© Copyright 2011 by NOVATEK Corporation
All rights reserved printed in the United States of America. No part of this manual may be used or reproduced in any
form or by any means, stored in data base or retrieval system, without prior written permission from NOVATEK
Corporation.
Making copies of this manual for any purpose other than your own personal use is a violation of the United States
copyright laws.
January 1, 2011 issue 1.0
Specifications subject to changes without notice!
If you have any questions, please contact us:
NOVATEK CORORATION
216 Philips Road
Exton, PA 19341
USA
www.novatekco.com
Toll Free 866 563-7800
Telephone: +1 610 363-7800
Fax +1 610 363-9620
Email: [email protected]
OPERATION AND MAINTENANCE MANUAL FOR
F2100-F2102-F2105
NOTICE
FOR PROFESSIONAL USE ONLY
WARNING
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS PRODUCT.
IT IS YOUR RESPONSIBILITY TO MAKE THIS SAFETY INFORMATION AVAILABLE TO
OTHERS THAT WILL OPERATE THIS PRODUCT.
FAILURE TO OBSERVE THE FOLLOWING WARNING COULD RESULT IN INJURY.
PLACING MACHINE IN SERVICE
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Always install, operate, inspect and maintain this
product in accordance with all applicable standards and
regulations (local, state, country, federal, etc.).
Always use proper gauge cord with correct connections.
Be sure all cords are securely connected to the
recessed male plug.
Ensure an accessible emergency shutoff when your
machine is connected to power. Make others aware of
its location.
Do not use damaged, frayed, or deteriorated electrical
cords or connections.
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Do not leave machines in operation unattended for any
reason.
Keep all electrical connections clear of water or other
liquid hazards.
Always turn off and unplug your machine before
performing any maintenance.
Do not operate the machine while flammable or volatile
liquids such as gasoline, diesel or jet fuel are present.
Failure to do so can result in explosion.
Keep work area clean, uncluttered and illuminated.
Do not remove any labels. Replace any damaged labels.
USING THE MACHINE
Always wear protection when operating or
performing maintenance.
Always use Personal Protective Equipment
appropriate to the work being performed. This may
include dust mask or other breathing apparatus,
safety glasses, ear plugs, gloves, apron, safety
shoes, hard hat and other equipment.
If applicable, prevent exposure and breathing of
harmful dust and particles:
Some dust created by power sanding,
sawing, and grinding, drilling, and other
construction activities contains chemicals
known to cause cancer, birth defects or
other reproductive harm. Some examples of
these chemicals are:
Lead from lead based paints,
Crystalline silica from bricks and
cement and other masonry
products, and
Arsenic and chromium from
chemically treated lumber
Your risk from these exposures varies,
depending on how often you do this type of
work.
Keep others a safe distance from your work area, or
ensure they use appropriate Personal Protective
Equipment.
This machine is not designed for working in
explosive environments, including those caused by
fumes and dust, or near flammable materials.
This machine is not insulated against electric
shock.
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Keep hands, loose clothing, long hair and jewelry
away from the machines blower assembly and “Air
Intake.”
To avoid accidental starting – ensure machine is on
the “off” position before connecting to power.
Do not carry or drag the machine by the cord.
Do not operate or maintain the machine under the
influence of medication, drugs, or alcohol.
Never use damaged or malfunctioning machines.
Do not modify the machine, safety devices, or
accessories.
Do not use this machine for purpose other than
those recommended.
Only use accessories recommended by Novatek
Corp.
Whenever applicable, wear safety shoes, hard hat,
safety goggles, gloves, dust mask and any other
appropriate protective clothing in the work area.
Do no indulge in horseplay. Distraction can cause
accidents.
Use only proper cleaning solvents to clean parts.
Use only cleaning solvents which meet current
safety and health standards. Use cleaning solvents
in a well ventilated area.
Do NOT clean machine or any parts with diesel fuel
or any other petroleum distillates.
Do not operate the machine with broken or
damaged parts.
This tool is not designed for working in explosive
atmospheres.
TABLE OF CONTENTS
SECTION I
Introduction ............................................................................................................................... 2
SECTION II
General Description .................................................................................................................. 2
SECTION III
Routine Maintenance ................................................................................................................ 2
Control Descriptions ................................................................................................................. 3
SECTION IV
Prior To Use ............................................................................................................................... 4
Operation ................................................................................................................................... 4
SECTION V
Replacement Of Filters ............................................................................................................. 4
SECTION VI
Wiring Diagram .......................................................................................................................... 5
SECTION VII
Parts Breakdown ....................................................................................................................... 6
20.1 Diagram Of Unit And Control Panel ................................................................................ 6
SECTION VIII
Safety .......................................................................................................................................... 7
Troubleshooting ........................................................................................................................ 7
Novatek Corporation Limited Warranty .................................................................................. 8
1
SECTION I
INTRODUCTION
This operation and maintenance manual is furnished with each NOVAIR 2000. It outlines the general use
and maintenance requirements for efficient and safe operation.
READ ALL INSTRUCTIONS AND DATA IN THIS OPERATION AND MAINTENANCE MANUAL PRIOR
TO OPERATION OF THIS EQUIPMENT.
These instructions are for your protection and convenience. Please read them carefully. Failure to follow
these precautions could result in injury, death or damages. Whenever using electric powered equipment,
basic safety precautions should be followed.
If after reading this manual you still have questions, contact a NOVATEK authorized distributor or
NOVATEK directly by dialing 1-866-563-7800.
SECTION II
GENERAL DESCRIPTION
The NOVAIR 2000 is a portable, electrically powered Air Filtration machine, designed and manufactured by
Novatek Corp. The machines function is to filter air and remove suspended airborne particulates.
This unit has a three stage filtering system. The Pre-Filter stage captures the bulk of the dust and debris.
The second stage utilizes a two-ply Ring Filter that captures any dust and dirt able to penetrate the
Pre-Filter. The final stage is the 99.97% - 0.3 micron HEPA Filter or the 5 micron general purpose filter. The
HEPA filter is utilized in abatement work or areas where an extremely high level of filtration is desired. The
general purpose filter is utilized when trying to reduce visible air born particulates that are deemed non
hazardous.
The NOVAIR 2000 requires a 110/115V - 20 Amp, single phase power source.
WARNING
Do not use circuits exceeding specified voltage. Higher voltage will damage controls and could
cause shock or fire hazard.
SECTION III
ROUTINE MAINTENANCE
Inspect the unit for any loose or damaged parts prior to use.
CAUTION: Be sure power supply is in the OFF position prior to inspection!
A.
B.
C.
D.
E.
Clean the surfaces of the unit to remove accumulated dust or dirt. Do not use petroleum distillates,
solvents, or thinners as cleaning agents. Remove any accumulated dust and dirt from control panel.
Periodic checks should be made of the filter brackets to ensure thumbscrews and knobs are secure.
Filters should be checked daily and replaced if needed. This will help ensure proper air flow and extend
motor life.
Inspect ALL power connection. Be sure that the recessed plug is secure to the panel. If recessed plug
is not secured, electrical shock or shortage may occur.
Inspect your power cords connections for breaks, scorched areas, melting, oxidation, or signs of wear.
If cord shows ANY of these signs, replace.
CAUTION: Do not tamper with or modify the blower housing, control panel, drive motor, or wiring
scheme. Tampering or modifications could result in premature wear or failure and will void factory
warranty.
CONTROL DESCRIPTIONS
1.
Power Switch
Switch used to turn on your Novair. Select either high or low settings depending on the desired volume
of air to be filtered.
2.
Circuit Breaker
This is attached to the units main power supply to assist in protecting the blower motor from power
surges. The circuit breaker also helps protect the operator against electrical shock or hazards.
3.
Differential Pressure Gauge
This is used to determine filter efficiency. The DPG measures negative pressure on the clean side of
the filters. As the Filters load with dust and debris, the negative pressure will increase and move the
needle of the DPG. A new filter will register 1.0-1.5” of water column. A fully loaded filter will register
approximately 3.0-3.5” of water column.
4.
Barbed Fitting
Inlet used to measure pressure of surrounding ambient air.
5.
Male Recessed Plug
Firmly insert the female end of a proper gauge extension cord to power the machine.
CAUTION: A loose, corroded, ill fitted or damaged extension cord can cause pre-mature failure
and void your warranty.
6.
Audible Alarm - (Optional Feature)
Audibly alerts the operator when filters are loaded or when air flow is greatly decreased. The alarm will
sound once the pressure gauge reaches 2.8-3.2” of water column.
7.
Visual Light - (Optional Feature)
Visually alerts the operator when filters are loaded or when air flow is greatly decreased. The alarm will
light once the pressure gauge reaches 2.8-3.2” of water column.
F2102 Control Panel
RECESSED
PLUG
ALARM/LIGHT
BREAKER
SWITCH
PRESSURE
GAUGE
FITTING
SECTION IV
PRIOR TO USE
A.
B.
C.
D.
E.
Remove any excess dust/dirt from exterior housing and control panel.
Be sure the HEPA Filter and Pre-Filters are installed properly with a positive seal.
Insure the unit is connected to a dedicated 20Amp, 110/115 volt circuit.
Make sure unit is safely positioned as not to impede any entrances or exits of the work area.
If applicable, check exhaust port connections for tight seal.
CAUTION: Insure your power cord is securely attached to the male recessed plug. If any movement
or play is detected, change power cord immediately! If connection remains loose, immediately
replace the male recessed plug.
OPERATION
A.
When utilized in containment, the Novair should be positioned a minimum distance away from the
entrance and located towards the center of the containment.
B. When using a HEPA filter, insure the filter is correctly installed and sealed. Anchor and secure the filter
utilizing the supplied retaining brackets.
C. Install the Ring Filter and Pre-Filter pad into unit.
D. Position the unit on a flat level surface and secure the casters using the lock feature.
E. Insert the female end of your 20 amp rated, UL listed cord, into the male recessed plug on control
panel.
F. To begin operation, depress the power switch to either the low or high position. Locate the differential
pressure gauge located on the control panel. The gauge will register between 1.0” - 2.5” of water
column. This is the initial reading when filters are new and unused. This reading will incrementally
increase as filters become loaded with dust and debris. When the gauge reaches 3.0” - 3.4” of water
column; either one or all of the filters are loaded and in need of replacement.
G. Pressing the power switch to the left will operate the unit in “Low” mode equivalent to 1200 CFM.
H. Pressing the power switch to the right will operate the unit in “High” mode equivalent to 2100 CFM.
SECTION V
REPLACEMENT OF FILTERS
The work atmosphere will impact the frequency of filter replacements. As filters begin to load, the reading of
the pressure gauge will increase incrementally. When the Pressure gauge reads 3.0” - 3.4” or when airflow
is greatly reduced, check the condition of filters.
CAUTION: If applicable, wear personal protective equipment during filter replacement. Please
observe all Federal, State, and Local regulations regarding the handling and disposal of hazardous
materials.
PRE-FILTER REPLACEMENT
A.
B.
C.
D.
E.
F.
Set the power switch (diagram #20.1, item #3) to the off position. Disconnect power supply.
Remove Black Filter Door (diagram #20.1, item #10) to expose the filters.
Reach in and remove the Pre-Filter (diagram #20.1, item #18). Dispose of Pre-Filter accordingly.
Replace the discarded Pre-Filter with a new Pre-Filter.
Reinsert the Black Filter Door.
Insert the female end of your power cord into the Male recessed plug (diagram #20.1, item #1), and set
the power switch to the “High” position. If the reading on the pressure gauge exceeds 3.0” - 3.4” of
water column, the Ring Filter (diagram# 20.1, item #17) should be inspected.
RING FILTER REPLACEMENT
A.
B.
C.
D.
E.
Follow steps A-D listed above referencing Pre-Filter replacement.
Reach in and remove the Ring Filter (diagram# 20.1, item #17). Dispose of Ring Filter accordingly.
Replace the discarded filter with a new unused Ring Filter.
Reinstall the Pre-Filter.
Reinsert the Black Filter Door.
F.
Insert the female end of your power cord into the male recessed plug (diagram #20.1, item #1), and set
the power switch to the “High” position. If the reading on the pressure gauge exceeds 3.0-3.4” of water
column, the HEPA or General Purpose Filter should be inspected.
HEPA/GENERAL PURPOSE FILTER
A.
B.
Follow steps A-D listed above for Ring Filter replacement.
Locate the bracket thumbscrews (diagram #20.1, item #12). Loosen the four bracket thumbscrews by
turning them counter clockwise.
C. With all four thumbscrews loose, push the top of the filter brackets (diagram #20.1, item #11) inward
towards each other, and remove from the front of the unit.
D. Firmly grasp the right and left sides of the HEPA or General Purpose Filter (diagram #20.1, item #16),
and pull the filter directly towards you. Remove the used filter and dispose of accordingly
E. Carefully inspect the replacement HEPA/General Purpose Filter gaskets for cracks, gaps or defects.
Any defective gaskets must be replaced.
F. The HEPA and General Purpose Filters have two sides; one side has a gasket, the other does not.
Insert replacement HEPA or General Purpose Filter, gasket side first, into machine and press firmly
against the housing’s internal rib.
G. Reinstall the filter brackets. Once the brackets are installed, turn the thumbscrews clockwise until tight.
This will secure the main filter.
H. Reinstall Ring Filter and Pre-Filter. (Reference Pre-Filter and Ring Filter Replacement).
I. Reinsert the Black Filter Door.
SECTION VI
WIRING DIAGRAM
SECTION VII
PARTS BREAKDOWN
Ref.
1
2
3
4
5
5A
6
7
8
9
10
11
12
13
14
16
16A
Part No.
F2030
F2055
F2050
F3000
F9001
H2525
F2011
F2020
F2025
F2010
F2009
F3006
H1236
F3004
F3003
F4010
F4003
Description
MALE RECESSED PLUG
BREAKER
POWER SWITCH
PRESSURE GAUGE
BARBED PRESSURE FITTING
DOME WIRE NUT
BLOWER HOUSING & WHEEL
BLOWER MOTOR
CAPACITOR
BLOWER ASSEMBLY COMPLETE
BLACK POLY DOOR
FILTER BRACKETS
THUMBSCREWS
WHEELS-RIGID
WHEELS-SWIVEL
HEPA FILTER (2000CFM)
GENERAL FILTER FRAME
Ref.
16B
16C
Part No.
F4005
F4000
17
18
19
20
F4015
F4020
F2035
F2040
F2008
Description
GENERAL PURPOSE FILTER
GENERAL PURPOSE CONVERSION
KIT (Includes Parts 16A & 16B)
RING FILTER (24PK)
PRE-FILTER (40PK)
AUDIBLE ALARM (Optional Feature)
VISUAL LIGHT (Optional Feature)
NEG AIR HOUSING W/ DOOR
ITEMS NOT SHOWN
F2012
F4008
F3050
F9002
F9003
12” INTAKE BLACK POLY DOOR
FOAM SEALING STRIPS
DIFFERENTIAL PRESSURE SWITCH
TEE CONNECTOR TO DIFF. SWITCH
REDUCER FITTING TO DIFF. SWITCH
20.1 DIAGRAM OF UNIT AND CONTROL PANEL
SECTION VIII
SAFETY
Novatek Negative Air Machines are highly efficient systems designed to reduce air borne particulates. To
insure proper operation, the following safety precautions should be strictly adhered to:
A.
B.
Do not leave machine unattended while in operation. Turn OFF electric supply and disconnect from
power source when not in use and/or before servicing.
Do not operate with damaged or malfunctioning parts. If the unit is not working as intended, return to an
Authorized Repair and Service Center.
NOTE: Always replace worn or damaged components with genuine NOVATEK parts. Failure to
comply could result in equipment failure and will void warranty.
C.
D.
E.
F.
G.
H.
I.
J.
Remove any loose clothing and adornments prior to operation.
Keep outer surfaces free of dirt and debris. Be sure all controls clean and functioning properly.
Turn off power prior to any filter inspection and replacement.
Do not operate unit with flammable or combustible liquids or gases present.
Do not operate the machine in wet conditions. Failure to do so could result in electrical shock or death.
Never operate the unit if there is any possibility of contact with the blower wheel.
It is the responsibility of the unit owner to ensure that all equipment is maintained in safe and efficient
operating condition.
Stacking of machines is limited to three units. Do not house stacked machines in areas hotter than 100
degrees Fahrenheit. (Failure to comply will void warranty.)
TROUBLESHOOTING
A.
The unit is plugged in and turned on, but will not operate.
Inspect the circuit breaker located on the front control panel. If the center of the circuit breaker is
extended, this indicates the circuit breaker requires re-setting. Reset the circuit breaker by depressing
the center of the circuit breaker. If the center fails to remain depressed, replace the circuit breaker
immediately
B.
If unit continues not to function.
Check the power supply in the work area. Be sure power is being supplied to the unit.
C.
If at this point, unit still will not operate
Contact your nearest authorized Novatek service center.
NOVATEK CORPORATION LIMITED WARRANTY
ELECTRICAL COMPONENTS utilized in the NOVAIR product line are warranted to be
free from defects in material and workmanship for a period of 180 DAYS from date of
purchase from Novatek. The remaining materials in the NOVAIR are warranted to be
free from defects in material and workmanship for a period of 1 YEAR from the date of
purchase from Novatek. This warranty does not extend to accessories.
This warranty applies only to UNITS purchased from the NOVATEK CORPORATION or
an AUTHORISED RETAILER. This warranty does not apply to any UNIT which has
been abused, misused, modified or repaired by someone other than the NOVATEK
CORPORATION or its authorized repair center.
If a UNIT proves defective in materials or workmanship within one year of purchase, it
should be returned to NOVATEK CORPORATION via pre-paid transportation. The
return must be accompanied by a RETURN MERCHANDISE AUTHORIZATION
NUMBER (R.M.A. #) obtained from NOVATEK CORPORATION. The Return
authorization number must be clearly marked on the outside of the package being
returned. Any returned merchandise that does not have a return merchandise
authorization number clearly marked on the outside of the package will be refused and
returned to sender.
Warranty claims will only be considered upon proof of purchase date. NOVATEK
CORPORATION will, at its discretion, REPAIR or REPLACE DEFECTIVE PARTS.
Repairs or replacements parts are warranted as above for the remainder of the original
warranty period. The sole liability of NOVATEK CORPORATION and the user’s
exclusive remedy under this warranty is limited to the repair or replacement of the
defective product.
THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED AND NOVATEK
CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR
SPECIAL DAMAGES OR ANY OTHER EXPENSES OR REPAIR OR REPLACEMENT
AS DESCRIBED ABOVE.
All warranty claims should be forwarded to:
NOVATEK CORPORATION
216 Philips Road
Exton, PA 19341
ATTENTION: CLAIM AND SERVICE DEPARTMENT
R.M.A. # ____________
CALL Toll Free at 1-866-563-7800 for your RMA number PRIOR TO SHIPPING.
Also include a brief description of the problem as well as a phone number, contact name
and return address in case NOVATEK CORPORATION service personnel has to get in
contact with you.