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INSTALLATION
INSTRUCTIONS
WATER SOURCE
HEAT PUMPS
MODELS:
GSVS241-A, GSVS301A
GSVS361-A, GSVS421-A
Earth Loop Fluid
Temperatures 25° - 110°
Ground Water Temperatures 45° - 75°
BARD MANUFACTURING COMPANY
Bryan, Ohio 43506
Since 1914...Moving ahead, just as planned.
Manual: 2100-317C
Supersedes: 2100-317B
File:
Date:
Volume I, Tab 8
02-01-01
Contents
Getting Other Informations and Publications .... 1
General Information
Water Source Nomenclature .................................. 2
Heater Package Nomenclature .............................. 5
Open Loop (Well System Applications)
Note .............................................................. 20
Water Connection ................................................. 20
Well Pump Sizing ................................................. 20
Start Up Prodecure for Open Loop System ......... 22
Water Corrosion .................................................... 22
Remedies of Water Problems .............................. 23
Lake and/or Pond Installations ............................. 24
Application and Location
General ................................................................ 6
Shipping Damage .................................................... 6
Application .............................................................. 6
Location
Filters
................................................................ 6
Ductwork ................................................................ 6
................................................................ 8
Condensate Drain ................................................... 8
Piping Access to Unit ............................................. 8
Sequence of Operation
Cooling .............................................................. 25
Heating Without Electric Heat .............................. 25
Heating With Electric Heat ................................... 25
Emergency Heat ................................................... 25
Lockout Circuits .................................................... 25
Pressure Service Ports ......................................... 25
System Start Up ................................................... 25
Pressure Tables .................................................... 28
Quick Reference Troubleshooting Chart ............... 29
Wiring Instructions
General ................................................................ 9
Control Circuit Wiring .............................................. 9
Wall Thermostats .................................................... 9
Thermostat Indicator Lamps ................................. 10
Emergency Heat Position ..................................... 10
Blower Control Setup ............................................ 10
Humidity Control ................................................... 10
CFM Light .............................................................. 10
Wiring Diagrams .............................................. 12-16
Service
Service Hints ......................................................... 30
Unbrazing System Components .......................... 30
Troubleshooting ECM Blower Motors .............. 31-32
Closed Loop (Earth Coupled Groung Loop
Applications)
Note .............................................................. 17
Circulation System Design ................................... 17
Start Up Procedure for Closed Loop System ....... 18
Accessories
Add-On DPM26A Pump Module Kit ..................... 33
General .............................................................. 33
Installation ............................................................. 33
Ground Source Heat Pump
Performance Report ........................................ 34-35
Wiring Diagram ..................................................... 36
Figures
Figure 1 Unit Dimensions ..................................... 4
Figure 2 Field-Conversion to Left Hand Return .... 7
Figure 3 Filter Components .................................. 8
Figure 4 Piping Access ........................................ 8
Figure 5 Blower Control Board ............................ 11
Figure 6 Circulation System Design .................. 17
Figure 7 .............................................................. 18
Figure 8 Performance Model GPM-1 Loop
Pump Module ....................................... 19
Figure 9 Performance Model GPM-2 Loop
Pump Module ....................................... 19
Figure 10 Water Connection Components ........... 21
Figure 11 Cleaning Water Coil ............................. 22
Figure 12 Lake or Pond Installation ..................... 24
Figure 13 .............................................................. 26
Figure 14 Control Board ........................................ 26
Figure 15 .............................................................. 27
Figure 16 Pressure Tables .................................... 28
Figure 17 DPM26A Pump and GSVS Unit .......... 33
Tables
Table 1 Specifications ......................................... 2
Table 2 Indoor Blower Performance .................... 3
Table 2A Flow Rates for Various Fluids ................ 3
Table 3 Water Coil Pressure Drop ...................... 3
Table 4 Electrical Specifications Optional Field
Installed Heater Package ........................ 5
Table 5 Control Circuit Wiring .............................. 9
Table 6 Wall Thermostat and Subbase
Combinations .......................................... 9
Table 7 Proper Location of Taps ........................ 10
Table 8 Constant Flow Valves ........................... 20
GETTING OTHER INFORMATION AND PUBLICATIONS
These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code ................... ANSI/NFPA 70
Standard for the Installation ........... ANSI/NFPA 90A of Air Conditioning and
Ventilating Systems
Standard for Warm Air ................... ANSI/NFPA 90B
Heating and Air
Conditioning Systems
Load Calculation for Residential .... ACCA Manual J
Winter and Summer
Air Conditioning
Duct Design for Residential .......... ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
Closed-Loop/Ground Source Heat Pump .... IGSHPA
Systems Installation Guide
Grouting Procedures for Ground-Source ..... IGSHPA
Heat Pump Systems
Soil and Rock Classification for .................. IGSHPA the Design of Ground-Coupled
Heat Pump Systems
Ground Source Installation Standards ......... IGSHPA
Closed-Loop Geothermal Systems .............. IGSHPA
– Slinky Installation Guide
FOR MORE INFORMATION, CONTACT
THESE PUBLISHERS:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Avenue
Washington, DC 20009
Telephone: (202) 483-9370
Fax: (202) 234-4721
ANSI American National Standards Institute
11 West Street, 13th Floor
New York, NY 10036
Telephone: (212) 642-4900
Fax: (212) 302-1286
ASHRAE American Society of Heating Refrigerating, and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E.
Atlanta, GA 30329-2305
Telephone: (404) 636-8400
Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park
P.O. Box 9101
Quincy, MA 02269-9901
Telephone: (800) 344-3555
Fax: (617) 984-7057
IGSHPA International Ground Source
Heat Pump Association
490 Cordell South
Stillwater, OK 74078-8018
Manual 2100-317
Page 1
WATER SOURCE PRODUCT LINE NOMENCLATURE
GS V S 36 1 A
Electrical Characteristics
A = 230/208-60-1
Modification Code
Approximate Capacity Size On High Speed
S = Single Capacity Compressor
V = Vertical
Ground Source Heat Pump
M O D E L
E l e c t r i c a l R a t i n g ( 6 0 Z / V P H )
O p e r a t i n g V o l t a g e R a n g e
M i n i m u m C i r c u i t A m p a c i t y
+ F i e l d W i r e S i z e
+ + D e l a y F u s e M a x o r C i r c u i t B r e a k e r
T o t a l U n i t A m p s 2 3 0 / 2 0 8
C O M P R E S S O R
V o l t s
R a t e d L o a d A m p s 2 3 0 / 2 0 8
B r a n c h C i r c u i t S e l e c t i o n C u r r e n t
L o c k R o t o r A m p s 2 3 0 / 2 0 8
B L O W E R M O T O R a n d E V A P O R A T O R
B
B l l o w o w e e r r M
M o o t t o o r r
H P / S p d .
A m p s / C F M
F a c e A r e a S q .
F t .
/ R o w s / F i n s P e r I n c h
+ 75°C copper wire
TABLE 1
SPECIFICATIONS
G S V S 2 4 1 A
2 3 0 / 2 0 8 1
2 5 3 1 9 7
1 3 .
0
# 1 4
2 0
8 .
2 / 9 .
4
2
6
3
.
6
1 7
0
8 .
/
/
/
2
4
7
0
4
.
8
7
8
G S V S 3 0 1 A
2 3 0 / 2 0 8 1
2 5 3 1 9 7
1 6 .
0
# 1 4
2 5
1 1 .
0 / 1 2 .
0
2
8 .
5
3
7
1
6
0 /
/
0
/
.
2 0
9
3
5
.
6
8
7
G
7
S
2 3
2
1 3
2
1 1
2 .
V
3
.
0
1
5
S
0 /
5 3
2
#
.
9
0
2 0
0
3
3
/
/
/
/
3
1
1
.
0
.
2
6
0
2
1
0
1
5
1
8 -
9 7
4
1
7 2
8
.
.
A
1
5
6
.
5
1 .
6 / 8 0 0
3 .
1 6 / 3 / 1 5
2 .
3 / 1 0 0 0
3 .
1 6 / 3 /
1 / 2 / V a r i a b l e
1 5
++ HACR type circuit breaker
2 .
9 / 1 2 0 0
3 .
1 6 / 4 / 1 1
G S V S 4 2 1 A
2 3 0 / 2 0 8 1
2 5 3 1 9 7
2 4 .
0
# 1 0
3 5
1 7 .
7 / 1 9 .
1
2 3 0 / 2 0 8
1 4 .
2 / 1 5 .
6
1 6 .
0
8 8 / 8 8
3 .
5 / 1 2 5 0
3 .
1 6 / 4 / 1 1
Manual 2100-317
Page 2
TABLE 2
INDOOR PLOWER PERFORMANCE (CFM)
M o d e l
E S P I n c h e s W C
.
0 0
.
1 0
.
2 0
.
3 0
.
4 0
.
5 0
.
6 0
G S V S
8
8
8
8
8
8
8
0
0
0
0
0
0
0
2 4
0
0
0
0
0
0
0
1 A G S V
1
1
1
1
1
1
1
S
0
0
0
0
0
0
0
3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1 A
ESP = External Static Pressure (Inches of water)
G S V S 3 6 1 A
1
1
1
1
1
1
1
2
2
2
2
2
2
2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
G S V S 4 2 1 A
1 2 5 0
1 2 5 0
1 2 5 0
1 2 5 0
1 2 5 0
1 2 5 0
1 2 5 0
TABLE 2A
FLOW RATES FOR VARIOUS FLUIDS
V A R I O U S F L U I D S
F l o w r a t e r e q u i r e d G P M f r e s h w a t e r
F l o w r a t e r e q u i r e d G P M 1 5 % S o d i u m C h l o r i d e
F l o w r a t e r e q u i r e d G P M 2 5 % G S 4
G S V S 2 4 1 A
3
5
5
G S V S 3 0 1 A
4
6
6
M O D E L S
G S V S 3
5
7
7
6 1 A G S V S 4 2 1 A
5
8
8
M o d e l
G P M
7
8
9
1 0
5
6
3
4
1 1
1 2
1 3
1 4
1 5
TABLE 3
WATER COIL PRESSURE DROP
1 .
0 0
1 .
4 2
1 .
8 3
2 .
2 4
2 .
6 6
-
-
-
-
-
-
-
-
G S V S 2 4 1
P S I G F t .
H d .
2 .
3 1
3 .
2 8
4 .
2 2
5 .
1 7
6 .
1 4
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1 .
0 0
1 .
4 3
1 .
8 6
2 .
3 0
2 .
7 3
G S V S 3 0 1
P S I G F t .
H d .
-
-
-
-
-
-
-
-
2 .
3 1
3 .
3 0
4 .
2 9
5 .
3 1
6 .
3 0
G S V S 3 6 1 , G S V S 4 2 1
P S I G F t .
H d .
7 .
7 5
9 .
2 4
-
-
-
-
-
-
-
1 .
8 0
3 .
2 8
4 .
7 7
6 .
2 6
1 7 .
9 0
2 1 .
3 4
-
-
-
-
-
-
-
4 .
1 5
7 .
5 7
1 1 .
0 1
1 4 .
4 6
Manual 2100-317
Page 3
FIGURE 1 – UNIT DIMENSIONS
U n i t s
A L L
W i d t h
A
2 7 "
S u p p l y R e t u r n
D e p t h H e i g h t
2
B
6 " 4
C
8 "
D u c t
D
F l a n
E g e W i d
F t h H e i g
G h t
1 3 7 / 8 " 1 3 7 / 8 " 2 2 1 / 2 " 2 2 1 / 4 "
H
6 "
I
4 1 / 4 "
J
1 1 / 2 "
MIS-1238
HEATER PACKAGE NOMENCLATURE
EH 3 GSV A A 14 C
C = Circuit Breaker
Nominal KW
A = 240/208-1-60
Modification Code
GSV = Ground Source Vertical
3 = 3 Ton
Electric Heater
TABLE 4
ELECTRICAL SPECIFICATIONS
OPTIONAL FIELD-INSTALLED HEATER PACKAGES
H e a t e r P a c k a g e
M o d e l N o .
H e a t e r
P a c k a g e
V o l t s / P h a s e
6 0 H Z
H
C e a a p t e r a
A M P S
A m p s , c i t y @
K W
K W a n d
2 4 0 V o l t s
B T U
E
E
E
H
H
H
3
3
3
G
G
G
S V
S V
S V
A
A -
A -
A 0
A 0
A 1
5 C
9 C
4 C
2 4 0 / 2 0 8 1
2 4 0 / 2 0 8 1
2 4 0 / 2 0 8 1
1 8
3 7 .
5 6 .
.
8
5
3
4
9 .
.
1 3 .
5
0
5
1
3
4
5
0
6 ,
, 3
, 6
0
4 5
9 0
3 5
H
C e a a p t a
A M P S
1 6
3 2
4 8
.
3
.
5
.
7 e r c i t
A m p s , y
1
K W a n d
@ 2 0 8 V o l t s
K
3
6
.
.
0 .
W
3
7
1
8
5
3
1
2
3
B
1
3 ,
4 ,
,
T
5
0
5
U
2 5
1 8
4 3
M i n i m u m
C i r c u i t
A m p a c i t y
2 3
4 6
7 0 .
.
5
.
9
4
M a x i m u m
H A C
B r e
R a k
C e i r r c u i t
N o n H A C R
F i e l d
W i r e
S i z e
2 5
5 0
8 0
1 0
6
3
Manual 2100-317
Page 5
APPLICATION AND LOCATION
GENERAL
Units are shipped completely assembled and internally wired, requiring only duct connections, thermostat wiring, 230/208 volt AC power wiring, and water piping. The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. Any heat pump is more critical of proper refrigerant charge and an adequate duct system than a cooling only air conditioning unit.
These instructions and any instructions packaged with any separate equipment required to make up the entire heat pump system should be carefully read before beginning the installation. Note particularly any tags and/or labels attached to the equipment.
While these instructions are intended as a general recommended guide, they do not in any way supersede any national and/or local codes.
Authorities having jurisdiction should be consulted before the installation is made.
SHIPPING DAMAGE
Upon receipt of the equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
APPLICATION
Capacity of the unit for a proposed installation should be based on heat loss calculations made in accordance with methods of the Air Conditioning Contractors of
America, formerly National Warm Air Heating and
Air Conditioning Association. The air duct system should be sized and installed in accordance with
Standards of the National Fire Protection Association for the Installation of Air Conditioning and Venting systems of Other than Residence Type NFPA No.
90A, and residence Type Warm Air Heating and Air
Conditioning Systems, NFPA No. 90B.
LOCATION
The unit may be installed in a basement, closet, or utility room provided adequate service access is insured. The unit is shipped from the factory as a right hand return and requires access clearance of two feet minimum to the access panels on this side of the unit. If unit is to be field converted to left hand return the opposite side will require access clearance of two feet minimum.
Manual 2100-317
Page 6
Unit may be field converted to left hand return by removing four (4) screws that secure the control panel cover, removing two (2) screws that hold the control panel in place, sliding the control panel through the compressor compartment and re-securing the control panel on the opposite side of the water coil. (See
Figure 2.) The two (2) access doors from the right hand return can be transferred to the left-hand return side and the one (1) left hand panel can be transferred to the right hand side.
Unit casing suitable for 0 inch clearance with 1 inch duct clearance for at least the first 4 feet of duct.
These units are not approved for outdoor installation and therefore must be installed inside the structure being conditioned. Do not locate in areas subject to freezing in the winter or subject to sweating in the summer.
Before setting the unit, consider ease of piping, drain and electrical connections for the unit. Also, for units which will be used with a field installed heat recovery unit, consider the proximity of the unit to the water heater or storage tank. Place the unit on a solid base, preferably concrete, to minimize undesirable noise and vibration. DO NOT elevate the base pan on rubber or cork vibration eliminator pads as this will permit the unit base to act like a drum, transmitting objectionable noise.
DUCTWORK
If the unit is to be installed in a closet or utility room which does not have a floor drain, a secondary drain pan under the entire unit is highly recommended.
DO NOT install the unit in such a way that a direct path exists between any return grille and the unit.
Rather, insure that the air entering the return grille will make at least one turn before entering the unit or coil. This will reduce possible objectionable compressor and air noise from entering the occupied space.
Design the ductwork according to methods given by the Air Conditioning Contractors of America. When duct runs through unconditioned spaces, it should be insulated with vapor barrier. It is recommended that flexible connections be used to connect the ductwork to the unit in order to keep the noise transmission to a minimum.
FIGURE 2
FIELD-CONVERSION TO LEFT HAND RETURN
REMOVE SINGLE AND
DOUBLE DOORS
Q
REMOVE 4 SCREWS SECURING
COVER
R
REMOVE 2 SCREWS HOLDING
CONTROL BOX TO CORNER PANEL
S
PASS CONTROL PANEL THROUGH
COMPRESSOR SECTION
T
RE-SECURE CONTROL PANEL ON
OPPOSITIE SIDE IN SAME MANNER
AS ORIGINALLY ATTACHED
REPOSTIION DOORS SO
DOUBLE DOORS ARE ON
CONTROL PANEL SIDE, AND
SINGLE DOOR ON OPPOSITE
SIDE
MIS-1209
TOP VIEW
Manual 2100-317
Page 7
FILTER
This unit must not be operated without a filter. It comes equipped with a disposable filter which should be checked often and replaced if dirty. Insufficient air flow due to undersized duct systems or dirty filters can result in nuisance tripping of the high or low pressure control. Refer to Table 2 for correct air flow and static pressure requirements. (See Figure 3.)
CONDENSATE DRAIN
Determine where the drain line will run. This drain line contains cold water and must be insulated to avoid droplets of water from condensing on the pipe and dripping on finished floors or the ceiling under the unit. A trap MUST BE installed in the drain line and the trap filled with water prior to start up. The use of plugged tees in place of elbows to facilitate cleaning is highly recommended.
Drain lines must be installed according to local plumbing codes. It is not recommended that any condensate drain line be connected to a sewer main.
The drain line enters the unit through the FPT coupling on the coil side of the unit.
PIPING ACCESS TO UNIT
Water piping to and from the unit enters the unit casing from the coil side of the unit under the return air filter rack. Piping connections are made directly to the unit and are 3/4” FPT. (See Figure 4.)
FIGURE 3
FIGURE 4
MIS-1212
Manual 2100-317
Page 8
MIS-1210
WIRING INSTRUCTIONS
GENERAL
All wiring must be installed in accordance with the
National Electrical Code and local codes. In Canada, all wiring must be installed in accordance with the
Canadian Electrical Code and in accordance with the regulations of the authorities having jurisdiction.
Power supply voltage must conform to the voltage shown on the unit serial plate. A wiring diagram of the unit is attached to the inside of the electrical cover. The power supply shall be sized and fused according to the specifications supplied. A ground lug is supplied in the control compartment for equipment ground.
The unit rating plate lists a Maximum Time Delay
Fuse” or “HACR” type circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor motor.
Table 5 should be used to determine proper gauge of control circuit wring required.
TABLE 5
CONTROL CIRCUIT WIRING
R a t e d V A o f
C o n t r o l C i r c u i t
T r a n s f o r m e r
5 0
T r a n s f o r m e r
S e c o n d a r y
F L A @ 2 4 V
2 .
1
M a x i m u m T o t a l
D i s t a n c e o f
C o n t r o l C i r c u i t
W i r i n g i n F e e t
2 0 g a u g e
1 8 g a u g e
1 6 g a u g e
1 4 g a u g e
1 2 g a u g e -
-
-
-
-
4
6
5
0
1 0 0
1 6 0
2 5 0
Example: 1. Control Circuit transformer rated at 50
VA
2. Maximum total distance of control circuit wiring 85 feet.
From Table 5, minimum of 16 gauge wire should be used in the control circuit wiring.
CONTROL CIRCUIT WIRING
The minimum control circuit wiring gauge needed to insure proper operation of all controls in the unit will depend on two factors.
1. The rated VA of the control circuit transformer.
WALL THERMOSTATS
The following all thermostats and subbases should be used as indicated, depending on the application.
2. The maximum total distance of the control circuit wiring.
TABLE 6
WALL THERMOSTAT AND SUBBASE COMBINATIONS
P a r t N o .
M o d e l N o .
D e s c r i p t i o n C o n t r o l D i a g r a m
8 4 0 3 0 1 7
8 4 0 4 0 0 9
8 4 0 3 0 2 7
8 4 0 3 0 3 5
8 4 0 3 0 4 2
8 4 0 3 0 4 5
T 8 7 4 R 1 1 2 9
Q 6 7 4 L 1 1 8 1
1 F 9 2 3 7 1
1 F 9 4 8 0
T 8 5 1 1 G
T 8 4 1 A 1 7 6 1
T h e r m o s t a t
S u b b a s e
1 s t a g e c o o l ,
1 s t
S y s t e m
F a n s s t a g w i e t c f h : i s w i x e t c d
2 s t a g e h e a t h :
, 2 n d
E m .
s t a g e h e a t
H e a t H e a t a n t i c i p a t o r s
O f f C o o l
O n O f f
T h e r m o s t a t 2 s t a g e c o o l ,
7 d a y
3 s t a g e h e a t
E l e c t r o n i c
2 s e t u p / m a s e t n u
a l o r b a c k a u t o m a t i c p e r i o d s
5 o r p r o g r a m i n g c h a n g e o v e r
T h e r m o s t a t 2 s t a g e c o o l , 2 s t a g e h e a t
E l e c t r o n i c
1 s e t u p / m a s e t n u
a l o r b a c k a p u e t r i o m o d a t i c c h a n g e o v e r
7 d a y p r o g r a m i n g
T h e r m o s t a t 1
E l s t a e c t r g e o n i c c o o l , m a
2 n u s t a g e a l o r a h e a t u t o m a t i c c h a n g e o v e r
T h e r m o s t a t 1
1 s t a g e c o o l , 2 s t a g e h e a t s t a g e
H e a t a n t f i x e d , 2 i c i p a t o r n s d s t a g e a d j u s t a b l e
S y s
F a n t e m
S w i t
S w i c h : t c h :
O n -
E m .
O f f
H e a t H e a t O f f C o o l
4 0 9 1 5 0 0
4 0 9 1 5 0 1
4 0 9 1 5 0 2
4 0 9 1 5 0 3
4 0 9 1 5 0 4
Manual 2100-317
Page 9
THERMOSTAT INDICATOR LAMPS
STANDARD INDICATOR LAMPS
The lamp marked “EM” or “EMER.” comes on and stays on whenever the system switch is placed in the emergency heat position.
The lamp marked “CHECK” or “MALF.” will flash if the high pressure switch opens and locks out compressor operation. The “CHECK” or “MALF.” lamp will come on and stay on if the low pressure
switch closes and locks out compressor operation. To reset either the high or low pressure switch, place the thermostat in the off position then back to the on position.
OPTIONAL INDICATOR LAMPS
The lamp marked “PUMP” comes on and stays on anytime the compressor is on.
The lamp marked “AUX” comes on and stays on anytime electric heaters are on.
EMERGENCY HEAT POSITION
The operator of the equipment must manually place the system switch in this position. This is done when there is a known problem with the unit, or when the
“CHECK” or “MALF.” lamp comes on indicating a problem.
BLOWER CONTROL SETUP
Due to the unique functions that the ECM blower motor is able to perform each installation requires that the jumpers on the blower control board be checked and possibly moved based on the final installation.
(See Figure 5.) Check Table 7 to verify the ADJUST,
HEAT, COOL, and DELAY taps are set in the proper location for the installation.
HUMIDITY CONTROL
With the use of optional humidistat 8403-038 cut jumper on blower control board marked “cut to enable” (refer to
U on Figure 5) to allow the humidistat to reduce the blower airflow in the dehumidify mode. By reducing the airflow the air coil runs colder and thus extracts more moisture. This can increase latent capacity from 5 to 13% based on the R/
H conditions of the structure being conditioned. Refer to control circuit diagram for wiring of humidistat.
CFM LIGHT
The light marked CFM on the blower control board
(refer to
V on Figure 5) alternates between blinking 1 second per approximately 100 CFM of air delivered by the blower, and a solid light with 1 second off period between modes.
TABLE 7
1 .
A d j u s t
N o r m
( + )
( )
T e s t
-
-
-
-
U n i t
J u m s p h
J u m p e r e r i p p e d i i n n t t h h i i w i t h j u m p e r s s p o s i t i o n i n c i n r e t h a i s s e p s p o s i t i o n d e c r e a s e s o s i t i o n a i r f l o w a i r f l o w
1 5 %
1 5 %
N o t u s e d i n t h i s a p p il c a t i o n .
2 .
H e a t
A .
B .
C .
D .
-
-
-
0 k W u n i t s h i p p e d w i t h j u m p e r i n t h i s p o s i t i o n
4 .
5 k W
9 k W h e h e a t a t e r e r p a p a c c k a k a g e g i e n s i n s t a t a ll e ll d e d j u m p e r j u m p e r i n i n t t h i s h i s p o p o s i t i o n s i t i o n
1 4 k W h e a t e r p a c k a g e i n s t a ll e d j u m p e r i n t h i s p o s i t i o n
3 .
C o o l
A .
B .
C .
D .
-
-
-
U n
J u i t m s h i p p e d p e r i n t h i w i s t h j u m p p o s i t i o n e r i n t w h e n h i a s n p o s i t i o n y h e a t e r
N
N o o t t u u s s e e d d i n t h i s a p p il c a t i o n i n t h i s a p p il c a t i o n p a c k a g e i n s t a ll e d
4 .
D e l a y
A .
B .
C .
D .
-
-
-
-
N o d e l a y u n i t s h i p p e d w i t h j u m p e r i n t h i s p o s i t i o n
1
2 m i n .
1 / 2 b l m i o w n .
e r d e l a y s h o r t r u n o n o n s h u t s t a r t d o w n w i t h 5 6 % w i t h 7 5 % a i r f l o a w i r p f l o w l u s t a p B d e l a y
1 m i n .
p r e r u n o n s t a r t w i t h 3 8 % a i r f l o w p l u s t a p B a n d C d e l a y
Manual 2100-317
Page 10
FIGURE 5
MIS-1211
Manual 2100-317
Page 11
Manual 2100-317
Page 12
Manual 2100-317
Page 13
Manual 2100-317
Page 14
Manual 2100-317
Page 15
Manual 2100-317
Page 16
CLOSED LOOP
(EARTH COUPLED GROUND LOOP APPLICATIONS)
NOTE:
Unit shipped from factory with 27 PSIG low pressure switch wired into control circuit and must be rewired to 15 PSIG low pressure
switch for closed loop applications. This unit is designed to work on earth coupled ground loop systems, however, these systems operate at entering water (without antifreeze) temperature with pressures well below the pressures normally experienced in water well systems.
THE CIRCULATION SYSTEM DESIGN
Equipment room piping design is based on years of experience with earth coupled heat pump systems.
The design eliminates most causes of system failure.
Surprisingly, the heat pump itself is rarely the cause.
Most problems occur because designers and installers forget that a closed loop earth coupled heat pump system is NOT like a household plumbing system.
Most household water systems have more than enough water pressure either from the well pump of the
PIPE TO GROUND LOOP
PIPE FROM
GROUND LOOP
PUMP
MODULE municipal water system to overcome the pressure of head loss in 1/2 inch or 3/4 inch household plumbing.
A closed loop earth coupled heat pump system, however, is separated from the pressure of the household supply and relies on a small, low wattage pump to circulate the water and antifreeze solution through the earth coupling, heat pump and equipment room components.
The small circulator keeps the operating costs of the system to a minimum. However, the performance of the circulator MUST be closely matched with the pressure of head loss of the entire system in order to provide the required flow through the heat pump.
Insufficient flow through the heat exchanger is one of the most common causes of system failure. Proper system piping design and circulator selection will eliminate this problem
Bard supplies a worksheet to simplify head loss calculations and circulator selection. Refer to
“Circulating Pump Worksheet” section in manual
2100-099.
FIGURE 6
WATER
IN
MIS-1213
WATER OUT HOSE CLAMPS
BARB X INSERT
BRASS ADAPTERS
1” FLEXIBLE HOSE
OPTIONAL VISUAL
FLOW METER
NOTE: IF USED
SUPPORT WITH A
FIELD-FABRICATED
WALL BRACKET
Manual 2100-317
Page 17
MIS-1704
START UP PROCEDURE FOR CLOSED
LOOP SYSTEM
1. Be sure main power to the unit is OFF at disconnect.
2. Set thermostat system switch to OFF, fan switch to
AUTO.
3. Move main power disconnect to ON. Except as required for safety while servicing, DO NOT
OPEN THE UNIT DISCONNECT SWITCH.
4. Check system air flow for obstructions.
A. Move thermostat fan switch to ON. Blower runs.
B. Be sure all registers and grilles are open.
C. Move thermostat fan switch to AUTO.
Blowing should stop.
5. Flush, fill and pressurize the closed loop system as outlined in manual 2100-099.
6. Fully open the manual inlet and outlet valves.
Start the loop pump module circulator(s) and check for proper operation. If circulator(s) are not operating, turn off power and diagnose the problem.
7. Check fluid flow using a direct reading flow meter or a single water pressure gauge, measure the pressure drop at the pressure/temperature plugs across the water coil. Compare the measurement with flow versus pressure drop table to determine the actual flow rate. If the flow rate is too low,
Manual 2100-317
Page 18 recheck the selection of the loop pump module model for sufficient capacity. If the module selection is correct, there is probably trapped air or a restriction in the piping circuit.
8. Start the unit in cooling mode. By moving the thermostat switch to cool, fan should be set for
AUTO.
9. Check the system refrigerant pressures against the cooling refrigerant pressure table in the installation manual for rated water flow and entering water temperatures. If the refrigerant pressures do not match, check for air flow problem then refrigeration system problem.
10. Switch the unit to the heating mode. By moving the thermostat switch to heat, fan should be set for
AUTO.
11. Check the refrigerant system pressures against the heating refrigerant pressure table in installation manual. Once again, if they do not match, check for air flow problems and then refrigeration system problems.
NOTE: If a charge problem is determined (high or
low):
A. Check for possible refrigerant leaks.
B. Recover all remaining refrigerant from unit and repair leak.
C. Evacuate unit down to 29 inches of vacuum
D. Recharge the unit with refrigerant by weight.
This is the only way to insure a proper charge.
DIAL FACE PRESSURE GAUGE
WITH GAUGE ADAPTOR
FIGURE 7
THERMOMETER
WATER COIL CONNECTION
AT HEAT PUMP
MIS-1219
1” AND 3/4” MPT
BARB X INSERT BRASS ADAPTER
SELFSEALING
PETE’S TEST PLUG
TEST PLUG CAP
35
30
25
20
15
10
5
0
0
FIGURE 8
PERFORMANCE MODEL GPM-1 LOOP PUMP MODULE
5 10 15 20
Flow (GPM)
25 30 35
70
FIGURE 9
PERFORMANCE MODEL GPM-2 LOOP PUMP MODULE
60
50
40
30
20
10
0
0 5 10 15 20
Flow (GPM)
25 30 35
Manual 2100-317
Page 19
OPEN LOOP
(WELL SYSTEM APPLICATIONS)
NOTE:
Unit shipped from factory with 27 PSIG low pressure switch wired into control circuit for open loop applications.
WATER CONNECTIONS
It is very important that an adequate supply of clean, noncorrosive water at the proper pressure be provided before the installation is made. Insufficient water, in the heating mode for example, will cause the low pressure switch to trip, shutting down the heat pump.
In assessing the capacity of the water system, it is advisable that the complete water system be evaluated to prevent possible lack of water or water pressure at various household fixtures whenever the heat pump turns on. All plumbing to and from the unit is to be installed in accordance with local plumbing codes.
The use of plastic pipe, where permissible, is recommended to prevent electrolytic corrosion of the water pipe. Because of the relatively cold temperatures encountered with well water, it is strongly recommended that the water lines connecting the unit be insulated to prevent water droplets form condensing on the pipe surface.
Refer to piping, Figure 10. Slow closing Solenoid
Valve (6) with a 24 V coil provides on/off control of the water flow to the unit. Refer to the wiring diagram for correct hookup of the valve solenoid coil.
Constant Flow Valve (7) provides correct flow of water to the unit regardless of variations in water pressure. Observe the water flow direction indicated by the arrow on the side of the valve body.
Following is a table showing which valve is the be installed with which heat pump.
TABLE 8
CONSTANT FLOW VALVES
P a r t N o .
M i n .
A v a i l a b l e
P r e s s u r e P S I G
F l o w R a t e
G P M
8
8
8
8
6
6
6
6
0
0
0
0
3
3
3
3
-
-
-
-
0
0
0
0
0
0
1
1
7
8
0
1
1
1
1
1
5
5
5
5
(
(
(
(
1
1
1
1
)
)
)
)
4
5
6
8
8 6 0 3 0 1 9 1 5 ( 1 ) 3
(1) The pressure drop through the constant flow valve will vary depending on the available pressure ahead of the valve. Unless minimum of 15 psig is available immediately ahead of the valve, no water will flow.
Manual 2100-317
Page 20
Strainer (5) installed upstream of constant flow valve
(7) to collect foreign material which would clog the flow valve orifice.
The figure shows the use of shutoff valves (9) and
(11), on the in and out water lines to permit isolation of the unit from the plumbing system should future service work require this. Globe valves should not be used as shutoff valves because of the excessive pressure drop inherent in the valve design. Instead us gate or ball valves as shutoffs so as to minimize pressure drop.
Drain cock (8) and (10), and tees have been included to permit acid cleaning the refrigerant-to-water coil should such cleaning be required. See WATER
CORROSION.
Drain cock (12) provides access to the system to check water flow through the constant flow valve to insure adequate water flow through the unit. A water meter is used to check the water flow rate.
WELL PUMP SIZING
Strictly speaking, sizing the well pump is the responsibility of the well drilling contractor. It is important, however, that the HVAC contractor be familiar with the factors that determine what size pump will be required. Rule of thumb estimates will invariably lead to under or oversized well pumps.
Undersizing the pump will result in inadequate water to the whole plumbing system but with especially bad results to the heat pump – NO HEAT / NO COOL calls will result. Oversized pumps will short cycle and could cause premature pump motor or switch failures.
The well pump must be capable of supplying enough water and at an adequate pressure to meet competing demands of water fixtures. The well pump must be sized in such a way that three requirements are met:
1. Adequate flow rate in GPM.
2. Adequate pressure at the fixture.
3. Able to meet the above from the depth of the well-feet of lift.
The pressure requirements put on the pump are directly affected by the diameter of pipe being used, as well as, by the water flow rate through the pipe. The worksheet included in manual 2110-078 should guarantee that the well pump has enough capacity. It should also ensure that the piping is not undersized which would create too much pressure due to friction loss. High pressure losses due to undersized pipe will reduce efficiency and require larger pumps and could also create water noise problems.
FIGURE 10
WATER CONNECTION COMPONENTS
MIS-1221
5
8
9
6
7
12
10
11
Manual 2100-317
Page 21
SYSTEM START UP PROCEDURE FOR
OPEN LOOP APPLICATIONS
1. Be sure main power to the unit is OFF at disconnect.
2. Set thermostat system switch to OFF, fan switch to
AUTO.
3. Move main power disconnect to ON. Except as required for safety while servicing – DO NOT OPEN
THE UNIT DISCONNECT SWITCH.
4. Check system air low for obstructions.
A. Move thermostat fan switch to ON. Blower runs.
B. Be sure all registers and grilles are open.
C. Move thermostat fan switch to AUTO. Blower should stop.
5. Fully open the manual inlet and outlet valves.
6. Check water flow.
A. Connect a water flow meter to the drain cock between the constant flow valve and the solenoid valve. Run a hose from the flow meter to a drain or sink. Open the drain cock.
B. Check the water flow rate through constant flow valve to be sure it is the same as the unit is rated for. (Example: 4 GPM for a GSVS301-A.)
C. When water flow is okay, close drain cock and remove the water flow meter. the unit is now ready to start.
7. Start the unit in cooling mode. By moving the thermostat switch to cool, fan should be set for
AUTO.
A. Check to see the solenoid valve opened.
8. Check the system refrigerant pressures against the cooling refrigerant pressure table in the installation manual for rated water flow and entering water temperatures. If the refrigerant pressures do not match, check for air flow problem that refrigeration system problem.
9. Switch the unit to the heat mode. By moving the thermostat switch to heat, fan should be set for
AUTO.
A. Check to see the solenoid valve opened again.
10. Check the refrigerant system pressures against the heating refrigerant pressure table in installation manual. Once again, if they do not match, check for air flow problems and then refrigeration system problems.
NOTE: If a charge problem is determined (high or low):
A. Check for possible refrigerant loss.
B. Discharge all remaining refrigerant from unit.
C. Evacuate unit down to 29 inches of vacuum.
D. Recharge the unit with refrigerant by weight.
This is the only way to insure proper charge.
Manual 2100-317
Page 22
WATER CORROSION
Two concerns will immediately come to light when considering a water source heat pump, whether for ground water or for a closed loop application: Will there be enough water? And, how will the water quality affect the system?
Water quantity is an important consideration and one which is easily determined. The well driller must perform a pump down test on the well according to methods described by the Nation Well Water
Association. This test, if performed correctly, will provide information on the rate of low and on the capacity of the well. It is important to consider the overall capacity of the well when thinking about a water source heat pump because the heat pump may be required to run for extended periods of time.
The second concern, about water quality, is equally important. Generally speaking, if the water is not offensive for drinking purposes, it should pose no problem for the heat pump. The well driller or local water softening company can perform tests which will determine the chemical properties of the well water.
Water quality problems will show up in the heat pump in one of more of the following ways:
1. Decrease in water flow through the unit.
2. Decreased heat transfer of the water coil (entering to leaving water temperature difference is less).
There are four main water quality problems associated with ground water. These are:
1. Biological Growth. This is the growth of microscopic organisms in the water and will shop up as a slimy deposit throughout the water system.
Shock treatment of the well is usually required and this is best left up to the well driller. The treatment consists of injecting chlorine into the well casing and flushing the system until all growth is removed.
2. Suspended Particles in the Water. Filtering will usually remove most suspended particles (fine sand, small gravel) from the water. The problem with suspended particles in the water is that it will erode metal parts, pumps, heat transfer coils, etc.
So long as the filter is cleaned and periodically maintained, suspended particles should pose no serious problem. Consult with your well driller.
3. Corrosion of Metal. Corrosion of metal parts results from either highly corrosive water (acid water, generally not the case with ground water) of galvanic reaction between dissimilar metals in the presence of water. By using plastic plumbing or dielectric unions galvanic reaction is eliminated.
The use of corrosion resistant materials such as the
Cupro nickel coil) through the water system will reduce corrosion problems significantly.
4. Scale Formation. Of all the water problems, the formation of scale by ground water is by far the most common. Usually this scale is due to the formation of calcium carbonate by magnesium carbonate or calcium sulfate may also be present.
Carbon dioxide gas (CO
2
), the carbonate of calcium and magnesium carbonate, is very soluble in water.
It will remain dissolved in the water until some outside factor upsets the balance. This outside influence may be a large change in water temperature or pressure. When this happens, enough carbon dioxide gas combines with dissolved calcium or magnesium in the water and falls out of solution until a new balance is reached. The change in temperature that this heat pump produces is usually not high enough to cause the dissolved gas to fall out of solution. Likewise, if pressure drops are kept to a reasonable level, no precipitation of carbon dioxide should occur.
REMEDIES OF WATER PROBLEMS
Water Treatment. Water treatment can usually be economically justified for close loop systems. However, because of the large amounts of water involved with a ground water heat pump, water treatment is generally too expensive.
Acid Cleaning the Water Coil or Heat Pump
Recovery Unit. If scaling of the coil is strongly suspected, the coil can be cleaned up with a solution of
Phosphoric Acid (food grade acid). Follow the manufacturer’s directions for mixing, use, etc. Refer to the “Cleaning Water Coil”, Figure 12. The acid solution can be introduced into the heat pump coil through the hose bib A. Be sure the isolation valves are closed to prevent contamination of the rest of the system by the coil. The acid should be pumped from a bucket into the hose bib and returned to the bucket through the other hose bib B. Follow the manufacturer’s directions for the product used as to how long the solutionis to be circulated, but it is usually circulated for a period of several hours.
LAKE AND POND INSTALLATIONS
Lakes and ponds can provide a low cost source of water for heating and cooling with a ground water heat pump. Direct usage of the water without some filtration is not recommended as algae and turbid water can foul the water to freon heat exchanger. Instead, there have been very good results using a dry well dug next to the water line or edge. Normal procedure in installing a dry well is to backhoe a 15 to 20 foot hole adjacent to the body of water (set backhoe as close to the water’s edge as possible). Once excavated, a perforated plastic casing should be installed with gravel backfill placed around the casing. The gravel bed should provide adequate filtration of the water to allow good performance of the ground water heat pump.
The following is a list of recommendations to follow when installing this type of system:
A. A lake or pond should be at least 1 acre (40,000 a square feet) in surface area for each 50,000 BTUs of ground water heat pump capacity or have 2 times the cubic feet size of the dwelling that you are trying to heat (includes basement if heated).
B. The average water depth should be a least 4 feet and there should be an area where the water depth is at least 12 to 15 feet deep.
C. If possible, use a submersible pump suspended in the dry well casing. Jet pumps and other types of suction pumps normally consume more electrical energy than similarly sized submersible pumps.
Pipe the unit the same as a water well system.
FIGURE 11
CLEANING WATER COIL
PUMP
HOSE BIB (A)
HOSE BIB (B)
ISOLATION VALVE
ISOLATION VALVE
MIS-1222
Manual 2100-317
Page 23
D. Size the pump to provide necessary GPM for the ground water heat pump. A 12 GPM or greater water flow rate is required on all modes when used on this type system.
E. A pressure tank should be installed in dwelling to be heated adjacent to the ground water heat pump.
A pressure switch should be installed at the tank for pump control.
F. All plumbing should be carefully sized to compensate for friction losses, etc., particularly if the pond or lake is over 200 feet from the dwelling to be heated or cooled.
G. Keep all water lines below low water level and below the frost line.
H. Most installers use 4 inch filed tile (rigid plastic or corrugated) for water return to the lake or pond.
I. The drain line discharge should be located at least
100 feet from the dry well location.
J. The drain line should be installed with a slope of 2 inches per 10 feet of run to provide complete drainage of the line when the ground water heat pump is not operating. This gradient should also help prevent freezing of the discharge where the pipe terminates above the frost line.
K. Locate the discharge high enough above high water level so the water will not back up and freeze inside the drain pipe.
L. Where the local conditions prevent the use of a gravity drainage system to a lake or pond, you can instead run standard plastic piping out into the pond below the frost and low water level.
WARNING
Thin ice may result in the vicinity of the discharge line.
For complete information on water well systems and lake and pond applications, refer to Manual 2100-078 available from your distributor.
FIGURE 12
LAKE OR POND INSTALLATION
WELL CAP
12’
to
15’
LAKE
or
POND
WATER LEVEL
GRAVEL FILL
ELECTRICAL LINE
PITLESS ADAPTER
TO PRESSURE
TANK
DROP
PIPE
WATER SUPPLY
LINE
15’ to 20’
DEEP
PERFORATED
PLASTIC CASING
SUBMERSIBLE
PUMP
MIS-1607
Manual 2100-317
Page 24
SEQUENCE OF OPERATION
COOLING
When thermostat system switch is placed in COOL it completes a circuit from “R” to “O”, energizing the reversing valve solenoid. On a call for cooling, the cooling bulb completes a circuit from “R” to “Y”, energizing the compressor contactor starting the compressor. The “R” to “G” circuit for blower operation is automatically completed on any call for cooling operation, or can be energized by manual fan switch on subbase for constant air circulation.
HEATING WITHOUT ELECTRIC HEAT
When thermostat system switch is placed in HEAT it opens the circuit from “R” to “O”, de-energizing the reversing valve solenoid. On a call for heating, it completes a circuit from “R” to “Y”, energizing the compressor contactor starting the compressor. The
“R: to “G” circuit for blower operation is automatically completed on any call for heating operation, or can be energized by manual fan switch on subbase for constant air circulation.
HEATING WITH ELECTRIC HEAT
The first stage of heating is the same as heating without electric heat. When the second stage thermostat bulb makes, a circuit is completed between
“R” to “W1”, energizing the heater package time delay relay(s). The electric heater elements will remain energized until the second stage bulb is satisfied at which time the circuit between “R” to
“W1” will open de-energizing the heat package time delay relay(s).
EMERGENCY HEAT
When thermostat system switch is placed in EMER, the compressor circuit “R” to “Y” is locked out.
Control of the electric heaters is from “R” to “W1” through the thermostat second stage heating bulb.
Blower operation is controlled by an interlock circuit with the electric heater time delay relay and the blower control. The electric heater elements will remain energized until the second stage bulb is satisfied at which time the circuit between “R” and
“W1” will open de-energizing the heat package time delay relay (s) and the blower.
LOCKOUT CIRCUITS
Each unit has two separate lockout circuits, one for the high pressure switch and one for the low pressure switch. Lockout circuits operate the same in either cooling or heating operation.
High pressure lockout circuit: Consists of a normally closed switch and an impedance circuit. As long as the switch is closed the circuit “R” to “Y” which controls the compressor contactor is complete.
If the pressure rises above the set point of the switch
(approximately 355 PSIG) the switch will open and the impedance circuit will lockout the circuit even after the pressure drops below the set point and switch closes. The circuit will remain in lockout until the thermostat system switch is set in the OFF position and all low voltage to the control circuit is off.
Low pressure lockout circuit: Consists of a normally open switch and a relay used in a latching circuit. As long as the switch is open the circuit “R” to “Y” which controls the compressor contactor is complete. If the pressure drops below the set point of the switch (approximately 15 to 27 PSIG) the switch will close and the relay will lockout the circuit even after the pressure rises above the set point and switch opens. The circuit will remain in lockout until the thermostat system switch is set in the OFF position and all low voltage to the control circuit is off.
PRESSURE SERVICE PORTS
High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Pressure tables can be found later in the manual covering all models. It is imperative to match the correct pressure table to the unit by model number.
SYSTEM START-UP
Step 1 – Close disconnect switch(es) and set the thermostat to cool and the temperature to the highest setting.
Step 2 – Check for proper airflow across the indoor coil.
Step 3 – Connect the service gauges and allow the unit to run for at least 10 minutes or until pressures are stable. Check pressures to the system pressure table attached to the unit service panel.
Step 4 – Fill out Ground Source Heat Pump
Performance Report.
Manual 2100-317
Page 25
COMPRESSOR
HIGH PRESSURE SWITCH
DISCHARGE SERVICE PORT
FIGURE 13
DESUPERHEAT COIL
LOW VOLTAGE
TERMINAL STRIP
BLINKER
BLOWER BOARD
LOW PRESSURE
LOCKOUT RELAY
EMERGENCY HEAT
RELAY
TRANSFORMER
GROUND TERMINAL
Manual 2100-317
Page 26
WATER COIL
LOW VOLTAGE IN
HIGH VOLTAGE IN
MIS-1224
LOW PRESSURE
SWITCHES
REVERSING VALVE
EXPANSION VALVE
SUCTION SERVICE PORT
FIGURE 14
CONTROL PANEL
COMPRESSOR CAPACITOR
COMPRESSOR CONTACTOR
HIGH PRESSURE
LOCKOUT RELAY
FIGURE 15
Manual 2100-317
Page 27
FIGURE 16
PRESSURE TABLES
COOLING Fluid Temperature Entering Water Coil Degree F
M o d e l
G S V S 2 4 1 A
R e t u r n A i r
T e m p e r a t u r e
P r e s s u r e
7 5
6 2 d e g .
d e g .
D B
W B
8 0 d e g .
D B
6 7 d e g .
W B
8 5 d e g .
7 2 d e g .
D B
W B
7 5 d e g .
6 2 d e g .
D B
W B
L
H
L
H
L
H
L
H i i i i o o o o g g g g w h w h w h w h
S
S
S
S
S
S
S
S i i i i i i i i d d d d d d d d e e e e e e e e
G S
G S
G S
V S
V S
V S
3 0
3 6
4 2
1 -
1 -
1 -
A
A
A
8 0
6
6
7
2 d e g .
d d e e g g
.
7 5 d e g .
.
D B
W B
8 5 d e g .
D B
7 2 d e g .
W B
D B
W B
8 0 d e g .
6 7 d e g .
D B
W B
8 5 d e g .
7 2 d e g .
D B
W B
7 5 d e g .
6 2 d e g .
D B
W B
8 0 d e g .
6 7 d e g .
D B
W B
8 5 d e g .
7 2 d e g .
D B
W B
L
H
L
H
L
H
L
H
L
H i
L
H i
L
H
L
H i i i i i i o o o o o w o w g h o g o g g g g w h w h w h w h g h w h w g h
S
S
S
S
S
S
S
S
S i
S i
S i
S i
S
S
S
S i i i i i i i i i i i i d d d d d d d d d e d e d e d e d d d e e e e e e e e e e e d e
4
7 4
1 1 6
1
1
7
1
8
2
9
9
5
4
1
8 0
1 3 1
8 1
1 4 3
8 2
1 5 5
1
7
2
8
3
5
8
6
6
7 6
1 4 0
8 7
1 4 8
7 7
1 5 1
7 8
1 6 3
1
8
6
8
1
1
1
8
6
8
7
3
7
9
3
1
1
7
7
8
7
9
5
4
9
9 0
1 8 6
8 0
1 8 6
1
1
8
9
9
9
5
1
1
8
1
8 7
2 0 3
2
8
9
9
1
1
8
3
0
2
8 8
2 1 5
2
8
1
9
2
2
0
4
3
2
8
2
3
1 2
8
3
4
3 2
8
4
5
5 2
8
5
6
6
2
8
2
9
7 2
9
3
0
9
9 5
2 3 5
9 6
2 4 8
9 1
2 5 1
9 2
2 6 3
9 7
2 6 0
9 8
2 7 3
8 7
2 6 8
9 3
2 7 5
9 9
2 8 5
1
7
1
2
4 1
7
2
3
5 1
7 4
3 6 1
7 5
4 6 1
7 6
5 7 1
7 7
6 8 1
7
7
8
9 1
7
8
9
9 2
8
0
0
0
8 1
2 1 1
8 2
2 2 2
8 3
2 3 2
8 4
2 4 3
8 5
2 5 4
7 7
1 1 7
7 8
1 2 8
8 3
1 2 0
8 4
1 3 2
6 9
1 1 2
7 0
1 2 3
7 9
1 3 9
8 0
1 5 0
8 5
1 4 4
8 6
1 5 5
1
1
8
6
8
6
1
1
7
7
1
1
8
7
8
7
2
2
8
9
7 1
1 3 4
7 2
1 4 5
7 3
1 5 6
7 4
1 6 7
8 3
1 8 4
8 4
1 9 5
1
1
8
9
7
7
9
0
5
9
2
1
9
0
7
8
0
2
7
9
8 5
2 0 6 2
8
1
6
7
9 1
2 1 4
9 2
2 2 5
7 8
2 0 1
7 9
2 1 2
8 7
2 2 8
2
2
9
3
8
2
3
7
0
3
8 8
2 3 9
8 9
2 5 0
9 4
2 4 9
9 5
2 6 0
8 1
2 3 4
8 2
2 4 5
9 0
2 6 1
9 6
2 7 2
8 3
2 5 6
1
5
7
1
4
5 1
7
2
5
6 1
7
3
6
7 1
7
4
7
9 1
7 8
6 0 1
7 9
7 2 1
8 0
8 3
8 1
1 9 5
8 2
2 0 6 2
8
1
3
8 2
8
2
4
9
8 5
2 4 1
8 6
2 5 2
8 7
2 6 4
8 0
1 1 8
6 9
1 2 6
8 1
1 3 0
8 2
1 4 2
7 0
1 3 7 1
7
4
1
8
8 3
1 5 4
1
7
5
2
9
8 4
1 6 6
8 5
1 7 8
7 3
1 7 0 1
7
8
4
1
1
8
9
6
0
7 5
1 9 3
2
8
0
7
2
7 6
2 0 4
8 8
2 1 4
8 9
2 2 6
7 7
2 1 5
7 8
2 2 6
9 0
2 3 8
7 9
2 3 7
9 1
2 5 0
9 2
2 6 2
8 0
2 4 8 2
8
5
1
9
9 3
2 7 4
2
8
7
2
0
7 4
1 2 9
5 0
7 5
1 4 0
5
1
5
7
5
6
1
6
1
0
7
6
7
3
8 0
1 3 3
8 1
1 4 5
8 2
1 5 7
8 3
1 6 9
6 5 7 0
7 8
1 7 4
7 9
1 8 6
1
8
8
4
1 1
8
9
5
2
7 5 8 0 8 5 9 0
8 0
1 9 7
8 1
2 0 9
8 2
2 2 0
8 3
2 3 2
2
8
0
6
4 2
8
1
7
6 2
8
2
8
8 2
8
4
9
0
9 5 1 0 0 1 0 5 1 1 0
8 4
2 4 3
8 5
2 5 5
8 6
2 6 6
8 7
2 7 8
2
9
5
0
2 2
9 1
6 4 2
9 2
7 5 2
9
8
3
7
HEATING
M o d e l
G S V S 2 4 1 A
G S V S 3 0 1 A
G S V S 3 6 1 A
G S V S 4 2 1 A
R e t u r n A i r
T e m p e r a t u r e
P r e s s u r e
7
7
0
0 d d e e g g .
.
D
D
B
B
L o w S i d e
H i g h S i d e
L o w S i d e
H i g h S i d e
7
7
0
0 d d e e g g .
.
D
D
B
B
L o w S i d e
H i g h S i d e
L o w S i d e
H i g h S i d e
2 5
Fluid Temperature Entering Water Coil Degree F
3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0
3 8
1 6 9
3 5
1 8 1
3 3
1 7 7
3 0
1 9 2
4 3
1 7 5
4 0
1 8 7
3 8
1 8 3
3 5
1 9 9
4 8
1 8 0
4 5
1 9 4
4 3
1 8 9
4 0
2 0 5
5 3
1 8 6
5 0
2 0 1
4 8
1 9 6
4 5
2 1 1
5 8
1 9 1
5 6
2 0 7
5 3
2 0 2
5 0
2 1 7
6 3
1 9 7
6 1
2 1 4
5 8
2 0 8
5 5
2 2 3
6 8
2 0 3
6 6
2 2 1
6 3
2 1 4
6 0
2 2 9
7 3
2 0 8
7 2
2 2 7
6 8
2 2 0
6 5
2 3 5
7 8
2 1 4
7 7
2 3 4
7 3
2 2 6
7 0
2 4 1
8 3
2 1 9
8 2
2 4 1
7 8
2 3 2
7 5
2 4 7
8 8
2 2 5
8 7
2 4 7
8 3
2 3 9
8 0
2 5 4
9 3
2 3 0
9 3
2 5 4
8 8
2 4 5
8 5
2 6 0
7960-406
Manual 2100-317
Page 28
Ð
Denotes common cause
Denotes occasional cause
QUICK REFERANCE TROUBLESHOOTING CHART FOR WATER TO AIR HEAT PUMP
Line Voltage
POWER SUPPLY
Control Circuit Compressor
WATER COIL SECTION
Water
Refrigerant System Solenoid
Rev.
Valve Water Coil
INDOOR SECTION
Indoor Blower Motor and Coil
AUX.
Heat Gen.
Compressor Will Not Run
No Power at Contactor
Å Å Å Å
Compressor Will Not Run
Power at Contactor
Compressor "Hums"
But Will Not Start
Å Å Å
Å Å Å
Compressor Cycles on Overload
Å Å Å
Ë Ë
Ë
Å Å Å Å
Å Å Å
Ë Å Å Å Å
Å Å Å Ë Ë Å Å
Thermostat Check Light
Lite-Lockout Relay
Compressor Off on High
Pressure Control
Compressor Off on Low
Pressure Control
Å
Ë Å
Ë
Compressor Noisy
Ë Å
Å Å
Ë
Ë Ë Å
Å
Å
Ë Ë Å Å Ë
Å
Å
Å
Ë
Å
Å
Å
Å
Å
Å
Å
Head Pressure Too High
Å Å Å
Head Pressure Too Low
Suction Pressure Too High
Å
Å
Å
Å Å
Å Ë
Suction Pressure Too Low
Å Ë Å
I.D. Blower Will Not Start
Å Å Å Å Å Å Å Ë Ë Å
I.D. Coil Frosting or Icing
Å Å
High Compressor Amps
Å Å Å Å Ë Å Å Å Å
Excessive Water Usage
Compressor Runs Continuously
– No Cooling
Liquid Refrigerant Flooding Back
To Compressor
Compressor Runs Continuously
– No Heating
Reversing Valve Does Not Shift
Liquid Refrigerant Flooding Back
To Compressor
Aux. Heat on I.D. Blower Off
Excessive Operation Costs
Ice in Water Coil
Å Å
Å Å
Ë Ë
Ë Ë
Å Å Ë
Ë
Å
Å
Å
Å
Å
Ë
Å Å
Å Å
Å Å
Å
Ë
Å
Å Å
Å
Ë Ë
Å
Å
Ë
Ë
Ë
Ë
Ë Ë
Ë
Ë
Ë Ë Ë Ë
Ë
Å
Å
Ë Ë
Ë
Å
Ë Ë
Ë Å
Å
Å Å
Å Ë
Å
Ë
Ë Ë Ë
Å
Ë Ë Ë
Å Ë
Ë
Å
Å Ë Å Å Å Å Å Å
Ë Å
Å
Å
Å
Å
Å
Å
Å
Å
Ë
Å
Ë Ë Ë
Ë Ë
Ë
Å
Ë
Ë
Ë
Ë Ë Ë
Å Ë
Å Å
Å Å
Å Å Å Å
Å Å Å Å
Å Å Å Å
Å Å Å Å
Ë
Ë
Ë
Ë
Ë
Å
Ë Ë
SERVICE
SERVICE HINTS
1. Caution homeowner to maintain clean air filters at tall times. Also, not to needlessly close off supply and return air registers. This reduces air flow through the system, which shortens equipment service life as well as increasing operating costs.
2. Check all power fuses or circuit breakers to be sure that they are the correct rating.
UNBRAZING SYSTEM COMPONENTS
If the refrigerant charge is removed from a scroll equipped unit by bleeding the high side only, it is sometimes possible for the scrolls to seal, preventing pressure equalization through the compressor. This may leave low side shell and suction line tubing pressurized. If the brazing torch is then applied to the low side while the low side shell and suction line contains pressure, the pressurized refrigerant and oil mixture could ignite when it escapes and contacts the brazing flame. To prevent this occurrence, it is important to check both the high and low side with manifold gauges before unbrazing.
WARNING
Both the high and low side of the scroll compressor must be checked with manifold gauges before unbrazing system components. Failure to do so could cause pressurized refrigerant and oil mixture to ignite if it escapes and contacts the brazing flame causing property damage, bodily harm or death.
Manual 2100-317
Page 30
TROUBLESHOOTING ECM BLOWER MOTORS
CAUTION
Disconnect power from unit before removing or replacing connectors, or servicing motor.
Wait at least 5 minutes after disconnection power before opening motor.
S Y M P T O M
M o t o r r o c k s s l i g h t l y w h e n s t a r t i n g .
M o t o r w o n ' t
!
N o m o v e s t a r t m e n t
C A
!
U S E
T h i s
/ i s
P R O C E D U R E n o r m a l s t a r t u p f o r I C M
!
M o t o r r o c k s , b u t w o n ' t s t a r t
!
!
!
!
!
!
!
C h e c k p o w e r a t m o t o r
C h e c k l o w v o l t a g e ( 2 4 V A C R t o C ) a t m o t o r
C h e c k l o w v o l t a g e c o n n e c t i o n s ( G , Y , W , R , C ) a t m o t o r
C h e
T e s t
C
R h u e n c c k f o r w i t h a k
M m o s o t i t u n u s e a t e d p i n s i n c t e m p o r a r y j u m p e r o r r e f o r
C t h i g e h t c k s h a f t o n n e c t o r s o n b e t w e e n R m
G o t o r h a r n e s s
!
!
C h e c k f o r l o o s e o r c o m p il a n t m o t o r m o u n t
M a k e s u r e b l o w e r w h e e l i s t i g h t o n s h a f t
M o t o r t e s t e d o s c i l l a t e s u p o f f o f b l o w e r
!
!
N o i s y b l o w e r o f c
" H u n t s " o r " p u f f s " a n d a b i n e t d o w n w h i l e b e i n g a t h i g h C F M ( s p e e d )
!
I t i s n o r m a l f o r m o t o r t o o s c i ll a t e w i t h n o l o a d o n s h a f t .
!
!
C h e c k f o r l o o s e b l o w e r h o u s i n g , p a n e l s , e t c .
H i g h s t a t i c c r e a t i n g h i g h b l o w e r s p e e d ?
– C h e c a b i c k n e t f o r s o r a i r p w a n h i s t e l s .
il n g t h r o u g h s e a m s i n d u c t s ,
– C h e c k f o r c a b i n e t / d u c t d e f o r m a t i o n
!
D o e s r e m o v i n g p a n e l o r f i l t e r r e d u c e " p u f f i n g " ?
– R e d u c e r e s t i c t i o n
– R e d u c e m a x i m u m a i r f l o w
E v i d e n c e o f
!
M o m o i t o s r t u
M o i s t u r e f a i l u r r e i s e o f m a p r e s e n t l f u n c t i o n h a s o c c u r e d
!
E v i d e n c e o f m o i s t u r e p r e s e n t i n s i d e a i r a n d m o v e r
D O
!
C h e c k o u t
!
m o t o r , c o n t r o l s , w i r i n g a n d c o n n e c t t h o r
O r i e o u n t g h l y b e f o r e c o n n e c t o r s r e p l a c i n g d o w n s o m o t o r w a t e r c a n ' t g e t i n ; i o n s
!
!
i n s t a ll " d r i p l o o p s "
U s e f o r a u t h o r i z e d r e p l a c e m e n t m o t o r
K e e p s t a t i c p r e s s u r e a n d c o n t r o l m t o a m i n i m u m : o d e l n u m b e r s
– R e c o m m e n d h i g h e f f i c i e n c y , l o w s t a t i c f i l t e r s
–
–
–
R e c o m m e n d k e e p i n g f i l t e r s c l e a n
D e s m a x i i g m n u d u c t m w o r k c o m f o r t f o r m i n i m u m s t a t i c ,
L o o k f o r a n i m p r o v e m e d n t , r e c o m w h e r e m e n d d u c t n e c e s s a r y , w o r k i n r e p l a c e m e n t .
!
!
R e p l a c e m o t o r a n d
P e r f o r m p e r f o r m M o i s t u r e C h e c k
M o i s t u r e C h e c k
D O N ' T
!
A u t o m a t i c a ll y a s s u m e t h e m o t o r i s b a d
!
L o c a t e c o n n e c t o r s a b o v e 7 a n d 4 o ' c l o s k p o s t i o n s
!
!
!
(
R e p l a c e u n l e s s o n e a n a u t m o t h o r i o r o z e d f c o n t r o l m o d e r e p l a c e m e n t ) l n u m b e r w i t h a n o t h e r
U s e h i g h p r e s s u r e d r o p f i l t e r s .
S o m e h a v e 1 / 2 " H
2
O d r o p !
U s e r e s t r i c t e d r e t u r n s
Manual 2100-317
Page 31
S Y M P T O M
M o t o r s t a r t s b u t r u n s e r r a t i c a l l y
!
!
!
!
V a r i e s u
S t a y s a t p
" H u n t s " o r a n d p u f f s " a t h i g h C R M ( s p e e d ) h i g h C F M
B l o w e r w o n ' t d o w n s h u t o f f o r i n t e r m i t t e n t
!
S t a y s a t l o w C F M h e a t C F M d e s p i t e s y s s t e m c a ll f o r c o o l o r
C A U S E / P R O C E D U R E
!
!
!
!
!
C h e c k il n e v o l t a g e f o r v a r i a t i o n o r " s a g "
C h e c k l o w v a p p il c a t i o n s o l t a g e c o n n e c t i o n s ( G , Y , W , R , C ) a t u n s e
C h e c a t k e d
" B p i n s k " f o r i n m o t o r e r r a t i c h a r n
C F M e c s s o m c o n n e m a n d c
( i t o r s n v a r i a b l e m o t o r ; s p e e d
C h e c k o u t s y s t e m c o n t r o l s t h e r m o s t a t ?
P e r f o r m M o i s t u r e C h e c k
!
D o e s r e m o v i n g p a n e l o r f i l t e r r e d u c e " p u f f i n g " ?
– R e d u c e r e s t r i c t i o n
– R e d u c e m a x i m u m a i r f l o w
!
C h e c k l o w v o l t a g e ( t h e r m o s t a t ) w i r e s a n d c o n n e c t i o n s
!
!
V e r i f y f a n i s c o m p l e t e n o t i n d a l a y m o d e w a i t u n t i l d e l a y i s
" R " m i s s i n g / n o t c o n n e c t e d a t m o t o r
P e r f o r m m o t o r / c o n t r o l r e p l a c e m e n t c h e c k
!
!
" R " m i s s i n g / n o t c o n n e c t e d a t m o t o r
I s f a n i n d a l a y m o d e ?
w a i t u n t i l d e l a y t i m e c o m p l e t e
!
C u r r e n t l e a k a g e f r o m c o n t r o l s i n t o G , Y o r W ?
– C h e c r e l a y k f o r T r i a c s w i t c h e d t h e r m o s t a t o r s o il d s t a t e
S
!
D
!
!
Y M
O
P T
E x c e s
A i r
S i z e
O N s i v e t h e n
N o i s e o i s e e q u p m e n t w i s e l y
C h e c k o r i e n c o n n e c t o r s t a t i o n b e f o r e i n s e r t i n g m o t o r
C A U S E
!
I
D n t e e t r e v i r
/ e
P R O C E m i n e w i f i t i
D U R E s a c u s t o m e r i r n o i s e , c a i f n e c e s s r y .
b i n e t , d u c t o r m o t o r n o i s e .
!
H i g h s t a t i c c r e a t i n g h i g h b l o w e r s p e e d ?
–
–
–
I s a i r f l o w s e t p r o p e r l y ?
D o e s
C h e c k r e m o v i n g
/ r e p l a c e f i l t e r f i l t e r c a u s e b l o w e r t o s l o w d o w n ?
U s e l o w p r e s s u r e d r o p f i l t e r
– C h e c k / c o r r e c t d u c t r e s t i r c t i o n s
D O N ' T
!
!
O
P l v u e r g s i z e s y s t e m i n p o w e r t h e n c o m p e n s a t e w i t h l o w c o n n e c t o r b a c k w a r d s a i r f l o w
!
F o r c e p l u g s
!
!
!
M O I S T U R E C H E C K P R O C E D U R E
!
!
C
A r o r n a n n e g c e t o h r s a r a n r e e s s o r i e e s n t e d w i t h "
" d d r i o w p l n " o o p " u n d e r m o t o r
!
C o n d e n s t e d r a i n p l u g g e d ?
C
C
C h h h e e e c c c k k k f f o o a n r r d l o w u n p l a i r d e u g l f l o w r c h a e a k s
( t o o r g e d i n c m u c h o n r e d i u t r n t i d l a t e n t o n u c t s a c a p a c i t y ) n d c a b i n e t
!
!
!
C O M F O R T C H E C K P R O C E D U R E
!
!
C
L h o e w c s k t p a t r o p i c p e r r e a i s s r f l u r o w e f o s r e t l o t i n w g s e s t n o i s e
!
S e t l o w c o n t i n u o u s f a n C F M
U
U
T s s h e e e r h z u o m m i n i o s d i n g t a t s t i a t c o n n t b a n r o a d d l s l o
2 s d e c a p e s i t i e d g n o n e d
?
c o o f o r il n g
I C M u n i t s t h a t r e g u l a t e C F M
Manual 2100-317
Page 32
ACCESSORIES
ADD-ON DPM26A PUMP MODULE KIT
NOTE: This section applies only if a DPM26A Pump
Module is added. Refer to DPM26A instructions for complete installation details.
GENERAL
This high efficiency water source heat pump series was designed with a refrigerant to water heat exchanger commonly know as a desuperheater coil factory-installed for ease in installing optional DPMA pump module kit. The addition of this optional kit allows for heat recovery for hot water heating when connected to a home water heater. The amount of annual hot water supplied and thus additional energy cost savings will depend on the amount of hot water usage and the number of hours the heat pump operates. This pump kit is suitable for potable water.
INSTALLATION
1. Follow all local, state, and national codes applicable to the installation of the pump module kit.
2. Follow the installation instructions received with the DPM26A pump module kit.
3. Connect the water lines between the unit, pump module kit, and the water heater.
FIGURE 17
TYPICAL PUMP KIT CONNECTION TO UNIT
GSVS MODEL
DPM26A
WATER TO
WATER
HEATER
WATER TO UNIT
SERVICE
SHUTOFF VALVES
WATER FROM
WATER HEATER
SERVICE
SHUTOFF
VALVE
WATER FROM
PUMP KIT
MIS-1210
Manual 2100-317
Page 33
GROUND SOURCE HEAT PUMP
PERFORMANCE REPORT
This performance check report should be filled out by installer and retained with unit.
DATE
1.
UNIT:
Mfgr
THERMOSTAT:
Mfgr
2.
Person Reporting
3.
Company Reporting
4.
Installed By
5.
User’s (Owner’s) Name
Address
Model No.
Model No.
TAKEN BY:
Date Installed
S/N
P/N
6.
Unit Location
WATER SYSTEM INFORMATION
7.
Open Loop System (Water Well)
A.
If Open Loop where is water discharged?
8.
The following questions are for Closed Loop systems only
A.
Closed loop system designed by
B.
Type of antifreeze used
C.
System type: Series
D.
Pipe material
E.
Pipe Installed:
1. Horizontal
No. pipes in trench
2. Vertical
Closed Loop System
% Solution
Nominal Size
Parallel
Total length of pipe
Depth bottom pipe
Total length of bore hole ft ft ft
Manual 2100-317
Page 34
THE FOLLOWING INFORMATION IS NEEDED
TO CHECK PERFORMANCE OF UNIT.
Cooling
20.
21.
22.
23.
16.
17.
18.
19.
9.
10.
11.
12.
13.
14.
15.
FLUID SIDE DATA
Entering fluid temperature
Leaving fluid temperature
Entering fluid pressure
Leaving fluid pressure
Pressure drop through coil
Gallons per minute through the water coil
Liquid or discharge line pressure
Suction line pressure
Voltage at compressor (unit running)
Amperage draw at line side of contactor
Amperage at compressor common terminal
* Suction line temperature 6” from compressor
* Superheat at compressor
* Liquid line temperature at metering device
* Coil subcooling
24.
25.
26.
27.
28.
29.
30.
INDOOR SIDE DATA
Dry bulb temperature at air entering indoor coil
Wet bulb temperature of air entering indoor coil
Dry bulb temperature of air leaving indoor coil
Wet bulb temperature of air leaving indoor coil
* Supply air static pressure (packaged unit)
* Return air static pressure (packaged unit)
Other information about installation
Cooling
** Heating
F
F
F
F
A
A
PSIG
V
F
F
PSIG
PSIG
PSIG
GPM
PSIG
** Heating
F
F
F
F
WC
WC
** When performing a heating test insure that 2
nd
stage heat is not activated
* Items that are optional
Manual 2100-317
Page 35
Manual 2100-317
Page 36
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