Big Blue 400 and 500
Issued June 2012 • Index No. ED/10.8
®
Quick
Specs
Diesel Engine-Driven
Welder/AC Generator
Heavy Industrial Applications
Processes
Output Range
Heavy Construction
Structural Steel
Maintenance and Repair Rigs
Mining Maintenance
Process Piping
Sheet Metal
Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Submerged Arc (SAW)
Stud Welding
Air Carbon Arc (CAC-A)
400:
Rated: 5/16-inch (8 mm) carbons
Capable: 3/8-inch (9.5 mm) carbons
500:
Rated: 3/8-inch (9.5 mm) carbons
400 CC:
DC Stick 55 – 500 A
400 CC/CV: DC Stick 40 – 500 A
MIG/FCAW 14 – 40 V
500 CC:
DC Stick 55 – 600 A
500 CC/CV: DC Stick 40 – 600 A
MIG/FCAW 14 – 40 V
The Power of Blue .
DC/TIG 55 – 500 A
DC/TIG 15 – 350 A
DC/TIG 55 – 600 A
DC/TIG 20 – 425 A
Generator Output Rated at 104˚ F (40˚ C)
5500 Watts Peak — 4000 Watts Continuous
400: 15,000 Watts 3-Phase/12,000 Watts 1-Phase*
500: 20,000 Watts 3-Phase/12,000 Watts 1-Phase*
*Deluxe models only.
Accu-Rated™– Not Inflated
Generator Power
®
EPA Tier 4i
Compliant
Engine gauges standard on all models
indicate engine oil pressure and coolant
temperature.
Heavy-duty low-speed industrial
diesel engines are designed, built and
proven to operate over 10,000 hours
before the first basic overhaul.
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature and low
oil pressure shutdowns
• Low fuel shutdown — engine shuts
down before system runs out of fuel,
making restarts easy.
Designed for fleet owners that demand
the ultimate in reliability and performance.
Enclosed robust case design protects
internal components from impact and
allows air flow to cool and prolong the life
of the engine. Also reduces sound levels.
Hot Start ™ provides positive Stick
electrode starts making it easy to start
all types of electrodes and it also works
great for bead tie-ins.
Quick and easy maintenance with
single-side access to oil level check, oil
fill, oil filter, fuel filter and air cleaner.
Arc-Drive™ makes welding easy.
Automatically enhances Stick welding,
especially on pipe, by focusing the
arc and preventing the electrode from
going out.
Remote toolless oil drain allows oil to be
drained without getting under the engine
and reduces the chance of oil spillage.
Weatherproof Lexan® nameplate
resists cracking and fading, and is
color-coded for ease of operation.
Big Blue 500 CC/CV Deluxe Model shown.
GFCI receptacle as required on most
jobsites to protect operators from
electrical hazards.
CSA, IEC, and NEMA compliant for
welders. Degree of protection
provided by enclosure IP23.
CC/CV Models: The Vault — ultimate
control board reliability. See page 3.
Welder/generator is warranted by Miller for 3 years, parts and labor.
Engine is warranted separately by engine manufacturer.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
Website
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Big Blue 400 and 500 CC Specifications
®
(Subject to change without notice.)
Model
Welding
Mode/Process
Weld Output
Range
Weld Output Rated at
104˚F (40˚C)
Max. OpenCircuit Voltage
Generator Power Output
Rated at 104˚F (40˚C)
Big Blue
400 CC
CC/DC
(Stick/TIG)
55 – 500 A
400 A at 36 V (14.4 kW),*
100% Duty Cycle
450 A at 38 V (17.1 kW),*
60% Duty Cycle
500 A at 30 V (15 kW),
40% Duty Cycle
95
Peak: 5500 watts
Continuous: 4000 watts,
1-phase, 34/17 A,
120/240 VAC, 50/60 Hz
while welding
Big Blue
500 CC
CC/DC
(Stick/TIG)
55 – 600 A
500 A at 40 V (20 kW),*
100% Duty Cycle
Dimensions**
H: 43 in.
(1092 mm)
W: 28.5 in.
(724 mm)
D: 65.125 in.
(1654 mm)
Weight
(without fuel)***
Perkins:
1545 lb. (701 kg)
Deutz:
1655 lb. (751 kg)
Deutz:
1695 lb. (769 kg)
550 A at 34 V (18.7 kW),
60% Duty Cycle
600 A at 30 V (18 kW),
40% Duty Cycle
*Meets NEMA and IEC ratings. **Additional 7 in. (178 mm) to top of exhaust. ***Additional 190 lb. (86 kg) when fuel tank is full.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Big Blue 400 and 500 CC Control Panel
®
1
3
9
10
11
4
12
2
OFF
RUN/IDLE
RUN
5
6
START
13
14
7
8
15
1. DC Ammeter*
2. DC Voltmeter*
3. Amperage Adjust Control
4. Amperage Range Switch
5. Amperage Adjust Switch and
Remote Amperage Adjust Receptacle
6. Stick/TIG Selector Switch
7. 120 VAC, 20 A GFCI Duplex Receptacle
8. 240 VAC, 30 A TwistLock Receptacle
(NEMA L6-30)
9. Fuel Gauge/Hour Meter/Oil Change Interval
Engine Shutdown Indicator
10. Engine Oil Pressure Gauge
11. Battery/Voltmeter*
12. Engine Coolant Temperature Gauge
13. Engine Control Switch
14. Starting Aid Switch
(standard on Perkins model)
15. Polarity Switch*
*Optional.
Additional Features
Proven, rugged rheostat control technology
that has been in Miller engine drives for over
60 years. Contains no printed control boards.
2
A Stick/TIG switch optimizes open-circuit
voltage for Stick welding and allows the opencircuit voltage to be lowered for scratch start
TIG welding.
Provisions are provided to plug a RHC3GD34A
remote control that will allow precise adjustment of amperage without walking back to
the machine.
Big Blue 400 and 500 CC/CV Specifications
®
Model
Welding
Weld Output Weld Output Rated at
104˚F (40˚C)
Mode/Process Range
Big Blue
400 CC/CV
CC/DC
(Stick/TIG)
15 – 500 A
CV/DC
(MIG/FCAW)
14 – 40 V
CC/DC
(Stick/TIG)
20 – 600 A
CV/DC
(MIG/FCAW)
14 – 40 V
Big Blue
500 CC/CV
(Subject to change without notice.)
Generator Output
Rated at 104˚F (40˚C)
Max. OpenCircuit Voltage
Dimensions**
Weight
(without fuel)***
400 A at 36 V (14.4 kW),* 95
100% Duty Cycle
450 A at 38 V (17.1 kW),*
60% Duty Cycle
500 A at 34 V (17 kW),
40% Duty Cycle
Peak: 5500 watts
Continuous: 4000 watts, 1-phase,
34/17 A, 120/240 VAC, 50/60 Hz
while welding
H: 43 in.
(1092 mm)
W: 28.5 in.
(724 mm)
D:
65.125 in.
Additional Generator Power for
(1654 mm)
Deluxe Models (while NOT welding)
Perkins:
1545 lb. (701 kg)
Deutz:
1655 lb. (751 kg)
500 A at 40 V (20 kW),*
100% Duty Cycle
Big Blue 400:
3-phase: 15 kW, 36 A, 240 VAC or
1-phase: 12 kW, 50 A, 120/240 VAC
Deutz:
1695 lb. (769 kg)
550 A at 42 V (23.1 kW),
60% Duty Cycle
Big Blue 500:
3-phase: 20 kW, 48 A, 240 VAC or
1-phase: 12 kW, 50 A, 120/240 VAC
600 A at 34 V (20.4 kW),
40% Duty Cycle
*Meets NEMA and IEC ratings. **Additional 7 in. (178 mm) to top of exhaust. ***Additional 190 lb. (86 kg) when fuel tank is full.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Big Blue 400 and 500 CC/CV Control Panel
®
1
9
10
11
12
2
3
4
6
5
OFF
RUN/IDLE
RUN
START
13
14
15
16
17
18
7
8
19
1. DC Ammeter
2. DC Voltmeter
3. Amperage/Voltage Adjust Control
4. Amperage Range Switch
5. Amperage/Voltage Adjust Switch and
Remote Amperage/Voltage Adjust Receptacle
6. Process/Contactor Selector Switch
7. 120 VAC, 20 A GFCI Duplex Receptacle
8. 240 VAC, 30 A TwistLock Receptacle
(NEMA L6-30)
9. Fuel Gauge/Hour Meter/Oil Change Interval
Engine Shutdown Indicator
10. Engine Oil Pressure Gauge
11. Battery/Voltmeter*
12. Engine Coolant Temperature Gauge
13. Engine Control Switch
14. Starting Aid Switch
(standard on Perkins model)
15. 3-Phase Power Generator Option
16. Strain Relief
17. 50 A, 3-Phase Circuit Breaker
18. 50 A, 120/240 V Receptacle (NEMA 14-50)
19. Polarity Switch*
*Optional.
Additional Features
One MIG welding range allows precise voltage
control for welding with .023 –.120 inch
(0.6 – 3.2 mm) wires.
A multi-colored process selector control
allows quick and easy process changes without
having to use multiple switches.
14-pin remote control allows precise adjustment
of amperage or voltage, along with contactor
control, without walking back to the machine.
The Vault — Superior Circuit Board Design
Our critical circuit boards are engineered
to carry low power and low heat to reduce
thermal stress and minimize expansion and
contraction. In contrast, our competitor’s
boards carry high power and high heat,
making them more vulnerable to failure.
“The Vault” Makes Upgrading to Miller®
CC/CV Units Worry-Free
Concerns with circuit board reliability have
resulted in some operators steering clear of
CC/CV welder/generators — even though
they offer a superior arc and multiple welding
processes. Miller circuit board reliability
isn’t a concern since all Big Blue multiprocess
industrial engine drives feature the Vault.
Created out of two aluminum halves sealed
with silicone, as well as watertight harness
connections, the Vault provides a clean circuit
board environment, protecting the electronics—
and controlling output — in heavy industrial
applications. No other competitor protects their
electronics with a sealed vault, leaving critical
circuit boards exposed to harsh elements that
can disrupt the machine’s electronics, and
therefore, its operation.
3
Big Blue 400 and 500 CC Performance Data
®
400 CC
VOLT/AMP CURVES – STICK MODE
500 CC
VOLT/AMP CURVES – STICK MODE
GENERATOR POWER CURVE
80
80
125 250
60
40
AC VOLTS
150 300
DC VOLTS
100
DC VOLTS
100
60
40
20
20
0
0
100 200 300 400 500 600 700 800 900 1000
75 150
50 100
0
0
100 200 300 400 500 600 700 800 900 1000
0
5
0
FUEL CONSUMPTION CURVE
10
15
20
25
30
20
30
40
50
60
AC AMPERES IN 120 V MODE
DUTY CYCLE CURVE
1000
800
2.00
WELD AMPERES
1.75
US GAL/HR.
10
AC AMPERES IN 240 V MODE
DC AMPERES
DC AMPERES
1.50
1.25
1.00
500
1800 RPM
0.75
400
0.50
0
500
600
500
400
400
300
250
200
150
500 IDLE
400 IDLE
0.25
0.00
5.5 kW
25 50
0
0
4 kW
100 200
100
10
50 100 150 200 250 300 350 400 450 500
15
DC WELD AMPERES AT 100% DUTY CYCLE
20
25 30
40 50 60
80 100
% DUTY CYCLE
Big Blue 400 and 500 CC/CV Performance Data
®
400 CC/CV
VOLT/AMP CURVES – STICK MODE
500 CC/CV
VOLT/AMP CURVES – STICK MODE
3-PHASE GENERATOR
POWER CURVE
100
100
300
80
80
250
60
40
20
0
0
AC VOLTS
DC VOLTS
DC VOLTS
20 kW Deluxe Model
60
40
150
100
0
50
0
0
100 200 300 400 500 600 700 800 900 1000
36 48
80
80
600
500
400
MAX
20
WELD AMPERES
1000
800
DC VOLTS
100
40
60
40
MAX
20
MIN
150
200
DUTY CYCLE CURVE
100
60
100
AC AMPERES
500 CC/CV
VOLT/AMP CURVES – MIG MODE
400 CC/CV
VOLT/AMP CURVES – MIG MODE
DC VOLTS
0
DC AMPERES
DC AMPERES
MIN
500
400
300
250
200
150
0
0
0
0
100 200 300 400 500 600 700 800 900 1000
100 200 300 400 500 600 700 800 900 1000
DC AMPERES
80
60
40
100
200
300
DC AMPERES
400
500
80 100
1.75
60
40
1.50
1.25
1.00
500
1800 RPM
0.75
400
0.50
500 IDLE
400 IDLE
0.25
0
0
40 50 60
FUEL CONSUMPTION CURVE
20
20
20 25 30
2.00
US GAL/HR.
80
DC VOLTS
100
15
% DUTY CYCLE
500 CC/CV
VOLT/AMP CURVES – TIG MODE
100
0
100
10
DC AMPERES
400 CC/CV
VOLT/AMP CURVES – TIG MODE
DC VOLTS
200
20
100 200 300 400 500 600 700 800 900 1000
15 kW
Deluxe
Model
0
100
200
300
DC AMPERES
400
500
0.00
0
50 100 150 200 250 300 350 400 450 500
DC WELD AMPERES AT 100% DUTY CYCLE
4
Engine Specifications
Model
Big
Blue
400
Big
Blue
500
Engine
Brand
(Subject to change without notice.)
Automatic Engine
Shutdowns
Features
HP
Type
Engine Speeds
Capacities
Perkins
404D.22
EPA Tier 4i compliant, indirect-injected, liquid-cooled engine
with full load sound levels of 73.2 dB @ 7 m (98 Lwa).
Right-side service access with intervals of 500 hours for oil
and filters.
32.6
4-cylinder,
industrial,
liquid-cooled
diesel
Weld: 1850 RPM
Idle: 1250 RPM*
Fuel: 25 gal. (95 L)
Oil: 9 qt. (8.5 L)
Coolant: 9 qt. (8.5 L)
Low Oil Pressure,
High Coolant
Temperature,
Low Fuel Level
Deutz
D2011L03i
EPA Tier 4i compliant, direct-injected, air/oil-cooled engine
with full load sound levels of 76.8 dB @ 7 m (101.7 Lwa).
Right-side service access with intervals of 1000 hours for
oil and filters. Approved underground operation with the
purchase of a MSHA (30 CFR part 7) certificate.
32.0
3-cylinder,
industrial,
air/oilcooled
diesel
Weld: 1850 RPM
Idle: 1250 RPM*
Fuel: 25 gal. (95 L)
Oil: 6.2 qt. (5.9 L)
Coolant:
Integrated oil
Low Oil Pressure,
High Coolant
Temperature,
Low Fuel Level
Deutz
D2011L04i
EPA Tier 4i compliant, direct-injected, air/oil-cooled engine
with full load sound levels of 76 dB @ 7 m (101 Lwa).
Right-side service access with intervals of 1000 hours for
oil and filters.
48.6
4-cylinder,
industrial,
air/oil-cooled
diesel
Weld: 1850 RPM
Idle: 1250 RPM*
Fuel: 25 gal. (95 L)
Oil: 9 qt. (8.5 L)
Coolant:
Integrated oil
Low Oil Pressure,
High Coolant
Temperature,
Low Fuel Level
*Optional on select models.
Genuine Miller Options
®
Weld Ammeter and Voltmeter Kit
#195 131 Field
Panel-mounted analog meters
monitor welding output.
Cold Weather Starting Aid Kit
Note: Perkins 404D.22 models come standard
with glow plugs.
Installation time: 35 minutes
Battery Voltmeter
#195 454 Field
Monitors battery charging circuit.
OFF
RUN/IDLE
RUN
START
Polarity Reversing Switch Kit
#043 942 Field
Changes DC polarity without the use of tools.
Installation time: 35 minutes
AC/DC Polarity Reversing Switch Kit
#195 095 Field
Select AC output or DC polarity without
the use of tools.
#195 056 Field
Perkins. 120 V block heater.
#195 307 Field
Deutz D2011L03i/D2011L04i. 12 V intake
manifold heater.
#195 086 Field
Deutz D2011L03i/D2011L04i. 120 V oil
pan heater.
3-Phase Power Generator Factory
(Deluxe CC/CV model only)
For Big Blue 400 CC/CV. 15,000 watts.
For Big Blue 500 CC/CV. 20,000 watts.
Adds three-phase, 240 V power to CC/CV
units. 12 kW, 120/240 V single-phase
power from a 50-amp receptacle. Optimum
kW performance achieved while not welding.
This option also includes a 50-amp on/off
circuit breaker for both single- and threephase power, and a strain relief for hard
wiring into the unit.
Note: Available as factory option. See Ordering
Information on back page.
For matching plug, order #119 172
5
Genuine Miller Accessories
®
Full KVA Plug Kit #119 172 Field
1-phase, 120/240 VAC, 50 A plug
(NEMA 14-50P) to fit full KVA
receptacle.
Engine Filter Kit
#246 988 Field. For Deutz
#246 985 Field. For Perkins
Includes all filters required for proper
engine maintenance. Oil filter, primary and
secondary fuel filter, and primary air filter.
Spark Arrestor
Muffler Kit
#195 012 Field
Prevents particles
from leaving the muffler that could
potentially start a fire. Mandatory when
operating on California grasslands, brush,
or forest-covered land, and in all National
Forests. For other areas, check your state
and local laws. Meets U.S. Forest Service
standard 5100-1B.
FA-1D Lockable Flame Arrestor
Fuel Cap #043 947 Field
Fuel cap can be padlocked to
prevent vandalism. A built-in
flame arrestor prevents flames or
sparks from entering the fuel tank.
Vandalism Lockout Kit
#195 118 Field
Lockable hinged steel
panels cover and protect
name plate gauges and
ignition switch (padlock
included). Also includes
engine compartment door
lock and key.
Cable Holder
#043 946 Field
Saddle-bag-style cable
holder. Convenient wraparound storage of coiled
cable for transportation.
Stores 100 feet of 2/0
cable on each side.
Note: For best results do not weld when cable is coiled!
Protective cover cannot be used with cable holder.
Protective Cover
#194 683 Field
Blue water-resistant
canvas cover resists
stains and mildew,
and protects the
finish of your welder.
Note: Protective cover cannot be used with cable holder.
6
Stick (SMAW) Welding
Weld Leads
2/0 Stick Cable Set, 50 ft. (15 m)
#173 851
Consists of 50-foot (15 m) 2/0 electrode
cable with holder, and 50-foot (15 m) work
cable with clamp. 350 A, 100% duty cycle.
2/0 Stick Cable Set, 100/50 ft. (30.5/15 m)
#043 952
Consists of 100-foot (30.5 m) 2/0 electrode
cable with holder, and 50-foot (15 m) work
cable with clamp. 300 A, 100% duty cycle.
MIG (GMAW) or Flux-Cored (FCAW)
Spoolmatic® 30A
Spool Gun
#130 831
Air-cooled, 200-amp,
1-pound spool gun
for aluminum MIG. See Lit. Index No. M/1.73.
WC-24 Control #137 549
Use with Spoolmatic 30A.
XR™ Wire Feeders and Guns
Push-pull system designed to handle
difficult-to-feed soft alloy wires such as
aluminum. See Lit. Index No. M/1.7,
M/1.71, and M/1.73.
TIG (GTAW) Welding
Dynasty® 200 Series
For premium portable
AC/DC TIG arc quality.
See Lit. Index No.
AD/4.8.
SuitCase® X-TREME™ 8VS Wire Feeder
#951 182
SuitCase® X-TREME™ 12VS Wire Feeder
#951 184
Lightweight, voltage-sensing wire feeders
include secondary contactor, gas valve and
drive roll kit. See Lit. Index No. M/6.41.
HF-251 Series
#042 388
HF-251D-1, 115 VAC
#042 387
HF-251D-2, 230 VAC
High-frequency arc
starter and stabilizer.
See Accessory Lit. Index No. AY/5.0.
Plasma Cutting
SuitCase® 8RC Wire Feeder #951 186
SuitCase® 12RC Wire Feeder #951 188
Lightweight and flexible enough to run a
variety of wires up to .062-inch diameter.
Includes remote voltage control and drive
roll kit. See Lit. Index No. M/6.5.
MIG (GMAW)/Flux-Cored (FCAW) Guns
Miller produces a complete line of
dependable MIG guns. See Lit. Index Nos.
AY/15.0, AY/16.0 and AY/17.0.
Spectrum 375 X-TREME and 625 X-TREME shown.
Spectrum® 375 X-TREME™ #907 529
See Lit. Index No. PC/9.2.
Spectrum® 625 X-TREME™ #907 531
See Lit. Index No. PC/9.6.
Spectrum® 875 #907 390-01-1
See Lit. Index No. PC/9.8.
The Spectrum 375 X-TREME and 625
X-TREME come complete with protective
X-CASE™ (not shown).
Genuine Miller Accessories
®
Remote Controls (CC models only)
RHC-3GD34A Remote
Hand Control #041 122
Allows for precise adjustment
of amperage.
Includes 20-foot
(6 m) cord.
(Continued)
RFCS-14 HD Foot
Control #194 744
Heavy-duty foot
control for remote
current, voltage and
contactor control.
Includes 20-foot (6 m) cord and 14-pin plug.
Remote Controls (CC/CV models)
RHC-14 Hand Control
#242 211 020
Miniature hand control for
remote current, voltage
and contactor control.
Dimensions: 4 x 4 x 3.25 inches (102 x 102
x 82 mm). Includes 20-foot (6 m) cord and
14-pin plug.
Trailers and Hitches
RMLS-14 #129 337
Fingertip momentary- and maintainedcontact rocker switch for contactor control.
Push forward for maintained contact and
back for momentary contact. Includes
26.5-foot (8 m) cord and 14-pin plug.
RCC-14 Remote
Contactor and Current
Control #151 086
Side-to-side rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Includes 26.5-foot (8 m) cord and
14-pin plug.
RCCS-14 Remote
Contactor and Current
Control #043 688
Up-and-down rotary-motion fingertip control
fastens to TIG torch using two Velcro® straps.
Includes 26.5-foot (8 m) cord 14-pin plug.
Extension Cables for 14-Pin
Remote Controls or 24 VAC Wire Feeders
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)
Mounting Specifications
(Note: Trailers are shipped unassembled.)
H
A
4 holes
Front Panel
B
C
4 West Four-Wheel Steerable
Off-Road Trailer #042 801
A heavy-duty 2570-pound (1166 kg)
capacity trailer designed for use in mines,
quarries, and other rough terrain. Has
narrow 22-foot (6.7 m) turning radius.
Includes 3-inch (76 mm) lunette eye,
universal hitch and safety chains.
HWY-224 Trailer
#043 805 For highway use.
OFR-224 Trailer
#043 802 For off-road use.
A 2650-pound (1202 kg) capacity trailer.
Welded steel tubing frame, heavy-duty axle
with roller bearing hubs and leaf-spring
suspension. Includes jack stand and 2-inch
(50 mm) ball hitch. HWY-224 also includes
fenders and lights.
Cable Tree #043 826
Provides an area to conveniently wrap weld
cables and extension cords.
Dual Hitch #300 831
2-inch (50 mm) ball
hitch and 3-inch
(76 mm) lunette eye in
one reversible assembly.
Trailer Specifications
D
A. 29.812 in. (757 mm)
B. 27.5 in. (699 mm)
C. 1 in. (25 mm)
D. 9.625 in. (244 mm)*
E. 46.5 in. (1181 mm)*
F. 56 in. (1422 mm)*
G. 65.125 in. (1654 mm)
H. .562 in. (14 mm) diameter
Height: 50 in. (1270 mm) (to top of exhaust)
Width: 28.5 in. (724 mm)
(mounting brackets turned in)
30.75 in. (781 mm)
(mounting brackets turned out)
Depth: 65.125 in. (1654 mm)
*With mounting brackets in center position.
Dimensions vary with location of mounting brackets.
(Subject to change without notice.)
Gross Axle
Weight Rating
Gross Vehicle
Weight Rating
Net
Payload
Height
of Bed
Road
Clearance
Track (Center
to center of
tires)
Standard Tires
(Standard rating
or P-size rating)
4 West
2000 lb./axle
(907 kg/axle)
3000 lb.
(1361 kg)
2570 lb.
(1166 kg)
21.25 in.
(540 mm)
8 in.
(203 mm)
55.25 in.
(1403 mm)
HWY-224
OFR-224
3500 lb.
(1588 kg)
2960 lb.
(1343 kg)
2650 lb.
(1202 kg)
18.5 in.
(470 mm)
7.5 in.
(191 mm)
52 in.
(1321 mm)
Model
E
F
G
Dimensions
Net
Weight
B78-13
Length: 91 in. (2311 mm)*
Width: 61.25 in. (1556 mm)
430 lb.
(195 kg)
B78-13
Length: 105 in. (2667 mm)
Width: HWY– 59.5 in. (1511 mm)**
OFR– 58.438 in. (1484 mm)
320 lb.
(145 kg)
*Does not include tongue. **Width at outside of fenders.
7
Ordering Information
Equipment and Factory Options
Stock No.
Description
Big Blue 400 CC
#907 173
#907 175
Deutz D2011L03i with Engine Gauges
Perkins 404D.22 with Engine Gauges
Big Blue® 400 CC/CV Deluxe Model
#907 327
#907 329
Deutz D2011L03i with Engine Gauges, Automatic Idle, Weld Meters and 15 kW
Perkins 404D.22 with Engine Gauges, Automatic Idle, Weld Meters and 15 kW
Big Blue® 500 CC
#907 181
Deutz D2011L04i with Engine Gauges
Big Blue® 500 CC/CV Deluxe Model
#907 331
Deutz D2011L04i with Engine Gauges, Automatic Idle, Weld Meters and 20 kW
Weld Ammeter and Voltmeter Kit
#195 131
For all models. Analog welding meters
Battery Voltmeter
#195 454
For all models. Analog
Polarity Reversing Switch Kit
#043 942
#195 095
For all models. DC polarity switch
For all models. AC/DC polarity switch
Cold Weather Starting Kit
#195 056
#195 307
#195 086
Perkins. 120 V block heater
Deutz. 12 V intake manifold heater
Deutz. 120 V oil pan heater
Full KVA Plug Kit
#119 172
1-phase, 120/240 VAC, 50 A
Engine Filter Kit
#246 988
#246 985
Deutz. Includes air, oil and fuel filters
Perkins. Includes air, oil and fuel filters
Spark Arrestor Muffler Kit
#195 012
For all models. Horizontal externally mounted
Lockable Flame Arrestor Fuel Cap
#043 947
For all models. Padlock not included
Vandalism Lockout Kit
#195 118
For all models. Lockable front control panel and engine compartment
Cable Holder
#043 946
For all models. Stores up to 200 ft. of 2/0 weld cable
Protective Cover
#194 683
For all models. Will not work with cable holder accessory
®
Qty.
Field Accessories
Stick Welding Leads
See page 6
MIG/Flux-Cored Welding
SuitCase® X-TREME™ 8VS and 12VS
#951 182 /#951 184
See Lit. Index No. M/6.41
SuitCase® 8RC and 12RC
#951 186 /#951 188
See Lit. Index No. M/6.5
Spoolmatic® 30A Spool Gun
#130 831
Requires WC-24 Control. See Lit. Index No. M/1.73
WC-24 Control
#137 549
See Lit. Index No. M/1.5
MIG (GMAW)/Flux-Cored (FCAW) Guns
See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0
XR™ Wire Feeder Control and Guns
See Lit. Index No. M/1.7, M/1.71, and M/1.73
TIG Welding
Dynasty® 200 Series
See Lit. Index No. AD/4.8
High-Frequency Arc Starters
See Lit. Index No. AY/5.0
Plasma Cutting
Spectrum® 375 X-TREME™
#907 529
Includes X-CASE ™. See Lit. Index No. PC/9.2
™
#907 531
Includes X-CASE ™. See Lit. Index No. PC/9.6
Spectrum 875
#907 390-01-1
See Lit. Index No. PC/9.8
Remote Controls
See page 7
Spectrum 625 X-TREME
®
®
Trailers and Hitches
4 West Four-Wheel Steerable Trailer
#042 801
Trailer with lunette eye, universal hitch and safety chains. For off-road use
HWY-224 Trailer
#043 805
Trailer with lights, fenders and 2-in. (50 mm) ball hitch. For highway use
OFR-224 Trailer
#043 802
Trailer with 2-in. (50 mm) ball hitch. For off-road use
Cable Tree
#043 826
Trailer mounted cable holder for HWY-224 or OFR-224
Dual Hitch
#300 831
Combination 2-in. (50 mm) ball hitch and 3-in. (76 mm) lunette eye in one
reversible assembly. For HWY-224 or OFR-224
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price