59TN6A-02PD - American Cooling And Heating

59TN6A
InfinityR Two---Stage, Variable Speed
4---Way Multipoise
Condensing Gas Furnace
Series 100
Product Data
A11263
The 59TN6A Multipoise Variable--Speed Condensing Gas Furnace
features the two--stage InfinityR System. The Comfort Heat
TechnologyR two--stage gas system is at the heart of the comfort
provided by this furnace, along with the variable--speed ECM
blower motor, and two--speed inducer motor. With an Annual Fuel
Utilization Efficiency (AFUE) of up to 96.7%, the Infinity
two--stage gas furnace provides exceptional savings when
compared to a standard furnace. This Infinity Gas Furnace also
features 4--way multipoise installation flexibility, and is available
in four model sizes. The 59TN6A can be vented for direct
vent/two--pipe, ventilated combustion air, or single--pipe
applications. A Carrier Infinity Control and Infinity Air
Conditioner or Heat Pump can be used to form a complete Infinity
System. All units meet California Air Quality Management District
emission requirements. All sizes are design certified in Canada.
STANDARD FEATURES
S InfinityR System; compatible with single-- and multiple--zone
Infinity systems
S Quiet operation. Compare for yourself at HVACpartners.com
S Ideal height 35--in. (889 mm) cabinet: short enough for taller
coils, but still allows enough room for service
S Infinity Features—match with the Infinity Control for Infinity
System benefits
S Integral part of the Ideal Humidity SystemR Technology
S Silicon Nitride Power Heat™ Hot Surface Igniter
S SmartEvap™ technology helps control humidity levels in the
home when used with a compatible humidity control system
S ComfortFan™ technology allows control of continuous fan
speed from a compatible thermostat
S External Media Filter Cabinet included
S 4--way multipoise design for upflow, downflow or horizontal
installation, with unique vent elbow and optional through-the--cabinet downflow venting capability
S Variable--Speed blower motor, two--speed inducer motor, and
two--stage gas valve
S Self--diagnostics and extended diagnostic data through the
Advanced Product Monitor ( APM) accessory or Infinity User
Interface
S Adjustable blower speed for cooling, continuous fan, and
dehumidification
S Aluminized--steel primary heat exchanger
S Stainless--steel condensing secondary heat exchanger
S Propane convertible (See Accessory list)
S Factory--configured ready for upflow applications
S Fully--insulated casing including blower section
S Convenient Electronic Air Cleaner and Humidifier connections
S Direct--vent/sealed combustion, single--pipe venting or
ventilated combustion air
S Installation flexibility: (sidewall or vertical vent)
S Residential installations may be eligible for consumer financing
through the Retail Credit Program
LIMITED WARRANTY*
S 10 year parts and lifetime heat exchanger limited warranty to the
original purchaser upon timely registration.
S Limited warranty period is five years for parts and twenty years
for the heat exchanger if not registered within 90 days of
installation.{
* For owner occupied, residential applications.
{Jurisdictions where warranty benefits cannot be conditioned on registration will receive registered limited warranty benefits.
Always Ask For
CERTIFIED
1
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
SPECIFICATIONS
Heating Capacity and Efficiency
Input
Output
Efficiency
060-14
080-14
100-20
120-22
High Heat
(BTUH)
60,000
80,000
100,000
120,000
Low Heat
(BTUH)
39,000
52,000
65,000
78,000
High Heat
(BTUH)
58,000
78,000
98,000
117,000
Low Heat
(BTUH)
37,000
50,000
63,000
76,000
96.3
96.2
96.7
96.7
High Heat
35 - 65
(19-36)
40 - 70
(21-38)
45 - 75
(25-41)
45 - 75
(25-41)
Low Heat
30 - 60
(17-33)
30 - 60
(17-33)
30 - 60
(17-33)
30 - 60
(17-33)
AFUE % (ICS)
Certified Temperature
Rise Range ºF (ºC)
Airflow Capacity and Blower Data
Certified External Static
Pressure (in. w.c.)
Airflow Delivery
@ Rated ESP (CFM)
Cooling Capacity (tons)
@ 400, 350 CFM/ton
060-14
080-14
100-20
120-22
Heating
0.12
0.15
0.20
0.20
Cooling
0.5
0.5
0.5
0.5
1075
1500
1515
1820
Low Heat
855
1060
1335
1640
Cooling
1335
1375
2030
2185
400 CFM/ton
3
3.5
5
5.5
350 CFM/ton
3.5
4
5.5
6
High Heat
Direct-Drive Motor Type
Electronically Commutated Motor (ECM)
Direct-Drive Motor HP
1/2
1/2
1
1
Motor Full Load Amps
7.7
7.7
12.8
12.8
RPM Range
300 - 1300
Speed Selections
Blower Wheel Dia x Width
Variable (Communicating)
in.
11 x 8
11 x 8
11 x 10
11 x 11
Factory Supplied Media Cabinet
Field Supplied Filter
Air Filtration System
Filter Used for Certified Watt Data
KGAWF1306UFR KGAWF1306UFR KGAWF1406UFR KGAWF1506UFR
Electrical Data
060-14
080-14
100-20
120-22
9.7
14.8
14.8
12.7
12.7
19.2
19.2
14
14
12
12
Input Voltage
Volts-Hertz-Phase
Operating Voltage Range
Min-Max
Maximum Input Amps
Amps
9.7
Unit Ampacity
Amps
Minimum Wire Size
AWG
Maximum Wire Length
@ Minimum Wire Size
Feet
29
29
30
30
(M)
(8.8)
(8.8)
(9.1)
(9.1)
15
15
20
20
080-14
100-20
120-22
4
5
6
Maximum Fuse/Ckt Bkr
(Time-Delay Type Recommended)
115-60-1
104-127
Amps
Transformer Capacity (24vac output)
External Control Power
Available
40 VA
Heating
24.3 VA
Cooling
34.6 VA
Controls
060-14
Gas Connection Size
1/2” - NPT
Burners (Monoport)
3
Manufacturer
Gas Valve (Redundant)
White Rogers™
Minimum Inlet Gas
pressure (in. W.C.)
4.5
Maximum Inlet Gas
pressure (in. W.C.)
13.6
Gas Conversion Kit - Natural to Propane
KGANP5201VSP
Gas Conversion Kit - Propane to Natural
KGAPN4401VSP
not approved for MH use
Manufactured (Mobile) Home Kit
Ignition Device
Silicon Nitride
Limit Control
180
Heating Blower Control (Heating Off-Delay)
170
160
Adjustable: 90, 120, 150, 180 seconds
Cooling Blower Control (Time Delay Relay)
90 seconds
Communication System
Infinity; Infinity Zoning
Thermostat Connections
W2, Y1, DHUM, G, COM 24V, W/W1, Y/Y2, R
Accessory Connections
EAC (115vac); HUM (24vac); 1-stg AC (via Y/Y2)
2
160
MODEL NUMBER NOMENCLATURE
1-2
Family
59
3
Htg. Stages
T
4
Tier
N
5
Effy.
6
6
Major Series
A
7-9
Htg. Cap.
11 - 12
Width
17
10
Motor
V
060
13
Voltage
--
14
Minor Series
--
08 - 800 CFM
10 - 1000 CFM
12 - 1200 CFM
14 - 1400 CFM
16 - 1600 CFM
18 - 1800 CFM
20 - 2000 CFM
22 - 2200 CFM
Family
S - Single Stage
T - Two Stage
M - Modulating
C - Comfort
P - Performance
N - Infinity
0 --3 --5 --6 --7 ---
14 - 14.2”
17 - 17.5”
21 - 21.0”
24 - 24.5”
90 AFUE
93 AFUE
95 AFUE
96 AFUE
97 AFUE
Major Series
15 - 16
Airflow
14
Minor Series
Voltage
040=40,000 BTU S - Standard
060=60,000 BTU E - Energy Efficient
080=80,000 BTU V - Variable Speed
100=100,000 BTU
120=120,000 BTU
Not all familes have these models.
A11160
FURNACE COMPONENTS
GAS BURNER
HOT SURFACE
IGNITER
MANUAL RESET
ROLLOUT SWITCH
FLAME
SENSOR
MANUAL RESET
ROLLOUT SWITCH
GAS VALVE
MAIN LIMIT SWITCH
(BEHIND GAS VALVE)
OPERATING INSTRUCTIONS
NOT SHOWN (LOCATED ON
MAIN FURNACE DOOR, SEE
OPERATING INSTRUCTIONS
INSIDE DOOR FIGURE).
INDUCER MOTOR
ASSEMBLY
ELECTRICAL JUNCTION
BOX (IF REQUIRED,
LOCATION MAY VARY)
BLOWER DOOR
SAFETY SWITCH
MEDIA CABINET
BLOWER AND
MOTOR
FURNACE
CONTROL
BOARD
CAPACITOR/
POWER CHOKE
(IF USED)
RATING PLATE NOT SHOWN
(LOCATED ON BLOWER DOOR)
REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY IN APPEARANCE.
A11408
3
ACCESSORIES
DESCRIPTION
Venting, Drainage and Installation
Vent Kit - Through the Cabinet
Vent Terminal - Concentric - 2” (51 mm)
Vent Terminal - Concentric - 3” (76 mm)
Vent Terminal Bracket - 2” (51 mm)
Vent Terminal Bracket - 3” (76 mm)
CPVC to PVC Drain Adapters - 1/2” CPVC to 3/4” PVC
Horizontal Trap Grommet - Direct Vent
Freeze Protect Kit - Heat Patch for Drain Trap
Freeze Protect Kit - Heat Tape
Furnace Base Kit for Combustible Floors
Gas Conversion
Gas Cnv Kit - Nat to LP; Var-spd Products
Gas Cnv Kit - LP to Nat; Var-spd Products
Gas Orifice Kit - #42 (Nat Gas)
Gas Orifice Kit - #43 (Nat Gas)
Gas Orifice Kit - #44 (Nat Gas)
Gas Orifice Kit - #45 (Nat Gas)
Gas Orifice Kit - #46 (Nat Gas)
Gas Orifice Kit - #47 (Nat Gas)
Gas Orifice Kit - #48 (Nat Gas)
Gas Orifice Kit - #54 (LP)
Gas Orifice Kit - #55 (LP)
Gas Orifice Kit - #56 (LP)
Gas Orifice Kit - 1.25mm (LP)
Gas Orifice Kit - 1.30mm (LP)
Indoor Air Quality
Carrier Infinity Air Purifier - 16x25 (406x635 mm)
Carrier Infinity Air Purifier - 20x25 (508x635 mm)
Carrier Infinity Air Purifier Repl. Filter- 16x25 (406x635 mm)
Carrier Infinity Air Purifier Repl. Filter- 20x25 (508x635 mm)
EZ Flex Cabinet 16” (406 mm)
EZ Flex Cabinet 20” (508 mm)
Cartridge Media Filter - 16” (406 mm)
Cartridge Media Filter - 20” (508 mm)
Cartridge Media Filter - 24” (610 mm)
EZ-Flex Filter - 16” (406 mm)
EZ-Flex Filter - 20” (508 mm)
EZ-Flex Filter - 24” (610 mm)
EZ-Flex Filter with End Caps - 16” (406 mm)
EZ-Flex Filter with End Caps - 20” (508 mm)
EZ-Flex Filter with End Caps - 24” (610 mm)
Filter Pack (6 pack) - Washable - 16x25x1 (406x635x25 mm)
Filter Pack (6 pack) - Washable - 24x25x1 (610x635x25 mm)
Controls
Infinity™ Control User Interface
Infinity™ Control Zoning User Interface
Service Tools
Advanced Product Monitor - APM (CBP, Only)
ECM Motor Simulator Kit
PART NUMBER
060-14
080-14
100-20
120-22
KGADC0101BVC
KGAVT0701CVT
KGAVT0801CVT
KGAVT0101BRA
KGAVT0201BRA
KGAAD0110PVC
KGACK0101HCK
KGAHT0201CFP
KGAHT0101CFP
KGASB0201ALL
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
N/A
X
N/A
X
X
X
X
X
X
KGANP5201VSP
KGAPN4401VSP
KGAHA0150N42
KGAHA0250N43
KGAHA0350N44
KGAHA0450N45
KGAHA0550N46
KGAHA1550N47
KGAHA1650N48
KGAHA0650P54
KGAHA0750P55
KGAHA0850P56
KGAHA5750125
KGAHA5750130
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
GAPAAXCC1625-A08
GAPAAXCC2025-A08
GAPACCCAR1625-A05
GAPACCCAR2025-A05
EZXCABCC1016-A20
EZXCABCC1020-A20
FILXXCAR0016
FILXXCAR0020
FILXXCAR0024
EXPXXFIL0016
EXPXXFIL0020
EXPXXFIL0024
EXPXXUNV0016
EXPXXUNV0020
EXPXXUNV0024
KGAWF1306UFR
KGAWF1506UFR
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
SYSTXCCUID01-V
SYSTXCCUIZ01-V
X
X
X
X
X
X
X
X
KGASD0301APM
KGASD0301FMS
X
X
X
X
X
X
X
X
X -- Used with this model furnace
N/A -- Not used with this model furnace
4
AIR DELIVERY - CFM (BOTTOM RETURN WITH FILTER)
(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)
INPUT
BTUH
60000
Cooling Switch Settings
SW2-3
SW2-2
SW2-1
80000
100000
0.3
External Static Pressure (E.S.P.)
0.4
0.5
0.6
0.7
OFF
OFF
1060
1070
1080
1080
1075
OFF
OFF
ON
545
530
520
525
510
OFF
ON
OFF
710
710
710
695
690
OFF
ON
ON
875
880
890
895
ON
OFF
OFF
1060
1070
1080
ON
OFF
ON
1235
1240
ON
ON
OFF
1235
ON
ON
ON
0.8
0.9
1.0
1065
1050
1035
1025
1010
895
890
885
880
870
855
1080
1075
1065
1050
1035
1025
1010
1250
1255
1255
1250
1230
1190
1155
1115
1240
1250
1255
1255
1250
1230
1190
1155
1115
1235
1240
1250
1255
1255
1250
1230
1190
1155
1115
Maximum Cooling Airflow2
1425
1425
1405
1370
1335
1300
1260
1225
1190
1155
High Heat Airflow3
1075
1085
1095
1095
1090
1080
1065
1050
1035
1020
Airflow3
855
855
860
870
870
865
860
855
845
785
0.1
0.2
0.3
External Static Pressure (E.S.P.)
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Cooling Switch Settings
SW2-3
SW2-2
SW2-1
OFF
OFF
OFF
1055
1065
1080
1075
1065
1050
1045
1035
1025
1005
OFF
OFF
ON
520
505
505
495
490
OFF
ON
OFF
665
685
680
660
665
OFF
ON
ON
885
895
905
900
900
895
885
875
860
845
ON
OFF
OFF
1055
1065
1080
1075
1065
1050
1045
1035
1025
1005
ON
OFF
ON
1245
1245
1255
1255
1260
1255
1250
1235
1220
1185
ON
ON
OFF
1245
1245
1255
1255
1260
1255
1250
1235
1220
1185
ON
ON
ON
1245
1245
1255
1255
1260
1255
1250
1235
1220
1185
Maximum Cooling Airflow2
1520
1485
1450
1415
1375
1335
1300
1265
1225
1190
High Heat Airflow3
1520
1485
1450
1415
1375
1335
1300
1265
1225
1190
Airflow3
1055
1065
1080
1075
1065
1050
1045
1035
1025
1005
0.1
0.2
0.3
0.8
0.9
1.0
Low Heat
INPUT
BTUH
0.2
OFF
Low Heat
INPUT
BTUH
0.1
Cooling Switch Settings
SW2-3
SW2-2
SW2-1
External Static Pressure (E.S.P.)
0.4
0.5
0.6
0.7
OFF
OFF
OFF
1815
1810
1805
1800
1785
1765
1745
1720
1710
1685
OFF
OFF
ON
765
775
755
730
710
OFF
ON
OFF
930
940
935
930
935
OFF
ON
ON
1095
1120
1120
1105
1095
1100
1085
1075
1055
1050
ON
OFF
OFF
1245
1270
1275
1280
1290
1280
1285
1270
1260
1245
ON
OFF
ON
1440
1445
1455
1445
1450
1440
1440
1425
1415
1405
ON
ON
OFF
1815
1810
1805
1800
1785
1765
1745
1720
1710
1685
ON
ON
ON
1815
1810
1805
1800
1785
1765
1745
1720
1710
1685
Maximum Cooling Airflow2
2055
2055
2050
2045
2030
2015
1995
1940
1870
1805
High Heat Airflow3
1495
1515
1515
1520
1525
1520
1515
1505
1490
1480
Airflow3
1325
1335
1355
1365
1370
1355
1360
1345
1330
1310
Low Heat
5
AIR DELIVERY - CFM (BOTTOM RETURN WITH FILTER) (CONTINUED)
(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)
INPUT
BTUH
1200006
Cooling Switch Settings
SW2-3
SW2-2
SW2-1
0.1
0.2
0.3
External Static Pressure (E.S.P.)
0.4
0.5
0.6
0.7
OFF
OFF
OFF
1850
1855
1860
1855
1850
OFF
OFF
ON
765
745
740
705
680
OFF
ON
OFF
930
925
915
900
885
OFF
ON
ON
1095
1100
1110
1105
1085
ON
OFF
OFF
1265
1255
1265
1280
ON
OFF
ON
1465
1455
1470
ON
ON
OFF
1850
1855
ON
ON
ON
2200
Maximum Cooling Airflow2
0.8
0.9
1.0
1830
1805
1775
1750
1730
1275
1285
1270
1260
1250
1230
1465
1465
1470
1455
1450
1435
1415
1860
1855
1850
1830
1805
1775
1750
1730
2200
2200
2190
2185
2170
2145
2085
1990
1890
2200
2200
2200
2190
2185
2170
2145
2085
1990
1890
High Heat Airflow3
1815
1820
1825
1820
1815
1795
1775
1745
1720
1700
Airflow3
1640
1640
1645
1650
1645
1645
1630
1620
1600
1580
Low Heat
1. Nominal 350 CFM/ton cooling airflow is delivered with SW1-5 and SW4-2 set to OFF.
Set SW1-5 to ON for nominal 400 CFM/ton (+15% airflow).
Set SW4-3 to ON for nominal 325 CFM/ton (-7% airflow).
Set both SW1-5 and SW4-3 to ON for nominal 370 CFM/ton (+7% airflow).
2. Maximum cooling airflow is achieved when switches SW3-1, SW3-2, SW3-3 and SW1-5 are set to ON, and SW4-3 is set to OFF.
3. All heating CFM's are when low heat rise adjustment switch (SW1-3) and comfort/efficiency adjustment switch (SW1-4) are both set to OFF.
4. Ductwork must be sized for high-heating CFM within the operational range of E.S.P. Operation within the blank areas of the chart is not recommended
because high-heat operation will be above 1.0 E.S.P.
5. All airflows on 21" (533 mm) casing size furnaces are 5% less on side return only installations.
6. Side returns for 24.5" (622 mm) casing sizes require two sides, or side and bottom, to allow sufficient airflow at the return of the furnace.
6
MAXIMUM EQUIVALENT VENT LENGTH - FT. (M)
NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from
Maximum Equivalent Vent Length to determine allowable vent length for each application.
Table 1 – Maximum Equivalent Vent Length -- Ft. (M)
0 to 4500 Ft. (0 to 1370 M) Altitude
Altitude
FT (M)
0 to 2000
(0 to 610)
DIRECT VENT (2-PIPE) AND NON---DIRECT VENT (1---PIPE)
Unit Size
BTU/Hr
Vent Pipe Diameter (in.)
1-1/2
3001 to 4000
(914 to 1219)
4001 to 4500
(1219 to
1370)
2-1/2
3
4
NA
NA
50
(15.2)
210
(64.0)
250
(76.2)
60,000
30
(9.1)
135
(41.1)
235
(71.6)
265
(80.8)
80,000
20
(6.1)
70
(21.3)
175
(53.3)
235
(71.6)
265
(80.8)
25
(7.6)
110
(33.5)
235
(71.6)
265
(80.8)
100
(30.5)
250
100,000
NA
120,000
2001 to 3000
(610 to 914)
2
40,000*2
NA
15
(4.6)
40,000*
45
(13.7)
198
(60.4)
232
(70.7)
60,000
27
(8.2)
127
(38.7)
222
(67.7)
250
(76.2)
80,000
17
(5.2)
64
(19.5)
165
(50.3)
222
(67.7)
249
(75.9)
22
(6.7)
104
(31.7)
223
(68.0)
250
(76.2)
11
(3.4)
93
(28.3)
237
(72.2)
100,000
NA
120,000
NA
NA
NA
NA
NA
(76.2)
NA
NA
40,000*
39
(11.9)
184
(56.1)
214
(65.2)
60,000
23
(7.0)
119
(36.3)
210
(64.0)
235
(71.6)
80,000
15
(4.6)
59
(18.0)
155
(47.2)
210
(64.0)
232
(70.7)
19
(5.8)
98
(29.9)
211
(64.3)
236
(71.9)
8
(2.4)
86
(26.2)
224
(68.3)
100,000
NA
120,000
NA
NA
NA
NA
NA
40,000*
36
(11.0)
177
(53.9)
205
(62.5)
60,000
21
(6.4)
115
(35.1)
204
(62.2)
228
(69.5)
80,000
14
(4.3)
56
(17.1)
150
(45.7)
202
(61.6)
224
(68.3)
17
(5.2)
94
(28.7)
205
(62.5)
229
(69.8)
83
(25.3)
217
(66.1)
100,000
NA
120,000
NA
NA
NA
NA
NA
NA
* Not all families have these models.
NOTES: See notes at end of venting tables.
See Table 3 for altitudes over 4500 ft. (1370 M)
Table 2 – Deductions from Maximum Equivalent Vent Length -- Ft. (M)
Pipe Diameter (in):
1-1/2
2
2-1/2
3*
Mitered 90º Elbow
8
(2.4)
8
(2.4)
8
(2.4)
NA
Medium Radius 90º Elbow
5
(1.5)
5
(1.5)
5
(1.5)
Long Radius 90º Elbow
3
(0.9)
3
(0.9)
3
(0.9)
4*
NA
NA
NA
NA
NA
NA
NA
3
(0.9)
3
(0.9)
NA
Mitered 45º Elbow
4
(1.2)
4
(1.2)
4
(1.2)
NA
NA
NA
Medium Radius 45º Elbow
2.5
(0.8)
2.5
(0.8)
2.5
(0.8)
NA
NA
NA
NA
Long Radius 45º Elbow
1.5
(0.5)
1.5
(0.5)
1.5
(0.5)
1.5
(0.5)
1.5
(0.5)
Tee
16
(4.9)
16
(4.9)
16
(4.9)
16
(4.9)
16
(4.9)
* Note: 3 --- and 4 ---in. Vent pipe systems require long radius elbows.
Venting System Length Calculations
The maximum length for each vent pipe (inlet or exhaust) equals the Maximum Equivalent Vent Length (MEVL) from Table 1 or Table 3
minus the number of elbows multiplied by the deduction for each elbow in Table 2.
Standard vent terminations and concentric vent terminations count for zero deductions.
Example
A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M ) with 2--in. (51 mm) vent piping. Venting system includes, FOR EACH
PIPE, (3) 90_ long radius elbows, (2) 45_ long radius elbows and a concentric vent kit.
Maximum Equivalent Vent Length
Deduct (3) 90 long radius
Deduct (2) 45 long radius
Maximum Vent Length
3
2
x
x
=
=
=
=
3 ft.
1.5 ft.
7
127 ft.
- 9 ft.
- 3 ft.
115 ft.
(From Table 1)
(From Table 2)
(From Table 2)
For EACH vent or inlet pipe
MAXIMUM EQUIVALENT VENT LENGTH - FT. (M) (CONTINUED)
NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from
Maximum Equivalent Vent Length to determine allowable vent length for each application.
Table 3 – Maximum Equivalent Vent Length -- Ft. (M)
4501 to 10,000 Ft. (1371 to 3048 M) Altitude
Altitude
FT (M)
4501 to 5000
(1370 to
1524)
DIRECT VENT (2-PIPE) AND NON---DIRECT VENT (1---PIPE)
Vent Pipe Diameter
Unit Size
1-1/2
6001 to 7000
(1829 to
2134)
7001 to 8000
(2134 to
2438)
8001 to 9000
(2438 to
2743)
3
4
NA
NA
(10.1)
171
(52.1)
196
(59.7)
60,000
20
(6.1)
111
(33.8)
198
(60.4)
221
(67.4)
80,000
13
(4.0)
54
(16.5)
146
(44.5)
195
(59.4)
216
(65.8)
16
(4.9)
91
(27.7)
200
(61.0)
222
(67.7)
(24.4)
211
100,000
NA
NA
NA
NA
80
NA
27
(8.2)
158
(48.2)
179
(54.6)
60,000
16
(4.9)
103
(31.4)
186
(56.7)
207
(63.1)
80,000
11
(3.4)
49
(14.9)
137
(41.8)
183
(55.8)
200
(61.0)
12
(3.7)
85
(25.9)
188
(57.3)
208
(63.4)
74
(22.6)
199
(60.7)
100,000
NA
120,000
NA
NA
NA
NA
(64.3)
40,000*
NA
40,000*
21
(6.4)
145
(44.2)
162
(49.4)
60,000
13
(4.0)
96
(29.3)
174
(53.0)
194
(59.1)
NA
NA
NA
NA
80,000
NA
44
(13.4)
120
(36.6)
171
(52.1)
185
(56.4)
100,000
NA
10
(3.0)
79
(24.1)
178
(54.3)
195
(59.4)
120,000
NA
68
(20.7)
187
(57.0)
NA
NA
40,000*
15
(4.6)
133
(40.5)
146
(44.5)
60,000
10
(3.0)
89
(27.1)
163
(49.7)
181
(55.2)
NA
(12.2)
120
(36.6)
159
(48.5)
170
(51.8)
73
(22.3)
167
(50.9)
182
(55.5)
62
(18.9)
175
80,000
NA
100,000
NA
NA
120,000
NA
NA
40,000*
10
60,000
7
40
NA
(36.9)
130
(39.6)
(2.1)
82
(25.0)
152
(46.3)
168
(51.2)
35
(10.7)
111
(33.8)
148
(45.1)
156
(47.5)
67
(20.4)
157
(47.9)
170
(51.8)
56
(17.1)
164
100,000
NA
NA
120,000
NA
NA
(1.5)
NA
110
(33.5)
115
(35.1)
NA
(53.3)
121
NA
5
NA
NA
(3.0)
80,000
40,000*
9001 to
10,000
(2743 to
3048)
2-1/2
33
120,000
5001 to 6000
(1524 to
1829)
2
40,000*
NA
NA
NA
(50.0)
NA
60,000
NA
76
(23.2)
142
(43.3)
156
(47.5)
80,000
NA
31
(9.4)
103
(31.4)
137
(41.8)
142
(43.3)
100,000
NA
NA
(18.9)
147
(44.8)
157
(47.9)
120,000
NA
NA
51
(15.5)
153
(46.6)
62
NA
NA
* Not all families have these models.
NOTES:
1. 3 --- and 4 ---in. Vent pipe systems require long radius elbows.
2. Total equivalent vent lengths under 10’ for 40,000 BTUH furnaces, require the use of an outlet choke plate at altitudes 0 to 2000 ft (0 to 610 M).
Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout.
3. Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.
4. NA --- Not allowed; pressure switch will not close, or flame disturbance may result.
5. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.
6. Size both the combustion ---air and vent pipe independently, then use the larger diameter for both pipes.
7. Assume the two 45_ elbows equal one 90_ elbow. Wide radius elbows are desirable and may be required in some cases.
8. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
9. The minimum pipe length is 5 ft. (1.5 M) for all applications.
10. Use 3 ---in. (76 mm) diameter vent termination kit for installations requiring 4 ---in. (102 mm) diameter pipe.
8
MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH INSULATION TABLE -- FT. / M
Maximum Length of Uninsulated and Insulated Vent Pipe-Ft (M)
Two
Stage
Furnace
High Heat
Input
Winter
Design
Temp °F
(°C)
20 (-10)
0 (-20)
40000*
-20 (-30)
-40 (-40)
20 (-10)
0 (-20)
60000
-20 (-30)
-40 (-40)
20 (-10)
0 (-20)
80000
-20 (-30)
-40 (-40)
20 (-10)
0 (-20)
100000
-20 (-30)
-40 (-40)
20 (-10)
0 (-20)
120000
-20 (-30)
-40 (-40)
Pipe
Length in
Ft. & M
No Insulation
3/8-in. (9.5 mm)
1/2-in. (12.7 mm)
Pipe Diameter-in. (mm)
Pipe Diameter-in. (mm)
Pipe Diameter-in. (mm)
1.5
2.0
2.5
3.0
4.0
1.5
2.0
2.5
3.0
4.0
1.5
2.0
2.5
3.0
4.0
(38)
(51)
(64)
(76)
(102)
(38)
(51)
(64)
(76)
(102)
(38)
(51)
(64)
(76)
(102)
Ft.
40.0
35.0
35.0
N/A
N/A
50.0
104.0
94.0
N/A
N/A
50.0
122.0 110.0
N/A
N/A
M
12.2
10.7
10.7
N/A
N/A
15.2
31.7
28.7
N/A
N/A
15.2
37.2
33.5
N/A
N/A
Ft.
19.0
14.0
12.0
N/A
N/A
50.0
61.0
54.0
N/A
N/A
50.0
74.0
65.0
N/A
N/A
M
5.8
4.3
3.7
N/A
N/A
15.2
18.6
16.5
N/A
N/A
15.2
22.6
19.8
N/A
N/A
Ft.
9.0
3.0
1.0
N/A
N/A
50.0
41.0
35.0
N/A
N/A
50.0
51.0
43.0
N/A
N/A
M
2.7
0.9
0.3
N/A
N/A
15.2
12.5
10.7
N/A
N/A
15.2
15.5
13.1
N/A
N/A
Ft.
3.0
0.0
0.0
N/A
N/A
39.0
29.0
23.0
N/A
N/A
48.0
37.0
30.0
N/A
N/A
M
0.9
0.0
0.0
N/A
N/A
11.9
8.8
7.0
N/A
N/A
14.6
11.3
9.1
N/A
N/A
Ft.
30.0
51.0
51.0
45.0
N/A
30.0
135.0 138.0 120.0
N/A
30.0
135.0 162.0
141.0
N/A
M
9.1
15.5
15.5
13.7
N/A
9.1
41.1
42.1
36.6
N/A
9.1
41.1
49.4
43.0
N/A
Ft.
30.0
24.0
23.0
16.0
N/A
30.0
93.0
82.0
69.0
N/A
30.0
111.0
98.0
83.0
N/A
M
9.1
7.3
7.0
4.9
N/A
9.1
28.3
25.0
21.0
N/A
9.1
33.8
29.9
25.3
N/A
Ft.
18.0
11.0
9.0
1.0
N/A
30.0
65.0
56.0
44.0
N/A
30.0
79.0
68.0
55.0
N/A
M
5.5
3.4
2.7
0.3
N/A
9.1
19.8
17.1
13.4
N/A
9.1
24.1
20.7
16.8
N/A
Ft.
10.0
3.0
0.0
0.0
N/A
30.0
48.0
40.0
29.0
N/A
30.0
59.0
50.0
38.0
N/A
M
3.0
0.9
0.0
0.0
N/A
9.1
14.6
12.2
8.8
N/A
9.1
18.0
15.2
11.6
N/A
Ft.
20.0
64.0
64.0
56.0
47.0
20.0
70.0
173.0 150.0 125.0
20.0
70.0
175.0
177.0
147.0
M
6.1
19.5
19.5
17.1
14.3
6.1
21.3
52.7
45.7
38.1
6.1
21.3
53.3
53.9
44.8
Ft.
20.0
32.0
30.0
22.0
11.0
20.0
70.0
104.0
87.0
67.0
20.0
70.0
124.0
104.0
82.0
M
6.1
9.8
9.1
6.7
3.4
6.1
21.3
31.7
26.5
20.4
6.1
21.3
37.8
31.7
25.0
Ft.
20.0
17.0
14.0
6.0
0.0
20.0
70.0
71.0
57.0
40.0
20.0
70.0
86.0
71.0
52.0
M
6.1
5.2
4.3
1.8
0.0
6.1
21.3
21.6
17.4
12.2
6.1
21.3
26.2
21.6
15.8
Ft.
15.0
7.0
5.0
0.0
0.0
20.0
61.0
52.0
40.0
24.0
20.0
70.0
64.0
50.0
33.0
M
4.6
2.1
1.5
0.0
0.0
6.1
18.6
15.8
12.2
7.3
6.1
21.3
19.5
15.2
10.1
Ft.
N/A
25.0
79.0
70.0
59.0
N/A
25.0
110.0 186.0 155.0
N/A
25.0
110.0
219.0
182.0
M
N/A
7.6
24.1
21.3
18.0
N/A
7.6
33.5
56.7
47.2
N/A
7.6
33.5
66.8
55.5
Ft.
N/A
25.0
40.0
31.0
19.0
N/A
25.0
110.0 109.0
86.0
N/A
25.0
110.0
131.0
104.0
M
N/A
7.6
12.2
9.4
5.8
N/A
7.6
33.5
33.2
26.2
N/A
7.6
33.5
39.9
31.7
Ft.
N/A
23.0
21.0
13.0
0.0
N/A
25.0
91.0
74.0
54.0
N/A
25.0
110.0
90.0
68.0
M
N/A
7.0
6.4
4.0
0.0
N/A
7.6
27.7
22.6
16.5
N/A
7.6
33.5
27.4
20.7
Ft.
N/A
13.0
10.0
1.0
0.0
N/A
25.0
68.0
53.0
35.0
N/A
25.0
83.0
66.0
46.0
M
N/A
4.0
3.0
0.3
0.0
N/A
7.6
20.7
16.2
10.7
N/A
7.6
25.3
20.1
14.0
Ft.
N/A
N/A
15.0
85.0
73.0
N/A
N/A
15.0
100.0 190.0
N/A
N/A
15.0
100.0
224.0
M
N/A
N/A
4.6
25.9
22.3
N/A
N/A
4.6
30.5
57.9
N/A
N/A
4.6
30.5
68.3
Ft.
N/A
N/A
15.0
41.0
29.0
N/A
N/A
15.0
100.0 109.0
N/A
N/A
15.0
100.0
131.0
M
N/A
N/A
4.6
12.5
8.8
N/A
N/A
4.6
30.5
33.2
N/A
N/A
4.6
30.5
39.9
Ft.
N/A
N/A
15.0
20.0
7.0
N/A
N/A
15.0
94.0
71.0
N/A
N/A
15.0
114.0
88.0
M
N/A
N/A
4.6
6.1
2.1
N/A
N/A
4.6
28.7
21.6
N/A
N/A
4.6
34.7
26.8
Ft.
N/A
N/A
15.0
7.0
0.0
N/A
N/A
15.0
69.0
48.0
N/A
N/A
15.0
85.0
62.0
M
N/A
N/A
4.6
2.1
0.0
N/A
N/A
4.6
21.0
14.6
N/A
N/A
4.6
25.9
18.9
* Not all families have these models.
* Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe
length calculated from Table 1 or 3.
† Insulation thickness based on R value of 3.5 per in.
9
RETURN AIR TEMPERATURE
This furnace is designed for continuous return--air minimum temperature of 60_F (15_C) db or intermittent operation down to 55_F (13_C)
db such as when used with a night setback thermometer. Return--air temperature must not exceed 80_F (27_C) db. Failure to follow these
return air limits may affect reliability of heat exchangers, motors and controls.
80
/ 27˚C
60
/ 16˚C
SUPPLY AIR
A10490
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
POSITION
Rear
Front (Combustion air openings in furnace and in structure)
Required for service
All Sides of Supply Plenum
Sides
Vent
Top of Furnace
CLEARANCE
0 (0 mm)
1 in. (25 mm)
*24 in. (610 mm)
1 in. (25 mm)
0 (0 mm)
0 (0 mm)
1 in. (25 mm)
* Recommended
COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
TIGHT RADIUS
PVC 90° ELBOW
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
PVC PIPE
12” (300 mm) Minimum
A11487
10
DOWNFLOW SUBBASE
LOCATING
TAB
1 1/4" TYP
PLENUM
OPENING
B
A
D
LOCATING
TAB
1
2
3
4
C
FACTORY-SUPPLIED
FIELD-INSTALLED
INSULATION
4
A97427
3
2
1
A88207
Assembled
Disassembled
DIMENSIONS (IN. / MM)
PLENUM OPENING*
FLOOR OPENING
HOLE NO. FOR
WIDTH
ADJUSTMENT
FURNACE
CASING WIDTH
FURNACE IN DOWNFLOW
APPLICATION
B
C
D
17--- 1/2 (444.5)
Furnace with or without Cased Coil
Assembly or Coil Box
15--- 1/8
(384.2)
19 (482.6)
16--- 3/4
(425.5)
20--- 3/8
(517.5)
3
21 (533.4)
Furnace with or without Cased Coil
Assembly or Coil Box
18--- 5/8
(396.4)
19 (482.6)
20--- 1/4
(514.4)
20--- 3/8
(517.5)
2
24--- 1/2 (622.3)
Furnace with or without Cased Coil
Assembly or Coil Box
22--- 1/8
(562.0)
19 (482.6)
23--- 3/4
(603.3)
20--- 3/8
(517.5)
1
A
*The plenum should be constructed 1/4 ---in. (6 mm) smaller in width and depth than the plenum dimensions shown above.
Concentric Vent Kit
Downflow Subbase
A93086
A concentric vent kit allows vent and combustion--air pipes to
terminate through a single exit in a roof or side wall. One pipe
runs inside the other allowing venting through the inner pipe and
combustion air to be drawn in through the outer pipe.
A88202
One base fits all furnace sizes. The base is designed to be installed
between the furnace and a combustible floor when no coil box is
used or when a coil box other than a Carrier cased coil is used. It is
CSA design certified for use with Carrier branded furnaces when
installed in downflow applications.
11
MEDIA FILTER CABINET
25-5/8"
(651mm)
24-1/4”
(616mm)
Opening with Flanges Bent
23-1/8”
(588mm)
Opening
23-5/8"
(600mm)
23-3/8”
(594mm)
B Opening
A
Duct Side
Furnace Side
23-3/4”
(603mm)
Centerline Screw Slots
5 3 4"
(146mm)
A11456A
DIMENSIONS (IN. / MM)
MEDIA FILTER CABINET
A
B
SHIPPED WITH SIZES
16 (406.4)
17 (432.8)
16 (406.4)
040--- 08, 040--- 12, 060--- 08,
060--- 12, 080--- 12, 080--- 16
20 (508.0)
21 (533.4)
20 (508)
080--- 20, 100--- 16, 100--- 20
24 (609.6)
25 (635.0)
24 (609.6)
120--- 20, 140--- 20
TYPICAL WIRING SCHEMATIC
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
NOTE 2
W
FIVE
WIRE
BLOWER
DOOR
SWITCH
C
Y
R
G
1-STAGE
THERMOSTAT
TERMINALS
FIELD-SUPPLIED
FUSED DISCONNECT
THREE-WIRE
HEATINGONLY
BLK
BLK
WHT
WHT
GND
115-VOLT FIELD- JUNCTION
SUPPLIED
BOX
FUSED
DISCONNECT
C
O
N
T
R
O
L
208/230- OR
460-VOLT
THREE
PHASE
W2
COM
W/W1
Y/Y2
NOTE 1
R
GND
CONDENSING
UNIT
G
24-VOLT
TERMINAL
BLOCK
FURNACE
208/230VOLT
SINGLE
PHASE
NOTES: 1. Connect Y/Y2-terminal as shown for proper operation.
2. Some thermostats require a "C" terminal connection as shown.
3. If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
A11401
12
13
1
[25.4]
7/8
[22.2]
21
[534.0]
26 5/16
[668.8]
22
[558.3]
SIDE INLET
7/8
[22.2]
7/8
[22.2]
THERMOSTAT ENTRY
CONDENSATE DRAIN TRAP
LOCATION
AIR FLOW
19 1/8
[485.8]
17 5/16
[439.2]
20 1/4
[513.9]
14 13/16
[376.3]
16 9/16
[420.9]
28 3/16
[715.9]
25 3/16
[639.1]
22 15/16
[581.9]
5/8
[15.8]
28 5/8
[726.4]
11/16
[17.5]
32 5/8
[829.5]
C
BOTTOM RETURN
WIDTH
AIR FLOW
35
[889.0] 30 7/16
[773.7]
28 3/8
[720.4]
3
[76.2]
AIR INTAKE
11/16
[17.5]
28 5/8
[726.9]
16 9/16
[420.9]
17 7/16
[442.3]
20 1/4
[513.9]
24
[609.7]
3
[76.2 ]
1 5/16
[33.3]
7/8
[22.2]
26 5/16
[668.8]
23 3/8
[592.0]
SIDE INLET
7/8
[22.2]
7/8
[22.2]
THERMOSTAT ENTRY
7/8
[22.2] POWER CONN
1 3/4
[44.5]
GAS CONN
7/8
[22.2]
AIR FLOW
21 1/16
[535.8]
d. For airflow requirements above 1800 CFM, see Air Delivery table in these installation instructions for specific use of single side inlets. The use of both side inlets, a combination
of 1 side and the bottom, or the bottom only return air openings may be required for airflow requirements above 1800 CFM at 0.5 in. W.C. E.S.P.
c. For 1600 CFM--- 22--- in. (559 mm) round or 14 1/2 x 22 1/16--- in. (368 x 560mm) rectangle.
b. For 1200 CFM--- 20--- in. (508 mm) round or 14 1/2 x 19 1/2--- in. (368 x 495 mm) rectangle.
a. For 800 CFM--- 16--- in. (406 mm) round or 14 1/2 x 12--- in. (368 x 305 mm) rectangle.
NOTE: Doors may vary by model.
7/8
[22.2]
7/8
[22.2] POWER CONN
3
[76.2]
VENT
1 3/4
[44.5]
GAS CONN
B
OUTLET WIDTH
22 7/16
[670.0]
26 3/8
[370.0]
A
28 3/4
[730.5]
29 1/2
[749.3]
23 5/16
[592.9]
D
26 11/16
[678.1]
3
[76.2]
AIR INTAKE
3
[76.2]
AIR INTAKE
3
[76.2]
VENT
2 3/10
[58.4]
25 1/8
[638.7]
26 3/8
[670.0]
26 11/16
[678.1]
6 11/16
[170.1]
6 15/16
[176.1]
SD5024-4
NONE
NEXT SHEET
PART NUMBER
1
[25.4]
DIMENSIONAL DRAWING
A11519
GUIDE SPECIFICATIONS
General
System Description
Furnish a ______________________ 4--way multipoise gas--fired
condensing furnace for use with natural gas or propane (factory-authorized conversion kit required for propane); furnish cold air
return plenum; furnish external media cabinet for use with
accessory media filter or standard filter.
Quality Assurance
Unit will be designed, tested and constructed to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will be third party certified by CSA to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit
will carry the CSA Blue StarR and Blue FlameR
labels. Unit
efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.
Unit will be certified for capacity and efficiency and listed in the
latest AHRI Consumer’s Directory of Certified Efficiency Ratings.
Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.
Delivery, Storage, and Handling
Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.
Warranty (for inclusion by specifying engineer)
U.S. and Canada only. Warranty certificate available upon request.
Equipment
Blower Wheel and ECM Blower Motor
Galvanized blower wheel shall be centrifugal type, statically and
dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have infinitely variable speed from 300--1300 RPM operating
only when 24--VAC motor inputs are provided. Blower motor shall
be direct drive and soft mounted to the blower scroll to reduce
vibration transmission.
Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.
(mm) X ________ in. (mm). An accessory highly efficient Media
Filter is available as an option. _____________ Media Filter.
Casing
Casing shall be of .030 in. thickness minimum, pre--painted
galvanized steel.
Draft Inducer Motor
Draft Inducer motor shall be two--speed design.
Copyright 2011 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231
Printed in U.S.A.
Primary Heat Exchangers
Primary heat exchangers shall be 3--Pass corrosion--resistant
aluminized steel of fold--and--crimp sectional design and applied
operating under negative pressure.
Secondary Heat Exchangers
Secondary heat exchangers shall be of a stainless steel
flow--through of fin--and--tube design and applied operating under
negative pressure.
Controls
Controls shall include a micro--processor--based integrated
electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control, a
self--test feature that checks all major functions of the furnace, and
a replaceable automotive--type circuit protection fuse. Multiple
operational settings available, including separate blower speeds for
low heat, high heat, low cooling, high cooling and continuous fan.
Continuous fan speed may be adjusted from the thermostat.
Cooling airflow will be selectable between 325 and 400 CFM per
ton of air conditioning. Features will also include temporary
reduced airflow in the cooling mode for improved
dehumidification when an Infinity Control or TP--PRH edgeR is
selected as the thermostat.
Operating Characteristics
Heating capacity shall be _________________ Btuh input;
______________ Btuh output capacity.
Fuel Gas Efficiency shall be __________ AFUE.
Air delivery shall be ________________ cfm minimum at 0.50 in.
W.C. external static pressure.
Dimensions shall be: depth_________in. (mm); width
__________in. (mm); height___________in. (mm) (casing only).
Height shall be _________in. (mm) with A/C coil and
_________________in. (mm) overall with plenum.
Electrical Requirements
Electrical supply shall be 115 volts, 60 Hz, single--phase (nominal).
Minimum wire size shall be ________AWG; maximum fuse size
of HACR--type designated circuit breaker shall be _________
amps.
Special Features
Refer to section of the product data identifying accessories and
descriptions for specific features and available enhancements.
Edition Date: 10/11
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
14
Catalog No: 59TN6A ---02PD
Replaces: 59TN6A--- 01PD