dfg-100 XcEL sEriEs gas convEction ovEn

dfg-100 XCEL series
gas convection oven
REPLACEMENT PARTS LIST
Effective march 30, 2015
Superseding All Previous Parts Lists.
The Company reserves the right to make substitution in the event that items specified are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
BLODGETT OVEN COMPANY
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 860-3732
www.blodgett.com
P/N 54803 Rev E
serial number location / KEY:
IMPORTANT: When ordering parts, please provide the model, gas
type and serial number of the oven. The identification plate is
located above the right hand door under the ledge.
serial number identification code:
rI = dfg100 XCEL
Serial NUmber Examples
062001RI001T (New style)
06/20/01 = DATE
RI = LETTER CODE FOR dfg100xCEL
001 = fACTORY sEQUENCE
T = tOP oVEN
TO OBTAIN LITERATURE:
Email: literature@blodgett.com
or visit
www.blodgett.com
march 30, 2015
2
DFG-100 XCEL
table of contents
Doors Are Not Returnable
infinite control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
digital time & temp control, 5 Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
chpro3 controls, 14 key.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
iq2 controls, 23 key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SMARTOUCH CONTROL.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
humidaire 5 key.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
humidaire components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
exploded interior view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
interior components w/Exterior view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
burner & piping components.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
gas VALVE assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Door Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lower door support components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
accessories.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
march 30, 2015
3
DFG-100 XCEL
infinite CONTROL
120 VOLT FOR OVENS BUILT before 10/22/2003
4
16
12
OVEN OFF
COOL
DOWN
HIGH
FAN
LOW FAN
HIGH RATE DISABLED WITH LOW FAN
LIGHT OFF
OVEN READY
190
35
0
475
15
525
500
200
275 250
90
130 110
1
55
0
15
0
270
150
8
250
300 32
5
17
0
425
0
45
5
210
400
0
23
375
70
29
0
°F
°C
THERMOSTAT
OFF
0
5
3
10
60
15
55
20
50
25
45
40
35
30
TIMER
13
14
80,000
BTU
10
60,000
BTU
BAKE
FRESH
LIGHT LOAD
STD. COOK
ROAST
FROZEN
HEAVY LOAD
RAPID COOK
9
GAS SHUTOFF
ON
OFF
DISCONNECT THIS PRODUCT FROM THE
POWER SUPPLY BEFORE OPENING THE
CONTROL MODULE
11
7
2
Ref.Part
No. No.
1
2
3
4
5
7
8
9
10
11
Ref.Part
No. No.
Description
36546Controller, Temperature, Solid State Modular
36506
Probe, Temperature, Solid State
18225
Timer, 60 Minute, 120V, 60 HZ
21068Mode Selector Switch, 4 pos
36616
Knob, Replacement, all functions Qty 3
36376
Gas Switch, On/Off
18265Indicator Light, Round, Red 28V
36121
Buzzer, 120V
20355
Transformer 115V to 24V
54725
Spark Box Nat & LP
march 30, 2015
12
13
14
36603
Relay, 120V
30662Momentary Light Switch Kit
36651
Plug, for Light Switch
15
4
Description
NOTE: For units without lights only, use
this plug piece.
36604
Terminal Block, for controller
30503
Terminal Block, interconnecting, at rear of unit
22301
Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
36580Harness, Rear Connecting
DFG-100 XCEL
infinite CONTROL
24 VOLT FOR OVENS BUILT AFTER 10/22/2003
6
8
5
3
9
7
Note: orientation
shown is for ovens
built before 4/4/13.
Reverse for ovens
built after 4/4/13.
4
3
1
10
12
2
13
Ref.Part
No. No.
11
Ref.Part
No. No.
Description
1
2
3
4
5
37317
Timer, 60 Min 24V
37489
Buzzer, 24V
37090Harness, Module Inf
37058High Fan Relay, 24 V
52781
Low Fan Relay, DPST 24V
37334
Harness, Infinte Add-In
6
R8740
Rate Switch
37324
Module Assy, Infinte 2 SP (Complete with
Probe)
march 30, 2015
7
8
9
10
11
12
13
5
Description
36546Controller, Temp, Before 4/4/13
56644Controller, Temp 350º TDC, After 4/4/13
36506
Probe, Temp, Before 4/4/13
36720
Probe, Temp, After 4/4/13
21068
Switch, Mode 4 Position
36616
Knob, Control
20355
Transformer, 115V to 24V
54725Control, Ignition Nat or LP
30662
Switch, Momentary Light
36376
Switch, Gas On/Off
DFG-100 XCEL
DIGITAL time & temperature control
5 key digital - for ovens built before 10/22/2003
10
4
OVEN OFF
3
COOL
DOWN
HIGH
FAN
LOW FAN
HIGH RATE DISABLED WITH LOW FAN
1
HEAT
5
PULSE
START
STOP
TIME
HOLD
13
HOLD
8
TEMP
PULSE
11
12
80,000
BTU
60,000
BTU
ROAST
FROZEN
HEAVY LOAD
RAPID COOK
BAKE
FRESH
LIGHT LOAD
STD. COOK
7
GAS SHUTOFF
9
ON
OFF
DISCONNECT THIS PRODUCT FROM THE
POWER SUPPLY BEFORE OPENING THE
CONTROL MODULE
2
Ref.Part
No. No.
1
2
3
4
5
7
8
9
10
Ref.Part
No. No.
Description
11
12
30658Controller, Temperature, Solid State Digital
36506
Probe, Temperature, Solid State
21068Mode Selector Switch, 4 pos
36616
Knob, Replacement, Mode
36617
Knob, Replacement, Adjust temperature
36376
Gas Switch, On/Off
20355
Transformer 115V to 24V
54725
Spark Box Nat & LP
36603
Relay, 120V
march 30, 2015
Description
30662Momentary Light Switch Kit
36651
Plug, for Light Switch
NOTE:
For units without lights only, use this plug
piece.
13
36604
Terminal Block, for controller
30503
Terminal Block, interconnecting, at rear of unit
22301
Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
36580Harness, Rear Connecting
6
DFG-100 XCEL
DIGITAL time & temperature control
24 VOLT FOR OVENS BUILT AFTER 10/22/2003
6
3
1
2
1
Ref.Part
No. No.
1
2
3
4
5
6
Description
37317
Timer, 60 Min 24V
37489
Buzzer, 24V
37090Harness, Module Inf
37058High Fan Relay, 24 V
52781
Low Fan Relay, DPST 24V
37334
Harness, Infinte Add-In
R8740
Rate Switch
37306Module Assy, Solid State Digital
36506
Temperature Probe
37983
Panel & Decal
march 30, 2015
7
DFG-100 XCEL
CH Pro 3 control
14 keys - for ovens built before 10/22/2003
14
9
3
OVEN OFF
COOL
DOWN
HIGH
FAN
4
LOW FAN
HIGH RATE DISABLED WITH LOW FAN
1
10
MIN/SEC
HR/MIN
READY
HEAT
HOLD
TEMP
FAN
1
2
3
START PROG
13
STOP
11
7
60,000
BTU
80,000
BTU
12
BAKE
FRESH
LIGHT LOAD
STD. COOK
ROAST
FROZEN
HEAVY LOAD
RAPID COOK
GAS SHUTOFF
ON
6
8
OFF
2
DISCONNECT THIS PRODUCT FROM THE
POWER SUPPLY BEFORE OPENING THE
CONTROL MODULE
Ref.Part
No. No.
1
2
3
4
6
7
8
9
10
Ref.Part
No. No.
Description
37087Controller, CH Pro 3
36720
Probe, Temperature, CH Pro 3
21068Mode Selector Switch, 4 pos
36616
Knob, Replacement
36376
Gas Switch, On/Off
20355
Transformer 115V to 24V
54725
Spark Box Nat & LP
36603
Relay, 120V, Hi Speed
R3983
Relay, 120V, Low Speed
march 30, 2015
11
12
30662Momentary Light Switch Kit
36651
Plug, for Light Switch
NOTE:
13
14
8
Description
For units without lights only, use this plug
piece.
36604
Terminal Block, for controller
30503
Terminal Block, interconnecting, at rear of unit
52879Control Panel & Decal Assy
22301
Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
DFG-100 XCEL
CH Pro 3 control
24 VOLT FOR OVENS BUILT AFTER 10/22/2003
1
6
2
3
2
Ref.Part
No. No.
1
2
3
6
Description
52781
Low Fan Relay, DPST 24VAC
37090 Harness, Control
37058High Fan Relay, 24VAC
R8740
Rate Switch
march 30, 2015
9
DFG-100 XCEL
IQ2 control
21 KEYS
12
3
6
4
OVEN
ON
OVEN
OFF
5
80,000
BTU
GAS SHUTOFF
ON
OFF
60,000
BTU
LOW
FAN
PROGRAM
COOL ACTUAL
DOWN TEMP
HOLD
11
7
HIGH
FAN
HEAT
PROG
TOGGLE
CLEAR
SET
TEMP
1
6
2
7
3
8
4
9
5
10
SHELF
SHELF
SHELF
SHELF
1
2
8
ENTER
SCAN
9
1
4
5
SHELF
3
10
13
Ref.Part
No. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
2
Description
37035Controller, IQ2
36720
Probe, IQ2
19619
Rocker Switch, DPST, Black
36376
Gas Switch, On/Off
R8740
Rate Switch
56738
Relay, 24V Qty 2 per oven
36628
Relay, 24V, Qty 1 per oven
36604
Terminal Block, 3 pole
36700
Transformer, 120/240V to 24V Step Down
54725
Spark Box, Nat & LP
36403
Decal, IQ2, Before 7/20/2007
50829
Decal, IQ2, After 7/20/2007
22301
Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
36680 Module Assy, IQ2 Controller (Less Controller)
30662
Light Switch
march 30, 2015
10
DFG-100 XCEL
SMARTOUCH CONTROL
10
11
12
13
1
9
2
3
14
8
4
15
5
6
16
7
17
Ref.Part
No. No.
1
2
3
4
5
6
7
8
Ref.Part
No. No.
Description
55950Control, Programmed, Before 11/8/13
57738Control, Programmed, After 11/8/13
52161
USB Cover
39781Meat Probe Jack
39782Meat Probe Jack Plug
56545Meat Probe, 4", Dual Sensor
56546Meat Probe, 6", Dual Sensor
R8740
Rate Switch
36376
Switch, Gas Shut-off
39688Circuit Breaker 20A
55599
Relay, DPST, 24VDC
38604
Relay, DPDT, 24VDC
39343Jumper
march 30, 2015
Description
9
52647
USB Cable
1053219Speaker
11
53206I/O Board, Before 11/8/13
57727I/O Board, After 11/8/13
12
36755
Thermal Switch
13
36720
Probe, RTD, 1K
14
36700
Transformer, 120/240 to 24V
15
54604
DC Power Supply, 24V, 15W
16
52777
Varistor Assembly, 115V
17
54725Ignition Control
54330Communication Cable
11
DFG-100 XCEL
HUMIDAIRE
5 KEYS
14
13
5
9
4
6
1
11
9
3
2
15
8
12
10
7
Ref.Part
No. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
30658Controller, temperature
20355
Transformer, 115V to 24V
30662Momentary Light Switch Kit
21068
Switch, Rotary 4 Position
36616
Knob, Mode
36617
Knob, Adjust
36376
Switch, Gas On/Off
54725Control, Ignition
37090Harness, Digital
R8740 Switch, Rate
37058High Fan Relay, 24 VAC
19014
Light, Indicator 28 VAC Amber
36853Harness, Humidaire
36854 Timer, Preset Humidaire
52781
Relay, DPST 24V
30662
Pushbutton, Humidaire
37098Harness, Rear Humidaire
37769Harness, Jumper Probe
march 30, 2015
12
DFG-100 XCEL
HUMIDAIRE COMPONENTS
1
3
2
1
6
4
4
5
4
7
Ref.Part
No. No.
Description
36911
Regulator and Solenoid Assy 24VAC (includes everything pictured above)
1M0959
Fitting, Compression 1/4 x 1/8
2
R10837 Valve, Solenoid
3
R10838Coil, Solenoid 24VAC
4
18312Nipple, Brass Hex 1/4 x 1.38
5
18410
Tee, Brass 11/16 x 1-9/16
6
36910
Regulator, Pressure
7
18309
Elbow, Brass 1/4 Pipe 90 DEG
18314
Thermal Switch, SPNO
32875
Tape, Gore-tex gasket, 3/4" (by the foot)
37215
Dam, Liner Bottom
18339Cap, End
19086
Grommet, Rubber 5/8
19087
Grommet, Nylon Split
33488
Tube, Flex 1/4 x 12"
36909
Fitting, Compression
36913
Tube, Water Inject
4817Clip, Thermostat Bulb
march 30, 2015
13
DFG-100 XCEL
exploded interior view
5
3
LINER
NOT REPLACEABLE
2
4
1
Ref.Part
No. No.
1
1
2
3
3
3
4
5
Description
55829
Burner Assy, In Shot NAT
56020
Burner Assy, In Shot LP
36420
Heat Deflector Assy
33171
Blower Wheel, Natural Gas (Before 6/10/2007 and after 7/6/2009)
15853
Blower Wheel, Natural Gas (After 6/102007 and before 7/6/2009)
15853
Blower Wheel, Propane
33147Wheel Puller
37453Motor Mount & Panel Assy. (After 4/1/2004 and Before 6/11/2007)
37022Motor, 115V, 1PH, 3/4 HP, 2 SP (After 4/1/2004)
57867Motor, 115V, 1PH, 2 SP (Before 4/1/2004)
50681Motor Mount Assy., (After 6/10/2007)
march 30, 2015
14
DFG-100 XCEL
interior components & exterior view
4
1
13
11
12
14
6
10
5
Ref.Part
No. No.
Ref.Part
No. No.
Description
1
36437
Interior Baffle, Porcelain, Blower Wheel
Cover (Before 6/10/2007)
51673
Baffle Assembly (After 6/10/2007 and before
7/6/2009)
37006
Baffle Assembly (After 7/6/2009)
4
4342
Lamp, Qty 2 per oven
4922
Socket, for Lamp Qty 2 per oven
36435Housing, for Socket & Lamp
5
18768
Racks, Each, Qty 5 per oven
38855
EZ Slide Rack
D0128
Bulb, Halogen, Qty 4 per oven, type G4
.16" between pins (Before 6/1/13)
57075
Bulb, Halogen, qty 4 per oven, type G5.3
.21" between pins (Before 6/1/13)
57075
Bulb, Halogen (After 6/1/13)
D0125
Bezel, Halogen Light
D0127
Gasket, Halogen Light
march 30, 2015
9
8
7
Description
50192
Lens, Halogen Light
52946
24VDC, Power Supply
M3166
Fuse, power Supply
6
36900
Rack Support Kit, Set of 2
14
36620
Stops, Rack Each Qty 2 per oven
7
17361Combustion Compartment Cover
(w/o security package)
38659Crumb Pan Set (LR & RH)
8
55829
Burner Assy, In Shot NAT
8
56020
Burner Assy, In Shot LP
9
36512Cover, Access Panel
10
22301
Axial Fan, Qty 1
11
36621
Bodytop, with opening for flue box
12
36407
Bodyside, RH
13
37205
Bodyside, LH
54422
Side Heat Shield, Right or Left
15
DFG-100 XCEL
burner & piping, exploded
1
11
6
10
4
5
3
Ref.Part
No. No.
1
1
3
4
4
4
5
6
10
11
Description
55829
Burner Assy, In Shot NAT
56020
Burner Assy, In Shot LP
55811Manifold Assy, After 4-3-13
38453Ignitor Upgrade Kit Consists of Flame Sensor Probe and Ignitor Rod
39987
Flame Sensor Probe
38521Ignitor, Spark Rod
19677
Flame Sensor Wire
33249
Flex Hose, for Manifold
1949Nipple, Close 1/2 NPT, Before 4-3-13
16118
Reducer, 3/4 to 1/2", Before 4-3-13
50253
Elbow, 1/2" Flare x 1/2" NPT, After 4-3-13
36415
Orifice, Main Burner Qty 4 per oven, Specify gas type & model) BLANK
36544
Orifice, Main Burner Pre-Drilled NAT
36545
Orifice, Main Burner Pre-Drilled LP
55648Ignitor Wire
march 30, 2015
16
DFG-100 XCEL
GAS VALVE ASSY
2
1
Ref.Part
No. No.
1
2
1
Description
36608
Dual Gas Valve Assy, Nat.
36229
Flex Tubing, with fittings acts as thru pipe
38722
Dual Gas Valve, LP
38677Conversion kit, Nat. to LP
38678Conversion Kit, LP to Nat.
march 30, 2015
17
DFG-100 XCEL
door components
8
14
roo
D
it
d
an o un
H
t
t
gh ed
Ri tach
At
5
3
10
2
4
Le
ft H
an
9
dD
oo
11
r
4
8
14
5
DOOR HINGE
COMPONENTS
1
10
6
Le
ft H
Ref.Part
No. No.
an
dD
oo
r
7
9
13
8
Description
37240
Door Assy Sld, RH
1
37241
Door Assy, Sld LH
2
37242
Door Assy, Gls RH
3
37243
Door Assy, Gls LH 9035Window Tool, for installation and removal of window assy
4
9036Window Assy., Drop In (10-1/8" x 17-1/8")
17558
Door Handle, Porc.
5
18081
Top Plate, Door Handle
6
90004
Bushings, Door Hinge (Set of 2)
7
16657
Sleeve, Upper Door Bushing
8
17557Hinge Pin, Upper Door
9
17311Center Trim, Door
10
36606
Pressure Lock
11
36876
Gasket Assy, Perimeter
12
36037
Lower Door Support Assy
13
35193Microswitch, Door
1416470Nameplate
march 30, 2015
18
12
Side View,
Lower Door
Support Assy
6
DFG-100 XCEL
lower door support components
2
1
Ref.Part
No. No.
Description
1
36037
Lower Door Support Assy
NOTE:
Lower Door Support Assy includes the hinge pins, arms, chain & turnbuckles, sprocket assys, cam assy, and
microswitch.
2
35193Microswitch, Door
NOTE:
If you need to replace the sprockets, chain & turnbuckle, or the hinge pin we strongly suggest ordering the e
tire lower door support. It will include all of these components and will greatly reduce your labor costs and
time invested.
march 30, 2015
19
DFG-100 XCEL
accessories
2
1
3
3
7
6
6
5
4
Ref.Part
No. No.
Ref.Part
No. No.
Description
1
7839
Drafthood Assy., Direct Vent, S/S (6" dia.)
DFG100 Xcel Sgl
2
7840
Draft Diverter, Canopy Vent, S/S
DFG100 Xcel Sgl
21108
Drafthood Assy., Direct Vent, S/S (8" dia.)
DFG100 Xcel Dbl
20447
Draft Diverter, Canopy Vent, S/S
DFG100 Xcel Dbl
3
36687
Flue Connector Assy, 3 Piece
DFG100 Xcel Dbl
3
36686
Flue Box Single Oven DFG100 Xcel
31803Clips, Stacking Double Oven
7
35048
Backpipe Assy, Dbl
21826Installation Hose 36"
21242Installation Hose 48"
march 30, 2015
Description
37162
Bodyback, ALCT
36698Backsheet
4
8600
Legs, 6" w/ Bolts, S/S Set of 4
5
8598
Legs, 25" w/ Bolts, S/S Set of 4
33196
Seismic Legs, 6", S/S Set of 4
92000
Studs, Leg Set of 4
7847
Bolts, Leg Set of 8
6
5779Casters w/ Plate Set of 4 Dbl Oven
16002Casters Set of 4 Sgl Oven Only
19528
Casters, Low Profile Set of 4 Dbl Oven
31013
Casters, Heavy Duty Low Profile Set of 4 (Jarvis & Jarvis) Dbl Oven
* 6486
Open Stand w/ Feet, S/S DFG100
* 11416
Open Stand w/ Casters, S/S DFG100
20
DFG-100 XCEL