Long Ver - Victor Technologies

PAK
XL PLUS
PLASMA CUTTING SERIES
3Y
ea
New Products
MASTER
PAK MASTER 50 XL PLUS
GENUINE CUT 1/2” (13mm)
SEVERANCE CUT 3/4” (19mm)
PAK MASTER 75 XL PLUS
GENUINE CUT 3/4” (19mm)
SEVERANCE CUT 1” (25.4mm)
PAK MASTER 100 XL PLUS
GENUINE CUT
1” (25.4mm)
rW
arr
an
ty
All the Features of the
PAK MASTER XL Series
Plus
• New 3 Year Warranty
• Ergonomic Torch Handle with
Bottom Trigger Switch
• Increased Current Output
• Trigger Latch Circuit
• Improved Torch Lead Durability
and Flexibility
SEVERANCE CUT 1 1/4” (31.8mm)
PAK MASTER XL PLUS PLASMA CUTTING SERIES
Product Sales Guide
Literature No. 0-2775
Table of Contents
XL PLUS Series Sales Guide
Section I_______________________________ Product Introduction
Section II______________________________ 50 XL PLUS
Section III_____________________________ 75 XL PLUS
Section IV_____________________________ 100 XL PLUS
Section V______________________________ Product Viewpoint
Section VI_____________________________ Ordering Information
Section VII____________________________ Who to Contact
Section VIII___________________________ Product Literature
Section I
Product Introduction
Contents
Focus Letter
Product Introduction
ROBERT BROWN
PRODUCT SPECIALIST, MANUAL SYSTEMS
April 9, 1999
THERMAL DYNAMICS CORPORATION
INDUSTRIAL PARK #2
WEST LEBANON, NH 03784-2006
PHONE: 603-298-5711
FAX:
603-298-5720
Email tdctech@Thermadyne.com
Subject: New Product Introduction
Dear Thermal Dynamics District Manager:
Thermal Dynamics is pleased to introduce the Pak Master
 XL Plus series, our latest addition to the XL
family of Manual Plasma Cutting Systems.
The Pak Master XL Plus series, The PakMaster 50XL Plus ½” (13mm), the PakMaster 75XL Plus
3/4” (19mm) , and the PakMaster 100XL Plus 1” (25mm) are built upon the same reliable technology
as our other highly successful XL cutting systems Plus the following new added features:
•
New Increased Output Performance- Increased thickness and cutting speeds
•
New Ergonomic Torch handle with Bottom trigger- for increased comfort
•
New Trigger Latch Circuit- to allow for the trigger switch to be latched for continuous operation
•
New Durable and Flexible Torch Leads- for added resistance to wear and tear and improved flexibility
This reliability in combination with the performance and arc visibility of either the PCH-40, PCH-60 or the
PCH-80 plasma torch will provide metal cutters around the world with an extremely cost effective, high
performance plasma system for cutting all thickness of metals from gauge up to 1” (25mm) and for those
gouging needs as well.
An added feature is the XL Plus’s Exclusive Tip Saver Circuit which prevents excessive tip wear at
higher current should the tip accidentally touch the metal, saving the torch tip from premature failure.
The Pak Master
 XL Plus series also will be introduced with a NEW 3 YEAR WARRANTY as a
signature of Thermal’s confidence in reliability and performance.
For further information on the Pak Master
 XL Plus series or any other Thermal Dynamics products,
please feel free to contact TDC Technical Service directly at Tel: (603) 298-5711, Fax: (603)298-0558,
Email: tdctech@Thermadyne.com
The Pak Master XL Plus Series are exciting new products which continues the Thermal Dynamics
tradition of “More than 40 years of Plasma Cutting Excellence”.
Sincerely,
Robert Brown
Product Specialist, Manual Systems
10-Sep-98
Pak Master
 XL Plus
Product Introduction
The Pak Master
 XL Plus series brings the Thermal Dynamics
XL series to NEW levels of performance and reliability. With a
NEW 3 YEAR WARRANTY the Pak Master
 XL Plus
continues the tradition by delivering industry leading features
such as Tip Saver Fold Back Circuit, Smart Start Auto pilot,
and Smart Logic over voltage protection.
The PakMaster 50XL Plus ½” (13mm), the PakMaster 75XL Plus 3/4”
(19mm) , and the PakMaster 100XL Plus 1” (25mm) are built upon the
same reliable technology as our other highly successful XL cutting systems
Plus the following new added features:
• New Increased output performance- Increased thickness and cutting
speeds
• New Ergonomic Torch handle with Bottom trigger- for increased comfort
• New Trigger Latch circuit- to allow for the trigger switch to be latched for
continuous operation
• New Durable and Flexible torch leads- for added resistance to wear and
tear and improved flexibility.
The system’s new ergonomic torches provide excellent arc access and cut
area visibility. Also, with a simple change of torch consumable parts the
systems can provide high performance plasma gouging capability.
Experience the difference the XL Plus systems can truly provide…
Manual
Plasma at its
finest
9-APR-99 xlp
Section II
Pak Master 50 XL PLUS
Contents
Product Introduction
System Features
Specifications
Applications
Product Comparisons
Demo Tips
Capacity
Genuine Cut
½ "(13mm)
Severance Cut
¾ "(19mm)
T
hermal Dynamics has combined the proven
reliability and performance of the XL series
Plasma Cutting Systems PLUS increased the output
amperage to 40 Amps, PLUS increased the
warranty period to 3 years, PLUS added many new
features to create the new XL PLUS series. The unit
has additional output current for added speed while
maintaining their genuine cutting capacity. Through
a simple change over procedure and use of
appropriate input power cable and plug, this unit
will accept multi-voltage input power from 208 vac
to 460 vac +/- 10%, 50 Hz or 60Hz, single or three
phase. 575 vac can be utilized with the addition of
the optional transformer unit. The Smart Logic™
circuit protects the unit in the event that a higher
input voltage is applied. A new ergonomic torch
handle and trigger latch circuit provides greater
operator comfort and ease of operation. The Smart
Start™ circuit allows for automatic arc re-initiation
if the cutting arc is interrupted. These features make
the new XL PLUS series operator friendly, while
maintaining maximum cut performance.
The Pak Master 50XL PLUS which
operates on compressed air or nitrogen, offers the
“new” PCH/M-40 Ergonomic Torch for
improved comfort and reduced fatigue, a “new”
robust torch head design, and new torch leads
providing improved durability and flexibility. With
all these operator friendly features, this
system is the best choice in the market.
System Features:
•Genuine Cut Ratings - Quality Cuts @ 1/2”
•Smart Logic™ Over Voltage Protection
•Smart Start™ Auto Pilot Restart
•Universal Input Power
•Continuously Variable Output Current Control
•Flow Through Design
•LED Status Lights
•Capacitive Discharge Pilot Arc Initiation
•Portable & Light Weight
•Gouging Capability
•Leads & Spare Parts Kit Storage
•Hand & Machine Torch Systems
•IP-23C Protection Certified -Water Spray Test
•CSA Certified to CSA22.2 No. 60
PLUS
•3 Year Warranty
•Trigger Latch Circuit
•Ergonomic Torch Handle and Bottom
Trigger
•Improved Torch Leads Durability and
Flexibility
•Increased Output for Improved Performance
and Travel Speeds
PAK MASTER XL PLUS PLASMA CUTTING SERIES
THERMAL DYNAMICS
A THERMADYNE COMPANY
The Newest Addition To Our XL Family
Genuine
½” (13mm)
Cut
Severance
¾” (19mm)
Cut
NEW
Hand/Machine
Plasma Cutting System
A World Class
Leader
Genuine
½” (13mm)
Cut
Severance
¾” (19mm)
Cut
System Features:
n
n
n
n
n
n
n
n
Genuine Cut Ratings - Quality Cuts @ 1/2”
Smart Logic™ Over Voltage Protection
Smart Start ™ Auto Pilot Restart
Universal Input Power
Continuously Variable Output Current Control
Flow Through Design
LED Status Lights
Capacitive Discharge Pilot Arc Initiation
THERMAL DYNAMICS
A THERMADYNE COMPANY
A World Class
Leader
Genuine
½” (13mm)
Cut
Severance
¾” (19mm)
Cut
System Features:
n
Portable & Light Weight
n
Gouging Capability
n
Leads Wrap & Spare Parts Kit Storage
n
Hand & Machine Torch Systems
n
IP-23C Protection Certified -Water Spray Test
n
CSA Certified to CSA22.2 No. 60
THERMAL DYNAMICS
A THERMADYNE COMPANY
Genuine
½” (13mm)
Cut
Severance
¾” (19mm)
Cut
PLUS...
n
New 3 Year Warranty!
n
New Trigger Latch Circuit
n
Increased Output for Improved
Performance and Travel Speeds
THERMAL DYNAMICS
A THERMADYNE COMPANY
Genuine
½” (13mm)
Cut
Severance
¾” (19mm)
Cut
PLUS...
n
n
n
New PCH-40 Ergonomic
Torch Handle and Bottom
Trigger
New Improved Torch
Leads for Durability and
Flexibility
Maximum Life™ Parts
THERMAL DYNAMICS
A THERMADYNE COMPANY
THERMAL DYNAMICS
A THERMADYNE COMPANY
Specifications...
l Genuine 1/2” (13mm) Cut Capacity
l Variable Current Output 15-40 amps
l Multi-Voltage 208 - 460 Volt, 1/3 ph
(35/17Amps,1ph or 20/10 Amps,3ph)
50/60 Hz
l 100 % Duty Cycle @ 40 DCA
l Smart Logic™ Over Voltage Protection
l Smart Start™ Auto Pilot
PAK MASTER 50 XL PLUS
Cutting System Specification
Power Supply
Output:
Input Power:
Duty cycle:
Panel Controls:
Panel Indicators:
Dimensions:
Weight:
Capacity:
Work Cable Length:
15-40 Amps - Continuously variable
208-460 VAC (+/-10%)
1/3 Phase, 50/60Hz
35/17 Amps 1 Phase
20/10 Amps 3 Phase
100% @ 40 A
On/Off Switch
Run/Set/Latch Switch
Output Current Potentiometer
AC Power
Temperature
Gas Pressure
DC Output
Height: 16
(406mm)
Width: 13” (330mm)
Length: 24.8” (630mm)
66 lbs. (29.9 Kg)
1/2” (13mm)
3/4” (19mm) Severance
20 ft (6.1m)
Torch
Model:
Gas:
Gas Pressure:
Gas Flow:
Pilot:
Control:
Torch Lead Length:
PCH/M-40
Air, Nitrogen
70 PSI ( 4.8 Bar)
200 SCFH /3.3 CFM (95 lpm)
CD Start/ Pulsed DC
Hand switch
Remote Pendant
CNC Interface Cable
25 ft (7.6m)
50 ft (15.2m)
THERMAL DYNAMICS
A THERMADYNE COMPANY
Applications
l General Metal Fabrication and Maintenance
l Plant Maintenance
l In-Field Construction and Repair
n
Will operate on most 8kw generators
l HVAC and Structural Contractors
l Manufacturers/Erectors of Stainless Steel Food
Processing Equipment
THERMAL DYNAMICS
A THERMADYNE COMPANY
Applications
l Automobile and Truck Body Repair
l Transport Trailer Manufacture and Rebuilding
l Tank and Vessel Manufacture and Repair
l Light Pole Cutting and Fitting
l Rental Fleets
PM 50XL Plus
Genuine 1/2" Rated Cut Capacity - 3/4" Severance
COMPETITIVE
COMPARISON
THERMAL DYNAMICS
Pak Master 50XL PLUS
HYPERTHERM
Max 43
Output Range
15-40 Amps
20-40 Amps
15-35 Amps
Cut Capacity
1/2" (12.7mm)
1/2" (12.7 mm)
1/2" (12.7 mm)
Severance Cut
3/4" (19mm)
3/4" (19 mm)
5/8" (16 mm)
Input Voltage
208 - 460 vac
1 or 3 ph
50/60 Hz
208 - 460 vac
1or 3 ph
50/60 hz
208/230 vac 1 or 3 ph
460 vac 3 ph
575 vac 3 ph
Power Source
Inverter
Inverter
Inverter
Arc Starting
DC Pilot
Internal contact start
DC Pilot
Auto Pilot Restart
Yes
*No
Yes
Flow-Thru
Design
Yes
No
No
Flow-Thru design directs clean
air to principal internal components
Over Voltage Protection
Yes
Yes
No
Smart Logic protects unit
from improper input voltages
Amperage Adjustment
Variable
Variable
Variable
Torch
PCH/M-40
PAC 120
PT-31XL
Cutting Arc Visibility
Excellent
Fair
Good
Dimensions
16 (406 mm)
13" (330 mm)
24.8" (630 mm)
9' (229mm)
12" (305 mm)
17" (432 mm)
9" (229 mm)
16" (406 mm)
18" (457 mm)
Weight
66lbs (30 kg)
72 lbs (32.6kg)
57 lbs. [26 kg.]
Warranty
3 Year
2 Year
3 Year
MILLER
No Offering
ESAB
PCM-500i
LINCOLN
No Offering
Comments
True widespread Cutting Range
Genuine 1/2" Plus Rated Cut Capacity
Competitive Maximum
Thickness Cutting Capacity
Offers widespread
Input Voltage Range
Design allows for compact
size and portability
Smart Start technology
provides ease of arc starting
For un-interrupted arc starting.
Excellent for expanded metals
One of the largest current ranges offered
Reliable proven torch design
Torch front end design allows for
excellent visibility of arc and work piece
Portable competive weight
New 3 year warranty
Pak Master is a trademark of Thermal Dynamics Corp.
Spectrum is a trademark of Miller Electric Co.
Powermax is a trademark of Hypertherm Co.
Pro-Cut is a trademark of Lincon Electric Co.
Rev: 06 Apr 99
Customer Application Requirements
Product Demonstration.
It is very important to understand the customer’s application and cutting requirements prior to committing to perform a
PAK MASTER 50XL PLUS demo. The following guide can assist in conducting a professional and quality demonstration
which will enhance the finalization of the sale.
Customer Application Requirements:
•
Type and thickness of material to be cut most often - determines the rating of unit to be proposed
•
Maximum material thickness to be cut- determines the maximum severance capacity of system
•
Cut requirements
•
piercing- reduces parts life- 50% reduction in system cutting capacity
•
edge starts
•
beveling- increases cutting capacity requirement
•
cut quality- determines speeds required, cut angles, surface finish
•
Shop or Portable use - determines unit size, input power requirements, weight, etc.
•
Manual or machine operation- determines cut quality, production requirements, duty cycle
Equipment Requirements:
•
Available input power ( 1 or 3 ph) - what voltage and what electrical connectors required
•
Gases- what gases required, PSI requirements, regulators if cylinder gases used
•
Supplies - Gloves, Helmets, Safety Glasses, Cutting Glasses, Light gauge metal
•
Accessories - Cutting guides, standoff guides
Demonstration Requirements:
•
•
Confirmation
•
Date and time of demonstration
•
A decision maker will be present to witness demonstration
•
Selected the proper unit and is set up for proper input power and cutting requirements
•
New torch consumables are installed in torch
Sales presentation
•
Be prepared with product features and benefits - emphasize product strengths
•
Prepared quote - have a quote prepared to show decision maker
•
Be prepared with cost analysis- competitive cutting methods, competitive equipment information
4-Sep-98
Performing the Demonstration:
•
•
Basic explanation of your objectives
•
Process definition (if required)
•
Discuss products features and benefits
•
Safety issues- how they are to be applied in demonstration
•
Use of accessory items - cutting guides, standoff guides and how they can assist the operation
Demo the product
•
Make preliminary cuts on materials and thickness that will easily demonstrate the strengths of the
product - Control The Demo
•
Get the torch into the hands of an operator
•
show them how the system operates - allow them to practice on same materials as used for
preliminary cuts
•
how to properly hold the torch - comfort, visibility, accessibility
•
show the difference between drag and standoff cutting modes
•
show them how to use accessory items
•
allow them to use system on their intended application
Finalize the sale:
•
Re-emphasize the capabilities and strengths of the product
•
Emphasize your “Value Added ”
•
•
•
Service
•
Product availability
•
Support
Overcome any customer objections
•
Pricing
•
Desire to look at other competitive units before purchasing
•
Got to get quotes
Ask for the order
•
•
Be prepared to offer immediate delivery
Thank the Customer
•
For their valuable time
•
For the order!
4-Sep-98
Section III
Pak Master 75 XL PLUS
Contents
Product Introduction
System Features
Specifications
Applications
Product Comparisons
Demo Tips
Capacity
Genuine Cut
¾” (19mm)
Severance Cut
1”(25mm)
T
hermal Dynamics has combined the proven
reliability and performance of the XL series Plasma
Cutting Systems PLUS increased the output amperage to
60 Amps, PLUS increased the warranty period to 3
years, PLUS added many new new features to create the
new XL PLUS series. The unit has additional output
current for added speed while maintaining their genuine
cutting capacity. Through a simple change over
procedure and use of appropriate input power cable and
plug, this unit will accept multi-voltage input power
from 208 vac to 460 vac +/- 10%, 50 Hz or 60Hz, single
or three phase. 575 vac can be utilized with the addition
of the optional transformer unit. The Smart Logic™
circuit protects the unit in the event that a higher input
voltage is applied. A new ergonomic torch handle and
trigger latch circuit provides greater operator comfort
and ease of operation. The Smart Start™ circuit allows
for automatic arc re-initiation if the cutting arc is
interrupted and the Tip Saver™ circuit, prevents
excessive tip wear at higher amperages should the tip
accidentally touch the metal. These features makes the
new XL PLUS series operator friendly, while
maintaining maximum cut performance.
The Pak Master 75 XL PLUS which
operates on compressed air or nitrogen, offers the “new”
PCH/M-60 Ergonomic Torch for improved comfort
and reduced fatigue, a “new” robust torch head design,
and new torch leads providing improved durability and
flexibility. With all these operator friendly features, this
system is the best choice in the market.
System Features:
•Genuine Cut Ratings - Quality Cuts @ 3/4”
·Smart Logic™ Over Voltage Protection
•Smart Start ™Auto Pilot Restart
•Tip Saver Current Fold Back Circuit
•Universal Input Power
•Continuously Variable Output Current Control
•Flow Through Design
•LED Status Lights
•Capacitive Discharge Pilot Arc Initiation
•Portable & Light Weight
•Gouging Capability
•Leads & Spare Parts Kit Storage
•Hand & Machine Torch Systems
•IP-23C Protection Certified -Water Spray Test
•CSA Certified to CSA22.2 No. 60
PLUS
•3 Year Warranty
•Trigger Latch Circuit
•Ergonomic Torch Handle and Bottom
Trigger
•Improved Torch Leads Durability and
Flexibility
•Increased Output for Improved Performance
and Travel Speeds
PAK MASTER XL PLUS PLASMA CUTTING SERIES
THERMAL DYNAMICS
A THERMADYNE COMPANY
The Newest Addition To Our XL Family
Genuine
¾” (19mm)
Cut
Severance
1” (25mm)
Cut
NEW
Hand/Machine
Plasma Cutting System
A World Class
Leader
Genuine
¾” (19mm)
Cut
Severance
1” (25mm)
Cut
System Features:
n
n
n
n
Genuine Cut Ratings - Quality Cuts @ 3/4”
Smart Logic™ Over Voltage Protection
Smart Start ™ Auto Pilot Restart
Exclusive Tip Saver Circuit
(Automatic Current Reduction when Tip is touched to Work Piece)
n
n
n
n
Universal Input Power- 208-460vac 1ph/3ph
Continuously Variable Output Current Control
Flow Through Design
LED Status Lights
THERMAL DYNAMICS
A THERMADYNE COMPANY
A World Class
Leader
Genuine
¾” (19mm)
Cut
Severance
1” (25mm)
Cut
System Features:
n
Portable & Light Weight
n
Gouging Capability
n
Leads Wrap & Spare Parts Kit Storage
n
Hand & Machine Torch Systems
n
IP-23C Protection Certified -Water Spray Test
n
CSA Certified to CSA22.2 No. 60
THERMAL DYNAMICS
A THERMADYNE COMPANY
Genuine
¾” (19mm)
Cut
Severance
1” (25mm)
Cut
PLUS...
n
New 3 Year Warranty!
n
New Trigger Latch Circuit
n
Increased Output for Improved
Performance and Travel Speeds
THERMAL DYNAMICS
A THERMADYNE COMPANY
Genuine
¾” (19mm)
Cut
Severance
1” (25mm)
Cut
PLUS...
n
n
n
New PCH-60 Ergonomic
Torch Handle and Bottom
Trigger
New Improved Torch
Leads for Durability and
Flexibility
Maximum Life™ Parts
THERMAL DYNAMICS
A THERMADYNE COMPANY
THERMAL DYNAMICS
A THERMADYNE COMPANY
Specifications...
l Genuine 3/4” (19 mm) Cut Capacity
l Variable Current Output 15-60 amps
l Multi-Voltage 208 - 460 Volt, 1/3 ph
(54/27Amps,1ph or 31/15Amps,3ph)
50/60 Hz
l 65% Duty Cycle @ 60 DCA
100% Duty Cycle @ 55 DCA
l Smart Logic™ Over Voltage Protection
l Smart Start™ Auto Pilot
PAK MASTER 75 XL PLUS
Cutting System Specification
Power Supply
Output:
Input Power:
Duty cycle:
Panel Controls:
Panel Indicators:
Dimensions:
Weight:
Capacity:
Work Cable Length:
15-60 Amps - Continuously variable
208-460 VAC (+/-10%)
1/3 Phase, 50/60Hz
54/27 Amps 1 Phase
31/15 Amps 3 Phase
65% @ 60 A/100% @ 50 A
On/Off Switch
Run/Set/Latch Switch
Output Current Potentiometer
AC Power
Temperature
Gas Pressure
DC Output
Height: 16
(406mm)
Width: 13” (330mm)
Length: 24.8” (630mm)
71 lbs. (32.2 Kg)
3/4” (19mm)
1” (25.4mm) Severance
20 ft (6.1m)
Torch
Model:
Gas:
Gas Pressure:
Gas Flow:
Pilot:
Control:
Torch Lead Length:
PCH/M-60
Air, Nitrogen
60 PSI ( 4.1 Bar)
300 SCFH / 5 CFM (142 lpm)
CD Start/ Pulsed DC
Hand switch
Remote Pendant
CNC Interface Cable
25 ft (7.6m)
50 ft (15.2m)
THERMAL DYNAMICS
A THERMADYNE COMPANY
Applications
l General Metal Fabrication and Maintenance
l Paper Mill and Power Plant Maintenance
l In-Field Construction and Repair
l Pipe Beveling and Fabrication
l Oil Refineries and Chemical Plant Maintenance
THERMAL DYNAMICS
A THERMADYNE COMPANY
Applications
l Basic Machine Cutting Operations
l Railroad And Rapid Transit Car Repairs
l Conveyor Installations and Repair
l Tank and Vessel Manufacture and Repair
PM 75XL Plus
Genuine 3/4" Rated Cut Capacity - 1" Severence
COMPETITIVE
COMPARISON
THERMAL DYNAMICS
Pak Master 75XL PLUS
HYPERTHERM
Powermax900
MILLER
Spectrum 2050
ESAB
PCM-875
LINCOLN
Procut 55
15-60 Amps
20-55 amps
20-50 amps
15-60amps
25-55 amps
3/4"
(19mm)
1"
(25mm)
7/8"
(22mm)
7/8"
(22mm)
7/8"
(22mm)
3/4"
(19mm)
1 1/8" (29 mm)
1 1/8" (29 mm)
1 1/4" (32 mm)
1" (25 mm)
Comments
Plus
Output Range
Cut Capacity
Severance Cut
True widespread Cutting Range
genuine 3/4" Plus Cut Capacity
Competitive Maximum
Thickness Cutting Capacity
Input Voltage
208 - 460 vac
1 or 3 ph
50/60 Hz
208 - 460 vac
1or 3 ph
50/60 hz
208 - 575 vac
1 or 3 ph
208/230 vac 1 or 3 ph
460 vac 3 ph
575 vac 3 ph
208-230 / 460 vac
1 or 3 ph
Power Source
Inverter
Inverter
Inverter
Inverter
Inverter
Design allows for compact
size and portability
Arc Starting
DC Pilot
Internal contact start
Internal contact start
DC Pilot
Touch Start
Smart Start technology
provides ease of arc starting
Auto Pilot Restart
Yes
*No
Yes
Yes
Yes
For un-interrupted arc starting.
Excellent for expanded metals
Flow-Thru
Design
Yes
No
Yes
No
No
Tip Saver Circuit
Yes
No
No
No
No
Over Voltage Protection
Yes
Yes
Yes
No
No
Amperage Adjustment
Variable
Variable
Variable
Variable
Variable
Torch
PCH/M-60
PAC 125T/M
ICE-50
PT-27
PCT-80
Cutting Arc Visibility
Excellent
Fair
Fair
Good
Fair
Dimensions
16 (406 mm)
13" (330 mm)
24.8" (630 mm)
19.6" (498 mm)
10.4" (264 mm)
23" (584 mm)
17" (432 mm)
12½" (318 mm)
24" (610 mm)
20.3" (516 mm)
16.1" (409 mm)
18.3" (465 mm)
12.6" (320 mm)
11" (279 mm)
26" (660 mm)
Weight
71 lbs (32.3 kg)
72 lbs (32.6kg)
70 lbs (32kg)
87 lbs (39kg)
70 lbs (32kg)
Warranty
3 years
2 Year
3 Year
3 Year
3 Year
Pak Master is a trademark of Thermal Dynamics Corp.
Spectrum is a trademark of Miller Electric Co.
Powermax is a trademark of Hypertherm Co.
Pro-Cut is a trademark of Lincon Electric Co.
Offers widespread
Input Voltage Range
Flow-Thru design directs clean
air to principal internal components
Increases parts life by automatic current
reduction if tip touches the work piece
Smart Logic protects unit
from improper input voltages
One of the largest current ranges offered
Reliable proven torch design
Torch front end design allows for
excellent visibility of arc and work piece
Smallest unit in it's class
Portable competive weight
New 3 year warranty
*Optional Pilot Arc
controller available
6-Apr-99
Customer Application Requirements
Product Demonstration.
It is very important to understand the customer’s application and cutting requirements prior to committing to perform a
PAK MASTER 75XL PLUS demo. The following guide can assist in conducting a professional and quality demonstration
which will enhance the finalization of the sale.
Customer Application Requirements:
•
Type and thickness of material to be cut most often - determines the rating of unit to be proposed
•
Maximum material thickness to be cut- determines the maximum severance capacity of system
•
Cut requirements
•
piercing- reduces parts life- 50% reduction in system cutting capacity
•
edge starts
•
beveling- increases cutting capacity requirement
•
cut quality- determines speeds required, cut angles, surface finish
•
Shop or Portable use - determines unit size, input power requirements, weight, etc.
•
Manual or machine operation- determines cut quality, production requirements, duty cycle
Equipment Requirements:
•
Available input power ( 1 or 3 ph) - what voltage and what electrical connectors required
•
Gases- what gases required, PSI requirements, regulators if cylinder gases used
•
Supplies - Gloves, Helmets, Safety Glasses, Cutting Glasses, Light gauge metal
•
Accessories - Cutting guides, standoff guides
Demonstration Requirements:
•
•
Confirmation
•
Date and time of demonstration
•
A decision maker will be present to witness demonstration
•
Selected the proper unit and is set up for proper input power and cutting requirements
•
New torch consumables are installed in torch
Sales presentation
•
Be prepared with product features and benefits - emphasize product strengths
•
Prepared quote - have a quote prepared to show decision maker
•
Be prepared with cost analysis- competitive cutting methods, competitive equipment information
4-Sep-98
Performing the Demonstration:
•
•
Basic explanation of your objectives
•
Process definition (if required)
•
Discuss products features and benefits
•
Safety issues- how they are to be applied in demonstration
•
Use of accessory items - cutting guides, standoff guides and how they can assist the operation
Demo the product
•
Make preliminary cuts on materials and thickness that will easily demonstrate the strengths of the
product - Control The Demo
•
Get the torch into the hands of an operator
•
show them how the system operates - allow them to practice on same materials as used for
preliminary cuts
•
how to properly hold the torch - comfort, visibility, accessibility
•
show the difference between drag and standoff cutting modes
•
show them how to use accessory items
•
allow them to use system on their intended application
Finalize the sale:
•
Re-emphasize the capabilities and strengths of the product
•
Emphasize your “Value Added ”
•
•
•
Service
•
Product availability
•
Support
Overcome any customer objections
•
Pricing
•
Desire to look at other competitive units before purchasing
•
Got to get quotes
Ask for the order
•
•
Be prepared to offer immediate delivery
Thank the Customer
•
For their valuable time
•
For the order!
4-Sep-98
Section IV
Pak Master 100 XL PLUS
Contents
Product Introduction
System Features
Specifications
Applications
Product Comparisons
Demo Tips
Capacity
Genuine Cut
1 ”(13mm)
Severance Cut
1 ¼” (19mm)
T
hermal Dynamics has combined the proven
reliability and performance of the XL series
Plasma Cutting Systems PLUS increased the output
amperage to 80 Amps, PLUS increased the
warranty period to 3 years, PLUS added many new
new features to create the new XL PLUS series. The
unit has additional output current for added speed
while maintaining their genuine cutting capacity.
Through a simple change over procedure and use of
appropriate input power cable and plug, this unit
will accept multi-voltage input power from 208 vac
to 460 vac +/- 10%, 50 Hz or 60Hz, single or three
phase. 575 vac can be utilized with the addition of
the optional transformer unit. The Smart Logic™
circuit protects the unit in the event that a higher
input voltage is applied. A new ergonomic torch
handle and trigger latch circuit provides greater
operator comfort and ease of operation. The Smart
Start™ circuit allows for automatic arc re-initiation
if the cutting arc is interrupted and the Tip Saver™
circuit, prevents excessive tip wear at higher
amperages should the tip accidentally touch the
metal. These features makes the new XL PLUS
series operator friendly, while maintaining
maximum cut performance.
The Pak Master 100 XL PLUS which
operates on compressed air or nitrogen, offers the
“new” PCH/M-80 Ergonomic Torch for
improved comfort and reduced fatigue, a “new”
robust torch head design, and new torch leads
providing improved durability and flexibility. With
all these operator friendly features, this system is
the best choice in the market.
System Features:
•Genuine Cut Ratings - Quality Cuts @ 1”
Over Voltage Protection
•Smart Start ™Auto Pilot Restart
•Tip Saver Current Fold Back Circuit
•Universal Input Power
•Continuously Variable Output Current Control
•Flow Through Design
•LED Status Lights
•Capacitive Discharge Pilot Arc Initiation
•Portable & Light Weight
•Gouging Capability
•Leads & Spare Parts Kit Storage
•Hand & Machine Torch Systems
•IP-23C Protection Certified -Water Spray Test
•CSA Certified to CSA22.2 No. 60
·Smart Logic™
PLUS
•3 Year Warranty
•Trigger Latch Circuit
•Ergonomic Torch Handle and Bottom
Trigger
•Improved Torch Leads Durability and
Flexibility
•Increased Output for Improved Performance
and Travel Speeds
PAK MASTER XL PLUS PLASMA CUTTING SERIES
THERMAL DYNAMICS
A THERMADYNE COMPANY
The Newest Addition To Our XL Family
Genuine
1” (25mm)
Cut
Severance
1--¼” (31mm)
Cut
NEW
Hand/Machine
Plasma Cutting System
A World Class
Leader
Genuine
1” (25mm)
Cut
Severance
1--¼” (31mm)
Cut
System Features:
n
n
n
n
Genuine Cut Ratings - Quality Cuts @ 1”
Smart Logic™ Over Voltage Protection
Smart Start ™ Auto Pilot Restart
Exclusive Tip Saver Circuit
(Automatic Current Reduction when Tip is touched to Work Piece)
n
n
n
n
Universal Input Power- 208-460vac 1ph/3ph
Continuously Variable Output Current Control
Flow Through Design
LED Status Lights
THERMAL DYNAMICS
A THERMADYNE COMPANY
A World Class
Leader
Genuine
1” (25mm)
Cut
Severance
1--¼” (31mm)
Cut
System Features:
n
Portable & Light Weight
n
Gouging Capability
n
Leads Wrap & Spare Parts Kit Storage
n
Hand & Machine Torch Systems
n
IP-23C Protection Certified -Water Spray Test
n
CSA Certified to CSA22.2 No. 60
THERMAL DYNAMICS
A THERMADYNE COMPANY
Genuine
1” (25mm)
Cut
Severance
1--¼” (31mm)
Cut
PLUS...
n
New 3 Year Warranty!
n
New Trigger Latch Circuit
n
Increased Output for Improved
Performance and Travel Speeds
THERMAL DYNAMICS
A THERMADYNE COMPANY
Genuine
1” (25mm)
Cut
Severance
1--¼” (31mm)
Cut
PLUS...
n
n
n
New PCH-80 Ergonomic
Torch Handle and Bottom
Trigger
New Improved Torch
Leads for Durability and
Flexibility
Maximum Life™ Parts
THERMAL DYNAMICS
A THERMADYNE COMPANY
THERMAL DYNAMICS
A THERMADYNE COMPANY
Specifications...
l Genuine 1” (25mm) Cut Capacity
l Variable Current Output 15-80 amps
l Multi-Voltage 208 - 460 Volt, 1/3 ph
(75/37Amps, 1ph or 43/21Amps, 3ph)
50/60 Hz
l 40% Duty Cycle @ 80 DCA
100% Duty Cycle @ 60 DCA
l Smart Logic™ Over voltage Protection
l Smart Start™ Auto Pilot
PAK MASTER 100 XL PLUS
Cutting System Specification
Power Supply
Output:
Input Power:
Duty cycle:
Panel Controls:
Panel Indicators:
Dimensions:
Weight:
Capacity:
Work Cable Length:
15-80 Amps - Continuously variable
208-460 VAC (+/-10%)
1/3 Phase, 50/60Hz
75/37 Amps 1 Phase
43/21 Amps 3 Phase
40% @ 80 A/100% @ 60 A
On/Off Switch
Run/Set/Latch Switch
Output Current Potentiometer
AC Power
Temperature
Gas Pressure
DC Output
Height: 16
(406mm)
Width: 13” (330mm)
Length: 24.8” (630mm)
75 lbs. (34 Kg)
1” (25.4mm)
1 1/4” (31.8mm) Severance
20 ft (6.1m)
Torch
Model:
Gas:
Gas Pressure:
Gas Flow:
Pilot:
Control:
Torch Lead Length:
PCH/M-80
Air, Nitrogen
70 PSI ( 4.8 Bar)
400 SCFH / 6.6 CFM (190 lpm)
CD Start/ Pulsed DC
Hand switch
Remote Pendant
CNC Interface Cable
25 ft (7.6m)
50 ft (15.2m)
THERMAL DYNAMICS
A THERMADYNE COMPANY
Applications
l General Metal Fabrication and Maintenance
l Military Armored Vehicles
l In-Field Construction and Repair
l Pipe Beveling and Fabrication
l Structural Steel Contractors
THERMAL DYNAMICS
A THERMADYNE COMPANY
Applications
l Basic Machine Cutting Operations
l Railroad And Rapid Transit Car Repairs
l Mining Operations
l Tank and Vessel Manufacture and Repair
l Beam Splitting and Coping Operations
PM 100XL Plus
Genuine 1" Rated Cut Capacity - 1 1/4" Severence
COMPETITIVE
COMPARISON
THERMAL DYNAMICS
Pak Master 100XL PLUS
HYPERTHERM
PowerMax 1100
MILLER
Spectrum 3080
ESAB
PCM-1125
LINCOLN
ProCut 80
Comments
Plus
Output Range
15-80 Amps
30-80 Amps
20-80 Amps
20-70 Amps
35-85A
Cut Capacity
1" (25.4 mm)
1" (25.4 mm)
1 1/4" (31 mm)
1 1/8" (29 mm)
1" (25.4 mm)
Severance Cut
1 1/4" [30 mm]
1¼"
(30mm)
1 1/2" [38 mm]
1¼"
(30mm)
1 1/4" [30 mm]
Input Voltage
208 - 460 vac
1 or 3 ph
50/60 Hz
208 - 460 vac
1or 3 ph
50/60 hz
230v - 460v, 1 or 3 ph.
208/230 vac 1 or 3 ph
460 vac 3 ph
575 vac 3 ph
208-230 / 460 vac
1 or 3 ph
Power Source
Inverter
Inverter
Inverter
Inverter
Inverter
Arc Starting
DC Pilot
Internal contact start
Internal contact start
DC Pilot
Touch Start
Auto Pilot Restart
Yes
*No
Yes
Yes
Yes
Flow-Thru
Design
Yes
No
Yes
No
No
Tip Saver Circuit
Yes
No
No
No
No
Over Voltage Protection
Yes
Yes
Yes
No
No
Amperage Adjustment
Variable
Variable
Variable
Variable
Variable
Torch
PCH/M-80
Pac 135
ICE-80C
PT-27
PCT-80
True widespread Cutting Range
Genuine 1" Plus Cut Capacity
Competitive Maximum
Thickness Cutting Capacity
Offers widespread
Input Voltage Range
Design allows for compact
size and portability
Smart Start technology
provides ease of arc starting
For un-interrupted arc starting.
Excellent for expanded metals
Flow-Thru design directs clean
air to principal internal components
Increases parts life by automatic current
reduction if tip touches the work piece
Smart Logic protects unit
from improper input voltages
One of the largest current ranges offered
Reliable proven torch design
Cutting Arc Visibility
Excellent
Fair
Fair
Good
Fair
Torch front end design allows for
excellent visibility of arc and work piece
Dimensions
16 (406 mm)
13" (330 mm)
24.8" (630 mm)
19.6" (498 mm)
10.4" (264 mm)
25.1" (638 mm)
17"
(432 mm)
12 1/2" (318 mm)
24"
(610 mm])
20.3" (516 mm)
16.1" (409 mm)
18.3" (465 mm)
12.6" (320 mm)
11" (279 mm)
26" (660 mm)
Smallest unit in it's class
Weight
75 lbs. (34.1 kg)
77 lbs. (35 kg.)
74 lbs. (33.6 kg.)
87 lbs (39kg)
70 lbs (32kg)
Warranty
3 Year
2 Year
3 Year
3 Year
3 Year
Pak Master is a trademark of Thermal Dynamics Corp.
Spectrum is a trademark of Miller Electric Co.
Powermax is a trademark of Hypertherm Co.
Pro-Cut is a trademark of Lincon Electric Co.
Portable competive weight
New 3 year warranty
*Optional Pilot Arc
controller available
Rev: 06 Apr 99
Customer Application Requirements
Product Demonstration.
It is very important to understand the customer’s application and cutting requirements prior to committing to perform a
PAK MASTER 100XL PLUS demo. The following guide can assist in conducting a professional and quality
demonstration which will enhance the finalization of the sale.
Customer Application Requirements:
•
Type and thickness of material to be cut most often - determines the rating of unit to be proposed
•
Maximum material thickness to be cut- determines the maximum severance capacity of system
•
Cut requirements
•
piercing- reduces parts life- 50% reduction in system cutting capacity
•
edge starts
•
beveling- increases cutting capacity requirement
•
cut quality- determines speeds required, cut angles, surface finish
•
Shop or Portable use - determines unit size, input power requirements, weight, etc.
•
Manual or machine operation- determines cut quality, production requirements, duty cycle
Equipment Requirements:
•
Available input power ( 1 or 3 ph) - what voltage and what electrical connectors required
•
Gases- what gases required, PSI requirements, regulators if cylinder gases used
•
Supplies - Gloves, Helmets, Safety Glasses, Cutting Glasses, Light gauge metal
•
Accessories - Cutting guides, standoff guides
Demonstration Requirements:
•
•
Confirmation
•
Date and time of demonstration
•
A decision maker will be present to witness demonstration
•
Selected the proper unit and is set up for proper input power and cutting requirements
•
New torch consumables are installed in torch
Sales presentation
•
Be prepared with product features and benefits - emphasize product strengths
•
Prepared quote - have a quote prepared to show decision maker
•
Be prepared with cost analysis- competitive cutting methods, competitive equipment information
4-Sep-98
Performing the Demonstration:
•
•
Basic explanation of your objectives
•
Process definition (if required)
•
Discuss products features and benefits
•
Safety issues- how they are to be applied in demonstration
•
Use of accessory items - cutting guides, standoff guides and how they can assist the operation
Demo the product
•
Make preliminary cuts on materials and thickness that will easily demonstrate the strengths of the
product - Control The Demo
•
Get the torch into the hands of an operator
•
show them how the system operates - allow them to practice on same materials as used for
preliminary cuts
•
how to properly hold the torch - comfort, visibility, accessibility
•
show the difference between drag and standoff cutting modes
•
show them how to use accessory items
•
allow them to use system on their intended application
Finalize the sale:
•
Re-emphasize the capabilities and strengths of the product
•
Emphasize your “Value Added ”
•
•
•
Service
•
Product availability
•
Support
Overcome any customer objections
•
Pricing
•
Desire to look at other competitive units before purchasing
•
Got to get quotes
Ask for the order
•
•
Be prepared to offer immediate delivery
Thank the Customer
•
For their valuable time
•
For the order!
4-Sep-98
Section V
Product Viewpoint -XL PLUS Series
Contents
Performance Characteristics
Product Features
THERMAL DYNAMICS
A THERMADYNE COMPANY
Simply…
Great
Product!
Great
Performance!
Great
Price!
Pak Master
XL PLUS
Series
OPERATOR’S
Viewpoint
THERMAL DYNAMICS
A THERMADYNE COMPANY
New 3 Year
Warranty!
PLUS...
•New Trigger Latch Circuit
•Increased Current Output for Improved
Performance and Travel Speeds
•New Ergonomic Torch Handle and
Bottom Trigger
•New Improved Torch Leads for
Durability and Flexibility
Pak Master
XL PLUS
Series
THERMAL DYNAMICS
A THERMADYNE COMPANY
™
WORLD FAMOUS XL ARC CHARACTERISTICS
• Simple Torch Design
“With only 4 parts, there is
no complicated choice of
different style parts required
for different applications - it’s
very easy to setup.”
• Maximum Arc Visibility
“Allows easy trimming or
sizing of work pieces, as
well as following a cut
path line.”
• New Ergonomic Torches
“ Provides improved operator
comfort and reduced fatigue.”
THERMAL DYNAMICS
A THERMADYNE COMPANY
™
WORLD FAMOUS XL ARC CHARACTERISTICS
SMART LOGIC™
“This circuit prevents damage to the
unit should it be connected to high
line voltage while it is linked for low
voltage.”
SMART START™—AUTO PILOT RESTART
Allows the Pilot arc to re-ignite when the cutting arc is
interrupted, without having to recycle the torch switch
or CNC start signal. “This is critical to maintaining high
productivity by preventing long arc outages. The auto
pilot restart is essential for all applications from
expanded metal to everyday cutting and gouging.”
THERMAL DYNAMICS
A THERMADYNE COMPANY
™
WORLD FAMOUS XL ARC CHARACTERISTICS
UNIVERSAL INPUT POWER
“ By a simple change over
procedure and use of the
appropriate input cable/plug,
the units can accept input
power from 208 to 460 VAC TRIGGER LATCH CIRCUIT
+/- 10%, single or three
“Prevents hand fatigue during long cuts by
phase, 50 or 60 hertz.” An
allowing the torch switch to be released after the
optional transformer is
cutting arc is established.” The arc will remain on
available for use on 575
until the cutting arc is broken at the edge of the
VAC.
metal or if the torch is lifted away from the work
piece. This feature can be disabled by the front
panel switch for automated or hand applications
where the operator needs to be able to stop the arc
by release of the torch switch.
THERMAL DYNAMICS
A THERMADYNE COMPANY
™
WORLD FAMOUS XL ARC CHARACTERISTICS
IP-23C PROTECTION CERTIFIED
Simulating outdoor weather conditions,
this test consists of water being sprayed
down at the unit for 10 minutes at a 60
degree angle at a rate of 150 gallons/hour.
The unit must then be turned on and put
under load without any harmful entry of
water.
FLOW THROUGH COOLING
All of the semi-conductor devices are
mounted onto a heatsink. The cooling air is
channeled through the fins on the opposite
side of the heatsink so that dirty
environmental air does not flow directly
over the switching devices. This helps to
prevent build up of foreign material which
could otherwise limit duty cycle or
component life.
Section VI
System Ordering Information
Contents
Systems
Pak Master 50 XL PLUS
Pak Master 75 XL PLUS
Pak Master 100 XL PLUS
Torch/Leads
Torch Consumables
Remote Options/Accessories
Price List
PAK
MASTER
PLASMA CUTTING SERIES
™
XL PLUS
PAK MASTER 100XL PLUS
PAK MASTER 75XL PLUS
PAK MASTER 50XL PLUS
VIP System Ordering Information: The VIP package offers significant saving over purchasing the additional spare parts, filter and elements separately. These Value Incentive Packages include power supply with 20’ work cable and clamp, torch and
leads, VIP spare parts kit*, standard spare parts kit, air filter with 2 replacement elements. Machine torch systems include
plastic mounting tube and pinch block assembly. Remote Control not included with systems, see Remote Options below for
ordering information.
*See Torch Specification Page for catalog numbers/quantities of parts included.
VIP System
Value Incentive Package
PAK MASTER
50XL PLUS
75XL PLUS
100XL PLUS
V= Voltage Suffix:
(1)
Hand Torch
70º
25 ft. (7.6m) 50 ft. (15.2m)
1-5035-V
1-5036-V
1-7555-V
1-7556-V
1-0075-V
1-0076-V
Hand Torch
90º
25 ft. (7.6m)
50 ft. (15.2m)
1-5037-V
1-5038-V
1-7557-V
1-7558-V
1-0077-V
1-0078-V
208/230 vac 1ph setting with 50 amp input cable and plug
(2)
Machine Torch
180º
25 ft. (7.6m)
50 ft. (15.2m)
1-5039-V
1-5040-V
1-7559-V
1-7560-V
1-0079-V
1-0080-V
460vac 3ph setting –No input cable or plug
Standard System Ordering Information: The standard systems include power supply with 20’ work cable and clamp,
torch and leads and spare parts kit. Machine torch systems include plastic mounting tube and pinch block assembly.
Remote Pendant or CNC Cable are not included with systems, see Remote Options below for ordering information.
Standard System
PAK MASTER
50XL PLUS
75XL PLUS
100XL PLUS
V= Voltage Suffix:
(1)
Hand Torch
70º
25 ft. (7.6m) 50 ft. (15.2m)
1-5045-V
1-5046-V
1-7565-V
1-7566-V
1-0085-V
1-0086-V
Hand Torch
90º
25 ft. (7.6m)
50 ft. (15.2m)
1-5047-V
1-5048-V
1-7567-V
1-7568-V
1-0087-V
1-0088-V
208/230 vac 1ph setting with 50 amp input cable and plug
(2)
Machine Torch
180º
25 ft. (7.6m)
50 ft. (15.2m)
1-5049-V
1-5050-V
1-7569-V
1-7570-V
1-0089-V
1-0090-V
460vac 3ph setting –No input cable or plug
Torch & Lead Combinations (Included with VIP and Standard Systems)
Lead Length
25 FT (7.6M)
50 FT (15.2M)
Spare Parts Kit
Cutting1
VIP Gouging2
70º
2-5035
2-5036
PCH-40
90º
2-5037
2-5038
180º
2-5039
2-5040
5-5055
70º
2-6660
2-6661
PCH-60
90º
2-6662
2-6663
5-7506
5-7507
180º
2-6664
2-6665
70º
2-0080
2-0081
PCH-80
90º
2-0082
2-0083
180º
2-0084
2-0085
5-0008
5-7507
①Included with Standard Systems. See Torch Specification Page for catalog numbers/quantities of parts included.
➁See Torch Specification Page for catalog numbers/quantities of parts included. The VIP package offers significant saving over purchasing the
spare parts separately.
Remote Options:
Computer Control (CNC) Cable:
25 ft (7.6m)
50 ft (15.2m)
Hand Pendant Control with 25 ft (7.6m) cable:
Extension Cable 25 ft (7.6m) for Hand Pendant Control:
Metal Mounting Tube with Pinion assembly
8-5557
8-5558
7-3114
7-7744
7-7745
PAK MASTER XL PLUS PLASMA CUTTING SERIES
PAK
MASTER
PLASMA CUTTING SERIES
™
XL PLUS
PAK MASTER 50 XL PLUS PCH/M-40
C
E
A
D
B
Specifications
Recommended operating pressure for clean, dry air or
Nitrogen is: 70 PSI (4.8 Bar) Gas Flow Control
This system is not for use with Oxygen (O2).
Part Description
C - Electrode
D - Gas Distributor
A - Standoff Tip
A - Drag Tip
A - Gouging Tip
B - Shield Cup
B - Crown Shield Cup
E - Torch Head 70˚
E - Torch Head 90˚
E - Torch Head 180˚
Cat. Number
9-6506
9-6507
9-6500
9-6501
9-6502
9-6003
9-6004
9-8055
9-5054
9-8053
VIP Spare
Parts Kit Qty
25
3
20
30
Standard Spare
Parts Kit
3
5
3
3
(see Manual for enclosure halves and PIP wires
PAK MASTER 75 XL PLUS PCH/M-60
A
B C
D
E
F
G
Specifications
Recommended operating pressure for clean, dry air or
Nitrogen is: 60 PSI (4.1 Bar) Gas Flow Control
This system is not for use with Oxygen (O2).
Part
A
A
B
C
C
C
D
D
E
F
G
G
G
N/S
Description
Cat. Number
Shield Cup
8-7500
Shield CupCrown
8-7507
Coil Spring
9-7501
Tip, Cutting, 60 Amp, Air/N2 9-7726
Tip, Cutting 35 Amp, Drag
8-7503
Tip, Gouging
8-7506
Gas Distributor, Cutting
8-7501
Gas Distributor, Gouging
8-7508
Electrode, Air/N2
8-7502
O-Ring
8-0532
Torch Head 70˚
9-8075
Torch Head 90˚
9-8074
Torch Head 180˚
9-8073
Torch Standoff Guide
8-7575
VIP Spare
Parts Kit Qty
1
1
3
40
10
Standard Spare
Parts Kit
1
5
2
2
20
5
3
1
1
PAK MASTER 100 XL PLUS PCH/M-80
A
B C
D
E
F
G
Specifications
Recommended operating pressure for clean, dry air or
Nitrogen is: 70 PSI (4.8 Bar) Gas Flow Control
This system is not for use with Oxygen (O2).
Part
A
A
B
C
C
C
C
D
D
E
F
G
G
G
N/S
Description
Cat. Number
Shield Cup
8-7500
Shield CupCrown
8-7507
Coil Spring
9-7501
Tip, Cutting, 80 Amp, Air/N2 9-7728
Tip, Cutting, 55 Amp, Air/N2 8-7504
Tip, Cutting 35 Amp, Drag
8-7503
Tip, Gouging
8-7506
Gas Distributor, Cutting
8-7501
Gas Distributor, Gouging
8-7508
Electrode, Air/N2
8-7502
O-Ring
8-0532
Torch Head 70˚
9-8075
Torch Head 90˚
9-8074
Torch Head 180˚
9-8073
Torch Standoff Guide
8-7575
VIP Spare
Parts Kit Qty
1
1
3
40
Standard Spare
Parts Kit
10
2
1
5
2
20
5
3
1
1
Thermal Dynamics is an ISO
9001 registered manufacturer.
PAK
MASTER
XL
PLUS
PLASMA
CUTTING
SERIES
Accessories
Air Filter Kit
Cat. No. 7-7507
Cutting Guide KIt
Cat. No. 7-8910
All Systems
All Systems
.85 Micron Particulate
Extractor for use on
compressed shop air
Easy add-on attachments
to allow for straight line,
circle, or bevel cutting
Standoff Guide KIt
Cat. No. 8-7575
Portable Cart
Cat. No. 7-7777
PCH-60 and PCH-80 Torches
Simple, push-on guide
attachment to allow for torch
dragging without risk of
touching tip
All Systems
Rugged steel cart with large
rubber wheels to maximize
system portability
575 Volt Power Transformer Cat. No. 9-7500
For use with XL PLUS systems that require 575 Volt 3 ph input power
PAK MASTER XL PLUS PLASMA CUTTING SERIES
1999 Pricing Addendum
Effective May 21, 1999
Cat #
Systems
Part
Description
Pkg
Qty.
Price
Code
List
Price
Cat #
PAK MASTER XL PLUS- VIP
Part
Description
Pkg
Qty.
Price
Code
List
PCH-40
Parts
1-5035-V
PAK MASTER 50XL Plus -System
1
M
$2,665.00
9-6500
Tip, Cutting, Drag
5
A
$4.65
1-5036-V
PAK MASTER 50XL Plus -System
1
M
$2,755.00
9-6501
Tip, Cutting, Standoff
5
A
$4.65
1-5037-V
PAK MASTER 50XL Plus -System
1
M
$2,665.00
9-6506
Electrode, Cutting
5
A
$6.55
1-5038-V
PAK MASTER 50XL Plus -System
1
M
$2,775.00
9-6507
Gas Distributor, Cutting
1
A
$17.25
1-5039-V
PAK MASTER 50XL Plus -System
1
M
$2,765.00
9-6003
Shield Cup, Standard
1
A
$28.65
1-5040-V
PAK MASTER 50XL Plus -System
1
M
$2,855.00
9-6004
Shield Cup, Crown
1
A
$38.55
1-7555-V
PAK MASTER 75XL Plus -System
1
M
$3,185.00
9-8055
PCH-40 Torch head, 70º
1
T
$175.00
1-7556-V
PAK MASTER 75XL Plus -System
1
M
$3,295.00
9-8054
PCH-40 Torch head, 90º
1
T
$175.00
1-7557-V
PAK MASTER 75XL Plus -System
1
M
$3,185.00
9-8053
PCM-40 Torch head, 180º
1
T
$175.00
1-7558-V
PAK MASTER 75XL Plus -System
1
M
$3,295.00
5-5055
Spare Parts Kit, Cutting
1
T
$49.00
1-7559-V
PAK MASTER 75XL Plus -System
1
M
$3,285.00
1-7560-V
PAK MASTER 75XL Plus -System
1
M
$3,375.00
Parts
1-0075-V
PAK MASTER 100XL Plus -System
1
M
$3,685.00
8-7503
Tip, Cutting,35 Amp, Air/N2
5
A
$5.40
1-0076-V
PAK MASTER 100XL Plus -System
1
M
$3,815.00
8-7504
Tip, Cutting,55 Amp, Air/N2
5
A
$5.40
1-0077-V
PAK MASTER 100XL Plus -System
1
M
$3,685.00
8-7726
Tip, Cutting,60 Amp, Air/N2
5
A
$5.40
1-0078-V
PAK MASTER 100XL Plus -System
1
M
$3,815.00
8-7728
Tip, Cutting,80 Amp, Air/N2
5
A
$6.40
1-0079-V
PAK MASTER 100XL Plus -System
1
M
$3,785.00
8-7506
Tip - Gouging
5
A
$5.40
1-0080-V
1
M
$3,915.00
8-7502
Electrode , Cutting
5
A
$7.90
Systems
PAK MASTER 100XL Plus -System
PAK MASTER XL PLUS- STD
8-7501
Gas Distributor, Cutting
1
A
$13.95
1-5045-V
PAK MASTER 50XL Plus -System
1
M
$2,295.00
8-7508
Gas Distributor, Gouging
1
A
$13.95
1-5046-V
PAK MASTER 50XL Plus -System
1
M
$2,385.00
8-7500
Shield Cup, Standard
1
A
$35.95
1-5047-V
PAK MASTER 50XL Plus -System
1
M
$2,295.00
8-7507
Shield Cup, Crown
1
A
$42.00
1-5048-V
PAK MASTER 50XL Plus -System
1
M
$2,385.00
9-7501
Coil Spring
1
A
$6.60
1-5049-V
PAK MASTER 50XL Plus -System
1
M
$2,395.00
8-0532
O-Ring
5
A
$1.45
1-5050-V
PAK MASTER 50XL Plus -System
1
M
$2,485.00
8-4220
Electrode Wrench
1
A
$8.60
1-7565-V
PAK MASTER 75XL Plus -System
1
M
$2,795.00
9-8075
PCH-60, PCH-80 Torch head, 70º
1
T
$285.00
1-7566-V
PAK MASTER 75XL Plus -System
1
M
$2,905.00
9-8074
PCH-60, PCH-80 Torch head, 90º
1
T
$285.00
1-7567-V
PAK MASTER 75XL Plus -System
1
M
$2,795.00
9-8073
PCM-60, PCM-80 Torch head, 180º
1
T
$285.00
1-7568-V
PAK MASTER 75XL Plus -System
1
M
$2,905.00
5-7506
Spare Parts Kit, PCH-60, Cutting
1
T
$59.00
1-7569-V
PAK MASTER 75XL Plus -System
1
M
$2,895.00
5-7507
Spare Parts Kit, PCH-60/80, Gouging
1
T
$223.00
1-7570-V
PAK MASTER 75XL Plus -System
1
M
$3,005.00
5-0008
Spare Parts Kit, PCH-80, Cuttting
1
T
$59.00
1-0085-V
PAK MASTER 100XL Plus -System
1
M
$3,295.00
1-0086-V
PAK MASTER 100XL Plus -System
1
M
$3,425.00
1-0087-V
PAK MASTER 100XL Plus -System
1
M
$3,295.00
7-7507
Air Filter Kit- Dry Air
1
T
$99.00
1-0088-V
PAK MASTER 100XL Plus -System
1
M
$3,425.00
7-7500
Dual Stage Air Filter Kit
1
T
$179.00
1-0089-V
PAK MASTER 100XL Plus -System
1
M
$3,395.00
7-8910
Cutting Guide Kit
1
T
$179.00
1-0090-V
PAK MASTER 100XL Plus -System
1
M
$3,525.00
7-7575
Standoff Cuttting Guide
1
T
$15.00
7-7777
Portable Cart
1
T
$148.00
Torch
Torch And Lead Combinations
PCH-60, PCH-80
Accessories / Options
2-5035
PCH-40 70 w/ 25' (7.6m) leads
1
T
$395.00
8-5557
Computer Control (CNC) cable-25 ft.
1
T
$92.75
2-5036
PCH-40 70 w/ 50' (15.2m) leads
1
T
$520.00
8-5558
Computer Control (CNC) cable-50 ft.
1
T
$167.50
2-5037
PCH-40 90 w/ 25' (7.6m) leads
1
T
$395.00
7-3114
Hand Pendant control-25 ft.
1
T
$185.00
2-5038
PCH-40 90 w/ 50' (15.2m) leads
1
T
$520.00
7-7744
Extension cable-25 ft. for Hand Pendant
1
T
$85.00
2-5039
PCM-40 180 w/ 25' (7.6m) leads
1
T
$525.00
7-7745
Metal Mounting Tube w/ Pinion Assy.
1
T
$245.00
2-5040
PCM-40 180 w/ 50' (15.2m) leads
1
T
$650.00
2-6660
PCH-60 70 w/ 25' (7.6m) leads
1
T
$595.00
2-6661
PCH-60 70 w/ 50' (15.2m) leads
1
T
$725.00
2-6662
PCH-60 90 w/ 25' (7.6m) leads
1
T
$595.00
2-6663
PCH-60 90 w/ 50' (15.2m) leads
1
T
$725.00
2-6664
PCM-60 180 w/ 25' (7.6m) leads
1
T
$760.00
2-6665
PCM-60 180 w/ 50' (15.2m) leads
1
T
$890.00
2-0080
PCH-80 70 w/ 25' (7.6m) leads
1
T
$595.00
2-0081
PCH-80 70 w/ 50' (15.2m) leads
1
T
$725.00
2-0082
PCH-80 90 w/ 25' (7.6m) leads
1
T
$595.00
2-0083
PCH-80 90 w/ 50' (15.2m) leads
1
T
$725.00
2-0084
PCM-80 180 w/ 25' (7.6m) leads
1
T
$760.00
2-0085
PCM-80 180 w/ 50' (15.2m) leads
1
T
$890.00
XLPL-Addend-5/99
Section VII
Who to Contact
Contents
Customer Services
Technical Services
Product Specialists
Other Key Personnel
Who to Contact at Thermal Dynamics
Customer Service
toll free___________________________________ 1-800-PLASMA-1
fax ______________________________________ 1-603-298-5720
international _______________________________ 1-905-827-9797
General Technical Service
toll free___________________________________ 1-800-PLASMA-2
fax ______________________________________ 1-603-298-5720
international _______________________________ 1-603-298-5711
Product Specialists
- Are available at Factory direct Phone or Fax
Manual Plasma Cutting ______________________ Robert (Bob) Brown
Email
bbrown@Thermadyne.com
Automated Plasma Cutting ___________________ Dave Routhier
Email
drouthie@Thermadyne.com
Torches/Parts
RGA/Warranty
______________________ Terry Raymond
Email
raymond@Thermadyne.com
___________________ Maggie Wheeler
Email
mwheeler@Thermadyne.com
Customer & Technical Service Manager______ Scott MacDonald
Email
smacdona@Thermadyne.com
Marketing/Sales Support Manager __________ Steve West
4-Sep-98
Section VIII
Product Literature
Contents
Product Color Brochure
A THERMADYNE® Company
PAK
MASTER
PLASMA CUTTING SERIES
™
XL PLUS
3Y
ear
Wa
rr
ant
All the Features of the
PAK MASTER XL Series
Plus
PAK MASTER™ 50XL PLUS
GENUINE CUT 1/2” (13mm)
SEVERANCE CUT 3/4” (19mm)
PAK MASTER™ 75XL PLUS
GENUINE CUT 3/4” (19mm)
SEVERANCE CUT 1” (25mm)
PAK MASTER™ 100XL PLUS
GENUINE CUT 1” (25mm)
SEVERANCE CUT 11⁄4” (31mm)
PAK
MASTER
XL
y
PLUS
•
•
•
•
•
3 YEAR WARRANTY
TRIGGER LATCH
INCREASED OUTPUT
ERGONOMIC TORCH HANDLE
IMPROVED TORCH LEAD DURABILITY
AND FLEXIBILITY
PLASMA
CUTTING
SERIES
PAK
MASTER
™
XL PLUS
PLASMA CUTTING SERIES
hermal Dynamics has combined the proven reliability and performance of the XL Series, PLUS
increased the output amperage, PLUS increased the warranty period to three years, PLUS added new
features to create the new XL PLUS series. Each unit has additional output current for added speed while
maintaining their genuine cutting capacity. Through a simple change over procedure and use of appropriate
input power cable and plug, these units will accept multi-voltage input power from 208 vac to 460 vac +/10%, 50 Hz or 60Hz, single or three phase. 575 vac can be utilized with the addition of the optional transformer unit. The Smart Logic™ circuit protects the unit in the event that a higher input voltage is applied. A
new ergonomic torch handle and trigger latch circuit provides greater operator comfort and ease of operation.
The Smart Start™ circuit allows for automatic arc re-initiation if the cutting arc is interrupted and the Tip
Saver™ circuit, prevents excessive tip wear at higher amperages should the tip accidentally touch the metal.
These features make XL PLUS series operator friendly, while maintaining maximum cut performance.
T
PAK MASTER 50XL PLUS - 1/2" [12.7 mm] cutting and gouging capacity 3/4" [19.1mm] severance
PAK MASTER 75XL PLUS - 3/4" [19.1mm] cutting and gouging capacity 1" [25.4mm] severance
PAK MASTER 100XL PLUS - 1" [25.4mm] cutting and gouging capacity 11/4" [31.8mm] severance
The XL™ PLUS Series uses the new PCH/M-40, PCH/M-60, AND PCH/M-80 torches that are proven performers, offering
reliable robust construction along with many operator friendly features, while operating on compressed air or nitrogen.
PAK MASTER 50XL PLUS, 75XL PLUS,
AND 100XL PLUS system features:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
“Smart Logic”™ Over Voltage Protection
“Smart Start”™ Auto Pilot Restart
Trigger Latch
Tip Saver Current Fold Back Circuit
Universal Input Power
IP-23C Protection Certified -Water Spray Test
CSA Certified to CSA 22.2 No. 60
Ergonomic Torch Handle
Genuine Cut Ratings
Gouging Capability
Portable & Light Weight
Leads & Spare Parts Kit Storage
Flow Through Design
User Friendly – Easy Operation
LED Status Lights
Hand & Machine Torch Systems
Continuously Variable Output Current Control
Capacitive Discharge Pilot Arc Initiation
PAK
MASTER
XL
PLUS
PLASMA
CUTTING
SERIES
PAK
MASTER
PLASMA CUTTING SERIES
™
XL PLUS
• SMART LOGIC™
This circuit prevents damage to the unit should it be connected to high line voltage while it is linked for low voltage.
• SMART START™—AUTO PILOT RESTART
Allows the Pilot arc to re-ignite when the cutting arc is
interrupted, without having to recycle the torch switch or
CNC start signal. This is critical to maintaining high productivity by preventing long arc outages. The auto pilot
restart is essential for all applications from expanded metal
to everyday cutting and gouging.
• TIP SAVER™—CURRENT FOLD BACK
When cutting at amperages in excess of 35 amps and the
tip electrically contacts the work piece, the “Tip Saver”
circuit automatically folds the current back to 35 amps
thus protecting the tip from premature wear. In applications where this feature is not desirable, the Tip Saver circuit can be disabled via switches on the control pc board.
• TRIGGER LATCH
Prevents hand fatigue during long cuts by allowing the torch
switch to be released after the cutting arc is established. The
arc will remain on until the cutting arc is broken at the edge
of the metal or if the torch is lifted away from the work
piece. This feature can be de-selected by the front panel
switch for automated applications or hand applications
where the operator needs to be able to stop the arc by release
of the torch switch.
• UNIVERSAL INPUT POWER
By a simple change over procedure and use of the appropriate
input cable/plug, the units can accept input power from 208 to
460 VAC +/- 10%, single or three phase, 50 or 60 hertz. An
optional transformer is available for use on 575 VAC.
• IP-23C PROTECTION CERTIFIED
Simulating outdoor weather conditions, this test consists of
water being sprayed down at the unit for 10 minutes at a 60
degree angle at a rate of 150 gallons/hour. The unit must
then be turned on and put under load without any harmful
entry of water.
• FLOW THROUGH COOLING
All of the semi-conductor devices are mounted onto a
heatsink. The cooling air is channeled through the fins on
the opposite side of the heatsink so that dirty environmental air does not flow directly over the switching devices.
This helps to prevent build up of foreign material which
could otherwise limit duty cycle or component life.
• CSA NRTL/C APPROVED
Canadian Standards Association is an independent testing
laboratory and a Certification Body, which is recognized
worldwide. The XL’s are certified to comply with standard
CSA22.2 No. 60.
XL™ PLUS IN
PERFORMANCE
PAK
MASTER
XL
PLUS
PLASMA
CUTTING
SERIES
PAK
MASTER
PLASMA CUTTING SERIES
™
XL PLUS
PAK MASTER 100XL PLUS
PAK MASTER 75XL PLUS
PAK MASTER 50XL PLUS
VIP System Ordering Information: The VIP package offers significant saving over purchasing the additional spare parts, filter and elements separately. These Value Incentive Packages include power supply with 20’ work cable and clamp, torch and
leads, VIP spare parts kit*, standard spare parts kit, air filter with 2 replacement elements. Machine torch systems include
plastic mounting tube and pinch block assembly. Remote Control not included with systems, see Remote Options below for
ordering information.
*See Torch Specification Page for catalog numbers/quantities of parts included.
VIP System
Value Incentive Package
PAK MASTER
50XL PLUS
75XL PLUS
100XL PLUS
V= Voltage Suffix:
(1)
Hand Torch
70º
25 ft. (7.6m) 50 ft. (15.2m)
1-5035-V
1-5036-V
1-7555-V
1-7556-V
1-0075-V
1-0076-V
Hand Torch
90º
25 ft. (7.6m)
50 ft. (15.2m)
1-5037-V
1-5038-V
1-7557-V
1-7558-V
1-0077-V
1-0078-V
208/230 vac 1ph setting with 50 amp input cable and plug
(2)
Machine Torch
180º
25 ft. (7.6m)
50 ft. (15.2m)
1-5039-V
1-5040-V
1-7559-V
1-7560-V
1-0079-V
1-0080-V
460vac 3ph setting –No input cable or plug
Standard System Ordering Information: The standard systems include power supply with 20’ work cable and clamp,
torch and leads and spare parts kit. Machine torch systems include plastic mounting tube and pinch block assembly.
Remote Pendant or CNC Cable are not included with systems, see Remote Options below for ordering information.
Standard System
PAK MASTER
50XL PLUS
75XL PLUS
100XL PLUS
V= Voltage Suffix:
(1)
Hand Torch
70º
25 ft. (7.6m) 50 ft. (15.2m)
1-5045-V
1-5046-V
1-7565-V
1-7566-V
1-0085-V
1-0086-V
Hand Torch
90º
25 ft. (7.6m)
50 ft. (15.2m)
1-5047-V
1-5048-V
1-7567-V
1-7568-V
1-0087-V
1-0088-V
208/230 vac 1ph setting with 50 amp input cable and plug
(2)
Machine Torch
180º
25 ft. (7.6m)
50 ft. (15.2m)
1-5049-V
1-5050-V
1-7569-V
1-7570-V
1-0089-V
1-0090-V
460vac 3ph setting –No input cable or plug
Torch & Lead Combinations (Included with VIP and Standard Systems)
Lead Length
25 FT (7.6M)
50 FT (15.2M)
Spare Parts Kit
Cutting1
VIP Gouging2
70º
2-5035
2-5036
PCH-40
90º
2-5037
2-5038
180º
2-5039
2-5040
5-5055
70º
2-6660
2-6661
PCH-60
90º
2-6662
2-6663
5-7506
5-7507
180º
2-6664
2-6665
70º
2-0080
2-0081
PCH-80
90º
2-0082
2-0083
180º
2-0084
2-0085
5-0008
5-7507
①Included with Standard Systems. See Torch Specification Page for catalog numbers/quantities of parts included.
➁See Torch Specification Page for catalog numbers/quantities of parts included. The VIP package offers significant saving over purchasing the
spare parts separately.
Remote Options:
Computer Control (CNC) Cable:
25 ft (7.6m)
50 ft (15.2m)
Hand Pendant Control with 25 ft (7.6m) cable:
Extension Cable 25 ft (7.6m) for Hand Pendant Control:
Metal Mounting Tube with Pinion assembly
8-5557
8-5558
7-3114
7-7744
7-7745
PAK MASTER XL PLUS PLASMA CUTTING SERIES
PAK
MASTER
PLASMA CUTTING SERIES
™
XL PLUS
PAK MASTER 50 XL PLUS PCH/M-40
C
E
A
D
B
Specifications
Recommended operating pressure for clean, dry air or
Nitrogen is: 70 PSI (4.8 Bar) Gas Flow Control
This system is not for use with Oxygen (O2).
Part Description
C - Electrode
D - Gas Distributor
A - Standoff Tip
A - Drag Tip
A - Gouging Tip
B - Shield Cup
B - Crown Shield Cup
E - Torch Head 70˚
E - Torch Head 90˚
E - Torch Head 180˚
Cat. Number
9-6506
9-6507
9-6500
9-6501
9-6502
9-6003
9-6004
9-8055
9-5054
9-8053
VIP Spare
Parts Kit Qty
25
3
20
30
Standard Spare
Parts Kit
3
5
3
3
(see Manual for enclosure halves and PIP wires
PAK MASTER 75 XL PLUS PCH/M-60
A
B C
D
E
F
G
Specifications
Recommended operating pressure for clean, dry air or
Nitrogen is: 60 PSI (4.1 Bar) Gas Flow Control
This system is not for use with Oxygen (O2).
Part
A
A
B
C
C
C
D
D
E
F
G
G
G
N/S
Description
Cat. Number
Shield Cup
8-7500
Shield CupCrown
8-7507
Coil Spring
9-7501
Tip, Cutting, 60 Amp, Air/N2 9-7726
Tip, Cutting 35 Amp, Drag
8-7503
Tip, Gouging
8-7506
Gas Distributor, Cutting
8-7501
Gas Distributor, Gouging
8-7508
Electrode, Air/N2
8-7502
O-Ring
8-0532
Torch Head 70˚
9-8075
Torch Head 90˚
9-8074
Torch Head 180˚
9-8073
Torch Standoff Guide
8-7575
VIP Spare
Parts Kit Qty
1
1
3
40
10
Standard Spare
Parts Kit
1
5
2
2
20
5
3
1
1
PAK MASTER 100 XL PLUS PCH/M-80
A
B C
D
E
F
G
Specifications
Recommended operating pressure for clean, dry air or
Nitrogen is: 70 PSI (4.8 Bar) Gas Flow Control
This system is not for use with Oxygen (O2).
Part
A
A
B
C
C
C
C
D
D
E
F
G
G
G
N/S
Description
Cat. Number
Shield Cup
8-7500
Shield CupCrown
8-7507
Coil Spring
9-7501
Tip, Cutting, 80 Amp, Air/N2 9-7728
Tip, Cutting, 55 Amp, Air/N2 8-7504
Tip, Cutting 35 Amp, Drag
8-7503
Tip, Gouging
8-7506
Gas Distributor, Cutting
8-7501
Gas Distributor, Gouging
8-7508
Electrode, Air/N2
8-7502
O-Ring
8-0532
Torch Head 70˚
9-8075
Torch Head 90˚
9-8074
Torch Head 180˚
9-8073
Torch Standoff Guide
8-7575
VIP Spare
Parts Kit Qty
1
1
3
40
Standard Spare
Parts Kit
10
2
1
5
2
20
5
3
1
1
Thermal Dynamics is an ISO
9001 registered manufacturer.
PAK
MASTER
XL
PLUS
PLASMA
CUTTING
SERIES
PAK
MASTER
PLASMA CUTTING SERIES
™
XL PLUS
PRODUCT SPECIFICATIONS
PAK MASTER 50 XL PLUS
PAK MASTER 75 XL PLUS
PAK MASTER 100 XL PLUS
Cutting System Specification
Cutting System Specification
Cutting System Specification
15-60 Amps - Continuously variable
208-460 VAC (+/-10%)
1/3 Phase, 50/60Hz
54/27 Amps 1 Phase
31/15 Amps 3 Phase
65%@ 60A/100% @ 50A
On/Off Switch
RUN/SET/LATCH Switch
Output Current Potentiometer
AC Power
Temperature
Gas Pressure
DC Output
Height: 16” (406mm)
Width: 13” (330mm)
Length: 24.8” (630mm)
71 lbs. (32.2 Kg)
3/4” (19mm)
1” (25.4mm) Severance
20 ft (6.1m)
15-80 Amps - Continuously variable
208-460 VAC (+/-10%)
1/3 Phase, 50/60Hz
75/37 Amps 1 Phase
43/21 Amps 3 Phase
40%@ 80A/100% @ 60A
On/Off Switch
RUN/SET/LATCH Switch
Output Current Potentiometer
AC Power
Temperature
Gas Pressure
DC Output
Height: 16” (406mm)
Width: 13” (330mm)
Length: 24.8” (630mm)
75 lbs. (34 Kg)
1” (25.4mm)
1 1/4” (31.8mm) Severance
20 ft (6.1m)
PCH/M-60
Air, Nitrogen
60 PSI ( 4.1 Bar)
300 SCFH / 5CFM (142 lpm)
CD Start/ Pulsed DC
Hand switch
Remote Pendant
CNC Interface Cable
25 ft (7.6m)
50 ft (15.2m)
PCH/M-80
Air, Nitrogen
70 PSI ( 4.8 Bar)
400 SCFH / 6.6CFM (190 lpm)
CD Start/ Pulsed DC
Hand switch
Remote Pendant
CNC Interface Cable
25 ft (7.6m)
50 ft (15.2m)
Power Supply
Output:
Input Power:
15-40 Amps - Continuously variable
208-460 VAC (+/-10%)
1/3 Phase, 50/60Hz
35/17 Amps 1 Phase
20/10 Amps 3 Phase
Duty cycle:
100%@ 40A
Panel Controls:
On/Off Switch
RUN/SET/LATCH Switch
Output Current Potentiometer
Panel Indicators:
AC Power
Temperature
Gas Pressure
DC Output
Dimensions:
Height: 16” (406mm)
Width: 13” (330mm)
Length: 24.8” (630mm)
Weight:
66 lbs. (29.9 Kg)
Capacity:
1/2” (13mm)
3/4” (19mm) Severance
Work Cable Length: 20 ft (6.1m)
Torch
Model
Gas:
Gas Pressure:
Gas Flow:
Pilot:
Control:
Torch Lead length:
PCH/M-40
Air, Nitrogen
70 PSI ( 4.8 Bar)
200 SCFH / 3.3CFM (95 lpm)
CD Start/ Pulsed DC
Hand switch
Remote Pendant
CNC Interface Cable
25 ft (7.6m)
50 ft (15.2m)
ACCESSORIES
Air Filter Kit
Cat. No. 7-7507
Cutting Guide Kit
Cat. No. 7-8910
Standoff Cutting Guide
Cat. No. 8-7575
Smart Cart
Cat. No. 7-7777
All Systems
.85 Micron Particulate
Extracture for use on
compressed shop air
systems
All Systems
Easy add-on attachments
to allow for straight line,
circle cutting and beveling
for all XL PLUS Systems
PCH-60 and PCH-80 Torches
Simple push-on guide attachment
to allow for torch dragging without
risk of touching tip
All Systems
Rugged steel cart
with large rubber wheels
to maximize system portability
575 Volt Power Transformer Cat. No. 9-7500
For use with XL PLUS systems that require 575 Volt 3 ph input power
WORLD HEADQUARTERS: 101 S. Hanley Road • St. Louis, MO 63105 • 314-721-5573 • FAX 314-746-2161
U.S. CUSTOMER SERVICE: Industrial Park #2 • West Lebanon, NH 03784
(1) 603-298-5711 • FAX (1) 603-298-5720
International Offices
International Customer Service
Oakville, Ontario, Canada
Ph: (1) 905-827-9777
Fax: (1) 905-827-9797
Thermadyne Canada
Oakville, Ontario, Canada
Ph: (1) 905-827-1111
Fax: (1) 905-827-3648
Thermadyne UK
Chorley, England
Ph: (44) 1257-261755
Fax: (44) 1257-261756
Thermadyne Asia Sdn. Bhd.
Kuala Lumpur, Malaysia
Ph: (60) 3-692-2988
Fax: (60) 3-692-1085
Cigweld Australia
Melbourne, Australia
Ph: (61) 3-9487-1234
Fax: (61) 3-9487-1487
Thermadyne do Brasil
Sao Paulo, Brazil
Ph: (55) 11-744-3444
Fax: (55) 11-453-2260
Thermadyne Middle East
Dubai, United Arab Emirates
Ph: (971) 4-632-400
Fax: (971) 4-631-781
Thermadyne de Mexico
Mexico City, Mexico
Ph: (52) 5696-7407
Fax: (52) 5696-7757
Thermadyne Japan
Osaka, Japan
Ph: (81) 6-4809-8411
Fax: (81) 6-4809-8412
Thermadyne Europe
Milan, Italy
Ph: (39) 039-204-991
Fax: (39) 039-204-9922
Form No. 63-9901 (5/99)
© Thermal Dynamics Corp., 1999
www.thermal-dynamics.com
Printed in U.S.A.