Windsor CB20 Operating instructions

iGLOSS
Operating Instructions (ENG)
FROM SERIAL #10020080000118
MODELS: CB20
10020080
CBCD20
10020160
CBE20
10020100
Read these instructions before using the machine.
86306300-AG
03/31/10
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial
use. The appliance applies a high luster to hard floor surfaces.
2
86306300 CHARIOT BURNISHER 11/09/07
TABLE OF CONTENTS
Machine Data Log/Overview................................2
Table Of Contents ................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................ 2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works. ................................. 3-3
Components...................................................... 3-4
Drive Controls ................................................... 3-5
Burnsiher Controls ............................................ 3-9
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine .......................................... 3-11
Operating The Machine................................ 3-11
Emergency Stop Procedures ....................... 3-11
To Begin Burnishing ..................................... 3-12
MAINTENANCE
Service Schedule ......................................... 4-1
Batteries ....................................................... 4-2
Dust Bag Replacement ................................ 4-7
Pad Installation............................................. 4-7
Pad Driver Replacement .............................. 4-8
Shunt Adjustment ......................................... 4-10
Drive Motor & Brake ..................................... 4-11
Circuit Protection .......................................... 4-14
Troubleshooting............................................ 4-15
GROUP PARTS LIST
Bumper .............................................................. 5-1
Control Panel..................................................... 5-3
Controls & Housing ........................................... 5-5
Decal ................................................................. 5-7
Filter................................................................... 5-9
Frame-Lower ..................................................... 5-11
Frame-Upper ..................................................... 5-13
Hood .................................................................. 5-15
Pedal Platform (From SN) ............................5-17A-B
Pedal Platform (To SN) ................................5-18A-B
Rear Cover ........................................................ 5-21
Deck Lift Mechanism ......................................... 5-23
Deck Lift Linkage............................................... 5-25
Steering ............................................................. 5-27
Wheel-Front Drive, Chain.................................. 5-29
Wheel-Front Brake ............................................ 5-31
Wheel-Front Drive, Gear ................................... 5-33
Wheel-Rear ....................................................... 5-35
Wiring-Batteries................................................. 5-37
Wiring-Components........................................... 5-39
Wiring-Control Panel ......................................... 5-41
Wiring-Drive Motor ............................................ 5-43
Wiring-Main Harness......................................... 5-45
Wiring-Pedal Platform (From SN) ................5-47A-B
Wiring-Pedal Platform (To SN).....................5-48A-B
Wiring Diagram.................................................. 5-49
Suggested Spare Parts ..................................... 5-50
Back-Up Alarm – Option.................................... 5-51
Battery Cart – Option......................................... 5-53
Seat – Option .................................................... 5-57
Warning Light – Option...................................... 5-59
EC Declaration .................................................. 5-61
Serial numbers .................................................. 5-62
Warranty
86306300 CHARIOT BURNISHER 11/18/09
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
-
HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
-
Batteries
Maintenance
Shunt Adjustment
Drive Motor & brake
Circuit Protection
Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
SALES REPRESENTATIVE # ___________________
The model and serial number of your machine are
located below the battery compartment of the
machine.
-
-
REF – column refers to the reference
number on the parts illustration.
PART NO. – column lists the part
number for the part.
PRV NO. – reference number.
QTY – column lists the quantity of the
part used in that area of the machine.
DESCRIPTION – column is a brief
description of the part.
SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
1-1
86306300 CHARIOT BURNISHER 11/09/07
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
This appliance has been designed for use with the high speed burnishing pads intended for wax finishes. The
fitting of other pads may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS
86306300 CHARIOT BURNISHER 11/09/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
2-2
86306300 CHARIOT BURNISHER 11/09/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86244310
PRV NO. 500956
CAUTION LABEL
86243830 (2)
PRV NO. 500663
PINCH
CAUTION
86252520
PRV NO. 80885
BATTERY
CAUTION
86306300 CHARIOT BURNISHER 11/09/07
2-3
TECHNICAL SPECIFICATIONS
ITEM
Nominal power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Mass (GVW)
Weight empty without batteries
Tires
Maximum Speed
Frame Construction
Brake
Minimum aisle u-turn width
Maximum rated climb and descent angle
3-1
DIMENSION/CAPACITY
3450 W
36 Volts DC
95 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
21 in. x 16 in. x 17 in. tall
(533mm x 406mm x 432mm)
.75 HP (560 W)
1,001 lbs (455 kg)
635 lbs (288 kg)
10” (254mm) Solid gray non-marking
3.5 miles/hour (5.6 Km/hour)
Powder coated steel
Electrical parking brake, sets automatically
whenever operator steps off platform or
engages emergency stop.
56 in. (1425 mm)
7.5 degrees
86306300 CHARIOT BURNISHER 11/09/07
TECHNICAL SPECIFICATIONS
ITEM
Height
Length
Width
Width of Burnishing Path
MEASURE
50.6 inches (1285 mm)
52.5 inches (1330 mm)
26.5 inches (670 mm)
20 inches (508mm)
WIDTH
LENGTH
HEIGHT
SPECIAL NOTES:
The sound pressure level at the operator’s ear was
measured to be 64 dBA. This was a nearfield, broadband measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s2 .
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile
floor. The measurement and related calculations were
made in accordance with ANSI S3.34-1986.
86306300 CHARIOT BURNISHER 11/09/07
3-2
HOW THIS MACHINE WORKS
The Chariot is a battery powered, self propelled,
hard floor burnisher intended for commercial use.
The appliance spins a high-speed burnishing pad in
contact with the floor surface to produce a high
luster shine.
The machines primary systems are the burnishing
system, the dust control system and the operator
control system.
The function of the burnishing system is to spin a
high-speed burnishing pad in contact with a floor
surface that has had a burnishable floor finish
applied. The burnishing pad can be lowered to the
floor and raised by the operator, the operator can
also control the pad pressure by use of the control
knob. The burnishing pad will spin only when the
machine is directed to move by the operator.
The function of the dust control system is to collect
the dust that is created during the burnishing
process. It is normal for a portion of the floor finish to
be removed in the form of dust during the process.
While burnishing, air movement is created within the
burnishing head by the spinning pad. The dust that
is also created is entrained in the air stream and
transported to a filter bag where it is collected and
separated from the air stream. The filter bag can be
easily changed without releasing the collected dust.
3-3
The function of the operator control system is to
control the direction and speed of the machine. The
directional control system consists of the direction
control switch, throttle pedal, speed control switch,
drive reset switch, emergency stop/brake switch,
steering wheel, propel controller, drive wheel and
operator presence pedal prior to Serial Number
(4*).The directional control switch signals forward or
reverse direction. The controller interprets signals
from the throttle pedal to command the drive wheel
to propel or slow the machine. The drive reset switch
is to make sure the operator is on platform before
machine will propel. The steering wheel points the
drive wheel in the direction desired by the operator.
The parking brake automatically engages when the
operator steps off the platform. The emergency
stop/brake can be used to hold the machine on
slopes.
*SEE SERIAL NUMBER PAGE.
86306300 CHARIOT BURNISHER 11/18/09
COMPONENTS
2
1
6
5
8
4
3
7
1.
2.
3.
4.
Control Panel-Drive
Control Panel-Burnish
Control Housing
Pedal Platform
5.
6.
7.
8.
Rear Cover
Cover
Filter Access Lid
Burnisher Deck
86306300 CHARIOT BURNISHER 11/09/07
3-4
DRIVE CONTROLS
10
2
8
6
3
7
1
11
9
5
3-5
4
86306300 CHARIOT BURNISHER 11/09/07
DRIVE CONTROLS
1.
2.
3.
4.
5.
6.
1.
Key Switch
Emergency Stop/Brake Switch
Directional Control Switch
Throttle Pedal
Operator Presence Pedal - Prior to
Serial Number (4*)
Speed Control Switch
7.
8.
9.
10.
11.
Drive Reset Switch
Horn Button
Steering Wheel
Battery Discharge
Indicator
Hour Meter
KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2.
EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise.
3.
DIRECTIONAL CONTROL SWITCH
Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.
4.
THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.
5.
OPERATOR PRESENCE PEDAL - Prior to Serial Number (4*)
This safety feature is designed to ensure that the operator has their left foot on pedal platform whenever
machine is moving. The operator must have left foot on Operator Presence Pedal for machine to move.
***SEE SERIAL NUMBER PAGE.
86306300 CHARIOT BURNISHER 11/18/09
3-6
DRIVE CONTROLS
6.
SPEED CONTROL SWITCH
Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2.
Speed 3 is recommended for transport only, not scrubbing.
To increase speed, press the top of the switch.
To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is
moving or not.
Basic: The position of the switch indicates speed setting.
Deluxe: The display indicates speed setting. When the key is turned on the controller will automatically
adjust the speed to setting 2.
7.
DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed
before machine will propel.
8.
HORN BUTTON
The horn is activated by pressing the horn button.
9.
STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
3-7
86306300 CHARIOT BURNISHER 11/09/07
DRIVE CONTROLS
10. BATTERY CHARGE LEVEL INDICATOR-BASIC
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars
flashing near the left side indicate the batteries should be recharged. Further operation of the machine
could damage the machine or the batteries.
If the batteries are not fully recharged, the meter will continue to flash on the left side.
11. HOUR METER-BASIC
Records the number of hours the machine has been in operation. This information is useful in determining
when to service the machine.
86306300 CHARIOT BURNISHER 11/09/07
3-8
BURNISHER CONTROLS
1
2
3
1. Pad Adjustment Knob
2. Burnisher Head Switch
3. Pad Pressure Meter
3-9
86306300 CHARIOT BURNISHER 11/09/07
BURNISHER CONTROLS
1. PAD ADJUSTMENT KNOB
Rotate knob to adjust pad pressure.
2. BURNISHER HEAD SWITCH
Raises/lowers burnisher head.
To lower head, press the bottom of the switch. To raise head, press the top lf the switch.
The motor will run only when the head is down and the machine is propelling.
3. PAD PRESSURE METER
Indicates relative pad pressure. “Blue area” indicates proper pad pressure range.
86306300 CHARIOT BURNISHER 11/09/07
3-10
MACHINE OPERATION
PRE-RUN MACHINE INSPECTION
OPERATING THE MACHINE
Do a pre-run inspection to find possible problems
that could cause poor performance or lost time from
breakdown. Follow the same procedure each time to
avoid missing steps.
1. Lower or raise deck by pressing burnishing head
switch.
NOTE: See maintenance section for pre-run
machine inspection checklist items.
STARTING MACHINE
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make
sure that all safety devices are in place and
operating properly.
2. The pad motor will only run when the burnishing
head is lowered to within 2 inches of the floor.
3. The pad pressure is adjusted using the knob at
right of panel. The operator monitors the amp
draw using the meter located on the control
panel and ensures that the needle remains in
the “blue” operating range.
To prevent possible damage to the floor surface,
always keep the machine moving while the pad
is spinning.
1. Disconnect the battery charger.
4. When the head is down and the machine is
propelled, the pad motor runs.
2. Close the cover.
3. Turn or install a new burnishing pad as needed.
4. Stand on the operator platform. Throttle pedal
must be in neutral position.
Note: Prior to Serial Number (4*). Place left foot
on operator presence pedal. Throttle pedal
must be in neutral position.
5. Return the machine to the battery charger when
the battery light indicator meter indicates
discharged batteries
EMERGENCY STOP PROCEDURES
1. Release the throttle pedal by lifting right foot.
5. Turn the machine power on by turning key
switch clockwise to the “ON” position.
2. Turn machine power off with key switch, by
turning key switch counterclockwise.
6. Check the position of the Directional Control
Switch to make sure the machine will travel in
the direction intended.
3. If an electrical problem is suspected, push in
emergency stop button. This will also engage
the parking brake and cause the machine to
stop immediately.
7. Press the Drive Reset Switch.
8. Press lightly on the throttle pedal with right foot.
*SEE SERIAL NUMBER PAGE.
3-11
86306300 CHARIOT BURNISHER 11/18/09
MACHINE OPERATION
TO BEGIN BURNISHING
NORMAL BURNISHING
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
Plan the burnishing patern in advance. The longest
track is around the perimeter of the area to be
burnished. For efficient operation, the runs should
be the longest possible without turning, stopping, or
raising or lowering the burnisher head.
1. Stand on the operator platform. Throttle pedal
must be in neutral position.
Note: Prior to Serial Number (4*). Place left foot
on operator presence pedal. Throttle pedal
must be in neutral position.
In order to achieve the best possible results, the
area which is to burnished should be swept before
burnishing.
INEFFICIENT BURNISHING PATH
2. Turn machine power on.
3. Check position of Directional Control Switch to
ensure that machine is set to travel in direction
intended.
4. Press the Drive Reset Switch.
*SEE SERIAL NUMBER PAGE.
RECOMMENDED BURNISHING PATH
86306300 CHARIOT BURNISHER 11/18/09
3-12
MAINTENANCE
SERVICE SCHEDULE
BEFORE EACH
WORK PERIOD
MAINTENANCE
Check water level of batteries after charging;
add distilled water if necessary.
Visually check for damaged or worn tires.
Check pad for proper installation.
Check dust vacuum hose connections.
Check pedal(s), brake and steering for proper
operation.
Check dust bag.
Charge batteries.
Clean off top of batteries.
Check battery cells with hydrometer.
Check battery connections are tight.
Clean battery cases and battery compartment.
Clean and check drive tension chain for wear
and tension.
Check parking brake.
Clean pivot points on burnishing head.
Check drive motor for carbon brush wear.
Check steering chain tension.
AFTER EACH
WORK
PERIOD
100
HRS
200
HRS
*
*
*
*
*
*
*
NOTE: The pad drive motor contains no carbon brushes and requires no service.
4-1
50
HRS
86306300 CHARIOT BURNISHER 11/09/07
*
*
*
*
*
*
*
*
*
MAINTENANCE-BATTERIES
1
2
3
4
5
6
1.
2.
3.
Rear Cover Retainer Knob
Rear Cover
Battery Connector-Machine
4.
5.
6.
Batteries
Battery Tray
Battery Tray Latch
86306300 CHARIOT BURNISHER 11/09/07
4-2
MAINTENANCE-BATTERIES
When servicing machine,
avoid contact with battery
acid.
BATTERIES
The batteries provide the power to operate the
machine. The batteries require regular maintenance
to keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a
certain number of times. To get the greatest life
from the batteries, charge them when their charge
level reaches 25% of a full charge. Use a
hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries
are in poor condition or if they have a charge level
below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries,
as they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell
before and after charging the batteries. Never add
acid to the batteries, use distilled water. Do not
allow water level to fall below the battery plates.
Portions of plates exposed to air will be destroyed.
Do not overfill. Keep plugs firmly in place at all
times.
Batteries emit hydrogen
gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and
protective clothing when
working with batteries.
Charge batteries in a well
ventilated area.
BATTERY MAINTENANCE
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the
cleaning fluid to enter the battery cells,
electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each
battery cell. If a cell should accidentally
overflow, clean immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
4-3
86306300 CHARIOT BURNISHER 11/09/07
MAINTENANCE-BATTERIES
CHECKING BATTERY SPECIFIC GRAVITY
CHARGING BATTERIES
Use a hydrometer to check the battery specific
gravity.
When servicing machine,
avoid contact with battery
acid.
Batteries emit hydrogen
gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Battery Check
Wear eye protection and
protective clothing when
working with batteries.
Charge batteries in a well
ventilated area.
CHECKING GRAVITY
A. Hydrometer
B. Battery
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries
are fully charged.
NOTE: Do not take readings immediately after
adding distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
1. Stop the machine in a clean, well ventilated area
next to the charger.
Check the hydrometer readings against this chart.
2. Turn “OFF” machine.
SPECIFIC GRAVITY
@ 80° F (27°C)
1.265
1.225
1.190
1.155
1.120
BATTERY CONDITION
100% CHARGED
75% CHARGED
50% CHARGED
25% CHARGED
DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F
(27°C), the reading must be temperature corrected.
To find the corrected specific gravity reading when
the temperature of the battery electrolyte is other
than 80°F (27°): Add (+) to the specific gravity
reading 0.004 (4 points), for each 10°F (6°C) above
80° (27°C).
Subtract (-) from the specific reading 0.004 (4
points), for each 10°F (6°C) below 80°F (27°C).
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
3. Remove rear cover, unplug batteries from
machine, unlatch battery tray and pull out to
expose batteries.
Batteries emit hydrogen
gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water
to cover the plates. After charging is complete,
add just enough distilled water to bring up the
level to the indicator ring. If the water level is
too high before charging, normal expansion rate
of the electrolyte may cause an overflow
resulting in a loss of battery acid balance and
damage the machine.
86306300 CHARIOT BURNISHER 11/09/07
4-4
MAINTENANCE-BATTERIES
CHANGING BATTERIES
5. Replace the battery caps, and leave them in
place while charging.
Stop the machine in a clean area next to the
charger. Turn off machine.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the
charger to the batteries before connecting the
charger to the AC wall outlet. Never connect the
charger to the AC wall outlet first. Hazardous
sparks may result.
7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a
wall outlet. The charger gauge should indicate
that the batteries are charging.
8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then
disconnect the charger from the batteries.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
1.
Remove the rear cover.
2.
Disconnect battery pack from machine.
3.
Unlatch battery tray from machine and pull out to
expose batteries.
4.
Use the proper size open end wrench to
disconnect main ground wire first and secure
cable terminal away from batteries.
5.
Disconnect main positive lead and secure cable
terminals away from batteries.
9. Connect the batteries to the machine connector.
6.
10. Check the electrolyte level. It should be up to
the indicator ring. If necessary, add distilled
water.
Loosen both terminals on each jumper cable
and remove one at a time.
7.
Prepare a suitable site to place the batteries.
11. Install the rear cover.
8.
Attach suitable battery lifting device and lift
batteries from the machine.
Batteries are a potential
environmental hazard.
Consult your battery supplier for safe disposal
methods.
RED
+
BLK
-
RED
+
BLK
-
RED
BLK
REAR OF MACHINE
4-5
86306300 CHARIOT BURNISHER 11/09/07
+
-
MAINTENANCE
1
3
2
1.
2.
3.
Dust Bag/Filter
Pads
Skirts
86306300 CHARIOT BURNISHER 11/09/07
4-6
MAINTENANCE
DUST BAG REPLACEMENT
PAD INSTALLATION
1. Raise cover to expose filter cover.
Install pad using the pad centering tool (86064370 –
PRV NO. 66829).
2. Using lifting access hole, lift bag cover.
3. Carefully remove bag from hose.
4. Slide a new bag onto hose. Ensure bag is
pushed on so that top of bag rest on top lip of
filter cover.
1. Lay the pad in the pan and position under the
pad driver. The edges of the pan will align the
pad and driver.
2. Screw the center lock in place through the hole
in the pan. The center lock has a right hand
thread.
The pad centering tool can be stored under the
hood.
DUST CONTROL SKIRTS
Replace skirts when worn, torn, or damaged in any
way that allows dust to escape.
1. Remove skirt strips by pulling down.
2. Insert new skirt strips and snap them into place.
PAD
PAD CENTERING TOOL
SNAP OUT
SNAP IN
CENTER LOCK
4-7
86306300 CHARIOT BURNISHER 11/09/07
MAINTENANCE-PAD DRIVER
PAD DRIVER REPLACEMENT
Turn key switch on to lower deck down. Make sure
pad adjustment knob is turned fully in the up position
(-) counter clockwise. Use needle nose vise grips to
clamp together spring retainer bars between spring.
Remove the four bolts holding deck assembly onto
frame. Two bolts on each side.
Label and remove wires coming off of motor.
Disconnect by unplugging motor wire harness from
machine wire harness. Take note cable tie
locations.
Slide deck out from under machine and turn
deck assembly over on to motor. Remove pad
lock and pad.
Attach metal ring (86082070 – PRV NO. 629000)
using same screws that held pad lock keeper.
Screw in spacer (862454470 – PRV NO. 739000)
into motor shaft.
86306300 CHARIOT BURNISHER 11/09/07
4-8
MAINTENANCE-PAD DRIVER
Use Gear puller to remove pad driver from motor
shaft. Take care not to misplace motor shaft key.
Install new pad driver, motor shaft key, spacer, washer
and bolt. Then install pad lock keeper, pad and pad lock.
Turn deck assembly over onto pad
3 7/8
Reattach wires to motor and connect motor wire harness
to frame harness. Tie wires in place. Set actuator barrel by
rotating barrel up or down to set barrel at 3 -7/8 +0 -3/16
from top of frame to bottom of barrel.
Reattach deck assembly to frame. Install actuator barrel
on to spring retainer bars. Lift bottom of deck using your
hand to align hole for clevis pin. Install clevis and rue ring.
Turn machine on, raise deck, drive machine check that
machine is working properly. If not recheck actuator barrel
and reset again if needed.
4-9
86306300 CHARIOT BURNISHER 11/09/07
MAINTENANCE-SHUNT ADJUSTMENT
SHUNT ADJUSTMENT
This pad pressure meter adjustment is factory set.
Over the course of time it may become necessary to
adjust this setting using the slotted connection on
the shunt.
GREEN
Check the amp range when nuisance tripping of the
pad motor controller indicates that the shunt may be
out of adjustment.
0
60
GREEN
RED
APPROX. AMP RANGE
1. Connect a DC ampere meter to the positive
battery lead. Running the machine with a pad,
lower the pad to the floor until it is operating at
60±5 amps.
2. Moving the wire in the slot, adjust the pad
pressure meter until the needle sets at the line
between the blue and red areas.
86306300 CHARIOT BURNISHER 11/09/07
4-10
MAINTENANCE-DRIVE MOTOR & BRAKE
1.
2.
3.
4-11
Drive motor
Parking brake
Drive chain
86306300 CHARIOT BURNISHER 10/29/08
MAINTENANCE-DRIVE MOTOR & BRAKE
ELECTRIC PARKING BRAKE ENGAGEMENT
To disengage brake:
FOR SAFETY: Before leaving or servicing
machine, stop on a level surface, turn off
machine and remove key.
Electric Brake Engagement
This machine is equipped with an electric parking
brake.
The brake automatically engages and keeps the
machine from moving whenever the operator steps
off the platform or when emergency stop is engaged.
The brake has a mechanical over-ride that can be
engaged so machine can be pushed or towed
(slowly).
When the mechanical over-ride is engaged the
machine cannot be driven.
1. Mechanical over-ride disengaged
Machine can be driven.
2. Push lever firmly in direction of arrow.
To engage brake:
1. Mechanical over-ride engaged.
Machine can be pushed or towed (slowly).
2. Push lever firmly in direction of arrow
Note: There is an intermediate stop. Make sure
lever is fully in the down position.
86306300 CHARIOT BURNISHER 10/29/08
4-12
MAINTENANCE-DRIVE MOTOR & BRAKE
DRIVE MOTOR CARBON BRUSH REPLACEMENT
Do not use a pressure
washer to clean around
the motors. Use tap pressure only.
FOR SAFETY: Before leaving or servicing
machine, stop on a level surface, turn off
machine and remove key.
7. Install new brush and reinstall connecting screw
and lead.
8. When all new brushes are installed. Place all in
retracted position, held into brush holder by
spring tension.
9. Carefully replace brush cap.
Reinstalling:
1. Disconnect batteries from machine.
10. When replacing the hex hub, use a small pin or
screw to help align the holes.
2. Disconnect the electrical connection to the
traction motor.
BRAKE REMOVAL
(Must be done to access carbon brushes)
3. Remove 4 mounting screws and remove brake.
11. Drive the pin into the hub and make sure it is
flush to the hex surface. The brake will not fit on
the hub if the roll pin is protruding from the hub.
12. Replace the hub and use Lock-Tite on the
screws.
4. Drive roll pin out of the hex hub enough to allow
hex hub to slide off shaft. Its is recommended
that the roll pin be left partially in the hex hub.
ROLL PIN
HEX HUB
SMALL PIN OR SCREW
5. Remove brush cap.
6. Release brush from spring tension. Remove
screw connecting brush wire lead to brush
holder. Clean brush holder to insure free
movement.
4-13
86306300 CHARIOT BURNISHER 11/09/07
MAINTENANCE-CIRCUIT PROTECTION
2
1
1.
CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power in the
event of an electrical overload. When a circuit
breaker is tripped, reset it by pressing the
exposed button. If a circuit breaker continues to
trip, the cause of the electrical overload should
be found and corrected.
30 Amp. Protects the propel
motor.
2.
FUSE
The fuse is a one-time circuit protection device
designed to stop the flow of electrical current in
the event of an electrical overload. The fuse
protects the burnisher pad motor and controller.
If fuse is blown, it must be replaced.
The fuse is located inside the battery
compartment.
3 Amp. Protects the machine
controls. (Basic only).
86306300 CHARIOT BURNISHER 10/17/09
4-14
TROUBLESHOOTING
PROBLEM
No power to machine
Little or no propel
CAUSE
Battery disconnected
SOLUTION
Check all battery cable connections
Emergency shut-off activated
Reset
Battery cables corroded
Faulty key switch
Clean connections
Replace switch
Low battery charge
Charge batteries
Machine turned on with pedal not in
neutral position
Tripped circuit breaker
Controller overheated
Loose motor connection
Allow pedal to return to neutral.
Restart
Reset circuit breaker
Allow cool down period
Check wires and connections from controller to
motor
Check wires and connections from throttle to
controller and potentiometer resistance
Check wires, connections and switch
Faulty throttle circuit or potentiometer
Faulty drive reset circuit or switch
Faulty operator presence pedal
circuit or switch - Prior to Serial
Number (4*).
Faulty platform circuit or switch
Check wires, connections and switch
Brake over-ride engaged
Disengage brake over-ride
Faulty brake circuit or over-ride
switch
Faulty speed control circuit or switch
Check wires, connections and switch
Faulty forward/reverse switch
Replace switch
Circuit breaker tripped
Reset circuit breaker
Fuse blown
Replace fuse
Faulty switch or connection
Check switch or connections
Faulty relay
Check pad motor relay
Deck vibrates
Pad off center
Re-center or replace pad using pad install tool
Dust leaks from skirts
Dust hose blocked
Check for blockage and clear if needed
Machine does not change
speeds
Forward speed only
Reverse speed only
Deck won’t go up or down
Pad motor won’t run
Check wires, connections and switch
Check wires, connections and switch
*SEE SERIAL NUMBER PAGE.
4-15
86306300 CHARIOT BURNISHER 11/18/09
MACHINE TROUBLESHOOTINGCONTROLLER FAULT CODES
PROPEL CIRCUIT BOARD TROUBLESHOOTING
Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical
During normal operation, with no faults present, the status LED is steadily on.
If the controller detects a fault, the status LED provides two types of information.
First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the
severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is
corrected, the vehicle will operate normally. Fast-flash faults (“.” in Table 2) are
considered to be more serious in nature and require that the key switch be cycled
to resume operation after the fault is corrected.
After the severity indication has been active for 10 seconds, the status
LED flashes a 2-digit fault identification code continuously until the fault is
corrected. For example, code “1,4”—low battery voltage—appears as: one LED flash, followed by a pause,
then 4 LED flashes, and then repeats.
LED
CODE
1,1
PROGRAMMER LCD
DISPLAY
THERMAL CUTBACK
EXPLANATION
POSSIBLE CAUSE
over-/under-temperature
cutback
1. Temperature >92°C or < 25°C.
2. Excessive load on vehicle.
3. Operation in extreme
environments.
4. Electromagnetic brake not
releasing.
1,2
THROTTLE FAULT 1
throttle fault
1. Throttle input wire open or
shorted.
2. Throttle pot defective.
3. Wrong throttle type selected.
1,3
SPD LIMIT POT FAULT
speed limit pot fault
1. Speed limit pot wire(s) broken
or shorted.
2. Broken speed limit pot.
1,4
LOW BATTERY VOLTAGE
battery voltage too low
1. Battery voltage <17 volts.
2. Bad connection at battery or
controller.
1,5
OVERVOLTAGE
battery voltage too high
1. Battery voltage >36 volts.
2. Vehicle operating with charger
attached.
3. Intermittent battery
connection.
2,1
MAIN OFF FAULT
main contactor driver Off
fault
1. Main contactor driver failed
open.
2,3
MAIN CONT FLTS
main contactor fault
1. Main contactor welded or
stuck open.
2. Main contactor driver fault.
3. Brake coil resistance too high.
2,4
MAIN ON FAULT
main contactor driver On
fault
1. Main contactor driver failed
closed.
86306300 CHARIOT BURNISHER 05/27/08
4-16
MACHINE TROUBLESHOOTINGCONTROLLER FAULT CODES
LED
CODE
3,1
PROGRAMMER LCD
DISPLAY
PROC/WIRING FAULT
EXPLANATION
POSSIBLE CAUSE
HPD fault present for
>10 sec.
1. Misadjusted throttle.
2. Broken throttle pot or throttle
mechanism.
3,2
BRAKE ON FAULT
brake On fault
1. Electromagnetic brake driver
shorted.
2. Electromagnetic brake coil
open.
3,3
PRECHARGE FAULT
precharge fault
1. Low battery voltage.
2. KSI and throttle turned on at
same time.
3,4
BRAKE OFF FAULT
brake Off fault
1. Electromagnetic brake driver
open.
2. Electromagnetic brake coil
shorted.
3,5
HPD
HPD (High Pedal
Disable) fault
1. Improper sequence of throttle
and KSI,
push, or inhibit inputs.
2. Misadjusted throttle pot.
4,1
CURRENT SENSE FAULT
current sense fault
1. Short in motor or in motor
wiring.
2. Controller failure. *
4,2
HW FAILSAFE
motor voltage fault
(hardware
1. Motor voltage does not
correspond to throttle request.
2. Short in motor or in motor
wiring.
3. Controller failure. *
4,3
EEPROM FAULT
EEPROM fault
1. EEPROM failure or fault.
4,4
POWER SECTION FAULT
power section fault
1. EEPROM failure or fault.
2. Short in motor or in motor
wiring.
3. Controller failure.
4-17
86306300 CHARIOT BURNISHER 05/27/08
BURNISHER
PARTS
86306300 CHARIOT BURNISHER 11/09/07
BUMPER
10
1
2
7
6
6
8
7 10 9
11
3
5
1
4
5-1
86306300 CHARIOT BURNISHER 11/09/07
BUMPER
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
86276890
86007070
86063230
86063240
86071020
86270830
86010670
86070730
86197040
86279130
86251750
70752
70849
140813
140814
140783
57023
87029
140729
57264
87083
67602
6
2
1
1
1
4
4
2
4
4
2
SCR, 5/16-18X3/4 PTHMS SS
SCR, #12 X 1.25 PPHMS SS
BUMPER, LEFT
BUMPER, RIGHT
BRKT, FRONT BUMPER
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
BRKT, BUMPER MOUNT, SIDE
NUT, 5/16-18 HEX ACORN PLTD
WASHER, 5/16 SPLIT LOCK
RISER, BUMPER
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NO.
FROM
NOTES:
5-2
CONTROL PANEL
22
29
2
21
31
34A
34B
45
47
44
20
23
24
5
6
27
7
19
26
25
35
8
32
18
33
9
16
11
10
36
37
38
15
34
39
16
12
13
40
41
17
46
45
42
28
14
44
43
17
17
30
17
5-3
4
3
1
86306300 CHARIOT BURNISHER 11/09/07
CONTROL PANEL
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
86273820
86273830
86010780
86274380
86277480
86070670
86008760
86005810
86255910
86006850
86237000
86010630
86008920
86007180
86270830
86005710
86255900
86223740
86257140
86007190
86007140
86257110
86257280
86246920
86008900
86002010
86273980
86246930
86007130
86251410
86226560
86249290
86237830
70019
70020
87162
70192
70850
140722
80682
57245
73659
70393
80688
87013
80889
72160
57023
57105
73538
70872
72196
72161
72130
72189
81371
54131
80845
14942
70066
54144
72128
67506
36082
62283
35264
2
2
2
2
3
1
1
2
2
2
1
6
2
1
3
4
8
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
SCR, 1/4-20 X 1.25 HHCS
SCR, 1/4-20 X 1/2 HHCS SS
WASHER, 1/4 SPLIT LOCK
SCR, M5 X 15 PPHMS PLTD
SCR, 5/16-18 X 1/2 PTHMS SS
BRKT, BATTERY CONNECTOR
CONN, 175 DCA GRY W/O TERMS
NUT, 1/4-20 HEX NYLOCK SS
STANDOFF, 1/4-20 X 1.0 HEX INS
SET SCR, 1/4-20 X 1.25L
FUSE, 80 AMP
WASHER, 1/4 ID X 5/8 OD SS
BOOT, RUBBER TERM. ISOLATOR
SWITCH, EMERGENCY STOP
NUT, 5/16-18 HEX NYLOCK SS
NUT, 1/4-20 HEX W/STAR WASHER
STANOFF, 6-32 X 5/8 HEX NYL
SCR, 1/4-20 X .59 PPHMS SS C
SWITCH ASM, SEALED PB RND GRN
SWITCH KEY DPST
SWITCH, SPST 2-POSITION ROCKER
SWITCH, 4P3T FIXED POS ROCKER
SWITCH, PUSH BUTTON
METER, 0-70 AMP L2020B
BOOT, SEAL-PUSH BUTTON 7/16-28
BOOT, 3/8 CIRCUIT BREAKER
SCR, 10-32 X 3/4 PPHMS
METER, 36V BATTERY CHARGE LEVEL
SWITCH, DPDT 2-POSITION ROCKER
RELAY, 15A 36V MINI
GROMMET, 1/2 ID X 3/32 GROOVE
PLATE, METER RETAINING
GASKET, AMP METER
34A
86002760
270092
1
CONTROLLER, CHAIN DRIVE BASIC
34B
86027740
27911
1
CONTROLLER, GEAR DRIVE BASIC
35
36
37
38
39
40
41
42
43
44
45
46
47
86005700
86006370
86005810
86279130
86010670
86271120
86002000
86229770
86279300
86273990
86005530
86001910
86078170
57104
67315
57245
87083
87029
57125
14717
140805
87134
70067
54154
14606
61479
3
1
2
2
2
2
1
1
4
4
1
1
1
NUT, 10-32 W/STAR WASHER PLTD
RELAY, 36VDC 100AMP HVY DUTY
NUT, 1/4-20 HEX NYLOCK SS
WASHER, 5/16 SPLIT LOCK PLTD
WASHER, 5/16 FLAT SS
NUT, 5/16-18 BRASS
BREAKER, 3 AMP
BLOCK, SHUNT MOUNT
WASHER, #6 LOCK
SCR, 6-32 X 3/8 PPHMS
METER, 12-48 VDC LED HOUR
BREAKER, 30A 50VDC CIRCUIT
PANEL, BURNISHER
86306300 CHARIOT BURNISHER 11/12/08
SERIAL NO.
FROM
FOR 29269
FOR 29276
NOTES:
DRIVE UNIT
(CHAIN)
DRIVE UNIT
(GEAR)
5-4
CONTROLS & HOUSING
14
23
12
22
15
1
DETAIL 'A'
2
2
10
4
20
3
7
5
21
19
18
SEE DETAIL 'A'
13
17
16
6
24
12
11
9
10
5-5
86306300 CHARIOT BURNISHER 12/22/08
CONTROLS & HOUSING
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
86290540
86277480
86237900
86010670
86070710
86270850
86277420
86062220
86006370
86005810
86273300
86010780
86331360
86270990
86229770
86255900
86251410
86279750
86089650
86273980
86070700
86005710
86253600
86233990
70850
35278
87029
140726
57026
70841
270117
67315
57245
00-000277
87162
57090
140805
73538
67506
87252
78524
70066
140725
57105
73445
240145
6
2
3
4
1
2
4
1
1
6
5
5
1
4
1
2
1
4
4
2
1
2
1
1
SCR, 10-32 X 1/2 TORX SS BLK NP
SCR, 5/16-18 X 1/2 PTHMS SS
GASKET, .125 T X .25 W X 23.L
WASHER, 5/16 FLAT SS
BRKT, LEFT CONSOLE MOUNT
NUT, 8-32 HEX NYLOCK SS
SCR, 5/16-18 X 2.5 PTHMS SS
CONSOLE
RELAY, 36VDC 100AMP HVY DUTY
NUT, 1/4-20 HEX NYLOCK SS
SCR, MACH 6MM X 14MM
WASHER, 1/4 SPLIT LOCK PLTD
KIT, BURNISHER CONTROLLER
NUT, 10-32 HEX NYLOCK SS
BLOCK, SHUNT MOUNT
STANDOFF, 6-32 X 5/8 HEX NYL
RELAY, 15A 36V MINI
WASHER, RET, PUSHNUT, 5/16 BOLT
TUBE, 5/8 OD X .357 ID X 1.57
SCR, 10-32 X 3/4 PPHMS
BRKT, RIGHT CONSOLE MOUNT
NUT, 1/4-20 HEX W/STAR WASHER
SHUNT, 50MV 70AMP
CONTROLLER, PAD MOTOR
86306300 CHARIOT BURNISHER 08/24/09
SERIAL NO.
FROM
**
NOTES:
WAS 270106
5-6
DECALS
6 4
5
3
2
1
7
5-7
86306300 CHARIOT BURNISHER 01/06/09
DECALS
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
86004970
86244760
86244770
86244190
86244290
86243990
86244350
50990
501224
501225
500882
500943
500780
501050
1
1
1
1
1
1
1
LABEL, WINDSOR LOGO DOMED
DECAL, CHARIOT SIDE IGLOSS RT
DECAL, CHARIOT, SIDE IGLOSS LT
LABEL, PANEL BASIC LEFT
LABEL, PANEL DECAL , RH
LABEL, COVER PANEL
LABEL, PAD ALIGNMENT
SERIAL NO.
FROM
NOTES:
NOTE: See “SAFETY LABEL LOCATION” page for safety label information.
86306300 CHARIOT BURNISHER 01/06/09
5-8
FILTER
14
5
10
12
2
3
10
4
6
8
13
9
1
7
1
1
11
1
7
5-9
86306300 CHARIOT BURNISHER 11/09/07
FILTER
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
86006590
86270320
86002840
86072500
86002380
86079280
86270970
86276890
86079250
86270990
86271820
86063790
86072510
86284870
70088
39729
27282
14398
20046
620094
57081
70752
620091
57090
57270
27880
14399
2003SM
6
1
1
1
1
1
5
2
1
4
2
1
1
-
DESCRIPTION
SERIAL NO.
FROM
NOTES:
SCR, 10-32 X 1/2 PPHMS SS
HOSE ASM, 1.5 BLK VAC X 36
CUFF, 1.5 SLIP X 1.5 HOSE
BRKT, FILTER COVER LATCH
CLAMP, 2.25” WORM GEAR
PLATE, FAN/BAG, MOUNT
NUT, 10-32 CAPTIVE J-TYPE
SCR, 5/16-18 X 3/4 PTHMS SS
PLATE, FAN/BAG MOUNT
NUT, 10-32 HEX NYLOCK SS
NUT, 5/16-18 CAPTIVE “J” PLTD
COVER FILTER
BRKT, FILTER COVER HINGE
SM FILTER BAG PACKS 10/PKG
86306300 CHARIOT BURNISHER 11/09/07
5-10
FRAME-LOWER
14
16
17
15
12
13
1
3
11
2
4
3
3
3
8
9
5
3
10
9
3
9
6
21
3
7
24
18
22
23
19
20
27
25
6
26
3
5-11
86306300 CHARIOT BURNISHER 11/09/07
FRAME-LOWER
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
86300060
86088760
86270830
86071430
86071120
86010670
86064300
86070740
86276070
86091420
86088750
86277470
86071130
86070750
86070760
86279130
86197040
86079290
86010630
86271870
86276950
86079320
86277130
86276910
86001350
86011020
86300100
75458
57023
140863
140811
87029
140790
140730
70593
05251
75457
70848
140812
140731
140733
87083
57264
620097
87013
57290
70772
620101
70795
70754
140390
89202
-
1
1
21
1
1
5
2
1
16
1
1
6
1
1
1
4
4
2
4
4
4
2
2
1
2
2
1
FRAME, MAIN ASM
TRAY, SLIDE, LEFT
NUT, 5/16-18 HEX NYLOCK SS
BRKT, BRACE, RGT FRONT
BRKT, TIP BRACE, RIGHT, REAR
WASHER, 5/16 FLAT SS
PAD, TIPPING BAR
BRKT, LINKAGE, RIGHT
SCR, 5/16-18 X 3/4 CARRIAGE SS
AXLE, REAR WELDMENT
TRAY, SLIDE, RIGHT
SCR, 5/16-18 X 1.5 CARRIAGE SS
BRKT, TIP BRACE, LEFT, REAR
BRKT, LINKAGE, LEFT
BRKT, BRACE, LEFT FRONT
WASHER, 5/16 SPLIT LICK PLTD
NUT, 5/16-18 HEX ACORN PLTD
PLATE, REAR COVER ADJ.
WASHER, 1/4 ID X 5/8 OD SS
NUT, 1/4-20 HEX NYLOCK THIN SS
SCR, 1/4-20 X 3/4 CARRIAGE SS
PLATE, PAD RETAINER
SCR, 5/16-18 X 1.00 CARRIAGE SS
SCR, 5/16-18 X 3 HHCS SS NP
BUSHING, SPANNER .435 X 1.10
WHEEL, 3” DIA CUSHION RUBBER
BRKT, WHEEL MOUNT
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NO.
FROM
NOTES:
WAS 34440
5-12
FRAME-UPPER
1
2
3
2
3
2
4
4
5
7
9
2
2
3
4
2
3
6
8
4
4
3
5-13
86306300 CHARIOT BURNISHER 11/09/07
FRAME-UPPER
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
86071360
86270830
86010670
86276070
86292100
86074160
86073500
86277460
86238450
140855
57023
87029
70593
270101
270090
70847
36245
1
10
9
9
1
1
1
2
1
BRKT, HORIZ ELECT, BURNISHER
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 3/4 CARRIAGE SS
PLATE VERTICAL SUPPORT
CHANNEL, RIGHT DELUXE
BRKT, SIDE CHANNEL L
SCR, 5/16-18 X 5/8 BSHCS SS
GROMMET, 3.0 ID X 3.25 GROOVE
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NO.
FROM
NOTES:
5-14
HOOD
12
10
11
7
6 5
13
6
8
9
5
15
1
16
4
3
14
16
1
5-15
86306300 CHARIOT BURNISHER 12/22/08
HOOD
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
86274460
OPEN
86032920
86006840
86005810
86010630
86076710
86273780
86226370
86273830
86076720
86031140
86275570
86254280
86250250
86279630
70205
75482
70390
57245
87013
41533
70015
14493
70020
41534
51408
70505
730331
66286
87212
6
1
3
5
5
1
2
2
3
1
1
2
2
2
6
SCR, 1/4-20 X 3/8 HHCS PLT
TANK, VACUUM BODY COVER
SCR, 1/4-20 X 1 FHCS PLTD
NUT, 1/4-20 HEX NYLOCK SS
WASHER, 1/4 ID X 5/8 OD SS
HINGE, TANK
SCR, 1/4-20 X 3/4 HHCS SS NP
BUSH, BRZ FLG .25 X .38 X .38
SCR, 1/4-20 X 1/2 HHCS SS
HINGE, LID
LID, BURNISHER
SCR, 1/4-20 X 1 HHCS GR5 PLTD
SPACER, 1.00 OD X .321ID X .375
PLUSNUT, 1/4-20 FLATHEAD
WASHER, .344 ID X 1.13 OD X .09 T PLT
86306300 CHARIOT BURNISHER 12/22/08
SERIAL NO.
FROM
NOTES:
5-16
PEDAL PLATFORM-From Serial Number (4*)
21
18
8
16
19
9
17
25
2
1
22
15
30
6
14
3
4
24
10
22
5
29
15
12
26
28
13
11
23
27
20
7
5-17A
86306300 CHARIOT BURNISHER 03/31/10
11
PEDAL PLATFORM-From Serial Number (4*)
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
86233170
86264920
86222510
86221850
86136310
86312820
86288720
86272040
86223260
86223580
86274340
86278060
86277360
86277370
86277380
86277390
86312770
86007110
86224750
86279140
86279720
86279730
86224360
86224350
86333280
86222780
86222810
86254970
86137300
86250280
20054
27049
34430
34433
57086
57277
57503
66085
67502
70179
70759
70833
70834
70835
70836
72123
73993
87085
87248
87249
730325
730305
620047
620050
730304
87084
66135
2
1
1
1
1
1
1
2
1
1
7
2
1
1
4
2
1
1
1
6
2
4
1
1
2
1
1
1
2
1
CLAMP, 3/8 NYLON UL/CSA
CABLE TIE, .19 X 7 UL/CSA
PEDAL, THROTTLE
LINK, THROTTLE
NUT, M5 HEX
BRACKET, POT, SPEED
NUT, M6 NYLOCK PLATED
NUT, M3.5 X 2.8 HEX
PLUNGER, PLATFORM SWITCH
ROD, PIVOT, 8.5MM X 77
SCR, M6 X 16 PH
SET SCR, M4 X 4MM NP
SCR, M6 X 10 PH
SCR, M5 X 30 SHCS
SCR, M4.8 X 16 PHTF
SCR, M3.5 X 38 PH
PLATFORM
SWITCH, 25A SPST 125-250V SNAP
SPRING, COMP, .48OD X .91L
WASHER,M6 SPLIT LOCK DIN127B
WASHER, M4 INT STAR
WASHER, M5 INT STAR
SPACER 12.7MMOD X 2.78W X 6L
SPACER, 8MM X 16LG
BUSHING, 8MM X 10 LG SS
PLATE, PIVOT
PLATE, COVER
SPRING, COMP 18MM OD X 83 X 2
WASHER, M5 SPLIT LOCK PLTD
POTENTIOMETER 5K OHMS
SERIAL
NO.
FROM
NOTES
NOTE: Complete platform assembly is available, Part No. 86028310.
**CALL MANUFACTURER FOR SERIAL NUMBER
*SEE SERIAL NUMBER PAGE.
86306300 CHARIOT BURNISHER 03/31/10
5-17B
PEDAL PLATFORM-To Serial Number (4*)
1
2
9
30
28
3
10
4
11
12
5 6
31
8
9
23
22
27
26
25
10
13
7
11
12
15
24
20
29
14
17
16
17
32
18
19
21
20
17
5-18A
86306300 CHARIOT BURNISHER 11/18/09
PEDAL PLATFORM-To Serial Number (4*)
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
86217650
86222700
86216380
86007110
86279720
86272040
86223580
86222520
86277390
86079000
86279730
86204290
86222510
86254970
86222780
86277360
86274340
86224360
86911060
86279140
86288720
86250270
86222790
86278060
86224350
86277370
86221850
86218810
86136310
86264920
86224750
86223260
34432
34429
140713
72123
87248
57503
67502
34431
70836
20054
87249
70835
34430
730304
620047
70833
70179
730325
620050
87085
57277
66135
620048
70759
730305
70834
34433
23717
57086
27049
73993
66085
1
1
2
2
4
4
2
1
4
3
4
4
1
2
2
2
11
2
1
9
2
1
1
2
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
DIVIDER
PLATFORM
BUSHING, 8MM X 10LG CLY
SWITCH, 25A SPST 125-250V SNAP
WASHER, M4 INT STAR
NUT, M3.5 X 2.8 HEX
ROD, PIVOT, 8.5MM X 77
PEDAL, BRAKE
SCR, M3.5 X 38 PHMS
CLAMP, 3/8 NYLON UL/CSA
WASHER, M5 INT STAR
SCR, M4.8 X 16 PHTF
PEDAL, THROTTLE
SPRING, COMP 18MM OD X 83 X 2
PLATE, PIVOT
SCR, M6 X 10 PH
SCR, M6 X 16 PH
SPACER 12.7MM ID X 2.78W X 6L
PLATE, COVER
WASHER, M6 SPLIT LOCK DIN127B
NUT, M6 NYLOCK PLATED
POTENTIOMETER, 5K OHMS
PLATE, THROTTLE
SET SCR, M4 X 4MM NP
SPACER, 8MM 16L
SCR, M5 X 30 SHCS
LINK, THROTTLE
HARNESS, TWISTER PEDAL
NUT, M5 HEX
CABLE TIE, 7” UL/CSA
SPRING, COMP, .480D X .91
PLUNGER, PLATFORM SWITCH
*SEE SERIAL NUMBER PAGE.
86306300 CHARIOT BURNISHER 11/18/09
5-18B
PEDAL PLATFORM
2
3
13
15
6
11
6
14
12
10
9
7
1
4
8
5
8
5
5-19
86306300 CHARIOT BURNISHER 11/18/09
PEDAL PLATFORM
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
86008680
86274690
86264920
86231070
86010670
86259430
86010770
86270830
86211280
86278850
86248920
86249560
86271190
86007780
86259440
80607
70258
27049
730328
87029
87485
87143
57023
70852
80613
66487
629993
57142
73576
87486
1
2
3
2
5
4
2
4
2
2
1
1
2
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
COTTER, 1/2” RING
SCR, 5/16-18 X 1.5 HHCS GR5PLT
CABLE TIE, 7” UL/CSA
BUMPER, 1 X 1.375 RUBBER
WASHER, 5/16 FLAT SS
M12 FLAT WASHER
WASHER, 7/16ID X1D.08 FLT SS
NUT, 5/16-18 HEX NYLOCK SS
STUB AXLE, M12-1.75 X 45MM
WASHER, .506 ID X .94D X .064 NYL
PIN, CLEVIS 1/2 X 2.25
PLATE, SWITCH BASE
NUT, M12 X 1.75 HEX DIN934 PLT
SPRING, COMP .60D X2.0L X .045W
WASHER, M12 SPRING LOCK
86306300 CHARIOT BURNISHER 011/09/07
5-20
REAR COVER
21
23 18
20
22 18
14
13
1
10
2
3
9
19
18
3
2
11
12
15
16
9
8
7
6
17
5
4
5-21
86306300 CHARIOT BURNISHER 04/16/09
REAR COVER
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
86276780
86279130
86010670
86031780
86005860
86228980
86275870
86242140
86010770
86248380
86005630
86071030
86010780
86271940
86006560
86066940
86324320
86324640
86324760
86010630
86324340
86005810
86324650
70728
87083
87029
270082
57273
09152
70556
72193
87143
66433
57022
140786
87162
57299
70083
140891
87013
57245
-
3
5
5
1
2
2
2
1
2
1
1
1
2
2
2
1
1
1
1
2
1
2
1
SCR, 5/16-18 X 3/4 HHCS SS
WASHER, 5/16 SPLIT LOCK PLTD
WASHER, 5/16 FLAT SS
COVER, REAR, DELUXE
NUT, 1/4-20 X 12MM HEX BARREL
BEARING FLANGED .377ID X .505OD
SCR, 1/4-20 X 1.5” PPHMS SS
KNOB, 3/8-16 X 1.5
WASHER, 7/16ID X 1D X .08FLT SS
PAD, FLAT LEANING
NUT, 3/8-16 HEX NYLOCK THIN SS
BRKT, ASSEMBLY, REAR COVER
WASHER, 1/4 SPLIT LOCK
NUT, 1/4-20 ACORN SS
SCR, 5/16-18 X 1 HHCS SS
BAR, COVER
REAR COVER, DELUXE
HANDLE, CAM LATCH
PLATE, COVER LATCH
WASHER, 1/4 ID X 5/8 OD SS
BRKT, REAR COVER
NUT, 1/4-20 HEX NYLOCK SS
PAWL, HANDLE
SERIAL NO.
FROM
NOTES:
WAS 70697
*(3)
*(3)
*(3)
*(3)
*(3)
*(3)
*(3)
*See Serial Number Page
86306300 CHARIOT BURNISHER 04/16/09
5-22
DECK LIFT MECHANISM
43
4
1
2
37
10
6
7
3
10
36
8
5
7
9
11
10
11
12
39
10
42
12
39
10
14
15
SEE DETAIL 'A'
13
16
34
38
14
35
34
17
18
19
29
31
28
20
30
27
32
26
25
24
33
21
23
22
DETAIL 'A'
40
41
5-23
86306300 CHARIOT BURNISHER 01/17/09
DECK LIFT MECHANISM
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
86271840
86279130
86135970
86028170
86277030
86006560
86010670
86231090
86071480
86270830
86228840
86259400
86083510
86277130
86073440
57285
87083
48045
53269
70780
70083
87029
80809
140868
57023
09124
87205
66834
70795
149992
3
3
1
1
4
2
4
2
1
14
8
8
1
8
1
NUT, 5/16-18 HEX NYLOCK THIN SS
WASHER, 5/16 SPLIT LOCK PLTD
KEY, 3/16 SQ X 5/8 LONG
MOTOR, 36VDC 4HP 2000RPM
SCR, 5/16-18 X 1.25 CARRIAGE SS
SCR, 5/16-18 X 1 HHCS SS
WASHER 5/16 FLAT SS
BUMPER, RUBBER 5/16” ID X 1.50
BRKT, MOTOR MOUNT
NUT, 5/16-18 HEX NYLOCK SS
BEARING, FLANGED .314 ID X .502 OD
WASHER, .51 ID X 1 ODBRO
PLATE, MOTOR SPACER
SCR, 5/16-18 X 1.00 CARRIAGE SS
BRKT, SWITCH MOUNT
16
86026450
730352
1
SHROUD, 20 IN BURNISHER
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
86278910
86010790
86276920
86248280
86254310
86277540
86010710
86007780
86270270
86223270
86276950
86276010
86072460
86087520
86007160
86271280
86005810
86008670
86071470
86007020
86300120
86216230
86279650
86226930
86161960
86300130
86008920
87003
87163
70755
64110
730355
70863
87080
73576
27721
66482
70772
70580
14387
73456
72157
57163
57245
80606
140867
70673
730074
87222
51419
70222
80889
4
4
4
1
1
1
1
1
2
1
2
2
1
2
1
2
2
2
1
4
2
8
2
3
WASHER, 3/8 OD X 7/8 OD SS
WASHER, 3/8 SPLIT LOCK
SCR, 3/8-16 X 1 HHCS SS NP
PAD DRIVER ASSEM 20”, .88 BORE
SPACER, BURNISHER HUB
SCR, 7/16-20 X 1 HHCS PLTD
WASHER, .5 X 1.25 FLAT GR8 PLTD
SPRING, COMP .60D X 2.0L X .045W
CLIP, RETAINING 7/16
PLUNGER, MICRO SWITCH
SCR, 1/4-20 X 3/4 CARRIAGE SS
SCR, 4-40 X 1.0 PPHMS
BRKT, MIRCOSWITCH MOUNT
SPACER, PLUNGER SWITCH
SWITCH, 10A ROLLER MINI
NUT, 4-40 W/STAR WASHER
NUT, 1/4-20 HEX NYLOCK SS
COTTER, 3/8” RING
BRKT, HEAD ATTACH
SCR, 5/16-18 X 1.25 HHCS SS
BRKT, HEAD ATTACH RT.
BRUSH, STRIP (PACKAGE OF 6)
WASHER, SEAL 5/16 X 3/4 OD SS
LOCK, PAD DRIVER YELLOW
SCR, #8 X 1/2 PPHST BLK
BRKT, HEAD ATTACH LT.
BOOT, RUBBER TERM. ISOLATOR
SERIAL NO.
FROM
NOTES:
INCLUDES BRUSH
STRIPS (730074)
INCLUDES 40 & 41
**
*SEE SERIAL NUMBER PAGE
** CALL MANUFACTURER FOR SERIAL NUMBER
86306300 CHARIOT BURNISHER 01/17/09
5-24
DECK LIFT LINKAGE
20
21
35
19
34
22
15
23
24
35
33
27
26
18
25
32
17
1
DETAIL 'A'
2
3
16
DETAIL 'B'
4
12
5
6
31
7
9
8
11
28
DETAIL 'B'
DETAIL 'A'
11
10
30
29
13
14
15
5-25
86306300 CHARIOT BURNISHER 12/13/08
DECK LIFT LINKAGE
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
86004870
86254590
86005690
86253260
86270990
86234620
86259410
86071330
86248980
86231330
86008670
86012130
86071320
86276070
86270830
86066980
86255100
86090360
86078730
86316620
86316630
86273820
86005810
86277470
86091830
86254580
86316640
86248980
86300150
86001660
86274410
86010680
86249190
86253270
86272010
48077
81247
57085
730348
57090
270107
87206
140846
81438
14664
80606
140845
70593
57023
149990
73443
87492
51412
70019
57245
70848
140847
80835
81438
41236
70195
87030
66826
730349
57310
1
1
1
1
2
1
1
1
1
2
1
1
1
2
5
3
1
2
1
4
1
1
1
1
1
1
1
1
1
1
2
2
1
1
4
KNOB, 3.50 OD X 3/8-16 THRU HOLE
SPACER, .500 OD X .391 ID X .300
NUT, 3/8-16 HEX JAM
SHAFT, PAD ADJ, UPPER
NUT, 10-32 HEX NYLOCK SS
COUPLER, PAD ADJ
WASHER, THRUST .51 ID X 1 OD X .063
BRKT, ARM SUPPORT RT
PIN, CLEVIS 3/8 X 1.75 PLTD
BUSH, BRZ FLG .63 X .75 X 1.0
COTTER, 3/8” RING
ACTUATOR, 36VDC DBLSPD, NOOK
BRKT, ARM SUPPORT LFT
SCR, 5/16-18 X 3/4 CARRIAGE SS
NUT, 5/16-18 HEX NYLOCK SS
BAR, COMP. SPRING RETAINER
SPRING, DIE COMP. 1.25 OD X 3.0 LG
WASHER, SPRING RETAINER
PLATE ADJUSTMENT ROD
NUT, 3/8-16 LG THN HEX SS
SHAFT, PAD ADJ. LOWER 3/8-16
SCR, 1/4-20 X 1.25 HHCS
NUT, 1/4-20 HEX NYLOCK SS
SCR, 5/16-18 X 1.5 CARRIAGE SS
BRKT, ADJUSTMENT ARM
SPACER, .32 ID X .71 OD X .79 L NYL
PIVOT, PAD ADJ L/H THD 3/8-16
PIN, CLEVIS 3/8 X 1.75 PLTD
LINK, ACTUATOR CONTROL ARM
HUBCAP, 5/8” SHAFT
SCR, 10-32 X 1.25 PPHMS SS
WASHER, 3/8 ID X 3/4 OD NYLON
PIVOT, PAD ADJUST, L/H THD
SHAFT, PAD ADJ, LOWER
NUT, 3/8-24 LH THN HEX SS
SERIAL NO.
FROM
NOTES:
*(1)
*(1)
*(1)
*SEE SERIAL NUMBER PAGE
** CALL MANUFACTURER FOR SERIAL NUMBER
86306300 CHARIOT BURNISHER 12/13/08
5-26
STEERING
1
2
3
4
5
6
8
7
33
28
32
9
31
10
11
30
12
13
27
26
25
14
15
24
14
19
29
23
20
22
19
21
18
16
17
7
23
5-27
86306300 CHARIOT BURNISHER 11/09/07
STEERING
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
86271610
86234810
86259610
86224050
86228790
86091740
86270830
86005610
86219600
86272900
86224060
86219650
86228670
86276070
86224800
86010670
86135970
86275190
86008610
86001030
86224320
86224810
86005630
86300190
86278940
86010780
86274330
86279130
57228
27945
730117
730318
09111
140720
57023
57016
45012
67416
730319
48110
09072
70593
730315
87029
48045
70377
80595
09148
730221
730316
57022
87008
87162
70175
87083
1
1
1
1
1
1
4
1
1
1
1
1
1
4
1
2
1
1
2
1
1
1
2
1
2
1
1
2
NUT, 5/8-16 HEX NYLOCK THN
COVER, STEERING WHEEL
WHEEL, STEERING 40 SPLINE HUB
SHAFT, UPPER STEERING
BEARING, FLANGE .88ODX.75IDX.75
BRKT, UPPER STEERING
NUT, 5/16-18 HEX NYLOCK SS
NUT, 7/8 DIA PUSHLOCK
JOINT, UNIVERSAL FEMALE
RING, 3/4” KLIP
SHAFT, LOWER STEERING
KEY, 5MM SQ X 39MM L
BEARING, 3/4” BORE FLANGED
SCR, 5/16-18 X 3/4 CARRIAGE SS
SPROCKET, STEERING SHAFT
WASHER, 5/16 FLAT SS
KEY, 3/16 SQ X 5/8 LONG
SCR, 3/8-16 X 1.25 HHCS SS
FLANGE, BEARING PRESS STEEL
BEARING, BALL 3/4 BORE SPHERED
SPACER, .63 OD X .385ID X .64L
SPROCKET, DRIVE WHEEL STEERING
NUT, 3/8-16 HEX NYLOCK THIN SS
CHAIN, 12.7MM PITCH
WASHER, 1/4 ID X 1-1/4OD
WASHER, 1/4 SPLIT LOCK PLTD
SCR, M6 X 20HHMS PLTD
WASHER, 5/16 SPLIT LOCK
29
86253200
70806
1
SET SCR, M6 X 25 NP
30
31
32
33
86279620
86002710
86224270
86275990
87200
270076
730293
70577
1
1
1
1
WASHER, .4 ID X 1.3 OD NYLON
CHAIN TENSIONER
SLEEVE, CHAIN TENSIONER
SCR, 3/8-16 X 3.5 SHCS PLTD
-
86232780
279001
-
CHAIN, MASTERLINK 12.7MM
-
86232770
279000
-
CHAIN, OFF-SET LINK 12.7MM
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NO.
FROM
NOTES:
SERVICE
ONLY
SERVICE
ONLY
SERVICE
ONLY
5-28
WHEEL-FRONT DRIVE-CHAIN
1
2
3
4
9
9
5
20
18
17
33
8
32
9
10
11
12
6
7
31
13
14
30
29
28
15
27
16
17
26
18
17
25
22
1
36
23
24
18
21
14
86306300 CHARIOT BURNISHER 08/25/09
15
19
WHEEL-FRONT DRIVE-CHAIN
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
86223980
86223480
86219420
86224040
86005510
86216210
86227440
86136360
86010720
86222730
86318830
86275640
86279700
86219620
86007620
86279710
86136640
86222710
86279690
86277340
86002730
86232770
86232780
86222760
86007630
86002710
86224270
86277330
86222720
86224330
86219630
86000850
86219640
86259940
86222750
86224340
86222770
86217720
86311040
86277320
09134
67450
41510
730306
53810
53820
05261
57275
87086
620038
70515
87244
48106
730310
87245
70262
620036
87243
70830
270085
279000
279001
620041
730311
270076
730293
70829
620037
730294
48107
05231
48108
89275
620040
730295
620042
29269
70828
4
2
1
1
1
1
1
1
1
11
4
5
1
1
3
2
1
12
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SEALED BALL BRNG, 25MM X 52MM
RING, 52MM INTERNAL SNAP
STEERING, HUB
SHAFT, ASM, DRIVE PIVOT
MOTOR, 36V 180RPM GEAR
BRUSH SET MOTOR 53810
ARMATURE 53810 MOTOR
NUT, M10X1.5 HEX NYLOCK PLTD
WASHER, M10 X 30 PLTD
PLATE, DRIVE WHEEL YOKE
SCR, M10 X 30 SHCS
SCR, 3/8-24 X 3/4 HHCS GR5 PLTD
WASHER, M10 X 18 FLAT
KEY, 1/4 SQ. X .63
SPROCKET, MOTOR SHAFT
WASHER, M8 X 32 FLAT
SCR, M8-1.25 X 20HHMS PLTD
PLATE, CHAIN COVER
WASHER, M6 SPLIT LOCK
SCR, M6 X 15 HHCS
CHAIN, ISO 08B 12.7MM PITCH/LINK
CHAIN, OFF-SET LINK 12.7MM
CHAIN, MASTERLINK 12.7MM
PLATE, DRIVE YOKE RH
SPROCKET, DRIVE WHEEL
CHAIN TENSIONER
SLEEVE, CHAIN TENSIONER
SCR, M10 X 45 HHCS
PLATE, BEARING RETAINER
SPACER, 25.5ID X 45OD X 65L
KEY, 3/16 SQ X .67
AXLE, TWISTER
KEY, 1/4 SQ X 1.5
WHEEL, 10X2, W/KEYWY, GRY, NT
PLATE, DRIVE YOKE FRONT
SPACER, 25.5ID X 45OD X 43L
PLATE, BEARING COVER
DRIVE ASM, MOTOR
SPACER, CHAIN DRIVE AXLE
SCR, M10 X 30 HHCS
86306300 CHARIOT BURNISHER 08/25/09
SERIAL NO.
FROM
NOTES:
SERVICE ONLY
SERVICE ONLY
COMPLETE
5-30
WHEEL-FRONT BRAKE
1
2
3
15
14
10
11
13
12
4
16
7
8
9
5-31
86306300 CHARIOT BURNISHER 08/01/09
6
5
WHEEL-FRONT BRAKE
REF
1
2
3
4
5
PART NO.
86010790
86275190
86006170
86005810
86318830
PRV NO.
87163
70377
66031
57245
-
QTY
4
4
1
2
1
6
86233410
81270
1
7
86005710
57105
4
8
86273740
70010
2
9
86008920
80889
2
10
11
12
13
14
15
16
86257490
86006840
86010630
86273340
86001740
86264930
86320870
76155
70390
87013
00-000289
140816
27050
-
2
2
2
4
1
1
1
DESCRIPTION
WASHER, 3/8 SPLIT LOCK PLTD
SCR, 3/8-16 X 1.25 HHCS SS
PIN, ROLL 1/8” X 3/4”L SS
NUT, 1/4-20 HEX NYLOCK SS
SCR, M10 X 30 SHCS
CLAMP, 3/4 DIA CUSHION
.406DIA
NUT, 1/4-20 HEX W/STAR
WASHER
SCR, 1/4-20 X 1.50 HHCS
BOOT, RUBBER TERM.
ISOLATOR
TERMINAL MOUNT
SCR, 1/4-20 X 1 FHCS PLTD
WASHER, 1/4 ID X 5/8 OD SS
SCR, 8-32 X 3/8 SHCS SS
BRAKE, 36VDC W/CONNECTOR
CABLE TIE, 3.5” UL/CSA
SWITCH, 36V BRAKE
86306300 CHARIOT BURNISHER 08/25/09
SERIAL NO.
FROM
NOTES:
5-32
WHEEL-FRONT DRIVE, GEAR
1
2
5
6
7
3
8
4
9
21
20
19
11
10A
10B
12
13
14
16
18
5-33
15
17
86306300 CHARIOT BURNISHER 02/21/09
22
WHEEL-FRONT DRIVE, GEAR
REF
1
2
3
4
5
6
7
8
9
10A
10B
11
12
13
14
15
16
17
18
19
20
21
PART NO.
86275190
86010790
86002830
86006170
86223980
86219420
86223480
86224020
86317190
86011120
86259920
86224440
86222720
86225810
86279710
86136640
86222770
86279690
86277340
86223980
86318830
86222760
PRV NO.
70377
87163
27196
66031
09134
41510
67450
730233
89262
89273
730387
620037
87506
87245
70262
620042
87243
70830
09134
620041
QTY
4
4
1
1
3
1
2
1
1
1
1
1
1
1
1
1
1
4
4
3
10
1
DESCRIPTION
SCR, 3/8-16 X 1.25 HHCS SS
WASHER, 3/8 SPLIT LOCK PLTD
CABLE TIE, .375 X 24.7
PIN, ROLL 1/8” X 3/4”L
SEALED BALL BRNG, 25MM X 52MM
HUB STEERING
RING, 52MM INTERNAL SNAP
SHAFT ASM, DRIVE PIVOT
DRIVE MOTOR ASSEMBLY HELICAL
WHEEL, 10 X 2, 5 X 1.06 W/KEYWAY
WHEEL, 10 X 2. 5 W/KEYWAY, GRY
SPACER, 25.51 ID X 45 OD X 39.1 L
PLATE, BEARING RETAINER
WASHER, ANTI-ROTATION
WASHER, M8 (2THK X 26 OD)
SCR, M8-1.25 X 20 HHMS PLTD
PLATE, BEARING COVER
WASHER, M6 SPLIT LOCK BLK
SCR, M6 X 15 HHCS BLK
SEALED BALL BRNG, .25MM X 52MM
SCR, M10 X 30 SHCS
PLATE, DRIVE YOKE RH
22
86317200
-
1
GEAR BOX DRIVE UNIT HELICAL
-
86216210
53820
-
BRUSH SET MOTOR, 53810 86005510
86306300 CHARIOT BURNISHER 08/25/09
SERIAL NO.
FROM
NOTES:
OPTION
WHEEL NOT
INCLUDED
5-34
WHEEL-REAR
1
4
3
2
5-35
86306300 CHARIOT BURNISHER 04/11/09
WHEEL-REAR
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
86259950
86008710
86232130
86322590
89276
80623
17309
-
2
2
2
2
WHEEL, 10X2.5 W/BRNGS, GRY, NT
RING, ¾” EXT SNAP H-D
CAP, 2.75 ID X 1.0 L BLK VINYL
WHEEL, 10X2.5 W/BRNGS, GRY, NT
SERIAL NO.
FROM
NOTES:
*(2)
*SEE SERIAL NUMBER PAGE
** CALL MANUFACTURER FOR SERIAL NUMBER
86306300 CHARIOT 04/11/09
5-36
WIRING-BATTERIES
2
3
4
1
20A
20B
5
9
24
25
23
7
6
10
11
8 26
1
22
13
14
15
16
19
17
18
5-37
86306300 CHARIOT BURNISHER 11/09/07
WIRING-BATTERIES
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1A
1B
2
3
4
5
6A
6B
7A
7B
8
9
10
11
12
13
14
15
16
17
18
19
20A
20B
21
22
23
24
25
26
86260200
86002510
86008920
86271910
86010670
86264960
86260610
86002570
86260230
86002580
86008760
86229700
86008300
86008410
86272810
86092910
86254990
86278150
86259910
86088790
86276070
86270830
86228410
86283410
86284090
86005810
86233360
86273980
86010650
86270890
80872
23125
80889
57295
87029
27915
880836
23190
80876
23191
80682
08071
78242
78568
67132
51396
730313
70117
89265
78571
70593
57023
10023
10030
02456
57245
28038
70066
87018
57034
2
2
6
6
6
2
1
1
1
1
1
3
1
1
1
1
1
8
8
2
4
4
3
3
1
8
1
1
1
1
WIRE, 4X14.5BK 5/16RINGX5/16RING
WIRE, 4X15 BCLAMPXBCLAMP
BOOT, RUBBER TERM. ISOLATOR
NUT, 5/16-18 FLEXLOCK
WASHER, 5/16 FLAT SS
CABLE TIE, .375 X 43”
WIRE, 4X25RD CTERM X 3/8RING
WIRE, 4X27 RD BCLAMP X CTERM
WIRE, 4X30 BK CTERM X 3/8RING
WIRE, 4X27 BK BCLAMP X CTERM
CONN, 175 DCA GRY W/O TERMS
BLOCK, 3.0 X 1.5 X 1.5
TRAY, BATTERY LINEAR
TRAY, BATTERY
RING, 1/2 EXT. SNAP H-D
LATCH ROD, BATTERY TRAY
SPRING, COMP, 63ODX3.5LX.074W
SHOULDER BOLT, 5/16 OD X 1.0 L
WHEEL, BATTERY TRAY
TRAY, STANDARD STOP
SCR, 5/16-18 X 3/4 CARRIAGE SS
NUT, 5/16-18 HEX NYLOCK SS
BATTERY, 12V, 205AH
BATTERY, 12V, 225AH
CHARGER, 36V, 20A, 115V, C175
NUT, 1/4-20 HEX NYLOCK, SS
CLAMP, CABLE KIT SY945
SCREW, 10-32 X ¾ PPHMS SS
WASHER, #10 X 9/16 OD
NUT, ACORN 10-32
86306300 CHARIOT BURNISHER 10/20/08
SERIAL NO.
FROM
NOTES:
NOT SHOWN
5-38
WIRING-COMPONENTS
2
1
3 4
6
4
5
7
8
9
10
11
13
12
5-39
86306300 CHARIOT BURNISHER 02/03/09
WIRING-COMPONENTS
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
86273830
86010780
86255910
86005710
86006850
86005710
86010630
86008920
86238500
86276070
86233410
86270830
86239720
70020
87162
73659
57105
70393
57105
87013
80889
81427
70593
81270
57023
41520
2
2
2
2
2
2
3
2
2
1
1
1
1
SCR, 1/4-20 X 1/2 HHCS SS
WASHER, 1/4 SPLIT LOCK PLTD
STANDOFF, 1/4-20 X 1.0 HEX INS
NUT, 1/4-20 HEX W/STAR WASHER
SET SCR, 1/4-20 X 1.25L
NUT, 1/4-20 HEX W/STAR WASHER
WASHER, 1/4 ID X 5/8 OD SS
BOOT, RUBBER TERM. ISOLATOR
GROMMET, 1.703 ID X 2.5 OD X .125 GRV
SCR, 5/16-18 X 3/4 CARRIAGE SS
CLAMP, 3/4 DIA CUSHION .406 DIA
NUT, 5/16-18 HEX NYLOCK SS
HORN, 108DB MINIATURE PIEZO
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NO.
FROM
NOTES:
5-40
WIRING-CONTROL PANEL
45 BLK
44 RED
TO BURNISHER
RELAY
41 RED
46 BLK
12 ORG
TO SHUNT
B C D
E
2 BLK
1 WHT
55 RED
40 RED
30A
56 RED
3A
39 RED
11 ORG
35 RED
59 RED
3 LT BLU
G
4
28 GRN
27 YLW
26 YLW
29 GRN
30 GRN
54 ORG
53 LT BLU
52 BLK
19 BLK
46 BLK
49 WHT
20 WHT
48 WHT
47 RED
8 BRN
9 BRN
32 BLU
25 BLK
23 BLK
16 LT BLU
23 RED
23 RED
22 RED
51 WHT/RED
REMOVABLE
JUMPER
17 WHT/YLW
61 BLK
42 RED
31 GRY
33
25 BLK
50 RED
36 RED
J
57 BLK
13 BLK
63 BLK
58 BLK
24 BLK
45 BLK
65 BLK
52 BLK
43 BLK
15 RED
14 RED
37 RED
7
47 RED
4 RED
48 WHT
49 WHT
57 BLK
56 RED
A
1 WHT
2 BLK
1
55 BLK
3
5
22 RED
14 RED
53 BLU
40 RED
38 RED
8
STATUS LED
BLK
6
43 BLK
MAIN
RELAY
FUSE
F
39 RED
44 RED
55 RED
2
WHT
4
H
DIAGRAM A
DIAGRAM B
3 BLU
31 GRY
60 RED
18 WHT/ BLU
10 GRN
DIAGRAM D
DIAGRAM C
26 YLW
21 LT BLU
7
6
7 BRN
8 BRN
7 BRN
20 WHT
5 ORG
16 LT BLU
19 BLU
17 WHT/YLW
12 ORG
12
1
3
4 RED
34 RED
13 BLK
4
6
1
10 GRN
9 BRN
6 ORG
32 DK BLU
DIAGRAM F
DIAGRAM G
DIAGRAM J
DIAGRAM H
32 BLU
61 BLK
MAIN
RELAY
29273
MAIN
RELAY
29204
33
31 GRY
67619
29204
5-41
86306300 CHARIOT BURNISHER 05/27/08
DIAGRAM E
64 RED
4
3
62 RED
61 BLK
6
1
65 BLK
63 BLK
60 RED
15 RED
51 WHT/RED
18 WHT/BLU
54 ORG
50 RED
21 BLU
WIRING-CONTROL PANEL
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
86239180
86261250
86010860
86261210
86237000
86260560
86251490
86311210
41537
29273
880353
29204
80688
880428
67619
-
1
1
1
2
1
1
1
1
HARNESS, CONTROL PANEL BRSHR
DIODE ASM, FAST RECOVERY
WIRE, 4X20 BK CTERM X 5/16 RING
DIODE ASM, 76008 X 76008
FUSE, 80 AMP
WIRE, 4X10RD 5/16RING X 5/16RING
RESISTOR ASM, 1/2 WATT 33 OHM
LIGHT ASM, INDICATOR, CODE
86306300 CHARIOT BURNISHER 05/27/08
SERIAL NO.
FROM
NOTES:
5-42
WIRING-DRIVE MOTOR
RED
BLK
1 WHT
2 BLK
1
2 BLK
1 WHT
2 BLK
WHT
BLK
CONTROL PANEL
HARNESS
5-43
86306300 CHARIOT BURNISHER 11/09/07
WIRING-DRIVE MOTOR
120
REF
1
PART NO.
PRV NO.
QTY
DESCRIPTION
86239120
41522
1
HARNESS, CHARIOT PROPEL
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NO.
FROM
NOTES:
5-44
WIRING-MAIN HARNESS
DIAGRAM A
64
65
RE BL
D
K
HORN
12 ORG
12 ORG
17 WHT/YLW
19 BLK
8 BRN
13 BLK
20 WHT
BRAKE
13 BLK
16 BLU
20 WHT
7 BRN
19 BLK
DRIVE
MOTOR
7 BRN
8 BRN
1
21 DK BLU
SWITCH
BRUSH MOTOR
(BASIC ONLY)
DIAGRAM B
22 DK BLU
8 1
18 WHT/BLU
51 WHT/RED
15 WHT/RED
16 LT BLU
21 DK BLU
50 RED
54 ORG
17 WHT/YLW
DECK LIFT
ACTUATOR
5 4
2
3
BURINSHER
MOTOR
FAN
24 BLK
25 RED
24 BLK
D
25 RED
U V W
4
9 BLK
10 BLK
11 BLK
U
5
E
9
8
W V
7 GRN
DIAGRAM C
65 RED
4
3
63 BLU
60 RED
6
1
64 BLK
62 RED
61 BLK
54 ORG
8 WHT/GRN
23 WHT/GRN
23 WHT/GRN
25 RED
10 RED
14 RED
18 WHT/BLU
22 BLU
DIAGRAM D
10 BLK
6
50 RED
11 BLK
7
TO FUSE
51 WHT/RED
1A WHT
24 BLK
2A GRN
8 GRN
9 BLK
TO GND TERMINAL
B
64 BLK
68 RED
7 WHT/GRN
A
TO CONTROL PANEL
C
61 BLK
60 RED
65 BLK
67 RED
SHOWS OPTIONAL EQUIPMENT
5-45
86306300 CHARIOT BURNISHER 12/22/08
5A BLK
6A SHIELD
3A BLU
4A RED
WIRING-MAIN HARNESS
REF
1
2
3
4
5
6
7
8
9
PART NO.
PRV NO.
QTY
86239170
86239190
86239520
86260220
86009000
86260600
86010860
86260580
86261210
41528
41538
880446
80875
81131
880445
880353
880443
29204
1
1
1
3
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
HARNESS, BRAKE
HARNESS, MAIN BRSHR
HARNESS, HALL SENSOR
WIRE4X30BK 5/16RINGX5/16RING
WIRE4X9.5BK 5/16RINGX5/16RING
WIRE, 4X36 RD 5/16 RING
WIRE, 4X20 BK CTERM X 5/16 RING
WIRE, 4X12 RD 5/16 RING
DIODE ASM, 76008 X 76008
86306300 CHARIOT BURNISHER 11/09/07
5-46
WIRING-PEDAL PLATFORM-From Serial Number (4*)
B
A
1
8 BLU
9 RED
DIAGRAM A
DIAGRAM B
ORG
BRN
GRN
GRN
BRN
ORG
LT BLU
RED
5-47A
86306300 CHARIOT BURNISHER 11/18/09
WIRING-PEDAL PLATFORM-From Serial Number (4*)
REF
PART NO.
PRV NO.
QTY
1
86315100
-
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
HARNESS, PEDAL
*SEE SERIAL NUMBER PAGE.
86306300 CHARIOT BURNISHER 11/18/09
5-47B
WIRING-PEDAL PLATFORM-To Serial Number (4*)
B
A
1
BRN
BLU
BRN
RED
DIAGRAM A
DIAGRAM B
ORG
BRN
GRN
5 GRN
1 2 3
7 BRN
4 5
6 ORG
LT BLU
RED
5-48A
86306300 CHARIOT BURNISHER 11/18/09
WIRING-PEDAL PLATFORM-To Serial Number (4*)
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
86218810
23717
1
HARNESS, TWISTER PEDAL
SERIAL NO.
FROM
NOTES:
*SEE SERIAL NUMBER PAGE.
86306300 CHARIOT BURNISHER 11/18/09
5-48B
5-49
BLK
M1
WHT
M2
36/RED
37/RED
56/RED
86311210
58/BLK
2
86260580
PRV NO. 880443
86237000
PRV NO. 80688
9/BRN
3
42/RED
B- B+
86261250
PRV NO. 29273
38/RED
43/BLK
44 RED
86010860
PRV NO. 880353
STATUS LED
86260570
PRV NO. 880429
86306300 CHARIOT BURNISHER 12/22/08
31/GRY
1
52/BLK
48/WHT
47/RED
49/WHT
22/RED
WHT
59/RED
86261210
PRV NO. 29204
44/RED
28/GRN
29/GRN 100K
30/GRN 200K
61/BLK
86251490
PRV NO. 67619
32/BLU
33
4/RED
37/RED
36/RED
11/ORG
12/ORG
220K
28/GRN
29/GRN
30/GRN
11/ORG
E-STOP
45/BLK
41/RED
46/BLK
59/RED
40/RED
35/RED
59/RED
26/YLW
40/RED
6/ORG
20/WHT
19/BLK
7/BRN
8/BRN
13/BLK
12/ORG
16/LT BLU
17/WHT-YLW
63/BLK
62/RED
64/RED
65/BLK
60/RED
61/BLK
3/BLUE
4/RED
10/GRN
9/BRN
6/ORG
8 PIN DEUTSCH
HORN
SWITCH
8/BRN
46/BLK
19/BLK
86261210
PRV NO. 29204
39/RED
56/RED
3/LT BLUE
50/RED
20/WHT
54/ORG
55/RED
13/BLK
45/BLK
63/BLK
65/BLK
20/WHT
19/BLK
7/BRN
8/BRN
13/BLK
12/ORG
16/LT-BLU
17/WHT-YLW
13/BLK
63/BLK
62/RED
64/RED
65/BLK
60/RED
61/BLK
10/RED
23/WHT-GRN
20/BLK
19/BLK
7/BLK
8/BLK
15/RED
12/ORG
20/WHT
19/BLK
7/BRN
8/BLU
16/LT-BLU
35/RED
52/BLK
24/BLK
57/BLK
53/LT BLU
56/BLK
43/BLK
1/WHT
2/BLK
17/WHT-YLW
42/RED
39/RED
1
57/BLK
3A
86260590
PRV NO. 880444
2/BLK
51/WHT-RED
15/RED
18/WHT-BLU
21/BLU
51/WHT-RED
50/RED
54/ORG
15/RED
54/ORG
1/WHT
22/RED
23/RED
25/BLK
23/RED
25/BLK
24/BLK
14/RED
18/WHT-BLU
21/BLU
51/WHT-RED
50/RED
54/ORG
15/RED
50/RED
64/RED
9
10/RED
22/RED
1
18/WHT-BLU
10/GRN
5/ORG
51/WHT-RED
32/BLU
26/YLW
B-
86009000
PRV NO. 81131
53/LT-BLU
55/RED
14/RED
33K
2
60/RED
SHUNT
U
V
W
14/RED
14/RED
21/BLU
22/BLU
B+
86260220
PRV NO. 80875
21/BLU
34/RED
7/BRN
86260580
PRV NO. 880443
U
BLK
31/GRY
24/BLK
22/RED
86260600
PRV NO. 880445
W
17/WHT-YLW
16/LT BLU
8/GRN
V
7/WHT-GRN
23A/WHT-GRN
86261210
PRV NO. 29204
WIRING DIAGRAM
86260220
PRV NO. 80875
86260220
PRV NO. 80875
86239520
PRV NO. 880446
HEAD
LIGHT
FLASHER
UNIT
5/ORG
41/RED
27/YLW
SUGGESTED SPARE PARTS
PART NO.
PRV NO.
DESCRIPTION
86284870
86001910
86002000
86002010
86004870
86248280
86251410
86007140
86007170
86007190
86007240
86237000
86001740
86002730
86216230
86026450
2003SM
14606
14717
14942
48077
64110
67506
72130
72159
72161
72190
80688
140816
270085
730074
730352
SM FILTER BAG PACKS 10/PKG
BREAKER, 30A 50VDC CIRCUIT
BREAKER, 3 AMP
BOOT, 3/8 CIRCUIT BREAKER
KNOB, 3.50 OD X 3/8-16
PAD DRIVER ASSEMBLY 20”, .88 BORE
RELAY, 15A 36V MINI
SWITCH, SPST 2-POSITION ROCKER
SWITCH KEY TWO POSITION
SWITCH KEY DPST
SWITCH, SEALED PB ROUND
FUSE, 80 AMP
BRAKE, 36 VDC W/CONNECTOR
CHAIN, ISO 08B 12.7 MM PITCH
BRUSH, STRIP (PACKAGE OF 6)
SHROUD, 20” BURNISHER
86064370
66829
PAN, BURNISHER PAD
86226930
51419
LOCK, PAD DRIVER YELLOW
SERIAL NO.
FROM
86306300 CHARIOT BURNISHER 11/09/07
NOTES:
PAD INSTALLATION
TOOL
5-50
BACK-UP ALARM - OPTION
3
1
2
4
5-51
86306300 CHARIOT BURNISHER 11/09/07
BACK-UP ALARM - OPTION
REF
PART NO.
PRV NO.
QTY
1
2
3
4
86071140
86231500
86276780
86271840
140817
80882
70728
57285
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
BRKT, BACK UP ALARM
BUZZER, PIEZO 6-28VCD
SCR, 5/16-18 X 3/4 HHCS SS
NUT, 5/16-18 HEX NYLOCK THN SS
86306300 CHARIOT BURNISHER 11/09/07
5-52
BATTERY CART - OPTION
27
26
28
3
30
5
24
3
8
9
29 25
2
6
1
2
15
3
4
3
23
3
22
5
10
5
3
3
6
9 8
7
13
12
5
3
14
20
11
21
19
16
15
18
17
5-53
31
3
86306300 CHARIOT BURNISHER 09/17/09
3
BATTERY CART - OPTION
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
86006930
86254290
86270830
86077010
86010670
86228840
86259410
86259400
86254890
86068490
86231090
86083120
86076600
86004070
86276790
86276690
86199430
86078890
86277130
86007020
86232590
86001350
86011020
86271840
86008130
86274730
86070790
86087340
86070800
86271870
86276070
PRV NO.
70514
730338
57023
41517
87029
09124
87206
730331
730018
140019
80809
66442
38318
36196
70732
70715
040-03
620020
70795
70673
18032
140390
89202
57285
73958
70265
140737
730339
140738
57290
70593
QTY
2
4
33
1
7
3
1
4
3
1
1
1
2
2
4
7
2
8
16
1
2
2
2
2
2
2
2
2
2
2
1
DESCRIPTION
SCR, 5/16-18 X 1.00 BSHCS SS
SPACER, 10D X .343ID, .5 LG
NUT, 5/16-18 HEX NYLOCK SS
HOUSING, BATTERY CART
WASHER, 5/16 FLAT SS
BEARING, FLANGED .314D X .502OD
WASHER, THRUST, .51 ID X 1 OD X .063
WASHER, THRUST .51 ID X 1 OD
SPRING, EXT, .50D X 4.0L
BRKT, TRAY CATCH
BUMPER, RUBBER 5/16" ID X 1.50
PLATE, BATTERY CART BACK
HANDLE, BATTERY CART
GRIP, POLISHER HANDLE
SCR, 5/16-18 X 1.75 HHCS SS
SCR, 5/16-18 X 1.75 CARR SS
CASTER SWIVEL 4” 250# CPCTY
PLATE, CASTER SPACER
SCR, 5/16-18 X 1.00 CARRIAGE SS
SP SCR, 5/16-18 X 1.25 HHCS SS NP
CASTER, 4” HARD RUBBER RIGID
BUSHING, SPANNER .435 X 1.10
WHEEL, 3” DIA CUSHION RUBBER
NUT, 5/16-18 HEX NYLOCK THIN SS
SPACER, 3/8OD X .62W X .312L, AL
SCR, 1/4-20 X 3/4 SHCS PLTD
BRKT, BATTERY LOCK MOUNT
SPACER, LATCH GUIDE
BRKT, BATTERY TRAY LOCK
NUT, 1/4-20 HEX NYLOCK THIN SS
SCR, 5/16-18 X 3/4 CARRIAGE SS
86306300 CHARIOT BURNISHER 09/17/09
SERIAL NO.
FROM
NOTES:
5-54
BATTERY CART - OPTION
1
2
4
5
3
7
7
5
6
10
3
6
17
3
8
9
10
11
12
13
14
15
6
10
10
3
3
16
5-55
86306300 CHARIOT BURNISHER 11/09/07
BATTERY CART - OPTION
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
86078330
86276070
86270830
86087800
86228840
86259410
86006560
86077140
86226830
86010670
86244280
86276060
86254280
86231150
86259400
86276690
86077530
66478
70593
57023
730307
09124
87206
70083
51404
73268
87029
500934
70590
730331
09151
87205
70715
51403
1
2
12
2
4
6
4
2
2
10
1
4
12
4
8
16
2
PEDAL, BATTERY CART
SCR, 5/16-18 X 3/4 CARRIAGE SS
NUT, 5/16-18 HEX NYLOCK SS
STIFFENER, PEDAL, BATTERY CART
BEARING, FLANGED .314ID X .502OD
WASHER, THRUST .51 ID X 1 OD X .063
SCR, 5/16-18 X 1 HHCS SS
LATCH, BATTERY CART
SPRING, EXT .68D X 3.00L X .098W
WASHER, 5/16 FLAT SS
LABEL, BATTERY CAR OPERATION
SCR, 5/16-18 X 2.5 CARR GR5
SPACER, 1.00 ODX .32ID X .375
BUSHING FLANGE, .314 X .502 OD
WASHER, THRUST .51 ID X 1 OD
SCR, 5/16-18 X 1.75 CARR SS
LINKAGE, LATCH, BATT CART
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NO.
FROM
NOTES:
5-56
SEAT - OPTION
2
13
14
1
12
11
3
4
5
6
10
9
8
7
15
16
17
18
19
20
23
24
22
21
5-57
86306300 CHARIOT BURNISHER 11/09/07
SEAT - OPTION
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
86248390
86082640
86276890
86279460
86270710
86271930
86278910
86070830
86070840
86277710
86008650
86246320
86272300
86251860
86279620
86276070
86277510
86009200
86254300
86094000
86276710
86093790
86010670
86270830
730324
629995
70752
87164
01-000277
57297
87003
140742
140743
730347
80604
51142
66133
66481
87200
70593
70857
81535
730350
05246
70717
05247
87029
57023
1
1
4
2
1
1
3
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
4
4
PAD, REAR REST
PLATE, SEAT COVER
SCR, 5/16-18 X 3/4 PTHMS SS
WASHER, 1/2 SPLIT LOCK
NUT, WING 3/8-16
NUT, 3/8-16 HEX NYLOCK SS
NUT, 3/8-16 HEX NYLOCK SS
BRKT, LEFT REAR SEAT
BRKT, RIGHT REAR SEAT
SCR, 3/8-16 X 2.75 HHCS SS
COTTER, 1/4” RING
LEVER, HANDLE LOCK
PIN, CLEVIS 3/16 X .88 PLTD
ROD, ARM HANDLE LOCK 4” LG
WASHER, .41D X 1.3OD NYLON
SCR, 5/16-18 X 3/4 CARRIAGE SS
SCR, 3/8-16 X 5.0 HHCS SS FT
KNOB, 3/8-16 4 PRONG ALUM
SPACER, SEAT LOCK
SEAT MOUNT POST
SCR, 5/16-18 X 2.0 CARRIAGE SS
RECEIVER ASSY, SEAT MOUNT
WASHER, 5/16 FLAT SS
NUT, 5/16-18 HEX NYLOCK SS
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NO.
FROM
NOTES:
5-58
WARNING LIGHTS - OPTION
1
6
2
3
3
4
FRONT
5
7
3
1
2
6
5-59
REAR
86306300 CHARIOT BURNISHER 11/09/07
WARNING LIGHTS - OPTION
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
86270990
86010650
86276820
86071490
86270990
86246200
86071500
57090
87018
70740
140871
57090
51454
140872
4
4
4
1
2
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
NUT, 10-32 HEX NYLOCK SS
WASHER, #10 X 6/16 OD
SCR, 10-32 X 1/2 PTHMS BLK
BRKT, UPPER WARNING LIGHT
NUT, 10-32 HEX NYLOCK SS
LED AMBER LIGHT, 12V
BRKT, LOWER WARNING LIGHT
86306300 CHARIOT BURNISHER 11/09/07
5-60
5-61
5-97
86306300 CHARIOT BURNISHER 11/09/07
SERIAL NUMBERS
REF.
NO.
1
2
3
4
MODEL: SERIAL #
CBE20:10020100000010, CB20: 10020080000369, CB20X: 100200900096
CBE20:10020100000011, CB20: 10020080000406, CBCD20: 10020160000002
CBE20:10020100000011, CB20: 10020080000437, CBCD20: 10020160000003
CBE20:10020100000017, CB20: 10020080000509, CBCD20: 10020160000008
86306300 CHARIOT BURNISHER 12/16/08
5-62