DURABILITY • POWER • PERFORMANCE
E V E N H E AT ™
B AR B E C U E
WITH
4 BURNERS
ASSEMBLY MANUAL
85-3028-6 (G52211) Propane
85-3029-4 (G52212) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
www.colemanbbqs.com
Manual Revision #: 15092011 PD
HARDWARE PACK
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
H E AV Y A R T I C L E N E E D S 2 T O L I F T
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a flat, clean
surface. Grill is heavy. You should have at least
two people assemble the barbecue together.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
CAUTION
DANGER
Sharp edges. Wear gloves when
assembling your grill.
1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
BBQ at all times.
2. Requires two people to complete
the assembly process.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
T H I S B A R B E C U E I S F O R O U T D O O R U S E O N LY
CO N TACT CALL CE N T R E I F A N Y PA R TS A R E M I SSI N G
1 - 8 0 0 - 275 - 4 61 7
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
20120-13038-250
20120-13016-250
41400-07000-250
40300-07000-250
30220-13000-250
20124-10013-250
41400-05000-250
40300-05000-250
22500-42010-137
20132-08010-250
41400-04000-250
40300-04000-250
G522-2800-9000
33301-04000-032
G350-0026-9000
G501-0054-9100
8
20
22
28
10
10
10
10
4
4
4
4
1
1
1
6
¼"-20UNCX38 Screw
¼"-20UNCX16 Screw
φ7 Lock Washer
φ7 Washer
1/4”-20UNC Nut
NO.10-24UNCx13 Screw
φ5 Lock Washer
φ5 Washer
ST4.2x10 Tapping Screw
NO.8-32UNCx10 Screw
φ4 Lock Washer
φ4 Washer
Control Knob
Wing Nut
U Pin
Fiber Washer
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
2
1
1/4”-20UNCx38 Screw
X8
4
3
5
6
1/4”-20UNC Nut
X 10
8
7
φ5 Lock Washer
X 10
10
φ5 Washer
X 10
NO.8-32UNC x10 Screw
X4
ST4.2x10 Tapping Screw
X4
12
φ4 Washer
X4
φ4 Lock Washer
X4
14
Control Knob
X1
NO.10-24UNCX13 Screw
X 10
9
11
13
φ7 Lock Washer
X 22
1/4”-20UNCx16 Screw
X 20
φ7 Washer
X 28
3. Beware of sharp edges.
WARNING
No. Description
15
Wing Nut
X1
16
Fiber Washer
X6
1
U Pin
X1
Parts List (propane) for 85-3028-6 (G52211)
Item No. Qty. Description
Part No.
Item No. Qty. Description
EXPLODED DIAGRAM (PROPANE) FOR 85-3028-6 (G52211)
Part No.
AA
1
Top lid assembly
G522-2300-01
DA
1
Left side burner side shelf
G522-8500-01
AB
1
Thermometer
G522-0062-01
DB
1
Side burner drip pan
G522-0031-01
AC
2
Screw for top lid
G433-0002-01
DC
1
Side burner
G515-1000-01
AD
2
Lid bumper, front
G522-0088-01
DD
1
Electrode wire, side burner
G515-0039-01
AE
2
Lid bumper, rear
G501-0066-01
DE
1
Side burner lid
G522-0058-01
DF
1
Side burner cooking grate
G501-0077-01
BA
1
Burner box assembly
G522-5300-01
DG
1
Right side shelf
G522-1000-01
BB
4
Even Heat™ burners
G522-4900-01
DH
1
Side burner control knob
G522-2800-01
BC
1
Carryover assembly
G522-0087-01
BD
4
Even Heat™ heat distribution
plate
G522-0072-01
EA
1
Left side panel
G522-0300-01
BE
3
Dual surface cooking grates
G522-0097-01
EB
1
Right side panel
G522-0400-01
BF
1
Warming rack
G515-0058-01
EC
1
Left door assembly
G522-8100-01
BG
1
Match holder
G608-0019-01
ED
1
Right door assembly
G522-9100-01
BH
2
Even Heat™ heat distribution
plate brace
G522-0086-01
CA
1
Manifold assembly-LP
G522-8300-01
CB
1
Regulator
G606-0008-01
CC
1
Side burner valve with
T bracket LP
G522-0070-01
CD
1
Metal hose, side burner
G508-0024-01
CE1
1
Electronic ignition assembly
G515-0030-02
CE2
1
Ignition battery cover
G515-0030-01
CE3
1
Instastart™ ignition button
G353-0009-01
CF
4
Electrode set, main burner
G522-0020-02
CG
4
Control knob
G522-2700-01
CH
1
Control panel
G522-0095-01
CI
1
Front brace
G522-0025-01
CJ
1
Quick Clean™ grease tray
G522-7500-01
CK
1
Quick Clean™ grease cup
G416-0015-01
CL
1
Upper back panel
G522-0026-01
CM
1
Heat shield
G522-0041-01
CN
1
Right track
G522-0043-01
CO
1
Left track
G522-0027-01
CP
1
Door support rail
G522-5100-01
EE
2
Door handle
G522-0036-01
EF
1
Bottom shelf-LP
G522-4000-01
EG
2
Locking castor
G515-0082-01
EH
2
Castor
G350-0024-01
EI
2
Door magnet assembly
G501-00F2-01
EJ
2
Tank stopper
G522-0042-01
EK
1
Quick Check™ fuel gauge
assembly
G522-6500-01
EK1
1
Quick Check™ fuel gauge
EK2
1
Quick Check™ hydraulic tube
EK3
1
Quick Check™ tank support
bracket
EL
1
Tank Exclusion
G522-0092-01
F1
1
Hardware pack
G522-B005-02
F2
1
Assembly manual
G522-M011-01
F3
1
Safe use and care manual
G353-M003-02
F4
1
Bottom shelf weight
G412-0030-01
EL
EJ
EK1
EK2
EK3
2
3
PARTS LIST (NATURAL GAS) FOR 85-3029-4 (G52212)
Item No.
Qty. Description
Part No.
Item No.
Qty.
Description
EXPLODED DIAGRAM (natural gas) FOR 85-3029-4 (G52212)
Part No.
AA
1
Top lid assembly
G522-2300-01
DA
1
Left side burner side shelf
G522-8500-01
AB
1
Thermometer
G522-0062-01
DB
1
Side burner drip pan
G522-0031-01
AC
2
Screw for top lid
G433-0002-01
DC
1
Side burner
G515-1000-01
AD
2
Lid bumper, front
G522-0088-01
DD
1
Electrode wire, side burner
G515-0039-01
AE
2
Lid bumper, rear
G501-0066-01
DE
1
Side burner lid
G522-0058-01
DF
1
Side burner cooking grate
G501-0077-01
BA
1
Burner box assembly
G522-5300-01
DG
1
Right side shelf
G522-1000-01
BB
4
Even Heat™ burners
G522-4900-01
DH
1
Side burner control knob
G522-2800-01
BC
1
Carryover assembly
G522-0087-01
BD
4
Even Heat™ heat distribution
plate
G522-0072-01
EA
1
Left side panel
G522-0300-01
EB
1
Right side panel
G522-0400-01
BE
3
Dual surface cooking grate
G522-0097-01
EC
1
Left door assembly
G522-8100-01
BF
1
Warming rack
G515-0058-01
ED
1
Right door assembly
G522-9100-01
BG
1
Match holder
G608-0019-01
EE
2
Door handle
G522-0036-01
BH
2
Even Heat™ heat distribution G522-0086-01
plate brace
EF
1
Bottom shelf-NG
G522-4600-01
CA
1
Manifold assembly- NG
G522-8800-01
CB
1
Natural gas hose
G501-0099-01
CC
1
Side burner valve with
T bracket - NG
G522-0082-01
CD
1
Metal hose, side burner
G508-0024-01
CE1
1
Electronic ignition assembly
G515-0030-02
CE2
1
Ignition battery cover
G515-0030-01
CE3
1
Instastart™ ignition button
G353-0009-01
CF
4
Electrode set, main burner
G522-0020-02
CG
4
Control knob
G522-2700-01
CH
1
Control panel
G522-0098-01
CI
1
Front brace
G522-0025-01
CJ
1
Quick clean™ grease tray
G522-7500-01
CK
1
Quick clean™ grease cup
G416-0015-01
CL
1
Upper back panel
G522-0026-01
CM
1
Heat shield
G522-0041-01
CN
1
Right track
G522-0043-01
CO
1
Left track
G522-0027-01
CP
1
Door support rail
G522-5100-01
4
EG
2
Locking castor
G515-0082-01
EH
2
Castor
G350-0024-01
EI
2
Door magnet assembly
G501-00F2-01
EJ
1
Timer
G430-0049-01
F1
1
Hardware pack
G522-B005-02
F2
1
Assembly manual
G522-M011-01
F3
1
Safe use and care manual
G353-M003-02
F4
1
Bottom shelf weight
G412-0030-01
5
ASSEMBLY INSTRUCTIONS
1
ASSEMBLY INSTRUCTIONS
a. Separate the 2 different types of
castors: 2 locking castors (EG) and 2
regular castors (EH).
EG
F4
EF
EH
A
Upside down view
EH
Ensure that the locking castors (EG) are
firmly locked in the “ON” position before
continuing.
2
NOTE: Regular castors (EH) need to
be assembled to the front of
the bottom shelf (EF), and
locking castors (EG) need to be
assembled to the back of the
bottom shelf (EF), as shown in
image A.
EB
EA
YOU WILL NEED:
b. Insert the U Pin (#15) into one of the
regular castors (EH), as shown in
image B. Attach the regular castor
(EH) to the front of the bottom shelf
(EF), and use the U Pin (#15) to secure
and tighten.
EF
2
6
37
84
X6
X6
X6
Front view
EA
EJ
Repeat for remaining 3 castors (EG &
EH).
15
Assemble the left side panel (EA) and
the right side panel (EB), to the bottom
shelf (EF).
B
YOU WILL NEED:
Close up
EF
165
X1
Close up
3
EB
Attach the front brace (CI) to the left
and right cart side panels (EA and EB).
The top of the front brace (CI) can be
identified by two clips located on the top
left, and right side of this part.
CI
EA
TIP: One person should align the left
side, while the second person assembles the right side.
YOU WILL NEED:
Back view
CI
Close up
6
7
6
6
7
88
X4
X4
X4
ASSEMBLY INSTRUCTIONS
4
ASSEMBLY INSTRUCTIONS
THIS STEP REQUIRES 3 PEOPLE.
DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
A
PROPANE MODEL ONLY
6
a. Remove the Quick CheckTM tank
support bracket (EK3) from the carton
located under the control panel (CH).
CH
Position the top lid assembly and burner
box assembly (A & B) onto the cart
assembly (C), as shown.
B
C
ATTENTION: Open the carton with care
to avoid damaging or cutting the Quick
CheckTM hydraulic tube (EK2).
DO NOT bend the Quick Check™
hydraulic tube (EK2).
EK3
A
DO NOT pull or place unnecessary force
on to the Quick Check™ hydraulic tube
(EK2) connection points at the fuel
gauge (EK1) or tank support bracket
(EK3), as this may cause a leak in the
hydraulic tube, resulting in unreliable
fuel gauge readouts.
Front view
Front view
EK1
EK2
EK3
B
Attach the upper back panel (CL) to
both the left and right side panels (EA &
EB).
5
Quick CheckTM Fuel Gauge (EK)
PROPANE MODEL ONLY
DO NOT tighten screws until all
hardware has been positioned.
CL
b. Locate the Quick CheckTM hydraulic
tube support bracket (A) on the
left side panel (EA). Unscrew the
hardware and position the hydraulic
tube (EK2) behind the bracket (A)
and reconnect to the left side panel
(EA) (Figure C).
EA
YOU WILL NEED:
EB
EA
1
3
4
A
X4
Back view
X4
X4
EK2
C
Left side panel, Inside view
BA
EK1
CL
EB
EK2
EB
Close up
D
EK3
Left side panel, Inside view
8
9
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
c. Assemble the Quick CheckTM tank
support bracket (EK3) to the left side
panel(EA), as shown in Figure E and F.
6
a. Assemble the left and right tracks
(CO and CN) for the Quick Clean™
grease tray (CJ), as shown in figure A.
7
CO
EK2
YOU WILL NEED:
EA
E
2
3
4
5
X4
X4
X4
X4
CN
EK3
Left side panel, Inside View
A
Back view
b. Both the left and right tracks (CO and
CN) should be inserted into the two
clips located on the front brace (CI), as
shown in figure B.
CL
EA
CI
B
Close up, front view
F
c. Assemble the back of the left and right
tracks (CO and CN) to the upper back
panel (CL), as shown in figure C.
Left side, outside view
CL
d. Final image reflects the proper
assembly of the Quick CheckTM fuel
gauge assembly (EK).
CN
CO
YOU WILL NEED:
C
Close up, back view
EK1
G
EL3
Front view
10
11
6
7
8
X2
X2
X2
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
TIP: Do not tighten until all hardware is
in place.
8
a. Mount the right side shelf (DG) onto
the two support brackets, located
on the right, upper side panel of the
burner box (BA).
BA
9
TIP: Do not tighten until all hardware is
in place.
BA
DG
DA
a. Mount the left side burner side shelf
(DA) onto the two support brackets,
located on the left, upper side panel of
the burner box (BA).
DG
A
A
Front view
Front view
b. Assemble the front of the right side
shelf (DG) to the control panel (CH),
as shown in figure B.
b. Assemble the front of the left
side burner side shelf assembly
(DA) to the control panel (CH), as
shown in figure B.
BA
YOU WILL NEED:
YOU WILL NEED:
CH
2
3
4
DG
2
3
4
X2
X2
X2
CH
B
X2
X2
B
X2
Front, right side view
DA
Front, left side view
DG
BA
B
A
c. Assemble the right side shelf (DG)
to the upper side panel of the burner
box (BA), by positioning hardware
through the interior of the burner box,
as shown in figure C.
BA
B
B
B
YOU WILL NEED:
c. Assemble the left side burner side
shelf (DA) to the upper side panel of
the burner box (BA), by positioning
hardware through the interior of the
burner box (BA), as shown in figure C.
YOU WILL NEED:
A
A
2
16
4
5
2
A
16
4
X2
X2
5
DA
CH
C
X2
View inside burner box
X2
X2
X2
B
A
C
X2
d. Complete the right side shelf assembly
(DG) by connecting the right side shelf
(DG) to the rear of the burner box side
panel (BA) as shown in figure D.
d. Complete the left side burner side
shelf assembly (DA) by connecting the
side shelf to the rear of the burner box
side panel (BA), as shown in figure D.
B
YOU WILL NEED:
B
DG
2
A
16
YOU WILL NEED:
DA
4
5
X2
B
A
View inside burner box
D
A
BA
2
16
4
X1
X1
5
Back view
D
BA
X1
X1
A
Back, right side view
12
X1
X1
X1
B
A
13
X1
B
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
a. Remove the hardware that is
pre-assembled to the side burner valve
(CC). Feed the side burner valve (CC)
through the bottom of the left side
burner side shelf (DA), and re-attach
the hardware, as shown.
10
10
e. Using the wing nut (#14), assemble the
side burner (DC) to the side burner
drip pan (DB), as shown.
DB
YOU WILL NEED:
DC
14
DD
X1
14
A
DA
E
CC
Front, left side view
f. Locate the side burner electrode wire
(DD) and insert into the base of the
side burner electrode (DC), as shown
in figure E.
b. Assemble the side burner control knob
(#13) to the side burner valve (CC).
DF
YOU WILL NEED:
13
g. Position the side burner cooking grate
(DF) onto the side burner drip pan
(DB).
13
CC
X1
F
DB
B
c. Position the side burner (DC) through
the opening in the side burner drip
pan (DB).
a. Remove the ignition battery cover
(CE2) and the plastic nut from the
electronic ignition box (CE1).
11
b. Position the electronic ignition box
(CE1) into the heat shield (CE1)
and feed the assembly through the
opening in the right side panel (EB)
and secure using the nut.
CE2
CE1
DC
EB
A
DB
C
c. Insert one “AA” battery into the
battery compartment with the positive
end facing outward, as shown. Secure
using the ignition button cover (CE2).
Front, left side view
d. Make sure that the side burner (DC)
engages the side burner valve (CC), as
shown in figure D.
-
+
CE2
B
DC
CC
D
Left side view
14
15
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
11
ELECTRONIC IGNITION: ELECTRODE ASSEMBLY
TIP: The Electrode Set, main burner (CF)
and the Electrode wire, side burner
(DD), can be found attached to the
control panel (CH) heat shield, as
shown in figure C.
CH
a. Assemble the heat shield (CM) to
the bottom of the front brace (CI) as
shown in figure A.
12
YOU WILL NEED:
CI
9
X2
CF
A
DD
CM
Front view
C
b. Assemble the back of the heatshield
(CM) to the upper back panel (CL), as
shown in figure B.
Control panel, right side
d. Insert the four Electrode set, main
burner (CF) wires into the Electronic
ignition assembly (CE1) as shown in
figure D.
CF
CE1
YOU WILL NEED:
9
CM
NOTE: All main burner and side burner
electrode wire connection points
are the same size.
CF
X2
CL
B
Back view
D
e. Insert the Electrode wire, side burner
(DD) into the Electronic ignition
assembly (CE1), as shown in figure E.
PROPANE MODEL ONLY
13
a. Assemble the tank exclusion (EL) to
the bottom shelf (EF), as shown in
figure A.
EL
YOU WILL NEED:
10
11
12
X2
X2
X2
EF
CE1
A
DD
EL
E
b. Assemble the tank exclusion (EL)
to the right cart side panel (EB), as
shown in figure C.
f. Insert the two Instastart™ ignition
button (CE3) wires into the Electronic
ignition assembly (CE1), as shown in
figure F.
EF
YOU WILL NEED:
B
10
11
12
X2
X2
X2
EB
CE1
F
C
CE3
16
17
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
Assemble the door support rail (CP) to
the left and right upper side panels (EA
and EB), as shown.
14
PROPANE MODEL SHOWN
16
WARNING: This part may have sharp
edges. Wear protective gloves when
assembling.
a. Assemble the right door assembly
(ED), to the bottom shelf (EF) by
inserting the fixed pin (bottom of
door) into the hole provided (figure B).
CP
CP
YOU WILL NEED:
EB
EA
1
A
3
ED
4
EF
A
Front, left side view
X4
X4
X4
EB
CH
CP
EA
B
EF
Close up, front view
ED
B
Assemble the door handle (EE) to the
left and right door assembly (EC and ED)
as shown in figure A and B.
15
Bottom of door
b. Assemble the top of the door
assembly (ED) to the door support rail
(CP), by pressing in the door support
pin and aligning with the hole located
on the top right corner of the door.
EE
YOU WILL NEED:
6
7
8
CP
TIP: Use a paint scraper to press-in
the support pin, while the second
person aligns the door. The support
pin will lock into position when the
door is assembled correctly.
ED
EC
X4
A
X4
X4
C
c. Repeat steps a, and b for the left door
assembly (EC).
Top of door
EE
EC
B
18
19
ASSEMBLY INSTRUCTIONS
17
ASSEMBLY INSTRUCTIONS
Position the Even HeatTM heat
distribution plates (BD) into the burner
box (BA) as shown.
BD
a. Assemble the warming rack (BF) by
inserting the three fixed pins into the
three holes provided on the burner
box back panel (BA), as shown in
Figure A.
19
BF
BE
b. Place the cooking grates (BE) into the
burner box (BA), as shown in figure A.
A
A
BH
BD
B
BH
BD
C
a. Position the Quick CleanTM grease tray
(CJ) onto the right and left tracks (CN
and CO), as shown.
18
FOR PROPANE MODEL ONLY.
20
For natural gas model, follow step 21.
a. Feed the regulator (CB) through the
opening on the left side panel (EA).
CJ
b. Position the Quick Clean™ grease cup
(CK) in position under the under the
Quick Clean™ grease tray (CJ).
b. Mount the 20lb propane cylinder
onto the Quick CheckTM tank support
bracket (EK3), located on the inside of
the left side panel (EA).
CK
c. Attach the regulator (CB) coupling nut
to the propane cylinder valve.
Back view
CI
ATTENTION:
DO NOT STORE EXTRA PROPANE
TANKS WITHIN BBQ CART.
EK3
EA
20
CB
21
ASSEMBLY INSTRUCTIONS
ADDITIONAL WARNINGS
FOR NATURAL GAS MODEL ONLY.
21
Attach the natural gas hose (CB) to the
side burner valve (CC), as shown.
You have now completed the Assembly of your COLEMAN® EVEN HEAT™
BARBECUE.
NEXT STEPS:
1. Position your BARBECUE
CC
CB
ATTENTION: In order to complete
installation of your Natural Gas BBQ a
½” or 3/8” adapter may be required to
connect your BBQ’s Natural gas hose
to your home gas supply. Contact
your natural gas supplier to purchase
the necessary part.
NOTE: EXTRA HARDWARE WILL BE
LEFT OVER FOR NATURAL GAS
MODEL.
2. Read SAFE USE & CARE MANUAL
3. Perform Grill Safety Check-list
WARNING HOT SURFACES:
WARNING:
FOR YOUR FAMILIES SAFETY,
DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE
REVIEWED PAGES 4-7 OF
THE COLEMAN SAFE USE &
CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END USER,
PRIOR TO LIGHTING THIS BBQ.
!
!
!
POSITION YOUR BARBECUE
Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.
Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deflect
flare-ups and radiate heat into the structure itself, which could result in a fire.
Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from
any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.
Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
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www.colemanbbqs.com
Manufactured by Winners Products Engineering Ltd.
Coleman ®,
and
are registered trademarks of
The Coleman Company, Inc. used under license. ©2012 The Coleman Company, Inc.