The space-efficient CABS4000S binder combines
high-performance automation, simplicity of operation, superior productivity, and absolute quality
control for short, medium and longer run lengths.
1. Combine up to 6 gathering units for a total of 36 stations.
2. Intuitive operation via intelligent touch screen control.
3. Image checking cameras (option IC-MG600) detect sheets
that have been improperly positioned or misprinted.
4. Used stations and settings of the detecting sensor can be
memorized.
5. The ST-600 on/off-line stacker allows gathering to be performed off-line from the binder.
Option
Book block thickness detector (TD-600)
Operation section
Feeding section
For enhanced quality control, the book block thickness is measured so that
only good books proceed
to the next steps. Set-up is
done through the intuitive
touch screen.
Large color touch screens
are used on each unit for
efficient operation. Settings on a gatherer can be
memorized in job memory.
Stable paper feeding is
provided. Each feed station is equipped with a
status indicator lamp.
Option
CABS4000S Features
Image checker (IC-MG600)
1. High productivity at 4,000 books/hour with in-line system from gathering to trimming.
2. Color touch screens provide easy, intuitive operation for fast, accurate changeovers and quick adjustments for production flexibility.
3. Equipped with interchangeable tank unit that allows binding with both EVA and PUR hotmelt.
4. Various book sizes can be bound in-line, from minimum size A6 to maximum size A4.
5. Off-line signature gathering is possible using the ST-600 stacker. Also, by installing the RU-600 misfeed unit the gatherer can operate non-stop.
6. Quality control image checking cameras, thickness detector, weight checker and other optional
quality control features.
7. The Horizon bindery management system (pXnet) can also be added, for further to increase in efficiency and effectiveness of the binding process. The pXnet is ready to receive JDF data.
Option
Book block rejecting unit (RU-600)
RU-600 rejects any incorrectly collated
signatures so the whole system can run nonstop, for maximum productivity.
Option
Image checking camera checks the image on each feed
cycle to prevent incorrect
signature or sheet feeding,
for absolute document integrity. The captured image
is shown on each display
for visual confirmation.
Option
On/Off-line stacker (ST-600)
Hand feed unit for MG-600H (HF-600)
The MG-600 can run as
a stand alone gatherer
when the ST-600 stacker is
installed.
HF-600 allows an operator
to feed additional signatures or sheets. The MG600 starts collating when
the signature is hand fed,
so that both signatures
combine smoothly.
1. Highly accurate automated set-up is performed with simple and easy
operation.
2. Book production of up to 4,000 books/hour can be achieved.
3. Both EVA hotmelt and PUR hotmelt are supported by using the interchangeable melt tanks.
4. Two application rollers ensure superior penetration of hotmelt glue.
Melt tank section
Two application rollers
promote superior penetration of hotmelt glue into the
book for stronger binds.
Spine and side glue adjustment is done through the
touch screen.
Melt tank unit for EVA glue
Melt tank unit for PUR glue (Open drum)
Interchangeable melt tanks allow
both EVA hotmelt and PUR hotmelt
to be used.
Option
Cover feeding section
Press roller style cover feeding grips the cover firmly
for stable cover feeding. Any double-feeds are detected
by a super-sonic sensor. Covers can be loaded while
running.
Cover feeding / Scoring section
The cover scoring wheels
can create up to 4 score
lines, and can be automatically set up according to
the book thickness.
Book/Cover sheet size input interface (SI-17)
All necessary setups can be automatically performed by reading
the length of the actual book block
and cover, instead of having to
manually input the size data into
the operation
panel.
Milling section
Option
The notching pitch can be
also adjusted through the
touch screen.
Pre-melt tank
Book block feed section
Connected delivery section
Clamp opening width according to the book thickness
can be adjusted on all clamps using a lever in a range
of about 1 cm (0.39”). (Adjustment range depends on
position of the lever.) Sufficient work space and safety
covers are provided.
Operation console
Large color touch screen provides
simple and easy operation. All
necessary set-ups can be performed through the touch screen.
Nipping section
Glue is pre-melted in a separate, high-capacity tank
and fed into the glue tank as needed. Pre-melt tanks for
EVA hotmelt (PM-20II) and for PUR hotmelt are available.
Option
Stack stream unit (SS-110)
Bound books are transported into the stack stream
orientator (SS-110) to accumulate a predetermined
number of books (up to 100 mm) for trimming in HT110. SS-110 is set up automatically according to the
setting data from HT-110. Fine adjustment is performed
through a large touch screen. The speed of the conveyor to HT-110 is also adjusted automatically.
A superior nipping system
exerts powerful nipping
pressure to create strong,
durable binds with sharp
spine corners. Nipper height
and width can be adjusted
during operation.
Option
Weight checking unit (WD-17)/Book rejecting unit (RU-17)
In-feed section
Delivery section
Book blocks are delivered smoothly from the clamper
to the delivery section thanks to the space efficient
vertical conveyor. Support guides automatically set
according to book thickness. A gentle lay down conveyor insures a high quality bind with accurate spine
corners. If a registration error is detected, the book is
automatically rejected to the optional reject conveyor.
Gathered signatures are
checked by a height detecting sensor installed on the
docking conveyor unit DC600, and inserted into the
clamper while being jogged.
The weight checking system detects any books that are
missing a cover or signature, and delivers the errored
books into a reject tray.
Advanced Features
PUR
1. Highly accurate set-ups are performed with easy and simple
operation.
2. Trimming cycle can be adjusted in 13 stages from 400 to 1,600
cycles/hour. By accumulating 3 books at once at the stream
stack orientator, productivity of 4,000 books/hour can be
achieved.
3. Rigid framing and durable structure provides the utmost in
trimming accuracy.
Option
Operation console
Chip extractor (TB-100)
The trimmer is simple and easy to operate, with all necessary settings performed
through the large, iconbased color touch screen. If
the system has an error, the
error type and location are
indicated for quick resolution.
The three-knife trimming
waste is extracted by the
chip extractor.
Strong, Environmentally Friendly PUR Solution
Polyurethane Reactive, also called PUR, is a polyurethane adhesive attracting attention for binding strength and eco-friendliness.
Strong and Lay-Flat Binding
Durable against Temperature
As the printing industry diversifies, there is growing demand for binding with color printed sheets. EVA hotmelt glue has difficulty binding
coated stock firmly, and does not currently enable acceptable lay-flat
binding. However, PUR hotmelt glue can provide adequate binding
strength and lay-flat quality for both offset and digital prints.
PUR hotmelt glue retains durability and flexibility in
both high and low temperatures. The temperature
resistance for PUR hotmelt glue ranges from –20
to 120 degrees Celsius versus 0 to 60 degrees
Celsius for EVA hotmelt glue. This allows PUR
bound books to be handled in almost any climate
or location.
PUR hotmelt glue provides the best page spread compared to
traditional EVA hotmelt glue. High binding strength allows for
the application of a small amount of glue, allowing the pages to
lay flat when the book is opened.
EVA
Ecology
PUR adhesive is environmentally friendly, allowing
PUR-bound books to be recycled. PUR also has
a lower melting point (120 degrees Celsius) than
EVA for operational energy savings.
*PUR hotmelt is reactive glue and takes time to become solidified.
Contact your local dealer about required system components for
binding with PUR hotmelt glue.
PUR
In-Feed section
A pressing unit in the in-feed section
compresses the books to remove air
for reduced bulk and accurate trimming.
pXnet System
Manage your bindery with JDF enabled control system.
The Horizon pXnet Bindery Control System is used as a central control
point to schedule work, send job data to each finisher, monitor status of
finishers and collect production statistics from finishers in real-time. pXnet
brings efficiency and value in high-mix/low-volume production environments where frequent job changeovers are needed.
The pXnet system can also be interfaced with an existing workflow for
automated JDF set-up.
Option
Plate for trimming for each size
JDF
Clamper plate and cutting table for
each size are available as options.
JMF
MI
S
JDF
JDF
1 1 1 1
8 8 8 8
3 3 3 3
6 6 6 6
Cutt
Control PC
es
s
Dig
Hydraulicc Cutter
Variable Trimmer
lP
6
res
HT-1000V
00V
s
Op
Three-side
de Trimmer
HT-30/30C
/30C
Fold
d
Computerized Folder
LED lamps light up to indicate which chuck plate is suitable for each book size. Replacement of the chuck plate
is fast and easy.
The height of each knife and the angle of the fore-edge
knife can be adjusted through the color touch screen
during operation. Trimmings are blown away from the
knife by strong air nozzles mounted on the knife holders.
AFC-746F
AFC-746S/746D
AFC-744A /744S
AFC-566FG
AFC-566A
AFC-564A
AFC-546A
AFC-544A
AF-566T4F
AF-406T6A
3
tio
nM
111111111111
888888888888
333333333333
666666666666
HT-80
gr
2
Bind
Perfect Binder
SB-09S
SB-07
BQ-470
BQ-270/270C
BQ-270V
4
Saddle-stitching System
HCB-2
StitchLiner6000
StitchLiner5500
Perfect Binding Line
Bookletmaker
SPF-200A/FC-200A
SPF-200L/FC-200L
3
Po
stp
Stitch
Case Binder
CABS6000
CABS4000S
8
3
1
Job Ticket
era
Three-knife
nife Trimmer
2
BCR
Printer
ita
APC-61II
61II
Job Ticket
Satellite PC
5
res
s
Digital Finish
In-line Saddle-stitching System
StitchLiner6000 Digital
In-line Folder
AF-566F Digital
Document Finisher
ColorWorks Pro Plus
ColorWorks
88
8
1
Pr
1
Trimming section
s
4
Chuck plate recognition device
res
88
8
ep
111111111111
888888888888
333333333333
666666666666
Pr
JDF
5
ital
Dig
F
h
inis
4
ch
Stit
d
Bin
1
ld
Fo
t
Cu
CABS4000S Floor Plans
CABS4000S Components
System Gatherer MG-600
MG-600+SB-09S+HT-110 Connected
PUR
MU-09 MU-09 EVA Pre-melt
Pre-melt PUR EVA
PM-20II
EU-600 ST-600
MG-600a
SB-09S
DB-15W
HT-110
KB-17
PUR
MU-09 MU-09 EVA Pre-melt
Pre-melt PUR EVA PM-20II
S-09S
IC-MG600
SC-17
LD-09T
VS-17
RC-15
DB-15W
LD-09S
AC-08
DB-15
MG-600+SB-09S+HT-110 Connected
MG-600 Stand alone
PUR
MU-09 MU-09 EVA Pre-melt
Pre-melt PUR EVA PM-20II
R-17 DC-600
EU-600 ST-600
MG-600a
SB-09S
VS-17
Cooling Conveyor
(Straight)
CCG-100
TB-100
ST-600
CST-600
HF-600
TD-600
Book block thickness detector
ST-600
On/Off-line stacker
RU-600
Book block rejecting unit
HF-600
Hand feed unit for MG-600H
SSP-101
Image checking cameras check the image of each signature to prevent incorrect loading.
TD-600 detects the thickness of gathered signatures installed on HF-600.
MG-600 is possible as stand alone .
Incorrect signatures are rejected for non-stop operation.
HF-600 allows an operator to hand feed additional signatures or sheets.
DC-600
Docking conveyor unit
DC-600 is connecting unit between MG-600 and SB-09S.
CST-600
Connecting unit
CST-600 is docking unit for MG-600 and ST-600 off-line.
CU-600
Docking conveyor unit
CU-600 is needed when using MG-600 with RU-600 as off-line, but possible to expand to SB-09S on-line.
MG-600a
MG-600b
Model name
Description
R-17
Connecting belt unit
Connecting unit between MG-600 and SB-09S
In-feeder unit for collated book block set
S-09S
Automatic feed unit
U-09S
Manual feed unit
DB-15
Milling blower unit (Single)
DB-15W
Milling blower unit (Twin)
Remarks
Manual feed unit for collated book block set, not possible to expand to MG-600
Single type milling waste collecting unit
Twin type milling waste collecting unit
Pre-melt automatic feeding tank for EVA (18 liters) (Contact your local dealer about pre-melt tank for PUR.)
PM-20II
Pre-melt tank
CN-09
Pre-melt tank nozzle
Pre-melt tank nozzle set for SB-09S
VS-17
Smoke extractor unit
Smoke extractor for SB-09S
MU-09EVA
Melt tank unit for EVA glue
MU-09EVA is used for EVA glue application. (Drum rollers application)
MU-09PUR
Melt tank unit for PUR glue
MU-09PUR is used for PUR glue application (open drum). (Drum rollers application)
PH-17
LD-09S
Pre-tank-heater
Book/Cover sheet size input interface
Chute delivery conveyor
AC-08
Slope conveyor
LD-09T
Twisting conveyor
SC-17
Stack conveyor
RC-15
Delivery roller conveyor unit (1 m)
SCH-15
Delivery stacker
CV-101
Delivery roller conveyor unit (1 m)
PH-17 is used to heat up the EVA unit MU-09EVA or PUR unit MU-09PUR for short-make-ready of glue tank change.
SI-17 measures the book block and cover sizes, and sends the data to SB-09S.
Chute delivery conveyor for AC-08
Length 1.0 m
Twisting conveyor for SC-17, SCH-15 or HT-110
When not using HT-110, SC-17 is needed as delivery unit.
Delivery roller conveyor unit for SC-17
When not using HT-110, SCH-15 is needed as delivery unit.
Delivery roller conveyor unit for SCH-15
WD-17
Weight checking unit
RU-17
Book rejecting unit
Model name
Description
Remarks
SS-110
Stack stream unit
Bound books are transported into the stack stream orientator (SS-110) to accumulate a predetermined number of books (up to
100 mm) for trimming in HT-110. LD-09T is required.
KB-09
Bridge
Bridge over delivery section
KB-17
Bridge
Bridge over delivery section
This is needed when MG-600, SB-09S, and HT-110 are connected.
HT-110 Stand alone
-
Cooling conveyor
CCG-100
Guide for curve conveyor
Model name
Description
HC-110
Hand feed conveyor
TB-100
HT-110
Remarks
EU-600 is needed between MG-600 and SB-09S when WD-17 is installed.
WD-17 checks weight of each book.
RU-17 rejects a faulty book detected on WD-17.
Connecting Delivery Section
IC-MG600
KB-17
SS-110
Cooling Conveyor
(Curve)
IC-MG600
RU-600
LD-09T
WD-17 RU-17
DB-15W
HF-600
IC-MG600
TD-600
Various configurations are arranged depending on space requirements.
Longer cooling conveyor is needed when PUR glue application is used.
The guide for adjusting position of delivered book on the cooling conveyor
Three-knife Trimmer HT-110
CV-101
CVA-100
CV-101
CVA-100
HCG-100
HT-110
SSP-101
HC-110
Selection
S-09S
SI-17 PH-17
Image checker
TD-600
Set
SB-09S
MG-600a
SB-09S
IC-MG600
SI-17
Selection
S-09S R-17
EVA Pre-melt
PM-20II
Selection Selection
SB-09S Stand alone
DC-600
Extra connecting unit
System Binder SB-09S
SS-110
MG-600+SB-09S Connected
VS-17
MG-600b
Cooling Conveyor (Straight)
SSP-101
SI-17 PH-17
IC-MG600
RU-600
LD-09T
WD-17 RU-17
VS-17
HF-600
IC-MG600
TD-600
EU-600
Set
R-17 DC-600
Description
Set
S-09S
Selection
CV-101
CVA-100 SI-17 PH-17
Selection
TB-100
Model name
HCG-100
Hand feed guide set
-
Cutting table and clamper plate
CV-101
Delivery roller conveyor
CVA-100
Delivery extension conveyor
SSP-101
Automatic silicon spraying system
TB-100
Trimming waste extractor unit
- Set : Need to have both unit as a set.
- Selection : Select one of the option.
Remarks
HC-110 is needed to feed books when HT-110 is used as stand alone.
HC-110 is 1.3 m length conveyor and its speed can be adjusted in three phases.
Guide set for delivered books, installed at the entrance section of HT-110 on the cooling conveyor
Cutting table and clamper plate for each size
CV-101 is 1 m length of Roller conveyor for delivery section HT-110.
CVA-100 extension conveyor which can be extended from 1.5 m to 3.8 m
SSP-101 sprays Silicon to top-Bottom knives to inhibit glue from sticking to the knives while trimming.
Recommended to use when PUR glue application is used
TB-100 uses air blowering for the trimming waste.
*Contact your local dealer for more information.
Machine Dimensions and Configuration Examples [Unit : mm (inch)]
Specifications
18,497 (728.3”)
Example 1
TB-100
CV-101
CVA-100 SI-17 PH-17 VSP-09
3,487 (137.3”)
1,569 (61.8”)
1,897
(74.7”)
S-09S
482
(19.0”)
VS-17
DB-15W
955
(37.6”)
R-17 DC-600
1,432
(56.4”)
MG-600 Specifications
955
(37.6”)
EU-600 ST-600
Sheet Feeding System
2,865 (112.8”)
HF-600
IC-MG600
TD-600
812
(32.0”)
878
(34.6”)
SB-09S
MG-600a
Module Configuration
IC-MG600
MG-600b
KB-17
8,745 (344.3”)
Power Consumption
Machine Dimensions
6,410 (252.4”)
TB-100
Max. W385 x L275 mm / 15.15” x 10.82”
Trimmings Width
878
(34.6”)
1,432
(56.4”)
Max. Book Size
955
(37.6”)
EU-600 ST-600
812
(32.0”)
2,865 (112.8”)
HF-600
IC-MG600
TD-600
MG-600a
IC-MG600
MG-600b
MG-600a: 50 / 60 Hz, 2.9 kW / MG-600b: 50 / 60 Hz, 1.8 kW
MG-600c: 60 Hz, 2.7 kW
Trim Thickness
MG-600a:
W3,200 x D1,180 x H1,690 mm / 126.0” x 46.5” x 66.6”
MG-600b/c:
W2,860 x D1,180 x H1,690 mm / 112.6” x 46.5” x 66.6”
RU-600
LD-09T
WD-17 RU-17
KB-17
2,877 (113.3”)
SS-110
6,410 (252.4”)
8,745 (344.3”)
SSP-101
CV-101
CVA-100
Machine Dimensions
Direct Feed to clamper Min.
Portrait: L148 x H105 mm / 5.82” x 4.13” (A6)
Land Scape: L135 x H185 mm / 5.31” x 7.28” (B6)
Book Thickness
1 to 45 mm / 0.04” to 1.77” Depends on condition
Max. Top-bottom 400 x Fore-edge 660 mm / 15.74” x 25.98”
Cover Size
(Top-Bottom x Fore-edge) Min. Top-bottom 135 x Fore-edge 220 mm / 5.31” x 8.66”
Cover Weight Range
82 to 302 gsm Normal Paper, 105 to 348 gsm Coated Paper
Cover Pile Height
Max. 130 mm / 5.1”
Production Speed
Max. 4,000 books per hour
Stand alone (with U-09S, AC-08)
W4,520 x D2,425 x H1,660 mm / 177.9” x 95.4” x 65.5”
System (with U-09S)
W4,900 x D1,570 x 1,660 mm / 192.9” x 61.8” x 65.3”
Min. 145 x 103 mm / 5.71” x 4.05”
Fore-edge: 45 mm / 1.77” (Maximum trim width for fore-edge is 23
mm / 0.90” when the finishing size is A4E-Landscape.)
2 to 100 mm / 0.079” to 3.93”
Limitations:
a. Max. 50 mm (1.96”) for books which measure 145 mm (5.71”) or
shorter between spine and fore-edge
b. Limitation for books which have a finished length of 325 mm
(12.80”) or longer between top and bottom
For example:
Max. 55 mm (2.16”) for books which measure 400 mm (15.74”)
between top and bottom before trimming
Max. 80 mm (3.14”) for books which have a length of 364 mm
(14.33”) between top and bottom before trimming
4 kN to 12 kN (Adjustable in 9 steps)
400 to 1,600 cycles (Adjustable in 13 steps)
200 V, 50 / 60 Hz, 3.9 kW Compressor not included
Main Body:
W1,950 x D2,150 x H1,910 mm / 76.8” x 84.7” x 75.2”)
Power Box:
W510 x D1,000 x H1,450 mm / 20.1” x 39.4” x 57.1”)
*The machine design and specifications are subject to change without any notice.
Automatic In-Feed Min. including from MG-600
Portrait: L148 x H105 mm / 5.83” x 4.13” (A6)
Machine Dimensions
HT-110
Production Speed
Power Consumption
Direct Feed to clamper Max.
Portrait: L400 x H280 mm / 15.74” x 11.02”
Land Scape: L330 x H320 mm / 12.99” x 12.59”
Min. Book Size
Max. 366 x 300 mm / 14.40” x 11.81”
Top-Bottom: 30 mm / 1.18”
Automatic In-Feed Max. including from MG-600
Portrait: L330 x H250 mm / 12.99” x 9.84”
3,655
(143.9”)
1,420
(56.0”)
Cooling Conveyor Curve
955
(37.6”)
R-17 DC-600
760
(30.0”)
DB-15W
Trimmed Book Size
Clamp and Pressure
1,897
(74.7”)
SB-09S
VS-17
7,740 (304.8”)
S-09S
SI-17 PH-17 VSP-09
1,569 (61.8”)
1,400
(55.2”)
Pre-melt MU-09 MU-09
Tank PUR PUR EVA PM-20II
6 hoppers / 12 hoppers / 18 hoppers / 24 hoppers / 30 hoppers /
36 hoppers
SB-09S Specifications
16,525 (650.6”)
Example 2
MG-600a / MG-600b / MG-600b / MG-600c / MG-600b / MG-600b
Min. W148 x L105 mm / 5.83” x 4.14”
Normal paper signature: Max. 300 mm / 11.81”
Coated paper signature: Max. 150 mm / 5.90”
Max. Transport Thickness Max. 50 mm / 1.96”
Sheet Weight Range
Normal signature sheet
Production Speed
Max. 6,000 sets per hour
SS-110
895
6 m (19.8ft)
SSP-101 (
35.3”) Cooling Conveyor Straight
510
(20.1”) 1,953 (76.6”)
2,509 (98.8”)
2,780 (109.5”)
HT-110 Specifications
Max. 410 x 320 mm / 16.14” x 12.59”
Untrimmed Book Size
(Top-Bottom x Fore-edge) Min. 148 x 105 mm / 5.83” x 4.14”
Air suction bottom feed
Bin Pile Height
2,877 (113.3”)
HT-110
Number of Hopper
Sheet Size
RU-600
LD-09T
WD-17 RU-17
1,420
(56.0”)
1,400
(55.2”)
Pre-melt MU-09 MU-09
Tank PUR PUR EVA
PM-20II
L
L
H
Portrait
H
Landscape
*The machine design and specifications are subject to change without any notice.
131009/SO/CABS4000S/02E/TV