XMT® 304CC/CV - Miller Electric

Issued August 2013 • Index No. DC/18.8
®
XMT 304 CC/CV
Quick
Specs
Multiprocess Welding
Power Source
Heavy Industrial Applications
Processes
Input Power
Construction
Shipbuilding
Railroad
Truck/Trailer Manufacturing
Fabrication
Repair Shops
Rental Fleets
MIG (GMAW)
Pulsed MIG (GMAW-P)
Stick (SMAW)
TIG (GTAW)
Flux-Cored (FCAW)
Air Carbon Arc Cutting
and Gouging (CAC-A)
Output Power 10 – 35 V, 5 – 400 A
Weight
Requires 3- or 1-Phase Power
Net: 79.5 lb. (36.1 kg)
Ship: 88.6 lb. (40.2 kg)
Wind Tunnel Technology ™ protects
electrical components and PC boards
from contamination.
Inverter arc control technology provides
greater puddle control for superior 6010
Stick electrode performance.
Fan-On-Demand™ cooling system operates
only when needed, reducing noise, energy
use and the amount of contaminants pulled
through machine.
Large, dual digital meters are easy to
view and are presettable to ease setting
weld output.
Process selector switch reduces the
number of control setup combinations
without reducing any features.
Lift-Arc™ allows TIG starting without the use
of high-frequency. Starts the arc without
contaminating the weld with tungsten.
Optional 115 VAC auxiliary power provides
10 amps of circuit-breaker-protected power
for water circulators, etc.
Line voltage compensation keeps welding
output constant even if input power varies
by +/-10 percent.
Pulsed MIG capabilities with optional
Optima control reduces spatter and
distortion, allows better out-of-position
puddle control, and provides potential
reduction of fume particle emission.
Adaptive Hot Start™ increases the output
amperage at the start of a weld if necessary,
eliminating electrode sticking.
Lightweight, aerospace-grade aluminum
case offers protection with the benefit of
reduced weight.
Specifications (Subject to change without notice.)
Input
Power
Rated Output
at 60%
Duty Cycle
Voltage
Range in
CV Mode
Amperage
Range in
CC Mode
Max.
Open-Circuit
Voltage
Amps Input at Rated Load Output, 60 Hz,
208 V 230 V 400 V 460 V 575 V KVA KW
ThreePhase
300 A at
32 VDC
10 – 35 V
5 – 400 A
90 VDC
33.7
30.5
17
18.9
15.2
12.2 11.6
SinglePhase
225 A at
29 VDC
10 – 35 V
5 – 400 A
90 VDC
52.4
47.4
—
24.5
—
11.3 7.6
Dimensions
Weight
H: 17 in. (432 mm)
W: 12.5 in. (318 mm)
D: 24 in. (610 mm)
79.5 lb.
(36.1 kg)
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Control Panel
4
1
Additional Features
5
2
Auto-Link® circuit automatically links the
power source to primary voltage being
applied (230/460 or 460/575 VAC, single- or
three-phase).
3
Ultra-tough, polycarbonate-blended cover
for control panel protects front controls
from damage.
6
7
Dinse-style weld disconnects provide
high-quality weld cable connections.
1. Voltmeter
2. Power On/Off Switch
3. Inductance/Dig Control
4. Ammeter
5. Voltage/Amperage Adjustment Control
6. Voltage/Amperage Control Switch
7. Process Selector Switch (Rotary Switch)
Performance Data
CC VOLT/AMP CURVE
DUTY CYCLE CHART
500
CV VOLT/AMP CURVE
100
100
3-PHASE AND
460 VAC 1-PHASE OPERATION
80
80
SMAW-MAX
300
230 VAC 1-PHASE OPERATION
150
VOLTS
60
250
225
200
VOLTS
WELDING AMPERES
400
GTAW-MAX
40
GTAW-MIN
SMAW-MIN
0%
20
60
MAX
40
20
25%
MIN
50%
75%
100
10
15
20
25 30
40
50 60 70 80 90 100
DUTY CYCLE
XMT MIGRunner Components
®
XMT ® 304 MIGRunner ™ #951 343
Comes Complete With:
XMT 304 CC/CV power source
22A wire feeder
Bernard® Q400 MIG Gun
Consumables
.035/.045-inch drive roll kit
Regulator/flow gauge with gas hose
MIGRunner Cart with cylinder rack
Bottom tray will hold optional Coolmate 3
(sold separately)
2
0
100%
0
100
200
300
AMPS
0
400
500
0
100
200
300
AMPS
400
500
Genuine Miller Accessories
®
Process Selector Control #042 872
Designed for use with dual wire feeders,
applications where electrical isolation and/or
polarity reversing of weld current is required,
and for welding process changes. Includes
115 VAC/2-amp receptacle, two 14-pin
receptacles and a 10-foot (3 m) 14-pin cord.
RFCS-14 Foot Control
#043 554
Heavy-duty foot current
and contactor control.
Includes 20-foot (6 m)
cord and 14-pin plug.
RHC-14 Hand Control
#242 211 020
Miniature hand control
for remote current
and contactor control.
Dimensions: 4 x 4 x 3.25
inches (102 x 102 x 82 mm).
Includes 20-foot (6 m) cord and 14-pin plug.
RMLS-14 #129 337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward for
maintained contact and back for momentary
contact. Includes 20-foot (6 m) cord and
14-pin plug.
Optima™ #043 389
A microprocessor-based,
multipurpose pulse control for
both synergic MIG (wire welding
or GMAW) or manual MIG
pulsing. Use this control with the
XMT 304 CC/CV power sources
and any Miller wire feeder,
including automatic feeders and spool guns.
Includes a 25-foot (7.6 m) cord with 14-pin plug.
Extension Cords for Optima
#242 205 025 25 ft. (7.6 m)
#242 205 050 50 ft. (15 m)
#242 205 080 80 ft. (24.3 m)
MIGRunner ™ Cart
#195 445
Small footprint
and easily
maneuverable,
with cylinder rack
low enough that
you do not have to
lift bottles.
Wire Feeders/Guns
70 Series
S-74S
#951 196
S-74D
#951 198
S-74DX #951 200
Heavy-duty, industrial, constant-speed 24 VAC
semiautomatic wire feeders with available digital
meters. Ideal for high-duty-cycle MIG (GMAW)
and Flux-Cored (FCAW) welding. Accommodates
a wide variety of wire sizes and types. Includes
Bernard® Q™-Gun! See Lit. Index No. M/3.0.
Spoolmatic® 30A
#130 831
One-pound,
air-cooled spool
gun that extends
the weld process
range by adding a handy portable system for
small wire MIG. Rated at 200 amps at 100 percent
duty cycle. Includes 30-foot (9.1 m) cable
assembly. WC-24 Control (#137 549) required
with 14-pin receptacles.
WC-24 Weld Control
#137 549
Designed for use with Miller CV
power sources supplying 24 VAC
and 14-pin receptacles. For use
with Spoolmatic 30A spool gun.
Coolant Systems
RCC-14 Remote Contactor and Current Control
#151 086
Rotary-motion fingertip control fastens to
TIG torch using two Velcro® straps. Includes
28-foot (8.5 m) cord and 14-pin plug.
®
™
SuitCase X-TREME 8VS
#951 181
SuitCase® X-TREME™ 12VS
#951 543
Lightweight, voltage-sensing wire feeder for a
variety of wires up to .062 inch. Holds up to an
8-inch (8VS) or 12-inch (12VS) spool of wire.
Operates on open-circuit voltage eliminating
the need for a control/power cord. Includes
secondary contactor, gas valve and drive roll kit.
See Lit. Index No. M/6.41 and M/6.42.
RCCS-14 Remote Contactor and Current
Control #043 688
Up-and-down rotary-motion fingertip control.
Great for applications that require a finer
amperage control. Includes 28-foot (8.5 m)
cord and 14-pin plug.
Extension Cords for Remote Controls
and 24 VAC Wire Feeders
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15 m)
#242 208 080 80 ft. (24.3 m)
14-pin plug to 14-pin socket.
Note: Not for use with Optima or 60M Series.
SuitCase 8RC #951 186
SuitCase® 12RC #951 188
Lightweight, modular design and flexible
enough to run a variety of wires up to 5/64-inch
diameter. Holds up to an 8-inch (8RC) or 12-inch
(12RC) spool of wire. Operates using 14-pin
control receptacle. Includes remote voltage
control and drive roll kit. See Lit. Index No. M/6.5.
®
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
Coolmate™ 3
#043 007 115 VAC
#043 008 230 VAC
For use with water-cooled
torches rated up to 500
amps. Unique paddle-wheel
indicator, external filter and easy-fill spout.
Coolmate™ 4
#042 288 115 VAC
For use with water-cooled
torches rated up to 600
amps. Tough molded
polyethylene case with
carrying handle.
Low-Conductivity
TIG Coolant #043 810
Sold in multiples of four
one-gallon recyclable plastic
bottles. Miller coolants
contain a base of ethylene
glycol and deionized water to protect against
freezing to -37° Fahrenheit (-38° C) or boiling to
227° Fahrenheit (108° C).
3
Genuine Miller Accessories (Continued)
®
Note: XMT 304 power sources are equipped with
Dinse-style connectors for secondary connections.
Dinse/Tweco® Adapter
#042 465
Dinse/Cam-Lok Adapter
#042 466
One-piece adapter with
Dinse-style male plug (to power source) on one
end and female receptacle (Tweco or Cam-Lok
for weld cable connection) on other end.
Dinse-Style Connectors
#042 418
Accepts #4 to #1/0 AWG size cable.
#042 533
Accepts #1/0 to #2/0 AWG size cable.
Kit includes one Dinse-style male plug which
attaches to the work and/or weld cables and
plugs into the Dinse-style receptacles on the
power source.
Extension Kits for Dinse-Style
Cable Connectors
#042 419
Accepts #4 to #1/0 AWG size cable.
#042 534
Accepts #1/0 to #2/0 AWG size cable.
Used to adapt or extend weld and/or work
cables. Kit includes one male Dinse-style plug
and one in-line female Dinse-style receptacle.
Ordering Information
Power Source and Options
®
Stock No.
Description
Qty.
®
XMT 304 CC/CV
#903 471
#903 471-01-1
#903 472
208-230/460 VAC with Auto-Link
208-230/460 VAC with Auto-Link® and Auxiliary Power
400 VAC, 50/60 Hz with Auxiliary Power and CE
XMT® 304 MIGRunner™ Package
#951 343
208-230/460 VAC with Auto-Link®
Accessories
Process Selector Control
#042 872
RFCS-14
#043 554
Foot control
RHC-14
#242 211 020
Hand control
RMLS-14
#129 337
Rocker switch
RCC-14
#151 086
Fingertip control
RCCS-14
#043 688
Extension Cords (For 24 VAC wire
feeders and remote controls)
Optima™ MIG Pulse Control
Fingertip control
See page 3. Not to be used with Optima or 60M
#043 389
Optima™ Extension Cords
See page 3
Running Gear
MIGRunner™ Cart
#195 445
Wire Feeders/Guns
SuitCase® X-TREME™ 8VS
#951 181
See Lit. Index No. M/6.41
SuitCase® X-TREME™ 12VS
#951 543
See Lit. Index No. M/6.42
SuitCase® 8RC
#951 186
See Lit. Index No. M/6.5
SuitCase 12RC
#951 188
See Lit. Index No. M/6.5
®
70 Series
See page 3
Spoolmatic® 30A Spool Gun
#130 831
Requires WC-24 for use with 14-pin receptacles
WC-24
#137 549
For use with Spoolmatic 30A and power sources with 14-pin
WC-115A
#137 546-01-1
For use with Spoolmatic 30A and power sources without 14-pin
Bernard® Q™-Series MIG Guns
See Welding Components and Parts Guide
Coolant Systems
See page 3. See Lit. Index No. AY/7.2
Cable Connectors and Adapters
See above
Date:
Distributed by:
© 2013 Miller Electric Mfg. Co.
Total Quoted Price:
Price