Makita JV0600 Instruction manual

ENGLISH (Original instructions)
INSTRUCTION MANUAL
Jig Saw
JV0600
011955
DOUBLE INSULATION
IMPORTANT: Read Before Using.
1
ENGLISH (Original instructions)
SPECIFICATIONS
Model
JV0600
Length of stroke
23 mm
Blade type
B type
Wood
Max. cutting capacities
90 mm
Mild steel
10 mm
Strokes per minute (min-1)
500 - 3,100
Overall length
236 mm
Net weight
2.4 kg
Safety class
/II
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
END201-5
Sound pressure level (LpA) : 85 dB(A)
Sound power level (LWA) : 96 dB(A)
Uncertainty (K) : 3 dB(A)
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
・
DOUBLE INSULATION
・
Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and
electronic
equipment
and
its
implementation in accordance with
national law, electric equipment that
have reached the end of their life must
be collected separately and returned to
an environmentally compatible recycling
facility.
Wear ear protection
ENG900-1
Vibration
The vibration total value (tri-axial vector sum) determined
according to EN60745:
Work mode : cutting boards
Vibration emission (ah,B) : 10.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode : cutting sheet metal
Vibration emission (ah,M) : 5.5 m/s2
Uncertainty (K) : 1.5 m/s2
ENG901-1
•
ENE019-1
Intended use
The tool is intended for the sawing of wood, plastic and
metal materials. As a result of the extensive accessory
and saw blade program, the tool can be used for many
purposes and is very well suited for curved or circular cuts.
•
ENF002-1
•
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and can
only be operated on single-phase AC supply. They are
double-insulated in accordance with European Standard
and can, therefore, also be used from sockets without
earth wire.
•
ENG905-1
Noise
The typical A-weighted noise level determined according
to EN60745:
2
The declared vibration emission value has been
measured in accordance with the standard test
method and may be used for comparing one tool
with another.
The declared vibration emission value may also be
used in a preliminary assessment of exposure.
WARNING:
The vibration emission during actual use of the
power tool can differ from the declared emission
value depending on the ways in which the tool is
used.
Be sure to identify safety measures to protect the
operator that are based on an estimation of
exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it
is running idle in addition to the trigger time).
ENH101-15
you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9.
If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
10. Use of power supply via a RCD with a rated
residual current of 30mA or less is always
recommended.
Personal safety
11. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
12. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
13. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools
that have the switch on invites accidents.
14. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
15. Do not overreach. Keep proper footing and
balance at all times. This enables better control
For European countries only
EC Declaration of Conformity
We Makita Corporation as the responsible
manufacturer declare that the following Makita
machine(s):
Designation of Machine:
Jig Saw
Model No./ Type: JV0600
are of series production and
Conforms to the following European Directives:
2006/42/EC
And are manufactured in accordance with the following
standards or standardised documents:
EN60745
The technical documentation is kept by our authorised
representative in Europe who is:
Makita International Europe Ltd.
Michigan Drive, Tongwell,
Milton Keynes, Bucks MK15 8JD, England
18.11.2010
000230
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, 446-8502, JAPAN
GEA005-3
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1.
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause
3
GEB016-3
of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
17. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
18. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
19. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
20. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
21. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
22. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
23. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
24. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Service
25. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
26. Follow instruction for lubricating and
changing accessories.
27. Keep handles dry, clean and free from oil and
grease.
16.
JIG SAW SAFETY WARNINGS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Hold power tool by insulated gripping
surfaces, when performing an operation where
the cutting accessory may contact hidden
wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal
parts of the power tool "live" and could give the
operator an electric shock.
Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.
Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety
glasses.
Avoid cutting nails. Inspect workpiece for any
nails and remove them before operation.
Do not cut oversize workpiece.
Check for the proper clearance beyond the
workpiece before cutting so that the blade will
not strike the floor, workbench, etc.
Hold the tool firmly.
Make sure the blade is not contacting the
workpiece before the switch is turned on.
Keep hands away from moving parts.
Do not leave the tool running. Operate the tool
only when hand-held.
Always switch off and wait for the blade to
come to a complete stop before removing the
blade from the workpiece.
Do not touch the blade or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
Do not operate the tool at no-load
unnecessarily.
Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
Always use the correct dust mask/respirator
for the material and application you are
working with.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
4
CAUTION:
Before plugging in the tool, always check to see
that the switch trigger actuates properly and returns
to the "OFF" position when released.
•
Switch can be locked in "ON" position for ease of
operator comfort during extended use. Apply
caution when locking tool in "ON" position and
maintain firm grasp on tool.
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop.
For continuous operation, pull the switch trigger and then
push in the lock button.
To stop the tool from the locked position, pull the switch
trigger fully, then release it.
FUNCTIONAL DESCRIPTION
•
•
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Selecting the cutting action
1. Cutting action
changing lever
Speed adjusting dial
1
011956
1
This tool can be operated with an orbital or a straight line
(up and down) cutting action. The orbital cutting action
thrusts the blade forward on the cutting stroke and
greatly increases cutting speed.
To change the cutting action, just turn the cutting action
changing lever to the desired cutting action position.
Refer to the table to select the appropriate cutting action.
Position
Cutting action
0
Straight line
cutting action
Small orbit
cutting action
Medium orbit
cutting action
Large orbit
cutting action
011958
The tool speed can be infinitely adjusted by turning the
speed adjusting dial. Higher speed is obtained when the
speed adjusting dial is turned in the direction of number
5; lower speed is obtained when it is turned in the
direction of number 1.
Refer to the table to select the proper speed for the
workpiece to be cut. However, the appropriate speed
may differ with the type or thickness of the workpiece. In
general, higher speeds will allow you to cut workpieces
faster but the service life of the blade will be reduced.
Applications
For cutting mild steel,
stainless steel and plastics.
For clean cuts in wood
and plywood.
For cutting mild steel,
aluminum and hard wood.
For cutting wood and
plywood.
For fast cutting in aluminum
and mild steel.
Workpiece to be cut
Wood
Mild steel
Stainless steel
Aluminum
Plastics
For fast cutting in wood
and plywood.
006582
Number on adjusting dial
4-5
3-5
3-4
3-5
1-4
006368
Switch action
1
1. Speed adjusting
dial
2
1. Switch trigger
2. Lock button
•
011957
5
CAUTION:
The speed adjusting dial can be turned only as far
as 5 and back to 1. Do not force it past 5 or 1, or the
speed adjusting function may no longer work.
the blade lightly to make sure that the blade does not fall
off during operation.
ASSEMBLY
•
CAUTION:
If the lever does not move to the fixed position by
itself, the blade is not installed completely. Do not
press the lever by hand to the fixed position. It may
damage the tool. Make sure that the back edge of
the blade fits into the roller.
To remove the blade, push the lever forward as far as it
will go. This allows the blade to be released.
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
•
Installing or removing saw blade
•
•
•
•
CAUTION:
Always clean out all chips or foreign matter
adhering to the blade and/or blade holder. Failure
to do so may cause insufficient tightening of the
blade, resulting in a serious personal injury.
Do not touch the blade or the workpiece
immediately after operation; they may be extremely
hot and could burn your skin.
Use only B type blades. Using blades other than B
type blades causes insufficient tightening of the
blade, resulting in a serious personal injury.
When you remove the saw blade, be careful not to
hurt your fingers with the top of the blade or the tips
of workpiece.
Hex wrench storage
1. Wrench holder
2. Hex wrench
1
2
011960
When not in use, store the hex wrench as shown in the
figure to keep it from being lost.
1. Blade holder
2. Blade
3. Fixed position
4. Released
position
1
OPERATION
CAUTION:
Always hold the base flush with the workpiece.
Failure to do so may cause blade breakage,
resulting in a serious injury.
•
Advance the tool very slowly when cutting curves or
scrolling. Forcing the tool may cause a slanted
cutting surface and blade breakage.
•
Hold the tool firmly with one hand on the main
handle when performing the tool. If necessary, the
front part of the tool may be supported by the other
hand.
Turn the tool on without the blade making any contact
and wait until the blade attains full speed.
•
2
3
4
011959
1. Blade clamp
lever
1. Cutting line
2. Base
1
1
2
012053
011961
Before installing the blade, make sure that the blade
clamp lever is in the released position.
To install the blade, insert the blade (teeth facing forward)
into the blade holder until it latches. The lever moves to
the fixed position by itself and the blade is locked. Pull
Then rest the base flat on the workpiece and gently move
the tool forward along the previously marked cutting line.
6
Loosen the bolt on the back of the base with the hex
wrench and slide the base all the way back. Then tighten
the bolt to secure the base.
Bevel cutting
Cutouts
Cutouts can be made with either of two methods A or B.
A) Boring a starting hole
1. Starting hole
011962
CAUTION:
Always be sure that the tool is switched off and
unplugged before tilting the base.
With the base tilted, you can make bevel cuts at any
angle between 0° and 45° (left or right).
•
1
011966
For internal cutouts without a lead-in cut from an
edge, pre-drill a starting hole 12 mm or more in
diameter. Insert the blade into this hole to start your
cut.
B) Plunge cutting
1. Hex wrench
2. Bolt
3. Base
1
2
3
011963
Loosen the bolt on the back of the base with the hex
wrench. Move the base so that the bolt is positioned in
the center of the cross-shaped slot in the base.
1
1. Edge
2. Graduation
2
011967
You need not bore a starting hole or make a lead-in
cut if you carefully do as follows.
(1) Tilt the tool up on the front edge of the base
with the blade point positioned just above the
workpiece surface.
(2) Apply pressure to the tool so that the front
edge of the base will not move when you
switch on the tool and gently lower the back
end of the tool slowly.
(3) As the blade pierces the workpiece, slowly
lower the base of the tool down onto the
workpiece surface.
(4) Complete the cut in the normal manner.
011964
Tilt the base until the desired bevel angle is obtained.
The edge of the housing indicates the bevel angle by
graduations. Then tighten the bolt to secure the base.
Front flush cuts
1
2
1. Base
2. Hex wrench
3. Bolt
3
011965
7
Finishing edges
1. Bolt
2. Fence guide
3. Hex wrench
4. Rip fence (Guide
rule)
1
3
2
4
011971
To install, insert the rip fence into the rectangular
hole on the side of the base with the fence guide
facing down. Slide the rip fence to the desired
cutting width position, then tighten the bolt to
secure it.
011968
To trim edges or make dimensional adjustments, run the
blade lightly along the cut edges.
Metal cutting
Always use a suitable coolant (cutting oil) when cutting
metal. Failure to do so will cause significant blade wear.
The underside of the workpiece can be greased instead
of using a coolant.
2.
Circular cuts
When cutting circles or arcs of 170 mm or less in
radius, install the rip fence as follows.
Dust extraction
1. Hose
1
4
1
3
1. Threaded knob
2. Pin
3. Rip fence
(Guide rule)
4. Fence guide
2
011972
Insert the rip fence into the rectangular hole on the
side of the base with the fence guide facing up.
Insert the circular guide pin through either of the
two holes on the fence guide. Screw the threaded
knob onto the pin to secure the pin.
011969
Clean cutting operations can be performed by
connecting this tool to a Makita vacuum cleaner. Insert
the hose of the vacuum cleaner into the hole at the rear
of the tool.
1. Rip fence (Guide
rule)
Rip fence (Optional accessory)
•
CAUTION:
Always be sure that the tool is switched off and
unplugged
before
installing
or
removing
accessories.
1.
1
Straight cuts
011973
1. Rip fence
(Guide rule)
Now slide the rip fence to the desired cutting radius,
and tighten the bolt to secure it in place. Then move
the base all the way forward.
NOTE:
•
Always use blades No. B-17, B-18, B-26 or B-27
when cutting circles or arcs.
1
011970
When repeatedly cutting widths of 160 mm or less,
use of the rip fence will assure, clean, straight cuts.
8
Anti-splintering device (Optional accessory)
OPTIONAL ACCESSORIES
1. Anti-splintering
device
2. Tool base
CAUTION:
These
accessories
or
attachments
are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•
Jig saw blades
•
Hex wrench 3
•
Rip fence (guide rule) set
•
Anti-splintering device
•
Hose (For vacuum cleaner)
•
Cover plate
•
2
1
011974
For splinter-free cuts, the anti-splintering device can be
used. To install the anti-splintering device, move the tool
base all the way forward and fit it from the back of tool
base. When you use the cover plate, install the
anti-splintering device onto the cover plate.
•
CAUTION:
The anti-splintering device cannot be used when
making bevel cuts.
NOTE:
•
Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
Cover plate (Optional accessory)
1
1. Cover plate
2. Tool base
2
011975
Use the cover plate when cutting decorative veneers,
plastics, etc. It protects sensitive or delicate surfaces
from damage. Fit it on the back of the tool base.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
•
Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may
result.
To maintain product SAFETY and RELIABILITY, repairs,
carbon brush inspection and replacement, any other
maintenance or adjustment should be performed by
Makita Authorized Service Centers, always using Makita
replacement parts.
•
9
10
11
Makita Corporation
Anjo, Aichi, Japan
885031-224
12
www.makita.com