In WinSetup start the device installation wizard.
a.
Click the right mouse button on the Devices folder.
b. Choose the Install new option.
5.
Select device type:
a.
Choose device type 2460 System Hub.
b. Specify a name for the System Hub in the 2460 System Hub Tag input field. This tag
will be used as an identifier of the Rosemount 2460 in various windows and dialogs. The
TankMaster program automatically suggests the first part of the name as specified in
the Tag Prefixes window (Service>Preferences).
c.
44
Click the Next button to continue the installation procedure with communication
setup.
Configuration
Reference Manual
Section 4: Configuration
00809-0100-2460, Rev AA
November 2014
Step 1. Communication Setup
1.
Verify that the correct communication protocol channel is used. A communication
channel needs to be associated with a specific port (USB/COM) on the TankMaster
workstation in order to establish proper communication with a connected 2460
System Hub. See “How to Check Communication Channel and Port” on page 46 for
more information and Figure 4-1 on page 43.
2.
Verify communication between the 2460 System Hub and the TankMaster PC. The
2460 can be connected to a TankMaster PC via a Rosemount 2180 Field Bus Modem, or
by using a RS232 or RS485 interface.
a.
To verify communication with the 2460 System Hub, enter the System Hub’s Modbus
Address and click the Verify Communication button. The Device ID will appear if the
correct Modbus Address was entered (the 2460 is shipped with the default Modbus
address=245).
b. In case you would like to change the current Modbus address, or the address is
unknown, click the Change Address on Device button and follow the procedure as
described in How to change the Modbus address of the 2460 System Hub .
Note!
In case several 2460 System Hubs are connected using the same default address (245), you will
have to change the addresses of the 2460 System Hubs before the Verify command can be used.
See How to change the Modbus address of the 2460 System Hub for more information.
3.
Configuration
Click the Next button to continue the installation procedure of the 2460 System Hub.
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How to Check Communication Channel and Port
To check which channels are enabled:
a.
In the WinSetup workspace open the Protocols folder.
Modbus Master protocol folder
Modbus Master channel 1
b. Expand the master protocol folder (typically the ModbusMaster).
c.
Check that the desired channel is enabled. In the example above the Modbus Master
Channel 1 is enabled. Disabled channels do not appear in the protocol folder.
To check which communication port that is associated with a certain channel:
a.
Right-click the desired protocol channel icon and choose Properties.
Port
b. Open the Communication tab and check which communication port that is selected.
This example shows that port COM1 is used for Protocol Channel 1.
See the Rosemount Raptor System Configuration Manual (Document no. 300510) for more
information on how to configure communication protocols.
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Section 4: Configuration
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November 2014
How to change the Modbus address of the 2460 System Hub
a.
In the 2460 Communication window click the Change Address on Device button to
open the Change Address window:
b. Enter the Device ID and the new Modbus address. For the 2460 System Hub address
range 201- 299 is recommended.
When changing the device address, the Device ID is used as a unique identifier of the
device. The Device ID can be found on a label mounted on the device.
Tip! If there is no other device connected that uses the same address as the current
device, you can find the Device ID by typing the current address into the Address field in
the 2460 System Hub Communication window and clicking the Verify Communication
button.
c.
Click the OK button to confirm the settings and close the Change Address window.
d. In the 2460 System Hub Communication window click the Verify Communication
button to check if communication is established between the TankMaster work station
and the 2460 System Hub. The Device ID will appear when TankMaster finds the 2460.
Configuration
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Section 4: Configuration
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November 2014
Step 2. Port Configuration
Verify that the correct modem(1) (TRL2 or RS485) is installed and communication ports
are properly configured. Normally there is no need to change any communication
parameters. Standard configuration is automatically set for each modem type.
1.
a.
Port Type. The Rosemount 2460 has eight communication ports. They are normally
configured as six Field ports and two Host ports. Host ports can be connected to
TankMaster work stations as well as other hosts.
The Field ports are connected to Rosemount 2410 Tank Hubs and other field devices.
See also “Connecting the 2460 System Hub” on page 29.
b. Protocol. The Modbus protocol is the standard option in Rosemount Tank Gauging
systems.
c.
Settings. Verify the communication protocol settings. The following communication
parameters are used for Rosemount 2460 Modbus communication:
Table 4-1. Modbus communication parameters for 2460 Host Ports
(1)
48
Parameter
RS485 bus
TRL2 bus
RS232
Baud rate
9600
4800
19200
Data bits per character
8
8
8
Stop bits
1
1
1
Parity
No
No
N
See “Exchanging a Modem Card” on page 74 for instructions on how to change modem card.
Configuration
Reference Manual
Section 4: Configuration
00809-0100-2460, Rev AA
November 2014
Table 4-2. Modbus communication parameters for 2460 Field Ports
Parameter
RS485 bus
TRL2 bus
Baud rate
9600
4800
Data bits per character
8
8
Stop bits
1
1
Parity
No
No
d. (Optional). Communication parameters for Host and Field ports can be configured in
the Advanced Port Configuration window (click the Advanced button):
The Advanced Port Configuration window lets you change from standard Port
Configuration to a non-standard configuration. This may be a useful option if, for
example, the 2460 is connected to a host that requires a lower Baud Rate than the
default setting for the 2460. Non-standard settings may also be required in case the
2460 is located far away from the host since maximum communication speed for
RS232 and RS485 depends on the cable length.
For Field Ports the Reply timeout and Number of retries parameters can be adjusted in
case a connected field device responds slowly to queries from the Rosemount 2460.
The default setting is sufficient in most cases.
For Host Ports the Min response time and Max response time define the time slot in which
a response from the Rosemount 2460 will be sent to a Host system. If needed, you may
change these parameters to match the requirements for a particular host system.
Configure the desired parameters and click the OK button in the Advanced Port
Configuration window to return to the 2460 System Hub Configuration window.
2.
Configuration
In the 2460 System Hub Configuration window click the Next button to continue the
installation procedure of the 2460 System Hub.
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Step 3. Tank Database Configuration
1.
Configure the Tank Database of the 2460 System Hub.
The 2460 Tank Database ensures that the 2460 System Hub requests information from all the
connected field devices. It is very important that the Tank Database of the 2460 System Hub is
properly configured to allow communication between the Rosemount 2460 System Hub, the
2410 Tank Hub, and field devices such as the Rosemount 5900S Radar Level Gauge, the
Rosemount 2240S Multi-Input Temperature Transmitter, pressure transmitters, and other field
devices supported by the 2460.
Note!
Once all devices and tanks are installed and configured, the position of a device in the Tank
Database may not be changed, since this will result in corrupt mapping of tank to Tank Database
position.
To configure the 2460 Tank Database:
a.
Find a free tank position (2460 Tank 1, 2, 3...) for the device to be configured.
b. Choose the appropriate Source device.
For a Rosemount Tank Gauging system this is typically a Rosemount 2410 Tank Hub.
The 2460 System Hub also supports many other Rosemount Tank Gauging device types
as well. See Table 4-3 on page 53 for more information.
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c.
Select the Field Port that the device is connected to.
In the standard configuration there are six field bus ports available for the 2460 System
Hub. The TRL2 bus is the standard field bus interface for devices connected to a
Rosemount 2460 System Hub. See “Connecting the 2460 System Hub” on page 29 for
more information.
d. Enter the 2410 Device Address for each 2410 Tank Hub that is connected to the 2460.
Note that for 2410 Tank Position 1 the same address will be used for the Temperature
Device and the 2410 Tank Hub itself. This is handled automatically by TankMaster.
e.
Enter the appropriate 2410 Tank Position. Field devices on a certain tank are
associated with the same Tank Position in the Tank Database for the 2410 Tank Hub. For
a 2410 connected to one tank only, all field devices are configured in Tank Position 1.
See “Single tank connected to a single 2410 Tank Hub” on page 55 for an example of
how to configure a 2460 System Hub connected to 2410 Tank Hubs with one tank
each.
Use Tank Position 2-10 for the multiple tanks version of the 2410 Tank Hub. It has a
database with 10 tank positions that allows the 2410 to serve up to ten tanks. Each row
in the Tank Database of the 2460 System Hub corresponds to a tank position in the
2410 database.
See “Multiple tanks connected to a single 2410 Tank Hub” on page 58 for an example
of how to configure a 2460 connected to a 2410 with three tanks.
Important! The Tank Database of the 2460 System Hub must be properly configured
to match the Tank Databases of all 2410 Tank Hubs connected to the 2460.
f.
Configuration
Enter Level Device Address for devices such as the Rosemount 5900S Radar Level
Gauge and other level gauges supported by the 2460 System Hub and the 2410 Tank
Hub.
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g. Enter the Temperature Device Address. For 2410 tank position 1 the same address is
used for the 2410 Tank Hub and the Temperature Device. The 2410 address is
automatically copied to the Temperature Device Address field.
For 2410 tank positions 2 to 10 you will have to enter the same addresses as configured
in the Tank Database of the 2410 Tank Hub. Each tank position must have a unique
Temperature Device Address.
Note! In the Tank Database of the 2410 Tank Hub, this address is referred to as the
ATD Modbus address.
See “Tank Databases of the 2460 System Hub and the 2410 Tank Hub” on page 55 for
more information on how the Tank Databases of the 2460 and 2410 relate to each
other.
h. Type the number of elements in the Number of Temperature Elements column in
case temperature elements are installed in the tank. The position of the temperature
elements need to be configured in order to provide calculation of average product
temperature. This is normally done as part of the standard installation procedure for
the Rosemount 2410 Tank Hub and the associated temperature transmitters as
described in the Raptor System Configuration Manual (Document no. 300510).
i.
Select the Auxiliary Inputs that are used for the device such as Free Water Level (FWL),
Vapor Pressure (VP), and Liquid Pressure (LP). See Table 4-3 on page 53 for a complete
list of Auxiliary Inputs.
Level Device Address
The Level Device Address field in the Tank Database of the 2460 System Hub is used for level
gauges such as the Rosemount 5900S. This address also needs to be stored in the Tank Database
of the 2410 Tank Hub. Normally, address configuration is done as part of the installation
procedure of the Rosemount 2410 as described in the Rosemount Raptor System Configuration
Manual (Document No. 300510).
Temperature Device Address
The Temperature Device Address in the Tank Database of the 2460 System Hub is used for all
devices on a tank except level gauges. The Temperature Device address also needs to be stored in
the Tank Database of the 2410 Tank Hub. In the 2410 this address is referred to as the
ATD Modbus address.
Configuration of the 2410 Tank Database is normally done as part of the installation procedure
of the Rosemount 2410 as described in the Rosemount Raptor System Configuration Manual
(Document No. 300510).
For the first tank position in the 2410 Tank Database, the 2410 Modbus address is automatically
set as the ATD Modbus address as illustrated in Figure 4-3 on page 57.
It is recommended that address range 1 to 99 is used for level gauges and 101 to 199 for ATD
devices.
See “Tank Databases of the 2460 System Hub and the 2410 Tank Hub” on page 55 for more
information on how to configure the databases of the 2460 System Hub and the 2410 Tank Hub.
See also section “Installing a Rosemount 2410 Tank Hub” in the Raptor System Configuration
Manual (Document No. 300510).
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Section 4: Configuration
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November 2014
Tank Database entry fields for the 2460 System Hub
Table 4-3. Entry fields for the Tank Dabase
Tank
Data Source Device
2410 Tank Hub, Rex, Rex + DAU, Pro, Pro + DAU, TRL2 RTG,
TRL2 RTG + DAU
Field port
The field bus port that the selected device is connected to.
Up to six field ports may be used.
See “Connecting the 2460 System Hub” on page 29 for more
information.
Configuration
Level Device Address
The Modbus address used for the connected level device. For
level gauges it is recommended that address range 1 to 99 is
used.
Temperature Device
Address
The Modbus address used for the connected
temperature/ATD device. For Temperature devices address
range 101 to 199 is recommended.
2410 Device Address
The Modbus address used for the connected 2410 Tank Hub.
Number of
Temperature
Elements
The number of temperature elements connected to the
temperature transmitter (for example a Rosemount 2240S).
Auxiliary Inputs
AIn=Analog Input
AP=Air Pressure
AT=Air Temperature
CIn=Current Input
FWL=Free Water Level
HIn=HART Input
LP=Liquid Pressure
MP=Middle Pressure
VP=Vapor Pressure
UIn=User Input
Relays=Number of active relays on the 2410
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Step 4. Finish the Installation
1.
Verify that the Tag, Device ID, communication channel, and Modbus Address presented
in the 2460 System Hub Summary window are correct.
2.
In case you would like to make any changes in the preceding steps, click the Back
button until the desired window appears.
3.
Click the Finish button to confirm the installation.
2460 System Hub
54
4.
Verify that the 2460 System Hub appears in the TankMaster workspace window. Now
the 2460 will be able to communicate with the Host system and collect data from the
field devices.
5.
Proceed with installation and configuration of 2410 Tank Hub and field devices.
See the Rosemount Tank Gauging System Configuration Manual (Document No.
300510) for more information.
Configuration
Reference Manual
Section 4: Configuration
00809-0100-2460, Rev AA
November 2014
Tank Databases of the 2460 System Hub and the 2410 Tank Hub
In a typical Rosemount Tank Gauging system a Rosemount 2460 System Hub collects
measurement data from a number of tanks via one or more Rosemount 2410 Tank Hubs. For
proper communication with the control room PC and the Rosemount TankMaster operator’s
interface, Modbus addresses need to be assigned to the field devices on the tank. These
addresses will be stored in the tank databases of the 2460 System Hub and the 2410 Tank Hubs.
In the tank database of the 2410 Tank hub, the 2240S temperature transmitter and the 2230
display (and other non-level devices) are handled as a single Auxiliary Tank Device (ATD). Two
Modbus addresses are used for each tank, one for the level gauge and one for the ATD. The ATD
includes any supported non-level device such as the Rosemount 2240S Multi-Input
Temperature Transmitter and the Rosemount 2230 Graphical Field Display. Other devices such
as the Rosemount 3051S Pressure Transmitter may also be included in the ATD. The ATD
Modbus address represents all these devices. Each position in the 2460 Tank Database
represents one tank.
Single tank connected to a single 2410 Tank Hub
In this example a 2460 System Hub is connected to two tanks each of which has a separate 2410
Tank Hub. Each tank has a 5900S Radar Level Gauge, a 2240S Multi-Input Temperature
Transmitter, and a 2230 Graphical Field Display. The Modbus address configuration is
summarized in Table 4-4:
Table 4-4. Example of Modbus address configuration for 2410 Tank Hubs and connected
devices on two tanks
Modbus Address
Tank
Configuration
2410 Tank Hub
5900S Level Gauge
ATD (2230, 2240S )
TK-1
101
1
101
TK-2
102
2
102
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Figure 4-2. Configuration example of a Rosemount Tank Gauging system with a 2460
System Hub connected to two tanks each of which has a 2410 Tank Hub
2460 System Hub
5900S Level Gauge
2240S Temperature
Transmitter
2410 Tank Hub
2230 Display
TK-1
5900S Level Gauge
2240S Temperature
Transmitter
2410 Tank Hub
2230 Display
TK-2
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For each tank, the Level Device address in the Tank Database of the 2460 System Hub must be
equal to the Level Modbus address in the 2410 Tank Database.
The Temperature Device address in the Tank Database of the 2460 System Hub must be equal
to the ATD Modbus address in the Tank Database of the 2410 Tank Hub.
Figure 4-3. The Tank Database of the 2460 System Hub must match the Tank Databases of connected 2410
Tank Hubs
2410 Tank Hub on tank TK-1
2460 System Hub
2410 Tank Hub on tank TK-2
Configuration
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Multiple tanks connected to a single 2410 Tank Hub
In this example a 2460 System Hub is connected to a 2410 Tank Hub that serves three tanks.
The temperature device on tank 1 has the same Modbus address as the 2410 Tank Hub itself.
The other temperature devices on tank 2 and 3 have separate Modbus addresses.
Figure 4-4 on page 59 shows an example of a system with a 2460 System Hub connected to a
2410 Tank Hub. The 2410 collects measurement data from three tanks. Each tank is equipped
with a 5400 Radar Level Transmitter, a 2240S Temperature Transmitter, and a 2230 Graphical
Display.
The Modbus address configuration is summarized in Table 4-5 below:
Table 4-5. Example of Modbus address configuration for a 2410 Tank Hub and connected
devices on three tanks
Modbus Address
Tank
2410 Tank Hub
5400 Level Transmitter
TK-1
101
1
ATD (2230, 2240S )
101
TK-2
101
2
102
TK-3
101
3
103
Note that each ATD has its own Modbuss address. Only the first one has the same address as the
2410 Tank Hub.
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Figure 4-4. Example of a Rosemount Tank Gauging system with a 2460 System Hub
connected to a 2410 Tank Hub that collects measurement data from three tanks
2460 System Hub
2410 Tank Hub
2240S Temperature
Transmitter
5400 Level
Transmitter
2230 Display
TK-1
TK-2
TK-3
Configuration
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In the tank database of the 2410 Tank hub, the 2240S temperature transmitter and the 2230
display are grouped into an Auxiliary Tank Device (ATD). The ATD Modbus address has to be
stored in the Temperature Device address field in the tank database of the 2460 System Hub as
illustrated in Figure 4-5 on page 60. The Modbus addresses of the level devices must also be
stored in both the 2410 and the 2460 tank databases.
Figure 4-5. The Tank Database of the 2460 System Hub must match the Tank Databases of connected 2410
Tank Hubs
Tank Database for a 2410 Tank Hub that serves three tanks
Auxiliary Tank Device (ATD)
address
Level device address
2460 System Hub
Note that in this example a single 2410 Tank Hub serves three tanks. The tanks are mapped to
tank position 1, 2, and 3 in the Tank Database of the 2410 Tank Hub.
In the Tank Database of the 2460 System Hub, you will have to configure 2410 Tank Position in
order to be able to configure the correct Temperature Device Addresses for the three tanks.
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Section 5
Operation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61
Light Emitting Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 62
5.1
Overview
This section contains information on the Light Emitting Diodes (LED) on the front of the
Rosemount 2460 System Hub.
5.2
Safety Messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol (
). Refer to the following safety messages before performing
an operation preceded by this symbol.
Failure to follow safe installation and servicing guidelines could
result in death or serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Do not perform any service other than those contained in this manual
unless you are qualified.
Operation
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Section 5: Operation
00809-0100-2460, Rev AA
November 2014
5.3
Light Emitting Diodes
There are three Light Emitting Diodes (LED) on the front of the Rosemount 2460 for status and
error information.
When the 2460 is starting up, all LEDs, (Power, Status, and Error) are lit in order to verify that
they work.
In normal operation the Power On and Status LEDs verify that the 2460 is up and running.
Figure 5-1. Three LEDs on the front
Power On LED (Green)
Status LED (Yellow)
Error LED (Red)
2460TAG:
S/N:
MFG (yymmdd):
DEVICE ID:
MADE IN GOTHENBURG SWEDEN
MAINS: 100-250VAC 50/60Hz, 24-48VDC 20W
The following color codes are used for the 2460 LEDs:
Table 5-1. LED color codes
LED Type
Color
Description
Power On
Green
The green LED indicates that the 2460 is powered on.
Status
Yellow
The yellow Status LED blinks at a constant rate in normal
operation to indicate that the 2460 software is running.
See also Table 5-3 on page 67.
Error
Red
The red Error LED is turned off in runtime operation. If
an error occurs, the Error LED will start to blink as
described in “Error LED” on page 65.
If an error occurs during start-up, the Error LED flashes a
sequence that corresponds to a certain error code, see
“Error LED” on page 65.
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Reference Manual
Section 5: Operation
00809-0100-2460, Rev AA
5.3.1
November 2014
Start-Up Procedure
When the 2460 is starting up, the LEDs are lit up and turned off in a certain order to indicate
proper operation. In case an error is detected during the start-up procedure the red LED remains
turned on.
Start-up:
Operation
1.
All LEDs are turned on
2.
After 0.5 seconds the yellow (Status) LED is turned off.
3.
When the start-up procedure is finished, the red (error) LED is turned off.
In case an error is detected during the start-up procedure, the error LED will start
blinking according to the appropriate error code as described in “Error LED” on
page 65.
4.
The green (power) LED remains lit when the 2460 is powered on.
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5.3.2
Reference Manual
00809-0100-2460, Rev AA
November 2014
Runtime Operation
After the start-up procedure is finished the 2460 enters runtime mode.
The red Error LED will be turned off. If an error occurs, the LED will start to blink as described in
“Error LED” on page 65.
In runtime mode the yellow status LED will blink at a rate given by the current operational mode
as shown in Table 5-3 on page 67.
64
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Reference Manual
Section 5: Operation
00809-0100-2460, Rev AA
5.3.3
November 2014
Error LED
When the 2460 is starting up, all the LEDs are turned on. If no error is detected in the start-up
procedure, the 2460 enters runtime mode and the Error LED (Red) is turned off.
Runtime
If an error occurs in runtime mode, the LED will start to blink as follows:
On=1000 ms
Off=500 ms
In runtime mode no error codes are presented by the LED. Further information on the particular
error can be found in the Web interface for the 2460 (see “Using the Web Interface” on
page 80).
Figure 5-2. Red error LED
Error LED (Red)
Start-up
In case an error is detected during the start-up procedure, the error LED will start blinking
according to the error code in Table 5-2 below.
Table 5-2. LED error codes in start-up procedure
Operation
Code
Error type
Description
1
Firmware
Upload new firmware. If problem remains contact
Emerson Process Management service department.
2
CDB checksum error
The 2460 attempts to restore the Configuration
Database (CDB) from redundant flash memory. If the
redundant CDB is corrupt as well, the default CDB is
used. You will need to restore configuration by using
TankMaster WinSetup configuration tool to upload
backup file to the 2460.
3
RAM used>90 %
Reboot 2460 System Hub or switch off/on the power to
the 2460. If problem persists contact Emerson Process
Management service department.
4
RAM checksum error
2460 can not be started.
14
CDB error
Contact Emerson Process Management service
department.
17
Internal system error
Contact Emerson Process Management service
department.
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00809-0100-2460, Rev AA
November 2014
Example
In case of a device error, the red LED will repeat a flash sequence that corresponds to the
particular type of error that ocurred. For example, in case of a RAM checksum error (code=4),
the LED will show a sequence of 4 flashes followed by a 750 millsecond pause. After the pause
the flashing starts over again in the same manner. This flash/pause sequence will be continously
repeated.
RAM checksum error (code 4) appears with the following Error LED (red) flash sequence as
illustrated in Figure 5-3:
Figure 5-3. Example of an error code flash sequence
Seconds
66
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Reference Manual
Section 5: Operation
00809-0100-2460, Rev AA
5.3.4
November 2014
Status LED
When the 2460 is starting up, all the LEDs are turned on. After 0.5 seconds the yellow (Status)
LED is turned off.
In runtime operation the Status LED (yellow) blinks at a constant rate as shown in Table 5-3.
Figure 5-4. Status information is presented by the yellow status LED
Status LED (Yellow)
Table 5-3. LED sequence in runtime operation
Operation
Status LED
(Yellow)
Description
On=50 ms
Off=9000 ms
Full mode
On=50 ms
Off=200 ms
On=50 ms
Off=8700 ms
Redundant system; passive
(secondary) 2460 System Hub
On=1000 ms
Off=500 ms
Reduced mode (warning)
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November 2014
Example
The yellow LED will repeat a flash sequence that corresponds to the particular type of status
information to be displayed. For example, in Full mode the LED shows a sequence of 1 flash
followed by a 9 seconds pause. This flash/pause sequence will be continuously repeated as
illustrated in Figure 5-5:
Figure 5-5. Status message flash sequence in normal operation
Milliseconds
68
Operation
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
Section 6
Service and Troubleshooting
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 69
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 71
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 72
Exchanging a Modem Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 74
Exchanging the Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 76
Replacing the Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 78
Using the Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 80
Communication Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 82
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 86
Restore to Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 87
Configuration Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 88
Configuration Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 90
Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 92
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 93
Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 94
Replacing the Backup Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 96
Setting the Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 97
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 99
6.1
Safety Messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Refer to the following safety messages before performing
an operation preceded by this symbol.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the 2410 Tank Hub is off and the lines to any other external
power source are disconnected or not powered while wiring the 2460.
Service and Troubleshooting
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Reference Manual
00809-0100-2460, Rev AA
Make sure that there is no water or snow on top of the lid when it is opened. This may
damage the electronics inside the housing.
Be careful when opening the lid in very low temperatures. High humidity and temperatures
far below the freezing point may cause the gasket to get stuck to the lid. In that case you
may use a heating fan to warm the housing in order to release the gasket. Be careful not to
use excess heat which may damage the housing and electronics.
70
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Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
6.2
November 2014
Tools
The following standard tools are needed for service and mainenance of the 2460 :

Screwdriver (Flat or Phillips)

Wrench (Metric fixed or adjustable)

Torx (For exchange of spare parts)
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Section 6: Service and Troubleshooting
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November 2014
6.3
Troubleshooting
Table 6-1 provides summarized maintenance and troubleshooting suggestions for the most
common operating problems.
Table 6-1. Troubleshooting chart
Symptom
Possible cause
Wiring
• Check that wires are properly connected to the terminals.
• Check for dirty or defective terminals.
• Check wire insulation for possible short circuits to ground.
• Check that the 2460 System Hub is connected to the right
communication port on the control room PC.
RS485 wiring
• Check for proper polarity at the terminals.
Field Bus Modem (FBM 2180)
• Check that the Tx and Rx LEDs on the FBM are blinking to
verify proper communication with the FBM.
• Check that the FBM is connected to the right port on the
control room PC.
• Check that the FBM is connected to the right port on the
2460 System Hub.
Connection to 2460 System
Hub
• Check communication port LED:s inside the 2460. Next to
each modem card is a green and a yellow LED for Tx and Rx
signals. The LEDs will blink if communication is working
properly.
Configuration of 2460 System
Hub
• Check the communication address for the 2460. Connect
a service PC to the Ethernet 3 port and open the Web
Interface>Communication tab.
• Check configuration of communication parameters for
the 2460 Host ports. Connect a service PC to the Ethernet
3 port and open the Web Interface>Communication tab.
• Check that the correct communication channel is
selected.
No contact with the
Rosemount 2460 System Hub
Configuration of
communication protocol
In TankMaster WinSetup/Protocol Channel Properties:
Wrong communication settings
Use TankMaster to check communication settings.
For TRL2 modems: Baud Rate=4800, Data bits per
character=8, Stop bits=1, no parity.
See Table 4-1 on page 4-48.
Connected to wrong modem
slot
Check which modem is used. Port 7-8 are used for
Host communication. Ports 5-6 can be used for Host
or field device communication depending on
configuration.
Hardware failure
72
Action
• check that the protocol channel is enabled
• check the protocol channel configuration (port,
parameters, modem).
• Check the 2460 System Hub; check the Error LED for
information.
• Check the Field Bus Modem.
• Check the communication port on the control room PC.
• Contact Emerson Process Management/Rosemount
TankGauging service department.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
Symptom
Impossible to change
configuration (write to
Holding Registers) of the
2460 database
Process value is invalid
Connected devices don’t
respond to request
Protocol settings are not
correct after changing
modem card
Service and Troubleshooting
November 2014
Possible cause
Action
The 2460 is write protected
• Check hardware write protection switch (see “Write
Protection” on page 94)
• Check software write protection in TankMaster WinSetup
Configuration locked by other
host system
• Retry after a couple of minutes
Process value is not valid
• Check status in Input Registers for the failing field device
All process values are invalid
• Check device status/error Input Registers for the failing
field device
The 2460 Tank Database is not
configured
• Configure Tank Database with TankMaster WinSetup
Bad cabling or wrong polarity
• Check or change cables
Wrong communication settings
Use TankMaster to check communication settings.
For TRL2 modems: Baud Rate=4800, Data bits per
character=8, Stop bits=1, no parity
See Table 4-1 on page 4-48.
Connected to wrong modem
slot
Check which modem is used. Ports 1-4 are used for
field devices. Port 7-8 are used for host
communication. Ports 5-6 can be used for host or
field device communication depending on
configuration.
Mismatch between Modbus
address in field device and 2460
Tank Database
Make sure that the Modbus address of the field device
is configured for the right tank in the Tank Database of
the 2460.
See “Step 3. Tank Database Configuration” on
page 50.
Protocol is not in AutoDetect
mode
Open the Advanced Port Configuration window and set
Protocol to Autodetect.
Properties>Configuration>Advanced.
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Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
6.4
Exchanging a Modem Card
The modem cards can be replaced during operation. The 2460 supports plug-and-play and the
proper protocol settings will automatically be used when the 2460 detects a new modem card.
1.
Loosen the captive locking screws and open the lid on the 2460 housing.
POWER
LED BOARD
Cover
RX
RX
RX
RX
RX
RX
RX
RX
TX
TX
TX
TX
TX
TX
TX
TX
Locking screw
WRITE PROT
ON/OFF
74
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7a
Port
8a
2.
Turn the locking screw 90 degrees and open the modem card cover.
3.
Carefully pull the modem card out.
4.
Insert the new card into the card holder. Gently push the modem card until it is properly
plugged in to the Main board contact.
5.
Close the modem card cover.
6.
Turn the Locking screw to secure the cover.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
Locking screw
7.
Service and Troubleshooting
Ensure that the ring on the Locking screw is folded down to ensure that the lid on the
2460 housing can be properly closed.
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Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
Exchanging the Terminal Board
1.
Disconnect the power supply.
2.
Loosen the captive locking screws and open the lid on the 2460 housing.
LED BOARD
6.5
RX
RX
RX
RX
RX
RX
RX
RX
TX
TX
TX
TX
TX
TX
TX
TX
WRITE PROT
Port 1
ON/OFF
Port 2
ETH
1
ETH
2
Port 3
Port 4
Port 5
Port 6
SERVICE
ETH
3
Port 7a
Port
Port 7b
8a
Port 8b
SD CARD
Unplug cables connected to the Terminal Board.
LED BOARD
3.
RX
RX
RX
RX
RX
RX
RX
RX
TX
TX
TX
TX
TX
TX
TX
TX
WRITE PROT
ON/OFF
Terminal
board cover
Port 1
Port 2
ETH
1
ETH
2
Port 3
Port 4
Port 5
Port 6
SERVICE
ETH
3
Port 7a
Port
Port 7b
8a
Port 8b
SD CARD
Remove the three screws and remove the Terminal board cover.
LED BOARD
4.
Connection to Main
board on this side
RX
RX
RX
RX
RX
RX
RX
RX
TX
TX
TX
TX
TX
TX
TX
TX
Terminal board
5.
76
Unscrew the Terminal board (eight screws) and carefully remove it from the Main
board. Note that the connection to the the Main board is located in the upper left-hand
corner of the Terminal board.
Service and Troubleshooting
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Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
LED BOARD
November 2014
RX
RX
RX
RX
RX
RX
RX
RX
TX
TX
TX
TX
TX
TX
TX
TX
Terminal board
connection
Main board
6.
Locate the Terminal board connection.
7.
Carefully attach the new Terminal board. Ensure that it connects properly to the
connector on the Main board.
8.
Replace the Terminal board cover and the cable connectors.
9.
Close the lid on the 2460 housing and tighten the two locking screws.
Service and Troubleshooting
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Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
6.6
Replacing the Power Supply Unit
1.
Disconnect the power supply.
2.
Remove the two screws and open the lid on the 2460 housing. Note! The lid can be
removed from the housing if the lock ring is removed. Be careful not to drop the lid on
the floor.
LED BOARD
POWER
RX
TX
Power connection
Port
8a
Lock Ring
Port 8b
3.
Unplug the power connection.
LED BOARD
POWER
RX
TX
Power Supply Unit
Port
8a
Port 8b
78
4.
Remove the two screws that keep the Power Supply Unit attached to the Main board.
5.
Gently pull out the Power Supply Unit until the Main Board connector is accessible.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
LED board
Main Board connector
6.
Unplug the Main Board connector.
7.
Remove the Power Supply Unit.
8.
Replace the Power Supply Unit with a new one.
9.
Attach the Main Board connector, replace the screws, and plug in the power supply.
10.
If removed, replace the lid on the 2460 housing and ensure that the lid is secured with
the ring.
11.
Ensure that the lid is properly closed and sealed.
Service and Troubleshooting
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Section 6: Service and Troubleshooting
6.7
Reference Manual
00809-0100-2460, Rev AA
November 2014
Using the Web Interface
The Rosemount 2460 System Hub has a web based user interface that provides a number of
useful service functions:

System overview with status information

Communication status

Firmware upgrade

Communication log setup

Configuration database upload to System Hub

Configuration database download to PC

License upgrade

Log file download to PC
To access the Web Interface the service computer must be connected to the Ethernet 3 port,
see “Terminal Board and Ports” on page 31. The Web Interface can be opened in any Web
browser on the IP-address 192.168.3.10. The 2460 System Hub will act as a DHCP server and
the connected PC will automatically receive a valid tcp-ip address.
The default User login is:
Username: administrator
Password: admin
Figure 6-1. User login to 2460 web interface
Web address to the 2460 user interface
80
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Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
Once you are logged in the web interface appears with a number of tabs representing different
service functions.
Figure 6-2. Web user interface for the 2460
Overview
Communication
HW Upgrade
Comm Log
CDB
License
Logging
Table 6-2. Tabs in 2460 Web user interface
Tab
Description
Overview
Presents information on software version, Device ID,
status, model code, and write protection. This tab also
shows whether a SD memory card or/and a USB device
is mounted.
Communication
Lets you view the current status of field and host ports.
FW Upgrade
Lets you upgrade the 2460 firmware.
Comm Log
Lets you setup the 2460 to log communication on field
and host ports.
CDB
Lets you backup the current configuration database
(CDB) or upload an existing database.
License
Lets you upgrade the 2460 with new software options
Logging
Lets you download log files to a PC
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November 2014
Communication Log
Via a Web browser interface you may setup the 2460 System Hub for logging communication
on all field and host ports. Log files are stored on a SD card or a USB stick.
The Communication tab lets you view the current status of all field ports and host ports.
Figure 6-3. Communication tab in the 2460 web interface
To setup a communication log:
82
1.
Install a USB stick or a SD card. See Figure 2-5 on page 11 for information on where to
connect.
2.
Open the Web interface for the 2460 System Hub. See “Using the Web Interface” on
page 80.
3.
Select the Comm Log tab.
Service and Troubleshooting
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Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
4.
Enable ports to be logged by checking the corresponding check box.
5.
Specify maximum file size and maximum number of log files.
6.
Specify log destination USB or SD card. The log files will be stored in a folder named
“comlogs”. File names will be given by the following syntax:
“ComLog_Port<1-8>_<01-10>.txt”.
Example: “ComLog_Port2_03.txt” refers to the third log file for communication port
number 2.
7.
Setup advanced filtering options for the ports to be logged. For each port you may
choose:
a.
any address or a specific address
b. function code
c.
8.
status, i.e. various error types
Click the Apply button to start logging.
Logging will continue until it is stopped manually as described in “To stop logging” on
page 84.
When the maximum number of files is reached, the first file will be overwritten. If no log filtering
is applied to a port, communication events for approximately 18-20 hours, equal to 100 MB of
data (maximum 10 files and 10 MB of data per file), will be available before being overwritten by
newer communication events.
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6.8.1
Reference Manual
00809-0100-2460, Rev AA
November 2014
To stop logging
To stop communication logging:
84
1.
Make sure that all ports are disabled, i.e. check boxes are unchecked:
2.
Click the Apply button
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
6.8.2
November 2014
Downloading log files to a PC
Log files can be transferred to a PC by using one of the two methods:

Remove the USB stick or SD card and copy the log files to the desired location on a PC as
described below in “Copy from USB stick or SD card”.

Download via the Web interface as described in “Downloading via the Web interface”
below.
Copy from USB stick or SD card
1.
Unmount the USB stick/SD card.
a.
In the Web Interface select the Overview tab.
b. Click the Unmount button.
Note!
Logging will be resumed when the USB stick/SD card is inserted into the 2460 again.
2.
Remove the USB stick/SD card and insert into a PC.
3.
Copy the log files from the “comlogs” folder to the desired destination folder on the PC.
Downloading via the Web interface
1.
Open the Web interface for the 2460 System Hub. See “Using the Web Interface” on
page 80.
2.
Ensure that logging is stopped (see “To stop logging” on page 84).
3.
Select the Logging tab.
4.
Click the Logs button.
5.
Choose the desired destination.
Note!
Downloading the log files may take up to ten minutes depending on the amount of data.
Service and Troubleshooting
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Section 6: Service and Troubleshooting
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00809-0100-2460, Rev AA
November 2014
Diagnostics
TankMaster WinSetup lets you view diagnostic registers for the Rosemount 2460 System Hub.
The diagnostic registers are selected from available Input and Holding Registers to provide a
quick overview of the current device status. For a more comprehensive troubleshooting you
may use the View Input Registers function in WinSetup.
To view and configure the diagnostic registers:
1.
In the TankMaster WinSetup workspace select the 2460 System Hub icon.
2.
Click the right mouse button and choose View Diagnostic Registers.
Double-click the desired field to
view more detailed information
The register values in the View Diagnostic Registers window are of read only type. They are loaded
from the device as the window is opened.
A table cell with a grey background color is of either Bitfield or ENUM type. By double-clicking
the cell, an Expanded Bitfield/ENUM window can be opened for more information.
If needed, the table cell values can be presented as hexadecimal numbers. This applies to
registers of the Bitfield and ENUM types. Select the Show in Hex check box to present Bitfield
and ENUM registers as hexadecimal numbers.
The Configure button lets you open the Configure Diagnostic Registers window, which allows you
to change the list of registers to appear in the View Diagnostic Registers window.
The Configure Diagnostic Registers window has a Log Setup button for access to the Register Log
Scheduling window which lets you setup a schedule for automatic start and stop of register
logging.
86
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
6.10
November 2014
Restore to Factory Defaults
You may remove the current configuration and reset the 2460 System Hub to factory defaults.
To reset the 2460 to factory defaults:
1.
Open the Web interface for the 2460 System Hub. See “Using the Web Interface” on
page 80.
2.
Select the Configuration Data Base (CDB) tab.
3.
Click the Restore button.
4.
A dialog appears which prompts you to confirm the restore command.
5.
Click “Cancel” in case you want to interrupt, or “Yes” to proceed with resetting the
current configuration to the factory default configuration.
Note!
Restoring the 2460 is to factory default can not be reversed. It may be a good idea to save the
CDB in case you would like to return to the current configuration (see “Configuration Backup”
on page 88).
Service and Troubleshooting
87
Section 6: Service and Troubleshooting
6.11
Reference Manual
00809-0100-2460, Rev AA
November 2014
Configuration Backup
The current 2460 System Hub configuration can be stored on disk. This can be useful for backup
purposes and troubleshooting.
To create a backup of the current configuration:
88
1.
Open the Web interface for the 2460 System Hub. See “Using the Web Interface” on
page 80.
2.
Select the Configuration Data Base (CDB) tab.
3.
Click the Download button to store a backup of the current configuration database.
4.
Depending on the particular web browser that is used the database file will be
downloaded to the default folder for file download on the PC, or you may choose the
desired destination folder. Once the database is downloaded, the file can be moved to
the desired location.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
6.11.1
November 2014
Configuration Backup Using WinSetup
Input and Holding Registers of the Rosemount 2460 System Hub can be stored on disk by using
the TanMaster WinWetup software. This can be useful for backup purposes and troubleshooting. You can save a predefined set of Holding Registers to make a backup copy of the current
2460 System Hub configuration.
To save the current configuration to file do the following:
1.
Start the TankMaster WinSetup program.
2.
In the TankMaster WinSetup workspace window, click the right mouse button on the
device icon.
3.
Choose the Devices/Save Database to File option, or from the Service menu choose
Devices/Save Database to File.
4.
In the Save Database to File window choose Holding registers and the Predefined
Registers option (the User-Defined option should only be used for advanced service).
5.
Click the Browse button, select a destination folder and type a name for the backup file.
6.
Click the Save button to save the database backup.
Service and Troubleshooting
89
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
6.12
Configuration Recovery
To recover the 2460 data base by loading a previously saved configuration:
1.
Open the Web interface for the 2460 System Hub (see “Using the Web Interface” on
page 80).
2.
Ensure that Write Protection is disabled. The current status can be viewed in the
Overview tab of the Web Interface. See “Write Protection” on page 94 for further
information.
3.
Select the Configuration Data Base (CDB) tab.
4.
Click the Browse button and select the saved configuration database file.
Note! CDB files from 2460 System Hubs with firmware versions later than 1.A2 must
not be uploaded to a 2460 with firmware version 1.A2.
5.
90
Click the Upload button.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
6.12.1
November 2014
Configuration Recovery Using WinSetup
TankMaster WinSetup offers the option to replace the current Holding Register database with a
backup database stored on disk. This can be useful, for example, if you would like to recover
configuration data.
To load a backup database do the following:
1.
In the TankMaster WinSetup workspace select the 2460 System Hub icon that represents
the device for which you want to load a new database.
2.
Click the right mouse button and choose the Devices/Upload Database option, or from
the Service menu choose Devices/Upload Database.
3.
Type a file path and file name, or click the Browse button and choose the database file
to be uploaded.
4.
Click the Upload button.
Service and Troubleshooting
91
Section 6: Service and Troubleshooting
6.13
Reference Manual
00809-0100-2460, Rev AA
November 2014
Firmware Upgrade
To upgrade the 2460 firmware:
1.
Open the Web interface for the 2460 System Hub. See “Using the Web Interface” on
page 80.
2.
Select the FW Upgrade tab.
3.
Click the Browse button and select the firmware file.
4.
Click Apply to start the firmware upgrade.
5.
Verify that the firmware version is updated by opening the "Overview" tab once the
firmware upgrade is completed.
Note!
The firmware upgrade process must not be interrupted. When upgrading, do not unplug power
supply or close the web browser until the process is complete. In case the upgrade process was
interrupted, repeat the procedure.
92
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
6.14
November 2014
Fuses
Two T1.6A fuses are located on the Power Board inside the 2460 housing. See Figure 6-4.
Figure 6-4. Two T1.6A 250V fuses inside the 2460 housing
Power Board
Fuses: 2xT 1.6A 250 V
Service and Troubleshooting
93
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
6.15
Write Protection
The 2460 System Hub can be write protected to prevent unauthorized changes of the
configuration database.
There are two options for write protecting the 2460:
6.15.1

hardware write protection switch

software write protection
Write Protection Switch
To enable or disable the hardware write protection:
1.
Remove the locking screws and open the lid on the 2460 housing.
2.
Locate the Write Protection switch.
Write protection
switch
3.
94
Set the write protection switch to the desired position On or Off.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
6.15.2
November 2014
Software Write Protection
The current write protection status can be viewed in the 2460 Web Interface.
1.
Open and log in to the Web Interface as described in “Using the Web Interface” on
page 80.
2.
Select the Overview tab.
3.
Enable or disable software write protection by choosing the desired option from the
drop-down list. Note that in case the 2460 is hardware write protected, the current SW
write protection can not be changed.
Service and Troubleshooting
95
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
November 2014
6.16
Replacing the Backup Battery
In case a battery warning appears, you will have to change the backup battery which is located
on the Main Board. To change the battery you will have to remove the Terminal Board which is
stacked on top of the Main Board.
Make sure that a button battery of type Renata 3V CR 1632 lithium is used.
To replace the Backup Battery:
Remove the Terminal Board as described in “Exchanging the Terminal Board” on
page 76.
2.
Locate the Backup battery on the Main Board.
LED BOARD
1.
RX
RX
RX
RX
RX
RX
RX
RX
TX
TX
TX
TX
TX
TX
TX
TX
Main Board
96
Backup battery
3.
Replace the battery with a button battery of type Renata 3V CR 1632 lithium. Ensure
that the battery is placed with the + side facing up.
4.
Replace the Terminal Board.
5.
Set date and time (see “Setting the Real-Time Clock” on page 97).
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2460, Rev AA
6.17
November 2014
Setting the Real-Time Clock
To set the Real-Time Clock:
1.
In the TankMaster WinSetup workspace click the right mouse button on the 2410 Tank
Hub icon.
2.
Click the Properties option.
3.
Select the Advanced tab and click the Real Time Clock button.
Service and Troubleshooting
97
Section 6: Service and Troubleshooting
Reference Manual
00809-0100-2460, Rev AA
November 2014
4.
Choose the appropriate option for the Real-Time Clock:
Enter new time lets you specify the time manually.
Use same system time ... lets you synchronize the 2460 clock with the TankMaster PC.
5.
98
Click OK to save the configuration and close the window.
Service and Troubleshooting
Reference Manual
00809-0100-2460, Rev AA
6.18
Section 6: Service and Troubleshooting
November 2014
Maintenance
Use a soft cloth lightly dampened in water to clean the 2460 housing. Do not use chemical
solvents.
Service and Troubleshooting
99
Section 6: Service and Troubleshooting
November 2014
100
Reference Manual
00809-0100-2460, Rev AA
Service and Troubleshooting
Appendix A: Specifications and Reference Data
Reference Manual
November 2014
00809-0100-2460, Rev AA
Appendix A
Specifications and Reference
Data
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 101
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 104
Ordering Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 106
A.1
Specifications
General
Product
Examples of connected devices
Legal custody transfer approval
Hazardous location certifications
CE-mark
Ordinary location certification
Rosemount 2460 System Hub
See “Digital Communication Protocols” on page 103
OIML R85:2008, and national certifications such as PTB, NMI etc.
None
Complies with applicable EU Directives (EMC, LVD)
Complies with CAN/CSA-C22.2 No. 61010-1-12, UL 61010-1 (3rd Ed)
Communication / Configuration
Number of tanks
Number of field devices
Number of modem ports
Number of Ethernet ports
Number of USB ports
Number SD ports
Hosts
2160 Emulation
According to Model Code, Max. 64
Maximum 256
Max 8, to be configured for either field or host communication according to
model code. See “Modem Ports” on page 103.
Maximum 2, to be configured for either host communication or connection of
additional 2460 System Hub.
In addition to above, one (1) Ethernet port is available for service purposes only.
See “Other Ports” on page 103.
1
1
See “Digital Communication Protocols” on page 103.
Yes. Supports Modbus Input Registers for 2160 Field Communication Unit (32
tanks). Note, needs a dedicated Host Port in 2460.
Electric
Power supply
Power consumption
Cable entries
Electrical interface
Cable size
Built-in mains fuses
Specifications and Reference Data
24-48 Vdc (-15%, +10%)
100-250 Vac (-15%, +10%) 50/60 Hz (±2%)
Max 20W
Nine (9) M20 x 1.5
Two (2) M25 x 1.5
See “Digital Communication Protocols” on page 103.
Power: 0.75 to 2.1 mm2 (18 - 14 AWG).
Bus: 0.5 - 2.5 mm2 (20 - 14 AWG) depending on Communication Interface.
1.6 AT
101
Appendix A: Specifications and Reference Data
Reference Manual
00809-0100-2460, Rev AA
November 2014
Mechanical
Housing material
Installation
Dimensions
Weight
Polyurethane-covered die-cast aluminum
Wall mounted by four screws, see further “Dimensional Drawings” on page 104
345 x 293 x 156 mm (W x H x D)
7 kg
Environment
Ambient temperature
Storage temperature
Humidity
Ingress protection
Metrology sealing possible
Write protect switch
Maximum altitude
102
-40 to 70 °C (-40 to 158 °F)
-40 to 80 °C (-40 to 176 °F)
0-100% RH
IP 65
Yes
Yes
2000 m (6560 ft)
Specifications and Reference Data
Appendix A: Specifications and Reference Data
Reference Manual
November 2014
00809-0100-2460, Rev AA
A.1.1
Digital Communication Protocols
Modem Ports
Electrical Interface
TRL2
Baud rate
Protocol
Connected devices
Devices/port
Modbus RTU Server
TankMaster.
Other hosts (DCS, SCADA etc).
Port 5-8. Configurable
Termination by
hardware switch.
Port 5-8 for 2 wire.
Port 7-8 for 4 wire.
Configurable
Termination by
hardware switch.
Port 5-8
Modbus RTU Client
2410 (up to 10 tanks).
Tankradar Rex (with SDAU),
IDAU, Pro, TRL/2.
Port 1-6
2410 (up to 10 tanks).
Port 1-6
4800
RS485
150-38400
RS232
150-38400
TRL2
4800
RS485
150-38400
Other Ports
Electrical Interface
Protocol
Ethernet
USB
TCP/IP Server
USB
SD
SD
Specifications and Reference Data
Connected devices
PC with web client (service purposes only)
USB memory stick for logging of diagnostic data
(service purposes only)
SD card for logging of diagnostic data (service purposes only)
103
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-2460, Rev AA
November 2014
A.2
Dimensional Drawings
Figure A-1. Rosemount 2460 dimensions
Dimensions are in mm.
158
246
265
2460TAG:
S/N:
MFG (yymmdd):
DEVICE ID:
MADE IN GOTHENBURG SWEDEN
MAINS: 100-250VAC 50/60Hz, 24-48VDC 20W
348
104
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
November 2014
00809-0100-2460, Rev AA
Figure A-2. Top view
 6.5 (x4)
Dimensions are in mm.
36
87
 12.5 (x4)
465
374
474 with lid maximum open
Specifications and Reference Data
105
Appendix A: Specifications and Reference Data
A.3
Reference Manual
00809-0100-2460, Rev AA
November 2014
Ordering Table
Model
Product Description
2460
System Hub
Capacity
1
1 - 16 tanks (Maximum number of tanks depends on Port 1-6 Field
communication code)
1 - 48 tanks (Maximum number of tanks depends on Port 1-6 Field
communication code)
1 - 64 tanks (Maximum number of tanks depends on Port 1-6 Field
communication code)
4
6
Firmware
S
Standard
Redundancy/Remote access (Ethernet)
0
None
Modbus mapping
S
Standard
Port 1, Field communication (serial port)
0
None
(1)
R
TRL2 Modbus
4
RS485 Modbus
Port 2, Field communication (serial port)
0
None
(1)
R
TRL2 Modbus
4
RS485 Modbus
Port 3, Field communication (serial port)
0
None
R(1)
TRL2 Modbus
4
RS485 Modbus
Port 4, Field communication (serial port)
0
None
(1)
106
R
TRL2 Modbus
4
RS485 Modbus
Specifications and Reference Data
Appendix A: Specifications and Reference Data
Reference Manual
November 2014
00809-0100-2460, Rev AA
Port 5, Field or Host communication (serial port)
00
(1)
None
FR
TRL2 Modbus, field communication
F4
RS485 Modbus, field communication
HR
TRL2 Modbus, host communication
H4
RS485 Modbus, host communication
Port 6, Field or Host communication (serial port)
00
(1)
None
FR
TRL2 Modbus, field communication
F4
RS485 Modbus, field communication
HR
TRL2 Modbus, host communication
H4
RS485 Modbus, host communication
Port 7, Host communication (serial port)
00
None
TR
TRL2 Modbus (communication to TankMaster)
T2
RS232 Modbus (communication to TankMaster)
T4
RS485 Modbus (communication to TankMaster)
HR
TRL2 Modbus (communication to host/DCS)
H2
RS232 Modbus (communication to host/DCS)
H4
RS485 Modbus (communication to host/DCS)
Port 8 Host communication (serial port)
TR
TRL2 Modbus (communication to TankMaster)
T2
RS232 Modbus (communication to TankMaster)
T4
RS485 Modbus (communication to TankMaster)
OPC Host communication (Ethernet)
00
None
Modbus TCP Host communication (Ethernet)
00
None
Power supply
P
48-250 Vac 50/60 Hz, 24-48 Vdc
Custody Transfer Type Approval
R
OIML R85 E performance certification
0
None
X
Customer specific, consult factory
Specifications and Reference Data
107
Appendix A: Specifications and Reference Data
Reference Manual
00809-0100-2460, Rev AA
November 2014
Housing
A
Standard enclosure (Polyurethane-covered aluminum, IP65)
Cable / conduit Connections
G
1
2
Metal cable glands (M20x1.5 and M25x1.5).
9 plugs and 11 glands are included.
½-14 NPT and ¾-NPT adapters.
9 plugs and 11 glands are included.
M20x1.5 and M25x1.5 plugs (2 pcs M25 and 9 pcs M20 plugs)
Extra
0
None
Options - none or multiple selections are possible
WR3(2)
ST
Extended Warranty: in total 3 years from delivery. Standard warranty: 18
months from delivery.
Extended Warranty: in total 5years from delivery. Standard warranty: 18
months from delivery.
SST engraved tag plate
Q1
Certificate of Conformance
WR5(2)
(1) Maximum 8 devices: 2410 Tank Hub, Rex, Pro, RTG 2900, DAU
(2) Standard warranty is 18 months from delivery
108
Specifications and Reference Data
Appendix B: Product Certifications
Reference Manual
November 2014
00809-0100-2460, Rev AA
Appendix B
Product Certifications
OIML R85:2008 Accuracy Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 109
National Metrological Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 109
CE Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 109
Ordinary Location Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 109
B.1
OIML R85:2008 Accuracy Certification
The OIML metrology certificate, issued by the SP Technical Research Institute of Sweden.
Certificate number is R85/2008-SE-11.01.
B.2
National Metrological Approvals
National legal custody transfer certifications like PTB, NMi etc are pending.
B.3
CE Mark
93/68/EEC: complies with applicable EU directives (EMC and LVD).
B.4
Ordinary Location Certification
Complies with CAN/CSA-C22.2 No. 61010-1-12, UL 61010-1 (3rd Ed).
Product Certifications
109
Appendix B: Product Certifications
November 2014
110
Reference Manual
00809-0100-2460, Rev AA
Product Certifications
Reference Manual
Index
00809-0100-2460, Rev AA
November 2014
Index
Numerics
2180 Field Bus Modem . . . . . . . . . . . . . . . . . . . . . . . . . .
2230 Graphical Field Display . . . . . . . . . . . . . . . . . . . . .
2240S Multi-Input Temperature Transmitter . . . . . . . .
2410 Tank Database . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2410 Tank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2410_Level Modbus Address . . . . . . . . . . . . . . . . . . . . .
2460 Tank Database . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2460 Tank Database, Tank Database . . . . . . . . . . . . . . .
3051S Pressure Transmitter . . . . . . . . . . . . . . . . . . . . . .
5300 Guided Wave Radar . . . . . . . . . . . . . . . . . . . . . . . .
5400 Radar Level Transmitter . . . . . . . . . . . . . . . . . . . .
5900S Radar Level Gauge . . . . . . . . . . . . . . . . . . . . . . . .
644 Temperature Transmitter . . . . . . . . . . . . . . . . . . . .
19
18
18
52
17
52
50
50
18
18
18
18
18
Download
log files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
E
Error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet 3 port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . .
External ground screw . . . . . . . . . . . . . . . . . . . . . . . . . .
65
80
23
36
F
Factory defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Field port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Firmware upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 93
A
ATD Modbus Address . . . . . . . . . . . . . . . . . . . . . . . . 52, 60
B
Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
configuration database . . . . . . . . . . . . . . . . . . . . . .
Backup battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bus connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
88
96
33
Glands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ground bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 27
Ground lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Ground screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Grounding terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
H
C
Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9, 10, 35
Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cabling
TRL2 Bus, RS-485 Bus . . . . . . . . . . . . . . . . . . . . . . . 28
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Comm Log tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Communication interface . . . . . . . . . . . . . . . . . . . . . . . . 8
Communication log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Communication Parameters . . . . . . . . . . . . . . . . . . . . . 48
Conductor stripping length . . . . . . . . . . . . . . . . . . . . . . 34
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Tank Database. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Configuration backup . . . . . . . . . . . . . . . . . . . . . . . . 88, 89
Configuration recovery. . . . . . . . . . . . . . . . . . . . . . . . . . 90
Configure Diagnostic Registers . . . . . . . . . . . . . . . . . . . 86
D
Device installation wizard . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . .
configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Log Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G
44
86
86
86
86
Host port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
L
LED color codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
LED error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Level Device Address . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Level Modbus Address . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Log files
download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Log Setup button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Loggin
filtering options . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Logging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82, 84
to stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Logs button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Index
Index-1
Index
Reference Manual
November 2014
00809-0100-2460, Rev AA
M
Max response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Membrane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Min response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Modbus Address
ATD Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52, 60
Modbus address . . . . . . . . . . . . . . . . . . . . . 45, 47, 51, 55
Modem cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
N
Number of retries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
O
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
P
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Port Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
49
31
38
11
37
78
R
Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended address . . . . . . . . . . . . . . . . . . . . . . . . .
Recover configuration . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reply timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restore button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rosemount 2460
device type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tank Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS-232C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS485 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
47
90
17
17
49
87
44
42
50
29
28
S
Save database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Save Database to File . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
SD memory card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Slave Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Smart Wireless Gateway . . . . . . . . . . . . . . . . . . . . . . . . . 19
Smart Wireless THUM Adapter . . . . . . . . . . . . . . . . . . . . 19
Software write protection . . . . . . . . . . . . . . . . . . . . . . . 12
Stripping length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Sunshade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
T
Tank Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 52
Rosemount 2460 . . . . . . . . . . . . . . . . . . . . . . . . . . 50
TankMaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Temperature Device Address . . . . . . . . . . . . . . . . . . . . . 52
Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Tightening torque for glands . . . . . . . . . . . . . . . . . . . . . 35
TRL2 Bus
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
U
Upgrade
firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upload Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
USB port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Username . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
91
11
80
80
V
View Diagnostic Registers . . . . . . . . . . . . . . . . . . . . . . . 86
View Diagnostic Registers window . . . . . . . . . . . . . . . . 86
W
Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
WinOpi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Write protection
software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Write protection and Reset . . . . . . . . . . . . . . . . . . . . . . 94
Write Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . 31
Write protection switch . . . . . . . . . . . . . . . . . . . . . . 11, 12
Index
Index-2
Reference Manual
00809-0100-2460, Rev AA
November 2014
Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale
The Emerson logo is a trademark and service mark of Emerson Electric Co.
Rosemount. the Rosemount logotype, and SMART FAMILY are registered trademarks of Rosemount Inc.
HART is a registered trademark of the HART Communication Foundation.
Foundation fieldbus is a registered trademark of the Fieldbus Foundation.
All other marks are the property of their respective owners.
© November 2014 Rosemount, Inc. All rights reserved.
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