2
505 System
2
Siemens ST40
Contents
Page
505
2/2
Introduction
2/2
Controllers
2/3
I/O communications, mounting racks
2/5
Power supply units
2/6
I/O modules
2/7
Special modules
2/12
SIMATIC 575
2/13
2/1
SIMATIC 505 Programmable Controllers
Introduction
Introduction
The SIMATIC 505 control
systems are highly compact.
We have used the latest
Application Specific
Integrated Circuits (ASIC)
design and surface mounting
technology to place more
control in less space than
ever. This reduces panel
space and system costs, and
at the same time increases
reliability. The SIMATIC 505
control systems are built-in
double Eurocard format and
supplied in three DIN
standard rack (base) sizes.
There are three types of
SIMATIC 505 controllers:
2
• Classic, all discreteoriented controllers - the
SIMATIC 525 and 535
• Process control-oriented
controllers - the SIMATIC
545 and 555.
• Integration platforms- the
SIMATIC 575.
The 545 “Lite” is intended for
small to medium- sized
applications requiring
discrete and analog control.
Large discrete applications
can be handled by the 545.
For more complex or process
General technical
specifications
control applications there is
the 555. This top of the range
controller is equipped to
handle special mathematical
functions, PID loops, alarms
and high-level language
programs. The 545 is also
designed to handle complex
process control applications,
but of smaller dimensions.
The 575 controller facilitates
multi-vendor, multi-controller
solutions.
The SIMATIC 505 controllers
are supported by a complete
range of digital, analog and
intelligent I/O modules
thereby optimizing the
handling of thermocouples,
RTD inputs, high-speed and
special devices. The analog
I/O modules are galvanically
isolated . The SIMATIC 505
controllers communicate to
the remote or distributed I/O
racks (bases) using a 1
Mbps coaxial or twisted-pair
cable. As a result, I/O racks
(bases) can be located up to
4000 m (15,000 ft.) from the
controller, eliminating the
need for multiple cable runs
and reducing installation
costs.
In addition, the SIMATIC 505
controllers provide built-in
support for the 12 MBaud
PROFIBUS-DP Type I/O,
which is the new open
standard for remote I/O. This
provides connectivity to I/O
from other SIMATIC product
lines as well as to Siemens
drives and third-party I/O.
PROFIBUS-DP Slaves can
be located up to 1200
meters from the controller
when operating at 9.6 Kbaud
or up to 100 meters at
12 Mbaud (even greater
distances with fiber optic
cable).
Note: For cabling,
connectors, repeaters and
other hardware components
for PROFIBUS-DP, see
Siemens IK 10 catalog under
PROFIBUS sections.
Safety and reliability
Temperature cycle
Mechanical shock test
The SIMATIC 505 family uses
the IEC 65A and DIN 41494
design standards for industry
and process control
equipment.
Standard IEC 68-2-14 Nb.
Ensures the product can
operate in changing ambient
temperatures from 0 to 60 ˚C.
Standard IEC 68-2-27 Ea.
Ensures that the product is
immune to non-repetitive
shocks likely to be
encountered during service.
Humidity
Insulation
Standard IEC 801, Part 2,
Level 4. Ensures that the
product is protected against
the discharge of static
electricity to15 k\/.
2/2
Standard IEC 68-2-3 Ca.
Ensures that the product
can operate in environmental
conditions of 95% relative
humidity (non-condensing)
of 60 ˚C.
Siemens ST40
SIMATIC 505
Controllers
Controllers: Specifications and Ordering Information
SIMATIC 505 controllers can
be divided into three types:
Specifications
• Classical programmable
controllers designed to
handle typical upstream
and downstream
applications like material
handling, palletizing
and packaging.
combination of analog
loop control, advanced
mathematics functions
and high-speed sequential
control, to handle the
process part of your plant.
• Integration platforms
designed to enable mixed
vendor VME solutions.
All types are compatible
in their I/O structure and
programming language
so that you can expand
easily. Training is minimized
and spare parts holding
optimized.
• Advanced controllers
which provide a unique
• PowerMath™ Coprocessor
(available soon) built-in
floating point math
coprocessor does
high-level math up to 150
times faster than our
previous 555 controllers
• SmarTune™ Auto loop
tuning (available soon)
Providing integrated
automatic tuning of PID
loops.
!
W
E
N
2
Technical Specifications
CPU
SIMATIC 545
SIMATIC 545
SIMATIC 555
SIMATIC 555
PPX:
Main memory for
program and data
(2 bytes = 1 statement)
Max EPROM / EEPROM size
545-1103
96 Kbytes
RAM/
EPROM
96 / 0 Kbytes
545-1104
192 Kbytes
RAM/
EPROM
192 / 0 Kbytes
555-1103/1104
384 /1920 Kbytes
RAM/
EPROM
256 / 0 Kbytes
555-1105/1106
384 /1800 Kbytes
RAM/
EPROM/EEPROM
256 /1800 Kbytes
Memory Configuration
Total
Kbytes
Ladder Program
Kbytes
96
30
192
59
384 / 1920
123 / 635
384/1800
123 / 600
Execution time per
1024K binary statements
0.33 ms
0.16 ms
0.07
0.07
Control relays
Non retentive
Retentive control relays
4096
3072
1024
32768
28671
4096
32768
28671
4096
32768
28671
4096
505 Remote I/O Channel bases
–
15
15
15
1
PROFIBUS-DP I/O slaves
32
112
112
112
PID loop
Number of standard loops
Calculation rate loops/100ms
Number Fast Loops (5ms)
SmarTune™ PID Loops
Arithmetic functions
16
32
0
0
+, -, x, ÷
64
37
0
0
+, -, x, ÷
trig. functions
64
50
0
0
+, -, x, ÷
trig. functions
128
50
128
256
+, -, x, ÷
trig. functions
Digital inputs/outputs
1024
2048
8192
8192
Analog input/outputs
1024
1024
8192
8192
Intelligent I/O modules
yes
yes
yes
yes
Remote rack distance
1000 m / 4000 m
1000 m / 4000 m
1000/4000 m
1000/4000 m
Networking
Industrial Ethernet & TCIP/IP Industrial Ethernet & TCIP/IP Industrial Ethernet & TCIP/IP Industrial Ethernet & TCIP/IP
TIWAY, MODBUS,
TIWAY, MODBUS,
TIWAY, MODBUS,
TIWAY, MODBUS,
PROFIBUS-DP & FMS
PROFIBUS-DP & FMS
PROFIBUS-DP & FMS
PROFIBUS-DP1 & FMS
Total PID loops
16
64
64
256
Analog alarm blocks
32
128
128
512
64
1023
1023
1023
no
no
no
yes
Special function programs
™
2
PowerMath Coprocessor
1
2
with optional PROFIBUS-DP I/O annex board
built-in floating point math-coprocessor enables math calculations to be 5 to 10 times faster than prior versions.
Siemens ST40
2/3
SIMATIC 505
Controllers
Controllers, Specifications and Ordering Information (continued)
!
W
E
N
Technical Specifications
2
CPU
SIMATIC 575
SIMATIC 575
SIMATIC 575
PPX:
Main memory for
program and data
(2 bytes = 1 statement)
575-2104
832 Kbytes
RAM
575-2105
832 Kbytes
RAM
575-2106
1856 Kbytes
RAM
832
272
832
272
1856
610
Execution time per
1024K binary statements
0.9 ms
0.45 ms
0.45 ms
Control relays
Non retentive
Retentive control relays
23552
19455
4096
23552
19455
4096
23552
19455
4096
505 Remote I/O Channel bases
15
15
15
PROFIBUS DP Slaves
1121
1121
1121
PID loop
Number
Calculation rate loops/100ms
64
37
64
50
64
50
Arithmetic functions
+, -, x, ÷
+, -, x, ÷
+, -, x, ÷
trig. functions
trig. functions
trig. functions
trig. functions
Digital inputs/outputs 8192
8192
8192
8192
Analog input/outputs 8192
8192
8192
8192
Intelligent I/O modules
yes
yes
yes
Remote rack distance1000/4000m
1000/4000m
1000/4000m
1000/4000m
PCS Supervisory System
yes
yes
yes
Networking
Industrial Ethernet & TCP/IP Industrial Ethernet & TCP/IP Industrial Ethernet & TCP/IP
TIWAY, MODBUS,
TIWAY, MODBUS,
TIWAY, MODBUS,
PROFIBUS1 -DP ,FMS
PROFIBUS1 -DP ,FMS
PROFIBUS1 -DP ,FMS
PID loops
64
64
64
Analog alarm blocks
128
128
128
Special function programs
1023
1023
1023
PowerMath™ Coprocessor2
no
yes
yes
Memory Configuration
Total
Kbytes
Ladder Program
Kbytes
1
575 can have either an optional 505 remote I/O channel annex card PPX: 575-2126
or a PROFIBUS-DP annex card PPX: 505-CP-5434-DP, but not both.
2
2/4
Built in floating point math coprocessor enables math calculations to be 5 to 10 times faster than prior versions
Siemens ST40
SIMATIC 505
I/O Communications, Mounting Racks
There are four types of I/O
communication techniques
for connecting 505 controllers
to their I/O:
• Distributed I/O connection
• Remote I/O connection
• PROFIBUS-DP connection
• AS-i actuator-sensor bus
connection
Distributed I/O connection
This technique is only used
by the 535 PLC. The
Distributed I/O
communications system
consists of two modules:
• I/O channel controller
(IOCC) (PPX:505-6830)
• Distributed Base Controller
(DBC) (PPX:505-6840)
The IOCC is installed in the
SIMATIC 535 local base.
The DBC is installed in the
distributed base. Up to 14
DBCs can be connected in
a daisy chain configuration.
The last DBC can be located
up to 396m (1300 ft.) away
from the IOCC.
Remote I/O connection
This technique is used by the
545/555/575 PLCs. The
remote I/O communications
system consists of
two modules:
• Remote channel controller
(RCC)
• Remote base controller
(RBC)
Remote channel controller
The RCC controls all
communications between the
545/555/575 PLCs and their
remote I/O bases.
• The 545/555/575 PLC has
the RCC built into the CPU
board as standard. This
RCC port supports up to
2048 digital points or a
mixed configuration of up
to 1024 digital and 1024
analog points. These I/O
points can be located on
up to 16 remote bases.
The last RBC can be
located up to 1000 m
(3,300 ft.) from the CPU.
Remote base controller
The RBC is an intelligent
interface between remote
I/O bases and the
545/555/575 controllers.
The RBC is installed in the
remote I/O base. SIMATIC
505 RBCs are available with
either coaxial or shielded
twisted-pair cable. This
allows the 545/555/575
controllers to be compatible
with remote I/O bases.
RBCs using coaxial cable,
can be located up to 4000 m
(13,200 ft.) from the PLC
rack. RBCs using shielded
twisted-pair, can be located
up to 1000 m (3,300 ft.) from
the PLC rack. Three models
are available:
• Remote Base Controller
RS485 (PPX:505-6851-A)
• COAX to RS-485 converter
(PPX:505-6860)
PROFIBUS-DP Remote I/O
Connection
This technique is used by
the 545/555/575 PLCs.
Most 505 CPUs come with
PROFIBUS-DP built-in.
Others require an optional
annex card.
Depending on the baud
rate selected, the
PROFIBUS-DP cable length
can extend up to 100 meters
at 12 Mbaud and up to
1200 meters at 9.6 Kbaud.
(up to 100km by using
repeaters)
• PROFIBUS-DP annex card
(PPX:505-CP5434-DP)
• PROFIBUS-DP 505 RBC
(PPX:505-6870)
The 505 PROFIBUS-DP I/O
Channel supports up to 112
slaves (drops) of mixed
analog and discrete
modules. The 505
PROFIBUS-DP RBC can be
installed in any 505 base to
allow a 505 I/O base to
perform as a PROFIBUS-DP
I/O node on any
PROFIBUS-DP system.
2
The 505 DP RBC has a serial
port for remote programming
when used on a 505 system
only. However, SIMATIC 505
special function modules
are not supported by the
DP RBC.
Each PROFIBUS-DP node
can have a maximum of 244
bytes of input and 244 bytes
of output data. Each byte
supports 8 digital inputs or
outputs. Each analog point
requires 2 bytes of data.
• Remote Base Controller
COAX (PPX:505-6850-A)
Technical Specifications
Mounting racks (bases)
Type
Slots
Number of I/O slots
I/O points
Width
Depth
Height
Dual media/power supply
PPX:
505-6504
505-6508
505-6511
505-6516
max
mm
mm
mm
4
128
203 (8.0”)
203 (8.0”)
266 (10.47”)
no
8
256
286 (11.25”)
203 (8.0”)
266 (10.47”)
no
11
352
448 (17.62”)
203 (8.0”)
266 (10.47”)
yes
16
512
448 (17.62”)
203 (8.0”)
266 (10.47”)
no
The internal power supply (5.1/± 12/+24 V DC) is operated with an external feed voltage of 24 V DC/230 V AC.
Siemens ST40
2/5
SIMATIC 505
Power Supply Units
Technical Specifications
Power supply units
Type
Input voltage
Rated value
PPX:
505-6660
505-6660-A/B
505-6663/-A
85 to 132 V AC
170 to 264 V AC
85 to 132 V AC
170 to 264 V AC
20 to 30 V DC
Output power
Rated value
60 W
60 W
60 W
Galvanic isolation
yes
yes
yes
Short-circuit protection
yes
yes
yes
Redundant
yes
yes
no
2
2/6
Siemens ST40
SIMATIC 505
I/O Modules
Description and Ordering Information
Technical Specifications
Digital input modules
PPX:
505-4008-A
505-4016-A
505-4032-A
505-4108
505-4116
505-4132
505-4208-A
505-4216-A
8
yes
2
16
yes
4
32
yes
8
8
yes
2
16
yes
4
32
yes
8
8
yes
2
16
yes
4
20 to
56 V AC
20 to
56 V AC
20 to
56 V AC
6 to
12 V DC
6 to
12 V DC
6 to
12 V DC
79 to
132 V AC
79 to
132 V AC
Input current
“1” signal type
28 mA
28 mA
28 mA
22 mA
22 mA
22 mA
15 mA
15 mA
Slots
1
1
1
1
1
1
1
1
Inputs
Number
Galvanic isolation
in groups of
Input voltage
Digital input modules
1)
505-2580
505-4232-A
505-4308
505-4316-A
505-4332
505-4408-A
505-4416-A
505-4432-A
Inputs
Number
Galvanic isolation
in groups of
PPX:
Isolated
16
yes
1
32
yes
8
8
yes
2
16
yes
4
32
yes
8
8
yes
2
16
yes
4
32
yes
8
Input voltage
95 to
132 VAC
79 to
132 V AC
14 to
30 V DC
14 to
53 V DC
14 to
30 V DC
164 to
256 V AC
164 to
256 V AC
164 to
256 V AC
Input current
“1” signal type
7 mA
15 mA
15 mA
15 mA
15 mA
20 mA
20 mA
20 mA
Slots
1
1
1
1
1
1
1
2
Digital output modules PPX:
505-2590 -A
505-3508
505-3516
505-3532
505-3708
505-3716
505-3732
Outputs
Number
Galvanic isolation
in groups of
Isolated
16
yes
1
8
yes
2
16
yes
4
32
yes
8
8
yes
2
16
yes
4
32
yes
8
Supply voltage
20 to
132 VAC
4.5 to
34 V DC
4.5 to
34 V DC
4.5 to
34 V DC
4.5 to
34 V DC
4.5 to
34 V DC
4.5 to
34 V DC
Output current “1”
2.0 A
0.5 A
0.5 A
2.0 A
2.0 A
2.0 A
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
2
1)
Short-circuit protection
Fuse
Slots
1
1
1
1
2
2
Digital output modules PPX:
505-4508
505-4516
505-4532
505-4608
505-4616
505-4632
Type
Outputs
Number
Galvanic isolation
in groups of
sourcing
sourcing
sourcing
TRIAC
TRIAC
TRIAC
8
yes
2
16
yes
4
32
yes
8
8
yes
2
16
yes
4
32
yes
8
Supply voltage
4.5 to
34 V DC
4.5 to
34 V DC
4.5 to
34 V DC
20 to
132 V AC
20 to
132 V AC
20 to
132 V AC
Output current “1”
0.5 A
0.5 A
0.5 A
0.5 A
0.5 A
0.5 A
Short-circuit protection
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
Slots
1
1
1
1
1
1
Digital output modules PPX:
505-4708
505-4716
505-4732
505-4808
505-4816
505-4832
Type
Outputs
Number
Galvanic isolation
in groups of
sourcing
sourcing
sourcing
TRIAC
TRIAC
TRIAC
8
yes
2
16
yes
4
32
yes
8
8
yes
2
16
yes
4
32
yes
8
Supply voltage
4.5 to
34 V DC
4.5 to
34 V DC
4.5 to
34 V DC
8.5 to
256 V AC
8.5 to
256 V AC
8.5 to
256 V AC
Output current “1”
2A
2A
2A
2A
2A
2A
Short-circuit protection
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
Slots
2
2
2
2
2
2
2
With blown fuse detection and reporting to the PLC
Siemens ST40
2/7
SIMATIC 505
I/O Modules
Description and Ordering Information (Continued)
Technical Specifications
Relay output modules
PPX:
505-4908
505-4916-A
505-4932-A
505-5417
505-5518
20 to 265 V AC
4.5 to 30V DC
20 to 265 V AC
4.5 to 30V DC
20 to 265 V AC
4.5 to 30V DC
10 to 125 V AC
0 to 120 V DC
20 to 265 V AC
10 to 54 V DC
Outputs
Number
Current
3 A per point/24 V DC
8
2 A per point
16
2 A per point
32
2 A per point
16
1 A per point
5 A per point/240 VAC1
Total relay contact resistance
300 m ohm
250 m ohm
250 m ohm
50 m ohm
100 m ohm
Short-circuit protection
Fuse
Fuse
Fuse
Fuse
Fuse
Slots
1
1
2
1
1
Voltage range
Interrupt modules
2
1)
W
NE
505-4317
505-4319
Rated Voltage
PPX:
24 VDC
125 VDC
Input Voltage Range
10-30 VDC
112.5-137.5 VDC
Number of Inputs
Non-Interrupt
Interrupt
16
08
08
16
08
08
Slots
1
1
Galvanic Insulation In Groups Of
1
1
!
The 505-5518 has a jumper selectable RC or “snubber” circut across each output contact that suppresses arcing,
reduces noise and greatly extends contact life when switching heavy inductive loads.
2/8
Siemens ST40
SIMATIC 505
I/O Modules
Description and Ordering Information (Continued)
Technical Specifications
Analog input modules
PPX:
505-2555
505-6108-A
16
8
Input ranges
0 to 5VDC, 0 to -10VDC, -5 to +5VDC,
-10 to +10 VDC, 0 to +10VDC,
-20 to +20 mA, 0 to 20mA
0 to 5V, -5 to +5V,
0 to 20 mA, -10 to +l0V
Update time
5.9 ms all; 8.2 ms w/filtering
250 ms all channels
Resolution
13 bits bipolar, 14 bits unipolar
12 bits
Galvanic isolation
yes, 140 Vrms CMRR
yes
Slots
1
1
Inputs
Number
!
W
NE
!
W
NE
Siemens ST40
Analog output modules
PPX:
505-6208-A
Outputs
Number
Galvanic isolation
8
yes
Output ranges
0 to 10 V, 0 to 20 mA
Resolution
12 bit
Conversion time
Max. 56 ms
Supply voltage
Rated value
24 V DC
Slots
1
Analog input/output modules PPX:
505-7012
505-7016
Inputs
Number
Range
8, differential bipolar
0 to 10V, 0 to 50 mV, 0 to 20 mA
Resolution
input: 15 bit, output: 12 bit
8, differential bipolar
0 to 10V, 0 to 50 mV,
0 to 20 mA
input: 13 bit, output: 12 bit
Outputs
Number
Range
4
0 to 10 V, 0 to 20 mA
4 unipolar isolated
+/- 0 to 10 V, 0 to 20 mA
Isolation
between inputs
100 V common-mode voltage
100 V common-mode voltage
between outputs
l500 V AC
l500 V AC
Update time
20 ms/input, 24 ms for all outputs
0.5 ms/channel input
Power supply
24 V DC, outputs only
24 V AC/DC, outputs only
Slots
1
1
Thermocouple/RTD modules PPX:
505-2556
Inputs
Type
Number
Thermocouple
16
Resolution
16 bit
505-2557
2
505-7028
505-7038
RTD
16
Thermocouple
8
RTD
8
16 bit
14 bit
0.003 ohm
(l9 bit)
Update time
Input range
20 ms all
channels
-55 to +55 mV
20 ms all
channels
250 ms
120 ms per active
input
-50 to +50 mV
J, K, T, E, R, S, N 100 ohm, 200 ohm,
Probe types
J, K, T, E, R, S, L 100 ohm,platinum,
120 ohm nickel,
(Din J)
(C and N by SPC) 10 ohm copper
Advanced features
Averaging, scaling, Averaging, scaling,
filtering, peak and
filtering, peak and
valley hold, alarming. valley hold, alarming.
Open sensor detect
yes
yes
no
no
Slots
1
1
1
1
500 ohm platinum,
120 ohm nickel,
10 ohm copper
2/9
SIMATIC 505
I/O Modules
Description and Ordering Information (Continued)
Technical Specifications
Word input/output modules PPX:
505-6308
Application
Interfacing the PLC to input devices such as thumb wheel switches,
analog to digital converters and many other devices that use
multi-parallel word codes, such as BCD, Gray code or other binary codes.
Function
Input
Inputs
TTL, CMOS, <28 V DC
TTL, CMOS DC
8ms
16ms
Power supply
20 to 30 V DC
20 to 30 V DC
Slots
2
2
505-6010
505-6011
Update time
max.
505-6408
Output
Technical Specifications
Simulator modules
2
PPX:
Debugging ladder logic programs, monitoring output points, or directly
controlling input points. They are also excellent for training purposes.
Input
Output
32
32
32
32
1
1
Application
Function
Simulation points
Indicators (LED)
Slots
Very High speed counter & PPX:
encoding module
High speed counter module PPX:
505-7002
To control process variables (position, velocity, flow) that the CPU cannot
control due to timing constraints.
Application
Design
Number of counters
2
2 quadrature counters @ 24 bits,
4 up/down counters @ 16 bit
Counting range
0 to 65,535 up/down or
quadrature(software selectable)
Counting speed
50 kHz maximum
(40% duty cycle)
8 µs
3.9 µs
4 counting inputs, 4 to 28 V DC
4 control outputs
2
0 to 65,535 up/down or
16,777,215 quadrature
(software selectable)
100 kHz maximum
(100% duty cycle)
11 µs
4.1 µs
6 counting inputs, 4 to 28 V DC
8 control outputs
1
Minimum pulse width on time
Minimum pulse width off time
Inputs
Outputs
Slots
Basic module
PPX:
Fieldbus interface module
Application
505-7101
Complex math, data handling, or external device interfaces.
Application
Design
Number of interfaces
Transmission rate
Memory size
Memory buffers
Input
Output
Slots
2/10
505-7003
2 (RS 232 C/423)
110-19,200 baud (selectable)
28 Kbytes (battery backed)
28 ASCII characters
128/1024 ASCII characters
1
PPX:
505-7202
Provides connectivity to SIMOREG/SIMOVERT drives, PROFIBUS DP I/O
and SAMMS Motor controllers from 545, 555 and 575 CPU's (except 545-1103).
Number of FIM's/CON: 15
Number of Drops/FIM: 15/16
Max Communication Speed: PROFIBUS DP 1.5MBaud
All Others 38.4 K Baud
Slots: 1
Siemens ST40
SIMATIC 505
I/O Modules
Description and Ordering Information (Continued)
Technical Specifications
386/ATM module
Application
Design
CPU
RAM
Operating system
HD drive
Floppy drive
PPX:
505-ATM-4120
High performance computing
80C386SX (socket for 80C387SX math processor)
4 Mbytes DRAM
MS-DOS 5.0
512 Mbytes
3.5", 1.44 Mbytes
Drivers
Language independent, direct
RLL programming & status interface
between the 386/ATM and the PLC
Slots
3
2
Siemens ST40
2/11
SIMATIC 505
Special Modules
!
W
E
N
Technical Specifications
PPX:
2
505-2571 Program Port Expander
Application
Provides 4 additional communications ports which function like
the program port on the CPU
Module Type
Special Function
Practical Support
NITP (TBP not supported)
Baud Rates
1200, 2400, 9600, 19200
Port 1 Description
RS-232C, male DB9
Port 2 Description
RS-232C, male DB9
Port 3 Description
RS-422, female DB9
Port 4 Description
RS-422, female DB9
Technical Specifications
Special modules
505-5100 (Turbo Plastic module)
505-5103 (Turbo Parison module)
Application
PPX:
Provides a flexible, integrated
control system for injection
molding machines. Closed-loop
profiles for clamping, pressure
and velocity control are
implemented.
Provides a flexible, integrated
control system for blow
molding machines. It can
control up to 4 die heads
and 2 accumulators or rams.
Update time
< 2 ms
1 to 32 ms (user configurable)
Inputs
Digital
Analog
4 points, 0 to +28 V DC
5 points, 0 to +5/ 0 to +10 V DC
5 points, 0 to +10 V DC
Outputs
Digital
Analog
4 points, 15 to +24 V DC / 500 mA
4 points, -10 to +10 V DC / 5 mA
4 points, 15 to +24 V DC / 500 mA
4 points, -10 to +10 V DC / 5 mA
Slots
1
1
6MT Adapter
505-5190
7MT Adapter
505-7190
Type I/O
6MT, 5MT
Discrete
7MT
Analog
Number of Points for Adapter
256 inputs & 256 outputs if
located in local or remote base
208 inputs and 240 outputs if
located in a 525 or 535 CPU
distributed base
128 in local or remote base only
1 to 32 ms (user configurable)
Does not operate in a distributed
base
Update Time
Power Requirements
10ms
+9.5VDC
Class 2.4 amp
Power Supply or from 5TI
Every scan if so configured
± 12/+5VDC
Power Supply or
PM550™ Power Supply
Type Module
Number slots
Special Function
1
Special Function
1
Adapter modules
PPX:
2/12
Siemens ST40
SIMATIC 575 System
Application, Function
The perfect integration
platform
The SIMATIC 575 Industrial
Controller is the integration
platform that maximizes the
performance of your control
application. Through a
standard VMEbus, this
powerful system lets you take
advantage of intelligent
off-the-shelf modules that
specifically match your
needs, while eliminating the
integration bottlenecks found
in many dedicated systems.
The SIMATIC 575 industrial
controller is the perfect
integration platform for your
application.
Start with a proven
foundation
The SIMATIC 575 controller
combines the proven
advantages of the SIMATIC
545 PLC with the inherent
flexibility of VMEbus. This
industrial control system
incorporates the user-friendly
TISOFT programming
language and higher level
capabilities of SIMATIC APT
(Application Productivity Tool)
to help you solve the most
demanding applications
quickly and easily. Plus, it
allows complete connectivity
with the SIMATIC 505, S5
and S7 families of I/O and
intelligent modules for a
solution that meets your
current requirements and
will let you take advantage
of future technology.
Multiple masters improve
data exchange
The multiple master strategy
of the SIMATIC 575 industrial
controller improves data
exchange. Whether the
modules you incorporate into
the system are manufactured
by Siemens or from other
vendors, the SIMATIC 575
allows free exchange of
control information, making it
a true integration platform.
For added performance,
you may choose specific
task-oriented modules or a
Technical Specifications
Central Processing Unit
PPX:
RLL scan time
User memory
Global memory
Physical I/O (Any Mix)
Regulatory control
Analog alarms
Communication ports
Number of Annex cards
supported/CPU
Remote Bases:
PPX:
575-2104
575-2105
575-2106
0.9mS/K
832Kb
64Kb
8192/CPU
64 PID loops
128
2-RS232,
2-RS422
1
0.45mS/K
832Kb
64Kb
8192/CPU
64 PID loops
128
2-RS232,
2-RS422
1
0.45mS/K
1856Kb
64Kb
8192/CPU
64 PID loops
128
2-RS232,
2-RS422
1
multi-processing approach.
In either case, the control
tasks are separated among
the individual processors,
significantly increasing
system performance.
Through this open
architecture approach, you
have the capability to
choose the modules that will
best meet your application.
It all fits together when using
the SIMATIC 575 as your
integration platform.
Fitting it all together
For industrial control
applications that require
state-of-the-art VMEbus
solutions, the SIMATIC 575
is the integration platform
that pulls it all together.
Whether you need motion
control, real-time data, an
embedded PC, machine
vision, inspection, or even
a specialty I/O device, the
SIMATIC 575 is the
integrated control solution
that fits your application.
!
W
NE
505-6851-A
With optional PPX:575-2126 505
Remote I/O Channel Annex Card:
Remote Bases
I/O channel update
15/CPU
1Mbaud
PPX:
505-6870
With optional PPX:505-CP5434-DP
I/O Channel Annex Card:
Max number of Slaves:
112
1
Max slave distance:
9600 Kbaud
12 Mbaud
Max I/O Channel Update
1
Siemens ST40
1200 meters
100 meters
12 Mbaud
Greater distances can be obtained using Siemens fiber optic cabling.
2/13
2
SIMATIC 575 CPU Memory
!
W
E
N
CPU Memory Size
575-2104/2105 Total Memory 832 KBytes
2
Memory Type
Ladder (L)
1K byxtes
3K bytes
1K bytes
273K bytes
819K bytes
Variable (V)
1K bytes
1K bytes
1K bytes
187K bytes
817K bytes
Constant (K)
1K bytes
1K bytes
0K bytes
816K bytes
816K bytes
Special (S)
1K bytes
1K bytes
0K bytes
1840K bytes
1840K bytes
Compiled Special (CS) 1K bytes
1K bytes
0K bytes
816K bytes
816K bytes
User (U)
1K bytes
0K bytes
816K bytes
816K bytes
1K bytes
Required
per Block
Minimum
Size
Maximum Size
-2104 / 2105
Total Required
for Maximum
-2104 / 2105
Block
Allocation Size
TMR/CTR
1024 per block
5K bytes
1024
20,480
100K bytes
DRUMs
64 per block
3K bytes
64
2304
108K bytes
Shift registers
1024 per block
1K bytes
1024
16,384
16K bytes
Table moves
1024 per block
2K bytes
1024
14,336
28K bytes
One shots
1024 per block
1K bytes
1024
32,768
32K bytes
Required
per Block
Minimum
Size
Maximum Size
Total Required
for Maximum
575-2106 Total Memory 1856 KBytes
Memory Type
Block
Allocation Size
Ladder (L)
1K byxtes
3K bytes
1K bytes
1856K bytes
Variable (V)
1K bytes
1K bytes
1K bytes
614K bytes
Constant (K)
1K bytes
1K bytes
0K bytes
1841K bytes
1841K bytes
Special (S)
1K bytes
1K bytes
0K bytes
1840K bytes
1840K bytes
–
1842K bytes
Compiled Special (SF)
1K bytes
1K bytes
0K bytes
1840K bytes
1840K bytes
User (U)
1K bytes
1K bytes
0K bytes
1840K bytes
1840K bytes
TMR/CTR
1024 per block
5K bytes
1024
20,480
100K bytes
DRUMs
64 per block
3K bytes
64
2304
108K bytes
Shift registers
1024 per block
1K bytes
1024
16,384
16K bytes
Table moves
1024 per block
2K bytes
1024
14,336
28K bytes
One shots
1024 per block
1K bytes
1024
32,768
32K bytes
NOTE: The CPU has 23,552 control relays (CRS).
The following are retentive:
769-1024
1793-2048
2817-3072
3841-4096
4865-5120
5889-6144
6913-7168
7937-10240
2/14
Siemens ST40
SIMATIC 575 Power Supplies
Description and Ordering Data
The PPX:575-6660 Power
Supply provides up to 185 W
to the VME base. It operates
on 110 VAC input voltage.
The PPX:575-6663 Power
Supply provides up to 300 W
Overview
to the VME base. It operates
on either 110 or 220 VAC
input voltage, depending on
the position of the
user-accessible jumper
selector.
Power Supply Specifications
Input Specifications
PPX:575-6660 Power Supply
PPX:575-6663 Power Supply
AC input voltage
110 VAC (85—132 VAC)
110/220 VAC, jumper selectable
(85—132, 170—264 VAC)
Input voltage frequency
47 to 63 Hz
47 to 63 Hz
5 A rms
50 A peak for up to 100 ms
fuse provided
8 A, 250 VAC, slow-blow, 3 AG fuse
8 A rms
50 A peak for up to 100 ms
fuse provided
10 A, 250 VAC, slow-blow, 3 AG fuse
Input current
maximum operating
inrush
overcurrent protection
Input fusing
2
Output Specifications
Voltage
+5
Range
4.875 to 5.250
Current Rating
25 A
Current Rating
35 A
+12
-12
11.64 to 12.60
-11.64 to -12.60
3A
2A
6 A1
4 A1
Vstdby
(Run mode)
4.875 to 5.250
1 A2
1 A2
Vstdby
3 to 5 volts
(Battery backup mode)
100 mA3
100 mA3
Dimensions
10.3" H x 6.3" D x 3.6" W
10.3" H x 6.3" D x 3.6" W
1
The load power supplied by the +12 or -12 volt output must not exceed the power supplied by the +5 volt output (i.e., with a 5 A load on the +5 V, the load
current supplied by the +12 or -12 must not exceed 2A.
2
+5 V current draw must be reduced by the amount of the Vstdby current used.
3
The battery will maintain memory for a time inversely proportional to the current consumed (e.g. 5Ah / 4 mA = 52 days, assuming a fully charged battery).
NOTE: The backplane termination consumes 1.0 A from the +5 V supply.
Siemens ST40
2/15
SIMATIC 575 VME Discrete I/O Modules
Description and Ordering Information
Technical Specifications
Discrete Input Modules
PPX:
2
575-4232
575-4332
Inputs:
Number
Galvanic Isolation
In groups of
32
yes
8
32
yes
8
Voltage Range
79 to 132 VAC
14 to 36 VDC
Input Current
Type "1"
4.0 to 15 mA
2.0 to 15 mA
Module Width
1"
1"
Discrete Output/Relay Modules
PPX:
575-4616
575-4532
575-4732
575-4916 (Relay)
Outputs:
Number
Galvanic Isolation
In groups of
16
yes
4
32
yes
8
32
yes
8
16
yes
4
Voltage Range
79 to 132 VAC
4.5 to 36 VDC
4.5 to 36 VDC
4.5 to 36 VDC
20 to 265 VAC
Output Current
Type "1"
1.0 amp
0.5 amp
2.0 amp
Short Circuit Protection
Fuse
Fuse
Fuse
2.0 A Resistive
1.0 A Inductive AC
0.88 Inductive DC
Fuse
Module Width
1"
1"
1"
1"
Discrete Input/Output Module
PPX:
575-4366
Inputs:
Number
Galvanic Isolation
In groups of
16
yes
8
Voltage Range
14 to 36 VDC
Input Current
Type "1"
0.5 Amp
Outputs:
Galvanic Isolation
In groups of
16
8
Short Circuit Protection
Fuse
Module Width
1"
2/16
Siemens ST40