Polisher

Operating Instructions (ENG)

MODELS: 1.012-063.0

86324160 - H

10/23/12

Read instructions before operating the machine.

MACHINE DATA LOG

2

86324160 AXCESS 03/23/09

Machine Data Log/Overview........................... 2

Table of Contents............................................ 3

HOW TO USE THIS MANUAL

How to use this Manual................................... 1-1

SAFETY

Important Safety Instructions .......................... 2-1

Hazard Intensity Level..................................... 2-2

Grounding Instructions .................................... 2-3

OPERATIONS

Technical Specifications.................................. 3-1

How This Machine Works ............................... 3-1

Components/Controls ..................................... 3-2

Assembly......................................................... 3-3

Operating Instructions. .................................... 3-3

Indicator Light.................................................. 3-4

Floor Preparation ............................................ 3-4

MAINTENANCE

Filters............................................................... 4-1

Filter/Bag Replacement................................... 4-1

Motor Protection Filter..................................... 4-1

LED-Display .................................................... 4-2

Changing the Floor Pad .................................. 4-2

Floor Pads....................................................... 4-2

Removing Blockages ...................................... 4-3

TABLE OF CONTENTS

PARTS LIST

Accessories & Spare Parts..............................5-1

Vacuum ...........................................................5-2

Polisher Head..................................................5-4

86324160 AXCESS 03/23/09

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA log which is filled out during the installation of your machine.

The MACHINE DATA log is located on the inside of the front cover of this manual.

The model and serial number of your machine is on the bottom back-end of the machine.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Filters

- Blockages

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. - reference number.

- QTY – column lists the quantity of the part used in that area of the machine.

-

DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

1-1

86324160 AXCESS 03/23/09

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE

.

To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

For cleaning dry hard floors only. Do not use on wet floor.

Do not expose the machine to liquid, moisture or heat.

Do not touch the floor pad or drive while the machine is running.

Do not use machine without floor pad.

Do not use outdoors or on inappropriate surfaces, e.g stone or concrete.

Before using machine, remove all sharp and abrasive materials (i.e. grit and sand) with a vacuum cleaner.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

During operation, attention shall be paid to other persons, especially children.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, unplug the machine.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

86324160 AXCESS 03/23/09

2-1

SAFTEY

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING - Hazards or unsafe practices, which COULD result in severe personal injury or death.

!

CAUTION

CAUTION - Hazards or unsafe practices, which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions, which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless trained and authorized.

Unless operation guide is read and understood.

In flammable or explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use

Windsor/manufacturer approved replacement parts.

2-2

86324160 AXCESS 03/23/09

SAFETY

GROUNDING INSTRUCTIONS

This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a code having an equipment–grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in sketch A. A temporary adaptor looks like adaptor illustrated in sketches B and C, may be used it connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available.

The temporary adaptor should be used only until a properly grounded outlet (sketch A) can be installed by a qualified electrician. The green colored rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

Note: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code.

GROUNDED

OUTLET

GROUNDED

OUTLET BOX

ADAPTER

GROUNDING

PIN

(A)

METAL SCREW

(B)

TAB FOR

GROUNDING SCREW

(C)

86324160 AXCESS 03/23/09

2-3

OPERATIONS

TECHNICAL SPECIFICATIONS

VACUUM PORTION: (Carry unit)

ITEM DIMENSION/CAPACITY

Vacuum Motor

Vacuum Motor Rated Power

High Performance, single stage

1000 Watts

Vacuum Motor Maximum Power

Suction

1300 Watts

225 Mbar (2300 mm WS)

Air Flow

Filter Bag Capacity

Weight

Without power head

With power head

Dimensions - Height

Housing

Cable

106 cfm (50 l/s)

3.5 liters, 3 layer, enclosed, top-loading

9.9 (4.5 kg)

18.5 lbs (8.4 kg)

48 in (123 cm)

Injection molded, high impact ABS and PP plastic

31 ft (9.5 M) 18/3 SJT

POWER HEAD: (Detachable Head)

ITEM DIMENSION/CAPACITY

Floor pad diameter 11.50 inches (294 mm)

Protection Grounded

HOW THIS MACHINE WORKS

The high speed of the polisher pad causes the ingredients in the floor maintainer to bond together and form a layer. In this way you achieve a high gloss shine and create a new surface which protects the flooring.

NOTE: All repairs should be performed by an authorized service representative.

3-1

86324160 AXCESS 03/23/09

OPERATIONS

COMPONENTS/CONTROLS

1. Handle

2. On/Off Switch

3. Handle Tube

4. Power Supply Cable

5. Dust Bag Housing

6. Filter Cover

7. Cable Hook

8. Hose

9. Hose Handle

10. Carrying Handle

11. Exhaust Filter

12. Filter Retaining Rings

13. Release Button

14. Swivel Neck

15. UHS floor polisher

16. Foot Pedal

17. LED-operation light (green)

18. LED-overload light (red)

19. Bumper

20. Suction duct access cover

21. Release button

22. Castor

23. Seal

24. Support castor

25. Floor Pad

26. Pad retainer

27. Quick-release disc

86324160 AXCESS 03/23/09

3-2

OPERATIONS

ASSEMBLY

!

CAUTION

Please read all instructions before using this machine.

1. To assemble, carefully attach the polisher nozzle to the vacuum cleaner through the fitting at the bottom of the vacuum until it locks.

2. Push the black end of the hose into the connection on the filter cover.

3. Insert the hose handle into the suction opening on the side and press the hose into its place on the side of the machine.

4. Fit the Floor Pad into the recesses of the pad retainer located underneath the polisher head.

5. Push the Floor Pad down with one hand against the resistance of the four spring loaded ejector pins.

6. Fit the Quick-release disc with the other hand and turn it clockwise until the lever arms click into the floor pad.

7. The Quick-release disc is fitted correctly when its lines and the lines on the floor pad coincide.

OPERATING INSTRUCTIONS

NOTE: Use this Polisher according to the following instructions.

This Polisher is recommended for the optimal cleaning of your high-quality, water resistant hard floors. The rotating design of the swivel neck allows the suction-polisher to move in any direction.

1. Ensure that the on / off switch of your Polisher is in the off position.

2. Release the vacuum cleaner cable completely and plug it into the wall outlet. Now you can start the machine by pressing the on / off switch. This Polisher has a soft-start system so there may be a slight delay before it operates.

3. To start, push the foot pedal of the floor polisher and lower the telescopic tube or respectively the vacuum cleaner. Failure to use the foot pedal will cause lasting damage to the machine. The food pedal locks the swivel neck in an upright position. In this position the

Polisher automatically turns off. The swivel neck has an internal lock which will hold the machine in the central position to avoid

!

unwanted rotation.

CAUTION

After using the polisher hold the polisher until the floor pad stops rotating.

3-3

86324160 AXCESS 03/23/09

!

CAUTION

When using the hose and attachments, keep the

machine in the upright positions.

The hose handle can be removed from the side of the vacuum and can be used with or without attachments. Maintain a grasp on the machine when using the hose as it can tip if the hose is pulled too far. The machine can also be used without a power head or other floor tool. You can easily carry the machine by using the carrying handle. When you have finished using the machine, turn it off by moving the on/off switch into the off position. Then unplug the cable and wind it onto the cable hook and handle

FLOOR PREPARATION

1. First, clean your floor with a vacuum cleaner.

Afterwards clean the floor with a detergent cleaner as per the manufacturers instructions.

2. Once dry, polish the floor with the green Floor

Pad. It is recommended to move the floor polisher slowly over the floor in a regular motion and to go in different directions for best results.

INDICATOR LIGHTS

The green LED light indicates that the polisher is operational.

The red LED light comes on if the machine has shut down for safety reasons, for example, overload or clogging. (See Removing Blockage section.)

86324160 AXCESS 03/23/09

OPERATION

3-4

MAINTENANCE

!

CAUTION

Use only genuine replacement floor pads to ensure performance, longevity and safety.

FILTERS

When the orange bag full indicator is showing, airflow is reduced. This could be because the filter bag is full, the filters clogged, or there may be a blockage (see Removing blockages).

CHANGING THE FILTER BAG

To remove the filter bag , open the latch on the side of the bag housing. Close the filter bag with the sealing cap and lift it out. The procedure to replace the bag is illustrated on the front of each bag. You cannot close the bag housing if the bag is fitted incorrectly.

MOTOR PROTECTION FILTER AND EXHAUST

FILTER

The motor protection filter is only accessible by removing the filter bag. Lift the motor protection filter up by the bracket. When replacing the motor protection filter make sure that it is pressed in position tightly. The motor protection filter should be changed when it is dirty or at the latest when you have used 20 filter bags. Change the exhaust filter at the same time as the motor protection filter. To do this, carefully remove the filter retaining rings and put them to the side. Next pull the enforcement strips of the exhaust filter out of the housing slot and remove the exhaust filter from the housing. When reassembling, please ensure the exhaust filter is fitted correctly in the housing slots and the filter retaining rings are installed correctly. Otherwise the filter will be ineffective.

NOTE: Use only genuine replacement bags and filters to ensure effectiveness and safety. Do not wash any filters.

4-1

86324160 AXCESS 03/23/09

LED-DISPLAY

The green LED light indicates that the floor polisher is operational. The red LED light comes on if the machine has shut down for safety reasons e.g. overload or clogging

(refer to “Removing Blockages).

!

CAUTION

Please check the

Floor Pad regularly for sharp and abrasive materials e.g. grains of sand. If necessary please change the pad, otherwise floor damage can occur.

CHANGING THE FLOOR PAD

To change the Floor Pad, hold the floor pad with one hand and squeeze the lever arms of the Quick-release disc together. Turn the

Quick-release disc counter-clockwise and remove it. The floor pad will release from the pad retainer and can be removed.

NOTE: The underside of the machine should be cleaned regularly.

NOTE: New design Floor Pads fit all models, however olds design Floor Pads will not fit the new quick-release system.

FLOOR PADS

There are four different cleaning pads available to cover applications for your polisher.

Blue Floor Pad

The blue floor pad is recommended for daily maintenance and will maintain a high gloss on soft coated floors.

Green Floor Pad

The green floor pad is recommended for daily maintenance and will maintain a high shine with a hard surface.

Red and Yellow Floor pad

The red and yellow floor pads are for restoring a shine to worn floor which have a hard surface.

86324160 AXCESS 03/23/09

MAINTENANCE

4-2

MAINTENANCE

REMOVING BLOCKAGES

!

CAUTION

Never clean the hose with a stick or pointed object.

If there is a blockage, check the pad area (under side) first. To do this first remove the floor pad, see

“Changing the Floor Pad”. Also check the suction duct . Push the release button and remove the suction duct access cover. Check the swivel neck of the Polisher. Ensure there is no blockage between the suction duct and the inlet of the swivel neck.

If the orange bag full indicator is showing after the filter bag has been changed and the filters are in good condition, there is likely a blockage in the system. First, check for suction at the end of the hose. If you can only feel a small amount of suction, the blockage is in the hose. To unblock, loosen the safety ring on the lid. Remove the hose from the machine and reverse the airflow through the hose by putting the hose handle in the connecting tube of the filter cover. Stretch the hose in the spot where the blockage is and open and close the end of the hose. Also check the suction opening, which the hose handle fits into.

4-3

86324160 AXCESS 03/23/09

ACCESSORIES & SPARE PARTS

SPARE PARTS

Ref Part No. Prv. No. Description

1A 86320520 3230WI30

DIAMOND PAD GREEN FINE

ABRASION

1B 86312140 3230WI00 BLUE FLOOR PAD

1C 86320530 3286WI40

DIAMOND PADS

RED/YELLOW COMBO

PACK

2 86309330 - FILTER,

4 86284770 7012

5 86323990 -

FILTER, MOTOR

PROTECTION

AXCESS POLISHER POWER

HEAD

ACCESSORIES

Ref Part No. Prv. No. Description

1

2

3

4

86138400

86146290

86322440

86322450

1094DG DUSTING BRUSH, DK GRAY

1491DG UPHOLSTERY NOZZLE, DK GRY

1081DG CLIPS, ATTACHMENT, DK GRAY

1092DG CREVICE TOOL, DK GRY

86324160 AXCESS 03/23/09

5-1

VACUUM

5-2

86324160 AXCESS 10/23/12

VACUUM

33

35

36

38

39

4

6

8

10

11

12

13

15

POS.

21

22

24

25

26

29

30

PRODUCT

CODE

86144780

86139960

86146380

86143660

86138380

86362910

86284770

86144830

86309310

86144790

86309320

86309330

86141460

86370700

86139350

86145480

86369810

86363370

86141670

86144630

PRV

NO.

01016ER

7102ER

1047

7041ER

05140S

7001WI

7012

0127ER

7092hg

01017ER

7091hg

7095WI

7017hg

7163WI

7126BL

05138

7024ER

01036ER

7094ER

7018OR

SCR, 4X16-T20 STS

PRINTED CIRCUIT BOARD 120V

VAC MOTOR SEAL

VAC MOTOR 120V

DESCRIPTION NOTES:

CARBON BRUSH SET

DUST BAG HOUSING

FILTER, MOTOR PROTECTION

SCR M 4X10

COVER, DUST BAG HOUSING HG

SCR, 4X20-T20 STS

FILTER COVER HG

EXHAUST FILTER HG

EXHAUST FILTER CLAMP

HANDLE GRIP CPL

CABLE 120V, US

ROCKER SWITCH, 2 POL.

SPRING HATCH FILTER COVER SET

SCREW M4 X 14

FILTER INDICATOR, CPL.

RETAINING RING, CPL.

86324160 AXCESS 10/23/12

5-3

POLISHER HEAD

2

1

5-4

3

21

17

18

19

10

9

8

4

7

13

6

5

20

23

22

16

5

11

12

14

15

24

27

25

26

28

20

29

34

35

36

86324160 AXCESS 03/23/09

20

31

30

32

20

33

POLISHER HEAD

POS.

PRODUCT

CODE

PRV

NO.

DESCRIPTION NOTES

31

32

33

-

-

2

3

86314360

86314370

3205TG SUCTION DUCT ACCESS COVER

3258DG SWIVEL NECK SUPPORT

4 86314380 3227DG TURNING SWIVEL NECK

5

6

86314390 3249 WIRING SWIVEL NECK

COVER

8

9

17

18

19

22

23

27

29

35

36

863

24890

86138140

86314480

86138390

86314490

2951DG

3252ER

05141S

3222

BEARING

86324860 1737DG

86324870 2952DG

COVER

10

86324880 2945DG SWIVEL NECK SLIDE

11

12

13

14

86144820 01027ER SCREW F 3,9X9,5 DIN7981

86314450

2954

3257ER

SOCKET COVER, TS-NECK

SWIVEL NECK BEARING

SWIVEL NECK SUPPORT L.H.

MOTOR 120V CPL HSB

PAIR OF CARBON BRUSHES

MOTOR PULLEY HSB

86314510 3242ER PRINTED CIRCUIT BOARD 120V

86321410 01029ER SCREW C 2,9X13

86147030 0102 SCREW F 3,9X13 DIN 7981

86314550 3221 DRIVE BELT HSB

86314570 01033ER SCREW, M10X25 DIN 7991

86314580 3202DG BELT DRIVE COVER

86312140 3230WI00 BLUE FLOOR PAD

86320520 3230WI30 DIAMOND PAD GREEN FINE ABRASION

86320530 3286WI40 DIAMOND PADS RED/YELLOW COMBO PACK

86320540

86321420

3281NE

3280

BURNISHER PAD RETROFIT KIT

PAD HOLDER QUICK RELEASE

86324160 AXCESS 03/23/09

5-5

NOTES:

5-6

86324160 AXCESS 03/23/09

AXCESS POLISHER

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to: www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:

1-800-444-7654

86324160-H 10/23/12 06048AX 10/23/12