DeWalt 36-477 Instruction manual

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DeWalt 36-477 Instruction manual | Manualzz

DRILL STAND 2512

Operating and Maintenance Instructions

Spare Parts List

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

·

Lead from lead-based paints,

·

Crystalline silica from bricks and cement and other masonry products and

·

Arsenic and chromium from chemically-treated lumber.

Your risk from these exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out miscroscopic particles.

·REFER TO MANUAL·

Introduction

Congratulations on your selection of a Target 2512 Drill Stand. We are certain you will be pleased with your purchase of one of the finest drill stand on the market.

We want to help you get the best performance from your new machine and to operate it safely. This manual contains the information on how to do that. Please read this manual thoroughly, as it contains important information on operational safety, maintenance and suggestions on how to get the best performance from your Drill Stand.

Best Wishes

Target

Hazard Symbols

Explosive FuelExplosive Fuel

Gasoline is extremely flammable and its vapors can explode if ignited.

Store gasoline only in approved containers, in well-ventilated, unoccupied buildings, away from sparks or flames. Do not fill the tank while the engine is hot or running, since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition. Do not start the engine near spilled fuel. Never use gasoline as a cleaning agent.

Engine components can get extremely hot from operation. To prevent severe burns, do not touch these areas while the engine is running or immediately after it is turned off. Never operate the engine with heat shields or guards removed.

Keep hands, feet, hair and clothing away from all moving parts to prevent injury. Never operate the engine with covers, shrouds or guards removed.

Engine exhaust gasses contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless and can cause death if inhaled. Avoid inhaling exhaust fumes and never run the engine in a closed building or confined area.

Never tamper with the governor components or settings to increase the maximum speed. Severe personal injury and damage to the engine or equipment can result if operated at speeds above maximum.

1

General Cautions and Warnings

Never attempt any adjustment or repair to the machine while the engine is running.

Never put hands or feet under the machine while the engine is running.

Serious injury will occur.

Never run the engine in an unventilated area.

Never fill the fuel tank with the engine running. Spilling diesel fuel on a hot engine may cause a fire or explosion.

Always wear safety glasses and ear protection when operating this machine.

2

GENERAL INSTRUCTIONS

This instruction manual describes the assembly, operation, maintenance and safety precautions for proper use of the drill stand. This equipment is intended for industrial applications by experienced operators.

IMPROPER USE OF THIS EQUIPMENT OR IMPROPER MACHINE ALTERATIONS MAY BE

EXTREMELY DANGEROUS.

The operator is cautioned against using this machine before having read and fully understood the instructions presented in this manual.

USER RESPONSIBILITIES

It is the operator’s responsibility to be fully aware of the requirements for operator safety and the safety of co-workers, observers and public at large, to provide a safe working environment and to follow proper safety procedures when operating this equipment. Operators must use approved ear protection or plugs, safety hat, eye protectors, gloves safety shoes and any other personal protective equipment required for compliance with standard safety practices or federal, state and local codes and regulations, pertaining to safety, pollution, noise, etc.

1.

2.

3.

4.

5.

MODEL 2512 DRILL STAND ASSEMBLY

The Model 2512 Drill Stand consists of a Column, Base, Carriage and Motor Adapter as shown in Figure 1.

Attach Column to Base with 1/2-13 x 3 Hex Head Bolts (541403540).

Install keys in Carriage and Adapter.

Install Handle into Pinion as shown in on page 6. Install Cap on handle.

Install Carriage on Column and adjust clearance Wear Plates with screw (541403762) using

1/8” hex key.

Attach drill motor (not provided) to Adapter with capscrews provided and secure adapter to Carriage with capscrews (541403761).

LOCK CARRIAGE TO COLUMN WHEN NOT IN USE BY TIGHTENING LOCK SCREW

(541401738)

OPERATION

1.

2.

3.

Set 1/2” anchor (not provided) and place Base over anchor.

Adjust leveling screws to positions Column properly.

Secure Base to anchor.

3

BEFORE STARTING DRILL MOTOR, MAKE SURE DRILL STAND IS SECURELY

ATTACHED TO SURFACE TO BE DRILLED.

MAINTENANCE

Clean the Drill Stand after each use. Check carriage play on the Column and adjust the

Wear Plates if required. Inspect and tighten all capscrews.

GROUNDING INSTRUCTIONS

This drill should be grounded while in use to protect the operator from electric shock. The drill is equipped with an approved three-conductor cord and three-prong, grounding-type plug to fit the proper grounding-type receptacle. The green conductor in the cord is the grounding wire.

Never connect the green wire to a live terminal.

NOTE: RECEPTACLE MUST BE GROUNDED FOR SAFE USE OF ADAPTER: IF IN

DOUBT CALL QUALIFIED ELECTRICIAN AND HAVE THE RECEPTACLE

CHECKED FOR GROUND.

Grounding Blade

COVER OF

GROUNDED

OUTLET BOX

Grounding Blade

COVER OF

GROUNDED

OUTLET BOX

NEMA

L5-20

PLUG AND RECEPTACLE

FIGURE A

NEMA

L6-20

PLUG AND RECEPTACLE

FIGURE B

To connect twist locking plugs like those shown in Figures A and B, insert the plug into a matching outlet. When the plug is fully inserted, turn it clockwise until it locks. This prevents the plug from being pulled out accidentally. To remove the plug, twist it counterclockwise to unlock it and remove it from the outlet.

4

SAFETY INSTRUCTIONS FOR ALL ELECTRIC POWERED DRILLS

4.

5.

1.

2.

3.

WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE

FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY

INCLUDING THE FOLLOWING ITEMS. READ ALL INSTRUCTIONS AND SAVE THEM

FOR FUTURE REFERENCE.

GROUND ALL TOOLS. If the tool is equipped with a three prong plug, it should be plugged into a three hole electrical receptacle. If an adapter is used to accomodate a two hole receptacle, the grounding ear must be attached to a known ground. Never remove the third prong.

DON’T FORCE DRILL. It will do the job better and safer at the rate for which it was designed.

WEAR PROPER APPAREL. No loose clothing or jewelry to get caught in moving parts.

Rubber gloves and insulated non-skid footwear are recommended when working out doors. Wear protective covering to contain long hair.

USE SAFETY GLASSES at all times.

DON’T ABUSE CORD. Never carry the tool by its cord or yank it to disconnect from the receptacle. Keep cord from heat, oil and sharp edges.

6.

7.

8.

9.

DISCONNECT TOOLS. When not in use; before servicing, when changing accessories such as bits, extension, etc.

GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces such as pipes, radiators, ranges and refrigerator enclosure.

REMOVE WRENCHES. Form a habit of checking to see that wrenches are removed from drill spindle and bit before turning it on.

MAINTAIN DRILL WITH CARE. Keep drill clean at all times for best and safest perform ance. Follow instructions for lubricating. Keep handles dry, clean and free of oil or grease. Inspect switches, tool cords and extension cords periodically and have them repaired if damaged. Check moving parts for alignment and binding as well as for breakage and improper mounting. Damaged parts should be repaired or replaced.

10.

AVOID ACCIDENTAL STARTING. Don’t carry a plugged-in drill with your finger on the switch. Be sure the switch is turned off before plugging in a drill. Do not use a drill if the switch does not turn it on or off.

11.

WEAR EAR PROTECTORS when using for extended periods.

5

12.

ACCESSORIES. The use of any accessories other than what is listed or recommended for this particular drill may be hazardous.

13.

KEEP HANDS AWAY FROM CUTTING EDGES AND ALL MOVING PARTS.

14.

USE INSULATED SURFACES. A double-insulated or grounded drill may be made live if the bit comes in contact with live wiring in a wall, floor, ceiling, etc. Always check the work area for live wires.

15.

STAY ALERT. Watch what you are doing and use common sense. Do not operate drill when you are tired.

EXTENSION CORD CHART

When an extension cord is used, it should also be a 3 wire cord to permit proper grounding of the drill. As the distance from the supply outlet increases, heavier gauge extensions are required. The use of extension cords of inadequate size wire causes a serious drop in voltage, loss of power and possible motor damage. This table is based on limiting line voltage drop to 5 volts at 150% of rated amperes.

Ampere rating 0- 2.10- 3.5- 5.10- 7.10- 12.1- 16.1-

(on Nameplate) 2.00 3.4 5.00 7.0 12.0 16.0 20.0

Ext. Cable Length

25 Ft.

50 Ft.

75 Ft.

100 Ft.

150 Ft.

200 Ft.

300 Ft.

400 Ft.

500 Ft.

600 Ft.

800 Ft.

1000 Ft.

18

18

18

18

16

16

14

12

12

10

10

8

18

18

18

16

14

14

12

10

10

8

8

6

18

18

16

14

12

12

10

8

8

6

6

4

Wire Size

18

16

14

12

12

10

8

6

4

2

6

4

16

14

12

10

8

8

6

4

4

2

2

1

14

12

10

8

8

6

4

4

2

2

1

0

12

10

8

8 Not

6 normally

4 available

4 as flexible

2 extension

2 cord.

1

0

0

IF USING AN EXTENSION CORD OUTDOORS, BE SURE IT IS MARKED WITH THE SUFFIX

“W-A” (“W” IN CANADA) TO INDICATE THAT IS IS ACCEPTABLE FOR OUTDOOR USE.

6

Part No.

541403894 D (752000)

541401123 (189A)

541401126 (187A)

541403523 (C46)

541403731 (C8)

541403798 (C10)

541401791 (752008)

541402238 (C48)

541403534 (C382)

541401785 (752015)

541403473 (752016)

541403540 (C34)

541401774 (752018)

541401768 (752019)

541403763 (C379)

541401756 (752023)

541403762 (C380)

541401752 (752024)

541401747 (752025)

541401743 (752026)

541403761 (C381)

541401738 (752033)

541401734 (752034)

541403774 (C294)

541403771 (C341)

541400277 (73234)

541403893 D (752040)

541401724 (752041)

541401719 (752042A)

541401713 (752043)

541403880 D (752045)

541401704 (752046)

541401700 (752047)

541403897 D (752220)

2512 Drill Stand - Parts List

Description

Small Base Assembly - Blue

Axle Assembly, Small Base & Combination Base

Wheel Assembly, Small Base & Combination Base

Cotter Pin, Axle 1/8 x 1"

Bolt, Wheel Assembly 1/2-13 x 1" Hex Head

SAE Washer, 1/2"

Wheel, 5"

Washer, 5/8"

Leveling Screws, 1/2-13 x 4" Square Head

Column w/Rack, 2-1/2" Square x 42"

Rack Gear

Column Bolt, Hex Head 1/2-13 x 3"

Motor Adapter Plate

Key, 3/8" Square

Wear Plate Screw, 10-32 x 3/8" Flat Head

Wear Plate - Adjustable - Narrow

Adjustment Screw, Wear Plate 1/4-20 x 3/8" Socket Hd

Bushing, Bronze - Small

Bushing, Bronze - Large

Retaining Ring, Pinion

Motor Adapter Capscrew 3/8-16 x 1-1/2"

Lock Screw, Carriage

Jackscrew Assembly, Column

Socket Capscrew 1/4-20 x 1" Milwaukee Mtr to Adapter

Socket Capscrew 1/4-28 x 1" Dewalt Mtr to Adapter

Socket Capscrew M8 x 25 MM Cardi Mtr to Adapter

Carriage Assembly - Blue

Pinion - Slide Handle Type

Slide - Handle

Cap - Slide Handle

Carriage Body - Blue

Wear Plate, Wide - Fixed

Wear Plate, Wide - Adjustable

Combination Anchor/Vacuum Base - Blue

Qty.

1

1

1

1

1

4

4

4

2

1

1

1

1

4

1

1

2

6

1

1

2

1

4

4

1

2

10

1

4

2

1

1

2

2

7

Part No.

541403929 D (752225)

541401640 (752226A)

541401590 (410)

541402423 (A41)

541401596 (408)

541402422 (A42)

541401635 (752227)

541401491 (447)

541401495 (445)

541201985 (752221)

541403927D (752222)

541201981 (752223)

541402234 (C494)

541401572 (412)

541403731 (C8)

541403798 (C10)

541 40 10-37 (223)

541 40 36-77 (227)

541 40 10-18 (229)

541 20 19-11 (230)

541 40 10-03 (237)

541 40 09-99 (238)

541 20 19-07 (248)

541 40 14-46 (473)

541 40 14-44 (474)

541 40 14-42 (475-1)

541 40 14-40 (475-2)

541 40 14-38 (476)

541 40 14-36 (477)

541 40 16-08 (30622)

541 40 37-94 (C139)

541 40 22-70 (C231)

541 40 36-15 (C255)

541 40 37-67 (C375)

541 40 37-66 (C376)

541 40 37-64 (C378)

541 40 36-14 (C383)

2512 Drill Stand - Parts List

Description

VACUUM ASSEMBLY

Vacuum Pump w/Fittings and Slot Cap - Blue

Bracket, Pump to Base

Vacuum Pump Only - 220 Volt

Nipple, 1/4 x Close Pipe

Water Trap

Tee, 1/4" Pipe

Hose, Pump to Slot Cap

Vacuum Gauge

Release Valve

Gasket, Combo Base

Slot Cap - Blue

Gasket, Slot Cap

Capscrew, Bracket to Pump, 10-32 x 5/8

Muffler

Bolt, Bracket to Base, 1/2-13 x 1

SAE Washer, 1/2"

SWITCHBOX ASSEMBLY

Receptacle, 20A, Single

Strain Relief

Switch, Motor

Boot, Auxiliary Switch

Boot, Motor Switch

Switch Plate

Ammeter, 0-30A

Mounting Bracket (2812 Carriage Only)

Clip - Male Dovetail

Box - Front

Box - Back

Receptacle, 15A, Single

Plug, 30A, Twist Lock

Switch, Auxiliary

Lock Nut, 1/4-20

Capscrew, Socket 1/4-20 x 1/2"

Jam Nut, 1/2-20

Capscrew, Button Head 10-32 x 1/4"

Capscrew, Button Head 6-32 x 3/8"

Capscrew, Button Head 8-32 x 3/8"

Jumper, Switch

Qty.

1

1

1

1

1

3

1

2

1

1

1

1

4

1

1

1

4

2

2

1

1

1

2

2

1

1

1

1

1

2

1

1

1

1

1

1

1

8

17

18

19

20

21

22

23

24

25

26

27

28

Item Number

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

2

Part Number

541 40 38-80 (752045) Cast Only

541 40 17-04 (752046)

541 40 17-68 (752019)

541 40 17-71 (752018)

541 40 17-47 (752025)

541 40 17-24 (752041)

541 40 17-13 (752043)

541 40 17-19 (752042A)

541 40 17-00 (752047)

541 40 17-56 (752023)

541 40 37-61 (C381)

541 40 37-62 (C380)

541 40 17-38 (752033)

541 40 37-63 (C379)

541 40 17-52 (752024)

541 40 17-43 (752026)

16

15

14

13

12

11

1

10 9

541 40 17-34 (752034)

541 40 17-31 (752038) Key Incl.

541 40 37-74 (C294) Milwaukee

541 40 37-71 (C341) DeWalt

541 40 02-77 (73234) Cardi

541 40 35-40 (C34)

541 40 38-94 (752000)

541 40 11-26 (187A) Assy

541 40 11-23 (189A) Axle

541 40 17-91 (752008) Wheel

541 40 37-31 (C8)

541 40 37-98 (C10)

541 40 35-34 (C382)

541 40 38-93 (752040) Assy

541 40 17-85 (752015) Column

541 40 34-73 (752016) Rack Only

28

27

26

25

3

5 6

17

18

20

19

4

7

8

21

22

24 23

2512 Drill Stand

9

Item Number

7

8

5

6

3

4

1

2

9

10

11

12

17

18

19

20

21

13

14

15

16

18

17

16

Part Number

541 40 16-02 (407)

541 40 39-27 (752222)

541 40 16-46 (752223)

541 40 37-31 (C8)

541 40 37-98 (C10)

541 40 16-40 (752226A)

541 40 35-34 (C382)

541 40 38-96 (752220)

541 20 19-85 (752221)

541 40 37-31 (C8)

541 40 37-98 (C10)

541 40 11-26 (187A) Assy

541 40 11-23 (189) Axle

541 40 17-91 (752008) Wheel

541 40 22-34 (C494)

541 40 16-35 (752227)

541 40 24-22 (A42)

541 40 24-23 (A41)

541 40 24-22 (A42)

541 40 14-91 (447)

541 40 14-95 (445)

541 40 24-23 (A41)

541 40 15-96 (408)

15

14

12

11

10

13

19

20

21

1

4

5

6

2

3

7

8

9

2512 Vacuum Assembly

Shown with Combo Base and Wheel Assembly

10

Item Number

1

4

5

2

3

6

7

8

9

10

11

Part Number

541401666 (752056)

541403732 (C-79)

541403788 (C-20)

541401671 (752055)

541403796 (C-11)

541403743 (C-495)

541403798 (C-10)

541403742 (C-496)

541403781 (C-254)

541403798 (C-10)

541403777 (C-273)

17

16

1 2 3 4 5 6

13

12

15

14

7

8

9

11 10

11

Item Number

12

13

14

15

16

17

Part Number

541403591 (C-442)

541403734 (C-71)

541401694 (752051)

541401688 (752052)

541401677 (752053)

541401683 (752053)

ELECTROLUX CONSTRUCTION PRODUCTS

Product Limited Warranty

Equipment manufactured by Electrolux Construction Products (a division of Electrolux

Professional Outdoor Products, Inc.) is warranted to be free from defects in material and workmanship if operated properly, without abuse or negligence in normal service applications for a period of two (2) years from date of purchase by the original consumer purchaser with the following exception:

Target DR 150 Core Drills Three (3) months

Felker FTS-50 Three (3) months

Felker FTS-70

Felker TM-75

Felker FTS-150

Six (6) months

One (1) year

One (1) year

Felker FRS-30

Felker FRS-38

Felker FRS-51

Felker Track Master II

One (1) year

One (1) year

One (1) year

One (1) year

Keep all payment records (bill of sale/delivery slip). The date on these records establishes the warranty period. Should warranty service be required, you must show proof of purchase. If proof of purchase cannot be supplied, the warranty period will determined from the date of manufacture of the product.

All warranty claims will be determined after inspection at a designated facility. Write or call Electrolux at 17400 W. 119th Street, Olathe, KS 66061, 800-365-5040, for instructions. The customer must prepay the freight and absorb any labor expense required to return or replace a product submitted to Electrolux for warranty consideration. Electrolux will pay return shipping expenses for repaired or approved replacement products.

Under no circumstances will

Electrolux be responsible for incidental or consequential damages.

The responsibility of Electrolux under this warranty is limited to the repair or replacement, at our option, of defective parts and assemblies at its plant in Olathe, KS and Torrance, CA, and does not cover engines, motors, pumps, transmissions and other trade accessories sold with, attached to, or operated with Electrolux products. Such components, parts and accessories are subject to the original manufacturer’s warranty policy and procedures. Normal wear items, such as filters, V-belts and wheels are not covered under this warranty.

The Electrolux warranty does not apply to defects caused by abuse, modifications, low voltage, acts of God, unreasonable use, faulty repairs made by others or damage or loss caused by failure to provide reasonable maintenance. All warranties are void if the equipment or any of its components are altered or modified by the purchased, or if the product is used in a manner or with a blade not recommended by the manufacture.

The foregoing express warranties are in lieu of all other warranties.

ELECTROLUX

EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Some states do not allow exclusion of warranties or limitations of damages, so the limitations and exclusions contained in this warranty may not apply to you. This warranty gives you specific legal rights. You many have additional rights, which vary from state to state.

Target Corporate Office

17400 West 119th Street

Olathe, Kansas 66061

Customer Service: 800-288-5040

Customer Serv. Fax: 800-825-0028

Corporate Office: 913-928-1000

Corp. Office Fax: 913-438-7951

Target California

Customer Service: 310-381-3100

Customer Serv. Fax: 310-381-3194

Target Canada

Customer Service: 800-461-9589

Customer Serv. Fax: 800-728-1907

Target International

Customer Service: 913-928-1300

Customer Serv. Fax: 913-438-7938

DUST WARNING

Cutting, especially when DRY cutting, generates dust that comes from the material being cut,

which frequently contains silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Exposure to excessive amount of such dust can cause:

Respiratory diseases (affecting your ability to breath), including chronic bronchitis, silicosis and pulmonary fibrosis from exposure to silica. These diseases may be fatal;

Skin irritation and rash; and

Cancer according to NTP* and IARC*

* National Toxicology Program / International Agency for Research on Cancer

Take precautionary steps

Avoid inhalation of and skin contact with dust, mist and fumes;

Wet cut when feasible, to minimize dust;

Wear and ensure that all bystanders wear appropriate respiratory protection such as dust masks designed to filter out microscopic particles. (See OSHA 29 CFR Part 1910.1200)

California Prop 65 Warning:

Use of this product can cause exposure to materials known to the State of California to cause cancer and/or birth defects or other reproductive harm.

www.targetblue.com

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