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Model M2500
Industrial Air Cleaner
Installation
Operation
Service
Please read these instructions carefully for trouble free operation and to get the most out of your purchase. For further information concerning this project, contact your local Trion representative.
101 McNeill Road • Sanford, NC 27330
Phone: 800-884-0002 • Fax: 800-458-2379 • Email: [email protected]
www.trioninc.com
Manual Part No. 142563-001 • June 2002
SPECIFICATIONS
Air Handling Capacity 1240-2010 CFM
Power Requirements 120V, 60 Hz, 1 Phase
Power Consumption 1090 Watts, 10.5 Amps Max
Controls 3-Speed Selector Switch
Cabinet Dimensions
Motor
Weight
Pre-Filter
Main Filter Bag
47” L x 25”W x 25”H
3/4 HP Direct Drive,
Thermally Protected
180 Lbs. / Shipping 250 Lbs.
FILTERS
4” Pleated Std. (35%)
2” Poly Pad Opt.
3-Way Wraparound Opt.
95% 70 sq. ft. Std.
65% 70 sq. ft. Opt.
NEW UNIT INSPECTION
Immediately upon receiving the unit, carefully examine the carton for damage during transit. If unit is damaged, contact the last carrier for filing claim and your TRION
Representative.
While unpacking the unit, look for concealed shipping damage. If there is damage it should be reported to the last carrier for filing claim and your TRION
Representative.
PRINCIPLES OF OPERATION
The Trion Model M2500 consists of four basic components:
1. A cabinet for housing all components
2. A blower
3. Electrical components and wiring
4. Collecting components (filters).
The air in any room contains a virtually unlimited number of particles. The composition of the particulate will vary depending on the environment. The dust may be in the form of smoke, airborne dirt from outdoors, small particles of grease, etc. The size of the particles
(or particulate) will range from as little as sub-micron to anything large enough to remain airborne. (A micron is one millionth of a meter.)
When the power is turned on, the blower begins moving the air through the pre-filter section. The pre-filter collects the large dust and lint particles. The air then enters the main filter where the smoke and other smaller particles are trapped in the fibers of the bag filter. The cleaned air then passes through the unit and back into the room.
PREPARATION AND INSTALLATION
This Manual should be carefully read before starting the preparation and installation of the air cleaner.
CAUTION:
The installation should conform to all local ordinances associated with building codes and electrical codes required for the unit. Authorities having jurisdiction should be consulted before installation is made. If there are no local codes, the installation should conform to the
National Electrical Code.
For maximum air cleaning efficiency, your air cleaner should be located as specified by your TRION
Representative.
The Model M2500 is recommended for use for dry applications only.
The unit can be either wall-mounted or suspended. Eye bolts are supplied with the unit in order to suspend with chain.
NOTE:
Handling the cabinet is easier if you remove the cleaning components to remove excess weight.
2
POST MOUNTING
The bracket is used when the unit must be attached to a supporting wall or support column or post. When attaching the bracket to the wall, holes must be drilled completely through the wall and bolts with backplates used to secure bracket.
The bracket may be attached to a support column or post using nuts and bolts or by welding.
1. Drill four 3/8” mounting holes using the round indentations formed in the cabinet bottom panel for location.
2. Raise unit into position on the mounting bracket and secure to the bracket with four 5/16” x 1-1/4” bolts. Use two nuts per bolt, tightening them together to prevent loosening by vibration.
3. Re-install the cleaning components.
CAUTION:
THE MAXIMUM WEIGHT OF THE MODEL M2500 IS
180 LBS. ANY MOUNTING ARRANGEMENT MUST BE
ABLE TO SUPPORT THIS WEIGHT. FAILURE TO
DETERMINE IF MOUNTING IS SUBSTANTIAL MAY
RESULT IN DAMAGE OR INJURY WITHIN THE AREA.
SUSPENDED MOUNTING
The following materials will be needed to suspend the unit from the ceiling:
A. 2/0 chain minimum rated at 205 lbs. working load.
B. 12 lap links.
C. 4-5/16” diameter eye bolts with two nuts per bolt supplied with the unit.
D. 4-3” adjustable turnbuckles with eyebolts.
Below is a diagram of mounting brackets designed for use when the unit cannot be hung from the ceiling.
CAUTION:
NO LESS THAN FOUR (4) CHAINS MAY BE USED TO
SUSPEND UNIT FROM CEILING. CHAINS SHOULD
NOT ANGLE FROM CEILING TO UNIT MORE THAN
15 DEGREES.
1. Remove the collecting components from the unit.
This will reduce the weight to be lifted.
2. Drill four 3/8” mounting holes, using the round indentations formed in the cabinet top panel for location.
3. Install the eyebolts provided using two nuts per bolt.
The nuts should be tightened together to prevent loosening by vibration.
4. Secure the chain to the ceiling by wrapping chains around beam or joist and securing with a lap link
(total of four chains).
5. Fasten the turnbuckles to the eyebolts at each corner of the unit using four lap links. Fasten the remaining lap links to the free end of the turnbuckles.
6. Screw the turnbuckles out to approx. ½ full extension.
7. Raise unit up to chains, and fasten lap links to chains. Adjust turnbuckles until unit is level.
8. Re-install the collecting components.
For alternate installation methods, contact your local
TRION Representative.
CAUTION:
DO NOT TAKE CHANCES. IF YOU ARE UNSURE
ABOUT THE PRECEEDING METHOD, OR ANY
OTHER INSTALLATION METHODS, STOP THE
INSTALLTION UNTIL YOU ARE SATISFIED THAT THE
METHOD OR PROCEDURE IS CORRECT, OR
CONTACT YOUR TRION REPRESENTATIVE.
3
The Model M2500 is shipped with a power cord suitable for plugging into a standard 3-wire, 120 Volt wall outlet
(see Wiring Diagram). The outlet must have available 15
Amps at 120 Volts for proper operation. The power cord must be protected against damage.
CAUTION:
DO NOT REMOVE THE THIRD PRONG ON THE
POWER CORD. THIS UNIT (AS WITH MOST
ELECTRICAL APPLIANCES) MUST BE GROUNDED
FOR SAFE OPERATION.
near the initial pressure reading. When the pressure reading, with new pre-filter, shows little improvement
(less than 0.1”) allow unit to run until recommended final pressure is reached. At that point, both pre-filter and main filter should be replaced.
Once a pattern has been established, the pre-filters can be replaced on a calendar basis with the main filter being replaced when the gauge reads as
“Recommended Final” in the table.
For example, if the unit takes six weeks to go from 0.63
to 0.85, the pre-filter would then be replaced every six weeks until no change occurred in the pressure reading when the pre-filter is replaced.
NOTE:
THE UNIT CAN CONTINUE TO RUN BEYOND THE 1.0
PRESSURE READING; HOWEVER AIR FLOW WILL
BE REDUCED FURTHER. DO NOT ALLOW THE
MOTOR TO OVERHEAT.
UNIT OPERATION
Plug the Model M2500 unit into a standard wall receptacle. If the receptacle is not of the 3-wire grounded type, an adapter can be purchased at any local electrical store.
To turn the unit on, move the 3-speed selector switch to the “ON” position. The blower should begin to move the air around the room.
MAINTENANCE
Precision equipment such as your TRION Air Cleaner will require a minimum amount of maintenance to keep it in good operating condition. All normal preventative maintenance can be done by you, or your local TRION
Representative may offer a maintenance and cleaning contract. Contact him for details.
CAUTION:
ALWAYS TURN THE UNIT OFF BEFORE WORKING
ON OR NEAR THE MOTOR OR ITS WIRING
ASSEMBLY. LOCK THE POWER DISCONNECT IN
THE OPEN POSITION AND TAG TO PREVENT
UNEXPECTED APPLICATION OF POWER.
The collecting components consist of a pre-filter and main filter, which20re accessible through the inlet end of the unit allowing simple, fast replacement.
Filters are changed according to the pressure across the filter. An optional pressure gauge and static pressure taps are available from your TRION Representative.
Install a pressure tap in the unit before the pre-filter and after the bag. Connect these taps to the pressure gauge.
Upon installation of the unit, note the initial pressure reading and record it. Check daily and replace pre-filter after the reading increases 1”. Pressure should return to
4
Hi and Lo connections of pressure gauge: A negative reading indicates that the taps are reversed at the pressure tubes and must be switched.
CLEANING AND INSPECTION OF CABINET:
After the dirty components have been removed, an inspection of the cabinet should be made. Remove all foreign debris and dirt accumulation inside the cabinet.
Check for dirt accumulation on the blower wheel blades, and clean if there is a build-up. Inspect all wiring for loose connections and cracked insulation.
The bearings of both blower and blower motor should be checked for signs of unusual wear.
Rubber gasketing should be checked twice a year. Aging occurs primarily due to ozone present in ambient air that eventually hardens the rubber and causes cracking and loss of seal. Contact your TRION
Representative for replacement.
TROUBLESHOOTING
All TRION Air Cleaners are manufactured to give the user continue, trouble-free service. However, as with all mechanical equipment, breakdowns do occur.
The following chart will enable the user to pinpoint the cause of most problems. Then refer to the “Parts
Ordering Information” Section for replacement parts.
Before troubleshooting the unit, refer to the Wiring
Diagram, check for proper wiring connections and the input line voltage. A minimum voltage of 108 VAC is required.
A special test cord can be made for amperage tests with a clamp-on meter. The cord set is made using three individual insulated wires to connect the terminals of a 3wire, 15 Amp, grounded male plug and a 3-wire 15 Amp, grounded female plug. Use this cord set to connect unit to the wall plug.
5
REPLACEMENT PARTS
ORDERING INFORMATION
The following pages contain Exploded Views and Bill of
Material for the TRION Model M2500. Use these pages to determine the part numbers of items which are needed.
To order repair parts, contact your local TRION
Representative.
The following information will be required for prompt delivery of repair parts:
1. Unit Model Number
2. Unit Serial Number
Located
ID Plate below switch
ID Plate below switch
3. Part Number & Description Exploded Views
Give item and part number from Unit Exploded View when ordering replacement parts.
M2500 UNIT ASSEMBLY
8
9
10
6
7
4
5
11
Item Part Number
1
2
3
90000-0020-06
121912-001
245293-001
Description
Knob
Jam Nut
Label “Low-Med-Hi”
2-1500-1200-01
441385-001
Power Cord
Front Panel
72003-0100-0005 Switch
140204-002 Capacitor 20 MFD*370 VACL
242552-001
240501-002
241415-001
222005-017
Motor 115V, 60 Hz
Motor Bracket
Blower – Less Motor
Screw
Item Part Number
12 224779-024
13 441413-001
14 137668-001
15 A2500-3000-6822
15A A2500-3000-9822
15B A2500-3002-0001
16 69000-0001-19
16A 137356-004
17 252029-002
18 341443-001
Description
Gasket
Cabinet
Pressure Gauge Kit (Magnahelic) opt.
Air Filter Bag, 65% - Std.
Air Filter Bag, 95% - Opt.
Air Filter Bag, Textwood-Opt.
4” Pleated Pre-Filter – Std.
2” Polyester Pad Pre-Filter-Opt
Label
Outlet Grill
6
OPTIONAL WRAPAROUND PLENUM ASSEMBLY
M2500 WRAPAROUND PLENUM INSTALLATION INSTRUCTIONS
Item
1
2
3
6
7
8
4
5
9
10
Qty
1
1
1
1
1
9
9
78”
24”
1
Part Number
442539-001
240164-001
137356-001
Description
W/A Plenum
Plenum Hinge
W / A Filter
60000-0001-09
60000-0001-08
120034-204
121800-004
Door Latch
Strike Latch
Screw #8 – 32 x
Nut – Washer
3 /
8
224779-013
224779-024
Gasket ¼ x ¾
Gasket 1 /
8
x ½
A2500-8001-DWG Installation Instructions
7
M2500 WIRING DIAGRAM
WARRANTY
All Trion air cleaners are warranted for component failure and workmanship for a period of three years after purchase. Do not return defective parts without prior permission from the factory. Contact your local Trion Distributor or Trion Customer
Service Department at 1-800-884-002 of Fax 1-800-458-2379 to obtain material return authorizations and service information.
Form No. 142563-001
June 2002
Corporate Office: 101 McNeill Road • Sanford, NC 27330
Phone: 800-884-0002 • Fax: 800-458-2379 • Email: [email protected] www.trioninc.com
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Table of contents
- 2 SPECIFICATIONS
- 2 Air Handling Capacity1240-2010 CFM
- 2 Power Requirements120V, 60 Hz, 1 Phase
- 2 Power Consumption1090 Watts, 10.5 Amps Max
- 2 Controls3-Speed Selector Switch
- 2 Cabinet Dimensions47” L x 25”W x 25”H
- 2 Motor3/4 HP Direct Drive,
- 2 Thermally Protected
- 2 Weight180 Lbs. / Shipping 250 Lbs.
- 2 FILTERS
- 2 Pre-Filter4” Pleated Std. \(35%\)
- 2 2” Poly Pad Opt.
- 2 3-Way Wraparound Opt.
- 2 Main Filter Bag95% 70 sq. ft. Std.
- 2 65% 70 sq. ft. Opt.
- 2 PRINCIPLES OF OPERATION
- 2 The Trion Model M2500 consists of four basic components:
- 2 The air in any room contains a virtually unlimited number of particles. The composition of the particulate
- 2 will vary depending on the environment. The dust may be in the form of smoke, airborne dirt from outdoors,
- 2 small particles of grease, etc. The size of the particles (or particulate) will range from as little as sub-micron to
- 2 anything large enough to remain airborne. (A micron is one millionth of a meter.)
- 2 When the power is turned on, the blower begins moving the air through the pre-filter section. The pre-filter
- 2 collects the large dust and lint particles. The air then enters the main filter where the smoke and other smaller particles are trapped in the fibers of the bag filter. The cleaned air then passes through the unit and back into the room.
- 2 NEW UNIT INSPECTION
- 2 PREPARATION AND INSTALLATION
- 2 POST MOUNTING
- 3 SUSPENDED MOUNTING
- 4 UNIT OPERATION
- 4 MAINTENANCE
- 5 TROUBLESHOOTING
- 6 M2500 UNIT ASSEMBLY
- 6 ItemPart NumberDescriptionItemPart NumberDescription
- 7 OPTIONAL WRAPAROUND PLENUM ASSEMBLY
- 7 M2500 WRAPAROUND PLENUM INSTALLATION INSTRUCTIONS
- 7 ItemQtyPart NumberDescription
- 8 M2500 WIRING DIAGRAM