DCS MEGA ARM Service manual

REV020603
CLASS 1,2,3,4
MODEL
MEGA SWING-UL
TM
LISTED 4P92
COMMERCIAL DUTY SWING GATE OPERATOR
UL-325 LISTED
REV 6.34 OR HIGHER
INSTALLATION AND SERVICE MANUAL
IMPORTANT INSTALLATION INSTRUCTIONS-DO NOT DISCARD
(UL-325 MARCH 1, 2000 EDITION)
THIS IS A CLASS 1,2,3,4 SWING GATE OPERATOR.
FOR USE IN CLASS 1,2,3,4SWING GATE APPLICATIONS.
(IMPORTANT: READ AND UNDERSTAND WARRANTY PAGE FIRST)
THIS UNIT MUST ONLY BE INSTALLED BY AN EXPERIENCED TECHNICIAN
DISCONNECT AC POWER & BATTERIES BEFORE SERVICING.
!
WARNING CHILDREN SHOULD NEVER BE ALLOWED TO PLAY NEAR OR OPERATE AUTOMATIC GATES.
FAILURE TO: 1) OBSERVE SAFE OPERATING PROCEDURE, 2) TRAIN YOUR CUSTOMER PROPERLY OR
3) INSTALL PROPER WARNING SIGNAGE, MAY RESULT IN SERIOUS INJURY.
DC SOLUTIONS, INC
4750 S.W. 36 STREET. BLDG-X
FT. LAUDERDALE, FLORIDA 33314
(954)-327-0988
MEGA-ARM, MEGA-SWING-UL, MEGA-PULSE, MEGA-SENSE ARE TRADEMARKS OF DC SOLUTIONS, INC.
TABLE OF CONTENTS
INTRODUCTION
INSTALLATION CHECK-OFF LIST...............................................................................
WHAT TO EXPECT , CLASS 1 & 2 OPERATORS........................................................
RECOMMENDED SITE LAYOUT..................................................................................
SAFETY RECOMMENDATIONS...................................................................................
UNIT OVERVIEW..........................................................................................................
INSTALLATION NOTES................................................................................................
A1
A2
A3
A4
1
2
INSTALLATION PROCEDURE
CONCRETE PAD..........................................................................................................
ANCHORS.....................................................................................................................
CONDUITS....................................................................................................................
3
3
3
WIRING AND HOOKUP
120 VOLTS AC..............................................................................................................
INPUT COMMANDS 1-8 ..............................................................................................
PHOTO BEAM PLACEMENT.........................................................................................
ACCESSORY AND RELAY CONNECTIONS................................................................
BATTERY INSTALLATION............................................................................................
MASTER / SLAVE WIRING...........................................................................................
RIGHT OR LEFT HAND OPERATION..........................................................................
4
4
3A
5
5
6
8
TIMERS AND MODE SELECTIONS S1 & S2
MODE SELECTIONS - S1.............................................................................................
FAST SPEED RUN TIMER - S1...................................................................................
MODE SELECTIONS - S2 ............................................................................................
CLOSE TIMER SELECTION - S2..................................................................................
7
7
7
7
ADJUSTMENTS
INSTANT REVERSE DEVICE (IRD).............................................................................
LIMIT SWITCH SETTINGS...........................................................................................
8
8
TROUBLE SHOOTING AND MAINTENANCE PROCEDURE
BATTERY CHECK OUT................................................................................................
GATE NOT OPERATING..............................................................................................
GENERAL SERVICE.....................................................................................................
9
9
9
SAMPLE CONFIGURATIONS
FREE EXIT OPERATION..............................................................................................
ENTRY WITH ACCESS CONTROL DEVICE................................................................
DUAL DIRECTION........................................................................................................
SAMPLE LAYOUTS.....................................................................................................
10
10
10
13
CONTROL BOARD LAYOUT
COMPONENT LOCATIONS..........................................................................................
11
MEGA-SWING PARTS LIST
PART NUMBERS AND DESCRIPTIONS......................................................................
PARTS SHIPPED..........................................................................................................
12
12
INSTALLATION CHECK-OFF LIST
THIS SWING GATE OPERATOR IS INSTALLED FOR USE AS A CLASS _____ INSTALLATION
EACH ITEM ON THIS INSTALLATION CHECK-OFF LIST SHOULD BE VERIFIED BY THE INSTALLER.
______ TWO WARNING SIGNS SECURELY INSTALLED ON EACH SIDE OF GATE PANEL. (REQUIRED)
______ 1 0R 2 SAFETY PHOTO BEAMS INSTALLED, ONE ACROSS EACH SIDE OF GATE OPENING.
______ 1 OR 2 STOP PHOTO BEAMS INSTALLED ON EACH SIDE OF FIXED GATE PANEL.
______ CUSTOMER ADVISED THAT GATE IN FOR VEHICULAR TRAFFIC ONLY. (REQUIRED)
______ A SEPARATE PEDESTRIAN ENTRY AND / OR EXIT IS PROVIDED. (REQUIRED)
______ CONTACT EDGES INSTALLED AND FUNCTIONAL AT ALL HAZARD OR PINCH POINTS.
______ ARE ALL CONTROLS LOCATED FAR OUT OF REACH OF GATE, FIXED PANEL & OPERATOR. (REQ)
______ IS THIS CLASS OPERATOR APPROVED FOR THE APPLICATION OF THE OPERATOR (1,2,3,4) (REQ).
______ A SPHERE WITH A 2 1/4” DIAMETER CANNOT BE PUSHED THROUGH THE GATE OR FIXED PANEL.
______ IS A SAFETY SCREEN/ MESH INSTALLED WITH A MIN. HEIGHT OF 4 FT. FROM GROUND INSTALLED.
______ ARE CONTROLS INTENDED TO RESET GATE AFTER OBSTRUCTED INSTALLED IN LINE OF
SIGHT.(REQUIRED)
______ HARD WIRED CONTACT SENSORS LOCATED & WIRED TO AVOID ANY MECHANICAL DAMAGE.
______ CUSTOMER INSTRUCTED AND IS CLEAR ON PROPER USE OF GATE OPERATOR. (REQUIRED)
______ CUSTOMER INSTRUCTED ON PROPER USE OF ALL CONTROL DEVICES USED WITH OPERATOR.
______ SAFETY INSTRUCTIONS WERE REVIEWED AND LEFT WITH CUSTOMER. (REQUIRED)
______ DID INSTALLER OFFER A PREVENTATIVE SERVICE/MAINTENANCE CONTRACT.
______ A PHOTO OF COMPLETED INSTALLATION TAKEN FROM FRONT AND BACK OF GATE & DATED.
______ DOES THE GATE CONFORM TO RECOMMENDED ASTM F2200- 02 REQUIREMENTS.
_______________________________________
CUSTOMERS SIGNATURE
____________________
DATE
_______________________________________
INSTALLERS SIGNATURE
____________________
DATE
CUSTOMER & INSTALLER SHOULD RETAIN A COPY OF THIS CHECK-OFF LIST FOR THEIR RECORDS Page A1
WHAT TO EXPECT FROM OUR CLASS 1,2,3,4 OPERATOR.
SAFETY INSTRUCTIONS REGARDING PRIMARY & SECONDARY
ENTRAPMENT PROTECTION.
THIS UNIT IS PROVIDED WITH TWO MEANS OF ENTRAPMENT PROTECTION. (SEE UL-325 SECTION 30)
(A GATE OPERATOR SHALL PROVIDE 1 PRIMARY (INHERENT) AND 1 SECONDARY ENTRAPMENT FEATURE).
PRIMARY: TYPE A - INHERENT ENTRAPMENT SENSING SYSTEMS
THE MEGA SWING-UL WILL REVERSE DIRECTION WHEN THE INHERENT TYPE A DEVICE SENSES AN
OBSTRUCTION.
SECONDARY: TYPE B1- PROVISION FOR CONNECTION OF A NON-CONTACT SENSOR (PHOTOELECTRIC OR
THE EQUIVALENT. THE MEGA SWING-UL WILL STOP & SOUND THE ALARM WHEN A B1 TYPE DEVICE IS
ACTIVATED. ONCE THE TYPE B1 DEVICE IS NO LONGER ACTIVATED, THE SIREN WILL QUIT AND THE GATE
WILL RESUME NORMAL OPERATION.
(NOTE: UNIT SHIPS WITH S1-6 ON &S1-8 OFF. DO NOT CHANGE THESE SETTINGS)
PRIMARY PROTECTION DESIGNATED TYPE A INHERENT PROTECTION. UNIT WILL REVERSE DIRECTION
WHEN AN OBSTRUCTION IS SENSED WHILE MOVING IN EITHER DIRECTION. SENSITIVITY IS ADJUSTED ARE
IRD1 ON CONTROL BOARD. WHILE CLOSING IF A OBSTRUCTION IS SENSED BY THE PRIMARY INHERENT
SENSOR, THE GATE WILL REVERSE AND OPEN TO THE FULL OPEN POSITION. THE GATE WILL REMAIN THERE
UNTIL A CLOSE COMMAND IS RECEIVED OR WILL CLOSE BY TIMER AFTER NEW INPUT IS RECEIVED. IN
ORDER FOR THE GATE TO CLOSE BY TIMER (IF ACTIVATED) A NEW INPUT ON TERMINALS J5 1-8 MUST BE
GIVEN. IF AN INPUT STILL PRESENT WHEN THE GATE REACHED THE FULL OPEN POSITION, THIS INPUT WILL
NEED TO BE RENEWED OR REMOVED AND ANOTHER INPUT GIVEN BEFORE THE CLOSE TIMER WILL CLOSE
THE GATE.
ENTRAPMENT ALARM WILL ACTIVATE UPON THE PRIMARY INHERENT SENSOR SENSING A SECOND
OBSTRUCTION BEFORE REACHING A EITHER LIMIT SWITCH. ONCE ACTIVATED GATE WILL REMAIN AT REST
ALARM WILL SOUND. THIS CONDITION CAN ONLY BE CLEARED BY AN INPUT APPLIED TO J5 #4. THE WIRING
USED TO RESET THE OPERATOR MUST BE IN THE LINE OF SIGHT AND MUST BE AN “INTENDED” RESET.
ACCESS CONTROL DEVICES OF ANY KIND THAT REQUIRED INTENDED (ON PURPOSE) ACTIVATION MAY BE
USED FOR THIS RESET. DEVICES THAT WILL CAUSE AN INCIDENTAL RESET (VEHICLE DETECTORS, PROBES,
TIMERS, MOTION SENSORS, PHOTO BEAMS, ETC...) MUST BE NOT USED. FAILURE TO COMPLY WITH THIS
REQUIREMENT MAY RESULT IN SERIOUS INJURY OR DEATH.
RECOMMENDED PHOTO BEAMS & SAFETY (CONTACT ) EDGES
PHOTO BEAMS (NON-CONTACT SENSOR)
1)
OMRON / MMTC
MODEL-E3K-R10K4-NR
RETRO-REFLECTIVE TYPE
2)
EMX INDUSTRIES
MODEL-IRB-325
TRANSMITTER / RECEIVER TYPE
SAFETY EDGES (CONTACT EDGE):
1)
TAPE SWITCH
MODEL IL, 107-RS, 107-LS, 121-BP, 101-B1, 102-A & B, 102-BP, 102-BPH, 101-BMT,
101-B
2)
MILLER EDGE
MODEL MU-22, MG-020, ME-123, MC-22, ME-110, ME-113, ME-120, ME-123, ME-020
Page A2
RECOMMENDED PHOTO-CELL LAYOUT
FOR SECONDARY ENTRAPMENT PROTECTION
PLEASE USE ALL SAFETY DEVICES ON YOUR INSTALLATION TO ACHIEVE THE SAFEST OPERATION
(THIS IS A VIEW FROM ABOVE GATE)
PHOTO CELL
(DO NOT ALLOW ANY PINCHING AT HINGE)
SAFETY BEAM (NOTE-2 & 3)
REFLECTOR OR TRANSMITTER
MEGA SWING-UL
WALL OR FENCE
GATE LEAF
DRIVE ARM
STOP BEAM
(NOTE-1)
CLOSES THIS
DIRECTION
DANGER ZONE
(BACK AREA)
EXAMPLE OF A RIGHT
HAND OPERATOR
REFLECTOR OR
TRANSMITTER
SAFETY EDGE (NOTE-2 & 3)
THIS DRAWING IS NOT TO SCALE
NOTE-1. SECONDARY ENTRAPMENT DEVICE (USE JP2 ON CONTROL BOARD. UL-325, SECTION 30A.1.4)
NOTE-2. MAYBE ADDED AS A THIRD LEVEL OF SAFETY BUT IS NOT TO REPLACE BEAMS MARKED NOTE-1.
NOTE-3. SAFETY EDGE OR BEAM WILL RE-OPEN A CLOSING GATE (USE J4 #5, SAFETY LOOP INPUT)
NOTE: UL-325 SECTION 30A.1 THIS UNIT TO EMPLOY:
PRIMARY ENTRAPMENT IS AN “A1” INHERENT ENTRAPMENT SENSING SYSTEM WITH AN AUDIO ALARM.
(REVERSES GATE DIRECTION) .
SECONDARY ENTRAPMENT IS A “B1” A NON-CONTACT, PHOTOELECTRIC BEAM OR EQUIVALENT, CONNECT
AT JP2. (STOPS GATE SEE NOTE-1).
AT LEAST ONE SECONDARY “STOP” PHOTO BEAM SHOULD BE INSTALLED ACROSS THE ABOVE DANGER
ZONE TO STOP THE GATE OPERATOR SHOULD A PERSON ENTER THIS AREA.
PHOTO BEAMS MUST BE INSTALLED ACCORDING TO THEIR MANUFACTURES INSTRUCTIONS AND ARE TO BE
PLACED IN AREAS THAT POSE A RISK OF ENTRAPMENT.
Page A3
SAFETY RECOMMENDATIONS
Automatic gate operators can produce high levels of force, therefore it is very important that all gate operator system
installers & designers are fully aware of potential hazards that exist with an incorrectly installed or designed system.
The internal safety capabilities of a gate operator system are not enough to reduce the risk of injury. The operator is only
one part of a properly installed system, which when combined with correctly installed safety devices will yield a complete
system that will not only provide convenience and security, but will be safer with a minimal risk of injury.
The following information along with the check list ( and the rest of the manual) is provided to make you aware of potential
areas that are of a safety concern. Disregarding any of the following may result in serious injury or death.
TWO WARNING SIGNS SECURELY INSTALLED ON EACH SIDE OF GATE PANEL. (REQUIRED)
1 0R 2 SAFETY PHOTO BEAMS INSTALLED, ONE ACROSS EACH SIDE OF GATE OPENING/ ARC OF GATE.
1 STOP PHOTO BEAM INSTALLED ACROSS THE DANGER ZONE WHERE DRIVEARM IS LOCATED (BACK AREA).
PHOTO BEAMS INSTALLED ACCORDING TO THEIR INSTRUCTIONS & IN AREAS THAT POSE ENTRAPMENT
RISK.
CUSTOMER ADVISED THAT GATE IS FOR VEHICULAR TRAFFIC ONLY. (REQUIRED)
A SEPARATE PEDESTRIAN ENTRY AND / OR EXIT IS PROVIDED. (REQUIRED)
CONTACT EDGES INSTALLED AND FUNCTIONAL AT ALL HAZARD OR PINCH POINTS.
ARE ALL CONTROLS LOCATED FAR OUT OF REACH OF GATE, FIXED PANEL & OPERATOR. (REQUIRED)
IS THIS CLASS OPERATOR APPROVED FOR THE APPLICATION OF THE OPERATOR (CLASS 1,2,3,4) (REQ).
ARE CONTROLS INTENDED TO RESET GATE AFTER OBSTRUCTED INSTALLED IN LINE OF SIGHT.(REQ)
HARD WIRED CONTACT SENSORS LOCATED & WIRED TO AVOID ANY MECHANICAL DAMAGE.
CUSTOMER INSTRUCTED AND IS CLEAR ON PROPER USE OF GATE OPERATOR. (REQUIRED)
CUSTOMER INSTRUCTED ON PROPER USE OF ALL CONTROL DEVICES USED WITH OPERATOR. (REQUIRED)
SAFETY INSTRUCTIONS WERE REVIEWED AND LEFT WITH CUSTOMER. (REQUIRED)
DID INSTALLER OFFER A PREVENTATIVE SERVICE/MAINTENANCE CONTRACT.
A PHOTO OF COMPLETED INSTALLATION TAKEN FROM FRONT AND BACK OF GATE & DATED.
ADVISED CUSTOMER ON UNITS MANUAL OPERATION THEY MUST REMOVE ARM COVER, THEN PULL OUT PIN
DO NOT DISCONNECT THE SIREN IN ANY WAY- SWITCH S1#6 MUST STAY ON & S1#8 MUST
STAY OFF. TAMPERING WITH THE SIREN OF SWITCH SETTINGS MAY POSE THE RISK OF
SERIOUS INJURY OR DEATH.
Page A4
INTRODUCTION
UNIT OVERVIEW
The DC SOLUTIONS model MEGA-SWING-UL swing gate operator is unique in the industry.
Setting the MEGA-SWING-UL apart are many features that make it the front runner in its class. With
standard features like:
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Built in battery backup - inherent 24 VDC backup power with regulated 24VDC for accessories.
High torque 1/2 HP 24 volt Permanent Magnet DC motor .
Full service controller with eight inputs and LED indicators for loops, card reader, radio, etc...
Continuous duty operation for most types of gates.
Reversible gate direction for right or left handed operation.
Instant Reverse Device (IRD) monitor senses obstructions going open and close.
Automatic open of gate when power is lost if desired (With 15 sec. delay selection).
ANTI-TAIL GATE with QUICK CLOSE feature STOP gate in close travel if tail-gating is sensed
Upon complete system failure (lightning, surges, etc...) gate can opened by emerg. release pin.
All rust proof aluminum construction with baked on powder coat enamel.
Molded Polyethylene UV stabilized cover never needs wax or paint.
Unique Clam-Shell cover design. Cover is removed with out disconnecting the drive arm.
Double reduction gear reducer eliminates internal chains & gears.
Microprocessor (RISC) based electronics with watch dog reset timer.
State of the art MOSFET motor drive technology, NO contactors or relays.
Dynamic motor braking for precision stopping at open & closed positions.
Soft start and stop in open and close travel motions.
Non-Entrapment arm design, arm does not scissor over its self.
High reliability micro switches actuate through durable limit cams on a precision ground shaft.
Maximum Run Timer for motor (MRT) with anti-tamper protection in closing direction.
Each unit configurable as master or slave operator.
Safe 24 VDC low voltage motor and control wiring.
Open architecture PCB with space for OVERDRIVE CPU for future expanded options.
LED diagnostic center for easy on-site trouble shooting.
Closing timer adjustable from 1-33 seconds with on / off selection.
Tranzorb diodes on all inputs for protection against transient voltage spikes.
Capable of being powered by 120 VAC, 220 VAC or Solar power, standard.
Duplex outlet gives convenient supply of 120 VAC for transformers and 120 VAC accessories.
Maximum weight of 650 lbs. Maximum length of 18 feet. (Free moving operation, NO BINDING)
5 year perforation warranty on cover and chassis with 1 year on electronics and mechanism.
Input for safety edge device to reduce the possibility of entrapment -recommended.
Input for non-contact sensing device (photo beam) for secondary entrapment protection.
UL Listed device. (Standards certified by UL are UL-325, UL-991)
Page 1
PRE-INSTALLATION NOTES!
NOTE:
BEFORE ATTEMPTING ANY PART OF THE INSTALLATION, YOU MUST READ THE
ENTIRE INSTRUCTION MANUAL FIRST AND AGREE TO THE STIPULATIONS STATED ON THE
WARRANTY PAGE.
PROPER DESIGN: Is important in your system layout and installation. Safety devices must be used
at all available points where injury or property damage may occur. For protection from injury to
persons, use photo electric eyes on both sides of gate and pressure sensing edges at all pinch points
and at the front leading edge of the gate. Safety loops (vehicle detectors) should be installed in front
of and behind the gate to provide a reverse signal or stop signal to the gate operator. ALL SAFETY
DEVICES SHOULD BE TESTED AND INSPECTED WEEKLY. IF A SAFETY DEVICE SHOWS TO
NOT OPERATE CORRECTLY, THE UNIT SHOULD BE DISABLED UNTIL REPAIR CAN BE MADE
BY A PROPERLY TRAINED / EXPERIENCED SERVICE COMPANY.
As the system designer/installer, you must advise your customer/end user on the correct usage of the
gate operator and the system. In providing the service of design/installation of the operator and
system, you are responsible for proper training of the customer as well as for the proper SAFE
OPERATION. All precautions to eliminate ALL hazards MUST be taken before the unit can be put
into operation. You MUST advise and warn your customer of any hazards that remain or if they
choose to not use any of the recommended safety devices in the installation.
YOU ARE STRONGLY ADVISED TO GET IN WRITING FROM YOUR CUSTOMER THEIR
ACCEPTANCE OF YOUR SYSTEM AND ACCEPTANCE OF ANY HAZARDS THAT REMAIN.
SAFETY TIPS:
1) Install the warning signs provided so that they are CLEARLY VISIBLE to
any one in the area of the gate. (should your customer reject the usage of the
warning signs, you will need to have them sign a disclaimer).
2) Install any and all devices that will open or close the gate so that the entire
gate and operator will be in full view by the person operating the gate.
3) DO NOT ALLOW any control device to be located so that a person can
access them by reaching through the gate pickets. Devices must be at least 10
feet from gate and gate operator.
4) Installing a pressure sensing edge (safety edge) at front of gate to reduce
the possibility of entrapment (use J5 terminal #5 and common).
CAUTION:
FOR USE ON A GATE WITH A MAXIMUM WEIGHT OF 650 POUNDS
AND A MAXIMUM LENGTH OF 18 FEET. NO BINDING IS ALLOWED, GATE MUST
BE FREE MOVING. IT IS HIGHLY RECOMMENDED THAT HINGES
WITH BEARINGS BE USED FOR ALL APPLICATIONS.
Page 2
INSTALLATION PROCEDURE
CONCRETE PAD
The concrete pad for operator mounting should be approximately 24"deep x24"wide x26"long in order to
provide adequate weight and structure to insure proper and stable operation. Pad should be 6" above finished
grade (street level) even with top of 6” curb if one is present. Be sure to position pad so that the operator
mounting bolts are not too close to the edges of the concrete pad. See drawing on page 3A.
(NOTE: PAD MUST ALWAYS EXTEND BELOW THE FROST LINE IN AREAS WHERE THE GROUND FREEZES!!)
ANCHORS
Proper anchors for fastening operator to pad will be a 1/2"x6" wedge anchor patterned to match the mounting
base of the unit. They should be installed with approximately 1" showing above concrete surface in order to
allow for the 3/8" thick base as well as washers for any leveling. See drawing on page 3A.
CONDUITS
The Mega Swing-UL is equipped with 1/2 and 3/4 knockout in the back of the accessory cabinet. It is
recommend that the conduits come up under the outer enclosure. If wiring must be brought in from outside
the enclosure, be sure to follow all required electrical codes. The conduits may come up any where beneath
the enclosure except under the mounting angles which the unit is mounted with.
(NOTE: Do not attempt to hook up the 120VAC mains if wires are LIVE or HOT. Be SURE power is off)
SAFETY EDGE INSTALLATION - SEE SAFETY PAGE A3 IN FRONT OF MANUAL
It is highly recommended that a pressure sensing edge (safety edge) be installed at the leading edge and at all
hazard and pinch points of the gate. Choose an edge that will cover the full height of the gate. It should be
installed securely and any coil cord used to send the signal back to the operator should be cut so that excess
cord be eliminated to prevent it from getting tangled in the gate or mechanism. Edges that are to REVERSE &
re-open a closing gate connect to J5 #9 - #12. Edges that are to STOP the gate that is opening or closing will
connect to the 2 pins on the JP2 block near the center of the board.
Page 3
DRIVE ARM CONFIGURATION
C
F
GATE PLATE
B
E
MEGA SWING-UL
CLOSING
A
ELBOW
ELBOW
D
G
PAD
(PAD 24" DEEP, 24" WIDE, 26"LONG
PROPER ANGLE FOR DRIVE
ARM INSTALLATION, DO NOT ALLOW ARM TO SCISSOR!
NOTE: DISTANCE FROM TOP OF CONCRETE PAD TO BOTTOM OF PLATE THAT MOUNTS ON GATE IS 26.9”
A= PRIMARY ARM- OUTPUT SHAFT PIVOT POINT TO ELBOW PIVOT POINT.
B= SECONDARY ARM- ELBOW PIVOT POINT TO GATE PLATE PIVOT POINT.
C= GATE HINGE PIVOT POINT TO GATE PLATE PIVOT POINT.
D= GATE LEAF TO OUTPUT SHAFT PIVOT POINT (AS MEASURED WHILE OPEN)
E= GATE HINGE PIVOT POINT TO OUTPUT SHAFT PIVOT POINT
F= WHERE TO BEGIN BACK OF PAD. IT IS 9” LESS THAN THE “E” DIMENSION
G= REQUIRED CLEARANCE FOR (B) SECONDARY ARM AT FULL OPEN POSITION
A
B
C
1
31.75
37.5
49.0
2
30.5
D
E
F
G
11.5
39.75 30.75 41.5
36.75 48.0
11.5
38.0
29.0
41.0
3
29.25 35.75 47.0
11.5
34.0
25.0
39.5
4
28.0
11.5
32.25 23.25 38.25
5
26.75 34.25 44.25 11.5
ARM ENDS
35.0
45.5
30.0
21.0
21.0
RELEASE PIN HOLE
SET SCREWS
SECONDARY
ARM TUBE
PRIMARY ARM
ADJUSTMENTS
To adjust the length of the Primary Arm, you can use any two of the holes that line up with the two
holes in the pivot plate that mounts to the top of the output shaft. You will need to cut off any excess
material that extends off the back side. Install the two bolts and tighten them securely.
To adjust the Secondary Arm, there are two set screws under them ARM ENDS that can be loosened
to allow that section to be made shorter. It may be necessary to cut the aluminum tube to a shorter
length for some installations.
Page 3A
NOTE 1: MAXIMUM AMBIENT TEMPERATURE FOR INSTALLATION, 140 F.
NOTE 2: FOR AUTOMOTIVE USE ONLY, NO MOTORCYCLES, BICYCLES OR PEDESTRIANS.
WIRING AND HOOKUP (Only by a qualified electrician/installer!)
120 VAC
Be sure your main power (120vac) is OFF before attempting hookup. The 120 volts AC supply should be
terminated to the wires below the duplex receptacle. Connect the 120 VAC to BLACK wire, Neutral to the
WHITE wire and Ground the GREEN wire. Warning- Do not connect any 120 VAC wires directly to the
terminal strips on the electronic control board. Only U.L. approved 14 AWG ( or larger) 600 volt insulated
wire should be used. A separate UL approved 10 amp circuit breaker should be used for each MEGA-SWINGUL operator. BATTERIES MUST BE INSTALLED AFTER 120VAC POWER IS TURNED ON. See BATTERY
at page 3 and 120 VAC wiring on page 4.
INPUT COMMANDS (Use common & normally open contacts from devices connected to these inputs)
JP2 INPUT- THIS INPUT WILL STOP THE GATE AND ACTIVATE THE SIREN.
This input is for connection to wired contact edge sensors at pinch points and photo beams that run along
either side the gate panel when in open position (if dead panel is present one beam should run along it)
INPUT COMMANDS-J5 CONNECTOR BLOCK AT TOP OF CONTROL BOARD.
Control wire connections at low voltage terminal strip will be at the top of the electronic control board. Make
connections to the appropriate points for the desired operation. Wires should be U.L. approved 600 volt rated
and at least 18 awg. They are to be routed through the Nylon wiring loops on the right side of the chassis. All
external control devices must have normally open dry contacts. DO NOT CONNECT ANY DEVICE WHICH
WOULD DELIVER ANY VOLTAGE OF ANY KIND TO THESE TERMINALS.
Terminals 9, 10, 11, 12 are the commons (0 VDC) used to activate the following inputs.
1, 2, 3 OPEN- These inputs will trigger gate open when pulsed or hold gate open with maintained contact.
When released gate will close if closing timer is on or if close input is given.
4, AUXILIARY OPEN-(THIS IS THE WIRED LINE OF SIGHT, INTENDED MANUAL RESET INPUT)
Use this input to reset the unit after a 2nd sequential obstruction is sensed and gate is locked
with siren is running. This input normally functions as listed below.
Acts same as 1,2,3, above with S2-6 off. With S2-6 ON this will operate as a pulse-open, pulse-close.
Note: Pulse to close will only work when gate is at full open position.
Version 6.34 or higher only, SIREN will run for 5 minutes after 2nd sequential obstruction, then turn its self
off, however operator will require a reset signal the to J5 #4 to re-activate gate. In addition, cycling the AC
power switch will also reset unit.
5, SAFETY- Safety edge(s) and safety loop input. This function will make the gate reverse and go back to
the open position if it was closing. Input is for all NORMALLY OPEN contact safety devices. This input is
disabled when gate is in the full closed position.
6, CLOSE- ANTI-TAIL GATE close input. When using a vehicle detector, you must use the presence contacts
(N.O. & C.) This input will QUICK close gate after input is applied and then removed. It will stop the open cycle
and reverse gate to close. (Example: Car crosses over close loop before gate reaches full open position- gate
will reverse and close). (Note: The close input also acts as a safety-stop in that if gate is closing and a tailgater is sensed at the close input, the gate WILL STOP its closing motion and not continue to close until the
close input is removed (car backs up) or gate is re-opened).
Page 4
24 VOLTS DC (Continued)
7, BACK-AWAY (FOR BARRIER ARM GATE ONLY) This input is recommned for use with our Mega
Arm barrier gates. For your Mega Swing-UL, please use terminals 1,2 or 3 for your free exit loop
input.
8, SHADOW LOOP- This input operates as a hold open only when gate is a full open position. Use
this for a loop that is under the swing of the gate. It will hold the gate open if a car is over this loop
and the gate is in the full open position. (sometimes refered to as a LOOP C).
9, 10, 11,12- COMMON- These inputs used for common (0 VDC) to above listed functions.
Note: The above inputs are tied to LED indicators to assist in trouble shooting.
ACCESSORY CONNECTIONS
These terminals will provide battery backed power to 24 VDC devices and are located at the bottom
of the electronic control board at terminals 1 and 2. Terminal 1 is 24 VDC (+) and number 2 is 0 VDC
(-). Peripheral CLASS 2 low voltage devices that require 24 VDC power maybe connected here (500
ma. maximum). EXAMPLE: Vehicle detector, radio receiver.
RELAY OUTPUT K1- (FOR CLASS 1 & 2 INSTALLATIONS, DO NOT DISCONNECT SIREN).
BATTERY INSTALLATION
HOOKING UP BATTERY LEADS- ALWAYS HOOKUP AND TURN ON AC POWER
BEFORE INSTALLING BATTERIES. After turning on AC power, install two NEW, fully charged 12
volt DC batteries in the enclosure. Connect red lead from operator to the positive (RED +) terminal of
one battery and black lead from the operator to the (BLACK-) terminal of the OTHER battery. Place a
jumper between the remaining terminals of each battery if one is not already in place. See diagram
below.
12 VDC BATTERY
BLACK LEAD
+
JUMPER
-
12 VDC BATTERY
+
RED LEAD
Failure to install batteries correctly will cause damage and WILL not be covered by warranty.
Page 5
120 VAC POWER CONNECTION
DUPLEX
OUTLET
BOX
CONNECT 120 VAC TO THE 3 WIRES THAT
COME OUT FROM THE BOTTOM OF THE
DUPLEX OUTLET BOX.
120 VAC (BLACK)
GROUND
(GREEN)
NEUTRAL
(WHITE)
MASTER SLAVE WIRING
Master-slave wire hook up.
STEP 1- In a master/slave configuration, either unit can be the master. Choose one unit to be the master and
then direct all control wiring to it (also install vehicle detectors and radio receivers this unit)
STEP 2- At the MASTER, any input (at J5) with control (detectors, receivers, keypads, timers, etc...) wires to it
must also be run to the same terminals of the slave.
Along with these control wires, both operators MUST share a common ground connection from chassis to
chassis (or from PCB common to PCB common (Ex: master gate J5 terminal #12 to slave gate J5 terminal
#12)
EXAMPLE: If only open and close are used at master then three wires will run between gates. More may be
needed for additional functions to be used.
CLOSE
OPEN
COMMON
EXAMPLE:
1 2
3 4 5
6 7 8
9 10 11 12
MASTER- J5
1 2
3 4 5
6 7 8
9 10 11 12
SLAVE-J5
STEP 3- If it is required that if one gate senses an obstruction, the other reverses also, then 3 additional wires
must be run between the master J3 and slave J3 as shown below. These connections are for transmitting IRD
(obstruction signals) between both units. This will allow the master or slave to inform the other that a closing
obstruction has occurred and for it to reverse and open. SET switches on S2, 1-8 the same on both gates. .
RX
GND
TX
MASTER - J3
1
2
3
4
IRD - OBSTRUCTION SIGNAL CONNECTIONS
THE CONNECTIONS TO THE LEFT MUST BE DONE IN ORDER FOR
GATE IRD'S TO WORK CORRECTLY. TERMINAL 1 OF MASTER MUST
GO TO TERMINAL 4 OF SLAVE AND TERMINAL 1 OF SLAVE MUST
GO TO TERMINAL 4 OF MASTER. TERMINAL 2 OF MASTER WILL
GO TO TERMINAL 2 OF SLAVE.
1
RX
2
3
GND
4
TX
SLAVE - J3
Page 6
TIMERS AND MODE SECTIONS-(S1 and S2)
FULL SPEED RUN TIMER- SWITCH PACK S1 (1-5)
SECONDS---------- 1
2
4
8
16
S1
SHOWS DEFAULT SETTINGS
1
2
3 4
5
FAST RUN TIMER 1-5
6
7
8
| MODE SELECTION 6-8
MODE SELECTIONS- SWITCH PACK S1 (6-8)
SWITCH - 6. FAIL SECURE MODE, (VER 6.351 or higher) with AC power off, in continuos battery back up mode (S2 #8
off) gate will not auto open if batteries get low. If batteries are low, gate will stay open after a open command is given.
SWITCH - 7. Changes the direction of operation. OFF=Right hand, ON= Left hand. (see page 8)
SWITCH - 8. NOT USED AT THIS TIME (ver 6.34 or higher only)
CLOSE TIMER- SWITCH PACK S2 (1-5)
On the MEGA-SWING-UL the switches 1-5 on S2 are for the closing timer delay. If S2-7 is on, the gate will auto close by
timer. Default is S2-3 "on" to provide a 4 second delay if activated.
SECONDS----------
1
2
4
8
16
S2
SHOWS DEFAULT SETTINGS
1
2
3
4
5
6
7
8
CLOSE TIMER 1-5 | MODE SELECTION 6-8
MODE SELECTIONS- SWITCH PACK S2 (6-8)
SWITCH - 6. Sets aux. open input terminal #4 at J5 to be pulse open--pulse close (example: residential applications).
SWITCH - 7 AUTO CLOSE TIMER. Default is OFF. When on, use S2 1-5 to set close time delay.
When close timer is selected, YOU must install vehicle and pedestrian detection devices. It is strongly recommended that
photo electric beams (eyes) be installed on BOTH sides of swing gate to reduce the possibility of injury to persons that
may attempt to walk through gate opening. Along with the beams, it is strongly recommended that pressure sensing
edges be install leading edge of the gate panel, and any area that presents a PINCH POINT or risk of ENTRAPMENT.
SWITCH - 8 AUTO OPEN ON POWER FAILURE. When switch number 8 is in the ON position, the operator will
automatically open the gate approximately 15 seconds after the loss of power. Once power is restored the operator will
resume normal operation.
Page 7
ADJUSTMENTS
RIGHT OR LEFT HAND OPERATION: UNIT SHIPS AS RIGHT-HAND
Method 1: To change the direction of travel from a RIGHT to a LEFT HAND OPERATOR you will need to turn S1-7ON
o before turning on any power to unit. If you make a mistake you MUST turn off the AC and BATTERY power, reset the
switch for the desired operation, then turn power back on.
Note: The OPEN (OLS-D7) and CLOSE (CLS-D3) LEDs on the left of the board
will have reversed meanings with this method!
For RIGHT HAND OPERATION you will leave S1-7 in OFF position. (AS DEFAULT)
For LEFT HAND OPERATION will put S1-7 in the ON position.
(IF YOU SWITCH S2-7 TO THE "ON" POSITION DO NOT USE METHOD #2)
Method 2: Reverse the BLUE and ORANGE wire from the motor and at J4 from the limit switches. With this method
DO NOT switch S1-7 to the ON position-leave in OFF position. (SEE PAGE 8A FOR WIRING REVERSAL)
(Wires are read from left to right)
RIGHT HAND OPERATION the motor (J4) and limit switch (at J2) wires will be BLUE then ORANGE
(NOTE: RIGHT HAND OPERATION IS THE DEFAULT SETTINGS FROM THE FACTORY)
LEFT HAND OPERATION - the motor (J4) and limit wires (at J2) will be ORANGE then BLUE.
(SEE PAGE 8A)
As a RIGHT HAND OPERATOR the LIMIT SWITCH closest to the gear box is the CLOSE LIMIT.
As a LEFT HAND OPERATOR the LIMIT SWITCH closest to the gear box is the OPEN LIMIT.
LIMIT SWITCH ADJUSTMENTS:
It is advised to set limit switches as close as possible BEFORE connecting power. After mounting operator and
connecting drive arm to gate, remove the release pin so you walk the gate through it entire motion. You can fine tune to
open and close stop points by adjusting the tube in the secondary arm. Next walk the gate to full open, then adjust limit
open limit switch, then do the same for the close limit switch. At closed position, arm must be in a straight line, elbow
MUST not be BENT. After initial settings connect power then run gate open and close to fine tune settings.
INSTANT REVERSE DEVICE (IRD):
The instant reverse device is an internal circuit that continuously monitors the motors current for increased draw. While
running gate open and closed, turn IRD1 fully to the left (CCW) then back to the right (CW) in small increments while
obstructing the gate in the closing motion. Set sensitivity to a level that will only reverse gate when an obstruction is
encountered. If obstructed while closing, gate will stop and reverse to the open position, time out (using the time delay
set at S-2 switches 1-5) and then close. If gate is opening when obstructed, gate will stop its open travel. If inputs are
present gate will remain stopped. If no inputs are present or existing are cleared, gate will time out and close.
WARNING - INSTANT REVERSE DEVICE (IRD) SHOULD BE TESTED WEEKLY TO INSURE
PROPER OPERATION. IF ADJUSTMENTS ARE REQUIRED, REFER TO ABOVE PARAGRAPH.
Page 8
RIGHT OR LEFT HAND OPERATION : METHOD 2 DIAGRAM
NOTE: SWITCH S1-7 MUST BE OFF FOR METHOD #2
RIGHT HAND OPERATION -(AS SHIPPED OUT)
ORANGE
GREEN
S3-MANUAL
OPEN
BLUE
RIGHT HAND
J2
GATE
AUX. LIMITS
(OPEN AND CLOSE LIMITS)
(DEFAULT WIRING SETUP)
ACC. POWER
BATTERY
AC XFMR
X
OPERATOR
YOU
MOTOR
RIGHTHAND OPERATION IS VEIWED FROM THE SAME SIDE OF THE GATE
+ _ _ +
24VDC
BLK
RED
AS THE OPERATOR WITH THE OPERATOR TO YOUR RIGHT
YEL YEL
ORANGE
NOTE: UNIT SHIPS OUT AS A RIGHT HAND
BLUE
BLUE
LEFT HAND OPERATION
S3-MANUAL
OPEN
GREEN
ORANGE
LEFT HAND
J2
GATE
AUX. LIMITS
(OPEN AND CLOSE LIMITS)
OPERATOR
X
YOU
ACC. POWER
BATTERY
AC XFMR
MOTOR
LEFTHAND OPERATION IS VEIWED FROM THE SAME SIDE OF THE GATE
+ _ _ +
24VDC
BLK
RED
AS THE OPERATOR WITH THE OPERATOR TO YOUR LEFT
YEL YEL
BLUE
ORANGE
Page 8 A
TROUBLE SHOOTING AND MAINTENANCE PROCEDURES
WARNING - DISCONNECT BATTERIES AND AC POWER BEFORE
SERVICING ANY MECHANICAL OR MOVING COMPONENTS!!!!
BATTERY CHECKOUT- . When the batteries become weak the gate will begin to run noticeably
slower. (Note: Batteries should only be checked when you are sure they have had adequate time to
fully charge). Turn off the AC power and run gate for 5 to 10 cycles while observing low battery
indicator LED D12. If LED 12 comes ON, batteries are too weak to function properly. If LED 12 does
not light, then voltage should be checked as they still maybe near failure. Correct voltage is
approximately 25.5VDC. (Note: If LED D12 does light, gate will open to conserve batteries in this test
or in a real power loss, even if mode switch 8 on S2 is off). Return of AC power will clear low battery
indicator. Correct charge voltage is 27.5 VDC with batteries not connected (adjustment is at R63).
GATE WILL NOT CLOSE
1) Check for any active inputs, AC power loss, AC power switch is off or weak batteries.
2) Check that batteries are connected properly.
3) Is switch S-3 in on position (this is manual open switch).
4) Check for S-2 switch number 8 is in on position and if AC power is lost, see LED D14.
5) Check LED D12, if lit and AC power is off, then batteries needs to be charged or replaced.
GATE WILL NOT OPEN
1) Check for AC power loss at D14 (check AC power switch) and that batteries are fully charged.
2) Check fuses and if inputs are wired correctly, test S-3 manual open switch.
GATE DEAD, NO OPERATION
1) Check LED D14 for AC power indication and check AC power switch is on.
2) Check LED D11 for Heart Beat pulses, if none and D14 (AC) & D5 (Brake) are on, then gate
has repeatedly sensed obstructions. Clear obstruction then clear with next new input.
3) IRD (D2) LED is flashing, MRT has expired. Gate was unable to reach the closed limit switch.
Check that fast run timer is set to run as long as possible. (MRT is Maximum Run Timer).
4) Check in-line thermal breaker for motor on back of control cabinet. Flip down, then up to RESET.
FUSE(S) ARE BLOWN, F-3 (10 AMP AC) AND / OR F-4 (15 AMP DC)
1) Check for shorts in wiring. If F-3 AC fuse is blown then batteries may also be dead.
"Warning- For Continued Protection Against Fire,
Replace Only With The Same Type And Rating Of Fuse".
GATE CLOSES THEN REVERSES
1) See IRD adjustments, also check for obstacles in gate travel, trees, sticks, rocks, etc......
2) Charge voltage to batteries too low, adjust at R63. With batteries disconnected set to 27.5.
IRD OBSTRUCTION SIGNAL TO OTHER GATE NOT WORKING CORRECTLY
1) Remove connector at J3, obstruct gate, LED D13 should go off for a few seconds. This indicates
signal was transmitted. Be sure gates share a common ground (See master slave pg. 4)
GENERAL SERVICE
1) Belt loose or needs replacement, adjust with 4 bolts that support motor to allow 1/4 inch play.
2) Charge voltage for batteries should be 27.5 VDC with batteries disconnected. (set at R63)
3) Replace batteries with Yuasa, pn# NP7-12, 7 or 10 amp hour 12vdc sealed lead / acid type.
Page 9
SAMPLE CONFIGURATIONS
FREE EXIT ON VEHICLE APPROACH:
OPEN LOOP
(FREE EXIT)
SHADOW
LOOP
SAFETY
LOOP
GATE WILL OPEN WHEN SENSED BY
OPEN LOOP AND THEN CLOSE ONCE
ALL LOOPS ARE CLEARED IF THE
CLOSE TIMER IS ON. CLOSE INPUT CAN BE
USED TO CLOSE GATE BEFORE TIMER EX
TERMINAL # 1,2,3 IS OPEN INPUT.
TERMINAL # 5 IS SAFETY INPUT.
MEGA SWING-UL
TERMINAL #8 FOR SHADOW LOOP.
ENTRY WITH ACCESS CONTROL DEVICE:
SAFETY
LOOP
SHADOW
LOOP
GATE WILL OPEN WHEN ACTIVATED BY AN
ACCESS CONTOL DEVICE. WHEN TIMER
EXPIRES (IF USED) GATE WILL CLOSE
SAFETY
LOOP
TERMINAL # 5 IS SAFETY INPUT.
TERMINAL # 1,2,3 ARE OPEN INPUTS.
TERMINAL #8 FOR SHADOW LOOP.
CARD READER
TELE-ENTRY
RADIO CONTROL
MEGA SWING-UL
DUAL DIRECTION AS ENTRY AND FREE EXIT:
SAFETY
LOOP
SHADOW
LOOP
OPEN
LOOP
MEGA SWING-UL
CARD READER
TELE-ENTRY
RADIO CONTROL
DUAL DIRECTION IS A COMBONATION OF
BOTH OF THE ABOVE CONFIGURATIONS
TO PROVIDE THE ABILITY FOR TRAFFIC
TO ENTER OR EXIT IN THE SAME LANE.
TERMINAL # 1,2,3 IS OPEN INPUT.
TERMINAL # 5 IS SAFETY INPUT.
TERMINAL #8 FOR SHADOW LOOP.
SAFETY AND OPEN LOOPS SHOULD BE 4 FEET FROM
EACH OTHER AND FROM THE GATE LEAF TO AVOID
LOOP CROSS TALK AND FALSE DETECTION OF GATE.
DO NOT ALLOW CONTROL DEVICES TO BE WITHIN (10 FEET) OF GATE OR OPERATOR
RECOMMENDATION 1: If vehicle detectors are used to open or close the gate, use of the presence
contacts are recommended. Using the pulse contacts will REDUCE the gates safe operation.
RECOMMENDATION 2: Use safety pressure sensing edges to prevent entrapment.
RECOMMENDATION 3: Install ALL access control devices within view of gate.
PAGE 10
CONTROL BOARD LAYOUT
BOARD REV 2.0 (2/98)
READ SAFETY INSTRUCTIONS BEFORE WIRING
USE JP2 FOR "STOP" PHOTO BEAMS
USE J5 #4 FOR INTENDED RESET INPUT
OPEN GATE INPUTS-READER, PUSH BUTTON
AUX OPEN / RESET (PULSE OPEN/CLOSE)
SAFETY LOOP INPUT
CLOSE GATE INPUT-CLOSE LOOP
(EXTERNAL LIMIT INPUTS)
MASTER/SLAVE
J2
SHADOW LOOP
COMMONS - 0VDC
J5
TX
D13
J3
BACK AWAY-FREE EXIT LOOP
S3-MANUAL
OPEN
1
2
3
4
5
6
7
8
9
10 11 12
MODE 5-8
S 1
FAST RUN 1-4
S 2
CLOSE TIMER 1-5
MODE 6-8
1
OPEN LIMIT SENSOR
D7
U3
OPEN DRIVERS ON
D6
OVER
DRIVE
CPU
MOTOR BRAKE ON
D5
CLOSE DRIVERS ON
D4
CLOSE LIMIT SENSOR
D3
OBSTRUCTION SENSE
(IRD AND MRT)
D2
2
3
4
5
6
7
U5
BATTERY CHARGE
IRD1
CPU
D11
(PHOTO BEAM)
Q5
MOSFETS
AC OK
F1
D12
D14
H BEAT
RELAY INDICATOR
RELAY (OPTIONAL)
Q6
JP2
BATTERY LOW
D1
8
R63
I/O INTERFACE PORT
ACC. POWER
BATTERY
1 AMP-DC
Q4
F4
15 AMPS
F3
10 AMP
AC XFMR
MOTOR
YEL YEL
BLU
Q3
K-1
J1
K-1 RELAY
TERMINALS
+ _ _ +
24VDC
{REQULATED}
BLK
RED
ORG
HEAT SINK
1-C, 2-NC, 3-NO, 4-24VDC+ {REGULATED}
ACCESSORY POWER IS 24VDC REGULATED RATED AT 500 ma. [1/2 AMP]
{POWER AT ACCESSORY+ AND AT RELAY PIN-4+ IS FUSED AT F1 WITH A 1 AMP FAST-BLO FUSE}
J5 #4 FOR USE WITH HARD WIRED LINE OF SIGHT DEVICES TO OPEN GATE AND RESET UNIT.
D11- HEART BEAT- SHOWS THAT PROCESSOR AND PROGRAM ROUTINE ARE RUNNING PROPERLY
D12- BATTERY STATUS- SEE DIAGNOSTIC PROCEDURES
D14- AC POWER INDICATOR- SHOWS THAT AC POWER IS PRESENT
S3- MANUAL OPEN- TO ALLOW GATE TO BE OPENED OR CLOSED DURING SERVICE OF UNIT.
F1- 1 AMP FAST BLO FUSE (5mmX20mm). MAXIMUM CONTINUOUS DRAW IS 1/2 AMP. (U.L. LISTED FUSE ONLY)
F3- 10 AMP ATO TYPE FUSE FOR 24VAC INPUT POWER. (U.L. LISTED FUSE ONLY)
F4- 15 AMP ATO TYPE FUSE FOR 24VDC BATTERY INPUT POWER. (U.L. LISTED FUSE ONLY)
JP2- INPUT FOR PHOTO BEAM AS A SECONDARY ENTRAPMENT PROTECTION
Page 11
MEGA SWING-UL. PARTS LIST
18
19
FRONT VIEW
20
23
REAR VIEW
SIDE VIEW
5
12
10
10
GEAR BOX
PCB
15
9
1
16
3
6
13
8
7
6
3
FRAME
ARM ENDS
22F
22F
21C
22E
22A
22C
22D
ITEM PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
SW-001
SW-002
SW-003
SW-004
SW-005
SW-006
SW-007
SW-008
SW-009
SW-010
SW-011
SW-012
SW-013
SW-014
SW-015
SW-016
SW-017
SW-018
SW-019
SW-020
SW-021
SW-022
23
24
SW-023
SW-024
22B
21B 21A
DESCRIPTION
CONTROLLER-CPU
J5 CONNECTOR (ON PCB)*
DC MOTOR - 1/2 HP 24 VDC (VENTED)
12VDC 7AH BATTERY-2 REQUIRED (NOT INCLUDED)*
GEAR REDUCER 900:1 (DOUBLE REDUCTION)
ALUMINUM CHASSIS WITH ACCESSORY CABINET
DRIVE BELT
REDUCER PULLEY
MOTOR PULLEY
MOTOR CIRCUIT BREAKER (IN LINE THERMAL)
CLEAR WINDOW FOR ACCESS *
LIMIT CAMS
SIREN (100 db)
BOLT & NUT (4) MOTOR*
TRANSFORMER (110 / 220 VAC-24VAC, 300VA)
DUPLEX OUTLET
BOLT & NUT (4) REDUCER*
120 VAC ON-OFF SWITCH
ARM MOUNTING PLATE
RELEASE PIN
PRIMARY ARM, 21A-ARM, 21B-ELBOW BOLT/NUT, 21C-MOUNTING BOLT/NUT
SECONDARY ARM, 22A-EXTENSION TUBE, 22B-ARM END (2), 22C-GATE PLATE BOLT/NUT
22D-GATE PLATE, 22E-SET SCREWS (2), 22F-NYLON WASHER (2)
LIMIT SWITCH (2 PER UNIT)
UNIT COVER (2 PIECES) & ARM COVER *
( * ) PARTS NOT SHOWN
PARTS SHIPPED
1
1
1
1
1
1
1
2
MEGA SWING-UL OPERATOR
CONTROLLER CPU
UNIT COVER (2 PIECES & ARM COVER)
INSTALLATION AND SERVICE MANUAL
PRIMARY ARM ASSEMBLY
SECONDARY ARM ASSEMBLY & GATE PLATE
EMERGENCY RELEASE PIN
WARNING SIGNS (REQUIRED TO BE INSTALLED)
UNIT ALSO REQUIRES (2) SEALED 12 VDC 7-AMP HR OR 10-AMP HR BATTERIES- NOT INCLUDED
PAGE 12
(You must read, understand and agree with all items in the limited warranty)
INSTALLATION CHECK-OFF LIST MUST BE COMPLETED
ANY REQUIRED CONTACT EDGES & PHOTO BEAMS
MUST BE INSTALLED
LIMITED WARRANTY
DC SOLUTIONS, INC. Warrants the MEGA-SWING-UL to be free of defects in workmanship and materials
for a period of 1 year for electronics and mechanical components and 5 years on the cover and chassis for
perforation due to corrosion. Warranty will begin from the date of purchase.
DC Solutions, inc. reserves the right of final determination as to the existence and causes of any defect or
failure. Any part or parts found to be defective and are returned to DC Solutions within the warranty period,
shall at our option be repaired or replaced free of charge F.O.B. the factory.
The warranty will not apply the following circumstances which are considered beyond our control.
Mis-use, vandalism, accident, neglect, unauthorized repairs or modifications, acts of God (lightning, floods,
insect damage, etc...), power surges, units subjected to corrosive environments, incorrect installation or
application, the batteries or incorrect battery installation, operation without or failure to use correct battery type,
damage to mechanism due to wrong type of gate, incorrect weight, gate not operating freely or not on level
ground.
The warranty set forth above is entirely exclusive and no other warranty whether written or oral, is expressed
or implied. DC Solutions, inc. specifically disclaims any and all implied warranties, merchantability or fitness for
a particular purpose. It is the purchasers sole and exclusive responsibility to determine whether or not the
equipment will be suitable for a particular purpose. In no event shall DC Solutions, inc. be held liable for direct,
indirect, incidental, special, consequential damages or loss of profits whether based on contract, tort, or any
other legal theory during the course of the warranty or at any time there after. The installer and/or end user do
agree to assume all responsibility for all liability in use of this product, releasing DC SOLUTIONS, INC of ANY
& ALL LIABILITY.
!
WARNING
MEGA SWING-UL IS NOT FOR USE WITH MOTOR CYCLES, BICYCLES OR PEDESTRIANS.
YOU MUST PROVIDE APPROPRIATE SIGNAGE BEFORE ACTIVATING THE UNIT.
NEVER ALLOW CHILDREN TO PLAY NEAR OR OPERATE AUTOMATIC GATES.
INSTALL PHOTO BEAMS AND PRESSURE SENSING EDGES AT ANY AREA THAT COULD POSE A
HAZARD TO PEDESTRIAN OR VEHICULAR TRAFFIC.
IN ORDER TO INSTALL AND USE THE MEGA SWING-UL, YOU MUST UNDERSTAND AND BE IN FULL
UNCONDITIONAL AGREEMENT WITH ALL STIPULATIONS OUTLINED ABOVE. IF YOU ARE NOT IN FULL
AGREEMENT, DO NOT PUT UNIT INTO OPERATION. IF OPERATOR IS PUT INTO OPERATION THIS
WILL BE CONFIRMATION THAT YOU ARE IN FULL UNCONDITIONAL AGREEMENT WITH THE ALL OF
THE ABOVE STIPULATIONS.
Materials, components, features and specifications are subject to change without notice.