Cybex® Plate Loaded Incline Press Owner`s and

Cybex® Plate Loaded Incline Press
Owner’s and Service Manual
Strength Systems
Part Number 16190-999-4 A
www.cybexinternational.com
Cybex® Plate Loaded Incline Press
Owner’s and Service Manual
Strength Systems
Part Number 16190-999-4 A
Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.
© Copyright 2010, Cybex International, Inc. All rights reserved.
Printed in the United States of America.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com • 16190-999-4 A • June 2010
Table of Contents
1 Safety
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Guidelines and Practices . . . . . . . 2
Warning/Caution Decals . . . . . . . . . . . . . 3
Regular Maintenance Activities . . . . . . . . 4
2 Exercise
Intended Use . . . . . . . . . . . . . . . . . . . . . . 4
Instructions. . . . . . . . . . . . . . . . . . . . . . . . 4
3 Customer Service
Contacting Service. . . . . . . . . . . . . . . . . . 5
Ordering parts . . . . . . . . . . . . . . . . . . . . . 5
Return Material Authorization (RMA). . . . 6
Damaged Parts . . . . . . . . . . . . . . . . . . . . 6
4 Assembly
Tools Required. . . . . . . . . . . . . . . . . . . . . 7
5 Maintenance
Daily Procedures . . . . . . . . . . . . . . . . . . . 8
Weekly Procedures . . . . . . . . . . . . . . . . . 8
6 Service
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded-View Diagram . . . . . . . . . . . . 13
Page i
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
1 - Safety
Safety
Read the Owner’s Manual carefully before assembling, servicing or using Cybex equipment.
WARNING: Serious injury could occur if these safety precautions are not observed:
User Safety Precautions
•
Obtain a medical exam before beginning any exercise program.
•
Stop exercising if feeling faint, dizzy or experiencing pain and consult your physician.
•
Obtain instructions before using. Lisez les instructions avant I’untilisation.
•
Read and understand the owner’s manual and all warnings posted on the machine before using.
•
Keep all children (12 and under) away. Teenagers (13 and over) and disabled must be supervised.
Garder tous les enfants (de 12 ans et moins) éloignés. Les adolescents (de 13 ans et plus) et les
handicapés doivent être surveillés.
•
Use a spotter.
•
Keep body and clothing free from and clear of all moving parts.
•
Use the machine only for the intended use. DO NOT modify the machine.
•
Inspect machine prior to use. DO NOT use if it appears damaged or inoperable.
•
DO NOT attempt to fix a broken or jammed machine.
•
Report any malfunctions, damage or repairs to the facility.
•
Replace any warning labels if damaged, worn or illegible.
Facility Safety Precautions
•
Read the Owner’s Manual carefully before assembling, servicing or using this equipment.
•
Securely anchor machine to the floor using the anchor holes provided in each machine.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional
contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame
not in contact with surface using flat washers.
•
Make sure that each machine is set up and operated on a solid level surface. Do not install
equipment on an uneven surface.
•
Make sure that all users are properly trained on how to use this equipment.
•
Make sure there is enough room for safe access and operation of this equipment.
•
Perform regular maintenance checks on this equipment. Also pay close attention to
all areas most susceptible to wear.
Page 1
Cybex Plate Loaded 16190 Incline Owner’s Manual
•
Immediately replace worn or damaged components. If unable to immediately replace worn or
damaged components then remove from service until the repair is made.
NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular
maintenance is performed.
Safety Guidelines And Practices
Cybex recommends that all fitness equipment be used in a supervised area. It is recommended that the equipment be
located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion
of the owner.
It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning
labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.
PROPER USAGE:
Use machine only as described in the manual. Failing to follow proper instructions may result in injury.
Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.
Inappropriate or improper use may result in injury to users or third parties (bystanders).
Do not use machine if it is not located on a solid level surface or is improperly installed.
Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has
the proper clearance for usage and training.
SECURING EQUIPMENT:
The machine has holes in the feet, which allow for ease in anchoring to the floor. Cybex strongly recommends that,
to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level
surface.
1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defined and required by local
building and architectural codes.
2. Anchoring of equipment must be completed by a qualified licensed contractor.
3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the
equipment to the floor.
4. Due to the wide variation of flooring on which machines may be anchored or installed, verify anchoring method and
anchoring fasteners with a qualified and licensed contractor.
5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..
6. Do not use machine until it is properly anchored.
MAINTENANCE:
Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance
requirements as specified in the manual.
STANDARD COMPLIANCE:
Cybex products meet or exceed applicable ASTM and EN Standards.
Page 2
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
Warning/Caution Decals
Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate
injury.
The caution and warning decals are shown on this page.
A
Incline Press - 16190
A
C
D
(Both Sides)
B
(Both Sides)
E
DESCRIPTION
PART NO.
A. Warning Decal...................5220-364-4
B. Caution Decal....................8500-025-4
C. Caution Decal....................4000Y316-4
D. Warning Decal....................5220-337-4
E. Caution Decal....................4520-362-4
B
C
CAUTION
Personal injury may occur.
Keep away from moving
parts to avoid injury.
4000Y316-4 A
D
CAUTION
E
Page 3
Cybex Plate Loaded 16190 Incline Owner’s Manual
Regular Maintenance Activities
Preventative maintenance activities must be performed to maintain normal operation of this equipment. Keeping a
log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities.
WARNING: Equipment found to have worn or damaged components must be removed from service until
repair(s) is made. Failure to do so could result in injury.
Daily
1. Clean upholstery.
Weekly
1. Inspect all nuts and bolts for looseness. Tighten as required.
2. Check for worn handles, and worn warning labeling. Replace all worn parts immediately.
2 - Exercise
Intended Use
The intended use of this equipment is to aid or improve general physical fitness and exercise. For Comercial use.
Instructions
Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety in Owner’s
Manual or consult with floor staff.
MUSCLES USED
Pectoralis Major, Anterior Deltoid,
Triceps
NOTE: Motions Developed: Shoulder Flexion, Elbow Extension
NOTE: Refer to next page for set up and movement
Page 4
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
Set Up
1. Load evenly with appropriate resistance..
2. Adjust seat height so that handles are at mid-chest.
3. Adjust handles to desired position.
Movement
1. Push handles upward until arms are fully straightened.
3 - Customer Service
Contacting Service
Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m Eastern Standard Time.
For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.
For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300 or fax 508-533-5183.
Find information on the web at www.cybexintl.com or e-mail at techhelp@cybexintl.com.
Ordering Parts
Fax orders to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers living
within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail at techhelp@
cybexintl.com
Having the following information ready when calling will assist our Cybex representatives in serving you.
•
Unit Serial Number
•
Product Name
The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact location of
serial number decal.
•
Part Description
•
Part Number
Part descriptions and part numbers are located in Chapter 6 of this manual.
•
Shipping Address
•
Contact Name
In addition to your shipping address and contact name, your account number is helpful but not required.
Page 5
Cybex Plate Loaded 16190 Incline Owner’s Manual
Return Material Authorization (RMA)
The Return Material Authorization (RMA) system outlines the procedures to follow when returning material for
placement, repair or credit. The system assures that returned materials are properly handled and analyzed. Follow the
following procedures carefully.
Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA
from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without
proper RMA and an Automated Return Service (ARS) label.
1. Call the Customer Service Hot Line listed above for the return of any item that is defective.
2. Provide the technician with a detailed description of the problem you are having or the defect in the item you
wish to return.
3. Provide the model and serial number of your Cybex equipment.
4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation
and repair or replacement. The technician will assign you a RMA number and will send you an ARS label. The
ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains the
item(s) to be returned. Include the description of the problem, the serial number of the equipment and the name
and address of the owner in the package along with the part(s).
5. Forward the package through UPS to Cybex.
Attn: Customer Service Department
Cybex International, Inc.
1975 24th Ave SW
Owatonna, MN 55060
NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent COD will not
be accepted by the Cybex receiving department.
Damaged Parts
Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier
(UPS, Federal Express, trucking companies, etc.)
Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must
be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result in the carriers refusal to honor your
damage claim. The carrier will provide you with the required forms for filing such claims.
Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but notices later must be reported
to the carrier as soon as possible. Upon discovery of the damage, a written or phone request to the carrier asking them to
perform an inspection of the materials must be made within ten days of the delivery date. Keep all shipping containers and
packing materials as they will be needed in the inspection process. The carrier will provide you with an inspection report
and the necessary forms for filing a concealed damage claim. Concealed damage claim is the carrier’s responsibility.
Page 6
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
4 - Assembly
Tools Required
•
•
Rubber mallet
Flat head screwdriver
NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that
there is appropriate clearance around each machine to allow for safe use and passage.
NOTE: Refer to chapter 6 for reference diagrams.
1. Read and understand all instructions thoroughly before starting any of the procedures
listed on this instruction sheet.
2. Verify you have received the appropriate configuration.
A. Verify that you received the correct color machine that you ordered.
B. Verify you received the appropriate owner’s manual.
C. Verify you received the warranty sheet.
3. Move to desired location.
A. Note the diminsions of the machine:
Machine Weight: 295 lbs. Size: 59 W x 55” L x 44” H
Machine Weight 134 kg. Size: 150 cm W x 140 cm L x 112 cm H
B. Carefully remove shrink wrap securing rubber feet.
4. Remove foot glides.
NOTE: Plastic shipping foot glides are used on Cybex Strength Systems machines to protect the bottom of machines
during transportation. These foot glides must be removed before a machine is first placed in service as the
shipping foot glides may cause the machine to be unstable.
WARNING: Failure to remove shipping foot glides before placing a machine in service may cause the machine
to be unstable, therefore, creating potential for personal injury or product damage.
NOTE: Failure to remove shipping foot glides before placing a machine in service may void warranty on the frames.
NOTE: Be careful not to damage frame (such as chipping the paint) when removing foot glides.
NOTE: The foot of the machine will need to be raised slightly off the floor in order to remove foot glide. Do not install
weight stack (if applicable) until after removing foot glides.
1. Using a rubber mallet, carefully strike foot glide.
2. With a flat blade screwdriver, carefully pry off foot glide.
3. Carefully place rubber feet (supplied with machine) on each foot of the frame.
Page 7
Cybex Plate Loaded 16190 Incline Owner’s Manual
5. Anchor machine to floor.
A. Securely anchor machine to the floor using the anchor holes provided in each machine.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in
contact with surface using flat washers.
6. Verify proper operation.
5 - Maintenance
All preventive maintenance activities must be performed on a regular basis. Performing routine preventive
maintenance actions can aid in providing safe, trouble-free operation of all Cybex Strength Systems equipment.
NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines.
Instruct all personnel in equipment inspection and maintenance actions and also in accident
reporting/recording. Cybex phone representatives are available to answer any questions or concerns
that you may have.
Daily Procedures
1. Upholstery - Wipe down all upholstery.
2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry thoroughly.
AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or
damage the equipment.
3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral cleaners
with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or chlorine based
cleaners and also cleaners containing abrasives as these could scratch or damage the equipment.
Weekly Procedures
1. Inspect all nuts and bolts for looseness. Tighten as required
2. Inspect all labeling for readability. This includes instructional placards, warning and caution decals. Replace
all worn labeling immediately.
Page 8
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
This Page Intentionally Left Blank
Page 9
Cybex Plate Loaded 16190 Incline Owner’s Manual
his Page Intentionally Left Blank
Page 10
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
6 - Service
Please refer to the next page for parts lists and exploded-view diagrams
NOTE: All inspections
and repairs must be
performed by trained
service personnel only.
Cybex will void warranty if
non-Cybex replacement parts
are used.
Plate Loaded Incline Press
PRODUCT NO. 16190
G
I
A
F
(Both Sides)
K
B
H
(Both Sides)
K
J
C,D
E
DESCRIPTION
A.
B.
C.
D.
E.
PART NO.
Warning Decal.................... 5220-364-X
Seat Pad............................. 4800-168
Back Pad W/Wear Cover... 4800-180
Wear Cover.......................... 4800-183
Serial Decal
DESCRIPTION
F.
G.
H.
I.
J.
K.
PART NO.
Caution Decal.......................5220-337-X
Caution Decal.......................4000Y316-X
Caution Decal.......................8500-025-X
Placard.................................16080-598-X
Caution Decal...................... 4520-362-X
Grips.....................................16080-341
Page 11
Page 12
2
1
2
4
2
1
1
1
2
2
1
2
1
1
2
1
1
1
1
1
2
1
2
1
1
1
2
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29A
30
11040-440
11040-790
12000-369
16010-311
16070-323
16080-206
16080-207
16080-210
16080-312
16080-341
16080-365
16080-366
16080-371
16080-373
16080-374
16190-200
16190-201
16190-202
16190-203
16190-598-X
3900-434
4000Y316-X
425A-445
4520-212
4520-213
4520-362-X
4715-346
4800-168
4800-180
4800-183
51198
PART NO.
KNOB
DECAL, MADE IN U.S.A.
RING, HANDLE GRIP
FOOT PAD
PIN, PIVOT
W/HANDLE LH
W/ HANDLE RH
W/ SEAT
DETENT PIN
GRIP, LARGE 8.00 (16080)
SPACER
ROLLER
DECAL, ADJUSTABLE SEAT
HOLE CAP
RETAINER
W/FRAME
W/ARM (LH)
W/ARM RH
W/CUSHION TUBE
PLACARD
DECAL, CYBEX
DECAL, CAUTION
END CAP
W/ SEAT ROLLER
W/ BRACKET
DECAL, SEAT CAUTION
COMPRESSION SPRING .72 x 1.50
CUSHION SA BIKE SEAT 12”
CONTOURED CUSHION SA 32”
WEAR COVER
WARRANTY BOOK (NOT SHOWN)
DESCRIPTION
1-German , 2-French, 3-Spanish, 4-English, 6-Japanese,
7- Swedish, 8- Russian
*Language Key
QTY
ITEM
2
2
1
2
2
2
2
4
4
4
4
4
2
2
4
1
2
2
1
7
2
2
2
2
4
4
2
2
3
1
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
ITEM
QTY
FC030003
FC030007
HC700415
HC700416
HC700417
HC700430
HC702817
HF449064
HM580410
HN704901
HS477101
HY740000
JC620422
JC700412
JC700436
JS347400
PN660200
PP130006
PP130007
CM000248
FB030253
5220-305
5220-337-X
5220-364-X
5220-367
5490P005
610A-350
8500-025-X
BR030223
FB030247
PART NO.
2.00 X 4.00 BUMPER
DECAL, WARNING
DECAL, WARNING
SPACER, PLASTIC
P/WEIGHT TUBE 12.00
END CAP
DECAL, CAUTION
EXTERNAL RETAINING RING, 25 MM
BEARING, RADIAL 25MM EXTENDED
RACE
BEARING, RADIAL 30 MM EXTENDED
RACE
TOLERANCE RING
TOLERANCE RING 2.047 ID
BHSCS .375-16 X .75
BHSCS .375-16 X .875
BHSCS .375-16 X 1.00
BHSCS .375-16 X 2.50
SHCS .375-16 X 1.00
INSERT 1.12 X .250-20 UNC
BHSCS .190 10-32 X .375
LOCKNUT, .375-16 NYLON
WASHER, SPRG 1.201 1.543 .125 T
SET SCREW
BHSCS .250-20 x 1.50
BHSCS .375-16 X .50
BHSCS .375-16 X 3.25
LOCKWASHER, INT TOOTH .375
INSERT, PLASTIC 1.00 DIA-11 GA
INSERT, PLASTIC END
INSERT, DOMED PLASTIC
DECAL, WEIGHT CAPACITY
DESCRIPTION
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
28
29A
29
16190 Incline Press
Main Frame
4
56
50
55
50
55
SEE SEAT FRAME ASSEMBLY DETAIL
19
56
46
4
SEE FRONT CYBEX
DECAL DETAIL
21
59
60
22
SEE SERIAL DECAL DETAIL
43
33
SEE RIGHT ARM ASSEMBLY DETAIL
4
51
2
4
5
52
16
5
32
SEE LEFT ARM ASSEMBLY DETAIL
SEE BACK CYBEX DECAL DETAIL
21
51
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
Page 13
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
16190 Incline Press
Arm Assembly
53
Right Arm Assembly
36
44
40
41
18
41
40
23
48
10
3
32
58
7
38
50
35
39
42
37
34
27
15
9
1
31
42
57
39
38
45
53
Left Arm Assembly
36
48
40
41
17
41
40
23
44
10
3
32
58
6
38
50
35
39
42
27
37
34
15
9
1
31
42
57
39
38
45
Page 14
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
16190 Incline Press
Seat Assembly
29A
20
50
29
50
28
46
56
55
8
26
59
56
13
55
56
49
14
47
55
12
54
24
12
25
59
11
Page 15
Page 16
CL OF TUBE
1.94
16190 Incline Press
Decal Detail
1.50±.25
CENTER ON TUBE
60
21
BACK CYBEX DECAL DETAIL
2.00±.25
CENTER ON TUBE
SERIAL, CAPACITY
DECAL DETAIL
CENTER ON TUBE
.50±.25
4.02±.25
33
22
1.54±.25
2
69
1.30±.25
21
CENTER ON TUBE
8.00±.25
9.10±.25
37
FRONT CYBEX DECAL DETAIL
ARM DECAL DETAIL
2 PLCS
CL OF TUBE
1.94
1.00±.25
26
SEAT ADJUST/PLACARD
DECAL DETAIL
5.75
6.00±.25
20
CENTER ON BRACKET
+.250
-.125
CENTER ON SLOT
13
.250
Cybex Plate Loaded 16190 Incline Press Owner’s Manual
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com