American Dryer Corp. Phase 7 / OPL ensor Activated Fire Extinguishing System D120 Installation manual

D120 Installation Manual
Phase 7 / OPL
Sensor Activated Fire Extinguishing System
WARNING: For your safety the information in
this manual must be followed to minimize the
risk of fire or explosion or to prevent property
damage, personal injury or death.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette notice
pour réduire au minimum le risque d’incendie
ou d’explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables à
proximité de cet appareil ou de tout autre
appareil.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Clear the room, building or area of all
occupants.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
• Ne pas tenter d’allumer d’appareils.
• Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment.
• Évacuez la pièce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur
de gaz depuis un voisin. Suivez les
instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
— L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié
ou par le fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry.com
www.amdry.com
ADC Part No. 113179 - 3
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
POUR VOTRE SÉCURITÉ
Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
Important
For your convenience, log the following information:
D120
DATE OF PURCHASE ________________________________________________________ MODEL NO. __________________
RESELLER’S NAME ________________________________________________________________________________________
Serial Number(s)
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,
you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.
IMPORTANT
YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLYAND THE GAS
SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE
REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,
ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA
(Occupational Safety and Health Administration) STANDARDS.
“Caution: Label all wires prior to
disconnection when servicing controls. Wiring
errors can cause improper operation.”
«Attention: Au moment de l’entretien des
commandes, étiquetez tous les fils avant de
les débrancher. Des erreurs de câblage
peuvent entraîner un fonctionnement
inadéquat et dangereux.»
CAUTION
DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.
WARNING
CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S).
CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.
FOR YOUR SAFETY
DO NOT DRY MOP HEADS IN THE DRYER.
DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the dryer door switch, the lint drawer switch,
or the heat safety circuit ever be disabled.
WARNING
The dryer must never be operated with any of the back guards, outer tops, or service
panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
WARNING
DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN
PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or
specified in the installation manual included with the dryer.
Dryer must not be installed or stored in an area where it will be exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
IMPORTANT
Dryer must be installed in a location/environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
Table of Contents
SECTION I
IMPORTANT INFORMATION ............................................................................... 3
A. Receiving and Handling ............................................................................................................... 3
B. Safety Precautions ...................................................................................................................... 4
SECTION II
SPECIFICATIONS/COMPONENT IDENTIFICATION ..................................... 6
A. Specifications ............................................................................................................................. 6
B. Component Identification ............................................................................................................ 8
SECTION III
INSTALLATION PROCEDURES ......................................................................... 10
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
Location Requirements ............................................................................................................. 10
Unpacking/Setting Up ............................................................................................................... 11
Dryer Enclosure Requirements .................................................................................................. 13
Fresh Air Supply Requirements ................................................................................................. 14
Exhaust Requirements ............................................................................................................... 15
Electrical Information ................................................................................................................ 20
Gas Information ........................................................................................................................ 23
Steam Information .................................................................................................................... 27
Preparation For Operation/Start-Up ......................................................................................... 31
Preoperational Tests ................................................................................................................. 32
Compressed Air Requirements .................................................................................................. 34
Shutdown Instructions ............................................................................................................... 35
SECTION IV
SERVICE/PARTS INFORMATION ...................................................................... 36
A. Service ..................................................................................................................................... 36
B. Parts ........................................................................................................................................ 36
SECTION V
WARRANTY INFORMATION............................................................................... 37
A. Returning Warranty Cards ......................................................................................................... 37
B. Warranty .................................................................................................................................. 37
C. Returning Warranty Parts .......................................................................................................... 37
SECTION VI
ROUTINE MAINTENANCE .................................................................................. 39
A. Cleaning ................................................................................................................................... 39
B. Adjustments ............................................................................................................................. 41
C. Lubrication ............................................................................................................................... 41
SECTION VII
MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS ............................... 42
A. Phase 7 .................................................................................................................................... 42
B. Dual Timer ................................................................................................................................ 42
SECTION VIII
DATA LABEL INFORMATION ............................................................................. 43
A. Data Label ............................................................................................................................... 43
SECTION IX
PROCEDURE FOR FUNCTIONAL CHECK
OF REPLACEMENT COMPONENTS ................................................................ 44
SECTION X
PHASE 7 OPL SYSTEM DIAGNOSTICS ............................................................ 45
A. Diagnostic (L.E.D. Display) Fault Messages .............................................................................. 45
SECTION XI
OPTIONAL SENSOR ACTIVATED
FIRE EXTINGUISHING (S.A.F.E.) SYSTEM ..................................................... 47
Installation ...................................................................................................................................... 48
Sensor Activated Fire Extinguishing (S.A.F.E.) System Theory of Operation .................................... 51
System Reset .................................................................................................................................. 51
OPL S.A.F.E. System Check Procedure ......................................................................................... 51
SECTION I
IMPORTANT INFORMATION
A. RECEIVING AND HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or
optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and
wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect
further before delivering carrier leaves.
Dryers damaged in shipment:
1. ALL dryers should be inspected upon receipt and before they are signed for.
2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.
3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a
damaged shipment, should be accepted, but the number received and the number refused must be noted
on the receipt.
4. If you determine that the dryer was damaged after the trucker has left your location, you should call the
delivering carrier’s freight terminal immediately and file a claim. The freight company considers this
concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult
when more than a day or two passes after the freight was delivered. It is your responsibility to file freight
claims. Dryer/parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.
ADC assumes no responsibility for freight claims or damages.
6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508)
678-9000.
IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.
3
B. SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the
user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS...
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALL occupants.
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5. Dryer(s) must be exhausted to the outdoors.
6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or
cleaning method, should not be dried in it.
WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry
cleaning solvents, a combustible detergent, or “all purpose” cleaner.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,
or wax.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a
fire hazard.
WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or
similarly textured rubberlike materials. Drying in a heated basket (tumbler) may damage
plastics or rubber and may be a fire hazard.
4
7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,
and area around the back of the dryer. The frequency of inspection and cleaning can best be determined
from experience at each location.
WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire
hazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical
Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to do so will VOID THE WARRANTY.
9. UNDER NO CIRCUMSTANCES should the dryer door switch, the lint drawer switch, or the heat
safety circuit ever be disabled.
WARNING: PERSONAL INJURY OR FIRE COULD RESULT.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.
12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.
13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than sixty-six percent (66%), 79 lbs (35.83 kg) of its rated capacity.
WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND
THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR
GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS
FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY
EQUIPMENT PER OSHA (Occupational Safety and Health Administration)
STANDARDS.
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40º F (4.44º C) and 130º F (54.44º C).
5
SECTION II
SPECIFICATIONS/COMPONENT IDENTIFICATION
A. SPECIFICATIONS
MAXIMUM CAPACITY (DRY WEIGHT)
TUMBLER DIAMETER
TUMBLER DEPTH
TUMBLER VOLUME
TUMBLER/DRIVE MOTOR
BLOWER/FAN MOTOR
DOOR OPENING (DIAMETER)
DOOR SILL HEIGHT
WATER CONNECTION
Steam
Electric
Gas
DRYERS PER 20’/40’ CONTAINER
DRYERS PER 48’/53’ TRUCK
VOLTAGE AVAILABLE
APPROXIMATE NET WEIGHT
APPROXIMATE SHIPPING WEIGHT
AIRFLOW
60 Hz
50 Hz
HEAT INPUT
EXHAUST CONNECTION (DIAMETER)
COMPRESSED AIR CONNECTION
COMPRESSED AIR VOLUME
INLET PIPE CONNECTION
VOLTAGE AVAILABLE
APPROXIMATE NET WEIGHT
APPROXIMATE SHIPPING WEIGHT
AIRFLOW
60 Hz
50 Hz
EXHAUST CONNECTION (DIAMETER)
COMPRESSED AIR CONNECTION
COMPRESSED AIR VOLUME
OVEN SIZE
kcal/hr
kW
Btu/hr
61,923
72
245,729
VOLTAGE AVAILABLE
APPROXIMATE NET WEIGHT
APPROXIMATE SHIPPING WEIGHT
AIRFLOW
60 Hz
50 Hz
STEAM CONSUMPTION
OPERATING STEAM PRESSURE
EXHAUST CONNECTION (DIAMETER)
COMPRESSED AIR CONNECTION
COMPRESSED AIR VOLUME
BOILER HORSEPOWER (NORMAL LOAD)
SUPPLY CONNECTION
RETURN CONNECTION
54.43 kg
120 lb
112.09 cm
44-1/8”
103.02 cm
40-9/16”
1,016.57 L
35.90 cu ft
0.75 kW
1 hp
2.24 kW
3 hp
79.71 cm
31-3/8”
67.64 cm
26-5/8”
3/4”-11.5 NH (North A meri ca)
3/4” B.S.P.T. (Outsi de North Ameri ca)
3 / 7
9 / 10
208-480v 3ø 3,4w
50/60 Hz
621.42 kg
1,370 lb
648.64 kg
1,430 lb
79.29 cmm
2,800 cfm
66.07 cmm
2,333 cfm
104,578 kcal/hr
415,000 Btu/hr
40.64 cm
16”
1/4” Quick C onnection
0.07 cmh
2.50 cfh
1-1/4” F.N.P.T.
1” F.B.S.P.T. (CE and Australia Only)
208-480v 3ø 3,4w
50/60 Hz
621.42 kg
1,370 lb
648.64 kg
1,430 lb
79.29 cmm
2,800 cfm
66.07 cmm
2,333 cfm
40.64 cm
16”
1/4” Quick C onnection
0.07 cmh
2.50 cfh
Shaded areas are stated in metric equivalents
208-480v 3ø 3,4w
50/60 Hz
657.71 kg
1,450 lb
680.39 kg
1,500 lb
79.29 cmm
2,800 cfm
66.07 cmm
2,333 cfm
204.12 kg/hr
450 lb/hr
8.62 bar
125 psi max
40.64 cm
16”
1/4” Quick C onnection
0.09 cmh
3.25 cfh
13 Bhp
1-1/4” F.N.P.T.
1-1/4” F.N.P.T.
4/26/06
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
6
Specifications
D120
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
7
B. COMPONENT IDENTIFICATION
1. Dryer Front View
Illus. No.
1
2
3
4
5
6
7
Description
Microprocessor Control/Keyboard (touch pad) Panel Assembly (controls)
Control (top access) Door Assembly
Main Door Assembly
Lint Panel Assembly
Lint Door
Wire Diagram (located behind control door)
Top Console (module) Assembly
8
2. Dryer Rear View
Illus. No.
1
2
3
4
5
6
7
Description
Electrical Service Connections
Top Console
Heating Unit
Relay/Wiring Box
Data Label and Installation Label
Air Connection
Exhaust Transition Piece
9
SECTION III
INSTALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the
absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical
Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91
(Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General
Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION
(for Electrical Connections).
A. LOCATION REQUIREMENTS
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such
codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST
EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1M91 (Natural Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and
Gas Plumbing).
1. The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be
removed from the floor area that the dryer is to rest on.
IMPORTANT: “The dryer must be installed on noncombustible floors only.”
2. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
3. The dryer is for use in noncombustible locations.
4. Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply
Requirements in Section D).
5. Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer
Enclosure Requirements in Section C).
6. Provisions must be made for adequate clearances for servicing and for operation as noted in this manual
(refer to Dryer Enclosure Requirements in Section C).
7. Dryer must be exhausted to the outdoors as noted in this manual (refer to Exhaust Requirements in
Section E).
8. Dryer must be located in an area where correct exhaust venting can be achieved as noted in this manual
(refer to Exhaust Requirements in Section E).
IMPORTANT: Dryer should be located where a minimum amount of exhaust duct will be necessary.
9. The dryer must be installed with a proper exhaust duct connection to the outside.
10
10. The dryer must be installed with provisions for adequate combustion and make-up air supply.
CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6
months, inspect the exhaust ducting and remove any lint build up.
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40º F (4.44º C) and 130º F (54.44º C).
B. UNPACKING/SETTING UP
Remove protective shipping material (i.e., plastic wrap and/or optional shipping box) from dryer.
IMPORTANT: Dryer must be transported and handled in an upright position at ALL times.
The dryer can be moved to its final location while still attached to the skid or with the skid removed. To unskid
the dryer, locate and remove the four (4) lag bolts securing the base of the dryer to the wooden skid. Two (2) are
at the rear base, and two (2) are located in the bottom of the lint chamber. To remove the two (2) lag bolts
located in the lint chamber area, remove the front panel.
1. Leveling Dryer
a. To level the dryer, place 4-inch (10.16 cm) square metal shims or other suitable material under the base
pads. It is suggested that the dryer be tilted slightly to the rear (refer to the illustration above).
11
2. If more headroom is needed when moving the dryer into position, the top console (module) may be removed.
a. To Remove Top Console (module)...
1) Disconnect the ground wire (A in the illustration below) located at the rear upper left corner of
the dryer.
2) Remove the six (6) sets of nuts and washers (B in the illustration below) holding the console
(module) to the base.
3) Disconnect the white plug connector (C in the illustration below) located on the top of the rear
electric service/relay box (provides power to the heat circuit).
4) Disconnect air connection from the 3-way micro valve.
5) Lift the console (module) off of the dryer base.
IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.
12
C. DRYER ENCLOSURE REQUIREMENTS
Even though a 12-inch (30.48 cm) clearance is acceptable, it is recommended that the rear of the dryer be
positioned approximately 24-inches (60.96 cm) from the nearest obstruction (i.e., wall) for ease of installation,
maintenance, and service. Bulkheads and partitions should be made from noncombustible materials. The
clearance between the bulkhead header and the dryer must be a minimum of 4-inches (10.16 cm) and must not
extend more than 4-inches (10.16 cm) to the rear of the front. A 2-inch (5.08 cm) clearance is required between
the bulkhead facing and the top of the dryer.
NOTE: Bulkhead facing should not be installed until after the dryer is in place. Ceiling area must be
located a minimum of 12-inches (30.48 cm) above the dryer top console (module) and
18-inches (45.72 cm) for steam models.
NOTE: When fire sprinkler systems are located above the dryers, a minimum of 18-inches (45.72 cm)
above the dryer console (module) is required. Dryers may be positioned sidewall to sidewall,
however, 1 or 2-inches (2.54 or 5.08 cm) is suggested for ease of installation and
maintenance. Allowances must be made for the opening and closing of the control door and
the lint door.
13
D. FRESH AIR SUPPLY REQUIREMENTS
When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and
exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the
make-up air is inadequate, drying time and drying efficiency will be adversely affected. Ignition problems and
sail switch “fluttering” problems may result, as well as premature motor failure from overheating. The dryer
must be installed with provisions for adequate combustion and make-up air supply.
Air supply (make-up air) must be given careful consideration to assure proper performance of each dryer. An
unrestricted source of air is necessary for each dryer. As a general rule, an unrestricted air entrance from the
outdoors (atmosphere) of a minimum of 375 square inches (2419.35 square centimeters) is required for each
dryer. (Based on 1 square inch per 1,000 Btu.)
To compensate for the use of registers or louvers used over the openings, this make-up air must be increased by
approximately thirty-three percent (33%). Make-up air openings should not be located in an area directly near
where exhaust vents exit the building.
It is not necessary to have a separate make-up air opening for each dryer. Common make-up air openings are
acceptable. However, they must be set up in such a manner that the make-up air is distributed equally to ALL
the dryers.
EXAMPLE: For a bank of four (4) dryers, two (2) unrestricted openings measuring 25-inches by 30-inches (63.5
cm by 76.2 cm) are acceptable.
Allowances must be made for remote or constricting passageways or where dryers are located at excessive
altitudes or predominantly low pressure areas.
A = 25-inches (63.5 cm)
B = 30-inches (76.2 cm)
IMPORTANT: Make-up air must be provided from a source free of dry cleaning solvent fumes.
Make-up air that is contaminated by dry cleaning solvent fumes will result in
irreparable damage to the motors and other dryer components.
NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY.
14
E. EXHAUST REQUIREMENTS
1. General Exhaust Ductwork Information
Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork
will create excessive back pressure which results in slow drying, increased use of energy, overheating of
the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or basket (tumbler)
hi-heat thermostats. The dryer must be installed with a proper exhaust duct connection to the outside.
CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors.
CAUTION: DRYER MUST BE EXHAUSTED TO THE OUTDOORS.
CAUTION: IMPROPERLY SIZED OR INSTALLED EXHAUST DUCTWORK CAN
CREATE A POTENTIAL FIRE HAZARD.
NOTE: When dryers are exhausted into a multiple (common) exhaust line, each dryer must be
supplied with a back draft damper.
The ductwork should be laid out in such a way that the ductwork travels as directly as possible to the
outdoors with as few turns as possible. Single or independent dryer venting is recommended.
When single dryer venting is used, the ductwork from the dryer to the outside exhaust outlet should not
exceed 20 feet (6.09 meters). In the case of multiple (common) dryer venting, the distance from the last
dryer to the outside exhaust outlet should not exceed 20 feet (6.09 meters). The shape of the ductwork
is not so critical so long as the minimum cross-sectional area is provided. It is suggested that the use of 90º
turns be avoided; use 30º and/or 45º bends/angles instead. The radius of the elbows should preferably be
1-1/2 times the diameter of the duct. Excluding basket (tumbler)/dryer elbow connections or elbows used
for outside protection from the weather, no more than two (2) elbows should be used in the exhaust duct
run. If more than two (2) elbows are used, the cross-sectional area of the ductwork must be increased in
proportion to the number of elbows used.
ALL ductwork should be smooth inside with no projections from sheet metal screws or other obstructions,
which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be
connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the
building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic
inspection and cleaning of lint from the ductwork.
IMPORTANT: Exhaust back pressure measured by a manometer in the exhaust duct must be no less
than 0 and must not exceed 0.3 inches (0.74 mb) of water column (W.C.).
NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible
materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around).
The duct must be centered within this opening.
IMPORTANT: It is recommended that exhaust or booster fans not be used in the exhaust ductwork
system.
15
a. Outside Ductwork Protection
1) To protect the outside end of the horizontal ductwork from the weather, a 90° elbow bent downward
should be installed where the exhaust exits the building. If the ductwork travels vertically up
through the roof, it should be protected from the weather by using a 180° turn to point the opening
downward. In either case, allow at least twice the diameter of the duct between the duct opening
and the nearest obstruction.
IMPORTANT: DO NOT use screens, louvers, or caps on the outside opening of the exhaust
ductwork.
2. Single Dryer Venting
When possible, it is suggested to provide a separate exhaust duct for each dryer. The exhaust duct should
be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns
as possible. It is suggested that the use of 90° turns in the ducting be avoided; use 30° and/or 45° angles
instead. The shape of the exhaust ductwork is not critical so long as the minimum cross section area is
provided.
IMPORTANT: The minimum duct size for a gas unit is 16-inches (40.64 cm) for a round duct and
14-1/4” x 14-1/4” (36.2 cm x 36.2 cm) for a square duct and for a steam unit is
18-inches (45.72 cm) for a round duct and 16” x 16” (40.64 cm x 40.64 cm) for a
square duct. THE DUCT SIZE MUST NOT BE REDUCED ANYWHERE
DOWNSTREAM OF THE DRYER.
IMPORTANT: Exhaust back pressure measured by a manometer at each basket (tumbler) exhaust
duct area must be no less than 0 and must not exceed 0.3 inches (0.74 mb) of water
column (W.C.).
16
It is suggested that the ductwork from each dryer not exceed 20 feet (6.09 meters) with no more than two
(2) elbows (excluding dryer connections). If the ductwork exceeds 20 feet (6.09 meters) or has numerous
elbows, the cross-sectional area of the ductwork must be increased in proportion to the length and number
of elbows in it. In calculating duct size, the cross-sectional area of a square or rectangular duct must be
increased twenty percent (20%) for each additional 20 feet (6.09 meters). The diameter of a round
exhaust duct should be increased ten percent (10%) for each additional 15 feet (4.57 meters). Each 90º
elbow is equivalent to an additional 40 feet (12.19 meters), and each 45º elbow is equivalent to an additional
20 feet (6.09 meters).
17
IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only be
increased to an extent. Maximum proportional ductwork runs cannot exceed 20 feet
(6.09 meters) more than the original limitations of 20 feet (6.09 meters) with two (2)
elbows. When the ductwork approaches the maximum limits as noted in this manual,
a professional heating, venting, and air conditioning (HVAC) firm should be consulted
for proper venting information.
ALL ductwork should be smooth inside with no projections from sheet metal screws or other obstructions,
which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be
connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the
building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic
inspection and cleaning of lint from the ductwork.
NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible
materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around).
The duct must be centered within this opening.
3. Multiple Dryer (Common) Venting
If it is not feasible to provide separate exhaust ducts for each dryer, ducts from individual dryers may be
channeled into a “common main duct.” The individual ducts should enter the bottom or side of the main
duct at an angle not more than 45° in the direction of the flow and should be spaced at least
48-3/4” (123.82 cm) apart. The main duct should be tapered, with the diameter increasing before each
individual 16-inch (40.54 cm) duct for gas and 18-inch (45.72 cm) duct for steam is added.
IMPORTANT: When exhausted into a multiple (common) exhaust line, a back draft damper must be
installed at each dryer duct.
IMPORTANT: No more than four (4) dryers should be connected to one (1) main common duct.
The main duct may be any shape or cross-sectional area, so long as the minimum cross section area is
provided. The illustrations on the next page show the minimum cross section area for multiple dryer
round or square venting. These figures must be increased 10 square inches (64.52 square centimeters)
when rectangular main ducting is used, and the ratio of duct width to depth should not be greater than
3-1/2 to 1. These figures must be increased in proportion if the main duct run to the last dryer to where it
exhausts to the outdoors is unusually long (over 20 feet [6.09 meters]) or has numerous elbows (more than
two [2]) in it. In calculating ductwork size, the cross-sectional area of a square or rectangular duct must
be increased twenty percent (20%) for each additional 20 feet (6.09 meters). The diameter of a round
exhaust must be increased ten percent (10%) for each additional 20 feet (6.09 meters). Each 90° elbow
is equivalent to an additional 40 feet (12.19 meters) and each 45° elbow is equivalent to an additional 20
feet (6.09 meters).
18
19
IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only be
increased to an extent. Maximum proportional ductwork runs cannot exceed 20 feet
(6.09 meters) more than the original limitations of 20 feet (6.09 meters) with two (2)
elbows. When the ductwork approaches the maximum limits as noted in this manual,
a professional heating, venting, and air conditioning (HVAC) firm should be consulted
for proper venting information.
IMPORTANT: Exhaust back pressure measured by a manometer in the exhaust duct must be no less
than 0 and must not exceed 0.3 inches (0.74 mb) of water column (W.C.).
The ductwork should be smooth inside with no projections from sheet metal screws or other obstructions,
which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be
connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the
building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic
inspection and cleaning of lint from the ductwork.
NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible
materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around).
The duct must be centered within this duct.
F. ELECTRICAL INFORMATION
1. Electrical Requirements
It is your responsibility to have ALL electrical connections made by a properly licensed and competent
electrician to assure that the electrical installation is adequate and conforms to local and state regulations or
codes. In the absence of such codes, ALL electrical connections, material, and workmanship must conform
to the applicable requirements of the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or
in Canada, the Canadian Installation Codes CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION.
IMPORTANT: Failure to comply with these codes or ordinances, and/or the requirements stipulated
in this manual can result in personal injury or component failure.
NOTE: Component failure due to improper installation will VOID THE WARRANTY.
Each dryer should be connected to an independently protected branch circuit. The dryer must be connected
with copper wire only. DO NOT use aluminum wire, which could cause a fire hazard. The copper
conductor wire/cable must be of proper ampacity and insulation in accordance with electric codes for
making ALL service connections.
NOTE: The use of aluminum wire will VOID THE WARRANTY.
NOTE: Wiring diagrams are affixed to the inside at the top front control door and the rear upper back
guard/panel.
20
2. Electrical Service Specifications
Gas and Steam
ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER)
IMPORTANT:
NOTES:
A.
B.
C.
208 VAC AND 230/240 VAC ARE NOT THE SAME. When ordering,
specify exact voltage.
When fuses are used they must be dual element, time delay, current
limiting, class RK1 or RK5 ONLY. Calculate/determine correct fuse value,
by applying either local and/or National Electrical Codes to listed
appliance amp draw data.
Circuit breakers are thermal-magnetic (industrial) motor curve type ONLY.
For others, calculate/verify correct breaker size according to appliance
amp draw rating and type of breaker used.
Circuit breakers for 3-phase (3ø) dryers must be 3-pole type.
SERVICE
VOLTAGE
PHASE
WIRE
SERVICE
208
220
230
240
380
400 / 416
460 / 480
3ø
3ø
3ø
3ø
3ø
3ø
3ø
3
3
3
3
4*
4*
3
APPROX.
AMP DRAW
60 Hz
50 Hz
13.7
—
11.6
—
—
—
6.6
—
10.4
—
10.8
5.9
5.9
—
CIRCUIT
BREAKER
20
20
20
20
15
15
15
* Three wire is available.
9/10/08
Electric – 72 kW
ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER)
IMPORTANT:
NOTES:
A.
B.
C.
208 VAC AND 230/240 VAC ARE NOT THE SAME. When ordering,
specify exact voltage.
When fuses are used they must be dual element, time delay, current
limiting, class RK1 or RK5 ONLY. Calculate/determine correct fuse value,
by applying either local and/or National Electrical Codes to listed
appliance amp draw data.
Circuit breakers are thermal-magnetic (industrial) type ONLY. For others,
calculate/verify correct breaker size according to appliance amp draw
rating and type of breaker used.
Circuit breakers for 3-phase (3ø) dryers must be 3-pole type.
SERVICE
VOLTAGE
PHASE
WIRE
SERVICE
208
230
380
480
3ø
3ø
3ø
3ø
3
3
4*
3
* Three wire is available.
APPROX.
AMP DRAW
60 Hz
50 Hz
213.6
192.3
—
93.2
—
—
115.3
—
CIRCUIT
BREAKER
300
250
150
125
9/10/08
IMPORTANT: The dryer must be connected to the electric supply shown on the data label that is
affixed to the left side panel/wall area behind the control door. In the case of 208
VAC OR 230/240 VAC, the supply voltage must match the electric service
specifications of the data label exactly.
WARNING: 208 VAC AND 230/240 VAC ARE NOT THE SAME. Any damage done to dryer
components due to improper voltage connections will automatically VOID THE
WARRANTY.
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
21
3. Electrical Connections
NOTE: A wire diagram is included with each dryer and is affixed to the back side of the top control
(access) door.
The only electrical input connections to the dryer are
the 3-phase (3ø) power leads (L1, L2, and L3),
GROUND, and in the case of 4 wire service, the
NEUTRAL. These electrical connections are made at
the terminal block located in the service/relay box at the
rear, upper left hand corner of the dryer. To gain access
into this service box, the service cover must be
removed.
The “LINE POWER” and the “GROUND” connections
to the dryer must be made through the knockout hole at
the top of the electric service/relay box. A strain relief
must be used where the line power ground wires go
into the electric service/relay box.
Providing local codes permit, power connections to the dryer can be made by use of a flexible underwriters
laboratory (U.L.) listed power cord/pigtail (wire must conform to ratings of the dryer), or the dryer can be
hard wired directly to the service breaker. In ALL cases, a strain relief must be used where the wire(s)
enter the dryer electrical service (relay) box.
NOTE: A CIRCUIT SERVICING EACH DRYER MUST BE PROVIDED.
4. Grounding
A ground (earth) connection must be provided and installed in accordance with state and local codes. In
the absence of these codes, grounding must conform to applicable requirements of the National Electrical
Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the installation must conform to applicable
Canada Standards: Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION. The
ground connection may be to a proven earth ground at the location service panel.
NOTE: A grounding connection (terminal lug) is provided in the dryer’s electrical service/relay box at
the rear, upper left hand corner of the dryer.
For added personal safety, when possible, it is suggested that a separate ground wire (sized per local codes)
be connected from the ground connection of the dryer to a grounded cold water pipe. DO NOT ground to
a gas pipe or hot water pipe. The grounded cold water pipe must have metal to metal connection ALL the
way to the electrical ground. If there are any nonmetallic interruptions, such as a meter, pump, plastic,
rubber, or other insulating connectors, they must be jumped out with no. 4 copper wire and securely
clamped to bare metal at both ends.
IMPORTANT: For personal safety and proper operation, the dryer must be grounded. For proper
operation of the microprocessor controller (computer), an earth (zero) ground is
required.
NOTE: Grounding via metallic electrical conduit (pipe) is not recommended.
22
G. GAS INFORMATION
It is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gas
plumbing installation is adequate and conforms to local and state regulations or codes. In the absence of such
codes, ALL plumbing connections, materials, and workmanship must conform to the applicable requirements of
the National Fuel Gas Code ANSI Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes
CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST
EDITION.
IMPORTANT: Failure to comply with these codes or ordinances, and/or the requirements stipulated
in this manual, can result in personal injury and improper operation of the dryer.
The dryer and its individual shutoff valves must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The dryer must be isolated from
the gas supply piping system by closing its individual manual shutoff valve during any pressure test of the gas
supply system at test pressures equal to or less than 1/2 psig (3.5 kPa).
IMPORTANT: Failure to isolate or disconnect dryer from supply as noted can cause irreparable
damage to the gas valve, which will VOID THE WARRANTY.
WARNING: FIRE OR EXPLOSION COULD RESULT.
1. Gas Supply
The gas dryer installation must meet the American National Standard...National Fuel Gas Code ANSI
Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes CAN/CGA-B149.1 M91 (Natural
Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION, as well as local codes and ordinances
and must be done by a qualified professional.
NOTE: Undersized gas piping will result in ignition problems, slow drying, increased use of energy, and
can create a safety hazard.
The dryer must be connected to the type of heat/gas indicated on the dryer data label affixed to the left side
panel/wall area behind the control door (refer to the illustration in Section VIII of this manual). If this
information does not agree with the type of gas available, DO NOT operate the dryer. Contact the reseller
who sold the dryer or contact the ADC factory.
IMPORTANT: Any burner changes or conversions must be made by a qualified professional.
The input ratings shown on the dryer data label are for elevations up to 2,000 feet (609.6 meters), unless
elevation requirements of over 2,000 feet (609.6 meters) were specified at the time the dryer order was
placed with the factory. The adjustment or conversion of dryers in the field for elevations over 2,000 feet
(609.6 meters) is made by changing each burner orifice. If this conversion is necessary, contact the reseller
who sold the dryer or contact the ADC factory.
IMPORTANT: THIS GAS DRYER IS NOT PROVIDED WITH AN INTERNAL GAS SUPPLY
SHUTOFF AND AN EXTERNAL GAS SUPPLY SHUTOFF MUST BE
PROVIDED.
23
2. Technical Data
a. Gas Specifications
TYPE OF GAS
NATURAL
Manifold Pressure*
In-Line Pressure
LIQUID PROPANE
3.5 inches W.C.
8.7 mb
10.5 inches W.C.
26.1 mb
6.0 - 12.0 inches W.C.
14.92 - 29.9 mb
11.0 inches W.C.
27.4 mb
Shaded areas are stated in metric equivalents
* Measured at the gas valve pressure tap when the gas valve is on.
b. Gas Connections:
Inlet connection ---- 1-1/4” F.P.T.
Inlet supply size ---- 1-1/4” N.P.T. (minimum)
Btu/hr input --------- 415,000 (104,580 kcal/hr)
1) Natural Gas
Regulation is controlled by the dryer’s gas valve’s internal regulator. Incoming supply pressure
must be consistent between a minimum of 6.0 inches (14.92 mb) and a maximum of 12.0 inches
(29.9 mb) water column (W.C.) pressure.
2) Liquid Propane (L.P.) Gas
Dryers made for use with L.P. gas have the gas valve’s internal pressure regulator blocked open so
that the gas pressure must be regulated upstream of the dryer. The pressure measured at each gas
valve pressure tap must be a consistent 10.5 inches (26.1 mb) water column. There is no regulator
or regulation provided in an L.P. dryer. The water column pressure must be regulated at the source
(L.P. tank) or an external regulator must be added to each dryer.
TYPE OF GAS
MODEL
NUMBER
BTU
Per Hour
Rating
kcal/hr
Rating
D-120
415,000
104,580
Natural
Qty. D.M.S.*
3
#2
Liquid Propane
Part
Number
140839
Shaded area is stated in metric equivalent
* Drill Material Size (D.M.S.) equivalents are as follows:
Natural Gas .................. #2 = 0.2210” (5.6134 mm).
Liquid Propane Gas ..... #30 = 0.1285” (3.2639 mm).
24
Qty. D.M.S.*
3
#30
Part
Number
140819
L.P.
Conversion Kit
Part Number
882233
3. Piping/Connections
ALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATEST
EDITION, or in Canada, CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane
[L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing), as well as local codes and
ordinances and must be done by a qualified professional. It is important that gas pressure regulators meet
applicable pressure requirements, and that gas meters be rated for the total amount of ALL the appliance
BTUs being supplied.
The dryer is provided with a 1-1/4” N.P.T. inlet pipe connection extending out the back area of the burner
box. The minimum pipe size (supply line) to the dryer is 1-1/4” N.P.T. For ease in servicing, the gas supply
line of each dryer must have its own shutoff valve.
The size of the main gas supply line (header) will vary depending on the distance this line travels from the
gas meter or, in the case of L.P. gas, the supply tank, other gas-operated appliances on the same line, etc.
Specific information regarding supply line size should be determined by the gas supplier.
NOTE: Undersized gas supply piping can create a low or inconsistent pressure, which will result in
erratic operation of the burner ignition system.
Consistent gas pressure is essential at ALL gas connections. It is recommended that a 1-inch (2.54 cm)
pipe gas loop be installed in the supply line servicing a bank of dryers. An in-line pressure regulator must be
installed in the gas supply line (header) if the (natural) gas pressure exceeds 12.0 inches (29.9 mb) of water
column (W.C.) pressure.
NOTE: A consistent water column test pressure of 3.5 inches (8.7 mb) for natural gas and 10.5 inches
(26.1 mb) for L.P. dryers is required at the gas valve pressure tap of each dryer for proper and
safe operation.
A 1/8” N.P.T. plugged tap, accessible for a test gauge connection, must be installed in the main gas supply
line immediately upstream of each dryer.
IMPORTANT: Pipe joint compounds that resist the action of natural gas and L.P. gas must be used.
IMPORTANT: Test ALL connections for leaks by brushing on a soapy water solution (liquid
detergent works well).
WARNING: NEVER TEST FOR LEAKS WITH A FLAME!!!
ALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATEST
EDITION, or in Canada, CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or
LATEST EDITION (for General Installation and Gas Plumbing), as well as local codes and ordinances and
must be done by a qualified professional. It is important that gas pressure regulators meet applicable
pressure requirements, and that gas meters be rated for the total amount of ALL the appliance BTUs being
supplied.
25
IMPORTANT: The dryer and its individual shutoff valve must be disconnected from the gas supply
piping system during any pressure testing of that system at test pressures in excess of
1/2 psig (3.5 kPa).
NOTE: The dryer must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure test of the gas supply system at test pressures equal to or less
than 1/2 psig (3.5 kPa).
26
H. STEAM INFORMATION
It is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gas
plumbing installation is adequate and conforms to local and state regulations or codes.
IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in
component failure, which will VOID THE WARRANTY.
NOTE: The dryer is manufactured with a pneumatic (piston) damper system, which requires an
external supply of clean, dry, regulated air 80 PSI +/- 10 PSI (5.51 bar +/- 0.69 bar). Refer
to Steam Damper Air System Connections, item 4 (page 29).
1. Steam Coil PH Level
The normal PH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For
steel type steam coils the PH level must be maintained between a value of 9.5 to 10.5. These limits are set
to limit the acid attack of the steam coils.
IMPORTANT: Coil failure due to improper PH level will VOID THE WARRANTY.
2. Steam Requirements - High Pressure
Inlet -------- 1-1/4” supply line connection -- qty. one (1) at top manifold.
Return ----- 1-1/4” return line connection --- qty. one (1) at bottom manifold.
OPERATING STEAM PRESSURE
MAXIMUM
125 psig
862 kPa
MINIMUM
100 psig*
689 kPa
HEAT INPUT (NORMAL LOAD)
13 Bhp
CONSUMPTION (APPROXIMATE)
450 lbs/hr
204 kg/hr
Shaded areas are stated in metric equivalents
* Minimum operating pressure for optimum results.
3. Installation Instructions
To insure an adequate supply of steam is provided, be sure that the steam supply lines and steam return
lines are sized and laid out as stipulated in this manual. Inadequate steam supply lines and steam return
lines or improper steam plumbing will result in poor performance and can cause component failure. Clean,
dry steam must be provided to the dryer.
IMPORTANT: Steam coil failure due to water hammer by wet steam will VOID THE WARRANTY.
27
a. The pressure of the condensate in the steam supply line will cause water hammer and subsequent heat
exchanger (steam coil) failure. The steam supply connection into the main supply line must be made
with a minimum 12-inch (30.48 cm) riser. This will prevent any condensate from draining towards the
dryer.
b. The steam supply line to the dryer must include a 12-inch (30.48 cm) riser along with a drip trap and
check valve. This will prevent any condensate from entering the steam coil.
c. Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause
the steam coil connections to crack if they are hard piped to the supply and return mains.
d. Shutoff valves for each dryer should be installed in the supply line, return line, and drip trap return line.
This will allow the dryer to be isolated from the supply main and the return main if the dryer needs
maintenance work.
e. Install an inverted bucket steam trap and check valve at least 12-inches (30.48 cm) below the steam
coil as close to the coil as possible.
1) An inverted bucket steam trap with a capacity of 1,200 lbs (544 kg) of condensate per hour @ 125
PSI (8.62 bar) is required for each unit.
f. Dryers with optional solenoid valve must be mounted with coil positioned directly above the valve body.
g. The supply line and the return line should be insulated. This will save energy and provide for the safety
of the operator and maintenance personnel.
h. Water pockets in the supply line, caused by low points, will provide wet steam to the coil possibly
causing steam coil damage. ALL horizontal runs of steam supply piping should be pitched 1/4-inch
(6.35 mm) for every 1 foot (0.31 meters) back towards the steam supply header causing the condensate
in the line to drain to the header. Install a bypass trap in any low point to eliminate wet steam.
28
4. Steam Damper Air System Connections
The dryer is manufactured with a pneumatic (piston) damper system, which requires an external supply of
compressed air. The air connection is made to the steam damper solenoid valve, which is located at the
rear of the top console.
a. Air Requirements
COM PRESSED
AIR SUPPLY
AIR PRESSURE
Normal
80 PSI
5.51 bar
Minimum Supply
70 PSI
4.82 bar
Maximum Supply
90 PSI
6.21 bar
Shaded areas are stated in metric equivalents
b. Air Connection
Air connection to system --- 1/8” F.P.T.
c. No air regulator or filtration is provided with the dryer. External regulation/filtration of 80 PSI (5.51 bar)
must be provided. It is suggested that a regulator/filter gauge arrangement be added to the compressed
air line just before the dryer connection. This is necessary to insure that correct and clean air pressure
is achieved.
5. Steam Damper System Operation
The steam damper, as shown in the top illustration (Diagram 1) on page 30, allows the coil to stay
constantly charged eliminating repeated expansion and contraction. When the damper is opened, the air
immediately passes through the already hot coil, providing instant heat to start the drying process. When
the damper is closed, ambient air is drawn directly into the basket (tumbler), allowing a rapid cool down.
Diagram 1 shows the damper in the heating (open) mode, allowing heat into the basket (tumbler).
Diagram 2 shows the damper in the cool down (closed) mode, pulling ambient air directly into the basket
(tumbler) without passing through the coils.
NOTE: With the dryer off or with no air supply, the steam damper is in cool down mode as shown in
Diagram 2 (refer to the illustration on the following page).
29
6. Steam Damper Air Piston (Flow Control) Operation Adjustment
Although the steam damper operation was tested and adjusted prior to shipping at 80 PSI (5.51 bar), steam
damper operation must be checked before the dryer is put into operation. Refer to page 33 for instructions
to check steam damper operation. If steam damper adjustment is necessary, locate the flow control valve
and make the necessary adjustments as noted below.
30
I. PREPARATION FOR OPERATION/START-UP
The following items should be checked before attempting to operate the dryer:
1. Read ALL “CAUTION,” “WARNING,” and “DIRECTION” labels attached to the dryer.
2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label that is
affixed to the left side panel/wall area behind the control door (refer to the illustration on page 9). In the
case of 208 VAC OR 230/240 VAC, the supply voltage must match the electric service exactly.
3. GAS MODELS - check to assure that the dryer is connected to the type of heat/gas indicated on the dryer
data label.
4. GAS MODELS - the sail switch damper assembly was installed and pre-adjusted at the factory prior to
shipping. However, each sail switch adjustment must be checked to assure that this important safety
control is functioning.
5. GAS MODELS - be sure that ALL gas shutoff valves are in the open position.
6. Be sure that ALL electric box covers have been replaced.
7. Check ALL service doors to assure that they are closed and secured in place.
8. Be sure the lint drawer is securely in place.
NOTE: LINT DRAWER MUST BE CLOSED TO ACTIVATE THE SAFETY SWITCH
OTHERWISE THE DRYER WILL NOT START.
9. Rotate the basket (tumbler/drum) by hand to be sure it moves freely.
10. Check bolts, nuts, screws, terminals, and fittings for security.
11. STEAM MODELS - check to insure air supply (80 PSI [5.51 bar]) is connected to the dryer.
12. STEAM MODELS - check to insure ALL steam shutoff valves are open.
13. STEAM MODELS - check steam damper operation.
14. Check basket (tumbler) bearing setscrews to insure they are ALL tight.
31
J. PREOPERATIONAL TESTS
ALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test
should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or
due to marginal location (installation) conditions.
1. Turn on electric power to the dryer.
2. Make sure the main door is closed and the lint drawer is securely in place.
3. Refer to the Operating Instructions for starting your particular model dryer.
4. Check to insure that the basket (tumbler) starts in the clockwise (CW) direction. Additionally, check the
direction of the motorized impellor to insure that the motorized impellor rotates in the clockwise (CW)
direction as viewed from the front. If it is, the phasing is correct. If the phasing is incorrect, reverse two
(2) of the leads at L1, L2, or L3 of the power supply connections made to the dryer.
IMPORTANT: Motorized impellor as viewed from the front must turn in the clockwise (CW)
direction, otherwise the dryer efficiency will be drastically reduced and premature
component failure can result.
5. Heat Circuit Operational Test
a. Gas Models
1) When the dryer is first started (during initial start-up), the burner has a tendency not to ignite on the
first attempt. This is because the gas supply piping is filled with air, so it may take a few minutes for
this air to be purged from the lines.
2) The dryer is equipped with a Direct Spark Ignition (DSI) system, which has internal diagnostics. If
ignition is not established after three (3) attempts, the heat circuit DSI module will LOCKOUT until
it is manually reset. To reset the DSI system, open and close the main door and restart the dryer
(press the “START”
key).
NOTE: During the purging period, check to be sure that ALL gas shutoff valves are open.
3) Once ignition is established, a gas pressure test should be taken at the gas valve pressure tap of
each dryer to assure that the water column (W.C.) pressure is correct and consistent.
NOTE: Water column pressure requirements (measured at the gas valve pressure tap)...
Natural Gas ---------------------- 3.5 inches (8.7 mb) water column.
Liquid Propane (L.P.) Gas ----- 10.5 inches (26.1 mb) water column.
IMPORTANT: There is no regulator provided in an L.P. dryer. The water column pressure must be
regulated at the source (L.P. tank) or an external regulator must be added to each
dryer.
32
b. Steam Models
1) Check to insure that the steam damper is functioning properly.
a) The steam damper should not “slam” (open or closed) when it reaches the end of (piston)
travel. Additionally, the steam damper should not bind and/or stop during travel. If either of
these conditions occur, the flow control must be adjusted. Refer to the bottom illustration on
page 30 for air adjustment instructions.
6. Make a complete operational check of ALL safety related circuits (i.e., lint drawer switch, and sail switch
on gas models).
NOTE: To check for proper sail switch operation, open the main door and while holding main door
switch plunger in, start the dryer. The dryer should start but the heat circuit should not be
activated (on). If the heat (burner) does activate, shut the dryer off and make the necessary
adjustments.
7. A reversing basket (tumbler) dryer should never be operated with less than a 79 lb (35.83 kg) load (dry
weight). The size of the load will affect the coast-down and dwell (stop) times. The basket (tumbler) must
come to a complete stop before starting in the opposite direction.
a. Microprocessor Controller (Computer) Dryer Models
1) Spin and dwell (stop) times are not adjustable in the Automatic Mode and have been preprogrammed
into the microprocessor controller (computer) for 150-seconds spin time in the forward direction
and 120-seconds in the reverse direction with a 5-second dwell (stop) time.
2) Spin and dwell (stop) times are adjustable in the Manual (timed) Mode.
BASKET (TUMBLER) COATING
The basket (tumbler) is treated with a protective coating. We suggest dampening old garments or cloth material
with a solution of water and nonflammable mild detergent and tumbling them in the basket (tumbler) to remove
this coating.
8. Each dryer should be operated through one (1) complete cycle to assure that no further adjustments are
necessary and that ALL components are functioning properly.
9. Make a complete operational check of ALL operating controls...
a. Microprocessor controller (computer) programs/selections...
1) Each computer has been preprogrammed by the factory with the most commonly used parameter
(program) selections. If computer program changes are required, refer to the computer programming
manual, which was shipped with the dryer.
33
K. COMPRESSED AIR REQUIREMENTS
The dryer requires an external supply of compressed air (2.5 cfh at 80 PSI [0.07 cmh at 5.51 bar] for gas models
and 3.25 cfh at 80 PSI [0.09 cmh at 5.51 bar] for steam models). For steam models, compressed air is necessary
for the air operated steam damper. On both the steam models as well as the gas models, compressed air is
necessary/required for blower air jet operation to clean lint from the impellor/fan (squirrel cage).
1. Air Requirements
a. Microprocessor Controller (Computer) Dryers...
COM PRESSED
AIR SUPPLY
AIR PRESSURE
Normal
80 PSI
5.51 bar
Minimum Supply
70 PSI
4.82 bar
Maximum Supply
90 PSI
6.21 bar
Shaded areas are stated in metric equivalents
2. Air Regulation
a. No air regulation or air filtration is provided with the dryer. External regulation/filtration of 80 PSI (5.51
bar) must be provided. It is suggested that a filter/regulator/gauge (F/R/G) arrangement be added to
the compressed air line just before the dryer connection. This is necessary to insure that correct and
clean air pressure is achieved.
3. Air Connection
a. Air connection to this system is an 1/8” F.P.T. (female pipe thread) as per the illustration below.
34
L. SHUTDOWN INSTRUCTIONS
If the dryer is to be shutdown (taken out of service) for a period of time, the following must be performed:
1. Discontinue power to the dryer either at the external disconnect switch or the circuit breaker.
2. Discontinue the heat supply:
a. GAS MODELS...discontinue the gas supply.
1) SHUT OFF external gas supply shutoff valve.
b. STEAM MODELS...discontinue the steam supply.
1) SHUT OFF external (location furnished) shutoff valve.
35
SECTION IV
SERVICE/PARTS INFORMATION
A. SERVICE
1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If service is
required, contact the reseller from whom the ADC equipment was purchased. If the reseller cannot be
contacted or is unknown, contact the ADC Service Department for a reseller in your area.
NOTE: When contacting the ADC Service Department, be sure to give them the correct model
number and serial number so that your inquiry is handled in an expeditious manner.
B. PARTS
1. Replacement parts should be purchased from the reseller from whom the ADC equipment was purchased.
If the reseller cannot be contacted or is unknown, contact the ADC Parts Department for a reseller in
your area. Parts may also be purchased directly from the factory by calling the ADC Parts Department at
(508) 678-9000 or you may FAX in your order at (508) 678-9447.
NOTE: When ordering replacement parts from the ADC reseller or the ADC factory be sure to give
them the correct model number and serial number so that your parts order can be
processed in an expeditious manner.
36
SECTION V
WARRANTY INFORMATION
A. RETURNING WARRANTY CARDS
1. Before any dryer leaves the ADC factory test area, a warranty card is placed on the back side of the main
door glass. These warranty cards are intended to serve the customer where we record the individual
installation date and warranty information to better serve you should you file a warranty claim.
a. If a warranty card did not come with your dryer, contact the ADC Warranty Department or the ADC
Service Department at (508) 678-9000.
IMPORTANT: A separate warranty card must be completed and returned for each individual dryer.
NOTE: Be sure to include the installation date when returning the warranty card(s).
B. WARRANTY
For a copy of the ADC commercial warranty covering your particular dryer(s), contact the ADC reseller from
whom you purchased the equipment and request a dryer warranty form. If the reseller cannot be contacted or
is unknown, warranty information can be obtained from the factory by contacting the ADC Warranty Department
at (508) 678-9000.
NOTE: Whenever contacting the ADC factory for warranty information, be sure to have the dryer’s
model number and serial number available so that your inquiry can be handled in an
expeditious manner.
C. RETURNING WARRANTY PARTS
ALL dryer or parts warranty claims or inquires should be addressed to the ADC Warranty Parts Department.
To expedite processing, the following procedures must be followed:
1. No parts are to be returned to ADC without prior written authorization (“Return Material Authorization”
[R.M.A.]) from the factory.
NOTE: An R.M.A. is valid for only thirty (30) days from date of issue.
a. The R.M.A. issued by the factory, as well as any other correspondence pertaining to the returned
part(s), must be included inside the package with the failed merchandise.
37
2. Each part must be tagged with the following information:
a. Model number and serial number of the dryer from which part was removed.
b. Nature of failure (be specific).
c. Date of dryer installation.
d. Date of part failure.
e. Specify whether the part(s) being returned is for a replacement, a credit, or a refund.
NOTE: If a part is marked for a credit or a refund, the invoice number covering the purchase of the
replacement part must be provided.
NOTE: Warranty tags (ADC Part No. 450064) are available at “no charge” from ADC upon request.
3. The company returning the part(s) must clearly note the complete company name and address on the
outside of the package.
4. ALL returns must be properly packaged to insure that they are not damaged in transit. Damage claims
are the responsibility of the shipper.
IMPORTANT: No replacements, credits, or refunds will be issued for merchandise damaged in
transit.
5. ALL returns should be shipped to the ADC factory in such a manner that they are insured and a proof of
delivery can be obtained by the sender.
6. Shipping charges are not the responsibility of ADC. ALL returns should be “prepaid” to the
factory. Any “C.O.D.” or “COLLECT” returns will not be accepted.
IMPORTANT: No replacements, credits, or refunds will be issued if the claim cannot be processed
due to insufficient information. The party filing the claim will be notified in writing,
either by “FAX” or “CERTIFIED MAIL - Return Receipt Requested,” as to the
information necessary to process claim. If reply is not received by the ADC
Warranty Department within thirty (30) days from the FAX/letter date, then no
replacements, credits, or refunds will be issued, and the merchandise will be
discarded.
38
SECTION VI
ROUTINE MAINTENANCE
A. CLEANING
A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from
various areas of the dryer, as well as throughout the ductwork system. The frequency of cleaning can best be
determined from experience at each location. Maximum operating efficiency is dependent upon proper air
circulation. The accumulation of lint can restrict this airflow. If the guidelines in this section are met, an ADC
dryer will provide many years of efficient, trouble free, and most importantly safe operation.
WARNING: LINT FROM MOST FABRICS IS HIGHLY COMBUSTIBLE. THE
ACCUMULATION OF LINT CAN CREATE A POTENTIAL FIRE HAZARD.
WARNING: KEEP DRYER AREA CLEAR AND FREE FROM COMBUSTIBLE
MATERIALS, GASOLINE, AND OTHER FLAMMABLE VAPORS AND
LIQUIDS.
NOTE: REMOVE POWER FROM THE DRYER BEFORE PERFORMING ANY
MAINTENANCE IN THE DRYER.
NOTE: Suggested time intervals shown are for average usage which is considered six (6) to eight (8)
operational (running) hours per day.
IMPORTANT: Dryer produces combustible lint and must be exhausted to the outdoors. Every 6
months, inspect the exhaust ducting and remove any lint build up.
CLEAN LINT FROM LINT DRAWER/SCREEN EVERY THIRD OR FOURTH LOAD.
NOTE: The frequency of cleaning the lint screens can best be determined from experience at each
location.
WEEKLY
Clean lint accumulation from the lint chamber, thermostat, and microprocessor temperature sensor (sensor
bracket) area.
WARNING: TO AVOID HAZARD OF ELECTRICAL SHOCK, DISCONTINUE
ELECTRICAL POWER SUPPLY TO THE DRYER.
39
STEAM DRYERS
Clean the steam coil fins. Compressed air and a vacuum cleaner with brush attachment are suggested.
NOTE: When cleaning steam coil fins, be careful not to bend the fins. If fins are bent, straighten by
using a fin comb, which is available from any local air conditioning supply house.
90 DAYS
Remove lint from around basket (tumbler), drive motors, and surrounding areas. Remove lint from the gas valve
burner area with a dusting brush or vacuum cleaner attachment.
Remove lint accumulation from inside the control box and at rear area behind the control box.
6 MONTHS
Inspect and remove lint accumulation in customer furnished exhaust ductwork system and from dryer’s internal
exhaust ducting.
NOTE: THE ACCUMULATION OF LINT IN THE EXHAUST DUCTWORK CAN
CREATE A POTENTIAL FIRE HAZARD.
NOTE: DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.
CHECK CUSTOMER FURNISHED BACK DRAFT DAMPERS IN THE EXHAUST
DUCTWORK. INSPECT AND REMOVE ANY LINT ACCUMULATION, WHICH
CAN CAUSE THE DAMPER TO BIND OR STICK.
NOTE: A back draft damper that is sticking partially closed can result in slow drying and shutdown of
the heat circuit safety switches or thermostats.
NOTE: When cleaning the dryer cabinet(s), avoid using harsh abrasives. A product intended for the
cleaning of appliances is recommended.
Check ALL V-belts for tightness and wear. Retighten, realign, or replace V-belt if required.
NOTE: Replace in matched sets (both belts).
40
B. ADJUSTMENTS
7 DAYS AFTER INSTALLATION AND EVERY 6 MONTHS THEREAFTER
Inspect bolts, nuts, screws, (bearing setscrews), grounding connections, and nonpermanent gas connections
(i.e., unions, shutoff valves, and orifices). Motor and drive belts should be examined. Cracked or seriously
frayed belts should be replaced. Tighten loose V-belts when necessary. Complete operational check of
controls and valves. Complete operational check of ALL safety devices (i.e., door switch, lint drawer switch,
sail switch, burner and hi-limit thermostat).
C. LUBRICATION
The drive shaft bearings and idler shaft bearings should be lubricated every 3 months. Use a #2 grease or its
equivalent. Lubrication is necessary.
The motor bearings and under normal/most conditions the basket (tumbler) bearing are permanently lubricated.
It is physically possible to relubricate the basket (tumbler) bearing if you choose to do so even though this
practice may not be necessary. Use Industrial Chevron ball or roller bearing SRI grease NLGI2 or its equivalent
which has a broad operating temperature range of -22° F (-30° C) to 350° F (177° C).
41
SECTION VII
MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS
A. PHASE 7
This dryer was manufactured with a manual reset burner hi-limit thermostat, which is monitored by the Phase 7
computer. If the burner hi-limit is open prior to the start of the drying cycle, the dryer will start momentarily and
then shut down, the Phase 7 computer will display “BURNER HIGH LIMIT FAULT” with an audio indication.
If the burner hi-limit opens during a drying cycle, the Phase 7 computer will also display the same error code
described above, along with an audio indication. If the drum temperature is above 100° F (38° C), the dryer will
continue to run with no heat for 3 minutes or until the drum temperature has dropped below 100° F (38° C). For
non-coin models, the clear/stop button on the Phase 7 keyboard (touch pad) must be pressed to clear the error
condition. For coin models, the pause key must be held down for 3-seconds to clear the fault. The open burner
hi-limit must be reset “manually” prior to the start of the next cycle.
B. DUAL TIMER
This dryer was manufactured with a manual reset burner hi-limit thermostat. If the burner hi-limit is open prior
to the start of the drying cycle, or during the cycle, the dryer will not recognize the open state of the burner
hi-limit and will start or continue through the drying cycle with no heat. Manual reset hi-limit must be reset
manually.
This hi-temperature condition may be caused due to a restricted exhaust, poor airflow, or improper burner
operation.
The location of the burner hi-limit is on the right side of the burner box, looking at the burner from the back of the
dryer.
WARNING: Discontinue power to dryer before attempting to reset hi-limit.
42
SECTION VIII
DATA LABEL INFORMATION
A. DATA LABEL
When contacting American Dryer Corporation, certain information is required to insure proper service/parts
information from ADC. This information is on the data label that is affixed to the left side panel/wall area behind
the control door. When contacting ADC, please have the model number and serial number available.
1. MODEL NUMBER – Describes the size of the dryer and the type of heat (gas, electric, or steam).
2. SERIAL NUMBER – Allows the manufacturer to gather information on your particular dryer.
3. MANUFACTURING CODE NUMBER – The number issued by the manufacturer, which describes ALL possible options
on your particular model.
4. TYPE OF HEAT – This describes the type of heat for your particular dryer, gas (either natural gas or liquid propane [L.P.]
gas), electric, or steam.
5. HEAT INPUT (for GAS DRYERS) – This describes the heat input in British thermal units per hour (Btu/hr).
6. ORIFICE SIZE (for GAS DRYERS) – Gives the number drill size used.
7. ELECTRIC SERVICE – This describes the electric service for your particular model.
8. GAS MANIFOLD PRESSURE (for GAS DRYERS) – This describes the manifold pressure taken at the gas valve tap.
43
SECTION IX
PROCEDURE FOR FUNCTIONAL CHECK
OF REPLACEMENT COMPONENTS
1. For Heat Control Module Ignition Circuit
a. For Models with Direct Spark Ignition (DSI) Module (Type I)
Theory of Operation:
Start the drying cycle. When the gas burner ignites within the
chosen trial for ignition time (6-seconds), the flame sensor
detects gas burner flame and signals the DSI module to keep
the gas valve open as long as there is a call for heat. The DSI
module will “LOCKOUT” if the gas burner flame is not sensed
at the end of the trial for ignition period. The trial for ignition
period will be repeated for a total of three (3) retries/trials (the
initial try and two [2] more retries/trials). If the flame is not
sensed at the end of the third retry/trial (inter-purge period of
30-seconds), the DSI module will “LOCKOUT” (light emitting
diode [L.E.D.] diagnostic indicator flashes).
A steady L.E.D. indicator indicates normal operation.
No L.E.D. indicator indicates a power or an internal failure has occurred.
b. For Models with DSI Module (Type II)
Theory of Operation:
Start the drying cycle. When the gas burner ignites within the
chosen trial for ignition time (8-seconds), the flame sensor
detects gas burner flame and signals the DSI module to keep
the gas valve open as long as there is a call for heat. The DSI
module will “LOCKOUT” if the gas burner flame is not sensed
at the end of the trial for ignition period. The trial for ignition
period will be repeated for a total of three (3) retries/trials (the
initial try and two [2] more retries/trials). If the flame is not
sensed at the end of the third retry/trial (inter-purge period of
30-seconds), the DSI module will “LOCKOUT” (a red L.E.D.
diagnostic indicator will flash).
An unlit red L.E.D. diagnostic indicator indicates normal operation.
A lit green L.E.D. diagnostic indicator indicates dryer controller is calling for heat and that ALL interlocks
44
SECTION X
PHASE 7 OPL SYSTEM DIAGNOSTICS
IMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY
AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY
COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO
ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR
TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health
Administration) STANDARDS.
ALL major circuits, including door, microprocessor temperature sensor, heat and motor circuits are monitored.
The Phase 7 OPL microprocessor controller (computer) will inform the user, via the light emitting diode (L.E.D.)
display of certain failure messages, along with L.E.D. indicators on the input/output (I/O) board on the back
panel of the front right control door.
A. DIAGNOSTIC (L.E.D. DISPLAY) FAULT MESSAGES
45
OUTPUTS: (GREEN)
INPUTS: (RED)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
FAN - Blower Fan On
FWD - Basket (Tumbler) Forward
REV - Basket (Tumbler) Reverse
AIR JET - Air Jet On
HEAT - Front Heat
STEAM - Steam Injection
AUX - Fire Suppression System (F.S.S.) Active On
FUSE - 24 VAC To Board (F2)
LINT - Lint Drawer Closed
MAIN - Main Door Closed
EXHL - Exhaust High Limit
SAIL - Sail Switch
BRHL - Burner High Limit
GAS_V - Gas Valve
ESTOP - Emergency Stop
Input/Output (I/O) Board Output Description (“Green” light emitting diode [L.E.D.])
1. FAN – (GREEN L.E.D.)
2. FWD – (GREEN L.E.D.)
3. REV – (GREEN L.E.D.)
4. AIR JET – (GREEN L.E.D.)
5. HEAT – (GREEN L.E.D.)
6. STEAM – (GREEN L.E.D.)
7. AUX – (GREEN L.E.D.)
This L.E.D. will indicate the status of the Fan output. If the request to turn
on the Fan (blower) is made, then the L.E.D. is ON.
This L.E.D. will indicate the status of the Basket (Tumbler) Forward direction
output. If the request to tumble the drum in the Forward direction is made,
then the L.E.D. is ON.
This L.E.D. will indicate the status of the Basket (Tumbler) Reverse direction
output. If the request to tumble the drum in the Reverse direction is made,
then the L.E.D. is ON.
This L.E.D. will indicate the status of the Air Jet output. If the request to
turn on the Air Jet is made, then the L.E.D. is ON.
This L.E.D. will indicate the status of the Front Heat output. If the request
to turn on the Front Burner is made, then the L.E.D. is ON.
This L.E.D. will indicate the status of the Steam Injection output. If the
request to turn on the Steam Injection is made, then the L.E.D. is ON.
This L.E.D. will indicate the status of the F.S.S. output. If the request to
turn on the F.S.S. is made, then the L.E.D. is ON.
Input/Output (I/O) Board Input Description (“Red” L.E.D.)
8. FUSE – (RED L.E.D.)
9. LINT – (RED L.E.D.)
10. MAIN – (RED L.E.D.)
11. EXHL – (RED L.E.D.)
12. SAIL – (RED L.E.D.)
13. BRHL – (RED L.E.D.)
14. GAS_V – (RED L.E.D.)
15. ESTOP – (RED L.E.D.)
This L.E.D. will indicate the status of the (F2), which fuses the 24 VAC
supplied to the board.
This L.E.D. will indicate the status of the Lint Drawer. If the drawer is
closed, then the L.E.D. is ON.
This L.E.D. will indicate the status of the Front Doors. If the doors are
closed, then the L.E.D. is ON.
This L.E.D. will indicate the status of the Exhaust Hi-Limit Disk. If the
disk is closed (Temperature below 225º F [107º C]), then the L.E.D. is ON.
This L.E.D. will indicate the status of the Sail Switch. If the switch is
closed, then the L.E.D. is ON.
This L.E.D. will indicate the status of the Burner Hi-Limit Disk. If the disk
is closed (Temperature below 330º F [166º C]), then the L.E.D. is ON.
This L.E.D. will indicate the status of the Gas Valve. If the Gas Valve is
open (ON), then the L.E.D. is ON.
This L.E.D. will indicate the status of the Emergency Stop Switch. If the
Emergency Stop Switch is open (ON), then the L.E.D. is ON.
46
SECTION XI
OPTIONAL SENSOR ACTIVATED FIRE EXTINGUISHING
(S.A.F.E.) SYSTEM
S.A.F.E. System In Action
The exclusive Sensor Activated Fire Extinguishing (S.A.F.E.) System will extinguish fires
that may start in the drying basket (tumbler). A series of sensors positioned throughout
the basket (tumbler) and interfaced with the microprocessor will trigger the S.A.F.E.
system water jet(s) to quickly extinguish the flames. The water jet(s) remain on for 2
minutes and will automatically activate again if a fire condition remains or reignites. While
the water jet(s) are activated, the basket (tumbler) will jog to move the water throughout
the load. The microprocessor will display that the system was activated and will continue
to display until the dryer is attended to.
We have tried to make this manual as complete as possible and hope you will find it
useful. ADC reserves the right to make changes from time to time, without notice or
obligation, in prices, specifications, colors, and material, and to change or discontinue
models.
47
BEFORE YOU START!
CHECK LOCAL CODES AND PERMITS
Call your local water company or the proper municipal authority for information regarding local codes.
IMPORTANT: It is your responsibility to have ALL plumbing connections made by a qualified
professional to assure that the plumbing installation is adequate and conforms to local,
state, and federal regulations or codes.
IMPORTANT: It is the installation or owners responsibility to see that the necessary or required
water, water pressure, pipe size, or connections are provided. Manufacturer assumes
no responsibility if the Sensor Activated Fire Extinguishing (S.A.F.E.) System is not
connected, installed, or maintained properly.
INSTALLATION
1. Requirements
The connection point to the electric water solenoid valve is a 1/2” M.P.T., the S.A.F.E. system must be
supplied with a minimum water pipe size of 1/2-inch and be provided with 40 PSI +/- 20 PSI (2.75 bar +/1.37 bar) of pressure. For use of optional manual bypass, a second source with the same piping and
pressure requirements is required.
Flexible 1/2 feeds must be provided to avoid damage to electric water solenoid valve by vibration.
IMPORTANT: Flexible supply line/coupling must be used. Solenoid valve failure due to hard
plumbing connections WILL VOID WARRANTY.
If the rear area of the dryer, or the water supply is located in an area where it will be exposed to cold/
freezing temperatures, provisions must be made to protect these water lines from freezing.
WARNING: If the water in the supply line or water solenoid valve freezes, the S.A.F.E. system will
be INOPERATIVE!!
IMPORTANT: Appliance is to be connected to the water mains using a new hose-set and the old
hose-sets should not be reused.
48
2. Water Connections:
The water connection is made to the 1/2” M.P.T.
bushing of the electric water solenoid valve located
at the rear upper left area of the dryer (see photo).
The water solenoid valve has a 3/8” M.P.T.
connection and a 1/2” bushing is supplied to
provide the minimum 1/2-inch supply (feed) line.
Flexible supply line/coupling must be used in effort
to avoid damage to electric water solenoid valve.
IMPORTANT: Flexible supply line/coupling must be used. Solenoid valve failure due to hard
plumbing connections WILL VOID WARRANTY. It is recommended that a filter
or strainer be installed in the water supply line.
Typical water supply...
49
OPTIONAL MANUAL BYPASS
Provisions are made in the dryer sensor activated fire extinguishing (S.A.F.E.) system for the installation of an
optional manual bypass. Depending on the model dryer, the connections for the manual bypass are made at the
“T” or “four way” fitting located in the outlet supply side of the water solenoid valve. The use and connections
of this manual bypass are at the option or discretion of the owner.
The water connection for the manual bypass is made to the “T” or “four way” fitting which has a 3/8” F.P.T. and
a coupling must be used to provide the minimum 1/2-inch supply (feed) line.
If the rear area of the dryer, or the water supply is located in an area where it will be exposed to cold/freezing
temperatures, provisions must be made to protect these water lines from freezing.
WARNING: If the water in the supply line or water solenoid valve freezes, the S.A.F.E. system will
be INOPERATIVE!!
The manual ball cock shutoff valve must be located outside of the dryer at a distance from the dryer where it
is easily accessible.
3. Electrical Requirements
No independent external power source or supply connection is necessary. The 24 volt power to operate the
S.A.F.E. system is accomplished internally in the dryer (from the dryer controls).
WARNING: Electrical power must be provided to the dryer at ALL times. If the main electrical
power supply to the dryer is disconnected, the S.A.F.E. system is INOPERATIVE!!
50
Sensor Activated
Fire Extinguishing (S.A.F.E.) System
Theory of Operation
While the dryer is in an idle state or 20-seconds after the heat turns off, the Phase 7 control monitors the
S.A.F.E. system probe located in the top of the basket (tumbler) chamber and records the minimum temperature.
If the minimum recorded S.A.F.E. system probe temperature is no less than 120° F (48° C) and the control
detects a 50° rise in temperature, this will be the trip point and the S.A.F.E. system routine will activate.
While a drying cycle is in process and the heat has turned on at least once, the Phase 7 control monitors the
exhaust temperature transducer. If the drying cycle temperature set point is set greater than 160°F (71° C) and
the control detects an exhaust temperature rise 25° F greater than set point, this will be the trip point and the
S.A.F.E. system routine will activate. If set point is below 160° F (71° C) the trip point will be 185° F (85° C).
Once the S.A.F.E. system routine is activated, water will be injected into the basket (tumbler) chamber. Anytime
water is being injected into the basket (tumbler); the basket (tumbler) drive will turn the load for 1-second every
15-seconds. This process will continue for a minimum of 2 minutes. After 2 minutes has elapsed, the control will
check if the temperature remained above trip point, if so water will remain on. The control will continue to check
if temperature is above trip point every 30-seconds. If the water has been on for a constant 10 minutes, the
water will be turned off regardless of the temperature. If the temperature has dropped below trip point, the
control will turn off the water prior to 10 minutes.
SYSTEM RESET
After the microprocessor determines that the situation is under control and shuts the water being injected into the
basket (tumbler) off, the microprocessor display will read “S.A.F.E. System activated,” and the horn/tone will
sound until reset manually.
To reset the microprocessor once the control displays “S.A.F.E. System activated,” press the red
keyboard (touch pad).
key on the
OPL S.A.F.E. SYSTEM CHECK PROCEDURE
The operation of the water solenoid valve can be tested to insure that the water supply system and valve are
functional. Before attempting system check, be sure that ALL water supply shutoff valves to the dryer are in the
OPEN position, and the dryer must be in the “READY” mode where no cycle is loaded or in progress.
The procedure is as follows:
1. Press and hold the RED STOP key (while in “READY” mode and no cycle in progress).
2. Press and hold the “A” key.
3. Water valve will open and water will be dispensed into basket (tumbler) area as long as both keys are held.
IMPORTANT: This is a test function only and the keys should be held and system activated for only
a second or so, otherwise water will accumulate in various places in the dryer.
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ADC Part No. 113179
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