EN - english

Instructions for installation and operation

Data Display

DD109

Dear customer,

Thank you very much for deciding in favour of the data display DD109. Please read this installation and operation manual carefully before mounting and initiating the device and follow our advice. A riskless operation and a correct functioning of the data display are only guaranteed in case of careful observation of the described instructions and notes.

Headquarter :

Deutschland / Germany

BEKO TECHNOLOGIES GMBH

Im Taubental 7

D-41468 Neuss

Tel.: +49 (0)2131 988 0 [email protected]

India

BEKO COMPRESSED AIR

TECHNOLOGIES Pvt. Ltd.

Plot No.43/1, CIEEP, Gandhi Nagar,

Balanagar, Hyderabad - 500 037, INDIA

Tel +91 40 23080275 [email protected]

Italia / Italy

BEKO TECHNOLOGIES S.r.l

Via America 14

I - 10071 Borgaro Torinese (TO)

Tel. +39 0114 500 576 [email protected]

Benelux

BEKO TECHNOLOGIES B.V.

Vaartveld 25

NL - 4704 SE Roosendaal

Tel. +31 165 320 300 [email protected]

España / Spain

BEKO Tecnológica España S.L.

Polígono Industrial "Armenteres"

C./Primer de Maig, no.6

E-08980 Sant Feliu de Llobregat

Tel. +34 93 632 76 68 [email protected]

/eská Republica / Czech Republic

BEKO TECHNOLOGIES s.r.o.

Mlýnská 1392

CZ - 562 01 Usti nad Orlici

Tel. +420 465 52 12 51 [email protected]

/ China

BEKO TECHNOLOGIES (Shanghai) Co.

Ltd.

Rm.606 Tomson Commercial Building

710 Dongfang Rd.

Pudong Shanghai China

P.C. 200122

Tel. +86 21 508 158 85 [email protected]

France

BEKO TECHNOLOGIES S.a.r.l.

Zone Industrielle

1 Rue des Frères Remy

F- 57200 Sarreguemines

Tel. +33 387 283 800 [email protected]

Polska / Poland

BEKO TECHNOLOGIES Sp. z o.o. ul. ChCapowskiego 47

PL-02-787 Warszawa

Tel +48 (0)22 855 30 95 [email protected]

South East Asia

BEKO TECHNOLOGIES S.E.Asia

(Thailand) Ltd.

75/323 Romklao Road

Sansab, Minburi

Bangkok 10510

Thailand

Tel. +66 (0) 2-918-2477

[email protected]

United Kingdom

BEKO TECHNOLOGIES LTD.

2 West Court

Buntsford Park Road

Bromsgrove

GB-Worcestershire B60 3DX

Tel. +44 1527 575 778 [email protected]

/ Japan

BEKO TECHNOLOGIES K.K

KEIHIN THINK 8 Floor

1-1 Minamiwatarida-machi

Kawasaki-ku, Kawasaki-shi

JP-210-0855

Tel. +81 44 328 76 01 [email protected]

Scandinavia

BEKO TECHNOLOGIES AS

P.O.Box 12 N-1393 Vollen

Leangbukta 31

N-1392 VETTRE

Tel +47 31 29 10 50 [email protected]

/ Taiwan

BEKO TECHNOLOGIES Co.,Ltd

16F.-5, No.79, Sec. 1,

Sintai 5th Rd., Sijhih City,

Taipei County 221,

Taiwan (R.O.C.)

Tel. +886 2 8698 3998 [email protected]

USA

BEKO TECHNOLOGIES CORP.

900 Great SW Parkway

US - Atlanta, GA 30336

Tel. +1 (404) 924-6900

[email protected]

2 Data Display DD109

1

2

3

4

5

6

7

8

14.1.1

14.2

14.2.1

14.3

14.3.1

14.3.2

14.4

14.5

14.5.1

14.5.2

14.5.3

14.5.4

15

16

9

10

10.1

10.2

11

11.1

11.2

12

12.1

13

13.1

14

14.1

Safety instructions

Field of application

Functions of the data display

Data display with sensors

Technical data

Dimensions

Mounting

Plug reverse side

Connecting diagram reverse side

Connecting diagrams

Power supply

Alarm connection

Analogue current signal

Analogue current signal flow sensor

Analogue current signal DPsensor

Galvanic isolated pulse output

Connecting diagram pulse output flow sensor

Connection pulse: active high

Connection pulse: active low

Operation

Description of the display icons

Description of the status icons

Operation of the main keys

Concept for key operation

Typical menu display layout

Selection fields

Figure settings

Information after switching on the instrument

Main menu points

Logger operation

Alarm settings

Sensor settings

System status and settings

Scope of delivery

Conformity declaration

Table of contents

8

9

13

14

14

14

12

12

13

13

11

11

12

12

10

10

10

10

11

11

16

17

17

17

15

15

15

16

17

18

4

6

6

6

7

Data Display DD109 3

Safety instructions

1 Safety instructions

Please check whether this manual corresponds with the instruments type.

Please observe all notes indicated in this instruction manual. It contains essential information which have to be observed during installation, operation and maintenance. Therefore this instruction manual has to be read categorically by the technician as well as by the responsible user / qualified personnel before installation, initiation and maintenance.

This instruction manual has to be available at the operation site of data display at any time.

Regional respectively national regulations have to be observed in addition to this instruction manual, if necessary.

In case of any obscurities or questions with regard to this manual or to the instrument please contact BEKO TECHNOLOGIES.

Warning!

Supply voltage!

Contact with supply voltage carrying non-insulated parts may cause an electric shock with injury and death.

•

•

•

Measures :

Observe all applicable regulations for electrical installations (e. g. VDE 0100)!

Carry out maintenance work only in deenergized state!

All electric works are only allowed to be carried out by authorized qualified personnel.

Warning !

Inadmissible operating parameters !

Undercutting or exceeding of limit values may cause danger to persons and material and may lead to functional and operational disturbances.

•

•

•

Measures :

Make sure that the data display is only operated within the admissible limit values indicated on the type label.

Careful observation of the performance data of the data display in connection with the application.

Do not exceed the admissible storage and transportation temperature.

4 Data Display DD109

Safety instructions

•

•

Further safety instructions:

Also the applicable national regulations and safety instructions have to be observed during installation and operation.

The data display is not allowed to be used in explosive areas.

•

Additional remarks:

Do not overheat the instrument!

Attention !

Malfunctions at the data display

Faulty installation and insufficient maintenance may lead to malfunctions of the data display which may affect the measuring results and which may lead to misinterpretations.

Data Display DD109 5

Field of application

•

•

•

•

2 Field of application

The data display is a stationary display instrument with data logger e. g. for corresponding consumption and dew point sensors (please see "Technical data")

The data display is used e. g. in the following applications

Flow station

Dew point set

For functioning, the data display requires an operating voltage (see Technical data).

The data display is not suitable for an application in explosive areas

•

•

•

•

•

•

•

•

3 Functions of the data display

Graphics display for an easy user interface

Flexible voltage supply: 100… 240 VAC/ 50… 60Hz

2 inputs for BEKO consumption and dew point sensors

4… 20 mA – output for further processing

2 relay outputs for alarm

USB interface

Housing mountable at the wall or in the panel

Data logging function for 1,000,000 values

4 Data display with sensors

BEKO consumption sensor

BEKO dew point sensor alarm output

4… 20 mA – output for further processing

USB interface

6 Data Display DD109

Technical data

5 Technical data

Dimensions wall housing

Dimensions panel mounting

Housing material

Protection type housing

Dimensions: 4.65“ x 4.53“ x 3.66“

Dimensions: 3.62“ x 3.62“

ABS synthetic material

IP 65

Operating temperature

Transportation temperature

0… 122°F

-4… 158 °F

Sensor inputs

2 inputs for dew point and consumption sensors

(optional 2 analogue inputs)

Interface USB

Power supply

Display

Settings

Alarm output

Analogue output

Data logger

Software

100 .… 240 VAC / 50-60 Hz / 10 VA

Graphics display, 160 x 100 pixels

The data display is supplied with standard settings

2 relays, 230 VAC, 3 A, potential-free, change-over contact

Connection of the 4… 20 mA signals of the dew point and consumption sensors (maximum burden < 500 Ohm) up to 1,000,000 values start time programmable and manually adjustable logging interval, Min. 1 Sec., Max. 59 Min. 59 Sec. average value storage

Factory settings:

Logging interval 10 Sek.

Wrap around mode

The data logging starts as soon as the instrument is put into operation

The BEKO software SW 109 is available as an option. With this software all settings can be done at DD109 and the logger data can be read-out.

Data Display DD109 7

Dimensions

6 Dimensions

8

Dimensions wall housing

118,0 mm = 4,65“

92,0 mm = 3,62“

115,0 mm = 4,53“

107,5 mm = 4,23“

133,0 mm = 5,24“

25,0 mm = 0,98“

20,0 mm = 0,79“

Dimensions for panel mounting

118,0 mm = 4,65“

115,0 mm = 4,53“

13,5 mm = 0,53“

98,5 mm = 3,88“

70,0 mm = 2,76“

91,7 mm = 3,61“

8,0 mm = 0,31“

92,0 mm = 3,62“

Data Display DD109

7 Mounting

Data Display DD109

Mounting

Mounting wall housing:

The cables for sensors and for the power supply are already wired at DD10:

• Do not connect mains cable to the power line

• Release the 4 screws at the front housing

• Remove plug from the reverse side of the front

housing

• Drill holes into the wall according to the given grid dimension (please see drawing)

• Mount wall housing (anchor and screws included in the scope of delivery)

• Attach again plug for the power supply and for

the sensors

• Insert the front housing into the wall housing and tighten the 4 screws

At DD109 the cables for sensors and for the power supply are not wired:

• Release the 4 screws at the front housing

• Drill holes into the wall according to the given grid dimension (please see drawing)

• Mount wall housing (anchor and screws included in the scope of delivery)

• Carry out wiring of the power supply and the

sensor(s) according to the below instructions

• Insert the front housing into the wall housing and tighten the 4 screws

• Tighten the clamp screwings of the cables

98,8 mm = 3,89”

84,0 mm = 3,31”

Panel mounting

• Cut-out

3,62” (+0,03” -0,0”) x 3,62” (+0,03” -0,0”)

Maximum sheet thickness 0,31” (see above

drawing)

• Insert front housing for panel mounting into the

prepared cut-out

• Insert the fixing clips and fix the housing by

twisting the thread rods

• Carry out wiring of the power supply and the

sensor(s) according to the below instructions

9

Plug reverse side

8 Plug reverse side

Supply:

AWG12 – AWG24, cable cross-sections: 0.2 ... 2.5 mm

2

Signals:

AWG16 ... AWG28, cable cross-sections: 0.14 ... 1.5 mm 2

9 Connecting diagram reverse side

Wiring scheme reverse side data display:

A: Alarm 1

B: Alarm 2

C: Power supply

D: no use

E: optional

F: optional

G: Flow sensor

H: Galvanically separated pulse output

flow sensor

I: DPsensor

Important information:

Please make sure that the configuration you ordered has been matched with the sensors.

10 Connecting diagrams

100-240 VAC, 50-60 Hz

10 Data Display DD109

Analogue current signal

NC and COM are closed in case of:

- alarm

- power failure

- sensor break

11 Analogue current signal

The flow sensor and the DP sensor offer the possibility to provide the measured values as analogue current signal 4…20 mA for further process treatment . The connection schemes have already been set for this.

11.1 Analogue current signal flow sensor

Terminal G "Flow sensor“

The flow sensor is connected to the clamps at terminal G according to the scheme indicated at the left. The analogue signal

(4...20mA) is at clamp 1 and 3 and can be tapped if required (maximum burden

< 500 Ohm)

11.2 Analogue current signal DPsensor

Terminal I „DP sensor“

The DP sensor is connected to the clamps at terminal I according to the scheme indicated at the left. The analogue signal

(4...20mA) is at clamp 1 and 2 and can be tapped if required (maximum burden

< 500 Ohm). If the analogue signal is not used a wire jumper has to be inserted here obligatorily (factory-provided)

Data Display DD109 11

Galvanic isolated pulse output

12 Galvanic isolated pulse output

A galvanic isolated pulse output is available for the flow sensor. It deals with a semi-conductor relay which is galvanic isolated from the supply voltage by means of optoelectronic couplers.

Maximum switching capacity : Umax: 32V, Imax: 20 mA

12.1 Connecting diagram pulse output flow sensor

Pulse counter flow sensor to terminal H clamps 1 and 2

13 Connection pulse: active high

active high

13.1 Connection pulse: active low active low

12 Data Display DD109

Operation

14 Operation

The measured values will be indicated page by page. Depending on the sensor and the settings one or several values can be indicated on one display page. These settings can be changed via the optional software or - on request - by BEKO TECHNOLOGIES.

14.1 Description of the display icons

Status display

Indication of measured value:

Only one page of measured values will be shown at a time.

The use can utilize the „arrow up“ or „arrow down“ keys in order to scroll through all available pages.

Page view indication:

Shows the current number of pages of measured values as well as the total number of pages.

14.1.1 Description of the status icons

These icons show the system status.

Explanation of the single icons:

USB connection icon:

The data display is connected to a PC via USB

ALM1

Alarm status icon: Alarm 1 (pre-alarm)

Alarm 1 is exceeded

Alarm status icon: Alarm 1 (pre-alarm)

Alarm 1 is undercut

Alarm status icon: Alarm 2 (main alarm)

Alarm 2 is exceeded

Data Display DD109

Alarm status icon: Alarm 2 (main alarm)

Alarm 2 is undercut

Logger module icon:

WAIT: Time and start conditions are set, waits for start logging

LOG: Logger module is recording data

STOP: Logging stopped

DEL: Logger deletes protocol data

ERR: Error occured during data logging

LOG 100%: Free memory of logger module in percent

CYCLE: Logger memory works in circular mode

13

Operation

14.2 Operation of the main keys

14.2.1 Concept for key operation

- 4.0 °Ftd

• use these keys to browse and select different items in the menu and

scroll through different pages of measurement values

• use these keys to alter or adjust the setting option or numbering

• use this key to exit the current menu level

• use it to leave all setting state without saving the changes

Back

• use this key to enter the submenu or next menu level of the currently

selected menu item

• use it to confirm the setting changes

Enter

14.3 Typical menu display layout

• The currently selected menu item will be shown in negative colour

• If there is a ">“ sign at the right edge it means we can exit the current

menu or go to the next higher level

• It there is a "<“ sign at the left edge it means we can go into the

submenu of the currently selected menu

• Selectable menu item. It shows 4 items at the same time. If the total

items in the current menu are more than 4 items the menu items can be scrolled through

• Indication at the bottom:

Shows how many items exist in the currently selected menu and it shows the current menu item

14 Data Display DD109

14.3.1 Selection fields

Operation

• Options for selection of the parameters

- Selection field for deselected point

- Selection field for selected point

• Selection of the selection field via the "arrow up“ and

"arrow down“ keys

• By means of the "Enter“key the selected option can be activated

• Leaving the menu point:

Use the "Back“ key to get back to the last menu level without

activating the selected option

14.3.2 Figure settings

Example figure settings:

Time and date setting in submenu "system status and setting"

1. Time setting via "arrow up" and "arrow down" keys

2. Change from HOUR to MINUTE to SECOND with the "Enter“ key

3. Upon entry of the SECONDS the setting is terminated and

stored by the "Enter“ key.

By using the "Back" key the menu point "Time and date

setting" can be left without storing the settings.

14.4 Information after switching on the instrument

System information are indicated for approx. 5 seconds after switching on the data display:

The system information is helpful for service questions in order to determine e. g. the version number and the firmware version.

The system information can be called up at any time in the menu point "system info".

If the sensors are connected in accordance with the configuration the data display will automatically recognize them and start to indicated real time measured values which are received from the sensors. It is possible that measured values are indicated on more than one page. The "arrow up" or the "arrow down" key can be used in order to indicate a further page.

Data Display DD109 15

Operation

The data display is supplied with standard settings.

Main menu points in the data display:

• Logger operation

• Set Alarm 1

• Set Alarm 2

• Sensor setting

• Communication settings (Option BUS systems)

• System status and setting

14.5.1 Logger operation

Set logging rate

Set storage interval and average value determination

The storage interval defines the time interval in which the data should be recorded. One value is recorded of each activated channel. The option average value determination can be used in order to determine the average value, i. e. the data display measures every second and if the storage interval is 10 seconds the average from the last 10 values will be made up and stored as measured value.

Key start logging

Start/stop, recording

Starts or stops the data recording. A new file is created in the memory as soon as a new recording is started.

Set time start condition

Set time, start conditions

The data display can be programmed so that it starts measurement at a certain point of time.

Memory status

View protocol

Delete protocol

Show logger memory status

Shows the status and the size of the available memory

Single protocols (files) or the whole memory can be indicated and if necessary deleted. The data display shows the available protocols with date, the number of channels, the number of recorded data per channel and the min/max/average value.

Deletes the selected protocol.

Format logger Deletes the internal memory.

16 Data Display DD109

Scope of delivery

14.5.2 Alarm settings

It is possible to set 2 individual alarm thresholds:

1. “Set Alarm 1 threshold”

2. ”Set Alarm 2 threshold”

In this example the sensor is connected to terminal I.

„Type: High" means:

The alarm is triggered if the value is higher than the threshold.

If the alarm is exceeded or dropped below the background becomes red resp. starts blinking.

The factory setting of the hysteresis is 35°F td.

Please observe that these adjustments cannot be changed directly in the Data Display.

Please turn to BEKO TECHNOLOGIES GMBH

14.5.3 Sensor settings

Sensor settings for our consumption or dew point sensors are stored within the sensor itself. The Data

Display can be used in order to change those settings. For this purpose, select in the menu the function

“Sensor settings”. On the next screen the available inputs are shown: e. g.

Terminal I: Dew point

Terminal G: Consumption

Select the desired entry mask in order to carry out the sensor settings.

If a sensor is connected to a switched on Data Display, the configuration of the Data Display will be transferred to the sensor without any prior query. (e.g. analogue output, diameter for consumption probes …)

On delivery of a unit Data Display/sensor the adjustments are matched. Please check the coordination if you connect sensors with deviant adjustments to the Data Display.

14.5.4 System status and settings

Setup time/date Set the integrated clock.

Show system status This screen contains important information for service enquiries.

Change LCD contrast

System reset

Contrast of the display can be changed.

In case other sensors are connected it is recommended to use this function in order to update the system settings.

•

•

•

15 Scope of delivery

Data Display in wall housing according to your order

Fastening clips for panel mounting

Instruction manual

Data Display DD109 17

Conformity declaration

16 Conformity declaration

18 Data Display DD109

Conformity declaration

BEKO TECHNOLOGIES GMBH

41468 Neuss, GERMANY

Phone: +49 2131 988-0 www.beko.de

EC Declaration of Conformity

We herewith declare that the product indicated in the following in the version supplied by us corresponds with the requirements of the relevant standards:

Product designation: DD109

Voltage supply: 100 – 240 VAC / 50-60 Hz / 10 VA

Product description and function: Data display for recording and indication of measured data

Low voltage directive 2006/95/EG

Applied harmonized standards: EN 61010-1:2001

EN 61010-31:2002 + A1:2008

09 Year of fitting with CE mark:

EMV directive 2004/108/EG

Applied standards:

The products are labeled with the indicated mark:

Emitted interference:

EN 61326:1997 + A1:1998 + A2:2001 + A3:2003

Interference resistance:

EN 61326:1997 + A1:1998 + A2:2001 + A3:2003

This declaration only refers to the products in the state in which they are put into circulation, parts which are not attached by the manufacturer and/or subsequently taken interventions stay unconsidered. i.V. Christian Riedel

Head of Quality Management

Data Display DD109 19

A

Active high ..........................................................12

Active low............................................................12

Alarm 1 (pre-alarm) ............................................13

Alarm 1 exceeded...............................................13

Alarm 1 undercut ................................................13

Alarm 2 (main alarm) ..........................................13

Alarm connection................................................11

Alarm exceeded or dropped below.....................17

Alarm settings .....................................................17

Analogue current signal 4...20 mA .....................11

Applications ..........................................................6

B

Back key .............................................................14

C

Concept for key operation ..................................14

Conformity declaration........................................18

Connecting diagram reverse side.......................10

Connection pulse: active high ............................12

Connection pulse: active low..............................12

Contrast of the display........................................17

D

Data display with sensors.....................................6

Dimensions ...........................................................8

Dimensions for panel mounting ............................8

Dimensions wall housing ......................................8

Display icons ......................................................13

E

Enter key.............................................................14

Explosive area ......................................................6

F

Faulty installation..................................................5

Field of application................................................6

Figure settings ....................................................15

G

Galvanically separeted pulse output ..................12

H

I

Hysteresis ...........................................................17

Information after switching on the instrument.....15

L

Logger module icon ............................................13

Logger operation.................................................16

M

Main functions of the data display ........................6

Main menu points ...............................................16

Maximum switching capacity ..............................12

Mounting ...............................................................9

Mounting wall housing ..........................................9

O

Operating voltage .................................................6

Operation of the main keys.................................14

P

Panel mounting.....................................................9

Power supply ......................................................10

Process treatment...............................................11

Pulse counter ......................................................12

Pulse output flow sensor.....................................12

Q

Qualified personnel...............................................4

R

Red background .................................................17

S

Safety instructions ................................................5

Safety instructions ................................................4

Scope of delivery ................................................17

Selection field parameters ..................................15

Sensor settings ...................................................17

Status icons ........................................................13

System status and settings.................................17

T

Technical data ......................................................7

Typical menu display layout................................14

U

USB interface........................................................6

W

Warning inadmissible operating parameters ........4

Warning supply voltage ........................................4

20 Data Display DD109

Conformity declaration

Data Display DD109 21

22 Data Display DD109

Conformity declaration

Data Display DD109 23

Technical changes and errors excepted.

DD109_manual_en_2009-03