Pre-installation Manual CONCEPT 301 LF/401 LF/501 LF

Pre-installation Manual
CONCEPT 301 LF/401 LF/501 LF
Pre-installation Manual
CONCEPT 301 LF/401 LF/501 LF
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T11392
Edition BA, January 2015
This book has part No 10074759
0-2
This manual is published by:
Glunz & Jensen Degraf S.p.A.
’Il Girasole’ - Palazzo Donatello 8/03b
20084 Lacchiarella (MI)
Italy
Internet: www.degraf.glunz-jensen.com
Copyright © 2014 by Degraf S.p.A.
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
1504
Introduction
Part 0: Introduction
Reservations
• This manual was written and illustrated using the best possible information avail-
able at the time of publication.
• Any differences between this manual and the unit reflect improvements introduced
after the publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter design and specifications without further notice.
Pre-installation instructions
The instructions in this Pre-installation Manual allow the customer and the Service
Technician to prepare the installation site for the unit and for the installation itself.
• Never install the unit in explosive environments.
• It is the responsibility of the owner and operator/s of the unit that the installation is
made in accordance with local regulations, and by engineers authorized to carry out
plumbing and electrical installations.
• The manufacturer cannot be held responsible for any damage caused by incorrect installation of the unit.
"
Only qualified Service Technicians are allowed to unpack and install the unit.
#
When preparing the installation site please take into consideration that this
unit is for restricted access locations only!
Notes, cautions, and warnings !
Throughout the manual warnings, cautions, and notes are written in bold like the example below:
#
Electrical installation must conform to local regulations and guidelines.
Symbol
Meaning
"
Note
The operator should observe and/or act according to the
information in order to obtain the best possible function of
the unit.
Caution
The operator must observe and/or act according to the
information in order to avoid any mechanical or electrical
damage to the unit.
$
#
1504
Warning
Explanation
The operator must observe and/or act according to the
information in order to avoid any personal injury.
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
0-3
0-4
Introduction
Table of contents
Table of contents
Part 0: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Pre-installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Notes, cautions, and warnings ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Part 1: Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
When the unit arrives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Storing the unit before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
The crate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Dimensions and weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Checking the crate for damage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Handling the crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Transporting the unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Lifting the crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Available width for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Part 2: Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Accessories to be provided by customer for connections . . . . . . . . . . . . . . . . . . . . . . 2-1
Installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Free space around the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Unit dimensions and connection locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Main power connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Main power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Power supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Part 3: Pre-installation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
1504
Transportation
When the unit arrives
Part 1: Transportation
When the unit arrives
Storing the unit before installation
The crated unit will usually be delivered some time before the arrival of the Service
Technician. In which case you should prepare an appropriate place indoors to store the
crated unit.
The crate
Dimensions and weight
L
W
H
T33126
Width (W)
Length (L)
301
401
501
1910 mm (75.2")
2250 mm (88.6")
2670 mm (105.1")
1638 mm (64.5")
Height (H)
1504
1938 mm (76.3")
1117 mm (44")
Weight, crated
(± 5%)
app. 391 kg (862 lb)
app. 650 kg (1433 lb)
app. 750 kg (1654 lb)
Weight, unit
app. 220 kg (485 lb)
app. 320 kg (706 lb)
app. 400 kg (882 lb)
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
1-1
1-2
Transportation
The crate
Checking the crate for damage
Check if the crate is damaged at the time of delivery. Take note of the damage before
you allow the Service Technician to unpack the unit. Provide a detailed description or
take a photograph of the damage.
"
Report any damage to the crate to the transport company.
Handling the crate
The icons on the crate indicate how to handle the crate during transport and storage:
Ensure that the side
indicated by the arrows
is always up
Handle the crate with
care.
Never expose the crate to
water, or place it in a highhumidity area.
Do not stack the crates.
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
Do not tilt the crate.
1504
Transportation
Transporting the unit
Transporting the unit
Lifting the crate
The unit is supplied in a wooden crate. The unit is very heavy equipment. To lift the
crate a fork-lift truck is required.
T33127
Available width for transport
Depending on the width of the door(s) through which the unit has to be transported to
the installation site, the Service Technician may have to perform the actions described
in the table below.
If width of the door is…
Then…
> 1700 mm
No action is required as the crated unit can be transported
immediately to the installation site.
1700 - 1550 mm
The Service Technician has to unpack the unit.
> 2100 mm
No action is required as the crated unit can be transported
immediately to the installation site.
2100 - 1550 mm
The Service Technician has to unpack the unit.
> 2550 mm
No action is required as the crated unit can be transported
immediately to the installation site.
2550 - 1900 mm
The Service Technician has to unpack the unit.
301
401
501
1504
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
1-3
1-4
Transportation
Transporting the unit
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
1504
Installation requirements
Environmental requirements
Part 2: Installation requirements
#
This unit must be installed in restricted access locations only.
"
Check the delivery route to the installation location for necessary clearance
and remove all obstructions.
Environmental requirements
Provide a heating and ventilating system capable of maintaining room temperature between 17 and 28°C (63 and 82°F) and relative humidity on max. 80%.
For heat emission see "Power consumption" on the page 2-4.
Accessories to be provided by customer for connections
Customer has to provide power cable according to the requirements on page 2-4.
Hoses for exhausts are delivered with the unit.
Installation kit
Installation kit is included with the unit. It comprise the parts necessary to make the in stallation. See Service Manual for installation part list.
1504
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
2-1
2-2
Installation requirements
Space requirements
Space requirements
Free space around the unit
Decide where the unit shall be placed and make sure that the free space around
the unit makes servicing and work possible.
The recommended minimum free space around the unit is:
• 1200 mm (47.2") in front of the unit,
• 500 mm (19.7") at the back of the unit,
• 200 mm (7.9") on the left side of the unit,
• 800 mm (31.5") on the right side of the unit.
5 00
mm
( 19
800
.7"
)
m
31.
m(
5")
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FLO
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T33128
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
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Installation requirements
Space requirements
Unit dimensions and connection locations
L
W
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Width (W)
Length (L)
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T33129
301
401
501
1735 mm (68.3")
2080 mm (81.9")
2500 mm (98.4")
1470 mm (57.9")
Height (H)
1768 mm (69.6")
355 mm (14.0")
Exhaust
Exhausts must be connected to the appropriate location (directly to the outside or to
the building exhaust installation).
Make sure that the airflow is correct and minimum exhaust capacity is:
1504
301
401
501
2 ´ 400 m3/h
2 ´ 800 m3/h
2 ´ 1000 m3/h
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
2-3
2-4
Installation requirements
Electrical requirements
Electrical requirements
#
Electrical installation must conform to local regulations and guidelines.
Main power connection
The main power connection must be made to the main connector located at the back of
the unit.
Main power outlet
Provide a main power outlet close to the installation site. The table below indicates
the applicable power supply types.
Power supply cable
The power supply table below shows recommended power supply cable for unit.
$
The conductors in the power supply cable must be of copper. When deciding
what type of cable to use take into account the mechanical resistance (operator
may step onto cable). Provide for additional cable protection, e.g. cable covers,
if cable is exposed to heavier transport such as fork-lift trucks etc.
#
The unit is Class 1 equipment. Therefore, the unit must be connected to earth
to avoid electrical shocks.
Electrical specifications
Installation requirements for power supply
Supply/fuse
Recommended cable type
EUR
3W + N + PE, 400 VAC
301: 3 x 5 Amps, 50-60 Hz
401: 3 x 6 Amps, 50-60 Hz
501: 3 x 8.5 Amps, 50-60 Hz
Min. 5 x 2.5 mm2
type H07RN-F
US
3W + PE, 230 VAC
301: 3 x 9 Amps, 50-60 Hz
401: 3 x 11 Amps, 50-60 Hz
501: 3 x 15 Amps, 50-60 Hz
Min. 4 x 10 AWG, UL62 listed
type S, SJ, SJO or SJT
All
Voltage tolerance ± 10%
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
1504
Installation requirements
Electrical requirements
Fuses
$
The fuses must have a breaking capacity of min. 100kA.
If using automatic circuit breakers make sure that they are Type D.
Power consumption
Power consumption at 230/400 VAC operation:
1504
301
401
501
3200 W
4000 W
5500 W
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
2-5
2-6
Installation requirements
Electrical requirements
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
1504
Pre-installation checklist
Part 3: Pre-installation checklist
Please ask the customer to answer the following questions in order to ensure a trouble-free installation of the unit. Send this completed pre-installation checklist to your
regional service coordinator.
1. Delivery of the crate and transport to the installation site
A. Is there a place indoor where the crated unit can be stored
temporarily?
B. Is there a fork-lift truck or any other lifting device available?
C. Can the crate be transported directly to the installation site?
See minimum width specifications on page 1-3.
D. Is it sufficient to unpack the unit before it is transported to the
installation site? See minimum width specifications on page 1-3.
E. Are there other factors (stairs, elevators, corners, obstacles, etc.) which
should be taken into account when transporting the crate or unit?
YES
NO
1 1
1 1
1 1
1 1
1 1
If so, explain: ...............................................................................................................................
........................................................................................................................................................
........................................................................................................................................................
........................................................................................................................................................
2. Power supply
YES
NO
A. Make a note of the present supply specifications:
No. of Phases ..........
Neutral Wire? ..........
Voltage .......... V
Earth Wire? ..........
Fused by .......... Amps
Frequency .......... Hz
B. Has a connection box been provided to connect the unit to the mains?
C. Is the customer aware that he/she should provide (or order) power
cable necessary to connect the unit to the mains?
D. Is there a house electrician available?
E. Are there any known problems in the building where the unit will be
installed?
1 1
1 1
1 1
1 1
If so, explain: ...............................................................................................................................
........................................................................................................................................................
........................................................................................................................................................
........................................................................................................................................................
........................................................................................................................................................
1504
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
3-1
3-2
Pre-installation checklist
3. Connections
A. Capacity of air condition/ventilation adequate with regard to power
consumption as specified on page 2-4?
B. Is there an exhaust system available?
C. Can hoses (ø120) be connected to the exhaust system?
D. Availability of warm water for cleaning of the unit?
YES
NO
1
1
1
1
1
1
1
1
4. Comments and questions
...................................................................................................................................................................
...................................................................................................................................................................
...................................................................................................................................................................
...................................................................................................................................................................
5. Disposition of the various supplies and equipment on the installation site
Pre-installation Manual - CONCEPT 301 LF/401 LF/501 LF
1504