Mr. Heater HS125NG Operating instructions

Serial Number 0 - 0117000
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
Model # HS125NG / MH125LP / HS125LP
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe
place for future reference. Do not allow anyone who has not read these instructions to assemble,
light, adjust or operate the heater.
GAS-FIRED INFRA-RED
PORTABLE CONSTRUCTION HEATER
DO NOT LEAVE HEATER UNATTENDED OR IN OPERATION WHILE SLEEPING
CYLINDER NOT INCLUDED
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER
CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM
HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR
ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR
SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS INSTRUCTION MANUALS, LABELS,
ETC., CONTACT THE MANUFACTURER.
WARNING:
FIRE, BURN, INHALATION AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES SUCH AS
BUILDING MATERIALS, PAPER OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS
RECOMMENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY
CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES OR PRODUCTS SUCH AS GASOLINE, SOLVENTS,
PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE
MR. HEATER INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500
04/03 Revision L1 #18666
SPECIFICATIONS
VENTILATION
MODEL NO. ................ MH125LP/HS125LP ..........HS125NG
GAS TYPE ....................................... LP-Gas ....... Natual Gas
WARNING
MAX. INLET PRESSURE. ........... 14 IN. W.C. ...... 14 IN. W.C.
MIN. INLET PRESSURE .......... 13.5 IN. W.C. ........ 7 IN. W.C.
THIS APPLIANCE IS UNVENTED AND MUST BE
USED ONLY IN A WELL VENTILATED AREA.
MANIFOLD PRESSURE .......... 12.5 IN. W.C. ......... 6 IN.W.C.
The flow of combustion and ventilation air must not be
obstructed. DO NOT use in a tightly enclosed area.
WARNING
Any combustion process requires and consumes oxygen, and
may produce carbon monoxide. This heater must be operated
with adequate ventilation. Two openings directly to the outdoors
must be provided, one low and one high, preferably on opposite
sides of the area to be heated. Each of these openings must
provide at least three square inches of combustion air-intake area
and exhaust outlet area for every 1000 BTUs per hour of heater
input rate in order to complete the combustion/ventilation
process. Provide additional ventilation for any additional fuelburning appliances and/or additional occupants.
DO NOT EXCEED ½ psi (14” w.c.) GAS
PRESSURE TO THE GAS CONTROL VALVE.
CLEARANCE (Minimum clearances to combustible materials)
Do not exceed the gas supply pressures shown on rating plates. The maximum inlet gas supply pressures and minimum inlet supply
pressures (for purposes of input adjustment) for LP-Gas and Natural gas are shown as follows:
MODEL NO.
BTU/HR RATING
TYPE GAS
NATURAL
MH125LP/
HS125LP
HS125NG
NORMAL OPERATING
POSTION
LP-GAS
125,000*
125,000
CLEARANCES TO
COMBUSTIBLES
TOP
SIDES
BACK
VERTICAL
48”
60”
60”
VERTICAL
48”
60”
60”
*Tank size and tank temperature can directly affect BTU output
CONTENTS
FOR YOUR SAFETY
Installation Instructions .................................................... 3
Do not use this heater in a space where
gasoline or other liquids having flammable
vapors are stored or used.
Location .......................................................................... 3
Piping .............................................................................. 3
Operating Instructions ..................................................... 4
The heater is designed and approved for use as a construction
heater under ANSI Z83.7 / CGA 2.14 - 2000
Lighting and Shut Down .................................................. 4
We cannot anticipate every use which may be made of our
heaters. CHECK WITH YOUR LOCAL FIRE SAFETY AUTHORITY IF
YOU HAVE QUESTIONS ABOUT APPLICATIONS.
Maintenance Instructions ................................................ 5
Replacement Parts List ..................................................... 6
Other standards govern the use of fuel gases and heat producing
products in specific applications. Your local authority can advise
you about these.
Service and Parts Ordering Information ........................... 8
This appliance is intended to be used primarily for the heating of
buildings under construction, alteration or repair.
THE STATE OF CALIFORNIA REQUIRES THE FOLLOWING WARNING:
WARNING
Combustion by-products produced when using this product contain
carbon monoxide, a chemical known to the State of California to
cause cancer and birth defects (or other reproductive harm).
Enerco | Mr. Heater | Gas-Fired Infra-Red Portable Construction Heater
2
Operating Instructions and Owner’s Manual
INSTALLATION INSTRUCTIONS
GENERAL:
PIPING
For Model MH125LP/HS125LP
(for use with LP-Gas)
READ THESE INSTRUCTIONS CAREFULLY. Read and adhere
to these instructions. DO NOT allow anyone who has not
read these instructions to assemble, light, adjust or operate
this heater.
This model may be connected to a self-contained LP-Gas
supply system using the hose and regulator assembly
supplied with the appliance, OR, it may be connected to a
permanently installed LP-Gas supply system.
DO NOT attempt to operate the heater with any gas other
than that indicated on the heater nameplate.
If connected to a self-contained LP-Gas supply system, the
hose assembly must be inspected prior to each use of the
heater. If it is evident that there is excessive abrasion or
wear, or if the hose is cut, it must be replaced prior to the
heater being put into operation.
For the U.S. and/or Canada, the installation of this appliance
must comply with local and/or Provincial codes or, in the
absence of these codes,
•
•
With the (U.S.) National Fuel Gas Code, ANSI Z223.1 –
Latest Edition (for Natural and LP-Gas operation,
Models HS125NG, MH125LP, and HS125LP), and with
the (U.S) Standard for the Storage and Handling of
Liquefied Petroleum Gases, ANSI/NFPA 58 (for LP Gas
operation, Model MH125LP, HS125LP), or
If connected to a self-contained LP-Gas supply system, the
cylinder must have no less than a minimum capacity of 20
pounds and no more than a maximum capacity of 100
pounds of LP-Gas. DO NOT connect this appliance to a
cylinder having less than a nominal 20 pounds capacity of
LP-Gas. DO NOT connect this appliance to more than one
(1) 100 pound cylinder.
with the current (Canadian) CAN/CGA B149.1 AND
B149.2 INSTALLATION CODES.
This heater (including hose and regulator assembly if applicable)
must be inspected before each use and at least annually by a
qualified service person. If the hose for Model MH125LP/HS125LP
shows evidence of excessive abrasion or wear, or if the hose is
cut, it must be replaced prior to the heater being put into
operation. The replacement hose assembly shall be that specified
by the manufacturer. See the parts list.
WARNING
NEVER USE A FORK LIFT TRUCK TYPE
CYLINDER.
The connection of Model MH125LP/HS125LP to an LP-Gas
cylinder must be made in a well ventilated area using the
regulator and hose assembly supplied with the appliance. DO
NOT attempt to adjust this regulator. It has been preset at
the factory to provide safe and proper operation of the
appliance. Use a 7/8” open end wrench to connect the POL
fitting (supplied with the LP regulator) to the LP-Gas cylinder.
Turn the POL nut in a counter-clockwise direction (left hand
thread) until tight. DO NOT use pipe compound
on POL threads.
LOCATION
The heater (and LP-Gas supply cylinder if applicable) must be
located on a hard, flat, level surface to minimize the risk of
accidental tipping. If an LP Gas supply cylinder is used (i.e. with
Model MH125LP/HS125LP), the cylinder should be adequately
restrained to prevent accidental tipping. DO NOT operate this
heater with the supply cylinder in any other than the
upright position.
The heater must be located at least six feet away from any
LP-Gas cylinder and must not be directed toward any LP-Gas
cylinder within 20 feet. If more than one heater is used,
they and the supply cylinders must be separated by at least
20 feet.
This appliance must be installed only in locations where the
potential for physical damage to the appliance (i.e., due to
physical contact) is reduced to a minimum.
The installer must inform the owner/operator of this appliance
that precautions must be taken to protect the appliance from
physical damage.
The gas supply must be turned off at the LP-Gas supply
cylinder when the heater is not in use.
When the heater is to be stored indoors, the connection
between the LP-Gas supply cylinder and the heater must be
disconnected and the cylinder removed from the heater and
stored in accordance with Chapter 5 of the Standard for the
Storage and Handling of Liquefied Petroleum Gases. ANSI/
NFPA 58 (U.S.) OR CAN/CGA B149.2 (Canada).
This appliance produces radiant heat. Therefore, it must be
located at least six feet away from any LP-Gas container and
must not be directed toward any LP-Gas container within 20 feet.
The heater must be installed in a location such that it will not be
exposed directly to water spray, rain, and/or dripping water.
Use of this heater in a draft/windy area decreases its efficiency.
If possible, operate the unit in a draft free area.
Enerco |Mr. Heater | Gas-Fired Infra-Red Portable Construction Heater
If connected to a permanently installed LP-Gas supply
system, the system requires the use of a two-stage gas
regulator assembly which is normally provided by your LP
Gas dealer as part of the LP-Gas supply system. Consult
with your local LP Gas dealer for details concerning proper
equipment and installation.
3
Operating Instructions and Owner’s Manual
This appliance must be installed and operated only in locations
where the potential for physical damage to the appliance is
reduced to a minimum. The owner/operator of this appliance
must ensure that precautions are taken to protect the appliance
from physical damage.
For Model 200N (for use with natural gas)
Piping must be clean and free from scale or burrs.
Install regulator supplied with heater. Connect with 1/2”
NPT nipple (not included) to Control Valve.
Connect the appliance to an appropriately designed and
installed fuel supply system. This system must include an
approved manual shut-off valve which is readily accessible
and is located within six (6) feet of the appliance.
Additionally, a sediment trap or drip leg must be located
upstream of this manual shut-off valve. Refer to the
appropriate (natural gas) installation code noted above. If a
flexible connector is used, it must be of an approved type.
LIGHTING AND SHUT DOWN
Lighting the Heater
Before attempting to ignite the appliance, all gas fittings and
connections must be thoroughly checked for gas leaks. Apply a
small amount of a mild soap and water solution to all fittings
and connections and observe for escaping bubbles. If any leaks
are detected, shut off the gas supply to the appliance
immediately. Wait a minimum of five minutes, repair the leak(s)
and retest for leakage. Dry all fittings and connections after leak
testing.
WARNING
NEVER USE A FLAME FOR GAS LEAK
TESTING.
OPERATING INSTRUCTIONS
1
Before attempting the light the heater, smell all around
the heater area for gas. Be sure to smell next to the
floor because LP Gas is heavier than air and will settle
on the floor. Turn on the gas supply to the appliance
and check all fittings and connections for gas leaks
using a mild soap and water solution. NEVER use a
match to check for gas leaks. Should a gas leak
occur, shut off the gas supply to the appliance
immediately. Wait a minimum of five minutes before
repairing the leak.
2
Use only the fuel intended for this appliance. Check the
appliance rating plate for the correct fuel information.
3
Turn the gas valve knob clockwise to the “OFF”
position. See Fig. 1 and Fig. 2 for location of appliance
parts.
4
Wait a sufficient length of time (at least five minutes)
to allow gas which may have accumulated in burner
compartment to escape.
5
Turn on the main gas supply.
6
Turn the gas valve knob counter-clockwise to the
“PILOT” position (see Fig. 1).
7a Depress and turn Control Knob counterclockwise to
“Pilot” position and hold for 1-2 minutes. This may take
longer to purge air from the supply hose depending on
the length of the hose being used.
WARNING
IF YOU DO NOT FOLLOW THESE
INSTRUCTIONS EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY, OR
LOSS OF LIFE.
Depress red spark ignition button to light pilot flame
(repeat until pilot lights) and continue to hold Control
Knob at “Pilot” positionfor 30-60 seconds to enable
Pilot Light Safety System.
Fully turn Control Knob to “Hi” position to light burner. or...
7b To light the pilot, move the lighting hole cover aside
(see Fig. 1) and place a lighted match into the hole.
Depress the gas valve knob and hold while lighting and
observing the pilot burner. Ensure that the pilot burner
ignites from the match. Allow the pilot to burn
approximately 30 seconds before releasing the gas
valve knob. If pilot does not remain lighted, repeat the
lighting operation allowing a longer period of time
before releasing the gas valve knob.
CAUTION
THIS APPLIANCE IS HOT DURING NORMAL
OPERATION, AVOID PHYSICAL CONTACT.
CAUTION
NOTE: In cases where long runs of gas supply lines have
been installed ahead of the appliance, it may be necessary
to bleed trapped air out of the supply lines before lighting
the pilot. New installations generally require bleed of supply
lines. Wait a minimum of five minutes after bleeding the
supply lines before attempting to light the heater.
DO NOT PLACE CLOTHING OR OTHER
COMBUSTIBLE MATERIALS ON THIS
APPLIANCE.
Adjust pilot if necessary as noted under “Pilot Burner
Adjustment.”
DO NOT operate this heater if any part has been under
water. Call a qualified service technician to inspect the appliance
and to replace any part of the control system or gas control valve
which has been under water.
Enerco | Mr. Heater | Gas-Fired Infra-Red Portable Construction Heater
4
Operating Instructions and Owner’s Manual
8.
9.
Turn the gas valve knob counter-clockwise to the “ON”
position (see Fig. 1). The burner will light. DO NOT
operate the heater in any other than the full “ON”
position.
DANGER
DO NOT ATTEMPT TO CLEAN THE HEATER
WHILE IT IS OPERATING OR WHILE IT IS STILL
HOT.
IMPORTANT: DO NOT attempt to adjust the main
burner input using the main gas supply valve, for
this may cause the pilot and thermocouple to shut
down the burner (Fig. 2).
Turn the heater off and wait until it has completely cooled (at
least 20minutes) before cleaning.
Clean the outside of the heater using a damp cloth. DO NOT
clean the heater by spraying water on it. Wipe the outside of the
heater off with a dry cloth after cleaning.
Shut-down instructions:
To turn the heater OFF,
•
For short periods of time, turn the main burner off by
rotating the gas valve knob clockwise to the “PILOT”
position.
•
For extended periods of non use, turn the appliance
completely off by rotating the gas valve knob clockwise
to the “PILOT” position, depress the knob slightly, then
rotate the knob fully clockwise to the “OFF” position.
(Note: For Model 120L, also turn off the gas supply
cylinder.)
Clean the inside of the heater using compressed air. Blow air
back and forth along all inside surfaces until all dust has been
dislodged.
Clean the orifice of each burner with a #69 drill bit (for LP-Gas).
Clean the orifice manually (by hand) – DO NOT use power drill.
Clean the thermocouple lead.
DO NOT operate this heater if any part has been under
water. Call a qualified service person to inspect the appliance
and to replace any part of the control system or gas control valve
which has been under water.
Pilot burner adjustment:
1.
Remove the pilot adjustment cap. The pilot adjustment
cap is a slotted screw located in front of the “Pilot”
designation stamped on top of valve body just below
the gas valve knob.
2.
Adjust the pilot key to provide properly sized flame.
Rotate the key “clockwise” to decrease or “counterclockwise” to increase flame.
3.
Replace the pilot adjustment cap.
This heater must be inspected at least annually by a qualified
service person.
WARNING
Do not exceed ½ PSI gas pressure to
appliance gas control valve.
MAINTENANCE INSTRUCTIONS
This heater (including hose and regulator assembly if applicable)
must be inspected before each use. If the hose for the Model
120L shows evidence of excessive abrasion or wear, or if the hose
is cut, it must be replaced prior to the heater being put into
operation. The replacement hose assembly shall be that specified
by the manufacturer. See the parts list.
The appliance area must be kept free and clear of combustible
materials, gasoline and other flammable vapors and liquids at all
times.
The flow of combustion and ventilation air must not be
obstructed.
Cleaning the heater:
Periodically, the heater must be cleaned of all dirt and dust
particles.
Enerco |Mr. Heater | Gas-Fired Infra-Red Portable Construction Heater
5
Operating Instructions and Owner’s Manual
REPLACEMENT PARTS LIST FOR
MODELS HS125NG / MH125LP / HS125LP
SEE BACK PAGE FOR PARTS ORDERING INFORMATION
REF. #
ITEM #
DESCRIPTION
1 ...................... 00332 ............ Manual Control Valve
2 ...................... 04466 ........... Filter/Diffuser
3 ...................... 05363 ............ Orifice Pilot(MH125LP/HS125LP)
4 ...................... 09352 ............ Thermocouple
5 ...................... 11357 ............. Pilot Burner
6 ...................... 11695 ............. Regulator (MH125LP/HS125LP)
Figure 1
7 ...................... 11666 ............ Regulator (HS125NG)
8 ...................... 05374 ............ Orifice Pilot (HS125NG)
9 ...................... CR805 ........... Ignitor
10 ..................... CR835 ........... Piezo
11 ..................... CR820 ........... Axle
12 ..................... CR815 ............ Axle Brackets
13 ..................... CR725 ........... Handle
14 ..................... CR810 ........... Wheel
Figure 2
Enerco | Mr. Heater | Gas-Fired Infra-Red Portable Construction Heater
6
Operating Instructions and Owner’s Manual
enerco / Mr. Heater
GAS-FIRED INFRA-RED PORTABLE CONSTRUCTION HEATER
MODELS HS125NG / MH125LP / HS125LP
13
Frame Assembly
Top Plate
Combustion Chamber
12
11
9
5
Mounting Bracket
10
3
4
6
8
2
14
Pilot Supply Tube
Propane Hose
7
Pressure Test Port
1
Enerco |Mr. Heater | Gas-Fired Infra-Red Portable Construction Heater
7
Operating Instructions and Owner’s Manual
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
Model # HS125NG / MH125LP / HS125LP
WARNING:
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS
COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE
DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE
AGENCY.
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any Mr. Heater or Enerco local
dealer or direct from the factory
FOR INFORMATION REGARDING SERVICE
Please call Toll-Free 800-251-0001
www.mrheater.com
Our office hours are 8:30 AM – 5:00 PM, EST, Monday through Friday.
Please include the model number, date of purchase, and description of problem in
all communication.
WARRANTY
Gas Fired Infra Red Portable Construction Heater HS125NG, MH125LP, & HS125LP
ENERCO/MR. HEATER warrants that Infra Red Heaters manufactured and sold will be free
from defects in material and workmanship.
Parts assemblies controls, etc. furnished by ENERCO will carry a one (1) year warranty on
the applicable warranties of the suppliers.
The sole responsibility of ENERCO under this warranty shall be to replace or repair any part
for which a written claim is made to ENERCO within the time limit of this warranty which is
returned upon request to ENERCO – F.O.B. Cleveland Ohio – or F.O.B. an ENERCO
authorized service facility and which is proved to be defective upon inspection by ENERCO.
This warranty shall not apply to any part or product which has been subjected to misuse or
neglect, damaged by accident, or rendered defective by reason of improper installation.
THIS WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, and of any other responsibility of ENERCO for parts or products sold by ENERCO,
including consequential or special damages.
Enerco/Mr. Heater Inc. reserves the right to make changes at any time, without
notice or obligation, in colors, specifications, accessories, materials and models.
MR. HEATER INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500
Enerco and Mr. Heater are registered trademarks of Enerco Group, Inc.
© 2003, Enerco/Mr. Heater. All rights reserved
ANSI Z83.7/CGA 2.14-2000
Enerco | Mr. Heater | Gas-Fired Infra-Red Portable Construction Heater
8
Operating Instructions and Owner’s Manual