Carrier PACKAGE ROOFTOP 48HC Instruction manual

48HC
Single Package Rooftop
Gas Heating/Electric Cooling Unit
with Puronr (R---410A) Refrigerant
Sizes: 04, 05, 06
Installation Instructions
NOTE: Read the entire instruction manual before starting
the installation
Units without Factory-- Installed
Non-- Fused Disconnect or HACR . . . . . . . . . . . . . 17
TABLE OF CONTENTS
All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Convenience Outlets . . . . . . . . . . . . . . . . . . . . . . . 18
HACR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Factory-- Option Thru-- Base Connections
(Electrical Connections) . . . . . . . . . . . . . . . . . . . . 19
Step 1 - Plan for Unit Location . . . . . . . . . . . . . . . . . . 6
Units without Thru-- Base Connections . . . . . . . . . 20
Roof Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Field Control Wiring . . . . . . . . . . . . . . . . . . . . . . . 20
Step 2 - Plan for Sequence of Unit Installation . . . . . . 7
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Curb-- Mount Installation . . . . . . . . . . . . . . . . . . . . . 7
Unit without Thru-- Base Connection Kit . . . . . . . 20
Pad-- Mount Installation . . . . . . . . . . . . . . . . . . . . . . 7
Heat Anticipator Settings . . . . . . . . . . . . . . . . . . . 20
Frame-- Mount Installation . . . . . . . . . . . . . . . . . . . . 7
Humidi-- MiZerR Control Connections . . . . . . . . . . 21
Step 3 - Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Humidi-- MiZer - Space RH Controller . . . . . . . . 21
Step 4 - Provide Unit Support . . . . . . . . . . . . . . . . . . . 7
Low Ambient Control (Factory Option . . . . . . . . . . 23
Roof Curb Mount . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ComfortLink Control . . . . . . . . . . . . . . . . . . . . . . . . 23
Slab Mount (Horizontal Units Only) . . . . . . . . . . . 7
PremierLinkt (Factory Option) . . . . . . . . . . . . . . . 28
Alternate Unit Support
(In Lieu of Curb or Slab Mount) . . . . . . . . . . . . . . 7
Supply Air Temperature (SAT) Sensor . . . . . . . . . 31
Outdoor Air Temperature (OAT) Sensor . . . . . . . 31
Step 5 - Field Fabricate Ductwork . . . . . . . . . . . . . . . . 9
EconoMi$er2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Step 6 - Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 9
Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Positioning on Curb . . . . . . . . . . . . . . . . . . . . . . . 10
Space Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Step 7 - Convert to Horizontal & Connect Ductwork . 10
Connect Thermostat . . . . . . . . . . . . . . . . . . . . . . . 33
Step 8 - Install Outside Air Hood . . . . . . . . . . . . . . . 10
Configure the Unit for Thermostat Mode . . . . . . 33
Economizer and Two Position Damper Hood
Package Removal and Setup — Factory Option . . 10
Economizer Controls . . . . . . . . . . . . . . . . . . . . . . . . 34
Economizer Hood and Two-- Position Hood . . . . . 11
Step 9 - Units with Hinged Panels Only . . . . . . . . . . 11
Indoor Air Quality (CO2 sensor) . . . . . . . . . . . . . 34
Outdoor Air Quality Sensor . . . . . . . . . . . . . . . . . 34
Step 10 - Install Flue Hood . . . . . . . . . . . . . . . . . . . . 12
Space Relative Humidity Sensor or
Humidistat Connections . . . . . . . . . . . . . . . . . . . . 35
Step 11 - Install Gas Piping . . . . . . . . . . . . . . . . . . . . 12
Smoke Detector/Fire Shutdown (FSD) . . . . . . . . . 35
Factory-- Option Thru-- Base Connections
(Gas Connections) . . . . . . . . . . . . . . . . . . . . . . . . . 13
Filter Status Switch . . . . . . . . . . . . . . . . . . . . . . . . 36
Step 12 - Install External Condensate Trap and Line . . 15
Remote Occupied Switch . . . . . . . . . . . . . . . . . . . 36
Step 13 - Make Electrical Connections . . . . . . . . . . . 15
Field Power Supply . . . . . . . . . . . . . . . . . . . . . . . . 15
Units with Factory-- Installed
Non-- Fused Disconnect or HACR . . . . . . . . . . . . . 16
Supply Fan Status Switch . . . . . . . . . . . . . . . . . . . 36
Power Exhaust (output) . . . . . . . . . . . . . . . . . . . . . 36
CCN Communication Bus . . . . . . . . . . . . . . . . . . 36
RTU Open Control System . . . . . . . . . . . . . . . . . . . 38
Supply Air Temperature (SAT) Sensor . . . . . . . . . 41
Outdoor Air Temperature (OAT) Sensor . . . . . . . 41
!
EconoMi$er2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FIRE, EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury or death.
Disconnect gas piping from unit when leak testing at
pressure greater than 0.5 psig (3450 Pa). Pressures
greater than 0.5 psig (3450 Pa) will cause gas valve
damage resulting in hazardous condition. If gas valve
is subjected to pressure greater than 0.5 psig (3450
Pa), it must be replaced before use. When pressure
testing field-- supplied gas piping at pressures of 0.5
psig (3450 Pa) or less, a unit connected to such piping
must be isolated by closing the manual gas valve.
Space Temperature (SPT) Sensors . . . . . . . . . . . . 42
Indoor Air Quality (CO2) Sensor . . . . . . . . . . . . . 42
Outdoor Air Quality Sensor . . . . . . . . . . . . . . . . . 43
Space Humidity Sensor or Humidistat . . . . . . . . . 43
Smoke Detector/Fire Shutdown (FSD) . . . . . . . . . 44
Connecting Discrete Inputs . . . . . . . . . . . . . . . . . . 44
Communication Wiring - Protocols . . . . . . . . . . . . 45
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Local Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
RTU Open Troubleshooting . . . . . . . . . . . . . . . . . 46
48HC
WARNING
!
Outdoor Air Enthalpy Control . . . . . . . . . . . . . . . . . 47
Differential Enthalpy Control . . . . . . . . . . . . . . . . 47
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal
injury or death.
Before performing service or maintenance operations
on unit, always turn off main power switch to unit and
install lock(s) and lockout tag(s). Unit may have more
than one power switch.
Return Air Enthalpy Sensor . . . . . . . . . . . . . . . . . 47
Smoke Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Step 14 - Adjust Factory-- Installed Options . . . . . . . . 54
Step 15 - Install Accessories . . . . . . . . . . . . . . . . . . . 54
START-- UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . 55
SAFETY CONSIDERATIONS
!
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical
shock or other conditions which may cause personal injury
or property damage. Consult a qualified installer, service
agency, or your distributor or branch for information or
assistance. The qualified installer or agency must use
factory--authorized kits or accessories when modifying this
product. Refer to the individual instructions packaged with
the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloths for brazing operations and
have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions attached to
the unit. Consult local building codes and appropriate
national electrical codes (in USA, ANSI/NFPA70, National
Electrical Code (NEC); in Canada, CSA C22.1) for special
requirements.
It is important to recognize safety information. This is the
. When you see this symbol on the
safety--alert symbol
unit and in instructions or manuals, be alert to the potential
for personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety--alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal
injury or death. CAUTION is used to identify unsafe
practices, which may result in minor personal injury or
product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation,
reliability, or operation.
WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal
injury, death and/or equipment damage.
Puronr (R-- 410A) refrigerant systems operate at
higher pressures than standard R-- 22 systems. Do not
use R-- 22 service equipment or components on Puron
refrigerant equipment.
!
WARNING
PERSONAL INJURY AND ENVIRONMENTAL
HAZARD
Failure to follow this warning could cause personal
injury or death.
Relieve pressure and recover all refrigerant before
system repair or final unit disposal.
Ware safety glasses and gloves when handling
refrigerants. Keep torches and other ignition sources
away from refrigerants and oils.
!
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal
injury.
Sheet metal parts may have sharp edges or burrs. Use
care and wear appropriate protective clothing, safety
glasses and gloves when handling parts and servicing
air conditioning equipment.
2
Position:
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18
Example:
4
8
H
C
E
A
0
4
A
2
A
6
A
0
A
B
3
0
Factory Assigned
0 = Standard
1 = LTL
Unit Heat Type
48 - Gas Heat Packaged Rooftop
Model Series - WeatherMasterTM
HC - High Efficiency
Electrical Options
A = None
B = HACR Breaker
C = Non-Fused Disconnect
D = Thru-The-Base Connections
E = HACR and Thru-The-Base Connections
F = Non-Fused Disconnect and
Thru-The-Base Connections
Heat Options
D = Low Gas Heat
E = Medium Gas Heat
F = High Gas Heat
L = Low Nox — Low Gas Heat
M = Low Nox — Medium Gas Heat
N = Low Nox — High Gas Heat
S = Low Heat w/ Stainless Steel Exchanger
R = Medium Heat w/ Stainless Steel Exchanger
T = High Heat w/ Stainless Steel Exchanger
(Low Nox models include — Stainless Steel HX)
Refrig. Systems Options
A = Single stage cooling models
B = Single stage cooling models
with Humidi-MiZer®
F = Single stage cooling models with
MotorMaster Low Ambient Controller
Cooling Tons
04 - 3 ton
05 - 4 ton
06 - 5 ton
48HC
Service Options
0 = None
1 = Unpowered Convenience Outlet
2 = Powered Convenience Outlet
3 = Hinged Panels
4 = Hinged Panels and
Unpowered Convenience Outlet
5 = Hinged Panels and
Powered Convenience Outlet
C = Foil Faced Insulation
D = Foil Faced Insulation with
Unpowered Convenience Outlet
E = Foil Faced Insulation with
Powered Convenience Outlet
Intake / Exhaust Options
A = None
B = Temperature Economizer w/ Barometric Relief
F = Enthalpy Economizer w/ Barometric Relief
K = 2-Position Damper
Sensor Options
A = None
B = RA Smoke Detector
C = SA Smoke Detector
D = RA + SA Smoke Detector
E = CO2
F = RA Smoke Detector and CO2
G = SA Smoke Detector and CO2
H = RA + SA Smoke Detector and CO2
Base Unit Controls
0 = Base Electromechanical Controls
1 = PremierLink Controller
2 = RTU Open Multi-Protocol Controller
D = ComfortLink Controls
Design Revision
A = Factory Design Revision
Indoor Fan Options: 3, 4, 5 Ton Models Only*
0 = Electric (Direct) Drive x13 Motor
2 = Medium Static Option - Belt Drive
3 = High Static Option - Belt Drive
Voltage
1 = 575/3/60
3 = 208-230/1/60
5 = 208-230/3/60
6 = 460/3/60
Coil Options (RTPF) (Outdoor - Indoor - Hail Guard)
A = Al/Cu - Al/Cu
B = Precoat Al/Cu - Al/Cu
C = E-coat Al/Cu - Al/Cu
D = E-coat Al/Cu - E-coat Al/Cu
E = Cu/Cu - Al/Cu
F = Cu/Cu - Cu/Cu
M = Al/Cu -Al/Cu — Louvered Hail Guard
N = Precoat Al/Cu - Al/Cu — Louvered Hail Guard
P = E-coat Al/Cu - Al/Cu — Louvered Hail Guard
Q = E-coat Al/Cu - E-coat Al/Cu — Louvered Hail Guard
R = Cu/Cu - Al/Cu — Louvered Hail Guard
S = Cu/Cu - Cu/Cu — Louvered Hail Guard
Note: On single phase (-3 voltage code) models, the
following are not available as a factory installed option:
- Humidi-MiZer®
- Coated Coils or Cu Fin Coils
- Louvered Hail Guards
- Economizer or 2 Position Damper
- Powered 115 Volt Convenience Outlet
Fig. 1 - 48HC 04-- 06 Model Number Nomenclature (Example)
3
C12246
48HC
Vertical Connections / Economizer
Horizontal Connections / Economizer
Fig. 2 - Unit Dimensional Drawing
4
C12227
C
D
B
A
C08337
LOCATION
DIMENSION
CONDITION
A
48--- in (1219 mm)
18--- in (457 mm)
18--- in (457) mm
12--- in (305 mm)
Unit disconnect is mounted on panel
No disconnect, convenience outlet option
Recommended service clearance
Minimum clearance
B
40--- in (1067 mm)
36--- in (914 mm)
Special
Surface behind servicer is grounded (e.g., metal, masonry wall)
Surface behind servicer is electrically non--- conductive (e.g., wood, fiberglass)
Check sources of flue products within 10--- ft of unit fresh air intake hood
C
36--- in (914 mm)
18--- in (457 mm)
Side condensate drain is used
Minimum clearance
D
48--- in (1219 mm)
42--- in (1067 mm)
36--- in (914 mm)
Special
No flue discharge accessory installed, surface is combustible material
Surface behind servicer is grounded (e.g., metal, masonry wall, another unit)
Surface behind servicer is electrically non--- conductive (e.g., wood, fiberglass)
Check for adjacent units or building fresh air intakes within 10---ft (3 m) of this unit’s flue outlet
NOTE: Unit not designed to have overhead obstruction. Contact Application Engineering for guidance on any application
planning overhead obstruction or for vertical clearances.
Fig. 3 - Service Clearance Dimensional Drawing
5
48HC
C12248
Fig. 2 - Unit Dimensional Drawing (cont.)
INSTALLATION
Jobsite Survey
Complete the following checks before installation.
1. Consult local building codes and the NEC (National
Electrical Code) ANSI/NFPA 70 for special installation requirements.
2. Determine unit location (from project plans) or select
unit location.
3. Check for possible overhead obstructions which may
interfere with unit lifting or rigging.
48HC
Step 1 — Plan for Unit Location
Select a location for the unit and its support system (curb
or other) that provides for the minimum clearances
required for safety. This includes the clearance to
combustible surfaces, unit performance and service access
below, around and above unit as specified in unit
drawings. See Fig. 3.
NOTE: Consider also the effect of adjacent units.
Be sure that unit is installed such that snow will not block
the combustion intake or flue outlet.
Unit may be installed directly on wood flooring or on
Class A, B, or C roof-- covering material when roof curb is
used.
Do not install unit in an indoor location. Do not locate air
inlets near exhaust vents or other sources of contaminated
air. For proper unit operation, adequate combustion and
ventilation air must be provided in accordance with
Section 5.3 (Air for Combustion and Ventilation) of the
National Fuel Gas Code, ANSI Z223.1 (American
National Standards Institute) and NFPA (National Fire
Protection Association) 54 TIA-- - 54-- - 84-- - 1. In Canada,
installation must be in accordance with the CAN1-- - B149
installation codes for gas burning appliances.
Although unit is weatherproof, avoid locations that permit
water from higher level runoff and overhangs to fall onto
the unit.
Locate mechanical draft system flue assembly at least 4 ft
(1.2 m) from any opening through which combustion
products could enter the building, and at least 4 ft (1.2 m)
from any adjacent building (or per local code). Locate the
flue assembly at least 10 ft (3.05 m) from an adjacent
unit’s fresh air intake hood if within 3 ft (0.91 m) of same
elevation (or per local code). When unit is located
adjacent to public walkways, flue assembly must be at
least 7 ft (2.1 m) above grade.
Select a unit mounting system that provides adequate
height to allow installation of condensate trap per
requirements. Refer to Step 11 — Install External
Condensate Trap and Line – for required trap dimensions.
Roof Mount —
Check building codes for weight distribution
requirements. Unit operating weight is shown in Table 1.
Table 1 – Operating Weights
48HC**
UNITS LB (KG)
04
05
06
505 (229)
590 (268)
600 (272)
Vertical
50 (23)
50 (23)
50 (23)
Horizontal
80 (36)
80 (36)
80 (36)
Humidi--- MiZerR System
27 (10)
34 (13)
34 (13)
Cu Fins
25 (11)
43 (20)
56 (25)
Powered Outlet
32 (15)
32 (15)
32 (15)
14--- in/356 mm
110 (50)
110 (50)
110 (50)
24--- in/610 mm
145 (66)
145 (66)
145 (66)
Base Unit
Economizer
Curb
6
Step 4 — Provide Unit Support
The support method used for this unit will dictate different
sequences for the steps of unit installation. For example,
on curb-- mounted units, some accessories must be
installed on the unit before the unit is placed on the curb.
Review the following for recommended sequences for
installation steps.
Roof Curb Mount —
Curb-- mounted Installation —
Install curb
Install field-- fabricated ductwork inside curb
Install accessory thru-- base service connection package
(affects curb and unit) (refer to accessory installation
instructions for details)
Prepare bottom condensate drain connection to suit
planned condensate line routing (refer to Step 11 for
details)
Rig and place unit
Install outdoor air hood
Install flue hood
Install gas piping
Install condensate line trap and piping
Make electrical connections
Install other accessories
Pad-- mounted Installation —
Prepare pad and unit supports
Check and tighten the bottom condensate drain
connection plug
Rig and place unit
Convert unit to side duct connection arrangement
Install field-- fabricated ductwork at unit duct openings
Install outdoor air hood
Install flue hood
Install gas piping
Install condensate line trap and piping
Make electrical connections
Install other accessories
Frame-- mounted Installation —
Frame-- mounted applications generally follow the
sequence for a curb installation. Adapt as required to
suit specific installation plan.
Accessory roof curb details and dimensions are shown in
Fig. 4. Assemble and install accessory roof curb in
accordance with instructions shipped with the curb.
NOTE: The gasketing of the unit to the roof curb is
critical for a watertight seal. Install gasket supplied with
the roof curb as shown in Fig. 4. Improperly applied
gasket can also result in air leaks and poor unit
performance.
Curb should be level. This is necessary for unit drain to
function properly. Unit leveling tolerances are show in
Fig. 5. Refer to Accessory Roof Curb Installation
Instructions for additional information as required.
Install insulation, cant strips, roofing felt, and counter
flashing as shown. Ductwork must be attached to curb and
not to the unit. The accessory thru-- the-- base power and
gas connection package must be installed before the unit
is set on the roof curb. If field-- installed thru-- the-- roof
curb gas connections are desired, use factory-- supplied
1/ - in. pipe coupling and gas plate assembly to mount the
2
thru-- the-- roof curb connection to the roof curb. Gas
connections and power connections to the unit must be
field installed after the unit is installed on the roof curb.
If electric and control wiring is to be routed through the
basepan, attach the accessory thru-- the-- base service
connections to the basepan in accordance with the
accessory installation instructions.
Slab Mount (Horizontal Units Only) —
Provide a level concrete slab that extends a minimum of
6 in. (150 mm) beyond unit cabinet. Install a gravel apron
in front of condenser coil air inlet to prevent grass and
foliage from obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb
if required.
Alternate Unit Support
(In Lieu of Curb or Slab Mount) —
A non-- combustible sleeper rail can be used in the unit
curb support area. If sleeper rails cannot be used, support
the long sides of the unit with a minimum of 3 equally
spaced 4-- in. x 4-- in. (102 mm x 102 mm) pads on each
side.
Step 3 — Inspect Unit
Inspect unit for transportation damage. File any claim
with transportation agency.
Confirm before installation of unit that voltage, amperage
and circuit protection requirements listed on unit data
plate agree with power supply provided.
On units with hinged panel option, check to be sure all
latches are snug and in closed position.
Locate the carton containing the outside air hood parts;
see Fig. 9. Do not remove carton until unit has been
rigged and located in final position.
7
48HC
Step 2 — Plan for Sequence of Unit Installation
CONNECTOR
PKG. ACCY.
CRBTMPWR001A01
CRBTMPWR003A01
B
C
D ALT
DRAIN
HOLE
1’-9 11/16”
[551]
1’-4”
[406]
1 3/4”
[44.5]
GAS
[19]
NPT
POWER
CONTROL ACCESSORY
POWER
3/4”
1/2”
[12.7]
NPT
3/4”
[19]
NPT
1/2”
[12.7]
NPT
1/2”
[12.7]
NPT
ROOFCURB
ACCESSORY
A
CRRFCURB001A01
1’-2”
[356]
CRRFCURB002A01
2’-0”
[610]
UNIT SIZE
48HC**04-06
48HC
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance: 4 ft on each side.
7.
Direction of airflow.
8. Connector package CRBTMPWR001A01 is for
thru-the-curb type gas.
CRBTMPWR003A01 is for thru-the-base type
gas connections.
Fig. 4 - Roof Curb Details
8
C10040A
CAUTION
!
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in damage
to roofing materials.
Membrane roofs can be cut by sharp sheet metal
edges. Be careful when placing any sheet metal parts
on such roof.
MAXIMUM ALLOWABLE
DIFFERENCE IN. (MM)
B-C
1.0” (25)
A-C
1.0” (25)
C06110
Fig. 5 - Unit Leveling Tolerances
Step 5 — Field Fabricate Ductwork
Cabinet return-air static pressure (a negative condition)
shall not exceed 0.35 in. wg (87 Pa) with economizer or
0.45 in. wg (112 Pa) without economizer.
For vertical ducted applications, secure all ducts to roof curb
and building structure. Do not connect ductwork to unit.
Fabricate supply ductwork so that the cross sectional
dimensions are equal to or greater than the unit supply
duct opening dimensions for the first 18 in. (458 mm) of
duct length from the unit basepan.
Step 6 — Rig and Place Unit
Keep unit upright and do not drop. Spreader bars are
required. Rollers may be used to move unit across a roof.
Level by using unit frame as a reference. See Table 1 and
Fig. 6 for additional information.
Lifting holes are provided in base rails as shown in Fig. 6.
Refer to rigging instructions on unit.
Before setting the unit onto the curb, recheck gasketing on
curb.
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in
equipment damage.
All panels must be in place when rigging. Unit is not
designed for handling by fork truck when panels or
packaging are removed.
If using top crate as spreader bar, once unit is set,
carefully lower wooden crate off building roof top to
ground. Ensure that no people or obstructions are
below prior to lowering the crate.
Insulate and weatherproof all external ductwork, joints,
and roof openings with counter flashing and mastic in
accordance with applicable codes.
Ducts passing through unconditioned spaces must be
insulated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return
should be ducted through the roof deck to comply with
applicable fire codes.
A minimum clearance is not required around ductwork.
"B"
36"- 54"
(914-1371)
REQUIRED
SPREADER
BARS
DETAIL "A"
PLACE ALL SEAL STRIP IN PLACE
BEFORE PLACING UNIT ON ROOF CURB.
DUCT END
"C"
"A"
SEE DETAIL "A"
C11292
UNIT
DIMENSIONS
MAX WEIGHT
A
B
C
LB
KG
IN
MM
IN
MM
IN
48HC --- A04
760
345
74.5
1890
38.0
965
33.5
850
48HC --- A05
895
407
74.5
1890
38.0
965
41.5
1055
48HC --- A06
930
423
74.5
1890
37.5
955
41.5
1055
NOTES:
MM
1. SPREADER BARS REQUIRED — Top damage will occur if spreader bars are not used.
2. Dimensions in ( ) are in millimeters.
3. Hook rigging shackles through holes in base rail, as shown in detail “A.” Holes in base rails are centered around the unit center of
gravity. Use wooden top to prevent rigging straps from damaging unit.
Fig. 6 - Rigging Details
9
48HC
A-B
0.5” (13)
Positioning on Curb —
Position unit on roof curb so that the following clearances
are maintained: 1/4 in. (6.4 mm) clearance between the
roof curb and the base rail inside the front and rear, 0.0 in.
clearance between the roof curb and the base rail inside on
the duct end of the unit. This will result in the distance
between the roof curb and the base rail inside on the
condenser end of the unit being approximately equal to
Fig. 4, section C-- C.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
48HC
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in
equipment damage.
All panels must be in place when rigging. Unit is not
designed for handling by fork truck when panels or
packaging are removed.
Flue vent discharge must have a minimum horizontal
clearance of 4 ft (1220 mm) from electric and gas meters,
gas regulators, and gas relief equipment. Minimum
distance between unit and other electrically live parts is
48 inches (1220 mm).
Flue gas can deteriorate building materials. Orient unit such
that flue gas will not affect building materials. Locate
mechanical draft system flue assembly at least 48 in. (1220
mm) from an adjacent building or combustible material.
NOTE: Installation of accessory flue discharge deflector
kit will reduce the minimum clearance to combustible
material to 18 in. (460 mm).
After unit is in position, remove rigging skids and
shipping materials.
Fig. 7 - Horizontal Conversion Panels
C06108
Step 8 — Install Outside Air Hood
Economizer and Two Position Damper Hood
Package Removal and Setup - Factory Option
NOTE: Economizer and two position damper are not
available as factory installed options for single phase (-- 3
voltage code) models.
1. The hood is shipped in knock--down form and must be
field assembled. The indoor coil access panel is used as
the hood top while the hood sides, divider and filter are
packaged together, attached to a metal support tray using plastic stretch wrap, and shipped in the return air
compartment behind the indoor coil access panel. The
hood assembly’s metal tray is attached to the basepan
and also attached to the damper using two plastic tie-wraps.
2. To gain access to the hood, remove the filter access
panel. (See Fig. 8.)
FILTER ACCESS PANEL
Step 7 — Convert to Horizontal and Connect
Ductwork (when required)
Unit is shipped in the vertical duct configuration. Unit
without factory--installed economizer or return air smoke
detector option may be field--converted to horizontal ducted
configuration. To convert to horizontal configuration,
remove screws from side duct opening covers and remove
covers. Using the same screws, install covers on vertical
duct openings with the insulation--side down. Seals around
duct openings must be tight. See Fig. 7.
Field-- supplied flanges should be attached to horizontal
duct openings and all ductwork should be secured to the
flanges. Insulate and weatherproof all external ductwork,
joints, and roof or building openings with counter flashing
and mastic in accordance with applicable codes.
Do not cover or obscure visibility to the unit’s informative
data plate when insulating horizontal ductwork.
COMPRESSOR
ACCESS PANEL
OUTDOOR-AIR OPENING AND
INDOOR COIL ACCESS PANEL
Fig. 8 - Typical Access Panel Locations
C06023
3. Locate the (2) screws holding the metal tray to the
basepan and remove. Locate and cut the (2) plastic
tie-- wraps securing the assembly to the damper. (See
Fig. 9) Be careful to not damage any wiring or cut
tie-- wraps securing any wiring.
10
TOP
PANEL
Hood Parts
INDOOR COIL
ACCESS PANEL
LEFT
HOOD
SIDE
Plastic Tie Wrap
Qty (2)
SCREW
19 1/16”
B
(483mm)
33 3/8”
Screws for Metal Tray
Qty (2)
(848mm)
HOOD DIVIDER
Fig. 11 - Economizer Hood Construction
C06026
3. Remove the shipping tape holding the economizer
barometric relief damper in place (economizer only).
4. Insert the hood divider between the hood sides. See
Fig. 11 and 12. Secure hood divider with 2 screws on
each hood side. The hood divider is also used as the
bottom filter rack for the aluminum filter.
5. Open the filter clips which are located underneath the
hood top. Insert the aluminum filter into the bottom
filter rack (hood divider). Push the filter into position
past the open filter clips. Close the filter clips to lock
the filter into place. See Fig. 12.
6. Caulk the ends of the joint between the unit top panel
and the hood top.
7. Replace the filter access panel.
4. Carefully lift the hood assembly (with metal tray)
through the filter access opening and assemble per the
steps outlined in Economizer Hood and Two–Position
Hood, below.
Economizer Hood and Two-- Position Hood —
NOTE: If the power exhaust accessory is to be installed
on the unit, the hood shipped with the unit will not be
used and must be discarded. Save the aluminum filter for
use in the power exhaust hood assembly.
1. The indoor coil access panel will be used as the top of
the hood. Remove the screws along the sides and bottom of the indoor coil access panel. See Fig. 10.
TOP
PANEL
DIVIDER
OUTSIDE
AIR
HOOD
TOP
PANEL
INDOOR
COIL
ACCESS
PANEL
CLEANABLE
ALUMINUM
FILTER
CAULK
HERE
INDOOR
COIL
ACCESS
PANEL
FILTER
BAROMETRIC
RELIEF
FILTER
CLIP
C06025
Fig. 10 - Indoor Coil Access Panel Relocation
2. Swing out indoor coil access panel and insert the hood
sides under the panel (hood top). Use the screws
provided to attach the hood sides to the hood top. Use
screws provided to attach the hood sides to the unit. See
Fig. 11.
Fig. 12 - Economizer Filter Installation
C08634
Step 9 — Units with Hinged Panels Only
Relocate latch shipped inside the compressor
compartment behind the hinged compressor door to
location shown in Fig. 13 after unit installation.
If the unit does not have hinged panels, skip this step and
continue at step 10.
11
48HC
Fig. 9 - Economizer and Two--Position Damper
Hood Parts Location
C08639
Fig. 13 - Compressor Door Latch Location
C12101
48HC
Step 10 — Install Flue Hood
Flue hood is shipped screwed to the basepan beside the
burner compartment access panel. Remove from shipping
location and using screws provided, install flue hood and
screen in location shown in Fig. 14.
the input rating for altitudes above 2000 ft (610 m) must be
derated by 4% for each 1000 ft (305 m) above sea level. In
Canada the input rating must be derated by 10% for altitudes
of 2000 ft (610 m) to 4500 ft (1372 m) above sea level.
For natural gas applications, gas pressure at unit gas
connection must not be less than 4 in. wg (996 Pa) or greater
than 13 in. wg (3240 Pa) while the unit is operating. On
48HCF*04--06 (high--heat) units, the gas pressure at unit gas
connection must not be less than 5 in. wg (1245 Pa) or
greater than 13 in. wg (3240 Pa) while the unit is operating.
For liquified petroleum applications, the gas pressure must
not be less than 11 in. wg (2740 Pa) or greater than 13.6 in.
wg (3390 Pa) at the unit connection.
The gas supply pipe enters the unit at the burner access
panel on the front side of the unit, through the long slot at
the bottom of the access panel. The gas connection to the
unit is made to the 1/2 - in. FPT gas inlet port on the unit
gas valve
Table 2 – Natural Gas Supply Line Pressure Ranges
UNIT MODEL
UNIT SIZE
MIN
MAX
48HC**
04, 05, 06
4.0 in. wg
(996 Pa)
13.0 in. wg
(3240 Pa)
48HCF*
(High Heat units only)
04, 05, 06
5.0 in. wg
(1245 Pa)
13.0 in. wg
(3240 Pa)
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in damage
to equipment.
When connecting the gas line to the unit gas valve,
the installer MUST use a backup wrench to prevent
damage to the valve.
BLOWER
ACCESS
PANEL
Fig. 14 - Flue Hood Details
CAUTION
C07081
Step 11 — Install Gas Piping
Installation of the gas piping must be accordance with
local building codes and with applicable national codes.
In U.S.A., refer to NFPA 54/ANSI Z223.1 National Fuel
Gas Code (NFGC). In Canada, installation must be
accordance with the CAN/CSA B149.1 and CAN/CSA
B149.2 installation codes for gas burning appliances.
This unit is factory equipped for use with Natural Gas fuel
at elevations up to 2000 ft (610 m) above sea level. Unit
may be field converted for operation at elevations above
2000 ft (610 m) and/or for use with liquefied petroleum
fuel. See accessory kit installation instructions regarding
these accessories.
NOTE: Furance gas input rate on rating plate is for
installation up to 2000 ft (610 m) above sea level. In U.S.A.
Install a gas supply line that runs to the unit heating
section. Refer to the NFPA 54/NFGC or equivalent code
for gas pipe sizing data. Do not use a pipe size smaller
than 1/2 - in. Size the gas supply line to allow for a
maximum pressure drop of 0.5-- in wg (124 Pa) between
gas regulator source and unit gas valve connection when
unit is operating at high-- fire flow rate.
The gas supply line can approach the unit in three ways:
horizontally from outside the unit (across the roof),
thru-- curb/under unit basepan (accessory kit required) or
through unit basepan (factory-- option or accessory kit
required). Consult accessory kit installation instructions
for details on these installation methods. Observe
clearance to gas line components per Fig. 15.
12
X
9” MINIMUM CLEARANCE
FOR PANEL REMOVAL
GAS
REGULATOR*
MANUAL GAS
SHUTOFF VALVE*
BASE UNIT
48” MINIMUM
DRIP LEG
PER NFGC*
FIELD-FABRICATED
SUPPORT*
ROOF
CURB
FROM
GAS
METER
EMBOSSMENT
SUPPORT
BRACKET
BRASS FITTING
FOR 3-6 TON UNITS
C08016
LEGEND
NFGC – National Fuel Gas Code
* Field supplied.
NOTE: Follow all local codes.
Fig. 17 - Gas Line Piping for 3 to 6 Ton Units Only
STEEL PIPE
NOMINAL DIAMETER
(in.)
SPACING OF SUPPORTS
X DIMENSION
(ft)
1/
2
3/ or 1
4
1
1 /4 or larger
6
8
10
C11091
Fig. 15 - Gas Piping Guide
(with Accessory Thru-- the-- Curb Service Connections)
Factory-- Option Thru-- Base Connections
(Gas Connections)—
This service connection kit consists of a 1/2 - in NPT gas
adapter fitting (brass), a 1/2 - in electrical bulkhead
connector and a 3/4 - in electrical bulkhead connector, all
factory-- installed in the embossed (raised) section of the
unit basepan in the condenser section.
Other hardware required to complete the installation of
the gas supply line will include a manual shutoff valve, a
sediment trap (drip leg) and a ground-- joint union. A
pressure regulator valve may also be required (to convert
gas pressure from pounds to inches of pressure). The
manual shutoff valve must be located within 6-- ft (1.83 m)
of the unit. The union, located in the final leg entering the
unit, must be located at least 9-- in (230 mm) away from
the access panel to permit the panel to be removed for
service. If a regulator valve is installed, it must be located
a minimum of 4-- ft (1220 mm) away from the unit’s flue
outlet. Some municipal codes require that the manual
shutoff valve be located upstream of the sediment trap.
See Figures 18 and 19 for typical piping arrangements for
gas piping that has been routed through the sidewall of the
curb. See Fig. 20 for typical piping arrangement when
thru-- base is used. Ensure that all piping does not block
access to the unit’s main control box or limit the required
working space in front of the control box.
9” (229mm) min
LOW VOLTAGE
CONDUIT
CONNECTOR
Thru-Curb Adapter
Union
HIGH VOLTAGE
CONDUIT
CONNECTOR
BRASS FITTING FOR 3 TO 6 TON UNITS.
STAINLESS STEEL FITTING FOR 7 1/2 TO 12 1/2 TON.
Unit Base Rail
Fig. 16 - Fittings
C08015
Shut Off
Valve
The thru-- base gas connector has male and female threads.
The male threads protrude above the basepan of the unit;
the female threads protrude below the basepan.
Check tightness of connector lock nuts before connecting
gas piping.
Install a 1/2 - in NPT street elbow on the thru-- base gas
fitting. Attach a 1/2 - in pipe nipple with minimum length
of 16-- in (406 mm) (field-- supplied) to the street elbow
and extend it through the access panel at the gas support
bracket. See Fig. 17.
Drip
Leg
Fig. 18 - Gas Piping
13
C07469
48HC
BASE RAIL
9” (229mm) min
Burner
Access
Panel
Union
Thru-Curb Adapter
48HC
Unit Base Rail
4. Pressure-- test all gas piping in accordance with local
and national plumbing and gas codes before connecting piping to unit.
NOTE: Pressure test the gas supply system after the gas
supply piping is connected to the gas valve. The supply
piping must be disconnected from the gas valve during the
testing of the piping systems when test pressure is in
excess of 0.5 psig (3450 Pa). Pressure test the gas supply
piping system at pressures equal to or less than 0.5 psig
(3450 Pa). The unit heating section must be isolated from
the gas piping system by closing the external main manual
shutoff valve and slightly opening the ground-- joint union.
Check for gas leaks at the field-- installed and
factory-- installed gas lines after all piping connections
have been completed. Use soap-- and-- water solution (or
method specified by local codes and/or regulations).
Drip
Leg
!
Shut Off
Valve
Fig. 19 - Gas Piping
Fig. 20 - Gas Piping Thru-- Base Connections
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury, death and/or property damage.
S Connect gas pipe to unit using a backup wrench to
avoid damaging gas controls.
S Never purge a gas line into a combustion chamber.
S Never test for gas leaks with an open flame. Use a
commercially available soap solution made
specifically for the detection of leaks to check all
connections.
S Use proper length of pipe to avoid stress on gas
control manifold.
C07470
C08018
WARNING
NOTE: If orifice hole appears damaged or it is suspected
to have been redrilled, check orifice hole with a numbered
drill bit of correct size. Never redrill an orifice. A
burr-- free and squarely aligned orifice hole is essential for
proper flame characteristics.
When installing the gas supply line, observe local codes
pertaining to gas pipe installations. Refer to the NFPA
54/ANSI Z223.1 NFGC latest edition (in Canada, CAN/CSA
B149.1). In the absence of local building codes, adhere to
the following pertinent recommendations:
1. Avoid low spots in long runs of pipe. Grade all pipe
1/4-- in. in every 15 ft (7 mm in every 5 m) to prevent
traps. Grade all horizontal runs downward to risers.
Use risers to connect to heating section and to meter.
2. Protect all segments of piping system against physical
and thermal damage. Support all piping with appropriate straps, hangers, etc. Use a minimum of one
hanger every 6 ft (1.8 m). For pipe sizes larger than
1/ - in., follow recommendations of national codes.
2
3. Apply joint compound (pipe dope) sparingly and only
to male threads of joint when making pipe connections. Use only pipe dope that is resistant to action of
liquefied petroleum gases as specified by local and/or
national codes. If using PTFE (Teflon) tape, ensure
the material is Double Density type and is labeled for
use on gas lines. Apply tape per manufacturer’s instructions.
BURNER
ORIFICE
Fig. 21 - Orifice Hole
14
A93059
Step 13 — Make Electrical Connections
!
The unit has one 3/4-in. condensate drain connection on
the end of the condensate pan and an alternate connection
on the bottom. See Fig. 22. Unit airflow configuration
does not determine which drain connection to use. Either
drain connection can be used with vertical or horizontal
applications.
When using the standard side drain connection, ensure the
red plug in the alternate bottom connection is tight. Do
this before setting the unit in place. The red drain pan can
be tightened with a 1/2 - in. square socket drive extension.
To use the alternate bottom drain connection, remove the
red drain plug from the bottom connection (use a 1/2 - in.
square socket drive extension) and install it in the side
drain connection.
The piping for the condensate drain and external trap can
be completed after the unit is in place. See Fig. 23.
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Do not use gas piping as an electrical ground. Unit
cabinet must have an uninterrupted, unbroken
electrical ground to minimize the possibility of
personal injury if an electrical fault should occur. This
ground may consist of electrical wire connected to
unit ground lug in control compartment, or conduit
approved for electrical ground when installed in
accordance with NEC (National Electrical Code);
ANSI/NFPA 70, latest edition (in Canada, Canadian
Electrical
Code
CSA
[Canadian
Standards
Association] C22.1), and local electrical codes.
NOTE: Field-- supplied wiring shall conform with the
limitations of minimum 63_F (33_C) rise.
Field Power Supply —
CONDENSATE PAN (SIDE VIEW)
STANDARD
DRAIN PLUG
SIDE DRAIN
(FACTORY-INSTALLED)
ALTERNATE
BOTTOM DRAIN
Fig. 22 - Condensate Drain Pan (Side View)
MINIMUM PITCH
1” (25mm) PER
10’ (3m) OF LINE
C08021
BASE RAIL
OPEN
VENT
2˝ (51) MIN
TO ROOF
DRAIN
SEE NOTE
DRAIN PLUG
ROOF
CURB
NOTE: Trap should be deep enough to offset maximum unit static
difference. A 4” (102) trap is recommended
.
Fig. 23 - Condensate Drain Piping Details
C08022
All units must have an external trap for condensate
drainage. Install a trap at least 4-in. (102 mm) deep and
protect against freeze-up. If drain line is installed
downstream from the external trap, pitch the line away
from the unit at 1-in. per 10 ft (25 mm in 3 m) of run. Do
not use a pipe size smaller than the unit connection
( 3/4 -in.).
If equipped with optional Powered Convenience Outlet: The
power source leads to the convenience outlet’s transformer
primary are not factory connected. Installer must connect
these leads according to required operation of the
convenience outlet. If an always--energized convenience
outlet operation is desired, connect the source leads to the
line side of the unit--mounted disconnect. (Check with local
codes to ensure this method is acceptable in your area.) If a
de--energize via unit disconnect switch operation of the
convenience outlet is desired, connect the source leads to the
load side of the unit disconnect. On a unit without a
unit--mounted disconnect, connect the source leads to
compressor contactor C and indoor fan contactor IFC
pressure lugs with unit field power leads.
Refer to Fig. 32 for power transformer connections and the
Field power wires are connected to the unit at line-- side
pressure lugs on compressor contactor C and indoor fan
contactor IFC (see wiring diagram label for control box
component arrangement) or at factory-- installed option
non-- fused disconnect switch or HACR. Max wire size is
#2ga AWG (copper only) per pole on contactors and #2ga
AWG (copper only) per pole on optional disconnect or
HACR. See Fig. 24 and unit label diagram for field power
wiring connections.
NOTE: TEST LEADS - Unit may be equipped with
short leads (pigtails) on the field line connection points on
contactor C or optional disconnect switch. These leads are
for factory run-- test purposes only; remove and discard
before connecting field power wires to unit connection
points. Make field power connections directly to line
connection pressure lugs only.
15
48HC
Step 12 — Install External Condensate Trap
and Line
Units Without Single Point Box, Disconnect or HACR Option
1-ph Belt Drive IFM
C
11
Direct Drive IFM
Equip
GR Lug
C
23
11
Disconnect
per
NEC
208/230-1-60
or
IFC
13
13
23
Equip
GR Lug
TB
Disconnect
per
NEC
Ground
(GR)
Ground
(GR)
L1
L2
L3
208/230-3-60
460-3-60
575-3-60
C12278
Fig. 26 - Location of Non-- Fused Disconnect Enclosure
48HC
Units With Disconnect or HACR Option
L1
2
L2
4
3 Phase Only
L3
To field install the NFD shaft and handle:
1
Optional
Disconnect
Switch
6
3
3 Phase Only
Factory
Wiring
5
Ground
(GR)
Equip GR Lug
Disconnect factory test leads; discard.
Fig. 24 - Power Wiring Connections
!
C12249
WARNING
FIRE HAZARD
Failure to follow this warning could result in
intermittent operation or performance satisfaction.
Do not connect aluminum wire between disconnect
switch and air conditioning unit. Use only copper wire.
(See Fig. 25.)
ELECTRIC
DISCONNECT
SWITCH
1. Remove the unit front pane (see Fig. 2).
2. Remove (3) hex screws on the NFD enclosure - (2) on
the face of the cover and (1) on the left side cover.
3. Remove the front cover of the NFD enclosure.
4. Make sure the NFD shipped from the factory is at
OFF position (the arrow on the black handle knob is
at OFF).
5. Insert the shaft with the cross pin on the top of the shaft
in the horizontal position.
6. Measure from the tip of the shaft to the top surface of
the black pointer; the measurement should be 3.75 3.88 in. (95 - 99 mm).
7. Tighten the locking screw to secure the shaft to the
NFD.
8. Turn the handle to the OFF position with red arrow
pointing at OFF.
9. Install the handle on to the painted cover horizontally
with the red arrow pointing to the left.
10. Secure the handle to the painted cover with (2) screws
and lock washers supplied.
11. Engaging the shaft into the handle socket, re-- install
(3) hex screws on the NFD enclosure.
12. Re-- install the unit front panel.
COPPER
WIRE ONLY
ALUMINUM
WIRE
Fig. 25 - Disconnect Switch and Unit
A93033
Units with Factory-- Installed Non-- Fused Disconnect or
HACR—
The factory-- installed option non-- fused disconnect (NFD)
or HACR switch is located in a weatherproof enclosure
located under the main control box. The manual switch
handle and shaft are shipped in the disconnect or HACR
enclosure. Assemble the shaft and handle to the switch at
this point. Discard the factory test leads (see Fig. 24).
Connect field power supply conductors to LINE side
terminals when the switch enclosure cover is removed to
attach the handle.
C12279
Fig. 27 - Handle and Shaft Assembly for NFD
16
Units Without Factory--Installed Non--Fused Disconnect
or HACR —
When installing units, provide a disconnect switch per
NEC (National Electrical Code) of adequate size.
Disconnect sizing data is provided on the unit informative
plate. Locate on unit cabinet or within sight of the unit per
national or local codes. Do not cover unit informative
plate if mounting the disconnect on the unit cabinet.
Fig. 28 - Location of HACR Enclosure
C12280
To field install the HACR shaft and handle:
1. Remove the unit front panel (see Fig. 2).
2. Remove (3) hex screws on the HACR enclosure - (2)
on the face of the cover and (1) on the left side cover.
3. Remove the front cover of the HACR enclosure.
4. Make sure the HACR shipped from the factory is at
OFF position (the white arrow pointing at OFF).
5. Insert the shaft all the way with the cross pin on the
top of the shaft in the horizontal position.
6. Tighten the locking screw to secure the shaft to the
HACR.
7. Turn the handle to the OFF position with red arrow
pointing at OFF.
8. Install the handle on to the painted cover horizontally
with the red arrow pointing to the left.
9. Secure the handle to the painted cover with (2) screws
and lock washers supplied.
10. Engaging the shaft into the handle socket, re-- install
(3) hex screws on the HACR enclosure.
11. Re-- install the unit front panel.
All field wiring must comply with NEC and all local
codes. Size wire based on MCA (Minimum Circuit Amps)
on the unit informative plate. See Fig. 24 and the unit
label diagram for power wiring connections to the unit
power terminal blocks and equipment ground. Maximum
wire size is #2ga AWG (copper only) per pole on
contactors See Fig. 24 and unit label diagram for field
power wiring connections.
Provide a ground--fault and short--circuit over--current
protection device (fuse or breaker) per NEC Article 440 (or
local codes). Refer to unit informative data plate for MOCP
(Maximum Over--current Protection) device size.
NOTE: Units ordered with factory installed HACR do
not need an additional ground-- fault and short-- circuit
over-- current protective device unless required by local
codes.
All field wiring must comply with the NEC and local
requirements.
All units except 208/230-v units are factory wired for the
voltage shown on the nameplate. If the 208/230-v unit is
to be connected to a 208-v power supply, the control
transformer must be rewired by moving the black wire
with the 1/4 -in. female spade connector from the 230-- v
connection and moving it to the 200-v 1/4 -in. male
terminal on the primary side of the transformer. Refer to
unit label diagram for additional information. Field power
wires will be connected line-- side pressure lugs on the
power terminal block or at factory-- installed option
non-- fused disconnect.
NOTE: Check all factory and field electrical connections
for tightness.
C12281
Fig. 29 - Handle and Shaft Assembly for HACR
17
48HC
All Units —
Convenience Outlets —
!
WARNING
48HC
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal
injury or death.
Units with convenience outlet circuits may use
multiple disconnects. Check convenience outlet for
power status before opening unit for service. Locate
its disconnect switch, if appropriate, and open it.
Lock-- out and tag-- out this switch, if necessary.
exposed. Press the gasket over the screw heads. Slip the
backing plate over the screw heads at the keyhole slots
and align with the gasket; tighten the two screws until
snug (do not over-tighten).
Mount the weatherproof cover to the backing plate as
shown in Fig. 31. Remove two slot fillers in the bottom of
the cover to permit service tool cords to exit the cover.
Check for full closing and latching.
COVER – WHILE-IN-USE
WEATHERPROOF
RECEPTACLE
NOT INCLUDED
Two types of convenience outlets are offered on 48HC
models: Non--powered and unit--powered. Both types
provide a 125--volt GFCI (ground--fault circuit--interrupter)
duplex receptacle rated at 15--A behind a hinged waterproof
access cover, located on the end panel of the unit. See Fig.
30.
NOTE: Unit powered convenience outlets are not available
as factory installed options for single phase (--3 voltage
code) models.
Pwd-CO
Transformer
Convenience
Outlet
GFCI
Pwd-CO
Fuse
Switch
Control Box
Access Panel
Fig. 30 - Convenience Outlet Location
C08128
Installing Weatherproof Cover: A weatherproof
while-in-use cover for the factory-installed convenience
outlets is now required by UL standards. This cover
cannot be factory-mounted due its depth; it must be
installed at unit installation. For shipment, the
convenience outlet is covered with a blank cover plate.
The weatherproof cover kit is shipped in the unit’s control
box. The kit includes the hinged cover, a backing plate
and gasket.
DISCONNECT ALL POWER TO UNIT AND
CONVENIENCE OUTLET. LOCK--OUT AND TAG--OUT
ALL POWER.
Remove the blank cover plate at the convenience outlet;
discard the blank cover.
Loosen the two screws at the GFCI duplex outlet, until
approximately 1/2-in (13 mm) under screw heads are
BASE PLATE FOR
GFCI RECEPTACLE
Fig. 31 - Weatherproof Cover Installation
C09022
Non-- powered type: This type requires the field
installation of a general-- purpose 125-- volt 15-- A circuit
powered from a source elsewhere in the building. Observe
national and local codes when selecting wire size, fuse or
breaker requirements and disconnect switch size and
location. Route 125-- v power supply conductors into the
bottom of the utility box containing the duplex receptacle.
Unit-- powered type: A unit-- mounted transformer is
factory-- installed to stepdown the main power supply
voltage to the unit to 115-- v at the duplex receptacle. This
option also includes a manual switch with fuse, located in
a utility box and mounted on a bracket behind the
convenience outlet; access is through the unit’s control
box access panel. See Fig. 30.
The primary leads to the convenience outlet transformer are
not factory--connected. Selection of primary power source is
a customer--option. If local codes permit, the transformer
primary leads can be connected at the line--side terminals on
the unit--mounted non--fused disconnect or HACR breaker
switch; this will provide service power to the unit when the
unit disconnect switch or HACR switch is open. Other
connection methods will result in the convenience outlet
circuit being de--energized when the unit disconnect or
HACR switch is open. See Fig. 32.
Using unit-- mounted convenience outlets: Units with
unit-- mounted convenience outlet circuits will often
require that two disconnects be opened to de-- energize all
power to the unit. Treat all units as electrically energized
until the convenience outlet power is also checked and
de-- energization is confirmed. Observe National Electrical
Code Article 210, Branch Circuits, for use of convenience
outlets.
18
HACR —
The amp rating of the HACR factory installed option is
based on the size, voltage, indoor motor and other
electrical options of the unit as shipped from the factory.
If field installed accessories are added or changed in the
field (i.e., power exhaust, ERV), the HACR may no longer
be of the proper amp rating and therefore will need to be
removed from the unit. See unit nameplate and label on
factory installed HACR for the amp rating of the HACR
that was shipped with the unit from the factory. See unit
nameplates for the proper fuse, HACR or maximum
over-- current protection device required on the unit with
field installed accessories.
C08283
CONNECT
AS
PRIMARY
CONNECTIONS
TRANSFORMER
TERMINALS
208,
230
240
L1: RED +YEL
L2: BLU + GRA
H1 + H3
H2 + H4
460
480
L1: RED
Splice BLU + YEL
L2: GRA
H1
H2 + H3
H4
575
600
L1: RED
L2: GRA
48HC
UNIT
VOLTAGE
H1
H2
Fig. 32 - Powered Convenience Outlet Wiring
Fuse on power type: The factory fuse is a Bussman
“Fusetron” T-- 15, non-- renewable screw-- in (Edison base)
type plug fuse.
NOTICE
Convenience Outlet Utilization
Maximum Intermittent use : 15 Amps 2 to 3 Hours
Maximum Continuous use : 8 Amps 24/7
50HJ542739
3.0
A9225
Fig. 33 - Convenience Outlet Utilization Notice Label
Duty Cycle: the unit-- powered convenience outlet has a
duty cycle limitation. The transformer is intended to
provide power on an intermittent basis for service tools,
lamps, etc; it is not intended to provide 15-- amps loading
for continuous duty loads (such as electric heaters for
overnight use). Observe a 50% limit on circuit loading
above 8-- amps.
Convenience outlet usage rating:
Continuous usage: 8 amps maximum
Intermittent usage: up to 15 amps maximum for
up to 2 hours maximum
Fig. 34 - HACR Caution Label
C12105
Factory-- Option Thru-- Base Connections (Electrical
Connections)—
This service connection kit consists of a 1/2 - in NPT gas
adapter fitting (brass), a 1/2 - in electrical bulkhead
connector and a 3/4 - in electrical bulkhead connector, all
factory-- installed in the embossed (raised) section of the
unit basepan in the condenser section. The 3/4 - in
bulkhead connector enables the low-- voltage control wires
to pass through the basepan. The 1/2 - in electrical
bulkhead connector allows the high-- voltage power wires
to pass through the basepan. See Fig. 16.
Check tightness of connector lock nuts before connecting
electrical conduits.
Field-- supplied and field-- installed liquid tight conduit
connectors and conduit may be attached to the connectors
on the basepan. Pull correctly rated high voltage and low
voltage through appropriate conduits. Connect the power
conduit to the internal disconnect (if unit is so equipped)
or to the external disconnect (through unit side panel). A
hole must be field cut in the main control box bottom on
the left side so the 24-- v control connections can be made.
Connect the control power conduit to the unit control box
at this hole.
Test the GFCI receptacle by pressing the TEST button on
the face of the receptacle to trip and open the receptacle.
Check for proper grounding wires and power line phasing
if the GFCI receptacle does not trip as required. Press the
RESET button to clear the tripped condition.
19
Units without Thru-- Base Connections —
Typical
Thermostat
Connections
48HC
1. Install power wiring conduit through side panel openings. Install conduit between disconnect and control
box.
2. Install power lines to terminal connections as shown
in Fig. 24.
Voltage to compressor terminals during operation must be
within voltage range indicated on unit nameplate. See
Tables 10 and 11. On 3-- phase units, voltages between
phases must be balanced within 2% and the current within
10%. Use the formula shown in the legend for Tables 10
and 11, Note 2 to determine the percent of voltage
imbalance. Operation on improper line voltage or
excessive phase imbalance constitutes abuse and may
cause damage to electrical components. Such operation
would invalidate any applicable Carrier warranty.
X
C
C
G
G
W2
W2
W1
W1
O/B/Y2
(Note 1)
Field Control Wiring —
The 48HC unit requires an external temperature control
device. This device can be a thermostat (field-- supplied)
or a PremierLink controller (available as factory-- installed
option or as field-- installed accessory, for use on a Carrier
Comfort Network or as a stand alone control) or the RTU
Open Controller for Building Management Systems using
non-- CCN protocols (RTU Open is available as a
factory-- installed option only).
Central
Terminal
Board
Y2
(Note 2)
Y1
Y1
R
R
T
H
E
R
M
O
S
T
A
T
Note 1: Typical multi-function marking. Follow manufacturer’s configuration
Instructions to select Y2.
Note 2: Y2 to Y2 connection required on single-stage cooling units when
integrated economizer function is desired.
Field Wiring
Fig. 35 - Low-- Voltage Connections
C08069
Thermostat —
Unit without Thru-- Base Connection Kit —
Install a Carrier-- approved accessory thermostat according
to installation instructions included with the accessory.
For complete economizer function, select a two-- stage
cooling thermostat. Locate the thermostat accessory on a
solid wall in the conditioned space to sense average
temperature in accordance with the thermostat installation
instructions.
If the thermostat contains a logic circuit requiring 24-- v
power, use a thermostat cable or equivalent single leads of
different colors with minimum of seven leads. If the
thermostat does not require a 24-- v source (no “C”
connection required), use a thermostat cable or equivalent
with minimum of six leads. Check the thermostat
installation instructions for additional features which
might require additional conductors in the cable.
For wire runs up to 50 ft. (15 m), use no. 18 AWG
(American Wire Gage) insulated wire [35_C (95_F)
minimum]. For 50 to 75 ft. (15 to 23 m), use no. 16 AWG
insulated wire [35_C (95_F) minimum]. For over 75 ft.
(23 m), use no. 14 AWG insulated wire [35_C (95_F)
minimum]. All wire sizes larger than no. 18 AWG cannot
be directly connected to the thermostat and will require a
junction box and splice at the thermostat.
Pass the thermostat control wires through the hole
provided in the corner post; then feed the wires through
the raceway built into the corner post to the control box.
Pull the wires over to the terminal strip on the upper-- left
corner of the Controls Connection Board. See Fig. 36.
NOTE: If thru-- the-- bottom connections accessory is
used, refer to the accessory installation instructions for
information on routing power and control wiring.
RACEWAY
HOLE IN END PANEL (HIDDEN)
Fig. 36 - Field Control Wiring Raceway
C08027
Heat Anticipator Settings —
Set heat anticipator settings at 0.14 amp for the first stage
and 0.14 amp for second-- stage heating, when available.
20
Humidi--MiZerR Control Connections
Humidi-- MiZer – Space RH Controller —
NOTE: The Humidi-- MiZer is a factory installed option
which is only available for units equipped with belt-- drive
motors. Humidi-- MiZer is not available for single phase
(-- 3 voltage code) models.
The Humidi-- MiZer dehumidification system requires a
field-- supplied and - installed space relative humidity
control device. This device may be a separate humidistat
control (contact closes on rise in space RH above control
setpoint) or a combination thermostat-- humidistat control
device such as Carrier’s EDGER Pro Thermidistat with
isolated contact set for dehumidification control. The
humidistat is normally used in applications where a
temperature control is already provided (units with
PremierLinkt control).
To connect the Carrier humidistat (HL38MG029):
1. Route the humidistat 2-- conductor cable (field-- supplied) through the hole provided in the unit corner
post.
2. Feed wires through the raceway built into the corner
post (see Fig. 36) to the 24-- v barrier located on the
left side of the control box. The raceway provides the
UL-- required clearance between high-- voltage and
low-- voltage wiring.
3. Use wire nuts to connect humidistat cable to two
PINK leads in the low–voltage wiring as shown in
Fig. 39.
To connect the Thermidistat device (33CS2PPRH-- 01):
1. Route the Thermidistat multi-- conductor thermostat
cable (field-- supplied) through the hole provided in
the unit corner post.
2. Feed wires through the raceway built into the corner
post (see Fig. 36) to the 24-- v barrier located on the
left side of the control box. The raceway provides the
UL-- required clearance between high-- voltage and
low-- voltage wiring.
3. The Thermidistat has dry contacts at terminals D1
and D2 for dehumidification operation (see Fig. 40).
The dry contacts must be wired between CTB
terminal R and the PINK lead to the LTLO switch
with field-- supplied wire nuts. Refer to the installation
instructions included with the Carrier Edge
Thermidistat device (Form 33CS-- 65SI or latest) for
more information.
% RELATIVE HUMIDITY
C09295
48HC
Fig. 37 - Accessory Field-- Installed Humidistat
®
Fig. 38 - EDGE Pro Thermidistat
21
C09296
48HC
HUMIDISTAT
Fig. 39 - Typical Humidi-- MiZerR Adaptive Dehumidification System Humidistat Wiring
EDGE Pro THERMIDISTAT
C101272
Unit CTB
THERMOSTAT
X*
Rc
Rh
W1
G
Y2
C
O/W2/B
Y1
C
G
W2
W1
Y2
Y1
OAT
RRS
SRTN
HUM
D1
D2
V+
Vg
R
Humidi-MiZer™ FIOP
*Connection not required.
Fig. 40 - Typical Rooftop Unit with Humidi-- MiZer Adaptive Dehumidification System
with EDGE Pro Thermidistat Device
22
C09298
Low Ambient Control (Factory Option)
ComfortLink (Factory Option)
If the unit comes with Electro-- Mechanical (EM) control,
then no adjustment is necessary.
For details on operating 48HC units equipped with the
factory installed ComfortLink option, refer to Controls,
Start--Up, Operation and Troubleshooting for 48/50HC
04--28 Single Package Rooftop Unit with ComfortLink
Controls (Catalog No. 48--50HC--C02T, or later).
48HC
If the unit comes with PremierLinkt or RTU Open
control option, then refer to its installation control manual
for details on adjusting “Cooling Lock-- Out” setting and
configure for your specific job requirements.
Fig. 41 - 48HC Control Box Component Locations with ComfortLink
23
C12250
48HC
Fig. 42 - ComfortLink Control Wiring Diagram (48HC 3-- 5 Ton Units)
24
C12251
48HC
Fig. 43 - 48HC ComfortLink with Humidi-- MiZer — Power Wiring Diagram, 208/230V - 1 Ph - 60 Hz
25
C12252
48HC
C12253
Fig. 44 - 48HC ComfortLink with Humidi-- MiZer — Power Wiring Diagram, 208/230V, 460V - 3Ph - 60 Hz
26
48HC
Fig. 45 - 48HC ComfortLink with Humidi-- MiZer — Power Wiring Diagram, 575V - 3 Ph - 60 Hz
27
C12254
48HC
PremierLinkt (Factory--Option)
Fig. 46 - PremierLink Controller
C08199
The PremierLink controller (see Fig. 46) is compatible
with Carrier Comfort Networkr (CCN) devices. This
control is designed to allow users the access and ability to
change factory-- defined settings, thus expanding the
function of the standard unit control board. CCN service
access tools include System Pilot (TM), Touch Pilot (TM)
and Service Tool. (Standard tier display tools Navigatort
and Scrolling Marquee are not suitable for use with latest
PremierLink controller (Version 2.x).)
of the PremierLink controller. The factory-- installed
PremierLink control includes the supply-- air temperature
(SAT) sensor. The outdoor air temperature (OAT) sensor is
included in the FIOP/accessory EconoMi$ert2 package.
The PremierLink control is factory-- mounted in the 48HC
unit’s main control box to the left of the Central Terminal
Board (CTB) (see Fig. 47). Factory wiring is completed
through harnesses connected to the CTB thermostat. Field
connections are made at a 16-- pole terminal block (TB1)
located on the bottom shelf of the unit control box in front
NOTE: PremierLink controller is shipped in Sensor
mode. To be used with a thermostat, the PremierLink
controller must be configured to Thermostat mode. Refer
to PremierLink Configuration instructions for Operating
Mode.
The PremierLink controller requires the use of
electronic thermostat or a CCN connection
broadcast to initiate its internal timeclock.
necessary for broadcast of time of day
(occupied/unoccupied).
Fig. 47 - 48HC Control Box Component Locations with PremierLink
28
a Carrier
for time
This is
functions
C101271
48HC
Fig. 48 - PremierLink Wiring Schematic
29
C101145
48HC
Fig. 49 - PremierLink Wiring Schematic with Humidi-- MiZerR
30
C101146
Supply Air Temperature (SAT) Sensor —
NOTE: The sensor must be mounted in the discharge
airstream downstream of the cooling coil and any heating
devices. Be sure the probe tip does not come in contact
with any of the unit’s heater surfaces.
On FIOP-- equipped 48HC unit, the unit is supplied with a
supply-- air temperature (SAT) sensor (33ZCSENSAT).
This sensor is a tubular probe type, approx 6-- inches (152
mm) in length. It is a nominal 10-- k ohm thermistor.
Outdoor Air Temperature (OAT) Sensor —
The OAT is factory-- mounted in the EconoMi$er2 (FIOP
or accessory). It is a nominal 10k ohm thermistor attached
to an eyelet mounting ring.
The SAT is factory-- wired. The SAT probe is wire-- tied to
the supply-- air opening (on the horizontal opening end) in
its shipping position. Remove the sensor for installation.
Re-- position the sensor in the flange of the supply-- air
opening or in the supply air duct (as required by local
codes). Drill or punch a 1/2 - in. hole in the flange or duct.
Use two field-- supplied, self-- drilling screws to secure the
sensor probe in a horizontal orientation. See Fig. 50.
EconoMi$er2 —
Outdoor air management functions can be enhanced with
field-- installation of these accessory control devices:
Enthalpy control (outdoor air or differential sensors)
Space CO2 sensor
Outdoor air CO2 sensor
Refer to Table 3 for accessory part numbers.
SUPPLY AIR
TEMPERATURE
SENSOR
Field Connections
ROOF
CURB
SUPPLY AIR
Field connections for accessory sensor and input devices are
made at the 16--pole terminal block (TB1) located on the
control box bottom shelf in front of the PremierLink control
(See Figs. 48 and 49). Some input devices also require a
24--vac signal source; connect at CTB terminal R at
“THERMOSTAT” connection strip for this signal source.
See connections figures on following pages for field
connection locations (and for continued connections at the
PremierLink board inputs).
RETURN AIR
C08200
Fig. 50 - Typical Mounting Location for Supply Air
Temperature (SAT) Sensor on Small Rooftop Units
NOTE:
Refer to Form 33CS-- 67SI for complete
PremierLink configuration, operating sequences and
troubleshooting information. Have a copy of this manual
available at unit start-- up.
Table 4 provides a summary of field connections for units
equipped with Space Sensor. Table 5 provides a summary of
field connections for units equipped with Space Thermostat.
Table 3 – PremierLink Sensor Usage
APPLICATION
OUTDOOR AIR
TEMPERATURE
SENSOR
RETURN AIR
TEMPERATURE
SENSOR
OUTDOOR AIR
ENTHALPY SENSOR
RETURN AIR
ENTHALPY SENSOR
Differential Dry Bulb
Temperature with
PremierLink
(PremierLink requires
4---20 mA Actuator)
Included --CRTEMPSN001A00
Required --33ZCT55SPT
or equivalent
---
---
Single Enthalpy with
PremierLink
(PremierLink requires
4---20mA Actuator)
Included --Not Used
---
Requires --33CSENTHSW
---
Differential Enthalpy
with PremierLink
(PremierLink requires
4---20mA Actuator)
Included --Not Used
---
Requires --33CSENTHSW
or equivalent
Requires --33CSENTSEN
or equivalent
NOTES:
CO2 Sensors (Optional):
33ZCSENCO2 --- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor.
33ZCASPCO2 --- Aspirator box used for duct--- mounted CO2 room sensor.
33ZCT55CO2 --- Space temperature and CO2 room sensor with override.
33ZCT56CO2 --- Space temperature and CO2 room sensor with override and setpoint.
31
48HC
The PremierLink control is used with EconoMi$er2
(option or accessory) for outdoor air management. The
damper position is controlled directly by the PremierLink
control; EconoMi$er2 has no internal logic device.
Table 4 – Space Sensor Mode
FIELD CONNECTION
INPUT SIGNAL
1
T55---SEN/T56---SEN
Analog (10k thermistor)
2
RMTOCC
Discrete, 24VAC
3
T55---SEN/T56---SEN
Analog (10k thermistor)
4
CMPSAFE
Discrete, 24VAC
5
T56---SET
Analog (10k thermistor)
6
FSD
Discrete, 24VAC
7
LOOP---PWR
Analog, 24VDC
48HC
TB1 TERMINAL
LEGEND:
T55
T56
CCN
CMPSAFE
FILTER
8
SPS
Discrete, 24VAC
9
IAQ ---SEN
Analog, 4---20mA
10
FILTER
Discrete, 24VAC
11
IAQ ---COM/OAQ ---COM/RH ---COM
Analog, 4---20mA
12
CCN + (RED)
Digital, , 5VDC
13
OAQ ---SEN/RH ---SEN
Analog, 4---20mA
14
CCN Gnd (WHT)
Digital, 5VDC
15
AUX OUT(Power Exhaust)
(Output)Discrete 24VAC
16
CCN --- (BLK)
Digital, 5VDC
-----------
Space Temperature Sensor
Space Temperature Sensor
Carrier Comfort Network (communication bus)
Compressor Safety
Dirty Filter Switch
FSD --IAQ --OAQ --RH --SFS ---
Fire Shutdown
Indoor Air Quality (CO2)
Outdoor Air Quality (CO2)
Relative Humidity
Supply Fan Status
Table 5 – Thermostat Mode
TB1 TERMINAL
FIELD CONNECTION
INPUT SIGNAL
1
RAT SEN
Analog (10k thermistor)
2
G
Discrete, 24VAC
3
RAT SEN
Analog (10k thermistor)
4
Y1
Discrete, 24VAC
6
Y2
Discrete, 24VAC
7
LOOP---PWR
Analog, 24VDC
5
LEGEND:
CCN
--G
--IAQ
--OAQ
--RAT
---
8
W1
Discrete, 24VAC
9
IAQ ---SEN
Analog, 4---20mA
10
W2
Discrete, 24VAC
11
IAQ ---COM/OAQ ---COM/RH ---COM
Analog, 4---20mA
12
CCN + (RED)
Digital, 5VDC
13
OAQ ---SEN/RH ---SEN
Analog, 4---20mA
14
CCN Gnd (WHT)
Digital, 5VDC
15
AUX OUT (Power Exhaust)
(Output) Discrete 24VAC
16
CCN --- (BLK)
Digital, 5VDC
Carrier Comfort Network (communication bus)
Thermostat Fan
Indoor Air Quality (CO2)
Outdoor Air Quality (CO2)
Return Air Temperature
RH
W1
W2
Y1
Y2
32
-----------
Relative Humidity
Thermostat Heat Stage 1
Thermostat Heat Stage 2
Thermostat Cool Stage 1
Thermostat Cool Stage 2
Space Sensors —
SEN
The PremierLink controller is factory-- shipped configured
for Space Sensor Mode. A Carrier T-- 55 or T-- 56 space
sensor must be used. T-- 55 space temperature sensor
provides a signal of space temperature to the PremierLink
control. T-- 56 provides same space temperature signal plus
it allows for adjustment of space temperature setpoints
from the face of the sensor by the occupants.
SEN
TB1
PL
1
J6-7
TB1
3
PL
J6-6
5
J6-5
Jumper
SET
SET
C08213
Fig. 54 - PremierLink T-- 56 Sensor
1
2
4
3
5
6
RED(+)
WHT(GND)
BLK(-)
A 7-- wire thermostat connection requires a 24-- v power
source and a common connection. Use the R and C
terminals on the CTB’s THERMOSTAT connection strip
for these. Connect the thermostat’s Y1, Y2, W1, W2 and
G terminals to PremierLink TB1 as shown in Fig. 55.
CCN COM
SEN
SW1
BRN (GND)
BLU (SPT)
SENSOR WIRING
If the 48HC unit is equipped with factory-- installed smoke
detector(s), disconnect the factory BLU lead at TB1-- 6
(Y2) before connecting the thermostat. Identify the BLU
lead originating at CTB-- DDC-- 1; disconnect at TB1-- 6
and tape off. Confirm that the second BLU lead at TB1-- 6
remains connected to PremierLink J4-- 8.
C08201
Fig. 51 - T-- 55 Space Temperature Sensor Wiring
Connect T-- 55: See Fig. 51 for typical T-- 55 internal
connections. Connect the T-- 55 SEN terminals to TB1
terminals 1 and 3 (see Fig. 52).
SPACE
THERMOSTAT
CTB
THERMOSTAT
R
R
TB1
G
2
PL
J4-12
TB1
PL
Y1
4
J4-10
SEN
1
J6-7
Y2
6
J4-8
SEN
3
J6-6
W1
8
J4-6
W2
10
J4-4
C
C
C08212
Fig. 52 - PremierLink T-- 55 Sensor
Connect T-- 56: See Fig. 53 for T-- 56 internal connections.
Install a jumper between SEN and SET terminals as
illustrated. Connect T-- 56 terminals to TB1 terminals 1, 3
and 5 (see Fig. 54).
1
2
3
4
SEN
SW1
5
6
RED(+)
WHT(GND)
BLK(-)
CCN COM
C08119
If the 48HC unit has an economizer system and
free-- cooling operation is required, a sensor representing
Return Air Temperature must also be connected
(field-- supplied and installed). This sensor may be a T-- 55
Space Sensor (see Fig. 51) installed in the space or in the
return duct, or it may be sensor PNO 33ZCSENSAT,
installed in the return duct. Connect this sensor to TB1-- 1
and TB1-- 3 per Fig. 52.
Connect to the CCN bus using a CCN service tool and
navigate to PremierLink Configuration screen for Operating
Mode. Default setting is Sensor Mode (value 1). Change the
value to 0 to reconfigure the controller for Thermostat Mode.
SENSOR WIRING
JUMPER
TERMINALS
AS SHOWN
Cool
Fig. 55 - Space Thermostat Connections
Configure the Unit for Thermostat Mode —
SET
BLK
(T56)
BRN (GND)
BLU (SPT)
CTB
THERMOSTAT
Warm
Fig. 53 - T-- 56 Internal Connections
‘
C08202
When the PremierLink is configured for Thermostat
Mode, these functions are not available: Fire Shutdown
(FSD), Remote Occupied (RMTOCC), Compressor Safety
(CMPSAFE), Supply Fan Status (SFS), and Filter Pressure
Switch (FILTER).
33
48HC
Connect Thermostat —
Economizer Controls
IAQ Sensor
SEN
TB1
9
PL
J5-5
COM
TB1
11
J5-3
Indoor Air Quality (CO2) Sensor —
The indoor air quality sensor accessory monitors space
carbon dioxide (CO2) levels. This information is used to
monitor IAQ levels. Several types of sensors are available,
for wall mounting in the space or in return duct, with and
without LCD display, and in combination with space
temperature sensors. Sensors use infrared technology to
measure the levels of CO2 present in the space air.
48HC
The CO2 sensors are all factory set for a range of 0 to
2000 ppm and a linear mA output of 4 to 20. Refer to the
instructions supplied with the CO2 sensor for electrical
requirements and terminal locations. See Fig. 56 for
typical CO2 sensor wiring schematic.
24 VAC
Fig. 57 - Indoor CO2 Sensor (33ZCSENCO2)
Connections
C08636
Refer to Form 33CS-- 67SI, PremierLink Installation,
Start-- up, and Configuration Instructions, for detailed
configuration information
Outdoor Air Quality Sensor
(PNO 33ZCSENCO2 plus weatherproof enclosure) —
The outdoor air CO2 sensor is designed to monitor carbon
dioxide (CO2) levels in the outside ventilation air and
interface with the ventilation damper in an HVAC system.
The OAQ sensor is packaged with an outdoor cover. See
Fig. 58. The outdoor air CO2 sensor must be located in the
economizer outside air hood.
+ 0-10VDC
- SIG COM
+ 4-20mA
ALARM
NC
COM RELAY
NO CONTACTS
}
H G 24 VAC
OR
+ - 24 VDC
2 1
J3
8765432 1
J4
C08635
Fig. 56 - Indoor/Outdoor Air Quality (CO2) Sensor
(33ZCSENCO2) - Typical Wiring Diagram
To accurately monitor the quality of the air in the
conditioned air space, locate the sensor near a return-- air
grille (if present) so it senses the concentration of CO2
leaving the space. The sensor should be mounted in a
location to avoid direct breath contact.
Do not mount the IAQ sensor in drafty areas such as near
supply ducts, open windows, fans, or over heat sources.
Allow at least 3 ft (0.9 m) between the sensor and any
corner. Avoid mounting the sensor where it is influenced
by the supply air; the sensor gives inaccurate readings if
the supply air is blown directly onto the sensor or if the
supply air does not have a chance to mix with the room air
before it is drawn into the return airstream.
Wiring the Indoor Air Quality Sensor: For each sensor,
use two 2-- conductor 18 AWG (American Wire Gage)
twisted-- pair cables (unshielded) to connect the separate
isolated 24 vac power source to the sensor and to connect
the sensor to the control board terminals.
COVER REMOVED
SIDE VIEW
Fig. 58 - Outdoor Air Quality Sensor Cover
C07135
Wiring the Outdoor Air CO2 Sensor: A dedicated
power supply is required for this sensor. A two-- wire cable
is required to wire the dedicated power supply for the
sensor. The two wires should be connected to the power
supply and terminals 1 and 2.
To connect the sensor to the control, identify the positive
(4 to 20 mA) and ground (SIG COM) terminals on the
OAQ sensor. See Fig. 56. Connect the 4 to 20 mA
terminal to the TB1-- 13 terminal of the 48HC. Connect the
SIG COM terminal to the TB1-- 11 terminal of the 48HC.
See Fig. 59.
OAQ Sensor/RH Sensor
To connect the sensor to the control, identify the positive
(4 to 20 mA) and ground (SIG COM) terminals on the
sensor. See Fig. 56. Connect the 4-- 20 mA terminal to
terminal TB1-- 9 and connect the SIG COM terminal to
terminal TB1-- 11. See Fig. 57.
SEN
TB1
13
PL
J5-2
COM
TB1
11
J5-3
24 VAC
Fig. 59 - Outdoor CO2 Sensor Connections
34
C08275
Space Relative Humidity Sensor or Humidistat
Connections —
NOTE: The accessory space relative humidity sensor and
humidistat are not available for single phase (-- 3 voltage
code) models.
Space Relative Humidity Sensor connections: The
accessory space relative humidity sensor (33ZCSENSRH-01)
is installed on an interior wall to measure the relative
humidity of the air within the occupied space.
The use of a standard 2 X 4 inch electrical box to
accommodate the wiring is recommended for installation.
The sensor can be mounted directly on the wall, if
acceptable by local codes.
TB1-7
CAUTION
!
BLACK
48HC
TB1-13
UNIT DAMAGE HAZARD
Failure to follow this caution may result in
permanent damage to the sensor.
DO NOT clean or touch the sensing element with
chemical solvents as they can permanently damage
the sensor.
RED
!
The sensor must be mounted vertically on the wall. The
Carrier logo should be orientated correctly when the
sensor is properly mounted.
Avoid corner locations. Allow at least 4 ft between the
sensor and any corner. Airflow near corners tends to be
reduced, resulting in erratic sensor readings. The sensor
should be vertically mounted approximately 5 ft up from
the floor, beside the space temperature sensor.
For wiring distances up to 500 feet, use a 3-- conductor, 18
or 20 AWG cable. ACCN communication cable can be
used, although the shield is not required. The shield must
be removed from the sensor end of the cable if this cable
is used. See Fig. 61 for wiring details.
Io Vin Gnd Vo
CAUTION
UNIT PERFORMANCE HAZARD
Failure to follow this caution will result in inaccurate
sensor readings.
DO NOT mount the sensor in drafty areas such as near
heating or air--conditioning ducts, open windows, fans,
or over heat sources such as baseboard heaters,
radiators, or wall--mounted dimmers. Sensors mounted
in those areas will produce inaccurate readings.
If the sensor is installed directly on a wall service, install the
humidity sensor using 2 screws and 2 hollow wall anchors
(field supplied). Do not over tighten screws. See Fig. 60.
MOUNTING
HOLES
Io
Vin
Gnd
WIRING
OPENING
Vo
C11180
Fig. 61 - Space Relative Humidity Sensor Connection
The power for the sensor is provided by the PremierLink
control on terminal J5-- 4 (+33 to +35vdc).
To wire the sensor:
1. At the sensor, remove 4 inches fo the jacket from the
cable. Strip ¼ inch of insulation from each conductor.
Route the cable through the wire clearance opening in
the center of the sensor. See Fig. 60.
2. Connect a field-- supplied BLACK wire to the sensor
screw terminal marked Vin.
3. Connect a field-- supplied RED wire into the sensor
screw terminal marked Io.
4. Connect the field-- supplied RED wire from the sensor
to TB1-- 13.
5. Connect the field-- supplied BLACK wire from the
sensor to TB1-- 7.
Smoke Detector/Fire Shutdown (FSD) —
This function is available only when PremierLink is
configured for (Space) Sensor Mode. The unit is
factory-- wired for PremierLink FSD operation when
PremierLink is factory-- installed.
SW2
1
2
3
4
5
6
ON
C11084
Fig. 60 - Space Relative Humidity Sensor Installation
On 48HC units equipped with factory-- installed Smoke
Detector(s), the smoke detector controller implements the
unit shutdown through its NC contact set connected to the
unit’s CTB input. The FSD function is initiated via the
smoke detector’s Alarm NO contact set. The PremierLink
communicates the smoke detector’s tripped status to the
CCN building control. See Figs. 48 and 49, PremierLink
wiring schematics.
35
Filter Status Switch —
Remote Occupied Switch —
This function is available only when PremierLink is
configured for (Space) Sensor Mode.
The PremierLink control permits a remote timeclock to
override the control’s on-- board occupancy schedule and
place the unit into Occupied mode. This function may also
provide a “Door Switch” time delay function that will
terminate cooling and heating functions after a 2-- 20
minute delay.
PremierLink control can monitor return filter status in two
ways: By monitoring a field-- supplied/installed filter
pressure switch or via supply fan runtime hours.
Using switch input: Install the dirty filter pressure switch
according to switch manufacturer’s instructions, to
measure pressure drop across the unit’s return filters.
Connect one side of the switch’s NO contact set to CTB’s
THERMOSTAT-- R terminal. Connect the other side of the
NO contact set to TB1-- 10. Setpoint for Dirty Filter is set
at the switch. See Fig. 62.
Connect one side of the NO contact set on the timeclock
to CTB’s THERMOSTAT-- R terminal. Connect the other
side of the timeclock contact to the unit’s TB1-- 2 terminal
(see Fig. 64).
Remote Occupied
CTB
Thermostat
R
Time Clock
TB1
2
Filter Switch (NO, close on rising pressure (high drop))
48HC
CTB
Thermostat
C08214
Fig. 64 - PremierLink Wiring Remote Occupied
R
TB1
10
PL
J4-4
C08216
Fig. 62 - PremierLink Filter Switch Connection
When the filter switch’s NO contact set closes as filter
pressure drop increases (indicating dirt-- laden filters), the
input signal to PremierLink causes the filter status point to
read “DIRTY”.
Refer to Form 33CS-- 67SI for additional information on
configuring the PremierLink control for Door Switch
timer function.
Power Exhaust (output) —
Connect the accessory Power Exhaust contactor coils(s)
per Fig. 65.
Power Exhaust
Using Filter Timer Hours: Refer to Form 33CS-- 67SI for
instructions on using the PremierLink Configuration
screens and on unit alarm sequence.
PEC
Supply Fan Status Switch —
The PremierLink control can monitor supply fan operation
through a field-- supplied/installed differential pressure
switch. This sequence will prevent (or interrupt) operation
of unit cooling, heating and economizer functions until
the pressure switch contacts are closed indicating proper
supply fan operation.
Install the differential pressure switch in the supply fan
section according to switch manufacturer’s instructions.
Arrange the switch contact to be open on no flow and to
close as pressure rises indicating fan operation.
Connect one side of the switch’s NO contact set to CTB’s
THERMOSTAT-- R terminal. Connect the other side of the
NO contact set to TB1-- 8. Setpoint for Supply Fan Status
is set at the switch. See Fig. 63.
Fan (Pressure) Switch (NO, close on rise in pressure)
CTB
Thermostat
R
TB1
8
PL
J4-12
PL
J4-6
C08118
Fig. 63 - PremierLink Wiring Fan Pressure Switch
Connection
TAN
TB1
15
GRA
CTB
THERMOSTAT
C
PL
J8-3
C08120
Fig. 65 - PremierLink Power Exhaust Output
Connection
NOTE: The Power Exhaust and Humidi-- MiZerR options
can not be used with PremierLink at the same time as both
options require connection at TB1-- 15 (AUX OUT).
CCN Communication Bus —
The PremierLink controller connects to the bus in a daisy
chain arrangement. Negative pins on each component
must be connected to respective negative pins, and
likewise, positive pins on each component must be
connected to respective positive pins. The controller
signal pins must be wired to the signal ground pins.
Wiring connections for CCN must be made at the 3-- pin
plug.
At any baud (9600, 19200, 38400 baud), the number of
controllers is limited to 239 devices maximum. Bus length
may not exceed 4000 ft, with no more than 60 total
devices on any 1000-- ft section. Optically isolated RS-- 485
repeaters are required every 1000 ft.
NOTE: Carrier device default is 9600 band.
36
Connecting CCN bus:
NOTE: When connecting the communication bus cable,
a color code system for the entire network is
recommended to simplify installation and checkout. See
Table 7 for the recommended color code.
Table 7 – Color Code Recommendations
See Table 6 for recommended cable.
Table 6 – Recommended Cables
SIGNAL TYPE
CCN BUS WIRE
COLOR
CCN PLUG PIN
NUMBER
MANUFACTURER
CABLE PART NO.
+
Red
1
Alpha
2413 or 5463
Ground
White
2
American
A22503
---
Black
3
Belden
8772
Columbia
02525
NOTE: Conductors and drain wire must be at least 20
AWG, stranded, and tinned copper. Individual conductors
must be insulated with PVC, PVC/nylon, vinyl, Teflon, or
polyethylene. An aluminum/polyester 100% foil shield and
an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon
with a minimum operating temperature range of - 20_C to
60_C is required. Do not run communication wire in the
same conduit as or next to any AC voltage wiring.
The communication bus shields must be tied together at
each system element. If the communication bus is entirely
within one building, the resulting continuous shield must
be connected to ground at only one single point. If the
communication bus cable exits from one building and
enters another building, the shields must be connected to
the grounds at a lightning suppressor in each building (one
point only).
Connect the CCN (+) lead (typically RED) to the unit’s
TB1-- 12 terminal. Connect the CCN (ground) lead
(typically WHT) to the unit’s TB1-- 14 terminal. Connect
the CCN (-- ) lead (typically BLK) to the unit’s TB1-- 16
terminal. See Fig. 66.
CCN Bus
+ (RED)
TB1
12
PL
J2-1
GND (WHT)
TB1
14
J2-2
– (BLK)
TB1
16
J2-3
Fig. 66 - PremierLink CCN Bus Connections
37
C08276
48HC
Communications Bus Wire Specifications: The CCN
Communication Bus wiring is field-- supplied and
field-- installed. It consists of shielded 3-- conductor cable
with drain (ground) wire. The cable selected must be
identical to the CCN Communication Bus wire used for
the entire network.
RTU Open Control System
Refer to Table 8, RTU Open Controller Inputs and Outputs
for locations of all connections to the RTU Open board.
48HC
The RTU Open control is factory-- mounted in the 48HC
unit’s main control box, to the left of the CTB. See
Fig. 68. Factory wiring is completed through harnesses
connected to the CTB. Field connections for RTU Open
sensors will be made at the Phoenix connectors on the
RTU Open board. The factory-- installed RTU Open
control includes the supply-- air temperature (SAT) sensor.
The outdoor air temperature (OAT) sensor is included in
the FIOP/accessory EconoMi$er2 package.
The RTU Open controller is an integrated component of the
Carrier rooftop unit. Its internal application programming
provides optimum performance and energy efficiency. RTU
Open enables the unit to run in 100% stand--alone control
mode, Carrier’s I--Vu Open network, or a Third Party
Building Automation System (BAS). On--board DIP
switches allow you to select your protocol (and baud rate) of
choice among the four most popular protocols in use today:
BACnet, Modbus, Johnson N2 and LonWorks. (See Fig. 67.)
Fig. 67 - RTU Open Multi-- Protocol Control Board
Fig. 68 - 48HC Control Box Component Locations with RTU Open
38
C10811
C10811
48HC
Fig. 69 - RTU Open System Control Wiring Diagram
39
C101147
48HC
Fig. 70 - RTU Open System Control Wiring Diagram with Humidi-- MiZerR
40
C101148
Table 8 – RTU Open Controller Inputs and Outputs
TYPE OF I/O
CONNECTION PIN
NUMBER(S)
zone_temp
AI (10K Thermistor)
J20--- 1, 2
Supply Air Temperature
sa_temp
AI (10K Thermistor)
J2--- 1, 2
Outdoor Air Temperature
oa_temp
AI (10K Thermistor)
J2--- 3, 4
stpt_adj_offset
AI (100K Potentiometer)
J20--- 3
Safety Chain Feedback
safety_status
DI (24 VAC)
J1--- 9
Compressor Safety Status
comp_status
DI (24 VAC)
J1--- 2
Fire Shutdown Status
firedown_status
DI (24 VAC)
J1--- 10
Enthalpy Status
enthalpy_status
DI (24 VAC)
J2--- 6
Humidistat Input Status
humstat_status
DI (24 VAC)
J5--- 7
POINT NAME
BACnet OBJECT
NAME
DEDICATED INPUTS
Space Temp / Zone Temp
Space Temperature Offset Pot
Indoor Air CO2
iaq
AI (4--- 20 ma)
Outdoor Air CO2
oaq
AI (4--- 20 ma)
space_rh
AI (4--- 20 ma)
Supply Fan Status*
sfan_status
DI (24 VAC)
Filter Status*
filter_status
DI (24 VAC)
Door Contact Input*
door_contact_status
DI (24 VAC)
Occupancy Contact*
occ_contact_status
DI (24 VAC)
Space Relative Humidity
J4--- 2 or J4--- 5
J5--- 1 or J5--- 3 or
J5 5 or J5--- 7
OUTPUTS
Economizer Output
econ_output
AO (4--- 20ma)
J2--- 5
sfan
DO Relay (24VAC , 1A)
J1--- 4
Compressor 1 Relay State
comp_1
DO Relay (24VAC , 1A)
J1--- 8
Compressor 2 Relay State
comp_2
DO Relay (24VAC , 1A)
J1--- 7
Heat Stage 1 Relay State
heat_1
DO Relay (24VAC , 1A)
J1--- 6
Heat Stage 2 Relay State
heat_2
DO Relay (24VAC , 1A)
J1--- 5
pexh
DO Relay (24VAC , 1A)
J11--- 3
dehum
DO Relay (24VAC, 1A)
J11--- 7, 8
Supply Fan Relay State
Power Exhaust Relay State
Dehumidification Relay State
LEGEND
AI --- Analog Input
AO --- Analog Output
DI --- Discrete Input
DO --- Discrete Output
* These inputs (if installed) take the place of the default input on the specific channel according to schematic.
Parallel pins J5--- 1 = J2--- 6, J5--- 3 = J1--- 10, J5--- 5 = J1--- 2 are used for field --- installation.
The RTU Open controller requires the use of a Carrier
space sensor. A standard thermostat cannot be used with
the RTU Open system.
Supply Air Temperature (SAT) Sensor —
On FIOP-- equipped 48HC unit, the unit is supplied with a
supply-- air temperature (SAT) sensor (33ZCSENSAT).
This sensor is a tubular probe type, approx 6-- inches (152
mm) in length. It is a nominal 10-- k ohm thermistor.
The SAT is factory-- wired. The SAT probe is wire-- tied to
the supply-- air opening (on the horizontal opening end) in
its shipping position. Remove the sensor for installation.
Re-- position the sensor in the flange of the supply-- air
opening or in the supply air duct (as required by local
codes). Drill or punch a 1/2 - in. hole in the flange or duct.
Use two field-- supplied, self-- drilling screws to secure the
sensor probe in a horizontal orientation. See Fig. 50.
Outdoor Air Temperature (OAT) Sensor —
The OAT is factory-- mounted in the EconoMi$er2 (FIOP
or accessory). It is a nominal 10k ohm thermistor attached
to an eyelet mounting ring.
EconoMi$er2 —
The RTU Open control is used with EconoMi$er2 (option
or accessory) for outdoor air management. The damper
position is controlled directly by the RTU Open control;
EconoMi$er2 has no internal logic device.
Outdoor air management functions can be enhanced with
field-- installation of these accessory control devices:
Enthalpy control (outdoor air or differential sensors)
Space CO2 sensor
Outdoor air CO2 sensor
41
48HC
CONFIGURABLE INPUTS
Field Connections
Field connections for accessory sensors and input devices
are made the RTU Open, at plugs J1, J2, J4, J5, J11 and
J20. All field control wiring that connects to the RTU
Open must be routed through the raceway built into the
corner post as shown in Fig. 36. The raceway provides the
UL required clearance between high-- and low-- voltage
wiring. Pass the control wires through the hole provided in
the corner post, then feed the wires thorough the raceway
to the RTU Open. Connect to the wires to the removable
Phoenix connectors and then reconnect the connectors to
the board.
48HC
Space Temperature (SPT) Sensors —
There are two types of SPT sensors available from Carrier,
resistive input non-communicating (T55, T56, and T59)
and Rnet communicating (SPS, SPPL, SPP, and SPPF)
sensors. Each type has a variety of options consisting of:
timed override button, set point adjustment, a LCD
screen, and communication tie in. Space temperature can
be also be written to from a building network or zoning
system. However, it is still recommended that return air
duct sensor be installed to allow stand-alone operation for
back-up. Refer to the configuration section for details on
controller configurations associated with space sensors.
SEN
J20-1
SEN
J20-2
Jumper
SET
SET
J20-3
C08461
Fig. 72 - RTU Open T-- 56 Sensor Connections
Connect T-- 59: The T-- 59 space sensor requires a
separate, isolated power supply of 24 VAC. See Fig. 73
for internal connections at the T-- 59. Connect the SEN
terminal (BLU) to RTU Open J20-- 1. Connect the COM
terminal (BRN) to J20-- 2. Connect the SET terminal (STO
or BLK) to J20-- 3.
BLK (STO)
BRN (COM)
BLU (SPT)
S 33ZCT55SPT, space temperature sensor with override
button (T-- 55)
OR
S 33ZCT56SPT, space temperature sensor with override
button and setpoint adjustment (T-- 56)
SET
SEN
OPB
COM- PWR+
J20-3
J20-2
J20-1
S 33ZCT59SPT, space temperature sensor with LCD
(liquid crystal display) screen, override button, and
setpoint adjustment (T-- 59)
24 VAC
Use 20 gauge wire to connect the sensor to the controller.
The wire is suitable for distances of up to 500 ft. Use a
three-- conductor shielded cable for the sensor and setpoint
adjustment connections. If the setpoint adjustment
(slidebar) is not required, then an unshielded, 18 or 20
gauge, two-- conductor, twisted pair cable may be used.
Connect T-- 55: See Fig. 51 for typical T-- 55 internal
connections. Connect the T-- 55 SEN terminals to RTU
Open J20-- 1 and J20-- 2. See Fig. 71.
SEN
J20-1
SEN
J20-2
C08460
Fig. 71 - RTU Open T-- 55 Sensor Connections
Connect T-- 56: See Fig. 53 for T-- 56 internal connections.
Install a jumper between SEN and SET terminals as
illustrated. Connect T-- 56 terminals to RTU Open J20-- 1,
J20-- 2 and J20-- 3 per Fig. 72.
SENSOR
WIRING
POWER
WIRING
NOTE: Must use a separate isolated transformer.
C10291
Fig. 73 - Space Temperature Sensor Typical Wiring
(33ZCT59SPT)
Indoor Air Quality (CO2) Sensor —
The indoor air quality sensor accessory monitors space
carbon dioxide (CO2) levels. This information is used to
monitor IAQ levels. Several types of sensors are available,
for wall mounting in the space or in return duct, with and
without LCD display, and in combination with space
temperature sensors. Sensors use infrared technology to
measure the levels of CO2 present in the space air.
The CO2 sensors are all factory set for a range of 0 to
2000 ppm and a linear mA output of 4 to 20. Refer to the
instructions supplied with the CO2 sensor for electrical
requirements and terminal locations. See Fig. 56 for
typical CO2 sensor wiring schematic.
To accurately monitor the quality of the air in the
conditioned air space, locate the sensor near a return-- air
grille (if present) so it senses the concentration of CO2
leaving the space. The sensor should be mounted in a
location to avoid direct breath contact.
42
J4-2
COM
J4-3
24 VAC
Fig. 74 - RTU Open / Indoor CO2 Sensor
(33ZCSENCO2) Connections
C08462
Outdoor Air Quality Sensor
(PNO 33ZCSENCO2 plus weatherproof enclosure) —
The outdoor air CO2 sensor is designed to monitor carbon
dioxide (CO2) levels in the outside ventilation air and
interface with the ventilation damper in an HVAC system.
The OAQ sensor is packaged with an outdoor cover. See
Fig. 58. The outdoor air CO2 sensor must be located in the
economizer outside air hood.
Wiring the Outdoor Air CO2 Sensor: A dedicated
power supply is required for this sensor. A two-- wire cable
is required to wire the dedicated power supply for the
sensor. The two wires should be connected to the power
supply and terminals 1 and 2.
S J4-- 2 or J4-- 5 = 4-- 20mA signal input
NOTE: The factory default for dehumidification control
is normally open humidistat.
MOUNTING
HOLES
Io
To connect the sensor to the control, identify the positive
(4 to 20 mA) and ground (SIG COM) terminals on the
OAQ sensor. See Fig. 56. Connect the 4 to 20 mA
terminal to RTU Open J4-- 5. Connect the SIG COM
terminal to RTU Open J4-- 6. See Fig. 75
Vin
Gnd
WIRING
OPENING
Vo
5
SEN
4
IAQ Sensor
3
SW2
6
ON
OAQ Sensor
SEN
J4-5
COM
J4-6
Vin - J4-1 or J4-4 24Vdc
Io - J4-2 or J4-5 -20mA output
24 VAC
Fig. 75 - RTU Open / Outdoor CO2 Sensor
(33ZCSENCO2) Connections
C11086
C11087
Fig. 76 - Space Relative Humidity Sensor Typical Wiring
43
48HC
To connect the sensor to the control, identify the positive
(4 to 20 mA) and ground (SIG COM) terminals on the
sensor. See Fig. 56. Connect the 4-- 20 mA terminal to
RTU Open J4-- 2 and connect the SIG COM terminal to
RTU Open J4-- 3. See Fig. 74.
NOTE: The accessory space relative humidity sensor and
humidistat are not available for single phase (-- 3 voltage
code) models.
Humidi-- MiZerR Control Wiring: In units equipped
with the Humidi-- MiZer option there are two pink (PNK)
wires loose in the control box used to control the
dehumidification function of the unit. These pink wires
are meant to be tied to a space humidistat or thermidistat
on an electromechanical unit. On RTU Open equipped
units these pink wires must be connected to J11-- 7 & 8 to
allow the Open board to operate the dehumidification
function for the unit. Disconnect the J11 Phoenix style
connector from the board and use the plug screws to
secure the pink wires in pins 7 and 8, reconnect the plug
to the board at J11.
Relative Humidity Sensors (Space or Duct Mounted):
The accessory space humidity sensor (33ZCSENSRH-01)
or duct humidity sensor (33ZCSENDRH-01) is used to
measure the relative humidity of air within the space or
return air duct. The RH reading is used to control the
Humidi-- MiZer option of the rooftop unit. For wiring
distances up to 500 ft (152 m), use a 3-- conductor, 18 or
20 AWG shielded cable. The shield must be removed
from the sensor end of the cable and grounded at the unit
end. The current loop power for sensor is provided by the
RTU Open controller as 24vdc. Refer to the instructions
supplied with the RH sensor for the electrical
requirements and terminal locations. RTU Open
configurations must be changed after adding an RH
sensor. See Fig. 76 and 77 for typical RH sensor wiring.
S J4-- 1 or J4-- 4 = 24vdc loop power
2
Wiring the Indoor Air Quality Sensor: For each sensor,
use two 2-- conductor 18 AWG (American Wire Gage)
twisted-- pair cables (unshielded) to connect the separate
isolated 24 vac power source to the sensor and to connect
the sensor to the control board terminals.
Space Relative Humidity Sensor or Humidistat —
1
Do not mount the IAQ sensor in drafty areas such as near
supply ducts, open windows, fans, or over heat sources.
Allow at least 3 ft (0.9 m) between the sensor and any
corner. Avoid mounting the sensor where it is influenced
by the supply air; the sensor gives inaccurate readings if
the supply air is blown directly onto the sensor or if the
supply air does not have a chance to mix with the room air
before it is drawn into the return airstream.
J4-1 or J4-4 + 24 VDC Supply Voltage
J4-2 or J4-5 (-) 4 to 20 mA Current Loop Output
to RTU-OPEN
Relative Humidity Sensor
(Polarized Male Connector)
SPAN
ZERO
48HC
4-20 VAC GND 0-5V
mA or
or
VDC
0-10V
Fig. 77 - Duct Relative Humidity Sensor Typical Wiring
Humidistat: The accessory humidistat provides the RTU
Open insight to the relative humidity in the space. The
humidistat reads the RH level in the space and compares it
to its setpoint to operate a dry contact. The humidistat is a
dedicated input on the configurable input 9 and tells the
RTU Open when the RH level is HIGH or LOW. The
normal condition for humidity is LOW. A normally open
humidistat is the factory default control for the
Humidi-- MiZerR option.
To wire in the field:
S J5-- 8 = 24 VAC source for dry contact
S J5-- 7 = Signal input
Smoke Detector/Fire Shutdown (FSD) —
On 48HC units equipped with factory-- installed Smoke
Detector(s), the smoke detector controller implements the
unit shutdown through its NC contact set connected to the
unit’s CTB input. The FSD function is initiated via the
smoke detector’s Alarm NO contact set. The RTU Open
controller communicates the smoke detector’s tripped
status to the BAS building control. See Figs. 69 and 70,
the RTU Open System Control wiring schematics.
The
Fire
Shutdown
Switch
configuration,
MENU→Config→Inputs→input 5, identifies the normally
open status of this input when there is no fire alarm.
Connecting Discrete Inputs —
Filter Status: The filter status accessory is a
field-- installed accessory. This accessory detects plugged
filters. When installing this accessory, the unit must be
configured
for
filter
status
by
setting
MENU→Config→Inputs→input 3, 5, 8, or 9 to Filter
Status and normally open (N/O) or normally closed (N/C).
Input 8 or 9 is recommended for easy of installation. Refer
to Fig. 67 and Fig. 69 or Fig. 70 for wire terminations at J5.
C10839
Fan Status: The fan status accessory is a field-- installed
accessory. This accessory detects when the indoor fan is
blowing air. When installing this accessory, the unit must
be
configured
for
fan
status
by
setting
MENU→Config→Inputs→input 3, 5, 8, or 9 to Fan
Status and normally open (N/O) or normally closed (N/C).
Input 8 or 9 is recommended for easy of installation. Refer
to Fig. 67 and Figs. 69 or 70 for wire terminations at J5.
Remote Occupancy: The remote occupancy accessory is
a field-- installed accessory. This accessory overrides the
unoccupied mode and puts the unit in occupied mode.
When installing this accessory, the unit must be
configured for
remote occupancy
by setting
MENU→Config→Inputs→input 3, 5, 8, or 9 to Remote
Occupancy and normally open (N/O) or normally closed
(N/C).
Also set MENU→Schedules→occupancy source to DI
on/off. Input 8 or 9 is recommended for easy of
installation. Refer to Fig. 67 and Table 8 for wire
terminations at J5.
Power Exhaust (output): The relay used by the RTU
Open board to control power exhaust is a dry contact
which means it does not have 24vac. This 24vac must be
connected to the relay to allow it to operate the power
exhaust relay in the PE accessory. A 24vac source must be
provided to J11-- 2 on the RTU Open control board. This
can be provided by the unit’s transformer from various
sources. The “R” terminal on the unit’s low voltage
terminal board (LVTB) is a logical source. Refer to Fig.
67 and Figs. 69 or 70 for wire terminations at J11.
44
Communication Wiring -- Protocols
General —
Protocols are the communication languages spoken by
control devices. The main purpose of a protocol is to
communicate information in the most efficient method
possible. Different protocols exist to provide different
kinds of information for different applications. In the BAS
application, many different protocols are used, depending
on manufacturer. Protocols do not change the function of
a controller; just make the front end user different.
The RTU Open can be set to communicate on four
different protocols: BACnet, Modbus, N2, and LonWorks.
Switch 3 (SW3) on the board is used to set protocol and
baud rate. Switches 1 and 2 (SW1 and SW2) are used to
set the board’s network address. See Fig. 78 and 79 for
protocol switch settings and address switches. The 3rd
party connection to the RTU Open is through plug J19.
See Fig. 80 for wiring.
NOTE: Power must be cycled after changing the SW1-- 3
switch settings.
Refer to the RTU Open Controller Integration Guide
(Catalog No. 11--808--428--01) for more detailed information
on protocols, 3rd party wiring, and networking.
PROTOCOL
DS8
DS7
DS6
DS5
DS4
DS3
DS2
DS1
BACnet MS/TP
(Master)
Unused
OFF
OFF
OFF
ON
OFF
Select Baud
Select Baud
Modbus
(Slave)
Unused
OFF
OFF
ON
ON
OFF
Select Baud
Select Baud
N2
(Slave)
Unused
OFF
OFF
OFF
ON
ON
OFF
OFF
LonWorks
Unused
ON
ON
OFF
ON
OFF
OFF
OFF
NOTE:
DS = Dip Switch
BACnet MS/TP SW3 example shown
Baud Rate Selections
BAUD RATE
DS2
DS1
9600
OFF
OFF
19,200
ON
OFF
38,400
OFF
ON
76,800
ON
ON
C07166
Fig. 78 - RTU Open SW3 Dip Switch Settings
Fig. 79 - RTU Open Address Switches
C10815
Fig. 80 - Network Wiring
45
C10816
48HC
SW3 Protocol Selection
Local Access
BACview6 Handheld: The BACview6 is a keypad/display
interface used to connect to the RTU Open to access the
control information, read sensor values, and test the RTU,
see Fig. 81. This is an accessory interface that does not
come with the RTU Open controller and can only be used
at the unit. Connect the BACview6 to the RTU Open J12
local access port. There are two password protected levels
in the display (User and Admin). The user password is
defaulted to 0000 but can be changed. The Admin
password is 1111 and cannot be changed. There is a 10
minute auto logout if a screen is idle. See Form
48-- 50HCTQ-- 01T, Appendix A for navigation and screen
content.
48HC
Virtual BACview: Virtual BACview is a freeware computer
program that functions as the BACview6 Handheld. The
USB Link interface (USB-- L) is required to connect a
computer to the RTU Open board. The link cable connects
a USB port to the J12 local access port. This program
functions and operates identical to the handheld.
RTU Open Troubleshooting —
Communication LEDs The LEDs indicate if the
controller is speaking to the devices on the network. The
LEDs should reflect communication traffic based on the
baud rate set. The higher the baud rate the more solid the
LEDs will appear. See Table 9.
NOTE:
Refer to Catalog No. 48--50HCTQ--01T for
complete configuration of RTU Open, operating sequences
and troubleshooting information. Refer to RTU Open
Controller Integration Guide (Catalog No. 11--808--428--01)
for details on configuration and troubleshooting of connected
networks. Have a copy of these manuals available at unit
start--up.
Access Port
P1
P1
Protocol Selector
RTU Open
J12
Cable
P5
P5
BACview6 Local Access Cable
Fig. 81 - BACview6 Handheld Connections
46
C10812
Table 9 – LEDs
The LEDs on the RTU Open show the status of certain functions
If this LED is on...
Status is...
Power
RTU Open has power
Rx
RTU Open is receiving data from the network segment
Tx
RTU Open is transmitting data over the network segment
DO#
The digital output is active
The Run and Error LEDs indicate control module and network status
And Error LED shows...
Status is...
2 flashes per second
Off
Normal
2 flashes per second
2 flashes, alternating with Run LED
Five minute auto---restart delay after system error
2 flashes per second
3 flashes, then off
Control module has just been formatted
2 flashes per second
4 flashes,
then pause
Two or more devices on this network have the
same ARC156 network address
2 flashes per second
On
Exec halted after frequent system errors or
control programs halted
5 flashes per second
On
Exec start---up aborted, Boot is running
5 flashes per second
Off
Firmware transfer in progress, Boot is running
7 flashes per second
7 flashes per second, alternating with
Run LED
Ten second recovery period after brownout
14 flashes per second
14 flashes per second,
alternating with Run LED
Brownout
On
Failure. Try the following solutions:
S
Turn RTU Open off, then on.
S
Format RTU Open.
S
Download memory to RTU Open.
S
Replace RTU Open.
On
Outdoor Air Enthalpy Control
(PNO 33CSENTHSW)
48HC
If Run LED shows...
Differential Enthalpy Control —
The enthalpy control (33CSENTHSW) is available as a
field--installed accessory to be used with the EconoMi$er2
damper system. The outdoor air enthalpy sensor is part of
the enthalpy control. (The separate field--installed accessory
return air enthalpy sensor (33CSENTSEN) is required for
differential enthalpy control. See Fig. 82.)
Locate the enthalpy control in the economizer next to the
Actuator Motor. Locate two GRA leads in the factory
harness and connect the gray lead labeled “ESL” to the
terminal labeled “LOW”. See Fig. 82. Connect the enthalpy
control power input terminals to economizer actuator power
leads RED (connect to 24V) and BLK (connect to GND).
Differential enthalpy control is provided by sensing and
comparing the outside air and return air enthalpy
conditions. Install the outdoor air enthalpy control as
described above. Add and install a return air enthalpy
sensor.
Return Air Enthalpy Sensor —
Mount the return-- air enthalpy sensor (33SENTSEN) in
the return-- air section of the economizer. The return air
sensor is wired to the enthalpy controller
(33CSENTHSW). See Fig. 83.
The outdoor enthalpy changeover setpoint is set at the
enthalpy controller.
24V
RED
– 4-20
Main
GND
BLK
+ VDC
Out
LOW
GRA
Outside Air
Enthalpy Switch
PL6-1 (24-V)
PL6-4 (COM)
7
CTB ECON
(P’LINK: to J4-2) or
(RTU Open: to J2-6)
Enthalpy
Switch
24V
RED
PL6-1 (24-V)
GND
BLK
PL6-4 (COM)
+ 24-36
VDC In
– 4-20 Main
Out
LOW
GRA
7
Return Air
Enthalpy
Sensor
C11161
CTB ECON
(P’LINK: to J4-2) or
(RTU Open: to J2-6)
Fig. 83 - Outside and Return Air Enthalpy Sensor
Wiring
Factory Wiring Harness
C11160
Fig. 82 - Enthalpy Switch (33CSENTHSW) Connections
47
To wire the return air enthalpy sensor, perform the
following:
Return Air
Smoke Detector
(as shipped)
1. Use a 2-- conductor, 18 or 20 AWG, twisted pair cable
to connect the return air enthalpy sensor to the
enthalpy controller.
2. Connect the field-- supplied RED wire to (+) spade
connector on the return air enthalpy sensor and the
(+) terminal on the enthalpy controller. Connect the
BLK wire to (-- ) spade connector on the return air
enthalpy sensor and the (-- ) terminal on the enthalpy
controller.
48HC
Smoke Detectors
Smoke detectors are available as factory--installed options on
48HC models. Smoke detectors may be specified for Supply
Air only or for Return Air without or with economizer or in
combination of Supply Air and Return Air. Return Air
smoke detectors are arranged for vertical return
configurations only. All components necessary for operation
are factory--provided and mounted. The unit is
factory--configured for immediate smoke detector shutdown
operation; additional wiring or modifications to unit terminal
board may be necessary to complete the unit and smoke
detector configuration to meet project requirements.
Units equipped with factory--optional Return Air smoke
detectors require a relocation of the sensor module at unit
installation. See Fig. 84 for the as shipped location.
C12282
Fig. 84 - Return Air Smoke Detector, Shipping Position
Additional Application Data —
Refer to Catalog No. HKRNKA-- 1XA for discussions on
additional control features of these smoke detectors
including multiple unit coordination.
Completing Installation of Return Air Smoke Sensor:
1. Unscrew the two screws holding the Return Air
Smoke Detector assembly. See Fig. 85, Step 1. Save
the screws.
2. Turn the assembly 90 and then rotate end to end.
Make sure that the elbow fitting is pointing down. See
Fig. 85, Step 2.
3. Screw the sensor and detector plate into its operating
position using screws from Step 1. See Fig. 85, Step 3.
4. Connect the flexible tube on the sampling inlet to the
sampling tube on the basepan.
Step 1
Step 2
Step 3
Fig. 85 - Completing Installation of Return Air Smoke Sensor
48
C12283
49
575---3---60
460---3---60
208/230---3---60
208/230---1---60}
575---3---60
460---3---60
208/230---3---60
208/230---1---60}
NOM.
V---Ph---Hz
13
11
12
13
11
9
9
10
DD---STD
BD---STD{
MED
HIGH
DD---STD
BD---STD{
MED
HIGH
37
DD---STD
26
8
HIGH
HIGH
8
MED
24
8
BD---STD{
MED
10
DD---STD
24
11
HIGH
BD---STD{
10
MED
26
10
DD---STD
12
DD---STD
BD---STD{
34
20
HIGH
MED{
19
MED
34
15
19
BD---STD{
BD---STD{
25
22
DD---STD
15
15
15
15
15
15
15
15
30
30
30
30
50
50
50
15
15
15
15
15
15
15
25
25
30
40
27
MED{
40
45
Single phase models are not available with factory---installed powered convenience outlet.
10
8
9
11
12
11
11
13
26
23
23
26
32
32
35
7
7
7
10
10
10
10
12
19
19
19
22
26
26
29
57
42
40
39
71
52
49
47
142
105
98
93
132
132
127
49
43
43
42
54
45
45
43
105
87
87
82
93
93
88
LRA
12
11
11
13
14
13
12
14
28
26
26
28
36
36
38
10
10
10
12
12
11
11
13
22
21
21
24
29
29
32
MCA
15
15
15
15
15
15
15
20
40
30
30
40
50
50
50
15
15
15
15
15
15
15
15
30
30
30
30
45
45
45
FUSE or
HACR
BRKR
12
11
11
13
13
12
12
14
28
26
25
28
35
35
37
9
9
9
12
11
11
11
13
21
21
21
24
28
28
31
FLA
59
44
42
41
72
53
50
48
144
107
100
95
134
134
129
51
45
45
44
55
46
46
44
107
89
89
84
95
95
90
LRA
DISC. SIZE
w/ P.E. (pwrd fr/ unit)
NO C.O. or UNPWR C.O.
12
11
11
13
15
14
13
15
31
29
29
31
39
39
41
9
9
9
11
13
13
13
14
24
24
24
27
32
32
34
MCA
15
15
15
15
20
20
15
20
40
40
40
40
60
60
60
15
15
15
15
15
15
15
20
30
30
30
30
45
45
50
FUSE or
HACR
BRKR
12
10
11
13
15
14
13
15
32
29
29
31
38
38
41
9
9
9
12
13
12
12
14
25
24
24
27
31
31
34
59
44
42
41
73
54
51
49
147
110
103
98
137
137
132
51
45
45
44
56
47
47
45
110
92
92
87
98
98
93
LRA
14
13
13
15
16
15
14
16
33
31
31
33
41
41
43
11
11
11
13
14
14
14
15
26
26
26
29
34
34
36
MCA
w/ PWRD C.O.
DISC. SIZE
FLA
48HC
NO P.E.
Table 10 – Unit Wire/Fuse or HACR Breaker Sizing Data.
DISC. SIZE
FLA
NO P.E.
FUSE or
HACR
BRKR
27
30
MCA
BD---STD{
DD---STD
IFM TYPE
See “Legend and Notes for Tables 10 and 11” on page 53.
{
Drive package is only available on Humidi---MiZerR quipped units
}
UNIT
48HC*A/B/F04
48HC*A/B/F05
15
15
15
20
20
20
20
20
45
40
40
45
60
60
60
15
15
15
15
20
15
15
20
30
30
30
35
45
45
50
FUSE or
HACR
BRKR
14
13
13
15
16
15
14
16
34
31
31
34
40
40
43
11
11
11
14
14
13
13
16
27
26
26
29
34
34
36
FLA
61
46
44
43
74
55
52
50
149
112
105
100
139
139
134
53
47
47
46
57
48
48
46
112
94
94
89
100
100
95
LRA
DISC. SIZE
w/ P.E. (pwrd fr/ unit)
50
UNIT
575---3---60
460---3---60
208/230---3---60
208/230---1---60}
NOM.
V---Ph---Hz
38
40
29
27
27
29
14
12
13
14
12
10
10
11
MED{
DD---STD
BD---STD{
MED
HIGH
DD---STD
BD---STD{
MED
HIGH
DD---STD
BD---STD{
MED
HIGH
41
MCA
BD---STD{
DD---STD
IFM TYPE
15
15
15
15
20
15
15
20
40
40
40
40
60
60
60
FUSE or
HACR
BRKR
10
9
9
12
13
12
12
14
29
26
26
28
38
36
39
64
53
47
46
82
69
60
58
169
143
125
120
174
149
144
LRA
12
12
12
14
15
14
13
15
31
29
29
31
42
40
42
MCA
15
15
15
15
20
20
15
20
45
40
40
45
60
60
60
FUSE or
HACR
BRKR
12
11
11
14
14
13
13
15
31
28
28
31
41
38
41
FLA
66
55
49
48
83
70
61
59
171
145
127
122
176
151
146
LRA
DISC. SIZE
w/ P.E. (pwrd fr/ unit)
NO C.O. or UNPWR C.O.
DISC. SIZE
FLA
NO P.E.
12
11
11
13
16
15
14
16
34
32
31
34
45
43
45
MCA
15
15
15
15
20
20
20
20
45
45
45
45
60
60
60
FUSE or
HACR
BRKR
NO P.E.
Table 10 Unit Wire/Fuse or HACR Breaker Sizing Data (cont)
See “Legend and Notes for Tables 10 and 11” on page 53.
{
Drive package is only available on Humidi---MiZerR quipped units
} Single phase models are not available with factory---installed powered convenience outlet.
48HC*A/b/f06
12
11
11
13
16
15
14
16
34
31
31
34
44
42
44
FLA
66
55
49
48
84
71
62
60
174
148
130
125
179
154
149
LRA
14
13
13
15
17
16
15
17
36
34
33
36
47
45
47
MCA
w/ PWRD C.O.
DISC. SIZE
48HC
15
15
15
20
20
20
20
20
50
45
45
50
60
60
60
FUSE or
HACR
BRKR
14
13
13
16
17
16
15
17
36
34
33
36
46
44
47
FLA
68
57
51
50
85
72
63
61
176
150
132
127
181
156
151
LRA
DISC. SIZE
w/ P.E. (pwrd fr/ unit)
51
UNIT
48HC*A/B/F04
575---3---60
460---3---60
208/230---3---60
208/230---1---60}
575---3---60
460---3---60
208/230---3---60
208/230---1---60}
NOM.
V---Ph---Hz
22
19
19
20
12
10
10
11
10
8
8
8
37
STD
MED
HIGH
DD---STD
STD
MED
HIGH
DD---STD
STD
MED
HIGH
DD---STD
15
15
34
26
24
24
26
13
11
12
13
11
9
9
10
DD---STD
STD
MED
HIGH
DD---STD
STD
MED
HIGH
DD---STD
STD
MED
HIGH
15
15
15
15
15
15
30
30
30
30
50
34
STD
MED
50
50
15
15
15
15
15
15
15
15
25
25
25
30
40
27
MED
DD---STD
45
40
30
MCA
HACR
BRKR
27
STD
DD---STD
IFM TYPE
10
8
9
11
12
11
11
13
26
23
23
26
32
32
35
7
7
7
10
10
10
10
12
19
19
19
22
26
26
29
57
42
40
39
71
52
49
47
142
105
98
93
132
132
127
49
43
43
42
54
45
45
43
105
87
87
82
93
93
88
LRA
12
11
11
13
14
13
12
14
28
26
26
28
36
36
38
10
10
10
12
12
11
11
13
22
21
21
24
29
29
32
MCA
15
15
15
15
15
15
15
20
40
30
30
40
50
50
50
15
15
15
15
15
15
15
15
30
30
30
30
45
45
45
HACR
BRKR
12
11
11
13
13
12
12
14
28
26
25
28
35
35
37
9
9
9
12
11
11
11
13
21
21
21
24
28
28
31
FLA
59
44
42
41
72
53
50
48
144
107
100
95
134
134
129
51
45
45
44
55
46
46
44
107
89
89
84
95
95
90
LRA
DISC. SIZE
w/ P.E. (pwrd fr/ unit)
NO C.O. or UNPWR C.O.
DISC. SIZE
FLA
NO P.E.
12
11
11
13
15
14
13
15
31
29
29
31
39
39
41
9
9
9
11
13
13
13
14
24
24
24
27
32
32
34
MCA
15
15
15
15
20
20
15
20
40
40
40
40
60
60
60
15
15
15
15
15
15
15
20
30
30
30
30
45
45
50
HACR
BRKR
12
10
11
13
15
14
13
15
32
29
29
31
38
38
41
9
9
9
12
13
12
12
14
25
24
24
27
31
31
34
FLA
59
44
42
41
73
54
51
49
147
110
103
98
137
137
132
51
45
45
44
56
47
47
45
110
92
92
87
98
98
93
LRA
14
13
13
15
16
15
14
16
33
31
31
33
41
41
43
11
11
11
13
14
14
14
15
26
26
26
29
34
34
36
MCA
w/ PWRD C.O.
DISC. SIZE
48HC
NO P.E.
Table 11 – Unit Wire Sizing Data with Factory--Installed HACR Breaker
See “Legend and Notes for Tables 10 and 11” on page 53.
} Single phase models are not available with factory---installed powered convenience outlet.
48HC*A/B/F05
15
15
15
20
20
20
20
20
45
40
40
45
60
60
60
15
15
15
15
20
15
15
20
30
30
30
35
45
45
50
HACR
BRKR
14
13
13
15
16
15
14
16
34
31
31
34
40
40
43
11
11
11
14
14
13
13
16
27
26
26
29
34
34
36
FLA
61
46
44
43
74
55
52
50
149
112
105
100
139
139
134
53
47
47
46
57
48
48
46
112
94
94
89
100
100
95
LRA
DISC. SIZE
w/ P.E. (pwrd fr/ unit)
52
UNIT
575---3---60
460---3---60
208/230---3---60
208/230---1---60}
NOM.
V---Ph---Hz
38
40
29
27
27
29
14
12
13
14
12
10
10
11
MED
DD---STD
STD
MED
HIGH
DD---STD
STD
MED
HIGH
DD---STD
STD
MED
HIGH
41
MCA
STD
DD---STD
IFM TYPE
15
15
15
15
20
15
15
20
40
40
40
40
60
60
60
10
9
9
12
13
12
12
14
29
26
26
28
38
36
39
64
53
47
46
82
69
60
58
169
143
125
120
174
149
144
LRA
12
12
12
14
15
14
13
15
31
29
29
31
42
40
42
MCA
15
15
15
15
20
20
15
20
45
40
40
45
60
60
60
HACR
BRKR
12
11
11
14
14
13
13
15
31
28
28
31
41
38
41
FLA
66
55
49
48
83
70
61
59
171
145
127
122
176
151
146
LRA
DISC. SIZE
w/ P.E. (pwrd fr/ unit)
NO C.O. or UNPWR C.O.
DISC. SIZE
FLA
NO P.E.
HACR
BRKR
48HC
12
11
11
13
16
15
14
16
34
32
31
34
45
43
45
MCA
15
15
15
15
20
20
20
20
45
45
45
45
60
60
60
HACR
BRKR
NO P.E.
12
11
11
13
16
15
14
16
34
31
31
34
44
42
44
FLA
66
55
49
48
84
71
62
60
174
148
130
125
179
154
149
LRA
14
13
13
15
17
16
15
17
36
34
33
36
47
45
47
MCA
w/ PWRD C.O.
DISC. SIZE
Table 11 -- Unit Wire Sizing Data with Factory--Installed HACR Breaker (cont)
See “Legend and Notes for Tables 10 and 11” on page 53.
} Single phase models are not available with factory---installed powered convenience outlet.
48HC*A/B/F06
15
15
15
20
20
20
20
20
50
45
45
50
60
60
60
HACR
BRKR
14
13
13
16
17
16
15
17
36
34
33
36
46
44
47
FLA
68
57
51
50
85
72
63
61
176
150
132
127
181
156
151
LRA
DISC. SIZE
w/ P.E. (pwrd fr/ unit)
Legend and Notes for Tables 10 and 11
BRKR
CO
DD
Example: Supply voltage is 230-3-60
--- Belt drive
indoor fan motor
--- Circuit breaker
--- Convenient outlet
--- Direct drive
indoor fan motor
--- Disconnect
--- Full load amps
--- Indoor fan motor
--- Locked rotor amps
--- Minimum circuit amps
--- Power exhaust
--- Powered convenient outlet
--- Unpowered convenient outlet
AB = 224 v
BC = 231 v
AC = 226 v
DISC
FLA
IFM
LRA
MCA
PE
PWRD CO
UNPWR CO
NOTES:
1. In compliance with NEC requirements for multimotor and
combination load equipment (refer to NEC Articles 430 and
440), the overcurrent protective device for the unit shall be
fuse or HACR breaker. Canadian units may be fuse or circuit
breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply
voltage is greater than 2%. Use the following formula to determine the percentage of voltage imbalance.
% Voltage Imbalance
= 100 x
Average Voltage =
=
(224 + 231 + 226)
3
=
681
3
227
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 v
(BC) 231 – 227 = 4 v
(AC) 227 – 226 = 1 v
Maximum deviation is 4 v.
Determine percent of voltage imbalance.
% Voltage Imbalance
= 100 x
4
227
= 1.76%
This amount of phase imbalance is satisfactory as it is below the
maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than
2%, contact your local electric utility company immediately.
max voltage deviation from average voltage
average voltage
53
48HC
LEGEND:
BD
48HC
Fig. 86 - EconoMi$er IV Wiring
Step 14 — Adjust Factory--Installed Options
Smoke Detectors —
Smoke detector(s) will be connected at the Controls
Connections Board, at terminals marked “Smoke
Shutdown”. Cut jumper JMP 3 when ready to energize
unit.
EconoMi$er IV Occupancy Switch —
Refer to Fig. 86 for general EconoMi$er IV wiring.
External occupancy control is managed through a
connection on the Controls Connections Board.
If external occupancy control is desired, connect a time
clock or remotely controlled switch (closed for Occupied,
open for Unoccupied sequence) at terminals marked
OCCUPANCY. Cut jumper JMP 2 to complete the
installation.
Step 15 — Install Accessories
Available accessories include:
Curb
Thru-- base connection kit (must be installed before unit
is set on curb)
LP conversion kit
Flue discharge deflector
Copyright 2012 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231
C09302
Manual outside air damper
Two-- Position motorized outside air damper
EconoMi$er IV (with control)
EconoMi$er2 (without control/for external signal)
Power Exhaust
Differential dry-- bulb sensor (EconoMi$er IV)
Outdoor enthalpy sensor
Differential enthalpy sensor
CO2 sensor
DDC interface (PremierLink)
Louvered hail guard
Motormaster head pressure controls
Phase monitor control
Refer to separate installation instructions for information
on installing these accessories.
Pre-- Start and Start-- Up —
This completes the mechanical installation of the unit.
Refer to the unit’s Service Manual for detailed Pre-- Start
and Start-- Up instructions. Download the latest versions
from HVAC Partners (www.hvacpartners.com).
Edition Date: 04/12
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
54
Catalog No: 48HC ---15SI
Replaces: 48HC--- 14SI
START-UP CHECKLIST
(Remove and Store in Job File)
I. PRELIMINARY INFORMATION
MODEL NO.:
SERIAL NO.:
DATE:
TECHNICIAN:
II. PRE-START-UP (insert checkmark in box as each item is completed)
j VERIFY THAT JOBSITE VOLTAGE AGREES WITH VOLTAGE LISTED ON RATING PLATE
j VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT
j REMOVE ALL SHIPPING HOLD DOWN BOLTS AND BRACKETS PER INSTALLATION INSTRUCTIONS
j VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS
j CHECK REFRIGERANT PIPING FOR INDICATIONS OF LEAKS; INVESTIGATE AND REPAIR IF NECESSARY
j CHECK GAS PIPING FOR LEAKS
j CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
j CHECK THAT RETURN (INDOOR) AIR FILTERS ARE CLEAN AND IN PLACE
j VERIFY THAT UNIT INSTALLATION IS LEVEL
j CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW
TIGHTNESS
j CHECK TO ENSURE THAT ELECTRICAL WIRING IS NOT IN CONTACT WITH REFRIGERANT LINES
OR SHARP METAL EDGES
j CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION INSTRUCTIONS
III. START-UP (REFER TO UNIT SERVICE/MAINTENANCE MANUAL FOR START--UP
INSTRUCTIONS)
ELECTRICAL
SUPPLY VOLTAGE
CIRCUIT 1 COMPRESSOR AMPS
L1-L2
L1
L2-L3
L3-L1
L2
L3
CIRCUIT 2 COMPRESSOR AMPS
L1
L2
L3
NO. 1
NO. 2
INDOOR-FAN AMPS
OUTDOOR-FAN AMPS
TEMPERATURES
OUTDOOR-AIR TEMPERATURE
DB
WB
RETURN-AIR TEMPERATURE
DB
WB
COOLING SUPPLY AIR
DB
WB
GAS HEAT SUPPLY AIR
DB
PRESSURES
GAS INLET PRESSURE
IN. WG
GAS MANIFOLD PRESSURE
IN. WG (LOW FIRE)
IN. WG (HI FIRE)
REFRIGERANT SUCTION, CIRCUIT 1
PSIG
F
REFRIGERANT DISCHARGE, CIRCUIT 1
PSIG
F
55
48HC
j VERIFY THAT FLUE HOOD IS INSTALLED
j VERIFY THAT 3-PHASE FAN MOTOR AND BLOWER ARE ROTATING IN CORRECT DIRECTION.
j VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION
j VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS
GENERAL
48HC
j SET ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO MATCH JOB REQUIREMENTS
(IF EQUIPPED)
Copyright 2012 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231
Edition Date: 04/12
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
56
Catalog No: 48HC ---15SI
Replaces: 48HC--- 14SI