SERVICE AND PARTS MANUAL FOR ECONOLINE SERIES GAS

SERVICE AND PARTS MANUAL FOR
ECONOLINE SERIES
GAS RESTAURANT RANGES
MODELS: 36L77R, 36FL77R, 60L77R,
60FL77R, 160L77R, 260L77R
VULCAN-HART
FORM 30753 (10-91)
COMPANY,
P.O.
BOX
696,
LOUISVILLE,
KY
40201-0696,
TEL. (502) 7 7 8 - 2 7 9 1
ECONOLINE SERVICE AND PARTS
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS
EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS
OF THE EQUIPMENT COVERED BY THIS MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE
EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED
FROM THE LOCAL GAS SUPPLIER.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT
DOWN UNITS AT MAIN SHUTOFF VALVE AND
CONTACT THE LOCAL GAS COMPANY OR GAS
SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND
MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS
EQUIPMENT.
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE UNIT UNTIL
POWER IS RESTORED.
–2–
ECONOLINE SERVICE AND PARTS
SERVICE AND PARTS MANUAL
ECONOLINE SERIES GAS RESTAURANT RANGE - INDEX
PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE
Your Vulcan Econoline Range is produced with quality
workmanship and material. Proper installation, usage
and maintenance of your range will result in many
years of satisfactory performance.
The manufacturer suggests that you thoroughly read
this entire manual and carefully follow all of the
instructions provided.
DESCRIPTION
PAGE
SERVICE
4-9
CONTROLS
4
LIGHTING AND SHUTTING DOWN PILOTS
4, 5
PILOT ADJUSTMENTS
5, 6
THERMOSTAT - BY-PASS (MINIMUM BURNER) FLAME
7
OVEN CONTROL RECALIBRATION
8
ORIFICE DATA
9
TROUBLESHOOTING
10
REPLACEMENT PARTS LIST
11-18
–3–
ECONOLINE SERVICE AND PARTS
SERVICE
WARNING: THE RANGE AND ITS PARTS ARE HOT.
BE VERY CAREFUL WHEN OPERATING, CLEANING
OR SERVICING THE RANGE.
LIGHTING AND SHUTTING DOWN PILOTS
NOTE: All adjustment procedures associated with pilot
lighting must be performed by a qualified Vulcan-Hart
installation or service person.
CONTROLS (FIG. 1)
Oven Pilot
Thermostat Dial — allows operator to regulate oven
temperature from low to 500°F.
1. Turn main gas supply ON. Remove lower front panel
and lift lighting hole cover.
Open Top Burner Valve Knob — regulates gas flow to
top burners. Flame increases by turning knob counterclockwise, and decreases by turning knob clockwise.
2. Depress the reset button located behind the lower
front panel and light with a lit taper (Fig. 2). Continue
to hold reset button for 1 minute.
Griddle Burner Valve Knob — regulates gas flow to
griddle burner. Heat increases by turning knob counterclockwise, and decreases by turning knob clockwise.
3. If pilot fails to light, turn main gas supply OFF and wait
5 minutes before repeating Steps 1 and 2.
4. After pilot is lit, turn the thermostat dial to the desired
setting.
Fig. 2
Fig. 1
Nightly Shutdown: Turn oven thermostat OFF.
Extended Shutdown:
1. Turn oven thermostat OFF.
2. Turn main gas supply OFF.
–4–
ECONOLINE SERVICE AND PARTS
Open Top Pilots
PILOT ADJUSTMENTS
1. Remove all top section cover plates and griddles.
Burner Adjustment
2. Turn main gas supply ON (all burner valve knobs
should be in OFF position).
The effiency of the range depends on a rather delicate
balance between the supply of air and volume of gas so
that complete combustion is achieved. Whenever this
balance is disturbed, poor operating characteristics and
excessive gas consumption occurs.
3. Begin from the left range top side. Light each individual pilot from front to rear across the entire range
top section.
Air Supply
NOTE: When lighting broiler/griddle section, the
pilot is tubular in shape.
4. If any pilot fails to light or extinguishes, ensure that
the burner knob is in the OFF position. Wait 5
minutes, then relight.
5. After all pilots are lit, ensure that all burners are
operational. To ignite burners, turn the burner valve
knobs fully ON, starting from left to right.
Air supply is controlled by an air shutter on the front of
the burner. Increase the air shutter openings until the
flame on the burner begins to "lift". Then close air shutter
slightly and lock in place. A yellow streaming flame is
an indication of insufficient air. This condition can be
corrected by increasing the air shutter opening.
Main Burner
Econoline Ranges are equipped with pressure regulators and fixed orifices which have beed adjusted at the
factory and no further adjustment should be required.
6. Turn burners OFF and reassemble top sections.
Nightly Shutdown: Turn burner valve knobs OFF.
Top Burner
Extended Shutdown:
Turn one top burner on to remove air from the line. Turn
burner off when gas begins to flow. Light top pilots and,
if necessary, adjust by rotating adjusting screw clockwise
to decrease flame; counterclockwise to increase flame.
1. Turn burner valve knobs OFF.
2. Turn main gas supply OFF.
Broiler/Griddle Pilot
Broiler-Griddle or Convectional Griddle
The broiler/griddle sections are operated by the same
burners.
Adjust burner as sharp as possible without flash back.
1. Turn main gass supply ON.
Oven and Safety Pilot
2. Remove grid pan assembly, and using a taper, light
the pilot from the underside of the griddle where the
grid pan assembly was removed.
To check or light oven pilot flame, remove lower panel
and swing lighting hole cover to the side (Fig. 3).
3. If pilot fails to light, turn main gas supply OFF. Wait
5 minutes and repeat steps 1 and 2.
Nightly Shutdown: Turn burner valve knobs OFF.
1. If pilot is out, turn burner off; then wait 5 minutes
before relighting.
2. Depress reset button and hold in for 1 minute after
lighting pilot.
3. To shut down, turn main burner OFF and extinguish
pilot.
Extended Shutdown:
1. Turn burner valve knobs OFF.
If pilot fails to remain lit, insufficient gas is reaching the
pilot. Remove adjusting cap above red button to expose
adjusting screw for pilot gas (Fig. 4).
2. Turn main gas supply OFF.
–5–
ECONOLINE SERVICE AND PARTS
Pilot Burner Adjustment (Grayson Safety Valve Shown)
2. Adjust pilot key to provide properly sized flame.
1. Remove pilot adjusting cap.
3. Replace pilot adjusting cap.
Fig. 3
Fig. 4
–6–
ECONOLINE SERVICE AND PARTS
THERMOSTAT (BJWA)
2. After 5 minutes, turn dial clockwise to a point slightly
beyond first mark on dial (shown by "X").
To Adjust By-Pass Flame (Minimum Burner Flame):
3. Remove dial and sleeve.
When oven reaches the temperature at which the dial
is set, the oven control cuts down the flow of gas to the
amount required to keep the oven at that temperature.
The control must by-pass enough gas to keep the entire
burner lit to maintain this minimum flame. The by-pass
must be carefully and accurately set as follows (Fig. 5).
1. Light oven burner, then turn dial to highest set temperature.
4. With a screwdriver, turn by-pass adjustor counterclockwise to increase flame, clockwise to decrease
flame, until ther is a flame about 1⁄8" high over entire
burner.
5. Replace sleeve and dial, turning dial clockwise until
it locks in the OFF position.
Fig. 5
–7–
ECONOLINE SERVICE AND PARTS
OVEN CONTROL RECALIBRATION
To check oven temperature when recalibrating, use an
appropriate test instrument or thermometer.
NOTE: Do not recalibrate oven control until the by-pass
flame has been adjusted.
BJWA Recalibration
The oven is a precision instrument. It is carefully calibrated at the factory so that the dial settings match the
actual oven temperatures. Field recalibration is seldom
necessary and should not be resorted to unless considerable experience with cooking results definitely proves
the the control is not maintaining the temperatures to
which the dial is set.
1. Remove dial and push metal insert (Fig. 6).
2. Replace dial, turn to 400 mark, and light oven burner.
3. After burner has been on about 15 minutes, check
oven temperature.
Fig. 6
–8–
ECONOLINE SERVICE AND PARTS
ORIFICE DATA
OPEN TOP
GRIDDLE
BROILER
GRIDDLE
OVEN
INPUT AT SEA LEVEL
PER BURNER (BTU'S)
15,000
15,000
10,000
35,000
GAS TYPE
NAT/PROP
NAT/PROP
NAT/PROP
NAT/PROP
SEA LEVEL
TO
2000 FT.
48/57
48/57
54/62
34/51
2000 FT.
TO
4000 FT.
49/57
49/58
56/65
38/52
4000 FT.
TO
6000 FT.
50/58
50/60
56/66
39/53
6000 FT.
TO
8000 FT.
51/59
51/63
57/67
39/54
–9–
ECONOLINE SERVICE AND PARTS
TROUBLESHOOTING
OVEN
PROBLEM
PROBABLE CAUSES
Too much bottom heat.
1. Insufficient heat input.
2. Overactive flue.
Uneven bake.
1. Too low temperture.
2. Improper operation.
Side burning.
1. Improper bypass setting.
2. Fluctuating gas pressure.
Too much top heat.
1.
2.
3.
4.
Uneven bake side-to-side.
1. Appliance not level side to side.
2. Oven burner, bottom or baffles improperly installed.
Uneven bake front-to-rear.
1. Overactive flue.
2. Range to level front to back.
3. Door not closing properly.
Dried out products.
1. Too low temperature.
2. Cooking time too long.
3. Thermostat calibration.
Pilot outage.
1. Pilot flame too low.
2. Restriction in pilot orifice.
3. Valve problem.
Too high temperature.
Faulty ventilation.
Excessive heat input.
Thermostat calibration.
TOP BURNER
Improper burner combustion;
excessive valve handle temperature;
sticking top burner valves.
1. Improper ventilation.
2. Poor door fit.
3. Oven door left open.
Poor Ignition.
1.
2.
3.
4.
Insufficient gas input.
Poor air-gas adjustment.
Restriction in pilot orifice.
Restriction in main burner ignition port.
– 10 –
ECONOLINE SERVICE AND PARTS
REPLACEMENT PARTS LIST
ECONOLINE GAS RESTAURANT RANGE
REPLACEMENT PARTS LIST
AND
PHOTOS
REPLACEMENT PARTS ORDERING
The following information must accompany a replacements parts order or it cannot be filled.
A.
B.
C.
D.
Model and style or serial number.
Type of gas (natural or propane).
Voltage and phase.
Appliance finish, permafinish, stainless steel, etc. (if applicable to part to be replaced).
This information can be found on the rating plate of the range.
Parts may be ordered from your authorized parts depot.
Use rating plate located inside lower front panel to help you obtain the information listed above. This plate will provide
all the necessary information required by the service agency.
ALL SERVICE PERSONNEL
WHEN SERVICING THE EQUIPMENT, USE ONLY
CONTROLS ORIGINALLY SUPPIED ON THIS EQUIPMENT BY
VULCAN-HART COMPANY.
DO NOT SUBSTITUTE.
SUBSTITUTION OF CONTROLS AS STATED ABOVE
WILL AUTOMATICALLY VOID THIS WARRANTY
AND THE CERTIFICATION ASSOCIATED WITH THIS EQUIPMENT.
– 11 –
ECONOLINE SERVICE AND PARTS
ITEM NO.
1
+2
+3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
23
40
150
151
152
DESCRIPTION
PILOT BRACKET
REAR BURNER ASSEMBLY (NAT)
REAR BURNER ASSEMBLY (PROPANE)
FRONT BURNER ASSEMBLY (NAT)
FRONT BURNER ASSEMBLY (PROPANE)
REAR BURNER PILOT TUBE
FRONT BURNER PILOT TUBE
BURNER VALVE HANDLE (NS)
HOT TOP BURNER ASSMEBLY (NS)
BRICK SET
REAR BAFFLE
FRONT BAFFLE
RIGHT BAFFLE
LEFT BAFFLE
LIGHTER VALVE (NS)
PILOT VALVE (NS)
TOP BURNER VALVE (NAT) (NS)
TOP BURNER VALVE (PROPANE) (NS)
THERMOSTAT (OVEN) (NS)
THERMODIAL (OVEN) FAHRENHEIT (NS)
THERMODIAL (OVEN) CELCIUS(NS)
PILOT TUBE
HOT TOP PLATE (NS)
ADJUSTABLE PILOT (NS)
NUT (NS)
SLEEVE (NS)
36L77R
413302-1
409643-G7
409643-G8
409644-G7
409644-G8
412072-2
412070-2
413157-1
412793-G1
407065-G1
411594-1
413293-1
412078-2
412078-1
409557-4
404193-1
404076-F50
404076-F57
408823-6
411680-2
412655-2
413008-3
413271-1
412063-2
403213-3
403212-3
+ SPECIFY GAS AND/OR TYPE OF SECTION (OPEN TOP, FRY TOP OR BROILER).
(NS) NOT SHOWN BY PHOTOGRAPH
– 12 –
PART NO.
60L77R
160L77R
413302-1
413302-1
409643-G7
409643-G7
409643-G8
409643-G8
409644-G7
409644-G7
409644-G8
409644-G8
412072-2
412072-2
412070-2
412070-2
413157-1
413157-1
412793-G1
412793-G1
407065-G1
407065-G1
411594-1
411594-1
413293-1
413293-1
412078-2
412078-2
412078-1
412078-1
409557-4
409557-4
404193-1
404193-1
404076-F50
404076-F50
404076-F57
404076-F57
408823-6
408823-6
411680-2
411680-2
412655-2
412655-2
413008-3
413008-3
413271-1
413271-1
412063-2
412063-2
403213-3
403213-3
403212-3
403212-3
260L77R
413302-1
409643-G7
409643-G8
409644-G7
409644-G8
412072-2
412070-2
413157-1
412793-G1
407065-G1
411594-1
413293-1
412078-2
412078-1
409557-4
404193-1
404076-F50
404076-F57
408823-6
411680-2
412655-2
413008-3
413271-1
412063-2
403213-3
403212-3
ECONOLINE SERVICE AND PARTS
ITEM NO.
6
14
+15
41
42
43
44
45
46
47
50
64
DESCRIPTION
BURNER VALVE HANDLE
LIGHTER VALVE
BROILER BURNER VALVE (NAT)
BROILER BURNER VALVE (PROPANE)
BURNER
SIDE CERAMICS
CENTER CERAMICS
GRID PAN ASSEMBLY
GRID
BURNER TRAY ASSEMBLY (NS)
PILOT TUBING
BURNER TRAY HANDLE
BURNER TRAY HANDLE (SS)
GREASE COLLECTOR SUPPORT
GREASE COLLECTOR SUPPORT (SS)
36L77R
+ SPECIFY GAS AND/OR TYPE OF SECTION (OPEN TOP, FRY TOP OR BROILER).
(NS) NOT SHOWN BY PHOTOGRAPH
(SS) STAINLESS STEEL
– 13 –
60L77R
PART NO.
160L77R
413157-1
404193-2
404076-F50
404076-F57
411684-G1
404146-1
404145-1
408766-G1
404149-2
411607-G1
410662-G1
413343-1
413343-2
413317-1
413317-2
260L77R
413157-1
404193-2
404076-F50
404076-F57
411684-G1
404146-1
404145-1
408766-G1
404149-2
411607-G1
410662-G1
413343-1
413343-2
413317-1
413317-2
ECONOLINE SERVICE AND PARTS
ITEM NO.
8
14
18
19
20
21
22
23
24
25
26
+39
51
52
53
54
55
56
150
151
152
DESCRIPTION
BRICK SET
PILOT VALVE (NS)
THERMO. BULB - SHIELD (NS)
THERMO. BULB - INSULATION (NS)
THERMO. BULB - SPRING (NS)
BURNER NOZZLE (NS)
THERMOSTAT (GRIDDLE) (NS)
PILOT TUBE (NS)
RIGHT BURNER TUBE(THERMO TO ELBOW) (NS)
LEFT BURNER TUBE(ELBOW TO THERMO)(NS)
BURNER TUBE (NS)
ORIFICE SPUD (NAT)(NS)
ORIFICE SPUD (PROPANE)(NS)
TEE STRAIGHT MALE (NS)
STRAIGHT MALE (NS)
LEFT BURNER TUBE (NS)
RIGHT BURNER TUBE (NS)
THERMOSTAT DIAL (GRIDDLE) FAHR(NS)
THERMOSTAT DIAL (GRIDDLE)CELS.(NS)
NOZZLE SUPPORT BRACKET (NS)
ADJUSTABLE PILOT (NS)
NUT (NS)
SLEEVE (NS)
36L77R
407065-G1
404193-2
411655-2
411656-1
409312-1
411711-F
408823-5
412059-5
411785-1
411785-3
411786-1
10901-50
10901-57
FP86-41
414700-9
411785-2
411785-4
411680-3
412655-3
413047-2
413063-2
FP47-14
FP77-23
+ SPECIFY GAS AND/OR TYPE OF SECTION (OPEN TOP, FRY TOP OR BROILER).
(NS) NOT SHOWN BY PHOTOGRAPH
– 14 –
PART NO.
60L77R
160L77R
407065-G1
407065-G1
404193-2
404193-2
411655-2
411655-2
411656-1
411656-1
409312-1
409312-1
411711-F
411711-F
408823-5
408823-5
412059-5
412059-5
411785-1
711785-1
411785-3
411785-3
411786-1
411786-1
10901-50
10901-50
10901-57
10901-57
FP86-41
FP86-41
414700-9
414700-9
411785-2
411785-2
411785-4
411785-4
411680-3
411680-3
412655-3
412655-3
413047-2
413047-2
412063-2
413063-2
FP47-14
FP47-14
FP77-23
FP77-23
260L77R
ECONOLINE SERVICE AND PARTS
ITEM NO.
92
92A
93
94
95
66
97
98
99
99A
100
101
101A
89A
155
156
157
158
DESCRIPTION
RIGHT DOOR POST HANDLE
LEFT DOOR POST HANDLE
BELL CRANK PIN
BELL CRANK
COTTER PIN
TURNBUCKLE & HOOKS
OVEN DOOR SPRING
OVEN DOOR SPRING (NS)
DOOR POST
DOOR POST (NS)
HINGE PIN
RIGHT HAND HOOK
LEFT HAND HOOK
DOOR PANEL (STANDARD)
HEX HEAD BOLTS 1/4-20-1"
CAPTIVE NUT (NS)
TRUNNION BLOCK(NEW STYLE)
STUD (NS)
PARTS NO.
413416-1
413416-2
RS32-89
403956-1
413201-1
417865-1
404053-1
413342-1
413257-1
413257-2
PC3-34-10597
413381-1
413381-2
413915-2
SC37-87
417853-2
414976-1
413758-1
(NS) NOT SHOWN BY PHOTOGRAPH
– 15 –
36L77R
1
1
2
2
2
2
2
1
2
1
1
4
2
2
2
60L77R
2
2
4
4
4
4
2
1
4
2
2
1
8
4
4
4
160L77R
1
1
2
2
2
2
2
1
2
1
1
4
2
2
2
260L77R
2
2
4
4
4
4
2
1
4
2
2
1
8
4
4
4
ECONOLINE SERVICE AND PARTS
ITEM NO.
+74
75
76
77
79
80
DESCRIPTION
PILOT (NATURAL)
PILOT (PROPANE)
THERMOCOUPLE T46
SECONDARY AIR PIN
OVEN BURNER ASSEMBLY
OVEN BOTTOM (NS)
OVEN BOTTOM BAFFLE (NS)
36L77R
412787-1
412787-2
412788-1
413165-3
413225-G1
413234-1
413228-1
+ SPECIFY GAS AND/OR TYPE OF SECTION (OPEN TOP, FRY TOP OR BROILER).
(NS) NOT SHOWN BY PHOTOGRAPH
– 16 –
PART NO.
60L77R
160L77R
412787-1
412787-1
412787-2
412787-2
412788-1
412788-1
413165-3
413165-3
413225-G1
413225-G1
413234-1
413234-1
413228-1
413228-1
260L77R
412787-1
412787-2
412788-1
413165-3
413225-G1
413234-1
413228-1
ECONOLINE SERVICE AND PARTS
ITEM NO.
27
31
32
65
66
67
68
69
70
71
81
82
83
DESCRIPTION
BELL CRANK
TURNBUCKLE & HOOKS
OVEN DOOR SPRING
SAFETY VALVE
NOZZLE (OVEN BURNER)
SPRING CLIP
PILOT TUBE TEE TO RIGHT SAFETY
PILOT TUBE TEE TO LEFT SAFETY
BURNER TUBE SAFETY TO NOZZLE
BURNER TUBE ELBOW TO SAFETY(NS)
PILOT TUBE ELBOW TO SAFETY (NS)
PILOT TUBE SAFETY TO PILOT
PILOT TUBE ELBOW TO TEE
36L77R
403956-1
417865-1
404053-1
405569-2
404079-F
413371-1
413370-1
413242-1
413330-1
413328-1
413330-1
(NS) NOT SHOWN BY PHOTOGRAPH
– 17 –
PART NO.
60L77R
160L77R
403956-1
403956-1
417865-1
417865-1
404053-1
404053-1
405569-2
405569-2
404079-F
404079-F
413371-1
413371-1
413332-1
413331-1
413370-1
413370-1
413242-1
413242-1
413330-1
413328-1
413328-1
413330-2
413330-1
260L77R
403956-1
417865-1
404053-1
405569-2
404079-F
413371-1
413332-1
413331-1
413370-1
413242-1
413328-1
413330-2
ECONOLINE SERVICE AND PARTS
ITEM NO.
33
34
48
49
57
58
61
62
63
78
149
DESCRIPTION
SPLASHER BACK ASSEMBLY
SPLASHER BACK ASSEMBLY (SS)
SHELF ASSEMBLY
SHELF ASSEMBLY (SS)
LOWER PANEL ASSEMBLY (SS)
MANIFOLD COVER ASSEMBLY (SS)
GRIDDLE 24" RIGHT HAND
GRIDDLE 24" LEFT HAND (NS)
TOP GRATE
AERATION PLATE
GREASE COLLECTOR
GREASE COLLECTOR (SS)
MANIFOLD COVER ASSEMBLY (BROILER)(SS)
OVEN RACK
36L77R
413223-G1
413223-G2
411841-G3
411841-G4
413172-G2
413170-G8
413299-G3
413299-G4
406820-1
413226-G1
413507-1
413507-2
413300-1
PART NO.
60L77R
160L77R
413223-G3
413223-G3
413223-G4
413223-G4
411841-G1
411841-G1
411841-G2
411841-G2
413249-G2
413172-G2
413214-G2
413170-G10
413299-G3
413299-G3
413299-G4
413299-G4
406820-1
406820-1
413226-G1
413226-G1
413507-1
413507-1
413507-2
413507-2
413220-2
413300-1
413300-1
260L77R
413223-G5
413223-G6
411841-G1
411841-G2
413249-G2
413292-G2
413299-G3
413299-G4
406820-1
413226-G1
413507-1
413507-2
413220-2
413300-1
*RIGHT HAND GRIDDLE PERMANENT, LEFT HAND GRIDDLE AVAILABLE IN PLACE OF OPEN TOP SECTION ON 160 & 260 ONLY.
(NS) NOT SHOWN BY PHOTOGRAPH
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