PC 4500 Manual Steering (english)

Operator Manual
Manual Steer
PC
Warning
Labels
You Must
be Trained
Notes
STOP
It’s the law, you must be trained and certified to operate this truck.
(OSHA § 1910.178, Rev. 1999)
Do not operate this truck in your work place until you have
been trained and certified by your employer.
You or others around you can be seriously injured or even
killed if you don't use this truck correctly.
off
Read and obey all warnings and instructions in this Manual*
and on the truck.
WAR NI N G
brake off
Minimum battery size allowed
Head, arms, hands, legs or feet outside the operator area
can be pinned or crushed whenever the truck is moving.
Stay within the operator area and stop the truck completely
before getting off.
XXX mm (XX.XX in.) wide
XXX mm (XX.XX in.) long
With brake lever off, the
brake is not automatically
applied when the handle
is released.
The truck will coast.
Lift handle to apply brake.
853-A
Undersize battery can affect truck
handling and stability. You could have
an accident.
Use U.L. classified Type E battery.
WARNI NG
You could be killed or seriously injured if you are not
adequately trained for lift truck operation!
Avoid being crushed. Keep head,
arms, hands, legs, and feet within the
operator area. Stop truck completely
before getting off.
A dockboard can move or drop while you are on it. Or
you could drive off a dock. Falls from docks or dockboards
can cause serious injury or even death. Make sure you are
safe.
Inspect your truck before starting work, make sure it is in
good working order.
IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED
Federal
law LABEL
states that only properly trained operators
EACH
WARNING
are
permitted
operate a powered industrial truck and
ON YOUR TRUCK ISto
IMPORTANT
that
your
employer
mustto
train
you and certify that you
Read and obey all of them
protect
are qualified
to operate this powered industrial truck.
yourself
and others.
(OSHA §1910.178, Rev. 1999)
Stay clear of all
moving parts.
Moving parts can
cut or crush hands,
feet, arms or legs.
Tipovers and falls from docks can cause
serious injury or even death.
Objects placed on the operator
platform could affect truck
operation, or cause you to trip
and be injured.
Make sure you are safe.
281
Keep operator platform clear.
WARNI NG
870
07
It’s the law, you must be trained
and certified to operate this truck.
(OSHA § 1910.178, Rev. 1999)
* Additional copies of this Operator Manual and all Truck Labels can be
obtained from Crown Equipment Corporation, New Bremen, Ohio 45869
U.S.A.
Connect charger
properly or truck
can be damaged.
Make certain
charger is plugged
into the battery
connector, not the
truck connector.
47
All rights reserved under International
and Pan American copyright conventions
Copyright 2008 Crown Equipment Corp.
1 Warning
37 Notes
Batteries can produce explosive gas. Do not
smoke, use open flame, or create an arc or sparks
near this battery. Ventilate well when in an enclosed
area and when charging.
This battery contains Sulfuric Acid which causes
severe burns. Do not get in eyes, on skin, or clothing.
In case of contact, flush immediately and thoroughly
with water. Get medical attention if your eyes are
affected.
You or people around you could be
seriously injured or even killed if you
don't use this truck correctly.
Obey all warnings and instructions on the truck
and in the operator manual*.
Inspect your truck before starting work, make
sure it is in good working order.
* Additional copies of the Operators Manual and Truck
Labels can be obtained from Crown Equipment Corp.,
New Bremen, OH 45869 U.S.A.
04
20
All rights reserved under International
and Pan American copyright conventions
Copyright 2008 Crown Equipment Corp.
Warning
Labelsbe 36
You Must
Trained 2
Protect
Yourself
Battery
Maintenance continued
Notes
Know the Hazards
Know the Hazards
Recommended
Walking Path
LOOK WHERE YOU'RE DRIVING
Always be alert to the area around you and watch
where you are driving. You could be pinned or crushed
by objects intruding or poking into the operator area.
DRIVE CAREFULLY
• When allowing the truck to coast, travel power unit first
only. Do not turn. Keep to the side of the truck. Make
certain the truck won't hit the back of your leg or foot.
Don't let the truck run over your foot.
When allowing the truck to coast, make certain the
area ahead of you is clear.
Know the Hazards
• When riding, keep your hands on the controls and feet
on the platform. Keep your body within the operator
area.
YOURthe
TRUCK
BATTERY
• Don't putBEFORE
handsCHARGING
or arms over
backrest.
• Charge the battery only in areas designated for that
• Never stick a foot or any part of your body outside the
use.
truck, no matter how slow the truck is moving. You
• Make
the10,000
truck key
switch
is turned
can not stop
4535sure
kg or
pounds
with
any partoff and all
other
controls
are caught
in the off
or neutral
position.
of your body.
A foot
or hand
between
the truck
and a fixed
object
will
be
crushed
or
even
cut
off.
• See that the battery cells are filled to the proper level.
Never
useanywhere
an open flame
check the battery.
• Never place
objects
on thetooperator
platform.•They
would
be
a
trip
hazard
and
could voltage
affect and
Make certain the charger is the same
truck speed.
amperage as your battery.
• Stay away• from
of charger
docks and
dockboards.
Read the
the edge
battery
instructions.
Make sure dockboards are secure. Check that trailer
• Be
sure theYou
charger
is be
turned
OFF before
wheels are
chocked.
could
seriously
injuredconnecting
the in
battery
theacharger.
you might create
or even killed
a fall to
from
dock or Otherwise
dockboard.
a spark which could cause the battery to explode.
• Keep your truck under control at all times. Drive at a
speed that allows you to stop safely. Be even more
careful onBATTERY
slippery
orISuneven
surfaces. Do not drive
SIZE
IMPORTANT
over objects
on
the
floor.
Make certain you use the correct size, type and weight
Minimum battery size allowed
•
Perform
all
truck movements
smoothly
a speed
of battery.
Never operate
a truckand
thatathas
an underweight
XXX mm (XX.XX in.) wide
give
you timebattery
to reactinstalled.
in an emergency.
XXX mm (XX.XX in.) longthat will or
undersize
Undersize battery can affect truck
handling and stability. You could have
an accident.
Use U.L. classified Type E battery.
3 Protect
35 Yourself
Battery Maintenance continued
AVOID FALLS
Falls are very serious accidents, you can be crushed or
even killed. The best way to prevent injury is to know
where you are at all times and follow the rules of safe
truck operation. Unless you can safely jump completely
clear of the falling truck, there is no sure way to avoid
injury if you drop from a dock or dockboard.
Be extremely careful when working around docks,
dockboards and trailers.
Stay clear of all
moving parts.
Moving parts can
cut or crush hands,
feet, arms or legs.
07
USE YOUR TRUCK SAFELY
• Keep your hands and feet away from all moving parts
such as forks or wheels.
• Never allow passengers on the truck. There is no safe
place for them.
• Before you leave your truck:
• Come to a complete stop.
• Lower the forks to the floor.
• Shut the truck off with the key or disconnect the
battery.
Protect
4
NotesYourself
36
What's in it for You?
Contents
Battery Maintenance
Warning
1
You Must be Trained
2
Protect Yourself
3
Contents
5
What's in it for You?
6
Your Rider Pallet Truck
7
Pallet Truck Parts
9
Capacity Plate
11
Display
13
Power On & Off
15
Steering & Travel
16
Coasting
17
Braking
19
Raising & Lowering
21
Traveling & Plugging
23
Additional Options
25
Daily Safety Check
27
Be a Safe Driver
29
Battery Maintenance
33
Warning Labels
36
WHAT'S IN IT FOR YOU?
The better you understand your truck and how to use it,
the better and safer operator you can be. Here are some
guides to using this manual.
WHEN YOU INSTALL OR CHANGE BATTERIES
• Turn the truck OFF. Check that all controls are in
neutral and disconnect the battery.
• Make certain you use the correct size and weight
Battery
battery.
NeverMaintenance
operate a truck that has an underweight
or undersize battery installed.
QUICK LOCATORS
In addition to the "Contents" page you
can use page headings to find topics.
Some pages also have a picture of the
truck in the corner showing features
or functions covered on that page.
• Never let anything metal touch the top of the cells.
You could cause sparks or do damage to the battery.
Use an insulator (such as plywood) when necessary.
• Use an approved spreader bar to place a battery in, or
remove it from, the battery compartment or a stand.
Make sure you adjust the spreader bar hooks to fit the
battery.
USING A ROLLER STAND
If you use a roller stand to install or remove a battery
make sure the roller stand is the same height as the rollers
in the truck's battery compartment. Also make sure the
roller stand is at least as long as your battery.
AFTER INSTALLING YOUR BATTERY
• Replace
the battery retainers. Make certain the retainers
31 Battery Maintenance
on both sides of the truck are in place.
• Connect the battery. Turn the truck ON and check
truck operation.
33 Battery Maintenance
5 Contents
Know the Hazards
Know the Hazards
"KNOW THE HAZARDS"
Watch for and read these special
blocks. You will find information about
possible safety hazards and how to
avoid them.
TRUCK BATTERIES CAN BE DANGEROUS
Your truck battery produces aHOW-TO-DRAWINGS
gas that can explode.
Onburn
many
youyou.
will find pictures
It also contains acid that could
orpages
disfigure
as
well
as
text
to
help
you understand
• Do not try to install, remove, charge or service your
how
to
use
your
truck
safely and
truck battery unless you are trained and authorized.
productively.
• Never smoke or use an open flame around batteries.
Know the Hazards
DANGER
DANGER
Batteries produce explosive gas.
Do not smoke, use open flame, or
create an arc or sparks near this
battery. Ventilate well in enclosed
areas and when charging.
Batteries produce explosive gas.
Do not smoke, use open flame, or
create an arc or sparks near this
battery. Ventilate well in enclosed
areas and when charging.
Batteries contain Sulfuric Acid which
Batteries contain Sulfuric Acid which
causes severe burns. Do not get in
causes severe burns. Do not get in
eyes, on skin, or clothing. In case of
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
contact, flush immediately. Get medical
attention if your eyes are affected.
attention if your eyes are affected.
107
107
Batteries produce explosive gas.
Do not smoke, use open flame, or
create an arc or sparks near this
battery. Ventilate well in enclosed
areas and when charging.
Battery
Batteries contain Sulfuric Acid which
causes severe burns. Do not get in
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
attention if your eyes are affected.
107
• Your company should provide an area where it is safe
to work on batteries. Use that area for all battery work.
Battery
Maintenance equipment
32
• Use
protective
Maintenance
32
aprons etc.
such as gloves, eye shields,
BATTERY RETAINERS MUST BE IN PLACE
The battery could slide out if retainers are not in place.
Check that both retainers are installed before operating
your truck.
Battery Maintenance
What's in it for34
You? 6
YourBe
Rider
Pallet
Truck
a Safe
Driver
continued
RIDER PALLET
WATCHTRUCKS
OUT FOR OTHER PEOPLE
As a rider
yourdown.
pallet truck
to move
• Slow
Yield is
ordesigned
stop for pedestrians.
loads over
alsotouse
it
Uselong
yourdistances.
horn whenYou
youcan
come
a crosswalk
as a walk-beside
truck when picking stock.
or intersection.
Path of
Truck
Recommended
Walking Path
• Be careful that you don't pin or crush someone.
YOUR PALLET
IS NOT
AN AUTOMOBILE
For TRUCK
example:
Never
drive your truck toward anyone
With a load
it mayinweigh
more
thanobject.
standing
front of
a fixed
3 automobiles.
• Never allow passengers on your truck.
• You don't steer the same.
Keepbrake
othersthe
away
from your truck while you're working.
• You •don't
same.
Don'taccelerate
ever allowthe
anyone
• You don't
same.to ride on the load or forks.
• Don't let anyone use your truck unless they are trained
and certified.
HOW TO DRIVE
WHEN COASTING
• Don't
the truck
coast
in a congested
area or
• Travel
powerallow
unit first
only. toDo
not turn.
Stay
if
there
are
people
in
the
aisle.
to one side of the truck. Use the hand closest to
the truck
to operate
the control
handle.
• Watch
out for power
unit swing.
• Watch your feet. Stay out of the path of the truck.
WHEN
LEAVING
YOURahead
TRUCK of you is clear.
• Make
certain
the area
• Lower the forks. Turn the truck off or disconnect the
HOW TO DRIVE
YOUR TRUCK WHILE RIDING
battery.
Keep both
feet
the to
platform.
both hands
• Wait foron
truck
come toPlace
a complete
stop.
on the control handle and lean against the backrest.
• Avoid
parking
inclines.
But if you
must, block the
Keep your
entire
bodyon
within
the operator
area.
wheels of your truck.
HOW TO DRIVE YOUR TRUCK FORKS FIRST
Keep both feet on the platform. Place one hand on
the backrest and the other on the control handle
while leaning against the backrest. Keep your entire
body within the operator area.
31 BePallet
a Safe
Driver
7 Your Rider
Truck
continued
AVOID FALLS
YOUR
BODY
BREAK
• Stay GIVE
away
from
the Aedge
of docks and ramps.
Take advantage of stop time. Flex your arms and
• Check that bridgeplates and dockboards are secure.
legs. Staying alert will help you be a better and safer
Be certain that either the trailer wheels are chocked or
driver.
the trailer is locked to the dock. Check capacities. Be
sure your truck, with load, isn't too heavy for where
you are driving.
• Make sure the load you are moving is stable. Center
the load. Be even more careful with long, high or wide
loads. They can be less stable.
Hands on
controls
Lean against
the backrest
• Don't drive onto an elevator unless you are authorized.
Check the capacity or load limit and make sure there
are no people present. Enter load first and come to a
complete stop.
BUILT TO STANDARDS
This truck was designed and
BE CAREFUL TRAVELING ON RAMPS AND
GRADES
built
to current industry and
government
standards
and
• Always operate your truck from the rider position
when
guidelines.
For
more
traveling on a grade.
information see the following:
• American
National
• With a load, drive with the forks
pointed upgrade.
Standards Institute
• Without a load, drive with forks downgrade.
(ANSI/ITSDF) B56.1
• Occupational Safety and
Slow down and don't turn on ramps or grades.
Health Act (OSHA)
§1910.178, Rev. 1999
• Underwriters Laboratory
(UL 583)
• National Fire Prevention
Association (NFPA 505)
Feet on
platform
Be a SafeYour
Driver
continued
Rider
Pallet32
Truck
8
Pallet
BeTruck
a SafeParts
Driver
Standard Control Handle
The most
important
component
is you.
Control Arm
MAKE SURE YOU ARE READY TO DRIVE
• Do not use this truck unless
youLever
are trained
Brake
and certified.
(Standard handle only)
• Be certain you understand how your truck works and
Switch
the hazards that go with it.Key
Don't
drive the truck if you
(On power unit)
have any doubts.
Recommended
Walking Path
WHEN USING COAST
Lower Button
• Travel power unit first only. Do not turn.
Raise Button
• Keep to the side of the truck. Make certain the truck
TravelDon't
Twist let
Gripthe
won't hit the back of your leg or foot.
truck run over your foot.
Horn Button
• Be certain the area ahead of you is clear.
• Know the capacity of yourControl
truck.Handle
Make certain you
use the correct units of measure.
Power Disconnect
• Some trucks are not allowed in areas where there are
fire hazards. Be certain your truck is the correct fire
safety type for the area.
WHEN RIDING
"T" Control Handle (Optional)
• Never stick a foot or any part of your
body
outside the
Lower
Button
operator area, no matter how slow the truck is moving.
Raisebackrest.
Button Keep
• Don't put your hands or arms over the
• Make sure your hands and shoes are clean and dry,
and your clothing is proper for the job.
• Stop your truck completely before Travel
getting
off.Grip
Twist
MAKE SURE YOUR TRUCK IS READY
• Inspect your truck before using it (see pages 27 and
28). If it's not working right, or something is broken,
report the problem to your supervisor. Don't use the
truck.
High Speed
Switchat a slow
• In an open area, test the braking.
Check
(On
platform)
travel speed first, then a faster one. Know the distance
it takes to stop before you start work.
Platform
• Make certain there are no objects stored anywhere on
the operator platform. They
would
be a trip hazard
Battery
Retainer
and could affect truck speed.
your hands on the controls and feetHand
on the
platform.
Brake
Lever
Horn Button
DRIVE CAUTIOUSLY, BE ALERT
• Look where you are going. Don't let your hands or
feet get pinned or crushed.
• Travel in the direction that gives you the best view.
Slow down in congested areas.
• Slow down for wet or slippery floors. Don't run over
things.
• Look where you are going before you change direction
of travel.
• See that you have room to drive and turn. Watch out
for power unit swing. Slow down when making turns.
• Avoid sudden movement of controls. Learn to use
them smoothly at a moderate, even rate.
• Be extra careful if you must use your truck in an area
where there is a risk of falling objects.
Continued next page...
Be aParts
Safe Driver
9 Pallet29Truck
Pallet
Truck30
Parts 10
Be a Safe
Driver
Capacity
Daily Plate
Safety Check
CAPACITY
CHECK YOUR
TRUCK PLATE
BEFOREINFORMATION
STARTING WORK
capacity
platetruck
is onisthe
You mustThe
make
sure your
safetop
to of
use.
the power unit cover. It contains:
Capacity
information
1. Walk •around
your
truck and check it over.
•
Truck
type
(a
rating)
• Check to make surefire
thesafety
battery
is charged.
•
Truck
weight
(does
not
include
load)
• After checking water level, be sure vent
caps are in
•
Grade
rating
place. Don't use an open flame to check the battery.
• Battery information
• Make certain the battery retainers on both sides of the
• Truck
information
truck
are properly
installed.
SAMPLE CAPACITY PLATE
The information
shown on this sample
plate does not apply
to your truck.
• See that all wheels are in good condition.
WHAT IS YOUR TRUCK CAPACITY?
• Clean
the twist
grips
and handload
holds.
Capacity
is the
maximum
that can be lifted or
transported
with
your
truck.
See
the capacity
• Make certain there are no objects placed
or storedplate
on youron
truck.
Make certain
you use the correct units
anywhere
the operator
platform.
of measure.
• Check that forks are not bent, cracked or badly worn.
• Look under the truck for signs of hydraulic leaks.
• Try the horn.
• Make sure the power disconnect works.
• Check that all controls work smoothly.
Note: ANSI B56.1 requires that all
data be shown first in Metric units
and then USA units.
27 Daily
11 Capacity
PlateSafety Check
2. Test drive your truck in an uncongested area.
• Try all the hydraulic functions.
• Check the steering.
• Drive the truck slowly in both directions.
• Check braking distance in both directions. Load size
and floor conditions can affect these distances.
• Drive through the full speed range in both directions.
• Know the distance it takes to stop before you start
working. If the braking distance is too long to stop
safely, don't drive the truck.
Know the Hazards
• Check parking brake operation.
YOURdon't
LOADdrive the truck. Report
If anything doesn't look, work orKNOW
feel right,
the problem to your supervisor.Do not exceed the capacity shown on your truck's capacity
plate. Make certain you use the correct units of measure.
careful
handling
You can get checklist formsBe
from
yourwhen
Crown
dealerlong, high or wide loads. Do not
handle unstable
loads. can alert
(part no. OF3772). Used properly,
this checklist
service people to needed repairs.
TRUCK TYPE
Some truck types are not permitted in areas where there
are fire hazards. Watch for marked areas. For example:
You must not drive a type E or ES truck into an area restricted
to EE or EX trucks.
TRUCK WEIGHT
Dockboards, elevators and some floors have limited
capacity. Check your capacity plate for the weight of your
truck. Remember to add the weight of the battery and the
load you have on the forks.
Plate 12
Daily Safety Capacity
Check 28
Display
Additional Options
SKID ADAPTOR
OPTION
BATTERY CHARGE
DISPLAY
skidhow
adaptor
youiscan
The greenLift
barsthe
show
muchuntil
charge
left.move it forward and
lower itchanged
to the forks.
Have the battery
or recharged if the yellow
light is flashing.
Make certain the skid adaptor is secure when you return
it to the upright position.
MESSAGE PANEL
Displays truck information such as: hours of operation,
event codes along with instructions, battery charge
and other data.
PERFORMANCE SETTING
Indicates the level that your company has
programmed this truck to operate at.
ENTER OR RETURN BUTTON
Use to navigate in and out of menus and select
inputs.
ThisThis
pagepage
left left
blank
blank
intentionally.
intentionally.
NAVIGATION BUTTONS
Up, Down. Left and Right Arrows are used to
scroll through menus.
EVENT CODE LIGHT (OPERATOR CORRECTABLE)
The display light shows a detected event which the
operator can correct. See the display for instructions.
Know the Hazards
EVENT CODE LIGHT (SERVICE REQUIRED)
SIMILAR
TRUCKS
BE DIFFERENT
The display
showsLOOKING
the code
for a CAN
detected
event which
requires service.
Contact
your
supervisor
or
servicewhich are best
Your company has selected the options
department.
for your work area.
If you ever drive a different truck, even one that looks
just like yours, be careful. It may not have the same
control handle, functions or other options.
13 Display
25 Additional Options
26
14
KEY SWITCH TRAVEL
Rotate
theturning
top of the key
twist grip in the direction you
Turn the truck
on by
travel.
clockwise towant
ON. to
Check
that all display lights are working.
Theoff
farther
you rotate
the counterclockwise
grip from the neutral position,
Turn the truck
by turning
the key
the faster the truck will travel.
to OFF.
Always turnPLUGGING
the key off when leaving the truck.
Always disconnect
the
battery
any
timeOPTION
the truck isn't
ONE TOUCH
HIGH
TRAVEL
SPEED,
working right.
The
key
switch
does
not
cut
allthe
power
to rotate the
For high travel speed while riding
truck,
the truck. twist grip, then step down on the high travel speed
pedal.
your foot
the pedal,
Don't use the
truckIf ifyou
it'sremove
not working
right.from
Report
the the truck
to travel in high speed.
problem towill
yourcontinue
supervisor.
When the twist grip is returned to neutral, the speed
control will reset to standard operation.
HIGH TRAVEL SPEED WITHOUT ONE TOUCH
Rotate the twist grip, then step down on the high travel
speed pedal.
When you remove your foot from the pedal,or the twist
grip is returned to neutral, the speed control will reset
to standard operation.
15 Power
& Off & Plugging
23 On
Traveling
HORN
Press the horn button on the control handle to sound the
horn. Use it to warn pedestrians and other drivers.
STEERING
Use your
when
leavehandle
an aisle,
or come
a
You control steering
byhorn
moving
theyou
control
from
side totoside.
crosswalk
or
intersection.
For example: This picture shows the directions the truck can turn when
the control handle is moved to the approximate position shown.
Know the Hazards
Travel, power
unit first
n
Di
o r
Travel,
forks first
t ion
ec Turn
f
Plugging is another way to slow down your truck.
While the truck is moving, in either direction, move the
twist grip through neutral to the opposite direction of
POWER DISCONNECT
travel.
Pull up on the battery connector, or the optional handle,
Plugging
will not
hurt
truck.
to disconnect
the battery
and
cutyour
all power.
Steering & Travel
D i re
o f T c t io
ur
n
Power
On & Off& Plugging
Traveling
WATCH YOUR FEET AND HANDS
• While riding, keep your feet on the platform and hands
on the controls at all times. A loaded truck can weigh
over 4535kg (10,000 lbs). You can not stop or even
slow it down with your foot, hand or any part of your
body, no matter how slow the truck is moving.
POWER UNIT
SWING
• When coasting,
protect
your legs and feet by staying
to the side.
Keep out
of thewhile
path traveling
of the truck.
Be careful
turning
forksTravel
first. The power
power unit
first
not in
turn.
unit
willonly.
swingDo
wide
the opposite direction. Make sure
you have clearance, and watch out for people in the area.
LOOK WHERE YOU'RE DRIVING
Keep
hands
feet you
in the
operator
• Always be
alertyour
to the
areaand
around
and
watch area.
where you are driving.
Warning: Never place objects anywhere on the operator
• A hand orplatform.
foot caught
between
theatruck
and a wall,
They
would be
trip hazard
and could affect
post or any
fixed
object will be crushed or even cut
truck
speed.
off.
FOR SPILLS
OR WET
FLOORS intruding
• You couldSLOW
also DOWN
be seriously
injured
by objects
or pokingPowder
into theor
operator
area.can cause slippery floors. Slow
liquid spills
down
or
you
could
lose control of steering and braking.
PLUGGING VS. BRAKING
Be careful and allow for a longer stopping distance.
Of the two, the foot brake is designed to stop the truck
Don't
run overUse
objects
on the
floor.
in the shortest
distance.
the foot
brake
in an
emergency, on ramps or in busy areas.
Know the Hazards
Travel 16
Traveling &Steering
Plugging& 24
Raising & Lowering
Coasting
Brake
On
Coasting
ON
COASTING
Coasting can
make it easier for you to pick
RAISE
loads whilePush
walking
to the button
side of until
the truck.
the RAISE
the forks are at the
desired
The ability to
coast isheight.
standard on all handles. The coasting
distance can be adjusted by your service personnel.
PRESET LIFT HEIGHT
TO COAST This feature, when used, allows your company to select
the most efficient lift height for your use. Press and hold
If the brake lever is placed in the OFF position when you
the RAISE button until the forks stop. To raise beyond
release the control handle and/or the twist grip, the brake
that height, release and then press and hold the RAISE
is partially applied to allow the truck to coast to a
button again.
controlled stop.
LOWER
However you
can apply the brake by moving the control
handle up to
the
BRAKE
ONbutton
position.
Push the
LOWER
until the forks are at the
desired
height.
Be even more careful when coasting. Make sure you
understand the possible hazards. Don't place yourself
& LOWER
OPTION
or others atADDITIONAL
risk. WhenRAISE
moving
fromBUTTONS,
the riding
position
to the walkYou
beside
or coast
position,
stop from
your the
truck
can also
control
raise & lower
optional Backrest
completelyControl
before Module.
getting off.
WHEN COASTING
• Travel power unit first only. Do not turn.
• Don't get in the path of the truck. Watch
your feet.
Path of
Truck
• Stay to the side of the truck. Keep your
arm extended to give maximum clearance
between you and the truck.
Recommended
Walking Area
• Make sure the area ahead of you is clear.
This page
left blank
Know the Hazards
intentionally.
COASTING REQUIRES EVEN MORE CAUTION
• Floors must be level and free of obstacles.
Don't place your hands or arms over the backrest. They
BRAKE LEVERcould
ON, Standard
Control
be pinned
or Handle
crushed by the load.
Move the brake lever toward the control handle.
When you let go of the control handle it will automatically
go to the BRAKE ON position.
• Never allow the truck to coast into a cross aisle.
• Do not coast in pedestrian walkways.
• Watch out for people and other trucks.
Know the Hazards
OFF
YOUR HANDS
AND
ARMS
BRAKE LEVERWATCH
OFF, Standard
Control
Handle
Your lever
arm could
pinned
or crushed
between the
Move the brake
away be
from
the control
handle.
backrest
and
a
load.
When you let go of the control handle the truck will coast.
Loads
and
fall the
against
the handle
backrest.
To apply the
brakecan
youshift
must
move
control
up
to the BRAKE
ON
position.
Keep your hands and arms on the power unit side of the
Stop your truck
completely before getting off.
backrest.
17 Coasting
21 Raising & Lowering
• Do not walk in the path of a coasting truck. Stay to the
side of the truck with your arm extended and keep
your feet clear.
off
brake off
With brake lever off, the
brake is not automatically
applied when the handle
is released.
The truck will coast.
Lift handle to apply brake.
853-A
• When coasting, travel power unit first only. Do not
turn.
• Always move the brake lever to the on position when
you finish a coast operation.
• Always stop your truck completely before getting off.
Coasting
22
Coasting & Parking
Brake 18
Braking
Braking
Brake
On
Brake
On
Brake Off
BRAKING WITH
BRAKING
THE STANDARD
WITH THECONTROL
STANDARD
HANDLE
CONTROL HANDLE
To apply the
Tobrake,
apply the
move
brake,
the control
move the
handle
control
up handle
to the up to the
BRAKE
ONBRAKE
position.
ON position.
Brake Off
If the brakeIflever
the brake
(see page
lever 17)
(seeispage
ON, the
17) control
is ON, the
handle
control handle
will automatically
will automatically
go to the BRAKE
go to the
ONBRAKE
position
ONwhen
position when
you let go of
youit.let go of it.
If the brakeIflever
the brake
is OFF
lever
when
is OFF
you let
when
go of
youthe
letcontrol
go of the control
handle, thehandle,
handlethe
willhandle
stay inwill
the stay
BRAKE
in the
OFF
BRAKE
position
OFF position
and the truck
andwill
thecoast
truck unless
will coast
youunless
move the
youcontrol
move the control
handle up handle
to the BRAKE
up to the
ONBRAKE
position.
ON position.
BRAKING WITH
BRAKING
THE "T"WITH
CONTROL
THE "T"
HANDLE
CONTROL
OPTION
HANDLE OPTION
Hand Brake Hand Brake
Pull the brake
Pulllevers
the brake
toward
levers
thetoward
twist grips
the twist
to apply
grips to apply
the brake. the brake.
Always check
Always
the braking
check the
distance
brakingbefore
distance
youbefore
start you start
driving. driving.
PARKING BRAKE
PARKING BRAKE
The parking
The
brake
parking
is automatically
brake is automatically
applied when
applied
the when the
key switchkey
is turned
switchoff,
is turned
the battery
off, the
is disconnected
battery is disconnected
or
or
after the truck
aftercomes
the truck
to acomes
stop. to a stop.
This applies
This
to applies
the standard
to thehandle
standard
andhandle
all optional
and all optional
handles. handles.
KnowKnow
the Hazards
the Hazards
??
MAKE SURE YOUR
MAKEBRAKE
SURE YOUR
WORKS
BRAKE WORKS
Test the brake
Test on
theyour
brake
truck
on your
at thetruck
startatofthe
each
start
shift.
of each shift.
Know the distance
Know theitdistance
takes to it
stop
takes
before
to stop
youbefore
start you start
working. working.
If at any time
If atthe
anystopping
time thedistance
stoppingisdistance
too longisfor
too
you
long for you
to stop safely,
to stop
don't
safely,
drivedon't
the truck.
drive the
Report
truck.
anyReport any
problem toproblem
your supervisor.
to your supervisor.
SIMILAR LOOKING
SIMILAR
TRUCKS
LOOKING
CANTRUCKS
BE DIFFERENT
CAN BE DIFFERENT
Your company
Yourhas
company
selected
hasthe
selected
optionsthe
which
options
are best
which are best
for your work
for your
area.work area.
If you everIfdrive
you ever
a different
drive atruck,
different
eventruck,
one that
evenlooks
one that looks
just like yours,
just like
be careful.
yours, beIt careful.
may not Ithave
maythe
notsame
have the same
controls, functions,
controls, functions,
or options.or options.
19 Braking
19 Braking
BrakingBraking
20
20
Raising
& Lowering
Coasting
Brake
On
COASTING
Coasting can make it easier for you to pick
RAISE
loadsbutton
while walking
the side
the truck.
Push the RAISE
until thetoforks
are atofthe
desired height.
The ability to coast is standard on all handles. The coasting
distance can be adjusted by your service personnel.
PRESET LIFT HEIGHT
This feature,
TOwhen
COASTused, allows your company to select
the most efficient lift height for your use. Press and hold
If the brake lever is placed in the OFF position when you
the RAISE button until the forks stop. To raise beyond
release the control handle and/or the twist grip, the brake
that height, release and then press and hold the RAISE
is partially applied to allow the truck to coast to a
Coasting again.
button
controlled stop.
LOWER
However you can apply the brake by moving the control
handlebutton
up to the
BRAKE
ONare
position.
Push the LOWER
until
the forks
at the
desired height.
Be even more careful when coasting. Make sure you
understand the possible hazards. Don't place yourself
ADDITIONALor
RAISE
& LOWER
BUTTONS,
others
at risk.
When OPTION
moving from the riding position
the walk
coast
stop your truck
You can alsotocontrol
raisebeside
& lowerorfrom
theposition,
optional Backrest
completely before getting off.
Control Module.
WHEN COASTING
• Travel power unit first only. Do not turn.
• Don't get in the path of the truck. Watch
your feet.
Path of
Truck
• Stay to the side of the truck. Keep your
arm extended to give maximum clearance
between you and the truck.
Recommended
Walking Area
• Make sure the area ahead of you is clear.
This page
left blank
Know the Hazards
intentionally.
COASTING REQUIRES EVEN MORE CAUTION
• Floors must be level and free of obstacles.
Don't place your hands or arms over the backrest. They
BRAKE LEVER
ON, Standard
could be pinned
or crushed
by theControl
load. Handle
Move the brake lever toward the control handle.
ON
When you let go of the control handle it will automatically
go to the BRAKE ON position.
• Never allow the truck to coast into a cross aisle.
• Do not coast in pedestrian walkways.
• Watch out for people and other trucks.
Know the Hazards
WATCH YOURBRAKE
HANDSLEVER
AND ARMS
OFF, Standard Control Handle
Your arm could
or crushed
between
the
Movebe
thepinned
brake lever
away from
the control
handle.
OFF
backrest and
a
load.
When you let go of the control handle the truck will coast.
Loads can shift
and the
fall brake
againstyou
themust
backrest.
To apply
move the control handle up
to
the
BRAKE
ON
position.
Keep your hands and arms on the power unit side of the
backrest. Stop your truck completely before getting off.
17 Coasting
21 Raising
& Lowering
• Do not walk in the path of a coasting truck. Stay to the
side of the truck with your arm extended and keep
your feet clear.
off
brake off
With brake lever off, the
brake is not automatically
applied when the handle
is released.
The truck will coast.
Lift handle to apply brake.
853-A
• When coasting, travel power unit first only. Do not
turn.
• Always move the brake lever to the on position when
you finish a coast operation.
• Always stop your truck completely before getting off.
Coasting
Coasting & Parking
Brake 18
22
TRAVEL KEY SWITCH
Rotate theTurn
top of
twist
in the direction
thethe
truck
ongrip
by turning
the key you
want to travel.
clockwise to ON. Check that all display lights are working.
The fartherTurn
you the
rotate
theoff
grip
the the
neutral
truck
byfrom
turning
key position,
counterclockwise
the faster the
truck will travel.
to OFF.
PLUGGING Always turn the key off when leaving the truck.
disconnect
the battery any time the truck isn't
ONE TOUCH Always
HIGH TRAVEL
SPEED, OPTION
working
right.
The
key
doesrotate
not cut
For high travel speed while ridingswitch
the truck,
theall power to
the
truck.
twist grip, then step down on the high travel speed
pedal. If you
remove
yourtruck
footiffrom
the working
pedal, the
truckReport the
Don't
use the
it's not
right.
will continue
to travel
in high
speed.
problem
to your
supervisor.
When the twist grip is returned to neutral, the speed
control will reset to standard operation.
HIGH TRAVEL SPEED WITHOUT ONE TOUCH
Rotate the twist grip, then step down on the high travel
speed pedal.
When you remove your foot from the pedal,or the twist
grip is returned to neutral, the speed control will reset
to standard operation.
15 Power
On & Off
23 Traveling
& Plugging
HORN
Press the horn button on the control handle to sound the
horn. Use it to warn pedestrians and other drivers.
STEERING
yourhandle
horn when
an aisle, or come to a
You control steering by moving theUse
control
from you
sideleave
to side.
crosswalk
or
intersection.
For example: This picture shows the directions the truck can turn when
the control handle is moved to the approximate position shown.
Travel, power
unit first
Know the Hazards
n
Di
o r
Travel,
forks first
t ion
ec Turn
f
Plugging is another way to slow down your truck.
While the truck is moving, in either direction, move the
twist grip through neutral to the opposite direction of
POWER DISCONNECT
travel.
Pull up on the battery connector, or the optional handle,
Plugging will
not hurt your
to disconnect
thetruck.
battery and cut all power.
Steering & Travel
D i re
o f T c t io
ur
n
Power&On
& Off
Traveling
Plugging
WATCH YOUR FEET AND HANDS
• While riding, keep your feet on the platform and hands
on the controls at all times. A loaded truck can weigh
over 4535kg (10,000 lbs). You can not stop or even
slow it down with your foot, hand or any part of your
body, no matter how slow the truck is moving.
POWER UNIT•SWING
When coasting, protect your legs and feet by staying
to the while
side. traveling
Keep outforks
of thefirst.
pathThe
of the
truck. Travel
Be careful turning
power
power
first
only. Do
not turn.Make sure
unit will swing
wideunit
in the
opposite
direction.
you have clearance, and watch out for people in the area.
LOOK WHERE YOU'RE DRIVING
Keep your •hands
andbefeet
in to
thethe
operator
area. you and watch
Always
alert
area around
where you are driving.
Warning: Never place objects anywhere on the operator
• A hand
or be
foot
caught
between
the truck
and a wall,
platform. They
would
a trip
hazard
and could
affect
truck speed.post or any fixed object will be crushed or even cut
off.
SLOW DOWN•FOR
WETbe
FLOORS
YouSPILLS
couldOR
also
seriously injured by objects intruding
or poking
operator
area.
Powder or liquid
spillsinto
can the
cause
slippery
floors. Slow
down or you
could
lose
control
of
steering
and braking.
PLUGGING VS. BRAKING
Be careful and allow for a longer stopping distance.
Of the two, the foot brake is designed to stop the truck
Don't run over
ondistance.
the floor. Use the foot brake in an
in theobjects
shortest
emergency, on ramps or in busy areas.
Know the Hazards
Steering
& Travel
16
Traveling
& Plugging
24
DisplayOptions
Additional
SKID ADAPTORBATTERY
OPTION CHARGE DISPLAY
Lift the skid The
adaptor
canhow
move
it forward
and
greenuntil
barsyou
show
much
charge is
left.
lower it to the
forks.
Have
the battery changed or recharged if the yellow
flashing.
Make certainlight
the is
skid
adaptor is secure when you return
it to the upright position.
MESSAGE PANEL
Displays truck information such as: hours of operation,
event codes along with instructions, battery charge
and other data.
PERFORMANCE SETTING
Indicates the level that your company has
programmed this truck to operate at.
ENTER OR RETURN BUTTON
Use to navigate in and out of menus and select
inputs.
This page
This page
left blank
left blank
intentionally.
intentionally.
NAVIGATION BUTTONS
Up, Down. Left and Right Arrows are used to
scroll through menus.
Know the Hazards
EVENT CODE LIGHT (OPERATOR CORRECTABLE)
The display light shows a detected event which the
operator can correct. See the display for instructions.
EVENT CODE LIGHT (SERVICE REQUIRED)
SIMILAR LOOKING
BE DIFFERENT
TheTRUCKS
displayCAN
shows
the code for a detected event which
requires
service.
Contact
yourwhich
supervisor
or service
Your company has selected the options
are best
department.
for your work area.
If you ever drive a different truck, even one that looks
just like yours, be careful. It may not have the same
control handle, functions or other options.
13 Display
25 Additional
Options
14
26
Plate
DailyCapacity
Safety Check
CAPACITY
CHECK YOUR TRUCK BEFORE STARTING
WORKPLATE INFORMATION
The
capacity
plate is on the top of
You must make sure your truck
is safe
to use.
the power unit cover. It contains:
• Capacity
1. Walk around your truck and
check itinformation
over.
•
Truck
type
(a fire safety rating)
• Check to make sure the battery is charged.
• Truck
weight
notininclude load)
• After checking water level,
be sure
vent (does
caps are
Gradetorating
place. Don't use an open• flame
check the battery.
• Battery information
• Make certain the battery retainers on both sides of the
• Truck information
truck are properly installed.
• See that all wheels are in good condition.
WHAT IS YOUR TRUCK CAPACITY?
• Clean the twist grips andCapacity
hand holds.
is the maximum load that can be lifted or
SAMPLE CAPACITY PLATE
transported
with or
your
truck. See the capacity plate
• Make certain there are no objects placed
stored
The information
onplatform.
your truck. Make certain you use the correct units
on the operator
shown on this anywhere
sample
of measure.
plate does not apply
• Check that forks are not bent, cracked or badly worn.
to your truck.
• Look under the truck for signs of hydraulic leaks.
• Try the horn.
• Make sure the power disconnect works.
• Check that all controls work smoothly.
Note: ANSI B56.1 requires that all
data be shown first in Metric units
and then USA units.
27 Daily
Check
11Safety
Capacity
Plate
2. Test drive your truck in an uncongested area.
• Try all the hydraulic functions.
• Check the steering.
• Drive the truck slowly in both directions.
• Check braking distance in both directions. Load size
and floor conditions can affect these distances.
• Drive through the full speed range in both directions.
• Know the distance it takes to stop before you start
working. If the braking distance is too long to stop
safely, don't drive the truck.
Know the •Hazards
Check parking brake operation.
KNOWdoesn't
YOUR LOAD
If anything
look, work or feel right, don't drive the truck. Report
Do
not
exceed
the capacity shown on your truck's capacity
the problem to your supervisor.
plate. Make certain you use the correct units of measure.
Be careful
when handling
long,
high
or wide
loads. Do not
You can
get checklist
forms from
your
Crown
dealer
unstableUsed
loads.
(part handle
no. OF3772).
properly, this checklist can alert
service people to needed repairs.
TRUCK TYPE
Some truck types are not permitted in areas where there
are fire hazards. Watch for marked areas. For example:
You must not drive a type E or ES truck into an area restricted
to EE or EX trucks.
TRUCK WEIGHT
Dockboards, elevators and some floors have limited
capacity. Check your capacity plate for the weight of your
truck. Remember to add the weight of the battery and the
load you have on the forks.
Capacity
Plate Check
12
Daily Safety
28
Truck Parts
Be aPallet
Safe Driver
The most
important
component
is you.
MAKE SURE YOU ARE READY TO DRIVE
• Do not use this truck unless you are trained
and certified.
Control Arm
Brake Lever
(Standard handle only)
• Be certain you understand how your truck works and
Switch
the hazards that go with it. Don't drive the truck Key
if you
(On power unit)
have any doubts.
Recommended
Walking Path
Standard Control Handle
WHEN USING COAST
Lower Button
• Travel power unit first only. Do not turn.
Raise Button
• Keep to the side of the truck. Make certain the truck
Gripleg or foot. Don't let the
won't hit the Travel
back Twist
of your
truck run overHorn
your
foot.
Button
• Be certain the area ahead of you is clear.
• Know the capacity of your truck. Make certain you
Control Handle
use the correct units of measure.
Power Disconnect
• Some trucks are not allowed in areas where there are
fire hazards. Be certain your truck is the correct fire
safety type for the area.
WHEN RIDING "T" Control Handle (Optional)
• Never stick a Lower
foot or
any part of your body outside the
Button
operator area, no matter how slow the truck is moving.
Raise
Button
• Don't put your
hands
or arms over the backrest. Keep
• Make sure your hands and shoes are clean and dry,
and your clothing is proper for the job.
• Stop your truck
completely
Travel
Twist Grip before getting off.
MAKE SURE YOUR TRUCK IS READY
• Inspect your truck before using it (see pages 27 and
28). If it's not working right, or something is broken,
report the problem to your supervisor. Don't use the
truck.
High Speed Switch
• In an open area, test the braking. Check at a slow
(On platform)
travel speed first, then a faster one. Know the distance
it takes to stop before you start work.
Platform
• Make certain there are no objects stored anywhere on
the operator platform. They would be a trip hazard
Battery Retainer
and could affect truck speed.
your hands on
theBrake
controls
Hand
Leverand feet on the platform.
Horn Button
DRIVE CAUTIOUSLY, BE ALERT
• Look where you are going. Don't let your hands or
feet get pinned or crushed.
• Travel in the direction that gives you the best view.
Slow down in congested areas.
• Slow down for wet or slippery floors. Don't run over
things.
• Look where you are going before you change direction
of travel.
• See that you have room to drive and turn. Watch out
for power unit swing. Slow down when making turns.
• Avoid sudden movement of controls. Learn to use
them smoothly at a moderate, even rate.
• Be extra careful if you must use your truck in an area
where there is a risk of falling objects.
Continued next page...
29 Be a9Safe
Driver
Pallet
Truck Parts
Pallet Truck
Be Parts
a Safe 10
Driver 30
Truck
Be aYour
SafeRider
DriverPallet
continued
PALLET
TRUCKS
WATCH OUT FORRIDER
OTHER
PEOPLE
As a rider
your
truck is designed to move
• Slow down. Yield
or stop
forpallet
pedestrians.
You can also use it
Use your hornloads
whenover
you long
comedistances.
to a crosswalk
as a walk-beside truck when picking stock.
or intersection.
Path of
Truck
Recommended
Walking Path
• Be careful that you don't pin or crush someone.
IS NOTtoward
AN AUTOMOBILE
For example: YOUR
NeverPALLET
drive TRUCK
your truck
anyone
With
may weigh more than
standing in front
of aa load
fixeditobject.
3 automobiles.
• Never allow passengers on your truck.
• You don't steer the same.
• Keep others away
from
yourbrake
truckthe
while
you're working.
• You
don't
same.
Don't ever allow
anyone
ride on the
or forks.
• You
don'ttoaccelerate
theload
same.
• Don't let anyone use your truck unless they are trained
and certified. HOW TO DRIVE WHEN COASTING
• Don't allow the
truck to
coastunit
in afirst
congested
area
• Travel
power
only. Do
notorturn. Stay
if there are people
in
the
aisle.
to one side of the truck. Use the hand closest to
the truck
operate the control handle.
• Watch out for power
unittoswing.
• Watch your feet. Stay out of the path of the truck.
WHEN LEAVING YOUR
TRUCKcertain the area ahead of you is clear.
• Make
• Lower the forks. Turn the truck off or disconnect the
HOW TO DRIVE YOUR TRUCK WHILE RIDING
battery.
bothtofeet
on the platform.
Place both hands
• Wait for truck Keep
to come
a complete
stop.
on the control handle and lean against the backrest.
• Avoid parkingKeep
on inclines.
But body
if youwithin
must, block
the
your entire
the operator
area.
wheels of your truck.
HOW TO DRIVE YOUR TRUCK FORKS FIRST
Keep both feet on the platform. Place one hand on
the backrest and the other on the control handle
while leaning against the backrest. Keep your entire
body within the operator area.
31 Be a7 Safe
YourDriver
Rider continued
Pallet Truck
AVOID FALLS
GIVE YOUR BODY A• BREAK
Stay away from the edge of docks and ramps.
Take advantage of stop time. Flex your arms and
• Check that bridgeplates and dockboards are secure.
legs. Staying alert will help you be a better and safer
Be certain that either the trailer wheels are chocked or
driver.
the trailer is locked to the dock. Check capacities. Be
sure your truck, with load, isn't too heavy for where
you are driving.
• Make sure the load you are moving is stable. Center
the load. Be even more careful with long, high or wide
loads. They can be less stable.
Hands on
controls
Lean against
the backrest
• Don't drive onto an elevator unless you are authorized.
Check the capacity or load limit and make sure there
are no people present. Enter load first and come to a
complete stop.
BUILT TO STANDARDS
This truck was designed and
BE CAREFUL TRAVELING
ON RAMPS
built to current
industryAND
andGRADES
government
standards
and
• Always operate your truck from the rider position when
traveling guidelines.
on a grade.For more
information see the following:
• American
National
• With a load,
drive with
the forks pointed upgrade.
Standards Institute
• Without a load,
drive with
(ANSI/ITSDF)
B56.1forks downgrade.
• Occupational Safety and
Slow down andHealth
don't turn
ramps or grades.
Act on
(OSHA)
§1910.178, Rev. 1999
• Underwriters Laboratory
(UL 583)
• National Fire Prevention
Association (NFPA 505)
Feet on
platform
Be aPallet
Safe Driver
32
Your Rider
Truck continued
8
Contents
Battery
Maintenance
WHEN YOU INSTALL OR CHANGE BATTERIES
• Turn the1truck OFF. Check that all controls are in
You Must be Trained neutral and
2 disconnect the battery.
• Make certain
you use the correct size and weight
Protect Yourself
3
Battery
Maintenance
battery. Never operate a truck
that has
an underweight
Contents
5 battery installed.
or undersize
What's in it for You? • Never let6 anything metal touch the top of the cells.
Your Rider Pallet Truck You could
7 cause sparks or do damage to the battery.
Use an insulator (such as plywood) when necessary.
Pallet Truck Parts
9
• Use an approved spreader bar to place a battery in, or
Capacity Plate
remove11
it from, the battery compartment or a stand.
Make
sure
Display
13 you adjust the spreader bar hooks to fit the
battery.
Power On & Off
15
USING A ROLLER
Steering & Travel
16 STAND
If you use a roller stand to install or remove a battery
Coasting
make sure17the roller stand is the same height as the rollers
in the truck's
Braking
19 battery compartment. Also make sure the
roller stand is at least as long as your battery.
Raising & Lowering
21
What's in it for You?
WHAT'S IN IT FOR YOU?
The better you understand your truck and how to use it,
the better and safer operator you can be. Here are some
guides to using this manual.
Warning
Traveling & Plugging
Additional Options
23
25
AFTER INSTALLING YOUR BATTERY
Daily Safety Check • Replace27
the battery retainers.
Make certain the retainers
31 Battery Maintenance
on
both
sides
of
the
truck
are
in place.
Be a Safe Driver
29
Battery Maintenance • Connect33the battery. Turn the truck ON and check
truck operation.
Warning Labels
36
33 Battery
Maintenance
5 Contents
QUICK LOCATORS
In addition to the "Contents" page you
can use page headings to find topics.
Some pages also have a picture of the
truck in the corner showing features
or functions covered on that page.
Know the Hazards
Know the Hazards
"KNOW THE HAZARDS"
Watch for and read these special
blocks. You will find information about
possible safety hazards and how to
avoid them.
TRUCK BATTERIES CAN BE DANGEROUS
HOW-TO-DRAWINGS
Your truck
battery produces a gas that can explode.
On manyacid
pages
you
will burn
find pictures
It also contains
that
could
or disfigure you.
as
well
as
text
to
help
you
understand
• Do not try to install, remove, charge or service your
how to unless
use your
truck
safely and
truck battery
you
are trained
and authorized.
productively.
• Never smoke or use an open flame around batteries.
Know the Hazards
DANGER
DANGER
Batteries produce explosive gas.
Do not smoke, use open flame, or
create an arc or sparks near this
battery. Ventilate well in enclosed
areas and when charging.
Batteries produce explosive gas.
Do not smoke, use open flame, or
create an arc or sparks near this
battery. Ventilate well in enclosed
areas and when charging.
Batteries contain Sulfuric Acid which
Batteries contain Sulfuric Acid which
causes severe burns. Do not get in
causes severe burns. Do not get in
eyes, on skin, or clothing. In case of
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
contact, flush immediately. Get medical
attention if your eyes are affected.
attention if your eyes are affected.
107
107
Batteries produce explosive gas.
Do not smoke, use open flame, or
create an arc or sparks near this
battery. Ventilate well in enclosed
areas and when charging.
• Your company should provide an area where it is safe
to work on batteries. Use that area for all battery work.
Battery Maintenance 32Maintenance
• Use protective
32
Battery
Batteries contain Sulfuric Acid which
causes severe burns. Do not get in
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
attention if your eyes are affected.
107
aprons etc.
equipment such as gloves, eye shields,
BATTERY RETAINERS MUST BE IN PLACE
The battery could slide out if retainers are not in place.
Check that both retainers are installed before operating
your truck.
34
What'sBattery
in it forMaintenance
You? 6
Protect
Yourself continued
Battery
Maintenance
Notes
Know the Hazards
Know the Hazards
Recommended
Walking Path
LOOK WHERE YOU'RE DRIVING
Always be alert to the area around you and watch
where you are driving. You could be pinned or crushed
by objects intruding or poking into the operator area.
DRIVE CAREFULLY
• When allowing the truck to coast, travel power unit first
only. Do not turn. Keep to the side of the truck. Make
certain the truck won't hit the back of your leg or foot.
Don't let the truck run over your foot.
When allowing the truck to coast, make certain the
area ahead of you is clear.
Know the Hazards
Minimum battery size allowed
XXX mm (XX.XX in.) wide
XXX mm (XX.XX in.) long
Undersize battery can affect truck
handling and stability. You could have
an accident.
Use U.L. classified Type E battery.
• When riding, keep your hands on the controls and feet
on the platform. Keep your body within the operator
area.
BEFORE CHARGING
YOURhands
TRUCKor
BATTERY
• Don't put
arms over the backrest.
• Charge the battery only in areas designated for that
• Never stick a foot or any part of your body outside the
use.
truck, no matter how slow the truck is moving. You
• Make sure
thenot
truck
switch
turnedpounds
off and with
all any part
can
stopkey
4535
kg oris10,000
other controls
in theAoff
position.
of yourare
body.
footororneutral
hand caught
between the truck
andbattery
a fixedcells
object
beto
crushed
or even
cut off.
• See that the
arewill
filled
the proper
level.
Never use
an open
flame
to check
the battery.
• Never
place
objects
anywhere
on the operator
platform.
They
would
be
a
trip
hazard
and could affect
• Make certain the charger is the same voltage and
truck
speed.
amperage as your battery.
• Stay
away
from the
edge of docks and dockboards.
• Read the
battery
charger
instructions.
Make sure dockboards are secure. Check that trailer
• Be sure the
charger
turned OFF
wheels
are is
chocked.
Youbefore
could connecting
be seriously injured
the battery
to
the
charger.
Otherwise
you
might
create
or even killed in a fall from a dock or dockboard.
a spark which could cause the battery to explode.
• Keep your truck under control at all times. Drive at a
speed that allows you to stop safely. Be even more
careful
on slippery or uneven surfaces. Do not drive
BATTERY SIZE
IS IMPORTANT
over
objects
oncorrect
the floor.
Make certain you use the
size, type and weight
•
Perform
all
truck
movements
smoothly
and at a speed
of battery. Never operate a truck that has an
underweight
that
will give
you time to react in an emergency.
or undersize
battery
installed.
3 Protect
Yourself continued
35 Battery
Maintenance
AVOID FALLS
Falls are very serious accidents, you can be crushed or
even killed. The best way to prevent injury is to know
where you are at all times and follow the rules of safe
truck operation. Unless you can safely jump completely
clear of the falling truck, there is no sure way to avoid
injury if you drop from a dock or dockboard.
Be extremely careful when working around docks,
dockboards and trailers.
Stay clear of all
moving parts.
Moving parts can
cut or crush hands,
feet, arms or legs.
07
USE YOUR TRUCK SAFELY
• Keep your hands and feet away from all moving parts
such as forks or wheels.
• Never allow passengers on the truck. There is no safe
place for them.
• Before you leave your truck:
• Come to a complete stop.
• Lower the forks to the floor.
• Shut the truck off with the key or disconnect the
battery.
Protect Yourself Notes
4
36
Warning
Labels
You Must
be Trained
Notes
IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED
Federal law states that
only
properly
trained operators
EACH
WARNING
LABEL
are permitted to operate
a
powered
industrial
ON YOUR TRUCK IS IMPORTANTtruck and
that your employer must
you and
certify
you
Read train
and obey
all of
themthat
to protect
are qualified to operate
this powered
industrial truck.
yourself
and others.
(OSHA §1910.178, Rev. 1999)
STOP
It’s the law, you must be trained and certified to operate this truck.
(OSHA § 1910.178, Rev. 1999)
Do not operate this truck in your work place until you have
been trained and certified by your employer.
You or others around you can be seriously injured or even
killed if you don't use this truck correctly.
off
Read and obey all warnings and instructions in this Manual*
and on the truck.
WAR NI N G
Head, arms, hands, legs or feet outside the operator area
can be pinned or crushed whenever the truck is moving.
Stay within the operator area and stop the truck completely
before getting off.
XXX mm (XX.XX in.) wide
XXX mm (XX.XX in.) long
The truck will coast.
Lift handle to apply brake.
853-A
Undersize battery can affect truck
handling and stability. You could have
an accident.
Use U.L. classified Type E battery.
WARNI NG
You could be killed or seriously injured if you are not
adequately trained for lift truck operation!
Avoid being crushed. Keep head,
arms, hands, legs, and feet within the
operator area. Stop truck completely
before getting off.
A dockboard can move or drop while you are on it. Or
you could drive off a dock. Falls from docks or dockboards
can cause serious injury or even death. Make sure you are
safe.
Inspect your truck before starting work, make sure it is in
good working order.
brake off
Minimum battery size allowed
With brake lever off, the
brake is not automatically
applied when the handle
is released.
Stay clear of all
moving parts.
Moving parts can
cut or crush hands,
feet, arms or legs.
Tipovers and falls from docks can cause
serious injury or even death.
Objects placed on the operator
platform could affect truck
operation, or cause you to trip
and be injured.
Make sure you are safe.
281
Keep operator platform clear.
WARNI NG
870
07
It’s the law, you must be trained
and certified to operate this truck.
(OSHA § 1910.178, Rev. 1999)
* Additional copies of this Operator Manual and all Truck Labels can be
obtained from Crown Equipment Corporation, New Bremen, Ohio 45869
U.S.A.
Connect charger
properly or truck
can be damaged.
Make certain
charger is plugged
into the battery
connector, not the
truck connector.
47
All rights reserved under International
and Pan American copyright conventions
Copyright 2008 Crown Equipment Corp.
1 Warning
37 Notes
Batteries can produce explosive gas. Do not
smoke, use open flame, or create an arc or sparks
near this battery. Ventilate well when in an enclosed
area and when charging.
This battery contains Sulfuric Acid which causes
severe burns. Do not get in eyes, on skin, or clothing.
In case of contact, flush immediately and thoroughly
with water. Get medical attention if your eyes are
affected.
You or people around you could be
seriously injured or even killed if you
don't use this truck correctly.
Obey all warnings and instructions on the truck
and in the operator manual*.
Inspect your truck before starting work, make
sure it is in good working order.
* Additional copies of the Operators Manual and Truck
Labels can be obtained from Crown Equipment Corp.,
New Bremen, OH 45869 U.S.A.
04
20
All rights reserved under International
and Pan American copyright conventions
Copyright 2008 Crown Equipment Corp.
36
You Must beWarning
Trained Labels
2
PC
4500 SERiES
This
operator
manual
has information for all
models of PC 4500 series
plus some options and
accessories. Some of the
illustrations and information
may not apply to your truck.
The most important component is you.
New Bremen, Ohio 45869 USA
© 2008
PF14948 Rev. 9/10
Printed in U.S.A.