Draper Angle Grinders Owner`s manual

ANGLE GRINDERS
■ STOCK No.63129
63130
■ PART No. PT5115
PT8115
• INSTRUCTIONS •
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE
SAFE AND EFFECTIVE USE OF THIS TOOL.
08/2000
GENERAL INFORMATION
This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, which should be
kept with the machine.
This manual describes the purpose for which this tool has been designed and contains all the necessary information to
ensure its correct and safe use.We recommend that this manual is read before any operation of the machine, before
performing any kind of adjustment to the machine, and prior to any maintenance tasks. By following all the general
safety instructions contained in this manual, it will ensure both machine and operator safety, together with longer life of
the tool itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
machine.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool policy of
continuous improvement determines the right to make modifications without prior warning.
ANGLE GRINDERS
■ STOCK No.63129
63130
CONTENTS:
■ PART No.PT5115
PT8115
Page No.
Contents ...........................................................................................................1
Declaration.......................................................................................................1
Specification.....................................................................................................2
Guarantee ........................................................................................................2
Power Supply ...................................................................................................3
Wiring Diagram ...............................................................................................3
General Safety..................................................................................................4
Getting to know your Angle Grinder................................................................5
Operation and Use........................................................................................6, 7
Maintenance and Replacement ........................................................................8
Optional Accessories .......................................................................................9
DECLARATION OF CONFORMITY
We
Draper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire.
SO53 1YF. England.
Declare under our sole responsibility that the product:
Stock Nos:- 63129 & 63130.
Part No:- PT5115 & PT8115.
Description:- Angle Grinder.
To which this declaration relates is in conformity with the following directive(s)
73/23/EEC & 89/336/EEC.
With reference to: EN55014-1:1993+A1+A1, EN61000-3-2:1995+A1+A2,
EN61000-3-3:1995 & EN55014-2:1997.
www.draper.co.uk
e-mail: sales@draper.co.uk
JOHN DRAPER
Managing Director
07/2000
-1-
SPECIFICATION
Whilst every effort has been made to ensure accuracy of information given in this manual is
correct at the time of going to print, the Draper Tools policy of continuous improvement
determines the right to change specification without notice.
Part No...............................................................PT5115 ........................................PT8115
Stock No ............................................................ 63129 ..........................................63130
Output..................................................................500W ..........................................860W
Input ............................................................230V/50Hz ..................................230V/50Hz
Diam. Disc ........................................................115mm ........................................115mm
Bore ..................................................................22.2mm ......................................22.2mm
Spindle thread........................................................M14 ............................................M14
Speed (no load) ..........................................11,000rpm ..................................11,000rpm
Sound pressure level ..................................100.2dB(A) ....................................105dB(A)
Sound power level ........................................87.2dB(A)....................................92.1dB(A)
Vibration level ..................................................2.5m/s2 ......................................2.5m/s2
Weight..................................................................1.6kg ..........................................2.1kg
WEAR EAR PROTECTION AND GOGGLES
GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to
be free from defective materials and workmanship for a period of 12 months from the date of
purchase.
Should the machine develop any fault, please return the complete tool to your distributor or
contact Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF England.
Telephone (023) 8026 6355.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship repairs will be carried out free of charge. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accident, or repairs attempted or made by any personnel other than the
authorized Draper warranty repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of
its terms are not authorised.
Your Draper guarantee is not effective unless you produce a dated receipt or invoice to verify
your proof of purchase within the 12 month period.
Please note that this guarantee is an additional benefit and does not affect your statutory
rights.
Draper Tools Limited.
Note: These tools are intended for domestic use only.
-2-
POWER SUPPLY
CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (240V)
To eliminate the possibility of an electric shock your machine has been fitted with a BS
approved, non rewireable moulded plug and cable which incorporates a fuse, the value
of which is indicated on the pin face of the plug. Should the fuse need to be replaced an
approved BS1362 fuse must be used of the same rating, marked thus
.
The fuse cover is detachable, never use the plug with the cover omitted. If a replacement
fuse cover is required, ensure it is of the same colour as that visible on the pin face of the
plug (i.e. red). Fuse covers are available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable
should now be suitably prepared and the correct type of plug fitted. See below.
*WARNING:
A plug with bare flexible wires exposed is hazardous if engaged in a live power socket
outlet.
WARNING: THIS APPLIANCE IS DOUBLE INSULATED.
Blue – Neutral, Brown – Live.
As these colours may not correspond with the coloured markings identifying the
terminals in your plug, proceed as follows:
The wire which is coloured blue must be connected to the terminal which is marked with
the letter ‘N’ or coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked
with the letter ‘L’ or coloured red or brown.
WIRING DIAGRAM
PT5115
PT8115
230V~
230V~
250V~
D22µƒ
250V~
Capacitor D22µƒ
Red
Red
Red
Red
Blue
Blue
/M
1~
/M
1~
Blue
Blue
-3-
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
WARNING
Please read the following instructions carefully, failure to do so could lead to serious personal injury.
IMPORTANT
Draper Tools Limited recommends that this machine should not be modified or used for any application other
than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in
writing and we will advise you.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels
affixed to the tool. Learn its application and limitations as
well as the specific potential hazards peculiar to this tool.
KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.
AVOID DANGEROUS ENVIRONMENTS
Do not use power tools in damp or wet locations, or
expose them to rain. Keep work area well lit. Provide
adequate space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.
KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
STORED TOOLS
When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.
WEAR PROPER CLOTHING
Do not wear loose clothing, neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended.Wear protective hair covering to contain
long hair. Roll long sleeves above the elbow.
USE SAFETY GOGGLES (Head Protection)
Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are
NOT safety glasses. Also, use face or dust mask if
application is dusty and ear protectors (plugs or muffs)
during extended periods of operation.
NOISE LEVELS
Some types of machines may have high noise levels when
working. In such cases ear protection must be worn.
VIBRATION LEVELS
Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.
DUST EXTRACTION
If your tool is fitted with a dust extraction fitting, always
ensure that it is connected and being used with a dust
extractor.Vacuum cleaners can be used if suitable for the
material being extracted.
PROTECT YOURSELF FROM ELECTRIC SHOCK
When working with power tools, avoid contact with any
earthed items (e.g. pipes, radiators, hobs and
refrigerators, etc.). If you are using a power tool in
extreme conditions (e.g. high humidity or generating
metal dust), always use an RCD (residual current device)
at the power socket.
STAY ALERT
Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.
WHEN WORKING OUT OF DOORS
Only use extension leads designed for that purpose.
ACCESS TO MAINS SOCKET
If a stationary machine is fitted with a moulded plug and
cable, the machine should not be positioned so that
access to the mains socket is restricted.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
DISCONNECT POWER TO THE TOOL
When not in use, before servicing and when changing
accessories such as cutters, etc.
AVOID ACCIDENTAL STARTING
Make sure the switch is in the OFF position before
plugging the machine into the power supply.
NEVER LEAVE MACHINE RUNNING UNATTENDED
Turn power off. Do not leave machine until it comes to a
complete stop.
DO NOT ABUSE THE CORD
Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat, oil and
sharp edges.
NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store
materials above or near the tool, so that it is necessary to
stand on the tool to reach them.
CHECK DAMAGED PARTS
Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.
KEEP GUARDS IN PLACE
And in working order.
MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean, dry and
free of oil and grease.
USE RECOMMENDED ACCESSORIES
Consult the owners manual for recommended
accessories. Follow the instructions that accompany the
accessories. The use of improper accessories may cause
hazards.
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
SECURE WORK
Use clamps or a vice to hold work. This frees both hands
to operate the tool.
DO NOT OVERREACH
Keep proper footing and balance at all times.
USE RIGHT TOOL
Do not force the tool or attachment to do a job for which it
was not designed.
DO NOT FORCE TOOL
It will do the job better and safer at the rate for which it
was designed.
DIRECTION OF FEED
Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.
WHEN DRILLING OR SCREWING INTO WALLS
Always make sure there is no danger of hitting any hidden
power cables, water or gas pipes in the wall.
IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive
instructions on safe working with power tools, every power tool involves a certain residual risk which can not be
completely excluded by safety mechanisms. Power tools must therefore always be operated with caution !
-4-
GETTING TO KNOW YOUR
ANGLE GRINDER
✖✌
✗✌
✕✌
✜✌
✙✌
✢✌
✘✌
✚✌
1.
2.
3.
4.
Rating plate
On/off switch
Hand grip
Side handle
✛✌
5. Spindle lock button
6. Disc (sold
separately)
7. Guard
-5-
8. BS moulded plug &
cable
9. Disc change wrench
OPERATION & USE
IMPORTANT – Make sure that the mains voltage matches
the voltage stated on the machines rating plate.
Fig.2
✴✌
FITTING THE GUARD
Before fitting the disc to the machine, the protective guard
must be fitted and adapted to working requirements.
Fitting the guard:
– Fit the collar of guard ✭✌ on flange ✮✌, the guard can
only be fitted on, in one position. Line up the lugs, insert
and twist to your preferred position.
– Tighten screw ✯✌ make sure that the guard is securely
fixed to the flange. (Fig.2).
✮✌
CAUTION
Never fix the guard with the splinter deflector facing
outwards.
✲✌
FITTING THE ABRASIVE DISC
Fit flange ✲✌ and ensure it engages with the flats on the
spindle ✴✌. (Fig.2).
– Place the disc on the shaft.
– Lock the spindle with button ✱✌ on the head of the
machine. (Fig.3).
– With the spindle locked, screw the flange nut ✰✌ on to
the spindle (NOTE: Boss towards grinding disc, and away
from cutting disc) and then tighten with pin spanner
which is supplied with the machine.
✯✌
✭✌
✳✌
REMOVING THE DISC
In order to replace the disc, carry out the above procedure
in reverse.
✰✌
Fig.3
✱✌
-6-
OPERATION AND USE
SWITCH
To turn the machine on, press the switch ✴✌ forward until it
locks on. (Fig.4).
To release the lock, push the back half of the switch down,
until it springs backwards, switching off the grinder.
Fig.4.
✴✌
ROUGHING
When performing roughing operations, it is advised to
maintain the disc tilted at an angle of approximately 30° in
relation to the work surface. (Fig.5).
NOTE: Only use grinding discs for this operation.
IMPORTANT
Excessive pressure on the machine does not necessarily
result in higher working speed, on the contrary, it
increases the wear on the disc and can damage the
grinder.
CUTTING
When cutting do not incline the grinder and do not jam the
grinder on the work surface. The cutting edge of the disc
must be in perfect condition (Fig.6). (For hard stone a
diamond-tipped grinding wheel is recommended.)
Fig.5.
SIDE HANDLE
For reasons of safety, when working with this type of
electric power tool, the operator must always use the side
handle.
In order to fit the side handle on the grinder, insert it into
one of the threaded seats in the aluminium head and screw
in clockwise until fully tightened.
IMPROPER USE
The functions and use of this tool are those exclusively
indicated in this manual.
Fig.6.
Fig.7.
-7-
MAINTENANCE &
PART REPLACEMENT
Regular inspection and cleaning reduces the
necessity for maintenance operations and will keep
your tool in good working condition. The tool
bearings and gears are life-long lubricated. The
motor must be correctly ventilated during tool
operation. For this reason avoid blocking the air inlets
with hands. After use disconnect the tool from the
power supply and clean carefully, use compressed air
through ventilation slots.
IMPORTANT:
All operations should be performed by an authorized
person.
DISPOSAL
At the end of the machine’s working life, or when it
can no longer be repaired, ensure that it is disposed
of according to the standard regulations of the
country in which it is being used, and that the
disposal operation is carried out by specialized
personnel following authorized guidelines.
In all circumstances:
– Do not abandon in the environment;
– Do not dispose of together with household waste;
– Contact your local authority recycling centre
WARNING
Disconnect the plug from the power supply socket
before replacing any parts.
-8-
OPTIONAL ACCESSORIES
STEEL GRINDING DISCS
PART No.
GDM
GDMP
Stock No.
58287
58299
Diameter
115mm
115mm
Bore
22.2mm
22.2mm
Thickness
6.0mm
6.0mm
Packed
N/A
3 Piece
Diameter
115mm
115mm
Bore
22.2mm
22.2mm
Thickness
6.0mm
6.0mm
Packed
N/A
5 Piece
Diameter
115mm
115mm
Bore
22.2mm
22.2mm
Thickness
6.0mm
6.0mm
Packed
N/A
3 Piece
Diameter
115mm
115mm
Bore
22.2mm
22.2mm
Thickness
6.0mm
6.0mm
Packed
N/A
5 Piece
STEEL CUTTING WHEEL
PART No.
CWM
CWMP
Stock No.
58317
58327
STONE GRINDING DISC
PART No.
GDS
GDSP
Stock No.
59088
59089
STONE CUTTING WHEEL
PART No.
CWS
CWSP
Stock No.
58337
58347
WIRE CUP BRUSH
PART No.
346
Stock No.
19077
Diameter
75mm
Thread
M14
Max. RPM
13,000
Thread
M14
M14
M14
Max. RPM
11,000
8500
8500
Thread
M14
M14
M14
Max. RPM
11,000
8500
8500
CRIMPED WIRE CUP BRUSH
PART No.
CB61C
CB80C
CB100C
Stock No.
52635
52636
52637
Diameter
60mm
80mm
100mm
TWIST KNOT WIRE CUP BRUSH
PART No.
CB61T
CB80T
CB100T
Stock No.
52631
52632
52633
Diameter
60mm
80mm
100mm
DIAMOND TIPPED BLADES
PART No.
DB4001
DB6001
DB6101
DB6201
DB5001
DB8001
DB8401
DB8404
Stock No.
55327
55302
55314
55311
55329
55317
55320
55322
Diameter
115mm
115mm
115mm
115mm
115mm
115mm
115mm
115mm
Construction
Sintered
Sintered
Sintered
Sintered
Laser
Laser
Laser Premium
Laser Premium
Application
Value
General purpose
Gen. purpose – smooth cut
Wet/dry
Mortar Rake
General purpose
Abrasive
Hard
FOR FURTHER INFORMATION ON ALL ACCESSORIES
PLEASE SEE YOUR DRAPER CATALOGUE
-9-
NOTES
- 10 -
DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.
Helpline: (023) 8049 4344.
Sales Desk: (023) 8049 4333.
General Enquiries: (023) 8026 6355.
Fax: (023) 8026 0784.
www.draper.co.uk
e-mail: sales@draper.co.uk
YOUR DRAPER STOCKIST
©Published by Draper Tools Ltd.
No part of this publication may be reproduced,
stored in a retrieval system or transmitted in
any form or by any means, electronic, mechanical
photocopying, recording or otherwise without prior
permission in writing from Draper Tools Ltd.