Ricoh Aficio CL5000 Service manual

CÓPIA NÃO CONTROLADA
G071
SERVICE MANUAL
001479MIU
RICOH GROUP COMPANIES
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
®
®
G071
SERVICE MANUAL
RICOH GROUP COMPANIES
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
G071
SERVICE MANUAL
001479MIU
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
It is the reader's responsibility when discussing the information contained
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interest of Ricoh Corporation and its member companies.
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 2001 RICOH Corporation. All rights reserved.
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WARNING
The Service Manual contains information
regarding service techniques, procedures,
processes and spare parts of office equipment
distributed by Ricoh Corporation. Users of this
manual should be either service trained or
certified by successfully completing a Ricoh
Technical Training Program.
Untrained and uncertified users utilizing
information contained in this service manual to
repair or modify Ricoh equipment risk personal
injury, damage to property or loss of warranty
protection.
Ricoh Corporation
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
LEGEND
PRODUCT CODE
G071
GESTETNER
C7010
COMPANY
LANIER
RICOH
LP 036c
Aficio CL5000
SAVIN
CLP1036
DOCUMENTATION HISTORY
REV. NO.
*
DATE
12/2002
COMMENTS
Original Printing
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
G071
TABLE OF CONTENTS
INSTALLATION
1. INSTALLATION............................................................................ 1-1
1.1 INSTALLATION REQUIREMENTS ...........................................................1-1
1.1.1 ENVIRONMENT ...............................................................................1-1
1.1.2 MACHINE LEVEL .............................................................................1-1
1.1.3 SPACE REQUIREMENTS................................................................1-2
1.1.4 POWER REQUIREMENTS ..............................................................1-2
1.2 MACHINE INSTALLATION........................................................................1-3
1.3 OPTIONS ..................................................................................................1-4
1.4 REMARKS FOR INSTALLATION..............................................................1-5
PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE.................................................... 2-1
2.1 OVERVIEW ...............................................................................................2-1
Users Do the User PM Procedures.......................................................2-1
All PM Done by Technicians .................................................................2-1
Counters ...............................................................................................2-1
2.2 USER MAINTENANCE .............................................................................2-1
Main Unit...............................................................................................2-1
Optional Paper Tray Unit ......................................................................2-2
2.3 SERVICE MAINTENANCE........................................................................2-2
Main Unit...............................................................................................2-2
Optional Units .......................................................................................2-3
REPLACEMENT AND ADJUSTMENT
3. REPLACEMENT AND ADJUSTMENT ........................................ 3-1
3.1 SPECIAL TOOLS ................................................................................3-1
3.2 EXTERIOR COVERS ................................................................................3-2
3.2.1 REAR COVER ..................................................................................3-2
3.2.2 LOWER LEFT COVER .....................................................................3-3
3.2.3 UPPER COVER, OPERATION PANEL............................................3-3
3.3 ELECTRICAL COMPONENTS..................................................................3-4
3.3.1 PRINTER CONTROLLER ................................................................3-4
3.3.2 CONTROLLER BOX.........................................................................3-4
3.3.3 BCU BOARD ....................................................................................3-4
3.3.4 I/O BOARD .......................................................................................3-5
3.3.5 PSU ..................................................................................................3-5
3.3.6 HIGH VOLTAGE SUPPLY BOARD ..................................................3-6
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3.4 DRIVE UNITS............................................................................................3-7
3.4.1 DEVELOPMENT CLUTCHES ..........................................................3-7
K/Y Development Units.........................................................................3-7
C/M Development Units ........................................................................3-7
3.4.2 DEVELOPMENT MOTOR ................................................................3-8
3.4.3 MAIN MOTOR ..................................................................................3-8
3.4.4 PCU GEAR BOX AND OPC BELT CLEANING CLUTCH ................3-9
3.4.5 FUSING UNIT MOTOR ....................................................................3-9
3.4.6 PAPER FEED MOTOR...................................................................3-10
3.4.7 PAPER FEED CLUTCH .................................................................3-10
3.4.8 REGISTRATION CLUTCH .............................................................3-10
3.5 LASER OPTICS SECTION......................................................................3-11
3.5.1 CAUTION DECAL LOCATION .......................................................3-11
3.5.2 LASER OPTICS HOUSING UNIT ..................................................3-12
Adjusting for Image Skew ...................................................................3-14
Laser Beam Pitch Adjustment.............................................................3-15
3.5.3 POLYGONAL MIRROR MOTOR AND LSD ...................................3-16
3.6 DEVELOPMENT UNIT ............................................................................3-17
3.7 PHOTOCONDUCTOR UNIT (PCU) ........................................................3-19
3.7.1 MAIN UNIT .....................................................................................3-19
3.7.2 WASTE TONER BOTTLES ............................................................3-20
3.7.3 CHARGE CORONA WIRE .............................................................3-21
3.7.4 CHARGE CORONA WIRE CLEANER MOTOR .............................3-22
3.7.5 OPC BELT CLEANING UNIT .........................................................3-22
3.7.6 IMAGE TRANSFER BELT CLEANING UNIT .................................3-22
3.8 PAPER TRANSFER UNIT.......................................................................3-23
3.8.1 VERTICAL TRANSPORT UNIT......................................................3-23
3.8.2 TRANSFER ROLLER .....................................................................3-23
Cleaning the Paper Dust Mylar ...........................................................3-24
3.9 FUSING/PAPER EXIT.............................................................................3-25
3.9.1 FUSING UNIT.................................................................................3-25
3.9.2 OIL SUPPLY UNIT .........................................................................3-25
3.9.3 LAMPS ...........................................................................................3-26
3.9.4 FUSING INNER UNIT.....................................................................3-27
3.9.5 PRESSURE ROLLER THERMOFUSE...........................................3-27
3.9.6 FUSING BELT UNIT AND PRESSURE ROLLER UNIT .................3-27
3.9.7 PRESSURE ROLLER THERMISTOR ............................................3-28
3.9.8 HOT ROLLER STRIPPERS ...........................................................3-28
3.9.9 PRESSURE ROLLER.....................................................................3-29
3.9.10 OIL ABSORBERS.........................................................................3-30
3.9.11 PAPER EXIT UNIT AND PAPER EXIT/
OVERFLOW SENSOR .................................................................3-31
3.10 PAPER FEED AND TRANSPORT ........................................................3-32
3.10.1 FEED ROLLER AND FRICTION PAD ..........................................3-32
3.10.2 REGISTRATION SENSOR...........................................................3-33
3.10.3 PAPER FEED SENSOR...............................................................3-35
3.10.4 PAPER NEAR-END SENSOR......................................................3-35
3.10.5 PAPER END SENSOR.................................................................3-35
3.11 BYPASS TRAY......................................................................................3-36
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3.11.1 PICKUP/FEED ROLLER ..............................................................3-36
3.11.2 PAPER FEED CLUTCH ...............................................................3-37
3.11.3 REVERSE ROLLER .....................................................................3-37
TROUBLESHOOTING
4. TROUBLESHOOTING ................................................................. 4-1
4.1 SERVICE CALL.........................................................................................4-1
4.1.1 SERVICE CALL CONDITIONS ........................................................4-1
4.1.2 SC TABLE ........................................................................................4-2
4.2 CONTROLLER ERROR TABLE................................................................4-9
4.3 BLOWN FUSE CONDITIONS .................................................................4-12
4.4 CHECK POINTS FOR IMAGE PROBLEMS AT REGULAR
INTERVALS.............................................................................................4-12
SERVICE TABLES
5. SERVICE TABLES....................................................................... 5-1
5.1 SERVICE PROGRAM MODE....................................................................5-1
5.1.1 OPERATION PANEL KEYS .............................................................5-1
5.1.2 STARTING SERVICE PROGRAM MODE........................................5-2
Procedure 1 ..........................................................................................5-2
Procedure 2 ..........................................................................................5-2
5.1.3 MAIN MENU .....................................................................................5-2
5.1.4 SPECIFYING A VALUE OR SETTING .............................................5-3
5.1.5 LEAVING SERVICE MODE..............................................................5-3
5.2 SP MODE TABLES ...................................................................................5-4
5.2.1 SERVICE (CONTROLLER SERVICE MODES) ...............................5-4
Bit Switch Settings ................................................................................5-6
Gamma Adjustment ..............................................................................5-8
5.2.2 ENGINE SERVICE MODES ...........................................................5-11
SP1-XXX: (Feed) ................................................................................5-11
SP2-XXX: (Drum)................................................................................5-15
SP3-XXX: (Process) ...........................................................................5-29
SP5-XXX: (Mode) ...............................................................................5-32
SP7-XXX: (Data Log)..........................................................................5-39
Input Check Table...............................................................................5-47
Table 1: Tray 1 Paper Size .................................................................5-50
Table 2: 1st/2nd Bank Paper Size ......................................................5-50
Table 3: 1st/2nd Bank Near End .........................................................5-50
Output Check Table ............................................................................5-51
5.3 CONTROLLER SELF-DIAGNOSTICS ....................................................5-53
5.3.1 OVERVIEW ....................................................................................5-53
5.3.2 DETAILED SELF-DIAGNOSTICS ..................................................5-54
5.4 USER PROGRAM MODE .......................................................................5-55
5.5 UPGRADING SOFTWARE......................................................................5-56
5.5.1 OVERVIEW ....................................................................................5-56
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5.5.2 UPGRADING ..................................................................................5-57
Procedure ...........................................................................................5-57
Error Recovery....................................................................................5-58
5.6 DIP SWITCHES.......................................................................................5-59
Controller Board..................................................................................5-59
BCU Board..........................................................................................5-59
5.7 PRINTING A TEST PATTERN ................................................................5-60
DETAILED SECTION DESCRIPTIONS
6. DETAILED SECTION DESCRIPTIONS ....................................... 6-1
6.1 OVERVIEW ...............................................................................................6-1
6.1.1 MAJOR COMPONENTS ..................................................................6-1
6.1.2 PAPER PATH ...................................................................................6-2
6.1.3 DRIVE COMPONENTS ....................................................................6-3
6.1.4 ELECTRICAL COMPONENTS .........................................................6-4
Image Transfer .....................................................................................6-4
Development Units................................................................................6-5
Paper Path............................................................................................6-6
Drive Components ................................................................................6-7
Circuit Boards .......................................................................................6-8
6.2 PRINTING PROCESS OVERVIEW...........................................................6-9
6.3 PROCESS CONTROL ............................................................................6-11
6.3.1 OVERVIEW ....................................................................................6-11
6.3.2 PROCESS CONTROL STEPS .......................................................6-12
Six Steps.............................................................................................6-12
When is Process Control Done? .........................................................6-12
6.4 PHOTOCONDUCTOR UNIT (PCU) ........................................................6-13
6.4.1 OVERVIEW ....................................................................................6-13
6.4.2 NEW PHOTOCONDUCTOR UNIT DETECTION ...........................6-14
New PCU Sensor................................................................................6-14
Mechanism .........................................................................................6-14
PCU Counter ......................................................................................6-14
6.4.3 CHARGE CORONA UNIT ..............................................................6-15
Power Supply......................................................................................6-15
Wire Cleaning .....................................................................................6-15
Cleaning Interval .................................................................................6-15
Quenching ..........................................................................................6-16
6.4.4 OPC BELT DRIVE ..........................................................................6-16
6.4.5 OPC BELT CLEANING UNIT .........................................................6-17
Toner Collection Augers .....................................................................6-17
Counter Blade + Brush .......................................................................6-17
Waste Toner Bottle Sensors ...............................................................6-17
Drive ...................................................................................................6-18
6.4.6 IMAGE TRANSFER BELT UNIT ....................................................6-19
Drive ...................................................................................................6-19
Belt Mark Sensor ................................................................................6-19
Bias Roller ..........................................................................................6-20
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6.4.7 TRANSFER BELT CLEANING UNIT..............................................6-21
Bias Brush ..........................................................................................6-21
Bias Roller and Cleaning Blade ..........................................................6-21
Collecting Coil .....................................................................................6-21
Waste Toner Bottle Sensors ...............................................................6-21
Contact Mechanism ............................................................................6-22
Power Supply......................................................................................6-23
Drive ...................................................................................................6-23
6.5 LASER EXPOSURE................................................................................6-24
6.5.1 OVERVIEW ....................................................................................6-24
Dust Shield Glass Cleaning ................................................................6-25
LD Unit Adjustment .............................................................................6-25
Polygonal Mirror..................................................................................6-25
Laser Diode Power Control.................................................................6-25
Maintenance Adjustment ....................................................................6-25
6.5.2 LD SAFETY SWITCH .....................................................................6-26
Operation Panel Message and Switch Mechanism.............................6-27
6.6 DEVELOPMENT .....................................................................................6-28
6.6.1 OVERVIEW ....................................................................................6-28
6.6.2 DEVELOPMENT UNIT ...................................................................6-29
Rollers and Agitators...........................................................................6-29
Replacing Units...................................................................................6-29
Memory Chip ......................................................................................6-29
6.6.3 TONER SUPPLY MECHANISM .....................................................6-30
Toner Cartridge Agitators....................................................................6-30
Drive Power Path ................................................................................6-30
Development Unit Agitator ..................................................................6-30
Toner Supply Roller and Doctor Roller ...............................................6-30
Shutter ................................................................................................6-30
6.6.4 TONER END DETECTION.............................................................6-31
Mechanism .........................................................................................6-31
Toner Near-End Detection ..................................................................6-31
Toner End Detection ...........................................................................6-32
Toner End Recovery ...........................................................................6-32
6.6.5 DEVELOPMENT UNIT CONTACT MECHANISM ..........................6-33
Mechanism .........................................................................................6-33
Reverse Rotation ................................................................................6-33
6.6.6 POWER SOURCE..........................................................................6-34
Development, Toner Supply, and Doctor Rollers ................................6-34
Doctor Roller.......................................................................................6-34
6.7 PAPER FEED..........................................................................................6-35
6.7.1 OVERVIEW ....................................................................................6-35
Transport Speed .................................................................................6-36
Friction Pad.........................................................................................6-36
6.7.2 STANDARD TRAY DRIVE .............................................................6-36
Feed and Vertical Transport Rollers ...................................................6-36
Registration Roller ..............................................................................6-36
6.7.3 STANDARD TRAY – BOTTOM PLATE LIFT .................................6-37
Lift Mechanism....................................................................................6-37
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Paper Near End Detection ..................................................................6-37
Paper End Detection...........................................................................6-37
6.7.4 STANDARD TRAY - PAPER SIZE DETECTION ...........................6-38
Mechanism .........................................................................................6-38
Switch Pattern.....................................................................................6-38
6.7.5 BYPASS TRAY...............................................................................6-39
Paper Feed Mechanism......................................................................6-39
Bypass Tray Drive Power Path ...........................................................6-39
Pick-up Solenoid .................................................................................6-39
Paper End Sensor ..............................................................................6-39
6.8 PAPER TRANSFER AND SEPARATION ...............................................6-40
6.8.1 OVERVIEW ....................................................................................6-40
Jammed Paper Release .....................................................................6-40
Image Transfer and Paper Separation................................................6-40
6.8.2 MECHANISM..................................................................................6-41
Timing .................................................................................................6-41
Mechanism .........................................................................................6-41
6.8.3 POWER SUPPLY ...........................................................................6-42
Electric Power Path.............................................................................6-42
Transfer Roller Bias ............................................................................6-42
Discharge Plate ..................................................................................6-42
Temperature/Humidity Control............................................................6-42
Roller Cleaning ...................................................................................6-43
6.9 FUSING UNIT AND OIL SUPPLY UNIT ..................................................6-44
6.9.1 OVERVIEW ....................................................................................6-44
6.9.2 FUSING UNIT CONFIGURATION..................................................6-45
Fusing Belt..........................................................................................6-45
Oil Supply ...........................................................................................6-45
Heating Roller Lamp ...........................................................................6-45
Pressure Roller Lamp .........................................................................6-45
Pressure Roller Pawls.........................................................................6-45
Fusing Bias .........................................................................................6-46
Fusing Unit SCs ..................................................................................6-46
6.9.3 TEMPERATURE CONTROL ..........................................................6-47
6.9.4 OIL SUPPLY AND CLEANING .......................................................6-48
Oil Supply ...........................................................................................6-48
Oil Path ...............................................................................................6-48
Oil Recycling.......................................................................................6-48
Belt Cleaning ......................................................................................6-48
Oil End Detection ................................................................................6-49
Fusing unit switch ...............................................................................6-49
6.9.5 DRIVE.............................................................................................6-49
Drive Power Path (Fusing Unit and Oil Supply Roller) ........................6-49
Drive Power Path (Pressure Roller) ....................................................6-49
6.9.6 ENERGY SAVER MODE................................................................6-50
Level 1 Energy Saver Mode (default: off)............................................6-50
Level 2 Energy Saver Mode................................................................6-50
Ready Mode .......................................................................................6-50
6.9.7 PAPER EXIT ..................................................................................6-51
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Drive Power Path ................................................................................6-51
Paper Jam Detection ..........................................................................6-51
6.9.8 OVERFLOW DETECTION .............................................................6-51
6.10 PRINTED CIRCUIT BOARDS ...............................................................6-52
6.10.1 PRINTER CONTROLLER ............................................................6-52
Function ..............................................................................................6-52
Memory...............................................................................................6-52
Interfaces ............................................................................................6-52
Slots....................................................................................................6-53
Options ...............................................................................................6-53
DIP Switch ..........................................................................................6-53
LED Indicators ....................................................................................6-53
6.10.2 BASE ENGINE CONTROL UNIT (BCU).......................................6-54
Function ..............................................................................................6-54
Upgrading ...........................................................................................6-54
Nonvolatile Random Access Memory (NVRAM) .................................6-54
DIP Switch ..........................................................................................6-54
6.10.3 INPUT/OUTPUT (I/O) BOARD .....................................................6-55
6.10.4 POWER SUPPLY UNIT (PSU) .....................................................6-55
6.10.5 HIGH VOLTAGE SUPPLY............................................................6-55
6.11 CONTROLLER ......................................................................................6-56
6.11.1 OVERVIEW ..................................................................................6-56
6.11.2 BOARD LAYOUT..........................................................................6-58
6.11.3 PRINT DATA PROCESSING .......................................................6-59
RPCS Driver .......................................................................................6-59
PCL5c Driver ......................................................................................6-59
PS3 Driver ..........................................................................................6-60
CMS (Color Management System) .....................................................6-60
Gray Correction ..................................................................................6-60
BG/UCR (Black Generation/Under Color Removal)............................6-60
Gamma Correction..............................................................................6-60
Toner Limitation ..................................................................................6-61
Dither Processing and ROP/RIP .........................................................6-61
6.11.4 CONTROLLER FUNCTIONS .......................................................6-62
Sample Print .......................................................................................6-62
Locked Print........................................................................................6-62
Paper Source Selection ......................................................................6-63
Auto Continue .....................................................................................6-64
Paper Output Tray ..............................................................................6-65
Stapling...............................................................................................6-66
6.12 IEEE1394 INTERFACE .........................................................................6-67
6.12.1 SPECIFICATIONS........................................................................6-67
Hardware Specification .......................................................................6-67
System Requirements.........................................................................6-67
6.12.2 IEEE1394 .....................................................................................6-67
6.12.3 BLOCK DIAGRAM........................................................................6-68
6.12.4 PIN ASSIGNMENT .......................................................................6-68
6.12.5 REMARKS ABOUT THIS INTERFACE KIT..................................6-69
6.12.6 TROUBLESHOOTING NOTES ....................................................6-69
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6.12.7 IP OVER IEEE 1394 .....................................................................6-70
6.13 IEEE 802.11B (WIRELESS LAN) ..........................................................6-71
6.13.1 SPECIFICATIONS........................................................................6-71
6.13.2 BLOCK DIAGRAM........................................................................6-71
6.13.3 TRANSMISSION MODE...............................................................6-72
Ad hoc Mode.......................................................................................6-72
Infrastructure Mode.............................................................................6-72
6.13.4 SECURITY FEATURES ...............................................................6-73
Using the SSID in Ad hoc mode .........................................................6-73
6.13.5 TROUBLESHOOTING NOTES ....................................................6-74
Communication Status........................................................................6-74
Channel Settings ................................................................................6-74
Troubleshooting Steps ........................................................................6-75
6.14 USB .......................................................................................................6-76
6.14.1 SPECIFICATIONS........................................................................6-76
6.14.2 USB 1.1/2.0 ..................................................................................6-76
6.14.3 USB CONNECTORS....................................................................6-77
6.14.4 PIN ASSIGNMENT .......................................................................6-77
6.14.5 REMARKS....................................................................................6-78
Related SP Mode................................................................................6-78
SPECIFICATIONS
SPECIFICATIONS............................................................................. 7-1
1. GENERAL SPECIFICATIONS.....................................................................7-1
1.1 MAIN UNIT ..........................................................................................7-1
2. SUPPORTED PAPER SIZES......................................................................7-4
2.1 MAIN TRAY, BYPASS TRAY, AND DUPLEX UNIT ............................7-4
2.2 FINISHER, MAIL BOX, AND PAPER TRAY UNIT...............................7-5
3. SOFTWARE ACCESSORIES .....................................................................7-6
3.1 PRINTER DRIVERS ............................................................................7-6
3.2 UTILITY SOFTWARE ..........................................................................7-6
4. MACHINE CONFIGURATION .....................................................................7-7
4.1 SYSTEM COMPONENTS ...................................................................7-7
Exterior .................................................................................................7-7
Interior...................................................................................................7-8
Maintenance Kits ..................................................................................7-8
4.2 OPTIONAL EQUIPMENT ..............................................................7-9
Finisher .................................................................................................7-9
Mail Box ..............................................................................................7-10
Duplex Unit .........................................................................................7-10
Interchange Unit .................................................................................7-10
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PAPER TRAY UNIT (G313)
SEE SECTION G313 FOR DETAILED TABLE OF CONTENTS
INTERCHANGE UNIT (G305)
SEE SECTION G305 FOR DETAILED TABLE OF CONTENTS
DUPLEX UNIT (G303)
SEE SECTION G303 FOR DETAILED TABLE OF CONTENTS
500-SHEET FINISHER (G314)
SEE SECTION G314 FOR DETAILED TABLE OF CONTENTS
FOUR-BIN MAILBOX (G312)
SEE SECTION G312 FOR DETAILED TABLE OF CONTENTS
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IMPORTANT SAFETY NOTICES
PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the printer and peripherals,
make sure that the printer power cord is unplugged.
2. The wall outlet should be near the printer and easily accessible.
3. If any adjustment or operation check has to be made with exterior covers off
or open while the main switch is turned on, keep hands away from electrified
or mechanically driven components.
4. The printer drives some of its components when it completes the warm-up
period. Be careful to keep hands away from the mechanical and electrical
components as the printer starts operation.
5. The inside and the metal parts of the fusing unit become extremely hot while
the printer is operating. Be careful to avoid touching those components with
your bare hands.
HEALTH SAFETY CONDITIONS
Toner and developer are non-toxic, but if you get either of them in your eyes by
accident, it may cause temporary eye discomfort. Try to remove with eye drops
or flush with water as first aid. If unsuccessful, get medical attention.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The printer and its peripherals must be serviced by a customer service
representative who has completed the training course on those models.
2. The NVRAM module (option) installed on the controller has a lithium battery
which can explode if replaced incorrectly. Replace the NVRAM only with an
identical one. The manufacturer recommends replacing the entire NVRAM.
Do not recharge or burn this battery. Used NVRAM must be handled in
accordance with local regulations.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly
when exposed to an open flame.
2. Dispose of used toner, the maintenance unit which includes developer or the
organic photoconductor in accordance with local regulations. (These are
non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
When keeping used lithium batteries in order to dispose of them later, do not
put more than 100 batteries per sealed box. Storing larger numbers or not
sealing them apart may lead to chemical reactions and heat build-up.
4. When keeping used lithium batteries in order to dispose of them later, do not
put more than 100 batteries per sealed box. Storing larger numbers or not
sealing them apart may lead to chemical reactions and heat build-up.
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of
laser-based optical units in the field. The optical housing unit can only be repaired
in a factory or at a location with the requisite equipment. The laser subsystem is
replaceable in the field by a qualified Customer Engineer. The laser chassis is not
repairable in the field. Customer engineers are therefore directed to return all
chassis and laser subsystems to the factory or service depot when replacement of
the optical subsystem is required.
WARNING
Use of controls, or adjustment, or performance of procedures other than
those specified in this manual may result in hazardous radiation exposure.
WARNING
WARNING: Turn off the main switch before attempting any of the
procedures in the Laser Optics Housing Unit section. Laser
beams can seriously damage your eyes.
CAUTION MARKING:
Trademarks
Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft
Corporation in the United States and /or other countries.
PostScript® is a registered trademark of Adobe Systems, Incorporated.
PCL® is a registered trademark of Hewlett-Packard Company.
Ethernet® is a registered trademark of Xerox Corporation.
PowerPC® is a registered trademark of International Business Machines
Corporation.
Other product names used herein are for identification purposes only and may be
trademarks of their respective companies. We disclaim any and all rights involved
with those marks.
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
Conventions in this Manual
This manual uses several symbols.
Symbol
!





What it means
Refer to section number
See Core Tech Manual for details
Screw
Connector
Clip ring
E-ring
Lengthwise, SEF (Short Edge Feed)
Sideways, LEF (Long Edge Feed)
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
FOUR-BIN MAILBOX G312
SERVICE TABLES
INTERCHANGE UNIT G305
DUPLEX UNIT G303
DETAILED DESCRIPTIONS
SPECIFICATIONS
TAB
POSITION 3
TAB
POSITION 8
PAPER TRAY UNIT G313
TAB
POSITION 4
500-SHEET FINISHER G314
TAB
POSITION 5
TROUBLESHOOTING
TAB
POSITION 6
REPLACEMENT AND ADJUSTMENT
TAB
POSITION 7
PREVENTIVE MAINTENANCE
TAB
POSITION 2
TAB
POSITION 1
INSTALLATION
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
INSTALLATION
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
INSTALLATION REQUIREMENTS
Installation
1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.1.1 ENVIRONMENT
1. Temperature Range:
10°C to 32°C (50°F to 89°F)
2. Humidity Range:
20% to 80% RH
3. Ambient Illumination:
Less than 2,000 lux (keep the machine out of direct
sunlight.)
4. Ventilation:
3 times/hr/person or more
5. Avoid exposing the machine to sudden temperature changes, which include:
1) Direct cool air from an air conditioner
2) Direct heat from a heater
6. Avoid installing the machine in areas that may be exposed to corrosive gas.
7. Install the machine at a location lower than 2,500 m (8,200 ft.) above sea level.
8. Install the machine on a strong, level base. (! 1.1.2)
9. Avoid installing the machine in areas that may be subjected to strong vibration.
1.1.2 MACHINE LEVEL
Front to back:
Within 5 mm (0.2") of level
Right to left:
Within 5 mm (0.2") of level
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G071
CÓPIA NÃO CONTROLADA
INSTALLATION REQUIREMENTS
1.1.3 SPACE REQUIREMENTS
B
C
A
A: Over 100 mm (4")
B: Over 100 mm (4")
C: Over 550 mm (22")
D: Over 750 mm (30")
D
G070I001.WMF
1.1.4 POWER REQUIREMENTS
CAUTION
1. Insert the plug firmly in the outlet.
2. Avoid using an outlet extension plug or cord.
3. Ground the machine.
1. Input voltage level:
120 V, 60 Hz, More than 11 A
220 to 240 V, 50/60 Hz, More than 7 A
2. Permissible voltage fluctuation: ±10%
3. Do not put or place anything on the power cord.
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CÓPIA NÃO CONTROLADA
1.2 MACHINE INSTALLATION
Refer to the Operating Instructions for details.
If the customer has a service contract, change the settings of the following SP
modes depending on the contract type.
Item
Meter charge
SP No.
SP5-930-1
(Meter_
Charge)
Function
Specifies whether the meter charge
mode is enabled or disabled.
If the user is doing the user PM
procedures, set meter charge to ‘Off’.
If the technician is doing all the PM,
set meter charge to ‘On’.
Default
Off
Meter charge mode enabled:
• The Counter menu appears
immediately after the Menu key is
pressed.
• The counter type selected by the
counting method (SP5-045-1,
Counter Method) can be displayed
with the Counter menu.
• The counter values can also be
printed with the Counter menu.
• The selected counter starts from a
negative number.
Counting method
A3/11" x 17"
double counting
PM warning
display 1
PM warning
display 2
SM
SP5-045-1
(Counter
Method)
SP5-104-1
(Double
Count)
SP5-931-1
(PM_Display
– Charger)
SP5-931-2
(PM_Display
– PCU)
Meter charge mode disabled:
• The Counter menu is not
displayed.
• The total counter starts from 0.
Specifies whether the counting
method used in meter charge mode is
based on developments or prints.
Important:
This SP can only be done before the
negative counters are reset with SP7825-001 (Counter Reset)
Specifies whether the counter is
doubled for A3/11" x 17" paper.
Specifies whether the PM warning for
the charge corona unit is displayed
when the replacement time arrives.
1: Displayed
0: Not displayed
Specifies whether the PM warning for
the PCU is displayed.
1: Displayed
0: Not displayed
1-3
CÓPIA NÃO CONTROLADA
Developments
No: Single
counting
1
1
G071
Installation
MACHINE INSTALLATION
CÓPIA NÃO CONTROLADA
OPTIONS
Item
PM warning
display 3
SP No.
SP5-931-3
(PM_Display
- Bank_
Feed)
Fax No. setting
SP5-812-2
(FAX TEL
No.)
Counter reset
SP7-825-1
(Counter
Reset)
Function
Specifies whether the PM warning for
the feed rollers in the optional paper
feed unit is displayed.
1: Displayed
0: Not displayed
Programs the service station fax
number.
The number is printed on the counter
list when the meter charge mode is
selected, so that the user can fax the
counter data to the service station.
Resets the counters to 0.
Default
0
Important: This must be done at
installation after all the above settings
have been finished. The negative
counters used in meter charge mode
will be reset to zero.
NOTE: 1) The default setting for this machine is meter-charge mode off.
2) The meter-charge counter cannot be reset.
1.3 OPTIONS
Refer to the Option Setup Guide for details.
No.
Optional Unit
500-sheet finisher
Alternative
1
2
3
4
5
6
7
8
9
10
No. 2
4-bin mailbox
Interchange unit
Duplex unit
No. 1
Requirements
• No. 3
• Hard disk or memory (extra 64
MB or more) for sort mode
• No. 3
• No. 3
Paper tray unit
Printer hard disk
DIMM memory (64, 128, or 256
MB modules available)
IEEE1394 interface unit
• Extra 64 MB (or more) optional
SDRAM module
User account enhancement unit
IEEE802.11b (Wireless LAN)
NOTE: 1) You cannot install the finisher and mailbox on the same machine.
2) You can install either 1 or 2 paper tray units.
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CÓPIA NÃO CONTROLADA
1.4 REMARKS FOR INSTALLATION
In case you install this printer or you instruct customers to install, please note the
following remark for development unit installation and replacement:
After installation or replacement of the development unit, print out the development
unit check sheet by user mode (User Mode – Maintenance – Development Unit
Check).
NOTE: For details please refer to the Quick Installation Guide.
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G071
Installation
REMARKS FOR INSTALLATION
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
PREVENTIVE MAINTENANCE
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
OVERVIEW
2. PREVENTIVE MAINTENANCE
2.1 OVERVIEW
The user does PM for the items in section 2.2. The technician does PM for the
items in section 2.3. Meter-charge mode must be set to “off” (SP5-930
[Meter_Charge], ! 5.2).
All PM Done by Technicians
The technician does PM for the items in sections 2.2 and 2.3. Meter-charge mode
must be set to “on” (SP5-930, [Meter_Charge], ! 5.2).
Counters
When a maintenance counter for a unit has reached the limit, the corresponding
message is displayed on the operation panel. After completing the maintenance
procedure for that item, reset the counter (SP7-804, [PM_Clear ], ! 5.2).
2.2 USER MAINTENANCE
Abbreviations:
Clean, Inspect, Lubricate, Replace, KiloPrints,
KiloDevelopments,
WheneverNecessary
Main Unit
Item
KD
KP
50 120 30 120
T/B waste toner bottle
O/B waste toner bottle
R*
R*
Oil supply unit
R**
Fusing unit with paper
feed roller
R
Detection
Waste toner
sensors
Waste toner
sensors
Oil end
sensor/Oil
supply unit
counter
Exit sheet
counter
Reset
Auto-reset
(sensor)
Auto-reset
(sensor)
Manual reset
Machine
stops
Yes
Yes
Yes
Manual reset
Yes
* : Replacement period calculated for a 50% color ratio (the actual waste toner bottle condition
is detected with the sensors)
** : Standard replacement period (the actual oil amount is detected with the sensor)
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G071
Preventive
Maintenance
Users Do the User PM Procedures
CÓPIA NÃO CONTROLADA
SERVICE MAINTENANCE
Item
KD
120
60
Black development unit
Color development unit
R
Machine
stops
Reset
Dev. Bk
counter*
Dev. color
counter*
PCU counter*
R
PCU (includes charge
corona unit & dust
filters)
Detection
240
Auto-reset
(memory chip)
Auto-reset
(memory chip)
Auto-reset (new
PCU sensor)
R
Yes
Yes
No
*Displayed with SP7-906 (PMCounter-PREV)
Item
Registration roller
Dust shield glass
(LD unit)
Bottom plate pad
WN
Detection
Reset
Machine
stops
C
None
None
No
C
None
None
No
C
None
None
No
150KP
Detection
Reset
Machine
stops
R
None
None
No
Remarks
" damp cloth and
# dry cloth
Built-in cleaning
brush
" damp cloth and
# dry cloth
Optional Paper Tray Unit
Item
Feed, pick-up, and
separation rollers
Remarks
" damp cloth and
# dry cloth
2.3 SERVICE MAINTENANCE
Abbreviations:
Clean, Inspect, Lubricate, Replace, KiloPrints,
KiloDevelopments,
WheneverNecessary
Main Unit
Bypass Tray
Item
Feed Roller
Pick-up Roller
Separation Roller
G071
WN
C
C
C
Remarks
" damp cloth and
# dry cloth
" damp cloth and
# dry cloth
" damp cloth and
# dry cloth
2-2
CÓPIA NÃO CONTROLADA
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CÓPIA NÃO CONTROLADA
SERVICE MAINTENANCE
Optional Units
Paper Tray Unit
Bottom Plate Pad
WN
C
C
Remarks
" damp cloth and
# dry cloth
" damp cloth and
# dry cloth
Preventive
Maintenance
Item
Relay Roller
Finisher
Item
Rollers
WN
C
Sensors
Anti-Static Brush
Bushings
C
C
L
Stapler
R
Remarks
" damp cloth and
# dry cloth
Blower blush or dry cloth
Blower blush or dry cloth
Launa oil when abnormal
noise occurs
Every 200K staples
(estimated replacement
period)
Mail Box
Item
Rollers
WN
C
Tray Paper Sensors
C
Remarks
" damp cloth and
# dry cloth
Blower blush or dry cloth
Duplex Unit
Item
Rollers
Feed/exit sensors
WN
C
Remarks
" damp cloth and
# dry cloth
Blower blush or dry cloth
WN
C
Remarks
Blower blush or dry cloth
C
Interchange Unit
Item
Paper Exit Sensor
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G071
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
REPLACEMENT AND ADJUSTMENT
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
SPECIAL TOOLS
3. REPLACEMENT AND ADJUSTMENT
CAUTION
Turn off the main power switch and unplug the machine before beginning
any of the procedures in this section.
 : Clip ring
Replacement
Adjustment
NOTE: This manual uses the following symbols.
! : See or Refer to
 : Screws
 : Connector
 : E-ring
3.1 SPECIAL TOOLS
Part Number
N8036701
G0219350
SM
Part Name
Flash Memory Card - 4MB
Loop-back connector - Parallel
3-1
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
EXTERIOR COVERS
3.2 EXTERIOR COVERS
3.2.1 REAR COVER
1. Duct cover [A] (4 hooks)
2. Ozone filter [B]
3. Printer controller [C] ( x 2)
[C]
Replacement
Adjustment
[A]
[B]
G070R702.WMF
4. Rear cover [D] ( x 2)
[D]
G070R703.WMF
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CÓPIA NÃO CONTROLADA
EXTERIOR COVERS
3.2.2 LOWER LEFT COVER
1. Lower left cover [A] ( x 3)
Replacement
Adjustment
[A]
G070R704.WMF
3.2.3 UPPER COVER, OPERATION PANEL
1. Open the right cover [A].
[E]
[C]
[F]
2. Upper right cover [B]
3. Paper exit cover [C] ( x 1)
[B]
4. Open the front cover [D].
5. Upper cover [E] ( x 4)
6. Operation panel [F] (4 hooks,
 x 2,  x 1)
[D]
NOTE: Insert a screwdriver between
the upper cover and the main
unit and unhook the panel.
[A]
G070R701.WMF
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G071
CÓPIA NÃO CONTROLADA
ELECTRICAL COMPONENTS
3.3 ELECTRICAL COMPONENTS
3.3.1 PRINTER CONTROLLER
! 3.2.1
NOTE: Remove the NVRAM from the old controller board, and install it on the new
one.
If the controller NVRAM is defective, reset the total counter to 0 after
changing the NVRAM, if meter charge mode is enabled.
Replacement
Adjustment
3.3.2 CONTROLLER BOX
1. Rear cover (! 3.2.1)
2. Cooling fan [A] ( x 2)
NOTE: When reassembling,
install the fan with the
label facing the inside.
3. Controller box [B] ( x 11)
NOTE: 1) Do not remove the
BCU board base with
the controller box.
2) When putting back
the controller box,
take care not to
pinch the cable from
the I/O board.
[B]
[A]
G070R705.WMF
3.3.3 BCU BOARD
1. Controller box (! 3.3.2)
[A]
2. All  (12)
3. 1 flat cable
4. BCU board base [A] ( x 5)
5. BCU board [B] ( x 5)
NOTE: Remove the NVRAM from the old
BCU board, and install it on the
new one.
[B]
G071
3-4
CÓPIA NÃO CONTROLADA
G070R706.WMF
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CÓPIA NÃO CONTROLADA
ELECTRICAL COMPONENTS
3.3.4 I/O BOARD
1. Controller box (! 3.3.2)
[A]
2. All  (33)
Replacement
Adjustment
3. I/O board [A] ( x 4)
G070R707.WMF
3.3.5 PSU
[B]
1. Controller box (! 3.3.2)
[C]
2. Flywheel ( x 3) (! 3.4.1)
3. Duct [A] ( x 1,  x 1)
NOTE: When removing and
reassembling the fan,
install it with the label
facing the outside.
4. PSU protector [B] ( x 1)
[D]
5. Unlink the main switch [C].
[A]
6. PSU base ( x 8,  x 4)
NOTE: 1) Remove the PSU [D]
with the PSU base.
2) When reassembling,
check that the main
switch is linked to the
PSU.
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3-5
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G070R717.WMF
G071
CÓPIA NÃO CONTROLADA
ELECTRICAL COMPONENTS
3.3.6 HIGH VOLTAGE SUPPLY BOARD
1. Photoconductor unit (! 3.7)
[A]
2. Right inner cover (! 3.10.2)
G070R719.WMF
[C]
4.  [B] x 1
[B]
5. Bushing [C] x 1
6. High voltage supply board [D] ( x 17,
 x 6)
[D]
G070R720.WMF
G071
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CÓPIA NÃO CONTROLADA
SM
Replacement
Adjustment
3. Photoconductor unit rail [A] ( x 2)
CÓPIA NÃO CONTROLADA
DRIVE UNITS
3.4 DRIVE UNITS
3.4.1 DEVELOPMENT CLUTCHES
1. Controller box (! 3.3.2)
K/Y Development Units
Replacement
Adjustment
1. Unhook the lock [A] and pull out
the clutch [B] ( x 1).
[B]
[A]
G070R708.WMF
C/M Development Units
1. Flywheel [A] ( x 3)
2. Unhook the lock [B] and pull out
the clutch [C] ( x 1).
[C]
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3-7
CÓPIA NÃO CONTROLADA
[B]
[A]
G070R709.WMF
G071
CÓPIA NÃO CONTROLADA
DRIVE UNITS
3.4.2 DEVELOPMENT MOTOR
1. Controller box (! 3.3.2)
2. Development motor [A] ( x 1,
 x 3)
Replacement
Adjustment
[A]
G070R710.WMF
3.4.3 MAIN MOTOR
1. Controller box (! 3.3.2)
2. Flywheel [A] ( x 3)
3. Main motor [B] ( x 1,  x 3)
[B]
[A]
G070R711.WMF
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CÓPIA NÃO CONTROLADA
DRIVE UNITS
3.4.4 PCU GEAR BOX AND OPC BELT CLEANING CLUTCH
1. I/O board (!3.3.4 )
[C]
2. Main motor (! 3.4.3)
3. C/M development unit clutch
(! 3.4.1)
4. Bracket [A] ( x 2)
5. Tension spring [B]
6.  x 1 [C]
[D]
Replacement
Adjustment
7. Gear box and clutch assembly
[D] ( x 5)
[A]
[B]
G070R712.WMF
3.4.5 FUSING UNIT MOTOR
1. Rear cover (! 3.2.1)
2. Fusing unit motor ( x 1,  x 3)
[A]
[A]
G070R713.WMF
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G071
CÓPIA NÃO CONTROLADA
DRIVE UNITS
3.4.6 PAPER FEED MOTOR
1. Rear cover (! 3.2.1)
2. Pull out the handle [A].
3. Paper feed motor [B] ( x 1,
 x 3)
[A]
Replacement
Adjustment
[B]
G070R714.WMF
3.4.7 PAPER FEED CLUTCH
1. Rear cover (! 3.2.1)
2. Pull out the handle [A].
3. Connector bracket [B] ( x 6,
 x 2)
4. Paper feed clutch [C] ( x 1,
 x 2)
[A]
[C]
[B]
G070R716.WMF
3.4.8 REGISTRATION CLUTCH
1. Rear cover (! 3.2.1)
2. Unhook the lock [A] and pull the
clutch out [B] ( x 1).
[B]
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CÓPIA NÃO CONTROLADA
[A]
G070R715.WMF
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CÓPIA NÃO CONTROLADA
LASER OPTICS SECTION
3.5 LASER OPTICS SECTION
WARNING
Turn off the main switch and unplug the machine before beginning any of
the procedures in this section. Laser beams can cause serious eye injury.
Replacement
Adjustment
3.5.1 CAUTION DECAL LOCATION
LD_CAUTION.TIF
G070R208.WMF
DANGER
Turn off the main switch and disconnect the power plug from the power
outlet before beginning any disassembly or adjustment of the laser unit.
This printer uses a class-1 laser beam with a wavelength of 650 nm and an
output of 7 mW. The laser can cause serious eye injury.
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LASER OPTICS SECTION
3.5.2 LASER OPTICS HOUSING UNIT
1. Open the left cover [A].
[C]
2. ID chip connectors [B] ( x 4)
3. Development units [C] x 4
Replacement
Adjustment
[B]
[A]
G070R301.WMF
4. Rear cover (! 3.2.1)
5. Left cover [D]
6. Lower left cover [E] ( x 3)
[E]
[D]
G070R201.WMF
7. Controller box (! 3.3.2)
8. Flat cable [F]
NOTE: When reassembling,
connect the flat cable with
the blue side up.
9.  x 4 [G]
10. Harness clamps [H]
[G]
[F]
[H]
G070R202.WMF
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LASER OPTICS SECTION
[A]
11. Open the front cover.
12. Remove the dust shield glass
cleaner lever [A] from the dust
shield glass cleaner.
NOTE: The dust shield glass
cleaner lever is the blue
lever at the right side of the
main switch.
Replacement
Adjustment
G070R209.WMF
[B]
13. LD cover [B] ( x 2)
14. Laser optics housing unit [C]
( x 4)
[C]
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G070R203.WMF
G071
CÓPIA NÃO CONTROLADA
LASER OPTICS SECTION
Adjusting for Image Skew
[A]
1. Positioning pin [A] ( x 1)
2. Loosen  (x 4) [B].
3. Adjust the position of the laser
optics housing unit [! NOTE].
4. Fasten  (x 4) [B].
NOTE: After changing the position
of the laser optics housing
unit, do not reinstall the
positioning pin. Keep the
pin in a safe place.
[B]
G070R207.WMF
1mm
NOTE: When the image skews as
shown, move the unit 1 mm
in the direction of the black
arrow as shown in the upper
diagram.
Replacement
Adjustment
[! NOTE]
Paper feed
(A3 SEF)
G070R001.WMF
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LASER OPTICS SECTION
Laser Beam Pitch Adjustment
1. Select test pattern 15 with
SP5-955-1 (Test Pattern –
Pattern).
2. Check if vertical black stripes
can be seen.
a) If stripes cannot be seen
(Figure 2), laser beam
pitch adjustment is not
required.
b) If stripes can be seen
(Figure 1), laser beam
pitch adjustment is
required. Go on to the
next step.
Figure 1
Figure 2
G070R952.WMF
3. To adjust the laser beam pitch,
tighten or loosen the screw [A]
on the LD unit holder.
[A]
4. Set SP 2-917 (Test Pattern) to
‘On’. Then send a one-page
job to the printer, or print an
SMC list (SP 5-990-6, SP Print
mode – Non default).
5. Repeat steps 2 through 4 until
the black stripes disappear
(Figure 2).
G070R820.WMF
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G071
Replacement
Adjustment
Feed direction
CÓPIA NÃO CONTROLADA
LASER OPTICS SECTION
3.5.3 POLYGONAL MIRROR MOTOR AND LSD
WARNING
Do not touch any edges of the polygon mirror, spring, or bracket. These
edges can cause serious injury.
1. Development units, LD cover (! 3.5.2)
[A]
G070R204.WMF
[C]
3. Polygonal mirror motor [B]
( x 1,  x 4)
NOTE: Do not touch the surface.
of the polygonal motor.
[B]
4. Synch. detection board (LSD) [C]
( x 1,  x 1)
G070R205.WMF
G071
3-16
CÓPIA NÃO CONTROLADA
SM
Replacement
Adjustment
2. Cover [A] ( x 1)
NOTE: Before removing the cover, clean
the cover to prevent toner from
entering into the unit.
CÓPIA NÃO CONTROLADA
DEVELOPMENT UNIT
3.6 DEVELOPMENT UNIT
CAUTION
Do not touch the development unit sleeves or ID chip terminals.
1. Open the left cover [A].
3. Lift up the development unit [C]
slightly, and pull it out of the
machine.
[B]
NOTE: Remove the units in the
order K, Y, C, M. For
example, before removing
the M unit, remove the K, Y,
and C units first.
Replacement
Adjustment
2. ID chip connector [B]
[C]
[A]
G070R301.WMF
4. Peel off the toner cartridge seal [D].
5. Reinstall the toner cartridge in the
development unit.
[D]
6. Keep the development unit level and
shake the development unit about 10
times from side to side.
NOTE: 1) Do not touch the
development roller or the
development roller gear.
2) Use caution not to drop the
cartridge or to damage it.
3) If the cartridge has not been
shaken well, the machine
takes a longer time to
initialize the development
unit, or an error message or
SC350 is displayed. When
either of them is displayed,
turn the main switch off and
on.
SM
3-17
CÓPIA NÃO CONTROLADA
G070R901.WMF
G070R902.WMF
G071
CÓPIA NÃO CONTROLADA
DEVELOPMENT UNIT
7. Install the development unit in the
machine.
8. After installing the development
unit, print out the "development unit
check" sheet to confirm the correct
installation of the development unit
(Menu — Maintenance —
Devp.UnitCheck).
NOTE: A white line or band may
appear on one end of the
paper if a development is
incorrectly installed. To
correct this, pull out the
development unit partially
(about 30 mm) [E] and
slowly reinstall it.
G071
3-18
CÓPIA NÃO CONTROLADA
G070R457.WMF
SM
Replacement
Adjustment
[E]
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
3.7 PHOTOCONDUCTOR UNIT (PCU)
3.7.1 MAIN UNIT
Replacement
Adjustment
NOTE: 1) Before replacing any of the parts or consumables in this section, cover
the floor with cloth or some sheets of paper.
2) Never tilt the unit. The toner may come out of the unit.
3) When handling the unit, grasp the brown (front) and green (top) grips.
Never touch the OPC (left) or transfer (right) belts.
4) After removing the photoconductor unit, cover it with a light-proof sheet.
Keep it in a dark place.
[C]
[B]
[A]
G070R308.WMF
1. Open the front cover [A].
2. Open the right cover [B].
3.  x 4
4. Pull the OPC unit [C] out of the machine.
5. Grasp the brown and green grips.
6. Lift the unit and remove it.
SM
3-19
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
3.7.2 WASTE TONER BOTTLES
1. O/B waste toner bottle [A]
G070R302.WMF
2. T/B waste toner bottle [B]
[B]
G070R303.WMF
G071
3-20
CÓPIA NÃO CONTROLADA
SM
Replacement
Adjustment
[A]
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
3.7.3 CHARGE CORONA WIRE
1. Modular cable [A]
2. Loosen  (x 1) [B]
3. Charge corona unit [C]
[A]
[C]
Replacement
Adjustment
[B]
G070R304.WMF
4. Front bracket ( x 1) [D]
[F]
[E]
5. Grid [E]
6. Rear bracket [F]
[D]
G070R305.WMF
[H]
7. Front wire cover [G]
[J]
8. Rear wire cover [H]
[G]
9. Wire cleaner [I]
10. Unhook the corona wire [J].
[I]
G070R259.WMF
SM
3-21
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
3.7.4 CHARGE CORONA WIRE CLEANER MOTOR
1. Charge corona unit (! 3.7.3)
2. Front motor cover [A] ( x 3)
3. Motor [B]
[A]
G070R306.WMF
3.7.5 OPC BELT CLEANING UNIT
1. Photoconductor unit (! 3.7.1)
2. Charge corona unit (! 3.7.3)
[A]
3. Drive gear [A] ( x 1)
4. Rear brace [B] ( x 1)
5. Front brace [C] ( x 1)
6. OPC belt cleaning unit [D]
( x 2)
NOTE: Hold up the
photoconductor unit
while removing the OPC
belt cleaning unit.
[B]
[C]
G070R315.WMF
3.7.6 IMAGE TRANSFER BELT CLEANING UNIT
1. Photoconductor unit (! 3.7.1)
[B]
2. Bracket [A] ( x 2)
3. Image transfer belt cleaning unit
[B]
[A]
G070R309.WMF
G071
3-22
CÓPIA NÃO CONTROLADA
SM
Replacement
Adjustment
[B]
CÓPIA NÃO CONTROLADA
PAPER TRANSFER UNIT
Rev. 03/2003
3.8 PAPER TRANSFER UNIT
3.8.1 VERTICAL TRANSPORT UNIT
1. Open the right lower cover [A].
2. Right cover [B] ( x 1)
Replacement
Adjustment
[B]
[A]
⇒ 3.8.2
G070R451.WMF
TRANSFER ROLLER
[B]
1. Brace [A] ( x 1)
2. Guide [B]
NOTE: To remove the screws,
turn the roller unit on its
pivot.
[C]
3. Transfer roller [C]
( x 2, Bushing x 2, Bearing x 2)
[A]
SM
3-23
CÓPIA NÃO CONTROLADA
G070R453.WMF
G071
CÓPIA NÃO CONTROLADA
PAPER TRANSFER UNIT
Cleaning the Paper Dust Mylar
–Quick Method–
1. Cover [A]
[B]
2. Sweep away paper dust with a
blower brush [B].
Replacement
Adjustment
[A]
G070R562.WMF
[C]
–When the paper dust has to be removed completely–
[D]
1. Bracket [C] ( x 2)
[E]
2. Plate spring [D]
3. Metal roller [E]
[J]
[G]
4. Bearing [F][G]
[I]
5. Spring [H][I]
6. Clean the mylar [J] with a dry cloth.
[F]
[H]
G070R561.WMF
G071
3-24
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
FUSING/PAPER EXIT
3.9 FUSING/PAPER EXIT
CAUTION
Turn off the main switch and wait until the fusing unit cools down before
beginning any of the procedures in this section. The fusing unit can cause
serious burns.
3.9.1 FUSING UNIT
[C]
1. Loosen the knob screw [A].
[D]
Replacement
Adjustment
2. Pull the unit out of the machine.
3. Unhook the bottom stopper [B].
4. Grasp the rear end (marked with a
green label) [C].
5. Release the unit [D] from the base
plate [E].
[A]
[B]
[E]
G070R501.WMF
[A]
3.9.2 OIL SUPPLY UNIT
NOTE: When removing either of the
lamps (! 3.9.3), remove the
knob screw (! 3.9.1) before
removing the oil supply unit.
1. Fusing unit (! 3.9.1)
2. Put the fusing unit on a level place.
3. Oil supply unit [A]
G070R502.WMF
NOTE: 1) Do not touch the oiling felt.
2) When reassembling, push the top of the oil supply unit so that the front
and rear hinges are correctly set.
SM
3-25
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
FUSING/PAPER EXIT
3.9.3 LAMPS
1. Oil supply unit (! 0)
2. Gear bracket [A] ( x 2)
[B]
3. Upper cover [B] ( x 2, shoulder
screw x 1)
G070R503.WMF
[C]
[D]
[D]
4. Terminals [C], [D] ( x 5)
NOTE: [C]: Pressure roller lamp
terminals
[D]: Heating roller lamp
terminals
G070R504.WMF
5. Pull out the lamp (350 W) [E].
6. Pull out the lamp (770 W) [F].
NOTE: “350 W” and “770 W” are etched
on the respective terminals.
[H]
[E]
770W
[F]
350W
G070R510.WMF
G071
3-26
CÓPIA NÃO CONTROLADA
SM
Replacement
Adjustment
[A]
CÓPIA NÃO CONTROLADA
FUSING/PAPER EXIT
3.9.4 FUSING INNER UNIT
1. Lamps (! 3.9.3)
[D]
2. Drive gear [A]
[C]
3. Knob screw [B] ( x 1)
[A]
4. Heating roller lamp harness terminal
[C] ( x 1)
[B]
G070R506.WMF
3.9.5 PRESSURE ROLLER THERMOFUSE
[A]
1. Fusing inner unit (! 3.9.4)
2. Pressure roller thermofuse [A] ( x 2)
G070R508.WMF
3.9.6 FUSING BELT UNIT AND PRESSURE ROLLER UNIT
1. Fusing inner unit (! 3.9.4)
[C]
2. Springs [A] [B]
3. Separate the fusing belt unit [C] and
pressure roller unit [D].
[B]
[D]
[A]
SM
3-27
CÓPIA NÃO CONTROLADA
G070R507.WMF
G071
Replacement
Adjustment
5. Fusing inner unit [D] ( x 2,
 x 3)
CÓPIA NÃO CONTROLADA
FUSING/PAPER EXIT
3.9.7 PRESSURE ROLLER THERMISTOR
1. Pressure roller unit (! 3.9.6)
[C]
2. Pressure roller lower stay [A]
( x 2)
3. Pressure roller thermistor
holder [B] ( x 1)
[B]
4. Pressure roller thermistor [C]
G070R509.WMF
3.9.8 HOT ROLLER STRIPPERS
1. Oil supply unit (! 3.9.2)
[F]
[C]
[B]
2. Fusing lamps (! 3.9.3)
3. Fusing inner unit (! 3.9.4)
[D]
4. Gear [A]
[E]
NOTE: Remove the gear before
removing the stripper pawl
assembly; otherwise, the
gear may be damaged.
[A]
5. Hot roller stripper pawl assembly [B]
(Spring x 1,  x 2)
6. Hot roller stripper pawl [C]
G070R552.WMF
Reassembling
1. Put the spring [D] on the pawl.
2. Put the left end of the pawl in the square opening [E].
3. Put the front and rear ends of the pawl in the holder [F].
4. Confirm that the pawl moves correctly.
G071
3-28
CÓPIA NÃO CONTROLADA
SM
Replacement
Adjustment
[A]
CÓPIA NÃO CONTROLADA
FUSING/PAPER EXIT
3.9.9 PRESSURE ROLLER
[A]
[B]
Replacement
Adjustment
[E]
[D]
[C]
G070R900.WMF
1. Pressure roller unit (! 3.9.6)
2. Gear [A]
3. Hot roller stripper assembly [B] ( x 2)
4. Front bracket [C] ( x 1)
5. Bearing [D]
6. Pressure roller [E]
SM
3-29
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
FUSING/PAPER EXIT
3.9.10 OIL ABSORBERS
[A]
G070R516.WMF
[D]
[F]
[G]
[B]
[L]
[K]
[J]
[I]
[E]
[H]
G070R825.WMF
1. Fusing inner unit (! 3.9.4)
2. Absorber 1 [A]
3. Pressure roller unit (! 3.9.6)
4. Absorber holder [B] ( x 1)
5. Absorber 2 [C]
6. Spring [D]
7. Absorber holder [E] ( x 1)
8. Absorber 3 [F]
9. Spring [G]
10. Base bracket [H] ( x 2)
11. Absorber holder [I] ( x 1)
12. Absorber 4 [J]
13. Absorber 5 [K]
14. Absorber 6 [L]
G071
3-30
CÓPIA NÃO CONTROLADA
SM
Replacement
Adjustment
[C]
CÓPIA NÃO CONTROLADA
FUSING/PAPER EXIT
3.9.11 PAPER EXIT UNIT AND PAPER EXIT/OVERFLOW SENSOR
CAUTION
Turn off the main switch and wait until the paper exit unit cools down
before beginning any of the procedures in this section. The paper exit unit
can cause serious burns.
[C]
2. Paper exit unit [A] ( x 3,
 x 1)
NOTE: Remove 2 connectors
before removing the unit.
[B]
To remove the last
connector, remove the
unit and turn it. The
connector is on the
bottom side.
[A]
Replacement
Adjustment
1. Paper exit cover (! 3.2.3)
3. Paper exit sensor [B]
4. Paper overflow sensor [C]
G070R601.WMF
SM
3-31
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
PAPER FEED AND TRANSPORT
3.10 PAPER FEED AND TRANSPORT
3.10.1 FEED ROLLER AND FRICTION PAD
1. Paper tray [A]
Replacement
Adjustment
[A]
G070R101.WMF
[C]
2.  x 1 [B]
[D]
3. Slide the shaft [C].
4. Feed roller [D] (1 hook)
[E]
5. Friction pad [E]
[B]
G070R102.WMF
G071
3-32
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
PAPER FEED AND TRANSPORT
3.10.2 REGISTRATION SENSOR
1. Front cover [A] (L-shaped-pin x 2)
2. Rear cover (! 3.2.1)
3. Upper cover (! 3.2.3)
[A]
5. Dust shield glass cleaning lever [B]
(! 3.5.2)
G070R103.WMF
[D]
6. Charge corona unit (! 3.7.3)
7. Right cover (! 3.8.1)
8. Left inner cover door [C]
9. Left inner cover [D] ( x 2)
10. Right inner cover [E] ( x 3)
[C]
[B]
[E]
G070R653.WMF
SM
3-33
CÓPIA NÃO CONTROLADA
G071
Replacement
Adjustment
4. Lower left cover (! 3.5.2)
CÓPIA NÃO CONTROLADA
PAPER FEED AND TRANSPORT
11. Terminal [A] ( x 1)
NOTE: You have to remove the
terminal to lift the
transport stay (! step
14).
[A]
12. Transport guide [B] ( x 1)
[B]
Replacement
Adjustment
G070R104.WMF
[E]
13. Drive gear [C] (1 hook)
14. Lift the transport stay [D] ( x 2)
and release the wire [E].
NOTE: You can see the wire clip
from the rear of the
machine.
[C]
15. Registration sensor [F] ( x 1,
 x 1)
[D]
[F]
G071
3-34
CÓPIA NÃO CONTROLADA
G070R105.WMF
SM
CÓPIA NÃO CONTROLADA
PAPER FEED AND TRANSPORT
3.10.3 PAPER FEED SENSOR
1. Lift the transport stay [A]
(! 3.10.2)
2. Paper feed sensor [B] ( x 1)
NOTE: Unhook the rear two pawls
first, move the feeler, and
unhook the front pawl.
[B]
Replacement
Adjustment
[A]
G070R106.WMF
3.10.4 PAPER NEAR-END SENSOR
1. Lift the transport stay [A] (! 3.10.2)
2. Feeler [B]
3. Sensor bracket [C] ( x 1)
[B]
4. Paper near-end sensor [D] ( x 1)
[A]
[C]
[D]
G070R107.WMF
3.10.5 PAPER END SENSOR
1. Lift the transport stay [A] (! 3.10.2)
2. Feeler [B]
3. Sensor bracket [C] ( x 2)
[A]
4. Paper end sensor [D] ( x 1)
[D]
[C]
[B]
G070R108.WMF
SM
3-35
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
BYPASS TRAY
3.11 BYPASS TRAY
3.11.1 PICKUP/FEED ROLLER
1. Bypass tray ( x 3)
G070R151.WMF
3. Lift the paper end sensor feeler
[B].
[C]
4. Pick-up roller [C] (1 hook)
5. Paper feed roller [D] ( x 1)
[D]
[B]
G070R152.WMF
G071
3-36
CÓPIA NÃO CONTROLADA
SM
Replacement
Adjustment
[A]
2. Upper cover [A] ( x 3)
CÓPIA NÃO CONTROLADA
BYPASS TRAY
3.11.2 PAPER FEED CLUTCH
1. Upper cover (! 3.11.1)
2. Rear cover [A] ( x 1)
[D]
3. Gear holder [B] ( x 3)
[C]
[A]
G070R153.WMF
5. Clutch [E] ( x 1)
[E]
G070R154.WMF
3.11.3 REVERSE ROLLER
1. Bypass tray (! 3.11.1)
[A]
2. Turn the unit upside down.
3. Bottom cover [A] ( x 3)
4. Reverse roller [B] ( x 1)
Bottom of unit
Top of unit
[B]
G070R155.WMF
SM
3-37
CÓPIA NÃO CONTROLADA
G071
Replacement
Adjustment
[B]
4. Gears [C][D]
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
TROUBLESHOOTING
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
SERVICE CALL
4. TROUBLESHOOTING
4.1 SERVICE CALL
4.1.1 SERVICE CALL CONDITIONS
A
B
C
D
Definition
Fusing unit SCs displayed on the operation
panel. The machine is disabled. The user
cannot reset the SC.
SCs that disable only the features that use the
defective item. Although these SCs are not
shown to the user under normal conditions,
they are displayed on the operation panel only
when the defective feature is selected.
SCs that are not shown on the operation panel.
They are internally logged.
Turning the operation switch or main power
switch off then on resets the SC. The SC is
displayed on the operation panel. It is
redisplayed if it occurs after the main power
switch is turned on again.
Reset Procedure
Turn the main switch off then on
before entering SP mode. Reset
the SC (set SP5-810
[SC_Reset] to 1), then turn the
main switch off then on again.
Turn the main power switch off
and on.
Logging only
Turn the main power switch off
and on.
NOTE: 1) All SCs are logged.
2) When an electrical circuit board has a problem, check the connections
before replacing the PCBs.
3) When a motor has a problem, check the mechanical load before
replacing the motor or sensor.
SM
4-1
CÓPIA NÃO CONTROLADA
G071
Troubleshooting
Level
CÓPIA NÃO CONTROLADA
SERVICE CALL
4.1.2 SC TABLE
No.
Definition
201
D
Symptom
Polygon motor error
• The polygon motor starts operating. → The lock signal
is not detected within 20 seconds.
• The polygon motor starts operating. → The lock signal
is detected within 20 seconds. → After a 3-second
waiting time, no lock signal is detected within 20
seconds.
• The polygon motor strops operating. → The lock
signal is not detected within 20 seconds.
• The polygon motor is operating. → The lock signal
remains undetected for 0.5 seconds.
1st beam synchronization error
A polygon motor lock is detected; the LD door is closed;
the LD remains on. → The LD error (1st beam
synchronization error) continues for 0.5 seconds.
220
D
221
D
2nd beam synchronization error
A polygon motor lock is detected; the LD door is closed;
the LD remains on. → The LD error (2nd beam
synchronization error) continues for 0.5 seconds.
230
D
231
D
241
D
280
D
281
D
282
D
FGATE on error
A transfer belt mark is detected. → No FGATE on signal
is detected within 175+50 milliseconds.
FGATE off error
A FGATE assert signal is detected. → The FGATE
negate signal is not detected within 30 seconds.
LD error
An LD error continues for 0.5 seconds. (After an LD
error is detected, an LD error release is written to the
GAVD chip during monitoring.)
Image transfer belt mark detection error
• An imaging process starts. → No belt mark is
detected in 1 revolution.
• A color imaging process starts. → A mono color
image is transferred. → FGATE becomes active. →
No belt mark is detected in 1 revolution.
• Thick paper or OHP film is used. → The belt slows
down. → No belt mark is detected in 1 revolution.
GAPCI communication error
Data is transferred. → The CPU does not detect the
communication ACK signal from GAPCI.
GAVD communication error
Data is transferred. → The CPU does not detect the
communication ACK signal from GAVD.
G071
4-2
CÓPIA NÃO CONTROLADA
Possible Cause
• Defective polygon
motor
• Defective harness
• Disconnected
synchronization
detector board
• Defective LD unit
• Defective BCU
• Disconnected
synchronization
detector board
• Defective LD unit
• Defective BCU
• Defective BCU
• Defective BCU
• Defective LD unit
• Defective BCU
• Poor electrical
connection
• Noise
• Defective BCU
• Defective BCU
SM
CÓPIA NÃO CONTROLADA
SERVICE CALL
Symptom
Charge corona unit electrical leak
The charge corona unit keeps outputting; the unit is
operating at the minimum PWM duty value. → 4.5 Volt
(or more) is returning for 60 milliseconds.
301
D
Charge corona unit disconnection
The charge corona unit keeps outputting. → The unit is
operating at the maximum PWM duty value for 60
milliseconds.
302
D
Charge grid electrical leak
The charge grid keeps outputting. → The returning
voltage exceeds the target by 0.5 Volt or more for 120
milliseconds.
305
D
350
D
Charge corona unit cleaner error
• Cleaning starts. → The lock signal is not detected
within 30 seconds.
• Cleaning starts. → The cleaner turns. → The lock
signal is detected within 6 seconds.
• The lock signal is detected while the unit is moving
away from the HP. → The next lock signal is detected
within 6 seconds after the unit has turned toward the
HP.
Development error 1 (K/Y)
A development process starts. → The returning voltage
exceeds the target by 0.5 Volt or more for 60
milliseconds.
351
D
Development error 2 (C/M)
A development process starts. → The returning voltage
exceeds the target by 0.5 Volt or more for 60
milliseconds.
352
D
Development motor error
• The development motor starts or changes speed. →
The motor does not detect a 1-second lock signal
within 3 seconds.
• The development motor starts. → The lock signal is
detected during normal operation. → The lock signal
is interrupted for 1 second or more.
SM
4-3
CÓPIA NÃO CONTROLADA
Possible Cause
• Short circuit in the
charge corona unit
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Defective PCU
installation
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Short circuit in the
charge grid
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Defective cleaner
• Short circuit in the
development unit
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Short circuit in the
development unit
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Defective
development motor
G071
Troubleshooting
No.
Definition
300
D
CÓPIA NÃO CONTROLADA
SERVICE CALL
No.
Definition
400
D
Symptom
1st transfer (image transfer) electric leakage (+)
Image transfer starts. → The process operates at the
minimum PWM duty value. The returned current
exceeds 1.8 V for 180 milliseconds.
401
D
1st transfer (image transfer) electric leakage (–)
Image transfer starts. → The negative (–) output is at the
maximum PWM duty value for 60 milliseconds.
410
D
2nd transfer (paper transfer) electric leakage (+)
Paper transfer starts. → The positive (+) output is at the
minimum PWM duty value. → The returning voltage
stays at 2.7 V or more for 60 milliseconds.
411
D
2nd transfer (paper transfer) electric leakage (–)
Paper transfer starts. → The negative (–) output is at the
minimum PWM duty value. → The returning voltage
stays at 4.5 V or more for 60 milliseconds.
412
D
2nd transfer (paper transfer) disconnection (+)
Paper transfer starts. → The positive (+) output is at the
maximum PWM duty value for 60 milliseconds.
413
D
2nd transfer (paper transfer) disconnection (–)
Paper transfer starts. → The negative (–) output is at the
maximum PWM duty value for 60 milliseconds.
G071
4-4
CÓPIA NÃO CONTROLADA
Possible Cause
• Short circuit in the
image transfer unit
• Defective image
transfer belt
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Short circuit in the
image transfer belt
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Short circuit in the
paper transfer unit
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Short circuit in the
paper transfer unit
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Right cover not
closed
• Defective transfer
roller contact
mechanism
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Right cover not
closed
• Defective transfer
roller contact
mechanism
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
SM
CÓPIA NÃO CONTROLADA
No.
Definition
420
D
Symptom
Possible Cause
Discharge error (fusing bias)
The discharge circuit is operating at the maximum PWM
duty value for 60 milliseconds.
• Discharge pin short
circuit
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Scratched fusing belt
• Short circuit in the
discharge plate
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Short circuit in the
transfer belt cleaning
unit
• Defective high
voltage supply board
• Defective harness
(BCU - high voltage
supply board)
• Defective main motor
421
D
Discharge plate error
During discharging, the leakage detection signal is low
for 60 milliseconds.
430
D
Transfer belt cleaning error
Cleaning is operating at the maximum PWM duty value
for 60 milliseconds.
440
D
460
D
Main motor error
• The main motor starts or changes speed. → The lock
signal does not continue for 1 second within 3
seconds.
• The main motor starts. → The lock signal is detected
and operation proceeds normally. → The lock signal
is interrupted for 1 second.
Temperature sensor error
The output is 4.5 V (or higher) or 0.3 V (or lower) for 12
seconds.
461
D
Humidity sensor error
The output is 4.5 V (or higher) or 0.3 V (or lower) for 12
seconds.
480
D
481
D
ID sensor error
The ID sensor is being calibrated (process control, step
1) → While the LED is off, the output voltage is 0.5 V or
lower.
Transfer belt mark detection error
The main motor is operating; and the lock signal is
detected. → The belt mark sensor signal does not
change for 120 milliseconds.
502
B
SM
2nd tray error
• The tray lift motor turns on. → The top of the paper
stack is not detected for 13 seconds.
• The tray is set. → The top of the paper stack is
detected. → The bottom plate is lowered. → The
stack detection is not cleared within 5 seconds. →
These steps are repeated 4 times.
4-5
CÓPIA NÃO CONTROLADA
• Short circuit in the
temperature sensor
• Defective circuit
• Defective connector
• Short circuit in the
humidity sensor
• Defective circuit
• Defective connector
• Defective ID sensor
• Defective connector
• Defective main motor
• Image transfer belt
out of position
• Belt mark blurred or
absent
• Defective paper
height sensor
• Defective tray lift
motor
G071
Troubleshooting
SERVICE CALL
CÓPIA NÃO CONTROLADA
SERVICE CALL
No.
Definition
503
B
515
D
520
D
541
A
542
A
543
A
544
A
545
A
G071
Symptom
3rd tray error
• The tray lift motor turns on. → The top of the paper
stack is not detected for 13 seconds.
• The tray is set. → The top of the paper stack is
detected. → The bottom plate is lowered. → The
stack detection is not cleared within 5 seconds. →
These steps are repeated 4 times.
Duplex unit communication error
• A connection error occurs.
• The signal is sent from the printer to the duplex unit
every 3 seconds while paper is not transported by the
unit. However, the duplex unit does not respond within
5 seconds.
Paper feed motor error
• The motor starts or changes speed. → The lock signal
does not continue for 1 second within a 3-second
interval.
• The motor starts. → The lock signal is detected and
operation proceeds normally. → The lock signal is
interrupted for 1 second.
Thermistor disconnection (heating roller)
The fusing unit starts warm up to the print ready
temperature. → The temperature does not reach 7°C for
10 seconds.
Fusing warm-up timeout (heating roller)
The main switch is turned on or a cover is closed. →
The heating roller does not reach the warm-up
temperature within 50 seconds.
Overheat error (heating roller)
The heating roller thermistor detects 220°C for 5
seconds.
Low temperature error (heating roller)
During standby or operation, the heating roller
thermistor detects 100 °C or less for 5 seconds.
Full power error (heating roller)
Fusing unit warm-up is complete. → The heating roller
stops turning. → The heating roller lamp keeps
outputting the maximum power for 30 seconds.
4-6
CÓPIA NÃO CONTROLADA
Possible Cause
• Defective paper
height sensor
• Defective tray lift
motor
• Defective duplex unit
board
• Defective BCU
• Defective IOB
• Defective connection
(Main unit - Duplex
unit)
• Defective paper feed
motor
• Defective thermistor
• Thermistor loose
connection
• Defective connector
• Defective lamp
(loose connection,
thermostat failure,
PSU, thermostat)
• Incorrect detection
(loose thermistor
connection, fusing drawer loose
connection)
• Short circuit
• Defective BCU board
• Defective PSU
• Defective lamp
(loose connection,
thermostat failure,
PSU, thermostat)
• Incorrect detection
(loose thermistor
connection, fusing drawer loose
connection)
• Thermistor loose
connection
• Fusing - drawer
loose connection
SM
CÓPIA NÃO CONTROLADA
No.
Definition
546
A
Symptom
Possible Cause
Unstable temperature (heating roller)
• The heating roller thermistor detects unstable
temperature increases or decreases within 60
seconds.
Thermistor disconnection (pressure roller)
The pressure roller thermistor detects7°C or lower for 30
seconds.
• Thermistor loose
connection
• Fusing - drawer
loose connection
• Thermistor loose
connection
• Defective harness
• Defective connector
• Defective lamp
(loose connection,
thermostat failure,
PSU, thermostat)
• Incorrect detection
(thermistor loose
connection, fusing drawer loose
connection)
• Loose connection
• Defective BCU board
• Defective PSU
• Defective lamp
(loose connection,
thermostat failure,
PSU, thermostat)
• Incorrect detection
(thermistor loose
connection, fusing drawer loose
connection)
• Thermistor loose
connection
• Fusing - drawer
loose connection
551
A
552
A
Warm-up time over (pressure roller)
The main switch is turned on or a cover is closed. →
The fusing pressure roller does not reach the ready
temperature within 200 seconds.
553
A
554
A
Overheat error (pressure roller)
The pressure roller thermistor detects 220°C for 5
seconds.
Low temperature error (pressure roller)
During standby or operation, the pressure roller
thermistor detects 80°C or less for 5 seconds.
555
A
556
A
560
D
670
D
No response from BCU at power on
680
D
EEPROM error
The main switch is turned on.→ EEPROM is not
connected.
SM
Full power error (pressure roller)
Fusing unit warm-up is complete.→ The fusing pressure
roller stops turning. → The pressure roller lamp keeps
outputting the maximum power for 200 seconds.
Unstable temperature (pressure roller)
• The pressure roller thermistor detects unstable
temperature increases or decreases within 60
seconds.
Zero cross error
The main switch is turned on; the fusing relay turns on.
→ 50 Hz or 60 Hz is not detected within 5 seconds.
4-7
CÓPIA NÃO CONTROLADA
• Thermistor loose
connection
• Fusing - drawer
loose connection
• Defective relay circuit
• Defective PSU
• Incorrect power
supply
• Loose connection
• Defective controller
• Defective BCU
• Incorrect EEPROM
connection
G071
Troubleshooting
SERVICE CALL
CÓPIA NÃO CONTROLADA
SERVICE CALL
No.
Definition
687
D
730
D
740
D
741
D
742
D
743
D
744
D
745
D
750
D
751
D
G071
Symptom
Possible Cause
PER command error
• Some image data is transferred. → The controller
does not report the necessary memory address.
• The PES command is issued. → The controller does
not issue the necessary memory report (PER)
command within 6 seconds..
Four-bin mail box communication error
• A connection error occurs.
• The UART reports a communication error.
• In other cases than paper transport, after an every-3second command is sent, the mail box does not
respond within 5 seconds.
Finisher communication error
• A connection error occurs.
• The UART reports a communication error.
• In other cases than paper transport, after an every-3second command is sent, the finisher does not
respond within 5 seconds.
Finisher jogger motor error
The jogger home position sensor (on/off) is not detected
in a given time.
• Poor connection
between BCU and
controller
• Defective BCU
• Defective controller
Finisher stapler unit error
• The stapler does not return to home position within 1
second.
Finisher output tray motor error
The stack height and lever sensors do not detect paper.
Finisher output tray motor lock
The tray is locked for 10 seconds.
Finisher paper detection error
The stack height and lever sensors do not correctly
detect paper.
1st paper tray unit communication error
• A connection error occurs.
• The UART reports a communication error.
• In other cases than paper transport, after an every-3second command is sent, the paper tray unit does not
respond within 5 seconds.
• Defective stapler unit
2nd paper tray unit communication error
• After the 1st paper tray has recognized the 2nd paper
tray, the trays cannot communicate with each other.
• After the 1st paper tray has recognized the 2nd paper
tray, an ATM (CPU reset) is sent from the 2nd paper
tray.
4-8
CÓPIA NÃO CONTROLADA
• Defective mail box
control board
• Defective BCU
• Defective IOB
• Incorrect installation
• Defective finisher
control board
• Defective board
• Defective BCU
• Defective IOB
• Incorrect installation
• Defective jogger
motor
• Defective jogger
home position sensor
• Defective motor
• Defective paper tray
unit control board
• Defective BCU
• Defective IOB
• Defective connection
(Paper tray - main
unit)
• Defective paper tray
unit control board
• Defective connection
(1st - 2nd paper tray
SM
CÓPIA NÃO CONTROLADA
CONTROLLER ERROR TABLE
4.2 CONTROLLER ERROR TABLE
The table lists the controller error codes. If an error occurs, the code is displayed
when the main switch is turned on or after the startup self-diagnostics.
NOTE: For the startup self-diagnostics, see section 5.3.
641
Description
BCU – Controller
communication error
(no response)
BCU – Controller
communication error
(no response)
800
801
802
803
818
Video output error (K)
Video output error (Y)
Video output error (M)
Video output error (C)
Watchdog error
819
Fatal error
820
Self-diagnostics error:
CPU [XXXX]: Detailed
error code
Self-diagnostics error:
ASIC
821
822
Self-diagnostics error:
HDD (Hard Disk Drive)
[XXXX]: Detailed error
code
823
Self-diagnostics error: NIB
[XXXX]: Detailed error
code
Self-diagnostics error:
Standard NVRAM
824
827
SM
Self-diagnostics error:
Standard SRAM DIMM
[XXXX]: Detailed error
code
Required Action
Turn the main switch off and on.
Replace the controller.
Replace the BCU.
Turn the main switch off and on.
Check the connection between BCU and controller.
Replace the controller.
Replace the BCU.
Data transfer starts to the BCU, but the transfer
completion command does not return to the controller
within the required time.
Defective controller board
Turn the main switch off and on.
Replace the controller.
See NOTE at the end of this table
Turn the main switch off and on.
Check and/or replace the RAM DIMM.
Check and/or replace the ROM DIMM.
Replace the controller.
See NOTE at the end of this table
Turn the main switch off and on.
Reinstall the controller system firmware.
Replace the controller.
Turn the main switch off and on.
Reinstall the controller system firmware.
Replace the RAM DIMM.
Replace the controller board.
Turn the main switch off and on.
Check that the HDD is properly connected to the
controller.
Replace the HDD.
Replace the controller.
Turn the main switch off and on.
Replace the controller.
Troubleshooting
Code
640
Turn the main switch off and on.
Check that the standard NVRAM is firmly inserted into the
socket.
Replace the NVRAM.
Replace the controller.
Turn the main switch off and on.
Replace the SRAM DIMM.
Replace the controller.
4-9
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
CONTROLLER ERROR TABLE
Code
828
829
835
836
Description
Self-diagnostics error :
ROM [XXXX]: Detailed
error code
Self-diagnostics error:
optional RAM [XXXX]:
Detailed error code
Self-diagnostics error:
Centronics interface
[XXXX]: Detailed error
code
850
Self-diagnostics error:
Font ROM (standard)
Self-diagnostics error:
Font ROM (clock
generator)
Network interface error
851
IEEE1394 interface error
853
IEEE802.11b error - card
not detected (power-on)
IEEE802.11b error - card
not detected (during
operation)
IEEE802.11b error
838
854
855
856
857
860
861
862
IEEE802.11b interface
board error
USB interface error
detected.
HDD: Error detected at
power up (partition error,
unformatted disk,
incorrect disk type)
HDD: Reboot error
863
Defective sector
management maximum
HDD: Read error
864
HDD: CRC error
865
HDD: Access error
G071
Required Action
Turn the main switch on and off.
Replace the ROM DIMM
Replace the controller.
Turn the main switch off and on.
Replace the RAM DIMM.
Replace the controller board.
Turn the main switch off and on.
Check the connection between the Centronics connector
and loop-back connector.
Reconnect the loop-back connector.
Replace the controller.
Turn the main switch off and on.
Replace the standard ROM-DIMM.
Replace the controller.
Turn the main switch off and on.
Replace the controller.
Turn the main switch off and on.
Replace the IEEE1394 interface board.
Replace the controller.
Check the wireless LAN card connection.
Replace the wireless LAN card.
Check the wireless LAN card connection.
Replace the wireless LAN card.
Check the wireless LAN card connection.
Replace the wireless LAN card.
Check the wireless LAN interface board connection.
Replace the interface board.
Check the USB connections, make sure that they are
securely connected.
Replace the controller board.
Turn the main switch off and on.
Reformat the HDD (SP 5-832-1 [HDD Init]).
Replace the HDD.
Turn the main switch off and on.
Check the connection between HDD and controller.
Check and replace the cables.
Replace the HDD.
Replace the controller.
Replace the HDD.
Turn the main switch off and on.
Replace the HDD.
Replace the controller.
Turn the main switch off and on.
Replace the HDD.
Turn the main switch off and on.
Replace the HDD.
4-10
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
CONTROLLER ERROR TABLE
Description
Electrical counter error
990
Software performance
error
991
Unexpected software
error
998
Application start error
999
Program installation error
Required Action
Turn the main switch off and on.
Check the connection between NVRAM and controller.
Replace the NVRAM.
Replace the controller.
Turn the main switch off and on.
Reinstall the controller and/or engine main firmware.
See NOTE at the end of this table.
The machine does not stop and the SC code is not
displayed. The machine automatically recovers. However,
the SC code is logged in the engine summary sheet
(SMC).
Turn the main switch off and on.
Check that the RAM DIMM and ROM DIMM are properly
connected.
Reinstall the controller system firmware.
Replace the controller.
Controller DIP SW1 setting incorrect.
Defective software on IC card.
Controller software download error.
Replace the controller.
NOTE: If a problem always occurs in a specific situation (for example, same printer
driver settings, same image file), the problem may be caused by a software
error. In this case, send the following data and information to your product
specialist.
•
•
•
•
•
•
Symptom/Possible causes/Action taken
Summary sheet (SP mode ‘1 Service’, [Print Summary])
SMC All (SP5-990-2, SP print mode - All)
Logged data (SP5-990-4, SP print mode - Logging)
Printer driver settings used when the problem occurs
All data displayed on the screen (SC code, error code, and program
address where the problem is logged.)
• Image file which causes the problem, if possible
SM
4-11
CÓPIA NÃO CONTROLADA
G071
Troubleshooting
Code
900
CÓPIA NÃO CONTROLADA
BLOWN FUSE CONDITIONS
4.3 BLOWN FUSE CONDITIONS
Rating
Symptom when turning on the main switch
115V
220 ~ 240V
Power Supply Board
FU1 (N.A.)/
15A/125V
8A/250V No response
CB1 (Eur./Asia)
FU2
6.3A/250V 3.15A/250V No response
“Tray 2 Hardware Problem” is displayed. The
FU3
4A/125V
4A/125V
optional tray does not operate.*1
“Ready” is displayed. The interchange unit (and
FU4
4A/125V
4A/125V the finisher and/or the 4-bin mail box and/or
duplex) does not operate.*2
Fuse
*1: Vaa (+24V) for the optional tray is cut.
*2: Vaa (+24V) for the interchange unit is cut.
4.4 CHECK POINTS FOR IMAGE PROBLEMS AT
REGULAR INTERVALS
Symptoms for image problems at regular intervals depend on the circumference of
certain components. The following diagram shows the possible symptoms (black or
white dots at regular intervals).
Paper feed
Pitched images
G070T801.WMF
Color spots at 2.1 inches (54-mm) intervals: Development roller in the development
unit
Abnormal image at 2.7 inches (68-mm) intervals: Transfer roller
Abnormal image at 7.4 inches (188-mm) intervals: Fusing belt in the fusing unit
Abnormal image at 5 inches (125-mm) intervals : Pressure roller in the fusing unit
G071
4-12
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SERVICE TABLES
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
SERVICE PROGRAM MODE
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
CAUTION
Before starting a service program, check that no data is coming into the
printer. If data is coming in, wait until the data is completely processed.
5.1.1 OPERATION PANEL KEYS
[B]
On Line
[C]
Menu
Escape
[D]
[A]
#Enter
[H]
Power
Error
[G]
[A]:
[B]:
[C]:
[D]:
SM
[E]
Data In
[F]
Online
Menu
Escape
Up arrow
[E]:
[F]:
[G]:
[H]:
G070S001.WMF
Service
Tables
Job Reset Form Feed
Down arrow
Enter
Form feed
Reset
5-1
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SERVICE PROGRAM MODE
5.1.2 STARTING SERVICE PROGRAM MODE
You can enter service mode with either of the following procedures.
Procedure 1
1. Turn the main switch off.
2. Press the online key and the escape key at the same time, and hold them.
3. Turn the main switch on.
4. Wait until “SYSTEM ver V.x.xx. 1. Service” is displayed.
NOTE: “ver V.x.xx.” indicates the machine’s firmware version.
Procedure 2
1. Press the up arrow key and the down arrow key at the same time, and hold
them for about 5 seconds.
NOTE: At this moment, the display does not change.
2. Press the enter key. “SYSTEM ver V.x.xx. 1. Service” is displayed.
NOTE: “ver V.x.xx.” indicates the machine’s firmware version.
5.1.3 MAIN MENU
1. The main menu has three sub menus (see below). Press the up arrow key or
the down arrow key to scroll through these sub menus.
1) Service: Goes to the controller service modes
2) Engine: Goes to the engine service modes
3) End:
Exits from the main menu
2. Press the enter key.
3. Press the up arrow key or the down arrow key to scroll through the items in the
selected sub menu.
4. To exit from the sub menu, press the escape key.
G071
5-2
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SERVICE PROGRAM MODE
5.1.4 SPECIFYING A VALUE OR SETTING
1. Select the required item from the sub menu. The current setting is displayed.
2. Use the up arrow key or down arrow key to specify a new setting.
3. Press the enter key.
NOTE: If you do not press the enter key, the previous setting remains valid.
4. To exit from the sub menu item, press the escape key.
5.1.5 LEAVING SERVICE MODE
1. Select “3. End.”
2. Press the enter key.
Service
Tables
NOTE: You cannot exit from the main menu by pressing the escape key.
SM
5-3
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 10/2003
5.2 SP MODE TABLES
NOTE: In the Function/[Setting] column:
• The related pop-up screen name and function name (if any) appear in
parenthesis following the function description.
• Comments are in italics.
• The setting range is enclosed in brackets, with the default setting written
in bold.
• An asterisk (*) after the mode number means that this mode’s value is
stored in the NVRAM. If you do a RAM reset, all these SP modes will be
returned to their factory settings.
• DFU stands for Design/Factory Use only. Values marked DFU should
not be changed.
5.2.1 SERVICE (CONTROLLER SERVICE MODES)
Mode No.
(Class 1 and 2)
⇒
Bit Switch
1
Bit Switch 1
2
Bit Switch 2
3
Bit Switch 3
4
Bit Switch 4
Clear Setting
1
Clear Setting
Print Summary
1
Print Summary
DispVersion
1
Disp Version
ToneCtlSet
1
Tone (Factory)
2
Tone (Prev.)
3
Tone (Current)
ToneCtlSet
1
*600 x 600 x 2 Photo
2
600 x 600 x 2 Graph
3
600 x 600 Text
4
600 x 600 x 2 Text
5
600 x 600 Photo
PrnColorSheet
1
ToneCtlSheet
2
ColorChart
G071
Function / [Setting]
(See “Bit Switch Settings”.)
Initializes the settings in the “System” menu of the user
tools.
Prints the service summary sheet (a summary of all the
controller settings).
Displays the version of the controller firmware.
Recalls the gamma settings. Select the factory,
previous, or current setting.
Selects the printing mode (resolution) for the printer
gamma adjustment. When selecting a print mode, an
asterisk (*) is displayed in the front of the mode.
Prints the test page to check the color balance before
and after the gamma adjustment.
5-4
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Mode No.
(Class 1 and 2)
TonerCtlValue
1
Black/Cyan/Magenta/Yellow 1
2
Black/Cyan/Magenta/Yellow 2
3
Black/Cyan/Magenta/Yellow 3
4
Black/Cyan/Magenta/Yellow 4
5
Black/Cyan/Magenta/Yellow 5
6
Black/Cyan/Magenta/Yellow 6
7
Black/Cyan/Magenta/Yellow 7
8
Black/Cyan/Magenta/Yellow 8
9
Black/Cyan/Magenta/Yellow 9
10 Black/Cyan/Magenta/Yellow 10
11 Black/Cyan/Magenta/Yellow 11
12 Black/Cyan/Magenta/Yellow 12
13 Black/Cyan/Magenta/Yellow 13
14 Black/Cyan/Magenta/Yellow 14
15 Black/Cyan/Magenta/Yellow 15
ToneCtlSave
1
ToneCtlSave
2
SM
TonerLimitText
Adjusts the printer gamma for the mode selected with
the “Tone Ctl Set” setting.
[0 to 255 / 16 / 1/step]
[0 to 255 / 32 / 1/step]
[0 to 255 / 48 / 1/step]
[0 to 255 / 64 / 1/step]
[0 to 255 / 80 / 1/step]
[0 to 255 / 96 / 1/step]
[0 to 255 / 112 / 1/step]
[0 to 255 / 128 / 1/step]
[0 to 255 / 144 / 1/step]
[0 to 255 / 160 / 1/step]
[0 to 255 / 176 / 1/step]
[0 to 255 / 192 / 1/step]
[0 to 255 / 208 / 1/step]
[0 to 255 / 224 / 1/step]
[0 to 255 / 240 / 1/step]
Stores the print gamma adjusted with the “Toner Ctl
Value” menu item as the current setting. Before the
machine stores the new “current setting”, it moves the
data currently stored as the “current setting” to the
“previous setting” memory storage location.
Adjusts the maximum toner amount for image
development.
[100 to 400 / 260 / 1%/step]
[100 to 400 / 260 / 1%/step]
5-5
CÓPIA NÃO CONTROLADA
Service
Tables
Toner Limit
1
TonerLimitPhot
Function / [Setting]
G071
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Bit Switch Settings
NOTE: These bit switches are all for use in Japan only.
How to Change Bit Switch Settings
1. Select “1. Service”.
NOTE: “ver V.x.xx.” indicates the machine’s
firmware version.
SYSTEMver V.X.xx
1.Service
G070S501.WMF
2. Press the enter key 2 times.
<Bit Switch>
Bit Switch 1
G070S502.WMF
3. Press the up arrow key or down arrow key to
display bit switches 1 through 4.
Bit Switch>
Bit Switch 4
G070S503.WMF
4. Press the enter key.
Sw#4
bit0
00000000
_
G070S504.WMF
5. Press the up arrow key or down arrow key to
select a column.
Sw#4
bit0
00000000
_
G070S505.WMF
6. Press the enter key. The current value
appears in the column.
Sw#4
bit0
00000000
0
G070S506.WMF
7. Press the up arrow key or down arrow key to
change the value.
Sw#4
bit0
00001000
G070S507.WMF
8. Press the enter key. The changed value is
stored.
Sw#4
bit0
00000000
G070S508.WMF
9. Press the escape key 3 times.
SYTEMver V.0.24
1.Service
G070S509.WMF
10. Select “3. End”.
SYTEMver V.0.24
3.End
G070S510.WMF
G071
5-6
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Bit Switch 1
Bit
0
1
2
3
4
5
6
7
Function
Key protect [0: Not activated, 1: Activated] DFU
(Not used.) DFU
(Not used.) DFU
(Not used.) DFU
(Not used.) DFU
(Not used.) DFU
(Not used.) DFU
Emulation print area (RPCS only). [0: Not printed, 1: Printed]DFU
Default
0
0
0
0
0
0
0
0
Bit Switch 2
⇒
Bit
1
3
4
Function
Overlap job mode (njob) [0: Not activated, 1: Activated] DFU
PDL Sniffing- See PUB(C)-051 for details. 0: Enabled, 1: Disabled
“Letterhead mode” display in UP mode (*NOTE) [0: Not activated, 1:
Activated]
Default
1
0
0
NOTE: In addition to 2-4 Bit Switch setting, press the following keys to enter the
hidden menu display mode.
#Enter £ Escape £ Menu
Bit Switch 3
⇒
Bit
0
Function
PS Fonts Download- See PUB(C)-045 for details. 1: ON, 0: OFF
Default
0
Bit Switch 4
Bit
0
1
2
3
4
5
6
7
SM
Function
Background areas of simple graphics (RPDL, R16, R55, R98) [0: Not
painted, 1: Painted] DFU
Unknown 2-byte characters (R98) [0: Cleared, 1: Not cleared] DFU
Specifies portrait/landscape reset (R16) [0: Reset by the reset
command, 1: Not reset by the reset command] DFU
Changes line thickness adjustment mode [0: Mode 1, 1: Mode 2] DFU
Displays or not displays error messages No. 84 through DF (RPDL,
R16, R55, R98, GL/GL2). [0: Displays, 1: Not displays] DFU
Displays or not displays error messages No. E1 and higher (RPDL, R16,
R55, R98, GL/GL2). [0: Displays, 1: Not displays] DFU
Changes the tray setting (GL/GL2). [0: LP, 1: MFP] DFU
Changes the default tray. [0: LP (Tray 1), 1: MFP (System default)] DFU
5-7
CÓPIA NÃO CONTROLADA
Default
0
0
0
0
0
0
0
0
G071
Service
Tables
The hidden indication “Letterhead mode” appears at the bottom of “system”
menu. You can select the letterhead mode in this menu.
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Gamma Adjustment
NOTE: To solve color quality problems, clean and/or replace related parts first. If
adjustments are required, follow the procedure in this section.
Summary
To adjust the printer gamma:
• Select the print mode that needs calibrating
• Print a color calibration test sheet
• Make the gradation scales on the printout smooth from the lowest to the
highest density. Adjust the CMY gradation scale at the top of the chart by
balancing the density of the C, M, and Y gradation scales – the CMY gray
scale should change smoothly from minimum to maximum, and there should
be no coloration.
The color adjustment sheet is as follows.
[C]
[B]
[A]
G070S013.PCX
For each color, you can adjust 15 points (example [A]) between 0 (lowest density)
[B] and 255 (highest density) [C]. For each point, you can adjust the density within
0 and 255.
G071
5-8
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
The gradation scales marked ‘Default’ are printed according to the default gamma
settings in the flash ROM in the controller. The gamma adjustment changes the
densities at the adjustable points in the gradation scale. The gradation scale
marked “Current” shows the current settings.
During the adjustment procedure, compare the “Current” gradation scale with the
‘Default’. Select the density for each of the 15 adjustable points, excluding points 0
and 255, from the ‘Default’ gradation scale.
The NVRAM holds three sets of controller gamma settings:
• Those saved this time: ToneCtlSet - Tone (Current)
• Those saved in the previous adjustment: ToneCtlSet - Tone (Prev)
• The factory settings: ToneCtlSet - Tone (Factory).
Adjustment Procedure
1. Enter the controller service mode.
2. Use the down arrow key to select “ToneCtlSet” (the second of the two) and
press the Enter key.
3. Use the up/down key to select the mode that requires calibrating, then press
the Escape key until you get back to the controller service mode menu.
4. Use the down arrow key to select “PrnColorSheet” and press the Enter key.
6. When “Execute?” is displayed, press the Enter key to print out the “color
calibration test sheet”.
7. When “Execute OK” is displayed, press the Escape key 2 times to exit from the
menu. (You return to “PrnColorSheet” in the controller service menu.)
8. Use the down arrow key to select “ToneCtlValue” and press the enter key.
SM
5-9
CÓPIA NÃO CONTROLADA
G071
Service
Tables
5. Use the up/down key to select “ToneCtlSheet” (normally this is displayed by
default) and press the Enter key.
CÓPIA NÃO CONTROLADA
SP MODE TABLES
9. Use the up/down arrow key to select the setting you are adjusting, then press
the enter key. The three digits in the display (example ‘016’) indicate a position
on the color calibration test sheet.
Operation Panel
Display
Set Black 1
Set Black 2
Set Black 3
:
:
Set Black 13
Set Black 14
Set Black 15
Set Cyan 1 ~ 15
Set Magenta 1 ~ 15
Set Yellow 1 ~ 15
Color Calibration
Test Sheet
Default Value 16
Default Value 32
Default Value 48
:
:
Default Value 208
Default Value 224
Default Value 240
See Set Black 1 ~ 15
See Set Black 1 ~ 15
See Set Black 1 ~ 15
Adjust the color density at each of the 15 points for each of the four colors.
NOTE: 1) To decide what density value to input, do the following.
2) Look at the color adjustment sheet.
3) For the color you are adjusting, look at the gradation scale entitled
‘Default’.
4) Go along the scale until you reach the density that you wish to input.
5) Read off the value on the scale and store it in the machine.
a) Use the up/down key to move the cursor along the three-digit
display, then press the Enter key.
b) Use the up/down key to change the digit at the cursor, then press
the Enter key.
c) Press the Escape key to exit from the menu.
6) Do the same for all 15 points.
10. When the density setting is complete for all colors, print out a color adjustment
sheet again and make sure that the gradation scale for each printed color is
smooth and that the CMY gradation scale is gray. Repeat the adjustment if
there is an anomaly (normally, repeat this procedure 3 to 5 times).
11. When the adjustment results are satisfactory, do the following:
1) Use “ToneCtlSave” in the controller service menu, to store the new settings
in the controller.
2) Reset the controller (press the [Reset] key when the machine is off line”) to
use the new settings.
NOTE: The new settings will not be saved in the controller NVRAM unless you
reset the controller.
G071
5-10
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
5.2.2 ENGINE SERVICE MODES
The SP numbers do not appear on the screen, but they may appear on reports.
NOTE: The Service Program Mode is for use by service representatives only, so
that they can properly maintain product quality. If this mode is used by
anyone other than service representatives for any reason, data might be
deleted or settings might be changed. In such case, product quality cannot
be guaranteed any more.
SP1-XXX: (Feed)
001*
002*
003*
⇒
105*
Mode No.
(Class 1, 2, and 3)
Lead_Edge_Reg.
1
Tray: Plain
2
Tray: Thick
3
Tray: OHP
4
Bank1
5
Bank2
6
By-pass: Plain
7
By-pass: Thick
8
By-pass: OHP
9
Duplex
S-to-S_Reg.
1
By-pass
2
Tray1
3
Bank1
4
Bank2
5
Duplex
Paper_Buckle
1
Tray: Plain
2
Tray: Thick
3
Tray: OHP
4
Tray: SmallSize
6
By-pass: Plain
7
By-pass: Thick
8
By-pass: OHP
9
Duplex
Fusing_Temp.
1
H: Pre
2
SM
H: _Ready
Function / [ Setting ]
Adjusts the leading edge registration by changing the
registration clutch operation timing for each mode.
[–4.0 ~ 4.0 / 0.0 / 0.1 mm/step]
• The user mode cannot adjust the settings for thick
paper or OHP sheets.
Adjusts the side-to-side registration by changing the
laser main scan start position for each mode.
[–4.0 ~ 4.0 / 0.0 / 0.1 mm/step]
Adjusts the amount of paper buckle at the registration
roller by changing the paper feed timing.
[–9 ~ 9 / 0 / 1 mm/step]
[–9 ~ 9 / –2 / 1 mm/step]
[–9 ~ 9 / –2 / 1 mm/step]
[–9 ~ 9 / –2 / 1 mm/step] (Small size: A4/LT or narrower)
[–9 ~ 9 / 0 / 1 mm/step]
[–9 ~ 9 / –2 / 1 mm/step]
[–9 ~ 9 / –2 / 1 mm/step]
[–9 ~ 9 / 0 / 1 mm/step]
Sets the temperature at which the heating roller starts
idling.
[100 ~ 180 / 140 / 1°C/step]
Sets the temperature at which the heating roller enters
the print ready condition.
[100 ~ 180 / 155 / 1°C/step]
5-11
CÓPIA NÃO CONTROLADA
G071
Service
Tables
1
CÓPIA NÃO CONTROLADA
SP MODE TABLES
⇒
1
105*
G071
3
Rev. 04/2003
Mode No.
(Class 1, 2, and 3)
H: _Standby
4
H: Plain/1C
5
H: Plain/FC
6
H: M-Thick/1C
7
H: M-Thick/FC
8
H: Thick/1C
9
H: Thick/FC
10
H:OHP/1C
11
H: OHP/FC
12
H: Duplex/1C
13
H: Duplex/FC
14
P: Pre
15
P: _Ready
Function / [ Setting ]
Sets the heating roller temperature for the ready
(standby) condition. After the main switch has been
turned on, the machine enters this condition when the
heating roller temperature reaches the temperature
specified in this SP mode. When the machine is
recovering from energy saver or auto off mode, the
machine becomes ready when both heat and pressure
roller temperatures reach the specified temperature.
Pressure roller: SP1-105-16
[100 ~ 180 / 160 / 1°C/step ]
Sets the heating roller temperature for plain paper in
single-color mode.
[120 ~ 190 / 155 / 1°C/step]
Sets the heating roller temperature for plain paper in fullcolor mode.
[120 ~ 190 / 160 / 1°C/step]
Sets the heating roller temperature for medium thickness
paper in single-color mode.
[120 ~ 190 / 165 / 1°C/step]
Sets the heating roller temperature for medium thickness
paper in full-color mode.
[120 ~ 190 / 170 / 1°C/step]
Sets the heating roller temperature for thick paper in
single-color mode.
[120 ~ 190 / 165 / 1°C/step]
Sets the heating roller temperature for thick paper in fullcolor mode.
[120 ~ 190 / 170 / 1°C/step]
Sets the heating roller temperature for OHP sheets in
single-color mode.
[120 ~ 190 / 165 / 1°C/step]
Sets the heating roller temperature for the OHP sheets
in full-color mode.
[120 ~ 190 / 175 / 1°C/step]
Sets the heating roller temperature for duplex printing
(both sides) in single-color mode.
[120 ~ 190 / 150 / 1°C/step]
Sets the heating roller temperature for duplex printing
(both sides) in full-color mode.
[120 ~ 190 / 155 / 1°C/step]
Sets the temperature at which the pressure roller starts
idling.
[30 ~ 100 / 10 / 1°C/step]
Sets the temperature at which the pressure roller
becomes ready for printing.
[60 ~ 150 / 65 / 1°C/step]
5-12
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
105*
106
109
Mode No.
(Class 1, 2, and 3)
16 P: _Standby
27
H: OFFSET+
28
P: OFFSET+
29
H: OFFSET–
30
P: OFFSET–
Temp._Display
1
H_Roller
2
P_Roller
Fusing_Nip
1
ExecuteMode
2
902*
PaperSize
1
B4/LG
2
SM
Stop_Duration
A3/DLT
Function / [ Setting ]
Sets the pressure roller temperature for the ready
(standby) condition. After the main switch has been
turned on, the machine enters this condition when the
pressure roller temperature reaches the temperature
specified in this SP mode. When the machine is
recovering from energy saver or auto off mode, the
machine becomes ready when both heat and pressure
roller temperatures reach the specified temperature.
Heating roller: SP1-105-3
[60 ~ 150 / 110 / 1°C/step]
Sets the heating roller temperature correction for when
room temperature is 15°C or lower.
[0 ~ 20 / 5 / 1°C/step]
Sets the pressure roller temperature correction for when
room temperature is 15°C or lower.
[0 ~ 20 / 0 / 1°C/step]
Sets the heating roller temperature correction for when
room temperature is 30°C or higher.
[0 ~ 20 / 5 / 1°C/step]
Sets the pressure roller temperature correction for when
room temperature is 30°C or higher.
[0 ~ 20 / 0 / 1°C/step]
Displays the current temperature of the heating or
pressure roller.
[0 ~ 255 / 0 / 1/step]
Checks the fusing nip width using an OHP sheet.
[0 ~ 1 / 0 / 1/step]
• The OHP sheet stops in the fusing unit for the
specified time ( SP1-109-2).
• The nip width should be 9 ± 0.5 mm at front and rear.
If this requirement is not met, change the fusing unit.
Adjusts the stoppage time for the OHP sheet in the
fusing unit ( SP1-109-1).
[0 ~ 100 / 10 / 1 s/step]
Specifies how the machine interprets the paper size
sensor output for the main unit tray.
[0 ~ 1 / 0 / 1/step]
• For Europe:
0: B4 SEF, 1: LG SEF
• For N. America:
0: LG SEF, 1: B4 SEF
Specifies how the machine interprets the paper size
sensor output for the main unit tray.
[0 ~ 1 / 0 / 1 /step]
• For Europe:
0: A3 SEF, 1: DLT SEF
• For N. America:
0: DLT SEF, 1: A3 SEF
5-13
CÓPIA NÃO CONTROLADA
G071
Service
Tables
⇒
1
CÓPIA NÃO CONTROLADA
SP MODE TABLES
1
902*
⇒
905
3
Rev. 04/2003
Mode No.
(Class 1, 2, and 3)
A4/LT
4
B5/Executive
1
Pressure Roller Type
Function / [ Setting ]
Specifies how the machine interprets the paper size
sensor output for the main unit tray.
[0 ~ 1 / 0 / 1/step]
• For Europe:
0: A4 SEF, 1: LT SEF
• For N. America:
0: LT SEF, 1: A4 SEF
Specifies how the machine interprets the paper size
sensor output for the main unit tray.
[0 ~ 1 / 0 / 1/step]
• For Europe:
0: B5 SEF, 1: Executive (10.5" x 7.25") SEF
• For N. America:
0: B5 SEF, 1: Executive (10.5" x 7.25") SEF
0: New Pressure Roller Type (2.1mm)
1: Old Pressure Roller Type (1.5mm)
The New Pressure Roller (2.1mm) has been applied
from first mass production of the machine.
910
⇒
Empty Rev
Specifies the settings for when fusing idling is done after
printing on A4/LT LEF or smaller paper sizes.
[0 ~ 2 / 0 / 1/step]
• After printing on small-width paper (A4 LEF/LT LEF or
smaller), fusing idling evens the oil thickness on the
roller surface.
• 0 (Int): Enables printing during fusing idling.
• 1 (NoRev): Disables this type of fusing idling.
• 2 (NoInt): Disables printing during fusing idling.
920
Paper Feed Motor Delay Timing
1
Tray: Plain
Adjust the timing of the paper feed motor when the
registration roller feeds the paper by the fusing motor.
2
By-pass: Plain
This adjusts the paper buckle at the registration by the
start timing of the paper feed motor. Normally, the paper
buckle is adjusted by SP1-003. It is not necessary to
adjust in the field. (The copier version has clutch to
control the timing. This adjustment is only for printer
model.)
[0 ~ 50 / 15 / 5/step] DFU
3
G071
Tray: Small Size
[0 ~ 50 / 0 / 5/step] DFU
(Small size: A4/LT or narrower)
5-14
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 01/2004
⇒ SP2-XXX: (Drum)
001*
100*
101*
201*
208
301
SM
Mode No.
(Class 1, 2, and 3)
Charge_Bias
1
[M]
2
[C]
3
[Y]
4
[K]
5
NoImageArea
6
ChargerCurrent
Mag._Adjust
1
MainDirection
Mag._Adjust
1
SubDirection
DevelopBiasAdj
1
[M]
2
[C]
3
[Y]
4
[K]
Forced_Toner
1
[K]
2
[C]
3
[M]
4
[Y]
5
AllColor
TransBeltBias
1
1C/1st/1
2
1C/2nd/2
3
2C/--/1
4
3C/--/1
5
4C/--/1
6
2C/--/2
7
3C/--/2
Function / [ Setting ]
Adjusts the charge corona unit grid voltage.
[300 ~ 800 / 500 / 1 Volt/step]
Only effective is SP3-003 (Lub_Interval) is set to 0.
Adjusts the charge corona unit current.
[400 ~ 800 / 500 / 1 µA/step]
Adjusts the magnification in the main scan direction.
[–12.8 ~ 12.7 / 0.0 / 0.1%/step]
Adjusts the magnification in the sub scan direction.
[–12.8 ~ 12.7 / 0.2 / 0.1%/step]
Adjusts the development bias.
[0 ~ 500 / 220 / 1 Volt/step]
Only effective is SP3-003 (Lub_Interval) is set to 0.
Forces toner to be supplied to the development unit.
[0 ~ 1 / 0 / 1/step]
Service
Tables
2
Adjusts the transfer belt current.
[3.0 ∼ 14.0 / 8.0 / 0.1 µA/step]
The front side image of 1-color duplex printing
[3.0 ∼ 14.0 / 8.0 / 0.1 µA/step]
The rear side image of 1-color duplex printing
[3.0 ∼ 14.0 / 13.0 / 0.1 µA/step]
The first color toner image of 2-color printing
[3.0 ∼ 14.0 / 13.0 / 0.1 µA/step]
The first color toner image of 3-color printing
[3.0 ∼ 14.0 / 7.5 / 0.1 µA/step]
The first color toner image of 4-color printing
[3.0 ∼ 14.0 / 13.0 / 0.1 µA/step]
The second color toner image of 2-color printing
[3.0 ∼ 14.0 / 13.0 / 0.1 µA/step]
The second color toner image of 3-color printing
5-15
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SP MODE TABLES
2
301
303*
305*
G071
8
Rev. 01/2004
Mode No.
(Class 1, 2, and 3)
4C/--/2
9
3C/--/3
10
4C/--/3
11
4C/--/4
12
--/--/1
13
--/--/2
14
--/--/3
15
--/--/last
16
DevStart
17
DevEnd
18
1C/1st/--
19
1C/2nd/--
20
2C/--/--
21
3C/--/--
22
4C/--/--
23
PowerOnRecovery
TransBeltEnv
1
1
2
2
TransBeltStart
1
BiasOnOff
Function / [ Setting ]
[3.0 ∼ 14.0 / 13.0 / 0.1 µA/step]
The second color toner image of 4-color printing
[3.0 ∼ 14.0 / 13.0 / 0.1 µA/step]
The third color toner image of 3-color printing
[3.0 ∼ 14.0 / 13.0 / 0.1 µA/step]
The third color toner image of 4-color printing
[3.0 ∼ 14.0 / 13.0 / 0.1 µA/step]
The fourth color toner image of 4-color printing
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
After the first color toner image
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
After the second color toner image
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
After the third color toner image
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
After the final color toner image
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
Development start
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
Development end
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
Waiting for thick paper or OHP before creating the front
side image for 1-color printing
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
Waiting for thick paper or OHP before creating the rear
side image for 1-color duplex printing
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
Waiting for thick paper or OHP before creating an image
for 2-color printing
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
Waiting for thick paper or OHP before creating an image
for 3-color printing
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
Waiting for the thick paper or OHP before creating an
image for 4-color printing
[3.0 ∼ 14.0 / 7.0 / 0.1 µA/step]
Machine start and jam recovery
Adjusts the environmental threshold for the transfer belt.
[0 ~ 100.0 / 3.5 / 0.1 g/m3/step] DFU
[0 ~ 100.0 / 19.0 / 0.1 g/m3/step] DFU
Sets the bias for the image transfer start to on or off.
[0 ~ 1 / 1 / 1/step] DFU
• 0: Bias off
• 1: Bias on
5-16
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 01/2004
306
Mode No.
(Class 1, 2, and 3)
TransBeltFirst
1
1C
2
310*
SM
2C–4C
Function / [ Setting ]
This value is added to the transfer current for the first
page to improve insufficient transfer of solid images.
[3.0 ~ 14.0 / 9.0 / 0.1 µA/step]
[3.0 ~ 14.0 / 13.0 / 0.1 µA/step]
PaperTrans_LL1 (Paper Transfer LL1)
The display indicates: Paper Weight/Side 1 or 2/Paper Width (mm)
1
Nrml/1st/-297
Sets the paper transfer current when absolute humidity
AH (g/m3) is in the following range:
0 < AH ≤ 3.5 (this is the ‘LL1’ humidity range)
Adjust only if there are problems with insufficient transfer
in the image area of the copy for a particular paper type
or mode, or in response to field problems as directed by
technical support staff.
[0 ~ 70.0 / 25.0 / 0.2 µA/step]
2
Nrml/1st/257-296
[0 ~ 70.0 / 25.0 / 0.2 µA/step]
3
Nrml/1st/210-256
[0 ~ 70.0 / 25.0 / 0.2 µA/step]
4
Nrml/1st/129-209
[0 ~ 70.0 / 25.0 / 0.2 µA/step]
5
Nrml/1st/-128
[0 ~ 70.0 / 25.0 / 0.2 µA/step]
6
Mid/1st/-297
[0 ~ 70.0 / 26.0 / 0.2 µA/step]
7
Mid/1st/257-296
[0 ~ 70.0 / 26.0 / 0.2 µA/step]
8
Mid/1st/210-256
[0 ~ 70.0 / 26.0 / 0.2 µA/step]
9
Mid/1st/129-209
[0 ~ 70.0 / 26.0 / 0.2 µA/step]
10 Mid/1st/-128
[0 ~ 70.0 / 26.0 / 0.2 µA/step]
11 Thk/1st/-297
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
12 Thk/1st/257-296
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
13 Thk/1st/210-256
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
14 Thk/1st/129-209
[0 ~ 70.0 / 18.0 / 0.2 µA/step]
15 Thk/1st/-128
[0 ~ 70.0 / 20.0 / 0.2 µA/step]
16 Nrml/2nd/-297
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
17 Nrml/2nd/257-296
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
18 Nrml/2nd/210-256
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
19 Nrml/2nd/129-209
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
20 Nrml/2nd/-128
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
21 Mid/2nd/-297
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
22 Mid/2nd/257-296
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
5-17
CÓPIA NÃO CONTROLADA
G071
Service
Tables
2
CÓPIA NÃO CONTROLADA
SP MODE TABLES
2
310
311*
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
23 Mid/2nd/210-256
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
24 Mid/2nd/129-209
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
25 Mid/2nd/-128
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
26 Thk/2nd/-297
[0 ~ 70.0 / 12.0 / 0.2 µA/step]
27 Thk/2nd/257-296
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
28 Thk/2nd/210-256
[0 ~ 70.0 / 20.0 / 0.2 µA/step]
29 Thk/2nd/129-209
[0 ~ 70.0 / 24.0 / 0.2 µA/step]
30 Thk/2nd/-128
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
31 OHP/297
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
32 OHP/210
[0 ~ 70.0 / 20.0 / 0.2 µA/step]
PaperTrans_LL2 (Paper Transfer LL2)
The display indicates: Paper Weight/Side 1 or 2/Paper Width (mm)
1
Nrml/1st/-297
Sets the paper transfer current when absolute humidity
AH (g/m3) is in the following range:
3.5 < AH ≤ 8.0 (this is the ‘LL2’ humidity range)
See SP2-310 for comments.
[0 ~ 70.0 / 27.0 / 0.2 µA/step]
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
G071
Rev. 01/2004
Nrml/1st/257-296
Nrml/1st/210-256
Nrml/1st/129-209
Nrml/1st/-128
Mid/1st/-297
Mid/1st/257-296
Mid/1st/210-256
Mid/1st/129-209
Mid/1st/-128
Thk/1st/-297
Thk/1st/257-296
Thk/1st/210-256
Thk/1st/129-209
Thk/1st/-128
Nrml/2nd/-297
Nrml/2nd/257-296
Nrml/2nd/210-256
Nrml/2nd/129-209
Nrml/2nd/-128
Mid/2nd/-297
Mid/2nd/257-296
Mid/2nd/210-256
Mid/2nd/129-209
Mid/2nd/-128
Thk/2nd/-297
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
[0 ~ 70.0 / 27.0 / 0.2 µA/step]
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
[0 ~ 70.0 / 17.0 / 0.2 µA/step]
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
[0 ~ 70.0 / 13.0 / 0.2 µA/step]
5-18
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
2
311*
312*
SM
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
27 Thk/2nd/257-296
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
28 Thk/2nd/210-256
[0 ~ 70.0 / 19.0 / 0.2 µA/step]
29 Thk/2nd/129-209
[0 ~ 70.0 / 23.0 / 0.2 µA/step]
30 Thk/2nd/-128
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
31 OHP/297
[0 ~ 70.0 / 17.0 / 0.2 µA/step]
32 OHP/210
[0 ~ 70.0 / 21.0 / 0.2 µA/step]
PaperTrans_NN1 (Paper Transfer NN1)
The display indicates: Paper Weight/Side 1 or 2/Paper Width (mm)
1
Nrml/1st/-297
Sets the paper transfer current when absolute humidity
AH (g/m3) is in the following range:
80 < AH ≤ 14 (this is the ‘NN1’ humidity range)
See SP2-310 for comments.
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
2
Nrml/1st/257-296
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
3
Nrml/1st/210-256
[0 ~ 70.0 / 32.0 / 0.2 µA/step]
4
Nrml/1st/129-209
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
5
Nrml/1st/-128
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
6
Mid/1st/-297
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
7
Mid/1st/257-296
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
8
Mid/1st/210-256
[0 ~ 70.0 / 33.0 / 0.2 µA/step]
9
Mid/1st/129-209
[0 ~ 70.0 / 32.0 / 0.2 µA/step]
10 Mid/1st/-128
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
11 Thk/1st/-297
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
12 Thk/1st/257-296
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
13 Thk/1st/210-256
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
14 Thk/1st/129-209
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
15 Thk/1st/-128
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
16 Nrml/2nd/-297
[0 ~ 70.0 / 27.0 / 0.2 µA/step]
17 Nrml/2nd/257-296
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
18 Nrml/2nd/210-256
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
19 Nrml/2nd/129-209
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
20 Nrml/2nd/-128
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
21 Mid/2nd/-297
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
22 Mid/2nd/257-296
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
23 Mid/2nd/210-256
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
24 Mid/2nd/129-209
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
25 Mid/2nd/-128
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
26 Thk/2nd/-297
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
27 Thk/2nd/257-296
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
28 Thk/2nd/210-256
[0 ~ 70.0 / 17.0 / 0.2 µA/step]
29 Thk/2nd/129-209
[0 ~ 70.0 / 23.0 / 0.2 µA/step]
30 Thk/2nd/-128
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
31 OHP/297
[0 ~ 70.0 / 17.0 / 0.2 µA/step]
32 OHP/210
[0 ~ 70.0 / 21.0 / 0.2 µA/step]
5-19
CÓPIA NÃO CONTROLADA
G071
Service
Tables
SP MODE TABLES
Rev. 01/2004
CÓPIA NÃO CONTROLADA
SP MODE TABLES
2
313*
G071
Rev. 01/2004
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
PaperTrans_NN2 (Paper Transfer NN2)
The display indicates: Paper Weight/Side 1 or 2/Paper Width (mm)
1
Nrml/1st/-297
Sets the paper transfer current when absolute humidity
AH (g/m3) is in the following range:
14 < AH ≤ 19 (this is the ‘NN2’ humidity range)
See SP2-310 for comments.
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
2
Nrml/1st/257-296
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
3
Nrml/1st/210-256
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
4
Nrml/1st/129-209
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
5
Nrml/1st/-128
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
6
Mid/1st/-297
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
7
Mid/1st/257-296
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
8
Mid/1st/210-256
[0 ~ 70.0 / 32.0 / 0.2 µA/step]
9
Mid/1st/129-209
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
10 Mid/1st/-128
[0 ~ 70.0 / 39.0 / 0.2 µA/step]
11 Thk/1st/-297
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
12 Thk/1st/257-296
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
13 Thk/1st/210-256
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
14 Thk/1st/129-209
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
15 Thk/1st/-128
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
16 Nrml/2nd/-297
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
17 Nrml/2nd/257-296
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
18 Nrml/2nd/210-256
[0 ~ 70.0 / 33.0 / 0.2 µA/step]
19 Nrml/2nd/129-209
[0 ~ 70.0 / 32.0 / 0.2 µA/step]
20 Nrml/2nd/-128
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
21 Mid/2nd/-297
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
22 Mid/2nd/257-296
[0 ~ 70.0 / 32.0 / 0.2 µA/step]
23 Mid/2nd/210-256
[0 ~ 70.0 / 34.0 / 0.2 µA/step]
24 Mid/2nd/129-209
[0 ~ 70.0 / 33.0 / 0.2 µA/step]
25 Mid/2nd/-128
[0 ~ 70.0 / 32.0 / 0.2 µA/step]
26 Thk/2nd/-297
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
27 Thk/2nd/257-296
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
28 Thk/2nd/210-256
[0 ~ 70.0 / 17.0 / 0.2 µA/step]
29 Thk/2nd/129-209
[0 ~ 70.0 / 23.0 / 0.2 µA/step]
30 Thk/2nd/-128
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
31 OHP/297
[0 ~ 70.0 / 18.0 / 0.2 µA/step]
32 OHP/210
[0 ~ 70.0 / 22.0 / 0.2 µA/step]
5-20
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
2
314*
SM
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
PaperTrans_HH (Paper Transfer HH).
The display indicates: Paper Weight/Side 1 or 2/Paper Width (mm)
1
Nrml/1st/-297
Sets the paper transfer current when absolute humidity
AH (g/m3) is in the following range:
19 < AH (this is the ‘HH’ humidity range)
See SP2-310 for comments.
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
2
Nrml/1st/257-296
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
3
Nrml/1st/210-256
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
4
Nrml/1st/129-209
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
5
Nrml/1st/-128
[0 ~ 70.0 / 26.0 / 0.2 µA/step]
6
Mid/1st/-297
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
7
Mid/1st/257-296
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
8
Mid/1st/210-256
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
9
Mid/1st/129-209
[0 ~ 70.0 / 29.0 / 0.2 µA/step]
10 Mid/1st/-128
[0 ~ 70.0 / 27.0 / 0.2 µA/step]
11 Thk/1st/-297
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
12 Thk/1st/257-296
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
13 Thk/1st/210-256
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
14 Thk/1st/129-209
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
15 Thk/1st/-128
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
16 Nrml/2nd/-297
[0 ~ 70.0 / 30.0 / 0.2 µA/step]
17 Nrml/2nd/257-296
[0 ~ 70.0 / 33.0 / 0.2 µA/step]
18 Nrml/2nd/210-256
[0 ~ 70.0 / 36.0 / 0.2 µA/step]
19 Nrml/2nd/129-209
[0 ~ 70.0 / 34.0 / 0.2 µA/step]
20 Nrml/2nd/-128
[0 ~ 70.0 / 32.0 / 0.2 µA/step]
21 Mid/2nd/-297
[0 ~ 70.0 / 31.0 / 0.2 µA/step]
22 Mid/2nd/257-296
[0 ~ 70.0 / 34.0 / 0.2 µA/step]
23 Mid/2nd/210-256
[0 ~ 70.0 / 37.0 / 0.2 µA/step]
24 Mid/2nd/129-209
[0 ~ 70.0 / 35.0 / 0.2 µA/step]
25 Mid/2nd/-128
[0 ~ 70.0 / 33.0 / 0.2 µA/step]
26 Thk/2nd/-297
[0 ~ 70.0 / 14.0 / 0.2 µA/step]
27 Thk/2nd/257-296
[0 ~ 70.0 / 15.0 / 0.2 µA/step]
28 Thk/2nd/210-256
[0 ~ 70.0 / 16.0 / 0.2 µA/step]
29 Thk/2nd/129-209
[0 ~ 70.0 / 22.0 / 0.2 µA/step]
30 Thk/2nd/-128
[0 ~ 70.0 / 28.0 / 0.2 µA/step]
31 OHP/297
[0 ~ 70.0 / 18.0 / 0.2 µA/step]
32 OHP/210
[0 ~ 70.0 / 22.0 / 0.2 µA/step]
5-21
CÓPIA NÃO CONTROLADA
G071
Service
Tables
SP MODE TABLES
Rev. 01/2004
CÓPIA NÃO CONTROLADA
SP MODE TABLES
2
320*
400*
401*
Rev. 01/2004
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
PaperTrans_Col (Paper Transfer Correction)
The display indicates: Paper Type/Side 1 or 2/Printing mode
1
Nrml/1st/1C
Corrects the electric current for paper transfer. DFU
[0 ~ 100 / 45 / 1%/step]
2
Nrml/1st/2C
[0 ~ 100 / 90 / 1%/step]
3
Nrml/1st/3C
[0 ~ 100 / 100 / 1%/step]
4
Nrml/2nd/1C
[0 ~ 100 / 45 / 1%/step]
5
Nrml/2nd/2C
[0 ~ 100 / 90 / 1%/step]
6
Nrml/2nd/3C
[0 ~ 100 / 100 / 1%/step]
7
Thick/1st/1C
[0 ~ 100 / 45 / 1%/step]
8
Thick/1st/2C
[0 ~ 100 / 90 / 1%/step]
9
Thick/1st/3C
[0 ~ 100 / 100 / 1%/step]
10 Thick/2nd/1C
[0 ~ 100 / 45 / 1%/step]
11 Thick/2nd/2C
[0 ~ 100 / 90 / 1%/step]
12 Thick/2nd/3C
[0 ~ 100 / 100 / 1%/step]
13 OHP/1C
[0 ~ 100 / 60 / 1%/step]
14 OHP/2C
[0 ~ 100 / 90 / 1%/step]
15 OHP/3C
[0 ~ 100 / 100 / 1%/step]
ClnBiasLL1
1
1C
Adjusts the transfer belt cleaning bias voltage when
absolute humidity AH (g/m3) is in the following range:
0 < AH ≤ 3.5 (this is the ‘LL1’ humidity range) DFU
[0 ~ 2000 / 1200 / 10 Volt/step]
2
2C-4C
[0 ~ 2000 / 1200 / 10 Volt/step]
3
HalfSpeed/1C
[0 ~ 2000 / 1200 / 10 Volt/step]
4
HalfSpeed/2C-4C
[0 ~ 2000 / 1200 / 10 Volt/step]
5
Ppattern
[0 ~ 2000 / 1600 / 10 Volt/step]
6
NoImageArea
[0 ~ 2000 / 1400 / 10 Volt/step]
7
JamRecovery
[0 ~ 2000 / 1600 / 10 Volt/step]
8
OPC Lubrication Time [0 ~ 2000 / 1400 / 10 Volt/step] **
ClnBiasLL2
1
1C
Adjusts the transfer belt cleaning bias voltage when
absolute humidity AH (g/m3) is in the following range:
3.5 < AH ≤ 8.0 (this is the ‘LL2’ humidity range) DFU
[0 ~ 2000 / 1600 / 10 Volt/step]
2
2C-4C
[0 ~ 2000 / 1600 / 10 Volt/step]
3
HalfSpeed/1C
[0 ~ 2000 / 1600 / 10 Volt/step]
4
HalfSpeed/2C-4C
[0 ~ 2000 / 1600 / 10 Volt/step]
5
Ppattern
[0 ~ 2000 / 1600 / 10 Volt/step]
6
NoImageArea
[0 ~ 2000 / 1400 / 10 Volt/step]
7
JamRecovery
[0 ~ 2000 / 1600 / 10 Volt/step]
8
OPC Lubrication Time [0 ~ 2000 / 1400 / 10 Volt/step] **
** NOTE: Requires Main Unit firmware version 2.28 and BICU firmware version
1.44A or later.
G071
5-22
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 01/2004
402*
403*
404*
500*
Mode No.
(Class 1, 2, and 3)
ClnBiasNN1
1
1C
2
2C-4C
3
HalfSpeed/1C
4
HalfSpeed/2C-4C
5
Ppattern
6
NoImageArea
7
JamRecovery
8
OPC Lubrication Time
ClnBiasNN2
1
1C
2
2C-4C
3
HalfSpeed/1C
4
HalfSpeed/2C-4C
5
Ppattern
6
NoImageArea
7
JamRecovery
8
OPC Lubrication Time
ClnBiasHH
1
1C
2
2C-4C
3
HalfSpeed/1C
4
HalfSpeed/2C-4C
5
Ppattern
6
NoImageArea
7
JamRecovery
8
OPC Lubrication Time
FusingBias (Discharge pin)
1
Nrml/1C/1st
2
3
4
5
6
7
8
SM
Nrml/1C/2nd
Nrml/FC/1st
Nrml/FC/2nd
Thk/1C/1st
Thk/1C/2nd
Thk/FC/1st
Thk/FC/2nd
Function / [ Setting ]
Adjusts the transfer belt cleaning bias voltage when
absolute humidity AH (g/m3) is in the following range:
8.0 < AH ≤ 14 (this is the ‘NN1’ humidity range) DFU
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1600 / 10 Volt/step]
[0 ~ 2000 / 1400 / 10 Volt/step]
[0 ~ 2000 / 1600 / 10 Volt/step]
[0 ~ 2000 / 1400 / 10 Volt/step] ** See page 5-22
Adjusts the transfer belt cleaning bias voltage when
absolute humidity AH (g/m3) is in the following range:
14 < AH ≤ 19 (this is the ‘NN2’ humidity range) DFU
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1600 / 10 Volt/step]
[0 ~ 2000 / 1400 / 10 Volt/step]
[0 ~ 2000 / 1600 / 10 Volt/step]
[0 ~ 2000 / 1400 / 10 Volt/step] ** See page 5-22
Adjusts the transfer belt cleaning bias voltage when
absolute humidity AH (g/m3) is in the following range:
19 < AH (this is the ‘HH’ humidity range) DFU
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1700 / 10 Volt/step]
[0 ~ 2000 / 1600 / 10 Volt/step]
[0 ~ 2000 / 1400 / 10 Volt/step]
[0 ~ 2000 / 1600 / 10 Volt/step]
[0 ~ 2000 / 1400 / 10 Volt/step] ** See page 5-22
Adjusts the discharge pin voltage (paper separation) and
fusing bias voltage. DFU
[4000 ~ 1000 / 3000 / 100 Volt/step]
• Same bias voltage is applied to the fusing unit and the
discharge pin.
[4000 ~ 1000 / 3000 / 100 Volt/step]
[4000 ~ 1000 / 2500 / 100 Volt/step]
[4000 ~ 1000 / 2500 / 100 Volt/step]
[4000 ~ 1000 / 3000 / 100 Volt/step]
[4000 ~ 1000 / 3000 / 100 Volt/step]
[4000 ~ 1000 / 2500 / 100 Volt/step]
[4000 ~ 1000 / 2500 / 100 Volt/step]
5-23
CÓPIA NÃO CONTROLADA
G071
Service
Tables
2
CÓPIA NÃO CONTROLADA
SP MODE TABLES
2
510*
801*
Rev. 01/2004
Mode No.
(Class 1, 2, and 3)
Fu_Bias_SW
1
Fu_Bias_SW
ChrgClnIntval
1
ChrgClnIntval
2
ChrgClnIntval - 2
Function / [ Setting ]
Switches the fusing and discharge pin bias control on or
off.
[0 ~ 1 / 1 / 1/step] DFU
• 0: Control off
• 1: Control on
Sets the charge corona unit cleaning interval.
[0 ~ 5000 / 600 / 100 counts/step]
Refer to section 6 for details.
Sets the charge corona unit cleaning interval.
The charge corona cleaning is carried out after 600
(SP2-801-1) development counts, at job end or after 700
(=the sum of the settings in SP2-801-1 and –2)
development counts (stops in the middle of the job)
[0 ~ 5000 / 100 / 100 counts/step]
802
803
901*
903
904
ChargerCln
1
Charger Cln
Charge Cleaning Off Time
1
Charge Cleaning Off
time
Requires MCU v2.26
and BICU v1.40
firmware.
EnvControl
1
EnvControl
PaperTrans_Low
1
LL1/Nrml
1CBiasAdj
1
[M]
2
3
4
G071
Executes a forced charge corona unit cleaning.
Set to 1 to start cleaning.
[0 ~ 1 / 0 / 1/step]
[C]
[Y]
[K]
A 60-second interval already exists for performing an
idle discharge after corona wire cleaning, this SP mode
allows the interval to be adjusted. The idle discharge is
to maintain an even charge wire surface, ensuring
proper charging. [0 ~ 200 / 60 / 10 seconds/step]
Switches environment control on or off.
[0 ~ 1 / 1 / 1/step] DFU
• 0: Control off (The paper transfer and cleaning bias
environments are set to NN1. The image transfer
bias environment is set to MM.)
• 1: Control on
Adjusts the paper transfer current applied when the
machine is at low temperature.
[0.0 ∼ 70.0 / 1.0 / 0.1 µA/step]
The specified value is subtracted from the value
specified by SP2-310 (PaperTrans_LL1) under the
following conditions:
• The machine is in the LL1 environment.
• 400 images or less are created after the machine
starts
Adjusts the development bias applied during the monocolor mode. DFU
[0 ∼ 100 / 50 / 1 V/step]
[0 ∼ 100 / 0 / 1 V/step]
[0 ∼ 100 / 0 / 1 V/step]
[0 ∼ 100 / 0 / 1 V/step]
5-24
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 01/2004
2
905
Mode No.
(Class 1, 2, and 3)
Paper Transfer Roller Type
1
Old/New Transfer
Roller Type
Function / [ Setting ]
This SP has add with firmware version V2.18 (1st
release) due to the shape modification to the paper
transfer roller to increase transferability.
When updating from V2.18 toV2.19 or later, please
check SP2-310-001 thru SP2-314-032 (paper transfer
currents) and SP2-903-01 (paper transfer Adjustment)
as the defaults for these values have been changed.
912
917
⇒
920
921
⇒
922
⇒
923
SM
Temp_HumDisp
1
Temp
2
Humidity_1
3
Humidity_2
4
EnvLevel
Test Pattern
1
Test Pattern
Displays the temperature measured by the temperature
sensor inside the machine.
[–127 ~ 127 / 0 / 1°C/step]
Displays the humidity measured by the humidity sensor
inside the machine. [0 ~ 255 / 0 / 1%/step]
Displays the absolute humidity calculated from the
temperature/humidity sensor readings.
[0 ~ 65535 / 0 / 0.1 g/m3/step]
Displays the current humidity level calculated from the
absolute humidity. * AH = absolute humidity
[0 ~ 1 / 0 / 1/step]
• LL1: 0 < AH ≤ 3.5
• LL2: 3.5 < AH ≤ 8.0
• NN1: 8.0 < AH ≤ 14
• NN2: 14 < AH ≤ 19
• HH: 19 < AH
Allows you to print out the test pattern.
[0 ~ 1 / 0 / 1/step]
• 1: Print out the test patterns listed in SP5-955 (Test
Pattern – Pattern).
To print the selected chart, change the setting from 0 to
1, then print out the demo sheet (user tool) or send a
print job from a PC.
ITB Cleaning Clutch OFF Time
1
Mode
[-500 ~ 500 / 0 / 10 /step]
ITB Cleaning Clutch OFF Mode
1
Mode
0: New PCU: ITB cleaning blade
1: Old PCU: No ITB cleaning blade (Default) : DFU
Development Clutch ON after Job End
1
Mode
Determines whether or not a small amount of toner is
applied to the OPC belt surface in order to ensure proper
belt cleaning.
0: OFF
1: ON (Default)
Lubricant after Toner End
1
Mode
Sets whether or not lubrication is applied at Toner End
recovery.
0: OFF
1: ON (Default)
5-25
CÓPIA NÃO CONTROLADA
G071
Service
Tables
0: New paper transfer roller type (Drum Type)
1: Old paper transfer roller type (straight type)
CÓPIA NÃO CONTROLADA
SP MODE TABLES
2
924
930*
938
Rev. 01/2004
Mode No.
(Class 1, 2, and 3)
ITB Cleaning Clutch Off/On
1
Time
2
Number
TrimAdjust
1
Front
2
Back
3
Lead
4
Trail
OPC Reverse Interval
1
OPC Reverse Interval
Function / [ Setting ]
100 ~ 500/ 300 / 10ms /step
0 ~ 5/ 0 / 1 /step
Adjusts the white margin on printouts.
[0 ~ 65535 / 0 / 1/step]
[0 ~ 65535 / 0 / 1/step]
[0 ~ 65535 / 20 / 1/step]
[0 ~ 65535 / 20 / /step]
[0 ~ 100 / 10 / 10 counts /step]
The Main motor rotates the OPC belt backwards for 500
ms at the end of every job, in order to remove foreign
particles between the OPC belt and OPC cleaning blade.
However, this does not need to be performed so often.
In addition, reducing the frequency of OPC belt reverse
rotation improves the cleaning blade performance.
This SP adjusts the counter for the OPC belt reverse
rotation, and is incremented as follows:
LT/A4 LEF or smaller: 1, larger than LT/A4 LEF: 2.
When this SP reaches its set maximum, reverse rotation
is performed for 500ms at job end.
NOTE: Requires main unit controller version 2.27, and
BICU firmware version 1.42 or later.
939
940
941
OPC_Lub_Int
1
OPC_Lub_Int
OPC_Lub_Mode
1
OPC_Lub_Mode
OPC_Lub_Time
1
job end
2
G071
Executes/does not execute OPC lubrication by
interrupting the job. DFU
[0 ~ 1 / 0 / 1/step]
• 0: Off
• 1: On
SP2-942-1 (OPC_Lub_Intrvl) specifies the lubrication
interval.
OPC_Lub_Int
Executes a forced OPC lubrication to reduce the friction
on the OPC belt.DFU
[0 ~ 1 / 0 / 1/step]
• The OPC belt and the lubricant brush operate for 2
minutes.
Determines how long the OPC belt is lubricated for after
the end of every job.
[6 ~ 30 / 14 / 1 s/step]
NOTE: Requires main unit controller version 2.28, and
BICU firmware version 1.44A or later.
Determines how long the OPC belt is lubricated at the
forced lubrication. (See NOTE for SP2-941-1)
[6 ~ 60 / 10 / 1 s/step]
5-26
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 01/2004
942
943
944
Mode No.
(Class 1, 2, and 3)
OPC_Lub_Intrvl
1
OPC_Lub_Intrvl
[10 ~ 200 / 50 / 10/step] DFU
When SP2-939 (OPC_Lub_Int) is set to on, the machine
lubricates the OPC belt and image transfer belt at the
interval (number of prints) set with this SP. Incoming
print jobs do not interrupt the lubrication.
Discharge Tsld (Discharge Threshold)
Adjusts the threshold of discharge. DFU
1
Discharge Tsld
[9.0 ~ 22.0 / 15.0 / 1.0 g/m3/step]
OPCLub:Lrg Area
1
Int
2
950
ImgAreaValue1
3
ImgAreaValue2
4
Sheets1
5
Sheets2
S_Reg._Adj.
1
M(2:P1b)
2
3
SM
Function / [ Setting ]
C(2:P1b)
Y(2:P1b)
Enables/disables OPC lubrication after a certain amount
of images are printed. The lubrication timing depends on
SP2-944-2 to -5.
When high coverage images are continuously printed,
cleaning of the OPC may not be enough. To correct this,
OPC lubrication is carried out during printing (lubrication
time: around 34 seconds).
• On
• Off
When "on" is set, OPC lubrication is executed under
either of the following conditions:
Condition 1. The number of printouts since the
previous lubrication reaches the value in SP2-944-4;
and the average pixel coverage of those printouts
exceeds the value in SP2-944-2.
Conditions 2. The number of printouts since the
previous lubrication reaches the value in SP2-944-5;
and the average pixel coverage of those printouts
exceeds the value in SP2-944-3.
Adjusts the average pixel.
[50 ~ 800 / 500 / 10 /step]
[50 ~ 800 / 350 / 10 /step]
[10 ~ 80 / 30 / 1 /step]
[10 ~ 80 / 60 / 1 /step]
Colour registration adjustment: adjusts the start timing of
imaging for each color. DFU
[–3 ~ 3 / –1 / 2 line/step]
• 2 lines = 0.047566 ms (about 85 µm)
• +: Delays the start timing.
• –: Advances the start timing.
• The start timing is adjusted only in plain paper mode,
and when one of the following conditions is satisfied:
1) Between the two images on the transfer belt (when
two images are developed on the OPC at the
same time (" 6.2))
2) B4 SEF or larger (multi-print job)
[–3 ~ 3 / 0 / 2 line/step]
[–3 ~ 3 / 0 / 2 line/step]
5-27
CÓPIA NÃO CONTROLADA
G071
Service
Tables
2
CÓPIA NÃO CONTROLADA
SP MODE TABLES
2
950
951
960 *
970
G071
Rev. 01/2004
Mode No.
(Class 1, 2, and 3)
4
K(2:P1b)
5
M(1:P1b)
6
C(1:P1b)
7
Y(1:P1b)
8
K(1:P1b)
9
M(P1a)
10 C(P1a)
11 Y(P1a)
12 K(P1a)
Image Position Adjustment
1
Mode
Tray_Heater
1
Tray_Heater
OilClearMode
1
Mode
2
Print_Int
3
Repetition_Num
4
Dup_Sheets
1
Mode
Function / [ Setting ]
[–3 ~ 3 / 0 / 2 line/step]
[–3 ~ 3 / –1 / 2 line/step]
[–3 ~ 3 / 0 / 2 line/step]
[–3 ~ 3 / 0 / 2 line/step]
[–3 ~ 3 / 0 / 2 line/step]
For use in Japan only.
[–3 ~ 3 / 0 / 2 line/step]
0: New PCU: ITB cleaning blade:
1: Old PCU: No ITB cleaning blade (Default): DFU
Optional tray heaters installed or not
[0 ~ 1 / 0 / 1/step]
0: No
1: Yes
Enables/disables the settings of SP2–970–2 through 4.
[0 ~ 1 / 1 / 1 /step]
• 0: Does not clear
• 1: Clears
Oil on duplex copies gets on the transfer belt, and this
can cause uneven image density. To remove this oil,
printing stops, the PCU turns, and the cleaning unit
removes the oil.
Enables/disables interruption of the oil removal process.
[0 ~ 1 / 0 / 1 /step]
• 0: Users cannot interrupt
• 1: Users can interrupt
If interruption is enabled, the user does not need to wait
until the oil removal process ends, but the output image
may be poor.
Specifies how many times the oil removal process is
repeated.
[1 ~ 20 / 5 / 1 /step]
The more times the oil removal is repeated, the better
the output images are; but the longer it takes
Specifies how often the oil removal process is done. The
unit is the number of duplex prints. The counter counts
down once every narrow (A4 SEF or less) duplex sheet,
and counts back up 1 for every other type of sheet.
[1 ~ 50 / 10 / 1 /step]
Sets whether or not lubrication is applied at Toner End
recovery.
0: OFF
1: ON (Default)
5-28
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
SP3-XXX: (Process)
001
003*
004*
005*
006*
SM
Mode No.
(Class 1, 2, and 3)
ProcessCtrl
1
ProcessCtrl
Lub_Interval
1
Lub_Interval
Does a forced process control, and displays the result as
one of the following codes.
[0 ~ 1 / 0 / 1/step]
• 0: Normal termination
• 103: Error (ID sensor inactive → Defective ID sensor,
Defective circuit, Defective BCU board)
• 104: Error (ID sensor unable to receive light →
Defective OPC belt, Dirty OPC belt, Defective ID
sensor, Defective circuit, Defective BCU board)
• 105: Error (ID sensor unable to receive reflection from
OPC → Same as “104”)
• 254: Execution impossible (Executed while not in the
ready status)
• 255: Execution aborted (due to an SC or a cover
opened)
Sets the process control interval.
[0 ~ 1000 / 200 / 10 sheet/step]
• 0: Disables automatic process control
EnvChange
1
Temp
2
Humidity
ProconPreRound
1
ProconPreRound
DensityAdjust
1
M/A AdjustLevel
2
Vh_ AdjustLevel
Function / [ Setting ]
Sets the temperature/humidity change that triggers
process control (process control is done if temperature
or humidity has changed by this amount since the
previous process control).
[0 ~ 255 / 15 / 1°C/step]
[0 ~ 65535 / 15.0 / 1.0 g/m3/step]
PCU and development unit idling is done before process
control. This value determines the amount of idling
rotation.
[1 ~ 5 / 1 / 1 turn/step]
• 1 turn: A3 length
Select the toner density compensation level for process
control.
[0 ~ 3 / 0 / 1/step]
• 0: None
• 1: Weak
• 2: Medium
• 3: Strong
The higher the value, the darker the prints will be.
5-29
CÓPIA NÃO CONTROLADA
G071
Service
Tables
3
CÓPIA NÃO CONTROLADA
SP MODE TABLES
3
⇒
913
⇒
920*
921
940
Rev. 01/2004
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
Doctor Roller Rotation Interval M & K
1
Interval M
Controls the interval for performing reverse rotation on
the M and K doctor rollers at job end, in order to ensure
toner clumps do not form.
[1 ~ 50 / 1 / 1 /step]
2
Interval K
[1 ~ 50 / 1 / 1 /step]
Lubrication Cleaning Time
1
1C
Sets the OPC belt lubrication period. DFU
[0 ~ 100 / 50 / 1%/step]
• When 100 is specified, the OPC belt cleaning clutch is
always on whenever the OPC is turning, so the OPC
gets lubricated. When 50 is specified, the clutch is
only on half the time that the motor is on.
NOTE: Requires main unit controller version 2.27, and
BICU firmware version 1.42 or later.
2
2C/3C/4C
[0 ~ 100 / 100 / 1%/step]
Lubricant Clutch OFF
1
1C
[0 ~ 11 / 6 / 1s /step]
Allows the image transfer belt cleaning clutch off timing
2
2C/3C/4C
to be adjusted. The setting determines the number of
seconds after image transfer belt cleaning roller
charging that the clutch is turned off. With previous
versions, the clutch is always running while the
development roller motor rotates.
NOTE: Requires main unit controller version 2.27, and
BICU firmware version 1.42 or later.
JobEnd_Int
1
JobEnd_Int
The OPC belt is lubricated after the end of every job.
This SP determines whether the lubrication is interrupted
when a job arrives at the printer.
[0 ~ 1 / 0 / 1/step]
• 0: Interrupted
• 1: Not interrupted
941
OPC_Ide_PwrOn
1
Idling_Time
2
G071
PrintingReady
The image transfer belt tends to curl after a long period
without rotation.
To correct this, image transfer belt idling is done if the
fusing temperature is not high enough to print just after
the main switch is turned on.
This SP determines how long the idling rotation is done.
[3 ~ 5 / 3 / 1 minute/step]
Select when the machine can accept a print job after the
idling starts.
• 0: Immediately
• 1: After idling has been done for 1 minute
• 2: After idling finishes.
[0 ~ 2 / 0 / 1/step]
5-30
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
942
Mode No.
(Class 1, 2, and 3)
OPC_Ide_E_Svr
1
Idling_Time
2
970
971
980
SM
PrintingReady
ImgAreaRate
1
M
2
C
3
Y
4
Bk
AutoTnrConsume
1
AutoTnrConsume
EmptyRev(Bk)
1
EmptyRev(Bk)
Function / [ Setting ]
The image transfer belt has curl tendency after long
period without rotation.
The image transfer belt tends to curl after a long period
without rotation.
To correct this, image transfer belt idling is done if the
fusing temperature is not high enough to print when
returning from energy saver mode.
This SP determines how long the idling rotation is done.
[3 ~ 5 / 3 / 1 minute/step]
Select when the machine can accept a print job after the
idling starts.
• 0: Immediately
• 1: After idling has been done for 1 minute
• 2: After idling finishes.
[0 ~ 2 / 0 / 1/step]
Specifies the minimum image area (expressed as a
percentage of an A4 page) required to maintain optimum
development unit condition ( Toner Revitalization:
SP3–971 [AutoTnrConsume]).
[0 ~ 10.0 / 2.0 / 0.1 %/step]
After 20 sheets over a number of small jobs (or after 50
sheets in one job), if the developed area is less than the
value of this SP mode, toner is transferred to the image
transfer belt and cleaned off. This is performed during
the doctor roller reverse rotation.
[0.0 ~ 10.0 / 2.0 / 0.1 %/step]
[0.0 ~ 10.0 / 2.0 / 0.1 %/step]
[0.0 ~ 10.0 / 3.0 / 0.1 %/step]
Enables/disables the toner revitalization.
[0 or 2 / 2 / 1 /step]
• 0: Disables
• 2: Enables
Continuous printing with a relatively low coverage ratio
(CMYK less than 5% each) tends to reduce the charge
potential of the toner, because the toner remains in the
hopper for a long time. This can lead to spots on the
copy. Toner revitalization removes this defective toner
periodically.
Activates/deactivates 1-color idling after paper transfer.
[0 ~ 1 / 0 / 1/step]
• 0: Deactivates
• 1: Activates
Set this to 1 if the user complains about diagonal lines in
solid areas of prints that only use one toner color (M, C,
or Y). It is especially noticeable in black areas.
5-31
CÓPIA NÃO CONTROLADA
G071
Service
Tables
3
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
SP5-XXX: (Mode)
5
009*
024
045*
046*
101*
Mode No.
(Class 1, 2, and 3)
Language
1
mm/inch Display
1
mm/inch Display
Counter Method
1
Counter Method
RomUpdateDisp
1
ROM Update
Energy Saver
3
Level 1
4
G071
Level 2
Function / [ Setting ]
Selects the language for the operation panel.
After changing the setting, turn the main switch off and
on for initialization.
[2 ~ 16 / 2 / 1 /step]
• 2: British
• 3: American
• 4: French
• 5: German
• 6: Italian
• 7: Spanish
• 8: Dutch
• 9: Norwegian
• 10: Danish
• 11: Swedish
• 12: Polish
• 13: Portuguese
• 14: Hungarian
• 15: Czech
• 16: Finnish
Changes the unit on the display.
[0 ~ 1 / 0 / 1/step]
• 0: mm
• 1: inch
Switches the counter display.
The setting can only be changed once.
[0 ~ 1 / 0 / 1/step]
• 0: Developments
• 1: Prints
Enables or disables the ROM Update utility. When
enabled, this utility will be displayed in the user program
mode.
[0 ~ 1 / 1 / 1/step]
• 0: Enabled
• 1: Disabled
Sets the energy saver timers.
[0 ~ 60 / 0 / 10 s/step]
• To enable Energy Saver, use the user program mode.
When Energy Saver Level 1 is enabled, the value is
initialized to 30 seconds.
• 0: Energy saver level 1 is disabled
[0 ~ 3600 / 1800 / 60 s/step]
• To enable Energy Saver, use the user program mode.
When Energy Saver Level 2 is enabled, the value is
initialized to 1,800 seconds.
• 0: Energy saver level 2 is disabled
5-32
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
104*
305*
401*
801
803
804
810
SM
Mode No.
(Class 1, 2, and 3)
Double Count
1
Double Count
ES Level 2 set
1
ES Level 2 set
Function / [ Setting ]
The counters count double for A3/11" x 17".
[0 ~ 1 / 0 / 1/step]
• 0: Normal count
• 1: Double count
Activates energy saver level 2.
[0 ~ 1 / 0 / 1/step]
• 0: Enables
• 1: Disables
UlimitAutoSet
44 ULimitAutoSet
Activates the auto user code registration function (prints
are counted and logged for each user code and the
counts can be viewed with SmartNetMonitor).
[0 ~ 1 / 1 / 1/step]0: Inactivated
• 1: Activated
Memory Clear
1
All
2
ENG_All
3
SCS (System Control
Service)
4
IMH (Image Memory
Handler)
5
MCS (Memory Control
Service)
8
PRT
11
NCS
Clears the settings from the NVRAM and initializes the
settings.
• Enter key: Clears
• Escape key: Does not clear
Clears the engine settings.
• Enter key: Clears
• Escape key: Does not clear
Clears the system settings.
• Enter key: Clears
• Escape key: Does not clear
Clears IMH data. DFU
• Enter key: Clears
• Escape key: Does not clear
Clears MCS data. DFU
• Enter key: Clears
• Escape key: Does not clear
MCS is for network settings.
Clears the user tool settings.
• Enter key: Clears
• Escape key: Does not clear
Clears the network settings.
• Enter key: Clears
• Escape key: Does not clear
InputCheck (See section 5.3.2.)
OutputCheck (See section 5.3.3.)
SC_Reset
1
SC_Reset
Resets a fusing-related SC.
[0 ~ 1 / 0 / 1/step]
Resets a type A service call condition.
NOTE: Turn the main switch off and on after using this
SP.
5-33
CÓPIA NÃO CONTROLADA
G071
Service
Tables
5
CÓPIA NÃO CONTROLADA
SP MODE TABLES
5
811
812*
813*
814*
816*
828
832
G071
Rev. 04/2003
Mode No.
(Class 1, 2, and 3)
MachineSerial
2
Display
FAX TEL No.
2
FAX TEL No.
HV_SC_Sens
1
HV_SC_Sens
Jam_OFF/ON
1
Jam_OFF/ON
RMS Setting
1
RMS Setting
Network
66 HD job Clear
67
JobSpool(LPR)
68
JopSpool(IPP)
HDD Init
1
HDD Init.
Function / [ Setting ]
Displays the machine serial number.
[0 ~ 1 / 0 / 1/step]
Sets the fax or telephone number for a service
representative by using the enter key and the down
arrow key.
[0 ~ 0 / 0 / 0/step]
• Both numbers and alphabetic characters can be input.
Activates/deactivates detection of SC conditions for the
high voltage power supplies.
[0 ~ 1 / 0 / 1/step]
• 0: Activated
• 1: Deactivated
• The following SCs are affected: SC300, 301, 302,
350, 351, 400, 410, 411, 412, 413, 420, 421, 430
Activates/deactivates jam detection.
[0 ~ 1 / 0 / 1/step]
• 0: Jam sensor activated
• 1: Jam sensor deactivated
Enables/disables the RMS function. DFU
[0 ~ 1 / 0 / 1/step]
• 0: Disable
• 1: Enable
Clears/prints the jobs spooled on the HDD (before the
main power was turned off) after initialization.
[0 ∼ 1 / 0 / 1 /step]
• 0: Clears
• 1: Prints
Spools/does not spool jobs.
[0 ∼ 1 / 0 / 1 /step]
• 0: Does not spool
• 1: Spools
Spools/does not spool jobs.
[0 ∼ 1 / 0 / 1 /step]
• 0: Does not spool
• 1: Spools
Initializes the hard disk.
[0 ~ 0 / 0 / 0 /step]
Use this SP mode only for hard disk error recovery.
5-34
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
833*
839
840
SM
Mode No.
(Class 1, 2, and 3)
JobLog ON/OFF
7
JobLog ON/OFF
IEEE1394
4
Device Name
7
Cycle Master
8
BCR mode
9
IRM 1394a Check
10
Unique ID
11
Logout
12
Login
13
Login MAX
IEEE 802.11b
4
Current SSID
6
Channel Max
7
Channel Min
11
WEP key number
Function / [ Setting ]
Saves the results of jobs in the job log.
[0 ~ 1 / 0 / 1 /step]
• If this mode is enabled, the result data is written on
the HDD. If no HDD is installed, this feature is
disabled even if this SP is set to “enabled”.
• 0: Disabled
• 1: Enabled
Displays the host name.
Activates/deactivates the cycle master function.
[0 ~ 1 / 1 / 1 /step]
• 0: Deactivates
• 1: Activates
Specifies the setting of the broadcast channel register
(BCR).
[0 ~ 3 / 3 / 1 /step]
• 0: Does not operate until IRM writes data
• 1: Wait awhile; copies the BCR of IRM if IRM does not
write data
• 2: (Reserved)
• 3: Always validates the BCR
Executes/does not execute the 1394a check of IRM (1
bit).
[0 ~ 1 / 0 / 1 /step]
• 0: Does not execute
• 1: Executes
Shows/does not show node unique IDs.
[0 ~ 1 / 1 / 1 /step]
• 0: Does not show
• 1: Shows
Specifies how the initiators are handled.
[0 ~ 1 / 1 / 1 /step]
• 0: Rejects the initiator if it tries to log in once again
after having logged off
• 1: Rejects the initiator if it tries to log on once again
after having logged off; then forcefully makes the
initiator log in
Validates/invalidates exclusive logon processing.
[0 ~ 1 / 0 / 1 /step]
• 0: Invalidates exclusive logon processing
• 1: Validates exclusive logon processing
Specifies the maximum number of initiators that are able
to log on.
[0 ~ 63 / 8 / 1 /step]
Displays the current SSID.
Specifies the maximum number of channels.
[0 ~ 14 / 0 / 1 /step]
Specifies the minimum number of channels.
[0 ~ 14 / 0 / 1 /step]
Displays the WEP key number.
5-35
CÓPIA NÃO CONTROLADA
G071
Service
Tables
5
CÓPIA NÃO CONTROLADA
SP MODE TABLES
⇒
Mode No.
(Class 1, 2, and 3)
5
844
USB
1
TransferRate
2
Vendor ID
3
Product ID
4
851
907
930*
931
G071
Rev. 04/2003
DevReleaseNum
(Device Release
Number)
Bluetooth
1
Bluetooth
Plug/Play
1
Plug/Play
Meter_Charge
1
Meter_Charge
PM_Display
1
Charger
2
PCU
3
Bank_Feed
Function / [ Setting ]
Specifies the transfer rate.
• HS/FS Auto
• FS Fixation
Specifies the vendor ID.
[0000 ~ FFFF / 05CA / 1 /step]
Specifies the vendor ID.
[0000 ~ FFFF / 0403 / 1 /step]
Specifies the device release number.
[0 ~ 9999 / 100 / 1 /step]
Selects the Bluetooth mode. DFU
• Public
• Private
Specifies the Plug and Play setting.
[0 ~ 6 / 0 / 1 /step]
• 0: Ricoh Asia & EU
• 1: Ricoh US
• 2: SAVIN
• 3: GES
• 4: NRG
• 5: Infotec
• 6: LANIER
Activates the meter charge function.
[0 ~ 1 / 0 / 1 /step]
• 0: Off
• 1: On
Specifies whether the PM warning for the charge corona
unit is displayed when the replacement time arrives.
• 1: Displayed
• 0: Not displayed
Specifies whether the PM warning for the PCU is
displayed when the replacement time arrives.
• 1: Displayed
• 0: Not displayed
Specifies whether the PM warning for the feed rollers in
the optional paper feed unit is displayed when the
replacement time arrives.
• 1: Displayed
• 0: Not displayed
5-36
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
955*
Mode No.
(Class 1, 2, and 3)
Test Pattern
1
Pattern
2
SM
Density
Function / [ Setting ]
Selects the test pattern. ⇒ Enable with SP2-917 (Test
Pattern), then send a job from a PC or print an SMC list.
[0 ~ 255 / 0 / 1 /step]
• 0: Normal operation
• 1: Vertical 1 dot & 1 line
• 2: Horizontal 1 dot & 1 line
• 3: Vertical 2 dots & 1 line
• 4: Horizontal 2 dots & 1 line
• 5: Grid – 1 dot & 1 line
• 6: Grid – 1 dot & dual lines
• 7: Independent dot pattern
• 8: 2 independent dots pattern
• 9: Black
• 10: Belt pattern
• 11: Trimmed area
• 12: 2 dots & 1 trimmed area
• 13: Slant grid
• 14: 2 dots & a slant grid
• 15: Horizontal (dots & a stitch pattern)
• 16: Check Flag
• 19: 4 independent dots
• 20: Horizontal 1 dot & a line (LD 1/2 reversals)
• 21: Grid – 1 dot & a line (LD 1/2 reversals)
• 22: Grid – 1 dot & dual lines (LD 1/2 reversals)
• 23: Independent 1 dot pattern (LD 1/2 reversals)
• 24: 3 line gray scale
• 25: Horizontal gray scale
• 26: Vertical gray scale
• 29: Horizontal gray scale extended
• 30: Vertical gray scale extended
• 31: Horizontal gray scale 600 dpi
• 32: Vertical gray scale 600 dpi
• 35: Horizontal gray scale with white spots
• 36: Vertical gray scale with white spots
• 38: Horizontal gray scale extended with white spots
• 39: Vertical gray scale extended with white spots
• 40: Horizontal gray scale 600 dpi with white spots
• 41: Vertical gray scale 601 dpi with white spots
• 43: White - for process evaluation
• 50: Vertical stitch & dot pattern
• 51: 2 beam density pattern
• 52: Trimmed area & cross pattern
• 53: Grid – 1 dot & 1 line (2)
• 54: Grid – 1 dot & dual lines (2)
• 55: Independent 2 dot pattern – 40 mm sub scan
• 56: Independent 2 dot pattern – 102.5 mm sub scan
• 57: Process control pattern
Reset to 0 after finishing the tests.
Adjusts the test pattern density
[0 ~ 255 / 255 / 1 /step]
5-37
CÓPIA NÃO CONTROLADA
G071
Service
Tables
5
CÓPIA NÃO CONTROLADA
SP MODE TABLES
5
970
990*
998
G071
Rev. 04/2003
Mode No.
(Class 1, 2, and 3)
DebugSerial
1
DebugSerial
SP print mode
1
SP all print
2
All
4
Loging
6
Non-Default
7
NIB Summry
ColorAdjExe
1
ColorAdjExe
Function / [ Setting ]
[0 ~ 0xff / 0x00 / 0 /step] DFU
Prints SP setting data.
[0 ~ 255 / 0 / 0 /step]
• SP all print: All items printed out with SPs 5-990-2, -4,
-6, and -7.
• All: All SP mode settings
• Non-Default: SP settings that have been changed
from the defaults
Executes charge corona wire cleaning and forced
process control.
[0 ~ 1 / 0 / 1 /step]
5-38
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
SP7-XXX: (Data Log)
003*
007*
101*
106*
Mode No.
(Class 1, 2, and 3)
M/C Counter
1
P: Total
7
8
10
P: B&W
P: Full Color
D: Color
11
D: B&W
20
P: Full color
21
P: B&W/Single
22
P: Single
23
P: B&W
25
P: Full Color
28
P: Color
(except for B&W)
29
P: B&W
30
P: Color Total
Other Counter
1
Duplex
2
A3/DLT/Over420
3
Staple
Size Counter
4
A3
5
A4
6
A5
13 B4
14 B5
32 11" x 17"
36 81/2" x 14"
38 81/2" x 11"
44 51/2" x 81/2"
128 Other
WasteTnrFull
1
OPC
2
SM
Belt
Function / [ Setting ]
Displays the values of the color counters.
[–3000 ∼ 9999999 / 0 / 1/step]
[0 ∼ 9999999 / 0 / 1/step]
[0 ∼ 9999999 / 0 / 1/step]
[–3000 ∼ 9999999 / 0 / 1/step]
This SP mode is development counter for meter charge
mode.
[–2000 ∼ 9999999 / 0 / 1/step]
This SP mode is development counter for meter charge
mode.
[–1000 ∼ 9999999 / 0 / 1/step]
This SP mode is used for the Japanese market only.
[–2000 ∼ 9999999 / 0 / 1/step]
This SP mode is used for the Japanese market only.
[–2000 ∼ 9999999 / 0 / 1/step]
This SP mode is used for the Japanese market only.
[–2000 ∼ 9999999 / 0 / 1/step]
This SP mode is used for the Japanese market only.
[–1000 ∼ 9999999 / 0 / 1/step]
This SP mode is used for the Japanese market only.
[–1000 ∼ 9999999 / 0 / 1/step]
This SP mode is print counters for meter charge mode.
This SP mode is used in all markets.
[–2000 ∼ 9999999 / 0 / 1/step]
This SP mode is print counters for meter charge mode.
This SP mode is used in all markets.
[–1000 ∼ 9999999 / 0 / 1/step]
This SP mode is print counters for meter charge mode.
This SP mode is used in all markets.
Displays counter values.
[0 ~ 9999999 / 0 / 0 sheet/step]
Displays the counter values for each paper size.
[0 ~ 9999999 / 0 / 0 sheet/step]
Displays the waste toner bottle counter.
[0 ~ 65535 / 0 / 1 /step]
[0 ~ 65535 / 0 / 1 /step]
5-39
CÓPIA NÃO CONTROLADA
G071
Service
Tables
7
CÓPIA NÃO CONTROLADA
SP MODE TABLES
7
107*
204*
502*
504*
G071
Rev. 04/2003
Mode No.
(Class 1, 2, and 3)
OilCounter
1
EndCounter
2
NearEndCounter
Feed Counter
1
Tray1
2
Tray2
3
Tray3
5
By-pass
6
Duplex
Total Jam
1
Total Jam
Jam Location
3
Tray1:NonFeed
4
Tray2:NonFeed
5
Tray3:NonFeed
6
Bypass:NonFeed
8
VerticalTrans1
9
VerticalTrans3
12 Regist.1
13 Regist.3
14 Fusing_Unit1
16 Exit1
17 Relay1
19 EntDuplex1
20 EntDuplex:Rev1
23 ExitDuplex1
40 Ent.Fin.
41 Exit_Fin.
42 Base_Fin.
52 Tray2: OFF
53 Tray3: OFF
58 VerticalTrans1
59 VerticalTrans2
60 VerticalTrans3
63 Regist.2
64 Regist.4
66 Exit2
67 Relay2
69 EntDuplex2
70 EntDuplex:Rev2
73 ExitDuplex2
100 Finisher
entrance/Upper Mail
box
101 Finisher Exit/Lower
Mail box
102 Finisher Print removed
103 Finisher Base sensor
104 Finisher Staple Error
Function / [ Setting ]
Displays the oil supply unit counter.
[0 ~ 65535 / 0 / 1 /step]
Displays the number of sheets fed from each paper feed
station.
[0 ~ 9999999 / 0 / 0 sheet/step]
Displays the total number of jams detected.
[0 ~ 9999 / 0 / 0 /step]
Displays the number of jams according to the location.
where they were detected.
[0 ~ 9999 / 0 / 0 /step]
5-40
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
504*
506*
508*
508*
509*
510*
SM
Mode No.
(Class 1, 2, and 3)
105 Finisher Tray Shift
Error
106 Finisher Tray Lift Error
133 Finisher Exit: off
Jam Paper Size
4
A3
5
A4
13 B4
14 B5
32 11" x 17"
36 81/2" x 14"
38 81/2" x 11"
44 51/2" x 81/2"
128 Other
Replace_Cnter
1
PCU
2
Development: M
3
Development: C
4
Development: Y
5
Development: Bk
6
FusingUnit
7
Charger
8
Oil
9
WesteTnr: OPC
10 WesteTnr: Belt
11 Tonner: M
12 Tonner: C
13 Tonner: Y
14 Tonner: Bk
15 Bank1_Feed
16 Bank2_Feed
Proc_Cont_Cnter
1
Proc_Cont_Cnter
Chgr_Cln_Cntr
1
Chgr_Cln_Cntr
Function / [ Setting ]
Displays the number of jams according to the location.
where they were detected.
[0 ~ 9999 / 0 / 0 /step]
Displays the number of jams according to paper size.
[0 ~ 9999 / 0 / 1 /step]
Displays how many times the parts/consumables have
been replaced.
[0 ~ 255 / 0 / 1 /step]
Displays how many times the parts/consumables have
been replaced.
[0 ~ 255 / 0 / 1 /step]
Displays the process control counter.
[0 ~ 9999999 / 0 / 1 /step]
Displays the charge corona unit cleaning counter.
[0 ~ 9999999 / 0 / 1 /step]
5-41
CÓPIA NÃO CONTROLADA
G071
Service
Tables
7
CÓPIA NÃO CONTROLADA
SP MODE TABLES
7
603*
803*
804
G071
Rev. 04/2003
Mode No.
(Class 1, 2, and 3)
Proc_ErrorLog
1
Log 1
2
Log 2
3
Log 3
PM_Counter
1
PCU
2
Development: M
3
Development: C
4
Development: Y
5
Development: Bk
6
FusingUnit
7
Charger
8
Bank1_Feed
9
Bank2_Feed
PM_Clear
6
FusingUnit
7
Charger
8
Bank1_Feed
9
Bank2_Feed
100 AllReset
Function / [ Setting ]
Displays the process control error log.
[0 ~ 9999999 / 0 / 1 /step]
• 103: ID sensor unable to receive light
Reasons: ID sensor failure or incorrect
installation, BCU failure
• 104: ID sensor unable to receive reflection
Reasons: As for 103, plus: Uneven OPC belt
surface, foreign material on OPC belt
• 105: ID sensor unable to receive OPC reflection
Reasons: As for 103, plus: Uneven OPC belt
surface, foreign material on OPC belt
• 110: ID sensor defective imaging – Cyan
Reasons: Abnormal development bias, dirty bias
terminal, development unit incorrectly installed,
BCU failure
• 111: ID sensor defective imaging – Magenta
Reasons: As for 110
• 113: ID sensor defective imaging – Cyan
Reasons: As for 110, plus: Laser writing failure,
abnormal charge, loss of synchronization
• 114: ID sensor defective imaging – Magenta
Reasons: As for 110, plus: Laser writing failure,
abnormal charge, loss of synchronization
• 115: ID sensor defective imaging – Yellow
Reasons: As for 110, plus: Laser writing failure,
abnormal charge, loss of synchronization
• 116: ID sensor defective imaging – Black
Reasons: As for 110
• 118: Black not detected
Reasons: As for 110
• 123: ID sensor defective imaging – Black
Reasons: As for 110, plus: Laser writing failure,
abnormal charge, loss of synchronization
Displays the number of sheets printed for each current
unit.
[0 ~ 9999999 / 0 / 1 sheet/step]
• For clearing the counters, see SP7-804.
Clears the PM counters.
[0 ~ 1 / 0 / 1 /step]
• For displaying the counter, see SP7-803.
5-42
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
807
808
816
819
825
832*
833
834
SM
Mode No.
(Class 1, 2, and 3)
SC/Jam Clear
1
SC/Jam Clear
Counter Clear
1
Counter Clear
Tray Clear
1
Tray1
2
Tray2
3
Tray3
5
BypassTray
6
Duplex
OilCntRst
1
OilCntRst
Counter Reset
1
Counter Reset
Diag. Result
1
Diag. Result
Covrage
1
Last:M
2
Last:C
3
Last:Y
4
Last:Bk
5
Average: M
6
Average: C
7
Average: Y
8
Average: Bk
TnrConsume
1
M
2
C
3
Y
4
Bk
Function / [ Setting ]
Clears the counters related to SC codes and paper
jams.
[0 ~ 1 / 0 / 0 /step]
Clears all counters except for SP7-003 and –007.
[0 ~ 1 / 0 / 0 /step]
Clears the tray counters (SP7-204).
[0 ~ 1 / 0 / 0 /step]
Resets the oil counter values to “0.”
[0 ~ 1 / 0 / 0 /step]
• 0: Does not clear
• 1: Clears
Resets the total counter values to “0.”
[0 ~ 0 / 0 / 0 /step]
Displays the result of the diagnostics. Refer to section
4.2 for the error codes.
[0 ~ 0 / 0 / 0 /step]
Displays coverage ratios.
[0.00 ~ 100.0 / 0.00 / 0.01 %step]
This SP mode displays the “coverage ratio” of the
output, i.e. the ratio of the total pixel area of the
image data to the total printable area on the paper.
Service
Tables
7
Do not use this counter for billing purposes. This is
because this value is not directly proportional to the
amount of toner consumed, although of course
it is one factor that affects this amount. The other major
factors involved include: the type, total image
area and image density of the original, toner
concentration and developer potential.
Last: This is the coverage for the previous sheet.
Average: This is the average coverage for each sheet.
Displays the coverage ratios, including toner
revitalization mode.
[0 ~ 9999999 / 0 / 1 /step]
This displays the average coverage ratio, including toner
consumed during printing and toner consumed during
toner revitalization mode (SP3-971).
Do not use this counter for billing purposes
5-43
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SP MODE TABLES
7
835
836
850
901
906*
910
G071
Rev. 04/2003
Mode No.
(Class 1, 2, and 3)
HighDutyCnt
1
M
2
C
3
Y
4
Bk
Total Memory
1
Total Memory
P/J
1
P/J(1)
2
P/J(2)
3
P/J(3)
4
P/J(4)
5
P/J(5)
6
P/J(6–10)
7
P/J(11–20)
8
P/J(21–)
Assert Info (Assert Information)
1
File Name
2
# of Lines
3
Location
PMCounter-PREV
1
PCU
2
Development: M
3
Development: C
4
Development: Y
5
Development: Bk
6
FusingUnit
7
Charger
8
Oil
9
WasteTnr: OPC
10 WasteTnr: Belt
11 Toner: M
12 Toner: C
13 Toner: Y
14 Toner: Bk
15 Bank1_Feed
16 Bank2_Feed
17 Development: M
18 Development: C
19 Development: Y
20 Development: Bk
21 PCU
22 FusingUnit
Firmware PN
1
System
2
Engine
7
Finisher
9
Bank1
11 Mail Box
Function / [ Setting ]
Used for the toner revitalization process (SP3-971).
Counts the number of developments made during the
past 12 hours.
Displays the memory capacity in the controller system.
Print per job counters are displayed.
Records the location where the last problem (SC990)
was detected in the program. The data stored in this SP
is used for problem analysis.
[0 ~ 0 / 0 / 0 /step]
Displays the counters for the previous units.
[0 ~ 9999999 / 0 / 1 /step]
Displays the part numbers.
[0 ~ 0 / 0 / 0 /step]
5-44
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
910
911*
920
SM
Mode No.
(Class 1, 2, and 3)
13 Duplex
18 NIB
19 Bank2
150 RPCS
151 PS
152 RPDL
153 R98
154 R16
155 RPGL
156 R55
157 RTIFF
158 PCL
159 PCLXL
160 MSIS
161 MSIS(OPTION)
200 Factory
204 Printer
209 Test
210 MIB
Firmware Version
1
Controller
2
Engine
7
Finisher
9
Bank1
11 Mail Box
13 Duplex
18 NIB
19 Bank2
150 RPCS
151 PS
152 RPDL
153 R98
154 R16
155 RPGL
156 R55
157 RTIFF
158 PCL
159 PCLXL
160 MSIS
161 MSIS(OPTION)
200 Factory
204 Printer
209 Test
210 MIB
PM Interval
1
Fusing Unit
3
Charger
4
PCU
5
Development (K)
6
Development (MCY)
Function / [ Setting ]
Displays the part numbers.
[0 ~ 0 / 0 / 0 /step]
Displays the firmware versions.
[0 ~ 0 / 0 / 0 /step]
Service
Tables
7
Adjusts the PM interval for each unit.
[60 ~ 120 / 120 / 5/step]
5-45
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SP MODE TABLES
7
930
G071
Rev. 04/2003
Mode No.
(Class 1, 2, and 3)
PM counter correction
1
Development:M
2
Development:C
3
Development:Y
4
Development:Bk
5
PCU
Function / [ Setting ]
A unit can be replaced before its PM counter reaches
the predicted value ( 2.2). In this case the PM counter
is automatically set to "0." When you want the PM
counter to take over the previous value, the counter
value of the old unit can be input. After inputting the
value of this SP mode, turn the main switch off and on.
5-46
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
Input Check Table
The SP numbers do not appear on the screen. Just scroll through the menu with
the up/down arrow keys until the required item appears on the display.
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
27
28
31
32
33
34
35
36
37
38
39
41
SM
Reading
Description
Tray1
Tray1PaperEnd
Tray1NearEnd
Tray1PaperSize
RegistSensor
V Trans Sensor
ExitSensor
ExitFull
ExitCover
IntChngSensor
By-passPaper
By-passSet
FusingUSet
OilEnd
TonerEnd: M
TonerEnd: C
TonerEnd: Y
TonerEnd: K
TonerCart. M
TonerCart. C
TonerCart. Y
TonerCart. K
WasteToner OPC
W.T.Bottle OPC
BeltMark
PCUNew
WasteToner Blt
W.T.Bottle Blt
LD5VCover
LeftCover
RightCover
FrontCover
Cover 24V
I’changeUnit
Tray set (standard tray)
Paper end sensor
(standard tray)
Paper near-end sensor
(standard tray)
Paper size sensor
(standard tray)
Registration sensor
Paper feed sensor
Exit sensor
Paper overflow sensor
Exit cover switch
Interchange unit exit
sensor
By-pass paper end sensor
By-pass tray set
Fusing unit set
Oil supply unit empty
Toner end sensor: M
Toner end sensor: C
Toner end sensor: Y
Toner end sensor: K
Toner cartridge memory
chip: M
Toner cartridge memory
chip: C
Toner cartridge memory
chip: Y
Toner cartridge memory
chip: K
OPC belt waste toner
sensor
OPC belt waste toner
bottle switch
Belt mark sensor
New PCU sensor
Transfer belt waste toner
sensor
Transfer belt waste toner
bottle switch
Interlock switch
“Close Left Cover” status
Right cover
Front cover
Interlock switch (24V)
Interchange unit
0
Set
1
Not set
End
Not end
Not near end
Near end
(See table 1.)
Detected
Detected
Detected
Full
Closed
Not detected
Not detected
Not detected
Not full
Open
Detected
Not detected
Detected
Not set
Set
End
Not end
Not end
Not end
Not end
Not detected
Set
Not set
Not end
End
End
End
End
Not set
Set
Not set
Set
Not set
Set
Not set
Set
Full
Not full
Set
Not set
Not detected
Not new
Detected
New
Full
Not full
Set
Not set
Closed
Closed
Closed
Closed
Closed
Set
Open
Open
Open
Open
Open
Not set
5-47
CÓPIA NÃO CONTROLADA
Service
Tables
SP5-803
-XXX
1
G071
CÓPIA NÃO CONTROLADA
SP MODE TABLES
SP5-803
-XXX
42
43
44
45
46
55
56
57
58
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
80
81
84
85
86
87
88
89
90
91
92
100
101
G071
Rev. 04/2003
Description
DevMotorLock
OpcMotorLock
PfdMotorLock
PolyMotorLock
FusingSensor
DplxConnect
Bank1Connect
Bank2Connect
ExitOptConnect
Fin.EntSensor
Fin.ExitSensor
Fin.HPSensor
Fin.TopCover
Fin.PaperHgt.
Fin.Upper
Fin.NearFull
Fin.StplCover
Fin.StplHP
Fin.StplEmpty
Fin.StplCtrg
Fin.StplLock
Fin.BaseSensor
Fin.BaseCover
Fin.PaperPress
4binFeedSens1
4binFeedSens2
4binFullSens1
4binFullSens2
4binFullSens3
4binFullSens4
4binPaperSens1
4binPaperSens2
4binPaperSens3
4binPaperSens4
4binDoorSens
BankFeedSens1
BankFeedSens2
Development motor lock
Main motor lock
Paper feed motor lock
Polygon motor lock
Fusing exit
Duplex unit
1st optional paper tray
2nd optional paper tray
Exit Option Connection
Finisher: Entrance sensor
Finisher: Exit sensor
Finisher: Jogger HP
sensor
Finisher: Top cover
sensor
Finisher: Stack height
sensor
Finisher: Tray upper limit
sensor
Finisher: Stack near-limit
sensor
Finisher: Stapler cover
Finisher: Stapler HP
sensor
Finisher: Staple end
Finisher: Staple cartridge
Finisher: Stapler unit lock
Finisher: Base sensor
Finisher: Right cover
switch
Finisher: Lever sensor
Mailbox: Lower vertical
transport sensor
Mailbox: Upper vertical
transport sensor
Mailbox: Tray 1 overflow
Mailbox: Tray 2 overflow
Mailbox: Tray 3 overflow
Mailbox: Tray 4 overflow
Mailbox: Tray 1 paper
Mailbox: Tray 2 paper
Mailbox: Tray 3 paper
Mailbox: Tray 4 paper
Mailbox: Door safety sw.
1st optional tray: Relay
sensor
2nd optional tray: Relay
sensor
Reading
0
1
Locked
Not locked
Locked
Not locked
Locked
Not locked
Locked
Not locked
Detected
Not detected
Not connected
Connected
Not connected
Connected
Not connected
Connected
Not connected
Connected
Not detected
Detected
Not detected
Detected
Not positioned
Positioned
Closed
Open
Lever is
lowered
Lever is
raised
Not uppermost
Uppermost
Not near limit
Near limit
Closed
Open
Not at HP
At HP
Detected
Not detected
Not locked
Not detected
Not detected
Detected
Locked
Detected
Closed
Open
Lever is
raised
Lever is
lowered
Paper present
No paper
Paper present
No paper
Not full
Not full
Not full
Not full
Detected
Detected
Detected
Detected
Open
Full
Full
Full
Full
Not detected
Not detected
Not detected
Not detected
Closed
No paper
Paper present
No paper
Paper present
5-48
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
SP5-803
-XXX
BankCover1
102
BankCover2
103
104
105
106
107
108
109
110
111
Bank1Set
Bank2Set
Bank1PaperEnd
Bank2PaperEnd
Bank1PaperSize
Bank2PaperSize
Bank1NearEnd
Bank2NearEnd
DplxEntSens
DplxExitSens
DplxOpen
DplxCover
1st optional tray: Right
cover (vertical guide
switch)
2nd optional tray: Right
cover (vertical guide
switch)
1st optional tray: Set
2nd optional tray: Set
1st optional tray: Paper
end
2nd optional tray: Paper
end
1st optional tray: Paper
size
2nd optional tray: Paper
size
1st optional tray: Paper
height
2nd optional tray: Paper
height
Duplex: Entrance sensor
Duplex: Exit sensor
Duplex unit open switch
Duplex cover sensor
0
1
Closed
Open
Closed
Open
Not set
Not set
Set
Set
Not end
End
Not end
End
(See table 2.)
(See table 3.)
Not detected
Detected
Closed
Open
Detected
Not detected
Open
Closed
Service
Tables
120
121
122
123
Reading
Description
SM
5-49
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
Table 1: Tray 1 Paper Size
Switch
0000
0001
0010
0011
0100
0101
0110
0111
North America
LG SEF*
DLT SEF**
B5 LEF
B5 SEF****
LT LEF***
HLT LEF
A4 SEF
LT SEF
Europe/Asia
B4 SEF*
A3 SEF**
B5 LEF
B5 SEF****
A4 LEF***
A5 LEF
A4 SEF
LT SEF
Value
00000000
00100000
00010000
00110000
00001000
00101000
00011000
00111000
*
: Selected with SP1-902-1 [PaperSize - B4/LG], (LG SEF/B4 SEF)
** : Selected with SP1-902-2 [PaperSize - A3/DLT], (DLT SEF/A3 SEF)
*** : Selected with SP1-902-3 [PaperSize - A4/LT], (LT LEF/A4 LEF)
**** : Selected with SP1-902-4 [PaperSize - B5/Executive], (B5 SEF/10.5" x 7.25" SEF)
0: pushed
1: not pushed
Table 2: 1st/2nd Bank Paper Size
The paper size is displayed in the ASAP paper size code. For example, 000001001
(0x05) is displayed for A4 LEF.
Size
A3 SEF
B4 SEF
A4 SEF
A4 LEF
B5 LEF
A5 LEF
DLT SEF
LG SEF
LT SEF
LT LEF
HLT LEF
North America
Detected
None
None
Detected
Detected
None
Detected
Detected
Detected
Detected
Detected
Europe/Asia
Detected
Detected
Detected
Detected
Detected
Detected
Detected
None
None
Detected
None
Code
10000100
10100100
10100110
00000101
00001110
00101100
10100000
10100100
10100110
00100110
00101100
Paper height sensor 1
ON
ON
OFF
Code
01100100
00110010
00001010
Table 3: 1st/2nd Bank Near End
Remaining paper
Full
Nearly full
Near end
G071
Paper height sensor 2
ON
OFF
OFF
5-50
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
Output Check Table
The SP numbers do not appear on the screen. Just scroll through the menu with
the up/down arrow keys until the required item appears on the display.
SM
Description
PF Mtr:89mm/s
PF Mtr:178mm/s
PF Mtr:240mm/s
PF CL (1)
FusingMtr
FusingMtr: Half
FusingFan: High
FusingFan: Low
Regist CL
I’changeSol1
I’changeSol2
By-pass CL
Pick-up SOL
GAPCISleepMode
QL/TonerEnd
DevCl: M
DevCl: C
DevCl: Y
DevCl: K
DevMtr
DevMtr: Half
DevMtr: Rev
DevMtr: RevHalf
Lub. Cl
IDsensLED
OPCMtr
OPCMtr: Half
OPCMtr: Rev
OPCMtr: RevHalf
PolygonMtr
LD
PaperTransSol
BeltClnCl
EngineReady
GAVDReset
BeltClnSol
PolyMtr+LD
Forced Lub.
OzonFan
Fan3
TonerEnd
Charger
Dev.Bias: KY
Paper feed motor: 89 mm/s
Paper feed motor: 178 mm/s
Paper feed motor: 240 mm/s
Paper feed clutch (standard tray)
Fusing unit motor
Fusing unit motor: Half Speed
Fusing unit fan: High speed
Fusing unit fan: Low speed
Registration clutch
Upper gate solenoid
Lower gate solenoid
By-pass paper feed clutch
By-pass pick-up solenoid
GAPCIS Sleep Mode Trigger Signal
QL/Toner End
Development clutch: M
Development clutch: C
Development clutch: Y
Development clutch: K
Development motor
Development motor: Half Speed
Development motor: Reverse
Development motor: Reverse Half Speed
OPC belt cleaning clutch
ID sensor LED
Main motor: Regular Speed
Main motor: Half Speed
Main motor: Reverse
Main motor: Reverse Half Speed
Polygon motor
LD
Paper transfer solenoid
Transfer belt cleaning clutch
Engine Ready
GAVD Reset
Transfer belt cleaning contact solenoid
Polygon Motor + LD
Forced Lubrication to OPC belt
Ozone Fan
3rd Fan (Not Used)
Toner End LED
Charge corona unit output
Development bias: K
5-51
CÓPIA NÃO CONTROLADA
Service
Tables
SP5-804
-XXX
1
2
3
4
6
7
8
9
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
45
46
47
48
49
50
51
G071
CÓPIA NÃO CONTROLADA
SP MODE TABLES
Rev. 04/2003
SP5-804
-XXX
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
80
81
82
83
84
85
100
101
102
103
104
105
106
107
Dev.Bias: CM
Trans. Belt
PaperTrans.: P
PaperTrans.: N
BeltCln: P
FusingBias
QuenchingBias: L
QuenchingBias: H
Fin.AllOff
Fin.FeedMtr
Fin.JoggerMtr
Fin.PdlSol1
Fin.PEUSol1
Fin.LeverSol
Fin.TrayMtr
Fin.StplMtr
Fin.FreeRun
4bin AllOff
4bin Motor
4bin SOL1
4bin SOL2
4bin SOL3
4bin FreeRun
BankCl1
BankCl2
Bank1Mtr
Bank1Mtr: Half
Bank1Mtr: High
Bank2Mtr
Bank2Mtr: Half
Bank2Mtr: High
108
109
120
121
122
123
124
125
"Bank1,2Half"
"Bank1,2Mtr"
DplxRevMtr
DplxRevMtrRev
DplxFeedMtr
DplxFeedMtrRev
DplxSol
DplxFreeRun
G071
Description
Development bias: MCY
Image transfer power supply
Paper transfer: +
Paper transfer: –
Image transfer belt cleaning: +
Fusing bias
Discharge pin power supply: L
Discharge pin power supply: H
Finisher All Off
Finisher: Main motor
Finisher: Jogger motor
Finisher: Paddle roller solenoid
Finisher: Exit unit gear solenoid
Finisher: Stack height lever solenoid
Finisher: Output tray motor
Finisher: Stapler motor
Finisher: Free run
Mailbox: All Off
Mailbox: Main motor
Mailbox: Turn gate solenoid 1
Mailbox: Turn gate solenoid 2
Mailbox: Turn gate solenoid 3
Mailbox: Free run
1st optional paper tray unit: Paper feed clutch
2nd optional paper tray unit: Paper feed clutch
1st optional paper tray unit: Paper feed motor
1st optional paper tray unit: Paper feed motor - half speed
1st optional paper tray unit: Paper feed motor - high speed
2nd optional paper tray unit: Paper feed motor
2nd optional paper tray unit: Paper feed motor - half speed
2nd optional paper tray unit: Paper feed motor - high
speed
1st and 2nd optional paper tray units: Half speed
1st and 2nd optional paper tray units: Paper feed motor
Duplex: Inverter motor
Duplex: Inverter motor - reverse
Duplex: Transport motor
Duplex: Transport motor - reverse
Duplex: Inverter gate solenoid
Duplex: Free run
5-52
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
CONTROLLER SELF-DIAGNOSTICS
Rev. 04/2003
5.3 CONTROLLER SELF-DIAGNOSTICS
5.3.1 OVERVIEW
There are three types of self-diagnostics for the controller.
• Power-on self-diagnostics: The machine automatically starts the self-diagnostics
just after the power has been turned on.
• Detailed self-diagnostics: The machine does the detailed self-diagnostics by
using a loop-back connector (P/N G0219350)
• SC detection: The machine automatically detects SC conditions at power-on or
during operation.
The following shows the workflow of the power-on and detailed self-diagnostics.
Power ON
A
Diagnostic RAM Check
NG
Not initialized
Power-on or
Detailed
CPU Check
NG
SC820
Detailed
ASIC Check
NG
SC821
NG
SC827
Optional RAM
Connection Check
NG
SC829
Clock Generator Check
NG
SC838
Standard NVRAM
Check
NG
SC828
Standard RAM Detailed
Check
NG
SC829
Optional RAM Detailed
Check
NG
Not use optional RAM
Error Logged
Standard NVRAM
Detailed Check
NG
Error Logged
Power-on
Optional NVRAM
Detailed Check
SC824
NG
NG
Error Logged
Optinoal HDD Check
Optional NVRAM Check
NG
IEEE1284 Loop-back
Check
NG
Error Logged
SC826
NG
NG
Real Time Clock
Detailed Check
Error Logged
Real Time Clock Check
NG
Error Logged
Error Logged
Font Header Check
NG
NG
Error Logged
Error Logged
Engine I/F Check
SC826
NG
Font ROM Sum Check
Network Check
Service
Tables
Standard RAM
Conection Check
ROM Sum Check
END
NG
Error Logged
Interrupt Check
NG
Error Logged
Memory Chip Check
NG
Error Logged
A
G070S516.WMF
SM
5-53
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
CONTROLLER SELF-DIAGNOSTICS
Rev. 04/2003
5.3.2 DETAILED SELF-DIAGNOSTICS
This detailed self-diagnostic test requires a loop-back connector (P/N: G0219350).
1. Turn off the machine and attach the loop-back connector to the parallel
interface.
2. Turn on the machine while pressing the “Online” key and “# Enter” key
together.
3. The machine automatically starts the self-diagnostics and prints the diagnostic
report after completing the test.
• Refer to the diagnostics report for the detected errors. The errors detected
during self-diagnostics can be checked with SP7-832-001 (Diag. Result).
• Refer to section 4.2 for details about the error codes.
G071
5-54
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
USER PROGRAM MODE
Rev. 04/2003
5.4 USER PROGRAM MODE
To activate the user program mode, press the menu key and use the up/down
arrow keys to scroll through the menu. To go back to a higher level, press the
escape key. After changing the settings, press the online key. The user menu list
can be printed using ‘menu list’ in the “List/Test Print” user mode.
User Mode Tree
User Mode
Counter (Meter charge mode must be ON in SP mode.)
Host Interface
I/O Buffer
Sample Print (optional HDD required)
I/O Timeout
Locked Print (optional HDD required)
Network Setup
Paper Input
By-pass Size
PCL Menu
Form Lines
Paper Type
Font Source
Tray Locking
Font Number
Tray Priority
Font Size
List/Test Print
Maintenance
Orientation
Tray Paper Size
Font Pitch
Image Density
Registration
Symbol Set
Language
Plain Paper Type
Maint. Reset
Clean/Adjust
HDD Format (optinal HDD required)
Service
Tables
ROM Update (5-046 setting must be 0 in SP mode)
Key Repeat
Development Unit Check
System
Prt. Err Report
Auto Continue
Memory Overflow
Copies
Printer Lang.
Sub Paper Size
Paper Size
Duplex
Output Tray
Job Separation
Energy Saver 1
Energy Saver 2
Unit of Measure
Resolution
G070S517.WMF
SM
5-55
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
UPGRADING SOFTWARE
Rev. 04/2003
5.5 UPGRADING SOFTWARE
CAUTION
1. Before upgrading the software, print out the system settings and check
the current software versions.
2. Check that your IC card contains a later version of the software.
Machine performance is not guaranteed if you install an older version.
NOTE: Open the front cover when upgrading the firmware. This is to prevent the
printer from going in the process control session.
5.5.1 OVERVIEW
You can upgrade the following software modules:
• Engine software (BCU board software) – 1 card
• Controller system software (Controller board software) – 2 cards (no special
order required)
• Network card system software – 1 card
G071
5-56
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
UPGRADING SOFTWARE
Rev. 04/2003
5.5.2 UPGRADING
Procedure
1. Turn the main switch off.
2. IC card cover [A] ( x 2)
3. Insert the IC card [B].
[A]
[B]
IC-card face
4. Open the front cover and turn the main
switch on. The message on the right
appears on the operation panel.
G070R721.WMF
Engine
G070S511.WMF
5. Press the enter key.
Engine
G070S512.WMF
6. Press the down arrow key.
Update Data
G070S513.WMF
7. Press the enter key.
Updating...
******************
G070S514.WMF
8. Wait until the message on the right appears
on the operation panel.
9. Turn the main switch off.
Updated
Power Off On
G070S515.WMF
10. Remove the IC card.
11. If upgrading two or more software modules, insert the next IC card and repeat
the steps above.
12. Put back the IC card cover.
13. Turn the main switch on.
SM
5-57
CÓPIA NÃO CONTROLADA
G071
Service
Tables
*
CÓPIA NÃO CONTROLADA
UPGRADING SOFTWARE
Rev. 04/2003
Error Recovery
Installation Error
If the software upgrade is unsuccessful, “NG!” or “ERR” appears on the operation
panel. When either of the messages is output, do the following:
1) Turn the main switch off.
2) Check that the IC card is correctly inserted.
3) Turn the main switch on.
4) Start upgrading software from the beginning.
Power Failure
If the power supply is interrupted, an error code may appear on the operation panel.
Then, do the following:
1) Turn the main switch off.
2) Failure during BCU firmware download: Turn DIP switch 1 on the BCU board
to ON
Failure during controller, emulation, or network firmware download: Turn DIP
switch 1 on the controller board to ON
3) Turn the main switch on.
4) Start upgrading software from the beginning.
5) Turn the DIP switch off again after finishing.
G071
5-58
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
DIP SWITCHES
Rev. 04/2003
5.6 DIP SWITCHES
Controller Board
DIP SW No.
1
2 to 4
OFF
ON
Boot-up from machine
Boot-up from IC card
Factory Use Only: Keep these switches OFF.
If a download attempt failed, you must boot the machine from the IC card. To do
this, set DIP SW 1 on the controller board to ON.
BCU Board
DIP SW No.
1
2 to 4
OFF
ON
Boot-up from machine
Boot-up from IC card
Factory Use Only: Keep these switches OFF.
Service
Tables
If a download attempt failed, you must boot the machine from the IC card. To do
this, set DIP SW 1 on the BCU board to ON.
SM
5-59
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
PRINTING A TEST PATTERN
Rev. 04/2003
5.7 PRINTING A TEST PATTERN
1. Use SP5-955-1 (Test Pattern – Pattern) to select the pattern that you wish to
print.
2. Enable test pattern printing by setting SP2-917 (Test Pattern) to ‘On’.
3. To print the test pattern, send a one-page job to the printer, or print an SMC list
(try using SP5-990-6, SP Print mode – Non default).
4. After finishing the test patterns, return SP2-917 (Test Pattern) to ‘Off’, or switch
the machine off/on
G071
5-60
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
DETAILED SECTION DESCRIPTIONS
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
OVERVIEW
6. DETAILED SECTION DESCRIPTIONS
6.1 OVERVIEW
6.1.1 MAJOR COMPONENTS
1
2
4
3
K
5
Y
C
6
M
10
7
8
Detailed
Descriptions
9
G070V102.WMF
1.
2.
3.
4.
5.
SM
6. Transfer roller unit
7. Paper tray
8. Transfer belt
9. OPC belt unit
10. Laser optics unit
Toner cartridge
Development unit
Oil supply unit
Paper exit unit
Fusing unit
6-1
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
OVERVIEW
6.1.2 PAPER PATH
1
2
3
4
5
6
7
8
9
10
11
12
G070V109.WMF
1.
2.
3.
4.
5.
6.
7. Registration sensor
8. Duplex unit exit sensor
9. Paper feed sensor
10. Bypass tray feed sensor
11. 1st paper tray unit feed sensor
12. 2nd paper tray unit feed sensor
Finisher exit sensor
Finisher feed sensor
Exit sensor (main unit)
Exit sensor (interchange unit)
Duplex unit feed sensor
Fusing exit sensor
The illustration shows a machine with the following equipment:
• Two paper tray units
• Interchange unit
• Duplex unit
• 500-sheet finisher
G071
6-2
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
OVERVIEW
6.1.3 DRIVE COMPONENTS
This is a rear view of the machine.
[A]
[B]
[C]
[D]
[E]
[F]
[G]
[Q]
[P]
[O]
[H]
[N]
[M]
[L]
[K]
[J]
[I]
Motor name
Motor type
Development [G]
DC brushless
Main [E]
DC brushless
Fusing Unit [B]
DC brushless
Paper Feed [L]
Stepper
•
•
•
•
•
•
•
•
•
•
•
•
•
Drives ...
Development units *1
OPC belt cleaning unit [I] *2
OPC belt [J] *3
Transfer belt [K]
Fusing unit [Q]
Paper exit unit [A]
Transfer belt cleaning unit *4
Registration roller *5
Paper transfer roller
Transfer belt cleaning unit contact mechanism *6
Paper transfer roller contact mechanism *7
Paper pick-up roller *8
Vertical transport roller [N]
*1: Drive delivered through the development clutches [F]
*2: Drive delivered through the OPC belt cleaning clutch (not shown here).
*3: Stabilized by the flywheel [H]
*4: Drive delivered through the transfer belt cleaning clutch [C]
*5: Drive delivered through the registration clutch [O]
*6: Drive delivered through the belt cleaning contact solenoid [D]
*7: Drive delivered through the paper transfer solenoid [P]
*8: Drive delivered through the paper feed clutch [M]
SM
6-3
CÓPIA NÃO CONTROLADA
G071
Detailed
Descriptions
G070V103.WMF
CÓPIA NÃO CONTROLADA
OVERVIEW
6.1.4 ELECTRICAL COMPONENTS
Image Transfer
4
3
5
2
1
6
7
17
8
16
15
9
14
13
10
12
1.
2.
3.
4.
5.
6.
7.
8.
9.
11
Charge corona wire cleaner motor
Quenching lamp
ID sensor
New PCU sensor
Belt mark sensor
T/B waste toner bottle switch
T/B waste toner sensor
O/B waste toner sensor
O/B waste toner bottle switch
G070V105.WMF
10. Pressure roller thermofuse
11. Pressure roller thermistor
12. Heating roller thermistor
13. Pressure roller fusing lamp
14. Heating roller fusing lamp
15. Oil unit switch
16. Heating roller thermostat
17. Oil end sensor
T/B: Transfer belt
O/B: OPC belt
G071
6-4
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
OVERVIEW
Development Units
1
2
11
10
9
3
8
4
7
SM
5
G070V104.WMF
7. Memory chip I/F
8. Memory chip M
9. Memory chip C
10. Memory chip Y
11. Memory chip K
Rear development board
Laser sync. detection board
Front development board
Main switch
Polygonal mirror motor
LD unit
6-5
CÓPIA NÃO CONTROLADA
Detailed
Descriptions
1.
2.
3.
4.
5.
6.
6
G071
CÓPIA NÃO CONTROLADA
OVERVIEW
Paper Path
2
3
1
4
14
5
13
6
12
7
NOTE
16
8
11
10
G070V106.WMF
17
9
15
G070D154.WMF
1.
2.
3.
4.
5.
6.
7.
8.
9.
10. Tray heater (option)
11. Paper exit sensor
12. Main switch (See the Note after
the table)
13. Front cover switch
14. Operation panel
15. By-pass paper end sensor
16. By-pass pick-up solenoid
17. By-pass paper feed clutch
Right cover switch
Interlock switch
Paper overflow sensor
Fusing exit sensor
Registration sensor
Paper feed sensor
Paper near-end sensor
Paper end sensor
Exit cover switch
NOTE: Main Switch: The red switch at the front of the machine is connected to a
switch on the PSU with a mechanical link (! 3.3.5).
G071
6-6
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
OVERVIEW
Drive Components
3
2
4
1
5
6
7
8
9
15
10
14
11
13
12
6-7
CÓPIA NÃO CONTROLADA
Detailed
Descriptions
8. Development clutch - C
9. Paper size switch
10. Development clutch - M
11. OPC belt cleaning clutch
12. Paper feed motor
13. Paper feed clutch
14. Registration clutch
15. Paper transfer solenoid
1. Fusing unit motor
2. Transfer belt cleaning clutch
3. Transfer belt cleaning contact
solenoid
4. Main motor
5. Development clutch - K
6. Development clutch - Y
7. Development motor
SM
G070V107.WMF
G071
CÓPIA NÃO CONTROLADA
OVERVIEW
Circuit Boards
2
1
3
4
5
10
6
9
7
8
11
1.
2.
3.
4.
5.
6.
G071
Operation panel
Fusing unit fan
IOB
BCU
Controller fan
Ozone fan
G070V108.WMF
7. PSU
8. Temperature-humidity sensor
9. Printer controller
10. High voltage supply board
11. USB 2.0 board
6-8
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
PRINTING PROCESS OVERVIEW
6.2 PRINTING PROCESS OVERVIEW
1
2
3
4
5
6
8
7
G070V101.WMF
Development unit
OPC belt
Transfer belt cleaning unit
Transfer belt
5.
6.
7.
8.
Transfer roller unit
Quenching lamp
OPC belt cleaning unit
Polygonal mirror
Detailed
Descriptions
1.
2.
3.
4.
SM
6-9
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
PRINTING PROCESS OVERVIEW
1. Drum Charge
The corona wire gives the drum a negative charge.
2. Black (K) Image Creation
a) Laser Exposure
The laser diode (LD) emits two laser beams. The laser beams create a latent
image on the OPC surface.
b) Development
The development roller transfers negatively charged toner to the latent
image. The OPC belt surface holds only one toner color at one time.
c) Image Transfer
The OPC belt transfers the single-color toner image to the image transfer
belt.
d) Cleaning
The OPC belt cleaning unit cleans the image transfer belt.
3. Magenta (M) Image Creation
Same as 2 a) through 2 d) above.
4. Cyan (C) Image Creation
Same as 2 a) through 2 d) above.
5. Yellow (Y) Image Creation
Same as 2 a) through 2 d) above.
6. Paper Transfer
The paper transfer roller transfers the combined CMYK toner image to the
paper.
The OPC belt and the transfer belt can hold two A4-size LEF images on their
surfaces. When printing on A4 LEF or smaller paper, the OPC and transfer
belts process two images in one cycle. At this time, two sheets of paper are
consecutively output with little interval between them. This speeds up color
print output.
7. Separation
The paper is separated from the transfer belt when the belt curves away from it.
A discharge pin assists this process.
8. Fusing
The fusing unit rollers fuse the image to the paper.
9. Cleaning
The transfer belt cleaning unit cleans the belt.
10. Quenching
The quenching lamp erases any remaining charge on the OPC belt.
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CÓPIA NÃO CONTROLADA
PROCESS CONTROL
6.3 PROCESS CONTROL
6.3.1 OVERVIEW
The printer adjusts the following process control parameters:
• Development bias (VB)
• Charge corona grid voltage (VG)
These 2 parameters maintain a consistent gamma for the engine.
Detailed
Descriptions
NOTE: This printer uses only the ID sensor. (There is no TD or potential sensor.)
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G071
CÓPIA NÃO CONTROLADA
PROCESS CONTROL
6.3.2 PROCESS CONTROL STEPS
Six Steps
Depending on the machine’s condition, some or all of the following steps may
occur:
": ID sensor calibration
#: Color development bias initialization (M, then C, then Y)
$: K development bias initialization
%: M, C, Y, and K bias fine adjustment
&: Charge grid bias voltage adjustment
': Process control interval counter reset
If the main power is turned off (or the cover opened) during a process control
session, the session is aborted. Turning the power on (or closing the cover)
restarts the process control session.
When is Process Control Done?
When an event arises, the specified steps are performed.
Event
Forced process
control
Process control
regular interval
Power on
Environmental
change
K toner cartridge
or K development
unit replacement
Color development
unit replacement
Color toner
cartridge
replacement
24 hours after
previous process
control
PCU replacement
G071
Condition
When forced process control is done (engine SP mode
3-001-1 [ProcessCtrl])
When more than 200 sheets have been printed upon
completion of a job. (The interval can be changed with
engine SP3-003-1 [Lub_Interval].)
When the fusing pressure roller temperature is 60°C or
lower immediately after the power is turned on.
When the change in the temperature/humidity sensor
output since the previous process control exceeds a
certain value. SP3-004 (EnvChange) can be used to
change the threshold temperature and humidity values.
This is done after clearing the K toner near-end state
(i.e., when a new K development unit is added). The
machine idles and when the development roller stops for
10 seconds, indicating that idling is over, process control
occurs.
After the color toner end or near-end state is reset, the
machine idles to transfer color toner to the development
unit. After idling, process control occurs.
After the color toner end or near-end state is reset, the
machine idles to transfer color toner to the development
unit. After idling, process control occurs.
Same as ‘power on’ process control
After a new PCU is detected, it is lubricated (new OPC
belt lubricant application mode). Then process control
occurs.
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CÓPIA NÃO CONTROLADA
Steps
"→'
", %, &,
'
", %, &,
'
", %, &,
'
", $, %,
&
"→'
", %, &,
'
", %, &,
'
"→'
SM
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
6.4 PHOTOCONDUCTOR UNIT (PCU)
6.4.1 OVERVIEW
1
2
3
4
5
11
6
8
10
7
9
1.
2.
3.
4.
5.
6.
Detailed
Descriptions
G070D302.WMF
7. Quenching lamp
8. OPC belt cleaning unit
9. O/B waste toner bottle
10. Charge corona unit
11. Development unit
ID sensor
OPC belt
Transfer belt cleaning unit
Transfer belt
Transfer roller unit
T/B waste toner bottle
NOTE: The ID sensor, the transfer roller unit, and the development unit are not
included in the photoconductor unit.
The photoconductor unit handles steps 2 through 6 in Printing Process Overview
(! 6.2).
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G071
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
6.4.2 NEW PHOTOCONDUCTOR UNIT DETECTION
[C]
[A]:
[B]:
[C]:
[D]:
New PCU sensor
OPC belt
Gear 1
Gear 2
[B]
[D]
[A]
G070D321.WMF
New PCU Sensor
The new PCU sensor [A] detects when a new photoconductor unit is installed. The
machine then executes process control (! 6.3.2).
Mechanism
When a new PCU is placed into the machine, the actuator on gear 2 [D] enters the
new PCU sensor (new PCU detected). When the OPC belt starts rotating, gear 1
[C] also starts rotating. Gear 1 also turns gear 2, so the actuator moves down.
Gear 2 disengages from gear 1 when the actuator reaches its lowest position, and
the actuator never returns to the new PCU sensor.
PCU Counter
The photoconductor unit can be used for 120 kilo-developments (! 2.2). When the
unit has been used for 120 kilo-developments, a message is displayed on the
operation panel. To check the PCU counter, use SP7-803, PM_Counter (! 5.2.2).
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CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
6.4.3 CHARGE CORONA UNIT
Power Supply
High voltage supply [A] → Harness [C] → Charge corona unit [B] (negative charge)
[C]
[A]: High voltage supply
[B]: Charge corona unit
[C]: Harness
[A]
[B]
G070D311.WMF
Wire Cleaning
The motor [A] drives the bottom screw [B], which moves the wire cleaner [C]
forward or backward, cleaning the corona wire.
[C]
[A]: Motor
[B]: Screw
[C]: Wire cleaner
[B]
G070D310.WMF
Cleaning Interval
The cleaning feature is activated after 600 development counts (default), at the end
of the job. However, if 1000 counts is reached in the middle of a job, printing
pauses while the wire is cleaned. The counter counts up as shown in the table.
A4 (LT) LEF (or smaller)
Others
Black & White
1 count
2 counts
Color
4 counts
8 counts
To set the counter, use SP2-801, ChrgClnIntval (! 5.2.2).
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G071
Detailed
Descriptions
[A]
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
Quenching
[A]: Quenching lamp
(!  Photocopying Processes –
Quenching)
[B]: Charge corona unit
(!  Photocopying Processes –
Charge – Corona Charge –
Scorotron Method)
[A]
[B]
G070D309.WMF
6.4.4 OPC BELT DRIVE
Main motor [B] → Gear → Timing belt → Bottom shaft
[B]
[A]
[A]: OPC belt
[B]: Main motor
G070D308.WMF
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CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
6.4.5 OPC BELT CLEANING UNIT
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
Lubricant bar
Lubricant brush
Counter blade
Toner collection auger 1
Toner collection auger 2
Waste toner bottle switch
Waste toner bottle sensor
[A]
[B]
[G]
[C]
[E]
[D]
[F]
G070D313.WMF
Toner Collection Augers
Toner collection auger 1 [D] collects waste toner; toner collection auger 2 [E] levels
the toner in the waste toner bottle.
Counter Blade + Brush
The lubricant brush [B] applies lubricant to the OPC belt.
!  Photocopying Processes – Cleaning – Counter Blade and Brush
The waste toner bottle switch [F] and the waste toner bottle sensor [G] are at the
back of the cleaning unit. The switch detects whether the toner bottle is installed
correctly. The sensor detects when the bottle is full.
When the bottle becomes full, a message is displayed on the operation panel. After
the message is displayed, the machine can output 100 prints, then further printing
is disabled.
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G071
Detailed
Descriptions
Waste Toner Bottle Sensors
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
Drive
Development motor [A] → Gear → Timing belt → OPC belt cleaning clutch [B] →
OPC belt cleaning unit (including the brush and toner collection coil)
[A]
[B]
[A]: Development motor
[B]: OPC belt cleaning clutch
G070D312.WMF
While the development motor is operating, the OPC cleaning clutch is always on.
The clutch cuts the drive to the cleaning unit when the development motor reverses
(this is done at intervals to prevent toner blockages in the development unit).
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CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
6.4.6 IMAGE TRANSFER BELT UNIT
Drive
[A]
[B]
[A]: Main motor
[B]: Image transfer belt
[C]: Bottom shaft (rubber
coated)
[C]
G070D314.WMF
Main motor [A] ! Gears &
timing belt ! Bottom shaft [C]
The bottom shaft drives the transfer belt by the friction between the belt [B] and the
rubber coating on the shaft [C].
NOTE: The transfer belt and OPC belt contact each other. If you wish to inspect
the transfer belt by turning it, you must also turn the OPC belt at the same
time to avoid damaging the surfaces of the belts.
Belt Mark Sensor
Detailed
Descriptions
[B]
[A]: Belt mark sensor
[B]: Mark
[A]
G070D315.WMF
The belt mark sensor is a reflective photosensor.
To exactly synchronize the four mono-color toner images on the image transfer
belt, the belt mark sensor [A] monitors the belt speed. The sensor detects the light
reflected by the marks [B] at the rear end of the belt (25 marks per rotation; mark
frequency: 21 mm). The sensor output is used to control the belt speed.
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G071
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
Bias Roller
[A]
[A]: Bias roller
[B]: High voltage supply
[C]: Terminal plates
[B]
[C]
G070D316.WMF
The transfer roller [A] attracts toner from the OPC belt to the image transfer belt by
using a positive charge.
The terminal in the middle of the PCU contacts the terminal on the transfer roller
shaft when the image transfer belt unit is installed in the PCU.
The current is adjusted based on environmental temperature and humidity.
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CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
6.4.7 TRANSFER BELT CLEANING UNIT
[C]
[D]
[A]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
Lubricant bar
Bias brush
Bias roller
Cleaning blade
Collecting coil
Waste toner bottle
Waste toner bottle switch
Waste toner bottle sensor
[E]
[B]
[G]
[H]
[F]
G070D318.WMF
Bias Brush
The lubricant bar [A] lubricates the bias brush [B]. The brush applies this to the
transfer belt surface. The bias brush is positively charged to attract residual toner
from the belt surface.
The bias roller [C] removes toner from the bias brush. The cleaning blade [D]
removes the residual toner off the bias roller.
Collecting Coil
The collecting coil [E] transports waste toner to the rear of the transfer belt cleaning
unit. The waste toner bottle [F] collects the toner through its opening shutter.
Waste Toner Bottle Sensors
The waste toner bottle switch [G] and the waste toner bottle sensor [H] are at the
back of the cleaning unit. The switch detects whether the toner bottle is installed
correctly.
The toner bottle sensor detects when the bottle is full, and a message is displayed
on the operation panel. After the message is displayed, 100 prints can be output
then the machine stops and printing is disabled.
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G071
Detailed
Descriptions
Bias Roller and Cleaning Blade
CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
Contact Mechanism
During standby mode, the cleaning unit is away from the transfer belt.
When the toner images are being transferred from the OPC belt to the transfer belt,
this mechanism holds the transfer belt cleaning unit away from the belt.
When the solenoid [A] activates, it transmits power from the fusing unit motor [B] to
the gear and the cam [C]. The cam moves the bias brush roller into contact with the
transfer belt.
[A]
[B]
[C]
[A]: Transfer belt cleaning
contact solenoid
[B]: Fusing unit motor
[C]: Cam
G070D320.WMF
The transfer belt cleaning unit [D] has a lever [E] on its rear side. When the lever
rests on the high point of the cam [F], the cleaning unit is away from the transfer
belt; when the lever rests on the low point, the cleaning unit contacts the transfer
belt.
Rear view
[D]
[H]
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[E]
Transfer belt cleaning unit
Lever
Cam
Gear
Transfer belt cleaning contact
solenoid
Half-turn clutch
[F]
[I]
[G]
G070D322.WMF
The transfer belt cleaning contact solenoid [H] operates a half-turn clutch [I] to
control the contact mechanism.
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CÓPIA NÃO CONTROLADA
PHOTOCONDUCTOR UNIT (PCU)
Power Supply
[B]
[A]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
Cleaning brush
Cleaning roller
High voltage supply
Contact spring
Contact spring
Contact spring
[C]
[F]
[E]
[D]
G070D319.WMF
The cleaning roller [B] charges the cleaning brush, and attracts toner from it.
The high voltage supply [C] supplies positive charge to the cleaning roller via the
harness and contact springs (leaf springs) [D, E, and F].
[A]
Drive
[C]
[J]
[D]
[F]
[I]
[H]
[E]
[G]
G070D317.WMF
Fusing unit motor [C] ! drive gear [D] ! gears [A] and [E] ! cleaning brush [J]
and toner collection augers [H and I]
The clutch [B] controls the on/off timing of the mechanism.
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G071
Detailed
Descriptions
[A]: Gear 1
[B]: Image transfer belt cleaning
clutch
[C]: Fusing unit motor
[D]: Drive gear
[E]: Gear 2
[F]: Toner path
[G]: Image transfer belt
[H]: Toner collection auger 1
[I]: Toner collection auger 2
[J]: Turning direction of the
cleaning brush
[B]
CÓPIA NÃO CONTROLADA
LASER EXPOSURE
6.5 LASER EXPOSURE
6.5.1 OVERVIEW
2
3
4
1
11
10
9
8
5
6
7
1. LD unit
2. Laser synchronization detection
board
3. Synchronization detection mirror
4. Dust shield glass
5. 3rd mirror
G070D202.WMF
6. Polygonal mirror motor
7. WT lens
8. F theta lens
9. 1st mirror
10. 2nd mirror
11. Cylindrical lens
1. The LD unit simultaneously emits two laser beams. This is true both in full-color
mode and in single-color mode.
2. The polygonal mirror motor rotates at 21,024 rpm (both in the full-color mode
and in the single-color mode).
3. Laser beam path: LD unit → Polygonal mirror → WTL lens → F theta lens →
1st mirror → 2nd mirror → Synchronization detection mirror
NOTE: The synchronization detection board simultaneously monitors both
laser beams.
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CÓPIA NÃO CONTROLADA
LASER EXPOSURE
Dust Shield Glass Cleaning
The user cleans the dust shield glass by pushing and pulling the lever at the front
of the cleaner.
LD Unit Adjustment
There are no field service adjustments for this LD unit.
Polygonal Mirror
!  Digital Processes – Printing – Laser Printing – Optical Components
Laser Diode Power Control
!  Digital Processes – Printing – Laser Printing – Laser Diode Power Control
Done by the LD control board
Maintenance Adjustment
Detailed
Descriptions
The LD unit does not need adjustment when replaced.
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G071
CÓPIA NÃO CONTROLADA
LASER EXPOSURE
6.5.2 LD SAFETY SWITCH
BCU
PSU
+5V
Interlock
Switch
LD5V
LD
Control
IC
LDB
G070D999.WMF
The interlock switch is at the top of the front cover.
This switch is in series with the 5-V circuit leading to the LD unit.
When the front, left, or right cover is opened, the switch interrupts the power
supply, preventing laser emission.
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CÓPIA NÃO CONTROLADA
LASER EXPOSURE
Operation Panel Message and Switch Mechanism
If the covers are all closed, all three switches are on.
If a cover is opened, the indication on the display panel depends on the
combination of signals from the interlock switch and the two cover switches.
The interlock switch turns off when any of these three covers is opened.
“Close Front Cover”
[C]
[B]
Front cover switch
Right cover switch
Interlock switch
Off
On
Off
Front cover switch
Right cover switch
Interlock switch
Off
Off
Off
Front cover switch
Right cover switch
Interlock switch
Off
On
Off
Front cover switch
Right cover switch
Interlock switch
Off
Off
Off
[A]
[A]: Front cover switch
[B]: Right cover switch
[C]: Interlock switch
G070D701.WMF
Front cover switch
Right cover switch
Interlock switch
On
Off
Off
Front cover switch
Right cover switch
Interlock switch
On
Off
Off
Detailed
Descriptions
“Close Right Cover”
G070D702.WMF
“Close Left Cover”
Front cover switch
Right cover switch
Interlock switch
On
On
Off
Off: Switch open
G070D703.WMF
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G071
CÓPIA NÃO CONTROLADA
DEVELOPMENT
6.6 DEVELOPMENT
6.6.1 OVERVIEW
2
3
4
5
6
7
1
8
9
G070D301.WMF
K: black, Y: yellow, C: cyan, M: magenta
1.
2.
3.
4.
5.
6.
7.
8.
9.
Memory chip
Toner cartridge
Toner cartridge agitators
Development agitator
Development unit
Toner supply roller
Development roller
Doctor roller
OPC belt
! : Development – Mono-component Development – Double Development
Roller Process
The development units operate in the following order: K → M → C → Y.
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CÓPIA NÃO CONTROLADA
DEVELOPMENT
6.6.2 DEVELOPMENT UNIT
Rollers and Agitators
Each development unit has 3 rollers and 3 agitators (2 toner cartridge agitators and
1 development agitator):
Toner cartridge agitators:
Evenly mixes the toner in the cartridge, and
sends it to the development unit
Development agitator:
Evenly mixes the toner in the development unit,
and sends it to the toner supply roller
Toner supply roller:
Supplies the development roller with toner
Development roller:
Transfers the toner to the OPC
Doctor roller:
Regulates the amount of the toner on the
development roller
Replacing Units
Near-end condition: “Replace Development Unit, xxxx-unit” is displayed when a
development unit has made the ‘PM period’ number of prints (K: 120K, CMY: 60K).
If more than one unit reaches PM period at the same time, the messages for each
unit will be displayed one after the other.
End condition: When toner end is detected while the development unit is in a nearend condition, that unit enters the end condition. The machine cannot print. The
end condition is cleared when that unit is replaced. There is no need to replace all
4 units. However, if each colour (C, M, Y) is used at the same rate, they will enter
the end condition at about the same time.
The color units are available for the user as a set, but can be replaced individually
if required (individual units are available as spare parts).
Recovery: Each new development unit contains a starter toner cartridge. When the
machine detects the memory chip on the new starter cartridge, it will clear the
development unit end condition. The memory chip on a normal toner cartridge
cannot clear the development unit end condition.
A starter toner cartridge has more paddles on the toner cartridge agitators than a
normal toner cartridge does. This is to transport toner more quickly from the
cartridge into the toner hopper.
When a development unit has to be replaced, use a starter toner cartridge in the
development unit even if toner remains in the used normal toner cartridge. After the
toner in the starter toner cartridge is all used up, the normal toner cartridge can be
loaded into the development unit.
Memory Chip
Each toner cartridge contains a memory chip, which contains information on
whether the cartridge is “new” or “not new”.
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G071
Detailed
Descriptions
The user can replace only the K unit, the color units (Y, C, and M), or all units (K,
Y, C, and M) at the same time.
CÓPIA NÃO CONTROLADA
DEVELOPMENT
6.6.3 TONER SUPPLY MECHANISM
[B]
[C]
[E]
[F]
[D]
[G]
[A]
G070D304.WMF
[A]:
[B]:
[C]:
[D]:
Toner cartridge agitators
Development unit agitator
Development clutch
Lever
[E]: Toner supply roller
[F]: Development roller
[G]: Doctor roller
Toner Cartridge Agitators
Each toner cartridge contains two agitators [A]. They are equipped with several
mylar sheets, which agitate the toner and send it to the development unit agitator
[B].
Drive Power Path
Development motor → Development clutch [C] → Lever [D] → One-way clutch →
Agitators
Development Unit Agitator
The development unit agitator [B] agitates the toner and sends it to the toner
supply roller [E].
Toner Supply Roller and Doctor Roller
The toner supply roller [E] sends the toner to the development roller [F]. The doctor
roller [G] controls the thickness of toner on the development roller, before the toner
is transported to the OPC belt.
Shutter
Each toner cartridge has a shutter. The shutter is pushed open when the cartridge
is installed in the development unit.
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CÓPIA NÃO CONTROLADA
DEVELOPMENT
6.6.4 TONER END DETECTION
[C]
Mechanism
[A]
[B]
[A]: Optic fiber
[B]: Light emission
[C]: Gap
An optic fiber [A] in each development unit
detects toner end. Light is emitted from
the rear end [B] of the unit. There is a gap
[C] in the optic fiber.
When the development unit is filled with
toner, the toner breaks the light path
through the gap. When the unit is running
out of toner, the light path is not broken.
G070D306.WMF
Toner Near-End Detection
The machine uses two methods simultaneously: pixel count, and toner end sensor.
If either of these methods detects near-end, the machine indicates near-end.
Near-End by Pixel Count
Near-End by Toner End Sensor
• If the toner end sensor output drops to toner end level, counter 1 is set to 1.
• If the above condition (counter 1 is 1) is detected twice accumulated 14 seconds
while the development clutch is activated, counter 2 is set to 1.
• If the above condition (counter 2 is 1) is detected twice continuously, the
machine enters the toner supply mode after the job.
The above detection is carried out while the development clutch is activated.
Toner supply mode after the job:
• The development unit with the almost-empty cartridge idles for 40 s.
• Then, it idles again for another 20 s.
• During this 20 s period, the toner end sensor is checked every 10 ms. If a low
toner condition is not detected during this 20 s period, the machine returns to
standby mode after idling all development units for 90 s.
• However, if a low toner condition was detected during that 20 s period, the
machine indicates toner near-end.
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G071
Detailed
Descriptions
The machine counts how many pixels have been printed with each toner cartridge.
When there are 1000 (starter toner) or 2000 (normal toner) prints remaining until
the estimated toner end condition, toner near-end is indicated.
CÓPIA NÃO CONTROLADA
DEVELOPMENT
Toner End Detection
When any one of the following conditions occurs, toner end is indicated.
1. If near-end was detected by pixel count:
The remaining pixel count reaches 0.
2. If near-end was detected by toner end sensor:
Either 100 developments or 100 prints at 5% coverage are made since nearend was detected.
3. If near-end was detected by pixel count, and later it was detected by toner end
sensor again before toner end:
Either the remaining pixel count reaches 0, or 100 developments or 100 prints
at 5% coverage are made since near-end by toner end sensor was detected.
Toner End Recovery
When the machine detects a new toner cartridge, it drives the development unit for
that cartridge for about 3 minutes.
During this time, the development clutch is repeatedly activated for 10 s and
deactivated for 1 s.
The machine checks the toner end condition every 20 s. The end and near-end
conditions are cleared if the sensor detects sufficient toner. However, if the sensor
does not detect sufficient toner after 5 minutes of development unit drive, the toner
end condition remains and a new cartridge must be added.
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CÓPIA NÃO CONTROLADA
DEVELOPMENT
6.6.5 DEVELOPMENT UNIT CONTACT MECHANISM
Mechanism
Each development unit has an independent clutch. When a development clutch
turns on, a gear under the development unit moves the development unit into
contact with the OPC belt. When the clutch turns off, two springs (one at the front
and one at the rear) detach the development unit from the OPC belt.
!  Color Processes – Color Development – Fixed Position Development
Systems – Similar to Example 2: Model G033
[A]
[B]
[A]: Development clutch
[B]: OPC belt
G070D305.WMF
Reverse Rotation
Detailed
Descriptions
The gears reverse at intervals to prevent toner from clumping.
SM
6-33
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
DEVELOPMENT
6.6.6 POWER SOURCE
[B]
[C]
[D]
[E]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
Development unit
Rear-side terminal
Development roller
Bias terminal
Harness terminal
High voltage supply
Doctor roller
[F]
[A]
[G]
Development, Toner Supply, and Doctor Rollers
When a development unit [A] comes into contact with the OPC belt, the bias
terminal [D] comes into contact with the harness terminal [E]. Then, a negative
charge is supplied to the unit.
The negative charge on the doctor roller is the same size as the charge on the
development roller and toner supply roller.
Doctor Roller
The doctor roller [G] restricts the amount of toner on the development roller [C].
The high voltage supply [F] applies a charge to the doctor roller through the rearside terminal cable [B]. This charge is the same as the charge applied to the
development roller. However, the development roller charge is applied through a
different terminal [E].
!  Mono-component Development – Toner Metering Blade (similar principle)
G071
6-34
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
PAPER FEED
6.7 PAPER FEED
6.7.1 OVERVIEW
1
2
3
10
4
9
8
7
5
6
1.
2.
3.
4.
5.
6. Friction pad
7. Feed roller
8. Base plate
9. Paper end fence
10. Standard tray
Registration roller
Path from duplex
Vertical transport roller
Path from by-pass tray
Path from optional paper tray
The printer comes with two paper feed stations. It can be equipped with up to four
paper feed stations.
Tray
Standard tray
Bypass tray
Paper tray unit
SM
Number
1
1
1 or 2
Main/Optional
Main unit
Optional units
6-35
CÓPIA NÃO CONTROLADA
G071
Detailed
Descriptions
G070D802.WMF
CÓPIA NÃO CONTROLADA
PAPER FEED
Transport Speed
Until the registration roller, the paper travels at 240 mm/s. This high initial speed
ensures that the first output time is as short as possible.
From the registration roller to the exit, the paper travels at the following speeds:
178 mm/s (plain paper)
89 mm/s (thick paper or OHP films)
Friction Pad
!  Handling Paper – Paper Feed – Paper Feed Methods – Friction Pad
NOTE: The roller and pad are packaged as a maintenance kit, with the fusing unit.
Replace the roller and pad as a unit (not separately).
6.7.2 STANDARD TRAY DRIVE
Feed and Vertical Transport Rollers
Feed motor [A] → Feed clutch [C] → Feed roller [D]/vertical transport roller [E]
Registration Roller
Fusing unit motor [B] → Registration clutch [F] → Registration roller [G]
[B]
[A]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
Feed motor
Fusing unit motor
Feed clutch
Feed roller
Vertical transport roller
Registration clutch
Registration roller
[F]
[G]
[C]
[D]
[E]
G071
6-36
CÓPIA NÃO CONTROLADA
G070D102.WMF
SM
CÓPIA NÃO CONTROLADA
PAPER FEED
6.7.3 STANDARD TRAY – BOTTOM PLATE LIFT
Lift Mechanism
The spring under the bottom plate [A] presses the plate upward. When you press
the bottom plate as far down as possible, the hook on lever [C] holds the plate. The
lever releases the bottom plate when it is pressed by the protruding part on the
right tray rail; this happens when the tray [B] is completely pushed into the machine.
[A]
[A]: Bottom plate
[B]: Tray
[C]: Lever
[C]
[B]
G070D103.WMF
Paper Near End Detection
Paper End Detection
When paper runs out, the paper end sensor (! 6.1.4) feeler drops through the
opening in the bottom plate. Then, the paper end message appears on the
operation panel.
SM
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CÓPIA NÃO CONTROLADA
G071
Detailed
Descriptions
The bottom plate gradually rises as paper is fed. The bottom plate position is
checked with a feeler which is linked to the paper near-end sensor (! 6.1.4). The
sensor is actuated when about 50 sheets are left in the tray, and the paper near
end message appears on the operation panel.
CÓPIA NÃO CONTROLADA
PAPER FEED
6.7.4 STANDARD TRAY - PAPER SIZE DETECTION
Mechanism
The end fence [G] moves the lever [F], which moves a different set of notches on
the actuator [E] into contact with the paper size switches [B]∼[D]. When you put the
tray in the main unit, the rear fence of the tray and the actuator activate the
switches; from this the machine detects the presence of the tray, and the paper
size.
[D]
[E]
[F]
[C]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
Tray set switch
Paper size switch
Paper size switch
Paper size switch
Actuator
Lever
End fence
[B]
[A]
[G]
G070D104.WMF
Switch Pattern
When the tray is pushed into the machine, the leftmost switch [A] is always
activated by the rear fence of the tray; this switch detects the presence of the tray.
The combination of the other 3 switches [B]∼[D] detects the paper size.
Paper Size
North America
Europe/Asia
3
DLT SEF*
A3 SEF*3
2
LG SEF*
B4 SEF*2
A4 SEF
A4 SEF
LT SEF
LT SEF
B5 SEF*5
B5 SEF*5
LT LEF*4
A4 LEF*4
B5 LEF
B5 LEF
A5 LEF

(No tray)
*1
*2
*3
*4
*5
[A]
On
On
On
On
On
On
On
On
Off
Switch*1
[B]
[C]
Off
On
On
On
On
Off
Off
Off
Off
Off
On
On
On
Off
Off
On
Off
Off
[D]
On
On
Off
Off
On
Off
On
Off
Off
On: Pushed Off: Not pushed
Selected with SP1-902-1 [PaperSize - B4/LG], (LG SEF/B4 SEF)
Selected with SP1-902-2 [PaperSize - A3/DLT], (DLT SEF/A3 SEF)
Selected with SP1-902-3 [PaperSize - A4/LT], (LT LEF/A4 LEF)
Selected with SP1-902-4 [PaperSize - B5/Executive], (B5 SEF/10.5" x 7.25" SEF)
NOTE: 1) For the input check table, ! 5.2.2.
2) Other paper sizes are not detected. Use the Paper Input – Tray Paper
Size user tool to set paper sizes.
G071
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CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
PAPER FEED
6.7.5 BYPASS TRAY
Paper Feed Mechanism
The FRR (feed and reverse roller) feed mechanism (! ) is used.
Bypass Tray Drive Power Path
Paper feed motor [A] → Gears → Feed clutch [B] → Rollers
[A]
[B]
[A]: Paper feed motor
[B]: By-pass paper feed clutch
G070D153.WMF
Pick-up Solenoid
The by-pass pick-up solenoid [A] is mechanically linked to the pick-up roller [B].
When the solenoid turns on, the pick-up roller touches the top sheet of the paper.
[A]
By-pass pick-up solenoid
Pick-up roller
Feeler
Paper end sensor
Detailed
Descriptions
[A]:
[B]:
[C]:
[D]:
[D]
[C]
[B]
G070D954.WMF
Paper End Sensor
The feeler [C] is linked with the paper end sensor [D]. The paper end sensor
functions not only as a paper end sensor but also as a paper set sensor.
SM
6-39
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
PAPER TRANSFER AND SEPARATION
6.8 PAPER TRANSFER AND SEPARATION
6.8.1 OVERVIEW
2
3
1
4
5
6
G070D401.WMF
1. Image transfer belt
2. Discharge plate
3. Separation lever
4. Spring
5. Paper transfer roller
6. Registration roller
Jammed Paper Release
When you open the right cover, the units release the paper. This mechanism helps
clear paper jams quickly.
Image Transfer and Paper Separation
! Photocopying Processes – Image Transfer and Paper Separation – Transfer
Roller + Discharger – Example 2: Models A172/A199
The current is adjusted based on paper weight and environmental temperature and
humidity.
A user tool (Paper Input – Paper Type) specifies the paper weights. If “Plain” is
selected, then either SP 5-945 (MidThickPaper) or another user tool (Maintenance
– Plain Paper Type) defines when the paper is “normal” or “> 90 g/m2, 24lb”.
• “Plain” means normal or > 90 g/m2, 24lb.
• “Thick” means paper heavier than 105 g/m2 (28 lb).
G071
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CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
PAPER TRANSFER AND SEPARATION
6.8.2 MECHANISM
[A]
[D]
[B]
[C]
[E]
FRONT VIEW
REAR VIEW
G070D454.WMF
G070D453.WMF
[A]: Fusing unit motor
[B]: Half-turn clutch
[C]: Paper transfer solenoid
[D]: Contact/separation lever
[E]: Cam
Timing
NOTE: During standby mode, the unit stays away from the image transfer belt.
Mechanism
Fusing unit motor [A] → Gear → Paper transfer solenoid [C] → Cam [E] →
Contact/separation lever [D] → Paper transfer roller unit movement
The fusing unit motor [A] drives the mechanism. (It also drives the paper transfer
roller).
The cam [E] is controlled by the half-turn clutch [B] and the paper transfer solenoid
[C].
When the solenoid is off, it catches a hook on the surface of the half-turn clutch [B].
As a result, the high point of the cam pushes the contact/separation lever [D], and
the paper transfer roller unit is away from the belt.
When the solenoid is activated, the hook is released, so the half-turn clutch makes
a half-turn—the unit moves to the right and contacts the image transfer belt.
SM
6-41
CÓPIA NÃO CONTROLADA
G071
Detailed
Descriptions
When transferring toner to paper, the paper transfer roller unit contacts the image
transfer belt. At other times during printing, the unit stays away from the image
transfer belt. After printing, the unit contacts the belt and stays there.
CÓPIA NÃO CONTROLADA
PAPER TRANSFER AND SEPARATION
6.8.3 POWER SUPPLY
Electric Power Path
High voltage supply [A] → Terminal [B] → Transfer roller axis [C]
[C]
[B]
[E]
High voltage supply
Terminal
Transfer roller axis
Temperature-humidity sensor
(inside the rear-right cover)
[E]: Discharge plate (negative
charge)
[A]:
[B]:
[C]:
[D]:
[D]
[A]
G070D402.WMF
Transfer Roller Bias
Normally, a constant current is applied to the transfer roller shaft [C].
The conductive bearing allows the electrical connection between the bias terminal
[B] and the transfer roller shaft.
The current varies with paper type, size, and thickness as well as humidity.
Discharge Plate
The discharge plate [E] discharges the remaining charge on the paper going past
the transfer roller. This helps the paper separate from the transfer belt.
Temperature/Humidity Control
The temperature-humidity sensor [D] is inside the rear-right cover. The sensor is
used to control the power for the transfer roller (! 5.2.2).
The temperature and humidity can be read with SP2-912 (Temp_HumDisp).
G071
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CÓPIA NÃO CONTROLADA
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CÓPIA NÃO CONTROLADA
PAPER TRANSFER AND SEPARATION
Roller Cleaning
The transfer roller is cleaned at the following times:
• After the user clears a paper jam
• After the user closes the front cover
• Just after the main power has been switched on
• While the doctor roller is reversing. This is done every 50 prints (SP 3-910,
DoctorIntval), to remove toner blockages in the development unit; if the 50print interval expires in the middle of a job, it is done at the end of the job.
After paper passes the transfer roller, the paper transfer solenoid releases the
transfer roller from the image transfer belt.
Then, a certain time after the trailing edge of the paper passes the registration
sensor, the following steps occur:
1) The paper transfer solenoid turns on again, and the transfer roller contacts
the transfer belt.
2) A negative charge is applied to remove toner stuck to the transfer roller.
3) Positive and negative charge is applied alternately to remove any toner that
is still stuck to the transfer roller.
Detailed
Descriptions
Toner removed from the transfer roller goes back to the transfer belt, where it is
removed by the transfer belt cleaning unit.
SM
6-43
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
FUSING UNIT AND OIL SUPPLY UNIT
6.9 FUSING UNIT AND OIL SUPPLY UNIT
6.9.1 OVERVIEW
1
15
14
13
2
12
3
11
4
5
10
9
8
7
6
G070D501.WMF
1.
2.
3.
4.
5.
6.
7.
8.
Hot roller
Pressure roller separation pawl
Pressure roller
Pressure roller fusing lamp
Pressure roller thermistor
Heating roller thermistor
Thermostat
Heating roller fusing lamp
9. Heating roller
10. Fusing belt
11. Oil supply unit
12. Oiling roller
13. Oil supply roller
14. Sponge cleaning roller
15. Metal cleaning roller
NOTE: The fusing unit and the oil supply unit are user-replaceable. After 119 k
prints, fusing unit near-end is indicated. After 120 k prints, fusing unit end is
indicated, and printing stops until a new unit is added and the counter has
been reset.
G071
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CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
FUSING UNIT AND OIL SUPPLY UNIT
6.9.2 FUSING UNIT CONFIGURATION
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[J]:
Fusing belt
Heating roller
Lamp (770 W)
Thermostat
Thermistor
Pressure roller
Lamp (350 W)
Thermistor
Thermofuse
Pawl
[D]
[A]
[E]
[J]
[I]
[H]
[F]
[C]
[B]
[G]
G070D502.WMF
Fusing Belt
This machine uses a fusing belt [A]. The paper goes between the fusing belt and
the pressure roller [F].
Oil Supply
The oil supply unit contains a piece of felt. The felt absorbs the silicone oil in the
unit and supplies it to the oil supply roller.
The center of the heating roller [B] contains a lamp (770 W) [C]. The thermostat [D]
and thermistor [E] control the temperature of the roller surface. The machine cuts
power to the lamp when it detects 220°C. The thermostat cutoff point is 200°C.
Pressure Roller Lamp
The center of the pressure roller [F] contains a lamp (350 W) [G]. The thermistor
[H] and thermofuse [I] control the temperature of the roller surface.
The temperature of the surface of the pressure roller reaches to 250 °C when the
pressure roller temperature rises gradually or it reaches 300 °C when it rises
rapidly. Normally, the machine cuts the lamp power when the thermistor detects
220 °C.
Pressure Roller Pawls
The pawls [J] above the pressure roller help prevent paper jams.
SM
6-45
CÓPIA NÃO CONTROLADA
G071
Detailed
Descriptions
Heating Roller Lamp
CÓPIA NÃO CONTROLADA
FUSING UNIT AND OIL SUPPLY UNIT
[B]
[G]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
High voltage supply
Terminal
Fusing belt
Hot roller
Heating roller
Pressure roller
Oiling roller
[C]
[D]
[A]
[E]
[F]
G070D506.WMF
Fusing Bias
The high voltage supply [A] provides the fusing bias. The fusing bias is a negative
bias. It quenches static electricity created on the belt [C] and rollers [D]∼[F] by the
paper. This prevents the belt and rollers from attracting dust and dirt.
Fusing Unit SCs
If a thermistor/thermostat problem occurs, a fusing unit SC may be displayed on
the operation panel. Fusing unit SCs disable the machine (! 4.1.1). To reset
fusing unit SCs, use SP5-810 [SC_Reset] (! 5.2.2).
G071
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CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
FUSING UNIT AND OIL SUPPLY UNIT
6.9.3 TEMPERATURE CONTROL
The table lists default settings and variable ranges for temperature control.
External temperature (*1)
Roller
Fusing idling start (*2)
Print ready (*3)
Ready (standby mode)
1
Energy saver
Normal
paper
‘>90
g/m2, 24
lb (*4)
Printing
Thick
OHP
Duplex (*5)
Variable range (*6)
2
Mono color
Full color
Mono color
Full color
Mono color
Full color
Mono color
Full color
Mono color
Full color
More than 15°C ~
less than 30°C
Heating
Press.
160
30
165
75
175
120
100
110
Room
Room
temp.
temp.
160
Lamp off
170
Lamp off
170
Lamp off
180
Lamp off
165
175
170
180
155
165
100 ~
190
Lamp off
Lamp off
Lamp off
Lamp off
Lamp off
Lamp off
15°C or lower
30°C or higher
Heat.
160
Heat.
160
Press.
30
Press.
30
Heat.: +5
Adjustable with
SP1-105-27
(Fusing_Temp H: OFFSET+)
Heat.: –5
Adjustable with
SP1-105-29
(Fusing_Temp H: OFFSET-)
Press.: +0
Adjustable with
SP1-105-28
(Fusing_Temp P: OFFSET+)
Press.: +0
Adjustable with
SP1-105-30
(Fusing_Temp P: OFFSET-)
0 ~ +20
0 ~ –20
30 ~ 200
*1: External temperature is measured (temperature/humidity sensor) when the main switch is
turned on and when a job start signal is received.
*2: The pressure and heating rollers start idling.
*4: A user tool (Paper Input – Paper Type) specifies the paper type in each tray (plain, thick, or
OHP). If ‘plain’ is selected, then either SP 5-945 (MidThickPaper) or another user tool
(Maintenance – Plain Paper Type) defines whether the paper in the tray is ‘normal’ or ‘>90
g/m2, 24 lb’. (! 5.2.2). ‘>90 g/m2, 24 lb’ means ‘greater than or equal to 90 g/m2, 24 lb’.
• ‘Thick’ means paper heavier than 105 g/m2 (28 lb).
*5: Both sides of the paper are processed with the same roller temperatures.
*6: Use SP1-105 (Fusing_Temp) to adjust the fusing temperatures (! 5.2.2).
SM
6-47
CÓPIA NÃO CONTROLADA
G071
Detailed
Descriptions
*3: Fusing idling stops when both roller temperatures reach the print ready condition. The
printer can process jobs when the rollers reach this temperature during warm-up.
CÓPIA NÃO CONTROLADA
FUSING UNIT AND OIL SUPPLY UNIT
6.9.4 OIL SUPPLY AND CLEANING
[D]
[E]
[F]
[G]
[A]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
Oil supply unit
[B]
Oil tank
Felt
Oil supply roller
Oiling roller
[C]
Sponge cleaning roller
Metal cleaning roller
G070D504.WMF
Oil Supply
! Photocopying Processes – Fusing – Oil Supply
Oil Path
The oil goes to the fusing belt as follows:
Oil tank [B]:
Contains silicone oil
Felt [C]:
Absorbs oil for transfer to the oil supply roller
Oil supply roller [D]:
Supplies the oiling roller with a small amount of oil
Oiling roller [E]:
Supplies oil the fusing belt
Oil Recycling
The sponge cleaning roller [F] removes excess oil and foreign substances from the
belt. This oil returns to the oil supply roller [D] via the felt on the oil roller, and is
recycled. The metal cleaning roller [G] also removes foreign substances from the
belt.
Belt Cleaning
The roller carries a negative charge that removes foreign material from the belt.
G071
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CÓPIA NÃO CONTROLADA
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CÓPIA NÃO CONTROLADA
FUSING UNIT AND OIL SUPPLY UNIT
Oil End Detection
The oil supply unit has an oil tank with a capacity of 70 grams. The sensor [A]
under the tank passes a beam through part of the transparent tank bottom. When
the oil volume becomes low or oil counter reaches 30 kp (whichever is first), the oil
tank empty message appears on the operation panel. Then, the machine can
output 1000 prints. After that, the machine stops and printing is disabled.
The oil end condition can be cleared by pressing and holding the reset key for
more than 3 seconds.
[A]: Oil end sensor
[B]: Fusing unit switch
[B]
[A]
G070D505.WMF
Fusing unit switch
If the fusing unit is out of position, the fusing unit switch [B] turns off. The message
“reset fusing unit correctly” is displayed on the operation panel.
6.9.5 DRIVE
[B]
[G]
Fusing unit motor
Hot roller gear
Fusing belt
Heating roller
Oiling roller
Oil supply roller
Pressure roller
[C]
Detailed
Descriptions
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[E]
[F]
[A]
[D]
G070D503.WMF
Drive Power Path (Fusing Unit and Oil Supply Roller)
Fusing unit motor [A] → Gears → Hot roller gear [B] → Fusing belt [C] → Heating
roller [D] → Oiling roller [E] → Oil supply roller [F]
Drive Power Path (Pressure Roller)
Fusing unit motor [A] → Gears → Pressure roller [G]
SM
6-49
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
FUSING UNIT AND OIL SUPPLY UNIT
6.9.6 ENERGY SAVER MODE
When the machine is not being used, the energy saver feature reduces power
consumption by switching off the fusing lamp. This machine has two energy saver
modes. To turn on energy saver modes, use the user tool. To adjust energy saver
mode settings, use SP5-101 [Energy Saver] (! 5.2.2).
Level 1 Energy Saver Mode (default: off)
Level 1 energy saver mode starts a certain time after the machine has completed a
print (timer: SP 5-101-3 [Energy Saver – Level 1], from 0 to 60 s in steps of 10 s).
In this mode, the fusing lamps intermittently turn on and off to keep the heating
roller and pressure roller at the appropriate temperature (! 6.9.3).
The machine returns to ready (standby) mode when one of the following happens.
• Print command received from the PC
• Any cover opened and closed
• Any operation panel keys pressed
Level 2 Energy Saver Mode
Level 2 energy saver mode starts after the machine has been idle for a certain time.
This time is specified by a user tool or by SP 5-101-4 [Energy Saver – Level 2].
During level 2 energy saver mode, both lamps switch off.
• Off (energy saver mode never activates)
• 5 minutes
• 15 minutes
• 30 minutes (default)
• 45 minutes
• 60 minutes
When the machine is in this mode, the machine turns off +24V, +12V, and +5V
lines. However, only +5VE lines, for the controller and circuit (voltage monitoring)
on the BCU, are still active.
The machine returns to ready (standby) mode when one of the following happens.
• Print command received from the PC
• Any operation panel keys pressed
NOTE: The machine does not leave level 2 energy saver mode when covers are
opened and closed, because the CPU on the BCU is not active.
Ready Mode
When an energy saver mode ends, the machine goes to the ready mode.
G071
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SM
CÓPIA NÃO CONTROLADA
FUSING UNIT AND OIL SUPPLY UNIT
6.9.7 PAPER EXIT
[A]: Fusing unit motor
[B]: Paper exit sensor
[C]: Fusing exit sensor
[A]
[B]
[C]
G070D601.WMF
Drive Power Path
Fusing unit motor [A] → Gears → Rollers
Paper Jam Detection
The paper exit sensor [B] and the fusing exit sensor [C] detect paper jams.
When the paper lifts the feeler [A], the feeler turns on the sensor. If the sensor
stays on for 10 seconds, the printer interrupts processing and a message is output
to the PC screen.
[A]
[B]
[A]: Feeler
[B]: Paper overflow sensor
G070D602.WMF
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CÓPIA NÃO CONTROLADA
G071
Detailed
Descriptions
6.9.8 OVERFLOW DETECTION
CÓPIA NÃO CONTROLADA
PRINTED CIRCUIT BOARDS
6.10 PRINTED CIRCUIT BOARDS
6.10.1 PRINTER CONTROLLER
AC
Main Switch
Optional Paper
Tray Unit
PSU
Operation Panel
Board
High Voltage
Supply Board
Printer Controller
BCU
IOB
Interlock Switch (24V)
4 Bin Mailbox
Control Board
or
Finisher Control
Baord
Interchange Unit
Control Board
Duplex Unit
Control Board
LD Drive Board
Interlock Switch (5V)
By-pass Tray Unit
G070D998.WMF
Function
The printer controller manages the printing processes and computer interface
functions.
Memory
A single, non-volatile random access memory (NVRAM) stores counter information
and printer settings.
When the controller board is replaced, install the NVRAM from the old board on the
new board.
Interfaces
Centronics (IEEE1284 Nibble, ECP)
Ethernet (100Base-TX/10Base-T)
USB 2.0
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CÓPIA NÃO CONTROLADA
PRINTED CIRCUIT BOARDS
Slots
There are 4 slots. Two are for memory, one is for printer application software
(PostScript) and the other is for GL emulation (GL – Japan only).
Options
IEEE1394 board
Hard disk drive (HDD)
User account enhancement module
DIP Switch
DIP SW No.
1
2 to 4
OFF
ON
Boot-up from machine
Boot-up from IC card
Factory Use Only: Keep these switches OFF.
If a controller firmware download attempt failed, you must boot the machine from
the IC card. To do this, set DIP SW 1 on the controller board to ON.
LED Indicators
On
Linked
100 Mbps
Off
Not linked
10 Mbps
Detailed
Descriptions
Green
Yellow
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PRINTED CIRCUIT BOARDS
6.10.2 BASE ENGINE CONTROL UNIT (BCU)
Function
The BCU is at the rear-left corner of the main unit, on the left fence. The BCU
controls:
System I/O
High-voltage supply
AC supply
Optional unit operations
Engine sequence
Upgrading
To upgrade the BCU software, you must insert an IC card in the controller’s IC card
slot.
Nonvolatile Random Access Memory (NVRAM)
The NVRAM on the BCU stores the engine settings. These include the process
control and the maintenance kit counter settings.
When the BCU board is replaced, install the NVRAM from the old board on the new
board.
DIP Switch
DIP SW No.
1
2 to 4
OFF
ON
Boot-up from machine
Boot-up from IC card
Factory Use Only: Keep these switches OFF.
If a BCU firmware download attempt failed, you must boot the machine from the IC
card. To do this, set DIP SW 1 on the BCU board to ON.
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PRINTED CIRCUIT BOARDS
6.10.3 INPUT/OUTPUT (I/O) BOARD
The board controls the following:
I/O
Motor and clutch operation
Sensors
Solenoids
6.10.4 POWER SUPPLY UNIT (PSU)
The PSU supplies power to each unit.
6.10.5 HIGH VOLTAGE SUPPLY
This supplies the following units with high voltage:
Detailed
Descriptions
Charge corona unit
Image transfer unit
Image transfer belt cleaning unit
Development units
Paper transfer roller
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CONTROLLER
6.11 CONTROLLER
6.11.1 OVERVIEW
NVRAM
Board 64kB
NVRAM I/F
Flash ROM
8MB
Network
I/F
IC Card
Flash ROM
DIMM 4MB
IC Card I/F
ROM DIMM I/F
NVRAM
8kB
PHY
IDE
I/F
CELLO
IEEE1284
I/F
HDD
IEEE1394
I/F
PCI
I/F
CPU
Controller
SDRAM DIMM I/F
USB 2.0 I/F
RAPI
SDRAM
DIMM x 2
IEEE802.11b
I/F
BCU
G070D553.WMF
The controller uses GW (Ground Work) architecture.
1. CPU:
QED RM5261 (250 MHz)
2. CELLO:
GW architecture ASIC. It uses a 124 MHz bus (64 bit) for interfacing with CPU
and memory. It controls the interface with the CPU and also controls the
following functions: memory, local bus, interrupts, PCI bus, video data, HDD,
network, operation panel, IEEE1284, and image processing.
3. SDRAM DIMM (2 slots): 64 MB SDRAM (resident), expandable up to 384 MB
with a 64 MB, 128 MB, or 256 MB SDRAM.
4. Flash ROM:
8 MB flash ROM programmed for system and network applications.
5. ROM DIMM (2 slots):
The DIMM installed in the machine includes 4 MB flash ROM programmed for
printer applications. This DIMM also includes 4 kB of Mask ROM for storing
internal printer fonts. Currently the remaining DIMM slot is not being used.
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CONTROLLER
6. NVRAM:
8 kB NVRAM for storing the printer parameters and logged data
7. IEEE 1284 Interface:
Supports compatible, nibble, and ECP modes
8. Network Interface:
100BASE-TX/10BASE-T
9. USB Interface:
See the USB Interface section.
10. NVRAM board (option):
64 kB NVRAM used for storing a record of the number of pages printed under
each “User Code”.
11. IEEE 1394 Interface (option):
See the IEEE 1394 Interface section.
12. IEEE 802.11b Interface (option):
See the IEEE 802.1b Interface section.
13. HDD (option):
A 3.5" HDD (20.5 GB) can be connected using the IDE interface. The hard disk
is partitioned as shown below. The sizes cannot be adjusted.
Image TMP
Job Log
Size
500 MB
9800 MB
10 MB
Function
Downloaded fonts, forms.
Collation, sample print,
locked print.
Job log.
Comment
Remain stored even after cycling
power off/on.
Commonly used area for
applications, erased after power off.
Remains stored even after cycling
power off/on.
The system and application software for the following boards can be downloaded
from the Controller IC Card.
• Controller (Flash ROM and flash ROM DIMM)
• BCU
• NIB
For details about downloading software from an IC card, see Service Tables –
Firmware Update Procedure.
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Detailed
Descriptions
Partition
File System 1
CÓPIA NÃO CONTROLADA
CONTROLLER
6.11.2 BOARD LAYOUT
IDE I/F (HDD)
SRAM DIMM I/F x 2
HDD Power
Supply I/F
IEEE1284
I/F
PCI Option I/F
(IEEE1394)
Engine I/F
IC Card I/F
CPU
ASIC
(CELLO)
Flash ROM
NVRAM I/F
DIPSW
NVRAM
Debug I/F
LED
ROM DIMM I/F x 2
Network I/F
G070D722.WMF
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CONTROLLER
6.11.3 PRINT DATA PROCESSING
RPCS Driver
Host
Printer
Engine
Controller
ICM Engine/
ICM profile
8 bit K
RGB
RPCS Driver
RGB
Gray
Correction
UCR/BG
Matching
RCM profile
Corrected
RGB
8 bit
CMYK
γ Correction
CMYK
Toner Limitation
CMYK
8 bit
CMYK
1 bit
Dithering & ROP
G070D562.WMF
PCL5c Driver
Host
Printer
Engine
Controller
(Matching by Host)
RGB
PCL Driver
RGB
Decode
&
Scale
8 bit
RGB
8bit
ICM Engine/
ICM profile
Detailed
Descriptions
RGB 8 bit
Color
Matching
CMY
8bit
RGB ( CMY
Correction
CMY
8bit
Dithering
&
ROP
CMY
1bit
• BG/UCR,
• Gray Correction
• Toner Limitation
CMYK
1 bit
G070D563.WMF
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CONTROLLER
PS3 Driver
XYZ
Color
Matching
CMYK
8 bit
XYZ
Fine
Fine Super
RGB
Vivid
Super Vivid
None
Gamma
PS Driver
RGB
to
XYZ
BG/UCR
(RGB
Correction)
CMYK
CMYK
8 bit
CMYK
CMYK
Dither and RIP
CRD
Toner Limitation
CIE
to
XYZ
Gray Correction
CIE ABC
CMYK
1 bit
CMM/
ICC/ICM
Profile
G070D564.WMF
CMS (Color Management System)
CMS optimizes the color print quality using a color profile that is based on the
characteristics of the printer. With RPCS, the color profile is applied by the driver.
With PS3 and PCL5c, the color profile is applied in the matching/CRD module on
the controller except when using CMM/ICC/ICM profiles.
CMS is not used when the color profile setting in the printer driver is set to “Off.”
Gray Correction
Gray correction processes gray with K or CMYK toner depending on the driver
settings.
BG/UCR (Black Generation/Under Color Removal)
The RGB data is converted to CMYK data with BG/UCR. During CMYK conversion,
some CMY data is replaced with K data by the BG/UCR algorithm.
Gamma Correction
The printer gamma can be adjusted with controller SP mode (Gamma Adj.). For
CMYK, there are15 points between 0 and 100%. The corrected gamma data is
stored in NVRAM.
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CONTROLLER
Toner Limitation
Toner limitation prevents toner from being scattered around text or printed lines.
Maximum values have been prepared independently for text and photo. They can
be adjusted with controller SP mode (Toner Limit).
• Default: 190% for text, 260% for photo
• Adjustable range: 100% to 400%
Dither Processing and ROP/RIP
Dither patterns have been prepared for photo and text independently. Dithering
converts the 8-bit data to 1-bit data. However, these dither patterns create the
illusion of 256 gradations for high quality prints. The optimum dither pattern is
selected depending on the selected resolution.
Detailed
Descriptions
RIP: Raster Image Processing
ROP: Raster Operation
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CONTROLLER
6.11.4 CONTROLLER FUNCTIONS
Sample Print
This feature was formerly known as “Proof Print”. It requires installing an optional
HDD. This function gives users a chance to check the print results before starting a
multiple-set print run.
• The size of the hard disk partition for the sample print feature is 5.8 GB. This
partition is also used by the collation and locked print features.
• The partition can hold up to 30 files, including files stored using locked print.
• The partition can hold a log containing up to 20 errors, excluding jobs stored
using locked print.
• The maximum number of pages is 2,000, including jobs using locked print and
collation.
Locked Print
This feature requires installing an optional HDD. Using this feature, the print job is
stored in the machine but will not be printed until the user inputs an ID at the
machine’s operation panel. This ID must match the ID that was input with the
printer driver.
• Stored data is automatically deleted after it is printed.
• Stored data can be manually deleted at the operation panel.
• The partition can hold up to 30 files, including files stored using sample print.
• The partition can hold a log containing up to 20 errors, excluding logs stored
using locked print.
• The maximum number of pages is 2,000, including jobs using sample print and
collation.
• Locked print uses the same hard disk partition as sample print and collation,
which is 5.8 GB.
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CONTROLLER
Paper Source Selection
Tray Priority (Auto Tray Select)
The “Tray Priority” setting
determines the start of the tray
search when the user selects “Auto
Tray Select” with the driver. The
machine searches for a paper tray
with the specified paper size and
type.
Priority Tray
Start of Tray Search
Tray 1
When no tray contains paper that
matches the paper size and type
specified by the driver, the controller
stops printing until the user loads the
correct paper.
Tray 2 (Optional)
Tray 3 (Optional)
The “Tray Priority” setting can be
specified in the “Paper Input” menu.
(Menu/ Paper Input/ Tray Priority)
G070D555.WMF
NOTE: The by-pass feed table is not
part of the tray search.
Tray Lock
If “Tray Lock” is enabled for a tray, the controller skips the “locked” tray in the tray
search process.
Manual Tray Select
If the selected tray does not have the paper size and type specified by the driver,
the controller stops printing until the user loads the correct paper.
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Detailed
Descriptions
The “Tray Lock” setting can be specified in the “Paper Input” menu.
(Menu/ Paper Input/ Tray Lock)
NOTE: The by-pass feed table cannot be unlocked (Tray Lock is always enabled).
CÓPIA NÃO CONTROLADA
CONTROLLER
Auto Continue
Overview
When this function is enabled, the machine waits for a specified period (0, 1, 5, 10,
15 minutes) for the correct paper size and type to be set in the tray. If the timer
runs out, the machine starts printing, even if there is no paper tray which matches
the paper size and paper type specified by the driver.
The machine searches for a paper tray in the following way.
• The interval can be set with the “System” menu in the User Tools.
(Menu/ System/ Auto Continue)
NOTE: The default setting for this feature is ‘disabled’.
Auto Tray Select
When there is no paper tray that
matches the paper size and type
specified by the driver, the machine
searches for any tray that has paper,
and prints from the first tray it finds.
The start of the tray search is the
tray selected as the “Priority Tray.”
Priority Tray
Start of Tray Search
Tray 1
Tray 2 (Optional)
Manual Tray Select
The machine prints from the selected
tray even if the paper size and type
do not match the setting specified
from the driver.
Tray 3 (Optional)
G070D555.WMF
If “Auto Continue” is disabled, the
machine waits until the user loads
the correct paper in the tray.
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CONTROLLER
Paper Output Tray
The output tray can be selected with the “Output Tray” setting in the “System”
menu (Menu/ System/ Output Tray).
If a print job does not specify an output tray or if the driver specifies the default tray,
the output tray selected with this user tool will be used.
Output Tray Selected
• If the machine cannot print to the selected output tray, it prints to the default
paper output tray.
• If paper overflow is detected at the selected output tray, the controller stops
printing until the overflow detector goes off.
Sequential Stacking
SM
Tray 4
Tray 3
Tray 2
Tray 1
Internal Tray
Rear view
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Detailed
Descriptions
When the 4-bin mailbox is installed, “Auto
Tray SW” is selected as the output tray in
the “System” menu, and “Printer Default”
is specified as the output tray in the driver,
the machine automatically sends the
output to the lowest tray. When that tray
fills up, the machine sends the output to
the next lowest tray. When that tray also
fills up, the machine sends the output to
the next lowest tray sequentially.
This feature is called “Sequential
Stacking”.
• If a tray becomes full and paper is
detected in the next tray, the machine
displays an error and stops printing.
When paper in the next tray is removed,
the machine automatically resumes
printing to the next tray.
• If all trays become full (overflow
detected in all trays), the machine
displays an error and stops printing.
This time, all paper in all trays must be
removed.
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CONTROLLER
Stapling
Stapling is available when the finisher is installed.
The finisher has only one stapling position.
• Depending on the paper orientation, the image may have to be rotated. The
controller rotates the image. If the paper cannot be physically stapled as
specified by the driver, it will not be stapled.
• There is a limit for the number of sheets which can be stapled. If a job has more
than this number, it will not be stapled.
A3, B4, 11" x 17", LG: 20 sheets (80 g/m2, 20 lb)
A4, B5 sideways, LT: 30 sheets (80 g/m2, 20 lb)
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IEEE1394 INTERFACE
6.12 IEEE1394 INTERFACE
6.12.1 SPECIFICATIONS
Hardware Specification
Interface:
IEEE1394 (6 pins)
(no power supply, cable power repeated, IEEE1394a-2000 compliant)
Ports:
2 ports
Data rates: 400Mbps/200Mbps/100Mbps
System Requirements
PC:
Windows PC with IEEE1394 port
OS:
Microsoft Windows 2000 upgraded with service pack 1
Cable length: 4.5m (15ft)
6.12.2 IEEE1394
IEEE1394, also known as FireWire (a name patented by Apple), is an easy-to-use
peer-to-peer networking technology allowing speeds of up to 400 Mbps.
Detailed
Descriptions
The current standard contains the following features, which are supported in most
devices:
• Hot swapping (cables can be connected and disconnected while the
computer and other devices are switched on)
• Peer-to-peer networking (no hub required)
• No terminator or device ID is required, unlike SCSI
• Automatic configuration of devices upon start-up, or “plug and play”.
• Real-time data transfer at 100, 200, and 400 Mbps
• Common connectors for different devices
IEEE1394 I/F
IEEE1394 Board
IEEE1394 I/F
G070D559.WMF
The cable length is limited to 4.5 m (15ft). However, up to 16 cables and 63
devices can be connected to an IEEE1394 network.
IEEE1394 cables can be either 4-pin (data only) or 6-pin (data and power).
IEEE1394 allows either 6-pin or 4-pin connectors. However, this machine only uses
the 6-pin connectors. The machine has two 6-pin ports.
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IEEE1394 INTERFACE
6.12.3 BLOCK DIAGRAM
Clock
Oscillator
EEPROM
PHY
TSB41AB2
Link
TSB12LV23A
1394 I/F
PC
1394 I/F
Option I/F (CN4)
IEEE1394 Board
Controller
G070D560.WMF
• PHY: Physical layer control device
• Link: Link layer control device
• EEPROM: 256-byte ROM
6.12.4 PIN ASSIGNMENT
Pin 1
Pin assignment
Pin 1
Pin 4
Pin 2
Pin 3
Pin 5
Pin 6
Pin 6
G070D561.WMF
Pin No.
1
2
3
4
5
6
G071
Signal Description
Cable Power
GND
Receive strobe
Transmit data
Receive data
Transmit strobe
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IEEE1394 INTERFACE
6.12.5 REMARKS ABOUT THIS INTERFACE KIT
Note the following points about this unit.
• The machine does not print reports specifically for IEEE1394. Just print the
Configuration Page at installation to check that the machine recognizes the card.
• There is no spooler or print queue. If a computer tries to print over the IEEE1394
while the printer is busy, the IEEE1394 interface card inside the printer will return
a busy signal.
• After starting a job using IEEE1394, do not switch the printer off until the job has
been completed. Even though the printer may appear to be dead, it may be in
the middle of an IEEE1394 protocol exchange with the computer.
• When using IEEE1394, it is not possible to check the printer status from the
computer with a utility such as Printer Manager for Client.
If there are problems printing using the IEEE1394 interface, check the following.
• Is the computer using Windows 2000 with service pack 1?
• Has the interface card been replaced recently? Each card has an individual
address, similar to the MAC address in an Ethernet card. If the card was
changed, the driver cannot find the old card. The new card is another device and
a new printer appears in Windows Control panel, and this must be configured in
the same way as the printer that was replaced (the old printer icon in Windows
Control Panel should be deleted) has to be reconfigured.
• Is there a loop somewhere in the network? An IEEE1394 network must be a
chain or a branched chain. There can be no loops.
• Try to find out where in the chain the problem is occurring. Test the machine
one-to-one with the computer to determine if the printer is defective (when the
printer’s interface cable is plugged in, the computer should see ‘Printer Ready’;
when the cable is disconnected, the computer should see ‘Offline’).
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Detailed
Descriptions
6.12.6 TROUBLESHOOTING NOTES
CÓPIA NÃO CONTROLADA
IEEE1394 INTERFACE
6.12.7 IP OVER IEEE 1394
This machine supports IEEE1394 printing by setting an IP address. This feature is
called ‘IP over 1394’.
The former IEEE1394 printing without IP address is known as ‘SCSI printing’.
Software Application
TCP/IP (Virtual) Port
SCSI (Virtual)
Port
IP over 1394
Ethernet
Port
IEEE1394 Port
SCSI Printing
IEEE802.11b
(Wireless LAN)
Port
IP over 1394
Printing
G070D902.WMF
NOTE: 1) IP over 1394 can only be used with Windows XP or Me. It only works
with Windows Me if SmartNetMonitor for Client (version 5 or later) is
installed.
2) Windows XP and 2000 supports IEEE1394 SCSI printing.
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IEEE 802.11B (WIRELESS LAN)
6.13 IEEE 802.11B (WIRELESS LAN)
6.13.1 SPECIFICATIONS
A wireless LAN is a flexible data communication system used to extend or replace
a wired LAN. Wireless LAN employs radio frequency technology to transmit and
receive data over the air and minimize the need for wired connections.
• With wireless LANs, users can access information on a network without looking
for a place to plug into the network.
• Network managers can set up or expand networks without installing or moving
wires.
• Most wireless LANs can be integrated into existing wired networks. Once
installed, the network treats wireless nodes like any other physically wired
network component.
• Flexibility and mobility make wireless LANs both effective extensions of and
attractive alternatives to wired networks.
Standard applied:
Data transfer rates:
Network protocols:
Bandwidth:
IEEE802.11b
11 Mbps/5.5 Mbps/2 Mbps/1 Mbps (auto sense)
TCP/IP, Apple Talk, NetBEUI, IPX/SPX
2.4GHz
(divided over 14 channels, 2400 to 2497 MHz for each channel)
NOTE: The wireless LAN cannot be used together with the Ethernet. The “LAN
Type” setting in the Host Interface menu determines the LAN interface to
be used.
6.13.2 BLOCK DIAGRAM
Detailed
Descriptions
Engine Board
Parallel I/F
LED2 (Orange)
LED1 (Green)
CN3
PCMCIA
Card Bus
Controller
802.11b
PCMCIA Card
CN1
Interface Board
Controller Board
G070D900.WMF
LED Indicators
LED
LED1 (Green)
LED2 (Orange)
SM
Description
Link status
Power distribution
On
Link success
Power on
Off
Link failure
Power off
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IEEE 802.11B (WIRELESS LAN)
6.13.3 TRANSMISSION MODE
The following transmission modes are provided for wireless communication.
Ad hoc Mode
The ad hoc mode allows communication
between each device (station) in a
simple peer-to-peer network. In this
mode, all devices must use the same
channel to communicate.
In this machine, the default transmission
mode is ad hoc mode and the default
channel is 11. First, set up the machine
in ad hoc mode and program the
necessary settings, even if the machine
will be used in the infrastructure mode.
To switch between ad hoc and
infrastructure modes, use the following
user tool: Host Interface Menu IEEE802.11b - Comm Mode
G070D907.WMF
Infrastructure Mode
The infrastructure mode allows
communication between each computer
and the machine via an access point
equipped with an antenna and wired into
the network. This arrangement is used in
more complex topologies.
• The wireless LAN client must use the
same SSID (Service Set ID) as the
access point in order to communicate.
Access Point
G070D908.WMF
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IEEE 802.11B (WIRELESS LAN)
6.13.4 SECURITY FEATURES
SSID (Service Set ID)
The SSID is used by the access point to recognize the client and allow access to
the network. Only clients that share the same SSID with the access point can
access the network.
NOTE: 3) If the SSID is not set, clients connect to the nearest access point.
4) The SSID can be set using the web status monitor or telnet.
Using the SSID in Ad hoc mode
When the SSID is used in ad hoc mode and nothing is set, the machine
automatically uses “ASSID” as the SSID. In such a case, “ASSID” must also be set
at the client.
NOTE: SSID in ad hoc mode is sometimes called “Network Name.”
WEP (Wired Equivalent Privacy)
WEP is a coding system designed to protect wireless data transmission. In order to
unlock encoded data, the same WEP key is required on the receiving side. There is
128 bit WEP keys.
NOTE: The WEP key can be set using the web status monitor or telnet.
Detailed
Descriptions
MAC Address
When the infrastructure mode is used, access to the network can also be limited at
the access points using the MAC address. This setting may not be available with
some types of access points.
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IEEE 802.11B (WIRELESS LAN)
6.13.5 TROUBLESHOOTING NOTES
Communication Status
Wireless LAN communication status can be checked with the UP mode “W.LAN
Signal” in the Maintenance menu. This can also be checked using the Web Status
Monitor or Telnet.
The status is described on a simple number scale.
Status Display
Good
Fair
Poor
Unavailable
Communication Status
76~100
41~75
21~40
0~20
NOTE: Communication status can be measured only when the infrastructure mode
is being used.
Channel Settings
If a communication error occurs because of electrical noise, interference with other
electrical devices, etc., you may have to change the channel settings.
To avoid interference with neighboring channels, it is recommended to change by 3
channels. For example, if there are problems using channel 11 (default), try using
channel 8.
25MHz
Channel
MHz
1
2,412
2
3
4
25MHz
5
6
7
8
9
2,437
10
11
12
13
2,462
G070D901.WMF
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IEEE 802.11B (WIRELESS LAN)
Troubleshooting Steps
Detailed
Descriptions
If there are problems using the wireless LAN, check the following.
1) Check the LED indicator on the wireless LAN card.
2) Check if “IEEE802.11b” is selected in the UP mode LAN Type in Network
Setup in the Host Interface menu.
3) Check if the channel settings are correct.
4) Check if the SSID and WEP are correctly set.
If infrastructure mode is being used,
1) Check if the MAC address is properly set
2) Check the communication status
If the communication status is poor, bring the machine closer to the access
point, or check for any obstructions between the machine and the access
point.
If the problem cannot be solved, try changing the channel setting.
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USB
6.14 USB
6.14.1 SPECIFICATIONS
This model is equipped with standard USB.
Interface: USB 1.1, USB 2.0
Data rates: 480 Mbps (high speed), 12 Mbps (full speed), 1.5 Mbps (low speed);
High-speed mode is only supported by USB 2.0.
6.14.2 USB 1.1/2.0
USB (Universal Serial Bus) offers simple connectivity for computers, printers,
keyboards, and other peripherals. In a USB environment, terminators, device IDs
(like SCSI), and DIP switch settings are not necessary.
USB 1.1 contains the following features:
• Plug & Play
• Hot swapping (cables can be connected and disconnected while the
computer and other devices are switched on)
• No terminator or device ID required
• Data rates of 12 Mbps (full speed), and 1.5 Mbps (low speed)
• Common connectors for different devices
USB 2.0 is a successor to the USB 1.1 specification. It uses the same cables,
connectors, and software interfaces. It provides an easy-to-use connection to a
wide range of products with a maximum data rate of 480 Mbps (high speed).
Up to 127 devices can be connected and six cascade connections are allowed.
Power is supplied from the computer, and the maximum cable length is 5 m.
G071
6-76
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
USB
6.14.3 USB CONNECTORS
USB is a serial protocol and a physical link transmitting all data on a single pair of
wires. Another pair provides power to downstream peripherals.
The USB standard specifies two types of connectors, type “A” connectors for
upstream connection to the host system, and type “B” connectors for downstream
connection to the USB device.
G070D945.WMF
G070D952.WMF
Type “A” connector
Type “B” connector
6.14.4 PIN ASSIGNMENT
The controller has a type “B” receptacle (CN10).
CN1
CN5 (SLOT1)
CPU
SIMAC
Controller Board
Detailed
Descriptions
IC Card I/F
CN2
4
Ethernet I/F
(standard for G073 model)
CN4
3
USB I/F
NVRAM
1
Parallel I/F
2
G070D906.WMF
Pin No.
1
2
3
4
SM
Signal Description
Power
Data –
Data +
Power GND
Wiring Assignment
Red
White
Green
White
6-77
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
USB
6.14.5 REMARKS
• The machine does not print reports specifically for USB.
• Only one host computer is allowed for the USB connection.
• After starting a job using USB, do not switch the printer off until the job has been
completed.
When a user cancels a print job and data transmitted to the printer has not been
printed at the time of cancellation, the job will continue to print up to the page
where the print job was cancelled
• When the controller board is replaced, the host computer will recognize the
machine as a different device.
Related SP Mode
“USB Settings” in the printer engine service mode. Data rates can be adjusted to
full speed fixed (12 Mbps). This switch may be used for troubleshooting if there is a
data transfer error using the high-speed mode (480 Mbps).
G071
6-78
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
SPECIFICATIONS
1. GENERAL SPECIFICATIONS
1.1 MAIN UNIT
Configuration:
Desktop
Print Process:
Laser beam scan & dry electrostatic transfer system
Resolution:
600 x 600 dpi
Warming-up Time:
99 seconds or less
1st Print (A4/LT LEF)*:
Color:
18.0 seconds or less
Black & White: 7.5 seconds or less
*From the start of polygon mirror rotation.
Auto Paper Tray Switch:
Available
Paper Size:
Regular sizes:
Standard tray
Bypass tray
Europe & Asia
A6 to A3
A6 to A3
N. America
HLT to DLT
HLT to DLT
Standard tray: Paper size is automatically detected
Bypass tray: Manual input at the operation panel
Custom sizes (Europe, Asia, N. America):
Standard tray
Bypass tray
Min.
100 x 148 mm
(3.9" x 5.8")
90 x 148 mm
(3.5" x 5.8")
Max.
297 x 432 mm
(11.7" x 17")
305 x 457 mm
(12" x 18")*
*Printable area is 297 x 432 mm (11.7 x 17").
Standard tray
Bypass tray
Printing Speed:
Paper Feed:
SM
Color
Black & White
60 to 105 g/m2,
16 lb. Bond to 28 lb. Bond
60 to 163 g/m2,
16 lb. Bond to 43 lb. Bond
Plain Paper
10 ppm
36 ppm
Standard tray
Optional paper tray unit
By-pass
Thick
4 ppm
6.5 ppm
OHP
2 ppm
3.2 ppm
Friction pad
FRR
FRR
7-1
CÓPIA NÃO CONTROLADA
G071
Specifications
Paper Weight:
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
Paper Capacity:
Main
Optional paper tray unit
By-pass
250 sheets x 1 tray
500 sheets x 1 or 2 trays
100 sheets
Fusing:
Heating rollers and fusing belt
Paper Output:
Face down
Output Tray Full:
Detected
Capacity: 400 sheets (200 for A3/DLT)
Photoconductor:
OPC belt
Charging:
Corona wire with grid plate
Laser Beam:
Semiconductor laser
Development:
Mono component toner
Transfer:
Image transfer: Transfer belt with bias roller
Paper transfer: Roller
Separation:
Discharge pin
Cleaning:
OPC belt: Blade
Image transfer belt: Cleaning brush
Quenching:
Lamp
Toner Supply:
Cartridge
Waste Toner Disposal:
Toner bottle
Total Counter:
Electrical
Maintenance Counters:
Unit
PCU
Development
Unit (K)
Development
Unit (Y,M,C)
O/B Waste
Toner Bottle
T/B Waste
Toner Bottle
Fusing Oil
Fusing Unit
G071
Mechanical/
Electrical
Electrical
Sheets/
Time
120KD
Automatic
Electrical
120KD
Automatic
Electrical
60KD
Automatic
Mechanical
50KD
Automatic
Mechanical
120KD
Automatic
Electrical
Electrical
30KP
120KP
Manual
Manual
7-2
CÓPIA NÃO CONTROLADA
Reset
SM
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
Self-Diagnostics:
Jam, Service Call
Memory
Standard: 64 MB
Options: 64 MB, 128 MB, 256 MB
Maximum allowable: 384 MB
Test Printing:
Available
Power Source:
Voltage
120 V
220 to 240 V
NA
EU & Asia
Frequency
60 Hz
50/60 Hz
Amperage
11 A
7A
Power Consumption:
Regular mode: 1.2 KW (NA), 1.5 KW (EU & Asia)
Energy star mode: 35 W or less
Dimensions (W x D x H):
540 x 670 x 470 mm (by-pass tray not extended)
Weight:
60 Kg or less
Bi-directional (Centronics) IEEE1284 parallel x 1
Ethernet (100 Base-TX/10 Base-T)
USB 2.0
IEEE1394 (IP over): Optional
IEEE802.11b (Wireless LAN): Optional
Host Interfaces:
Specifications
NOTE: 1) USB 2.0 is on another board which occupies the optional interface
slot.
2) It is necessary to remove the USB board when an optional interface
is installed.
SM
7-3
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
2. SUPPORTED PAPER SIZES
2.1 MAIN TRAY, BYPASS TRAY, AND DUPLEX UNIT
Paper
A3
B4
A4
A4
B5
B5
A5
A5
B6
B6
A6
A6
DLT
LG
LT
LT
HLT
HLT
Executive
Executive
F
Foolscap
Folio
8K
16 K
16 K
Customized
Com10
Monarch
C6
C5
DL Env
Size
SEF
SEF
SEF
LEF
SEF
LEF
SEF
LEF
SEF
LEF
SEF
LEF
SEF
SEF
SEF
LEF
SEF
LEF
SEF
LEF
SEF
SEF
SEF
SEF
SEF
LEF
Width
Length
Width
Length
SEF
SEF
SEF
SEF
SEF
297 x 420 mm
257 x 364 mm
210 x 297 mm
297 x 210 mm
182 x 257 mm
257 x 182 mm
148 x 210 mm
210 x 148 mm
128 x 182 mm
182 x 128 mm
105 x 148 mm
148 x 105 mm
11" x 17"
81/2" x 14"
81/2" x 11"
11" x 81/2"
51/2" x 81/2"
81/2" x 51/2"
71/4" x 101/2"
101/2" x 71/4"
8" x 13"
81/2" x 13"
81/4" x 13"
267 x 390 mm
195 x 267 mm
267 x 195 mm
100 to 297 mm
148 to 432 mm
90 to 305 mm
148 to 457 mm
41/8" x 91/2"
37/8" x 71/2"
114 x 162 mm
162 x 229 mm
110 x 220 mm
N.A.
Y#
Y#
Y
Y#
Y#
Y
Y#
Y#
Y#
N
Y#
N
Y
Y
Y
Y
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Main
EUR.
Y
Y
Y
Y
Y#
Y
Y#
Y
Y#
N
Y#
N
Y#
Y#
Y
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
ASIA
Y
Y
Y
Y
Y#
Y
Y#
Y
Y#
N
Y#
N
Y#
Y#
Y
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
N.A.
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
N
Y#
N
Y#
Y#
Y#
Y#
Y#
N
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
Y#
N
N
N
N
N
N
N
Y#
Y#
Y#
N
N
N
N
N
N
#
#
#
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
Y
Y#
Y#
Y#
Y#
By-pass
Duplex
EUR. ASIA Common
Y#
Y#
Y
#
Y
Y#
Y
#
#
Y
Y
Y
Y#
Y#
Y
Y#
Y#
Y
Y#
Y#
Y
#
#
Y
Y
Y
Y#
Y#
Y
Y#
Y#
N
N
N
N
#
#
Y
Y
N
N
N
N
Y#
Y#
Y
Y#
Y#
Y
#
#
Y
Y
Y
Y#
Y#
Y
Y#
Y#
Y
N
N
N
Y#
Y#
Y
Y#
Y#
N
Y#
Y#
Y
#
Y
Y#
Y
#
#
Y
Y
Y
Y#
Y#
Y
Y#
Y#
Y
Y#
Y#
Y
Y
Y#
Y#
Y#
Y#
Y
Y#
Y#
Y#
Y#
Symbols
Y: Automatically detected
Y#: Needs to be manually specified
N: Not supported
G071
7-4
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
2.2 FINISHER, MAIL BOX, AND PAPER TRAY UNIT
Paper
A3
B4
A4
A4
B5
B5
A5
A5
B6
B6
A6
A6
DLT
LG
LT
LT
HLT
HLT
Executive
Executive
F
Foolscap
Folio
Folio
A3 Long
8K
16 K
16 K
Customized
Size
SEF
SEF
SEF
LEF
SEF
LEF
SEF
LEF
SEF
LEF
SEF
LEF
SEF
SEF
SEF
LEF
SEF
LEF
SEF
LEF
SEF
SEF
SEF
LEF
SEF
SEF
SEF
LEF
Width
Length
297 x 420
257 x 364
210 x 297
297 x 210
182 x 257
257 x 182
148 x 210
210 x 148
128 x 182
182 x 128
105 x 148
148 x 105
11" x 17"
81/2" x 14"
81/2" x 11"
11" x 81/2"
51/2" x 81/2"
11" x 81/2"
71/4" x 101/2"
101/2" x 71/4"
8" x 13"
81/2" x 13"
81/4" x 13"
13" x 81/4"
12" x 18"
267 x 390
195 x 267
267 x 195
100 to 305
148 to 458
Clear
Y
Y
Y
Y
Y
Y
N
Y
N
N
N
N
Y
Y
Y
Y
N
N
Y
N
N
Y
Y
N
N
Y
N
Y
N
N
Finisher
Mail
Shift Staple Box
Common
Common
Y
Y(30)
Y
Y
Y(30)
Y
Y
Y(30)
Y
Y
Y(30)
Y
N
N
Y
Y
Y(30)
Y
N
N
Y
N
N
Y
N
N
N
N
N
N
N
N
N
N
N
N
Y
Y(30)
Y
Y
Y(30)
Y
Y
Y(30)
Y
Y
Y(30)
Y
N
N
Y
N
N
Y
N
N
Y
N
N
Y
N
N
Y
Y
Y(30)
Y
N
N
Y
N
N
N
N
N
N
Y
Y(30)
Y
N
N
Y
Y
Y(30)
Y
N
N
N
N
N
N
Paper Tray Unit
N.A.
Y
Y#
Y#
Y
Y#
Y
Y#
Y#
N
N
N
N
Y
Y
Y
Y
N
Y
Y#
N
Y#
Y#
Y#
N
N
Y#
Y#
Y#
N
N
EUR.
Y
Y
Y
Y
Y#
Y
Y#
Y
N
N
N
N
Y
Y#
Y#
Y
N
Y#
Y#
N
Y#
Y#
Y#
N
N
Y#
Y#
Y#
N
N
ASIA
Y
Y
Y
Y
Y#
Y
Y#
Y
N
N
N
N
Y
Y#
Y#
Y
N
Y#
Y#
N
Y#
Y#
Y#
N
N
Y#
Y#
Y#
N
N
SM
Specifications
Symbols
Y: Automatically detected
Y#: Needs to be manually specified
N: Not supported
(30): Up to 30 sheets
7-5
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
3. SOFTWARE ACCESSORIES
The printer drivers and utility software are provided on one CD-ROM. An auto-run
installer allows you to select which components to install.
3.1 PRINTER DRIVERS
Printer
Language
PCL 5c
PS3
RPCS
Windows
95/98/ME
Yes
Yes
Yes
Windows
NT4.0
Yes
Yes
Yes
Windows
2000
Yes
Yes
Yes
Windows
XP
Yes
Yes
Yes
Macintosh
No
Yes
No
NOTE: 1) The printer drivers for Windows NT 4.0 are only for the Intel x86
platform. There is no Windows NT 4.0 printer driver for the PowerPC,
Alpha, or MIPS platforms.
2) The PS3 drivers are all genuine AdobePS drivers, except for Windows
2000, which uses Microsoft PS. A PPD file for each operating system is
provided with the driver.
3) The PS3 driver for Macintosh supports Mac OS 8.6, 9.x, 10.1.x, (10.0.x
is not supported).
4) The following Unix versions are supported:
Solaris 2.6, 7, 8
HP-UX 11.0
Red Hat Linux 6.2, 7.0, 7.1, 7.2
3.2 UTILITY SOFTWARE
Software
Agfa Monotype Font Manager
(Win 95/98/ME, NT4, W2000, XP)
SmartNetMonitor for Admin
(Win 95/98/ME, NT4, W2000, XP)
SmartNetMonitor for Client
(Win 95/98/ME, NT4, W2000, XP)
Printer Utility for Mac
G071
Description
A font management utility with screen fonts for the
printer.
A printer management utility for network
administrators. NIB setup utilities are also available.
A printer management utility for client users.
This software provides several convenient functions
for printing from Macintosh clients.
7-6
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
4. MACHINE CONFIGURATION
4.1 SYSTEM COMPONENTS
Exterior
1
2
3
4
5
G070V001.WMF
Unit
Main unit
500-sheet finisher
4-bin mailbox
Interchange unit
Duplex unit
Paper tray unit
Code
G071
G314
G312
G305
G303
G313
Specifications
No.
—
1
2
3
4
5
SM
7-7
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
Interior
2
3
4
5
1
6
G070V002.WMF
No.
1
2
3
4
5
6
Unit
Printer hard disk
64 MB DIMM
128 MB DIMM
256 MB DIMM
IEEE 1394 board
USB 2.0 board (Standard)
IEEE802.11b (Wireless LAN)
User account enhancement unit
Code
G315
G330
G331
G332
G561
—
G628
G311
Maintenance Kits
Unit
O/B Waste toner bottle
I/B Waste toner bottle
Fusing unit oil
PCU
Bk development unit
CMY development unit
Fusing unit and paper feed roller/friction pad
G071
7-8
CÓPIA NÃO CONTROLADA
Code
G778-17
G778-18
G779
G780
G781
G782
G783
SM
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
4.2 OPTIONAL EQUIPMENT
Paper Tray Unit
Paper Feed System:
FRR
Paper Height Detection:
4 steps (100%, 50%, Near End, and Empty)
Capacity:
500 sheets x 1 (up to 59 mm)
Paper Weight:
60 to 128 g/m2 (16 to 34 lb.)
Paper Size:
A3/11" x 17" to A5/5.5 x 8.5" (LEF)
Power Source:
DC24V, 5V (from the main frame)
Power Consumption:
Less than 50W
Dimensions (W x D x H):
540 x 600 x 120 mm
Weight:
15 kg (33 lb.)
Finisher
A3, B4, A4, B5 LEF, 11" x 17", LG, LT
Paper Weight:
60 to 128 g/m2 (14 to 34 lb.)
Staple Capacity:
20 sheets (A3, B4, 11" x 17", LG : 80g/m2, 20 lb)
30 sheets (A4, B5 sideways, LT : 80g/m2, 20 lb)
Stack Capacity:
500 sheets (A4/LT or smaller: 80 g/m2, 20 lb.)
250 sheets (A3, B4, 11" x 17" and LG. 80 g/m2, 20 lb.)
Staple Position:
1
Staple Replenishment:
Cartridge (3,000 staples/cartridge)
Power Source:
24V DC, 5V DC (from the main frame)
Power Consumption:
48 W
Weight:
8.5 Kg (18.9 lbs)
Dimensions:
506 x 164 x 328 mm (19.9" x 6.5" x 12.9")
Specifications
Paper Size:
SM
7-9
CÓPIA NÃO CONTROLADA
G071
CÓPIA NÃO CONTROLADA
SPECIFICATIONS
Mail Box
Trays:
4
Capacity:
125 sheets (A4:LEF 80 g/m2, 20 lb)
Paper Weight:
60 to 128 g/m2 (16 to 34 lb.)
Power Source:
DC24V, 5V (from the main frame)
Power Consumption:
Less than 17 W.
Paper Size:
A3/11" x 17" to A5/LT
Dimensions (W x D x H):
440 x 520 x 370 mm (17.3" x 20.5" x 14.6")
Weight:
7 kg (15.5 lb)
Duplex Unit
Paper Size:
A3/11" x 17" to A5/5.5" x 8.5"
Paper Weight:
60 to 105 g/m2 (17 to 28 lb.)
Power Source:
DC 24V, 5V (from the main frame)
Power Consumption:
Dimensions (W x D x H):
121 x 479 x 504 mm (4.8" x 18.9" x 19.8")
Weight:
6 kg (13 lbs.)
Interchange Unit
Paper Size:
A3/11” x 17” to A5/5.5” x 8.5”
Paper Weight:
60 to 128 g/m2
Dimensions (W x D x H):
508 x 159 x 110 mm (20.0" x 6.3" x 4.3")
Weight:
3 kg (6.6 lbs.)
G071
7-10
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
G313
PAPER TRAY UNIT
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
PAPER TRAY UNIT G313
TABLE OF CONTENTS
1. REPLACEMENT AND ADJUSTMENT ............................................1
1.1
1.2
1.3
1.4
1.5
1.6
REAR COVER.............................................................................................. 1
PAPER FEED CLUTCH ............................................................................... 1
LIFT MOTOR................................................................................................ 2
PAPER FEED MOTOR ................................................................................ 2
CONTROLLER BOARD ............................................................................... 2
PICK-UP/FEED/SEPARATION ROLLERS................................................... 3
2. DETAILED DESCRIPTIONS ............................................................4
2.1 MECHANICAL COMPONENT LAYOUT ...................................................... 4
Feed and Reverse Roller (FRR) .............................................................. 4
Drive Path ................................................................................................ 4
Paper End Feeler Method........................................................................ 4
2.2 ELECTRICAL COMPONENT LAYOUT........................................................ 5
2.3 DRIVE LAYOUT ........................................................................................... 6
2.4 PAPER SIZE DETECTION........................................................................... 7
2.5 PAPER LIFT ................................................................................................. 8
2.6 PAPER HEIGHT AND END DETECTION .................................................... 9
Paper Height Detection............................................................................ 9
Paper End Detection................................................................................ 9
SM
i
CÓPIA NÃO CONTROLADA
G313
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
REAR COVER
1. REPLACEMENT AND ADJUSTMENT
CAUTION
Turn off the main power switch and unplug the machine before beginning
any of the procedures in this section.
NOTE: This manual uses the following symbols.
! : See or Refer to
 : Screws
 : Connector
 : Clip ring
1.1 REAR COVER
1. 2 brackets (1 Cylinder-headed
screw for each)
[A]
2. Rear cover [A] ( x 2)
G313R101.WMF
1.2 PAPER FEED CLUTCH
1. Rear cover (! 1.1)
2. Bracket [A] ( x 1)
3. Clutch [B] (1 bearing,  x 1)
Paper Tray
Unit
G313
[A]
[B]
SM
1
CÓPIA NÃO CONTROLADA
G313R102.WMF
G313
CÓPIA NÃO CONTROLADA
LIFT MOTOR
1.3 LIFT MOTOR
1. Rear cover (! 1.1)
2. Lift motor [A] ( x 2,  x 1)
[A]
G313R103.WMF
1.4 PAPER FEED MOTOR
1. Rear cover (! 1.1)
2. Paper feed motor [A] ( x 1, 
x 3)
NOTE: Remove the motor with
its bracket, then
separate the motor from
the bracket.
[A]
G313R104.WMF
1.5 CONTROLLER BOARD
1. Rear cover (! 1.1)
2. Controller board [A] ( x 7,  x 2)
[A]
G313R105.WMF
G313
2
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
PICK-UP/FEED/SEPARATION ROLLERS
1.6 PICK-UP/FEED/SEPARATION ROLLERS
[B]
1. Paper tray [A]
2. Pick-up roller [B] (1 hook)
3. Paper feed roller [C] ( x 1)
[D]
4. Separation roller [D] ( x 1)
[C]
G313R106.WMF
Paper Tray
Unit
G313
[A]
SM
3
CÓPIA NÃO CONTROLADA
G313
CÓPIA NÃO CONTROLADA
MECHANICAL COMPONENT LAYOUT
2. DETAILED DESCRIPTIONS
2.1 MECHANICAL COMPONENT LAYOUT
1
2
5
3
4
G313D101.WMF
1.
2.
3.
4.
5.
Pick-up roller
Feed roller
Relay roller
Separation roller
Tray
Feed and Reverse Roller (FRR)
!  Handling Paper – Paper Feed – Paper Feed Methods
Drive Path
Paper feed motor → Timing belt → Gears → Paper feed clutch → Rollers
Paper End Feeler Method
!  Handling Paper – Paper End Detection
G313
4
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
ELECTRICAL COMPONENT LAYOUT
2.2 ELECTRICAL COMPONENT LAYOUT
3
4
2
5
6
1
7
8
9
10
14
11
13
12
G313D102.WMF
8. Lift sensor
9. Paper feed clutch
10. Vertical guide switch
11. Tray lift motor
12. Relay sensor
13. Paper height 2 sensor
14. Paper height 1 sensor
Paper size switch 2
Paper size switch 1
Paper size switch 3
Paper size switch 4
Main board
Paper feed motor
Paper end sensor
Paper Tray
Unit
G313
1.
2.
3.
4.
5.
6.
7.
SM
5
CÓPIA NÃO CONTROLADA
G313
CÓPIA NÃO CONTROLADA
DRIVE LAYOUT
2.3 DRIVE LAYOUT
1
2
5
3
4
G313D103.WMF
1.
2.
3.
4.
5.
G313
Paper feed motor
Paper feed clutch
Paper feed roller
Separation roller
Pick-up roller
6
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
PAPER SIZE DETECTION
2.4 PAPER SIZE DETECTION
[E]
[D]
[A]
[F]
[G]
[B]
[C]
G313D104.WMF
Four paper size switches [D] to [G], working in combination, detect the paper size
as shown in the table below. The actuators are on the side plate [A]. The side plate
is moved by the end plate [B] through a cam [C].
Models
North America
Europe/Asia
11" x 17" SEF
11" x 17" SEF
A3 SEF
A3 SEF
81/2" x 14" SEF
B4 SEF
81/2" x 11" SEF
A4 SEF
11" x 81/2" LEF
11" x 81/2" LEF
A4 LEF
A4 LEF
B5 LEF
B5 LEF
A5 LEF
A5 LEF
1 [D]
0
0
1
0
1
1
0
1
Switch Location
2 [E]
3 [F]
4 [G]
0
1
0
1
0
1
0
1
1
1
1
0
1
0
1
0
1
0
1
0
0
0
0
0
NOTE: 1) Other paper sizes cannot be automatically detected. Use the user tool to
select them.
2) The machine disables feed from a tray if the paper size cannot be
detected (when the paper size actuator is broken or no tray is installed).
SM
7
CÓPIA NÃO CONTROLADA
G313
Paper Tray
Unit
G313
1: Pushed
CÓPIA NÃO CONTROLADA
PAPER LIFT
2.5 PAPER LIFT
[D]
[G]
[C]
[F]
[E]
[B]
[A]
G313D105.WMF
The paper size switches (! 2.4) detect when the paper tray [A] is placed in the
machine. When the machine detects that a tray has been placed in the machine,
the tray lift motor [B] rotates and the coupling gear [C] on the tray lift motor
engages the pin [D] on the lift arm shaft [E]. Then the tray lift arm [F] lifts the tray
bottom plate [G] until the paper lift sensor for the tray detects that the top of the
stack is at the paper feed position.
G313
8
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
PAPER HEIGHT AND END DETECTION
2.6 PAPER HEIGHT AND END DETECTION
[A]
[C]
[B]
G313D106.WMF
Paper Height Detection
Two paper height sensors, working in combination, detect the amount of paper in
the tray.
When the amount of paper decreases, the bottom plate pressure lever moves up
and the actuator [A] (on the pressure lever drive shaft) rotates.
Remaining paper
Full
Nearly full
Near end
Paper height sensor 2 [B]
ON
OFF
OFF
Paper height sensor 1 [C]
ON
ON
OFF
Paper End Detection
If there is some paper in the paper tray, the paper stack raises the paper end feeler
and the paper end sensor deactivates.
When the paper tray runs out of paper, the paper end feeler drops into the cutout in
the tray bottom plate, and this activates the paper end sensor.
SM
9
CÓPIA NÃO CONTROLADA
G313
Paper Tray
Unit
G313
On: Actuator inside sensor, Off: Actuator not inside sensor
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
G305
INTERCHANGE UNIT
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
INTERCHANGE UNIT G305
TABLE OF CONTENTS
1. REPLACEMENT AND ADJUSTMENT ............................................1
1.1 EXTERIOR COVER AND PAPER EXIT SENSOR....................................... 1
1.2 CONTROL BOARD ...................................................................................... 1
2. DETAILED DESCRIPTIONS ............................................................2
2.1 ELECTRICAL COMPONENTS..................................................................... 2
2.2 DRIVE .......................................................................................................... 2
2.3 MECHANISM................................................................................................ 3
SM
i
CÓPIA NÃO CONTROLADA
G305
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
EXTERIOR COVER AND PAPER EXIT SENSOR
1. REPLACEMENT AND ADJUSTMENT
CAUTION
Turn off the main power switch and unplug the machine before beginning
any of the procedures in this section.
NOTE: This manual uses the following symbols.
! : See or Refer to
 : Screws
 : Connector
1.1 EXTERIOR COVER AND PAPER EXIT SENSOR
[A]: Exterior cover
[B]: Inner cover ( x 3)
[C]: Paper exit sensor ( x 1)
[A]
[C]
G305R101.WMF
1.2 CONTROL BOARD
[A]: Control board (1 hook,  x 9)
G305R102.WMF
SM
1
CÓPIA NÃO CONTROLADA
G305
Interchange
Unit
G305
[B]
CÓPIA NÃO CONTROLADA
ELECTRICAL COMPONENTS
2. DETAILED DESCRIPTIONS
2.1 ELECTRICAL COMPONENTS
2
1
3
4
G305D102.WMF
1. Upper gate solenoid
2. Control board
3. Paper exit sensor
4. Lower gate solenoid
2.2 DRIVE
1
G305D103.WMF
1. Fusing unit motor (main body)
G305
2
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
MECHANISM
2.3 MECHANISM
To duplex unit
To finisher/mail box
[A]
[B]
[C]
[A]: Upper gate solenoid
[B]: Upper gate
[C]: Lower gate
Lower gate solenoid (! 2.1)
G305D104.WMF
The arrows in the right-hand column indicate paper path directions through the
junction gates.
Main unit
Duplex unit
Finisher/mail box
Solenoid
Upper
Off
Lower
Off
Upper
On
Lower
On
Upper
Off
Lower
On
Gate
Upper
Lower
Upper
Lower
Upper
Lower
↑*
←
→
↑
↑
↑
Interchange
Unit
G305
To ...
* Paper does not go through the upper gate.
SM
3
CÓPIA NÃO CONTROLADA
G305
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
G303
DUPLEX UNIT
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
DUPLEX UNIT G303
TABLE OF CONTENTS
1. REPLACEMENT AND ADJUSTMENT ............................................1
1.1
1.2
1.3
1.4
1.5
EXTERIOR COVER ..................................................................................... 1
ENTRANCE/EXIT SENSORS ...................................................................... 1
INVERTER MOTOR ..................................................................................... 2
CONTROLLER BOARD ............................................................................... 2
TRANSPORT MOTOR ................................................................................. 2
2. DETAILED DESCRIPTIONS ............................................................3
2.1
2.2
2.3
2.4
OVERVIEW .................................................................................................. 3
ELECTRICAL COMPONENT LAYOUT........................................................ 4
DRIVE LAYOUT ........................................................................................... 5
DUPLEX PAPER FEED ORDER.................................................................. 6
2.4.1 LONGER THAN A4/LT LEF................................................................. 6
2.4.2 UP TO A4/LT LEF ............................................................................... 7
2.5 REVERSE MECHANISM ............................................................................. 8
SM
i
CÓPIA NÃO CONTROLADA
G303
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
EXTERIOR COVER
1. REPLACEMENT AND ADJUSTMENT
CAUTION
Turn off the main power switch and unplug the machine before beginning
any of the procedures in this section.
NOTE: This manual uses the following symbols.
! : See or Refer to
 : Screws
 : Connector
1.1 EXTERIOR COVER
[A]
G303R101.WMF
1.2 ENTRANCE/EXIT SENSORS
1. Exterior cover (! 1.1)
[A]
[B]
Entrance Sensor
2. Sensor bracket [A] ( x 1)
[C]
3. Feed sensor [B] ( x 1,  x 1)
Exit Sensor
4. Exit sensor [C] ( x 1)
G303R102.WMF
SM
1
CÓPIA NÃO CONTROLADA
G303
Duplex Unit
G303
1. Exterior cover [A] ( x 4)
CÓPIA NÃO CONTROLADA
INVERTER MOTOR
1.3 INVERTER MOTOR
1. Exterior cover (! 1.1)
2. Inverter motor [A] ( x 1,  x 3)
[A]
G303R103.WMF
1.4 CONTROLLER BOARD
1. Exterior cover (! 1.1)
2. Controller board [A] ( x 5,  x 3)
[A]
1.5 TRANSPORT MOTOR
G303R104.WMF
1. Exterior cover (! 1.1)
2. Controller board (! 1.4)
3. Transport motor (1 spring,  x 1,  x 2)
[A]
G303R105.WMF
G303
2
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
OVERVIEW
2. DETAILED DESCRIPTIONS
2.1 OVERVIEW
2
3
4
1
5
7
Duplex Unit
G303
6
G303D101.WMF
1.
2.
3.
4.
SM
5. Inverter roller
6. Inverter section
7. Paper exit path
Interchange unit
Paper entrance
Inverter gate
Entrance sensor
3
CÓPIA NÃO CONTROLADA
G303
CÓPIA NÃO CONTROLADA
ELECTRICAL COMPONENT LAYOUT
2.2 ELECTRICAL COMPONENT LAYOUT
2
1
3
4
5
6
7
8
G303D102.WMF
1.
2.
3.
4.
G303
5.
6.
7.
8.
Entrance sensor
Duplex unit open switch
Inverter gate solenoid
Cover sensor
Inverter motor
Controller board
Transport motor
Exit sensor
4
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
DRIVE LAYOUT
2.3 DRIVE LAYOUT
1
2
Duplex Unit
G303
G303D103.WMF
1. Inverter motor
2. Transport motor
SM
5
CÓPIA NÃO CONTROLADA
G303
CÓPIA NÃO CONTROLADA
DUPLEX PAPER FEED ORDER
2.4 DUPLEX PAPER FEED ORDER
2.4.1 LONGER THAN A4/LT LEF
The feed path through the duplex unit can only hold one sheet of paper.
Example: 8 pages. The number [A] in the illustration shows the order of pages. The
number [B] in the illustration shows the order of sheets of paper (if
shaded, this indicates the second side).
[A]
2
⇒
1
1
1
⇒
4
2
⇒
3
⇒
2
6
3
⇒
5
3
[B]
⇒
8
4
⇒
7
4
G303D519.WMF
G303D518.WMF
G303
6
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
DUPLEX PAPER FEED ORDER
2.4.2 UP TO A4/LT LEF
The feed path through the duplex unit can hold 2 sheets of paper
Example: 8 pages. The number [A] in the illustration shows the order of pages. The
number [B] in the illustration shows the order of sheets of print paper (if
shaded, this indicates the second side).
[A]
2
⇒
1
4
2
⇒
1
1
⇒
6
⇒
3
2
3
⇒
8
4
[B]
⇒
5
3
⇒
7
4
Duplex Unit
G303
G303D520.WMF
G303D517.WMF
SM
7
CÓPIA NÃO CONTROLADA
G303
CÓPIA NÃO CONTROLADA
REVERSE MECHANISM
2.5 REVERSE MECHANISM
[B]
[D]
[E]
[F]
[A]
[G]
[C]
[H]
G303D104.WMF
The duplex unit starts when the entrance sensor [E] detects paper coming in.
1. Interchange unit gate [A]
Directs the paper to the duplex unit (up to A3 SEF)
2. Inverter roller [B]
Sends the paper to the inverter section [C]
3. Entrance sensor [E]
Detects the trailing edge of the paper
4. Inverter gate solenoid (behind [D])
Activates the inverter gate [D]
5. Inverter gate [D]
Switches the paper path
6. Inverter roller [F]
Changes its rotation direction (sends the paper to the exit path [G])
7. Transport roller [H]
Sends the paper to the main unit registration roller
G303
8
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
G314
500-SHEET FINISHER
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
500-SHEET FINISHER G314
TABLE OF CONTENTS
1. REPLACEMENT AND ADJUSTMENT ............................................1
1.1 EXTERIOR COVERS ................................................................................... 1
Front Cover.............................................................................................. 1
Rear Cover .............................................................................................. 1
Lower Guide ............................................................................................ 2
Upper Cover ............................................................................................ 3
Right Cover.............................................................................................. 3
1.2 ENTRANCE UPPER GUIDE AND PAPER EXIT UNIT ................................ 4
1.3 MOTORS...................................................................................................... 5
1.3.1 MAIN MOTOR ..................................................................................... 5
1.3.2 JOGGER MOTOR ............................................................................... 5
1.4 STAPLER ..................................................................................................... 6
1.5 PADDLE ROLLER SOLENOID .................................................................... 6
1.6 MAIN CONTROL PCB.................................................................................. 7
1.7 OUTPUT TRAY UNIT................................................................................... 8
2. DETAILED DESCRIPTIONS ..........................................................10
2.1 OVERALL MACHINE INFORMATION ....................................................... 10
2.1.1 COMPONENT LAYOUT .................................................................... 10
2.1.2 DRIVE LAYOUT ................................................................................ 11
2.1.3 ELECTRICAL COMPONENTS .......................................................... 12
2.2 DETAILED SECTION DESCRIPTIONS ..................................................... 14
2.2.1 OUTPUT TRAY ................................................................................. 14
Stack Height Detection .......................................................................... 14
Output Tray Up/Down Mechanism ......................................................... 15
2.2.2 PAPER FEED .................................................................................... 16
Overview................................................................................................ 16
Straight Feed-out Mode ......................................................................... 16
Shift Sorting Mode ................................................................................. 17
Stapling Mode........................................................................................ 19
2.2.3 JAM CONDITIONS ............................................................................ 20
2.2.4 ERROR DETECTION ........................................................................ 20
SM
i
CÓPIA NÃO CONTROLADA
G314
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
EXTERIOR COVERS
1. REPLACEMENT AND ADJUSTMENT
CAUTION
Turn off the main power switch and unplug the machine before beginning
any of the procedures in this section.
NOTE: This manual uses the following symbols.
! : See or Refer to
 : Screws
 : Connector
 : Clip ring
1.1 EXTERIOR COVERS
Front Cover
500-Sheet
Finisher
G314
[A]: Front cover ( x 1)
[A]
G314R101.WMF
Rear Cover
[A]
[A]: Rear cover ( x 1)
NOTE: Unhook the left side ", open the
upper cover, and unhook the top #.
Right
Left
SM
1
CÓPIA NÃO CONTROLADA
G314R102.WMF
G314
CÓPIA NÃO CONTROLADA
EXTERIOR COVERS
Lower Guide
[A]: Output tray ( x 2)
[A]
G314R116.WMF
[B]: Lower guide ( x 2,  x 3)
[B]
G314R104.WMF
Reassembly
1. Check that the connectors are in the
right places. (The wire colors are
embossed on the rear side of the
connector base.)
2. Insert the front-side hook.
Right
Front
Front
Right
G314R105.WMF
G314
2
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
EXTERIOR COVERS
Upper Cover
[A]: Upper cover (2 hinges, 2 links)
[A]
Right Cover
1. Right cover [A] (1 belt [B])
[C]
2. Inner cover [C] ( x 2)
[B]
[A]
G314R103.WMF
SM
3
CÓPIA NÃO CONTROLADA
G314
500-Sheet
Finisher
G314
G314R155.WMF
CÓPIA NÃO CONTROLADA
ENTRANCE UPPER GUIDE AND PAPER EXIT UNIT
1.2 ENTRANCE UPPER GUIDE AND PAPER EXIT UNIT
[H]
[A]
[G]
[F]
[E]
[D]
[B]
[C]
G314R115.WMF
1. All exterior covers (! 1.1)
2. Entrance upper guide [A] ( x 3,  x 3)
3. Paddle gear spring [B]
4. Paddle gear [C] ( x 1)
5. Paddle gear holder [D]
6. Bushing [E] ( x 1)
7. Paper exit unit holder [F] ( x 1)
8. Rear paper exit unit holder [G] ( x 1)
9. Exit unit [H]
NOTE: When reassembling, put the paper exit
unit stay in the uppermost position and
the paddle roller stay in the ready
position ". Insert the paddle gear with
the pawl resting on the clutch link #.
"
#
G314
4
CÓPIA NÃO CONTROLADA
G314R157.WMF
SM
CÓPIA NÃO CONTROLADA
MOTORS
1.3 MOTORS
1.3.1 MAIN MOTOR
1. Front cover (! 1.1)
[B]
2. Solenoid [A] ( x 1)
3. Main motor [B] ( x 1,  x 2)
[A]
500-Sheet
Finisher
G314
G314R109.WMF
1.3.2 JOGGER MOTOR
1. Lower guide, right cover (! 1.1)
2. Remove the finisher from the main unit.
3. Jogger motor [A] ( x 3,  x 2)
NOTE: When reassembling, connect the
connectors first. (After the motor is
installed, it is difficult to connect the
connectors.)
[A]
G314R110.WMF
SM
5
CÓPIA NÃO CONTROLADA
G314
CÓPIA NÃO CONTROLADA
STAPLER
1.4 STAPLER
1. Rear cover (! 1.1)
[A]
2. Ground wire [A] ( x 1)
3. Bracket [B] ( x 2,  x 3)
4. Stapler [C] ( x 1,  x 3)
[B]
[C]
G314R114.WMF
1.5 PADDLE ROLLER SOLENOID
1. Front cover (! 1.1)
2. Paddle roller solenoid [A]
(1 spring,  x 1)
[A]
G314R113.WMF
G314
6
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
MAIN CONTROL PCB
1.6 MAIN CONTROL PCB
1. Right cover, inner cover (! 1.1)
[B]
2. Transport roller [A] ( x 1)
3. Feeler [B]
[A]
G314R111.WMF
500-Sheet
Finisher
G314
[C]
4. Protector [C]
5. Main control PCB [D] ( x 15,
 x 2, 1 projection)
[D]
SM
7
CÓPIA NÃO CONTROLADA
G314R112.WMF
G314
CÓPIA NÃO CONTROLADA
OUTPUT TRAY UNIT
1.7 OUTPUT TRAY UNIT
[A]
[A]: Output tray cover ( x 2)
[B]: Tray holder ( x 1)
[C]: Links
[B]
[C]
G314R117.WMF
[D]
[D]: Connector cover
[E]: Output tray motor link unit ( x 1)
[E]
G314R118.WMF
G314
8
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
OUTPUT TRAY UNIT
[A]: Rear cover ( x 1)
[B]: Output tray motor ( x 1)
[B]
[A]
G314R119.WMF
[C]
500-Sheet
Finisher
G314
NOTE: When putting back the
output tray motor, make
sure that the arrows [C]
indicated on the gears
are aligned as shown.
G314R120.WMF
SM
9
CÓPIA NÃO CONTROLADA
G314
CÓPIA NÃO CONTROLADA
OVERALL MACHINE INFORMATION
2. DETAILED DESCRIPTIONS
2.1 OVERALL MACHINE INFORMATION
2.1.1 COMPONENT LAYOUT
4
7
3
2
5
1
6
G314D101.WMF
1.
2.
3.
4.
G314
5. Reverse roller
6. Base sensor
7. Entrance sensor
Output tray
Stack height detection lever
Paper exit roller
Paddle roller
10
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
OVERALL MACHINE INFORMATION
2.1.2 DRIVE LAYOUT
1
2
3
4
500-Sheet
Finisher
G314
5
7
6
1.
2.
3.
4.
SM
G314D103.WMF
5. Paper exit unit drive gear
6. Output tray link gears
7. Output tray motor
Reverse roller
Exit roller timing belt
Main motor timing belt
Main motor
11
CÓPIA NÃO CONTROLADA
G314
CÓPIA NÃO CONTROLADA
OVERALL MACHINE INFORMATION
2.1.3 ELECTRICAL COMPONENTS
19
20
1
18
2
3
4
5
17
6
16
15
7
14
13
12
11
10
9
8
G314D102.WMF
See the next page for the component description table.
G314
12
CÓPIA NÃO CONTROLADA
SM
CÓPIA NÃO CONTROLADA
OVERALL MACHINE INFORMATION
Sensors
S1
S2
S3
S4
S5
S6
S7
S8
S9
Name
Function
Main
Jogger
Output Tray
Stapler
Drives all the rollers.
Drives the jogger fence
Drives the tray up and down
Drives the stapler
6
10
13
17
Entrance
Exit
Stack height
Lever
Jogger home
position
Top cover
Tray upper limit
Detects paper at the entrance
Detects paper at the exit
Detects the top of the paper stack
Detects the position of stack height lever
Detects the position of the jogger fence
3
16
14
15
Detects if the top cover is open.
Detects when the tray is lifted up to the upper
limit.
Detects when the tray is at its lowest limit
(almost full).
Jam detector.
19
Switches DC for the stapler unit on and off.
Cuts DC when the staple unit cover is open.
Detect if the finisher right cover is open.
20
18
1
Moves the paper exit unit up and down
Switches paddle roller rotation on and off.
Moves the stack height lever into contact with
the top of the stack.
7
5
Controls all finisher functions
4
Stack near-limit
Base
Switches
SW1
Paper exit unit
SW2
Staple unit cover
SW3
Right cover
Solenoids
SOL1
Exit unit gear
SOL2
Paddle roller
Stack height lever
SOL3
PCBs
PCB1
SM
Main control
13
CÓPIA NÃO CONTROLADA
Index No.
2
12
11
8
9
G314
500-Sheet
Finisher
G314
Symbol
Motors
M1
M2
M3
M4
CÓPIA NÃO CONTROLADA
DETAILED SECTION DESCRIPTIONS
2.2 DETAILED SECTION DESCRIPTIONS
2.2.1 OUTPUT TRAY
Stack Height Detection
[D]
[C]
[A]
[B]
G314D104.WMF
Stack height detection lever [A]: Driven by stack height lever solenoid [B].
Two sensors detect the height of the stack in the output tray: the stack height [C]
and lever [D] sensors.
Stack height
sensor
Lever sensor
Off
Off
Off
On
On
On
On
Off
Status
The stack height is below the target. The output tray is
lifted to the target position.
Target position
The stack height is more than the target. The output
tray is lowered to the target position.
The stack height detection lever is at home position.
Off: Actuator not in sensor
At the start of a print job, the solenoid turns off. The stack height detection lever
comes down, to detect the current stack level.
When a sheet of paper is being fed out, the solenoid turns on and the lever goes
back up to home position (inside the unit).
After paper has been fed out, the solenoid turns on again, and the lever detects the
level of the stack.
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CÓPIA NÃO CONTROLADA
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CÓPIA NÃO CONTROLADA
DETAILED SECTION DESCRIPTIONS
Output Tray Up/Down Mechanism
[D]
[E]
500-Sheet
Finisher
G314
[B]
[A]
[C]
G314D105.WMF
Overview
The output tray motor [A] lifts/lowers the tray if the stack height is not at the target
position.
Gears [B] and [C] keep the angle of the tray constant at any tray position.
Output Tray Downward Movement
The top of the paper stack is checked after every page (or set of pages) has been
fed out. If the top of the stack is higher than the target level, the output tray motor
moves the tray down.
When the stack near-limit sensor [D] detects the actuator on gear [C], a stack nearlimit signal is transferred to the main frame. The tray cannot move any lower. The
next time the top of the stack height is above the target level, printing stops.
Output Tray Upward Movement
If paper is removed from the stack, the top of the stack will be lower than the target
level, and the output tray motor moves the tray up.
When the tray upper limit sensor [E] detects the actuator on gear [B], the tray
cannot be moved up any more, so the motor stops.
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G314
CÓPIA NÃO CONTROLADA
DETAILED SECTION DESCRIPTIONS
2.2.2 PAPER FEED
Overview
The following paper feed out modes can be selected at the printer driver.
Mode
Straight feed out mode
Shift sorting mode
Stapling mode
Description
Paper is fed directly to the output tray without shifting or stapling.
Alternate sets are shifted before being fed to the output tray.
All sets are shifted and stapled, then fed to the output tray.
Straight Feed-out Mode
Before the job, the exit unit [A] is up, and the exit unit gear solenoid [B] is on,
pulling lever [C] away from the exit unit gear [D].
At the start of the job, the stack height detection lever detects the top of the stack.
The tray moves up or down if the top of the stack is not at the correct level.
[A]
[F]
[E]
[H]
[I]
[J]
[G]
[D]
[B]
[C]
[C]
G314D109.WMF
G314D106.WMF
When the paper exit sensor in the main frame turns on, the finisher main motor
starts. It drives the exit unit gear [D] through idle gear [E]. The gear pulls paper exit
unit [A] down, using the paper exit link [F]. The link also moves the paper exit roller
[H] up through the exit roller drive gear [G].
When the motor starts, the solenoid switches off and a spring pushes lever [C] into
contact with the exit unit gear [D].
When a part of the exit unit gear without threads [I] faces the idle gear, the gear
stops turning (see the left-hand diagram). The lever [C] catches a peg on the exit
unit gear, to make sure that it stops at the correct position. The paper exit rollers
[H] now contact each other and the main motor feeds out the paper.
When the last page has been fed out, the solenoid turns on to pull the lever away
from the gear. The gear starts turning, to lift the exit unit to the standby position.
When the other part of the exit unit gear without threads [J] faces the idle gear, the
exit unit gear stops. Then, the main motor stops and the solenoid turns off.
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CÓPIA NÃO CONTROLADA
DETAILED SECTION DESCRIPTIONS
Shift Sorting Mode
[A]
[E]
[F]
[D]
G314D113.WMF
500-Sheet
Finisher
G314
[C]
[B]
G314D111.WMF
At the start of the job, and for odd numbered sets of copies, the mechanism is the
same as the straight feed out mode. However, even numbered sets are fed back to
the jogger tray, which shifts the sets to one side before feeding them out.
This section describes what happens for even-numbered sets (sets 2, 4, 6 etc) of
the job.
A short time after the entrance sensor [A] detects the first page of the set, the
paper exit unit solenoid turns on to restart the rotation of the paper exit unit gear,
raising the paper exit unit to the standby position. It stays there until after the last
page of the set.
The paper cannot feed out, so it drops into the jogger tray [B]. The paddle roller
solenoid [C] turns on and the paddle roller [D] feeds the paper to the reverse roller
[E]. The reverse roller feeds the paper to the end fence [F] of the jogger tray.
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G314
CÓPIA NÃO CONTROLADA
DETAILED SECTION DESCRIPTIONS
[B]
[A]
[C]
[D]
G314D107.WMF
After the paper reaches the end fence [A], the jogger fence [B] shifts the paper
across. The jogger motor [C] drives the jogger fence. The home position sensor [D]
detects when the jogger fence has returned to home position.
When the next set begins, the paper exit unit moves down, and the machine
operates the same way as straight feed out mode. At this time, the entire set in the
jogger tray is fed out at the same time as the first page of the next set. However,
the set coming from the jogger tray has been shifted to one side.
If the last set is an even-numbered set, the paper exit unit must be pulled down to
feed the final set out of the jogger tray. Then the exit unit moves back up to the
standby position.
The capacity of the jogger tray is 30 sheets. If the set contains more than 30 sheets,
the machine feeds out the first 30 from the jogger tray, then continues with the rest
of the set, using the jogger tray.
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CÓPIA NÃO CONTROLADA
DETAILED SECTION DESCRIPTIONS
Stapling Mode
[B]
[A]
[G]
[B]
G314D106.WMF
500-Sheet
Finisher
G314
[D]
[F]
[E]
[C]
G314D112.WMF
G314D114.WMF
The stapler is attached to the jogger tray, so all sets go to the jogger tray.
After all pages of a set have entered the jogger tray and been shifted across, the
paper exit link [A] pulls the paper exit unit [B] down until knob [C] on the exit unit
pushes the link lever [D] for the exit unit switch [E]. This turns on the exit unit switch.
When this switch is on, dc is supplied to the stapler unit [F] and the main motor is
turned off.
The exit unit switch is activated when the exit unit is pulled part-way down. After
stapling the set of prints, the paper exit unit is pulled down again until the unit
comes in contact with the paper exit roller [G], and the stapled set is fed out.
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G314
CÓPIA NÃO CONTROLADA
DETAILED SECTION DESCRIPTIONS
2.2.3 JAM CONDITIONS
Remaining paper detection
Sensors
Entrance
Exit
Conditions
Either the entrance or exit sensor detects
paper just after the unit is initialized.
The entrance sensor is not activated within a
certain period after the paper exit sensor
detects paper.
The entrance sensor is not de-activated after
paper is fed 1.3 times the length of the
paper.
The exit sensor is not activated within a
certain period after the entrance sensor
detects paper.
The exit sensor is not de-activated after
paper is fed for a certain period.
The exit sensor is de-activated during paper
shifting or stapling.
Non-feed at the entrance
Entrance
Jamming at the entrance
Entrance
Non-feed inside the unit
(Straight feed out mode only)
Exit
Jamming at the exit
Exit
Jogger tray
Exit
2.2.4 ERROR DETECTION
Jogger motor error
Jogger motor home position
detection error
Stapler error
Output tray upper limit error
Output tray motor error
Stack height detection error
Conditions
Jogger home position sensor does not shut off after jogger
motor starts.
Jogger home position sensor does not turn on after paper
shifting.
Stapler home position sensor (inside stapler unit) does not
turn on after stapling.
Tray upper limit sensor is activated.
The output tray is away from the target position for more
than 10 seconds.
The stack height detection lever does not return to its home
position before going to detect the stack height.
NOTE: The above errors are indicated as “Finisher jam” at the first occurrence.
If the same error happens again in the next job, “finisher error” is indicated.
G314
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CÓPIA NÃO CONTROLADA
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CÓPIA NÃO CONTROLADA
G312
FOUR-BIN MAILBOX
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
FOUR-BIN MAILBOX G312
TABLE OF CONTENTS
1. REPLACEMENT AND ADJUSTMENT ............................................1
1.1 EXTERIOR COVER ..................................................................................... 1
1.2 MAIN MOTOR AND CONTROLLER BOARD............................................... 1
1.3 VERTICAL TRANSPORT AND PAPER OVERFLOW SENSORS ............... 2
2. DETAILED DESCRIPTIONS ............................................................3
2.1 OVERVIEW .................................................................................................. 3
2.2 DRIVE .......................................................................................................... 4
Drive Path ................................................................................................ 4
2.3 ELECTRICAL COMPONENT LAYOUT........................................................ 5
2.4 PAPER DISTRIBUTION ............................................................................... 6
Mechanism .............................................................................................. 6
Paper Overflow Sensor............................................................................ 6
2.5 BASIC OPERATION..................................................................................... 7
2.6 PAPER MISFEED DETECTION TIMING ...................................................... 7
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G312
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
EXTERIOR COVER
1. REPLACEMENT AND ADJUSTMENT
CAUTION
Turn off the main power switch and unplug the machine before beginning
any of the procedures in this section.
NOTE: This manual uses the following symbols.
! : See or Refer to
 : Screws
 : Connector
1.1 EXTERIOR COVER
[C]
[D]
[A]: Tray
[B]: Front cover ( x 1)
[C]: Rear cover (Flat-head screw x 1,
 x 1)
[D]: Upper cover
Four-Bin
Mailbox
G312
[B]
[A]
G312R101.WMF
1.2 MAIN MOTOR AND CONTROLLER BOARD
1. Rear cover (! 1.1)
2. Controller board [A] ( x 9,  x 2)
3. Main motor [B] ( x 2)
[B]
[A]
G312R102.WMF
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G312
CÓPIA NÃO CONTROLADA
VERTICAL TRANSPORT AND PAPER OVERFLOW SENSORS
21 August 2002
1.3 VERTICAL TRANSPORT AND PAPER OVERFLOW
SENSORS
1. Tray (! 1.1)
2. Transport cover [A] (4 hooks)
[A]
G312R103.WMF
[B]
3. Vertical transport sensor [B] ( x 1)
NOTE: There are 2 sensors: one on
the 1st tray, the other on the
3rd tray.
[C]
4. Paper overflow sensor [C] ( x 1)
5. Paper sensor [D] ( x 1)
[D]
G312R104.WMF
G312
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CÓPIA NÃO CONTROLADA
OVERVIEW
2. DETAILED DESCRIPTIONS
2.1 OVERVIEW
1
Four-Bin
Mailbox
G312
2
3
G312D101.WMF
1. Trays
2. Transport rollers
3. Turn gates
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CÓPIA NÃO CONTROLADA
G312
CÓPIA NÃO CONTROLADA
DRIVE
21 August 2002
2.2 DRIVE
1
2
3
4
5
6
7
G312D102.WMF
1.
2.
3.
4.
5. Exit roller 2
6. Exit roller 1
7. Transport roller 1
Main motor
Exit roller 4
Exit roller 3
Transport roller 2
Drive Path
Main motor → Timing belts → Transport/exit rollers
G312
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CÓPIA NÃO CONTROLADA
ELECTRICAL COMPONENT LAYOUT
2.3 ELECTRICAL COMPONENT LAYOUT
2
3
1
4
5
6
7
16
8
9
10
12
15
14
1.
2.
3.
4.
5.
6.
7.
8.
SM
Four-Bin
Mailbox
G312
11
13
G312D103.WMF
9. Tray 2 paper overflow sensor
10. Tray 1 paper overflow sensor
11. Lower vertical transport sensor
12. Tray 1 paper sensor
13. Tray 2 paper sensor
14. Turn gate solenoid 1
15. Turn gate solenoid 2
16. Main control board
Main motor
Turn gate solenoid 3
Door safety switch
Tray 4 paper overflow sensor
Tray 4 paper sensor
Tray 3 paper overflow sensor
Tray 3 paper sensor
Upper vertical transport sensor
5
CÓPIA NÃO CONTROLADA
G312
CÓPIA NÃO CONTROLADA
PAPER DISTRIBUTION
21 August 2002
2.4 PAPER DISTRIBUTION
[B]
[A]
[C]
[D]
[E]
G312D999.WMF
Mechanism
1. Transport roller [E]
Transports the paper
2. Turn gate solenoid [C]
Operates the turn gate
3. Turn gate [D]
Opens to direct the paper to the correct tray
4. Bin [A]
Stacks the paper
Paper Overflow Sensor
When a tray becomes full, the paper overflow sensor [B] detects it and printing is
suspended. If the paper is removed, printing automatically restarts.
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BASIC OPERATION
2.5 BASIC OPERATION
A 10-pin connector links the mailbox with the main unit.
When the leading edge of the paper activates the exit sensor in the interchange
unit, the mailbox main motor turns on and the mailbox rollers begin to turn. The
paper is then fed out to the tray that has been selected.
Solenoids [C] open and close junction gates [D] as shown, to direct the paper to
the selected tray. When the top tray (tray 4) is selected, none of the solenoids are
activated.
When the trailing edge of the last sheet turns off the vertical transport sensor, both
the mailbox motor and the junction gate solenoid of the selected bin turn off.
J1 Timing: After the leading edge of the paper activates the exit sensor in the
interchange unit, a misfeed is detected if this sensor does not turn off
within X + 0.52 s, where X is equal to the amount of time a given
paper size takes to pass the sensor (e.g. A4 LEF = 1.74 s).
J2 Timing: After the paper exit sensor in the interchange unit is activated, the
machine determines that the paper has not yet fed and detects a
misfeed if the vertical transport sensor does not activate within 1.94 s
(in the case of A4 paper).
J3 Timing: After the vertical transport sensor is activated, a misfeed is detected if
this sensor does not turn off within X + 0.52 s (see above for an
explanation of X). For example, this value would be 2.26 s for A4
LEF.
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G312
Four-Bin
Mailbox
G312
2.6 PAPER MISFEED DETECTION TIMING