SS2-AVP302-0100 - Azbil Corporation

No. SS2-AVP302-0100 (Rev.14)
SVP3000 Alphaplus
Smart Valve Positioner
with HART Communication Protocol
Model AVP302
OVERVIEW
SVP3000 Alphaplus model AVP302 is a currentpneumatic smart valve positioner.
The SVP3000 Alphaplus receives a DC current signal from control devices and controls pneumatic
valves. In addition to this basic function, the
SVP3000 Alphaplus has communication capabilities,
an automatic configuration program and self-diagnostics functions that will greatly increase productivity and the efficiency of plant operation.
Calibration, configuration and self-diagnostics can
be performed by using a HART communicator.
FEATURES
Easy to use
• Auto setup
The auto-setup function is a fully-automatic configuration program which specifies the actuator and
adjusts the zero and span of the valve. The program
can be turned on simply from an external switch so
that adjustments to the valve can be performed
quickly and safely in hazardous areas.
Single model for multiple specifications
SVP Alphaplus’ settings can be changed without
replacing any parts. A single model can be modified
to suit any application.
• Input range
Configurable to any required range for split range
Valve diagnostic (software version 3.D or newer)
• Flow characteristic
Following parameters can be monitored by HART
communicator or Control Valve Maintenance Support System “Valstaff”.
• Stick Slip
• Total Stroke
• Travel Histogram
• Cycle Count
• Shut-Off Count
• Max. Travel Speed
Linear, EQ%, Quick opening or custom user characteristics
• Actuator type
Double or single acting actuator (optional reversing
relay required)
China RoHS
This device is used in the Oil & Gas, Petrochemical,
Chemical, Pulp & Paper, Food & Beverage,
Machinery, Steel/Metal & Mining, and Automobile
industries and therefore does not fall under the China
RoHS Legislation.
If this device is used in semiconductor manufacturing
equipment, labeling on the device and documents for
the China RoHS may be required. If such documents
are required, consult an Azbil Corp. representative.
High reliability
• Positive seating
The positive seating function completely shuts off
the valve if the input signal becomes lower than previously set. This in turn enhances the full shut-off
capabilities of the valves.
• Self-diagnostic
The self-diagnostic function provides the user with
the ability to check the status of the positioner at any
time and to alert in case of failure.
Specifications are subject to change without notice.
-1-
No. SS2-AVP302-0100 (Rev.14)
Azbil Corporation
FUNCTIONAL SPECIFICATIONS
Flameproof cable gland which is NEPSI Ex d II C T6
recognized is recommended.
Applicable actuator
NEPSI Intrinsically safe approval
• Single and double acting actuator
• Linear and rotary motion actuator
Approvals
TIIS Flameproof approval
Ex d IIC T6 Certificate No.TC16388
KOSHA Flameproof approval
Ex d IIC T6
FM Explosionproof approval
Explosionproof for Class I, Division 1, Group A, B, C, D
Dust-ignition for Class II, Division 1, Group E, F, G
Suitable for Class III, Division 1
Flameproof for Class I, Zone 1, AEx d IIC T6 at
Ambient temperature < 80°C
Installation should comply with NEC.
FM Intrinsically safe approval
Intrinsically safe for Class I, II, III, Division 1,
Group A, B, C, D, E, F, G, T4
Intrinsically safe for Class I, Zone 0, AEx ia IIC T4
Nonincendive for Class I, Division 2, Group A, B,
C, D, T5
Suitable for Class II, III, Division 2, Group F, G, T4
The barriers should be FM recognized types and
comply with the following conditions as follows.
Input signal line: 12.02 ≤ Vmax ≤ 30 V,
Imax = 100mA, Pmax = 1 W, Ci = 0 μF, Li = 0.22 mH
Installation should comply with NEC.
Ex ia IIC T4-T6
The barriers should be NEPSI certified types and comply
with the following condition as follows.
Input circuit (terminals ±IIN)
Ui = 30 V, Ii = 95 mA
Pi = 0.66 W, Ci = 0 μF
Li = 0.2 mH
Output circuit (terminals ±IOUT)
Ui = 30 V, Ii = 95 mA
Pi = 0.66 W, Ci = 0 μF
Li = 0.2 mH
Combination of NEPSI Flameproof and
Intrinsically safe
When used as NEPSI Flameproof, it complies NEPSI
Flameproof approval as above,
When used as NEPSI Intrinsically safe, it complies
NEPSI Intrinsically safe approval as above.
Control signal input
4-20 mA DC (Configurable to any required range for
split range.)
Minimum driving current: 3.85mA
Minimum 12.0 Volts available at the positioner
Input resistance
400 Ω typically / 20 mA DC (General, Flameproof and
explosionproof model)
600 Ω typically / 20 mA DC (Intrinsically safe model)
Output characteristics
CSA Explosionproof approval
• Linear, Equal percentage, Quick opening
• Custom user characteristics (16 points)
Explosionproof for Class I, Division 1, Group B, C,
and D
Flameproof for Class I, zone 1, Ex d IIC, T6
Dust ignition proof for Class II and III Division 1,
Group E, F and G Type 4X,
Certificate No. 188352-1028066 (LR113752-6)
Stem travel range
Feedback Lever Angle ± 4° to ± 20°
Bypass operation
Auto/Manual external switch (For single acting actuator only)
ISSeP/ATEX Flameproof approval
Air supply pressure
II 2 G EEx d IIC T6 at -20°C < Tamb < +70°C
IEC IP66 Certificate No. ISSeP 02ATEX056
140 to 700 kPa {1.4 to 7.0 kgf/cm²}
Air consumption
KEMA/ATEX Intrinsically safe approval
4 l/min(N) maximum at 140 kPa {1.4 kgf/cm²}
5 l/min(N) maximum at 280 kPa {2.8 kgf/cm²}
6 l/min(N) maximum at 500 kPa {5.0 kgf/cm²)}
10 l/min(N) maximum at 400 kPa {4.0 kgf/cm²}
for double acting actuator
II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP66 T135°C
Certificate No. KEMA 00ATEX1111 X
IEC IP66
The barriers should be ATEX certified types and comply
with the following condition as follows.
Input circuit (terminals ±IIN)
Ui = 30 V, Ii = 100mA (resistively limited),
Pi = 1 W, Ci = 26 nF, Li = 0.2 mH
Both circuits shall be considered to be connected to
ground from a safety point of view.
Maximum air deliver flowrate
110 l/min(N) at 140 kPa {1.4 kgf/cm²}
250 l/min(N) at 400 kPa {4.0 kgf/cm²}
for double acting actuator
Output balanced pressure
55 ± 5% for double acting actuator only
NEPSI Flameproof approval
Lightning protection
Ex d IIC T6, with NEPSI Dust ignition DIP A20 Ta T6
IP66
Peak value of voltage surge: 12 kV
Peak value of current surge: 1000 A
-2-
Azbil Corporation
No. SS2-AVP302-0100 (Rev.14)
Vibration tolerance
Material
2G, 5 to 400 Hz
(with standard mounting kit on Azbil Corporation’s HA
actuator)
Cast aluminum
Weight
For single acting actuator
Ambient temperature limits
-40°C to 80°C for general model
TIIS Flameproof
KOSHA Flameproof
FM Explosionproof
FM Intrinsically safe
ISSeP/ATEX Flameproof
KEMA/ATEX Intrinsically safe:
CSA Explosionproof
NEPSI Flameproof
NEPSI Intrinsically safe
For Ex ia IIC T6
For Ex ia IIC T5
For Ex ia IIC T4
:
:
:
:
:
:
:
-20°C to 55°C
-20°C to 55°C
-40°C to 80°C
-40°C to 80°C
-20°C to 70°C
-40°C to 60°C
-40°C to 80°C
-40°C to 60°C
:
:
:
-40°C to 40°C
-40°C to 60°C
-40°C to 80°C
Without Pressure regulator with filter:
With Pressure regulator with filter :
2.5 kg
3.2 kg
For double acting actuator
Without Pressure regulator with filter:
With Pressure regulator with filter :
2.8 kg
3.5 kg
INSTALLATION
Air connections
Rc1/4 or 1/4NPT internal thread
Electrical connections
G1/2 or 1/2NPT internal thread
Ambient humidity limits
Conditions of supply air (JIS C1805-1 (2006))
10% to 90% RH
Particles
CE conformity
Maximum diameter 3 μm
Electromagnetic compatibility
EN61326-1: 2006 (CE Marking)
Oil mist
Less than 1 ppm at mass
Configuration tools
Humidity of the air supply
• Field Communication Software CommStaff Model
CFS100
• HART communicator model 375 or 475 (According to
need, please update a software and device description
files.)
The dew point should be at least 10°C lower than the
temperature of this device.
Actuator air
PERFORMANCE SPECIFICATIONS
SVP3000 Alphaplus
Smart Valve Positioner
Accuracy *1
4 - 20mA DC
For 8 mA ≤ input signal span < 16 mA
± 1% F.S. (± 2.5% with custom output characteristics)
For 4 mA ≤ input signal span < 8 mA
± 1.5% F.S.
Controller
HART communicator
HAR
FIELD
COMMUNICATION
T
S PROTOCOL
F1
I IN
I IN
I OUTI OUT+
F2
F3
Note)*1:Refer to Table 3. Because accuracy varies
depending on the combination of actuator size
and travel.
HAR
I
O
T Com
F4
mun
icato
r
AB
C
7
4
1
8
JK
L
<
.
9
3
>
_
GH
I
PQ
R
6
VW
X
2
0
DE
F
MN
O
5
ST
U
#%
&
YZ
/
: +
*
PHYSICAL SPECIFICATIONS
CommStaff
Model CFS100
Process
fluid
Control valve
Enclosure classification
Filtered air supply
JIS C0920 watertight, NEMA type 4X, IEC529 IP66
Finish
Typical installation
Baked acrylic
Figure 1 Wiring for model AVP302
Color
Dark blue
-3-
No. SS2-AVP302-0100 (Rev.14)
Azbil Corporation
MODEL SELECTION
AVP302
(1)
(2)
(3)
(4)
(5)
Analog signal (4 to 20 mA DC) with HART communication protocol.
Note)
(6)
(7)
(8)
(9)
-
(10)
*1: One piece of JIS Flameproof cable gland is attached.
*2: Standard finish is equivalent to paint specifications Y138A. Corrosion proof is equivalent to paint specifications
Y138B.
*3: No domestic sales in Japan due to Non-SI unit.
*4: Select model AVP (integral type) only when the direction of drain of the pressure regulator with filter on the
control valve is downward (ground).
*5: For JIS Flameproof model, this elbow is put on the supplied cable gland.
Connection
Air piping
connection
Electrical
connection
Mounting
thread
Code
Rc1/4
1/4NPT internal
1/4NPT internal
Rc1/4
Rc1/4
1/4NPT internal
1/4NPT internal
1/4NPT internal
1/4NPT internal
1/4NPT internal
1/4NPT internal
1/4NPT internal
1/4NPT internal
1/4NPT internal
G1/2
1/2NPT internal
M20 × 1.5
G1/2
G1/2
1/2NPT internal
1/2NPT internal
1/2NPT internal
M20 × 1.5
M20 × 1.5
1/2NPT internal
M20 × 1.5
1/2NPT internal
M20 × 1.5
M8
5/16-18
M8
M8
M8
5/16-18
5/16-18
5/16-18
M8
M8
5/16-18
M8
5/16-18
M8
X
P
Q
E
S
F
M
A
C
L
B
N
R
W
(1) Structure
Water-proof
Water-proof
Water-proof
TIIS Flameproof with cable gland *1
KOSHA Flameproof
FM Explosionproof and Flameproof
FM Intrinsically safe
CSA Exprosionproof
ISSeP/ATEX Flameproof
KEMA/ATEX Intrinsically safe
NEPSI Flameproof
NEPSI Flameproof
NEPSI Intrinsically safe and Flameproof
NEPSI Intrinsically safe and Flameproof
(2) Finish
Standard (Baked acrylic) *2
Corrosion proof (Baked epoxy) *2
Silver finish (Baked acrylic) *2
Direct action - Air pressure increases with control signal increase
Reverse action - Air pressure decreases with control signal increase
Air supply range
Pressure gauge scale
(3) Positioner
action
(4) Supply air pres- 130<Ps≤150 kPa {1.3≤Ps≤1.5 kgf/cm2}
sure classification
150<Ps≤300 kPa {1.5<Ps≤3.0 kgf/cm2}
(5) Scale unit
(Pressure gauge)
(6) Pressure
regulator with
filter
(7) Material of
Bracket / Bolts
(8)(9) Actuators
(for bracket)
300<Ps≤400 kPa {3.0<Ps≤4.0
kgf/cm2}
400<Ps≤450 kPa {4.0<Ps≤4.50
kgf/cm2}
450<Ps≤700 kPa {4.5<Ps≤7.0 kgf/cm2}
kPa
S
B
D
D
R
Max regulator setting
200 kPa {2
kgf/cm2}
400 kPa {4 kgf/cm2}
1
400 kPa {4
kgf/cm2}
400 kPa {4
kgf/cm2}
2
600 kPa {6
kgf/cm2}
400 kPa {4
kgf/cm2}
3
600 kPa {6
kgf/cm2}
700 kPa {7
kgf/cm2}
4
700 kPa {7 kgf/cm2}
5
A
B
1000 kPa {10 kgf/cm2}
kgf/cm2 *3
MPa
bar
psi *3
C
D
E
No selection
Model KZ03 pressure regulator with filter (Mounted on positioner) *4
Model KZ03 pressure regulator with filter (with bracket for separated mount)
No selection
Stainless steel / Stainless steel
No selection
For single acting actuator
For double acting actuator
X
1
2
X
D
XX
Refer to Table 1
Refer to Table 2
(10) Option (Plural No selection
selection available) Universal elbow explosion-proof (SUS304 G1/2) 1 pc. *5
Stainless filter for KZ03 (Pressure regulator with filter)
Filter (Screen for air-exhaust port)
Reversing relay for double acting actuator
Configuration
Following shows default and optional settings of each configurable parameter of SVP.
1. Input control signal
4 to 20 mA
The minimal span for custom range = 4mA
2. Output characteristic
Liner
EQ or QO can be ordered or set by user.
3. Valve action
Direct (Plug above seat)
Reverse (Plug below seat) can be ordered or set
-4-
X
A
K
H
W
Azbil Corporation
No. SS2-AVP302-0100 (Rev.14)
Table 1 Mounting bracket for single acting actuator
Table 2 Mounting bracket for double acting actuator
(8)(9) Mounting bracket for pneumatic actuators
PSA1, PSA2, PSK1
PSA3, PSA4 / VA1 to VA3 produced after Apr.’83
*8
PSA3, PSA4 for existing valves produced on/before 1999
PSA6 / VA4 to VA6 produced after Apr.’83
*8
PSA7
HA1
HA2, HA3, HL2, HL3
HA4, HL4
HK1, VM1
*12
VM12 for model VSP
*13
VR1
VR2, VR3
VR3H
RSA1
RSA2
GOM 83S, GOM 84S, GOM 103S
GOM 124S
VA1 - VA3 (for old-model motion connectors)
Produced on/before Apr.‘83 800-1, 800-3
*9
VA4 - VA5 (for old-model motion connectors)
Produced on/before Apr.‘83 800-4, 800-5
*9
Motoyama Mfg. 2800 series 240, 280, 330, Nihon Koso
A100 series 270, 320
*6
Motoyama Mfg. 2800 series 400, 500S, 500L, Nihon Koso
A100 series 400, 500
*6
Motoyama Mfg. 2800 series 650S, 650L
*6
Motoyama Mfg. 2800 series 240, 280, 330 (with side manual)
Motoyama Mfg. 2800 series 400, 500S, 500L (with side
manual)
Motoyama Mfg. 2800 series 650S, 650L (with side
manual)
Motoyama Mfg. 3800 series (multi-spring type) N24,
N28, N33S
Motoyama Mfg. 2922 series (Gyrol-I) G.R.I 280H, 330H,
400HS, 400H, 500H
Motoyama Mfg. 3993 series (Gyrol-II) 2911-1M series
280, 330, 400
Nihon Koso 5100L series 240, 280
*6
Nihon Koso 5200L series 218, 270, 350
*6
Masoneilan 37, 38 series #9, #11
*6
Masoneilan 37, 38 series #13
*6
Masoneilan 37, 38 series #15, #18
*6
Masoneilan 37, 38 series #15, #18 (with side manual)
Masoneilan type 35002 series Camflex II #41/2, #6,
(Valve size 1 inch - 4 inches)
Masoneilan type 35002 Camflex II #7 (Valve size 6 inches
- 12 inches)
Fisher 657, 667 series size 40
Fisher 657, 667 series size 45, 50
Tyco Flow Control Japan AK09S, AK12S, AK15S
Tyco Flow Control Japan AG06S, AGN06S
Tyco Flow Control Japan AG09S, AGN09S
Tyco Flow Control Japan AG13S, AGN13S
Tyco Flow Control Japan AW13S
Tyco Flow Control Japan AW17S
Tyco Flow Control Japan AW20S
KITZ B series BS-2, BSW-2
KITZ B series BS-3, BSW-3, Hisaka TS-6
KITZ B series BS-4, BSW-4
KITZ B series BS-5, BSW-5
KITZ B series BS-6, BSW-6
Xomox (EL-O-MATIC) E25, 40, 65, 100, 200, 350
Xomox (EL-O-MATIC) E600, 950, 1600, P2500, P4000
Hisaka TS-1
Hisaka TS-2
Hisaka TS-3
Hisaka TS-4, 5
Tomoe Valve Z series Z-06S, 08S, 11S, 13S
Tomoe Valve T-matic 3Q-1, 2, 3, 4
(8)(9) Mounting bracket for pneumatic actuators
VP5, 6
VP7
SLOP560, 1000, 1000X
SLOP1500, 1500X
DAP560, 1000, 1000X
DAP1500, 1500X
Tyco Flow Control Japan AK09, AK12, AK15
Tyco Flow Control Japan AG06, AGN06
Tyco Flow Control Japan AG09, AGN09
Tyco Flow Control Japan AG13, AGN13
Tyco Flow Control Japan AW13
Tyco Flow Control Japan AW17
Tyco Flow Control Japan AW20
KITZ B series B-2
KITZ B series B-3
KITZ B series B-4
KITZ B series B-5
KITZ B series B-6
Xomox (EL-O-MATIC) E25, 40, 65, 100, 200, 350
Xomox (EL-O-MATIC) E600, 950, 1600, P2500,
P4000
Tomoe Valve Z series Z-06, 08, 11, 13
Tomoe Valve T-matic 3I-1, 2, 3, 4
T. V. VALVE AT4-80
T. V. VALVE AT4-100
T. V. VALVE AT4-120
T. V. VALVE AT4-150
T. V. VALVE AT4-180
Code
YS
YQ
YY
YL
Y8
YA
YT
YN
YK
YB
YV
YR
Y6
YF
YU
YG
YM
YW
YJ
TA
TB
TC
TD
TE
Note)
TF
TJ
TL
TG
TP
TR
MA
MB
MC
MF
*7
*7
*7 *16
*7 *16
*7 *16
*7 *16
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
Code
Y1
Y7
Y2
Y3
Y4
Y5
KA
KG
KH
KJ
KV
KW
KT
B2
B3
B4
B5
B6
RA
RB
EA
E3
V1
V2
V3
V4
V5
*6
Select in the case of without manual handle or with
manual handle mounted on top of the actuators.
*7 In case of double acting actuator, a reversing relay unit
required.
*8 Select “YW” or “YJ” for old-type motion connectors.
(Produced on/before Apr.’83)
*9 Consult with sales representative in case of no mounting
hole on the side of valve yoke.
*12 In case “VM” type actuator is required following
conditions, 1. select model “VCT” for the body, 2. the
existing positioner should be HEP or VPE, 3. yoke should
be model HK. If another spec. is required, contact your
sales representative.
*15 For model VSP (PVC body), an additional support bracket
is required for the AVP.
*16 Contact a sales representative if a bracket for model VFR
(FloWing) or butterfly valve is required.
Table 3 Standard travel range and accuracy
MG
Actuator
PSA1, 2
PSA3, 4
MH
FB
FC
KA
KG
KH
KJ
KV
KW
KT
B2
B3
B4
B5
B6
RA
RB
H1
H2
H3
H4
EA
E3
HA1
HA2
HA3
HA4
VA5
VA6
PSA6, 7
HK1
PSK1
-5-
Travel (mm)
14.3, 20, 25
20, 38
6, 8, 10
14.3, 25
10
14.3, 25, 38
14.3
25, 38, 50
14.3
25, 38, 50, 75
25, 37.5, 50, 75, 100
14.3
25, 37.5, 50, 75, 100
10
19
Accuracy [% F.S.]
1
1
3
1
3
1
3
1
3
1
1
3
1
3
1
No. SS2-AVP302-0100 (Rev.14)
Azbil Corporation
DIMENSIONS
For single acting actuator without pressure regulator with filter
[Unit: mm]
*2
Output air connection
*1
Air supply *2
connection
*1
Conduit entry
Extension
lever
No
Yes
Mounting plate reference dimension
Terminal connections
Terminal screw size M4
Types
TIIS and KOSHA approval or waterproof type
FM, NEPSI and CSA approvals or
water-proof type
ATEX and NEPSI approvals or waterproof type
Parts on drawings
-6-
Actuator model
Code
PSA1, 2, PSK1
HA1
HA2, 3
HK1
PSA3, 4
VA1 to 3
PSA6
PSA7
HA4
VA4 to 6
VR1
VR2, 3
GOM83S, 84S, 103S
GOM124S
YS
YA
YT
YK
YQ
YL
Y8
YN
YL
YV
YR
YG
YM
Electrical
connection
Air piping
connection
Mounting
threads
G1/2
Rc1/4
M8
1/2NPT
1/4NPT
5/16-18UNC
M20×1.5
1/4NPT
M8
*1
*2
*3
Azbil Corporation
No. SS2-AVP302-0100 (Rev.14)
For single acting actuator with pressure regulator with filter
[Unit: mm]
Output air
connection *2
*1
Condit entry
(Note) Rotation angle should never exceed +30 .
Extension
lever
No
Yes
*2
Air supply
connection
Types
TIIS and KOSHA approval or water-proof
type
FM, NEPSI and CSA approvals or waterproof type
ATEX and NEPSI approvals or water-proof
type
Parts on drawings
-7-
Actuator model
Code
PSA1, 2, PSK1
HA1
HA2, 3
HK1
PSA3, 4
VA1 to 3
PSA6
PSA7
HA4
VA4 to 6
VR1
VR2, 3
GOM83S, 84S, 103S
GOM124S
YS
YA
YT
YK
YQ
YL
Y8
YN
YL
YV
YR
YG
YM
Electrical
connection
Air piping
connection
Mounting
threads
G1/2
Rc1/4
M8
1/2NPT
1/4NPT
5/16-18UNC
M20×1.5
1/4NPT
M8
*1
*2
*3
No. SS2-AVP302-0100 (Rev.14)
Azbil Corporation
For double acting actuator with reversing-relay type
without pressure regulator with filter
139
[Unit: mm]
For double acting actuator with reversing relay type
with pressure regulator with filter
139
[Unit: mm]
-8-
Dec. 1999
Apr. 2012 (rev.14)