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Technical & Specification Information

Bosch 32 Series Water Heaters

Bosch Commercial Series Condensing & Non-Condensing

Continuous Flow Water Heaters

2 | Technical & Specification Information – Bosch 32 Series Water Heaters

Bosch and you, making a difference

As part of the Bosch Group, Bosch Thermotechnology products are designed and manufactured to provide customers with the highest levels of quality and reliability which are synonymous with the Bosch name throughout the world.

Bosch Thermotechnology has the resources and support capability to offer you the valueadded solutions you deserve. Bosch Thermotechnology has established a nationwide network of Service Engineers and trained Field Sales Managers supported by an experienced technical team which is able to provide support and advice from system layout through to installation.

Bosch Thermotechnology is dedicated to providing high performance, energy efficient hot water systems for a wide range of installations, including large domestic properties and commercial applications such as offices, schools, sports centre’s and hotels.

Technical & Specification Information – Bosch 32 Series Water Heaters | 3

The Bosch Thermotechnology Division is a leading global supplier of innovative and energy efficient Hot water, Heating and VAC solutions for commercial and industrial applications. Our products are designed and manufactured to the highest quality standards. Ongoing investment allows us to bring new technologies to market, as well enhance existing products.

In this respect, our customers benefit from Bosch solutions that are both highly efficient and reliable.

Mark Blacker

General Manager

Bosch Thermotechnology Division,

Australia, New Zealand & Oceania

Contents

2 Bosch and you, making a difference

4 The Bosch 32C Commercial Water Heater

6 Features of the 32C water heater

8 Technical Data - 32C

9 Inside Story - Bosch 32C

10 Guidance on installing the Bosch 32C

14 Flueing configurations - 32C

17 The Bosch 32 & 32Q Commercial water heaters

18 Features of the Bosch 32

20 Features of the Bosch 32Q

21 Technical Data - 32 & 32Q

22 Inside Story - Bosch 32

23 Inside Story - Bosch 32Q

24 Guidance on installing the 32 & 32Q

28 Flueing configurations - 32 & 32Q

29 System Layouts

32 Bosch Commercial 32 Series Accessories

36 Commercial Tanks

38 Cascade Systems

39 Technical Data - CascadeFlow Systems

49 Sizing Guide - CascadeFlow Systems

50 Tank Systems - Single Appliance Pack

52 Cascade & Tank Systems

55 Sizing Guide - CascadeTherm Systems

56 Part Numbers - Bosch 32 Series and Accessories

59 Warranty Page

4 | Technical & Specification Information – Bosch 32 Series Water Heaters

The Bosch 32C Commercial continuous flow water heater

Global responsibility for nature and the environment

Bosch Thermotechnology is committed to environmental protection. Product development is being prioritised in the interests of peoples well being, the economical use of resources and environmental sustainability.

In just a few short years, Australia’s domestic heating and hot water industry has changed dramatically.

Words and expressions such as “renewable energy”,

“sustainable technology” and “carbon footprint” have become a part of everyday conversation and have been fuelled by extreme weather and stark television images.

Bosch Thermotechnology, while not continuing to satisfy the daily demands for heating and hot water comfort, has taken a lead in developing solutions which reduce the impact on the environment by reducing CO2 emissions – not only for today but well into the future.

With this in mind Bosch is proud to offer a high efficiency, high output gas-fired condensing continuous flow water heater for use with renewable energy sources or traditional fuels.

With an output of up to 57.5kW, Bosch 32 Series water heaters are ideal for use in high end residential, and both small and large commercial applications. It offers high energy-efficient condensing operation and up to

6 appliances can be cascaded in parallel offering a combined flow rate of up to 192 L/min.

Technical & Specification Information – Bosch 32 Series Water Heaters | 5

The Bosch water heater at a glance

Part No NG

Part No LPG

Output (kW) Max

Input (mj) Max

Input (mj) Min

Flow rate at 50’C

Flow rate at 25’C

Install Application

Available Gas Types

Star Rating

Efficiency

Bosch 32C

BC3200RANG

BC3200RALP

57.5 kW

217

11

16L/min

32L/min

Internal or External

Natural & LP Gas

6.0

94%

The Bosch 32C water Heaters features and benefits

Features

Continuous flow hot water heater

Condensing technology

Natural gas and LPG models

Up to 3 temperatures controllers

Water temperature adjustment connector

Direct integration with solar heating

Accessory to control manifold of up to 6 appliances

Internal/External installation

Benefits

On demand and sustained delivery

High efficiency

Fuel flexibility

Remote temperature control, service and maintenance assistance

Ability to adjust to multiple temperature settings without controller

Adaptable to ecologically sustainable design requirements

Maximises output up to 192 l/min at a 25 deg. temperature rise

Installation flexibility

6 | Technical & Specification Information – Bosch 32 Series Water Heaters

The features of the 32C commercial water heater

Energy saving condensing design

The use of a condensing appliance contributes to achieving higher efficiency by incorporating a secondary heat exchanger. Heat within the flue gases is used to preheat the inlet water, and so recaptures energy that would otherwise be lost.

Applications

The Bosch 32C water heater has been optimised for use in domestic and commercial applications where there are high demands for domestic hot water (DHW).

At 57.5kW heating output, the Bosch 32C water heater offers the following performance:

3 Up to 16 litres per minute with 50ºC rise

3 Up to 32 litres per minute with 25ºC rise

The Bosch 32C water heater can be used with Natural

Gas (NG) or Liquid Petroleum Gas (LPG) and can be installed in single appliances or multiples of up to 6 appliances. Extended flue lengths of up to 13m are also possible, helping to provide even greater design flexibility.

Large Domestic

A commercial condensing water heater is ideal for larger applications where:

3 There is increased demand for domestic hot water

(DHW) – e.g. Multiple fixtures such as sinks and showers

3 Pre-heated water supply is to be used – e.g. by solar thermal

Typical examples include larger homes and small hotels.

Light commercial/non-domestic

Ideal for light commercial or non-domestic applications with:

3 High demands for DHW – e.g. multiple fixtures such as sinks and showers

3 Where demands for DHW are consistent throughout the day

Commercial

Suitable for large commercial applications where there is:

3 Consistent high demands for DHW – e.g. laundries, hospitals

3 Very high cyclic demands for DHW – e.g. hotels, schools

Bosch 32C’s ability to use water pre-heated by renewable heat sources supports planning and investment requirements.

Such applications can take full advantage of the cascade controls that are part of the Bosch 32C offering. These controls provide the ability to deliver up to 192 litres per minute of hot water on demand at a 25°C rise.

Certain commercial applications may also take advantage of the ability to provide a hot water temperature of up to

85°C for sterilisation processes and secondary circulation.

Technical & Specification Information – Bosch 32 Series Water Heaters | 7

Key benefits to the end user

Key benefits to the use

High volumes of hot water

3 Multiple showers, sinks and baths used concurrently.

Energy savings

3 Condensing technology for greater energy efficiency

3 6 Star energy efficiency rating - One of the most efficient commercial appliances on the market at

94% efficiency rating

3 Compact size and modular design makes for easy retrofit installation

Low environmental impact

3 Condensing design allows for a lower environmental impact

3 Solar compatible system suitable for use with preheated water from renewables

3 Compatible with hot water secondary circulation to reduce water wastage

Key benefits for installers

3 Flexible design options

3 Compact design

3 NG and LPG versions available

3 Horizontal or vertical flue options

3 Frost protection

Ease of installation and maintenance

3 Error codes functionality with optional controller

3 Wall mounted and floor standing options

3 Easy access for maintenance

3 Compact design

3 Internal and external installation

3 Is available in 37°C to 85°C, 37°C to 50°C locked options

3 Commercial grade heat exchanger

Cascading

Linking up to 6 water heaters together in parallel allows a maximum water flow of up to 192 litres per minute with a 25ºC rise.

Bosch’s intelligent cascading software will automatically rotate the lead appliance after each 8 hours of operation, distributing the workload equally across the water heaters in the cascade, increasing the longevity of the appliances.

Secondary circulation

The Bosch 32C has a durable heat exchanger that allows it to withstand the frequent low-fire rates of a secondary circulation system.

To reduce water wastage, a secondary circulation system will circulate hot water through the pipe work of the property to ensure hot water is immediately available when a tap is opened.

The pump and control system will need to be purchased separately, however no additional accessory is required.

A safety valve is mandatory and expansion vessel recommended for recirculating systems.

Use with renewables

A Bosch 32C water heater is designed to work with preheated water, for example, from a solar thermal system or heat pump(s).

Fluing

Fluing for internal installations of the Bosch 32C, is a system which is supplied exclusively by Bosch.

These high quality flue components are made from polypropylene (PP), making them corrosion resistant, and easy to install.

The 32C flueing includes easy push-fit joints, lightweight components and vertical and horizontal flue terminals.

8 | Technical & Specification Information – Bosch 32 Series Water Heaters

Technical Data - 32C

Height

Width

Depth

Weight

Hot/Cold Water Conn

Condensate Conn

Gas Connection

Maximum Output

Minimum Input

Maximum Input

Minimum working, Gas Pressure

Maximum Static

Minimum Water Pressure

Maximum Water Pressure

Minimum Operating Flow Rate

Installation

Air supply/Exhaust

Ignition

Water holding capacity

Maximum Hot Water Capacity (25°C Rise)

Capacity Range

Maximum Temperature setting – BC3200RA

Maximum Temperature setting – BC3200RA5

Power supply

Power Consumption

Power Consumption – with antifrost

Power cable

Noise Rating

Relief valve setting

Manufacturing Material

Colour

Bosch 32C

615mm

464mm

240mm

33 kg

3/4”

1/2”

3/4”

57.5kW

11 Mj/Hr

217 Mj/Hr

1.13 kPa (NG)

2.75 kPa (LPG)

3.5 kPa (NG & LPG)

200kPa

900kPa

2.5 l/min

Indoor/Outdoor

Power Flue

Direct Electronic Ignition

1.9 l/min

32 l/min

2.5 -42 l/min

85°C

50°C

230-240 VAC 50Hz

127W

185W

1.5m

50dB

1620 kPa

Casing – Zincified steel plate/

Polyester Powder Coating

Flue Collar – Stainless Steel

Munsell 9.3YR8.4/10

Technical & Specification Information – Bosch 32 Series Water Heaters | 9

Inside Story – Bosch 32C

Hot water outlet Condensate drain valves

Cold water inlet and filter

Gas inlet

Flue collar

Secondary heat exchanger

Anti frost heater

Mixing valve

Primary heat exchanger

Anti frost heater

Flame rod

Ignition plug

Flame rod

Condensate neutraliser & trap

Igniter

Circuit board

Main water flow valve

Manifold

Gas solenoids

Fan motor

Gas proportional valve unit

Water flow sensor

Current leakage safety device

Remote controller connection terminal

Anti frost heater

Condensate Drain Outlet

10 | Technical & Specification Information – Bosch 32 Series Water Heaters

Guidance on installing the Bosch

32C condensing water heater

Siting the appliance

The Bosch 32C can be installed in both indoor and outdoor applications, with the correct flue accessories.

Outdoor installations require a vent cap to be installed with the appliances (see page 14), and indoor installations require Bosch PP fluing (see page 14).

Avoid areas where corrosive or flammable gases may be present.

Flue exhaust should be considered when siting the appliance as clearance regulations for both indoor and outdoor installations exist (refer AS/NZS 5601)..

Wall and ceiling clearances

Clearances for ensuring repair/inspection space

The minimum clearances (shown below) should be followed to ensure that sufficient room is available for servicing the appliance.

Air inlet

Internal installations of the Bosch 32C require adequate ventilation as per AS/NZS5601. Ensure that the air inlet is adequately sized and is in accordance with AS/NZS5601.

The air inlet needs to be open to the outside air from the room or area in which the water heater is used.

Openings supplying indoor air.

Casing Dimensions

Connection Measurements

B

A

D

C

Pipework Connections

A Hot water outlet

B

C

D

Cold water inlet

Gas connection

Condensate outlet

Connection dimensions

3/4”

3/4”

3/4”

1/2”

Technical & Specification Information – Bosch 32 Series Water Heaters | 11 condensate drain from freezing by installing insulation, heat tape or electric heaters.

Important points to consider when siting a condensate drainage pipe

3 Ensure the plastic piping is no smaller than ¾” in diameter

3 Use plastic pipe. Do not use steel, black iron or other corrodible material

3 Keep the length of the drainline as short as possible

3 Horizontal runs must be sloped 1/50 downwards towards the drain

3 The drain end should not be submerged in water or blocked in any way

3/4” PVC pipe

Outdoor clearances to doors & windows

Outdoor installations should have the minimum clearances shown below to ensure that flue exhaust cannot enter into surrounding buildings.

Condensate pipework

This system is supplied with a pre-installed condensate neutralisation system. This neutraliser will remove any acidity that is present in the condensate. This means that no further steps are required to treat the condensate, unless local laws specify otherwise.

In colder areas, considerations should be taken in order to stop the drainline from freezing. If the temperature is likely to drop below 0°C, take measures to prevent the

12 | Technical & Specification Information – Bosch 32 Series Water Heaters

Outdoor Vent Termination

When installing the Bosch 32C outdoors, a Vent Cap is required (code: BCVC-100C).

Vertical Vent Termination

The following considerations must be made when venting vertically

3 Terminate at least 1.8m from the combustion air intake of any appliance, and 1m from any other building opening, gas utility meter, service regulator etc

3 Terminate the vent system at least 600mm above but not more than 2m above the roof line

3 Provide vertical support every 3.6m of flue

3 Slope the horizontal vent 50mm upwards for every 1m

Horizontal Vent Termination

The following considerations must be made when venting horizontally

3 Terminate at least 350mm above the ground

3 Terminate at least 2.3m above public walkways, 2m from the combustion air intake of any appliance, and

1m from any other building opening, gas utility meter or service regulator

Terminate at least (as per AS/NZS5601):

3 1m above any forced air inlet

3 1.5m below any door, window or non-mechanical air inlet

3 0.5m horizontally from any door, window or nonmechanical air inlet

3 0.3m above any door, window or non-mechanical air inlet

3 Slope the horizontal vent 50mm upwards for every 1m

3 Use a condensation drain if necessary

Technical & Specification Information – Bosch 32 Series Water Heaters | 13

Horizontal and vertical flue terminal positioning

N

Flue terminal positions for water heaters in accordance with

AS/NZS5601.

A

B,C

M

A

F M

G

E

F

N

B,C

K

F

G

O

C

L

K

L

K

H, I

J

D

K

G is exposed to the external air.

should be given when choosing a terminal location. the free passage of air at all times specified above, in accordance with AS/NZS5601.

Key to illustration

Balanced flue terminal position

Terminal Position

A

Directly below, above or alongside an opening window, air vent or other ventilation opening

B Below guttering, drain pipes or soil pipes

C Below eaves

D Below balconies or a car port roof*

E From vertical drain pipes or soil pipes

F From internal or external corners

G Above adjacent ground, roof or balcony level

H From a surface facing the terminal

I From a terminal facing the terminal

K Vertically from a terminal on the same wall

L Horizontally from a terminal on the wall

M Adjacent to opening

N Above intersection with roof

O For a vertical structure on the roof

Minimum

Spacing

1,500mm

75mm

300mm

300mm

75mm

300mm

300mm

1,500mm

1,200mm

1,500mm

300mm

1,500mm

500mm

500mm

14 | Technical & Specification Information – Bosch 32 Series Water Heaters

Bosch 32C water heater

Flueing configurations

The Bosch 32C water heater uses the 100mm polypropylene flue system supplied by Bosch.

The maximum flue length is 13m. For every 90 degree elbow subtract 2m from the maximum length. For every

45 degree elbow subtract 1m from the maximum length.

Available flue components

Components Part No.

BCVC-100C

Description

Stainless Steel Vent Cap

The following considerations should be made when planning the installation

3 Use only Bosch flue materials

3 Vertical sections of flue must be as short as possible

3 Maintain the same flue pipe diameter throughout the entire flue

3 Ensure that connections are gas tight and will not leak.

Use heat resistant silicon sealant wherever necessary

3 Use a maximum of 1m straight pipe before the first elbow

MG85176

MG85177

PP extension pipe

100 x 500m

PP extension pipe

100 x 1000mm

MG 85181

MG84631

PP flue elbow, 90°,

100m diameter

MG85182

PP flue elbow, 45°, 100mm diameter

Wall bracket suitable for 32C flueing

MG87930

Horizontal wall terminal, PP & aluminum

100mm diameter

MG84862

Vertical roof terminal,

PP, 100/150mm dia, incl air cover MG75439

MG27356

Sealing Ring, please note:

1 unit required for every internal installation

Outdoor installation

Components

Part Numbers BCVC-100C

Maximum length (mm) & no. of components required

N/A 1

Standard internal horizontal flue assembly

Components

Part Numbers MG27356 MG85181

MG85176

MG85177 MG87930

Maximum length (mm) & no. of components required

11,000 1 1 1 or more 1

Technical & Specification Information – Bosch 32 Series Water Heaters | 15

Standard horizontal flue assembly with 90° bend

Components

Part Numbers MG27356 MG85181

MG85176

MG85177 MG87930

Maximum length (mm) & no. of components required

9,000 2 2 2 or more 1

Extension horizontal flue with two 90° bends

Components

Part Numbers MG27356 MG85181

MG85176

MG85177 MG87930

Maximum length (mm) & no. of components required

9,000 1 2 3 or more 1

Extension horizontal with one 90° bend

Components

Part Numbers MG27356 MG85181

MG85176

MG85177 MG87930

Maximum length (mm) & no. of components required

11,000 1 2 2 or more 1

16 | Technical & Specification Information – Bosch 32 Series Water Heaters

Standard vertical flue - Minimum length

Components

Part Numbers MG27356 MG85176

Maximum length (mm) & no. of components required

500 1 1

MG84862

1

Vertical flue - two 45° bends

Components

Part Numbers MG27356

MG85176

MG85177

MG85182 MG84862

Maximum length (mm) & no. of components required

11000 1 2 or more 2 1

Standard vertical flue – Maximum length

Components

Part Numbers MG27356 MG85176

Maximum length (mm) & no. of components required

13000 1 1 or more

MG84862

1

Vertical flue – two 90° bends

Components

Part Numbers MG27356

MG85176

MG85177

MG85181 MG84862

Maximum length (mm) & no. of components required

9000 1 2 or more 2 1

Note: The maximum flue length must be reduced by the following amounts for each bend used.

45° Bend

Bosch 32C 100mm flues

90° Bend

1m

2m

Technical & Specification Information – Bosch 32 Series Water Heaters | 17

The Bosch 32 and 32Q water heaters

Part No NG

Part No LPG

Output (kW)

Input (Mj/h) Max

Input (Mj/h) Min

Flow rate at 50’C

Flow rate at 25’C

Install Application

Available Gas Type

Star Rating

Efficiency

*Single appliance application only

Bosch 32 & 32Q

KM3211WHNG

KM3211WHQNG*

KM3211WHLP

KM3211WHQLP*

Max 55 kW

250

20 (NG) 18 (LPG)

16L

32L

Internal or External

Natural & LP Gas

4.8

77.4%

Features

Continuous flow hot water heater

Natural gas and LPG models

Up to 3 temperatures controllers

Water temperature adjustment connector

Direct integration with solar heating

Accessory to control manifold of up to 6 appliances

Internal / External installation

Benefits

On demand and sustained delivery

Fuel flexibility

Remote temperature control and service and maintenance assistance

Ability to adjust to multiple temperature settings without controller

Adaptable to ecologically sustainable design requirements

Maximises output up to

192 l/min at a 25 deg. temperature rise

Installation flexibility

18 | Technical & Specification Information – Bosch 32 Series Water Heaters

The features of the 32 commercial water heater

Designed for commercial reliability

The Bosch 32 has been designed for the Australian and New Zealand commercial environment. With a

25% thicker commercial grade heat exchanger to aid prevention of corrosion and deteriotation, the Bosch 32 is a hardwearing appliance that will last longer in high demand hot water applications.

Applications

Suitable for any high demand environment the Bosch 32 water heater is ideal for large domestic and commercial applications.

At 55kW heating output, the Bosch 32 water heater offers the following performance:

3 Up to 16 litres per minute with 50ºC rise

3 Up to 32 litres per minute with 25ºC rise

The Bosch 32 water heater can be used with NG or LPG and can be installed as a single appliance or multiples of up to 6 units with appropriate accessories.

Extended flue lengths of up to 13m are also possible, helping to provide even greater design flexibility.

Large Domestic

The Bosch 32 water heater is ideal for large domestic applications where:

3 There is increased demand for DHW – e.g. multiple fixtures such as sinks and showers

3 Pre-heated water supply is to be used – e.g. by solar thermal

Light commercial

Ideal for light commercial applications with:

3 High demands for DHW – e.g. multiple fixtures such as sinks and showers

3 Where demands for DHW are consistent throughout the day

Commercial

Suitable for large commercial applications where there is:

3 Consistent high demands for DHW – e.g. Processing plants, hospitals

3 Very high cyclic demands for DHW – e.g. hotels, schools

The Bosch 32C’s ability to use water pre-heated by renewable heat sources supports planning and investment requirements.

Such applications can take full advantage of the cascade controls that are part of the Bosch 32 offering. These controls provide the ability to deliver up to 192 litres of hot water a minute, on demand.

Certain commercial applications may also take advantage of the ability to provide a hot water temperature of up to

83°C for sterilisation processes and secondary circulation.

Key benefits to the user

High volumes

3 Use of multiple fixtures such as sinks and showers

Cost savings

3 Low maintenance and replacement costs

3 Compact size and modular design allows low cost retrofit installations

Low environmental impact

3 Solar compatible system suitable for use with preheated water from renewables

3 Compatible with hot water secondary circulation to reduce water wastage

Key benefits for installers

3 Flexible design options

3 Compact, low-space design

3 NG and LPG versions

3 Horizontal or vertical flue options

3 Frost protection

Ease of installation and maintenance

3 Error codes functionality with optional controller

3 Wall mounted and floor standing options

3 Easy access to components

3 Compact design

3 Internal and external installation

3 Available in 37°C – 83°C

3 Commercial grade heat exchanger

Cascading

With optional system controllers linking up to 6 water heaters together in parallel allows a maximum water flow of up to 192 litres per minute with a 25ºC rise.

Bosch’s intelligent cascading software will automatically rotate the lead appliance after each 8 hours of operation, distributing the workload equally across the water heaters in the cascade, increasing the longevity of the appliances.

Technical & Specification Information – Bosch 32 Series Water Heaters | 19

20 | Technical & Specification Information – Bosch 32 Series Water Heaters

The features of the 32Q commercial water heater

The Bosch 32Q has been designed for flow and return applications. With the same 25% thicker commercial grade heat exchanger as the Bosch 32, the Bosch 32Q is a hardwearing appliance that will last longer in high demand hot water applications. The Bosch 32Q internal pump allows for programmed water recirculation in peak usage times. This results in fast delivery of hot water to the fixtures, with minimal water wastage.

Applications

Suitable for any high demand environment the Bosch 32Q water heater is ideal for large domestic and commercial applications with long runs to hot water outlets.

The Bosch 32Q can only be used as a single appliance in flow and return applications. The Bosch 32Q cannot be used in series or cascade applications.

At 55kW heating output, the Bosch 32Q water heater offers the following performance:

3 Up to 16 litres per minute with 50ºC rise

3 Up to 32 litres per minute with 25ºC rise

The Bosch 32Q water heater can be used with NG or LPG.

When installing the 32Q, ensure the following is adhered to- the maximum flow and return length should be no greater than 60m in total with a maximum of 20 bends

3 The flow should be 3/4” with a return of 1/2”

3 Insulation on the pipework should meet R3 standard or above

3 No branch lines or fittings off the return line

3 Tempering valves, where required should only be fitted to branch lines

Extended flue lengths of up to 13m are also possible, helping to provide even greater design flexibility.

The Bosch 32Q water heater is ideal for larger applications where there are long hot water lines such as:

Large Domestic

3 use of multiple fixtures such as sinks and showers

3 Pre-heated water supply is to be used – e.g. by solar thermal

Typical examples include larger homes.

Key benefits to the end user

High volumes of hot water

3 Multiple showers, sinks and baths at the same time

Cost savings

3 Low maintenance and replacement costs

3 Integrated timer function can restrict recirculation to the times when it is required

Key benefits for installers

3 Compact, low-space design

3 NG and LPG versions

3 Horizontal or vertical flue options

3 Frost protection

Ease of installation and maintenance

3 Error code functionality with supplied controller

3 Easy access to components

3 Compact design

3 Internal and external installation

3 Is available in 37°C – 80°C

3 Commercial grade heat exchanger

Technical & Specification Information – Bosch 32 Series Water Heaters | 21

Technical Data - 32 & 32Q

Height

Width

Depth

Weight

Hot/Cold Water Conn

Hot Water Return

Gas Connection

Maximum Output

Minimum Input

Maximum Input

Minimum Gas Pressure

Maximum Gas Pressure

Minimum Water Pressure

Maximum Water Pressure

Minimum Operating Flow Rate

Installation

Air supply/Exhaust

Ignition

Water holding capacity

Maximum Hot Water Capacity (25°C Rise)

Capacity Range

Maximum Temperature setting

Power supply

Power Consumption

Power Consumption – with antifrost

P ower cable

Noise Rating

Relief valve setting

Manufacturing Material

Colour

Bosch 32

615mm

Bosch 32Q

464mm

240mm

29 kg

-

32 kg

3/4” Male

1/2” Male

3/4" Male

55kW

20Mj/Hr (NG) - 18Mj/Hr (LPG)

250 Mj/Hr

1.13 kPa (NG)

2.75 kPa (LPG)

3.5 kPa (NG & LPG)

200kPa

900kPa

3.5 l/min

Indoor/Outdoor

Fan Assisted

Electronic Ignition

1.1 l/min

32 l/min

3.0 – 32.0 l/min

83°C 80°C

230-240 VAC 50Hz

100W(NG)

115W(LPG)

115W

135W(NG)

150W(LPG)

140W

1.5m

50dB

1620 kPa

Casing – Zincified steel plate/

Polyester Coating.

Flue Collar – Stainless Steel

Munsell 9.3YR8.4/10

22 | Technical & Specification Information – Bosch 32 Series Water Heaters

Inside Story – Bosch 32

Hot water outlet Water drain valve Water valve Gas inlet

Flue collar

Heat exchanger

High limit switch

Freeze protection heater Q

Hot water outlet thermister

Thermal fuse

Water flow servo

Flame Rod

Ignition electrode

Site glass

Burner sensor

Circuit board

Manifold

Flow water sensor

Igniter

Transformer

Fan motor

Earth leakage circuit breaker (ELCB)

Gas valve mechanism

Water flow sensor

Remote controller terminal block

Water flow servo

Freeze protection thermostat

Technical & Specification Information – Bosch 32 Series Water Heaters | 23

Inside Story – Bosch 32Q

Flue collar

Water flow servo

Heat exchanger

Freeze protection thermostat

High limit switch

Main water control valve

Freeze protection heater Q

Hot water outlet thermister

Thermal fuse

Water flow servo

Flame Rod

Ignition electrode

Site glass

Burner sensor

Circuit board

Flow water sensor

Manifold

Freeze protection heater

Igniter

Fan motor pump

Transformer

Earth leakage circuit breaker (ELCB)

Gas valve mechanism

Water flow sensor

Remote controller terminal block

Freeze protection heater

Freeze protection thermister

Hot water outlet connection

Water drain valve Return water connection

Cold water inlet connection

Gas inlet connection

24 | Technical & Specification Information – Bosch 32 Series Water Heaters

Guidance on installing the

Bosch 32 and 32Q water heaters

Choosing the location

The Bosch 32 and 32Q can be installed in both indoor and outdoor applications, with the correct flue accessories.

Outdoor installations require vent caps to be installed with the appliances (see page 28), and indoor installations require Bosch stainless steel fluing (see page 28).

Avoid areas where corrosive or flammable gases may be present.

Flue exhaust should be considered when siting the appliance as clearance regulations for both indoor and outdoor installations exist.

Wall and ceiling clearances

Clearances for ensuring repair/inspection space

The minimum clearances (shown below) should be followed to ensure that sufficient room is available for servicing the appliance.

Air inlet

Internal installations of the Bosch 32 require adequate ventilation as per AS/NZS5601.. Ensure that the air inlet is adequately sized and is in accordance with AS/NZS5601.

The air inlet needs to be open to the outside air from the room or area in which the water heater is used.

Openings supplying indoor air.

Technical & Specification Information – Bosch 32 Series Water Heaters | 25

Connection Dimensions

Casing Dimensions Connection dimensions

Connection Measurements – Bosch 32

A

B

C

Pipework Connections

A Hot water outlet

B

C

Cold water inlet

Gas connection

Connection Measurements – Bosch 32Q

3/4” Male

3/4” Male

3/4” Male

Outdoor clearances to doors & windows

Outdoor installations should have the minimum clearances shown below to ensure that flue exhaust cannot enter into surrounding buildings.

A D

B

Pipework Connections

A Hot water outlet

B

C

D

Cold water inlet

Gas connection

Hot water return inlet

C

3/4” Male

3/4” Male

3/4” Male

1/2” Male

Outdoor Vent Termination

When installing the Bosch 32 outdoors a Vent Cap is required (code: KMVC-100)

26 | Technical & Specification Information – Bosch 32 Series Water Heaters

Guidance on installing the

Bosch 32 water heater

Horizontal vent termination

The following considerations must be made when venting horizontally

3 Terminate at least 350mm above the ground

3 Terminate at least 2.3m above public walkways, 2m from the combustion air intake of any appliance, and

1m from any other building opening, gas utility meter, or service regulator

Terminate at least (as per AS/NZS5601):

3 1m above any forced air inlet

3 1.5m below any door, window or non-mechanical air inlet

3 0.5m horizontally from any door, window or nonmechanical air inlet

3 0.3m above any door, window or non-mechanical air inlet

3 Slope the horizontal vent 500mm upwards for every 1m

3 Use a condensation drain if necessary

Vertical vent termination

The following considerations must be made when venting vertically

3 Terminate at least 1.8m from the combustion air intake of any appliance, and 1m from any other building opening, gas utility meter, service regulator etc

3 Terminate the vent system at least 600mm above but not more than 2m above the roof line

3 Provide vertical support every 3.6m

3 Slope the horizontal vent 50mm downwards for every 1m

Technical & Specification Information – Bosch 32 Series Water Heaters | 27

Horizontal and vertical flue terminal positioning

N

Flue terminal positions for water heaters in accordance with AS/NZS5601.

A

A

F M

G

E

B,C

M

F

N

B,C

K

F

G

O

C

L

K

L

K

H, I

J

D

K

G is exposed to the external air the free passage of air at all times specified above, for domestic situations in accordance with AS/NZS5601

Key to illustration

Balanced flue terminal position

Terminal Position

A

Directly below, above or alongside an opening window, air vent or other ventilation opening

B Below guttering, drain pipes or soil pipes

C Below eaves

D Below balconies or a car port roof*

E From vertical drain pipes or soil pipes

F From internal or external corners

G Above adjacent ground, roof or balcony level

H From a surface facing the terminal

I From a terminal facing the terminal

K Vertically from a terminal on the same wall

L Horizontally from a terminal on the wall

M Adjacent to opening

N Above intersection with roof

O For a vertical structure on the roof

Minimum

Spacing

1,500mm

75mm

300mm

300mm

75mm

300mm

300mm

1,500mm

1,200mm

1,500mm

300mm

1,500mm

500mm

500mm

28 | Technical & Specification Information – Bosch 32 Series Water Heaters

Bosch 32 & Bosch 32Q

Flueing configurations

The Bosch 32 and 32Q water heaters are flued by the flue kits available. The vertical and horizontal flue kits contain components required for most applications.

The maximum acceptable flue length is 13m. For every

90 degree elbow 2m should be subtracted from this length. All internal gas water heaters must be flued and installed with adequate ventilation in accordance with

AS/NZS5601.

Vertical Flue Kit

The vertical flue kit contains the following components

3 100mm gas cowl

3 1.5m x 100mm diameter gas flex (3 piece)

3 Flue pipe adaptor (3 pieces)

3 Support struts (2 pieces)

3 3m x 6mm condensation hose

Horizontal Flue Kit

The horizontal flue kit contains the following components

3 100mm diameter flexible flue, 5m long

3 Flue sleeve

3 Adjustable wall penetration sleeve (2 pieces)

3 Clamp

The following considerations should be made when planning the installation

3 Vertical sections of flue must be as short as possible

3 Ensure the joins are gas tight and will not leak. Use heat resistant silicon sealant wherever necessary.

3 Use a maximum of 1m straight pipe before the first elbow

Available flue components

Components Part No.

KMVC-100

Description

Vent Cap

FKV32LTR

FKH32LTR

Vertical Flue Kit

SS flue elbow, 90°, 100m diameter

Outdoor installation

Components

Part Numbers KMVC-100

Maximum length (mm) & no. of components required

N/A 1

Standard vertical flue kit

Part No 100mm FKV32LTR

Maximum length (mm) & no. of components required

9m 1 kit

Standard horizontal flue kit

Part No 100mm FKH32LTR

Maximum length (mm) & no. of components required

11m 1 kit

System Layouts

Flow and return applications

The Bosch 32 has a durable heat exchanger that allows it to withstand the frequent low-fire rates of a flow and return system.

To reduce water wastage, a flow and return system will circulate hot water through the pipe work of the property to ensure hot water is immediately available when a tap is opened.

A thermostat placed in the pipe work at a distant point to the heater activates a pump when water temperature drops below a set point, thus activating the appliance.

Bosch supplies Wilo dual secondary pump systems and thermostats to be installed in flow and return applications. For the performance of these pumps please refer page 36.

The pump will need to be purchased separately, however no additional accessory is necessary. A safety valve is mandatory and expansion vessel recommended for recirculating systems.

Use with renewables

A Bosch 32 series water heaters are designed to work with pre-heated water from, for example a solar thermal system or heat pump system.

Technical & Specification Information – Bosch 32 Series Water Heaters | 29

30 | Technical & Specification Information – Bosch 32 Series Water Heaters

System Layouts

Bosch 32 water heater Domestic Flow and Return Applications Layout

Note: Suitable layout for Bosch 32Q ONLY

Vent Cap

KMVC-100

Remote

Controller

RCM3211

Hot water supply

Commercial Hot Water

32

Commercial Hot Water

32

Commercial Hot Water

32

Bosch 32 Water Heater Cascade Application Layouts

Note: Suitable layout for Bosch 32 & 32C ONLY

Commercial Hot Water

32

Commercial Hot Water

32

Commercial Hot Water

32

Legend

Isolation valve

Non-return valve

Pressure limiting valve

Filter (in-line)

Pressure relief valve

Tundish

Pump

Connectors

Legend

Isolation valve

Non-return valve

Pressure limiting valve

Filter (in-line)

Pressure relief valve

Tundish

Pump

Connectors

Commercial Hot Water

32

Commercial Hot Water

32

Commercial Hot Water

32

Technical & Specification Information – Bosch 32 Series Water Heaters | 31

System Layouts

Bosch 32 Water Heater Cascade & Storage Application Layouts

Note: Suitable layout for Bosch 32 & 32C ONLY

Legend

Isolation valve

Non-return valve

Pressure limiting valve

Filter (in-line) Connectors

Filter (in-line)

Pressure relief valve

Tundish

Pump

Connectors

Commercial Hot Water

32

Commercial Hot Water

32

32 | Technical & Specification Information – Bosch 32 Series Water Heaters

Bosch Commercial 32 Series Accessories

Controllers

Main Remote Controller

Part No: RCM3211

3 Time display

3 Temperature settings

3 “Burner On” display when in use

3 “Circulation mode on” display for 32Q only

3 Full diagnostic display

3 Maximum of 3 controllers can be fitted to the 32, 32Q or

32C. i.e. 1 Main Controller and up to 2 Sub Controllers

Sub Controller

Part No: RCS3211

3 Temperature setting

3 “Burner On” display when in use

3 “Priority” indicator

3 Error display

3 Suitable for 32, 32Q or 32C

Quick Connect Cable

Part No: 0700073

3 Connects any two 32 or 32Cs together

3 Enables staging and rotating functions inbuilt in to 32 or

32Cs

3 Comes standard in 2 appliance manifold packs

3 Only suitable for the 32 or 32C

Systems Controller

Part No: KMSC201

3 Connects three to six 32 or 32Cs together

3 Enables staging and rotating functions inbuilt in to 32 or

32Cs

3 Comes standard in three to six appliance manifold packs

3 Only suitable for the 32 or 32C

Senztek Digital Thermostat

Part No: ALPHASTATPLUSWR

3 Programmable

3 User adjustable water temperature settings

3 Biosafe function for legionella protection

3 High quality, efficiency, reliability and +/-1°C accuracy

3 Sensor diagnostics and smart shutdown

3 Standard with manifold tank kits

Controllers

Commercial Kit Accessories

Technical & Specification Information – Bosch 32 Series Water Heaters | 33

Vent Cap for Bosch 32 & 32Q

Part No: KMVC-100

3 Used for outdoor installations of the Bosch 32 or 32Q only

Vent Cap for Bosch 32C

Part No: BCVC-100C

3 Used for outdoor installations of the 32C only

Floor Mount Kit

Part No: BFMK32

3 Free standing system for Bosch Cascade Pack

3 Comes standard with Cascade Therm kits

Connection Kit

Part No: BCK32

3 Connects two cascade modules side by side

34 | Technical & Specification Information – Bosch 32 Series Water Heaters

Bosch Commercial 32 Series Accessories

Secondary Pumps

Dual Star-Z 20/7 Deluxe Pump System

Part No: 8736200002

3 Max head: 7m

3 Connections: ¾” (20mm)

3 Mains AC Voltage: 1 ~ 230V, 50Hz

Dual Top-Z 30/10 EM

Deluxe Pump System

Part No: 8736200003

3 Max head: 10m

3 Connections: 1 ¼” (32mm)

3 Mains AC Voltage: 1 ~ 230V, 50Hz

Dual Star-Z 20/7 EM

Basic Pump Systems

Part No: 8736200004

3 Max head: 7m

3 Connections: ¾” (20mm)

3 Mains AC Voltage: 1 ~ 230V, 50Hz

Pump Kit

3 Comes standard in tank packs including two or three cascaded appliances, and a 315L stainless steel tank

(refer page 52).

3 Includes Lowara 2HMS3 horizontal multistage pump, thermally wrapped connections and a ball valve.

Pump Kit Technical Information

Lowara 2HMS3

Suitable for drinking water the 2HMS3 is a booster pump within the Bosch tank pack systems.

Technical Information: Lowara 2HMS3

3 Flow rate: 2 m3/h (33.3 L/min)

3 Maximum Head: 20.5m

3 Rated motor power: 30 kW

3 Mains AC voltage: 1~ 220-240V 50Hz

3 Fluid temperature -10°C to 110°C

3 Max operating pressure: 800 kPa

3 Max ambient temperature: 40°C

Technical & Specification Information – Bosch 32 Series Water Heaters | 35

590

Hot Water

Outlet

PTR Valve

36 | Technical & Specification Information – Bosch 32 Series Water Heaters

Tanks

Warm Water

Return

Cold Water

Inlet

Hot Water

Outlet

PTR Valve

315L Stainless Steel Tank - 315C220T

3 315L Stainless Steel Commercial Storage Tank

3 20mm flow and return

3 Left hand connections 32mm

3 Sensor well pocket for thermostat

3 Marine grade stainless steel

3 Heat loss exceeds MEPS standards

590

Hot Water

Outlet 39

O

76

PTR Valve

O

34 O

590

Warm Water

Return

Cold Water

Inlet

590

315L Stainless Steel Tank - 315C232LR

3 315L Stainless Steel Commercial Storage Tank

3 Dual plumbed 32mm left and right hand connections

3 Sensor well pocket for thermostat

3 Marine grade stainless steel

3 Heat loss exceeds MEPS standards

Warm Water

Hot Water

Outlet

Cold Water

Inlet

39

76

PTR Valve

O

O

34 O

Warm Water

Return

Cold Water

Inlet

76

O

39

O

39

O

76

O

590

Hot Water

Outlet

PTR Valve

315L Stainless Steel Tank - 315C250T

3 315L Stainless Steel Commercial Storage Tank

3 50mm connections with a return line port

3 Sensor well pocket for thermostat

3 Marine grade stainless steel

3 Heat loss exceeds MEPS standards

Technical & Specification Information – Bosch 32 Series Water Heaters | 37

590

Warm Water

Return

Cold Water

Inlet

PTR Valve

Hot Water

Outlet

Warm Water

Return

Cold Water

Inlet

39

O

76

O

34 O

450L Vitreous Enamel Tank – 450VE32T

3 450L Vitreous Enamel Lined Tank

3 Dual plumbed 32mm left and right hand connections

3 Sensor well pocket for thermostat

39

O

76

O

34 O

38 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeFlow

Cascade systems

System Application

Bosch cascaded continuous flow systems are designed for applications where high flow rates are required consistently throughout the day. Cascading the systems allows higher flow rates than a single appliance can supply.

Intelligent system controls enable staging and rotating which extends the lifetime of the appliances. Commonly installed in sporting clubs, restaurants, commercial kitchens, and laundries, cafes, pubs and hotels.

Available Options

3 NG or LPG

3 Bosch 32 high efficiency, or Bosch 32C appliances available

3 50°C locked options (Bosch 32C options only)

3 Available in configurations of 2 to 6 appliances

How are they supplied?

3 Fully assembled and mounted on a cascade framework

3 Hot and cold lines pre-plumbed to each appliance

3 All water connections are insulated

3 Gas supply lines pre-plumbed to each appliance

3 All water and gas lines tested to AS/NZS standards

3 Supplied in modules of 2 or 3 cascaded appliances

3 When 4 or more appliances are required, the appropriate combination of modules, connection kits and controllers will be supplied

Included in the pack

3 Bosch 32 or 32C appliance

3 Cascade framework

3 Pipework and fittings

3 Quick connect cord and main controller (2 appliance system), or system controller and cables (3 to 6 appliance systems)

What is required at installation?

As all pipework to the appliances has been sealed and tested, only the following is required by the installing plumber

3 Connection of the two modules (if 4 to 6 appliance options are required)

3 Installation of the floor mount kit (floor standing applications only)

3 Connection to the main hot, cold and gas lines

3 Connection to electricity supply via the two modules

3 Connection and programming of the controller

3 Fit vent cap (outdoor applications) or flue (indoor applications) as required

Product Features

3 Flexible modular design allowing easy pre-plumbed installation

3 electronic staging and rotation system for extended life of the system

3 No gas consumption when hot water is not in use

3 Consistent outlet temperature, even when the flow rate varies

3 Flexible installation as both indoor and outdoor installations are possible

3 Can be used in standard or recirculation installations

(additional pump and control system required)

3 Controller available for easy diagnostics

3 Shipped in a heavy duty wooden crate designed for protection during shipping, and safe onsite craning

Technical & Specification Information – Bosch 32 Series Water Heaters | 39

CascadeFlow Systems

Wall Mounted

Bosch CascadeFlow – CF232W & CF232WC

Part Numbers: CF232WNG, CF232WLP, CF232WCNG, CF232WC5NG, CF232WCLP, CF232WC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

115kW(32C) 111kW(32)

1.13(NG) 2.75(LPG)

434(32C) 500(32)

64

32

40mm

200 kPa

900 kPa

40 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeFlow Systems

Wall Mounted

Bosch CascadeFlow – CF332W & CF332WC

Part Numbers: CF332WNG, CF332WLP, CF332WCNG, CF332WC5NG CF332WCLP, CF332WC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

172.5kW(32C) 165kW(32)

1.13(NG) 2.75(LPG)

651(32C) 750(32)

96

48

40mm

200 kPa

900 kPa

Technical & Specification Information – Bosch 32 Series Water Heaters | 41

Bosch CascadeFlow – CF432W & CF432WC

Part Numbers: CF432WNG, CF432WLP, CF432WCNG, CF432WC5NG, CF432WCLP, CF432WC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

230kW(32C) 220kW(32)

1.13(NG) 2.75(LPG)

868 32C) 1000(32)

128

64

40mm

200 kPa

900 kPa

42 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeFlow Systems

Wall Mounted

Bosch CascadeFlow – CF532W & CF532WC

Part Numbers: CF532WNG, CF532WLP, CF532WCNG, CF532WC5NG, CF532WCLP, CF532WC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

287.5kW(32C) 275kW(32)

1.13(NG) 2.75(LPG)

1085(32C) 1250(32)

160

80

40mm

200 kPa

900 kPa

Technical & Specification Information – Bosch 32 Series Water Heaters | 43

Bosch CascadeFlow – CF632W & CF632WC

Part Numbers: CF632WNG, CF632WLP, CF632WCNG, CF632WC5NG, CF632WCLP, CF632WC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

287.5kW(32C) 275kW(32)

1.13(NG) 2.75(LPG)

1302(32C) 1500(32)

192

96

40mm

200 kPa

900 kPa

44 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeFlow Systems

Floor Standing

Bosch CascadeFlow – CF232F & CF232FC

Part Numbers: CF232FNG, CF232FLP, CF232FCNG, CF232FC5NG, CF232FCLP, CF232FC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

115kW(32C) 111kW(32)

1.13(NG) 2.75(LPG)

434(32C) 500(32)

64

32

40mm

200 kPa

900 kPa

Technical & Specification Information – Bosch 32 Series Water Heaters | 45

Bosch CascadeFlow – CF332F & CF332FC

Part Numbers: CF332FNG, CF332FLP, CF332FCNG, CF332FC5NG, CF332FCLP, CF332FC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

172.5kW(32C) 165kW(32)

1.13(NG) 2.75(LPG)

651(32C) 750(32)

96

48

40mm

200 kPa

900 kPa

46 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeFlow Systems

Floor Standing

Bosch CascadeFlow – CF432F & CF432FC

Part Numbers: CF432FNG, CF432FLP, CF432FCNG, CF432FC5NG, CF432FCLP, CF432CF5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

230kW(32C) 220kW(32)

1.13(NG) 2.75(LPG)

868 (32C) 1000(32)

128

64

40mm

200 kPa

900 kPa

Technical & Specification Information – Bosch 32 Series Water Heaters | 47

Bosch CascadeFlow – CF532F & CF532FC

Part Numbers: CF532FNG, CF532FLP, CF532FCNG, CF532FC5NG, CF532FCLP, CF532FC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

287.5kW(32C) 275kW(32)

1.13(NG) 2.75(LPG)

651(32C) 750(32)

96

48

40mm

200 kPa

900 kPa

48 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeFlow Systems

Floor Standing

Bosch CascadeFlow – CF632F & CF632FC

Part Numbers: CF632FNG, CF632FLP, CF632FCNG, CF632FC5NG, CF632FCLP, CF632FC5LP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Litres per minute (25°C Rise)

Litres per minute (50°C Rise)

Hot, Cold and Gas Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

345kW(32C) 330kW(32)

1.13(NG) 2.75(LPG)

1302(32C) 1500(32)

192

96

40mm

200 kPa

900 kPa

Technical & Specification Information – Bosch 32 Series Water Heaters | 49

Sizing Guide

CascadeFlow Systems

Part Number

CF432WCNG

CF432WCLP

CF432WC5NG

CF432WC5LP

CF432FCNG

CF432FCLP

CF432FC5NG

CF432FC5LP

CF532WNG

CF532WLP

CF532FNG

CF532FLP

CF532WCNG

CF532WCLP

CF532WC5NG

CF532WC5LP

CF532FCNG

CF532FCLP

CF532FC5NG

CF532FC5LP

CF632WNG

CF632WLP

CF632FNG

CF632FLP

CF632WCNG

CF632WCLP

CF632WC5NG

CF632WC5LP

CF632FCNG

CF632FCLP

CF632FC5NG

CF632FC5LP

CF232WNG

CF232WLP

CF232FNG

CF232FLP

CF232WCNG

CF232WCLP

CF232WC5NG

CF232WC5LP

CF232FCNG

CF232FCLP

CF232FC5NG

CF232FC5LP

CF332WNG

CF332WLP

CF332FNG

CF332FLP

CF332WCNG

CF332WCLP

CF332WC5NG

CF332WC5LP

CF332FCNG

CF332FCLP

CF332FC5NG

CF332FC5LP

CF432WNG

CF432WLP

CF432FNG

CF432FLP

No of water heaters

2 x 250

Gas rate (Mj/H)

500

L/min

(20°C rise)

74

2 x 217

3 x 250

3 x 217

4 x 250

4 x 217

5 x 250

5 x 217

6 x 250

6 x 217

434

750

651

1000

868

1250

1085

1500

1302

74

111

111

148

148

185

185

222

222

L/min

(25°C rise)

64

L/min

(50°C rise)

32

64

96

96

128

128

160

160

192

192

32

48

48

64

64

80

80

96

96

50 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeTherm

Single appliance pack

System Applications

Ideal for a small commercial applications where consistent hot water volumes are required at certain times of day, or where peaks in hot water demand are frequent.

Available Options

3 NG or LPG

3 Only available with Bosch 32

3 315L stainless steel tank

How are they supplied?

3 Supplied pre-assembled

3 Shipped in cardboard packaging and strapped to a pallet

Included in pack

3 315L stainless steel tank

3 Bosch continuous flow hot water appliance. Bosch 32

3 Circulating pump pump

3 Digital thermostat

3 Shroud

Installation requirements

3 Connect the hot and cold water lines, and the gas line

3 Connection to electricity supply via GPOs

3 Connection and programming of the controller

3 Fit vent cap (outdoor applications) or flue (indoor applications) as required

Product Features

3 Up to 1275 litres at 50°C rise in the first hour

3 Ease of maintenance

3 Simple installation as product is pre-assembled

3 Flexible installation as both indoor and outdoor installations are possible

3 Packaged in a wooden crate

3 Accurate temperature control through use of digital thermostat

Technical & Specification Information – Bosch 32 Series Water Heaters | 51

Bosch CascadeTherm – C315T32WH

Part Numbers: C315T32WHNG, C315T32WHLP

590

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Tank material

Tank Size

First Hour Delivery (50°C Rise)

Recovery Hour Delivery

(50°C Rise)

Hot & Cold Conn.

Maximum Inlet Pressure (kPa)

Value

Indoor/Outdoor

55kW(32)

1.13(NG) 2.75(LPG)

250(32)

316L Stainless Steel

315L

1275

960

32mm

500

52 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeTherm

Cascade & Tank Systems

System Applications

Used in medium to large commercial applications where hot water requirements peak at certain times of the day.

Commonly used in large apartment buildings, hotels, and hospitals.

Available Options

3 NG and LPG

3 Only available with Bosch 32

3 315L stainless steel tank

3 2 and 3 appliance options available

How are they supplied?

Cascade modules

3 Fully assembled and mounted on the cascade framework.

3 Hot, cold and gas lines pre-plumbed to each appliance.

All water connections are insulated

3 Supplied in modules of 2 or 3 cascaded appliances

3 Supplied with all required controllers, and connection kits

3 Shipped in a heavy duty wooden crate designed for protection during shipping, and safe onsite craning

Tanks

3 Packaged in a wooden crate

Pump kit

3 Pump and connections shipped in a separate carton

What is required at installation?

3 Connection of cascade module to tank via pump connection kit

3 Connection of main hot and cold water lines

3 Connection of main gas line

3 Connection to electricity supply via GPO’s

3 Installation of the floor mount kit (floor standing applications only)

3 Connection and programming of the controller

3 Fit vent cap (outdoor applications) or flue (indoor applications) as required

Product Features

3 Up to 3,195L at 50°C rise in the first hour (3 appliance module)

3 Flexible modular design allowing easy pre-plumbed installation

3 Flexible installation as both indoor and outdoor installations are possible

3 Space saving, centralized system

3 Can be used in standard or recirculation installations

(additional pump required)

3 Accurate temperature control through use of digital thermostat

3 System controller for easy diagnostics

Technical & Specification Information – Bosch 32 Series Water Heaters | 53

Bosch CascadeTherm – CT232-1315SS & CT232C-1315SS.

Part Numbers: CT232-1315SSNG, CT232-1315SSLP, CT232C-1315SSNG, CT232C-1315SSLP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Tank material

Tank Size

Value

Indoor/Outdoor

115kW(32C) 110kW(32)

1.13(NG) 2.75(LPG)

434(32C) 500(32)

316L Stainless Steel

315L

Specification

First Hour Delivery (50°C Rise)

Recovery Hour Delivery (50°C Rise)

Hot & Cold Conn.

Water Pressure (min)

Water Pressure (max)

Value

2235

1920

32mm

200 kPa

500 kPa

54 | Technical & Specification Information – Bosch 32 Series Water Heaters

CascadeTherm

Single appliance pack

Bosch CascadeTherm – CT332-1315SS & CT332C-1315SS

Part Numbers: CT332-1315SSNG, CT332-1315SSLP, CT332C-1315SSNG, CT332C-1315SSLP

Specification

Application

Thermal Output

Min Gas Supply Pressure (kPa)

Gas Input Mj/Hr

Tank material

Tank Size

First Hour Delivery (50°C Rise)

Recovery Hour Delivery

(50°C Rise)

Hot & Cold Conn.

Water Pressure (min)

Water Pressure (max)

Value

Indoor/Outdoor

172.5kW(32C) 165kW(32)

1.13(NG) 2.75(LPG)

651(32C) 750(32)

316L Stainless Steel

315L

3195

2880

32mm

200 kPa

500 kPa

Technical & Specification Information – Bosch 32 Series Water Heaters | 55

Sizing Guide

CascadeTherm Tank Systems

Part Number

No of water heaters

First Hour Litres (50°C rise)

Recovery Litres (50°C rise)

Tank Size (L)

Gas rate (Mj/H)

Apartments mix of 1 & 2 bedroom

Apartments mix of 2 & 3 bedroom

Hotel Beds 1-3 star rated

Hotel Beds 4-5 star rated

Amenities No of (AAA) 3 star showers

C315T32WH

1 x 250 (Mj/H)

20

14

58

36

8

1275

960

1 x 315

250

CT232-1315SS

2 x 250 (Mj/H)

2235

1920

1 x 315

500

35

25

101

63

11

CT232C-1315SS

2 x 217 (Mj/H)

2235

1920

1 x 315

434

35

25

101

63

11

CT332-1315SS

3 x 250 (Mj/H)

3195

2880

1 x 315

750

50

35

145

91

19

CT332C-1315SS

3 x 217 (Mj/H)

3195

2880

1 x 315

651

50

35

145

91

19

56 | Technical & Specification Information – Bosch 32 Series Water Heaters

Bosch 32 Series and Accessories

Bosch 32C

Part No: BC3200RANG

Part No: BC3200RALP

Part No: BC3200RA5NG

Part No: BC3200RA5LP

Bosch 32

Part No: KM3211WHNG

Part No: KM3211WHLP

Bosch 32Q

Part No: KM3211WHQNG

Part No: KM3211WHQLP

Main Remote Controller

Part No: RCM3211

Sub Controller

Part No: RCS3211

Quick Connect Cable

Part No: 0700073

Systems Controller

Part No: KMSC201

Senztek Digital Controller

Part No: ALPHASTATPLUSWR

Floor Standing Kit

Part No: BFMK32

Connection Kit

Part No: BCK32

Technical & Specification Information – Bosch 32 Series Water Heaters | 57

Commercial Pump Kit

Part No: BCPK32

Dual Star-Z 20/7 Deluxe Pump

Part No: 8736200002

Dual Top-Z 30/10 EM Deluxe

Part No: 8736200003

Dual Star-Z 20/7 EM Basic

Part No: 8736200004

Storage Tank Stainless Steel 315L

Part No: 315C220T

Storage Tank Stainless Steel 315L

Part No: 315C232LR

Storage Tank Stainless Steel 315L

Part No: 315C250T

Storage Tank Vitreous Enamel 400L

Part No: 450VE32T

58 | Technical & Specification Information – Bosch 32 Series Water Heaters

32C PP Extension Pipe 100x600mm

Part No: MG85176

32C PP Extension Pipe

100x1000mm Part No: MG85177

32C PP Flue Elbow 90°

Part No: MG85181

32C PP Flue Elbow 45°

Part No: MG85182

32C Flue Wall Bracket

Part No: MG84631

32C PP Horizontal Wall Terminal

Part No: MG87930

32C PP Vertical Roof Terminal

Part No: MG84862

32C Flue Sealing Ring

Part No: MG27356

Vent Cap for Bosch 32 & 32Q

Part No: KMVC-100

Vent Cap for Bosch 32C

Part No: BCVC-100C

Standard Vertical Flue Kit

Part No:FKV32LTR

Standard Horizontal Flue Kit

Part No: FKH32LTR

Technical & Specification Information – Bosch 32 Series Water Heaters | 59

Tech & Spec Warranties

Commercial Appliances

Tanks

Flue systems

Pumps

Controllers

Cascade components and Pipework

Parts

2 Years

1 Year

1 Year

1 Year

1 Year

1 Year

Labour

2 Years

1 Year

1 Year

1 Year

1 Year

1 Year

Heat Exchanger

5 Years

Tanks

5 Years

Warrany Statement

A full copy of the Bosch Warranty Statement is available on our websites:

Australia www.bosch-climate.com.au

New Zealand www.bosch-climate.co.nz

Alternatively contact our Customer Contact Centre on 1300 30 70 37 in Australia or 0800

54 33 52 in New Zealand.

Servicing

To ensure your appliance’s quality and performance is optimised, Bosch recommends servicing commercial systems no less than once every 2 years. Having your product inspected and cleaned periodically by an authorised Bosch service technician not only ensures peak operation but also extends the life of the appliance.

For contact details of your nearest service agent please phone our Customer Contact

Centre on 1300 30 70 37 in Australia or 0800 54 33 52 in New Zealand.

Robert Bosch (Australia) Pty. Ltd.

Australia

1555 Centre Road

Clayton Victoria 3168

P (03) 9541 5555

F (03) 9541 5595

Sales Hotline: 1300 30 70 37

Sales Fax: 1300 30 70 38 www.bosch-climate.com.au

New Zealand

Sales Hotline: 0800 54 33 52

Sales Fax: 0800 54 33 55 www.bosch-climate.co.nz

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