ESAB Origo Tig 3000i Instruction manual

GB
Origo™
Tig 3000i AC/DC
Instruction manual
0459 942 101 GB 20121105
Valid for serial no. 802-xxx-xxxx, 039-xxx-xxxx
-2-
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
4
6
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
3 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
4.1
4.2
4.3
Lifting instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
8
5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
5.1
5.2
5.3
5.4
Connections and control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
10
10
6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6.1
Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
7 FAULT-TRACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
12
14
15
Rights reserved to alter specifications without notice.
TOCe
-3-
GB
1
SAFETY
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be
observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the equipment must be familiar with:
its operation
location of emergency stops
its function
relevant safety precautions
welding and cutting
2.
The operator must ensure that:
no unauthorised person is stationed within the working area of the equipment when it is
started up.
no-one is unprotected when the arc is struck
3.
The workplace must:
be suitable for the purpose
be free from drafts
4.
Personal safety equipment
Always wear recommended personal safety equipment, such as safety glasses, flame-proof
clothing, safety gloves.
Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
Make sure the return cable is connected securely.
Work on high voltage equipment may only be carried out by a qualified electrician.
Appropriate fire extinquishing equipment must be clearly marked and close at hand.
Lubrication and maintenance must not be carried out on the equipment during operation.
-4bt31d1ea
© ESAB AB 2006
GB
WARNING
Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and
cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard
data.
ELECTRIC SHOCK - Can kill
Install and earth the unit in accordance with applicable standards.
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
Insulate yourself from earth and the workpiece.
Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
Keep your head out of the fumes.
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
Warn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
Read and understand the instruction manual before installing or operating.
PROTECT YOURSELF AND OTHERS!
WARNING
Do not use the power source for thawing frozen pipes.
CAUTION
Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low-voltage supply system.
There may be potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.
CAUTION
This product is solely intended for arc welding.
CAUTION
Read and understand the instruction manual before
installing or operating.
ESAB can provide you with all necessary welding protection and accessories.
-5bt31d1ea
© ESAB AB 2006
GB
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical and/or
electronic equipment that has reached the end of its life must be disposed of at a
recycling facility.
As the person responsible for the equipment, it is your responsibility to obtain
information on approved collection stations.
For further information contact the nearest ESAB dealer.
2
INTRODUCTION
The Tig 3000i AC/DC is a TIG welding power source for alternating current (AC) or
direct current (DC). It can also be used for MMA welding.
ESAB's accessories for the product can be found on page 15.
2.1
Equipment
The power source is supplied with:
Instruction manual for the welding power source, instruction manual for the control
panel and 5 m return cable.
Instruction manuals in other languages can be downloaded from the website,
www.esab.com.
2.2
Control panel
TA24 AC/DC
See the separate instruction manual for a detailed description of the control panel.
3
TECHNICAL DATA
Tig 3000i AC/DC
Mains voltage
400 V, $10%, 3 50/60 Hz
Mains supply
Ssc min 1.7 MVA
Primary current
Imax TIG
Imax MMA
16 A
22 A
No-load power demand when in the
energy-saving mode, 6.5 min. after welding
30 W
Setting range
4-300 A
16-300 A
TIG, AC* / DC
MMA
Permissible load at TIG, AC/DC
35% duty cycle
60% duty cycle
100% duty cycle
300 A / 22 V
240 A / 19.6 V
200 A / 18 V
-6bt31d1ea
© ESAB AB 2006
GB
Tig 3000i AC/DC
Permissible load at MMA
30% duty cycle
60% duty cycle
100% duty cycle
300 A / 32 V
230 A / 29.2 V
190 A / 27.6 V
Power factor at maximum current
TIG
MMA
0.90
0.89
Efficiency at maximum current
TIG
MMA
69%
76%
Open-circuit voltage
MMA
54-64 V
Operating temperature
-10 to +40° C
Transportation temperature
-20 to +55° C
Constant A-weighted sound pressure
< 70 dB
Dimensions lxwxh
652 x 412 x 423 mm
Weight
44.5 kg
Insulation class transformer
H
Enclosure class
IP 23
Application class
*) The minimum current during AC welding depends on the alloy used for the aluminium plates and
their surface cleanliness.
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at
a certain load without overloading. The duty cycle is valid for 40°C.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
Mains supply, Ssc min
Minimum short circuit power on the network in accordance with IEC 61000-3-12
4
INSTALLATION
The installation must be carried out by a professional.
Note
Mains supply requirements
High power equipment may, due to the primary current drawn from the mains supply, influence the
power quality of the grid. Therefore connection restrictions or requirements regarding the
maximum permissible mains impedance or the required minimum supply capacity at the interface
point to the public grid may apply for some types of equipment (see technical data). In this case it
is the responsibility of the installer or user of the equipment to ensure, by consultation with the
distribution network operator if necessary, that the equipment may be connected.
-7bt31d1ea
© ESAB AB 2006
GB
4.1
Lifting instruction
4.2
Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
4.3
Mains power supply
Check that the welding power source is connected to the
correct mains power supply voltage, and that it is protected by
the correct fuse size. A protective earth connection must be
made in accordance with regulations.
Rating plate with supply connection data
Recommended fuse sizes and minimum cable area
Tig 3000i AC/DC
Mains voltage
Mains cable area mm2
Phase current I1eff
Fuse
anti-surge
type C MCB
TIG
MMA
400 V 3 50 Hz
4G2,5
8.9 A
400 V 3 50 Hz
4G2,5
11 A
10 A
16 A
16 A
16 A
Note! The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
Note! The welding power source is designed for connection to a 230 / 400 volt
system with four conductors.
If the power source is to be used in countries with a higher supply voltage, the power
source must be connected via a safety transformer.
-8bt31d1ea
© ESAB AB 2006
GB
5
OPERATION
General safety regulations for handling the equipment can be found on
page 4. Read through before you start using the equipment!
5.1
Connections and control devices
1
Control panel,
see separate instruction manual
5
Connection for return cable
2
Mains voltage switch
6
Connection for welding cable or welding
torch
3
Connection for shielding gas
7
Connection for start signal from the
welding torch
4
CAN connection for cooling unit or remote
control unit
8
Connection for gas to the torch
5.2
Key to symbols
MMA
TIG
Return clamp
-9bt31d1ea
© ESAB AB 2006
GB
5.3
Fan control
The power source has a time control that means that the fans continue to run for 6.5
minutes after welding has stopped, and the unit switches to energy-saving mode.
The fans start again when welding restarts.
The fans run at reduced speed for welding currents up to 110 A, and at full speed for
higher currents.
5.4
Overheating protection
The welding power source has overheating protection that operates if the
temperature becomes too high. When this occurs the welding current is interrupted
and a fault code is displayed on the control panel.
The overheating protection resets automatically when the temperature has fallen.
6
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
CAUTION
All guarantee undertakings from the supplier cease to apply if the customer attempts any
work to rectify any faults in the product during the guarantee period.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates.
6.1
Inspection and cleaning
Power source
Check regularly that the welding power source is not clogged with dirt.
How often and which cleaning methods apply depend on: the welding process, arc
times, placement, and the surrounding environment. It is normally sufficient to blow
down the power source with dry compressed air (reduced pressure) once a year.
Clogged or blocked air inlets and outlets otherwise result in overheating.
Welding torch
The welding torch's wear parts should be cleaned and replaced at regular intervals in
order to achieve trouble-free welding.
- 10 bt31d1ea
© ESAB AB 2006
GB
7
FAULT-TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault
Corrective action
No arc.
The welding current is
interrupted during welding.
Check that the mains power supply switch is turned on.
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check whether the overheating protection has operated (fault
code E6 is displayed on the control panel).
Check the mains power supply fuses.
The overheating protection trips
frequently.
Make sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
Poor welding performance.
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check that the correct electrodes are being used.
Check the mains power supply fuses.
8
ORDERING SPARE PARTS
Tig 3000i AC/DC is designed and tested in accordance with the international and Euro­
pean standards EN 60974-1, 60974-3 and EN 60974-10. It is the obligation of the servi­
ce unit which has carried out the service or repair work to make sure that the product
still conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
- 11 bt31d1ea
© ESAB AB 2006
Diagram
- 12 bt31e
© ESAB AB 2006
- 13 bt31e
© ESAB AB 2006
Tig 3000i AC/DC
Order number
Ordering no.
Denomination
Type
0459 735 880 Welding power source
Origo
0459 839 006 Spare parts list
Tig 3000i AC/DC
0459 839 003 Spare parts list
Control panel Origo
TA24 AC/DC
Control panel Origo
TA24 AC/DC
0459 944
Instruction manual
Tig 3000i AC/DC, TA24 AC/DC
Instruction manuals and the spare parts list are available on the Internet at www.esab.com
- 14 bt31o
© ESAB AB 2006
Tig 3000i AC/DC
Accessories
Trolley 2 wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 366 890
Trolley 4 wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 060 880
Cooling unit CoolMidi 1800 . . . .
Includes 5 m cable
0459 840 880
Coolant (Ready mixed) 50% water and 50%
mono-ethylene glycol (10 l) . . . . . . . . . . . . . . . . 0007 810 012
Remote control adapter RA12 12 pole . . . . 0459 491 910
For analogue remote controls to CAN based
equipment.
Remote control unit MTA1 CAN
MIG/MAG: wire feed speed and voltage
MMA: current and arc force
TIG: current, pulse and background current
0459 491 880
Remote control unit M1 10Prog CAN . . . . . . 0459 491 882
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
- 15 bt30a
© ESAB AB 2006
Tig 3000i AC/DC
Remote control unit AT1 CAN . .
MMA and TIG: current
0459 491 883
Remote control unit AT1 CF CAN . . . . . . . . . 0459 491 884
MMA and TIG: rough and fine setting of
current.
Remote control unit RAT1 CAN
For TIG-torch TXHr
Including holder and 0.25 m cable
0459 491 912
Remote control unit T1 Foot CAN . . . . . . . . 0460 315 880
Including 5 m cable
Remote cable CAN 4 pole - 12 pole
5m .............
10 m . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . .
0.25 m . . . . . . . . . . . . . . . . . . . . . . . .
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Return cable 5 m 50 mm2 . . . . . .
0156 743 907
Information on Tig torches can be found in separate brochures.
- 16 bt30a
© ESAB AB 2006
NOTES
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- 18 notes
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- 19 notes
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
BULGARIA
ESAB Kft Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
ROMANIA
ESAB Romania Trading SRL
Bucharest
Tel: +40 316 900 600
Fax: +40 316 900 601
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
RUSSIA
LLC ESAB
Moscow
Tel: +7 (495) 663 20 08
Fax: +7 (495) 663 20 09
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
UKRAINE
ESAB Ukraine LLC
Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
ITALY
ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: +39 02 97 96 8.1
Fax: +39 02 97 96 87 01
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
Asia/Pacific
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
Africa
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
SOUTH AFRICA
ESAB Africa Welding & Cutting Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
AUSTRALIA
ESAB South Pacific
Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
www.esab.com
© ESAB AB
110915