Mitsubishi Electric MCF-18TN Service manual

Revision A:
● RoHS PARTS LIST has been added.
FLOOR AND CEILING TYPE AIR CONDITIONERS
Please void OB380.
INDOOR UNIT
No. OB380
SERVICE MANUAL
REVISED EDITION-A
Wireless type
Models
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB -
E1
E1
E1
Outdoor unit service manual
MUCFH-GA•VB Series (OB381)
MXZ-A•WV Series (OB319)
CONTENTS
(When installed on the floor)
(When installed on the ceiling)
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················2
3. SPECIFICATION·················································4
4. NOISE CRITERIA CURVES ·······························5
5. OUTLINES AND DIMENSIONS ·························6
6. WIRING DIAGRAM ············································7
7. REFRIGERANT SYSTEM DIAGRAM ················8
8. SERVICE FUNCTIONS ······································9
9. TROUBLESHOOTING······································11
10. DISASSEMBLY INSTRUCTIONS·····················19
11. PARTS LIST······················································21
12. RoHS PARTS LIST···········································23
13. OPTIONAL PARTS···········································25
NOTE:
This service manual describes technical data of the indoor units.
RoHS compliant products have <G> mark on the spec name plate.
For servicing of RoHS compliant products, refer to the RoHS PARTS LIST (RoHS compliant).
Downloaded from AC-Manual.com Manuals
Revision A :
• RoHS PARTS LIST has been added.
1
TECHNICAL CHANGES
MCFH-A12WV- E1 ➔ MCFH-GA35VB- E1
1. Model name has been changed.
MCFH-A18WV- E1 ➔ MCFH-GA50VB- E1
1. Model name has been changed.
MCFH-A24WV- E1 ➔ MCFH-GA60VB- E1
1. Model name has been changed.
2
PART NAMES AND FUNCTIONS
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
ACCESSORIES
Item
(When installed on the floor)
Vertical vanes
Horizontal vane
Operation indicator lamp
Receiving section
Front panel
Air cleaning filter
(white bellows type)(option)
Air inlet
Air filter
Deodorizing filter
(gray sponge type)(option)
Operation section
(When the air inlet grille is opened.)
Remote controller
(When installed on the ceiling)
Emergency
operation switch
2
Downloaded from AC-Manual.com Manuals
Installation plate
Unit fixing screw
5 o 12mm
Wireless remote
controller
Remote controller
mounting hardware
Fixing screw for
3.5 o 16mm (Black)
Battery (AAA) for
remote controller
Drain hose
Drain pipe cover
Knockout cover
Screw for
4 o 10mm
Q'ty
2
2
1
1
2
2
1
1
1
2
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
REMOTE CONTROLLER
Signal transmitting section
Operation display section
OPERATE /STOP
(ON /OFF)button
PM
AM
TOO
ON/OFF WARM
TOO
COOL
TEMPERATURE buttons
Open the front lid.
Indication of remote controller model
is on back.
CLOCK
PM
AM
TOO
ON/OFF WARM
VANE CONTROL button
TOO
COOL
FAN
STOP
VANE
START
I FEEL COOL
HEAT DRY
MODE
HR.
ECONO COOL
MIN.
OPERATION SELECT button
ECONO COOL button
RESET CLOCK
RESET button
3
Downloaded from AC-Manual.com Manuals
FAN SPEED CONTROL button
OFF-TIMER button
ON-TIMER button
HR. button
MIN. button
(TIME SET button)
CLOCK SET button
3
SPECIFICATION
MCFH-GA35VB
Indoor model
Function
Cooling
Power supply
Special
remarks
Fan
motor
Electrical
data
Capacity Air flow(High/Med.W/LowW)
Power outlet
Running current
Power input
Power factor
Fan motor current
Model
Winding
resistance(at20:)
Dimensions WOHOD
Weight
Air direction
Sound level(High/Med.W/LowW)
Fan speed(High/Med.W/LowW)
Fan speed regulator
Thermistor RT11(at25:)
Thermistor RT12(at25:)
Remote controller model
K /h
A
A
W
%
A
"
mm
kg
dB
rpm
k"
k"
MCFH-GA50VB
Heating
MCFH-GA60VB
Cooling
Heating
Cooling
Heating
Single phase
230V, 50Hz
780/636W/492W
840/696W/570W
840/744W/642W
10
10
10
0.30
0.36
0.36
66
80
80
96
97
97
0.30
0.36
0.36
RB4V25-AC
RB4V36-AC
RB4V36-DB
WHT-BLK 182.2 BLK-YLW 68.9 WHT-BLK 82.9 BLK-YLW 65.6 WHT-BLK 84.0 BLK-YLW 46.2
YLW-BLU 47.5 BLU-BRN 31.5 YLW-BLU 36.0 BLU-BRN 27.0 YLW-BLU 37.2 BLU-BRN 45.2
BRN-RED 22.9
BRN-RED 13.7
BRN-RED 13.6
1100 ✕ 650 ✕ 180
25
25
25
5
5
5
46/41W/36W
48/44W/39W
48/45W/42W
1,240/1,060/845
1,320/1,145/960
1,320/1,190/1,060
3
3
3
10
10
10
10
10
10
KM04M
KM04M
KM04M
NOTE: Test conditions are based on ISO 5151
Cooling : Indoor DB27°C WB19°C
Heating : Indoor DB20°C WB 15°C
Outdoor DB35°C WB(24°C)
Outdoor DB 7°C WB 6°C
Indoor-Outdoor piping length : 5 m
w Reference value
4
Downloaded from AC-Manual.com Manuals
4
NOISE CRITERIA CURVES
MCFH-GA35VB
MCFH-GA50VB
SPL(dB(A))
FAN SPEED FUNCTION
LINE
FAN SPEED FUNCTION
High
Test conditions,
Cooling : DB 27: WB 19:\
Heating : DB 20: WB 15:
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
NC-20
125
250
500
1000
2000
4000
HEATING
8000
48
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
125
NC-20
250
500
1000
2000
MCFH-GA60VB
SPL(dB(A))
LINE
COOLING
High
48
INDOOR UNIT
Test conditions,
Cooling : DB 27: WB 19:\
Heating : DB 20: WB 15:
90
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
HEATING
MICROPHONE
1m
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
125
NC-20
250
500
1000
2000
4000
8000
BAND CENTER FREQUENCIES, Hz
5
Downloaded from AC-Manual.com Manuals
4000
BAND CENTER FREQUENCIES, Hz
BAND CENTER FREQUENCIES, Hz
FAN SPEED FUNCTION
LINE
Test conditions,
Cooling : DB 27: WB 19:\
Heating : DB 20: WB 15:
90
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
High
46
HEATING
90
SPL(dB(A))
COOLING
COOLING
WALL
1m
8000
5
OUTLINES AND DIMENSIONS
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
114
Unit: mm
80.8
906
16
112.8
(When installed on the floor)
93
77
installed on the ceiling)
180
1100
58
19
162
Liquid line
6.35
Wireless remote controller
6
Downloaded from AC-Manual.com Manuals
143
113
50cm or more
42.5
100cm or more
170
50c
m o (When
rm
ore
616.5
50cm or more
650
50cm or more
Gas line
12.7 (MCFH-GA35/GA50VB)
15.88 (MCFH-GA60VB)
6
WIRING DIAGRAM
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
TB1
PE
GRN/YLW
N
BLU
RED
L
N
TB2
TAB12
BLU
F11
CN CN
101 113
3
CN
151
4
5
REMOTE
CONTROLLER
NAME
DISP/
RECEIVER
P.C.BOARD
NAME
SYMBOL
VANE MOTOR
NR11
VARISTOR
RT11
ROOM TEMPERATURE THERMISTOR
RT12
INDOOR COIL THERMISTOR
NOTES: 1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate.
: Connector
7
Downloaded from AC-Manual.com Manuals
WHT
ORN
RED
BLK
YLW
BLU
BRN
NAME
SYMBOL
SR141~SR143 SOLID STATE RELAY
TB1, TB2
X144
TERMINAL BLOCK
RELAY
MF
GRN/YLW
RT11
DC/DC CONVERTER
: Terminal block
1
2
3
4
5
6
7
8
SW/THERMO
P.C.BOARD
FUSE (3.15A)
INDOOR FAN MOTOR(INNER FUSE)
WHT
ORN
RED
BLK
YLW
BLU
BRN
RT12
MV
F11
MF
2
5
INDOOR FAN CAPACITOR
HIC1
LDCOM
LDC11
C11 LDC12
LDFH
X144
LDFM
SR143
LDFL
SR142
LDFVL
SR141
ELECTRONIC CONTROL P.C BOARD
C11
MV
2
6
5
SYMBOL
CN
112
HIC1
BRN
CIRCUIT BREAKER
TO OUTDOOR
UNIT
CONNECTING
12V
1
2
3
CN201
NR11
POWER
SUPPLY
~/N 230V
50Hz
7
REFRIGERANT SYSTEM DIAGRAM
Unit : mm
MCFH-GA35VB
MCFH-GA50VB
Refrigerant pipe [12.7
(with heat insulator)
Indoor
heat
Distributor
exchanger
Refrigerant pipe [12.7
(with heat insulator)
Indoor
heat
Distributor
exchanger
Flared connection
Indoor coil
thermistor
RT12
Flared connection
Indoor coil
thermistor
RT12
Room temperature
thermistor
RT11
Room temperature
thermistor
RT11
Flared connection
Refrigerant pipe
[6.35
(with heat insulator)
Flared connection
Refrigerant pipe
[6.35
(with heat insulator)
MCFH-GA60VB
Refrigerant pipe [15.88
(with heat insulator)
Indoor
heat
exchanger
Distributor
Flared connection
Indoor coil
thermistor
RT12
Room temperature
thermistor
RT11
Flared connection
Refrigerant pipe
[6.35
(with heat insulator)
Refrigerant flow in cooling
Refrigerant flow in heating
8
Downloaded from AC-Manual.com Manuals
8
SERVICE FUNCTIONS
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board.
The time will be shortened as follows. (Refer to 9-6.)
3-minutes time delay : 3-minutes → 3-seconds
Set time : 1 minute ➔ 1-second
Set time : 3 minute ➔ 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each
indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the
number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below;
NOTE : For remodelling, take out the batteries and
press the OPERATE/STOP(ON/OFF) button
twice or 3 times at first.
After finish remodelling, put back the
batteries then press the RESET button.
J1
J2
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in
Table 1. After modification, press the RESET button.
Table1.
1 unit operation
2 units operation
3 units operation
4 units operation
No. 1 unit
No modification
Same as at left
Same as at left
Same as at left
No. 2 unit
–
Solder J1
Same as at left
Same as at left
No. 3 unit
–
–
Solder J2
Same as at left
No. 4 unit
–
–
–
Solder both J1 and J2
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the
remote controller for the indoor unit.
The indoor unit only accepts the signal from the remote controller that has been assigned to the indoor unit once they are
set.
The setting will be cancelled if the breaker has turned OFF, or the power supply has shut down.
Please conduct the above setting once again after the power has restored.
9
Downloaded from AC-Manual.com Manuals
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are
memorized by the indoor electronic control P.C. board. The “AUTO RESTART FUNCTION” sets to work the moment power
has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in “I FEEL CONTROL” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the operation is decided
by the initial room temperature.
Operation
1If the main power (230V AC) has been cut, the operation settings remain.
2After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes
for the compressor to start running.)
How to release “AUTO RESTART FUNCTION”
1Turn OFF the main power for the unit.
2Pull out the electronic control P.C. board. (Refer to 10.)
3Solder jumper wire to the JR07 on the indoor electronic
C11
CN201
control P.C. board. (Refer to 9-6.)
CN105
SW2
CN112
CN101
IC101
CN102
SW1
CN113 CN151
TAB12
JR07
NOTE
•The operation settings are memorized when 10 seconds have passed after the remote controller was operated with the
remote controller.
•If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active ,the timer setting is
cancelled.
•If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
•To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn ON at the same
time.
•When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
10
Downloaded from AC-Manual.com Manuals
9
TROUBLESHOOTING
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
9-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
(1) Check the power supply voltage.
(2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during service.
(1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after
confirming the horizontal vane has completely closed, turn OFF the breaker.
(2) Be sure to unplug the power cord before removing the air inlet grille, the front panel, the cabinet, the top panel and
the electronic control P.C. boards.
(3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
(4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
(1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
(2) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
(3) When troubleshooting, refer to 9-2. “Instruction of troubleshooting” and 9-3. “Troubleshooting check table”.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction.
In this case, replace the batteries to operate the remote controller normally.
1 Remove the front lid and insert batteries.
2 Press the RESET button with tip end of ball point
Then reattach the front lid.
pen or the like, and then use the remote controller.
Insert the negative pole
of the batteries first.
Check if the polarity of
the batteries are correct.
RESET button
NOTE : If the RESET button is not pressed, the remote controller may not operate correctly.
INFORMATION FOR MULTI SYSTEM AIR CONDITIONER
OUTDOOR UNIT : MXZ-A14WV MXZ-A18WV MXZ-A26WV MXZ-A32WV
Multi system air conditioner can connect two or more indoor units with one outdoor unit.
•Unit won’t operate in case the total capacity of indoor units exceeds the capacity of outdoor units. Do not connect
indoor units beyond the outdoor unit capacity.
Operation indicator lamp flashes as shown in the figure below.
•When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the
other for heating, the operation mode of the indoor unit that operates earlier is selected. The other indoor units that
will start the operation later cannot operate, indicating as shown in the figure below. In this case, please set all the
indoor units to the same operation mode.
Operation Indicator
lighted
flashing
•When indoor units starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes
(max. 10 minutes) to blow out the warm air.
•In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flowing
may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
11
Downloaded from AC-Manual.com Manuals
9-2. Instruction of troubleshooting
Start
Indoor unit
operates.
Outdoor unit
doesn't
operate.
Outdoor unit
operates only
in Test Run
operation.w
Check room
temperature
thermistor.
Refer to 9-6.
"Test point
diagram and
voltage".
Outdoor unit
doesn't
operate
even in
Test Run
operation.w
Refer to
"Check of
outdoor unit".
Flash on and
off at 0.5second
interval
Cause:
Indoor/
Outdoor unit
• Mis-wiring
or trouble of
serial signal
2-time flash
Cause:
Indoor unit
• Trouble of
room
temperature/
indoor coil
thermistor
Refer to 9-5.E
"How to
check miswiring and
serial signal
error (When
outdoor unit
doesn't
work)".
Check room
temperature
thermistor
and indoor
coil
thermistor.
Refer to 9-6.
"Test point
diagram and
voltage".
Indoor unit
operates.
Outdoor unit
doesn't operate
normally.
Unit doesn't
operate
normal
operation in
COOL or
HEAT mode.
Outdoor unit
doesn't
stop even
if indoor unit
stops.
Refer to
"Check of
outdoor unit".
4-time flash
Cause:
Indoor unit
• Trouble of
indoor
electric
P.C. board
Refer to 9-5.
D "Check
of indoor
electric
control P.C.
board".
Indoor unit
doesn't receive
the signal from
remote controller.
Refer to
"Check of
R.V. coil".
OPERATION INDICATOR
lamp on the indoor unit is
flashing on and off.
Indoor unit
operates, when
the EMERGENCY
OPERATION
switch is pressed.
Indoor unit
doesn't operate,
when the
EMERGENCY
OPERATION
switch is pressed.
Refer to 9-5. B
"Check of
remote controller
and receiver
P.C. board".
1. Check indoor /
outdoor
connecting wire.
2. Refer to 9-5. C
"Check of indoor
electronic control
P.C. board".
MXZ type
6-time flash
5-time flash
Cause:
Cause:
Outdoor unit
Outdoor unit
• Trouble of
• Outdoor
thermistor
power
in outdoor
system
unit
abnormality
MXZ type
MUCFH-GA60VB
7-time flash
Cause:
Outdoor unit
• Trouble of
outdoor
control
system
Refer to
"Check of
inverter/
compressor"
and "Check
of power
supply".
MUCFH-GA60VB
Replace the
deicer
P.C. board.
Refer to
"Check of
outdoor
thermistor".
MXZ type
Replace the
outdoor
electronic
control
P.C. board.
w "Test Run operation" means the operation within 30 minutes after EMERGENCY OPERATION switch is pressed.
Refer to outdoor unit service manual.
12
Downloaded from AC-Manual.com Manuals
9-3. Troubleshooting check table
OPERATION
INDICATOR
lamp
Before taking measures, make sure that the symptom reappears, for accurate troubleshooting.
Self check table
NO.
Abnormal
point
1
Mis-wiring
or Serial
signal
Indication
0.5-second ON
2
Room
temperature thermistor
Check point
Outdoor unit
does not run.
● Check wiring (visual check and conductivity check).
When serial signal stops for 4 ● Check indoor electronic control
to 5 seconds.
P.C.board.
● Check outdoor deicer P.C. board.
● Check electrical parts.
Outdoor unit
does not run.
Detect Indoor coil/room temperature thermistor short or
open circuit every 8 seconds
during operation.
Indoor unit
does not run
When it cannot properly read
data in the nonvolatile memory ● Check indoor electronic control P.C.
board.
of the indoor electronic control
P.C. board.
Outdoor unit
does not run
● Check outdoor deicer P.C. board.
When the outdoor thermistors ● Check resistance of thermistor.
short or open after the
● Reconnect connector.
compressor start-up.
Refer to outdoor unit service manual.
Outdoor unit
does not run
When it cannot properly read
● Check the outdoor deicer P.C. board or
data in the nonvolatile
outdoor electronic control P.C. board.
memory of the outdoor deicer
Refer to outdoor unit service manual.
P.C. board or outdoor
electronic control P.C. board.
Outdoor unit
does not run
When the compressor
operation is continuously
● Check the inverter output.
three times interrupted by
● Check the compressor.
over current protection within
Refer to outdoor unit service manual.
1 minute after start-up , it
stops operation.
Outdoor unit
operates but
indoor unit does
not operate.
When the operation mode of
each indoor unit is differently
set to COOL(includes DRY)
and HEAT at same time, the
operation mode of indoor unit
that has operated at first has
the priority.
0.5-second OFF
Indoor coil
thermistor
Detect method
Symptom
2-time flash
2.5-second OFF
● Check resistance of thermistor.
● Reconnect connector.
● Check indoor electronic control P.C.
board.
4-time flash
3
Indoor
control
P.C.
board
2.5-second OFF
6-time flash
4
Outdoor
thermistor
2.5-second OFF
5
MCFHGA60VB
MXZ type
Outdoor
control
P.C.
board
❈ MXZ type
Outdoor
6 power
system
7-time flash
2.5-second OFF
5-time flash
2.5-second OFF
❈ MXZ type
Operation
7 mode
setting
Operation Indicator
Lighted
Flashing
2.5-second OFF
❈The indication is shown only when the indoor unit connects with the outdoor unit MXZ type.
13
Downloaded from AC-Manual.com Manuals
● Unify the operation mode.
Refer to outdoor unit service manual.
9-4. Trouble criterion of main parts
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Check method and criterion
Part name
Room
temperature
thermistor (RT11)
Indoor coil
thermistor (RT12)
Figure
Measure the resistance with a tester.
(Part temperature 10°C ~ 30°C)
Normal
Abnormal
8kΩ ~ 20kΩ
Open or short-circuit
Measure the resistance between the terminals with a tester.
(Part temperature10°C ~ 30°C)
Indoor fan
motor
(MF)
INNER FUSE
145 i 5: CUT OFF
Vane
motor
(MV)
Color of lead
Normal
wire
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
WHT-BLK
175~190Ω
79~87Ω
80~88Ω
BLK-YLW
66~72Ω
63~69Ω
44~49Ω
YLW-BLU
45~50Ω
34~38Ω
35~39Ω
BLU-BRN
30~33Ω
25~29Ω
43~47Ω
BRN-RED
22~24Ω
13~15Ω
13~15Ω
Measure the resistance between the terminals with a tester.
(Part temperature10°C ~ 30°C)
Normal
Abnormal
Open or
short-circuit
328~356Ω
14
Downloaded from AC-Manual.com Manuals
FUSE
Abnormal
GRN
YLW
Open or
short-circuit
BLK YLW BLU BRN RED ORN
WHT
RED
ROTOR
YLW
BRN
ORN
GRN
9-5. Troubleshooting flow
Indoor fan does not operate.
A Check of indoor fan motor
No
Turn OFF power supply.
Check connector (Fan motor) visually.
Yes
No
Is soldered point of the connector
correctly soldered?
Are lead wires connected?
Yes
Reconnect the lead wires.
Resolder it.
Disconnect lead wires from connector (Indoor fan motor).
Measure resistance between lead wires No.1 and No.4 and then No.3 and No.4 of the indoor fan
motor.
Is resistance 0 (short circuit) or ∞ (open circuit)?
No
(others)
Yes ( 0 or ∞ )
Replace the indoor electronic control
P.C. board.
Replace the indoor fan motor.
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but does not operate with the remote controller.
B Check of remote controller and receiver P.C. board
w Check if the remote controller is exclusive for this air conditioner.
Switch on the remote controller.
Is LCD display on remote
controller visible?
No
Replace the batteries.(Refer to 9-4.)
(not clear)
Yes
Remove the batteries, then set them back
and press the RESET button. Check if the
unit operates with the remote controller.
Does the unit operate with remote
controller?
No
Turn ON a radio to AM and press switch
on remote controller.
Yes
OK
No
Replace the remote controller.
Is noise heard from radio?
Yes
Are there any fluorescent lights of
inverter or rapid-start type within
the range of 1m?
Yes
● Reinstall the unit away from lights.
● Attach a filter on receiving part.
No
Measure the voltage between receiver P.C.board connector CN101 No.2 + and No.1
when remote controller button is pressed.
Yes
Is the voltage approx. 4V DC ?
No(5V or 0V DC)
Replace the receiver P.C. board.
15
Downloaded from AC-Manual.com Manuals
–
Replace the indoor electronic control
P.C. board.
The unit does not operate with the remote controller.
Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch.
C Check of indoor electronic control P.C. board
Replace the fuse.
Yes
Check both “parts side”and “pattern
side” of indoor electronic control P.C.
board visually.
Is fuse(F11)blown?
No
Is varistor(NR11)burnt?
Yes
Replace the varistor.
When OPERATION INDICATOR lamp flashes 4 - time.
Indoor unit does not operate.
D Check of indoor electronic control P.C. board
Turn OFF the power supply.
Replace the indoor electronic
control P.C. board.
16
Downloaded from AC-Manual.com Manuals
No
Trouble of the indoor electronic
control P.C. board.
When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
Outdoor unit does not operate.
E How to check mis-wiring and serial signal error (when outdoor unit does not work)
Start
Yes
Is this mis-wiring, poor contact,
or disconnection of wire?
Make them sure.
No
1. Turn OFF the power supply (indoor/outdoor unit) and disconnect indoor and outdoor connecting wire on indoor side.
2. Short-circuit between indoor terminal block N and 3.
3. Turn ON the power supply (indoor unit) and press once EMERGENCY OPERATION switch.
Is there 20V DC between both ends of
R132 on indoor electronic control P.C.
board ?
( By tester, the stylus is between 0 ~ 20V. )
No
Replace the indoor electronic
control P.C. board.
Yes
•Turn OFF the power supply (indoor unit).
•Connect ON indoor and outdoor connecting wire.
Turn ON the power supply (outdoor unit).
Is there 230V AC between outdoor terminal
block L-N (TB1)?
No
Yes
Check the outdoor power supply,
power supply cord and
connection.
Is there 5V DC between J205 + –J101 - (MUCFH-GA35VB/GA50VB)/
J101 + –J401 - (MUCFH-GA60VB) on the deicer P.C. board?
No
Replace the deicer P.C. board.
Yes
Turn ON the power supply (indoor unit).
During EMERGENCY OPERATION,
is there 10V DC between both ends
of R601?
(By tester, the stylus is between 5 ~10V)
Yes
Replace the deicer P.C. board.
Refer to outdoor unit service manual.
17
Downloaded from AC-Manual.com Manuals
No
Make the wiring between CN730
on the deicer P.C. board and
outdoor terminal block correct.
9-6. Test point diagram and voltage
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
Indoor electronic control P.C. board
Fan motor power supply 230V AC
Very
Low
Low
Med.
High
7
5
6
4
3
2
1
8
Fuse (F11)
250V AC
3.15A
Varistor (NR11)
Power supply
input 230V AC
R132 about 20V DC
(Refer to 9-5.E.)
+
–
–
+
} 5V DC
} 12V DC
Solder jumper wire to the
JR07 on the indoor electronic
control P.C. board.
(Refer to 8-3.)
Room temperature thermistor (RT11)
Time short point JPG and JPS
(Refer to 8-1.)
Indoor coil thermistor (RT12)
Indoor coil thermistor (RT12)
Room temperature thermistor (RT11)
40
EMERGENCY OPERATION switch
–
GILMS
30
RT11
TH113
CH313
+
DE00R697B
To the indoor
electronic control
P.C.board CN113
Resistance (K')
No.2
No.1
Receiver P.C.
board connector
(CN101)
20
10
Room temperature
thermistor(RT11)
12
0
18
Downloaded from AC-Manual.com Manuals
0
10 20 30 40 50
Temperature ( C)
60
10
DISASSEMBLY INSTRUCTIONS
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below.
There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not.
(2) The terminal with this connector has the locking
mechanism.
Sleeve
Locking lever
1Slide the sleeve.
2Pull the terminal while
pushing the locking
lever.
1Hold the sleeve, and
pull out the terminal
slowly.
Connector
10-1.MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
OPERATING PROCEDURE
PHOTOS
1. Removing the electronic control P. C . board.
(1) Pull out the upper part of the grille. (See Photo 1.)
(2) Remove the screws of the grille.
(3) Remove screws of terminal block cover.
Remove the terminal block cover and remove the terminal
block.
(4) Remove the screws of the electronic box cover.
(5) Pull out the electronic control P. C. board.
Photo 1
Photo 3
Screws
Photo 2
Electronic control P.C. board
Electronic box
19
Downloaded from AC-Manual.com Manuals
Terminal block
OPERATING PROCEDURE
PHOTOS
Photo 4
2. Removing the indoor fan motor
(1)
(2)
(3)
(4)
(5)
Remove the grille. (Refer to 1(1) (2).)
Remove the fan casing.(upper)
Disconnect the connector of the indoor fan motor.
Disconnect the earth wire of the fan motor.
Remove the screws of the motor band and remove the
catch.
(6) Take out the sirocco fan and the indoor fan motor.
Motor band
Fan casing
(upper)
Indoor fan motor
Screws
3. Removing the indoor heat exchanger.
Fan
casing(upper)
Photo 5
(1) Remove the grille. (Refer to 1(1) (2).)
(2) Remove the screws on both side and in front of the front
panel. (See Photo 5.)
(3) Remove the screws of the nozzle assembly. (See Photo 6.)
(4) Remove the electronic box. (Refer to 1.)
(5) Remove the indoor fan motor. (Refer to 2.)
(6) Remove the screws of the motor support .
(7) Remove the fan casing. (Iower)
(8) Remove the insulation of the drain pan and remove the
screws. (See Photo 7.)
(9) Remove the screws under the drain pan. (See Photo 8.)
(10) Remove the drain pan.
(11) Remove the indoor heat exchanger.
Screws
Photo 7
Photo 6
Insulation and screws
Screws
Photo 8
screws
20
Downloaded from AC-Manual.com Manuals
11
PARTS LIST (non-RoHS compliant)
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
11-1. INDOOR UNIT
STRUCTURAL PARTS
15
14
13
1
12
11
2
10
3
9
4
8
5
7
6
Part number that is circled is not shown in the illustration.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
227
179
179
179
179
215
179
179
179
138
179
138
179
227
823
824
227
179
303
971
100
010
000
700
237
238
667
666
972
667
231
235
620
620
040
142
Part name
VANE MOTOR
INSTALLATION METAL (L)
AIR FILTER
GRILLE
FRONT PANEL
DRAIN PAN
FAN CASING (U)
FAN CASING (L)
UNION (GAS)
UNION (GAS)
INSTALLATION METAL (R)
UNION (LIQUID)
BACK PANEL (IN)
NOZZLE
INDOOR HEAT EXCHANGER
INDOOR HEAT EXCHANGER
VANE
GRILLE CATCH
Q'ty/unit
Symbol
in Wiring MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Diagram
- E1
- E1
- E1
MV
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
3
1
3
21
Downloaded from AC-Manual.com Manuals
1
1
2
1
1
1
2
2
1
1
2
1
1
1
2
2
1
Remarks
1PCE/SET
1PCE/SET
1PCE/SET
{12.7
{15.88
{6.35
3PCS/SET
PARTS LIST (non-RoHS compliant)
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
11-2. INDOOR UNIT
ELECTRICAL PARTS
9
11-3. ACCESSORY AND
REMOTE CONTROLLER
8
7
6
5
4
12
13
1
2
3
2
1
11-2. INDOOR UNIT ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
No.
1
2
3
4
5
6
7
8
9
10
11
Part No.
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
E02
179
179
228
229
684
826
823
227
327
826
827
828
215
820
127
500
505
300
300
300
375
375
468
307
452
452
452
328
385
382
Part name
SIROCCO FAN
FAN MOTOR RUBBER MOUNT
INDOOR FAN MOTOR
INDOOR FAN MOTOR
INDOOR FAN MOTOR
TERMINAL BLOCK
TERMINAL BLOCK
RECEIVER P.C. BOARD
INDOOR COIL THERMISTOR
ELECTRONIC CONTROL P.C. BOARD
ELECTRONIC CONTROL P.C. BOARD
ELECTRONIC CONTROL P.C. BOARD
SWITCH & ROOM TEMPERATURE THERMISTOR P.C. BOARD
VARISTOR
FUSE
Q'ty/unit
Symbol
in Wiring MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Diagram
- E1
- E1
- E1
2
2
1
MF
MF
MF
TB2
TB1
2
2
2
2
1
DISP/RECEIVER
P.C. BOARD
RT12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
1PCE/SET
2PCS/SET
RB4V25RB4V36RB4V363P
3P
1
SW/THERMO
P.C. BOARD
NR11
F11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3.15A
11-3. ACCESSORY AND REMOTE CONTROLLER
12
13
E02 826 426 REMOTE CONTROLLER
E02 527 083 REMOTE CONTROLLER HOLDER
22
Downloaded from AC-Manual.com Manuals
KM04M
12
RoHS PARTS LIST (RoHS compliant)
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
12-1. INDOOR UNIT
STRUCTURAL PARTS
15
14
13
1
12
11
2
10
3
9
4
8
5
7
6
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
RoHS
Part number that is circled is not shown in the illustration.
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
Part No.
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
227
179
179
179
179
215
179
179
179
138
179
138
179
227
823
824
825
227
179
303
971
100
010
000
700
237
238
667
666
972
667
231
235
620
620
620
040
142
Part name
VANE MOTOR
INSTALLATION METAL (L)
AIR FILTER
GRILLE
FRONT PANEL
DRAIN PAN
FAN CASING (U)
FAN CASING (L)
UNION (GAS)
UNION (GAS)
INSTALLATION METAL (R)
UNION (LIQUID)
BACK PANEL (IN)
NOZZLE
INDOOR HEAT EXCHANGER
INDOOR HEAT EXCHANGER
INDOOR HEAT EXCHANGER
VANE
GRILLE CATCH
Q'ty/unit
Symbol
in Wiring MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Diagram
- E1
- E1
- E1
MV
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1PCE/ SET
1PCE/ SET
1PCE/ SET
{12.7
{15.88
{6.35
1
1
3
23
Downloaded from AC-Manual.com Manuals
1
1
2
1
1
1
2
2
1
Remarks
1
3
1
1
3
3PCS/SET
RoHS PARTS LIST (RoHS compliant)
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
12-2. INDOOR UNIT
ELECTRICAL PARTS
9
12-3. ACCESSORY AND
REMOTE CONTROLLER
8
7
6
5
4
12
13
1
2
3
2
1
12-2. INDOOR UNIT ELECTRICAL PARTS
No.
1
2
RoHS
Part numbers that are circled are not shown in the illustration.
G
G
G
G
G
G
G
G
G
G
G
G
Part No.
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
E12
179
179
228
229
684
826
823
227
327
826
827
828
Part name
500
505
300
300
300
375
375
468
307
452
452
452
SIROCCO FAN
FAN MOTOR RUBBER MOUNT
INDOOR FAN MOTOR
3
INDOOR FAN MOTOR
INDOOR FAN MOTOR
4
TERMINAL BLOCK
5
TERMINAL BLOCK
6
RECEIVER P.C. BOARD
7
INDOOR COIL THERMISTOR
ELECTRONIC CONTROL P.C. BOARD
8
ELECTRONIC CONTROL P.C. BOARD
ELECTRONIC CONTROL P.C. BOARD
& ROOM TEMPERATURE
9 G E12 215 328 SWITCH
THERMISTOR P.C. BOARD
10 G E12 820 385 VARISTOR
11 G E12 A49 382 FUSE
Q'ty/unit
Symbol
in Wiring MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Diagram
- E1
- E1
- E1
2
2
1
MF
MF
MF
TB2
TB1
2
2
2
2
1
DISP/RECEIVER
P.C. BOARD
RT12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
1PCS/SET
2PCS/SET
RB4V25RB4V36RB4V363P
3P
1
1
SW/THERMO
P.C. BOARD
1
1
1
NR11
F11
1
1
1
1
1
1
1
1
1
1
1
1
3.15A
12-3. ACCESSORY AND REMOTE CONTROLLER
12 G E12 826 426 REMOTE CONTROLLER
13 G E12 527 083 REMOTE CONTROLLER HOLDER
24
Downloaded from AC-Manual.com Manuals
KM04M
13
OPTIONAL PARTS
13-1. AIR CLEANING FILTER
● If the air cleaning filter is clogged, it may lower the unit’s capacity or cause condensation at the air outlet .
● The air cleaning filter is disposable . The standard usable term is about 4 months . However , if the color of the filter
turns to dark brown , replace soon .
Remove the air
filter and the
air cleaning filter
together.
Separate the air
cleaning filter
(white bellows type)
from the air filter.
Part No.
Models
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
MAC - 1200 FT
13-2. DEODORIZING FILTER
● Clean the filter every two weeks . When it becomes too dirt , clean it more often .
● Replace the filter with a new one when its color can not be restored even after washing or when the filter becomes dark.
● Standard interval for the filter replacement is about 1 year .
Separate the deodorizing
filter (gray sponge type)
from the air filter.
Remove the air
filter and the
deodorizing
filter together.
Models
Part No.
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
MAC - 1700 DF
25
Downloaded from AC-Manual.com Manuals
26
Downloaded from AC-Manual.com Manuals
27
Downloaded from AC-Manual.com Manuals
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
C Copyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD
Distributed in May 2006. No.OB380 REVISED EDITION-A 6
Distributed in Jan. 2005. No.OB380 6
Made in Japan
Downloaded from AC-Manual.com Manuals
New publication, effective May 2006
Specifications subject to change without notice.