59TN6A

Infinity

R

Two---Stage, Variable Speed

4---Way Multipoise

Condensing Gas Furnace

Series 100

A11263

The 59TN6A Multipoise Variable--Speed Condensing Gas Furnace features the two--stage Infinity

R

System. The Comfort Heat

Technology

R two--stage gas system is at the heart of the comfort provided by this furnace, along with the variable--speed ECM blower motor, and two--speed inducer motor. With an Annual Fuel

Utilization Efficiency (AFUE) of up to 96.7%, the Infinity two--stage gas furnace provides exceptional savings when compared to a standard furnace. This Infinity Gas Furnace also features 4--way multipoise installation flexibility, and is available in four model sizes. The 59TN6A can be vented for direct vent/two--pipe, ventilated combustion air, or single--pipe applications. A Carrier Infinity Control and Infinity Air

Conditioner or Heat Pump can be used to form a complete Infinity

System. All units meet California Air Quality Management District emission requirements. All sizes are design certified in Canada.

STANDARD FEATURES

S

Infinity

R

System; compatible with single-- and multiple--zone

Infinity systems

S

Quiet operation. Compare for yourself at HVACpartners.com

S

Ideal height 35--in. (889 mm) cabinet: short enough for taller coils, but still allows enough room for service

S

Infinity Features—match with the Infinity Control for Infinity

Product Data

System benefits

S

Integral part of the Ideal Humidity System

R

Technology

S

Silicon Nitride Power Heat

™

Hot Surface Igniter

S

SmartEvap

™ technology helps control humidity levels in the home when used with a compatible humidity control system

S

ComfortFan

™ technology allows control of continuous fan speed from a compatible thermostat

S

External Media Filter Cabinet included

S

4--way multipoise design for upflow, downflow or horizontal installation, with unique vent elbow and optional through-the--cabinet downflow venting capability

S

Variable--Speed blower motor, two--speed inducer motor, and two--stage gas valve

S

Self--diagnostics and extended diagnostic data through the

Advanced Product Monitor ( APM) accessory or Infinity User

Interface

S

Adjustable blower speed for cooling, continuous fan, and dehumidification

S

Aluminized--steel primary heat exchanger

S

Stainless--steel condensing secondary heat exchanger

S

Propane convertible (See Accessory list)

S

Factory--configured ready for upflow applications

S

Fully--insulated casing including blower section

S

Convenient Electronic Air Cleaner and Humidifier connections

S

Direct--vent/sealed combustion, single--pipe venting or ventilated combustion air

S

Installation flexibility: (sidewall or vertical vent)

S

Residential installations may be eligible for consumer financing through the Retail Credit Program

LIMITED WARRANTY*

S

10 year parts and lifetime heat exchanger limited warranty to the original purchaser upon timely registration.

S

Limited warranty period is five years for parts and twenty years for the heat exchanger if not registered within 90 days of installation.

{

* For owner occupied, residential applications.

{

Jurisdictions where warranty benefits cannot be conditioned on registration will receive registered limited warranty benefits.

Always Ask For

C E RT I F I E D

Use of the AHRI Certified

TM

Mark indicates a manufacturer’s participation in the program. For verification of certification for individual products, go to www.ahridirectory.org.

1

Heating Capacity and Efficiency

Input

Output

Efficiency

High Heat

Low Heat

High Heat

Low Heat

AFUE % (ICS)

Certified Temperature

Rise Range ºF (ºC)

Airflow Capacity and Blower Data

Certified External Static

Pressure (in. w.c.)

Airflow Delivery

@ Rated ESP (CFM)

Cooling Capacity (tons)

@ 400, 350 CFM/ton

Direct-Drive Motor Type

Direct-Drive Motor HP

Motor Full Load Amps

RPM Range

Speed Selections

Blower Wheel Dia x Width

Air Filtration System

Filter Used for Certified Watt Data

Electrical Data

Input Voltage

Operating Voltage Range

Maximum Input Amps

Unit Ampacity

Minimum Wire Size

Maximum Wire Length

@ Minimum Wire Size

Maximum Fuse/Ckt Bkr

(Time-Delay Type Recommended)

Transformer Capacity (24vac output)

External Control Power

Available

Controls

Gas Connection Size

Burners (Monoport)

Gas Valve (Redundant)

Gas Conversion Kit - Natural to Propane

Gas Conversion Kit - Propane to Natural

Manufactured (Mobile) Home Kit

Ignition Device

Limit Control

Heating Blower Control (Heating Off-Delay)

Cooling Blower Control (Time Delay Relay)

Communication System

Thermostat Connections

Accessory Connections

(BTUH)

(BTUH)

(BTUH)

(BTUH)

High Heat

Low Heat in.

SPECIFICATIONS

Heating

Cooling

High Heat

Low Heat

Cooling

400 CFM/ton

350 CFM/ton

Volts-Hertz-Phase

Min-Max

Amps

Amps

AWG

Feet

(M)

060-14 080-14 100-20 120-22

60,000

39,000

58,000

37,000

96.3

35 - 65

(19-36)

30 - 60

(17-33)

060-14

0.12

0.5

1075

855

1335

3

3.5

80,000

52,000

78,000

50,000

96.2

40 - 70

(21-38)

30 - 60

(17-33)

080-14

0.15

0.5

1500

1060

100,000

65,000

98,000

63,000

96.7

45 - 75

(25-41)

30 - 60

(17-33)

100-20

0.20

0.5

1515

1335

1375

3.5

2030

5

4 5.5

Electronically Commutated Motor (ECM)

1/2

7.7

1

12.8

1/2

7.7

1

12.8

11 x 8

300 - 1300

Variable (Communicating)

11 x 8 11 x 10

Factory Supplied Media Cabinet

Field Supplied Filter

11 x 11

KGAWF1306UFR KGAWF1306UFR KGAWF1406UFR KGAWF1506UFR

060-14 080-14 100-20 120-22

115-60-1

104-127

9.7

12.7

14

29

(8.8)

9.7

12.7

14

29

(8.8)

14.8

19.2

12

30

(9.1)

14.8

19.2

12

30

(9.1)

120,000

78,000

117,000

76,000

96.7

45 - 75

(25-41)

30 - 60

(17-33)

120-22

0.20

0.5

1820

1640

2185

5.5

6

Amps 15 15 20 20

Heating

Cooling

40 VA

24.3 VA

34.6 VA

060-14

1/2” - NPT

3

080-14 100-20 120-22

6

Manufacturer

Minimum Inlet Gas pressure (in. W.C.)

Maximum Inlet Gas pressure (in. W.C.)

4

White Rogers™

5

4.5

180

13.6

KGANP5201VSP

KGAPN4401VSP

not approved for MH use

Silicon Nitride

170 160

Adjustable: 90, 120, 150, 180 seconds

90 seconds

Infinity; Infinity Zoning

W2, Y1, DHUM, G, COM 24V, W/W1, Y/Y2, R

EAC (115vac); HUM (24vac); 1-stg AC (via Y/Y2)

160

2

MODEL NUMBER NOMENCLATURE

1 - 2

Family

59

3

Htg. Stages

T

4

Tier

N

Family

S - Single Stage

T - Two Stage

M - Modulating

C - Comfort

P - Performance

N - Infinity

5

Effy.

6

0 --- 90 AFUE

3 --- 93 AFUE

5 --- 95 AFUE

6 --- 96 AFUE

7 --- 97 AFUE

6

Major Series

A

7 - 9

Htg. Cap.

060

10

Motor

V

11 - 12

Width

17

Major Series

040=40,000 BTU

060=60,000 BTU

S - Standard

E - Energy Efficient

080=80,000 BTU

100=100,000 BTU

120=120,000 BTU

V - Variable Speed

14 - 14.2”

17 - 17.5”

21 - 21.0”

24 - 24.5”

Not all familes have these models.

13

Voltage

--

Voltage

14

Minor Series

--

15 - 16

Airflow

14

08 - 800 CFM

10 - 1000 CFM

12 - 1200 CFM

14 - 1400 CFM

16 - 1600 CFM

18 - 1800 CFM

20 - 2000 CFM

22 - 2200 CFM

Minor Series

A11160

FURNACE COMPONENTS

GAS BURNER

HOT SURFACE

IGNITER

MANUAL RESET

ROLLOUT SWITCH

FLAME

SENSOR

MANUAL RESET

ROLLOUT SWITCH

GAS VALVE

OPERATING INSTRUCTIONS

NOT SHOWN (LOCATED ON

MAIN FURNACE DOOR, SEE

OPERATING INSTRUCTIONS

INSIDE DOOR FIGURE).

ELECTRICAL JUNCTION

BOX (IF REQUIRED,

LOCATION MAY VARY)

BLOWER DOOR

SAFETY SWITCH

FURNACE

CONTROL

BOARD

MAIN LIMIT SWITCH

(BEHIND GAS VALVE)

INDUCER MOTOR

ASSEMBLY

MEDIA CABINET

BLOWER AND

MOTOR

CAPACITOR/

POWER CHOKE

(IF USED)

RATING PLATE NOT SHOWN

(LOCATED ON BLOWER DOOR)

REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY IN APPEARANCE.

A11408

3

DESCRIPTION

Venting, Drainage and Installation

Vent Kit - Through the Cabinet

Vent Terminal - Concentric - 2” (51 mm)

Vent Terminal - Concentric - 3” (76 mm)

Vent Terminal Bracket - 2” (51 mm)

Vent Terminal Bracket - 3” (76 mm)

CPVC to PVC Drain Adapters - 1/2” CPVC to 3/4” PVC

Horizontal Trap Grommet - Direct Vent

Freeze Protect Kit - Heat Patch for Drain Trap

Freeze Protect Kit - Heat Tape

Furnace Base Kit for Combustible Floors

Gas Conversion

Gas Cnv Kit - Nat to LP; Var-spd Products

Gas Cnv Kit - LP to Nat; Var-spd Products

Gas Orifice Kit - #42 (Nat Gas)

Gas Orifice Kit - #43 (Nat Gas)

Gas Orifice Kit - #44 (Nat Gas)

Gas Orifice Kit - #45 (Nat Gas)

Gas Orifice Kit - #46 (Nat Gas)

Gas Orifice Kit - #47 (Nat Gas)

Gas Orifice Kit - #48 (Nat Gas)

Gas Orifice Kit - #54 (LP)

Gas Orifice Kit - #55 (LP)

Gas Orifice Kit - #56 (LP)

Gas Orifice Kit - 1.25mm (LP)

Gas Orifice Kit - 1.30mm (LP)

Indoor Air Quality

Carrier Infinity Air Purifier - 16x25 (406x635 mm)

Carrier Infinity Air Purifier - 20x25 (508x635 mm)

Carrier Infinity Air Purifier Repl. Filter- 16x25 (406x635 mm)

Carrier Infinity Air Purifier Repl. Filter- 20x25 (508x635 mm)

EZ Flex Cabinet 16” (406 mm)

EZ Flex Cabinet 20” (508 mm)

Cartridge Media Filter - 16” (406 mm)

Cartridge Media Filter - 20” (508 mm)

Cartridge Media Filter - 24” (610 mm)

EZ-Flex Filter - 16” (406 mm)

EZ-Flex Filter - 20” (508 mm)

EZ-Flex Filter - 24” (610 mm)

EZ-Flex Filter with End Caps - 16” (406 mm)

EZ-Flex Filter with End Caps - 20” (508 mm)

EZ-Flex Filter with End Caps - 24” (610 mm)

Filter Pack (6 pack) - Washable - 16x25x1 (406x635x25 mm)

Filter Pack (6 pack) - Washable - 24x25x1 (610x635x25 mm)

Controls

Infinity™ Control User Interface

Infinity™ Control Zoning User Interface

Service Tools

Advanced Product Monitor - APM (CBP, Only)

ECM Motor Simulator Kit

X -- Used with this model furnace

N/A -- Not used with this model furnace

ACCESSORIES

PART NUMBER

KGADC0101BVC

KGAVT0701CVT

KGAVT0801CVT

KGAVT0101BRA

KGAVT0201BRA

KGAAD0110PVC

KGACK0101HCK

KGAHT0201CFP

KGAHT0101CFP

KGASB0201ALL

KGANP5201VSP

KGAPN4401VSP

KGAHA0150N42

KGAHA0250N43

KGAHA0350N44

KGAHA0450N45

KGAHA0550N46

KGAHA1550N47

KGAHA1650N48

KGAHA0650P54

KGAHA0750P55

KGAHA0850P56

KGAHA5750125

KGAHA5750130

GAPAAXCC1625-A08

GAPAAXCC2025-A08

GAPACCCAR1625-A05

GAPACCCAR2025-A05

EZXCABCC1016-A20

EZXCABCC1020-A20

FILXXCAR0016

FILXXCAR0020

FILXXCAR0024

EXPXXFIL0016

EXPXXFIL0020

EXPXXFIL0024

EXPXXUNV0016

EXPXXUNV0020

EXPXXUNV0024

KGAWF1306UFR

KGAWF1506UFR

SYSTXCCUID01-V

SYSTXCCUIZ01-V

KGASD0301APM

KGASD0301FMS

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

100-20

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

080-14

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

120-22

X

N/A

X

N/A

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

060-14

X

X

X

X

X

X

X

X

X

X

X

X

4

INPUT

BTUH

60000

INPUT

BTUH

80000

INPUT

BTUH

100000

AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER)

(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)

Cooling Switch Settings

SW2-3 SW2-2 SW2-1 0.1

0.2

0.3

External Static Pressure (E.S.P.)

0.4

0.5

0.6

0.7

0.8

1035 OFF

OFF

OFF

OFF

OFF

ON

OFF

ON

OFF

OFF

ON

ON

ON

ON

OFF

OFF

ON

ON

OFF

ON

OFF

ON ON ON

Maximum Cooling Airflow

2

High Heat Airflow

3

Low Heat Airflow

3

Cooling Switch Settings

SW2-3 SW2-2 SW2-1

OFF OFF OFF

OFF

OFF

OFF

ON

OFF

ON

ON

OFF

ON

ON

OFF

ON

ON

OFF

ON ON ON

Maximum Cooling Airflow

2

High Heat Airflow

3

Low Heat Airflow

3

ON

OFF

ON

OFF

Cooling Switch Settings

SW2-3 SW2-2 SW2-1

OFF OFF OFF

OFF

OFF

OFF

ON

OFF

ON

ON

OFF

ON

ON

OFF

ON

ON

OFF

ON ON ON

Maximum Cooling Airflow

2

High Heat Airflow

3

Low Heat Airflow

3

ON

OFF

ON

OFF

1120

1275

1455

1805

0.3

1805

755

935

1805

2050

1515

1355

1120

1270

1445

1810

0.2

1810

775

940

1810

2055

1515

1335

1095

1245

1440

1815

0.1

1815

765

930

1815

2055

1495

1325

905

1080

1255

1255

0.3

1080

505

680

1255

1450

1450

1080

895

1065

1245

1245

0.2

1065

505

685

1245

1485

1485

1065

885

1055

1245

1245

0.1

1055

520

665

1245

1520

1520

1055

1060

545

710

875

1060

1235

1235

1235

1425

1075

855

1070

530

710

880

1070

1240

1240

1240

1425

1085

855

1080

520

710

890

1080

1250

1250

1250

1405

1095

860

1445

1800

1800

2045

730

930

1105

1280

1520

1365

1450

1785

1785

2030

710

935

1095

1290

1525

1370

1080

525

695

895

1080

1255

1255

1075

510

690

895

1075

1255

1255

1065

890

1065

1250

1250

1050

1255

1370

1095

870

1255

1335

1090

870

1250

1300

1080

865

External Static Pressure (E.S.P.)

0.4

0.5

0.6

0.7

1075 1065 1050 1045

1230

1260

1065

860

495

660

900

1075

1255

1255

1255

1415

1415

1075

490

665

900

1065

1260

1260

1260

1375

1375

1065

895

1050

1255

1255

1255

1335

1335

1050

External Static Pressure (E.S.P.)

0.4

0.5

0.6

0.7

1800 1785 1765 1745

885

1045

1250

1250

1250

1300

1300

1045

885

1050

1230

1230

1100

1280

1440

1765

1765

2015

1520

1355

1745

1995

1515

1360

1085

1285

1440

1745

1190

1225

1050

855

880

1035

1190

1190

0.8

1035

1235

1265

1265

1035

875

1035

1235

1235

0.8

1720

1720

1940

1505

1345

1075

1270

1425

1720

0.9

1025

1.0

1010

1710

1870

1490

1330

1055

1260

1415

1710

1685

1805

1480

1310

1050

1245

1405

1685

1155

1190

1035

845

870

1025

1155

1155

1115

1155

1020

785

855

1010

1115

1115

0.9

1025

1.0

1005

1220

1225

1225

1025

860

1025

1220

1220

1185

1190

1190

1005

845

1005

1185

1185

0.9

1710

1.0

1685

5

INPUT

BTUH

AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER) (CONTINUED)

(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)

Cooling Switch Settings

SW2-3 SW2-2 SW2-1 0.1

0.2

0.3

External Static Pressure (E.S.P.)

0.4

0.5

0.6

0.7

OFF

OFF

OFF

OFF

OFF

ON

OFF

ON

OFF

1850

765

930

1855

745

925

1860

740

915

1855

705

900

1850

680

885

1830 1805

0.8

1775

0.9

1750

1.0

1730

120000

6

OFF

ON

ON

ON

ON

OFF

OFF

ON

ON

OFF

ON

OFF

1095

1265

1465

1850

1100

1255

1455

1855

1110

1265

1470

1860

1105

1280

1465

1855

1085

1275

1465

1850

1285

1470

1830

1270

1455

1805

1260

1450

1775

1250

1435

1750

1230

1415

1730

ON ON ON

Maximum Cooling Airflow

2

2200

2200

2200

2200

2200

2200

2190

2190

2185

2185

2170

2170

2145

2145

2085

2085

1990

1990

1890

1890

High Heat Airflow

3

1815 1820 1825 1820 1815 1795 1775 1745 1720 1700

Low Heat Airflow

3

1640 1640 1645 1650 1645 1645 1630 1620 1600

1.

Nominal 350 CFM/ton cooling airflow is delivered with SW1-5 and SW4-2 set to OFF.

Set SW1-5 to ON for nominal 400 CFM/ton (+15% airflow).

Set SW4-3 to ON for nominal 325 CFM/ton (-7% airflow).

Set both SW1-5 and SW4-3 to ON for nominal 370 CFM/ton (+7% airflow).

2.

Maximum cooling airflow is achieved when switches SW3-1, SW3-2, SW3-3 and SW1-5 are set to ON, and SW4-3 is set to OFF.

3.

All heating CFM's are when low heat rise adjustment switch (SW1-3) and comfort/efficiency adjustment switch (SW1-4) are both set to OFF.

4.

Ductwork must be sized for high-heating CFM within the operational range of E.S.P. Operation within the blank areas of the chart is not recommended because high-heat operation will be above 1.0 E.S.P.

5.

All airflows on 21" (533 mm) casing size furnaces are 5% less on side return only installations.

6.

Side returns for 24.5" (622 mm) casing sizes require two sides, or side and bottom, to allow sufficient airflow at the return of the furnace.

1580

6

MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)

NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from

Maximum Equivalent Vent Length to determine allowable vent length for each application.

Table 1 – Maximum Equivalent Vent Length -- Ft. (M)

0 to 4500 Ft. (0 to 1370 M) Altitude

DIRECT VENT (2-PIPE) AND NON---DIRECT VENT (1---PIPE)

Altitude

FT (M)

0 to 2000

(0 to 610)

2001 to 3000

(610 to 914)

Unit Size

BTU/Hr

40,000*

60,000

80,000

100,000

120,000

40,000*

60,000

80,000

100,000

120,000

2

3001 to 4000

(914 to 1219)

40,000*

60,000

80,000

100,000

120,000

4001 to 4500

(1219 to

1370)

40,000*

60,000

80,000

100,000

120,000

* Not all families have these models.

NOTES

: See notes at end of venting tables.

See Table 3 for altitudes over 4500 ft. (1370 M)

36

21

14

39

23

15

45

27

17

50

30

20

1-1/2

NA

NA

(15.2)

(9.1)

(6.1)

(13.7)

(8.2)

(5.2)

NA

NA

(11.9)

(7.0)

(4.6)

NA

NA

NA

NA

(11.0)

(6.4)

(4.3)

177

115

56

17

184

119

59

19

198

127

64

22

210

135

70

25

2

NA

NA

(64.0)

(41.1)

(21.3)

(7.6)

(60.4)

(38.7)

(19.5)

(6.7)

Vent Pipe Diameter (in.)

2-1/2

232

222

165

104

11

250

235

175

110

15

(76.2)

(71.6)

(53.3)

(33.5)

(4.6)

(70.7)

(67.7)

(50.3)

(31.7)

(3.4)

265

235

235

100

250

222

223

93

NA

(56.1)

(36.3)

(18.0)

(5.8)

(53.9)

(35.1)

(17.1)

(5.2)

214

210

155

98

8

205

204

150

94

(65.2)

(64.0)

(47.2)

(29.9)

(2.4)

(62.5)

(62.2)

(45.7)

(28.7)

235

210

211

86

NA NA

228

202

205

83

3

NA

NA

NA

NA

(80.8)

(71.6)

(71.6)

(30.5)

(76.2)

(67.7)

(68.0)

(28.3)

(71.6)

(64.0)

(64.3)

(26.2)

(69.5)

(61.6)

(62.5)

(25.3)

265

265

250

249

250

237

232

236

224

224

229

217

4

NA

NA

NA

NA

(75.9)

(76.2)

(72.2)

NA

NA

(80.8)

(80.8)

(76.2)

(70.7)

(71.9)

(68.3)

NA

NA

(68.3)

(69.8)

(66.1)

Table 2 – Deductions from Maximum Equivalent Vent Length -- Ft. (M)

Pipe Diameter (in): 1-1/2

Mitered 90º Elbow

Medium Radius 90º Elbow

Long Radius 90º Elbow

Mitered 45º Elbow

3

4

8

5

(2.4)

(1.5)

(0.9)

(1.2)

Medium Radius 45º Elbow

Long Radius 45º Elbow

2.5

1.5

(0.8)

(0.5)

2.5

1.5

Tee

16 (4.9) 16

* Note: 3--- and 4---in. Vent pipe systems require long radius elbows.

3

4

8

5

2

(2.4)

(1.5)

(0.9)

(1.2)

(0.8)

(0.5)

(4.9)

2.5

1.5

16

3

4

8

5

2-1/2

(2.4)

(1.5)

(0.9)

(1.2)

(0.8)

(0.5)

(4.9)

NA

NA

3

NA

NA

1.5

16

3*

NA

NA

(0.9)

NA

NA

(0.5)

(4.9)

NA

NA

3

NA

NA

1.5

16

4*

NA

NA

(0.9)

NA

NA

(0.5)

(4.9)

Venting System Length Calculations

The maximum length for each vent pipe (inlet or exhaust) equals the Maximum Equivalent Vent Length (MEVL) from Table 1 or Table 3 minus the number of elbows multiplied by the deduction for each elbow in Table 2.

Standard vent terminations and concentric vent terminations count for zero deductions.

Example

A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M ) with 2--in. (51 mm) vent piping. Venting system includes,

FOR EACH

PIPE

, (3) 90

_ long radius elbows, (2) 45

_ long radius elbows and a concentric vent kit.

Maximum Equivalent Vent Length

Deduct (3) 90 long radius

Deduct (2) 45 long radius

Maximum Vent Length

3 x

2 x

3 ft.

1.5 ft.

=

=

=

=

127 ft.

(From Table 1)

- 9 ft.

(From Table 2)

- 3 ft.

(From Table 2)

115 ft.

For

EACH

vent or inlet pipe

7

MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M) (CONTINUED)

NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from

Maximum Equivalent Vent Length to determine allowable vent length for each application.

Altitude

FT (M)

4501 to 5000

(1370 to

1524)

5001 to 6000

(1524 to

1829)

6001 to 7000

(1829 to

2134)

7001 to 8000

(2134 to

2438)

Unit Size

40,000*

60,000

80,000

100,000

120,000

40,000*

60,000

80,000

100,000

120,000

40,000*

60,000

80,000

100,000

120,000

40,000*

60,000

80,000

100,000

120,000

40,000*

60,000

80,000

100,000

120,000

27

16

11

33

20

13

1-1/2

NA

NA

(10.1)

(6.1)

(4.0)

(8.2)

(4.9)

(3.4)

NA

NA

21

13

(6.4)

(4.0)

NA

NA

NA

15

10

(4.6)

(3.0)

NA

NA

NA

10

7

(3.0)

(2.1)

NA

NA

NA

Table 3 – Maximum Equivalent Vent Length -- Ft. (M)

4501 to 10,000 Ft. (1371 to 3048 M) Altitude

DIRECT VENT (2-PIPE) AND NON---DIRECT VENT (1---PIPE)

145

96

44

10

158

103

49

12

171

111

54

16

133

89

40

121

82

35

2

NA

NA

NA

NA

NA

NA

NA

(52.1)

(33.8)

(16.5)

(4.9)

(48.2)

(31.4)

(14.9)

(3.7)

(44.2)

(29.3)

(13.4)

(3.0)

(40.5)

(27.1)

(12.2)

(36.9)

(25.0)

(10.7)

Vent Pipe Diameter

2-1/2

196

198

146

91

(59.7)

(60.4)

(44.5)

(27.7)

NA

179

186

137

85

(54.6)

(56.7)

(41.8)

(25.9)

NA

162

174

120

79

(49.4)

(53.0)

(36.6)

(24.1)

NA

146

163

120

73

(44.5)

(49.7)

(36.6)

(22.3)

NA

130

152

111

67

(39.6)

(46.3)

(33.8)

(20.4)

NA

168

148

157

56

181

159

167

62

194

171

178

68

207

183

188

74

221

195

200

80

3

NA

NA

NA

NA

NA

(67.4)

(59.4)

(61.0)

(24.4)

(63.1)

(55.8)

(57.3)

(22.6)

(59.1)

(52.1)

(54.3)

(20.7)

(55.2)

(48.5)

(50.9)

(18.9)

(51.2)

(45.1)

(47.9)

(17.1)

216

222

211

200

208

199

185

195

187

NA

170

182

175

4

NA

NA

NA

NA

(61.0)

(63.4)

(60.7)

NA

NA

(65.8)

(67.7)

(64.3)

(56.4)

(59.4)

(57.0)

NA

(51.8)

(55.5)

(53.3)

8001 to 9000

(2438 to

2743)

156

170

164

NA

NA

(47.5)

(51.8)

(50.0)

40,000* 5 (1.5) 110 (33.5) 115 (35.1) NA NA

9001 to

10,000

(2743 to

3048)

60,000

80,000

100,000

NA

NA

NA

76

31

NA

(23.2)

(9.4)

142

103

62

(43.3)

(31.4)

(18.9)

156

137

147

(47.5)

(41.8)

(44.8)

142

157

NA

(43.3)

(47.9)

120,000 NA NA NA 51 (15.5) 153 (46.6)

* Not all families have these models.

NOTES

:

1. 3--- and 4---in. Vent pipe systems require long radius elbows.

2. Total equivalent vent lengths under 10’ for 40,000 BTUH furnaces, require the use of an outlet choke plate at altitudes 0 to 2000 ft (0 to 610 M).

Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout.

3. Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.

4. NA --- Not allowed; pressure switch will not close, or flame disturbance may result.

5. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.

6. Size both the combustion---air and vent pipe independently, then use the larger diameter for both pipes.

7. Assume the two 45

_ elbows equal one 90

_ elbow. Wide radius elbows are desirable and may be required in some cases.

8. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.

9. The minimum pipe length is 5 ft. (1.5 M) for all applications.

10. Use 3---in. (76 mm) diameter vent termination kit for installations requiring 4---in. (102 mm) diameter pipe.

8

MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH INSULATION TABLE -- FT. / M

Two

Stage

Furnace

High Heat

Input

40000*

Winter

Design

Temp

°

F

(

°

C)

20 (-10)

0 (-20)

-20 (-30)

-40 (-40)

Pipe

Length in

Ft. & M

Ft.

M

Ft.

M

Ft.

M

Ft.

M

Maximum Length of Uninsulated and Insulated Vent Pipe-Ft (M)

No Insulation

Pipe Diameter-in. (mm)

3/8-in. (9.5 mm)

Pipe Diameter-in. (mm)

1/2-in. (12.7 mm)

Pipe Diameter-in. (mm)

1.5

(38)

2.0

2.5

3.0

4.0

1.5

(51) (64) (76) (102) (38)

40.0

35.0 35.0

N/A N/A 50.0

2.0

2.5

104.0 94.0

3.0

N/A

4.0

N/A

1.5

50.0

2.0

2.5

(51) (64) (76) (102) (38) (51) (64)

122.0 110.0

3.0

N/A

4.0

(76) (102)

N/A

12.2

10.7 10.7

N/A N/A

19.0

14.0 12.0

N/A N/A

5.8

4.3

3.7

N/A N/A

9.0

2.7

3.0

0.9

3.0

0.9

0.0

0.0

1.0

0.3

0.0

0.0

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

15.2

50.0

15.2

50.0

15.2

39.0

11.9

31.7

28.7

N/A

61.0

54.0

N/A

18.6

16.5

N/A

41.0

35.0

N/A

12.5

10.7

N/A

29.0

23.0

N/A

8.8

7.0

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

15.2

37.2

33.5

50.0

74.0

65.0

15.2

22.6

19.8

50.0

51.0

43.0

15.2

15.5

13.1

48.0

37.0

30.0

14.6

11.3

9.1

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

60000

80000

100000

20 (-10)

0 (-20)

-20 (-30)

-40 (-40)

20 (-10)

0 (-20)

-20 (-30)

-40 (-40)

20 (-10)

0 (-20)

-20 (-30)

-40 (-40)

Ft.

M

Ft.

M

Ft.

M

Ft.

M

M

Ft.

M

Ft.

Ft.

M

Ft.

M

Ft.

M

Ft.

M

Ft.

M

Ft.

M

30.0

51.0 51.0 45.0

N/A

9.1

15.5 15.5 13.7

N/A

30.0

24.0 23.0 16.0

N/A

9.1

7.3

7.0

18.0

11.0

9.0

5.5

10.0

3.4

3.0

2.7

0.0

3.0

0.9

0.0

4.9

1.0

0.3

0.0

0.0

N/A

N/A

N/A

N/A

N/A

30.0

135.0 138.0 120.0

N/A

9.1

41.1

42.1

36.6

N/A

30.0

93.0

82.0

69.0

N/A

9.1

30.0

9.1

30.0

9.1

28.3

65.0

19.8

48.0

14.6

25.0

56.0

17.1

40.0

12.2

21.0

44.0

13.4

29.0

8.8

N/A

N/A

N/A

N/A

N/A

30.0

135.0 162.0 141.0

N/A

9.1

41.1

49.4

43.0

N/A

30.0

111.0 98.0

83.0

N/A

9.1

33.8

29.9

25.3

30.0

79.0

68.0

55.0

9.1

24.1

20.7

16.8

30.0

59.0

50.0

38.0

9.1

18.0

15.2

11.6

N/A

N/A

N/A

N/A

N/A

20.0

64.0 64.0 56.0 47.0

6.1

19.5 19.5 17.1 14.3

20.0

32.0 30.0 22.0 11.0

6.1

9.8

9.1

6.7

3.4

20.0

17.0 14.0

6.0

6.1

5.2

4.3

1.8

0.0

0.0

15.0

4.6

7.0

2.1

5.0

1.5

0.0

0.0

0.0

0.0

20.0

6.1

20.0

6.1

20.0

6.1

20.0

6.1

70.0 173.0 150.0 125.0

20.0

70.0 175.0 177.0 147.0

21.3

52.7

45.7

38.1

6.1

21.3

53.3

53.9

44.8

70.0 104.0 87.0

67.0

20.0

70.0 124.0 104.0

82.0

21.3

31.7

26.5

20.4

6.1

21.3

37.8

31.7

25.0

70.0

71.0

57.0

40.0

20.0

70.0

86.0

71.0

21.3

21.6

17.4

12.2

6.1

21.3

26.2

21.6

52.0

15.8

61.0

52.0

40.0

24.0

20.0

70.0

64.0

50.0

18.6

15.8

12.2

7.3

6.1

21.3

19.5

15.2

33.0

10.1

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

25.0 79.0 70.0 59.0

7.6

24.1 21.3 18.0

25.0 40.0 31.0 19.0

7.6

12.2

9.4

5.8

23.0 21.0 13.0

0.0

7.0

6.4

4.0

0.0

13.0 10.0

1.0

4.0

3.0

0.3

0.0

0.0

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

25.0 110.0 186.0 155.0

N/A

7.6

33.5

56.7

47.2

25.0 110.0 109.0 86.0

7.6

33.5

33.2

26.2

N/A

N/A

N/A

25.0

91.0

74.0

54.0

7.6

27.7

22.6

16.5

25.0

68.0

53.0

35.0

7.6

20.7

16.2

10.7

N/A

N/A

N/A

N/A

25.0 110.0 219.0 182.0

7.6

33.5

66.8

55.5

25.0 110.0 131.0 104.0

7.6

33.5

39.9

31.7

25.0 110.0

90.0

7.6

33.5

27.4

25.0

83.0

66.0

7.6

25.3

20.1

68.0

20.7

46.0

14.0

120000

20 (-10)

0 (-20)

-20 (-30)

Ft.

M

Ft.

M

Ft.

M

N/A

N/A

N/A

N/A

N/A

N/A

N/A 15.0 85.0 73.0

N/A 4.6

25.9 22.3

N/A 15.0 41.0 29.0

N/A 4.6

12.5

8.8

N/A 15.0 20.0

7.0

N/A 4.6

6.1

2.1

N/A

N/A

N/A

N/A

N/A

N/A

N/A 15.0 100.0 190.0

N/A

N/A 4.6

30.5

57.9

N/A

N/A 15.0 100.0 109.0

N/A

N/A 4.6

30.5

33.2

N/A 15.0

94.0

71.0

N/A 4.6

28.7

21.6

N/A

N/A

N/A

N/A 15.0

100.0 224.0

N/A 4.6

30.5

68.3

N/A 15.0

100.0 131.0

N/A 4.6

30.5

39.9

N/A 15.0

114.0

88.0

N/A 4.6

34.7

26.8

-40 (-40)

Ft.

M

N/A

N/A

N/A 15.0

7.0

N/A 4.6

2.1

0.0

0.0

N/A

N/A

N/A 15.0

69.0

48.0

N/A 4.6

21.0

14.6

N/A

N/A

N/A 15.0

85.0

N/A 4.6

25.9

62.0

18.9

* Not all families have these models.

* Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length calculated from Table 1 or 3.

† Insulation thickness based on R value of 3.5 per in.

9

RETURN AIR TEMPERATURE

This furnace is designed for continuous return--air minimum temperature of 60

_

F (15

_

C) db or intermittent operation down to 55

_

F (13

_

C) db such as when used with a night setback thermometer. Return--air temperature must not exceed 80

_

F (27

_

C) db. Failure to follow these return air limits may affect reliability of heat exchangers, motors and controls.

80 / 27 ˚ C

SUPPLY AIR

60 / 16 ˚ C

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

POSITION

Rear

Front (Combustion air openings in furnace and in structure)

Required for service

All Sides of Supply Plenum

Sides

Vent

Top of Furnace

* Recommended

CLEARANCE

0 (0 mm)

1 in. (25 mm)

*24 in. (610 mm)

1 in. (25 mm)

0 (0 mm)

0 (0 mm)

1 in. (25 mm)

COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION

FIELD-SUPPLIED

2-IN. (51 mm) DIA.

TIGHT RADIUS

PVC 90

°

ELBOW

FIELD-SUPPLIED

2-IN. (51 mm) DIA.

PVC PIPE

A10490

12” (300 mm) Minimum

A11487

10

DOWNFLOW SUBBASE

LOCATING

TAB

1 1 /

4

" TYP

PLENUM

OPENING

A

B

D

1 2

3 4

LOCATING

TAB

FACTORY-SUPPLIED

FIELD-INSTALLED

INSULATION

C

4 3

2 1

A97427

Assembled Disassembled

FURNACE

CASING WIDTH

17---1/2 (444.5)

21 (533.4)

24---1/2 (622.3)

FURNACE IN DOWNFLOW

APPLICATION

DIMENSIONS (IN. / MM)

Furnace with or without Cased Coil

Assembly or Coil Box

Furnace with or without Cased Coil

Assembly or Coil Box

Furnace with or without Cased Coil

Assembly or Coil Box

PLENUM OPENING*

A

15---1/8

(384.2)

18---5/8

(396.4)

22---1/8

(562.0)

B

19 (482.6)

19 (482.6)

19 (482.6)

FLOOR OPENING

C D

16---3/4

(425.5)

20---1/4

(514.4)

23---3/4

(603.3)

*The plenum should be constructed 1/4---in. (6 mm) smaller in width and depth than the plenum dimensions shown above.

20---3/8

(517.5)

20---3/8

(517.5)

20---3/8

(517.5)

A88207

HOLE NO. FOR

WIDTH

ADJUSTMENT

3

2

1

Concentric Vent Kit

A93086

A concentric vent kit allows vent and combustion--air pipes to terminate through a single exit in a roof or side wall. One pipe runs inside the other allowing venting through the inner pipe and combustion air to be drawn in through the outer pipe.

Downflow Subbase

A88202

One base fits all furnace sizes. The base is designed to be installed between the furnace and a combustible floor when no coil box is used or when a coil box other than a Carrier cased coil is used. It is

CSA design certified for use with Carrier branded furnaces when installed in downflow applications.

11

23-5/8"

(600mm)

23-3/8”

(594mm)

MEDIA FILTER CABINET

25-5/8"

(651mm)

24-1/4”

(616mm)

Opening with Flanges Bent

23-1/8”

(588mm)

Opening

A

Furnace Side

23-3/4”

(603mm)

Centerline Screw Slots

MEDIA FILTER CABINET

16 (406.4)

20 (508.0)

24 (609.6)

5

3

4

"

(146mm)

DIMENSIONS (IN. / MM)

A

17 (432.8)

21 (533.4)

25 (635.0)

B

16 (406.4)

20 (508)

24 (609.6)

Duct Side

SHIPPED WITH SIZES

040---08, 040---12, 060---08,

060---12, 080---12, 080---16

080---20, 100---16, 100---20

120---20, 140---20

A11456A

BLOWER

DOOR

SWITCH

BLK

WHT

GND

115-VOLT FIELD-

SUPPLIED

FUSED

DISCONNECT

BLK

WHT

FIVE

WIRE

THREE-WIRE

HEATING-

ONLY

TYPICAL WIRING SCHEMATIC

FIELD 24-VOLT WIRING

FIELD 115-, 208/230-, 460-VOLT WIRING

FACTORY 24-VOLT WIRING

FACTORY 115-VOLT WIRING

NOTE 2

W C Y R G

1-STAGE

THERMOSTAT

TERMINALS

FIELD-SUPPLIED

FUSED DISCONNECT

208/230- OR

460-VOLT

THREE

PHASE

JUNCTION

BOX

R

O

L

N

T

C

O

W2

COM

W/W1

Y/Y2

R

G

NOTE 1

CONDENSING

UNIT

GND

208/230-

VOLT

SINGLE

PHASE

24-VOLT

TERMINAL

BLOCK

FURNACE

NOTES:

1.

2.

3.

Connect Y/Y2-terminal as shown for proper operation.

Some thermostats require a "C" terminal connection as shown.

If any of the original wire, as supplied, must be replaced, use same type or equivalent wire.

A11401

12

DIMENSIONAL DRAWING

29 1/2 [749.3]

28 3/4 [730.5]

26 11/16 [678.1]

26 3/8 [370.0]

22 7/16 [670.0]

21 1/16 [535.8]

[44.5] GAS CONN

[22.2] THERMOSTAT ENTRY

28 3/8 [720.4]

28 5/8 [726.9]

30 7/16 [773.7]

16 9/16 [420.9]

17 7/16 [442.3]

20 1/4 [513.9]

11/16 [17.5]

1 5/16 [33.3]

23 3/8 [592.0]

26 5/16 [668.8]

6 15/16 [176.1]

2 3/10 [58.4]

6 11/16 [170.1]

26 11/16 [678.1]

26 3/8 [670.0]

25 1/8 [638.7]

23 5/16 [592.9]

19 1/8 [485.8]

5/8 [15.8]

[76.2] AIR INTAKE

[44.5] GAS CONN

[76.2] VENT

32 5/8 [829.5]

28 5/8 [726.4]

28 3/16 [715.9]

25 3/16 [639.1]

20 1/4 [513.9]

22 15/16 [581.9]

17 5/16 [439.2]

16 9/16 [420.9]

14 13/16 [376.3]

11/16 [17.5]

26 5/16 [668.8]

13

CONDENSATE DRAIN TRAP LOCATION

A11519

GUIDE SPECIFICATIONS

General

System Description

Furnish a ______________________ 4--way multipoise gas--fired condensing furnace for use with natural gas or propane (factory-authorized conversion kit required for propane); furnish cold air return plenum; furnish external media cabinet for use with accessory media filter or standard filter.

Quality Assurance

Unit will be designed, tested and constructed to the current ANSI Z

21.47/CSA 2.3 design standard for gas--fired central furnaces.

Unit will be third party certified by CSA to the current ANSI Z

21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit will carry the CSA Blue Star

R and Blue Flame

R labels. Unit efficiency testing will be performed per the current DOE test procedure as listed in the Federal Register.

Unit will be certified for capacity and efficiency and listed in the latest AHRI Consumer’s Directory of Certified Efficiency Ratings.

Unit will carry the current Federal Trade Commission Energy

Guide efficiency label.

Delivery, Storage, and Handling

Unit will be shipped as single package only and is stored and handled per unit manufacturer’s recommendations.

Warranty (for inclusion by specifying engineer)

U.S. and Canada only. Warranty certificate available upon request.

Equipment

Blower Wheel and ECM Blower Motor

Galvanized blower wheel shall be centrifugal type, statically and dynamically balanced. Blower motor of ECM type shall be permanently lubricated with sealed ball bearings, of _______hp, and have infinitely variable speed from 300--1300 RPM operating only when 24--VAC motor inputs are provided. Blower motor shall be direct drive and soft mounted to the blower scroll to reduce vibration transmission.

Filters

Furnace shall have reusable--type filters. Filter shall be ______ in.

(mm) X ________ in. (mm). An accessory highly efficient Media

Filter is available as an option. _____________ Media Filter.

Casing

Casing shall be of .030 in. thickness minimum, pre--painted galvanized steel.

Draft Inducer Motor

Draft Inducer motor shall be two--speed design.

Primary Heat Exchangers

Primary heat exchangers shall be 3--Pass corrosion--resistant aluminized steel of fold--and--crimp sectional design and applied operating under negative pressure.

Secondary Heat Exchangers

Secondary heat exchangers shall be of a stainless steel flow--through of fin--and--tube design and applied operating under negative pressure.

Controls

Controls shall include a micro--processor--based integrated electronic control board with at least 16 service troubleshooting codes displayed via diagnostic flashing LED light on the control, a self--test feature that checks all major functions of the furnace, and a replaceable automotive--type circuit protection fuse. Multiple operational settings available, including separate blower speeds for low heat, high heat, low cooling, high cooling and continuous fan.

Continuous fan speed may be adjusted from the thermostat.

Cooling airflow will be selectable between 325 and 400 CFM per ton of air conditioning. Features will also include temporary reduced airflow in the cooling mode for improved dehumidification when an Infinity Control or TP--PRH edge

R is selected as the thermostat.

Operating Characteristics

Heating capacity shall be _________________ Btuh input;

______________ Btuh output capacity.

Fuel Gas Efficiency shall be __________ AFUE.

Air delivery shall be ________________ cfm minimum at 0.50 in.

W.C. external static pressure.

Dimensions shall be: depth_________in.

(mm); width

__________in. (mm); height___________in. (mm) (casing only).

Height shall be _________in. (mm) with A/C coil and

_________________in. (mm) overall with plenum.

Electrical Requirements

Electrical supply shall be 115 volts, 60 Hz, single--phase (nominal).

Minimum wire size shall be ________AWG; maximum fuse size of HACR--type designated circuit breaker shall be _________ amps.

Special Features

Refer to section of the product data identifying accessories and descriptions for specific features and available enhancements.

Copyright 2011 Carrier Corp.

S

7310 W. Morris St.

S

Indianapolis, IN 46231 Printed in U.S.A.

Edition Date: 10/11

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

14

Catalog No: 59TN6A---02PD

Replaces: 59TN6A--- 01PD