User manual | Wacker Neuson GPi 1700 Operator`s manual

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User manual | Wacker Neuson GPi 1700 Operator`s manual | Manualzz

0179739en 002 0311

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Operator’s Manual

Inverter Generator

GPi 1700

Copyright notice

© Copyright 2010 by Wacker Neuson Corporation.

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from

Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted.

All trademarks referenced in this manual are the property of their respective owners.

Trademarks

Manufacturer Wacker Neuson Corporation

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957 www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

Foreword

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models listed below. These instructions must be followed during installation and maintenance of the generator (and battery, if equipped).

Machines covered in this manual

Machine

GPi 1700

Item Number

0620777, 0620778

Machine

Documentation

„

„

„

„

„

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement parts.

If you are missing either of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

Contact Wacker Neuson Product Support for information on servicing and repairing the machine.

When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.

Expectations for information in this manual

„

„

„

This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual.

Wacker Neuson Corporation expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.

The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson Corporation reserves the right to change any portion of this information without notice.

CALIFORNIA

Proposition

65 Warning:

Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Laws pertaining to spark arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Manufacturer’s approval

This manual contains references to approved parts, attachments, and modifications. The following definitions apply:

„

„

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

wc_tx001233gb.fm

3

Foreword

„

Unapproved parts, attachments, and modifications are those that do not meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following consequences:

„

„

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

4 wc_tx001233gb.fm

GPi 1700 Table of Contents

Foreword 3

1 Safety Information

1.1

1.2

1.3

1.4

1.5

1.6

1.7

7

Signal Words Found in this Manual ...................................................... 7

Machine Description and Intended Use ............................................... 8

Safety Guidelines for Operating the Machine ....................................... 9

Operator Safety While Using Internal Combustion Engines ............... 11

Guidelines for Service Safety ............................................................. 12

Label Locations .................................................................................. 13

Machine Labels .................................................................................. 14

2 Operation 17

2.5

2.6

2.7

2.8

2.1

2.2

2.3

2.4

Overview ............................................................................................ 17

Preparing the Machine for First Use ................................................... 17

Features and Components ................................................................. 18

Lifting and Transporting ...................................................................... 19

Installation .......................................................................................... 19

Power Requirements .......................................................................... 20

Use of Extension Cords ...................................................................... 21

Control Panel ...................................................................................... 22

2.9

Customer Connections ....................................................................... 24

2.10

Grounding the Generator ................................................................... 25

2.11

Fueling the Machine ........................................................................... 26

2.12

Before Starting ................................................................................... 27

2.13

Starting the Generator ........................................................................ 28

2.14

Using AC Power ................................................................................. 29

2.15

Using DC Power ................................................................................. 30

2.16

Stopping the Generator ...................................................................... 31

2.17

Emergency Shutdown Procedure ....................................................... 31 wc_bo0179739en_002TOC.fm

5

Table of Contents

3 Maintenance

3.1

3.2

3.3

3.4

3.5

3.6

3.7

GPi 1700

32

Periodic Maintenance Schedule ..........................................................32

Cleaning and Checking the Spark Plug ...............................................34

Cleaning the Air Cleaner Assembly .....................................................35

Changing the Engine Oil .....................................................................36

Cleaning the Spark Arrester ................................................................37

Cleaning the Fuel Filter .......................................................................38

Storing the Generator ..........................................................................39

4 Schematic

4.1

42

Schematic Components ......................................................................43

5 Basic Troubleshooting 44

6 Technical Data

6.1

6.2

45

Engine .................................................................................................45

Generator Data ....................................................................................46

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GPi 1700

1 Safety Information

Safety Information

1.1

Signal Words Found in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

f Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

f

To avoid death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

f

To avoid possible death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

CAUTION!

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

f

To avoid possible minor or moderate injury from this type of hazard, obey all safety messages that follow this signal word.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure. wc_si000347gb.fm

7

Safety Information GPi 1700

1.2

Machine Description and Intended Use

This machine is a portable electric power source. The Wacker Neuson Inverter

Generator consists of a gasoline engine, a fuel tank, and an electric alternator and inverter. Controls and receptacles are provided on a control panel mounted on the side of the machine. As the engine runs, the generator converts mechanical energy into AC power and DC power. The operator connects loads to the AC power receptacles or DC terminals.

This machine is intended for the purpose of supplying electrical power to connected loads. Refer to the product specifications for the output voltage and frequency of this generator, and for the maximum output power limit of this generator.

This machine has been designed and built strictly for the intended use described above. Using the machine for any other purpose could permanently damage the machine or seriously injure the operator or other persons in the area. Machine damage caused by misuse is not covered under warranty.

The following practices are some examples of misuse:

„

„

„

„

„

„

„

Connecting a load that has voltage and frequency requirements that are incompatible with the generator output

Overloading the generator with a load that draws excessive power during either continuous running or start-up

Operating the generator in a manner that is inconsistent with all federal, state and local codes and regulations.

Using the machine as a ladder, support, or work surface

Using the machine to carry or transport passengers or equipment

Operating the machine outside of factory specifications

Operating the machine in a manner inconsistent with all warnings found on the machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global safety standards. It has been carefully engineered to eliminate hazards as far as practicable and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

„

„

„

„

„

Heat, noise, exhaust, and carbon monoxide from the engine

Fire hazards from improper refueling techniques

Fuel and its fumes

Electric shock and arc flash

Personal injury from improper lifting techniques

To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine.

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GPi 1700

1.3

Safety Guidelines for Operating the Machine

Safety Information

DANGER

Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.

f NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.

Using a fan or opening windows and doors does NOT supply enough fresh air.

f ONLY use a generator outside and far away from windows, doors, and vents.

These openings can pull in generator exhaust.

f Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.

f If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poison.

WARNING

Machines operated improperly or by untrained personnel can be hazardous.

f Read the operating instructions contained in both this Operator’s Manual and the engine operator’s manual.

f Familiarize yourself with the location and proper use of all controls.

f Inexperienced operators should receive instruction from someone familiar with the machine before being allowed to operate it.

Operator qualifications

Only trained personnel are permitted to start, operate, and shut down the machine.

They also must meet the following qualifications:

„

„ have received instruction on how to properly use the machine are familiar with required safety devices

The machine must not be accessed or operated by:

„

„ children people impaired by alcohol or drugs

Personal

Protective

Equipment

(PPE)

Before starting the machine

Wear the following Personal Protective Equipment (PPE) while operating this machine:

„

„

„

„

Close-fitting work clothes that do not hinder movement

Safety glasses with side shields

Hearing protection

Safety-toed footwear

Before starting this machine:

„

„

Follow starting and stopping instructions described in this manual. Know how to operate and stop the generator before starting it.

Do not start a machine in need of repair.

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9

Safety Information GPi 1700

„

„

Make sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating.

Remove all tools, cords, and other loose items from the generator before starting it.

Electrical safety

.

To increase electrical safety while operating this machine:

„

„

„

„

„

Do not operate the generator, or tools attached to the generator, with wet hands.

Do not use worn electrical cords. Severe electrical shock and equipment damage may result.

Do not operate generator in standing water.

Make certain the machine is well-grounded and securely fastened to a good earthen ground per national and local regulations.

Do not overload the generator. The total amperage of the tools and equipment attached to the generator must not exceed the load rating of the generator.

WARNING

Backfeed from the generator into the public power distribution system can seriously injure or kill utility workers!

f Improper connection of generator to a building’s electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire, or explosion. f Connections to a building’s electrical system must be made by a qualified electrician and comply with all applicable laws and electrical codes.

f If connected to a building’s electrical system, the generator must meet the power, voltage, and frequency requirements of the equipment in the building.

Generator vibration

Operating safety

Generators vibrate in normal use. During and after the use of the generator, inspect the generator as well as extension cords and power supply cords connected to it for damage from vibration.

„

„

Have damaged items repaired or replaced as necessary.

Do not use plugs or or cords that show signs of damage such as broken or cracked insulation or damaged blades.

To increase operating safety while running this machine:

„

„

„

„

Do not operate the generator when open containers of fuel, paint, or other flammable liquids are in the vicinity of the generator.

Do not place flammable material or liquids near the generator.

Do not operate the machine indoors.

Do not touch the hot engine, exhaust, or generator components. Burns will result.

Always do the following:

„

„

„

Wear hearing protection when operating equipment.

Keep the machine at least one meter (three feet) away from structures, buildings, and other equipment during use.

Keep the area immediately surrounding and underneath the machine clean, neat, and free of debris and combustible materials. Make sure that the area

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GPi 1700

Storing the machine

Safety Information overhead is clear of debris that could fall onto or into the machine or exhaust compartment.

Store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children.

1.4

Operator Safety While Using Internal Combustion Engines

WARNING

Internal combustion engines present special hazards during operation and fueling.

Failure to follow the warnings and safety standards could result in severe injury or death.

f Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.

DANGER

Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.

Refueling safety

Operating safety

When refueling the engine:

„

„

„

„

Do not smoke.

Do not refuel if the generator is sitting in a truck fitted with a plastic bed liner.

Static electricity can ignite the fuel or fuel vapors.

Do not refuel a hot or running engine.

Do not refuel the engine near an open flame.

When refueling the engine, always:

„

„

Refill the fuel tank in a well-ventilated area.

Replace the fuel tank cap after refueling.

When operating the generator:

„

„

„

„

„

Check the fuel lines and the fuel tank for leaks and cracks before starting the engine.

Do not run the machine if fuel leaks are present or the fuel lines are loose.

Do not run the engine near open flames.

Do not start the engine if fuel has spilled or a fuel odor is present. Move the generator away from the spill and wipe the generator dry before starting.

Do not smoke while operating the machine.

wc_si000347gb.fm

11

Safety Information

1.5

Guidelines for Service Safety

GPi 1700

Personal

Protective

Equipment

(PPE)

WARNING

A poorly maintained machine can be a personal injury hazard.

f Follow the Periodic Maintenance schedule in this Operator’s Manual.

f Repair or replace any damaged or defective components immediately.

Wear the following Personal Protective Equipment (PPE) while servicing or maintaining this machine:

„

„

„

„

Close-fitting work clothes that do not hinder movement

Safety glasses with side shields

Hearing protection

Safety-toed footwear

In addition, before servicing or maintaining the machine:

„

„

Tie back long hair.

Remove all jewelry (including rings).

Prerequisites Before servicing this machine:

„

„

„

Stop the engine.

If the engine has an electric starter, disconnect the negative terminal on the battery.

Attach a “DO NOT START” sign to the machine. This will notify everyone that the machine is being serviced and will reduce the chance of someone inadvertently trying to start the machine.

Ground connection

„

„

The generator must be connected to a good earthen ground for proper operating safety!

Ground the generator in accordance with the standards defined in national, state, and local regulations.

Personal injury avoidance

„

„

„

Let the engine and muffler cool before transporting or servicing the machine.

Do not service the machine if your clothing or skin is wet.

Do not allow untrained personnel to service this machine. Only trained electrical technicians should be allowed to service the electrical components of this machine.

Service safety

„

Do not modify the machine without the express written approval of the manufacturer.

„ Do not allow water to accumulate around the base of the machine. If water is present, move the machine and allow the machine to dry before servicing.

..

Replacing parts and labels

„

„

„

„

„

Replace worn or damaged components.

Use only spare parts recommended by Wacker Neuson.

Keep the fuel lines in serviceable condition. Leaking fuel and fumes are extremely explosive!

Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dangers and hazards.

Check all external fasteners at regular intervals.

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GPi 1700

1.6

Label Locations

C

Safety Information

A

D

E

B wc_si000347gb.fm

13

H

F

G wc_gr006811

Safety Information

1.7

Machine Labels

GPi 1700

Wacker Neuson machines use international pictorial labels where needed. These labels are described below.

Ref.

A

Label Definition

DANGER

Using a generator indoors CAN KILL YOU IN

MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a home or garage, EVEN

IF doors and windows are open.

Only use OUTSIDE and far away from windows, doors, and vents.

B Oil fill location

14 wc_si000347gb.fm

GPi 1700

Ref.

C

Label wc_si000347gb.fm

D

E

F

15

Safety Information

Definition

WARNING

„ To reduce the risk of injury, user must read and understand instruction manual.

„ Exhaust gas contains poisonous carbon monoxide.

„ Do not use in poorly ventilated area.

„ The operator may suffer severe elecrtric shock.

„ Do not touch with wet hands.

„ The operator may suffer burns.

„ Do not touch hot muffler.

„ Potential danger of explosion or fire.

„ Stop engine during fuel supply. Keep flammable things away.

„ Be careful not to spill fuel during refueling.

„ Use unleaded gasoline only.

„ Keep open flames away from the generator.

„ Do not operate in rain or snow.

„ Do not connect to a household circuit.

This equipment does not meet California

EVP emission regulations for small off-road engines.

WARNING

Improper connection of the generator to a building’s electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire, or explosion. Connections to a building’s electrical system must be made by a qualified electrician and comply with all applicable laws and electrical codes.

A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be asked to specify the model number, item number, revision number, and serial number of the unit.

Safety Information

Ref.

G

Label

H

GPi 1700

Definition

WARNING

Hot surface! Do not touch.

DANGER

Risk of carbon monoxide poisoning.

Keep a safe distance away from the machine.

WARNING

Hot surface! Do not touch.

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GPi 1700

2 Operation

Operation

DANGER

Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.

f NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.

Using a fan or opening windows and doors does NOT supply enough fresh air.

f ONLY use a generator outside and far away from windows, doors, and vents.

These openings can pull in generator exhaust.

f Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.

f If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poison.

2.1

Overview

Generator application

This generator is an exceptionally quiet, compact, and lightweight machine designed to provide single phase power for construction, commercial, and residential applications. State-of-the-art inverter technology ensures a consistent flow of clean and stable power suitable for operating not only tools, but also delicate electronic equipment.

Safety notices „ Do not exceed the power output of the generator. Damage to tools or generator will occur. Refer to Technical Data.

„ Do not exceed the rated current limit of any receptacle.

2.2

Preparing the Machine for First Use

Preparing for first use

To prepare your machine for first use:

1. Make sure all loose packaging materials have been removed from the machine.

2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.

3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.

4. Attach component parts not already attached.

5. Add fluids as needed and applicable, including fuel, engine oil, and battery acid.

6. Move the machine to its operating location.

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17

Operation

2.3

Features and Components l a

GPi 1700 l k e d b c f n g o j i h m wc_gr006650

18 wc_tx001234gb.fm

GPi 1700 f g d e h b c

Ref.

Description a Recoil starter

Control panel

Left side panel

Air cleaner

Fuel drain screw

Carrying handle

Fuel tank cap cover

Exhaust outlet n o l m

— j k i

Ref. Description

OIl drain plug

Right side panel

Oil filler / oil gauge

Spark plug cap

Spark arrester

Fuel filter

Rear cover

Operation

2.4

Lifting and Transporting

Lifting and carrying the machine

This generator is designed be lifted and carried by one person. However, its dry weight of 20.5 kg (45 lbs.) is heavy enough to cause injury if proper lifting techniques are not used. Observe the following guidelines when lifting and carrying the generator.

„

„

Use only the designated carrying handle.

Bend at the knees, not from the waist, when lifting the generator.

Transporting the machine

Observe the following guidelines when transporting the generator to and from the job site.

„

„

„

Drain the fuel tank before transporting the generator.

Ensure that the generator is securely strapped down in the transport vehicle to prevent it from sliding or tipping.

Do not refuel the generator in or on the transport vehicle. Move the generator to its operating location and then fill the fuel tank.

2.5

Installation

Locating the generator

Follow the practices below when choosing an appropriate location for the generator.

„

„

„

„

Place the generator in an area where it will not be exposed to rain, snow, or direct sunlight.

Position the generator on firm, level ground so that it will not slide or shift.

Position the engine exhaust away from areas where people may be present.

The surrounding area must be free from water and moisture. All components must be protected from excessive moisture.

NOTICE: The generator has a built-in forced air cooling system, and may become overheated if it is enclosed. Therefore, do not enclose the generator or cover it with a box.

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19

Operation

2.6

Power Requirements

Application

GPi 1700

This generator is designed to operate single-phase, 60 Hz equipment running at

120 VAC. It also provides DC power strictly intended for charging 12V automotive style batteries.

Check the nameplate or label provided on tools and equipment to make sure their power requirements are met by the power output of the generator. If the wattage is not given for a particular tool or piece of equipment, contact the tool manufacturer for wattage requirements.

NOTICE: Do not exceed the continuous rated output of the generator. Damage to tools or generator can occur. See Technical Data.

About power requirements

Some pieces of equipment and tools require a surge of current when starting. This means that the amount of power needed to initially start the equipment is larger than the power required to keep it running. The generator must be capable of supplying this "surge" current. Other equipment may require more power than is actually stated on its nameplate.

Approximate starting power requirements

The information in the following chart is offered only as a general guideline to help you determine power requirements for different types of equipment. Contact your nearest Wacker Neuson dealer, or the manufacturer or dealer of the tool or equipment, with questions regarding power requirements.

„

„

„

„

„

„

Equipment type

„

Incandescent lights

Appliances such as irons and hot plates

Fluorescent and mercury lamps

„

„

Electrical motors

Certain electrical tools

Most electrical tools

Submersible pumps

Air compressors

Other equipment

Wattage needed to start

Same wattage as is stated on their nameplates

1.2–2 times their stated wattage

Depends on motor type and use

1.2–3 times their stated wattage

3–5 times their stated wattage

Calculate by multiplying its voltage and amperage requirements

Comments

These have resistivetype heating elements.

Volts x Amps = Watts

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GPi 1700

2.7

Use of Extension Cords

Operation

When a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss.

This results in less voltage being supplied to the appliance or tool and increases the amount of current draw or reduces performance. A heavier cord with a larger wire size will reduce the voltage loss.

WARNING

Electric shock hazard. Damaged extension cords can cause electrical shock, resulting in serious injury or death. DO NOT use worn, bare, or frayed cords.

f Replace damaged cords immediately.

Current

(Amps)

10

15

20

2.5

5

7.5

Use the chart below as a guide for selecting proper cable size.

Load in Watts

120V

300

600

900

1200

1800

2400

240V

600

1200

1800

2400

3600

4800

#10

1000.

500

350

250

150

125

Maximum Cable Length in Feet

#12

600

300

200

150

100

75

#14

375

200

125

100

65

50

#16

-

-

-

250

125

100

Use only extension cords rated for outdoor use and equipped with a third-wire ground.

NOTICE: Operating equipment at low voltage can cause it to overheat.

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21

Operation

2.8

Control Panel

GPi 1700 p q r s t u v

CHOKE w y x wc_gr006445 t s q r

Ref.

Description p Pilot indicator light

Overload indicator light

Oil sensor indicator light

Auto power save indicator light

Auto power save switch x y v w

Ref. Description u GFI receptacle (120 VAC)

DC terminals

DC circuit breaker

Ground lug

Engine switch

Pilot indicator light (p)

Overload indicator light

(q)

The pilot indicator light illuminates when the generator is operating normally.

The overload indicator light illuminates when the generator is operating in an overload condition. An overload condition is defined as 120% of the available power output of the generator.

„

„

After the indicator light has been illuminated for 20 seconds, an internal circuit breaker will activate resulting in a no-load condition.

If the indicator light illuminates, stop and re-start the engine to clear the overload condition and resume normal operation.

Oil sensor indicator light

(r)

The oil sensor indicator light illuminates when the level of the engine oil falls below the prescribed value. The engine stops automatically.

„

The engine cannot be re-started unless engine oil is added. Follow the procedure described in Adding Engine Oil.

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GPi 1700 Operation

Auto power save indicator light (s) and switch (t)

The auto power save indicator light illuminates when the auto power save switch (t) is in positions 1 or 2.

„

„

„

With the switch in position 1 (“turtle”), the engine speed automatically adjusts according to the generator load.

With the switch in position 2 (“rabbit”), the engine speed remains constant to maintain stable AC power output. This position is ideal for heavy loads.

Turn the switch OFF when using DC power.

GFI receptacle

(u)

AC power is available through this receptacle. Use only a grounded, three-leg electrical plug.

DC terminals

(v)

The generator provides DC power for charging batteries. The red terminal is positive (+); the black terminal is negative (-). See topic Using DC Power.

DC circuit breaker (w)

The DC circuit breaker shuts off the electrical current when the current exceeds its limit, or a malfunction occurs in a piece of equipment connected to the generator.

„

„

The DC circuit breaker has activated when the button pops out.

To reset the DC circuit breaker, press the button.

CAUTION

Electric shock hazard. Repeated activation of the DC circuit breaker could signal a potential malfunction with the generator or connected equipment.

f Never defeat the DC circuit breaker button or reset it without first investigating the reason for the activation.

Ground lug (x) The ground lug is the terminal for grounding the generator. See topic Grounding

the Generator for more information.

Engine switch

(y)

The engine switch controls the function of the choke and the fuel valve. There are three positions:

Symbol Meaning

Choke valve is closed

Description

Turn the switch to this position when starting a cold engine.

Normal operating position

Fuel valve is closed

Turn the switch to this position after the engine starts.

Note: A warm engine can be started with the switch in this position.

Turn the switch to this position to stop the engine.

wc_tx001234gb.fm

23

Operation

2.9

Customer Connections

Description

GPi 1700

The generator is equipped with :

„

„ one 120V duplex receptacle (u) with a ground fault circuit interrupt (GFI) one pair of DC terminals (v) exclusively intended for charging 12V automotivestyle batteries. See Using DC Power for more information.

u2 u1 u v

Testing GFI operation wc_gr006739

The GFI cuts power to the receptacle when a ground fault occurs to a piece of equipment attached to the generator. Follow the procedure below to test the GFI for proper operation every time the generator is used.

1. Disconnect all equipment from the generator.

2. Start the generator.

3. Push the blue TEST button (u1) on the receptacle. Pushing the TEST button in cuts power to the receptacle and causes the red RESET button (u2) to pop out.

NOTICE: If the RESET button does not pop out, the GFI is not working. Do not operate the generator until the problem can be corrected.

4. Push the RESET button to restore power to the receptacle.

If the RESET button pops out during operation, stop the generator and check the equipment attached to the generator for defects.

24 wc_tx001234gb.fm

GPi 1700

2.10

Grounding the Generator

Location The ground lug (x) is located below the DC terminals.

x

Operation x1

Function

Connection wc_gr006652

This ground connection is used for electrically grounding the generator when necessary to comply with the National Electrical Code and other federal, state, and local regulations. For grounding requirements in your area, consult with a qualified electrician, electrical inspector, or local agency having jurisdiction over electrical compliance.

„

„

If the generator is used at a construction site, there may be additional regulations which must be observed.

In some areas, generators are required to be registered with local utility companies.

Connect the ground lug to a good earthen ground for proper operating safety in compliance with NEC and local standards. The following options may be used:

„

„

Connect the ground lug to a grounding spike (x1) and drive the grounding spike into the earth.

Connect the ground lug to an existing grounded conductor.

wc_tx001234gb.fm

25

Operation

2.11

Fueling the Machine

GPi 1700

Fuel filler cap The fuel filler cap (g1) is located beneath the fuel tank cap cover (g). Turn the fuel filler cap counter-clockwise to open; clockwise to close.

g3 g g1 a g2 g v wc_gr006653

WARNING

Fire/burn hazards. Gasoline is flammable and can ignite or explode.

f Keep all open flames, sparks, and cigarettes away from the machine while refueling.

f Do not refuel if the generator is sitting in a truck fitted with a plastic bed liner.

Static electricity can ignite the fuel or fuel vapors.

f Do not refuel when the engine is running or hot.

Filling the fuel tank

Follow the guidelines below when filling the fuel tank.

„

„

„

„

„

„

Turn the engine switch (v) to STOP before refueling.

Refuel only with clean, fresh unleaded gasoline.

Add fuel through the fuel filter screen (g2), making sure that dirt or water do not enter the fuel tank.

Fill only until the fuel level reaches the red LEVEL indicator (g3) inside the fuel tank neck. Do not overfill!

Clean up spilled fuel before operating the machine.

Fuel tank capacity = 3.5 L (0.92 gal.).

Priming the fuel system

When using the generator for the first time, or if the fuel tank runs dry and the engine stops as a result, the fuel system will require priming before re-start.

„ To prime the fuel system, pull the recoil starter handle (a) several times after filling fuel up to the red marking inside the fuel tank neck.

Using gasoline / ethanol blends

This portable generator is not for use with gasoline / ethanol blends with over 15% ethanol.

26 wc_tx001234gb.fm

GPi 1700

2.12

Before Starting

Operation

DANGER

Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.

Explanation Before putting the generator into service, review each item on the following checklist. It is important to make sure that the machine is set up properly to reduce the possibility of malfunction.

WARNING

Personal injury hazard. Failure to follow the listed procedures may cause injury to personnel or damage to the generator.

f Make sure that all persons setting up the generator are certified or fully trained on the installation and operation of the generator.

Exterior checks

Before starting the generator:

„

„

„

„

„

„

„

„ check for damage that may have occurred during towing or travel to the jobsite check for fuel leaks check for loose or missing fasteners make sure the exhaust pipe is not clogged with debris make sure that the generator is level make sure the generator is not resting on against any adjacent wiring make sure that the generator air vents are not blocked make sure that the generator is grounded to a good earthen ground per local regulations and NEC standards

Internal and pre-operation checks

„

„

„ check engine oil and fuel levels—fill as required determine voltage needs review and follow safety instructions found in the front of this Operator’s Manual wc_tx001234gb.fm

27

Operation

2.13

Starting the Generator

GPi 1700

CAUTION

Personal injury or machine damage hazards. Starting the generator with equipment attached can damage the generator or the equipment. Unexpected equipment start-up can cause personal injury.

f Disconnect all equpment from the generator before starting it.

Starting procedure

Follow the procedure below to start the machine.

1. Turn the engine switch (y) to the CHOKE position (or the RUN position if the engine is warm or the ambient temperature is high).

p a y wc_gr006656

2. Pull the recoil starter (a) slowly until you feel resistance.

3. After you feel resistance, return the recoil starter to its original position and pull quickly. The engine will start.

4. If you started the machine with the engine switch in the CHOKE position, allow the engine to run for 20–30 seconds and then turn the engine switch to the RUN position.

5. Check to make sure that the pilot indicator light (p) is illuminated. This indicates that the generator is operating properly.

Troubleshooting If the engine does not start after several attempts, repeat the starting procedure with the engine switch turned to the RUN position. If the engine still does not start, refer to the Troubleshooting chapter in this Manual.

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GPi 1700

2.14

Using AC Power

Operation

Prerequisites „ Verify that the engine is operating.

„

Verify that pilot indicator light (p) is illuminated.

„

„

Turn off the equipment to be connected to the generator.

Confirm that the equipment to be connected to the generator does not exceed the maximum rated power output and specifed amperage.

WARNING

Electric shock hazard. Failure to properly ground the generator could lead to electrical sparks, especially if the connected electrical equipment is grounded.

f Make sure the generator is properly grounded. See Grounding the Generator.

Engine switch position

Leave the engine switch (y) in the RUN position while the machine is operating.

p u u y wc_gr006657

Connecting equipment

1. Insert the equipment plug into the 120V AC GFI receptacle (u).

2. Turn on the power switch for the equipment.

Disconnecting equipment

3. Turn off the power switch for the equipment.

4. Remove the plug from the 120V AC GFI receptacle.

wc_tx001234gb.fm

29

Operation

2.15

Using DC Power

Overview

GPi 1700

The DC terminals (v) are to be used only for charging 12V batteries. Maximum available power is 12V–8.3A (100W).

Both AC and DC output can be used at the same time provided that the total output falls below the maximum rated output of the generator.

Prerequisites

„

Verify that pilot indicator light (p) is illuminated.

„ Make sure that the charging cables to be used are rated for 12 V and the maximum CCA rating of the battery.

WARNING

Personal injury hazard. Battery acid is corrosive to metallic surfaces and harmful to human skin.

f Wear protective clothing, goggles and gloves when working near batteries.

f If battery acid contacts the skin or eyes, rinse immediately with clear water and seek immediate medical attention.

WARNING

Explosion hazard. Explosive hydrogen gas is discharged through battery vent holes during the charging process.

f Do not use open flames or smoke near batteries.

f Do not place metallic objects on or near the battery terminals. Metallic objects in contact with both poles of the battery will generate extreme heat and potentially ignite explosive battery gases.

Engine switch position

Leave the engine switch (y) in the RUN position while the generator is operating.

p v2 v1 v y wc_gr006738

Connecting and charging a battery

Follow the procedure below to connect and charge a battery.

1. Connect the positive terminal (v1) (red) on the generator to the positive (+) battery terminal.

2. Connect the negative terminal (v2) (black) on the generator to the negative (-) battery terminal.

3. Charge the battery for the recommended length of time prescribed by the battery manufacturer.

30 wc_tx001234gb.fm

GPi 1700 Operation

Disconnecting the battery

When the battery is fully charged:

1. Disconnect the cable from the negative (-) terminals of the battery and the generator.

2. Disconnect the cable from the positive (+) terminals of the battery and the generator.

If the DC circuit breaker activates

The DC circuit breaker may activate while a battery is charging. This may occur for either of the following reasons:

„

„

Defective battery—check the battery before replacing the DC breaker

Excessive current draw from a large capacity battery or a totally discharged battery—use an AC battery charger to charge the battery instead of the generator.

2.16

Stopping the Generator

Before stopping

Check with other personnel on the jobsite and let them know that power is being turned off. Make sure that the power shutdown will not create any hazards by turning off devices such as pumps, heaters, or lights that may need to be kept on.

Stopping procedure

To stop the generator:

1. Switch off and disconnect all equipment from the generator.

2. Allow the generator to run at no load for approximately 3 minutes.

3. Turn the engine switch to the STOP position.

2.17

Emergency Shutdown Procedure

Procedure If a breakdown or accident occurs while the machine is operating, follow the procedure below:

1. Stop the engine.

2. Turn off the fuel supply.

3. Disconnect tools from the machine.

4. Allow the machine to cool.

5. Contact the rental yard or machine owner for further instructions.

wc_tx001234gb.fm

31

Maintenance

3 Maintenance

GPi 1700

3.1

Periodic Maintenance Schedule

The table below lists basic machine and engine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment.

Refer to the engine owner’s manual for additional information.

Clean generator enclosure

Check for loose or missing fasteners

Check engine oil level and refill as needed

Check AC receptacles for dirt or blockage; test GFI

Check DC terminals for damage or dirt

Check engine switch for proper operation

Clean spark plug

Clean air cleaner

Change engine oil

1

Clean spark arrester

Replace air cleaner insert

Clean fuel filter

Clean and adjust spark plug and electrodes

Replace spark plug

Remove carbon from cylinder head

2

Check and adjust valve clearance

2

Check and adjust carburetor

2

Replace fuel lines

3

Overhaul engine

2

Check generator rotor

Check generator stator

Replace engine mount

Every

8 hours

(daily)

3

3

3

3

3

3

Every

50 hours

(weekly)

3

3

Every

100 hours

(biweekly)

Every

200 hours

(monthly)

Every

500 hours

Every 1000 hours

„

„

„

3

3

„

„

„

„

„

„

„

„

„

1 Perform initial oil change after first 20 hours of operation.

2 Refer to the engine service manual or consult an authorized Wacker Neuson service center

3 Replace yearly

Checking the Engine Oil

32 wc_tx001235gb.fm

GPi 1700

When

Maintenance

Check engine oil daily before starting the engine, or more than 5 minutes after stopping the engine.

Prerequisites „ Engine is stopped

„

Machine is on a level surface

„ Fresh oil is available (see Technical Data for type and quantity)

WARNING

Burn hazard. The engine and exhaust pipe become extremely hot during operation.

f Stop the engine and allow the machine to cool before checking the engine oil.

Procedure Follow the procedure below to check the engine oil level.

1. Using a flat screwdriver or a coin, unscrew and remove the right side cover (j) from the generator enclosure.

k k1 k2 j

2. Unscrew and remove the oil filler cap (k) with level gauge from the oil fill port.

3. Wipe the level gauge clean and insert it into the oil fill port.

4. Remove the level gauge from the oil fill port and check the oil level. The oil level should fall between the upper and lower marks (k1, k2).

5. If the oil level is too low, add oil until the level reaches the upper mark (k1).

6. Re-install the oil filler cap and tighten it securely.

7. Re-install the right side cover.

Note: Change the oil if it appears dark, dirty, or contaminated. See “Changing the

Engine Oil.” wc_tx001235gb.fm

33

Maintenance

3.2

Cleaning and Checking the Spark Plug

When

GPi 1700

Clean the spark plug and check the electrode gap every 200 hours of operation

(monthly).

Prerequisite Engine is stopped and cool to the touch

WARNING

Burn hazard. Engine and exhaust pipe become extremely hot during operation.

f Stop the engine and allow the machine to cool before cleaning and adjusting the spark plug.

Removing and cleaning the spark plug

Follow the procedure below to remove and clean the spark plug.

1. Using a flat screwdriver or a coin, unscrew and remove the right side cover (J) from the generator enclosure.

L2 L1

L

J wc_gr006660

2. Disconnect the spark plug cap (L) from the spark plug (L2).

3. Using the provided spark plug wrench (L1), unscrew and remove the spark plug.

4. If the electrode is covered with carbon deposits, use a wire brush or spark plug cleaner to remove the carbon.

NOTICE: If the spark plug is cracked or damaged, replace it. See Technical Data.

Checking the electrode gap

5. The electrode gap should measure between 0.6 to 0.7 mm (0.024 to 0.028 in.).

Adjust the gap if necessary.

Re-installing the spark plug

6. Re-install the spark plug and tighten it securely.

NOTICE: A loose spark plug can become very hot and may cause engine damage. Make sure that the spark plug is properly seated and tightened.

7. Re-connect the spark plug cap.

8. Re-install the right side cover.

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GPi 1700

3.3

Cleaning the Air Cleaner Assembly

When Clean the air cleaner assembly every 50 hours of operation.

Maintenance

Prerequisite

Description

Procedure

Engine is stopped and cool to the touch

The air cleaner assembly consists of a foam insert housed inside the air cleaner body.

Follow the procedure below to clean the air cleaner assembly.

c d1 d wc_gr006659

1. Using a flat screwdriver or a coin, unscrew and remove the left side cover (c) from the generator enclosure.

2. Lift and remove the air cleaner body cover (d).

3. Remove the foam insert (d1) from the air cleaner body.

4. Rinse the foam insert with clean water. Gently squeeze out excess water (do not twist) and dry the foam insert thoroughly.

NOTICE: If the foam insert is damaged or heavily soiled, replace it.

5. Wipe the inside of the air cleaner body with a clean, dry cloth.

6. Re-install the foam insert inside the air cleaner body.

7. Re-install the air cleaner body cover and the left side cover.

wc_tx001235gb.fm

35

Maintenance

3.4

Changing the Engine Oil

When

GPi 1700

Change the engine oil after the first 20 hours of operation, and every 50 hours thereafter.

Prerequisites

„

Engine is stopped, but still warm

„

„

Machine is on a level surface

Fresh engine oil (see engine operator’s manual)

„ Plastic cloth and a container of sufficient volume to collect drained oil

Note: Collect, store and dispose of drained oil in accordance with current environmental protection regulations.

WARNING

Burn hazard. Engine and exhaust pipe become extremely hot during operation.

f Stop the engine and allow the machine to cool before changing the engine oil.

Changing the engine oil

Follow the procedure below to change the engine oil

1. Place a plastic cloth and a collection container beneath the machine.

2. Using a flat screwdriver or a coin, unscrew and remove the right side cover (j) from the generator enclosure.

k k3 j wc_gr006743

3. Unscrew and remove the oil filler cap (k) with level gauge from the oil fill port.

4. The oil drain plug (k3) is located on the underside of the machine. Remove the oil drain plug. Drain the oil into a suitable container.

5. Re-install the oil drain plug.

6. Add new engine oil to the upper line of the level gauge. When the proper oil level is reached, re-install the oil filler cap. See Checking the Engine Oil.

7. Re-install the right side cover.

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GPi 1700

3.5

Cleaning the Spark Arrester

When Clean the spark arrester after every 100 hours of operation.

Maintenance

Prerequisite

Description

Engine is stopped and cool to the touch

The spark arrester is a cylindrical metal element fastened inside the muffler exhaust port. If the spark arrester is not cleaned regularly, it will become clogged with carbon deposits and impair engine performance.

„

„

„

„

Engine exhaust gases will not flow.

Engine output will be reduced.

More fuel will be consumed.

Starting will become difficult.

CAUTION

Personal injury hazards. The spark arrester screen is made of stiff metal wire.

Sharp wire ends can puncture or cut skin. Carbon dust can get into eyes. f Wear protective gloves and eye protection when cleaning the spark arrester.

Procedure Follow the procedure below to clean the spark arrester.

o1 m1 h1 o m h wc_gr006813

1. Remove the four screws (o1) from the rear cover (o). Remove the rear cover.

2. Remove the fastening screw (h1) from the exhaust outlet (h). Remove the spark arrester (m).

3. Use a stiff brush to remove carbon deposits from the spark arrester screen

(m1).

NOTICE: Avoid damaging the screen during the cleaning process.

4. Inspect the spark arrester for holes or cracks. If the spark arrester is damaged, replace it.

5. Re-insert the spark arrester into the muffler, and replace the fastening screw.

6. Replace the muffler cover and re-install the flange bolts.

wc_tx001235gb.fm

37

Maintenance

3.6

Cleaning the Fuel Filter

When Clean the fuel filter monthly, or after every 200 hours of operation.

GPi 1700

Prerequisite

Description

Procedure

Engine is stopped and cool to the touch

The fuel filter (g2) is located beneath the fuel tank cap (g1). The fuel filter screen removes sediment and other impurities from fuel added to the tank.

Follow the procedure below to clean the fuel filter.

g1 g2 g3 g wc_gr006744

1. Lift the fuel tank cap cover (g). Unscrew and remove the fuel tank cap.

2. Remove the fuel filter from the fuel filling port (g3).

3. Using fresh, clean water, rinse the fuel filter thoroughly. If necessary, use a clean cloth or compressed air to remove residual sediment from the inside of the fuel filter.

NOTICE: Handle the fuel filter carefully to avoid damaging the screen. If the fuel filter screen is torn or punctured, replace it.

4. Thoroughly dry the fuel filter, making sure that all water has been removed.

5. Re-insert the fuel filter into the fuel filling port.

6. Re-install the fuel tank cap, and close the fuel tank cap cover.

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GPi 1700

3.7

Storing the Generator

When

Maintenance

Follow the procedures described below if you intend to take your generator out of service and store it for at least six months.

Tasks The following tasks must be performed in order to prepare the generator for storage:

1. Drain fuel from the fuel tank.

2. Drain fuel from the carburetor.

3. Change the engine oil.

4. Check for loose or missing fasteners; tighten or replace as needed.

5. Clean generator body.

6. Store the generator.

Prerequisites

„

Engine is stopped

„

„

Machine is on a level surface

Fresh engine oil (see engine operator’s manual)

„

„

Clean, dry shop cloths

Plastic cloth and containers of sufficient volume to collect drained fuel and oil

Note: Collect, store and dispose of drained fuel and oil in accordance with current environmental protection regulations.

WARNING

Fire/burn hazards. Gasoline is flammable and can ignite or explode.

f Keep all open flames, sparks, and cigarettes away from the machine while draining the fuel tank and carburetor.

f Do not drain fuel while the engine is running or hot.

Draining the fuel tank

Follow the procedure below to drain the fuel tank.

g1 g2 g3 g wc_tx001235gb.fm

wc_gr006744

1. Open the fuel tank cap cover (g). Unscrew and remove the fuel tank cap (g1) and fuel strainer (g2).

2. Insert a hand pump into the fuel filling port (g3) and pump out as much fuel as possible.

39

Maintenance

Draining the carburetor

GPi 1700

3. Re-install the fuel tank cap, and close the fuel tank cap cover.

4. Place a plastic cloth and a collection container beneath the machine.

5. Using a flat screwdriver or a coin, unscrew and remove the left side cover (c) from the generator enclosure.

e

Change the engine oil

Check fasteners

Clean generator body c e wc_gr006661

6. Locate and remove the fuel drain screw (e). Fuel will drain from the attached plastic tube.

7. Collect and dispose of drained fuel.

8. Re-install the fuel drain screw.

9. Re-install the left side cover.

See Changing the Engine Oil.

Check the machine for loose or missing fasteners. Tighten or replace as needed.

10.Using a clean, dry shop cloth, wipe the outside of the machine thoroughly to remove dust and contaminants.

11.Spray the machine with a protectant such as Armor-All®.

NOTICE: Do not use water to clean the machine! Water is corrosive and can permanently damage the machine and operating electronics.

Store the generator

12.Pull the starter handle until resistance is felt. Leave the handle in this position.

13.Store the generator in a well-ventilated, low humidity area.

40 wc_tx001235gb.fm

GPi 1700

Notes:

Maintenance wc_tx001235gb.fm

41

Schematic

4 Schematic

A

GPi 1700

B

J

R

D

E

C

F

G

H

K

P

Q

O

L

M

N wc_gr006649

42 wc_tx001236gb.fm

GPi 1700

4.1

Schematic Components

Schematic

E

F

G

H

J

C

D

A

B

Component

Engine

Control panel

Step motor

Ignition coil

Pickup coil

Oil level sensor

Main coil

DC coil

LED indicator

Wire Colors

Blk Black

Blk/W

Blu

LBlu

Y

Pur

Black/White

Blue

Light Blue

Yellow

Purple

Brn

Brn/W

Grn

Grn/W

W/Blk

O

P

Q

R

K

L

M

N

Component

Inverter and engine control unit

DC circuit breaker

DC output terminal

Ground terminal

Engine switch

Auto power save switch

AC receptacle

Generator

Brown Org

Brown/White Gry

Green R

Green/White W

White/Black Grn/Y

Orange

Gray

Red

White

Green/Yellow wc_tx001236gb.fm

43

Basic Troubleshooting

5 Basic Troubleshooting

GPi 1700

Problem

Engine is difficult to start

Engine does not start

Engine power output is low

Engine stops

No electricity is generated at receptacle

Cause

1. Fuel is contaminated

2. Spark plug gap setting is incorrect

Remedy

1. Clean fuel filter and fuel tank.

Remove water, dirt, and other impurities.

2. Check and adjust spark plug gap clearance if necessary.

1. Engine switch in wrong position

2. No fuel

3. Equipment is connected to the generator

4. Loose spark plug cap

5. Fouled spark plug

6. Low engine oil

1. Turn engine switch to CHOKE position.

2. Refill fuel tank.

3. Switch off equipment and disconnect from the generator.

4. Push spark plug cap firmly onto spark plug.

5. Remove spark plug and clean electrode.

6. Add engine oil.

1. Air cleaner is dirty

2. Engine is overheated

1. Engine malfunction

2. Fuel tank is empty

1. Clean air cleaner.

2. Consult engine owner’s manual.

1. Consult engine owner’s manual.

2. Refill fuel tank.

1. Overload fault (red overload indicator light illuminates)

2. DC circuit breaker is

OFF

3. GFI has activated

4. Loose connection at AC receptacle or DC terminals

5. Engine was started after equipment was connected

1. Stop engine and check equipment and/or generator for overloading.

2. Press the DC circuit breaker to

ON position after checking equipment for normal operation.

3. Press the RESET button on the AC receptacle after checking equipment for normal operation.

4. Tighten connection.

5. Switch off equipment and disconnect from the generator.

Reconnect after re-starting engine.

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GPi 1700

6 Technical Data

Technical Data

6.1

Engine

Engine Power Rating

Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use.

Model

Engine make

Engine model

Number of cylinders

Displacement

Engine speed

Max. rated power @ rated speed

Spark plug

Electrode gap

Engine oil type

Engine oil capacity

Fuel type

Fuel tank capacity

Fuel consumption

@ continuous load

Running time

@ continuous load

GPi 1700 cm³ (in³) rpm kW (hp) type mm (in.)

L (qt.) type

L (gal)

L (gal)/hr.

hours

Engine

Robin

EH09-2

1

85.8 (5.23)

3000–4200

2.1 (2.82) @ 4200 rpm

NGK BM6A or BMR6A

0.7–0.8 (0.028–0.031)

4-stroke API SE, SG, SH, or SJ

SAE 10W-30 or 10W-40

0.4 (0.36)

Unleaded gasoline

4 (1.06)

1 (0.26)

4 wc_td000354gb.fm

45

Technical Data

6.2

Generator Data

Machine

Generator type

Generator speed

Rated AC voltage

Rated frequency

Rated AC current

Rated AC output

Rated power factor

Rated DC voltage

Rated DC current

Safety device type

Grounding system

AC outlet receptacles

DC connection

Length

Width

Height

Dry weight

GPi 1700

GPi 1700 mm (in.) mm (in.) mm (in.) kg (lb) rpm

V

Hz

A

KVA

Machine

V

A

Multi-pole revolving field inverter

3000–4200

120

60

11.3

1.35

1.0

12

8.3

Current breaker

Neutral ground (Neutral bonded to frame)

1 NEMA 5 20R

Screw-on terminals (+/–)

490 (19.3)

295 (11.6)

445 (17.5)

20.5 (45.2)

46 wc_td000354gb.fm

Engine Emission Warranty Information and Statement

R1700I(US)_GU2093 05.3.8 1:46 PM ページ01

WARNING :

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

NOTICE

FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA

EMISSION CONTROL WARRANTY are applicable to only those engines/ generators complied with EPA (Environmental Protection Agency) and CARB

(California Air Resources Board) emission regulations in the U.S.A.

NOTICE

To the engines/generators exported to and used in the countries other than the

U.S.A., warranty service shall be performed by the distributor in each country in accordance with the standard Robin engine/generator warranty policy as applicable.

AIR INDEX

To show compliance with California emission regulations, a hangtag has been provided displaying the Air Index level and durability period of this engine.

The Air Index level defines how clean an engine’s exhaust is over a period of time. A bar graph scaled from “0” (most clean) to “10” (least clean) is used to show an engine’s Air Index level. A lower Air Index level represents cleaner exhaust from an engine.

The period of time (in hours) that the Air Index level is measured is known as the durability period. Depending on the size of the engine, a selection of time periods can be used to measure the Air Index level (see below).

Descriptive Term Applicable to Emissions Durability Period

Moderate - 50 hours (engine from 0 to 80 cc)

125 hours (engine greater than 80 cc)

Intermediate

Extended

125 hours (engine from 0 to 80 cc)

250 hours (engine greater than 80 cc)

300 hours (engine from 0 to 80 cc)

500 hours (engine greater than 80 cc)

Notice : This hangtag must remain on this engine or piece of equipment, and only be removed by the ultimate purchaser before operation.

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FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY

EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE – This emission warranty is applicable in all States, except the state of California.

Fuji Heavy Industries Ltd. and Robin America Inc., Wood Dale Illinois, (herein “ROBIN AMERICA”) warrant(s) to the initial retail purchaser and each subsequent owner, that this Nonroad engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S.

Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period.

For the components listed under PARTS COVERED, the service dealer authorized by ROBIN AMERICA will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.

EMISSISON COMPONENT DEFECT WARRANTY PERIOD

The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of two years.

PARTS COVERED

Listed below are the parts covered by the Emission Components

Defect Warranty. Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part.

(1) Fuel Metering System

(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system).

(ii) Air/fuel ratio feedback and control system, if applicable.

(iii) Cold start enrichment system, if applicable.

(iv) Regulator assy (gaseous fuel, if applicable)

(2) Air Induction System

(i) Intake manifold, if applicable

(ii) Air filter.

(3) Ignition System

(i) Spark plugs.

(ii) Magneto or electronic ignition system.

(iii) Spark advance/retard system, if applicable.

(4) Exhaust manifold, if applicable

(5) Miscellaneous Items Used in Above Systems

(i) Electronic controls, if applicable

(ii) Hoses, belts, connectors, and assemblies.

(iii) Filter lock assy (gaseous fuel, if applicable)

OBTAINING WARRANTY SERVICE

To obtain warranty service, take your engine to the nearest authorized

Robin America service dealer . Bring your sales receipts indicating date of purchase for this engine. The service dealer authorized by

ROBIN AMERICA will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order. All parts and accessories replaced under this warranty become the property of ROBIN AMERICA.

WHAT IS NOT COVERED

*Conditions resulting from tampering, misuse, improper adjustment

(unless they were made by the service dealer authorized by

ROBIN AMERICA during a warranty repair), alteration, accident, failure to use the recommended fuel and oil, or not performing required maintenance services.

*The replacement parts used for required maintenance services.

*Consequential damages such as loss of time, inconvenience, loss of use of the engine or equipment, etc.

*Diagnosis and inspection charges that do not result in warrantyeligible service being performed.

*Any non-authorized replacement part, or malfunction of authorized parts due to use of non-authorized parts.

OWNER’S WARRANTY RESPONSIBILITIES

As the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. ROBIN

AMERICA recommends that you retain all receipts covering maintenance on your engine, but ROBIN AMERICA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the engine owner, you should however be aware that ROBIN

AMERICA may deny warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your engine to the nearest service dealer authorized by ROBIN AMERICA when a problem exists.

If you have any questions regarding your warranty rights and responsibilities, you should contact the Robin America customer service department at 1-630-350-8200 for the information.

THINGS YOU SHOULD KNOW ABOUT THE EMISSION

CONTROL SYSTEM WARRANTY MAINTENANCE AND

REPAIRS

You are responsible for the proper maintenance of the engine.

You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise.

These receipts and maintenance records should be transferred to each subsequent owner of the engine. ROBIN AMERICA reserves the right to deny warranty coverage if the engine has not been properly maintained. Warranty claims will not be denied, however, solely because of the lack of required maintenance or failure to keep maintenance records.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION

CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY

ANY REPAIR ESTABLISHMENT OR INDIVIDUAL;

HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A

SERVICE DEALER AUTHORIZED BY ROBIN AMERICA. THE USE

OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND

DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE

EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY

HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.

If other than the parts authorized by ROBIN AMERICA are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by ROBIN AMERICA in their performance and durability.

HOW TO MAKE A CLAIM

All repair qualifying under this limited warranty must be performed by a service dealer authorized by ROBIN AMERICA. In the event that any emission-related part is found to be defective during the warranty period, you shall notify Robin America customer service department at 1-630-

350-8200 and you will be advised of the appropriate warranty service dealer or service providers where the warranty repair can be performed.

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CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and Fuji Heavy Industries Ltd. (herein “FUJI”) are pleased to explain the emission control system warranty on your 2005 and later Small Off-Road engine (herein "engine"). In California, new engine must be designed, built and equipped to meet the

State's stringent anti-smog standards. FUJI must warrant the emission control system on your engine for the periods of time described below, provided there has been no abuse, neglect or improper maintenance of your engine. Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, FUJI will repair your engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER'S WARRANTY COVERAGE:

The 2005 and later engines are warranted for two (2) years. If any emission related part on your engine is defective, the part will be repaired or replaced by FUJI.

OWNER'S WARRANTY RESPONSIBILITIES :

-As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner's Manual. FUJI recommends that you retain all receipts covering maintenance on your engine, but FUJI cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

-As the engine owner, you should ,however, be aware that FUJI may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

-You are responsible for presenting your engine to a service dealer or warranty station authorized by ROBIN AMERICA Inc. 940 Lively

Blvd., Wood Dale, IL 60191 (herein ROBIN AMERICA) as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact the Robin America Inc. Customer Service

Department at 1-630-350-8200

LIMITED WARRANTY on Emission Control Systems

- California Only -

FUJI warrants to the owner of the 2005 and later engine that the engine 1)has been designed, built and equipped so as to conform at the time of manufacture with the applicable regulations of the California Air Resources Board, and (2) is free from defects in materials and workmanship that could cause it to fail to conform with those regulations as may be applicablein the terms and conditions stated below.

A. COMMENCEMENT DATE

The warranty period begins on the date the engine is delivered to a first retail purchaser.

B. LENGTH OF COVERAGE

FUJI warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of a warranted emission-related part for a period of two (2) years after the date of delivery to the first retail purchaser.

C. WHAT IS COVERED:

1. REPAIR OR REPLACEMENT PARTS

Repairs and replacement of any warranted part will be performed at no charge to you by an authorized service dealer or a warranty station. You may contact the Robin America Inc. Customer Service

Department at 1-630-350-8200 to obtain the name of the nearest appropriate location where your warranty repairs are performed.

2. WARRANTY PERIOD

This warranty continues for a period of two (2) years and applies only to the repair, replacement or adjustment of the component parts that are not scheduled for replacement as required maintenance. Further, component parts which are scheduled only for regular inspection to the effect of "repair or replace as necessary" are warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part.

3. DIAGNOSIS

You will not be charged for diagnostic labor that leads to the determination that a warranted part is defective, if the diagnostic work is performed at an authorized service dealer or warranty station.

4. DAMAGES

If a warranted part failed causing damage to other engine components, consult an warranty station.

D. WHAT IS NOT COVERED

1. This limited warranty does not cover any part which malfunctions, fails or is damaged due to failure to follow the maintenance and operating instructions set forth in the 2005 and later Owner's

Manual including:

(1) improper maintenance of any warranted parts

(2) improper installation, adjustment or repair of the engine or of any warranted part unless performed by an authorized service dealer

(3) failure to follow recommendations on fuel use contained in the

2005 and later Owner's Manual

(4) repairs performed outside of the authorized warranty service dealers

(5) use of parts which are not authorized by FUJI.

2. Add-on or modified parts

This warranty does not cover any part that malfunctions, fails or is damaged due to alterations by changing, adding to or removing parts from the engine.

3. Expenses incurred by processing warranty claims

FUJI, any authorized service dealer and warranty station shall not be liable for any loss of use of the engine, for any alternative usage, for any damage to goods, loss of time or inconvenience.

E. HOW TO FILE A CLAIM

All repairs qualifying under this Limited Warranty must be performed by a dealer who sold you the engine or warranty station authorized by ROBIN AMERICA. In the event that any emission-related part is found to be defective during the warranty period, you must notify the

Robin America Inc. Customer Service Department at 1-630-350-8200 and you will be advised of the appropriate warranty service facilities where the warranty repair is to be performed.

F. WHERE TO OBTAIN WARRANTY SERVICE

It is recommended that warranty service be performed by the authorized dealer who sold you the engine, although warranty service will be performed by any authorized service dealers or warranty stations anywhere in the United States.

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When warranty repair is needed, the engine must be brought to an authorized service dealer or warranty station’s place of business during normal business hours. In all cases, a reasonable time, not to exceed

30 days, must be allowed for the warranty repair to be completed after the engine is received by the authorized service dealer or warranty station.

G. MAINTENANCE, REPLACEMENT AND

REPAIR OF EMISSION-RELATED PARTS

Only warranted engine replacement parts approved by FUJI should be used in the performance of any warranty maintenance or repairs on emission-related parts. If other than authorized parts are used for maintenance, replacement or repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to authorized parts in performance and durability. FUJI ,however, assumes no liability under this warranty with respect to parts other than authorized parts. The use of nonauthorized replacement parts does not invalidate the warranty on other components unless the non-authorized parts cause damage to warranted parts.

H. PARTS COVERED UNDER THE CALIFORNIA EMISSIONS

WARRANTY

(1) Fuel Metering System

(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system).

(ii) Air/fuel ratio feedback and control system, if applicable.

(iii) Cold start enrichment system, if applicable.

(iv) Regulator assy (gaseous fuel, if applicable)

(2) Air Induction System

(i) Intake manifold, if applicable

(ii) Air filter.

(3) Ignition System

(i) Spark plugs.

(ii) Magneto or electronic ignition system.

(iii) Spark advance/retard system, if applicable.

(4) Exhaust manifold, if applicable

(5) Miscellaneous Items Used in Above Systems

(i) Electronic controls, if applicable

(ii) Hoses, belts, connectors, and assemblies.

(iii) Filter lock assy (gaseous fuel, if applicable)

I. MAINTENANCE STATEMENTS

It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2005 and later

Owner's Manual and to retain proof that inspection and maintenance services are performed at the times when recommended. FUJI will not deny a warranty claim solely because you have no record of maintenance; however, FUJI may deny a warranty claim if your failure to perform required maintenance resulted in the failure of warranted part. The proof which you maintain should be given to each subsequent owner of the engine. You are responsible for performing the scheduled maintenance described below based on the procedures specified in the 2005 and later Owner's Manual. The scheduled maintenance below is based on a normal engine operating schedule.

PROCEDURE

1) Change engine oil

2) Clean air cleaner (element)

3) Replace air cleaner element

4) Clean and adjust spark plug and electrodes

INTERVAL

: Initial 20 hours and every 100 hours afterward

: Every 50 hours

: Every 200 hours

: Every 200 hours

Note: More frequent maintenance may be necessary under dusty, dirty or severe conditions.

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MAINTENANCE SCHEDULE

MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES

AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR

ESTABLISHMENT OR INDIVIDUAL.

DAILY INSPECTION

Before running the generator, check the following service items:

Safe surroundings

Leakage of gasoline and engine oil

Enough clean engine oil

AC and DC terminals for damage

Enough gasoline

Excessive vibration,noise

Loose or broken bolts and nuts

Clean air cleaner element

PERIODIC MAINTENANCE

Periodic maintenance is vital to safe and efficient operation of your generator.

Check the table below for periodic maintenance intervals.

IT IS ALSO NECESSARY FOR THE USER OF THIS GENERATOR TO

CONDUCT THE MAINTENANCE AND ADJUSTMENTS ON THE EMISSION-

RELATED PARTS LISTED BELOW TO KEEP THE EMISSION CONTROL

SYSTEM EFFECTIVE.

The emission control system consists of the following parts :

(1) Carburetor and internal parts (5) Spark plug

(2) Cold start enrichment system, if applicable

(6) Magneto or electronic ignition system

(3) Intake manifold, if applicable

(4) Air cleaner elements

(7) Spark advance/retard system, if applicable

(8) Exhaust manifold, if applicable

(9) Hoses, belts, connectors, and assemblies

The maintenance schedule indicated in the table is based on the normal generator operation. Should the generator be operated in extremely dusty condition or in heavier loading condition, the maintenance intervals must be shortened depending on the contamination of oil, clogging of filter elements, wear of parts, and so on.

Wacker Neuson SE · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02-0 · Fax: +49 - (0)89-3 54 02-390

Wacker Neuson Corporation · N92W15000 Anthony Ave. · Menomonee Falls, WI 53051 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 ·Tel. : (800) 770-0957

Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.

Tel: (852) 3605 5360, Fax: (852) 2758 0032

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